US20020144797A1 - Dispersing agents and their use - Google Patents
Dispersing agents and their use Download PDFInfo
- Publication number
- US20020144797A1 US20020144797A1 US09/986,976 US98697601A US2002144797A1 US 20020144797 A1 US20020144797 A1 US 20020144797A1 US 98697601 A US98697601 A US 98697601A US 2002144797 A1 US2002144797 A1 US 2002144797A1
- Authority
- US
- United States
- Prior art keywords
- weight
- water
- acrylic acid
- particulate
- composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000002270 dispersing agent Substances 0.000 title claims abstract description 26
- 239000000203 mixture Substances 0.000 claims abstract description 26
- 239000011236 particulate material Substances 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 19
- 239000007787 solid Substances 0.000 claims abstract description 19
- -1 poly(acrylic acid) Polymers 0.000 claims abstract description 18
- 239000000049 pigment Substances 0.000 claims abstract description 15
- 239000011343 solid material Substances 0.000 claims abstract description 15
- 150000003839 salts Chemical class 0.000 claims abstract description 14
- 239000012736 aqueous medium Substances 0.000 claims abstract description 12
- 239000000945 filler Substances 0.000 claims abstract description 11
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims abstract description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 9
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229920002125 Sokalan® Polymers 0.000 claims abstract description 9
- 229920001577 copolymer Polymers 0.000 claims abstract description 9
- 229920001448 anionic polyelectrolyte Polymers 0.000 claims abstract description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 32
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 10
- 239000000123 paper Substances 0.000 claims description 10
- 235000013305 food Nutrition 0.000 claims description 6
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000005995 Aluminium silicate Substances 0.000 claims description 5
- 235000012211 aluminium silicate Nutrition 0.000 claims description 5
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 4
- 239000011087 paperboard Substances 0.000 claims description 4
- 229910052783 alkali metal Inorganic materials 0.000 claims description 2
- 150000001340 alkali metals Chemical class 0.000 claims description 2
- PZZYQPZGQPZBDN-UHFFFAOYSA-N aluminium silicate Chemical compound O=[Al]O[Si](=O)O[Al]=O PZZYQPZGQPZBDN-UHFFFAOYSA-N 0.000 claims description 2
- 229910000323 aluminium silicate Inorganic materials 0.000 claims description 2
- 239000001175 calcium sulphate Substances 0.000 claims description 2
- 235000011132 calcium sulphate Nutrition 0.000 claims description 2
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 claims description 2
- 235000011180 diphosphates Nutrition 0.000 claims description 2
- 239000000835 fiber Substances 0.000 claims description 2
- 229940005740 hexametaphosphate Drugs 0.000 claims description 2
- 239000010445 mica Substances 0.000 claims description 2
- 229910052618 mica group Inorganic materials 0.000 claims description 2
- 229940088417 precipitated calcium carbonate Drugs 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 235000019832 sodium triphosphate Nutrition 0.000 claims description 2
- 239000000454 talc Substances 0.000 claims description 2
- 229910052623 talc Inorganic materials 0.000 claims description 2
- 239000004408 titanium dioxide Substances 0.000 claims description 2
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 claims description 2
- 150000003863 ammonium salts Chemical class 0.000 claims 1
- 125000002467 phosphate group Chemical class [H]OP(=O)(O[H])O[*] 0.000 abstract 1
- 239000000725 suspension Substances 0.000 description 29
- 229910000019 calcium carbonate Inorganic materials 0.000 description 14
- 239000002245 particle Substances 0.000 description 10
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 239000011230 binding agent Substances 0.000 description 6
- 239000008199 coating composition Substances 0.000 description 5
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 4
- 229920000058 polyacrylate Polymers 0.000 description 4
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 229910010272 inorganic material Inorganic materials 0.000 description 3
- 239000011147 inorganic material Substances 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 2
- 235000019982 sodium hexametaphosphate Nutrition 0.000 description 2
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000002207 thermal evaporation Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/37—Polymers of unsaturated acids or derivatives thereof, e.g. polyacrylates
- D21H17/375—Poly(meth)acrylamide
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/03—Non-macromolecular organic compounds
- D21H17/05—Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
- D21H17/10—Phosphorus-containing compounds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/46—Non-macromolecular organic compounds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/56—Macromolecular organic compounds or oligomers thereof obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H19/58—Polymers or oligomers of diolefins, aromatic vinyl monomers or unsaturated acids or derivatives thereof
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/41—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups
- D21H17/42—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups anionic
- D21H17/43—Carboxyl groups or derivatives thereof
Definitions
- This invention concerns the provision of dispersing agents and their use.
