US20020182444A1 - Media with recesses for texturing features and processes for forming the media - Google Patents
Media with recesses for texturing features and processes for forming the media Download PDFInfo
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- US20020182444A1 US20020182444A1 US10/156,314 US15631402A US2002182444A1 US 20020182444 A1 US20020182444 A1 US 20020182444A1 US 15631402 A US15631402 A US 15631402A US 2002182444 A1 US2002182444 A1 US 2002182444A1
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- 230000002463 transducing effect Effects 0.000 claims abstract description 33
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 31
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 31
- 238000013500 data storage Methods 0.000 claims abstract description 13
- 239000000758 substrate Substances 0.000 claims description 124
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- 238000012876 topography Methods 0.000 claims description 7
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 6
- 239000010408 film Substances 0.000 claims description 5
- 238000001771 vacuum deposition Methods 0.000 claims description 5
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Images
Classifications
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- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/74—Record carriers characterised by the form, e.g. sheet shaped to wrap around a drum
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B23/00—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture
- G11B23/0014—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture record carriers not specifically of filamentary or web form
- G11B23/0021—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture record carriers not specifically of filamentary or web form discs
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- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/62—Record carriers characterised by the selection of the material
- G11B5/73—Base layers, i.e. all non-magnetic layers lying under a lowermost magnetic recording layer, e.g. including any non-magnetic layer in between a first magnetic recording layer and either an underlying substrate or a soft magnetic underlayer
- G11B5/739—Magnetic recording media substrates
- G11B5/73911—Inorganic substrates
- G11B5/73921—Glass or ceramic substrates
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/74—Record carriers characterised by the form, e.g. sheet shaped to wrap around a drum
- G11B5/82—Disk carriers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/90—Magnetic feature
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
Definitions
- the present invention relates to the texturing of magnetic data storage media, and more particularly to the texturing of dedicated transducing head contact zones (also called landing zones) of such media to reduce transducing head flying heights while also minimizing stiction.
- Laser treated magnetic disks are known to reduce friction and improve wear characteristics as compared to mechanically textured disks.
- Traditional laser texturing involves focusing a laser beam onto a disk substrate surface at multiple locations, forming at each location a depression surrounded by a raised rim as disclosed in U.S. Pat. No. 5,062,021 (Ranjan) and U.S. Pat. No. 5,108,781 (Ranjan).
- An alternative, as disclosed in International Publications No. WO 97/07931 and No. WO 97/43079, is to use a laser beam to form domes or nodules, rather than rims. In some cases, each of the domes is surrounded by a raised rim.
- the features can have either circular or elliptical profiles.
- the texturing features form a texture pattern or distribution throughout the head contact zone.
- a particularly preferred pattern is a spiral, formed by rotating the disk at a controlled angular speed while moving a laser radially with respect to the disk.
- the laser is pulsed to form the individual texturing features.
- the disk rotational speed and pulsing frequency together determine the circumferential pitch, i.e., the distance between adjacent texturing features in the spiral.
- the radial speed of the laser controls the radial pitch or spacing between subsequent turns of the spiral.
- the circumferential pitch and radial pitch are approximately the same, e.g., 20-30 microns. This spacing results in multiple texturing features cooperating to support a data transducing head at rest in the landing zone, given that the length and width dimensions of transducing head sliders typically are in the millimeter range.
- the texturing features themselves can be made with a high degree of uniformity in size and shape, by maintaining a consistent laser power, focal spot size and pulse duration.
- transducer glide heights flying heights
- ⁇ standard deviation of the height
- Glide avalanche occurs when a measured signal output exceeds a certain threshold, indicating that the transducing head is flying “too close” to the surface.
- the average height of the features should be less than about 20 nm.
- a liquid lubricant is applied to the surfaces of magnetic data storage disks, to improve wear characteristics and reduce dynamic friction.
- the liquid lubricant has the undesirable effect of contributing to stiction, the tendency of a data transducing head, once at rest against a magnetic disk, to adhere to the disk. This provides at least momentary resistance when the disk begins to rotate, potentially damaging both the disk and the transducing head, and risking loss of data.
- a primary cause of stiction is the tendency of the liquid lubricant, through capillary action, to flow about and surround the texturing features in contact with an at-rest transducing head, even flowing to the head itself as indicated in FIG. 1, where h indicates the height of a data transducing head when at rest upon the texturing features, two of which are shown.
- the texturing features, nodules or bumps are flattened slightly by the head over an area of contact with a radius r.
- r m is the radius of the liquid lubricant meniscus surrounding each texturing feature, with each feature having a radius R at its base.
- the value d represents the thickness of the liquid lubricant film over surface areas away from the nodules.
- Another object is to provide a landing zone surface texture utilizing larger texturing features with greater heights, in combination with recessed regions surrounding the texturing features to accommodate liquid lubricant and thereby counteract the tendency of capillary flow toward a transducing head at rest on the landing zone.
- a further object is to provide an improved process for texturing substrates and for fabricating magnetic data recording media to exhibit improved resistance to stiction despite lower transducing head flying heights.
- Yet another object is to provide a data storage medium having improved wear characteristics and the tendency to afford increased longevity to data transducing heads used in conjunction with the medium.
- a substrate for a data storage medium of the type including a data zone for storing data and a landing zone textured for contact with a data transducing head maintained in spaced apart relation to the data storage medium during use.
- the substrate includes a substrate body having a substantially planar substrate surface at least over a landing zone thereof.
- a recessed region is disposed within the landing zone, and has a substantially planar recessed surface spaced apart inwardly from the substrate surface by a predetermined distance substantially uniform throughout the landing zone.
- Multiple texturing features are formed in the recessed region and are projected outwardly from the recessed surface by a projection distance which exceeds the predetermined distance. Consequently, the texturing features project outwardly beyond the substrate surface of the substrate body.
- This texture can be conveniently thought of as a “dual baseline” texture, in that it provides two separate baselines: one with regard to transducer flying height, and the other with regard to meniscus formation.
- the meniscus formation or “stiction” baseline is the recessed surface of the recessed region. To reach a transducing head at rest in the landing zone, a liquid lubricant would be required to traverse the height of each texturing feature, beginning at the base of the texturing feature, i.e., the recessed surface.
- the baseline for glide height or flying height is the geometric mean of the substrate surface and the recessed surface.
- the geometric mean is substantially nearer to the substrate surface. Accordingly, the texturing feature heights, as they relate to transducing head flying height, are effectively reduced by a fraction (preferably at least one-half, more preferably at least two-thirds) of the “predetermined distance” between the substrate surface and the recessed surface.
- the benefits of reduced transducing head flying height and reduced stiction are simultaneously achieved, and in degrees that can vary according to design considerations. For example, by setting a projection distance, or texturing feature height above the recessed surface, at slightly more than 12 nm, stiction can be kept acceptably low while extremely low, sub-microinch flying heights are achieved. Alternatively, the texturing features can be formed to project beyond the substrate surface by slightly less than 20 nm, to maintain an acceptably low flying height while considerably diminishing the chance for stiction due to meniscus formation.
