US20020151400A1 - Hydraulic control for a six-speed automatic transmission - Google Patents
Hydraulic control for a six-speed automatic transmission Download PDFInfo
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- US20020151400A1 US20020151400A1 US09/834,858 US83485801A US2002151400A1 US 20020151400 A1 US20020151400 A1 US 20020151400A1 US 83485801 A US83485801 A US 83485801A US 2002151400 A1 US2002151400 A1 US 2002151400A1
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- valve means
- torque transmitting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/04—Smoothing ratio shift
- F16H61/06—Smoothing ratio shift by controlling rate of change of fluid pressure
- F16H61/065—Smoothing ratio shift by controlling rate of change of fluid pressure using fluid control means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/02—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used
- F16H61/0202—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric
- F16H61/0204—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric for gearshift control, e.g. control functions for performing shifting or generation of shift signal
- F16H61/0206—Layout of electro-hydraulic control circuits, e.g. arrangement of valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/003—Transmissions for multiple ratios characterised by the number of forward speeds
- F16H2200/0052—Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising six forward speeds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/20—Transmissions using gears with orbital motion
- F16H2200/2002—Transmissions using gears with orbital motion characterised by the number of sets of orbital gears
- F16H2200/2007—Transmissions using gears with orbital motion characterised by the number of sets of orbital gears with two sets of orbital gears
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/68—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for stepped gearings
- F16H61/684—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for stepped gearings without interruption of drive
- F16H61/686—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for stepped gearings without interruption of drive with orbital gears
Definitions
- This invention relates to transmission controls for a power transmission.
- Power transmissions of the automatic shifting type have a plurality of selectively establishable gear ratios between the engine and ground engaging mechanism for the vehicle.
- the ratios are generally established by hydraulically operated friction devices such as clutches and brakes.
- the engagement and disengagement of these friction devices are controlled by valve mechanisms which direct hydraulic fluid to and from the operating piston of the devices.
- Some transmission control systems have incorporated electro-hydraulic control systems with “clutch to clutch” shift technology.
- the control systems have utilized two strategies, open loop control and closed loop control.
- open loop control the on-coming friction torque transmitting mechanism (clutch or brake) is filled with fluid and the pressure is ramped up to the inertial pressure required during the shift.
- the release timing of the pressure in the off-going friction torque transmitting mechanism is based on an estimation of the oncoming torque transmitting mechanism fill time.
- the fill time of the oncoming torque transmitting mechanism varies due to many design and assembly factors such that the release of the off-going torque transmitting mechanism can be early, causing a flare, or late, causing a tie-up.
- Some control algorithms have been developed to detect the oncoming clutch fill using an input or output speed signal. However, these have not proved reliable for practical use.
- the off-going torque transmitting mechanism capacity is reduced to its critical point by generating a predetermined slip speed in the off-going torque transmitting mechanism.
- the oncoming torque transmitting mechanism is filled and ramped up to the inertial pressure.
- the oncoming torque transmitting mechanism gains capacity the input speed will drop.
- the off-going torque transmitting mechanism capacity is reduced to zero.
- there is a controlled engine flare at the beginning of the interchange causing an output torque dip. Also since the off-going torque transmitting mechanism is not released until the input speed drop is detected, a tie-up is present during the ratio interchange.
- the present invention provides a transmission control system for a six speed automatic transmission.
- the control system provides clutch-to-clutch shift control with new features to improve robustness and failure mode.
- the control system includes four pressure control valves, two low pressure ratios and two high pressure ratios.
- a switch valve directs an increasing pressure from a high ratio control valve to the on-coming friction device and a decreasing pressure from a low ratio control valve to the off-going clutch.
- a downshift valve is disposed in the circuit to direct the oncoming pressure to a bias port on the low ratio control valve to discontinue operation of the low ratio control valve and exhaust the of-going friction device.
- the switch valve directs fixed pressure to the engaged friction devices.
- the downshift valve prevents the bias from the high ratio control valve, controlling the off-going friction device, from affecting the pressure output of the low ratio control valve which is controlling the on-coming friction device.
- An exhaust switching valve is provided to cooperate with the switch valve to insure that the proper friction device is pressurized and that the proper friction device is exhausted.
- the oncoming device high ratio friction device
- the off-going device low ratio friction device
- the opposite pressure schedule is required. The exhaust switching valve ensures that this will occur.
- FIG. 1 is a schematic representation of a powertrain compatible with the present invention transmission control system
- FIG. 2 is a diagrammatic representation depicting a transmission control system incorporating the present invention.
- FIG. 3 is a table summarizing the torque transmitting mechanism engagement schedule and valve operation of a transmission control system incorporating the present invention.
- a transmission 10 is shown in FIG. 1 and includes an input shaft E connected to receive torque from an engine, not shown, an output shaft S connected to deliver torque to the drive wheels, not shown, and a multi-speed planetary gear arrangement 12 operatively connected therebetween.
- the planetary gear arrangement 12 described is just one of those shown in U.S. Pat. No. 5,106,352 issued to Lepelletier.
- the planetary gear arrangement 12 includes five conventional fluid-operated friction devices, three being illustrated and designated as clutches: C 1 , C 2 , and C 3 , and two as brakes: B 1 and B 2 , which are well known in the art.
- the brakes are depicted schematically as band type brakes, however, it is well known to utilize a disc type friction brake in place of a band brake in the transmission art.
- the planetary gear arrangement 12 has a first gearset 14 including a gear 14 a fixed to the input shaft E and a gear 14 b in constant meshing engagement with gear 14 a and connected to the first control clutch C 1 and the second control clutch C 2 .
- a second gearset 16 includes a gear 16 a fixed to the input shaft E and a gear 16 b in constant meshing engagement with gear 16 a and connected to the third control clutch C 3 .
- a double planetary gearset 18 has a first gearset 20 including a sun gear 22 , a ring gear 24 and a planet carrier assembly 26 .
- the planetary carrier assembly 26 includes a plurality of single pinions 28 rotatably mounted thereon and meshing with the sun gear 22 and the ring gear 24 .
- the double gearset 18 has a second gearset 30 including a sun gear 32 , a ring gear 34 and a planet carrier assembly 36 .
- the planetary carrier assembly 36 includes a plurality of single pinions 38 rotatably mounted thereon and meshing with the sun gear 32 and the ring gear 34 .
- a one-way mechanism R 1 is arranged in parallel with the first control brake B 1 to facilitate transitions between first and second gear in a manner known in the art.
- the planetary gear arrangement further includes four rotatable members referred to as 40 , 42 , 44 , and 46 .
- First member 40 is associated with the first control clutch C 1 and the ring gear 24 .
- Second member 42 is formed by the planet carrier 26 of the gearset 20 , fixed for rotation with the ring gear 34 of the gearset 30 and the output shaft S.
- the third member 44 is associated with the planet carrier 36 of the gearset 30 , the third control clutch C 3 , the one-way mechanism R 1 , and the first control brake B 1 .
- the fourth member 46 is associated with the sun gears 22 and 32 of the gear sets 20 and 30 and fixed for rotation with each other, and with the second control clutch C 2 and the second control brake B 2 .
- the planetary gear arrangement 12 provides six forward speed ratios and one reverse transmission ratio with the appropriate pair of friction devices engaged as charted in FIG. 3.
- the first forward speed ratio is provided with the actuation of first control clutch C 1 and first control brake B 1 .
- the first member 40 is driven and the third member 44 is held against rotation.
- the second forward drive ratio is established by disengaging first control brake B 1 and engaging second control brake B 2 , while the clutch C 1 remains engaged.
- the first member 40 is driven and the fourth member 46 is held against rotation.
- the third forward drive ratio is established by disengaging second control brake B 2 while engaging the second control clutch C 2 and maintaining the clutch C 1 engaged.
- the first and fourth members 40 and 46 and the double planetary gearset 18 are driven as a unit.
- the fourth forward drive ratio is established by releasing second control clutch C 2 , engaging the third control clutch C 3 , while maintaining the first control clutch C 1 engaged.
- the first and third members 40 and 44 are driven.
- the fifth drive ratio is provided by engaging second control clutch C 2 while disengaging first control clutch C 1 and maintaining third control clutch C 3 engaged.
- the third and fourth members 44 and 46 are driven.
- the sixth drive ratio is provided by engaging the second control brake B 2 and maintaining the third control clutch C 3 engaged, while disengaging the second control clutch C 2 . This transmits torque through the third member 44 while holding the fourth member 46 against rotation.
- a reverse drive ratio is provided through the engagement of the second control clutch C 2 and the first control brake B 1 .
- the fourth member 46 is driven while the third member 44 is held stationary.
- the electro-hydraulic control system 50 includes a pump 54 to supply hydraulic fluid to an electro-hydraulic control 52 .
- the electro-hydraulic control 52 incorporates an electronic control module (ECU) that includes a conventional preprogrammed digital computer and hydraulic devices (HYDRAULIC) including conventional pressure control valves and conventional directional valves such as a manual valve.
- ECU electronice control module
- HYDRAULIC a conventional preprogrammed digital computer and hydraulic devices
- the electro-hydraulic control system 50 also includes three shift logic valves 56 , 58 , and 60 , two high ratio control valves 62 and 64 , two low ratio control valves 66 and 68 , two pressure control valves 70 and 72 , a reverse control valve 74 , and a backfill pressure regulator valve 76 .
- the control system 50 further includes a steady state/transition switch logic valve 78 (referred to as S/T switch valve), a downshift valve 80 , and a drive/exhaust switch valve 82 (referred to as D 5 /ex valve).
- the shift logic valve 56 is comprised of a shift valve 84 and a control valve 86 .
- the control valve 86 is a conventional off-on type solenoid valve controlled by the ECU.
- the shift valve 84 is a directional flow control valve having twelve ports 84 A, 84 B, 84 C, 84 D, 84 E, 84 F, 84 G, 84 H, 84 I, 84 J, 84 K, and 84 L, which are selectively connectable with six ports 84 M, 84 N, 84 O, 84 P, 84 Q, and 84 R.
- the ports 84 B, 84 C, 84 F, 84 G, 84 J, 84 L are blocked; the port 84 A is connected to 84 M, the port 84 D is connected to 84 N, the port 84 E is connected to 84 O, the port 84 H is connected to 84 P, the port 84 I is connected to 84 Q, and the port 84 K is connected to 84 R.
- the ports 84 A, 84 D, 84 E, 84 H, 84 I, and 84 K are blocked, while the ports 84 B, 84 C, 84 F, 84 G, 84 J, and 84 L are connected to the ports 84 M, 84 N, 84 O, 84 P, 84 Q, and 84 R respectively.
- the shift logic valve 58 is comprised of a shift valve 88 and a control valve 90 which are interconnected by a passage 91 .
- the pressure in the passage 91 is controlled by the control valve 90 , which is an off-on type solenoid valve controlled by the ECU.
- the shift valve 88 has a spring set position shown and a pressure set position which is achieved when the passage 91 is pressurized.
- the shift valve 88 has twelve ports 88 A, 88 B, 88 C, 88 D, 88 E, 88 F, 88 G, 88 H, 88 I, 88 J, 88 K, and 88 L, which are selectively connectable with six ports 88 M, 88 N, 88 O, 88 P, 88 Q, and 88 R.
- the ports 88 A, 88 C, 88 E, 88 G, 88 J, and 88 L are connected with the ports 88 M, 88 N, 88 O, 88 P, 88 Q, and 88 R respectively, while the ports 88 B, 88 D, 88 F, 88 H, 88 I, and 88 K are blocked.
- the ports 88 B, 88 D, 88 F, 88 H, 88 I, and 88 K are connected with the ports 88 M, 88 N, 88 O, 88 P, 88 Q, and 88 R respectively, while the ports 88 A, 88 C, 88 E, 88 G, 88 J, and 88 L are blocked.
- the shift logic valve 60 is comprised of a shift valve 92 and a control valve 94 , which are interconnected by a passage 95 .