- dispersing agents for use in processing particulate solid materials for use as fillers and pigments to be incorporated into sheet materials which are to be brought into contact with foodstuffs.
- Particulate solid materials for use as fillers and pigments in sheet materials are commonly prepared for use in suspension in water or an aqueous medium.
- Operations which are required to render a particulate solid material suitable for these purposes include grinding to increase the particle fineness of the product, and particle size classification to select a product with the range of particle sizes which is most suitable for its desired application. These operations are often most conveniently and efficiently carried out when the particulate material is in suspension in an aqueous medium. However, if these operations are to be successfully performed, it is necessary to ensure that individual particles of the particulate material are not attracted together by electrostatic charges, to form aggregates or agglomerates of particles.
- a dispersing agent is added to the aqueous medium in which the operations are performed, in order to confer a substantially uniform electric charge of the same polarity on the whole of the exposed surface of the particles. In this way the individual particles repel one another, and the formation of aggregates is substantially avoided.
- a class of dispersing agents which has been found to be especially suitable for use in processing particulate solid materials in suspension in an aqueous medium is that of the anionic polyelectrolytes, and, in particular, water soluble salts of poly(acrylic acid), such as sodium or ammonium polyacrylate.
- These polyacrylates generally have a relatively low molecular weight; for example their weight average molecular weight is generally less than 20,000, and preferably less than 10,000.
- the dispersing agent may be added to the aqueous medium before, during or after addition thereto of the particulate material.
- the water-soluble salt of poly(acrylic acid) preferably is present in the dispersing agent composition when in use in the said method in an amount of from 0.2% to 0.25% by weight based on the dry weight of the particulate material present.
- the water soluble salt of poly(acrylic acid) preferably has a weight average molecular weight in the range of from 1,000 to 10,000.
- the cation in the water-soluble salt of poly(acrylic acid) is preferably an alkali metal, especially sodium, or ammonium.
- the weight ratio of (1) to (2) in the dispersing agent composition is desirably in the range of from 1:0.1 to 1:5.
- the weight ratio of (1) to (2) may be in the range 1:1 to 10:1 where (2) is a condensed phosphate salt and in the range 1:1 to 1:5 where (2) comprises a copolymer of acrylic acid with acrylamide.
- the water-soluble salt of a copolymer of acrylic acid with acrylamide preferably has a weight average molecular weight not greater than 20,000, and most preferably in the range of from 1,000 to 10,000.
- the copolymer preferably comprises acrylic acid and acrylamide in a molar ratio of from 99.8:0.2 to 75:25, more preferably from 99.5:0.5 to 90:10.
- the water-soluble condensed phosphate salt may be, for example, a hexametaphosphate, a pyrophosphate or a tripolyphosphate.
- the particulate solid material will generally be an inorganic material, and may be any particulate inorganic material which is used as a filler in paper making, or as a paper coating pigment.
- inorganic materials include, kaolin or china clay, whether in its natural hydroxylated state or calcined, natural or precipitated calcium carbonate, calcium sulphate, titanium dioxide, talc, mica, silica, aluminium silicate or the like.
- the dispersing agent composition used in the method in accordance with the first aspect of the invention makes it possible to prepare suspensions of particulate solid materials which are at least as fluid, for a given solids concentration, as equivalent suspensions which are prepared by using the optimum amount of a water-soluble polyacrylate alone as a dispersing agent, but unexpectedly have the advantage that, if the particulate solid materials are destined for use as a filler or coating pigment for paper which comes into contact with a foodstuff, the materials meet approved regulatory standards.