- the “predetermined distance” or separation between the substrate surface and recessed surface is at least about 5 nm, and more preferably is in the range of about 5 to about 10 nm.
- each of the texturing features and the nearest edge of the recessed region should be at least 3 nm, and more preferably is about 5 nm or more.
- Another aspect of the present invention is a process for selectively texturing a recording medium substrate, including the following steps:
- a preferred material is carbon, applied by vacuum deposition to a thickness of about 5-10 nm. Then, a laser (e.g., a CO 2 laser) is used to remove the carbon at selected locations or spots. Preferably, the laser ablation removes the carbon throughout the thickness of the carbon layer, thus leaving the substrate body, e.g., a glass ceramic, exposed. As a result, the thickness of the carbon layer provides the uniform separation distance between the substrate surface and the outer surface.
- a laser e.g., a CO 2 laser
- another laser e.g., a YAG laser
- a YAG laser is directed onto the exposed substrate surface areas to form the texturing features, preferably in a one-to-one correspondence to the areas of carbon removal, and preferably with the texturing feature centered within its associated carbon-depleted spot or location.
- post-texturing steps of disk fabrication include the application of several further layers to the textured substrate including the data zone and landing zone.
- These layers include a chromium underlayer, a thin film magnetic recording layer, and a protective cover layer, typically carbon.
- These subsequent layers are applied by vacuum deposition and in substantially uniform thicknesses, such that the outer surface of the protective carbon layer replicates the topography of the textured substrate.
- the landing zone of a data storage medium substrate is provided with separate, spaced apart baselines with respect to transducer flying height and stiction.
- the separate baselines are provided by forming a recessed region within the landing zone, and forming texturing features only within the recessed region. Consequently, the features can have actual heights, with respect to the stiction baseline, sufficient to minimize stiction due to meniscus formation, yet also have effective heights, with respect to the non-recessed substrate surface, sufficiently small to accommodate sub-microinch transducer flying heights.
- FIG. 1 is a schematic view showing part of a magnetic data transducing head at rest on a data storage disk, within a landing zone of the disk;
- FIG. 2 is a chart showing stiction as a function of texturing feature height
- FIG. 3 is a plan view of a magnetic data storage disk textured in accordance with the present invention, and a data transducing head supported for generally radial movement relative to the disk;
- FIG. 4 is an enlarged partial sectional view of the magnetic disk in FIG. 3;
- FIG. 5 is an enlarged partial top view of the disk, showing part of a dedicated landing zone of the disk;
- FIG. 6 is a partial side sectional view of the disk, taken in the landing zone
- FIG. 7 is a schematic illustration of an apparatus used to texture the landing zone
- FIG. 8 is a schematic side view showing part of a substrate, before texturing
- FIG. 9 is a view similar to that of FIG. 8, showing part of a carbon coating removed;
- FIG. 10 is a partial top view of the substrate shown in FIG. 9;
- FIG. 11 is a partial side view of the substrate, similar to that in FIG. 9, after formation of a texturing feature
- FIG. 12 illustrates post-texturing fabrication stages
- FIG. 13 schematically illustrates an alternative embodiment process step
- FIG. 14 is a partial top view of a substrate textured according to an alternative embodiment approach.
- FIGS. 3 and 4 a medium for reading and recording magnetic data, in particular a magnetic disk 16 rotatable about a vertical axis and having a substantially planar horizontal upper surface 18 .
- a rotary actuator (not shown) carries a transducing head support arm 20 in cantilevered fashion.
- a magnetic data transducing head 22 (including magnetic transducer and air bearing slider) is mounted to the free end of the support arm, through a suspension 24 which allows gimballing action of the head, i.e., limited vertical travel and rotation about pitch and roll axes.
- the rotary actuator and the support arm pivot to move head 22 in an arcuate path, generally radially with respect to the disk.
- a disk drive spindle 26 used to rotate the disk.
- upper surface 18 is divided into three annular regions or zones: a radially inward zone 30 used for clamping the disk to the spindle; a dedicated transducing head contact zone 32 ; and a data storage zone 34 that serves as the area for recording and reading the magnetic data.
- head 22 When the disk is at rest, or rotating at a speed substantially below its normal operating range, head 22 contacts upper surface 18 .
- an air bearing or cushion is formed by air flowing between the head and upper surface 18 in the direction of disk rotation.
- the air bearing supports the head above the upper surface.
- the distance between a planar bottom surface 36 of head 22 and upper surface 18 known as the head flying height or glide height, is about 1 microinch (25.4 nm) or even less. Lower flying heights permit a higher density storage of data.
- rotation of the disk and pivoting of the support arm are controlled in concert to selectively position transducing head 22 near desired locations within data zone 34 .
- the disk is decelerated and support arm 20 is moved radially inward toward contact zone 32 .
- the disk is positioned over the contact zone.
- head contact with other regions of the disk surface is avoided.
- the disk is accelerated, initially with head 22 engaged with disk 16 within the contact zone.
- Support arm 20 is not pivoted until the head is supported by an air bearing, above the contact zone.
- Magnetic disk 16 is formed by mechanically finishing an aluminum or glass ceramic substrate disk 38 to provide a substantially flat upper surface.
- a nickel-phosphorous alloy has been plated onto the upper surface of the substrate disk, to provide a non-magnetizable layer 40 with a uniform thickness in the range of about 2-12 microns.
- the exposed upper surface 42 of the Ni-P alloy layer is polished to a roughness of about 0.1 microinch (2.54 nm) or less.
- substrate surface 42 is laser textured to provide a desired surface roughness.
- Laser texturing involves melting the substrate disk at and near surface 42 , forming texturing features as will be described in greater detail below.
- Fabrication of disk 16 involves the application of several layers after texturing. The first of these is a chrome underlayer 44 with a typical thickness of about 10-100 nm. Next is a magnetic thin film recording layer 46 , where the data are stored, typically at a thickness of about 10-50 nm. The final layer is a protective carbon layer 48 , in the range of 5-30 nm in thickness. Layers 44 , 46 and 48 are substantially uniform in thickness, and thus upper surface 18 replicates the texture of substrate surface 42 .
- Laser texturing involves forming discrete nodules (also called bumps or domes), or crater-like structures in the form of depressions surrounded by raised, rounded rims that are typically circular but can be elliptical, in the substrate disk at surface 42 .
- the size of the texturing features depends on the level of laser beam energy impinging upon surface 42 , the degree of focusing of the laser beam, and the duration or dwell time of the pulse during which the energy is applied.
- the nodules are formed in a spiral path, having a circumferential pitch governed by the disk rotational speed and laser pulsing interval during texturing.
- a radial pitch i.e., the radial distance between consecutive turns of the spiral path, is determined by disk rotation and the rate of radial shifting of the laser relative to the disk, which can involve movement of the disk rather than the laser.
- the texturing features can be formed with a high degree of uniformity in height (distance between the nodule or rim peak and the surface on which the feature is formed) typically less than about 30 nm. This provides a uniform surface roughness, substantially throughout the contact zone.
- FIG. 5 is an enlarged view of part of upper surface 18 of disk 16 , particularly within contact zone 32 .
