US20030021621A1 - Printer ribbon motion detection system - Google Patents
Printer ribbon motion detection system Download PDFInfo
- Publication number
- US20030021621A1 US20030021621A1 US09/916,914 US91691401A US2003021621A1 US 20030021621 A1 US20030021621 A1 US 20030021621A1 US 91691401 A US91691401 A US 91691401A US 2003021621 A1 US2003021621 A1 US 2003021621A1
- Authority
- US
- United States
- Prior art keywords
- detector
- magnet
- radially positioned
- magnetic field
- rotator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J35/00—Other apparatus or arrangements associated with, or incorporated in, ink-ribbon mechanisms
- B41J35/36—Alarms, indicators, or feed disabling devices responsive to ink ribbon breakage or exhaustion
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/142—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices
- G01D5/147—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices influenced by the movement of a third element, the position of Hall device and the source of magnetic field being fixed in respect to each other
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P3/00—Measuring linear or angular speed; Measuring differences of linear or angular speeds
- G01P3/42—Devices characterised by the use of electric or magnetic means
- G01P3/44—Devices characterised by the use of electric or magnetic means for measuring angular speed
- G01P3/48—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage
- G01P3/481—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage of pulse signals
- G01P3/488—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage of pulse signals delivered by variable reluctance detectors
Definitions
- the present invention relates to print ribbon delivery systems for printers, and more particularly, to a system for detection of motion of the ribbon in a ribbon cartridge.
- Detection of ribbon motion is important for at least three reasons: 1) If the ribbon has stalled, the ink in the ribbon will be rapidly depleted and print information will be lost, 2) A ribbon stall condition may be an indicator of a mechanical failure of the ribbon cartridge or transport system, indicting that a repair is needed, or 3) The ribbon has become hung in the wires of the print head, in the case of an impact printer, and that the print head may already be, or may become, damaged.
- Previous means for sensing ribbon motion include optically sensing the movement of a hole in the ribbon fabric and optically sensing the motion of a flag attached to an idler roller in the ribbon path (see U.S. Pat. No. 4,988,224 by Furrow and Johenning). These means for sensing ribbon motion are undesirable because of 1) a hole requires a modification to the ribbon fabric increasing fabric cost 2) sensing a hole in the ribbon fabric can introduce long delays in detecting failed ribbon motion which can cause loss of print data and or damage to the print head/print mechanism 3) hole/s in the ribbon fabric can reduce printer print speed performance since it is not desirable to print in the hole. Printing must be suspended for a period of time to allow the hole to pass the print zone before printing can resume, and 4) Optical sensors can malfunction due to contamination such as paper and ribbon dust that are present in impact printers.
- FIG. 1 is a is a schematic illustration of a radially positioned member and the associated signal pattern that is generated by the radially positioned member rotating about a central axis;
- FIG. 2 is a is a schematic illustration of an alternate embodiment of a radially positioned member and the associated signal pattern that is generated by the alternate radially positioned member;
- FIG. 3 is a is a schematic illustration of a further radially positioned member and the associated signal pattern that is generated by the further radially positioned member;
- FIG. 4 is a is a schematic illustration of a further alternate radially positioned member and the associated signal pattern that is generated by the further alternate radially positioned member;
- FIG. 5 is a perspective illustration of a first position of the motion detector in accordance with the present invention showing the rotating member, magnet, and detection device;
- FIG. 6 is a schematic illustration of a flux pattern corresponding to the illustration of FIG. 5;
- FIG. 7 is a perspective illustration of a non-bridged position of the motion detector in accordance with the present invention when the flux path is removed;
- FIG. 8 is a schematic illustration of a flux pattern corresponding to the illustration of FIG. 7;
- FIG. 9 is a fragmentary perspective exploded bottom view, of a ribbon cartridge and detector system
- FIG. 10 is a fragmentary perspective exploded top view, of a ribbon cartridge and detector system
- FIG. 11 is a schematic illustration of a top view of a detector system
- FIG. 11 a is a schematic illustration of the top view of FIG. 11 with the radially positioned member rotated 45 degrees;
- FIG. 12 is a schematic illustration of a top view of an alternate embodiment of a detector system
- FIG. 12 a is a schematic illustration of a top view of an alternate embodiment of FIG. 12 with the radially positioned member rotated a quarter turn;
- FIG. 13 illustrates a radially positioned member having three similar spokes and one narrow spoke
- FIG. 13 a illustrates the signal pattern that is associated with the embodiment of FIG. 13;
- FIG. 14 illustrates a radially positioned member having three similar spokes and one wide spoke
- FIG. 14 a illustrates the signal pattern that is associated with the embodiment of FIG. 14;
- FIG. 15 illustrates a radially positioned member having two similar wide spokes and two similar narrow different spokes
- FIG. 15 a illustrates the signal pattern that is associated with the embodiment of FIG. 15.
- FIG. 16 is a schematic illustration of a flux pattern corresponding to a further embodiment of a detector system
- FIG. 17 is a perspective illustration of a first position of a further embodiment of a detector system in accordance with the present invention.
- FIG. 18 is a perspective illustration of a second position of a further embodiment of a detector system in accordance with the present invention.
- the printer logic will note the failure and printing can be stopped. This is critical in applications where the user does not want to lose printed data. If printing is halted, critical data may be retained in the computer or printer memory until the fault is cleared. Also, extended, unattended printing will not continue when the printer logic senses no motion.
- the present invention provides a mechanism for producing distinct signals characteristic of the specific ribbon.