- the aqueous suspension in which the particulate solid material is dispersed in the method according to the present invention may beneficially comprise a suspension of high solids concentration, eg. wherein the solids present constitute at least 70 per cent by weight of the suspension, eg. at least 75 per cent by weight of the suspension.
- the suspension may comprise a composition for coating a paper or like cellulosic sheet or sheet containing material or a dispersed pigment suspension to be employed in such a composition.
- Coating compositions for use in coating cellulosic sheet materials vary depending upon the materials to be coated which vary throughout the world depending upon the geography of the region in which the material is produced. As noted above, such compositions may vary from layer-to-layer in a single layer or multi-layer coated product.
- composition of each layer may include as adhesive or binder, depending on the type of composition concerned, any one or more of the hydrophilic adhesives known or used in the art, eg. selected from starches and other polysaccharides, proteinaceous adhesives, and latices.
- the amount of adhesive or binder present in the composition of a given coating layer depends upon whether the composition is to be applied as a relatively dilute or concentrated pigment-containing suspension to the material to be coated.
- a dilute pigment-containing composition biner-rich composition
- the adhesive or binder present in the composition may range from 1% to 70% by weight relative to the dry weight of pigment (100% by weight) especially 4% to 50% by weight.
- coating composition is not to be employed as a binder rich composition the adhesive or binder may form from 4% to 30%, eg. 8% to 20%, especially 8% to 15% by weight of the solids content of the composition.
- the amount employed will depend upon the composition and the type of adhesive, which may itself incorporate one or more ingredients.
- Additives in various well known classes may, depending upon the type of coating and material to be coated, be included in the coating composition to be concentrated by the method according to the present invention.
- the particulate solid material to be dispersed in an aqueous medium in the method according to the present invention may beneficially be one comprising calcium carbonate, eg. a composition wherein at least 80% by weight of the solids present on a dry weight basis comprises calcium carbonate, eg. wherein at least 60 per cent by weight, especially wherein at least 80 per cent by weight of the particles of the calcium carbonate have an equivalent spherical diameter (as measured by the known method of sedimentation) of less than 2 ⁇ m.
- Calcium carbonate may be successfully dispersed in high solids concentrations by the method according to the first aspect of the present invention to provide, surprisingly, fluid, high solids suspensions of the material.
- an inorganic particulate material which has been processed using a dispersing agent wherein the dispersing agent comprises an agent as specified for use in the method according to the first aspect.
- a sheet material such as a paper or paperboard product made from a composition comprising cellulosic fibers and particulate filler or coating material wherein the particulate material comprises material which is as specified in the second aspect
- the suspension was then divided into two portions A and B.
- the solids concentration of Portion A was increased to 76.1% by weight by subjecting the suspension to thermal evaporation in a laboratory rotary evaporator.
- the solids concentration of Portion B was also increased to 76.1% by weight, but, in this case, by spray drying part of the suspension, and mixing sufficient of the dried calcium carbonate with the undried part of the suspension to give the required solids concentration.
- Each portion was then subdivided into two portions, of which one (Portions Al and Bi) was further treated with 0.1% by weight, based on the weight of dry calcium carbonate, of a sodium hexametaphosphate, and the other (Portions A2 and B2) received no further treatment.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Paper (AREA)
- General Preparation And Processing Of Foods (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
A method of dispersing a solid particulate material in an aqueous medium by addition to the aqueous medium of a dispersing agent wherein the solid particulate material is to be used as a filler or pigment in a sheet material which is required to come into contact with foodstuffs, wherein the dispersing agent is a composition comprising:
(1) up to 0.25% by weight, based on the dry weight of the particulate solid material, of a water-soluble salt of a poly(acrylic acid) having a weight average molecular weight not greater than 20,000, and
(2) from 0.02% to 1.5% by weight, based on the dry weight of the particulate solid material, of either
(a) an anionic polyelectrolyte which comprises a water-soluble salt of a copolymer of acrylic acid with acrylamide; or
(b) a water-soluble condensed phosphate salt.