- a roughness or texture is provided by multiple nodules 50 , spaced apart from one another according to a predetermined circumferential and radial pitch as just discussed.
- Nodules 50 do not project upwardly (or outwardly) directly from upper surface 18 , however. Rather, each nodule 50 is formed within a cavity or depression 52 , preferably at least approximately centered within its associated cavity.
- cavities 52 can have a diameter of about 20 microns, while the nodules have diameters of about 8-10 nm.
- a variety of cavity diameters and nodule diameters can be employed, and each nodule need not be precisely centered within its associated cavity.
- nodule 50 is projected above or outwardly of the major plane of upper surface 18 , so that multiple nodules in concert support data transducing head 22 in spaced apart relation to most of surface 18 when head 22 is at rest in the contact zone.
- each cavity 52 has a floor or recessed surface 54 spaced apart inwardly from upper surface 18 , and a generally upright peripheral wall 56 .
- Nodule 50 need not be precisely centered within cavity 52 .
- the clearance between nodule 50 and peripheral wall 56 taken horizontally as viewed in FIG. 6, should be at least about 3 nm, and more preferably is at least 5 nm. The clearance is provided to accommodate the liquid lubricant, in particular to counteract the tendency of the lubricant to form a meniscus about nodule 50 that proceeds toward transducing head 22 when the head is at rest upon nodules 50 .
- each recessed surface 54 determines a stiction (or meniscus formation) baseline with respect to its associated nodule 50 .
- the flying height baseline is determined by upper surface 18 in cooperation with recessed surfaces 54 . More precisely, the flying height baseline is the geometric mean of surfaces 18 and 54 . Because the primary advantages of the invention arise from the vertical separation between the two baselines, it is preferred that the flying height baseline be determined primarily by upper surface 18 .
- nodules 50 could have heights slightly greater than 12 nm, for example in the range of 15-18 nm. Assuming a vertical distance of 5 nm between surfaces 18 and 54 , the nodules would project beyond surface 18 by distances of 10-13 nm, easily accommodating sub-microinch transducer flying heights, especially if the flying height baseline substantially coincides with upper surface 18 .
- nodules with heights in the range of 20-23 nm are formed. Again assuming 5 nm between surfaces 18 and 54 , the nodules project above surface 18 by distances in the range of 15-18 nm.
- the texturing features project outwardly beyond surface 18 by less than about 20 nm.
- the nodules preferably project outwardly from surfaces 54 by more than 12 nm.
- FIG. 7 schematically illustrates a laser texturing apparatus 60 used to form dual baseline textures in magnetic media substrates such as substrate disk 38 .
- the device includes a support stage 62 that rotates about a vertical axis 64 , and a reciprocating support stage 66 on which support stage 62 is rotatably mounted.
- Two lasers are disposed above disk 38 and the support stages: a CO 2 laser 68 and a YAG laser 70 .
- Respective beam shaping optics are associated with the lasers, including collimating lenses 72 and focusing lenses 74 for bringing the laser beams, indicated at 76 and 78 respectively, into focus at desired locations on substrate surface 42 of disk 38 .
- a glass ceramic substrate disk 38 is first treated in a vacuum deposition process in which a uniformly thick carbon layer is applied onto surface 42 .
- the preferred thickness of the carbon layer is at least about 5 nm, more preferably in the range of 5-10 nm.
- the result of the carbon deposition is a carbon layer 80 of the preferred thickness, shown in FIG. 8.
- the coated disk then is placed on rotatable support stage 62 , centered on axis 64 . Then, while stage 62 is rotated to achieve a desired circumferential speed, support stage 66 is translated to provide the desired radial velocity.
- the CO 2 laser 68 generates beam 76 at a wavelength with a high affinity for absorption by carbon. As a result, energy applied to carbon layer 80 at a particular spot or location remains largely confined to that location and extends through the thickness of the layer. As a result, material is removed to leave a generally circular cavity extending completely through the carbon layer to surface 42 . Thus, surface 42 becomes the recessed surface 54 in each of the cavities.
- the result of the CO 2 laser treatment is shown in FIGS. 9 and 10. Thus, the CO 2 laser is used to create a recessed region composed of multiple cavities 52 .
- the substrate disk is given a second laser treatment, this time using YAG laser 70 .
- the translation parameters (rotation and radial translation) of the CO 2 laser treatment stage are repeated, so that a single texturing feature is formed within each of cavities 52 .
- the result is shown in FIG. 11.
- a texturing feature in the form of a generally circular, rounded rim 82 surrounding a depression 84 . This crater-like texturing feature is frequently formed as an alternative to the rounded nodules or bumps, with the laser power and degree of focus largely influencing the shape of the texturing feature.
- carbon layer 80 is applied over the entire disk, covering both data zone 34 and contact zone 32 .
- that portion of carbon layer 80 covering the data zone can be removed, e.g. by a masking and etching stage, leaving the substrate surface in the data zone exposed as indicated in FIG. 13.
- FIG. 14 illustrates an alternative embodiment substrate disk 86 , particularly its contact zone.
- the recessed region is provided in the form of a single spiral groove 88 , formed by operating CO 2 laser 68 in a continuous wave (CW) mode rather than a pulsed mode, or in the alternative rotating the disk just slightly between successive pulses.
- CW continuous wave
- An advantage of this approach is that less precision is required in the subsequent laser treatment stage that forms texturing features 90 .
- a disadvantage is the need to remove a substantially greater percentage of the carbon layer.
- substrates can be textured to accommodate glide heights of less than a microinch, and not only avoid increasing stiction, but further minimize stiction due to meniscus formation. Nodules and other texturing features that otherwise would be too large for a desired glide height, can be used successfully in the dual baseline texture. Accordingly, lower glide heights and improved resistance to stiction can be simultaneously achieved.
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- Magnetic Record Carriers (AREA)
- Manufacturing Of Magnetic Record Carriers (AREA)
Abstract
Description
- This application claims the benefit of Provisional Application No. 60/070,029 entitled “Dual Baseline Texture for Guide/Stiction Performance Improvement,” filed Dec. 5, 1997.
- This is a divisional of copending application Ser. No. 09/780,270, filed Feb. 9, 2001 as a divisional of application Ser. No. 09/205,927, filed Dec. 4, 1998 (now U.S. Pat. No. 6,187,413).
- The present invention relates to the texturing of magnetic data storage media, and more particularly to the texturing of dedicated transducing head contact zones (also called landing zones) of such media to reduce transducing head flying heights while also minimizing stiction.
- Laser treated magnetic disks, particularly those textured over areas designed for contact with data transducing heads, are known to reduce friction and improve wear characteristics as compared to mechanically textured disks. Traditional laser texturing involves focusing a laser beam onto a disk substrate surface at multiple locations, forming at each location a depression surrounded by a raised rim as disclosed in U.S. Pat. No. 5,062,021 (Ranjan) and U.S. Pat. No. 5,108,781 (Ranjan). An alternative, as disclosed in International Publications No. WO 97/07931 and No. WO 97/43079, is to use a laser beam to form domes or nodules, rather than rims. In some cases, each of the domes is surrounded by a raised rim. The features can have either circular or elliptical profiles.
