US20010040227A1 - Controlled valve - Google Patents
Controlled valve Download PDFInfo
- Publication number
- US20010040227A1 US20010040227A1 US09/392,796 US39279699A US2001040227A1 US 20010040227 A1 US20010040227 A1 US 20010040227A1 US 39279699 A US39279699 A US 39279699A US 2001040227 A1 US2001040227 A1 US 2001040227A1
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- United States
- Prior art keywords
- valve
- command
- housing
- diaphragm
- outlet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000007789 sealing Methods 0.000 claims abstract description 71
- 238000004891 communication Methods 0.000 claims abstract description 23
- 230000000694 effects Effects 0.000 claims abstract description 4
- 230000008878 coupling Effects 0.000 claims description 68
- 238000010168 coupling process Methods 0.000 claims description 68
- 238000005859 coupling reaction Methods 0.000 claims description 68
- 230000037361 pathway Effects 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000003990 capacitor Substances 0.000 description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 21
- 239000007788 liquid Substances 0.000 description 7
- 238000009499 grossing Methods 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 5
- 230000001276 controlling effect Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000011324 bead Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/36—Actuating devices; Operating means; Releasing devices actuated by fluid in which fluid from the circuit is constantly supplied to the fluid motor
- F16K31/40—Actuating devices; Operating means; Releasing devices actuated by fluid in which fluid from the circuit is constantly supplied to the fluid motor with electrically-actuated member in the discharge of the motor
- F16K31/402—Actuating devices; Operating means; Releasing devices actuated by fluid in which fluid from the circuit is constantly supplied to the fluid motor with electrically-actuated member in the discharge of the motor acting on a diaphragm
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/7722—Line condition change responsive valves
- Y10T137/7758—Pilot or servo controlled
- Y10T137/7761—Electrically actuated valve
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/7722—Line condition change responsive valves
- Y10T137/7758—Pilot or servo controlled
- Y10T137/7762—Fluid pressure type
- Y10T137/7764—Choked or throttled pressure type
Definitions
- This present invention is generally in the field of an electrically controlled hydraulic diaphragm valve and it is concerned also with a flow command valve therefor.
- the invention is also concerned with other compounds of the diaphragm valve and its control.
- the diaphragm itself is disposed between a fluid inlet of the valve's housing and the valve's outlet There is provided a closure member having a surface area greater than that of the inlet passage.
- the valve is closed by forcing the closure member against the diaphragm so as to distort the diaphragm onto the fluid inlet, thereby sealing the valve.
- the closure member is operated via an electric motor, then one way to apply sufficient force to the closure member would be to employ a correspondingly powerful motor.
- Miniature electric motors are usually incompatible with the requirement to provide high closure force. Therefore, a transmission mechanism must be employed in order to increase the effective motor force.
- a novel diaphragm valve By a first aspect of the present invention there is provided a novel diaphragm valve. By a second aspect of the present invention there is provided a flow command module for controlling a diaphragm valve in accordance with the present invention.
- a hydraulic diaphragm valve comprising a main valve housing; a valve inlet and a valve outlet; a diaphragm valve seating formed in said housing and located in a flow-path between said inlet and said outlet; a sealing diaphragm mounted in said housing and displaceable towards and away from said diaphragm valve seating so as to close and open said flow path; a valve control chamber defined between said sealing diaphragm and said housing, and outside said flow-path;
- a command valve associated with said valve housing and comprising a fist duct communicating at one end thereof with said valve inlet and, at an opposite end thereof, with a first command valve seating; a second duct communicating at one end thereof with said valve outlet and, at an opposite end thereof with a second command valve seating; a third duct communicating at one end thereof with said valve control chamber and, at its opposite end, selectively with said first and second command valve seatings; a flexible command diaphragm juxtaposed with respect to said first and second command valve seatings: and selectively actuatable biasing means for selectively biasing said command diaphragm into seating engagement with one or other of said command valve seatings so as selectively to effect communication between said third duct and that command valve seating not in sealing engagement with said command diaphragm.
- said command valve furthermore comprises a command well structure said first and second command valve seatings being located therein, said command diaphragm being positioned in a mouth portion of said well structure so as to overlie said command value seatings.
- said valve housing comprises first and second valve housing components with said sealing and command diaphragm held in position between them, said sealing diaphragm defining with said first valve housing component valve inlet and outer chamber respectively communicating with said valve inlet and outlet and, with said second valve component, said valve control chamber.
- valve inlet and outlet chambers are of substantially coaxial structure with said outlet-chamber being surrounded by said inlet chamber which is of substantially annular cross-sectional shape, said chambers being separated by a substantially cylindrical wall having an edge portion constituting said diaphragm valve seating.
- said well structure is formed in said valve housing and wherein said command diaphragm is formed with an outlet aperture communicating with an interior of said well structure, and via said third duct with said valve control chamber.
- valve override cock comprising a displaceable shutter located in said outlet-chamber displaceable into and out of interrupting communication between said outlet chamber and said valve outlet and manually actuatable means coupled to said shutter for displacement thereof.
- said command well structure is formed in a separate command valve housing there being provided means for mechanically and hydraulically coupling the command valve housing to said valve housing and wherein said third duct communicates on the one hand with an aperture formed in said well structure and, on the other hand, via a coupling port formed in said command valve module, with said valve control chamber.
- the command valve is in separate form, it can be applied onto a large variety of diaphragm valves and may be used as an add-on accessory.
- said valve housing is formed with first and second coupling ports respectively coupled to said valve inlet and outlet and wherein said command valve housing is formed with first and second coupling ports respectively coupled on the one hand to said first and second command valve seatings and on the other hand to said valve housing first and second coupling ports and wherein said main valve housing comprises first and second valve housing components with said sealing and command diaphragm held in position between them, said sealing diaphragm defining with said first valve housing component valve inlet and outer chamber respectively communicating with said valve inlet and outlet and, with said second valve component, said valve control chamber, there being furthermore formed in such second valve housing component a communicating duct which communicates at one end with said valve control chamber and, at an opposite end with a coupling boss which is coupled with a third command housing port.
- said command housing is formed with first and second enclosures respectively coupled to said first and second command housing coupling ports and to said first and second command valve seatings.