- the pressure in the passage 95 is controlled by the control valve 94 which is an off-on type solenoid valve controlled by the ECU.
- the shift valve 92 has fourteen ports 92 A, 92 B, 92 C, 92 D, 92 E, 92 F, 92 G, 92 H, 92 I, 92 J, 92 K, 92 L, 92 M, and 92 N, which are selectively connectable with seven ports 92 O, 92 P, 92 Q, 92 R, 92 S, 92 T, 92 U, and 92 V.
- the ports 92 A, 92 C, 92 F, 92 G, 92 I, 92 L, and 92 M are connected with the ports 92 O, 92 P, 92 Q, 92 R, 92 S, 92 T, and 92 U respectively, while the ports 92 B, 92 D, 92 E, 92 H, 92 J, 92 K, and 92 N are blocked.
- the ports 92 B, 92 D, 92 E, 92 H, 92 J, 92 K and 92 N are connected with the ports 92 O, 92 P, 92 Q, 92 R, 92 S, 92 T, and 92 U respectively, while the ports 92 A, 92 C, 92 F, 92 G, 92 I, 92 L and 92 M are blocked.
- the pressure control valve 70 is a variable pressure type solenoid valve that is controlled in a well-known manner by the ECU.
- the valve 70 may be of the pulse width modulated (pwm) type which has an output pressure proportional to the voltage duty cycle imposed on the solenoid by the ECU.
- the valve 70 has an inlet port 70 A connected with a passage 96 that is supplied with a constant pressure from the control 52 .
- the passage 96 also supplies fluid to the solenoids for the control valves 86 , 90 , and 94 .
- the pressure control valve 70 has an outlet port 70 B that is connected with a passage 98 which in turn is connected with control ports 62 A and 64 A of the high ratio control valves 62 and 64 , respectively.
- the pressure control valve 72 is a variable pressure type solenoid valve that is controlled in a well-known manner by the ECU.
- the valve 72 may be of the pwm type.
- the valve 72 has an inlet port 72 A connected with the passage 96 .
- the valve 72 has an outlet port 72 B that is connected with a passage 100 which in turn is connected with control ports 66 A and 68 A of the low ratio control valves 66 and 68 , respectively as well as a control port 74 A of the reverse control valve 74 .
- the high ratio control valve 62 has an inlet port 62 B, an outlet port 62 C, an exhaust port 62 D and a feedback control port 62 E.
- the inlet control port 62 B is connected with a passage 102 that is supplied with pressurized fluid by the control 52 whenever the driver selects a drive position with the manual valve.
- the pressure in the outlet port 62 C is proportional to the pressure in the passage 98 which is provided from the pressure control valve 70 .
- the outlet port 62 C is connected with the feedback control port 62 E and a passage 104 to the S/T switch logic valve 78 .
- the exhaust port 62 D is connected with a passage 105 to the D 5 /EX SW VALVE 82 .
- the high ratio control valve 64 had an inlet port 64 B, an outlet port 64 C, an exhaust port 64 D and a feedback control port 64 E.
- the inlet control port 64 B is connected with the passage 102 that is supplied with pressurized fluid by the control 52 whenever the driver selects a drive position with the manual valve.
- the pressure in the outlet port 64 C is proportional to the pressure in the passage 98 which is provided from the pressure control valve 70 .
- the outlet port 64 C is connected with the feedback control port 64 E and a passage 106 that is in turn connected with the S/T switch logic valve 78 .
- the low ratio control valve 66 has an inlet port 66 C, an outlet port 66 D, an exhaust port 66 E and a feedback control port 66 F.
- the inlet port 66 C is connected with the passage 102 .
- the outlet port 66 D is connected with a passage 108 which is also connected with the feedback control port 66 F.
- the pressure in the passage 108 is proportional to the pressure in the passage 100 which is controlled by the pressure control valve 72 .
- the low ratio control valve 68 has an inlet port 68 C, an outlet port 68 D, an exhaust port 68 E and a feedback control port 68 F.
- the inlet port 68 C is connected with the passage 102 .
- the outlet port 68 D is connected with a passage 110 which is also connected with the feedback control port 68 F and the S/T switch logic valve 78 .
- the pressure in the passage 110 is proportional to the pressure in the passage 100 which is controlled by the pressure control valve 72 .
- the S/T SW VALVE (switch logic) 78 is comprised of a switch valve 112 and a control valve 114 .
- the control valve 114 is a conventional off-on type solenoid valve controlled by the ECU. During a steady state gear, the control valve 114 is off, whereas during a ratio interchange, the control valve is on.
- the shift valve 112 is a directional flow control valve having eight ports 112 A, 112 B, 112 C, 112 D, 112 E, 112 F, 112 G, and 112 H that are selectively connectable with four ports 112 I, 112 J, 112 K, and 112 L.
- the ports 112 A, 112 C, 112 E, and 112 G are connected with the ports 112 I, 112 J, 112 K, and 112 L respectively, while the ports 112 B, 112 D, 112 F, and 112 H are blocked.
- the pressure set position that is when the control valve 114 is energized by the ECU to control the fluid pressure delivered through a passage 116 to the shift valve 112
- the ports 112 A, 112 C, 112 E, and 112 G are blocked, while the ports 112 B, 112 D, 112 F, and 112 H are connected to the 112 I, 112 J, 112 K, and 112 L respectively.
- the passage 96 supplies fluid to the passage 116 .
- the port 112 B is connected to the high ratio control valve output port 64 C by the passage 106 .
- the port 112 D is connected to the high ratio control valve output port 62 C by the passage 104 .
- the port 112 F is connected to the low ratio control valve output port 68 D by the passage 110 .
- the port 112 H is connected to the low ratio control valve output port 66 D by the passage 108 .
- the port 112 I is connected to port 84 B of the shift valve 84 and to port 88 E of the shift valve 88 by a passage 118 .
- the port 112 K is connected to port 88 A of the shift valve 88 by a passage 120 .
- the port 112 J is connected to a plurality of ports including port 84 A of shift valve 84 , port 88 I of shift valve 88 , and ports 92 C, 92 E, and 92 I of shift valve 92 , through a passage 122 .
- the port 112 L is connected to ports 92 A and 92 K of shift valve 92 by a passage 124 .
- the S/T SW VALVE 112 will be at a pressure set position. When the new ratio is fully established, the valve will be switched to the spring set position.
- D 5 /EX SW VALVE 82 has two control ports 82 A and 82 B.
- the pressure at port 82 B is higher than the pressure at port 82 A the D 5 /EX SW VALVE 82 will be at lower position.
- the port 82 F is connected to the port 82 D which is connected to the drive pressure
- the port 82 E is connected to the port 82 C which is connected to the 2 psi back fill pressure.
- the pressure at port 82 A is higher than the pressure at port 82 B the D 5 /EX SW VALVE 82 will be at upper position.
- the port 82 E is connected to the port 82 D which is connected to the drive pressure
- the port 82 F is connected to the port 82 C which is connected to the 2 psi back fill pressure.
- the pressure at port 82 A and 82 B are determined by the state of the low gear clutch pressure control valve 66 and high gear clutch pressure control valve 62 respectively, when the S/T SW VALVE 112 is at pressured position. After a upshift the output pressure of valve 62 will be high, and the output pressure of valve 66 will be low, therefore the pressure at port 82 B will be higher than the pressure at port 82 A.
- the D 5 /EX SW VALVE 82 will be latched at lower position. After a downshift the output pressure of valve 66 will be high and the output pressure of the valve 62 will be low, therefore the pressure at port 82 A will be higher than the pressure at port 82 B. If the S/T SW VALVE 112 is switched to the spring position after a downshift, the D 5 /EX SW VALVE 82 will be latched at upper position.
- the downshift logic valve 80 is comprised of a downshift valve 126 and a control valve 128 .
- the control valve 128 is a conventional off-on type solenoid valve controlled by the ECU.
- the control valve 128 is on during downshift ratio interchange.
- the downshift valve 126 is a directional flow control valve having four ports 126 A, 126 B, 126 C, and 126 D where 126 B and 126 D are deadheaded ports, that are selectively connectable with two ports 126 E and 126 F. In the spring set position shown, the ports 126 A and 126 C are connected with the ports 126 E and 126 F respectively, to connect passage 122 to port 66 B and passage a 132 to port 68 B for force exhausting of the off-going clutch.
- the deadheaded ports 126 B and 126 D are connected to ports 126 E and F respectively.
- Port 126 A is connected to passage 122 and therefore to port 112 J of S/T switch valve 112 .
- Port 126 C is connected to port 84 M of switch valve 84 through the passage 132
- the low ratio control valve 66 has a second control port 66 B opposing control port 66 A, which may receive fluid pressure from the high ratio control valve 62 through the S/T switch valve port 112 J via passage 122 , and through the downshift valve port 126 E.
- the output pressure of the high ratio control valve 62 , and therefore port 66 B reach a predetermined level, equal to the critical capacity of the oncoming torque transmitting mechanism, the low ratio control valve 66 is exhausted through port 66 E.
- the low ratio control valve 68 has a second control port 68 B opposing control port 68 A, which may receive fluid pressure from the shift valve port 84 M through passage 132 and through port 126 C of the downshift valve 126 .
- the low ratio control valve 66 is exhausted through port 68 E.
- the reverse valve 74 is a downstream regulator valve having a control port 74 A, an inlet port 74 B, an outlet port 74 C, an exhaust port 74 D, and a feedback control port 74 E.
- the control port 74 A connected with passage 100 which is supplied pressurized fluid by the pressure control valve 72 , thereby exhausting the reverse valve when passage 100 is pressurized.
- the inlet port 74 B is connected by a passage 135 to the control 52 . Passage 135 is pressurized when the driver selects reverse on the manual valve.
- the outlet port 74 C is connected with a passage 134 that is in turn connected with the port 88 P of the shift valve 88 .
- Exhaust port 74 D is connected to passage 105 and therefore communicates with the back fill valve 76 .
- the feedback port 74 E limits the maximum reverse pressure.
- a shuttle valve 136 Disposed in passage 134 is a shuttle valve 136 which operates to permit fluid flow from port 88 P of shift valve 88 to the second clutch C 2 when the pressure at port 88 P is greater than the pressure at the output port 74 C of the reverse valve 74 for 3 rd and 5 th gears.
- fluid flows from ECU 52 , through passage 135 , through reverse valve 74 , displacing the shuttle valve 136 to communicate with the second clutch C 2 for reverse operation. Therefore the reverse valve 74 controls the pressure in the second clutch during reverse.
- the first clutch C 1 is connected to port 84 N.
- the third clutch C 3 is connected to port 84 O.
- the apply portion of the first control brake B 1 (L/R B apl) is connected to port 84 R, and the reduce portion of the brake B 1 is directly connected to the ECU through the drive passage 102 .
- the second control brake B 2 is connected to port 84 Q of shift valve 84 .
- the solenoid control valve 86 is an off-on solenoid valve.
- the valve 86 is operable to establish the pressure in the passage 87 .
- the passage 87 is fed from the passage 96 through an orifice or restriction 138 .
- the control valve 86 connects the passage 87 to exhaust such that the pressure in the passage is low and not sufficient to move the shift valve 84 from the spring set position since the orifice 138 restricts the inflow while the outflow through control valve 86 is not restricted.
- the control valve 86 blocks the outflow from passage such that the pressure in the passage 87 rises to a level sufficient to move the shift valve 84 to the pressure set position.
- the control valve 90 is an off-on solenoid valve.
- the valve 90 is operable to establish the pressure in the passage 91 .
- the passage 91 is fed from the passage 96 through an orifice or restriction 140 .
- the control valve 90 connects the passage 91 to exhaust such that the pressure in the passage is low and not sufficient to move the shift valve 88 off the spring set position since the orifice 140 restricts the inflow while the outflow through control valve 90 is not restricted.
- the control valve 90 blocks the outflow from passage such that the pressure in the passage 91 rises to a level sufficient to move the shift valve 88 to the pressure set position.
- the control valve 94 is an off-on solenoid valve.