- Collectively, the texturing features form a texture pattern or distribution throughout the head contact zone. A particularly preferred pattern is a spiral, formed by rotating the disk at a controlled angular speed while moving a laser radially with respect to the disk. The laser is pulsed to form the individual texturing features. The disk rotational speed and pulsing frequency together determine the circumferential pitch, i.e., the distance between adjacent texturing features in the spiral. Meanwhile, the radial speed of the laser controls the radial pitch or spacing between subsequent turns of the spiral. Frequently, the circumferential pitch and radial pitch are approximately the same, e.g., 20-30 microns. This spacing results in multiple texturing features cooperating to support a data transducing head at rest in the landing zone, given that the length and width dimensions of transducing head sliders typically are in the millimeter range.
- The texturing features themselves can be made with a high degree of uniformity in size and shape, by maintaining a consistent laser power, focal spot size and pulse duration. As transducer glide heights (flying heights) continue to decrease, particularly below 1 microinch (25 nm), it becomes increasingly difficult for a texture to accommodate the glide height, and at the same time minimize stiction. The following table illustrates different measurements of three values, all in nm: an average height of multiple texturing features (Rp); the standard deviation of the height (σ); and the measured glide avalanche. Glide avalanche occurs when a measured signal output exceeds a certain threshold, indicating that the transducing head is flying “too close” to the surface.
TABLE Rp σ Glide Avalanche 15.2 1.4 18.8 15.5 1.2 18.2 18.0 1.6 18.8 18.7 1.1 21.1 19.7 1.8 24.6 19.8 1.6 25.8 23.0 1.5 30.5 23.6 1.5 27.0 - From the table, it is seen that to avoid undue risk of collisions of the transducing head with the texturing features, while at the same time maintaining a flying height of about 25 nm, the average height of the features should be less than about 20 nm.
- At the same time, the need to minimize friction and stiction imposes limits on the minimum heights of the texturing features. Typically, a liquid lubricant is applied to the surfaces of magnetic data storage disks, to improve wear characteristics and reduce dynamic friction. However, the liquid lubricant has the undesirable effect of contributing to stiction, the tendency of a data transducing head, once at rest against a magnetic disk, to adhere to the disk. This provides at least momentary resistance when the disk begins to rotate, potentially damaging both the disk and the transducing head, and risking loss of data.
- A primary cause of stiction is the tendency of the liquid lubricant, through capillary action, to flow about and surround the texturing features in contact with an at-rest transducing head, even flowing to the head itself as indicated in FIG. 1, where h indicates the height of a data transducing head when at rest upon the texturing features, two of which are shown. The texturing features, nodules or bumps, are flattened slightly by the head over an area of contact with a radius r. By comparison, r m is the radius of the liquid lubricant meniscus surrounding each texturing feature, with each feature having a radius R at its base. The value d represents the thickness of the liquid lubricant film over surface areas away from the nodules. Thus, a meniscus of the liquid lubricant surrounds each texturing feature, occupying the full height between the transducing head and disk surface, clinging to the transducing head to provide momentary resistance to disk acceleration.
- As seen in the chart of FIG. 2, the stiction effect increases dramatically as the height of texturing features decreases below 12 nm.
- In view of the above, one option for achieving a 1 microinch glide height while minimizing stiction appears to be maintaining texturing feature heights within the range of 13-19 nm. However, given the lack of absolute precision in laser beam generation and optical components that focus and otherwise shape the laser beam, variance in substrate materials and parameters, and variance in the slider bodies that aerodynamically determine transducing head flying heights, the required degree of control is not practical. Further, when the heights of texturing features are reduced, their diameters are reduced as well, and it may be desirable to maintain larger diameter nodules or other features to enhance structural stability.
- Therefore, it is an object of the present invention to provide a substrate for a data storage medium having a landing zone textured to accommodate glide heights less than 25 nm, while simultaneously minimizing stiction.
- Another object is to provide a landing zone surface texture utilizing larger texturing features with greater heights, in combination with recessed regions surrounding the texturing features to accommodate liquid lubricant and thereby counteract the tendency of capillary flow toward a transducing head at rest on the landing zone.
- A further object is to provide an improved process for texturing substrates and for fabricating magnetic data recording media to exhibit improved resistance to stiction despite lower transducing head flying heights.
- Yet another object is to provide a data storage medium having improved wear characteristics and the tendency to afford increased longevity to data transducing heads used in conjunction with the medium.
- To achieve these and other objects, there is provided a substrate for a data storage medium of the type including a data zone for storing data and a landing zone textured for contact with a data transducing head maintained in spaced apart relation to the data storage medium during use. The substrate includes a substrate body having a substantially planar substrate surface at least over a landing zone thereof. A recessed region is disposed within the landing zone, and has a substantially planar recessed surface spaced apart inwardly from the substrate surface by a predetermined distance substantially uniform throughout the landing zone. Multiple texturing features are formed in the recessed region and are projected outwardly from the recessed surface by a projection distance which exceeds the predetermined distance. Consequently, the texturing features project outwardly beyond the substrate surface of the substrate body.
- This texture can be conveniently thought of as a “dual baseline” texture, in that it provides two separate baselines: one with regard to transducer flying height, and the other with regard to meniscus formation. In particular, the meniscus formation or “stiction” baseline is the recessed surface of the recessed region. To reach a transducing head at rest in the landing zone, a liquid lubricant would be required to traverse the height of each texturing feature, beginning at the base of the texturing feature, i.e., the recessed surface.
- In contrast, the baseline for glide height or flying height is the geometric mean of the substrate surface and the recessed surface. By forming the recessed region as a small fraction of the landing zone, e.g., one-third of the surface area or less, the geometric mean is substantially nearer to the substrate surface. Accordingly, the texturing feature heights, as they relate to transducing head flying height, are effectively reduced by a fraction (preferably at least one-half, more preferably at least two-thirds) of the “predetermined distance” between the substrate surface and the recessed surface.
- Thus, the benefits of reduced transducing head flying height and reduced stiction are simultaneously achieved, and in degrees that can vary according to design considerations. For example, by setting a projection distance, or texturing feature height above the recessed surface, at slightly more than 12 nm, stiction can be kept acceptably low while extremely low, sub-microinch flying heights are achieved. Alternatively, the texturing features can be formed to project beyond the substrate surface by slightly less than 20 nm, to maintain an acceptably low flying height while considerably diminishing the chance for stiction due to meniscus formation.
- Preferably, the “predetermined distance” or separation between the substrate surface and recessed surface is at least about 5 nm, and more preferably is in the range of about 5 to about 10 nm.
- To further ensure against meniscus formation, there should be a clearance between each of the texturing features and the nearest edge of the recessed region, as measured in directions parallel to the substrate and recessed surfaces. The clearance should be at least 3 nm, and more preferably is about 5 nm or more.
- Another aspect of the present invention is a process for selectively texturing a recording medium substrate, including the following steps:
- a. providing a substrate body having a substantially planar substrate surface;
- b. applying a material layer over the substrate surface at a substantially uniform thickness, whereby an outer surface of the material layer is substantially planar and parallel to the substrate surface;
- c. selectively removing portions of the material from the material layer within a predetermined zone thereof, to provide a selected region with a recessed surface disposed inwardly of the outer surface of the material layer; and
- d. forming multiple texturing features throughout the selected region, each texturing feature projecting outwardly away from the recessed surface and beyond the outer surface of the material layer.
