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US20020007611A1 - Variable length truss and method for producing the same - Google Patents

Variable length truss and method for producing the same Download PDF

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Publication number
US20020007611A1
US20020007611A1 US09/543,738 US54373800A US2002007611A1 US 20020007611 A1 US20020007611 A1 US 20020007611A1 US 54373800 A US54373800 A US 54373800A US 2002007611 A1 US2002007611 A1 US 2002007611A1
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Prior art keywords
truss
web member
trusses
span
closed web
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US09/543,738
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Emmett Sanford
Emmett Stanford
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Individual
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Priority to US09/543,738 priority Critical patent/US20020007611A1/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C3/00Structural elongated elements designed for load-supporting
    • E04C3/02Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
    • E04C3/12Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of wood, e.g. with reinforcements, with tensioning members
    • E04C3/16Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of wood, e.g. with reinforcements, with tensioning members with apertured web, e.g. trusses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10Methods of surface bonding and/or assembly therefor
    • Y10T156/1052Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
    • Y10T156/1062Prior to assembly
    • Y10T156/1064Partial cutting [e.g., grooving or incising]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10Methods of surface bonding and/or assembly therefor
    • Y10T156/1052Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
    • Y10T156/1062Prior to assembly
    • Y10T156/1066Cutting to shape joining edge surfaces only
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10Methods of surface bonding and/or assembly therefor
    • Y10T156/1052Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
    • Y10T156/1062Prior to assembly
    • Y10T156/1074Separate cutting of separate sheets or webs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10Methods of surface bonding and/or assembly therefor
    • Y10T156/1052Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
    • Y10T156/108Flash, trim or excess removal

Definitions

  • This invention relates broadly to the art of construction trusses and joists.
  • the invention relates to open web truss designs for application to ceiling, roof and floor joists.
  • the invention relates to a process and product for use as trimmable trusses or joist which combine the benefits of open web truss construction with closed web construction providing variable length while conserving the integrity of the factory test requirements and component strength with variable spans.
  • Open web trusses of several designs are known in the art.
  • An example of an open web truss is White, 1,565,879.
  • White discloses a truss having a web of the depth of the truss which is shaped at either end to fit within a recess in the upper and lower chords which are provided with channels for receiving the shaped ends.
  • the shaped ends are part of a web which has been thickened and provided with a flanged seat for placement of the truss during construction.
  • the web and the chords have had their structural integrity and stress bearing features affected by the process.
  • the present invention maintains structural parameters.
  • White also provides for a complex and built up leading and trailing edge for purposes of maintaining strength and hanging the truss.
  • the webs making up the I-beam ends are mounted by way of channels in the chords which hold the diagonal struts by compressing the sides of these channels. Fillets are pressed into the wood in order to anchor this engagement.
  • trusses are particularly described to define a non-trimmable truss.
  • the net effect of trimming a truss of this form would be to affect the structural integrity built into the truss by virtue of the fillets and cause potential splitting at the channels holding the struts.
  • the invention is directed to a joint which is self clamping in order to avoid or decrease the need for structural improvements.
  • King, 2,668,606 shows an I-beam utilized in the end piece of prefabricated steel beams.
  • Seegmiller, 4,699,547 shows a variable length truss and the problems of maintaining structural integrity of the members is indicated.
  • I-beam construction of this type results in an inability to make on site corrections to the length of trusses. This problem can result in the need to re-manufacture the entire truss.
  • the closed truss is the most common variable length truss. Closed truss design suffers from several construction problems. First, the design requires a great deal more material, having a closed volume. Second the design has difficulty with respect to working within the area defined by the interior of the truss since it is solid and must be cut for additional work. This provides for two problems. First, the strength of the truss may be affected by the work. Second, a great deal of time and equipment may be necessary in order to manufacture a space in which to work. Other related problems may exist as a result of these general problems including the need to use “web stiffeners” and engineer where holes may be made and where web stiffeners are to be placed.
  • the prior art has failed to date to provide an open web truss which has a variable length and this failing has required that all cross web construction be made to order requiring huge risks of error, high turn around times and inflexibility for the end user.
  • the prior art also fails to show a trimmable truss which does not require on site modification to maintain crush strength.
  • 3/4′ OSB oriented strand board is used to maintain strength away from the we stiffeners used.
  • the 4 ⁇ 2 chord orientation provides a greater nailing surface for decking, thereby reducing squeaks and giving a more rigid floor system.
  • Minimum chord grade is #1 SP in the preferred embodiment.
  • E. Environmentally Friendly-all wood fiber can be supplied from plantation-grown trees. Unlike 2 ⁇ 12s, no “old growth” forest lumber is required when framing with TrimJoist.
  • Strongback Note Web strengtheners: By way of example, the invention envisions in certain cases web fasteners when utilizing two by four construction. For example, a 2 ⁇ 4 #2SP (or equal) strongback is required when span exceeds 9′-9′′. Install perpendicular to one vertical member at either side of center chase. Attach using 2 - 10 d nails, staggered through strongback into vertical member. Strongback is to run continuously and be properly nailed to each member. If splicing is necessary, use 4′ long scab centered over each splice and attach using 10 d nails at 4′ c/c spacing.