- the control valve 94 is operable to establish the pressure in the passage 95 .
- the passage 95 is fed from the passage 96 through an orifice or restriction 142 .
- the control valve 94 connects the passage 95 to exhaust such that the pressure in the passage is low and not sufficient to move the shift valve 92 from the spring set position since the orifice 142 restricts the inflow while the outflow through control valve 94 is not restricted.
- the control valve 94 blocks the outflow from passage such that the pressure in the passage 95 rises to a level sufficient to move the shift valve 92 to the pressure set position.
- the manual valve, not shown, in the control 52 is a conventional directional valve that can be manipulated by the operator to a plurality of positions including park, reverse, neutral, and a plurality of forward drive conditions.
- a passage 146 is connected to main line pressure at the control 52 .
- the passage 146 is connected between the control 52 and the port 92 M.
- the drive passage 102 is connected with main line pressure, the maximum pressure in the system, in the control 52 when the manual valve is placed in the drive positions.
- the passage 135 is connected between the control 52 and the reverse control valve 74 during reverse operation.
- the control valve 90 is actuated to place the shift valve 88 in the pressure set position thus delivering line pressure from the ECU in passage 146 to apply the first control brake B 1 .
- the pressure control valve 72 is set to maximum and the pressure control valve 70 is set to exhaust. This ensures that the reverse clutch C 2 is exhausted.
- the pressure control valve 72 is controlled in a modulating condition to thereby control the pressure output of the reverse valve 74 such that the torque transmitting mechanism C 2 is engaged at a controlled rate.
- first ratio selections there are two possible first ratio selections, automatic and manual.
- the one-way mechanism R 1 provides drive reaction.
- the shift valves 84 and 92 are in the spring set position and the shift valve 88 is in the pressure set position.
- the pressure control valve 72 is set at maximum pressure output and the pressure control valve 70 is controlled to provide a modulated pressure.
- the output pressure from the high ratio control valve 62 is directed through the S/T SW VALVE 112 and shift valves 92 , 88 , and 84 to the torque transmitting mechanism C 1 which is engaged at a rate controlled by the output pressure of the high ratio control 62 .
- both of the pressure control valves 70 and 72 are set to exhaust.
- the passage 146 is line pressurized and is directed through the shift valves 92 , 88 , and 84 to pressurize the apply piston of the torque transmitting mechanism B 1 .
- Brake B 1 in conjunction with the one way mechanism R 1 ensure engine coast braking is present. There is no drive pressure in passage 102 in manual low gear.
- first to second (1-2), first to third (1-3), or second to third (2-3) ratio interchange the shift valves 84 , 88 , and 92 are spring set, while the S/T valve 112 is pressure set.
- the pressure control valve 70 is exhausted and the pressure control valve 72 is modulated.
- the output pressure from the low ratio control valve 68 is directed through valves 112 , 88 , and 84 to the torque transmitting mechanism B 2 .
- the torque transmitting mechanism B 2 reaches the critical capacity, the one-way mechanism R 1 releases and the second forward ratio is established.
- the shift valves 84 , 88 , and 92 remain in the spring set position and the S/T valve 112 is shifted back to the spring set position.
- the torque transmitting mechanism B 2 is maintained in the engaged condition by pressure from the drive passage 102 through the D 5 /EX SW VALVE 82 , the S/T valve 112 , through the low pressure port 112 K, and through the shift valves 88 and 84 .
- the pressure control valves 70 and 72 are both set to exhaust.
- the pressure control valve 70 is modulated and the pressure control valve 72 is exhausted.
- the output pressure of the high ratio control valve 62 is directed through the S/T valve 112 , and shift valves 92 and 88 to the torque transmitting mechanism C 2 which is engaged at a controlled rate.
- the torque transmitting mechanism C 2 reaches the critical capacity, the one-way mechanism R 1 releases and the third forward ratio is achieved.
- the S/T valve 112 is released to the spring set position and the torque transmitting mechanism C 2 is maintained engaged by pressure from drive passage 102 through the D 5 /EX SW VALVE 82 , the S/T valve 112 , and switch valves 92 and 88 .
- the pressure control valves 70 and 72 are both set to exhaust.
- both pressure control valves 70 and 72 are modulated.
- the low pressure control valve 70 is modulated from low pressure to high pressure while the high pressure control valve 72 is modulated from high pressure to low pressure.
- the pressure output of the low ratio control valve 68 is directed to the torque transmitting mechanism B 2 through the S/T valve 112 , and shift valves 88 and 84 .
- the pressure output of the high ratio control valve 62 is directed through the S/T valve 112 , and shift valves 92 and 88 to the torque transmitting mechanism C 2 .
- the output pressure of the high ratio control valve 62 is also imposed on the control port 68 B of the low ratio control valve 68 .
- the low ratio control valve 68 is set to exhaust by the pressure bias at port 68 B from the high ratio control valve 62 .
- the S/T valve 112 is set to the pressure set position and the torque transmitting mechanism C 2 is maintained engaged by pressure from drive passage 102 through the D 5 /EX SW VALVE 82 , the S/T valve 112 , and shift valves 92 and 88 .
- the pressure control valves 70 and 72 are both set to exhaust.
- the DOWN SHIFT VALVE 126 is pressurized form the solenoid valve 128 such that the control ports 66 B and 68 B are disconnected from the passages 122 and 132 .
- the control valve 68 will be controlled to output pressure from a low value to a high value while the pressure from the control valve 62 will be decreased from high pressure to exhaust.
- the DOWN SHIFT VALVE 126 blocks the initial high pressure output of the control valve 62 from the control port 68 B
- the shift valve 92 is pressure set and the shift valves 84 and 88 are spring set.
- the pressure control valves 70 and 72 are both modulated.
- the pressure control valve 70 increases the pressure output thereof and the pressure control valve 72 decreases the pressure output thereof.
- the pressure output of the low ratio control valve 68 is directed to the torque transmitting mechanism B 2 through the S/T valve 112 , and shift valves 88 and 84 . Since the pressure output of the low ratio control valve 68 starts high and goes low, the torque transmitting mechanism B 2 is maintained engaged during the initial portion of the 2-4 interchange.
- the pressure at the torque transmitting mechanism C 3 as delivered through the S/T valve 112 and shift valve 92 is increased at a controlled rate.
- the pressure in the torque transmitting mechanism C 3 is sufficient to establish the critical capacity at the torque transmitting mechanism C 3
- the pressure in the passage 132 operating at the control port 68 B of the low ratio control valve 68 causes the output pressure thereof to be exhausted and the torque transmitting mechanism B 2 will be released or disengaged.
- the shift valve 88 is moved to the pressure set position and both of the pressure control valves 70 and 72 are set to exhaust.
- the torque transmitting mechanism B 2 is exhausted through the shift valves 84 and 88 to the passage 144 such that a minimum pressure is maintained thereat.
- the torque transmitting mechanism C 3 is maintained engaged by pressure from the passage 102 through the D 5 /EX SW VALVE 82 , the S/T valve 112 , and shift valve 92 .
- the torque transmitting mechanism C 1 is maintained engaged by pressure from the passage 102 through the shift valves 92 , 88 , and 84 .
- the DOWN SHIFT VALVE 126 is effective to prevent the high ratio control valve 62 from imposing a control pressure on the low ratio control valve 68 .
- the shift valves 88 and 92 are moved to the pressure set position. Both of the pressure control valves 70 and 72 are modulated. The pressure output of the pressure control valve 72 is modulated from high to low and the pressure output of the pressure control valve 70 is modulated from low to high.
- the torque transmitting mechanism C 1 is maintained engaged through the interchange by pressure from the passage 102 through the shift valves 92 , 88 , and 84 .
- the torque transmitting mechanism C 2 is controlled by the pressure output from the low ratio control valve 66 and the torque transmitting mechanism C 3 is controlled by the pressure output from the high ratio control valve 62 .
- the pressure output of the low ratio control valve 66 is modulated downward and the pressure output of the high ratio control valve 62 is modulated upward.
- the pressure output of the low ratio control valve 66 is directed by the S/T valve 112 , and shift valves 92 and 88 to the torque transmitting mechanism C 2 to control the disengagement thereof.
- the pressure output of the high ratio control valve 62 is directed through the S/T valve 112 , and shift valves 92 and 84 to the torque transmitting mechanism C 3 to control the engagement thereof.
- the torque transmitting mechanism C 3 When the torque transmitting mechanism C 3 is pressurized to the critical torque capacity, the pressure from the high ratio control valve 62 in passage 104 , operating on the control port 66 B will cause the low ratio control valve 66 to exhaust the pressure in the passage 108 and therefore the torque transmitting mechanism C 2 when the critical capacity of the on-coming friction device is achieved.
- the shift valve 84 remains in the spring set position and the shift valves 88 and 92 remain pressure set, while both of the pressure control valves 70 and 72 are set to exhaust.
- the torque transmitting mechanism C 3 is maintained engaged by pressure from the passage 102 through the D 5 /EX SW VALVE 82 , the S/T valve 112 , and shift valve 92 .
- the torque transmitting mechanism C 1 is maintained engaged by pressure from the passage 102 through the shift valves 92 , 88 , and 84 .
- the DOWN SHIFT VALVE 126 is effective to prevent a control pressure from the high ratio control valve 62 from imposing a control pressure on the low ratio control valve 66 .
- the shift valves 84 and 92 are moved to the pressure set position. Both of the pressure control valves 70 and 72 are modulated. The pressure output of the pressure control valve 72 is modulated from high to low and the pressure output of the pressure control valve 70 is modulated from low to high.
- the torque transmitting mechanism C 2 is maintained engaged through the interchange by pressure from the passage 102 through the shift valves 84 , 92 , and 88 .
- the torque transmitting mechanism C 1 is controlled by the pressure output from the low ratio control valve 68 and the torque transmitting mechanism C 3 is controlled by the pressure output from the high ratio control valve 64 .
- the pressure output of the low ratio control valve 68 is modulated downward and the pressure output of the high ratio control valve 64 is modulated upward.
- the pressure output of the low ratio control valve 68 is directed by the S/T valve 112 , and shift valves 88 , 92 and 84 to the torque transmitting mechanism C 1 to control the disengagement thereof.
- the pressure output of the high ratio control valve 64 is directed through the S/T valve 112 , and shift valves 88 , 92 and 84 to the torque transmitting mechanism C 3 to control the engagement thereof.
- the pressure from the high ratio control valve 64 in passage 106 causes the low ratio control valve 68 to exhaust the pressure in the passage 110 and therefore the torque transmitting mechanism C 1 .
- the shift valve 88 remains in the spring set position and the shift valves 84 and 92 remain pressure set, while both of the pressure control valves 70 and 72 are set to exhaust.
- the torque transmitting mechanism C 3 is maintained engaged by pressure from the passage 102 through the D 5 /EX SW VALVE 82 , the S/T valve 112 , and shift valves 88 , 92 , and 84 .
- the torque transmitting mechanism C 2 is maintained engaged by pressure from the passage 102 through the shift valves 84 , 92 , and 88 .
- the DOWN SHIFT VALVE 126 prevents the high ratio control valve 64 from imposing a control bias on the low ratio control valve 68 .
- the shift valve 84 is moved to the pressure set position, while shift valves 88 and 92 are spring set. Both of the pressure control valves 70 and 72 are modulated. The pressure output of the pressure control valve 72 is modulated from high to low and the pressure output of the pressure control valve 70 is modulated from low to high.
- the torque transmitting mechanism C 3 is maintained engaged through the interchange by pressure from the passage 102 through the shift valves 92 and 84 .
- the torque transmitting mechanism C 1 is controlled by the pressure output from the low ratio control valve 66 and the torque transmitting mechanism C 2 is controlled by the pressure output from the high ratio control valve 62 .
- the pressure output of the low ratio control valve 66 is modulated downward and the pressure output of the high ratio control valve 62 is modulated upward.
- the pressure output of the low ratio control valve 66 is directed by the S/T valve 112 , and shift valves 92 and 84 to the torque transmitting mechanism C 1 to control the disengagement thereof.