- the present invention employs the generation of an electric potential perpendicular to both an electric current flowing along a conducting material and an external magnetic field applied at right angles to the current upon application of the magnetic field (Hall Effect), to provide a printer ribbon movement signal.
- Hall Effect sensors are used in many industrial and commercial applications and the sensor technology is well known.
- the design of the present invention employs a method of detection in which a flux carrying radially positioned member, preferably a bar or spoke, forms a magnetic bridge from a detector (Hall Effect sensor) to a magnet located some distance from the detector. Alternatively, the magnet is embedded in the detector and the radially positioned does not act as bridge but simply provides a magnetic flux change.
- Each method allows the expensive detector and magnet to be located on the printer, and the inexpensive radially positioned member to be a part of the disposable ribbon cartridge.
- the radially positioned member is attached to a rotatable part of the ribbon cartridge.
- the system of the present invention provides a path for magnetic flux to pass through the radially positioned member and emerge at the detector area with sufficient flux to trigger the Hall Effect sensor.
- the radially positioned member provides a path that concentrates the magnetic field.
- the basic ribbon cartridge mechanism is not narrowly critical and can, for example, be of the type disclosed in various patents, such as U.S. Pat. Nos. 4,988,224, 4,630,948, 4,568,209 or 3,989,132, the disclosures of which is incorporated herein, as though recited in full.
- the motion detector 1 includes a rotator member 10 having at least one radially positioned member 11 , a detector member 20 , and a magnet 30 .
- the radially positioned member 11 of rotator member 10 is made of a metal that will pass magnetic flux and includes at least one metal spoke 12 .
- the radially positioned member 11 can include any mechanically and magnetically practical number of spokes 12 .
- the radially positioned member is bridging the magnet 30 to detector member 20 , there must be an even number of spokes 12 .
- the number of spokes can be even or odd.
- Each radially positioned member having a different number of spokes produces a different magnetic signal as also illustrated in FIGS. 1 - 4 .
- the detector member 20 is a Hall Effect Sensor and the detector member 20 and the magnet 30 are in close proximity to one another and to rotator member 10 .
- Rotator member 10 is mounted for movement with axially extending member 41 (FIGS. 5 and 7) within print ribbon cartridge 40 .
- the proximal end of axially extending member 41 is fixed to rotator member 10 while the distal end of axially extending member 41 is fixed within print ribbon cartridge 40 .
- a print ribbon is mounted for movement within print ribbon cartridge 40 . Motion is detected when the ribbon travels around or through a motion translator member where linear motion of the ribbon is translated into rotary motion of the axially extending member 41 , which in turn rotates rotator member 10 , which is comprised of a roller or a gear, or any other means within the ability of one skilled in the art.
- Attached to the gear or roller of rotator member 10 is a radially positioned magnetic-flux-carrying member having a single bar or a pattern of radial spokes to create different detectable patterns of magnetic detection signals.
- the spokes 12 or the bar 14 pass in close proximity to the sensor system.
- the magnetic field 31 is entered, changing the flux or magnetic strength to the detector member 20 .
- Changing the magnetic path is a mechanism for causing the detector member 20 to generate signals.
- the motion of the printer ribbon causes the rotator member 10 to rotate producing magnetic flux changes at a rate of at least two changes per second, or at a rate sufficient to allow detection within one line of print at the printing speed.
- the metal spokes 12 of radially positioned member 11 pass over the magnet 30 and detector member 20 thereby producing a changing magnetic flux that is detected by the detector member.
- detector member 20 detects the change in magnetic flux 31 .
- magnetic flux 31 is not detected by the detector member 20 .
- the sequence and timing produced by the rotation of the rotator member 10 provides a unique signal pattern that is passed to the printer device logic by the detector member 20 .
- a critical feature of the detection system is the use of a point bearing 13 to minimize friction due to rotation, as shown in FIGS. 16 and 18.
- the point bearing 13 is at the center of the rotator member 10 in the printer ribbon cartridge 40 .
- the use of the point bearing 13 set at a specific distance height, establishes a proper setting.
- the magnetic force acting on the radially positioned member 11 could, if subjected to tolerance variations, cause the rotating member 10 to drag on the detection member 20 and/or the magnet 30 . This problem is eliminated through the use of the raised point bearing 13 .
- the rotator member 10 rotates relative to the magnet 30 and detector member 20 , but the location of the center of rotation is not narrowly critical.
- the radially positioned member is of sufficient length to overcome manufacturer error in the positioning of rotator member 10 and user error in placement of the cartridge; therefore, rotator member 10 can be slightly out of the preferred position and still perform optimally.
- the center of rotation is between magnet 30 and detector member 20 , the rotator member 10 would have the minimum dimensions.
- the detector device To operate optimally, the detector device must recognize a predetermined signal, or a proper sequence of signals, or a fault will be noted by the printer logic. If an incorrect ribbon cartridge is loaded into the printer, the detector device will not recognize the predetermined signal or signals and, therefore, a fault will be noted by the printer logic. Further, if a user tries to print when there is no printer ribbon cartridge loaded in the printer, the detector member will not detect the necessary signal or signals and therefore a fault will also be noted by the printer logic.
- the system enables the use of special purpose cartridges, since the printer will be able to recognize the cartridge and can be set to a specific printer mode corresponding to the special purpose cartridge.
- a multi-color ribbon could be differentiated from a black ribbon.