Description
- This invention concerns the provision of dispersing agents and their use. In particular it concerns dispersing agents for use in processing particulate solid materials for use as fillers and pigments to be incorporated into sheet materials which are to be brought into contact with foodstuffs.
- Particulate solid materials for use as fillers and pigments in sheet materials are commonly prepared for use in suspension in water or an aqueous medium. Operations which are required to render a particulate solid material suitable for these purposes include grinding to increase the particle fineness of the product, and particle size classification to select a product with the range of particle sizes which is most suitable for its desired application. These operations are often most conveniently and efficiently carried out when the particulate material is in suspension in an aqueous medium. However, if these operations are to be successfully performed, it is necessary to ensure that individual particles of the particulate material are not attracted together by electrostatic charges, to form aggregates or agglomerates of particles. For this purpose a dispersing agent is added to the aqueous medium in which the operations are performed, in order to confer a substantially uniform electric charge of the same polarity on the whole of the exposed surface of the particles. In this way the individual particles repel one another, and the formation of aggregates is substantially avoided.
- A class of dispersing agents which has been found to be especially suitable for use in processing particulate solid materials in suspension in an aqueous medium is that of the anionic polyelectrolytes, and, in particular, water soluble salts of poly(acrylic acid), such as sodium or ammonium polyacrylate. These polyacrylates generally have a relatively low molecular weight; for example their weight average molecular weight is generally less than 20,000, and preferably less than 10,000.
- The United States Food and Drug Administration has imposed an upper limit of 0.25% by weight, based on the weight of the dry particulate material, for the amount of a sodium polyacrylate dispersing agent to be used in the processing of a particulate material destined for use as a filler or pigment in a sheet material which will be brought into contact with certain categories of foodstuffs.
- Unfortunately, such a low upper limit restricts the usefulness of polyacrylates for dispersion of materials for incorporation in food grade packaging.
- Various species of water soluble chemicals are known in the prior art for use as dispersing agents. The purpose of the present invention is to provide a composition, not disclosed or suggested in the prior art, effective as a dispersing agent in the dispersion of fine particulate material for incorporation in food grade packaging.
- According to the present invention there is provided a method of dispersing a solid particulate material in an aqueous medium by addition to the aqueous medium of a dispersing agent wherein the solid particulate material is to be used as a filler or pigment in a sheet material which is required to come into contact with foodstuffs, wherein the dispersing agent is a composition comprising:
- (1) up to 0.25% by weight, based on the dry weight of the dry particulate solid material, of a water-soluble salt of a poly(acrylic acid) having a weight average molecular weight not greater than 20,000, and
- (2) from 0.02% to 1.5% by weight, based on the dry weight of the particulate solid material, of either (a) an anionic polyelectrolyte which comprises a water-soluble salt of a copolymer of acrylic acid with acrylamide; or (b) a water-soluble condensed phosphate salt.
- The dispersing agent may be added to the aqueous medium before, during or after addition thereto of the particulate material.
- The water-soluble salt of poly(acrylic acid) preferably is present in the dispersing agent composition when in use in the said method in an amount of from 0.2% to 0.25% by weight based on the dry weight of the particulate material present. The water soluble salt of poly(acrylic acid) preferably has a weight average molecular weight in the range of from 1,000 to 10,000. The cation in the water-soluble salt of poly(acrylic acid) is preferably an alkali metal, especially sodium, or ammonium.
- The weight ratio of (1) to (2) in the dispersing agent composition is desirably in the range of from 1:0.1 to 1:5.
- The weight ratio of (1) to (2) may be in the range 1:1 to 10:1 where (2) is a condensed phosphate salt and in the range 1:1 to 1:5 where (2) comprises a copolymer of acrylic acid with acrylamide.
- The water-soluble salt of a copolymer of acrylic acid with acrylamide preferably has a weight average molecular weight not greater than 20,000, and most preferably in the range of from 1,000 to 10,000. The copolymer preferably comprises acrylic acid and acrylamide in a molar ratio of from 99.8:0.2 to 75:25, more preferably from 99.5:0.5 to 90:10.