- the pressure output of the high ratio control valve 62 is directed through the S/T valve 112 , and shift valves 92 and 88 to the torque transmitting mechanism C 2 to control the engagement thereof.
- the pressure from the high ratio control valve 62 in passage 104 , operating on the control port 66 B causes the low ratio control valve 66 to exhaust the pressure in the passage 108 and therefore the torque transmitting mechanism C 1 .
- the shift valve 88 remains in the spring set position and the shift valves 84 and 92 remain pressure set, while both of the pressure control valves 70 and 72 are set to exhaust.
- the torque transmitting mechanism C 3 is maintained engaged by pressure from the passage 102 through the D 5 /EX SW VALVE 82 , the S/T valve 112 , and shift valves 88 , 92 , and 84 .
- the torque transmitting mechanism C 2 is maintained engaged by pressure from the passage 102 through the shift valves 84 , 92 , and 88 .
- the DOWN SHIFT VALVE 126 will prevent the output pressure of the high ratio control valve 62 from imposing a bias on the low ratio control valve 66 .
- the low ratio control valve 66 to control the oncoming torque transmitting mechanism C 1 .
- the pressure output of the low ratio control valve 66 is modulated downward and the pressure output of the high ratio control valve 62 is modulated upward.
- the pressure output of the low ratio control valve 66 is directed by the S/T valve 112 , and shift valves 92 and 84 to the torque transmitting mechanism C 1 to control the disengagement thereof.
- the pressure output of the high ratio control valve 62 is directed through the S/T valve 112 , and shift valves 88 and 84 to the torque transmitting mechanism B 2 to control the engagement thereof.
- the pressure from the high ratio control valve 62 in passage 104 , operating on the control port 66 B causes the low ratio control valve 66 to exhaust the pressure in the passage 108 and therefore the torque transmitting mechanism C 1 .
- the shift valves 84 and 88 remain in the pressure set position and the shift valve 92 moves to the pressure set position, while both of the pressure control valves 70 and 72 are set to exhaust.
- the torque transmitting mechanism C 1 is exhausted through the shift valves 84 , 92 and 88 to the passage 144 such that a minimum pressure is maintained thereat.
- the torque transmitting mechanism B 2 is maintained engaged by pressure from the drive passage 102 through the D 5 /EX SW VALVE 82 , the S/T valve 112 , and shift valves 88 and 84 .
- the torque transmitting mechanism C 3 is maintained engaged by pressure from the passage 102 through the shift valves 88 , 92 , and 84 .
- the DOWN SHIFT VALVE 126 will prevent the high ratio control valve 62 from imposing a bias at the port 66 B of the low ratio control valve 66 .
- the pressure output of the low ratio control valve 66 is modulated downward and the pressure output of the high ratio control valve 62 is modulated upward.
- the pressure output of the low ratio control valve 66 is directed by the S/T valve 112 , and shift valves 92 and 88 to the torque transmitting mechanism C 2 to control the disengagement thereof.
- the pressure output of the high ratio control valve 62 is directed through the S/T valve 112 , and shift valves 88 and 84 to the torque transmitting mechanism B 2 to control the engagement thereof.
- the pressure from the high ratio control valve 62 in passage 104 , operating on the control port 66 B causes the low ratio control valve 66 to exhaust the pressure in the passage 108 and therefore the torque transmitting mechanism C 2 .
- the shift valves 84 and 88 remain in the pressure set position and the shift valve 92 moves to the pressure set position, while both of the pressure control valves 70 and 72 are set to exhaust.
- the torque transmitting mechanism B 2 is maintained engaged by pressure from the passage 102 through the D 5 /EX SW VALVE 82 , the S/T valve 112 , and shift valves 88 and 84 .
- the torque transmitting mechanism C 3 is maintained engaged by pressure from the passage 102 through the shift valves 88 , 92 , and 84 .
- the DOWN SHIFT VALVE 126 is shifted by the valve 128 to block the output pressure of the high ratio shift valve 62 from acting on the control port 66 B of the low pressure control valve 66 .
- the apply chamber of the torque transmitting mechanism B 1 is exhausted to the passage 144 through the shift valves 84 and 88 .
- the apply chamber of the torque transmitting mechanism B 1 is exhausted to the passage 144 through the shift valve 84 .
- the apply chamber is exhausted to the passage 144 through shift valves 84 , 88 , and 92 .
- the shift logic valves 84 , 88 and 92 will be set to the position as defined in the table based on which shift is commanded.
- the S/T SW VALVE 112 is set at pressured position, except during the 1-2 and 1-3 upshift,
- the DOWN SHIFT VALVE 126 is set at spring position.
- the pressure control valve 72 which controls the off going torque transmitting mechanism (low gear torque transmitting mechanism) is set at the level as a function of the transmission input torque.
- the pressure control valve 70 which controls oncoming torque transmitting mechanism (high gear torque transmitting mechanism) will be commanded from low to high to engage the corresponding coming torque transmitting mechanism.
- the oncoming torque transmitting mechanism pressure is introduced to the ports 66 B and 68 B through the DOWN SHIFT VALVE 126 .
- the output pressure of the low gear torque transmitting mechanism pressure control valve will be reduced to zero, therefore, the off going torque transmitting mechanism will be disengaged.
- the output pressure of the high gear torque transmitting mechanism control valves will be high, and the output pressure of the low gear torque transmitting mechanism control valves will be low. Therefore, the D 5 /EX SW VALVE 82 will be at lower position.
- the S/T SW VALVE 112 will be switched to spring position.
- the oncoming torque transmitting mechanism (high gear torque transmitting mechanism) will be fed be the pressure in passage 102 , and the off going torque transmitting mechanism (low gear torque transmitting mechanism) will be connected to the 2 psi back fill pressure.
- the low ratio control valves are maintained with a higher control pressure from the pressure control valve 72 such that the pressure output of the high ratio control valves will not cause the low ratio control valves to exhaust.
- the interchange timing is not as critical during a downshift since the speed of the engine must be permitted to increase in any event.
- the shift valves 84 , 88 and 92 will be set to the position as defined in the table based on which shift is commanded.
- the S/T SW VALVE 112 is set at pressured position. Except during the 2-1 and 3-1 downshifts, the DOWN SHIFT VALVE 126 is set at pressured position.
- the pressure control valve 72 which controls the oncoming torque transmitting mechanism (low gear torque transmitting mechanism) is commanded from low to high.
- the pressure control valve 70 which controls off going torque transmitting mechanism (high gear torque transmitting mechanism) will be commanded from high to low. As the shift is completed, the output pressure of the high gear torque transmitting mechanism control valves will be low, and the output pressure of the low gear torque transmitting mechanism control valves will be high. Therefore, the D 5 /EX SW VALVE 82 will be at upper position. When the shift is completed, the S/T SW VALVE 112 will be switched to spring position. Since the D 5 /EX SW VALVE 82 already at upper position, the oncoming torque transmitting mechanism (low gear torque transmitting mechanism) will be fed be the D 5 pressure, and the off going torque transmitting mechanism (high gear torque transmitting mechanism) will be connected to the 2 psi back fill pressure.
- the truth table shown in FIG. 3 sets forth the condition of the torque transmitting mechanisms and the engagement pressure applied thereto during the ratio interchanges and the steady state conditions.
- a blank space indicates that the torque transmitting mechanism is disengaged.
- the table also shows the operating condition of the shift valves 84 , 88 , and 92 , the S/T control valve 114 , and the valves 114 and 128 during the ratio interchanges and the steady state conditions.
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Abstract
Description
- This invention relates to transmission controls for a power transmission.
- Power transmissions of the automatic shifting type have a plurality of selectively establishable gear ratios between the engine and ground engaging mechanism for the vehicle. The ratios are generally established by hydraulically operated friction devices such as clutches and brakes. The engagement and disengagement of these friction devices are controlled by valve mechanisms which direct hydraulic fluid to and from the operating piston of the devices.
- Some transmission control systems have incorporated electro-hydraulic control systems with “clutch to clutch” shift technology. The control systems have utilized two strategies, open loop control and closed loop control. During open loop control, the on-coming friction torque transmitting mechanism (clutch or brake) is filled with fluid and the pressure is ramped up to the inertial pressure required during the shift. The release timing of the pressure in the off-going friction torque transmitting mechanism is based on an estimation of the oncoming torque transmitting mechanism fill time. The fill time of the oncoming torque transmitting mechanism varies due to many design and assembly factors such that the release of the off-going torque transmitting mechanism can be early, causing a flare, or late, causing a tie-up. Some control algorithms have been developed to detect the oncoming clutch fill using an input or output speed signal. However, these have not proved reliable for practical use.
- During closed loop control, the off-going torque transmitting mechanism capacity is reduced to its critical point by generating a predetermined slip speed in the off-going torque transmitting mechanism. The oncoming torque transmitting mechanism is filled and ramped up to the inertial pressure. As the oncoming torque transmitting mechanism gains capacity, the input speed will drop. As the input speed drop is detected by the microprocessor, the off-going torque transmitting mechanism capacity is reduced to zero. In the closed loop control, there is a controlled engine flare at the beginning of the interchange causing an output torque dip. Also since the off-going torque transmitting mechanism is not released until the input speed drop is detected, a tie-up is present during the ratio interchange.
- The present invention provides a transmission control system for a six speed automatic transmission. The control system provides clutch-to-clutch shift control with new features to improve robustness and failure mode.
- The system minimizes the number of components while still ensuring the transmission is protected against any combination of actuator interruption.
- The control system includes four pressure control valves, two low pressure ratios and two high pressure ratios. During an upshift transition, a switch valve directs an increasing pressure from a high ratio control valve to the on-coming friction device and a decreasing pressure from a low ratio control valve to the off-going clutch. A downshift valve is disposed in the circuit to direct the oncoming pressure to a bias port on the low ratio control valve to discontinue operation of the low ratio control valve and exhaust the of-going friction device. When the shift transition is complete, the switch valve directs fixed pressure to the engaged friction devices.
- During a downshift, the downshift valve prevents the bias from the high ratio control valve, controlling the off-going friction device, from affecting the pressure output of the low ratio control valve which is controlling the on-coming friction device. An exhaust switching valve is provided to cooperate with the switch valve to insure that the proper friction device is pressurized and that the proper friction device is exhausted. During an up shift, the oncoming device (high ratio friction device) is maintained with a system pressure, and the off-going device (low ratio friction device) is supplied with a low (approx. 2 psi) fluid pressure. During a down shift, the opposite pressure schedule is required. The exhaust switching valve ensures that this will occur.
- FIG. 1 is a schematic representation of a powertrain compatible with the present invention transmission control system;
- FIG. 2 is a diagrammatic representation depicting a transmission control system incorporating the present invention; and
- FIG. 3 is a table summarizing the torque transmitting mechanism engagement schedule and valve operation of a transmission control system incorporating the present invention.
- A
transmission 10 is shown in FIG. 1 and includes an input shaft E connected to receive torque from an engine, not shown, an output shaft S connected to deliver torque to the drive wheels, not shown, and a multi-speedplanetary gear arrangement 12 operatively connected therebetween. Theplanetary gear arrangement 12 described is just one of those shown in U.S. Pat. No. 5,106,352 issued to Lepelletier. - The
planetary gear arrangement 12 includes five conventional fluid-operated friction devices, three being illustrated and designated as clutches: C1, C2, and C3, and two as brakes: B1 and B2, which are well known in the art. The brakes are depicted schematically as band type brakes, however, it is well known to utilize a disc type friction brake in place of a band brake in the transmission art. - The
planetary gear arrangement 12 has afirst gearset 14 including a gear 14 a fixed to the input shaft E and a gear 14 b in constant meshing engagement with gear 14 a and connected to the first control clutch C1 and the second control clutch C2. - A
second gearset 16 includes a gear 16 a fixed to the input shaft E and a gear 16 b in constant meshing engagement with gear 16 a and connected to the third control clutch C3. - A double
planetary gearset 18 has afirst gearset 20 including asun gear 22, aring gear 24 and aplanet carrier assembly 26. Theplanetary carrier assembly 26 includes a plurality ofsingle pinions 28 rotatably mounted thereon and meshing with thesun gear 22 and thering gear 24. Thedouble gearset 18 has asecond gearset 30 including asun gear 32, aring gear 34 and aplanet carrier assembly 36. Theplanetary carrier assembly 36 includes a plurality ofsingle pinions 38 rotatably mounted thereon and meshing with thesun gear 32 and thering gear 34. - A one-way mechanism R 1 is arranged in parallel with the first control brake B1 to facilitate transitions between first and second gear in a manner known in the art.