  • Anchorage Note Web strengtheners would be attached with device(s) deemed suitable for use in conjunction with provided support (see architect or building designer).
  • FIG. 1 is a perspective view of the preferred embodiment.
  • FIG. 2 is a cross sectional view of FIG. 1 through the A-A axis.
  • FIG. 3 is a break down of a detailed section of the trimmable I-beam used in FIG. 1.
  • FIG. 4 shows the I-beam of FIG. 3 as assembled.
  • FIG. 5 shows the process described herein for making Truss sections using the technology disclosed in the specification.
  • FIG. 5 a is a typical square cut detail.
  • FIG. 5b is a tpyical rafter cut detail,
  • FIG. 6 shows the use of succeedingly two foot increases in beam size for purposes of use of the product in construction.
  • the structural component system 1 is constructed of a series of individual truss members as shown as 2 in FIG. 2 and the ends of the structural component are constructed of wooden flanges separated by a vertical wooden solid web material.
  • each of the cross member 3 is constructed generally using cross beams 3 and chords 5 .
  • An end unit 6 comprised of a strut 7 and a closed web 8 complete the interior portions.
  • the chords are bound to the struts 7 and the cross members 3 utilizing metal fasteners 4 .
  • These fastener 4 are known in the art and appear as a metal sheet out of which sharp points or nails have been punched. Typically, these fasteners 4 need to be in place on both sides of the cross beams 3 , struts 7 and chords 11 and 12 .
  • a smaller fastener 4 a is used in order to secure the top or bottom of vertical beams 9 defining duct opening 10 and the top of struts 7 .
  • the strut may be slanted as required by roof type truss members.
  • End unit 6 is comprised on the weight bearing end of the top chord 11 and bottom chord 12 .
  • the ends of chords 11 and 12 have been fitted to have a top groove 13 and a bottom groove 14 .
  • These grooves 13 and 14 correspond to the top plug 15 and bottom plug 16 defined by the top. and bottom rounded ends of the solid web 8 .
  • the grooves are typically 1/2′ in a 2 ⁇ 4 chord to maintain thickness of the 2 ⁇ 4 during curing and when weight is supplied during use.
  • the grooves 13 and 14 and corresponding plugs 15 and 16 are rounded in order to provide a smooth stress profile when pressed together tightly, as by the construction technique described below for making the truss or by loads pressing on the truss in a construction setting.
  • Square or non-rounded openings as are present in the prior art at these locations result in stress singularities which can cause cracking.
  • the stresses present are evenly distributed without affecting the strength of the lumber.
  • these grooves would be approximately 1/3 of the depth of the two by four. This shaping also allows for a better method of manufacture by allowing easier insertion with the plugs 15216.
  • Glue line 18 serves to fix the side 21 of closed web 8 into a slot 22 in the strut 7 .
  • metal staples or pins 23 are used to further secure the strut 7 to the side 21 of closed web 8 .
  • Top glue line 19 and bottom glue line 20 are used to secure top plug 15 and bottom plug 16 into top groove 13 and bottom groove 14 respectively.
  • the metal pins 24 cannot extend into the closed web 8 a greater distance than that encompassed by the sides of the slot 22 .
  • Slot 22 and the side 21 of web 8 are squared to facilitate the introduction of the pins 23 .
  • the slot 22 and side 21 may be squared since they do not bear significant and controlling stresses.
  • the length of the grooves 13 and 14 and corresponding length of the top 15 and bottom 16 of closed web 8 may be different without departing from the inventive concept embodied herein overall depth from top to bottom amy also vary-length of side 21 on FIG. 3 can vary as well.
  • chords and strut and closed web as described above may form a trimmable I-beam without sacrificing strength or deflection tolerances utilizing normal two by four construction for the chords and strut and having the closed web comprised of oriented strand board having a top grooved face corresponding in shape to the top groove and a bottom grooved face corresponding to the shape of the bottom groove so as to form a fit is joined by structural adhesive by joining the top groove and bottom groove to the top and bottom grooved faces respectively.
  • FIG. 1 The real benefit of having the trimmable end in combination with the open web construction can be seen by reference to FIG. 1.
  • the running of conduit 24 is simplified by having the open web design.
  • the structural components 2 may be mass produced instead of job ordered. Close tolerances can be maintained during factory assembly. Unlike a solid web as is known in the art, no special cuts need to be made in the interior, the components are strengthened by struts resulting in an open web and less material needs to be used.
  • the width and height of the solid web 8 for the invention is defined by the requirements of chord load in the center of the open web and the fact that a minimum amount of length solid webbing 8 is desired to keep the web stiffener 7 effective and to control costs. As described below 2′ of solid webbing 8 allows for mass production usage.
  • variable length trusses in several sizes, they may be stocked like two by twelve truss members allowing for easier availability than with prior art products.
  • the size of the unit must be determined and engineered using known specifications for open web cross web construction reduced for the length of trimmable closed webbing on at least one side of the truss. In the preferred embodiment, the closed webbing appears on either side to allow easy use.