- the special purpose cartridges are encoded using a specific pattern for the spokes of the radially positioned member by varying the width, number and shape of the spokes. Such unique radially positioned members are illustrated in FIGS. 13 - 15 .
- FIG. 13 is an illustration of an embodiment of a spoke design of a radially positioned member in which there are three similar wide spokes and a single narrow spoke. As illustrated in FIG. 13 a , the modification of FIG. 13 generates a signal pattern having a signature characterized by three longer duration signals and a single shorter signal.
- FIG. 14 is an illustration of still another embodiment of a spoke design in which there are three similar narrow spokes and a single wide spoke. As illustrated in FIG. 14 a , the modification of FIG. 14 generates a signal pattern having a signature characterized by three shorter duration signals and a single longer signal.
- FIG. 15 is an illustration of a further embodiment of a spoke design in which there is a pair of adjacent wide spokes and a pair of adjacent narrow spokes. As illustrated in FIG. 15 a , the modification of FIG. 15 generates a signal pattern having a signature characterized by two longer duration signals followed by two shorter duration signals.
- any combination of spoke patterns and designs within mechanical and magnetic limits can be used, with larger numbers of spokes providing larger combinations of signal patterns.
- the signal pattern is deciphered in the computerized printer to verify that the correct ribbon has been installed in the printer, or that a specific ribbon has been installed in the printer.
- rectangular spokes have been illustrated, other shapes could be employed, within the scope of the present invention.
- the wide spoke can be pear shaped with the wide portion distal of the center of the radially positioned member. This modification would vary the pulse width of the signal and would provide signals of varying peak durations, but would not optimize the sharp demarcation between adjacent spokes. That is, the sharp rise and fall of the signal pattern could be diminished.
- FIGS. 16, 17, and 18 show a further embodiment of the present invention wherein magnet 30 is embedded in detector member 20 , thereby forming a magnet-detector unit 40 , sometimes referred to as a “gear tooth detector”, and a radially positioned member 11 containing at least one spoke 12 mounted on a rotating element 35 .
- Rotating element 35 is preferably a gear.
- This embodiment allows the ribbon motion to indirectly drive the radially positioned member 11 .
- Gear 35 is moved by interaction with other gears that are set in motion by the ribbon. As the gears interact, gear 35 is rotated, thereby rotating radially positioned member 11 . In this embodiment the number of spokes can be even or odd. As shown in FIG.
- magnet-detector unit 40 senses the presence of metal when radially positioned member 11 is aligned with or in close proximity to magnet-detector unit 40 .
- the unit senses the absence of metal. This movement of the radially positioned member 11 produces a change in magnetic flux, which is transferred to the printer logic as noted in previous embodiments.
- the use of the motion detection system is uniquely applicable to the monitoring the functioning of a printer ribbon, the system can have other uses.
- the system could be used to monitor the rotation of belts, conveyors, gears, and rotors for various applications.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Impression-Transfer Materials And Handling Thereof (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
- Transmission And Conversion Of Sensor Element Output (AREA)
- Controlling Sheets Or Webs (AREA)
- Control Of Metal Rolling (AREA)
- Character Spaces And Line Spaces In Printers (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
- Accessory Devices And Overall Control Thereof (AREA)
Abstract
Description
- 1. Field of the Invention
- The present invention relates to print ribbon delivery systems for printers, and more particularly, to a system for detection of motion of the ribbon in a ribbon cartridge.
- 2. Description of the Prior Art
- Detection of ribbon motion is important for at least three reasons: 1) If the ribbon has stalled, the ink in the ribbon will be rapidly depleted and print information will be lost, 2) A ribbon stall condition may be an indicator of a mechanical failure of the ribbon cartridge or transport system, indicting that a repair is needed, or 3) The ribbon has become hung in the wires of the print head, in the case of an impact printer, and that the print head may already be, or may become, damaged.
- Previous means for sensing ribbon motion include optically sensing the movement of a hole in the ribbon fabric and optically sensing the motion of a flag attached to an idler roller in the ribbon path (see U.S. Pat. No. 4,988,224 by Furrow and Johenning). These means for sensing ribbon motion are undesirable because of 1) a hole requires a modification to the ribbon fabric increasing fabric cost 2) sensing a hole in the ribbon fabric can introduce long delays in detecting failed ribbon motion which can cause loss of print data and or damage to the print head/print mechanism 3) hole/s in the ribbon fabric can reduce printer print speed performance since it is not desirable to print in the hole. Printing must be suspended for a period of time to allow the hole to pass the print zone before printing can resume, and 4) Optical sensors can malfunction due to contamination such as paper and ribbon dust that are present in impact printers.