- The planetary gear arrangement further includes four rotatable members referred to as 40, 42, 44, and 46.
First member 40 is associated with the first control clutch C1 and thering gear 24.Second member 42 is formed by theplanet carrier 26 of thegearset 20, fixed for rotation with thering gear 34 of thegearset 30 and the output shaft S. Thethird member 44 is associated with theplanet carrier 36 of thegearset 30, the third control clutch C3, the one-way mechanism R1, and the first control brake B1. Thefourth member 46 is associated with the sun gears 22 and 32 of the gear sets 20 and 30 and fixed for rotation with each other, and with the second control clutch C2 and the second control brake B2. - The
planetary gear arrangement 12 provides six forward speed ratios and one reverse transmission ratio with the appropriate pair of friction devices engaged as charted in FIG. 3. The first forward speed ratio is provided with the actuation of first control clutch C1 and first control brake B1. Thefirst member 40 is driven and thethird member 44 is held against rotation. - The second forward drive ratio is established by disengaging first control brake B 1 and engaging second control brake B2, while the clutch C1 remains engaged. The
first member 40 is driven and thefourth member 46 is held against rotation. - The third forward drive ratio is established by disengaging second control brake B 2 while engaging the second control clutch C2 and maintaining the clutch C1 engaged. The first and
40 and 46 and the doublefourth members planetary gearset 18 are driven as a unit. - The fourth forward drive ratio is established by releasing second control clutch C 2, engaging the third control clutch C3, while maintaining the first control clutch C1 engaged. The first and
40 and 44 are driven.third members - The fifth drive ratio is provided by engaging second control clutch C 2 while disengaging first control clutch C1 and maintaining third control clutch C3 engaged. The third and
44 and 46 are driven.fourth members - The sixth drive ratio is provided by engaging the second control brake B 2 and maintaining the third control clutch C3 engaged, while disengaging the second control clutch C2. This transmits torque through the
third member 44 while holding thefourth member 46 against rotation. - A reverse drive ratio is provided through the engagement of the second control clutch C 2 and the first control brake B1. The
fourth member 46 is driven while thethird member 44 is held stationary. - The engagement and disengagement of the fluid-operated friction devices are controlled through an electro-
hydraulic control system 50 of the present invention, diagrammed schematically in FIG. 2. - The electro-
hydraulic control system 50 includes apump 54 to supply hydraulic fluid to an electro-hydraulic control 52. The electro-hydraulic control 52 incorporates an electronic control module (ECU) that includes a conventional preprogrammed digital computer and hydraulic devices (HYDRAULIC) including conventional pressure control valves and conventional directional valves such as a manual valve. - The electro-
hydraulic control system 50 also includes three 56, 58, and 60, two highshift logic valves 62 and 64, two lowratio control valves 66 and 68, tworatio control valves 70 and 72, apressure control valves reverse control valve 74, and a backfillpressure regulator valve 76. Thecontrol system 50 further includes a steady state/transition switch logic valve 78 (referred to as S/T switch valve), adownshift valve 80, and a drive/exhaust switch valve 82 (referred to as D5/ex valve). - The shift logic valve 56 is comprised of a
shift valve 84 and acontrol valve 86. Thecontrol valve 86 is a conventional off-on type solenoid valve controlled by the ECU. Theshift valve 84 is a directional flow control valve having twelve 84A, 84B, 84C, 84D, 84E, 84F, 84G, 84H, 84I, 84J, 84K, and 84L, which are selectively connectable with sixports 84M, 84N, 84O, 84P, 84Q, and 84R. In the spring set position shown, theports 84B, 84C, 84F, 84G, 84J, 84L are blocked; theports port 84A is connected to 84M, theport 84D is connected to 84N, theport 84E is connected to 84O, theport 84H is connected to 84P, the port 84I is connected to 84Q, and theport 84K is connected to 84R. In the pressure set position, that is when thecontrol valve 86 is energized by the ECU to control the fluid pressure delivered through apassage 87 to theshift valve 84, the 84A, 84D, 84E, 84H, 84I, and 84K are blocked, while theports 84B, 84C, 84F, 84G, 84J, and 84L are connected to theports 84M, 84N, 84O, 84P, 84Q, and 84R respectively.ports - The
shift logic valve 58 is comprised of ashift valve 88 and acontrol valve 90 which are interconnected by apassage 91. The pressure in thepassage 91 is controlled by thecontrol valve 90, which is an off-on type solenoid valve controlled by the ECU. Theshift valve 88 has a spring set position shown and a pressure set position which is achieved when thepassage 91 is pressurized. Theshift valve 88 has twelve 88A, 88B, 88C, 88D, 88E, 88F, 88G, 88H, 88I, 88J, 88K, and 88L, which are selectively connectable with sixports 88M, 88N, 88O, 88P, 88Q, and 88R. In the spring set position shown, theports 88A, 88C, 88E, 88G, 88J, and 88L are connected with theports 88M, 88N, 88O, 88P, 88Q, and 88R respectively, while theports 88B, 88D, 88F, 88H, 88I, and 88K are blocked. In the pressure set position, theports 88B, 88D, 88F, 88H, 88I, and 88K are connected with theports 88M, 88N, 88O, 88P, 88Q, and 88R respectively, while theports 88A, 88C, 88E, 88G, 88J, and 88L are blocked.ports - The
shift logic valve 60 is comprised of ashift valve 92 and acontrol valve 94, which are interconnected by apassage 95. The pressure in thepassage 95 is controlled by thecontrol valve 94 which is an off-on type solenoid valve controlled by the ECU. Theshift valve 92 has fourteen 92A, 92B, 92C, 92D, 92E, 92F, 92G, 92H, 92I, 92J, 92K, 92L, 92M, and 92N, which are selectively connectable with sevenports 92O, 92P, 92Q, 92R, 92S, 92T, 92U, and 92V. In the spring set position shown, theports 92A, 92C, 92F, 92G, 92I, 92L, and 92M are connected with theports 92O, 92P, 92Q, 92R, 92S, 92T, and 92U respectively, while theports 92B, 92D, 92E, 92H, 92J, 92K, and 92N are blocked. In the pressure set position, theports 92B, 92D, 92E, 92H, 92J, 92K and 92N are connected with theports 92O, 92P, 92Q, 92R, 92S, 92T, and 92U respectively, while theports 92A, 92C, 92F, 92G, 92I, 92L and 92M are blocked.ports - The
pressure control valve 70 is a variable pressure type solenoid valve that is controlled in a well-known manner by the ECU. Thevalve 70 may be of the pulse width modulated (pwm) type which has an output pressure proportional to the voltage duty cycle imposed on the solenoid by the ECU. Thevalve 70 has aninlet port 70A connected with apassage 96 that is supplied with a constant pressure from thecontrol 52. Thepassage 96 also supplies fluid to the solenoids for the 86, 90, and 94. Thecontrol valves pressure control valve 70 has anoutlet port 70B that is connected with apassage 98 which in turn is connected with control ports 62A and 64A of the high 62 and 64, respectively.ratio control valves - The
pressure control valve 72 is a variable pressure type solenoid valve that is controlled in a well-known manner by the ECU. Thevalve 72 may be of the pwm type. Thevalve 72 has aninlet port 72A connected with thepassage 96. Thevalve 72 has anoutlet port 72B that is connected with apassage 100 which in turn is connected with control ports 66A and 68A of the low 66 and 68, respectively as well as aratio control valves control port 74A of thereverse control valve 74. - The high
ratio control valve 62 has aninlet port 62B, anoutlet port 62C, anexhaust port 62D and afeedback control port 62E. Theinlet control port 62B is connected with apassage 102 that is supplied with pressurized fluid by thecontrol 52 whenever the driver selects a drive position with the manual valve. The pressure in theoutlet port 62C is proportional to the pressure in thepassage 98 which is provided from thepressure control valve 70. Theoutlet port 62C is connected with thefeedback control port 62E and a passage 104 to the S/Tswitch logic valve 78. Theexhaust port 62D is connected with apassage 105 to the D5/EX SW VALVE 82. - The high
ratio control valve 64 had aninlet port 64B, anoutlet port 64C, anexhaust port 64D and afeedback control port 64E. Theinlet control port 64B is connected with thepassage 102 that is supplied with pressurized fluid by thecontrol 52 whenever the driver selects a drive position with the manual valve. The pressure in theoutlet port 64C is proportional to the pressure in thepassage 98 which is provided from thepressure control valve 70. Theoutlet port 64C is connected with thefeedback control port 64E and a passage 106 that is in turn connected with the S/Tswitch logic valve 78. - The low
ratio control valve 66 has aninlet port 66C, anoutlet port 66D, anexhaust port 66E and afeedback control port 66F. Theinlet port 66C is connected with thepassage 102. Theoutlet port 66D is connected with a passage 108 which is also connected with thefeedback control port 66F. The pressure in the passage 108 is proportional to the pressure in thepassage 100 which is controlled by thepressure control valve 72. - The low
ratio control valve 68 has aninlet port 68C, anoutlet port 68D, an exhaust port 68E and afeedback control port 68F. Theinlet port 68C is connected with thepassage 102. Theoutlet port 68D is connected with a passage 110 which is also connected with thefeedback control port 68F and the S/Tswitch logic valve 78. The pressure in the passage 110 is proportional to the pressure in thepassage 100 which is controlled by thepressure control valve 72. - S/T SW VALVE
- The S/T SW VALVE (switch logic) 78 is comprised of a
switch valve 112 and acontrol valve 114. Thecontrol valve 114 is a conventional off-on type solenoid valve controlled by the ECU. During a steady state gear, thecontrol valve 114 is off, whereas during a ratio interchange, the control valve is on. Theshift valve 112 is a directional flow control valve having eight 112A, 112B, 112C, 112D, 112E, 112F, 112G, and 112H that are selectively connectable with fourports 112I, 112J, 112K, and 112L. In the spring set position shown, theports 112A, 112C, 112E, and 112G are connected with theports 112I, 112J, 112K, and 112L respectively, while theports 112B, 112D, 112F, and 112H are blocked. In the pressure set position, that is when theports control valve 114 is energized by the ECU to control the fluid pressure delivered through apassage 116 to theshift valve 112, the 112A, 112C, 112E, and 112G are blocked, while theports 112B, 112D, 112F, and 112H are connected to the 112I, 112J, 112K, and 112L respectively. Theports passage 96 supplies fluid to thepassage 116. Theport 112B is connected to the high ratio controlvalve output port 64C by the passage 106. Theport 112D is connected to the high ratio controlvalve output port 62C by the passage 104. Theport 112F is connected to the low ratio controlvalve output port 68D by the passage 110. Theport 112H is connected to the low ratio controlvalve output port 66D by the passage 108. The port 112I is connected toport 84B of theshift valve 84 and toport 88E of theshift valve 88 by apassage 118. Theport 112K is connected toport 88A of theshift valve 88 by apassage 120. Theport 112J is connected to a plurality ofports including port 84A ofshift valve 84, port 88I ofshift valve 88, and 92C, 92E, and 92I ofports shift valve 92, through apassage 122. Theport 112L is connected to 92A and 92K ofports shift valve 92 by apassage 124. During any gear shifting, The S/T SW VALVE 112 will be at a pressure set position. When the new ratio is fully established, the valve will be switched to the spring set position. - D 5/EX SW VALVE
- D 5/
EX SW VALVE 82 has two 82A and 82B. When the pressure atcontrol ports port 82B is higher than the pressure atport 82A the D5/EX SW VALVE 82 will be at lower position. At this position, theport 82F is connected to theport 82D which is connected to the drive pressure, theport 82E is connected to theport 82C which is connected to the 2 psi back fill pressure. When the pressure atport 82A is higher than the pressure atport 82B the D5/EX SW VALVE 82 will be at upper position. At this position, theport 82E is connected to theport 82D which is connected to the drive pressure, theport 82F is connected to theport 82C which is connected to the 2 psi back fill pressure. The pressure at 82A and 82B are determined by the state of the low gear clutchport pressure control valve 66 and high gear clutchpressure control valve 62 respectively, when the S/T SW VALVE 112 is at pressured position. After a upshift the output pressure ofvalve 62 will be high, and the output pressure ofvalve 66 will be low, therefore the pressure atport 82B will be higher than the pressure atport 82A. If the S/T SW VALVE 112 is switched to the spring position after a upshift, the D5/EX SW VALVE 82 will be latched at lower position. After a downshift the output pressure ofvalve 66 will be high and the output pressure of thevalve 62 will be low, therefore the pressure atport 82A will be higher than the pressure atport 82B. If the S/T SW VALVE 112 is switched to the spring position after a downshift, the D5/EX SW VALVE 82 will be latched at upper position. - Downshift Valve