- The water-soluble condensed phosphate salt may be, for example, a hexametaphosphate, a pyrophosphate or a tripolyphosphate.
- The particulate solid material will generally be an inorganic material, and may be any particulate inorganic material which is used as a filler in paper making, or as a paper coating pigment. Examples of such inorganic materials include, kaolin or china clay, whether in its natural hydroxylated state or calcined, natural or precipitated calcium carbonate, calcium sulphate, titanium dioxide, talc, mica, silica, aluminium silicate or the like.
- The dispersing agent composition used in the method in accordance with the first aspect of the invention makes it possible to prepare suspensions of particulate solid materials which are at least as fluid, for a given solids concentration, as equivalent suspensions which are prepared by using the optimum amount of a water-soluble polyacrylate alone as a dispersing agent, but unexpectedly have the advantage that, if the particulate solid materials are destined for use as a filler or coating pigment for paper which comes into contact with a foodstuff, the materials meet approved regulatory standards.
- The compounds specified above for use in the composition comprising the dispersing agent used in the method according to the first aspect are known per se. However, their use together in the dispersion of particulate materials for food grade products is unknown and surprisingly and beneficially allows such products to be processed and produced efficiently for that application as exemplified hereinafter.
- The aqueous suspension in which the particulate solid material is dispersed in the method according to the present invention may beneficially comprise a suspension of high solids concentration, eg. wherein the solids present constitute at least 70 per cent by weight of the suspension, eg. at least 75 per cent by weight of the suspension. The suspension may comprise a composition for coating a paper or like cellulosic sheet or sheet containing material or a dispersed pigment suspension to be employed in such a composition.
- Coating compositions for use in coating cellulosic sheet materials vary depending upon the materials to be coated which vary throughout the world depending upon the geography of the region in which the material is produced. As noted above, such compositions may vary from layer-to-layer in a single layer or multi-layer coated product.
- The composition of each layer may include as adhesive or binder, depending on the type of composition concerned, any one or more of the hydrophilic adhesives known or used in the art, eg. selected from starches and other polysaccharides, proteinaceous adhesives, and latices.
- The amount of adhesive or binder present in the composition of a given coating layer depends upon whether the composition is to be applied as a relatively dilute or concentrated pigment-containing suspension to the material to be coated. For example, a dilute pigment-containing composition (binder-rich composition) could be employed as a top-coat for underlying more pigment-rich compositions. The adhesive or binder present in the composition may range from 1% to 70% by weight relative to the dry weight of pigment (100% by weight) especially 4% to 50% by weight. Where coating composition is not to be employed as a binder rich composition the adhesive or binder may form from 4% to 30%, eg. 8% to 20%, especially 8% to 15% by weight of the solids content of the composition. The amount employed will depend upon the composition and the type of adhesive, which may itself incorporate one or more ingredients.
- Additives in various well known classes may, depending upon the type of coating and material to be coated, be included in the coating composition to be concentrated by the method according to the present invention.
- The particulate solid material to be dispersed in an aqueous medium in the method according to the present invention may beneficially be one comprising calcium carbonate, eg. a composition wherein at least 80% by weight of the solids present on a dry weight basis comprises calcium carbonate, eg. wherein at least 60 per cent by weight, especially wherein at least 80 per cent by weight of the particles of the calcium carbonate have an equivalent spherical diameter (as measured by the known method of sedimentation) of less than 2 μm.
- Calcium carbonate may be successfully dispersed in high solids concentrations by the method according to the first aspect of the present invention to provide, surprisingly, fluid, high solids suspensions of the material.
- According to the present invention in a second aspect there is provided an inorganic particulate material which has been processed using a dispersing agent wherein the dispersing agent comprises an agent as specified for use in the method according to the first aspect.
- According to the present invention in a third aspect there is provided a sheet material such as a paper or paperboard product made from a composition comprising cellulosic fibers and particulate filler or coating material wherein the particulate material comprises material which is as specified in the second aspect
- Embodiments of the present invention will now be described by way of example with reference to the following Examples.