- The objects of the invention and the invention will be more fully understood when the description is read in conjunction with the drawings, wherein:
- FIG. 1 is a is a schematic illustration of a radially positioned member and the associated signal pattern that is generated by the radially positioned member rotating about a central axis;
- FIG. 2 is a is a schematic illustration of an alternate embodiment of a radially positioned member and the associated signal pattern that is generated by the alternate radially positioned member;
- FIG. 3 is a is a schematic illustration of a further radially positioned member and the associated signal pattern that is generated by the further radially positioned member;
- FIG. 4 is a is a schematic illustration of a further alternate radially positioned member and the associated signal pattern that is generated by the further alternate radially positioned member;
- FIG. 5 is a perspective illustration of a first position of the motion detector in accordance with the present invention showing the rotating member, magnet, and detection device;
- FIG. 6 is a schematic illustration of a flux pattern corresponding to the illustration of FIG. 5;
- FIG. 7 is a perspective illustration of a non-bridged position of the motion detector in accordance with the present invention when the flux path is removed;
- FIG. 8 is a schematic illustration of a flux pattern corresponding to the illustration of FIG. 7;
- FIG. 9 is a fragmentary perspective exploded bottom view, of a ribbon cartridge and detector system;
- FIG. 10 is a fragmentary perspective exploded top view, of a ribbon cartridge and detector system;
- FIG. 11 is a schematic illustration of a top view of a detector system;
- FIG. 11 a is a schematic illustration of the top view of FIG. 11 with the radially positioned member rotated 45 degrees;
- FIG. 12 is a schematic illustration of a top view of an alternate embodiment of a detector system; FIG. 12 a is a schematic illustration of a top view of an alternate embodiment of FIG. 12 with the radially positioned member rotated a quarter turn;
- FIG. 13 illustrates a radially positioned member having three similar spokes and one narrow spoke;
- FIG. 13 a illustrates the signal pattern that is associated with the embodiment of FIG. 13;
- FIG. 14 illustrates a radially positioned member having three similar spokes and one wide spoke;
- FIG. 14 a illustrates the signal pattern that is associated with the embodiment of FIG. 14;
- FIG. 15 illustrates a radially positioned member having two similar wide spokes and two similar narrow different spokes; and
- FIG. 15 a illustrates the signal pattern that is associated with the embodiment of FIG. 15.
- FIG. 16 is a schematic illustration of a flux pattern corresponding to a further embodiment of a detector system;
- FIG. 17 is a perspective illustration of a first position of a further embodiment of a detector system in accordance with the present invention;
- FIG. 18 is a perspective illustration of a second position of a further embodiment of a detector system in accordance with the present invention.
- It has now been found that ribbon motion, as well as speed and type of ribbon in the printer device, can be detected by a magnetic system. Further the device can determine that a ribbon cartridge is installed in the printer and is in position and ready for use. The magnetic detection method produces a detectable signal that is more tolerant of environmental tolerances than previously disclosed ribbon detection systems. Among the advantages of a magnetic detection method over an optical system is the ability to have one or more parameters in the detection means. Additionally, magnetic detection is not subject to light infiltration, dust, or dirt.
- With the system of the present invention, if ribbon motion is not detected due to ribbon failure or other point of failure, the printer logic will note the failure and printing can be stopped. This is critical in applications where the user does not want to lose printed data. If printing is halted, critical data may be retained in the computer or printer memory until the fault is cleared. Also, extended, unattended printing will not continue when the printer logic senses no motion.
- The need for a more highly defined, quick action signal is satisfied by the system of the present invention. Further, the present invention provides a mechanism for producing distinct signals characteristic of the specific ribbon.
- The present invention employs the generation of an electric potential perpendicular to both an electric current flowing along a conducting material and an external magnetic field applied at right angles to the current upon application of the magnetic field (Hall Effect), to provide a printer ribbon movement signal. Hall Effect sensors are used in many industrial and commercial applications and the sensor technology is well known. The design of the present invention employs a method of detection in which a flux carrying radially positioned member, preferably a bar or spoke, forms a magnetic bridge from a detector (Hall Effect sensor) to a magnet located some distance from the detector. Alternatively, the magnet is embedded in the detector and the radially positioned does not act as bridge but simply provides a magnetic flux change. Each method allows the expensive detector and magnet to be located on the printer, and the inexpensive radially positioned member to be a part of the disposable ribbon cartridge. The radially positioned member is attached to a rotatable part of the ribbon cartridge. The system of the present invention provides a path for magnetic flux to pass through the radially positioned member and emerge at the detector area with sufficient flux to trigger the Hall Effect sensor. The radially positioned member provides a path that concentrates the magnetic field.
- The basic ribbon cartridge mechanism is not narrowly critical and can, for example, be of the type disclosed in various patents, such as U.S. Pat. Nos. 4,988,224, 4,630,948, 4,568,209 or 3,989,132, the disclosures of which is incorporated herein, as though recited in full.