- The
downshift logic valve 80 is comprised of adownshift valve 126 and acontrol valve 128. Thecontrol valve 128 is a conventional off-on type solenoid valve controlled by the ECU. Thecontrol valve 128 is on during downshift ratio interchange. Thedownshift valve 126 is a directional flow control valve having four 126A, 126B, 126C, and 126D where 126B and 126D are deadheaded ports, that are selectively connectable with twoports 126E and 126F. In the spring set position shown, theports 126A and 126C are connected with theports 126E and 126F respectively, to connectports passage 122 to port 66B and passage a 132 to port 68B for force exhausting of the off-going clutch. In the pressure set position, that is when thecontrol valve 128 is energized by the ECU to control the fluid pressure delivered through apassage 130 to thedownshift valve 126, the deadheaded 126B and 126D are connected toports ports 126E and F respectively.Port 126A is connected topassage 122 and therefore toport 112J of S/T switch valve 112.Port 126C is connected toport 84M ofswitch valve 84 through thepassage 132 - The low
ratio control valve 66 has a second control port 66B opposing control port 66A, which may receive fluid pressure from the highratio control valve 62 through the S/Tswitch valve port 112J viapassage 122, and through thedownshift valve port 126E. When the output pressure of the highratio control valve 62, and therefore port 66B, reach a predetermined level, equal to the critical capacity of the oncoming torque transmitting mechanism, the lowratio control valve 66 is exhausted throughport 66E. - The low
ratio control valve 68 has a second control port 68B opposing control port 68A, which may receive fluid pressure from theshift valve port 84M throughpassage 132 and throughport 126C of thedownshift valve 126. When the pressure at port 68B reaches a critical capacity for the on-coming clutch, the lowratio control valve 66 is exhausted through port 68E. - Back Fill Valve
- When the feedback pressure at
port 62E ofhigh ratio valve 62 is greater than the pressure at the control port 62A, then fluid is exhausted throughport 62D topassage 105.Passage 105 communicates with theback fill valve 76. Theback fill valve 76 is a conventional regulator valve that maintains the pressure in thepassage 105 and apassage 144 at a substantially fixed level. Thus the pressure at theport 62D has a minimum pressure as established by theback fill valve 76 which is generally set at approximately 2 psi. The pressure level in thepassage 144 is sufficient to maintain the apply pistons in the torque transmitting mechanisms filled with hydraulic fluid to reduce the fill time needed during a ratio interchange. This is common practice with electro-hydraulic controls for automatic shifting transmissions. - Reverse Valve
- The
reverse valve 74 is a downstream regulator valve having acontrol port 74A, aninlet port 74B, anoutlet port 74C, anexhaust port 74D, and afeedback control port 74E. Thecontrol port 74A connected withpassage 100 which is supplied pressurized fluid by thepressure control valve 72, thereby exhausting the reverse valve whenpassage 100 is pressurized. Theinlet port 74B is connected by apassage 135 to thecontrol 52.Passage 135 is pressurized when the driver selects reverse on the manual valve. Theoutlet port 74C is connected with apassage 134 that is in turn connected with theport 88P of theshift valve 88.Exhaust port 74D is connected topassage 105 and therefore communicates with theback fill valve 76. Thefeedback port 74E limits the maximum reverse pressure. - Shuttle valve
- Disposed in
passage 134 is ashuttle valve 136 which operates to permit fluid flow fromport 88P ofshift valve 88 to the second clutch C2 when the pressure atport 88P is greater than the pressure at theoutput port 74C of thereverse valve 74 for 3rd and 5th gears. For reverse, fluid flows fromECU 52, throughpassage 135, throughreverse valve 74, displacing theshuttle valve 136 to communicate with the second clutch C2 for reverse operation. Therefore thereverse valve 74 controls the pressure in the second clutch during reverse. - The following describes the interconnection between the rest of the torque transmitting devices and the electro-
hydraulic control system 50. The first clutch C1 is connected to port 84N. The third clutch C3 is connected to port 84O. The apply portion of the first control brake B1 (L/R B apl) is connected to port 84R, and the reduce portion of the brake B1 is directly connected to the ECU through thedrive passage 102. The second control brake B2 is connected to port 84Q ofshift valve 84. - S 1 Valve
- The
solenoid control valve 86, as previously mentioned, is an off-on solenoid valve. Thevalve 86 is operable to establish the pressure in thepassage 87. Thepassage 87 is fed from thepassage 96 through an orifice orrestriction 138. In the off position shown, thecontrol valve 86 connects thepassage 87 to exhaust such that the pressure in the passage is low and not sufficient to move theshift valve 84 from the spring set position since theorifice 138 restricts the inflow while the outflow throughcontrol valve 86 is not restricted. In the on position, thecontrol valve 86 blocks the outflow from passage such that the pressure in thepassage 87 rises to a level sufficient to move theshift valve 84 to the pressure set position. - The
control valve 90, as previously mentioned, is an off-on solenoid valve. Thevalve 90 is operable to establish the pressure in thepassage 91. Thepassage 91 is fed from thepassage 96 through an orifice orrestriction 140. In the off position shown, thecontrol valve 90 connects thepassage 91 to exhaust such that the pressure in the passage is low and not sufficient to move theshift valve 88 off the spring set position since theorifice 140 restricts the inflow while the outflow throughcontrol valve 90 is not restricted. In the on position, thecontrol valve 90 blocks the outflow from passage such that the pressure in thepassage 91 rises to a level sufficient to move theshift valve 88 to the pressure set position. - The
control valve 94, as previously mentioned, is an off-on solenoid valve. Thecontrol valve 94 is operable to establish the pressure in thepassage 95. Thepassage 95 is fed from thepassage 96 through an orifice orrestriction 142. In the off position shown, thecontrol valve 94 connects thepassage 95 to exhaust such that the pressure in the passage is low and not sufficient to move theshift valve 92 from the spring set position since theorifice 142 restricts the inflow while the outflow throughcontrol valve 94 is not restricted. In the on position, thecontrol valve 94 blocks the outflow from passage such that the pressure in thepassage 95 rises to a level sufficient to move theshift valve 92 to the pressure set position. - The manual valve, not shown, in the
control 52 is a conventional directional valve that can be manipulated by the operator to a plurality of positions including park, reverse, neutral, and a plurality of forward drive conditions. Apassage 146 is connected to main line pressure at thecontrol 52. Thepassage 146 is connected between thecontrol 52 and theport 92M. Thedrive passage 102 is connected with main line pressure, the maximum pressure in the system, in thecontrol 52 when the manual valve is placed in the drive positions. Thepassage 135 is connected between thecontrol 52 and thereverse control valve 74 during reverse operation. - Operation
- In park, reverse, and neutral, the
control valve 90 is actuated to place theshift valve 88 in the pressure set position thus delivering line pressure from the ECU inpassage 146 to apply the first control brake B1. In park and neutral, thepressure control valve 72 is set to maximum and thepressure control valve 70 is set to exhaust. This ensures that the reverse clutch C2 is exhausted. When reverse is selected by the operator, thepressure control valve 72 is controlled in a modulating condition to thereby control the pressure output of thereverse valve 74 such that the torque transmitting mechanism C2 is engaged at a controlled rate. - During a neutral to first shift, there are two possible first ratio selections, automatic and manual. During automatic selection, the one-way mechanism R 1 provides drive reaction. The
84 and 92 are in the spring set position and theshift valves shift valve 88 is in the pressure set position. Thepressure control valve 72 is set at maximum pressure output and thepressure control valve 70 is controlled to provide a modulated pressure. The output pressure from the highratio control valve 62 is directed through the S/T SW VALVE 112 and shift 92, 88, and 84 to the torque transmitting mechanism C1 which is engaged at a rate controlled by the output pressure of thevalves high ratio control 62. When the first ratio has been completed, both of the 70 and 72 are set to exhaust. During manual low gear, not illustrated in FIG. 3, thepressure control valves passage 146 is line pressurized and is directed through the 92, 88, and 84 to pressurize the apply piston of the torque transmitting mechanism B1. Brake B1 in conjunction with the one way mechanism R1 ensure engine coast braking is present. There is no drive pressure inshift valves passage 102 in manual low gear. - During a first to second (1-2), first to third (1-3), or second to third (2-3) ratio interchange, the
84, 88, and 92 are spring set, while the S/shift valves T valve 112 is pressure set. During a 1-2 interchange, thepressure control valve 70 is exhausted and thepressure control valve 72 is modulated. The output pressure from the lowratio control valve 68 is directed through 112, 88, and 84 to the torque transmitting mechanism B2. When the torque transmitting mechanism B2 reaches the critical capacity, the one-way mechanism R1 releases and the second forward ratio is established. When the second ratio has been established, thevalves 84, 88, and 92 remain in the spring set position and the S/shift valves T valve 112 is shifted back to the spring set position. The torque transmitting mechanism B2 is maintained in the engaged condition by pressure from thedrive passage 102 through the D5/EX SW VALVE 82, the S/T valve 112, through thelow pressure port 112K, and through the 88 and 84. Theshift valves 70 and 72 are both set to exhaust.pressure control valves - During a 1-3 interchange, the
pressure control valve 70 is modulated and thepressure control valve 72 is exhausted. The output pressure of the highratio control valve 62 is directed through the S/T valve 112, and shift 92 and 88 to the torque transmitting mechanism C2 which is engaged at a controlled rate. When the torque transmitting mechanism C2 reaches the critical capacity, the one-way mechanism R1 releases and the third forward ratio is achieved. When the third forward ratio is fully established, the S/valves T valve 112 is released to the spring set position and the torque transmitting mechanism C2 is maintained engaged by pressure fromdrive passage 102 through the D5/EX SW VALVE 82, the S/T valve 112, and switch 92 and 88. Thevalves 70 and 72 are both set to exhaust.pressure control valves - During a 2-3 interchange, both
70 and 72 are modulated. The lowpressure control valves pressure control valve 70 is modulated from low pressure to high pressure while the highpressure control valve 72 is modulated from high pressure to low pressure. The pressure output of the lowratio control valve 68 is directed to the torque transmitting mechanism B2 through the S/T valve 112, and shift 88 and 84. The pressure output of the highvalves ratio control valve 62 is directed through the S/T valve 112, and shift 92 and 88 to the torque transmitting mechanism C2. The output pressure of the highvalves ratio control valve 62 is also imposed on the control port 68B of the lowratio control valve 68. When the torque transmitting mechanism C2 reaches the critical capacity to transmit the required torque, the lowratio control valve 68 is set to exhaust by the pressure bias at port 68B from the highratio control valve 62. When the third forward ratio is fully established, the S/T valve 112 is set to the pressure set position and the torque transmitting mechanism C2 is maintained engaged by pressure fromdrive passage 102 through the D5/EX SW VALVE 82, the S/T valve 112, and shift 92 and 88. Thevalves 70 and 72 are both set to exhaust. During a 3-2 downshift, thepressure control valves DOWN SHIFT VALVE 126 is pressurized form thesolenoid valve 128 such that the control ports 66B and 68B are disconnected from the 122 and 132. Thepassages control valve 68 will be controlled to output pressure from a low value to a high value while the pressure from thecontrol valve 62 will be decreased from high pressure to exhaust. TheDOWN SHIFT VALVE 126 blocks the initial high pressure output of thecontrol valve 62 from the control port 68B - During a second to fourth (2-4) interchange, the