- said command valve seatings are respectively formed by outer rims of first and second nozzles disposed in said ell structure and coupled to said first and second command valve coupling ports and wherein said command diaphragm is sealingly supported in said well structure so as to overlie said outer rims.
- said pressure control means comprise flow rate reducing means associated with said second enclosure, an auxiliary flow pathway formed in said command valve housing coupled at one end to said second command housing coupling port and at an opposite end to said command housing third coupling port and including a flow path of said flow rate reducing means, and a constant flow pressure control means associated with said first enclosure and having an inlet coupled to said third command coupling port and an outlet coupled to said first command coupling port.
- said flow rate reducing means and said constant flow pressure control means are respectively incorporated in sealing plugs adapted to be removably fitted to said enclosures.
- said enclosures are respectively formed with central tubular portions which are respectively spaced apart from walls of said enclosures and which project outwardly from a central partition wall serving to separate said enclosures, there being formed within said command valve housing a communication duct between said second tubular portion and said third coupling port and constituting part of said auxiliary pathway.
- said sealing plugs are respectively formed with central projections, the projection of the pressure control means sealing plug being adapted to fit sealingly into said first tubular portion with the plug outlet being located within the first tubular portion, the projection of the flow rate reducing sealing plug being formed with a labyrinthine groove so as to define with said second tubular portion in which it is adapted to fit sealingly a labyrinthine groove having an inlet located within said second enclosure in communication with said second command communication port and having an outlet located within said second tubular portion.
- one of said sealing plugs is formed with a projection adapted to fit sealingly within said second tubular portion so as to seal off said auxiliary pathway.
- a command valve module for use in controlling opening and closing of a flow valve and comprising a command valve housing, first and second enclosures of said housing separated by a central partition wall of the housing; first and second central tubular portions located respectively in such enclosures and respectively spaced from walls of said enclosures; a command valve well structure formed in said housing; first and second spaced apart nozzles formed in said well structure and respectively communicating, via ducts formed in said housing with first and second coupling ports of said housing; an aperture formed in said well structure and coupled via a duct formed in said housing with a third coupling port; outlet rims of said first and second nozzles constituting first and second command valve seatings; and a command valve diaphragm sealingly supported in said well structure so as to overlie said command valve seatings.
- said first and second enclosures are respectively provided with removable first and second sealing plugs.
- said first and second sealing plugs respectively serve as pressure controlling and flow rate reducing means and are respectively adapted to seal the first and second enclosures; said first and second plugs being respectively formed with first and second central projections, said first projection being adapted to fit sealingly into said first tubular portion an outlet of said first plug being located within said first tubular portion and an inlet of said first plug being located within said first enclosure; said second projection being formed with a labyrinthine groove so as to define with said second tubular portion in which it is adapted to be sealingly fitted, a labyrinthine groove having an inlet located within said second enclosure in communication with said second communication port and having an outlet located within said second tubular portion, there being formed within said command valve housing a communication duct between said second tubular portion and said third coupling port and forming part of an auxiliary pathway.
- a pair of alternative sealing plugs for use solely in sealing said enclosures and wherein one of said sealing plugs is formed with a projection adapted to fit sealingly within said second tubular portion so as to seal off said auxiliary pathway.
- FIG. 1 is an exploded perspective view of a first embodiment of an electrically operated hydraulic valve according to the invention
- FIG. 2 is a longitudinally sectioned view of the assembled valve
- FIG. 3 is a cross sectional view of the valve as shown in FIG. 2 taken along the line III-III;
- FIG. 4 is a longitudinally sectioned view of the valve when open
- FIG. 5 is a cross-sectional view of the valve as shown in FIG. 4 taken along the line V-V;
- FIG. 6 is a perspective view of a second embodiment of an electrically operated hydraulic valve according to the invention.
- FIG. 7 is an exploded perspective view of the valve shown in FIG. 6;
- FIG. 8 is an exploded perspective view of a valve cover member and dish-shaped diaphragm
- FIG. 9 is a schematic longitudinally sectioned view of the housing of the valve.
- FIGS. 10 a , 10 b and 10 c are cross-sectional views of a command module of the valve taken respectively through a first nozzle, a central aperture and a second nozzle thereof;
- FIG. 11 is a longitudinally sectioned perspective view of the command module with sealing plugs thereof shown detached;
- FIG. 12 is a longitudinally sectioned view of the command module shown in FIG. 11 when assembled;
- FIG. 13 is a longitudinally sectioned perspective view of the command module with flow rate and pressure control sealing plugs thereof shown detached;
- FIG. 14 is a longitudinally sectioned view of the module shown in FIG. 13 when assembled;
- FIGS. 15 a , 15 b and 15 c are schematic longitudinally sectioned views of the valve taken respectively through a first nozzle, a central aperture and a second nozzle with displaceable valve components shown in full lines in a closed valve position and in broken lines in an open valve position;
- FIG. 16 is a schematic flow diagram illustrating the mode of operation of the valve
- FIGS. 17 a and 17 b illustrate a motor-operated toggle mechanism for use in association with a diaphragm valve in accordance with the present invention
- FIGS. 18 a , 18 b and 18 c show a detail of the toggle member illustrated in FIGS. 17;
- FIG. 19 shows a further detail of the toggle member illustrated in FIGS. 17.
- FIGS. 20 to 23 are schematic diagrams of a switching circuitry for use with the valve in accordance with the present invention, in accordance with a first, second, third and fourth embodiment, respectively.
- FIGS. 1 to 5 of the drawings for a detailed description of a first embodiment of an electrically operated hydraulic valve in accordance with the present invention.
- the valve comprises an elongated valve housing block 211 constituting a first housing component which is formed at one end thereof with a liquid inlet port 212 and at the opposite end thereof, with a liquid outlet port 213 .
- a substantially cylindrical inlet chamber 214 of essentially annular cross-sectional shape which communicates with the liquid inlet port 212 .
- a centrally disposed outlet chamber 216 Formed within the inlet chamber 214 and separated therefrom by a cylindrical wall 215 is a centrally disposed outlet chamber 216 , substantially coaxial with the inlet chamber 214 and which communicates with the liquid outlet port 213 .
- An upper edge of the cylindrical wall 215 constitutes diaphragm valve seating 217 .
- the hydraulic valve is furthermore provided with a command valve which comprises a command well structure 218 which is formed in a recessed wall portion of an upper surface of the valve housing block 211 adjacent to the liquid outlet port 213 .
- an elongated valve seating insert 219 Located within the command well structure 218 is an elongated valve seating insert 219 formed with first and second circular apertures 220 and 221 whose respective rims constitute fist and second command valve seatings 222 and 223 .
- a first communicating duct 224 is formed in the valve housing block 211 and communicates at one end thereof with the inlet chamber 214 and at the other end thereof with the first command valve seating 222 .
- a second communicating duct 225 communicates at one end thereof with the outlet port 213 and, at the other end thereof, with the second command valve seating 223 .
- the insert is furthermore formed centrally between the command valve seatings 222 and 223 with a recess 226 .
- An elongated command diaphragm 227 fits into the mouth of the command well structure 218 so as to be juxtaposed with respect to the valve seating insert 219 .
- the command diaphragm 227 is formed with a central, throughgoing outlet aperture 228 which overlies and communicates with the recess 226 .
- the command diaphragm 227 is so formed, shaped and dimensioned that when it is respectively biased against either of the first and second command valve seatings 222 and 223 it respectively seals one or other of the apertures 220 and 221 and therefore, the outlets of the first and second ducts 224 and 225 .
- the command diaphragm is not biased against one of the command valve seatings 222 and 223 , communication is established between the duct opening into the aperture of that seating via the recess 226 and the central outlet aperture 228 of the command diaphragm 227 .
- a central, main sealing diaphragm 229 comprises a central rigid sealing disc 230 formed integrally with an annular flexible diaphragm 231 having a peripheral rim 232 which fits into and is supported in a peripheral slot 233 surrounding the mouth of the inlet chamber 214 .
- the sealing disc 230 is displaceable to and away from the diaphragm valve seating 217 constituted by the upper edge of the cylindrical wall 215 .
- the valve is furthermore provided with an upper cover member 234 constituting a second housing component which fits on and is secured to the valve housing block 211 and serves, inter alia, to clamp in position the main sealing diaphragm 229 and the command diaphragm 227 .
- a central portion 235 of the cover member 232 defines with the upper surface of the sealing diaphragm 227 a control chamber 236 .
- a third communication duct 237 is formed in the cover member 234 and communicates at one end with the control chamber 236 and, at an opposite end, with the central outlet aperture 228 of the command diaphragm 227 .
- an electrically operated, selective biasing means 238 for the command diaphragm 234 , and which includes a pair of toggle operated first and second abutment members 239 and 240 whose lowermost free ends are adapted to bear alternatively and respectively on the command diaphragm 227 opposite the first and second command valve seatings 222 and 223 .
- valve is furthermore provided with an override cock 241 comprising a displaceable shutter 242 localized in the outlet chamber 216 and coupled to a rotary handle 243 so as to be rotatably displaceable into and out of interrupting communication between said outlet chamber 216 and said valve outlet 213 .
- an override cock 241 comprising a displaceable shutter 242 localized in the outlet chamber 216 and coupled to a rotary handle 243 so as to be rotatably displaceable into and out of interrupting communication between said outlet chamber 216 and said valve outlet 213 .
- valve is provided with a mechanical override 244 which allows for the manual displacement of the selective biasing means 238 for opening and closing of the valve as required.
- Water pressure arising out of the inflow of water from the inlet port 212 into the inlet chamber 214 acts on the under surface of the main sealing diaphragm 229 forcing it upwardly, (it being free to move seeing that the control chamber 236 is vented via the third communicating duct 237 , the command diaphragm outlet aperture 228 , the recess 226 and the second communicating duct 225 ). In this way water can flow from the inlet chamber 214 to the outlet chamber 206 and from there out of the outlet port 216 .
- the valve comprises a central, substantially cylindrical valve housing 311 with a pair of integrally formed, radially directed, inlet and outlet arms 312 and 313 .
- the inlet arm 312 defines a first valve inlet 314 whilst the outlet arm 313 defines a valve outlet 315 .
- a cylindrical wall 316 is centrally located within the cylindrical valve housing 311 so as to define a central, cylindrical, inlet chamber 317 surrounded by a cylindrical outlet chamber 318 of substantially annular cross-sectional shape.
- valve inlet 314 a communicates with the interior of the inlet chamber 317 via an inlet aperture 319 formed in the cylindrical wall 316 whilst the valve outlet 314 a communicates with the outlet chamber 318 via an outlet aperture 320 formed in the wall of the housing 311 .
- the valve inlet 314 b communicates directly with the inlet chamber 317 .
- An uppermost edge of the cylindrical wall 316 is inset with respect to the upper end of the cylindrical housing 311 and serves as a main diaphragm valve seating 321 as will be explained below.
- an outer wall of the cylindrical valve housing 311 has formed, integrally therewith, a plurality of equiangularly spaced apart screw coupling posts 322 .
- a further pair of coupling posts 323 extends upwardly from the outlet arm 313 .
- the first coupling port 324 communicates via a communicating duct 326 with the outlet chamber 318 whilst the second coupling port 325 communicates directly with the valve inlet 314 a.
- the valve furthermore comprises a dish shaped main sealing diaphragm 330 having an outer, annular flexible portion 331 terminting in a peripheral coupling rim 332 and having a central rigid portion 333 comprising a rigid upper component 334 and a rigid lower component 335 on the under surface of which is located an annular sealing ring 336 .
- valve housing cover member 337 of inverted dish shape formed with peripheral equiangularly distributed coupling Jugs 338 .
- a coupling member 339 which terminates in a coupling boss 340 .
- a communicating duct 341 extends through the coupling member 339 and communicates at one end thereof with the interior of the dish shaped cover member 337 and at the opposite end thereof with an outlet of the coupling boss 340 .
- the cover member 337 is furthermore provided with an override cock 342 comprising a rotary handle 343 secured to a screw rod 344 which is screw coupled to the cover member 337 so as to be capable of displacement into and out of the dish shaped region defined by the cover member 337 .
- the main sealing diaphragm 230 When assembled the main sealing diaphragm 230 is sandwiched between the cover member 337 and the cylindrical valve housing 311 . The latter are secured together by bolts 345 which extend through the aligned coupling lugs 338 and coupling posts 322 with the peripheral coupling rim 332 of the diaphragm 330 being firmly held between the cover member 337 and the housing 311 and being located in a correspondingly shaped annular slot 346 formed in a downwardly projecting portion of the cover member 337 .
- annular sealing ring 336 is juxtaposed with respect to the diaphragm seating 321 formed in the housing 311 .
- the flexible diaphragm 330 defines with the cover member 337 , an upper valve control chamber 347 .
- the valve is provided with a detachable flow command module 350 which comprises an elongated, is substantially cylindrical, module housing 351 formed integrally with a branch housing 352 .
- the branch housing 352 defines a command well structure 353 , open at the top and formed integrally, at either end thereof with first and second upwardly extending nozzles 354 and 355 , the ends of which constitute first and second command valve seatings.
- the first nozzle 354 communicates via a first transverse tubular passage way 356 formed in the branch housing 352 and a first communicating duct 357 formed in the wall of the module housing 351 with first enclosure 358 defined within a left-hand portion of the module housing 351 and provided with a communicating duct 359 extending to a first coupling port 360 .
- the second nozzle 355 communicates via a second transverse passage way 361 formed in the branch housing 352 and a second communicating duct 362 formed in the wall of the module housing 351 with a second enclosure 363 defined within a right-hand portion of the module housing 351 .
- the second enclosure 363 is provided with a communicating duct 364 extending to a second coupling port 365 .
- the first and second enclosures 358 and 363 are separated by a housing partition wall 366 from which extend respectively into the enclosures 358 and 363 first and second central tubular portions 358 a and 363 a.
- a central aperture 368 which communicates via a third transversely directed passage way 369 and a third communicating duct 370 formed in a wall of the module housing 351 with, on the one hand the second enclosure 363 and, on the other hand, via the second tubular portion 363 a and a by-pass 371 a with a third coupling port 371 .
- the module housing 351 is open at each end, this having been dictated by technical plastics molding considerations. Threaded first and second open-end portions 372 and 373 are normally sealed in use by means of appropriate first and second screw sealing plugs 374 and 375 .
- An elongated, resiliently flexible command diaphragm 380 fits sealingly within the mouth of the command well structure 353 and rests on command valve seatings 354 a to 355 a constituted by the upper ends of the nozzles 354 and 355 so that when the diaphragm 380 is biased against one of the command valve seatings, fluid flow through that nozzle is prevented whilst fluid flow can freely take place through the other command valve seating against which the diaphragm 380 is not biased.
- An electrically operated selective biasing means 381 for the command diaphragm 380 includes first and second toggle operated, abutment members 382 and 383 .
- first and second toggle operated, abutment members 382 and 383 When assembled the command module 350 is press fitted between the pairs of posts 322 and 323 such that the coupling ports 3360 and 365 fit sealingly within the coupling ports 324 and 325 .
- the module branch housing 352 is formed with a pair of apertured coupling lugs 391 whilst the selective biasing means 381 is also provided with a pair of apertured coupling lugs 392 .
- the command module 350 With the command module 350 in position, its coupling lugs 391 are aligned with the coupling posts 323 .
- the coupling lugs 392 of the biasing means 381 are also aligned therewith and the control module 350 and the biasing means 381 are firmly clamped to the valve housing 311 by means of appropriate bolts 393 .
- the selective biasing means 381 is operated with a mechanical override 384 which allows for the manual displacement of the abutment members 382 and 383 for opening and closing of the valve as required.
- valve outlet 315 In order for the valve to be rendered open, i.e. for water to flow from the valve inlets 314 a or 314 b through and out of the valve outlet 315 communication must be established between the inlet chamber 317 and the outlet chamber 318 . To this end the main sealing diaphragm 330 must be displaced upwardly, from the full line position as shown, to its broken line position (as seen in FIGS. 15 a , 15 b and 15 c ) thereby lifting the annular sealing ring 336 from off the diaphragm valve seating 321 .
- the diaphragm 330 in order to close the valve, the diaphragm 330 must be displaced from its broken line position and retained downwardly in its full line position, with the annular sealing ring 336 held in sealing contact with the seating 321 .
- the positioning of the first abutment member 383 is such that the first nozzle 354 remains open. Water is thereupon free to flow from the valve control chamber 346 , the communicating duct 341 as seen in FIG. 15 b of the drawing, the coupling boss 340 , the third coupling port, the second enclosure 363 , the third communicating duct 370 , the third transverse passage way 369 , the central aperture 368 into the command well structure 353 . From the well structure 353 and, as seen in FIG.
- the water passes through the open fuse nozzle 354 , the first transverse passage way 356 , the first enclosure 358 , the first communicating duct 359 , the first coupling ports 360 and 324 , the communicating duct 326 and into and out of the outlet-chamber 316 and valve outlet 315 .
- the valve control chamber 346 is effectively vented thereby allowing for the upward displacement of the main sealing diaphragm 330 into its broken line position, as seen in FIG. 15 c and the consequent opening of the valve.
- Water will thereupon flow from the valve inlet 314 through the second coupling port 325 , the second enclosure 363 , the second communicating duct 362 , via the open second nozzle 355 into the well structure 353 and from there via the central aperture 368 , the third transverse passage way 369 , the third communicating duct 370 , the second enclosure 363 , the third coupling port 371 , the coupling boss 340 into the control chamber (as seen in FIG. 15 b ).
- the command module housing 351 is formed, (for technical considerations) with open-ended portions 372 and 373 .
- the sealing plugs 374 and 375 there can be screw fitted in these portions 372 and 373 , as shown in FIGS. 13 and 14 of the drawings flowrate and pressure control plugs 394 and 395 .
- the flow rate control plug 394 is formed with a screw threaded bead portion 396 and a centrally projecting portion 397 having formed thereon a labyrinthine groove 398 . As seen in FIG. 14 of the drawings, when the flow rate control plug 394 is screw fitted into the open ended portion 372 , the projecting portion 397 fits tightly within the second central tubular portion 363 a communicating with the third coupling port 371 so as to define therewith a labyrinthine path 399 .
- the pressure control plug 395 is of conventional construction having a water flow inlet 401 and a water flow outlet 402 located at a free end of a projecting portion 4403 which is sealingly fitted within the first central tubular portion 358 a . Water can flow through the pressure control plug 395 from the inlet 401 to the outlet 402 against a variable biasing resistance whose magnitude determines the pressure of the water outflow.
- water can flow from the valve inlet 314 , through the second coupling ports 325 , the communication duct 364 into the second enclosure 363 . From, here water passes through the labyrinthine path 399 and into the second, central tubular enclosure 358 a and from there, via the third communicating duct 370 , the third coupling port 371 , the coupling boss 340 , the communicating duct 341 into the valve control chamber 346 .
- valve control chamber 346 in addition to communicating with the valve inlet 314 via the flow rate reducing labyrinthine path 399 also communicates via the open first nozzle 354 , the first enclosure 358 and the pressure control plug 395 with the valve outlet 315 . In this way it is ensured that the pressure in the upper valve chamber 346 is kept substantially constant at a value determined by the setting of the pressure control plug 395 .
- the pressure in the valve control chamber 346 controls the degree of displacement of the valve sealing diaphragm 330 and therefore the water outflow pressure of the valve.
- command module 350 as described and in accordance with the invention can be readily used to ensure that the valve, to which it is fitted, has an output whose pressure is substantially invariant despite variations in the inflow pressure.
- the functioning of the module 350 in order to provide pressure control when fitted with the flow rate and pressure control plugs 394 and 395 is dependant on the provision of an auxiliary flow path from the valve inlet 314 to the valve control chamber 347 which is effective, during the opening of the valve, to allow for the flow, at a reduced, controlled rate of water to the valve control chamber 347 .
- This auxiliary flow pathway passes through the second central tubular portion 363 a to the third coupling port 371 .
- the sealing plug 375 is formed with a central projection 376 which sealingly fits into the second central tubular portion 363 a.
- FIG. 16 of the drawings A schematic representation of the operation of the valve with and without provision for pressure control is shown in FIG. 16 of the drawings. As can be seen, the provision of the flow rate control plug 394 and its associated flow path is shown in dotted lines, as is the pressure control plug 395 . With the valve open, the first nozzle 354 is open whilst the second nozzle 355 is closed. The valve control chamber 347 is coupled to the downstream outlet 315 via the open first nozzle 354 and the pressure control plug 395 .
- Water passes from the inlet 314 a via the flow rate reducing plug 394 to the valve control chamber 347 and the pressure therein is regulated by the preset pressure control plug 395 so that the position of the valve sealing diaphragm 330 which controls flow between the valve inlet and outlet chambers 317 and 318 is kept at a level such as to ensure that water outflow from the valve is always substantially at a predetermined pressure.
- the command diaphragm 227 extends over well structure 218 formed in the housing block 211 engageable by a pair of toggle-operated first and second abutment members 239 and 240 displaceable responsive to biasing means 238 .
- Biasing means 238 is a toggle member 400 formed with two laterally extending lever arms 401 and 402 .
- the toggle member 400 is rotatable about a pivot axis 404 with an upwardly depending armature 406 and 410 , defining therebetween a substantially U-shaped cavity 416 , in which there is disposed a cylindrical boss 420 eccentrically mounted on a first end 424 of crank 428 , having a second end 430 disposed within an arcuate slot 432 of a large gear wheel 434 .
- Gear wheel 434 is adapted for rotation about a central pivot axis 438 , the latter supported between support members 440 (only one seen in FIG. 17 b ).
- Gear wheel 439 is engaged with a pinion gear 446 rotatable by shaft 448 to an electric motor 450 .
- the arrangement is such that consequently, as the gear wheel 434 rotates, one end 454 or 456 of the arcuate slot 432 (depending on the direction of rotation of the electric motor 450 ) impinges on the second end 430 of the crank 438 , thereby rotating the crank and with it the cylindrical boss 420 .
- Owing to the eccentric rotation of the latter within the armatures 406 and 410 there is imposed a lateral force on the inside surface of one of the armatures, thereby rotating the toggle member 410 about its pivot axis 424 , with the consequence of displacingly bearing one of the abutment members 239 and 240 and allowing the other abutment member to displace in an opposite direction, respectively.
- FIGS. 18 a - 18 c schematically illustrate a detail of the toggle mechanism 238 in respective intermediate, open and closed positions of the valve, respectively.
- the axis joining the center of the cylindrical boss 420 to the first end 424 of crank 428 passes through the pivot axis 404 of the toggle member 400 .
- the toggle member 238 further includes a pair of resiliently biased leaf spring members 470 within the U-shaped cavity 416 such that an initial rotation of the motor 450 (see FIG. 17 b ) depresses the cylindrical boss 420 against one of the leaf spring members 470 , thereby rotating the toggle member 400 into the first and second position, respectively.
- the toggle member 400 is at least partially formed of molded plastics, the leaf springs 470 being also formed of plastics (or alternatively of metal).
- FIG. 20 there is shown a first embodiment of a switching circuit 500 for use with any of the electrical valves described in detail hereinabove.
- a full wave bridge rectifier 502 connected in conventional form to a source of a.c. power (not shown) so as to produce a rectified d.c. output across a positive supply rail 504 and a negative supply rail 506 .
- a smoothing capacitor 508 Connected across the positive and negative supply rails 504 and 506 is a smoothing capacitor 508 for reducing any a.c. ripple associated with the rectified d.c. output of the bridge rectifier 502 .
- a PN bipolar junction transistor 510 having base emitter, and collector terminals 512 , 514 and 516 , respectively, connected as a darlington pair.
- the transistor 510 is connected in common collector configuration such that its collector 516 is connected to the negative supply rail 506 and its emitter terminal 514 is connected to the positive supply rail 504 via a diode 518 and into the collector 516 of the transistor 510 whilst blocking the flow of current through the diode 518 in a reverse direction.
- a voltage divider depicted generally as 520 and comprising a pair of resistors 522 and 524 , a common junction of which is connected to the base 512 of the transistor 510 .
- the values of the resistors 522 and 524 are so chosen that minimal current flows through the voltage divider 520 whilst nevertheless permitting sufficient current to flow into the base 512 of the transmitter 510 so as to turn off the PNP transistor 510 thereby substantially eliminating the flow of current from the emitter 514 to the collector 515 .
- the motor 526 is connected in series with a capacitor 528 , the combined motor and capacitor network being connected across the positive and negative supply rails 504 and 506 .
- the operation of the switching circuit 500 is as follows.
- the bridge rectifier 502 When the bridge rectifier 502 is connected to a source of a.c. power, the resulting rectified d.c. voltage appearing across the positive and negative supply rails 504 and 506 renders the PNP transistor 510 open circuit, thereby allowing current to flow through the diode 518 and the motor 526 so as to charge the capacitor 528 .
- a small current flows through the voltage divider 520 although, as explained above, the values of the resistors 522 and 524 are chosen such that this leakage current is insignificant.
- the motor ( 450 in FIG. 17, 426 in FIG. 20) effects several revolutions before the arm 430 abuts a respective end of groove 432 , the time interval during which such rotation of the motor occurs being sufficiently long substantially to fully charge the capacitor 528 .
- the capacitor Once the capacitor is fully charged, it blocks the flow of d.c. current so that although a voltage remains across the motor terminals, no current actually flows through the motor.
- the diode 518 prevents the discharge current from flowing through the voltage divider 520 , thereby ensuring that the rate of discharge of the capacitor 528 is determined only by the collector emitter impedance of the transistor 510 and the valve of the capacitor 528 .
- the transistor 510 functions as a normally closed switching element, which opens as soon as the bridge rectifier 502 is connected to an a.c. supply source and closes as soon as the base bias voltage is reduced to zero.
- FIG. 21 illustrates a second embodiment of the switching circuitry 530 wherein additional components are included in order to prevent such an occurrence.
- the switching circuit shown in FIG. 21 is substantially identical to that described above with reference to FIG. 20 with the sole exception of the provision of a secondary charge PNP 532 connected across the motor 521 and comprising a resistor 534 in series with diode 536 .
- the bridge rectifier 502 When the bridge rectifier 502 is connected to a source of a.c. power, the resulting rectified d.c. voltage across the positive and negative supply rails 504 and 506 renders the transistor 510 open circuit, whilst allowing current to flow through the diode 518 and the motor 526 in series with the capacitor 528 as well as through the secondary charge path 532 and the capacitor 528 .
- the secondary charge path 532 acts as a bi-path for ensuring that more current flows through the capacitor 528 than flows through the motor 526 .
- the diode 536 ensures that discharge current from the capacitor 528 flows only through the motor 526 and not through the secondary charge path 532 .
- FIG. 22 there is shown a third embodiment of the switching circuit 540 similar in principle to the second embodiment described above with reference to FIG. 21 of the drawings and therefore identical reference numerals will be used in respect of those circuit elements which are common to both embodiments.
- no smoothing capacitor is connected across the positive and negative supply rails 504 and 506 , respectively, and, consequently, the output from the bridge rectifier 502 is a continuous sequence of half sine waves corresponding to the rectified a.c. voltage input. Where such a voltage allows to appear across the base 512 of the PNP transistor 510 , then the transistor would stop conducting current during those periods of the ac. cycle when the voltage across its base 512 fell below the base threshold voltage V T .
- FIGS. 22 and 23 show alternative ways in which this is achieved.
- a small filter designated generally as 542 and comprising a 546 having one terminal connected to the negative supply rails 506 and having a second terminal connected to the base 512 of the PNP transistor 510 via a resistor 548 .
- the point of connection of the capacitor 546 with the resistor 548 is connected to the positive supply rail 504 via a rectifier diode 550 which allows the passage of current from the positive supply rail 504 through the capacitor 542 to the negative supply rail 506 but does not allow current to flow through the capacitor 542 in a reverse direction.
- the current operates as follows. As soon as an a.c. voltage supply is connected to the bridge rectifier 502 the capacitor 546 substantially immediately reaches full charge owing to the small time constant of the capacitor/diode combination constituted by the capacitor 546 in series with the rectifier diode 550 . Any ripple appearing on the voltage across the capacitor 546 is significantly reduced by the filter 542 such that an acceptably ripple-free voltage appears across the base 512 of the PNP transistor 510 of sufficient magnitude to put the PNP transistor 510 into saturation. At the same time, the capacitor 546 is prevented from discharging to the positive supply rail 504 owing to the rectifier diode 550 .
- FIG. 23 a similar arrangement is employed except that instead of using a filter, there is provided a small smoothing capacitor connected across the positive and negative outputs of the bridge rectifier 502 which achieves a small reduction of the ripple appearing across the d.c. rectified voltage although the remaining ripple is still very much greater than that achieved in either of the first or second embodiments both of which employ a comparatively large smoothing capacitor.
- the positive output of the bridge rectifier 502 is then connected to the positive supply rail 504 through a voltage regulator 552 which reduces the magnitude of the d.c. voltage and, at the same time, regulates it so that the voltage appearing across the positive and negative supply rails 504 and 506 respectively, is substantially constant.
- the smoothing capacitor 508 typically has a value of 1000 ⁇ F as compared with the magnitude of the filter capacitor 546 in the third embodiment (FIG. 22) which typically has a value of only 1 ⁇ F.
- the third embodiment requires the additional rectifier diode 550 and the resistor 548 .
- the third embodiment employs a capacitor 556 of intermediate size typically having a value of 4.7 ⁇ F but, of course, requires also the regulator 552 which is relatively expensive.
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Abstract
Description
- This application is a continuation-in-part of U.S. application Ser. No. 08/567,073, filed Dec. 4, 1995, for which the most recent Continued Prosecution Application was filed Aug. 12, 1999, which in turn is a continuation-in-part of U.S. application Ser. No. 215,282, filed on Mar. 21, 1994, now abandoned.
- This present invention is generally in the field of an electrically controlled hydraulic diaphragm valve and it is concerned also with a flow command valve therefor. The invention is also concerned with other compounds of the diaphragm valve and its control.
- Electrical valves of the aforementioned type are used in a variety of applications in which it is desired to control flow through a hydraulic supply line.
- In diaphragm valves, the diaphragm itself is disposed between a fluid inlet of the valve's housing and the valve's outlet There is provided a closure member having a surface area greater than that of the inlet passage. The valve is closed by forcing the closure member against the diaphragm so as to distort the diaphragm onto the fluid inlet, thereby sealing the valve. If the closure member is operated via an electric motor, then one way to apply sufficient force to the closure member would be to employ a correspondingly powerful motor. However, it is usually a requirement to minimize the motor, as much as possible, in order to overcome the valve size, as well as its cost. Miniature electric motors are usually incompatible with the requirement to provide high closure force. Therefore, a transmission mechanism must be employed in order to increase the effective motor force.
- Apart from providing a transmission mechanism, it is also required to provide some control means for selectively controlling liquid flow through channels within the valve's housing, said liquid used as a pressurizing media for displacing the diaphragm valve into sealing engagement over a suitable valve seating, whereby the valve is closed.
- It is readily noted that some suitable electric circuitry is required and a variety of such switching circuits are available. However, it is one of the objects of the present invention to provide some improved such switching circuitry.
- By a first aspect of the present invention there is provided a novel diaphragm valve. By a second aspect of the present invention there is provided a flow command module for controlling a diaphragm valve in accordance with the present invention.
- In accordance with the first aspect of the present invention, there is provided a hydraulic diaphragm valve comprising a main valve housing; a valve inlet and a valve outlet; a diaphragm valve seating formed in said housing and located in a flow-path between said inlet and said outlet; a sealing diaphragm mounted in said housing and displaceable towards and away from said diaphragm valve seating so as to close and open said flow path; a valve control chamber defined between said sealing diaphragm and said housing, and outside said flow-path;
- a command valve associated with said valve housing and comprising a fist duct communicating at one end thereof with said valve inlet and, at an opposite end thereof, with a first command valve seating; a second duct communicating at one end thereof with said valve outlet and, at an opposite end thereof with a second command valve seating; a third duct communicating at one end thereof with said valve control chamber and, at its opposite end, selectively with said first and second command valve seatings; a flexible command diaphragm juxtaposed with respect to said first and second command valve seatings: and selectively actuatable biasing means for selectively biasing said command diaphragm into seating engagement with one or other of said command valve seatings so as selectively to effect communication between said third duct and that command valve seating not in sealing engagement with said command diaphragm.
- Preferably, said command valve furthermore comprises a command well structure said first and second command valve seatings being located therein, said command diaphragm being positioned in a mouth portion of said well structure so as to overlie said command value seatings.
- Still preferably, said valve housing comprises first and second valve housing components with said sealing and command diaphragm held in position between them, said sealing diaphragm defining with said first valve housing component valve inlet and outer chamber respectively communicating with said valve inlet and outlet and, with said second valve component, said valve control chamber.
- In accordance with a preferred embodiment, said valve inlet and outlet chambers are of substantially coaxial structure with said outlet-chamber being surrounded by said inlet chamber which is of substantially annular cross-sectional shape, said chambers being separated by a substantially cylindrical wall having an edge portion constituting said diaphragm valve seating.
- In accordance with one specific design of the valve, said well structure is formed in said valve housing and wherein said command diaphragm is formed with an outlet aperture communicating with an interior of said well structure, and via said third duct with said valve control chamber.
- By a specific embodiment, there is furthermore provided a valve override cock comprising a displaceable shutter located in said outlet-chamber displaceable into and out of interrupting communication between said outlet chamber and said valve outlet and manually actuatable means coupled to said shutter for displacement thereof.
- In accordance with a different application, said command well structure is formed in a separate command valve housing there being provided means for mechanically and hydraulically coupling the command valve housing to said valve housing and wherein said third duct communicates on the one hand with an aperture formed in said well structure and, on the other hand, via a coupling port formed in said command valve module, with said valve control chamber. Where the command valve is in separate form, it can be applied onto a large variety of diaphragm valves and may be used as an add-on accessory.
- In accordance with one embodiment of the present invention, said valve housing is formed with first and second coupling ports respectively coupled to said valve inlet and outlet and wherein said command valve housing is formed with first and second coupling ports respectively coupled on the one hand to said first and second command valve seatings and on the other hand to said valve housing first and second coupling ports and wherein said main valve housing comprises first and second valve housing components with said sealing and command diaphragm held in position between them, said sealing diaphragm defining with said first valve housing component valve inlet and outer chamber respectively communicating with said valve inlet and outlet and, with said second valve component, said valve control chamber, there being furthermore formed in such second valve housing component a communicating duct which communicates at one end with said valve control chamber and, at an opposite end with a coupling boss which is coupled with a third command housing port.
- By a modification of this embodiment, said command housing is formed with first and second enclosures respectively coupled to said first and second command housing coupling ports and to said first and second command valve seatings.
- In accordance with a further modification, said command valve seatings are respectively formed by outer rims of first and second nozzles disposed in said ell structure and coupled to said first and second command valve coupling ports and wherein said command diaphragm is sealingly supported in said well structure so as to overlie said outer rims.
- In accordance with still another embodiment, there is furthermore provided pressure control means for ensuring a substantially constant pressure outflow from said valve.
- In accordance with one particular design, said pressure control means comprise flow rate reducing means associated with said second enclosure, an auxiliary flow pathway formed in said command valve housing coupled at one end to said second command housing coupling port and at an opposite end to said command housing third coupling port and including a flow path of said flow rate reducing means, and a constant flow pressure control means associated with said first enclosure and having an inlet coupled to said third command coupling port and an outlet coupled to said first command coupling port.
- By one modification, said flow rate reducing means and said constant flow pressure control means are respectively incorporated in sealing plugs adapted to be removably fitted to said enclosures.
- By another modification, said enclosures are respectively formed with central tubular portions which are respectively spaced apart from walls of said enclosures and which project outwardly from a central partition wall serving to separate said enclosures, there being formed within said command valve housing a communication duct between said second tubular portion and said third coupling port and constituting part of said auxiliary pathway.
- In accordance with one specific embodiment, said sealing plugs are respectively formed with central projections, the projection of the pressure control means sealing plug being adapted to fit sealingly into said first tubular portion with the plug outlet being located within the first tubular portion, the projection of the flow rate reducing sealing plug being formed with a labyrinthine groove so as to define with said second tubular portion in which it is adapted to fit sealingly a labyrinthine groove having an inlet located within said second enclosure in communication with said second command communication port and having an outlet located within said second tubular portion.