  • closed webbing 8 In order to allow that only a single strut 7 is necessary per side, thereby avoiding the need for on site web stiffening, typically only one foot on either side of the truss 2 utilizes closed webbing 8 . Closed or solid web 8 allows for a variable bearing point as apposed t a fixed bearing part as in other open web construction. It is obvious given the disclosure that web stiffening may be provided at other locations to allow for longer runs of closed webbing 8 as by having either side of the strut 7 grooved to receive the front of one section of closed webbing and the back of another section of closed webbing.
  • the sections determined necessary for typical use as shown in FIG. 6 would include sections of 20 feet, 18 feet, 16 feet, 14 feet, 12 feet, 10 feet, 8 feet, 6 feet and 4 feet. Every 4 foot section typically would have two cross members 3 . Every 6 foot section would have two cross beams 3 and two vertical beams 9 to define a square duct opening 10 . For all the longer trusses, for every two feet added, an additional two cross 3 would need to be added. The beauty of this system is that, since all of the truss sections are trimmable by two feet, every imaginable size up to the maximum span of 24 feet (the maximum being arbitrarily determined), is included.
  • a method of constructing floor and ceiling joists utilizing open web construction without having exact span specifications is disclosed by:
  • the first step in the production of units of variable sizes having an open web design with a trimmable end comprises the step of:

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Rod-Shaped Construction Members (AREA)

Abstract

An open web beam composed of wooden top chord and an open web central structure terminated on at least one end by wooden members in the form of a closed web wherein the closed web is reinforced by insertion of a portion of the closed web into a strut and the two chords which have been slotted or grooved for this purpose. The closed be being oriented strand board using structural adhesive without interfering mechanical fasteners in the web.

Description

    BACKGROUND OF THE INVENTION
  • This invention relates broadly to the art of construction trusses and joists. [0001]
  • More particularly the invention relates to open web truss designs for application to ceiling, roof and floor joists. [0002]
  • More particularly the invention relates to a process and product for use as trimmable trusses or joist which combine the benefits of open web truss construction with closed web construction providing variable length while conserving the integrity of the factory test requirements and component strength with variable spans. [0003]
  • Truss designs in the prior art envision three broad design types. [0004]
  • Two by ten or two by twelve joists made of solid wood are very common. The major problems associated with these are that they require old growth timber to provide wide enough lumber. In addition, when oriented edgewise, they provide. an inferior nailing surface compared with that provided by two by fours oriented flatwise. This is particularly important when adding subfloors and ceilings to the joists since only an approximate location of the supporting member can be found. In addition, span lengths are greatly diminished by the load bearing properties of these timbers. [0005]
  • To address the cost, assembly and load bearing problems, manufactured trusses utilizing two by four chords with an interior webbing have been used. Two basic types encompass the two remaining truss design types. [0006]
  • Open web trusses of several designs are known in the art. An example of an open web truss is White, 1,565,879. White discloses a truss having a web of the depth of the truss which is shaped at either end to fit within a recess in the upper and lower chords which are provided with channels for receiving the shaped ends. The shaped ends are part of a web which has been thickened and provided with a flanged seat for placement of the truss during construction. The web and the chords have had their structural integrity and stress bearing features affected by the process. The present invention maintains structural parameters. [0007]
  • Further, If the seat is removed, as by trimming, the effectiveness and purpose of this structure is negated. [0008]
  • White also provides for a complex and built up leading and trailing edge for purposes of maintaining strength and hanging the truss. The webs making up the I-beam ends are mounted by way of channels in the chords which hold the diagonal struts by compressing the sides of these channels. Fillets are pressed into the wood in order to anchor this engagement. [0009]
  • These trusses are particularly described to define a non-trimmable truss. The net effect of trimming a truss of this form would be to affect the structural integrity built into the truss by virtue of the fillets and cause potential splitting at the channels holding the struts. [0010]
  • A similar design is disclosed in the pressed in dovetail type joint disclosed in Keller, et al 3,991,535. Keller shows the use of grooved members between parallel tongues (corresponding to the chords of White) for receiving an I beam of a truss (corresponding to the webs of White). [0011]
  • Keller discloses the difficulty of using dovetail joints and addresses a method of improving this design. Keller discloses the use of glue in order to strengthen the glued dovetail of the joints. [0012]
  • The invention is directed to a joint which is self clamping in order to avoid or decrease the need for structural improvements. [0013]
  • These are shown as incremental portions of a partially open web truss in Keller. Keller also fails to utilize two by four open webbing, also generally referred to as cross webbing which adds strength and reduces costs of construction as well as enhancing the crush strength of the interior web and providing greater opportunity to run conduit and pipes through the component. [0014]
  • King, 2,668,606 shows an I-beam utilized in the end piece of prefabricated steel beams. [0015]
  • Seegmiller, 4,699,547 shows a variable length truss and the problems of maintaining structural integrity of the members is indicated. [0016]
  • In all of the patients utilizing wooden members, the shape and structure and therefore the integrity of the web members has been altered since the structure can be kept within limits by maintaining the length of the truss. [0017]
  • One of the problems recognized by the present example is that I-beam construction of this type results in an inability to make on site corrections to the length of trusses. This problem can result in the need to re-manufacture the entire truss. [0018]
  • To address this problem in the past, construction techniques used have included a closed web of the type shown in Keller extending the entire length of the structure. As with Keller, this creates a number of problems. First, at least a portion of the interior webbing is closed and cannot be used for running lines or conduit without bracing, known generally in the art as web stiffeners, being added and calculations being necessary for determining the stability and crush strength of the altered bracing. In order to have a safety. factor built in solid web construction as designed for cutting into variable lengths with a varying location for the load has required that the entire beam be made of a solid web. [0019]