- The proposed design uses the motion of the ribbon to drive the detection system. As shown in FIGS. 5-8, the motion detector 1 includes a
rotator member 10 having at least one radially positionedmember 11, adetector member 20, and amagnet 30. The radially positionedmember 11 ofrotator member 10 is made of a metal that will pass magnetic flux and includes at least one metal spoke 12. As shown in FIGS. 1-4, the radially positionedmember 11 can include any mechanically and magnetically practical number ofspokes 12. However, where the radially positioned member is bridging themagnet 30 todetector member 20, there must be an even number ofspokes 12. In alternative embodiments, where bridging is not necessary, the number of spokes can be even or odd. Each radially positioned member having a different number of spokes produces a different magnetic signal as also illustrated in FIGS. 1-4. In a preferred embodiment of the invention, thedetector member 20 is a Hall Effect Sensor and thedetector member 20 and themagnet 30 are in close proximity to one another and torotator member 10. -
Rotator member 10 is mounted for movement with axially extending member 41 (FIGS. 5 and 7) withinprint ribbon cartridge 40. The proximal end of axially extendingmember 41 is fixed torotator member 10 while the distal end of axially extendingmember 41 is fixed withinprint ribbon cartridge 40. A print ribbon is mounted for movement withinprint ribbon cartridge 40. Motion is detected when the ribbon travels around or through a motion translator member where linear motion of the ribbon is translated into rotary motion of theaxially extending member 41, which in turn rotatesrotator member 10, which is comprised of a roller or a gear, or any other means within the ability of one skilled in the art. Attached to the gear or roller ofrotator member 10 is a radially positioned magnetic-flux-carrying member having a single bar or a pattern of radial spokes to create different detectable patterns of magnetic detection signals. Thespokes 12 or the bar 14 pass in close proximity to the sensor system. At specific angles of rotation themagnetic field 31 is entered, changing the flux or magnetic strength to thedetector member 20. Changing the magnetic path is a mechanism for causing thedetector member 20 to generate signals. - The motion of the printer ribbon causes the
rotator member 10 to rotate producing magnetic flux changes at a rate of at least two changes per second, or at a rate sufficient to allow detection within one line of print at the printing speed. During the rotation, themetal spokes 12 of radially positionedmember 11 pass over themagnet 30 anddetector member 20 thereby producing a changing magnetic flux that is detected by the detector member. As shown in FIG. 6, when radially positionedmember 11magnetically bridges magnet 30 todetector member 20,detector member 20 detects the change inmagnetic flux 31. However, when radially positionedmember 11 is in such a position that does not bridgemagnet 30 todetector member 20,magnetic flux 31 is not detected by thedetector member 20. The sequence and timing produced by the rotation of therotator member 10 provides a unique signal pattern that is passed to the printer device logic by thedetector member 20. - A critical feature of the detection system is the use of a point bearing 13 to minimize friction due to rotation, as shown in FIGS. 16 and 18. The
point bearing 13 is at the center of therotator member 10 in theprinter ribbon cartridge 40. For themagnet 30 and radially positionedmember 11 to operate most effectively, close tolerances should be maintained. The use of the point bearing 13, set at a specific distance height, establishes a proper setting. The magnetic force acting on the radially positionedmember 11 could, if subjected to tolerance variations, cause the rotatingmember 10 to drag on thedetection member 20 and/or themagnet 30. This problem is eliminated through the use of the raisedpoint bearing 13. - As illustrated in FIGS. 11 and 12, the
rotator member 10 rotates relative to themagnet 30 anddetector member 20, but the location of the center of rotation is not narrowly critical. The radially positioned member is of sufficient length to overcome manufacturer error in the positioning ofrotator member 10 and user error in placement of the cartridge; therefore,rotator member 10 can be slightly out of the preferred position and still perform optimally. Where the center of rotation is betweenmagnet 30 anddetector member 20, therotator member 10 would have the minimum dimensions. By way of contrast, as evident from FIGS. 11a and 12 a, the positioning of the center of rotation atmagnet 30 ordetector member 20 results in a largersized rotator member 10 and a greater amount of motion of thespokes 12 per revolution, relative tomagnet 30 ordetector member 20. In the system of FIG. 11a, a quarter turn moves radially positionedmember 11 somewhat away fromdetector member 20. In the system of FIG. 12a, a quarter turn moves radially positioned member 11 a substantial distance fromdetector member 20. Thus, in the system of FIGS. 12 and 12a the transition from on to off, is faster and more distinctive than in the system of FIGS. 11 and 11a. At the half way mark, there would be no significant difference between the two embodiments of the invention. As the number of spokes that form bridges fromdetector member 20 tomagnet 30 increases, the dimensions of thespokes 12 and the location of the center of rotation become more significant. - To operate optimally, the detector device must recognize a predetermined signal, or a proper sequence of signals, or a fault will be noted by the printer logic. If an incorrect ribbon cartridge is loaded into the printer, the detector device will not recognize the predetermined signal or signals and, therefore, a fault will be noted by the printer logic. Further, if a user tries to print when there is no printer ribbon cartridge loaded in the printer, the detector member will not detect the necessary signal or signals and therefore a fault will also be noted by the printer logic.
- In addition to detecting that the ribbon cartridge is present and is the correct cartridge for the printer, the system enables the use of special purpose cartridges, since the printer will be able to recognize the cartridge and can be set to a specific printer mode corresponding to the special purpose cartridge. For example, a multi-color ribbon could be differentiated from a black ribbon. The special purpose cartridges are encoded using a specific pattern for the spokes of the radially positioned member by varying the width, number and shape of the spokes. Such unique radially positioned members are illustrated in FIGS. 13-15.
- FIG. 13 is an illustration of an embodiment of a spoke design of a radially positioned member in which there are three similar wide spokes and a single narrow spoke. As illustrated in FIG. 13 a, the modification of FIG. 13 generates a signal pattern having a signature characterized by three longer duration signals and a single shorter signal.
- FIG. 14 is an illustration of still another embodiment of a spoke design in which there are three similar narrow spokes and a single wide spoke. As illustrated in FIG. 14 a, the modification of FIG. 14 generates a signal pattern having a signature characterized by three shorter duration signals and a single longer signal.
- FIG. 15 is an illustration of a further embodiment of a spoke design in which there is a pair of adjacent wide spokes and a pair of adjacent narrow spokes. As illustrated in FIG. 15 a, the modification of FIG. 15 generates a signal pattern having a signature characterized by two longer duration signals followed by two shorter duration signals.
- It should be noted that the actual shape of the curve for each signal pattern will vary depending on the strength of the material used for the spokes, the number of spokes, etc. The curves used in the Figures are used for simplicity.