- A preferred material is carbon, applied by vacuum deposition to a thickness of about 5-10 nm. Then, a laser (e.g., a CO 2 laser) is used to remove the carbon at selected locations or spots. Preferably, the laser ablation removes the carbon throughout the thickness of the carbon layer, thus leaving the substrate body, e.g., a glass ceramic, exposed. As a result, the thickness of the carbon layer provides the uniform separation distance between the substrate surface and the outer surface. Then, another laser (e.g., a YAG laser) is directed onto the exposed substrate surface areas to form the texturing features, preferably in a one-to-one correspondence to the areas of carbon removal, and preferably with the texturing feature centered within its associated carbon-depleted spot or location.
- At this stage, texturing of the landing zone is complete. As an option, that portion of the carbon layer spanning the data zone of the disk is removed.
- Next, post-texturing steps of disk fabrication are completed. These include the application of several further layers to the textured substrate including the data zone and landing zone. These layers include a chromium underlayer, a thin film magnetic recording layer, and a protective cover layer, typically carbon. These subsequent layers are applied by vacuum deposition and in substantially uniform thicknesses, such that the outer surface of the protective carbon layer replicates the topography of the textured substrate.
- Thus, in accordance with the present invention, the landing zone of a data storage medium substrate is provided with separate, spaced apart baselines with respect to transducer flying height and stiction. The separate baselines are provided by forming a recessed region within the landing zone, and forming texturing features only within the recessed region. Consequently, the features can have actual heights, with respect to the stiction baseline, sufficient to minimize stiction due to meniscus formation, yet also have effective heights, with respect to the non-recessed substrate surface, sufficiently small to accommodate sub-microinch transducer flying heights.
- For a further appreciation of the above and other features and advantages, reference is made to the following detailed description and to the drawings, in which:
- FIG. 1 is a schematic view showing part of a magnetic data transducing head at rest on a data storage disk, within a landing zone of the disk;
- FIG. 2 is a chart showing stiction as a function of texturing feature height;
- FIG. 3 is a plan view of a magnetic data storage disk textured in accordance with the present invention, and a data transducing head supported for generally radial movement relative to the disk;
- FIG. 4 is an enlarged partial sectional view of the magnetic disk in FIG. 3;
- FIG. 5 is an enlarged partial top view of the disk, showing part of a dedicated landing zone of the disk;
- FIG. 6 is a partial side sectional view of the disk, taken in the landing zone;
- FIG. 7 is a schematic illustration of an apparatus used to texture the landing zone;
- FIG. 8 is a schematic side view showing part of a substrate, before texturing;
- FIG. 9 is a view similar to that of FIG. 8, showing part of a carbon coating removed;
- FIG. 10 is a partial top view of the substrate shown in FIG. 9;
- FIG. 11 is a partial side view of the substrate, similar to that in FIG. 9, after formation of a texturing feature;
- FIG. 12 illustrates post-texturing fabrication stages;
- FIG. 13 schematically illustrates an alternative embodiment process step; and
- FIG. 14 is a partial top view of a substrate textured according to an alternative embodiment approach.
- Turning now to the drawings, there is shown in FIGS. 3 and 4 a medium for reading and recording magnetic data, in particular a
magnetic disk 16 rotatable about a vertical axis and having a substantially planar horizontalupper surface 18. A rotary actuator (not shown) carries a transducinghead support arm 20 in cantilevered fashion. A magnetic data transducing head 22 (including magnetic transducer and air bearing slider) is mounted to the free end of the support arm, through asuspension 24 which allows gimballing action of the head, i.e., limited vertical travel and rotation about pitch and roll axes. The rotary actuator and the support arm pivot to movehead 22 in an arcuate path, generally radially with respect to the disk. - At the center of
disk 22 is an opening to accommodate adisk drive spindle 26 used to rotate the disk. Between the opening and an outercircumferential edge 28 of the disk,upper surface 18 is divided into three annular regions or zones: a radiallyinward zone 30 used for clamping the disk to the spindle; a dedicated transducinghead contact zone 32; and adata storage zone 34 that serves as the area for recording and reading the magnetic data. - When the disk is at rest, or rotating at a speed substantially below its normal operating range,
head 22 contactsupper surface 18. When the disk rotates at higher speeds, including normal operating range, an air bearing or cushion is formed by air flowing between the head andupper surface 18 in the direction of disk rotation. The air bearing supports the head above the upper surface. In accordance with this invention, the distance between aplanar bottom surface 36 ofhead 22 andupper surface 18, known as the head flying height or glide height, is about 1 microinch (25.4 nm) or even less. Lower flying heights permit a higher density storage of data. - For data recording and reading operations, rotation of the disk and pivoting of the support arm are controlled in concert to selectively position transducing
head 22 near desired locations withindata zone 34. Following a data operation, the disk is decelerated andsupport arm 20 is moved radially inward towardcontact zone 32. By the time the disk decelerates sufficiently to allow head/disk contact, the head is positioned over the contact zone. Thus, head contact with other regions of the disk surface is avoided. Before the next data operation, the disk is accelerated, initially withhead 22 engaged withdisk 16 within the contact zone.Support arm 20 is not pivoted until the head is supported by an air bearing, above the contact zone. -
Magnetic disk 16 is formed by mechanically finishing an aluminum or glassceramic substrate disk 38 to provide a substantially flat upper surface. Typically in the case of A1 substrates, a nickel-phosphorous alloy has been plated onto the upper surface of the substrate disk, to provide anon-magnetizable layer 40 with a uniform thickness in the range of about 2-12 microns. Following plating, the exposedupper surface 42 of the Ni-P alloy layer is polished to a roughness of about 0.1 microinch (2.54 nm) or less. - After mechanical finishing,
substrate surface 42, at least alongcontact zone 32, is laser textured to provide a desired surface roughness. Laser texturing involves melting the substrate disk at and nearsurface 42, forming texturing features as will be described in greater detail below. - Fabrication of
disk 16 involves the application of several layers after texturing. The first of these is achrome underlayer 44 with a typical thickness of about 10-100 nm. Next is a magnetic thinfilm recording layer 46, where the data are stored, typically at a thickness of about 10-50 nm. The final layer is aprotective carbon layer 48, in the range of 5-30 nm in thickness. 44, 46 and 48 are substantially uniform in thickness, and thusLayers upper surface 18 replicates the texture ofsubstrate surface 42. - Laser texturing involves forming discrete nodules (also called bumps or domes), or crater-like structures in the form of depressions surrounded by raised, rounded rims that are typically circular but can be elliptical, in the substrate disk at
surface 42. The size of the texturing features depends on the level of laser beam energy impinging uponsurface 42, the degree of focusing of the laser beam, and the duration or dwell time of the pulse during which the energy is applied. Typically the nodules are formed in a spiral path, having a circumferential pitch governed by the disk rotational speed and laser pulsing interval during texturing. A radial pitch, i.e., the radial distance between consecutive turns of the spiral path, is determined by disk rotation and the rate of radial shifting of the laser relative to the disk, which can involve movement of the disk rather than the laser. The texturing features can be formed with a high degree of uniformity in height (distance between the nodule or rim peak and the surface on which the feature is formed) typically less than about 30 nm. This provides a uniform surface roughness, substantially throughout the contact zone. - FIG. 5 is an enlarged view of part of
upper surface 18 ofdisk 16, particularly withincontact zone 32. A roughness or texture is provided bymultiple nodules 50, spaced apart from one another according to a predetermined circumferential and radial pitch as just discussed.Nodules 50 do not project upwardly (or outwardly) directly fromupper surface 18, however. Rather, eachnodule 50 is formed within a cavity ordepression 52, preferably at least approximately centered within its associated cavity. Typically, cavities 52 can have a diameter of about 20 microns, while the nodules have diameters of about 8-10 nm. - A variety of cavity diameters and nodule diameters can be employed, and each nodule need not be precisely centered within its associated cavity.