shift valve 92 is pressure set and the 84 and 88 are spring set. Theshift valves 70 and 72 are both modulated. Thepressure control valves pressure control valve 70 increases the pressure output thereof and thepressure control valve 72 decreases the pressure output thereof. The pressure output of the lowratio control valve 68, as controlled by thepressure control valve 72, is directed to the torque transmitting mechanism B2 through the S/T valve 112, and shift 88 and 84. Since the pressure output of the lowvalves ratio control valve 68 starts high and goes low, the torque transmitting mechanism B2 is maintained engaged during the initial portion of the 2-4 interchange. Since the output pressure of the highratio control valve 62 starts low and goes high, the pressure at the torque transmitting mechanism C3 as delivered through the S/T valve 112 and shiftvalve 92 is increased at a controlled rate. When the pressure in the torque transmitting mechanism C3 is sufficient to establish the critical capacity at the torque transmitting mechanism C3, the pressure in thepassage 132 operating at the control port 68B of the lowratio control valve 68 causes the output pressure thereof to be exhausted and the torque transmitting mechanism B2 will be released or disengaged. When the fourth ratio is fully established, theshift valve 88 is moved to the pressure set position and both of the 70 and 72 are set to exhaust. The torque transmitting mechanism B2 is exhausted through thepressure control valves 84 and 88 to theshift valves passage 144 such that a minimum pressure is maintained thereat. The torque transmitting mechanism C3 is maintained engaged by pressure from thepassage 102 through the D5/EX SW VALVE 82, the S/T valve 112, and shiftvalve 92. The torque transmitting mechanism C1 is maintained engaged by pressure from thepassage 102 through the 92, 88, and 84. During a 4-2 down shift, theshift valves DOWN SHIFT VALVE 126 is effective to prevent the highratio control valve 62 from imposing a control pressure on the lowratio control valve 68. - During a third to fourth (3-4) interchange, the
88 and 92 are moved to the pressure set position. Both of theshift valves 70 and 72 are modulated. The pressure output of thepressure control valves pressure control valve 72 is modulated from high to low and the pressure output of thepressure control valve 70 is modulated from low to high. The torque transmitting mechanism C1 is maintained engaged through the interchange by pressure from thepassage 102 through the 92, 88, and 84. The torque transmitting mechanism C2 is controlled by the pressure output from the lowshift valves ratio control valve 66 and the torque transmitting mechanism C3 is controlled by the pressure output from the highratio control valve 62. The pressure output of the lowratio control valve 66 is modulated downward and the pressure output of the highratio control valve 62 is modulated upward. The pressure output of the lowratio control valve 66 is directed by the S/T valve 112, and shift 92 and 88 to the torque transmitting mechanism C2 to control the disengagement thereof. The pressure output of the highvalves ratio control valve 62 is directed through the S/T valve 112, and shift 92 and 84 to the torque transmitting mechanism C3 to control the engagement thereof. When the torque transmitting mechanism C3 is pressurized to the critical torque capacity, the pressure from the highvalves ratio control valve 62 in passage 104, operating on the control port 66B will cause the lowratio control valve 66 to exhaust the pressure in the passage 108 and therefore the torque transmitting mechanism C2 when the critical capacity of the on-coming friction device is achieved. When the fourth ratio is fully established, theshift valve 84 remains in the spring set position and the 88 and 92 remain pressure set, while both of theshift valves 70 and 72 are set to exhaust. The torque transmitting mechanism C3 is maintained engaged by pressure from thepressure control valves passage 102 through the D5/EX SW VALVE 82, the S/T valve 112, and shiftvalve 92. The torque transmitting mechanism C1 is maintained engaged by pressure from thepassage 102 through the 92, 88, and 84. During a 4-3 down shift, Theshift valves DOWN SHIFT VALVE 126 is effective to prevent a control pressure from the highratio control valve 62 from imposing a control pressure on the lowratio control valve 66. - During a third to fifth (3-5) interchange, the
84 and 92 are moved to the pressure set position. Both of theshift valves 70 and 72 are modulated. The pressure output of thepressure control valves pressure control valve 72 is modulated from high to low and the pressure output of thepressure control valve 70 is modulated from low to high. The torque transmitting mechanism C2 is maintained engaged through the interchange by pressure from thepassage 102 through the 84, 92, and 88. The torque transmitting mechanism C1 is controlled by the pressure output from the lowshift valves ratio control valve 68 and the torque transmitting mechanism C3 is controlled by the pressure output from the highratio control valve 64. The pressure output of the lowratio control valve 68 is modulated downward and the pressure output of the highratio control valve 64 is modulated upward. The pressure output of the lowratio control valve 68 is directed by the S/T valve 112, and shift 88, 92 and 84 to the torque transmitting mechanism C1 to control the disengagement thereof. The pressure output of the highvalves ratio control valve 64 is directed through the S/T valve 112, and shift 88, 92 and 84 to the torque transmitting mechanism C3 to control the engagement thereof. When the torque transmitting mechanism C3 is pressurized to the critical torque capacity, the pressure from the highvalves ratio control valve 64 in passage 106, operating on the control port 68B causes the lowratio control valve 68 to exhaust the pressure in the passage 110 and therefore the torque transmitting mechanism C1. When the fifth ratio is fully established, theshift valve 88 remains in the spring set position and the 84 and 92 remain pressure set, while both of theshift valves 70 and 72 are set to exhaust. The torque transmitting mechanism C3 is maintained engaged by pressure from thepressure control valves passage 102 through the D5/EX SW VALVE 82, the S/T valve 112, and shift 88, 92, and 84. The torque transmitting mechanism C2 is maintained engaged by pressure from thevalves passage 102 through the 84, 92, and 88. During a 5-3 downshift, theshift valves DOWN SHIFT VALVE 126 prevents the highratio control valve 64 from imposing a control bias on the lowratio control valve 68. - During a fourth to fifth (4-5) interchange, the
shift valve 84 is moved to the pressure set position, while 88 and 92 are spring set. Both of theshift valves 70 and 72 are modulated. The pressure output of thepressure control valves pressure control valve 72 is modulated from high to low and the pressure output of thepressure control valve 70 is modulated from low to high. The torque transmitting mechanism C3 is maintained engaged through the interchange by pressure from thepassage 102 through the 92 and 84. The torque transmitting mechanism C1 is controlled by the pressure output from the lowshift valves ratio control valve 66 and the torque transmitting mechanism C2 is controlled by the pressure output from the highratio control valve 62. The pressure output of the lowratio control valve 66 is modulated downward and the pressure output of the highratio control valve 62 is modulated upward. The pressure output of the lowratio control valve 66 is directed by the S/T valve 112, and shift 92 and 84 to the torque transmitting mechanism C1 to control the disengagement thereof. The pressure output of the highvalves ratio control valve 62 is directed through the S/T valve 112, and shift 92 and 88 to the torque transmitting mechanism C2 to control the engagement thereof. When the torque transmitting mechanism C2 is pressurized to the critical torque capacity, the pressure from the highvalves ratio control valve 62 in passage 104, operating on the control port 66B causes the lowratio control valve 66 to exhaust the pressure in the passage 108 and therefore the torque transmitting mechanism C1. When the fifth ratio is fully established, theshift valve 88 remains in the spring set position and the 84 and 92 remain pressure set, while both of theshift valves 70 and 72 are set to exhaust. The torque transmitting mechanism C3 is maintained engaged by pressure from thepressure control valves passage 102 through the D5/EX SW VALVE 82, the S/T valve 112, and shift 88, 92, and 84. The torque transmitting mechanism C2 is maintained engaged by pressure from thevalves passage 102 through the 84, 92, and 88. During a 5-4 downshift, theshift valves DOWN SHIFT VALVE 126 will prevent the output pressure of the highratio control valve 62 from imposing a bias on the lowratio control valve 66. Thus permitting the lowratio control valve 66 to control the oncoming torque transmitting mechanism C1. - During a fourth to sixth (4-6) interchange, the
84 and 88 are moved to the pressure set position, whileshift valves shift valve 92 is spring set. Both of the 70 and 72 are modulated. The pressure output of thepressure control valves pressure control valve 72 is modulated from high to low and the pressure output of thepressure control valve 70 is modulated from low to high. The torque transmitting mechanism C3 is maintained engaged through the interchange by pressure from thepassage 102 through the 92 and 84. The torque transmitting mechanism C1 is controlled by the pressure output from the lowshift valves ratio control valve 66 and the torque transmitting mechanism B2 is controlled by the pressure output from the highratio control valve 62. The pressure output of the lowratio control valve 66 is modulated downward and the pressure output of the highratio control valve 62 is modulated upward. The pressure output of the lowratio control valve 66 is directed by the S/T valve 112, and shift 92 and 84 to the torque transmitting mechanism C1 to control the disengagement thereof. The pressure output of the highvalves ratio control valve 62 is directed through the S/T valve 112, and shift 88 and 84 to the torque transmitting mechanism B2 to control the engagement thereof. When the torque transmitting mechanism B2 is pressurized to the critical torque capacity, the pressure from the highvalves ratio control valve 62 in passage 104, operating on the control port 66B causes the lowratio control valve 66 to exhaust the pressure in the passage 108 and therefore the torque transmitting mechanism C1. When the sixth ratio is fully established, the 84 and 88 remain in the pressure set position and theshift valves shift valve 92 moves to the pressure set position, while both of the 70 and 72 are set to exhaust. The torque transmitting mechanism C1 is exhausted through thepressure control valves 84, 92 and 88 to theshift valves passage 144 such that a minimum pressure is maintained thereat. The torque transmitting mechanism B2 is maintained engaged by pressure from thedrive passage 102 through the D5/EX SW VALVE 82, the S/T valve 112, and shift 88 and 84. The torque transmitting mechanism C3 is maintained engaged by pressure from thevalves passage 102 through the 88, 92, and 84. During a 6-4 downshift, theshift valves DOWN SHIFT VALVE 126 will prevent the highratio control valve 62 from imposing a bias at the port 66B of the lowratio control valve 66. - During a fifth to sixth (5-6) interchange, all the