- It should be readily apparent that any combination of spoke patterns and designs within mechanical and magnetic limits can be used, with larger numbers of spokes providing larger combinations of signal patterns. The signal pattern is deciphered in the computerized printer to verify that the correct ribbon has been installed in the printer, or that a specific ribbon has been installed in the printer. It should be noted that while rectangular spokes have been illustrated, other shapes could be employed, within the scope of the present invention. For example, in the embodiment of FIG. 14, the wide spoke can be pear shaped with the wide portion distal of the center of the radially positioned member. This modification would vary the pulse width of the signal and would provide signals of varying peak durations, but would not optimize the sharp demarcation between adjacent spokes. That is, the sharp rise and fall of the signal pattern could be diminished.
- FIGS. 16, 17, and 18 show a further embodiment of the present invention wherein
magnet 30 is embedded indetector member 20, thereby forming a magnet-detector unit 40, sometimes referred to as a “gear tooth detector”, and a radially positionedmember 11 containing at least one spoke 12 mounted on a rotating element 35. Rotating element 35 is preferably a gear. This embodiment allows the ribbon motion to indirectly drive the radially positionedmember 11. Gear 35 is moved by interaction with other gears that are set in motion by the ribbon. As the gears interact, gear 35 is rotated, thereby rotating radially positionedmember 11. In this embodiment the number of spokes can be even or odd. As shown in FIG. 16 of this embodiment, magnet-detector unit 40 senses the presence of metal when radially positionedmember 11 is aligned with or in close proximity to magnet-detector unit 40. When radially positionedmember 11 moves out of alignment or proximity of magnet-detector unit 40, as shown in FIG. 18, the unit senses the absence of metal. This movement of the radially positionedmember 11 produces a change in magnetic flux, which is transferred to the printer logic as noted in previous embodiments. - Although the use of the motion detection system is uniquely applicable to the monitoring the functioning of a printer ribbon, the system can have other uses. By way of example, the system could be used to monitor the rotation of belts, conveyors, gears, and rotors for various applications.
- The invention has been described in detail in the specification for the purpose of illustration. It is to be understood that variations can be made therein by those skilled in the art without departing from the spirit and scope of the invention.
Claims (44)
Priority Applications (9)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/916,914 US6503007B1 (en) | 2001-07-27 | 2001-07-27 | Printer ribbon motion detection system |
| RU2004105866/28A RU2291448C2 (en) | 2001-07-27 | 2002-07-25 | System of detection of printer's tape motion |
| EP02756701A EP1423712B1 (en) | 2001-07-27 | 2002-07-25 | Printer ribbon motion detection system |
| PCT/US2002/023818 WO2003012457A1 (en) | 2001-07-27 | 2002-07-25 | Printer ribbon motion detection system |
| AT02756701T ATE496307T1 (en) | 2001-07-27 | 2002-07-25 | PRINTER BELT MOTION DETECTION SYSTEM |
| PT02756701T PT1423712E (en) | 2001-07-27 | 2002-07-25 | Printer ribbon motion detection system |
| ES02756701T ES2359906T3 (en) | 2001-07-27 | 2002-07-25 | PRINTER TAPE MOTION DETECTION SYSTEM. |
| CNB02805685XA CN100510753C (en) | 2001-07-27 | 2002-07-25 | Printer ribbon motion detection system |
| DE60238994T DE60238994D1 (en) | 2001-07-27 | 2002-07-25 | PRINTER TAPE MOTION DETECTION SYSTEM |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/916,914 US6503007B1 (en) | 2001-07-27 | 2001-07-27 | Printer ribbon motion detection system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US6503007B1 US6503007B1 (en) | 2003-01-07 |
| US20030021621A1 true US20030021621A1 (en) | 2003-01-30 |
Family
ID=25438062
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/916,914 Expired - Lifetime US6503007B1 (en) | 2001-07-27 | 2001-07-27 | Printer ribbon motion detection system |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US6503007B1 (en) |
| EP (1) | EP1423712B1 (en) |
| CN (1) | CN100510753C (en) |
| AT (1) | ATE496307T1 (en) |
| DE (1) | DE60238994D1 (en) |
| ES (1) | ES2359906T3 (en) |
| PT (1) | PT1423712E (en) |
| RU (1) | RU2291448C2 (en) |
| WO (1) | WO2003012457A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7390134B2 (en) * | 2005-04-20 | 2008-06-24 | Printronix, Inc. | Ribbon identification |
| JP4474472B2 (en) * | 2008-03-28 | 2010-06-02 | 株式会社沖データ | Impact head and printing device |