- As best seen in FIG. 6,
nodule 50 is projected above or outwardly of the major plane ofupper surface 18, so that multiple nodules in concert supportdata transducing head 22 in spaced apart relation to most ofsurface 18 whenhead 22 is at rest in the contact zone. Also as shown in this figure, eachcavity 52 has a floor or recessedsurface 54 spaced apart inwardly fromupper surface 18, and a generally uprightperipheral wall 56.Nodule 50 need not be precisely centered withincavity 52. At the same time, the clearance betweennodule 50 andperipheral wall 56, taken horizontally as viewed in FIG. 6, should be at least about 3 nm, and more preferably is at least 5 nm. The clearance is provided to accommodate the liquid lubricant, in particular to counteract the tendency of the lubricant to form a meniscus aboutnodule 50 that proceeds toward transducinghead 22 when the head is at rest uponnodules 50. - The primary difference between the texture of
contact zone 32 and previous textures is thatnodules 50 project upwardly from recessedsurfaces 54 rather than fromupper surface 18. Consequently, the texture provides two spaced apart baselines, that in previous designs coincide. In particular, each recessedsurface 54 determines a stiction (or meniscus formation) baseline with respect to its associatednodule 50. The flying height baseline is determined byupper surface 18 in cooperation with recessed surfaces 54. More precisely, the flying height baseline is the geometric mean of 18 and 54. Because the primary advantages of the invention arise from the vertical separation between the two baselines, it is preferred that the flying height baseline be determined primarily bysurfaces upper surface 18. Such is the case when a recessed region, composed of allcavities 52 within the contact zone, occupies less than half of the contact zone surface, and more preferably occupies less than one-third of the contact zone surface. A result of the latter case is shown by a broken line 58 indicating the flying height baseline. - The dual baseline texture permits the use of nodules or other texturing features with heights sufficient to minimize or avoid stiction due to liquid lubricant meniscus formation, and simultaneously allows for sub-microinch transducer flying heights. Either of these advantages may be emphasized relative to the other. With reference to the foregoing discussion of minimum texturing feature heights necessary to avoid meniscus formation,
nodules 50 could have heights slightly greater than 12 nm, for example in the range of 15-18 nm. Assuming a vertical distance of 5 nm between 18 and 54, the nodules would project beyondsurfaces surface 18 by distances of 10-13 nm, easily accommodating sub-microinch transducer flying heights, especially if the flying height baseline substantially coincides withupper surface 18. Conversely, if a flying height of about 1 microinch is satisfactory and the primary goal is to virtually eliminate stiction due to meniscus formation, nodules with heights in the range of 20-23 nm are formed. Again assuming 5 nm between 18 and 54, the nodules project abovesurfaces surface 18 by distances in the range of 15-18 nm. - More broadly, the texturing features project outwardly beyond
surface 18 by less than about 20 nm. At the other end of the scale, the nodules preferably project outwardly fromsurfaces 54 by more than 12 nm. These constraints afford considerable variety, particularly in view of the options to provide different separation distances between 18 and 54, and to provide different proportions of contact zone surface area occupied by the recessed region.surfaces - FIG. 7 schematically illustrates a
laser texturing apparatus 60 used to form dual baseline textures in magnetic media substrates such assubstrate disk 38. The device includes asupport stage 62 that rotates about avertical axis 64, and areciprocating support stage 66 on whichsupport stage 62 is rotatably mounted. - Two lasers, both stationary, are disposed above
disk 38 and the support stages: a CO2 laser 68 and aYAG laser 70. Respective beam shaping optics are associated with the lasers, includingcollimating lenses 72 and focusinglenses 74 for bringing the laser beams, indicated at 76 and 78 respectively, into focus at desired locations onsubstrate surface 42 ofdisk 38. - In one particularly preferred fabrication approach, a glass
ceramic substrate disk 38 is first treated in a vacuum deposition process in which a uniformly thick carbon layer is applied ontosurface 42. The preferred thickness of the carbon layer is at least about 5 nm, more preferably in the range of 5-10 nm. The result of the carbon deposition is acarbon layer 80 of the preferred thickness, shown in FIG. 8. - The coated disk then is placed on
rotatable support stage 62, centered onaxis 64. Then, whilestage 62 is rotated to achieve a desired circumferential speed,support stage 66 is translated to provide the desired radial velocity. The CO2 laser 68 generatesbeam 76 at a wavelength with a high affinity for absorption by carbon. As a result, energy applied tocarbon layer 80 at a particular spot or location remains largely confined to that location and extends through the thickness of the layer. As a result, material is removed to leave a generally circular cavity extending completely through the carbon layer to surface 42. Thus,surface 42 becomes the recessedsurface 54 in each of the cavities. The result of the CO2 laser treatment is shown in FIGS. 9 and 10. Thus, the CO2 laser is used to create a recessed region composed ofmultiple cavities 52. - After the cavities have been formed, the substrate disk is given a second laser treatment, this time using
YAG laser 70. The translation parameters (rotation and radial translation) of the CO2 laser treatment stage are repeated, so that a single texturing feature is formed within each ofcavities 52. The result is shown in FIG. 11. Also shown in FIG. 11 is a texturing feature in the form of a generally circular,rounded rim 82 surrounding adepression 84. This crater-like texturing feature is frequently formed as an alternative to the rounded nodules or bumps, with the laser power and degree of focus largely influencing the shape of the texturing feature. - After texturing, a series of vacuum deposition stages are completed to form several layers on the substrate disk, including
chrome underlayer 44, thinfilm recording layer 46, andprotective carbon layer 48. The result is shown in FIG. 12. - In the foregoing fabrication process,
carbon layer 80 is applied over the entire disk, covering bothdata zone 34 andcontact zone 32. According to an alternative embodiment process, that portion ofcarbon layer 80 covering the data zone can be removed, e.g. by a masking and etching stage, leaving the substrate surface in the data zone exposed as indicated in FIG. 13. - FIG. 14 illustrates an alternative
embodiment substrate disk 86, particularly its contact zone. Indisk 86, the recessed region is provided in the form of asingle spiral groove 88, formed by operating CO2 laser 68 in a continuous wave (CW) mode rather than a pulsed mode, or in the alternative rotating the disk just slightly between successive pulses. An advantage of this approach is that less precision is required in the subsequent laser treatment stage that forms texturing features 90. A disadvantage is the need to remove a substantially greater percentage of the carbon layer. - Thus, in accordance with the present invention, substrates can be textured to accommodate glide heights of less than a microinch, and not only avoid increasing stiction, but further minimize stiction due to meniscus formation. Nodules and other texturing features that otherwise would be too large for a desired glide height, can be used successfully in the dual baseline texture. Accordingly, lower glide heights and improved resistance to stiction can be simultaneously achieved.