- A calcium carbonate pigment produced by grinding natural marble to give a product having a particle size distribution such that 90% by weight consisted of particles having an equivalent spherical diameter smaller than 2μm was suspended in water containing 0.25% by weight, based on the weight of dry calcium carbonate, of a conventional sodium polyacrylate dispersing agent to form a suspension containing 68.9% by weight of dry calcium carbonate.
- The suspension was then divided into two portions A and B. The solids concentration of Portion A was increased to 76.1% by weight by subjecting the suspension to thermal evaporation in a laboratory rotary evaporator. The solids concentration of Portion B was also increased to 76.1% by weight, but, in this case, by spray drying part of the suspension, and mixing sufficient of the dried calcium carbonate with the undried part of the suspension to give the required solids concentration.
- Each portion was then subdivided into two portions, of which one (Portions Al and Bi) was further treated with 0.1% by weight, based on the weight of dry calcium carbonate, of a sodium hexametaphosphate, and the other (Portions A2 and B2) received no further treatment.
- The viscosity of each of the four suspensions was measured immediately after preparation (T 0), using a Brookfield Viscometer at a spindle speed of 100 rpm, and the viscosities of suspensions again after standing for 1 hour (T1) and 24 hours (T24), respectively. The results are set forth in Table 1 below.
TABLE 1 Suspension % solids T0 T1 T24 A1 76.0 220 320 880 A2 76.1 5800 B1 76.1 260 730 1140 B2 76.0 2250 - These results show that suspensions of the natural ground calcium carbonate with a solids concentration of about 76% by weight are very viscous when prepared using 0.25% by weight, based on the weight of dry calcium carbonate, of sodium polyacrylate dispersing agent alone. However, when an additional 0.1% by weight, based on the weight of dry calcium carbonate, of sodium hexametaphosphate is added, the suspensions become much more fluid with only a moderate tendency to increase in viscosity with time. Such a suspension is useful for example in production in a known way of a paper coating composition for coating food grade cellulosic sheet products.
- A further batch of Suspension A2, which was dispersed with the aid of 0.25% by weight, based on the weight of dry calcium carbonate, of sodium polyacrylate dispersing agent alone, was treated with an additional quantity of 0.75% by weight, based on the weight of dry calcium carbonate, of a copolymer formed by copolymerising acrylic acid and acrylamide in the molar ratio 99.5:0.5. The viscosity of the suspension (A3) was measured immediately after preparation (T 0), and after standing for 1 hour and 24 hours (T1, and T24, respectively). The results are shown in Table 2 below, with the result for Suspension A2 from Table 1 for comparison.
TABLE 2 Suspension % solids T0 T1 T24 A2 76.1 5800 A3 76.0 275 320 420 - These results show that the suspension prepared with the use of the additional dose of the copolymeric dispersing agent has a low initial viscosity, and only a small tendency to increase in viscosity with time. Such a suspension is useful for example in the production in a known way of a paper coating composition for coating food grade cellulosic sheet products.
Claims (10)
1. A method of dispersing a solid particulate material in an aqueous medium by addition to the aqueous medium of a dispersing agent wherein the solid particulate material is to be used as a filler or pigment in a sheet material which is required to come into contact with foodstuffs, wherein the dispersing agent is a composition comprising:
(1) up to 0.25% by weight, based on the dry weight of the particulate solid material, of a water-soluble salt of a poly(acrylic acid) having a weight average molecular weight not greater than 20,000, and
(2) from 0.02% to 1.5% by weight, based on the dry weight of the particulate solid material, of either
(a) an anionic polyelectrolyte which comprises a water-soluble salt of a copolymer of acrylic acid with acrylamide; or
(b) a water-soluble condensed phosphate salt.
2. A method as claimed in claim 1 and wherein the water-soluble salt of poly(acrylic acid) has a weight average molecular weight in the range 1,000 to 10,000 and is an alkali metal or ammonium salt.
3. A method as claimed in claim 1 and wherein the water soluble salt of poly(acrylic acid) is present in the dispersing aspect composition in an amount of from 0.2% to 0.25% by weight based on the dry weight of the particulate material present.