| CN102295087A (en) * | 2011-05-12 | 2011-12-28 | 苏州中化药品工业有限公司 | Monitoring device |
Family Cites Families (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3989132A (en) | 1974-08-26 | 1976-11-02 | General Electric Company | Ribbon storage and transport mechanism |
| US4091913A (en) * | 1976-12-06 | 1978-05-30 | Xerox Corporation | Printing apparatus with printing material non-motion detector |
| US4213575A (en) | 1978-11-06 | 1980-07-22 | International Business Machines Corporation | Printer ribbon supply mechanism with end of ribbon detect expedient which reduces ribbon drag |
| US4212552A (en) | 1978-11-06 | 1980-07-15 | International Business Machines Corporation | Impact printer cardholder with integral ribbon guide and end of ribbon sensor |
| US4630948A (en) | 1982-09-30 | 1986-12-23 | Genicom Corporation | Inked ribbon cartridge |
| US4568209A (en) | 1983-10-17 | 1986-02-04 | Centronics Data Computer Corp. | Multicolor dot matrix printing system |
| JPS60134747A (en) * | 1983-12-22 | 1985-07-18 | Sony Corp | Rotation detector |
| US4925121A (en) | 1986-07-01 | 1990-05-15 | Xerox Corporation | Sensing amount of medium and medium roll malfunction in a printer |
| US4988224A (en) | 1986-10-09 | 1991-01-29 | Genicom Corporation | Universal ribbon cartridge for high-speed printers |
| JPH0719805Y2 (en) | 1989-02-08 | 1995-05-10 | ブラザー工業株式会社 | Printer |
| CN2108925U (en) * | 1991-12-18 | 1992-07-01 | 邓小庆 | Bicycle motion sensing device |
| SE9202401D0 (en) * | 1992-08-21 | 1992-08-21 | Siemens Elema Ab | MOVEMENT SENSOR OF INDUCTIVE TYPE |
| JPH06273437A (en) * | 1993-03-22 | 1994-09-30 | Yazaki Corp | Rotation detection apparatus |
| DE4418294A1 (en) * | 1994-05-26 | 1995-11-30 | Vacuumschmelze Gmbh | Magnetic field-induced pulse generator, in particular for speed detection of a shaft rotating in a housing |
| US5826991A (en) | 1996-01-19 | 1998-10-27 | Interbold | Printer apparatus for automated banking machine |
| US5755519A (en) | 1996-12-04 | 1998-05-26 | Fargo Electronics, Inc. | Printer ribbon identification sensor |
| DE19820160A1 (en) * | 1997-10-07 | 1999-04-08 | Heidelberger Druckmasch Ag | Rotary angle measuring device for printers |
| FR2774167B1 (en) * | 1998-01-29 | 2000-03-31 | Suisse Electronique Microtech | INDUCTIVE MAGNETIC SENSOR WITH TARGET MATERIAL OPTIMIZATION |
| US6809515B1 (en) * | 1998-07-31 | 2004-10-26 | Spinix Corporation | Passive solid-state magnetic field sensors and applications therefor |
| US6229299B1 (en) * | 1998-11-17 | 2001-05-08 | Caterpillar Inc. | System and method for computing the angular velocity and direction of a rotational body |
| US6082914A (en) | 1999-05-27 | 2000-07-04 | Printronix, Inc. | Thermal printer and drive system for controlling print ribbon velocity and tension |
| US6459261B1 (en) * | 1999-07-15 | 2002-10-01 | Wabash Technologies, Inc. | Magnetic incremental motion detection system and method |
| JP2001260508A (en) * | 2000-03-22 | 2001-09-25 | Japan Business Computer Co Ltd | Impact printing mechanism and ink ribbon cassette |
-
2001
- 2001-07-27 US US09/916,914 patent/US6503007B1/en not_active Expired - Lifetime
-
2002
- 2002-07-25 PT PT02756701T patent/PT1423712E/en unknown
- 2002-07-25 AT AT02756701T patent/ATE496307T1/en active
- 2002-07-25 CN CNB02805685XA patent/CN100510753C/en not_active Expired - Lifetime
- 2002-07-25 WO PCT/US2002/023818 patent/WO2003012457A1/en not_active Ceased
- 2002-07-25 RU RU2004105866/28A patent/RU2291448C2/en active
- 2002-07-25 ES ES02756701T patent/ES2359906T3/en not_active Expired - Lifetime
- 2002-07-25 EP EP02756701A patent/EP1423712B1/en not_active Expired - Lifetime
- 2002-07-25 DE DE60238994T patent/DE60238994D1/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| EP1423712A1 (en) | 2004-06-02 |
| US6503007B1 (en) | 2003-01-07 |
| DE60238994D1 (en) | 2011-03-03 |
| CN100510753C (en) | 2009-07-08 |
| ATE496307T1 (en) | 2011-02-15 |
| PT1423712E (en) | 2011-04-18 |
| EP1423712B1 (en) | 2011-01-19 |
| ES2359906T3 (en) | 2011-05-30 |
| WO2003012457A1 (en) | 2003-02-13 |
| CN1494657A (en) | 2004-05-05 |
| EP1423712A4 (en) | 2008-10-15 |
| RU2291448C2 (en) | 2007-01-10 |
| RU2004105866A (en) | 2005-04-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US6492804B2 (en) | Detected signal processing device for rotating sensor and detected signal outputting method therefor | |
| CA1302543C (en) | Hall effect encoder apparatus | |
| US4965446A (en) | Optical interrupter system with vibration compensation | |
| CA1295709C (en) | Hall effect printwheel encoder | |
| GB2220384A (en) | Identifying cassettes used in selective printing machines | |
| KR860001972B1 (en) | Daisy Wheel Printing Machine | |
| US6503007B1 (en) | Printer ribbon motion detection system | |
| USRE42088E1 (en) | Printer | |
| US20040164732A1 (en) | Rotary encoder | |