Claims (39)
- 33. A substrate for a data storage medium of the type including a data zone for storing data and a landing zone textured for contact with a data transducing head maintained spaced apart from the data zone during use of the data storage medium, said substrate including:a substrate body having a substantially planar substrate surface of the substrate, at least over a landing zone thereof;a recessed region disposed within the landing zone and having a recessed surface spaced apart inwardly from the substrate surface; andmultiple texturing features formed in the recessed region and projected from the recessed surface outwardly beyond the substrate surface of the substrate body.
- 34. The substrate of
claim 33 wherein:the recessed surface is substantially planar and spaced apart inwardly from the substrate surface by a predetermined distance substantially uniform throughout the landing zone. - 35. The substrate surface of
claim 34 wherein:the texturing features are projected outwardly from the recessed surface by a selected projection distance which exceeds the predetermined distance. - 36. The substrate of
claim 33 wherein:the texturing features project outwardly beyond the substrate surface of the substrate by less than about 20 nm. - 37. The substrate of
claim 35 wherein:said projection distance is greater than 12 nm. - 38. The substrate of
claim 37 wherein:the texturing features project outwardly beyond the substrate surface by at most about 15 nm, and said projection distance outwardly beyond the recessed surface is at most about 25 nm. - 39. The substrate of
claim 33 wherein:the substrate surface and recessed surface of the substrate are spaced apart from one another by at least about 5 nm. - 40. The substrate of
claim 39 wherein:said substrate surface and said recessed surface are spaced apart by a distance in the range of 5-10 nm. - 41. The substrate of
claim 33 wherein:a clearance between each of the texturing features and a nearest edge of the recessed region, taken in directions substantially parallel to the substrate and surface, is at least about 3 nm. - 42. The substrate of
claim 33 wherein:the recessed region is comprised of multiple recesses, each recess associated with one of the texturing features. - 43. The substrate of
claim 42 wherein:each of the recesses is at least generally circular, and each texturing feature is at least approximately centered within its associated recess. - 44. The substrate of
claim 43 wherein:the recesses have diameters of about 20 microns, and the texturing features have diameters of about 8-10 microns. - 45. The substrate of
claim 33 wherein:each of the texturing features comprises one of: a nodule projected outwardly of the recessed surface; and a raised rim surrounding a depression and projected outwardly of the recessed surface. - 46. The substrate of
claim 33 wherein:said substrate body is formed of a glass ceramic material coated with a carbon film, said recessed surface comprises a surface of the glass ceramic, and said substrate surface comprises a surface of the carbon film. - 47. The substrate of
claim 33 further including:a thin film recording layer of a magnetizable material, formed over the substrate surface, the recording layer having a substantially uniform thickness and thereby tending to replicate a topography of the substrate. - 48. The substrate of
claim 47 further including:a chromium underlayer formed over the substrate surface and disposed between the substrate surface and the magnetic recording layer, and a cover layer formed over the magnetic recording layer; said underlayer and cover layer being of substantially uniform thickness whereby the cover layer tends to replicate a topography of the substrate. - 49. A substrate for a magnetic data recording medium, said substrate including:a substrate body having a substantially planar substrate surface defining a nominal surface plane of the substrate;multiple cavities formed in the substrate surface, at least over a predetermined zone of the substrate surface dedicated to contact with a data transducing head, each cavity including a peripheral wall defining a cavity depth and a cavity surface inwardly of the substrate surface; andmultiple texturing features, one texturing feature formed within each of the cavities and projecting outwardly from its associated cavity surface by a projection distance greater than a depth of its associated cavity, and disposed at least about 3 nm from the peripheral wall of the associated cavity.
- 50. The substrate of
claim 49 wherein:the cavity surfaces are substantially parallel to the substrate surface. - 51. The substrate of
claim 49 wherein:the texturing features project outwardly beyond the substrate surface by less than about 20 nm. - 52. The substrate of
claim 49 wherein:each of the texturing features projects outwardly beyond its associated cavity surface by at least about 12 nm. - 53. The substrate of
claim 51 wherein:each of the texturing features projects outwardly beyond the substrate surface by at most about 15 nm, and projects outwardly from its associated cavity surface by at least about 20 nm. - 54. The substrate of
claim 49 wherein:each of the cavity surfaces is spaced apart from the substrate surface by at least about 5 nm. - 55. The substrate of
claim 54 wherein:the cavity surfaces are spaced apart from the substrate surface by distances in the range of 5-10 nm. - 56. The substrate of
claim 49 wherein:the cavity surfaces are substantially co-planar. - 57. The substrate of
claim 49 wherein:said cavities are substantially circular, and each texturing feature is substantially centered within its associated cavity. - 58. The substrate of
claim 57 wherein:the cavities have diameters of about 20 microns, and the texturing features have diameters of about 8-10 microns. - 59. The substrate of
claim 49 wherein:said substrate body is formed of a glass ceramic material with a carbon film applied to the glass ceramic material, and wherein the cavities are formed by selectively removing portions of the carbon film. - 60. The substrate of
claim 49 further including:a chromium underlayer applied over the substrate surface, and a thin film recording layer applied over the chromium underlayer, said underlayer and recording layer having substantially uniform thicknesses whereby the recording layer tends to replicate a topography of the substrate surface. - 61. A process for selectively texturing a recording medium substrate, including:providing a substrate body having a substantially planar substrate surface;applying a material layer over the substrate surface, to provide an outer surface of the material layer spaced apart outwardly from the substrate surface;selectively removing portions of the material from the material layer within a predetermined zone thereof, to provide a selected region with a recessed surface disposed inwardly of the outer surface of the material layer; andforming multiple texturing features throughout the selected region, each texturing feature projecting outwardly away from the recessed surface and beyond the outer surface of the material layer.