  • Note that Keller could not be cut without raising a number of questions as to crush strength and load bearing location. At a very minimum web stiffeners would need to be used, again. requiring engineering on the site. [0020]
  • The closed truss is the most common variable length truss. Closed truss design suffers from several construction problems. First, the design requires a great deal more material, having a closed volume. Second the design has difficulty with respect to working within the area defined by the interior of the truss since it is solid and must be cut for additional work. This provides for two problems. First, the strength of the truss may be affected by the work. Second, a great deal of time and equipment may be necessary in order to manufacture a space in which to work. Other related problems may exist as a result of these general problems including the need to use “web stiffeners” and engineer where holes may be made and where web stiffeners are to be placed. [0021]
  • In addition to other reasons, the weight of these types of trusses make them hard to ship and hard to work with. [0022]
  • The major problems with the solid web, other than the inability to use it easily in the field without engineering to pass conduit, is the cost. Solid webbing of the type needed to distribute stress is an expensive value added wood manufactured product comprises of glue and chips compressed together. [0023]
  • The prior art has failed to date to provide an open web truss which has a variable length and this failing has required that all cross web construction be made to order requiring huge risks of error, high turn around times and inflexibility for the end user. The prior art also fails to show a trimmable truss which does not require on site modification to maintain crush strength. [0024]
  • The prior art also fails to show a method for constructing trusses with web strengtheners in place at a low cost. [0025]
  • It is therefore the primary object of the invention to provide a new truss or joist incorporating the benefits of open webbing with variable length structural components required in the industry. [0026]
  • It is a further object to provide a structural components which can replace expensive and environmentally unsound two by ten or two by twelve floor and ceiling joists. [0027]
  • It is therefore an object of this invention to produce a truss which can be of variable length without affecting the structural integrity of the truss I-beam section and maintaining a particular crush strength. It is a further object to provide a varying location for the load bearing surface. [0028]
  • It is a further object of the invention to provide a truss which has a variable load point on either end of the truss. [0029]
  • It is further object of the invention to produce trusses of variable lengths having trimmable ends without requiring on site engineering. [0030]
  • It is a further object of this invention to teach a method of constructing trusses of variable length. [0031]
  • It is a further object of the invention to teach a method of simplifying cross web truss construction. [0032]
  • It is a further object of this invention to disclose a system for construction utilizing variable length trusses.[0033]
  • These and other objects and advantages of the invention will become better understood hereinafter from a consideration of the Specification , with reference to the accompanying drawings forming a part thereof and .in which like numerals correspond to parts throughout the several views of the invention. 3. General Discussion of the Invention [0034]
  • 1. Technology [0035]
  • All products envisioned under this patent would be designed in accordance with the National Design Specifications (1991) and the recommendations of the Truss Plate Institute (PCT-80). Thus, compliance to local building codes would be assured. [0036]
  • Modern, high strength, structural adhesives and special equipment make possible the fabrication of end sections without the use of any mechanical fasteners so that lengths may be modified in the field. [0037]
  • 3/4′ OSB (oriented strand board) is used to maintain strength away from the we stiffeners used. [0038]
  • For architects and volume purchasers, technical assistance from industry experts end professional engineers would be available where necessary for the method of use. [0039]
  • 2. The Advantages of the system would include: [0040]
  • A. In-field customization for a closer hand fit. [0041]
  • B. Higher strength allows longer spans with greater on-center spacing-resulting in a net savings in total board-feet of wood fiber (about 12% less than typical 2×12 construction) and less deflection. [0042]
  • C. Open web construction allows for easy passage of duct work, conduit and pipe throughout the length of the TrimJoist-no more hole cutting or notching with consequent problems. [0043]
  • D. The 4×2 chord orientation provides a greater nailing surface for decking, thereby reducing squeaks and giving a more rigid floor system. Minimum chord grade is #1 SP in the preferred embodiment. [0044]
  • E. Environmentally Friendly-all wood fiber can be supplied from plantation-grown trees. Unlike 2×12s, no “old growth” forest lumber is required when framing with TrimJoist. [0045]
  • Examples of the structural aspect of inventions built within the parameters of the disclosure set forth herein follow in the following tables: [0046]
    SPAN/DEFLECTION TABLE
    Stock Length
    4′ 6′ 8′ 10′ 12′ 14′ 16′ 18′
    Span Range
    Minimum
    1′-9″ 3′-9″ 5′-9″ 7′-9″  9′-9″ 11′-9″ 13′-9″ 15′-9″
    Maximum 3′-9″ 5′-9″ 7′-9″ 9′-9″ 11′-9″ 13′-9″ 15′-9″ 10′-9″
    Max Live Load .01″ .01″ .03″ .06″ .11″ .20″ .34″ .52″
    Deflection
    Max Total .02″ .02″ .04″ .08″ .17″ .30″ .50″ .77″
    Load
    Deflection
    Maximum L/D 4.3 6.4 8.5 10.7 12.8 14.9 17.1 19.2
  • [0047]
    UNIFORMLY DISTRIBUTED PSF LOADING (0% Stress Increase)
    Top Chord Live: 40.0 50.0 60.0 70.0 80.0
    Top Chord Dead: 10.0 12.5 15.0 17.5 20.0
    Bottom Chord Live: 0.0 0.0 0.0 0.0 0.0
    Bottom Chord Dead: 10.0 12.5 15.0 17.5 20.0
    TOTAL LOAD: 60.0 75.0 90.0 105.0 120.0
    SPACING: 24.0″ 19.2″ 16.0″ 13.7″ 12.0″
  • Strongback Note (Web strengtheners): By way of example, the invention envisions in certain cases web fasteners when utilizing two by four construction. For example, a 2×4 #2SP (or equal) strongback is required when span exceeds 9′-9″. Install perpendicular to one vertical member at either side of center chase. Attach using [0048] 2-10 d nails, staggered through strongback into vertical member. Strongback is to run continuously and be properly nailed to each member. If splicing is necessary, use 4′ long scab centered over each splice and attach using 10 d nails at 4′ c/c spacing.