4. A method as claimed in claim 1 and wherein the weight ratio of (1) to (2) is in the range of from 1:0.1 to 1:5.
5. A method as claimed in claim 1 and wherein the water-soluble salt of a copolymer of acrylic acid and acrylamide has a weight average molecular weight in the range 1,000 to 10,000 and has a molar ratio of acrylic acid to acrylamide in the range 98.8:0.2 to 75 :25.
6. A method as claimed in claim 1 and wherein the water-soluble condensed phosphate salt is selected from a hexametaphosphate, a pyrophosphate and a tripolyphosphate.
7. A method as claimed in claim 1 and wherein the particulate material is selected from kaolin or china clay, calcined kaolin or calcined china clay, natural or precipitated calcium carbonate, calcium sulphate, titanium dioxide, talc, mica, silica and aluminium silicate.
8. An inorganic particulate material which is produced by the method claimed in claim 7 and which is suitable for use as a filler or coating pigment for paper or paperboard products.
9. A paper or paperboard product made from a composition comprising fiber and a particulate filler or coating material comprising inorganic particulate material as claimed in claim 8 .
10. A paper or paperboard product as claimed in claim 9 and which is suitable for use in a food grade product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/986,976 US20020144797A1 (en) | 1996-11-02 | 2001-11-13 | Dispersing agents and their use |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB9622905.9 | 1996-11-02 | ||
| GBGB9622905.9A GB9622905D0 (en) | 1996-11-02 | 1996-11-02 | Dispersing agents and their use |
| US08/960,789 US6315867B1 (en) | 1996-11-02 | 1997-10-30 | Dispersing agents and their use |
| US09/986,976 US20020144797A1 (en) | 1996-11-02 | 2001-11-13 | Dispersing agents and their use |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US08/960,789 Continuation US6315867B1 (en) | 1996-11-02 | 1997-10-30 | Dispersing agents and their use |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20020144797A1 true US20020144797A1 (en) | 2002-10-10 |
Family
ID=10802395
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US08/960,789 Expired - Fee Related US6315867B1 (en) | 1996-11-02 | 1997-10-30 | Dispersing agents and their use |
| US09/986,976 Abandoned US20020144797A1 (en) | 1996-11-02 | 2001-11-13 | Dispersing agents and their use |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US08/960,789 Expired - Fee Related US6315867B1 (en) | 1996-11-02 | 1997-10-30 | Dispersing agents and their use |
Country Status (3)
| Country | Link |
|---|---|
| US (2) | US6315867B1 (en) |
| EP (1) | EP0839956A3 (en) |
| GB (1) | GB9622905D0 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8772356B2 (en) | 2003-01-29 | 2014-07-08 | Rhodia Operations | Methods for treating an inorganic slurry |
| US11117411B2 (en) * | 2016-09-29 | 2021-09-14 | Mitsubishi Paper Mills Limited | Transfer paper |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB0221632D0 (en) * | 2002-09-17 | 2002-10-30 | Imerys Minerals Ltd | Grinding method |
| CN101146956A (en) * | 2005-01-27 | 2008-03-19 | 英默里斯颜料公司 | Aqueous Mineral Suspension |
| FR2921568B1 (en) * | 2007-09-28 | 2014-07-25 | Coatex Sas | USE OF PHOSPHORIC ACID FOR REDUCING THE QUANTITY OF FREE DISPERSANT IN A PROCESS FOR CONCENTRATING CALCIUM CARBONATE IN WATER |
| EP2075374A1 (en) | 2007-12-17 | 2009-07-01 | Omya Development AG | Method for manufacturing a coating slip including the use of an acrylic thickener with a water resistant chain and slip obtained |