| EP0071726B1 (en) | Print ribbon protection device | |
| CA1321320C (en) | Printwheel and encoder assembly | |
| KR101120861B1 (en) | Ink ribbon jam detecting method | |
| US20020097291A1 (en) | Establishing and maintaining registration of an image forming system in the slow-scan axis | |
| US7911204B2 (en) | Reel shaft of barcode printer | |
| JP2619621B2 (en) | Encoder device | |
| JPS5859096A (en) | Detector for useful life of looped belt form material | |
| WO2008092943A1 (en) | Device to detect the advance of a belt | |
| JP2000335034A (en) | Hole code reader | |
| JPS5812874B2 (en) | serial printer | |
| JPH02235679A (en) | Color printer | |
| KR20070103535A (en) | Steering Wheel Angle Sensor for Vehicle | |
| KR19980065962A (en) | Home detection method and apparatus for inkjet printer | |
| JPH01247179A (en) | Serial dot matrix printer | |
| JP2003226055A (en) | Dot printer | |
| JPH02107472A (en) | Method of positioning printing head at printing-starting position in serial printer |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: GENICOM, LLC, VIRGINIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:FURROW, EDWARD D.;SNYDER, PAUL W.;BRADFIELD, GERALD A.;REEL/FRAME:013502/0223 Effective date: 20021105 |
|
| STCF | Information on status: patent grant |
Free format text: PATENTED CASE |
|
| FEPP | Fee payment procedure |
Free format text: PAT HOLDER NO LONGER CLAIMS SMALL ENTITY STATUS, ENTITY STATUS SET TO UNDISCOUNTED (ORIGINAL EVENT CODE: STOL); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
|
| REFU | Refund |
Free format text: REFUND - SURCHARGE, PETITION TO ACCEPT PYMT AFTER EXP, UNINTENTIONAL (ORIGINAL EVENT CODE: R2551); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
|
| AS | Assignment |
Owner name: DYMAS FUNDING COMPANY, LLC, AS ADMINISTRATIVE AGEN Free format text: SECURITY AGREEMENT;ASSIGNOR:TALLYGENICOM LP;REEL/FRAME:017706/0220 Effective date: 20060524 |
|
| FPAY | Fee payment |
Year of fee payment: 4 |
|
| AS | Assignment |
Owner name: GENICOM LP, VIRGINIA Free format text: CERTIFICATE OF CONVERSION;ASSIGNOR:GENICOM, L.L.C.;REEL/FRAME:019265/0261 Effective date: 20021231 Owner name: TALLYGENICOM LP, VIRGINIA Free format text: MERGER;ASSIGNOR:GENICOM LP;REEL/FRAME:019265/0451 Effective date: 20031001 |
|
| AS | Assignment |
Owner name: PRINTRONIX, INC., CALIFORNIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:TALLYGENICOM LP;REEL/FRAME:022427/0240 Effective date: 20090313 |
|
| AS | Assignment |
Owner name: SILICON VALLEY BANK, CALIFORNIA Free format text: SECURITY AGREEMENT DATED JANUARY 8, 2009 SUPPLEMENTED MARCH 20, 2009;ASSIGNOR:PRINTRONIX, INC.;REEL/FRAME:022449/0134 Effective date: 20080108 |
|
| AS | Assignment |
Owner name: DYMAS FUNDING COMPANY, LLC, AS ADMINISTRATIVE AGEN Free format text: SECURITY AGREEMENT;ASSIGNOR:PRINTRONIX, INC.;REEL/FRAME:022473/0710 Effective date: 20090320 |
|
| AS | Assignment |
Owner name: PRINTRONIX, INC., CALIFORNIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:TALLYGENICOM LP;REEL/FRAME:022804/0529 Effective date: 20090313 |
|
| FPAY | Fee payment |
Year of fee payment: 8 |
|
| AS | Assignment |
Owner name: PRINTRONIX, INC. (INCLUDING AS SUCCESSOR IN INTERE Free format text: RELEASE OF SECURITY INTERESTS;ASSIGNOR:DYMAS FUNDING COMPANY, LLC;REEL/FRAME:027468/0521 Effective date: 20111220 |
|
| AS | Assignment |
Owner name: VECTOR PTNX SELLER NOTE (DEL), LLC, CALIFORNIA Free format text: SECURITY AGREEMENT;ASSIGNOR:PRINTRONIX, INC;REEL/FRAME:029628/0555 Effective date: 20121231 |
|
| AS | Assignment |
Owner name: PRINTRONIX, INC., CALIFORNIA Free format text: RELEASE BY SECURED PARTY;ASSIGNOR:VECTOR PTNX SELLER NOTE (DEL), LLC;REEL/FRAME:031217/0358 Effective date: 20130913 |
|
| AS | Assignment |
Owner name: SILICON VALLEY BANK, AS ADMINISTRATIVE AGENT, CALI Free format text: SECURITY AGREEMENT;ASSIGNOR:PRINTRONIX, INC.;REEL/FRAME:031227/0126 Effective date: 20130913 Owner name: PRINTRONIX, INC., CALIFORNIA Free format text: RELEASE BY SECURED PARTY;ASSIGNOR:SILICON VALLEY BANK, AS ADMINISTRATIVE AGENT;REEL/FRAME:031226/0969 Effective date: 20130913 |
|
| FPAY | Fee payment |
Year of fee payment: 12 |
|
| AS | Assignment |
Owner name: PRINTRONIX, LLC, CALIFORNIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:PRINTRONIX, INC.;REEL/FRAME:037006/0384 Effective date: 20151106 |
|
| AS | Assignment |
Owner name: SILICON VALLEY BANK, CALIFORNIA Free format text: SECURITY INTEREST;ASSIGNOR:PRINTRONIX, LLC;REEL/FRAME:037367/0250 Effective date: 20151226 Owner name: PRINTRONIX, INC., CALIFORNIA Free format text: PARTIAL RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME 31227/0126;ASSIGNOR:SILICON VALLEY BANK, AS ADMINISTRATIVE AGENT;REEL/FRAME:037394/0192 Effective date: 20151226 |