  • Anchorage Note: Web strengtheners would be attached with device(s) deemed suitable for use in conjunction with provided support (see architect or building designer). [0049]
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • For a further understanding of the nature and objects of the present invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings in which like parts are given like reference numerals and wherein: [0050]
  • 1. FIG. 1 is a perspective view of the preferred embodiment. [0051]
  • 2. FIG. 2 is a cross sectional view of FIG. 1 through the A-A axis. [0052]
  • 3. FIG. 3 is a break down of a detailed section of the trimmable I-beam used in FIG. 1. [0053]
  • 4. FIG. 4 shows the I-beam of FIG. 3 as assembled. [0054]
  • 5. FIG. 5 shows the process described herein for making Truss sections using the technology disclosed in the specification. [0055]
  • FIG. 5[0056] a is a typical square cut detail. FIG. 5b is a tpyical rafter cut detail,
  • 6. FIG. 6 shows the use of succeedingly two foot increases in beam size for purposes of use of the product in construction. [0057]
  • DETAILED DISCUSSION OF THE PREFERRED EMBODIMENT(S)
  • As can best be seen by reference to FIG. 1, the [0058] structural component system 1 is constructed of a series of individual truss members as shown as 2 in FIG. 2 and the ends of the structural component are constructed of wooden flanges separated by a vertical wooden solid web material.
  • As can best be seen by FIG. 2, each of the [0059] cross member 3 is constructed generally using cross beams 3 and chords 5. An end unit 6 comprised of a strut 7 and a closed web 8 complete the interior portions. The chords are bound to the struts 7 and the cross members 3 utilizing metal fasteners 4. These fastener 4 are known in the art and appear as a metal sheet out of which sharp points or nails have been punched. Typically, these fasteners 4 need to be in place on both sides of the cross beams 3, struts 7 and chords 11 and 12. A smaller fastener 4 a is used in order to secure the top or bottom of vertical beams 9 defining duct opening 10 and the top of struts 7.
  • The strut may be slanted as required by roof type truss members. [0060]
  • As can best be seen by reference to FIG. 3 and [0061] 4 a key element of the invention is the end unit 6. End unit 6 is comprised on the weight bearing end of the top chord 11 and bottom chord 12. The ends of chords 11 and 12 have been fitted to have a top groove 13 and a bottom groove 14. These grooves 13 and 14 correspond to the top plug 15 and bottom plug 16 defined by the top. and bottom rounded ends of the solid web 8. The grooves are typically 1/2′ in a 2×4 chord to maintain thickness of the 2×4 during curing and when weight is supplied during use.
  • The [0062] grooves 13 and 14 and corresponding plugs 15 and 16 are rounded in order to provide a smooth stress profile when pressed together tightly, as by the construction technique described below for making the truss or by loads pressing on the truss in a construction setting. Square or non-rounded openings as are present in the prior art at these locations result in stress singularities which can cause cracking. By providing semi-circular grooves, the stresses present are evenly distributed without affecting the strength of the lumber. Typically, in a two by four, these grooves would be approximately 1/3 of the depth of the two by four. This shaping also allows for a better method of manufacture by allowing easier insertion with the plugs 15216.
  • [0063] Closed web 8 is longer than strut 7 by the combined depth of grooves 13 and 14. Strut 7 has a height defined by the spacing desired between the top chord 11 and bottom chord 12.
  • [0064] Glue line 18 serves to fix the side 21 of closed web 8 into a slot 22 in the strut 7. In addition, in order to maintain the location and pressure on the glue line 18 during curing, metal staples or pins 23 are used to further secure the strut 7 to the side 21 of closed web 8.
  • [0065] Top glue line 19 and bottom glue line 20 are used to secure top plug 15 and bottom plug 16 into top groove 13 and bottom groove 14 respectively. The metal pins 24 cannot extend into the closed web 8 a greater distance than that encompassed by the sides of the slot 22. Slot 22 and the side 21 of web 8 are squared to facilitate the introduction of the pins 23. The slot 22 and side 21 may be squared since they do not bear significant and controlling stresses.
  • The length of the [0066] grooves 13 and 14 and corresponding length of the top 15 and bottom 16 of closed web 8 may be different without departing from the inventive concept embodied herein overall depth from top to bottom amy also vary-length of side 21 on FIG. 3 can vary as well.
  • The combination of the chords and strut and closed web as described above may form a trimmable I-beam without sacrificing strength or deflection tolerances utilizing normal two by four construction for the chords and strut and having the closed web comprised of oriented strand board having a top grooved face corresponding in shape to the top groove and a bottom grooved face corresponding to the shape of the bottom groove so as to form a fit is joined by structural adhesive by joining the top groove and bottom groove to the top and bottom grooved faces respectively. [0067]
  • The real benefit of having the trimmable end in combination with the open web construction can be seen by reference to FIG. 1. As seen by FIG. 1, the running of [0068] conduit 24 is simplified by having the open web design. Because the end of the structural components 2 is capable of modification, the structural components 2 may be mass produced instead of job ordered. Close tolerances can be maintained during factory assembly. Unlike a solid web as is known in the art, no special cuts need to be made in the interior, the components are strengthened by struts resulting in an open web and less material needs to be used.
  • This results in a substantial savings in turn around time, cost savings, material quantity and weight savings, and labor savings since the engineering of specific trusses is taken care of prior to delivery. Other aspects of engineering required by cutting openings for conduit are also eliminated. [0069]
  • The width and height of the [0070] solid web 8 for the invention is defined by the requirements of chord load in the center of the open web and the fact that a minimum amount of length solid webbing 8 is desired to keep the web stiffener 7 effective and to control costs. As described below 2′ of solid webbing 8 allows for mass production usage.
  • In addition, by having these variable length trusses in several sizes, they may be stocked like two by twelve truss members allowing for easier availability than with prior art products. [0071]
  • Finally, as described in more detail below, the construction of this particular type of truss provides for an improved method of construction of open web structural components. [0072]
  • The method for using the members described herein envisions a line assembly of the components. [0073]
  • First, the size of the unit must be determined and engineered using known specifications for open web cross web construction reduced for the length of trimmable closed webbing on at least one side of the truss. In the preferred embodiment, the closed webbing appears on either side to allow easy use. [0074]
  • In order to allow that only a single strut [0075] 7 is necessary per side, thereby avoiding the need for on site web stiffening, typically only one foot on either side of the truss 2 utilizes closed webbing 8. Closed or solid web 8 allows for a variable bearing point as apposed t a fixed bearing part as in other open web construction. It is obvious given the disclosure that web stiffening may be provided at other locations to allow for longer runs of closed webbing 8 as by having either side of the strut 7 grooved to receive the front of one section of closed webbing and the back of another section of closed webbing.
  • The sections determined necessary for typical use as shown in FIG. 6 would include sections of 20 feet, 18 feet, 16 feet, 14 feet, 12 feet, 10 feet, 8 feet, 6 feet and 4 feet. Every 4 foot section typically would have two [0076] cross members 3. Every 6 foot section would have two cross beams 3 and two vertical beams 9 to define a square duct opening 10. For all the longer trusses, for every two feet added, an additional two cross 3 would need to be added. The beauty of this system is that, since all of the truss sections are trimmable by two feet, every imaginable size up to the maximum span of 24 feet (the maximum being arbitrarily determined), is included.
  • Because this provides for a series of sections, which may be assembled by size needed, it is possible to extend the size without changing the basic specifications. Because all sizes are covered, a warehouse may stock the product as an alternative to more expensive solid web units or two by twelve or ten units. [0077]
  • A method of constructing floor and ceiling joists utilizing open web construction without having exact span specifications is disclosed by: [0078]
  • 1. preparation of a series of trimmable open web member of variable length having closed web ends for trimming; [0079]
  • 2. Determining by mental operation the number of joists of each size are needed utilizing the desired spans; [0080]
  • 3. Trimming the joists of the appropriate size on the site to fit within specific parameters of the site as constructed. [0081]
  • The method envisioned for producing a superior and simplified cross web truss utilized in this specification can be set out as several steps as illustrated in FIG. 5. [0082]
  • The first step in the production of units of variable sizes having an open web design with a trimmable end comprises the step of: [0083]
  • (a) determining the separation distance of the cords; [0084]
  • (b) next would be cutting the two struts in the desired determined length to maintain the desired space between the chord members; [0085]
  • (c) cutting square cuts within the struts to receive the solid web; [0086]
  • (d) cutting a solid web so as to have a side to fit within the square cuts and extend to form a plug on either side of the strut; [0087]
  • (e) cutting or molding the solid web so as to form plugs having curved ends on either side of the struts; [0088]
  • (f) placing glue within the square cut; [0089]
  • (g) placing the web and struts within a jig to align the square cut on the side of the web with the square cut on the strut; [0090]
  • (h) compressing the side of the web within the square cut; [0091]
  • (i) fixing the web to the strut with two staples to maintain the position and tension on the glue during the setting so that there is a mounting of the length of solid webbing to the strut and perpendicular to strut at a set location on the strut and running perpendicular to the intersection of the strut with the chord member (and extending beyond the point of intersection of the strut with the chord member so as to allow the chord member to be cut to receive the solid webbing; [0092]
  • (j) cutting grooves within the top chord to receive the portion of the solid webbing extending beyond the point of intersection of the strut and cutting groove within the bottom chord to receive the portion of the solid webbing extending beyond the point of intersection of the strut corresponding and opposite to the location of the cut in the top chord so that when the top plug and bottom plug are within the corresponding the grooves, the top chord and the bottom chord are aligned. [0093]
  • (k) placing the bottom chord on a rack; [0094]
  • (l) securing the bottom plug to the bottom groove on at least one end of the bottom chord utilizing a glue line in the top groove; [0095]
  • (m) securing the top chord to the top groove so as to align the chords utilizing a glue line in the bottom groove; securing the top chord and top plug and bottom chord and bottom plug on either end of the chords. The use of the separator described in FIG. 3 and [0096] 4 and steps a-i is particularly important as the separation defined by the separator is key to the truss strength as to central chord stress as opposed to bearing stress on the closed web on either end.
  • (n) putting a top rack on top of the bottom rack; [0097]
  • (o) compressing the top rack onto the bottom rack as by compressing one rack to the other; [0098]
  • (p) inserting sections of cross webbing within the space formed by the at least one strut between the chords. [0099]
  • Because of the many and varying and different embodiments which may be made within the scope of the inventive concept herein taught, and because many modifications may be made in the embodiments herein detailed in accordance with the descriptive requirements of the law, it is to be understood that the details herein are to be interpreted as illustrative and not in a limiting sense. [0100]

Claims (13)

What is claimed is:
1. A variable length end segment for a truss having an open web section comprising:
a closed web member having a top side, a bottom side, an inboard side and an outboard side;
an upper member and a lower member fixed to said top side and said bottom side of said web member, respectively, and said inboard side of said web member abutting a strut of said truss, said strut being located outboard of the open web section, said outboard side of said web member forming an outer surface of said truss; and
means including said upper member, said lower member and said web member for forming a trimmable weight bearing I-beam section.
2. A variable length truss for use in a structure an a ceiling, a roof or a floor joist comprising:
an upper chord, a lower chord and a closed web member, said closed web member being located at one end of said truss between said upper chord and said lower chord;
a strut between said upper chord and said lower chord, said closed web member having an inboard side abutting said strut and an outboard side forming an outer surface of said truss;
means including said upper chord, said lower chord and said closed web member for forming a trimmable weight bearing I-beam section at said one end of said truss; and
an open web section between said upper chord and said lower chord and inboard of said closed web member.
3. The truss of claim 2 further comprising:
a second closed web member located at a second end of said truss between said upper chord and said lower chord;
a second strut between said upper chord and said lower chord, said second closed web member having an inboard side abutting said second strut and an outboard side forming a second outer surface of said truss; and
means including said upper chord, said lower chord and said second closed web member for forming a second trimmable weight bearing I-beam section at said second end of said truss.
4. A variable length truss used in a structure an a ceiling, a roof or a floor joist comprising:
a closed web member having a top side, a bottom side, an inboard side and an outboard side:
an upper chord and a lower chord fixed to said top side and said bottom side of said closed web member, respectively, and a strut extending between said upper chord and said lower chord and abutting said inboard side of said closed web member, said outboard side of said closed web member forming an outer surface of said truss; and
means including said upper chord, said lower chord and said closed web member for forming a trimmable weight bearing I-beam section, said I-beam section being trimmable up to a distance as defined by the length of said closed web member.
5. The truss of claim 4 further comprising:
a second closed web member having a top side, a bottom side, an inboard side and an outboard side;
said upper chord and said lower chord fixed to said top side end said bottom side of said second closed web member, respectively, and a second strut extending between said upper chord and said lower chord and abutting said inboard side of said second closed web nebr, said outboard side of said second closed web member forming an outer surface of said truss and
means including said upper chord, said lower chord and said second closed web member for forming a second trimmable weight bearing I-beam section, said second I-beam section being trimmable up to a distance as defined by the length of said second closed web member.
6. A family of variable length trusses for installation in a structure as ceiling, roof or floor joists, each one of the trusses comprising:
a closed web member located at one end of said truss;
means including said closed web member for forming a trimmable weight bearing I-beam section at said one end of said truss;
the total amount trimmable from said weight bearing I-beam section defining a predetermined distance; and
an open web section located inboard of said closed web member; and
said family of trusses being in different spans beginning with a shortest truss having a first span and increasing in length by increments of said predetermined distance to a longest truss having a longest span, and said family of trusses providing a source of a truss of any span from said first span trimmed by said predetermined distance to said longest span of said longest truss by appropriate trimming of said weight bearing I-beam section on a respective one of said family of trusses when the length needed is not said first span or other spans corresponding to increasing increments of said predetermined distance.
7. The trusses of claim 6 wherein said family of trusses is made to an inventory rather than to specifications for a structure.
8. A family of variable length trusses for installation in a structure as ceiling roof or floor joists, each one of the trusses comprising:
(a) a first closed web member located at a first end of said truss;
(b) means including said first closed web member for forming a first trimmable weight bearing I-beam section at said first end of said truss;
(c) a second closed web member located at a second end of said truss;
(d) means including said second closed web member for forming a second trimmable weight bearing I-beam section at said second and of said truss;
(e) the total amount trimmable from said first and said second weight bearing I-beam sections defining a predetermined distances and
(f) an open web section between said first and said second weight bearing I-beam sections; and
said family of trusses being in different spans beginning with a shortest truss having a first span and increasing in length by increments of said predetermined distance to a longest truss having a longest span, and said family of trusses providing a source of a truss of any span from said first span trimmed by said predetermined distance to said longest span of said longest truss by appropriate trimming of said first and/or second weight bearing I-beam sections on a respective one of said family of trusses when the length needed is not said first span or other spans corresponding to increasing increments of said predetermined distance.
9. The trusses of claim a wherein said family of trusses is made to an Inventory rather than to specifications for a structure.
10. A family of variable length trusses for installation in a structure as coiling, roof or floor joists, each one of the trusses comprising:
an upper chord, a lower chord and a closed web member located a one end of said truss between said upper chord and said lower chord, said closed web member having an outboard side forming an outer surface of said truss;
means including said upper chord, said lower chord and said closed web member for forming a trimmable weight bearing I-beam section at said one end of said truss;
the total amount trimmable from said weight bearing I-beam section defining a predetermined distance; and
an open web section between said upper chord and said lower chord and inboard of said closed web member; and
said family of trusses being in different spans beginning with a shortest truss having a first span and increasing in length by increments of said predetermined distance to a longest truss having a longest span, and said family of trusses providing a source of a truss of any span from said first span trimmed by said predetermined distance to said longest span of said longest truss by appropriate trimming of said weight bearing I-beam section on a respective one of said family of trusses when the length needed in not said first span or other opens corresponding to increasing increments of said predetermined distance.
11. The trusses of claim 10 wherein said family of trusses is made to an inventory rather than to specifications for a structure.
12. A family of variable length trusses for installation in a structure as coiling, roof or floor joists, each one of the trusses comprising;
(a) an upper chord, a lower chord and a first closed web member located at a first end of said truss between said upper chord and said lower chord, said first closed web member having an outboard side forming an first outer surface of said truss;
(b) means including said upper chord, said lower chord and said first closed web member for forming a first trimmable weight bearing I-beam section at said first end of said truss;
(c) a second closed web member located at a second end of said truss between said upper chord and said lower chord, said second closed web member having an outboard side forming a second outer surface of said truss;
(d) means including said upper chord, said lower chord and said second closed web member for forming a second trimmable weight bearing I-beam section at said second end of said truss;
(e) the total amount trimmable from said first and said second weight bearing I-beam sections defining a predetermined distance; and
(f) an open web section between said upper chord and said lower chord and said first and said second weight bearing I-beam sections; and
said family of trusses being in different spans beginning with a shortest truss having a first span and increasing in length by increments of said predetermined distance to a longest truss having a longest span, and said family of trusses providing a source of a truss of any span from said first span trimmed by said predetermined distance to said longest span of said longest truss by appropriate trimming of said first and/or second weight bearing I-beam sections on a respective one of said family of trusses when the length needed is not said first span or other spans corresponding to increasing increments of said predetermined distance.
13. The trusses of claim 12 wherein said family of trusses is made to an inventory rather than to specifications for a structure.
US09/543,738 1993-04-21 2000-04-05 Variable length truss and method for producing the same Abandoned US20020007611A1 (en)

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US9255407B2 (en) * 2011-10-05 2016-02-09 Danpal Truss system
US20140237920A1 (en) * 2011-10-05 2014-08-28 Danpal Australia Pty Limited Truss system
US9163404B2 (en) * 2012-12-19 2015-10-20 Patco, Llc Truss configuration
US20150107182A1 (en) * 2012-12-19 2015-04-23 Patco, Llc Truss configuration
US8919071B2 (en) * 2012-12-19 2014-12-30 Patco, Llc Truss configuration
US20140165496A1 (en) * 2012-12-19 2014-06-19 John Louis Vanker Truss configuration
US20170234011A1 (en) * 2014-08-11 2017-08-17 Patenttitoimisto T. Poutanen Oy Glued timber truss
US11680405B2 (en) * 2014-08-11 2023-06-20 Patenttitoimisto T. Poutanen Oy Glued timber truss
US20200102746A1 (en) * 2018-10-01 2020-04-02 Tuomo Poutanen Customized woody trussed joist
US11162262B2 (en) * 2018-10-01 2021-11-02 Tuomo Poutanen Customized woody trussed joist
US20220042310A1 (en) * 2018-10-01 2022-02-10 POUTANEN Tuomo Customized woody trussed joist
US11220821B2 (en) 2020-05-04 2022-01-11 Patenttitoimisto T. Poutanen Oy Glued timber trussed joist, joint and method
US12435533B2 (en) * 2021-12-30 2025-10-07 Wall to Wall, LLC Construction system

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US5761872A (en) 1998-06-09
US6139667A (en) 2000-10-31

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