- 62. The process of
claim 61 wherein:said applying the material layer comprises applying the material layer at a substantially uniform thickness. - 63. The process of
claim 61 wherein:the step of applying a material layer comprises applying carbon by vacuum deposition, to a thickness from about 5 nm to about 10 nm. - 64. The process of
claim 63 wherein:said removing portions of the material layer comprises directing a coherent energy beam toward the material layer and causing the coherent energy beam to impinge upon the outer surface at a plurality of selected locations thereon, thus to remove material at each of the selected locations. - 65. The process of
claim 64 wherein:the material, at each of the selected locations, is removed over the full thickness of the material layer, whereby the recessed surface and the substrate surface coincide. - 66. The process of
claim 61 wherein:said forming multiple texturing features comprises directing a coherent energy beam toward the magnetic medium substrate and causing the coherent energy beam to impinge upon the substrate surface at a plurality of selected locations thereon, altering the topography of the surface at each selected location to form a texturing feature. - 67. The process of
claim 61 further including:after forming the multiple texturing features, applying a magnetic thin film recording layer over the outer surface of the material layer at a substantially uniform thickness whereby the thin film recording layer substantially replicates a topography of the underlying substrate and material layer. - 68. The process of
claim 67 further including:removing a portion of the carbon layer adjacent to a data zone, before applying the magnetic thin film recording layer. - 69. The process of
claim 64 wherein:said forming multiple texturing features comprises directing a coherent energy beam toward the substrate body at each of the selected locations after the removal of the material at the selected locations, to alter the surface topography at each of the selected locations to form a texturing feature. - 70. The process of
claim 64 wherein:said removal of portions of the material from the material layer comprises forming a plurality of recesses, one recess at each of the selected locations, and said forming multiple texturing features comprises forming one of the texturing features in each of the recesses. - 71. The process of claim 70 wherein:each of the recesses is at least generally circular, and forming multiple texturing features further comprises substantially centering each of the features within its associated recess.
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|---|---|---|---|
| US10/156,314 US20020182444A1 (en) | 1997-12-05 | 2002-05-28 | Media with recesses for texturing features and processes for forming the media |
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| US7002997P | 1997-12-05 | 1997-12-05 | |
| US09/205,927 US6187413B1 (en) | 1997-12-05 | 1998-12-04 | Media landing zone with recess for texturing features |
| US09/780,270 US6403170B2 (en) | 1997-12-05 | 2001-02-09 | Process for texturing recording media substrates |
| US10/156,314 US20020182444A1 (en) | 1997-12-05 | 2002-05-28 | Media with recesses for texturing features and processes for forming the media |
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| US09/780,270 Division US6403170B2 (en) | 1997-12-05 | 2001-02-09 | Process for texturing recording media substrates |
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| US09/780,270 Expired - Fee Related US6403170B2 (en) | 1997-12-05 | 2001-02-09 | Process for texturing recording media substrates |
| US10/156,314 Abandoned US20020182444A1 (en) | 1997-12-05 | 2002-05-28 | Media with recesses for texturing features and processes for forming the media |
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|---|---|---|---|
| US09/205,927 Expired - Fee Related US6187413B1 (en) | 1997-12-05 | 1998-12-04 | Media landing zone with recess for texturing features |
| US09/780,270 Expired - Fee Related US6403170B2 (en) | 1997-12-05 | 2001-02-09 | Process for texturing recording media substrates |
Country Status (1)
| Country | Link |
|---|---|
| US (3) | US6187413B1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005073425A1 (en) * | 2004-01-28 | 2005-08-11 | Ford Global Technologies, Llc, Subsidiary Of Ford Motor Company | Ferrous layer for a sliding surface, in particular for cylinder running surfaces on engine blocks, applied by means of thermal spraying |
| US20080320205A1 (en) * | 2006-11-27 | 2008-12-25 | Brigham Young University | Long-term digital data storage |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6898031B1 (en) | 2000-04-19 | 2005-05-24 | Seagate Technology Llc | Method for replicating magnetic patterns on hard disk media |
| US6876046B2 (en) * | 2002-02-07 | 2005-04-05 | Superconductor Technologies, Inc. | Stiction alleviation using passivation layer patterning |
| US20050051513A1 (en) * | 2003-09-05 | 2005-03-10 | Cheng-Sung Wei | Method of forming a landing zone for magnetic recording media |
| JP4519668B2 (en) * | 2005-01-31 | 2010-08-04 | 株式会社東芝 | Patterned magnetic recording medium, stamper for producing patterned magnetic recording medium, method for manufacturing patterned magnetic recording medium, and magnetic recording / reproducing apparatus |
| JP4675812B2 (en) * | 2006-03-30 | 2011-04-27 | 株式会社東芝 | Magnetic recording medium, magnetic recording apparatus, and method of manufacturing magnetic recording medium |
| JP2008282512A (en) * | 2007-05-14 | 2008-11-20 | Toshiba Corp | Magnetic recording medium and magnetic recording / reproducing apparatus |
| CN106637182A (en) * | 2015-11-04 | 2017-05-10 | 中国人民解放军装甲兵工程学院 | Method for improving fatigue strength of coating layer by double-layer texture coupling effect |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1993012520A1 (en) * | 1991-12-17 | 1993-06-24 | Certus Magnetics | Magnetic disk medium with designed textured surfaces and controlled surface roughness and method of providing same |
| US5626941A (en) * | 1992-05-27 | 1997-05-06 | Quantum Corporation | Thin film media for very low flying height/contact recording application |
| US5599590A (en) * | 1993-07-16 | 1997-02-04 | Kobe Steel Usa Inc. | Texture treatment for carbon substrate and for carbon overcoat layer of magnetic disks |
| US5768076A (en) * | 1993-11-10 | 1998-06-16 | International Business Machines Corporation | Magnetic recording disk having a laser-textured surface |
| US5582878A (en) * | 1995-03-24 | 1996-12-10 | Showa Denko Kabushiki Kaisha | Process for producing magnetic recording medium |
| US5723033A (en) * | 1995-09-06 | 1998-03-03 | Akashic Memories Corporation | Discrete track media produced by underlayer laser ablation |
| US5976714A (en) * | 1995-10-23 | 1999-11-02 | Mitsubishi Chemical Corporation | Magnetic recording medium and method of producing the same |
| US6103404A (en) * | 1996-06-03 | 2000-08-15 | Komag, Inc. | Laser textured magnetic disk comprising NiNb |
| JPH10326417A (en) * | 1997-05-26 | 1998-12-08 | Toshiba Corp | Magnetic disk and magnetic disk drive |
-
1998
- 1998-12-04 US US09/205,927 patent/US6187413B1/en not_active Expired - Fee Related
-
2001
- 2001-02-09 US US09/780,270 patent/US6403170B2/en not_active Expired - Fee Related
-
2002
- 2002-05-28 US US10/156,314 patent/US20020182444A1/en not_active Abandoned
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005073425A1 (en) * | 2004-01-28 | 2005-08-11 | Ford Global Technologies, Llc, Subsidiary Of Ford Motor Company | Ferrous layer for a sliding surface, in particular for cylinder running surfaces on engine blocks, applied by means of thermal spraying |
| US20080320205A1 (en) * | 2006-11-27 | 2008-12-25 | Brigham Young University | Long-term digital data storage |
| US7613869B2 (en) * | 2006-11-27 | 2009-11-03 | Brigham Young University | Long-term digital data storage |
| US20090231978A1 (en) * | 2007-06-20 | 2009-09-17 | Brigham Young University | Long-term digital data storage |
Also Published As
| Publication number | Publication date |
|---|---|
| US6187413B1 (en) | 2001-02-13 |
| US20010023856A1 (en) | 2001-09-27 |
| US6403170B2 (en) | 2002-06-11 |
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