| EP2194103A1 (en) * | 2008-12-04 | 2010-06-09 | Omya Development Ag | Process for manufacturing calcium carbonate materials having a particle surface with improved adsorption properties |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1497280A (en) * | 1974-12-10 | 1978-01-05 | Ass Portland Cement | Agglomerating suspended particulate material in aqueous systems |
| JPS59172560A (en) * | 1983-03-22 | 1984-09-29 | Onahama Sakai Kagaku Kk | Water paint composition |
| DE3624813A1 (en) * | 1986-07-23 | 1988-03-10 | Stockhausen Chem Fab Gmbh | AMPHOTERE WATER-SOLUBLE POLYMERS, METHOD FOR THE PRODUCTION THEREOF AND THEIR USE AS DISPERSING AIDS |
| DK0401790T3 (en) | 1989-06-06 | 1998-06-02 | Pluss Stauffer Ag | Highly concentrated aqueous suspension of minerals and / or fillers and / or pigments |
| US5034062A (en) * | 1990-08-23 | 1991-07-23 | Rohm And Haas Company | Use of acid-containing anionic emulsion copolymers as calcined clay slurry stabilizers |
-
1996
- 1996-11-02 GB GBGB9622905.9A patent/GB9622905D0/en active Pending
-
1997
- 1997-10-30 EP EP97308672A patent/EP0839956A3/en not_active Withdrawn
- 1997-10-30 US US08/960,789 patent/US6315867B1/en not_active Expired - Fee Related
-
2001
- 2001-11-13 US US09/986,976 patent/US20020144797A1/en not_active Abandoned
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8772356B2 (en) | 2003-01-29 | 2014-07-08 | Rhodia Operations | Methods for treating an inorganic slurry |
| US11117411B2 (en) * | 2016-09-29 | 2021-09-14 | Mitsubishi Paper Mills Limited | Transfer paper |
Also Published As
| Publication number | Publication date |
|---|---|
| US6315867B1 (en) | 2001-11-13 |
| GB9622905D0 (en) | 1997-01-08 |
| EP0839956A2 (en) | 1998-05-06 |
| EP0839956A3 (en) | 2000-01-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4854971A (en) | Clay composition | |
| US5006574A (en) | Cationcally dispersed slurries of calcined kaolin clay | |
| US4282059A (en) | Paper fillers | |
| US5344487A (en) | Layered composite pigments and method of making same | |
| US5384013A (en) | Cationic pigment-containing paper coating composition | |
| EP0216516B1 (en) | Aqueous suspensions of mixtures of inorganic pigments | |
| US4888315A (en) | High solids blended kaolin clay slurry | |
| US7806978B2 (en) | Fine platy kaolin composition | |
| CA1142811A (en) | Natural kaolin pigment surface modified with anionic al.sub.2o .sub.3-sio.sub.2 hydrate gel and polymeric binder | |
| EP0504245B1 (en) | Paper coating | |
| JPS6252080B2 (en) | ||
| US5731034A (en) | Method of coating paper | |
| US5856397A (en) | Dry grinding aid for dry milling a calcined kaolin clay and a related method | |
| KR20090089861A (en) | Process for the preparation of water suspensions or aqueous dispersions containing calcium carbonate and kaolin and their use in the manufacture of paper coatings | |
| EP0560813B1 (en) | A aqueous suspension of a particulate calcium carbonate pigment | |
| US6315867B1 (en) | Dispersing agents and their use | |
| US5631080A (en) | Method for flocculating clay and composition produced thereby | |
| EP0750653B1 (en) | Aqueous suspensions of inorganic materials | |
| WO1989003863A1 (en) | Cationic clays and uses in paper and paints | |
| NO792413L (en) | VERY FILLING SUSPENSION. | |
| JP2742458B2 (en) | Pigment for paper coating | |
| US3812055A (en) | Mixed alumina dispersions | |
| US5326381A (en) | Use of polytetrafluoroethylene resin particles to reduce the abrasion of abrasive pigments | |
| JP2573283B2 (en) | Aqueous suspension of poorly soluble particulate matter | |
| US3941794A (en) | Coating of paper with resin-treated silicates |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: IMERYS MINERALS LIMITED, ENGLAND Free format text: CHANGE OF NAME;ASSIGNOR:ECC INTERNATIONAL LIMITED;REEL/FRAME:012744/0114 Effective date: 20000106 |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |