US20010054402A1 - Variable valve timing with actuator locking for internal combustion engine - Google Patents
Variable valve timing with actuator locking for internal combustion engine Download PDFInfo
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- US20010054402A1 US20010054402A1 US09/874,663 US87466301A US2001054402A1 US 20010054402 A1 US20010054402 A1 US 20010054402A1 US 87466301 A US87466301 A US 87466301A US 2001054402 A1 US2001054402 A1 US 2001054402A1
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- Prior art keywords
- camshaft
- vane
- annular
- locking plate
- timing system
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- Granted
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- 238000002485 combustion reaction Methods 0.000 title claims description 7
- 239000010705 motor oil Substances 0.000 claims abstract description 35
- 239000003921 oil Substances 0.000 abstract description 8
- 230000010355 oscillation Effects 0.000 abstract 3
- RDYMFSUJUZBWLH-UHFFFAOYSA-N endosulfan Chemical compound C12COS(=O)OCC2C2(Cl)C(Cl)=C(Cl)C1(Cl)C2(Cl)Cl RDYMFSUJUZBWLH-UHFFFAOYSA-N 0.000 description 9
- 230000000694 effects Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/34409—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear by torque-responsive means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/3442—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
- F01L2001/34423—Details relating to the hydraulic feeding circuit
- F01L2001/34426—Oil control valves
Definitions
- This invention relates to a variable valve timing system for an internal combustion engine. More particularly, this invention relates to a torque pulse actuated, hydraulic variable valve timing system of the foregoing type with locking capabilities to lock the components of the system in a fixed condition of operation during intervals of low hydraulic pressure, such as during engine start-up.
- U.S. Pat. No. 2,861,557 also describes an hydraulic variable camshaft timing system, albeit a system that is operated solely by engine oil pressure. This reference teaches that it is desirable to lock the otherwise variable components of the system in fixed positions relative to one another during low speed operation conditions, but only teaches a system in which only a single set of fixed positions can be achieved.
- a variable valve timing system of which a variable camshaft timing system is a recognized type, according to the present invention preferably is, like the system of the aforesaid '804 patent, a camshaft torque pulse actuated, engine oil powered hydraulic system that is used to change the position of a lobed vane, albeit a vane with three lobes rather than the two-lobed vane of the '804 patent, within lobe receiving recesses of a surrounding housing.
- the vane and the housing are locked in fixed positions relative to one another by a locking plate that is spring biased, against the effects of engine oil pressure, to prevent relative motion between the vane and the housing except when the engine oil pressure exceeds a predetermined value, and the locking can occur at one or another of a multitude of positions of the vane and the housing relative to one another.
- the invention can be adapted to a hybrid variable camshaft timing system operated both on engine oil pressure, and oil pressure resulting from camshaft torque pulses, such as that of U.S. Pat. No.
- a camshaft torque pulse activated hydraulic VCT system or a hybrid system that operates both on engine oil pressure and oil pressure generated by camshaft torque pulses, can be locked in place by the locking arrangement of the present invention, which lends itself to on-off control in various ways, depending on the needs or wishes of the user.
- a solenoid can be employed to control the application of engine oil pressure against the locking place to prevent unlocking of the vane and the housing unless and until the solenoid is de-energized, even when engine oil pressure exceeds the predetermined value. This will permit the relative positions of the vane and the housing to be changed from a given locked position to a different locked position even when the engine oil pressure exceeds the predetermined value.
- the engine oil pressure can be applied directly against the locking plate, without any attempt to selectively isolate the locking plate from the effects of engine oil pressure, so that the engine timing system will always be operable during periods of high engine oil pressure.
- variable valve timing/variable camshaft timing system of the present invention can also be controlled during operation either by an open loop system or a closed loop system, again depending on the needs or wishes of the user.
- an open loop control system there are only two control positions, either a position where the vane moves at a fixed rate to full advance or a position where the vane moves at the fixed rate to full retard, without any effort to modulate the rate of movement of the vane to its full advance or full retard position, as the case may be, or to stop the movement of the vane at any position in between such full advance and full retard positions.
- a closed loop control system on the other hand, the position of the vane relative to the housing is monitored and the system is locked at one or another of a multitude of possible relative positions of the vane and the housing between the full advance and full retard positions.
- variable valve timing or variable camshaft timing system for an internal combustion engine. More particularly, it is an object of the present invention to provide a variable valve timing or variable camshaft timing system of the foregoing character with an improved arrangement for locking a position of a vane relative to a position of a housing in which the vane is normally free to move, whenever engine operating conditions make it desirable to prevent relative motion between the vane and the housing.
- FIG. 1 is a schematic view of the hydraulic equipment of the variable valve timing arrangement according to the preferred embodiment and illustrates a condition where the position of the camshaft is not changing, but is free to change, that is, it is unlocked;
- FIG. 2 is a fragmentary elevational view of components of the variable valve timing system of the present invention in the position of such components that is illustrated in FIG. 1;
- FIG. 3 is a schematic view of the hydraulic equipment of the variable valve timing arrangement according to the present invention during the shifting of the variable valve timing system to its advance position;
- FIG. 4 is a view, like FIG. 2, of the components of the system in the FIG. 3 condition of operation of the system;
- FIG. 5 is a view like FIGS. 1 and 3, illustrating the system in its locked condition in which the elements thereof are maintaining their relative positions;
- FIG. 6 is a view like FIGS. 2 and 4, in the FIG. 5 condition of the operation of the variable valve timing system of the present invention
- FIG. 7 is a view like FIGS. 1, 3 and 5 illustrating the system during the movement of the components thereof to the retard position;
- FIG. 8 is a view like FIGS. 2, 4 and 6 , of the components of the system during the FIG. 7 condition of the system;
- FIG. 9 is a perspective view of a camshaft having a variable valve timing system according to the present invention.
- FIG. 10 is a schematic view of a closed loop control system for controlling the operation of the variable value timing system components of FIGS. 1 - 9 ;
- FIG. 11 is a view like Fog. 10 of an open loop control system for controlling the operation of the components of FIGS. 1 - 9 .
- a vane 20 of a variable valve timing system is provided with a plurality of radially outwardly projecting lobes, shown as three (3) such lobes 22 , 24 , 26 .
- An annular housing 28 surrounds the vane 20 , and the housing 28 has recesses 30 , 32 , 34 , that receive the lobes 22 , 24 , 26 , respectively.
- the vane 20 is keyed or otherwise secured to a camshaft 36 of an internal combustion engine so as to be rotatable with the camshaft 36 but not oscillatable with respect to the camshaft 36 .
- the housing 28 is provided with sprocket teeth 38 on an exterior thereof.
- the assembly that includes the camshaft 36 , with the vane 20 and the housing 28 is caused to rotate by torque applied to the housing 28 by an endless chain (not shown) that engages the sprocket teeth 38 , and motion is imparted to the endless chain by a rotating crankshaft (not shown) or another rotating camshaft (also not shown).
- the housing 28 which rotates with the camshaft 36 as explained, is oscillatable with respect to the camshaft 36 to change the phase of the camshaft 36 relative to the crankshaft, or to another camshaft.
- each of the recesses 30 , 32 , 34 is greater than the circumferential extent of each of the lobes 22 , 24 , 26 that is received therein to thereby permit limited relative circumferential motion between the housing 28 and the vane 20 .
- the on/off valve 44 When the on/off valve 44 is on, as is shown in FIGS. 1, 3 and 7 , oil flows thorough the valve 44 and a passage 48 in the camshaft 36 against a locking plate 50 to urge the locking plate 50 , against the force of a return spring 52 , to a position where the locking plate 50 does not lock the housing 28 at a given position relative to the vane 20 , by structure that will hereinafter be described in greater detail.
- the on/off valve is off and no engine oil, therefore, will flow into the passage 48 , whereupon the return spring 52 will return the locking plate 50 to its locked position.
- Pressurized engine oil from the passage 40 also flows, at all times, through the flow control valve 44 into a linear 3-way pressure control valve 54 , which is in fluid communication through a passage 56 in the camshaft 36 with an end of a sliding spool 58 in a spool control valve 60 .
- the position of the spool 58 within the spool control valve 60 is adjustable along the longitudinal central axis of the spool 58 , and springs 62 , 64 act on opposed ends of the spool 58 to urge it to or fro depending on the desired operating conditions of the vane 20 and the housing 28 relative to one another.
- springs 62 , 64 act on opposed ends of the spool 58 to urge it to or fro depending on the desired operating conditions of the vane 20 and the housing 28 relative to one another.
- check valves 70 , 72 serve to prevent reverse flow from the recesses 30 , 32 , 34 through the inlet line 68 when the pressure in the recesses 30 , 32 , 34 , on one or another of the sides of the lobes, 22 , 24 , 26 , respectively, exceeds the pressure in the inlet line 68 , as it will during part of each rotation of the camshaft 36 due to torque pulses in the camshaft 36 , as explained in the aforesaid '804 patent.
- the locking plate 50 is in the form of an annular member that is coaxially positioned relative to the longitudinal central axis of the camshaft 36 , and the locking plate 50 is provided with an annular array of locking teeth 74 that is positioned to engage an annular array of locking teeth 76 on the housing 28 when the locking plate 50 moves along the longitudinal central axis of the camshaft 36 from the position shown in FIGS. 2 and 4, to the position shown in FIG. 6.
- the locking plate 50 is biased toward its FIG.
- the locking plate 50 is incapable of circumferential movement relative to the camshaft 36 , whereas the housing 28 is capable of circumferential movement relative to the camshaft 36 , as heretofore explained, the locking plate 50 is capable of locking the housing in a fixed circumferential position relative to the camshaft 36 at a multitude of relative circumferential positions therebetween, whenever hydraulic pressure in the passage 48 falls below the value needed to overcome the effect of the spring 52 .
- the housing 28 is open at both its ends and is closed by separate, spaced apart annular plates 80 , 82 .
- the assembly that includes the locking plate 50 , the plates 80 , 82 , the housing 28 , and the vane 20 is secured to an annular flange 84 of the camshaft 36 by a plurality of bolts 86 , each of which passes through one or another of the lobes 22 , 24 , 26 of the vane 20 .
- the locking plate 50 is slidable relative to a head 86 a of each bolt 86 , as can be seen by comparing the relative positions of the locking plate 50 and the bolt 86 in FIGS. 2 and 4, versus their relative positions in FIG. 6.
- a set point 96 from the engine controller 46 goes through a summing junction 92 and is added with the phase signal feedback from a source 94 and becomes a phase error signal (the set point must be in 5-degree increments from 0 to 60 degrees).
- the error signal goes through a PID controller 97 with separate controls for each and becomes an output signal.
- the output signal goes through a switch 98 that switches between the output error signal and a present zero value (the zero value is used when the vct is in the locked position).
- the “null” offset from a source 100 is summed with the error signal and is clipped to a min and max value in a saturation block.
- the null offset is the percent of DC voltage that is required to maintain the direction valve at its null position.
- the error signal then goes to a solenoid driver 104 and the solenoid driver 104 controls the pressure to the phaser of FIGS. 1 - 9 .
- a phase measurement board 106 measures this change and provides an output signal. This signal goes back to the set point summing junction 92 .
- the phase measurement signal is altered by a gain and offset setting from a source 106 as needed.
- the lock is turned on when the error signal is above or below the preset values. (+/ ⁇ 5 crank degrees in this case.) There is a timer value 108 to delay turning the lock on if needed. The signal then goes to a solenoid driver I 10 and then the solenoid driver 110 turns on oil to the lock piston.
- phase error signal is within 5 degrees of the set point, the lock delay is activated.
- a set/reset latch 112 is used to make sure the locking plate 50 is controlled properly.
- the signal out of the set/reset 112 latch goes to the solenoid driver 110 and activates the solenoid 44 .
- a set point from the engine controller 46 goes through a summing junction 114 and is added with the phase signal feedback from a source 120 and becomes the phase error signal (the set point must be in 10 crank degree increments from 0 to 60 degrees). If the error signal is greater than 5 crank degrees from the set point, a directional solenoid driver 116 will be turned off If the error signal is less than five crank degrees from the set point, the directional solenoid driver 116 will be turned on. An on signal to a directional valve 120 will cause the phaser of FIGS. 1 - 9 to move towards the advance direction at a fixed rate.
- a lock solenoid 118 is turned on and the locking plate 50 is unlocked. If the error signal is greater than 5 crank degrees from the set point 90 , the directional valve 120 will be turned off. An off signal to the directional valve 120 will cause the phaser of FIGS. 1 - 9 to move towards the retard direction at a fixed rate. Once the error signal is close to the set point the locking plate 50 can be reengaged and the phaser will be locked in position.
- the derivative of the shift-rate is taken by device 122 so that the time needed to reengage the lock could be determined (oil temperature and pressure affect the shift rate). In FIG. 11, the reengage limits of the locking plate 50 are based on the derivative rather than the reengage time.
- the control system of FIG. 11 will work with a slower responding phaser such as a helical spline or vane style phaser that has full stroke actuation rates around 0.5 seconds.
- the lock response needs to be around 10 times faster than the phaser response.
- the locking arrangement of FIGS. 1 - 9 has a response around 0 . 05 seconds.
- This control will also work with a “brute force” phaser rather than the “self powered” unit of FIGS. 1 - 9 because its response is around 0.130 seconds.
- Another advantage of the systems of FIGS. 1 - 9 , 10 and 11 is that both the lock and shift solenoids can be inexpensive on/off solenoids rather than more expensive proportional type solenoids
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Valve Device For Special Equipments (AREA)
- Output Control And Ontrol Of Special Type Engine (AREA)
- Valve-Gear Or Valve Arrangements (AREA)
Abstract
A variable camshaft timing system comprising a camshaft (36) with a vane (20) secured to the camshaft for rotation with the camshaft but not for oscillation with respect to the camshaft. The vane has a circumferentially extending plurality of lobes (20, 22, 24) projecting radially outwardly therefrom and is surrounded by an annular housing (28) that has a corresponding plurality of recesses (30, 32, 34) each of which receives one of the lobes and has a circumferential extent greater than the circumferential extent of the lobe received therein to permit oscillation of the housing relative to the vane and the camshaft while the housing rotates with the camshaft and the vane. Oscillation of the housing relative to the vane and the camshaft is actuated by pressurized engine oil in each of the recesses on opposed sides of the lobe therein, the oil pressure in such recess being preferably derived in part from a torque pulse in the camshaft as it rotates during its operation. An annular locking plate (50) is positioned coaxially with the camshaft and the annular housing and is moveable relative to the annular housing along a longitudinal central axis of the camshaft between a first position, where the locking plate engages the annular housing to prevent its circumferential movement relative to the vane and a second position where circumferential movement of the annular housing relative to the vane is permitted. The locking plate is biased by a spring (52) toward its first position and is urged away from its first position toward its second position by engine oil pressure, to which it is exposed by a passage (48) leading through the camshaft, when engine oil pressure is sufficiently high to overcome the spring biasing force, which is the only time when it is desired to change the relative positions of the annular housing and the vane. The movement of the locking plate is controlled by an engine electronic control unit (46) either through a closed loop control system (FIG. 10) or an open loop control system (FIG. 11).
Description
- This application is based, in part, on
provisional application number 60/141,931, which was filed on Jun. 30, 1999. - 1. Field of the Invention
- This invention relates to a variable valve timing system for an internal combustion engine. More particularly, this invention relates to a torque pulse actuated, hydraulic variable valve timing system of the foregoing type with locking capabilities to lock the components of the system in a fixed condition of operation during intervals of low hydraulic pressure, such as during engine start-up.
- 2. Description of the Prior Art
- U.S. Pat. No. 5,107,804 (Becker et al.), which is assigned to the assignee of this application, the disclosure of which is incorporated by reference herein, describes a vane-type, camshaft torque pulse actuated hydraulic camshaft or valve timing system for an internal combustion engine in which the hydraulic fluid that operates the camshaft phase shifting system is engine oil. Such a system has many operating advantages over other known types of valve or camshaft timing systems, for example, in the timeliness of response to changes in engine operating conditions. However, such systems tend to be noisy or otherwise unstable during periods of low engine oil pressure, which can often occur during engine start-up and can occasionally occur during-other types of operating conditions. During these times it is important to be able to lock the otherwise relatively movable components of the system into fixed positions relative to one another, and it is to the provision of an improved solution of the system locking requirements of such a variable valve timing system that the present invention is directed and of suitable systems for controlling the operation of such a system.
- U.S. Pat. No. 2,861,557 (Stolte) also describes an hydraulic variable camshaft timing system, albeit a system that is operated solely by engine oil pressure. This reference teaches that it is desirable to lock the otherwise variable components of the system in fixed positions relative to one another during low speed operation conditions, but only teaches a system in which only a single set of fixed positions can be achieved.
- A variable valve timing system, of which a variable camshaft timing system is a recognized type, according to the present invention preferably is, like the system of the aforesaid '804 patent, a camshaft torque pulse actuated, engine oil powered hydraulic system that is used to change the position of a lobed vane, albeit a vane with three lobes rather than the two-lobed vane of the '804 patent, within lobe receiving recesses of a surrounding housing. According to the present invention, however, the vane and the housing are locked in fixed positions relative to one another by a locking plate that is spring biased, against the effects of engine oil pressure, to prevent relative motion between the vane and the housing except when the engine oil pressure exceeds a predetermined value, and the locking can occur at one or another of a multitude of positions of the vane and the housing relative to one another. It is also contemplated that the invention can be adapted to a hybrid variable camshaft timing system operated both on engine oil pressure, and oil pressure resulting from camshaft torque pulses, such as that of U.S. Pat. No. 5,657,725 (Butterfield et al.), which is also assigned to the assignee of this application, the disclosure of which is also incorporated by reference herein, and to an engine oil pressure activated system such as that of the aforesaid U.S. Pat. No. 2,861,557.
- A camshaft torque pulse activated hydraulic VCT system, or a hybrid system that operates both on engine oil pressure and oil pressure generated by camshaft torque pulses, can be locked in place by the locking arrangement of the present invention, which lends itself to on-off control in various ways, depending on the needs or wishes of the user. First, a solenoid can be employed to control the application of engine oil pressure against the locking place to prevent unlocking of the vane and the housing unless and until the solenoid is de-energized, even when engine oil pressure exceeds the predetermined value. This will permit the relative positions of the vane and the housing to be changed from a given locked position to a different locked position even when the engine oil pressure exceeds the predetermined value. Alternatively, the engine oil pressure can be applied directly against the locking plate, without any attempt to selectively isolate the locking plate from the effects of engine oil pressure, so that the engine timing system will always be operable during periods of high engine oil pressure.
- The variable valve timing/variable camshaft timing system of the present invention can also be controlled during operation either by an open loop system or a closed loop system, again depending on the needs or wishes of the user. In an open loop control system, there are only two control positions, either a position where the vane moves at a fixed rate to full advance or a position where the vane moves at the fixed rate to full retard, without any effort to modulate the rate of movement of the vane to its full advance or full retard position, as the case may be, or to stop the movement of the vane at any position in between such full advance and full retard positions. In a closed loop control system, on the other hand, the position of the vane relative to the housing is monitored and the system is locked at one or another of a multitude of possible relative positions of the vane and the housing between the full advance and full retard positions.
- Accordingly, it is an object of the present invention to provide an improved vane-type, torque pulse actuated, hydraulic variable valve timing, or variable camshaft timing system for an internal combustion engine. More particularly, it is an object of the present invention to provide a variable valve timing or variable camshaft timing system of the foregoing character with an improved arrangement for locking a position of a vane relative to a position of a housing in which the vane is normally free to move, whenever engine operating conditions make it desirable to prevent relative motion between the vane and the housing.
- It is also an object of the present invention to provide improved control systems for controlling the operating of a variable valve timing or variable camshaft timing system of the foregoing character.
- For a further understanding of the present invention and the objects thereof, attention is directed to the drawing and the following brief description thereof, to the detailed description of the preferred embodiment and to the appended claims.
- FIG. 1 is a schematic view of the hydraulic equipment of the variable valve timing arrangement according to the preferred embodiment and illustrates a condition where the position of the camshaft is not changing, but is free to change, that is, it is unlocked;
- FIG. 2 is a fragmentary elevational view of components of the variable valve timing system of the present invention in the position of such components that is illustrated in FIG. 1;
- FIG. 3 is a schematic view of the hydraulic equipment of the variable valve timing arrangement according to the present invention during the shifting of the variable valve timing system to its advance position;
- FIG. 4 is a view, like FIG. 2, of the components of the system in the FIG. 3 condition of operation of the system;
- FIG. 5 is a view like FIGS. 1 and 3, illustrating the system in its locked condition in which the elements thereof are maintaining their relative positions;
- FIG. 6 is a view like FIGS. 2 and 4, in the FIG. 5 condition of the operation of the variable valve timing system of the present invention;
- FIG. 7 is a view like FIGS. 1, 3 and 5 illustrating the system during the movement of the components thereof to the retard position;
- FIG. 8 is a view like FIGS. 2, 4 and 6, of the components of the system during the FIG. 7 condition of the system;
- FIG. 9 is a perspective view of a camshaft having a variable valve timing system according to the present invention;
- FIG. 10 is a schematic view of a closed loop control system for controlling the operation of the variable value timing system components of FIGS. 1-9; and
- FIG. 11 is a view like Fog. 10 of an open loop control system for controlling the operation of the components of FIGS. 1-9.
- As is shown in FIGS. 1, 3, 5 and 7, a
vane 20 of a variable valve timing system according to the preferred embodiment of the present invention is provided with a plurality of radially outwardly projecting lobes, shown as three (3) 22, 24, 26. Ansuch lobes annular housing 28 surrounds thevane 20, and thehousing 28 has 30, 32, 34, that receive therecesses 22, 24, 26, respectively. Thelobes vane 20 is keyed or otherwise secured to acamshaft 36 of an internal combustion engine so as to be rotatable with thecamshaft 36 but not oscillatable with respect to thecamshaft 36. Thehousing 28 is provided withsprocket teeth 38 on an exterior thereof. The assembly that includes thecamshaft 36, with thevane 20 and thehousing 28, is caused to rotate by torque applied to thehousing 28 by an endless chain (not shown) that engages thesprocket teeth 38, and motion is imparted to the endless chain by a rotating crankshaft (not shown) or another rotating camshaft (also not shown). However, thehousing 28, which rotates with thecamshaft 36 as explained, is oscillatable with respect to thecamshaft 36 to change the phase of thecamshaft 36 relative to the crankshaft, or to another camshaft. In that regard, the circumferential extent of each of the 30, 32, 34 is greater than the circumferential extent of each of therecesses 22, 24, 26 that is received therein to thereby permit limited relative circumferential motion between thelobes housing 28 and thevane 20. - Pressurized engine oil from an engine main oil gallery, not shown, flows into the
30, 32, 34, by way of arecesses passage 40 in a camshaft bearing 42 and flows to an on/off 3-wayflow control valve 44, shown schematically, whose operation is controlled by an electronicengine control unit 46. When the on/offvalve 44 is on, as is shown in FIGS. 1, 3 and 7, oil flows thorough thevalve 44 and apassage 48 in thecamshaft 36 against alocking plate 50 to urge thelocking plate 50, against the force of areturn spring 52, to a position where thelocking plate 50 does not lock thehousing 28 at a given position relative to thevane 20, by structure that will hereinafter be described in greater detail. In FIG. 5, on the other hand, the on/off valve is off and no engine oil, therefore, will flow into thepassage 48, whereupon thereturn spring 52 will return thelocking plate 50 to its locked position. - Pressurized engine oil from the
passage 40 also flows, at all times, through theflow control valve 44 into a linear 3-waypressure control valve 54, which is in fluid communication through apassage 56 in thecamshaft 36 with an end of asliding spool 58 in aspool control valve 60. The position of thespool 58 within thespool control valve 60 is adjustable along the longitudinal central axis of thespool 58, and 62, 64 act on opposed ends of thesprings spool 58 to urge it to or fro depending on the desired operating conditions of thevane 20 and thehousing 28 relative to one another. In that regard, in the FIG. 1 position of thespool 58, it is in its centered or “null” position, with forces on its opposed ends in balance, so that oil from apassage 66 flows through the end of thespool 58 that is acted on by thespring 54, to flow through a reduced diameter portion 60a of thespool control valve 60 into aninlet line 68 to thehousing 28, from which it flows into the 30, 32, 34 on opposed sides of therecesses 22, 24, 26, respectively, if bothlobes 70, 72 are open to flow, a condition which is illustrated in FIG. 1. In the condition illustrated in FIG. 1, with bothcheck valves 70, 72 open, there will be no relative movement between thecheck valves vane 20 and thehousing 28, even in the unlocked position of thelocking plate 50. In any case, the 70, 72 serve to prevent reverse flow from thecheck valves 30, 32, 34 through therecesses inlet line 68 when the pressure in the 30, 32, 34, on one or another of the sides of the lobes, 22, 24, 26, respectively, exceeds the pressure in therecesses inlet line 68, as it will during part of each rotation of thecamshaft 36 due to torque pulses in thecamshaft 36, as explained in the aforesaid '804 patent. - As is shown in FIGS. 2, 4, 6, and 8, the locking
plate 50 is in the form of an annular member that is coaxially positioned relative to the longitudinal central axis of thecamshaft 36, and the lockingplate 50 is provided with an annular array of lockingteeth 74 that is positioned to engage an annular array of lockingteeth 76 on thehousing 28 when the lockingplate 50 moves along the longitudinal central axis of thecamshaft 36 from the position shown in FIGS. 2 and 4, to the position shown in FIG. 6. As heretofore explained in connection with FIGS. 1, 3, 5 and 7, the lockingplate 50 is biased toward its FIG. 4 position by aspring 52, which bears against a radial surface of a slidableannular member 78 to which thelocking plate 50 is secured, and theannular member 78 is urged to its position of FIGS. 2, 4 and 8 by hydraulic pressure in theline 48, which bears against a radial surface of theannular member 78 that is opposed to the surface acted on by thespring 52. - Because the locking
plate 50 is incapable of circumferential movement relative to thecamshaft 36, whereas thehousing 28 is capable of circumferential movement relative to thecamshaft 36, as heretofore explained, the lockingplate 50 is capable of locking the housing in a fixed circumferential position relative to thecamshaft 36 at a multitude of relative circumferential positions therebetween, whenever hydraulic pressure in thepassage 48 falls below the value needed to overcome the effect of thespring 52. - As is shown in connection with the
recess 30 in FIGS. 2, 4, 6 and 8, thehousing 28 is open at both its ends and is closed by separate, spaced apart 80, 82. The assembly that includes the lockingannular plates plate 50, the 80, 82, theplates housing 28, and thevane 20 is secured to anannular flange 84 of thecamshaft 36 by a plurality ofbolts 86, each of which passes through one or another of the 22, 24, 26 of thelobes vane 20. In that regard, the lockingplate 50 is slidable relative to ahead 86 a of eachbolt 86, as can be seen by comparing the relative positions of the lockingplate 50 and thebolt 86 in FIGS. 2 and 4, versus their relative positions in FIG. 6. - As is shown in FIG. 10, to control the operation of the variable valve timing device of FIGS. 1-9 according to a closed loop system, a
set point 96 from theengine controller 46 goes through a summingjunction 92 and is added with the phase signal feedback from asource 94 and becomes a phase error signal (the set point must be in 5-degree increments from 0 to 60 degrees). The error signal goes through a PID controller 97 with separate controls for each and becomes an output signal. The output signal goes through aswitch 98 that switches between the output error signal and a present zero value (the zero value is used when the vct is in the locked position). The “null” offset from asource 100 is summed with the error signal and is clipped to a min and max value in a saturation block. The null offset is the percent of DC voltage that is required to maintain the direction valve at its null position. The error signal then goes to asolenoid driver 104 and thesolenoid driver 104 controls the pressure to the phaser of FIGS. 1-9. When the phaser of FIGS. 1-9 moves to a new position, aphase measurement board 106 measures this change and provides an output signal. This signal goes back to the setpoint summing junction 92. The phase measurement signal is altered by a gain and offset setting from asource 106 as needed. - The lock is turned on when the error signal is above or below the preset values. (+/−5 crank degrees in this case.) There is a
timer value 108 to delay turning the lock on if needed. The signal then goes to a solenoid driver I 10 and then thesolenoid driver 110 turns on oil to the lock piston. - Once the phase error signal is within 5 degrees of the set point, the lock delay is activated. A set/
reset latch 112 is used to make sure the lockingplate 50 is controlled properly. The signal out of the set/reset 112 latch goes to thesolenoid driver 110 and activates thesolenoid 44. - As is shown in FIG. 11, to control the operation of the variable valve timing device of FIGS. 1-9 according to an open loop system, a set point from the
engine controller 46 goes through a summingjunction 114 and is added with the phase signal feedback from asource 120 and becomes the phase error signal (the set point must be in 10 crank degree increments from 0 to 60 degrees). If the error signal is greater than 5 crank degrees from the set point, adirectional solenoid driver 116 will be turned off If the error signal is less than five crank degrees from the set point, thedirectional solenoid driver 116 will be turned on. An on signal to adirectional valve 120 will cause the phaser of FIGS. 1-9 to move towards the advance direction at a fixed rate. At the same time, alock solenoid 118 is turned on and the lockingplate 50 is unlocked. If the error signal is greater than 5 crank degrees from theset point 90, thedirectional valve 120 will be turned off. An off signal to thedirectional valve 120 will cause the phaser of FIGS. 1-9 to move towards the retard direction at a fixed rate. Once the error signal is close to the set point the lockingplate 50 can be reengaged and the phaser will be locked in position. The derivative of the shift-rate is taken bydevice 122 so that the time needed to reengage the lock could be determined (oil temperature and pressure affect the shift rate). In FIG. 11, the reengage limits of the lockingplate 50 are based on the derivative rather than the reengage time. - The control system of FIG. 11 will work with a slower responding phaser such as a helical spline or vane style phaser that has full stroke actuation rates around 0.5 seconds. The lock response needs to be around 10 times faster than the phaser response. The locking arrangement of FIGS. 1-9 has a response around 0.05 seconds. This control will also work with a “brute force” phaser rather than the “self powered” unit of FIGS. 1-9 because its response is around 0.130 seconds. Another advantage of the systems of FIGS. 1-9, 10 and 11 is that both the lock and shift solenoids can be inexpensive on/off solenoids rather than more expensive proportional type solenoids
- Although the best mode contemplated by the inventor for carrying out the present invention as of the filing date hereof has been shown and described herein, it will be apparent to those skilled in the art that suitable modifications, variations and equivalents may be made without departing from the scope of the invention, such scope being limited solely by the terms of the following claims and the legal equivalents thereof.
Claims (27)
1. In an internal combustion engine, a variable camshaft timing system comprising:
a rotatable camshaft (36);
a vane (26) having at least one lobe (22, 24 or 26) secured to the camshaft for rotation therewith, said vane being non-oscillatable with respect to the camshaft;
an annular housing (28) surrounding the vane and having at least one recess (30, 32 or 34), the at least one recess having a circumferential extent greater than the circumferential extent of the at least one lobe and receiving the at least one lobe, said annular housing being rotatable with said camshaft and said vane and being oscillatable with respect to said camshaft and said vane;
engine oil pressure actuated means (56, 58, 68) for causing relative circumferential motion between said housing and said vane; and
locking means reactive to engine oil pressure for preventing relative circumferential motion between said housing and said vane at one of a plurality of relative circumferential positions of said housing and said vane during periods of low engine oil pressure.
2. A variable camshaft timing system according to wherein said engine oil pressure actuated means comprises means reactive to torque pulses in said camshaft.
claim 1
3. A variable camshaft timing system according to wherein said annular housing comprises a first annular array of teeth (76) and wherein said locking means comprises;
claim 1
an annular locking plate (50), said annular locking plate having a second annular array of teeth (74), said second annular array of teeth being in engagement with said first annular array of teeth in a first position of said annular locking plate to prevent relative circumferential motion between said housing and said vane and being out of engagement with said first annular array of teeth in a second position of said annular locking plate to permit relative circumferential motion between said annular housing and said vane; and
resilient means (52) for biasing said annular locking plate to said first position.
4. A variable camshaft timing system according to wherein said annular locking plate is coaxially positioned relative to a longitudinal central axis of said camshaft and is moveable along the longitudinal central axis of said camshaft between said first position and said second position.
claim 3
5. A variable camshaft timing system according to herein said annular locking plate has a radially extending flange (78) and wherein said resilient means engages a radially extending surface of said radially extending flange.
claim 4
6. A variable camshaft timing system according to herein said locking means further comprises:
claim 5
a passage(48) extending through said camshaft for delivering a supply of engine oil to said locking means, the supply of engine oil acting against an opposed radially extending surface of said radially extending flange of said annular locking means to act against a force imposed on said annular locking plate by said resilient means for biasing.
7. A variable camshaft timing system according to and further comprising:
claim 6
an on/off remote control valve (44) for controlling flow of engine oil into said passage extending through said camshaft.
8. A variable camshaft timing system according to and further comprising:
claim 7
an electronic engine control unit (46) for controlling operation of said on/off flow control valve to control whether said control valve operates in an on mode or in an off mode.
9. A variable camshaft timing system according to wherein said annular housing is open at spaced apart opposed ends thereof, and further comprising:
claim 5
first and second spaced apart radially extending plates (80, 82) closing opposed ends, respectively, of said annular housing; and
wherein said resilient means is trapped between one (82) of said first and second radially extending plates and said radially extending flange of said annular locking plate.
10. A variable camshaft timing system according to wherein said camshaft has a radially extending flange (84), and further comprising;
claim 9
at least one bolt (86) extending through said annular locking plate, each of said radially extending plates and said at least one lobe extending into said radially extending flange of said camshaft to secure said radially extending plates and said vane to said camshaft.
11. A variable camshaft timing system according to wherein said annular locking plate is moveable axially relative to said at least one bolt.
claim 10
12. A variable camshaft timing system according to and further comprising:
claim 2
closed loop control means (FIG. 10) for controlling the operation of said locking means.
13. A variable camshaft timing system according to and further comprising:
claim 2
open loop control means (FIG. 11) for controlling the operation of said locking means.
14. In an internal combustion engine, a variable camshaft timing system comprising:
a rotatable camshaft;
a vane having a circumferentially spaced apart plurality of lobes secured to the camshaft for rotation therewith, said vane being non-oscillatable with respect to the camshaft;
an annular housing surrounding said vane and having a circumferentially spaced apart plurality of recesses, each of said recesses having a circumferential extent greater than a circumferential extent of each of the plurality of lobes and receiving one of said plurality of lobes, said annular housing being rotatable with said camshaft and said vane and being oscillatable with respect to said camshaft and said vane;
engine oil pressure actuated means for causing relative circumferential motion between said housing and said vane; and
locking means reactive to engine oil pressure for preventing relative circumferential motion between said housing and said vane during periods of low engine oil pressure.
15. A variable camshaft timing system according to wherein said engine oil pressure actuated means comprises means reactive to torque pulses in said camshaft.
claim 14
16. A variable camshaft timing system according to wherein said annular housing comprises a first annular array of teeth, and wherein said locking means comprises;
claim 14
an annular locking plate, said annular locking plate having a second annular array of teeth, said second annular of teeth being in engagement with said first annular array of teeth in a first position of said annular locking plate to prevent relative circumferential motion between said housing and said vane and being out of engagement with said first annular array of teeth in a second position of said annular locking plate to permit relative circumferential motion between said housing and said vane; and
resilient means for biasing said annular locking plate to said first position.
17. A variable camshaft timing system according to wherein said annular locking plate is coaxially positioned relative to a longitudinal central axis of said camshaft and is moveable along a longitudinal central axis of said camshaft between said first position and said second position.
claim 16
18. A variable camshaft timing system according to wherein said annular locking plate has a radially extending flange and wherein said resilient means engages a radially extending surface of said radially extending flange.
claim 4
19. A variable camshaft timing system according to wherein said locking means further comprises:
claim 5
a passage extending through said camshaft for delivering a supply of engine oil to said locking means, the supply of engine oil acting against an opposed radially extending surface of said radially extending flange of said annular locking plate to act against a force imposed on said annular locking plate by said resilient means for biasing.
20. A variable camshaft timing system according to and further comprising;
claim 19
an on/off flow control valve for controlling flow of engine oil into said passage extending through said camshaft.
21. A variable camshaft timing system according to and further comprising:
claim 20
an engine control unit for controlling operation of said on/off flow control valve to control whether said control valve operates in an on mode or in an off mode.
22. A variable camshaft timing system according to wherein said annular housing is open at first and second opposed ends thereof and further comprising:
claim 18
first and second spaced apart radially extending plates closing said first and second ends of said annular housing, respectively; and
wherein said resilient means is trapped between one of said first and second radially extending plates and said radially extending flange of said annular locking plate.
23. A variable camshaft timing system according to wherein said camshaft has a radially extending flange, and further comprising:
claim 22
a plurality of circumferentially spaced apart bolts extending through said annular locking plate, said radially extending plates and each of said plurality of lobes into said radially extending flange of said camshaft to secure said radially extending plates and said vane to said camshaft.
24. A variable camshaft timing system according to wherein said annular locking plate is moveable axially relative to each of said plurality of bolts.
claim 23
25. A variable camshaft timing system according to wherein said plurality of lobes of said vane comprises at least three (3) lobes.
claim 14
26. A variable camshaft timing system according to and further comprising:
claim 15
closed loop control means for controlling the operation of said locking means.
27. A variable camshaft timing system according to and further comprising:
claim 15
open loop control means for controlling the operation of said locking means.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/874,663 US6382155B2 (en) | 1999-06-30 | 2001-06-05 | Variable valve timing with actuator locking for internal combustion engine |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US14193199P | 1999-06-30 | 1999-06-30 | |
| US09/450,456 US6250265B1 (en) | 1999-06-30 | 1999-11-29 | Variable valve timing with actuator locking for internal combustion engine |
| US09/874,663 US6382155B2 (en) | 1999-06-30 | 2001-06-05 | Variable valve timing with actuator locking for internal combustion engine |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/450,456 Continuation US6250265B1 (en) | 1999-06-30 | 1999-11-29 | Variable valve timing with actuator locking for internal combustion engine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20010054402A1 true US20010054402A1 (en) | 2001-12-27 |
| US6382155B2 US6382155B2 (en) | 2002-05-07 |
Family
ID=26839581
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/450,456 Expired - Lifetime US6250265B1 (en) | 1999-06-30 | 1999-11-29 | Variable valve timing with actuator locking for internal combustion engine |
| US09/874,663 Expired - Fee Related US6382155B2 (en) | 1999-06-30 | 2001-06-05 | Variable valve timing with actuator locking for internal combustion engine |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/450,456 Expired - Lifetime US6250265B1 (en) | 1999-06-30 | 1999-11-29 | Variable valve timing with actuator locking for internal combustion engine |
Country Status (5)
| Country | Link |
|---|---|
| US (2) | US6250265B1 (en) |
| EP (1) | EP1065348B1 (en) |
| JP (1) | JP2001027108A (en) |
| DE (1) | DE60002788T2 (en) |
| ES (1) | ES2199121T3 (en) |
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| DE19756015A1 (en) | 1997-12-17 | 1999-06-24 | Porsche Ag | Device for the hydraulic rotation angle adjustment of a shaft to a drive wheel |
| DE19756017A1 (en) | 1997-12-17 | 1999-06-24 | Porsche Ag | Device for changing the relative rotational position of a shaft to the drive wheel |
| JP3815014B2 (en) | 1997-12-24 | 2006-08-30 | アイシン精機株式会社 | Valve timing control device |
| JPH11280427A (en) * | 1998-03-31 | 1999-10-12 | Aisin Seiki Co Ltd | Valve timing control device |
| DE19834843A1 (en) | 1998-08-01 | 2000-02-03 | Porsche Ag | Device for changing the relative rotational position of a shaft to the drive wheel |
-
1999
- 1999-11-29 US US09/450,456 patent/US6250265B1/en not_active Expired - Lifetime
-
2000
- 2000-06-19 DE DE60002788T patent/DE60002788T2/en not_active Expired - Fee Related
- 2000-06-19 EP EP00305164A patent/EP1065348B1/en not_active Expired - Lifetime
- 2000-06-19 ES ES00305164T patent/ES2199121T3/en not_active Expired - Lifetime
- 2000-06-30 JP JP2000199970A patent/JP2001027108A/en active Pending
-
2001
- 2001-06-05 US US09/874,663 patent/US6382155B2/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1486645A1 (en) * | 2003-06-11 | 2004-12-15 | BorgWarner Inc. | Cam phaser with vanes on rotor and a locking pin |
| CN103574095A (en) * | 2012-07-26 | 2014-02-12 | 株式会社电装 | Fluid control valve and valve timing adjusting system using the same |
| DE102013207615B4 (en) * | 2013-04-26 | 2021-05-12 | Schaeffler Technologies AG & Co. KG | Camshaft adjusting device with a center lock |
Also Published As
| Publication number | Publication date |
|---|---|
| US6250265B1 (en) | 2001-06-26 |
| US6382155B2 (en) | 2002-05-07 |
| EP1065348A2 (en) | 2001-01-03 |
| JP2001027108A (en) | 2001-01-30 |
| ES2199121T3 (en) | 2004-02-16 |
| DE60002788T2 (en) | 2004-03-18 |
| DE60002788D1 (en) | 2003-06-26 |
| EP1065348A3 (en) | 2001-03-14 |
| EP1065348B1 (en) | 2003-05-21 |
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| FPAY | Fee payment |
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