84, 88 and 92 are moved to the pressure set position. Both of theshift valves 70 and 72 are modulated. The pressure output of thepressure control valves pressure control valve 72 is modulated from high to low and the pressure output of thepressure control valve 70 is modulated from low to high. The torque transmitting mechanism C3 is maintained engaged through the interchange by pressure from thepassage 102 through the 88, 92, and 84. The torque transmitting mechanism C2 is controlled by the pressure output from the lowshift valves ratio control valve 66 and the torque transmitting mechanism B2 is controlled by the pressure output from the highratio control valve 62. The pressure output of the lowratio control valve 66 is modulated downward and the pressure output of the highratio control valve 62 is modulated upward. The pressure output of the lowratio control valve 66 is directed by the S/T valve 112, and shift 92 and 88 to the torque transmitting mechanism C2 to control the disengagement thereof. The pressure output of the highvalves ratio control valve 62 is directed through the S/T valve 112, and shift 88 and 84 to the torque transmitting mechanism B2 to control the engagement thereof. When the torque transmitting mechanism B2 is pressurized to the critical torque capacity, the pressure from the highvalves ratio control valve 62 in passage 104, operating on the control port 66B causes the lowratio control valve 66 to exhaust the pressure in the passage 108 and therefore the torque transmitting mechanism C2. When the sixth ratio is fully established, the 84 and 88 remain in the pressure set position and theshift valves shift valve 92 moves to the pressure set position, while both of the 70 and 72 are set to exhaust. The torque transmitting mechanism B2 is maintained engaged by pressure from thepressure control valves passage 102 through the D5/EX SW VALVE 82, the S/T valve 112, and shift 88 and 84. The torque transmitting mechanism C3 is maintained engaged by pressure from thevalves passage 102 through the 88, 92, and 84. During a 6-5 downshift, theshift valves DOWN SHIFT VALVE 126 is shifted by thevalve 128 to block the output pressure of the highratio shift valve 62 from acting on the control port 66B of the lowpressure control valve 66. - During a 1-2, 1-3, 2-3, and 2-4 upshift and the steady state second and third ratios, the apply chamber of the torque transmitting mechanism B 1 is exhausted to the
passage 144 through the 84 and 88. During a 3-5, 4-5, 4-6, and 5-6 upshift and the steady state fifth and sixth ratios, the apply chamber of the torque transmitting mechanism B1 is exhausted to theshift valves passage 144 through theshift valve 84. During the 3-4 upshift, the apply chamber is exhausted to thepassage 144 through 84, 88, and 92. Theshift valves 84, 88 and 92 will be set to the position as defined in the table based on which shift is commanded. The S/shift logic valves T SW VALVE 112 is set at pressured position, except during the 1-2 and 1-3 upshift, TheDOWN SHIFT VALVE 126 is set at spring position. Thepressure control valve 72 which controls the off going torque transmitting mechanism (low gear torque transmitting mechanism) is set at the level as a function of the transmission input torque. Thepressure control valve 70 which controls oncoming torque transmitting mechanism (high gear torque transmitting mechanism) will be commanded from low to high to engage the corresponding coming torque transmitting mechanism. The oncoming torque transmitting mechanism pressure is introduced to the ports 66B and 68B through theDOWN SHIFT VALVE 126. As the coming torque transmitting mechanism pressure reach to its critical capacity, the output pressure of the low gear torque transmitting mechanism pressure control valve will be reduced to zero, therefore, the off going torque transmitting mechanism will be disengaged. As the shift is completed, the output pressure of the high gear torque transmitting mechanism control valves will be high, and the output pressure of the low gear torque transmitting mechanism control valves will be low. Therefore, the D5/EX SW VALVE 82 will be at lower position. When the shift is completed, the S/T SW VALVE 112 will be switched to spring position. Since the D5/EX SW VALVE 82 already at lower position, the oncoming torque transmitting mechanism (high gear torque transmitting mechanism) will be fed be the pressure inpassage 102, and the off going torque transmitting mechanism (low gear torque transmitting mechanism) will be connected to the 2 psi back fill pressure. - During downshifting, the low ratio control valves are maintained with a higher control pressure from the
pressure control valve 72 such that the pressure output of the high ratio control valves will not cause the low ratio control valves to exhaust. The interchange timing is not as critical during a downshift since the speed of the engine must be permitted to increase in any event. The 84, 88 and 92 will be set to the position as defined in the table based on which shift is commanded. The S/shift valves T SW VALVE 112 is set at pressured position. Except during the 2-1 and 3-1 downshifts, theDOWN SHIFT VALVE 126 is set at pressured position. Thepressure control valve 72 which controls the oncoming torque transmitting mechanism (low gear torque transmitting mechanism) is commanded from low to high. Thepressure control valve 70 which controls off going torque transmitting mechanism (high gear torque transmitting mechanism) will be commanded from high to low. As the shift is completed, the output pressure of the high gear torque transmitting mechanism control valves will be low, and the output pressure of the low gear torque transmitting mechanism control valves will be high. Therefore, the D5/EX SW VALVE 82 will be at upper position. When the shift is completed, the S/T SW VALVE 112 will be switched to spring position. Since the D5/EX SW VALVE 82 already at upper position, the oncoming torque transmitting mechanism (low gear torque transmitting mechanism) will be fed be the D5 pressure, and the off going torque transmitting mechanism (high gear torque transmitting mechanism) will be connected to the 2 psi back fill pressure. - The truth table shown in FIG. 3 sets forth the condition of the torque transmitting mechanisms and the engagement pressure applied thereto during the ratio interchanges and the steady state conditions. A blank space indicates that the torque transmitting mechanism is disengaged. The table also shows the operating condition of the
84, 88, and 92, the S/shift valves T control valve 114, and the 114 and 128 during the ratio interchanges and the steady state conditions. From the above description, it should now be appreciated by those skilled in the art that during upshift ratio interchanges, the S/T valve directs ratio controlled pressure to the on-coming and off-going friction devices; while during steady state ratios, the S/T valve directs fixed pressure to the engaged friction devices.valves - The foregoing description of the preferred embodiment of the invention has been presented for the purpose of illustration and description. It is not intended to be exhaustive, nor is it intended to limit the invention to the precise form disclosed. It will be apparent to those skilled in the art that the disclosed embodiment may be modified in light of the above teachings. The embodiment was chosen to provide an illustration of the principles of the invention and its practical application to thereby enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. Therefore, the foregoing description is to be considered exemplary, rather than limiting, and the true scope of the invention is that described in the following claims.
Claims (7)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/834,858 US6464609B1 (en) | 2001-04-16 | 2001-04-16 | Hydraulic control for a six-speed automatic transmission |
| DE10216613A DE10216613A1 (en) | 2001-04-16 | 2002-04-15 | Hydraulic control for a six-speed automatic transmission |
| JP2002113674A JP2002323119A (en) | 2001-04-16 | 2002-04-16 | Hydraulic pressure control for 6-speed automatic transmission |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/834,858 US6464609B1 (en) | 2001-04-16 | 2001-04-16 | Hydraulic control for a six-speed automatic transmission |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US6464609B1 US6464609B1 (en) | 2002-10-15 |
| US20020151400A1 true US20020151400A1 (en) | 2002-10-17 |
Family
ID=25267992
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/834,858 Expired - Fee Related US6464609B1 (en) | 2001-04-16 | 2001-04-16 | Hydraulic control for a six-speed automatic transmission |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US6464609B1 (en) |
| JP (1) | JP2002323119A (en) |
| DE (1) | DE10216613A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050096820A1 (en) * | 2003-10-31 | 2005-05-05 | Ford Motor Company And Then To Ford Global Technologies Llc | Automatic transmission control system with direct electronic swap-shift control |
| US20050096823A1 (en) * | 2003-10-31 | 2005-05-05 | Ford Motor Company And Then To Ford Global Technologies Llc | Auxiliary gearset shift progression command generator for a swap-shift automatic transmission |
| US20060184303A1 (en) * | 2005-02-15 | 2006-08-17 | Long Charles F | Automatic transmission control apparatus having a multi-plex diagnostic system |
| US20100105522A1 (en) * | 2008-10-28 | 2010-04-29 | Bryan Hagelskamp | Electro-hydraulic control including blocking features for multi-speed automatic transmission |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8364361B2 (en) * | 2008-02-14 | 2013-01-29 | GM Global Technology Operations LLC | Transmission clutch control apparatus and method |
| US9500197B2 (en) | 2012-05-18 | 2016-11-22 | Gm Global Technology Operations, Llc | Pump assembly with multiple gear ratios |
| US8485931B1 (en) * | 2012-12-06 | 2013-07-16 | GM Global Technology Operations LLC | Multiplexed fluid control circuit |
| JP5862607B2 (en) * | 2013-05-28 | 2016-02-16 | マツダ株式会社 | Hydraulic control device for automatic transmission |
| JP6201435B2 (en) * | 2013-06-03 | 2017-09-27 | マツダ株式会社 | Hydraulic control device for automatic transmission |
| US9546728B2 (en) | 2014-04-08 | 2017-01-17 | GM Global Technology Operations LLC | Balanced binary pump for CVT transmission |
| US10718426B2 (en) | 2017-06-30 | 2020-07-21 | Allison Transmission, Inc. | Control system and method thereof for multispeed transmission |
| FR3093636B1 (en) | 2019-03-12 | 2022-08-12 | Modjaw | PROCESS FOR REGISTERING VIRTUAL MODELS OF DENTAL ARCHES OF AN INDIVIDUAL WITH A REFERENCE OF SAID INDIVIDUAL |
| US11181193B2 (en) | 2019-11-27 | 2021-11-23 | Allison Transmission, Inc. | Power off hydraulic default strategy |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3868866A (en) * | 1973-09-10 | 1975-03-04 | Gen Motors Corp | Transmission control system |
| FR2656055B1 (en) | 1989-12-18 | 1994-04-29 | Lepelletier Pierre | MULTI-SPEED AUTOMATIC TRANSMISSION FOR MOTOR VEHICLE. |
| US5725451A (en) * | 1994-06-02 | 1998-03-10 | Aisin Aw Co., Ltd. | Control system for automatic transmission |
| US5616093A (en) | 1995-10-13 | 1997-04-01 | General Motors Corporation | Electro-hydraulic control system in a power transmission |
| US5601506A (en) | 1995-10-13 | 1997-02-11 | General Motors Corporation | Electro-hydraulic control system in a power transmission |
| US5643125A (en) | 1995-10-13 | 1997-07-01 | General Motors Corporation | Electro-hydraulic control system in a power transmission |
| US5685408A (en) | 1996-06-20 | 1997-11-11 | General Motors Corporation | Electro-hydraulic transmission system with a torque converter clutch control |
| US6077182A (en) * | 1999-06-14 | 2000-06-20 | General Motors Corporation | Relay valve with latch area for controlling a friction device |
| US6319164B1 (en) * | 2000-05-23 | 2001-11-20 | General Motors Corporation | Electro-hydraulic control with a manual selection valve |
-
2001
- 2001-04-16 US US09/834,858 patent/US6464609B1/en not_active Expired - Fee Related
-
2002
- 2002-04-15 DE DE10216613A patent/DE10216613A1/en not_active Ceased
- 2002-04-16 JP JP2002113674A patent/JP2002323119A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050096820A1 (en) * | 2003-10-31 | 2005-05-05 | Ford Motor Company And Then To Ford Global Technologies Llc | Automatic transmission control system with direct electronic swap-shift control |
| US20050096823A1 (en) * | 2003-10-31 | 2005-05-05 | Ford Motor Company And Then To Ford Global Technologies Llc | Auxiliary gearset shift progression command generator for a swap-shift automatic transmission |
| US6961646B2 (en) * | 2003-10-31 | 2005-11-01 | Ford Global Technologies, Llc | Automatic transmission control system with direct electronic swap-shift control |
| US20060184303A1 (en) * | 2005-02-15 | 2006-08-17 | Long Charles F | Automatic transmission control apparatus having a multi-plex diagnostic system |
| US20100105522A1 (en) * | 2008-10-28 | 2010-04-29 | Bryan Hagelskamp | Electro-hydraulic control including blocking features for multi-speed automatic transmission |
| US8439804B2 (en) | 2008-10-28 | 2013-05-14 | Allison Transmission, Inc. | Electro-hydraulic control including blocking features for multi-speed automatic transmission |
| US8894546B2 (en) | 2008-10-28 | 2014-11-25 | Allison Transmission, Inc. | Electro-hydraulic control including blocking features for mulit-speed automatic transmission |
| US20150075315A1 (en) * | 2008-10-28 | 2015-03-19 | Allison Transmission, Inc. | Electro-Hydraulic Control Including Blocking Features for Multi-Speed Automatic Transmission |
| US9447868B2 (en) * | 2008-10-28 | 2016-09-20 | Allison Transmission, Inc. | Electro-hydraulic control including blocking features for multi-speed automatic transmission |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2002323119A (en) | 2002-11-08 |
| US6464609B1 (en) | 2002-10-15 |
| DE10216613A1 (en) | 2002-10-24 |
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