- By another specific embodiment, one of said sealing plugs is formed with a projection adapted to fit sealingly within said second tubular portion so as to seal off said auxiliary pathway.
- In accordance with a second aspect of the present invention, there is provided a command valve module for use in controlling opening and closing of a flow valve and comprising a command valve housing, first and second enclosures of said housing separated by a central partition wall of the housing; first and second central tubular portions located respectively in such enclosures and respectively spaced from walls of said enclosures; a command valve well structure formed in said housing; first and second spaced apart nozzles formed in said well structure and respectively communicating, via ducts formed in said housing with first and second coupling ports of said housing; an aperture formed in said well structure and coupled via a duct formed in said housing with a third coupling port; outlet rims of said first and second nozzles constituting first and second command valve seatings; and a command valve diaphragm sealingly supported in said well structure so as to overlie said command valve seatings.
- Preferably said first and second enclosures are respectively provided with removable first and second sealing plugs.
- In accordance with an embodiment of this aspect of the invention, said first and second sealing plugs respectively serve as pressure controlling and flow rate reducing means and are respectively adapted to seal the first and second enclosures; said first and second plugs being respectively formed with first and second central projections, said first projection being adapted to fit sealingly into said first tubular portion an outlet of said first plug being located within said first tubular portion and an inlet of said first plug being located within said first enclosure; said second projection being formed with a labyrinthine groove so as to define with said second tubular portion in which it is adapted to be sealingly fitted, a labyrinthine groove having an inlet located within said second enclosure in communication with said second communication port and having an outlet located within said second tubular portion, there being formed within said command valve housing a communication duct between said second tubular portion and said third coupling port and forming part of an auxiliary pathway.
- In accordance with a different embodiment, there are additionally provided a pair of alternative sealing plugs for use solely in sealing said enclosures and wherein one of said sealing plugs is formed with a projection adapted to fit sealingly within said second tubular portion so as to seal off said auxiliary pathway.
- In order to understand the invention and to see how it may be carried out in practice, some preferred embodiments will now be described, by way of non-limiting examples only, with reference to the accompanying drawings, in which:
- FIG. 1 is an exploded perspective view of a first embodiment of an electrically operated hydraulic valve according to the invention;
- FIG. 2 is a longitudinally sectioned view of the assembled valve;
- FIG. 3 is a cross sectional view of the valve as shown in FIG. 2 taken along the line III-III;
- FIG. 4 is a longitudinally sectioned view of the valve when open;
- FIG. 5 is a cross-sectional view of the valve as shown in FIG. 4 taken along the line V-V;
- FIG. 6 is a perspective view of a second embodiment of an electrically operated hydraulic valve according to the invention;
- FIG. 7 is an exploded perspective view of the valve shown in FIG. 6;
- FIG. 8 is an exploded perspective view of a valve cover member and dish-shaped diaphragm;
- FIG. 9 is a schematic longitudinally sectioned view of the housing of the valve;
- FIGS. 10 a, 10 b and 10 c are cross-sectional views of a command module of the valve taken respectively through a first nozzle, a central aperture and a second nozzle thereof;
- FIG. 11 is a longitudinally sectioned perspective view of the command module with sealing plugs thereof shown detached;
- FIG. 12 is a longitudinally sectioned view of the command module shown in FIG. 11 when assembled;
- FIG. 13 is a longitudinally sectioned perspective view of the command module with flow rate and pressure control sealing plugs thereof shown detached;
- FIG. 14 is a longitudinally sectioned view of the module shown in FIG. 13 when assembled;
- FIGS. 15 a, 15 b and 15 c are schematic longitudinally sectioned views of the valve taken respectively through a first nozzle, a central aperture and a second nozzle with displaceable valve components shown in full lines in a closed valve position and in broken lines in an open valve position;
- FIG. 16 is a schematic flow diagram illustrating the mode of operation of the valve;
- FIGS. 17 a and 17 b illustrate a motor-operated toggle mechanism for use in association with a diaphragm valve in accordance with the present invention;
- FIGS. 18 a, 18 b and 18 c show a detail of the toggle member illustrated in FIGS. 17;
- FIG. 19 shows a further detail of the toggle member illustrated in FIGS. 17; and
- FIGS. 20 to 23 are schematic diagrams of a switching circuitry for use with the valve in accordance with the present invention, in accordance with a first, second, third and fourth embodiment, respectively.
- Reference will now be made to FIGS. 1 to 5 of the drawings for a detailed description of a first embodiment of an electrically operated hydraulic valve in accordance with the present invention.
- The valve comprises an elongated
valve housing block 211 constituting a first housing component which is formed at one end thereof with aliquid inlet port 212 and at the opposite end thereof, with aliquid outlet port 213. - Formed in a central position of the
housing block 211 is a substantiallycylindrical inlet chamber 214 of essentially annular cross-sectional shape which communicates with theliquid inlet port 212. - Formed within the
inlet chamber 214 and separated therefrom by acylindrical wall 215 is a centrally disposedoutlet chamber 216, substantially coaxial with theinlet chamber 214 and which communicates with theliquid outlet port 213. An upper edge of thecylindrical wall 215 constitutesdiaphragm valve seating 217. - The hydraulic valve is furthermore provided with a command valve which comprises a command well structure 218 which is formed in a recessed wall portion of an upper surface of the
valve housing block 211 adjacent to theliquid outlet port 213. - Located within the command well structure 218 is an elongated
valve seating insert 219 formed with first and second 220 and 221 whose respective rims constitute fist and second command valve seatings 222 and 223.circular apertures - A first communicating
duct 224 is formed in thevalve housing block 211 and communicates at one end thereof with theinlet chamber 214 and at the other end thereof with the firstcommand valve seating 222. - A second communicating
duct 225 communicates at one end thereof with theoutlet port 213 and, at the other end thereof, with the secondcommand valve seating 223. - The insert is furthermore formed centrally between the command valve seatings 222 and 223 with a recess 226.
- An
elongated command diaphragm 227 fits into the mouth of the command well structure 218 so as to be juxtaposed with respect to thevalve seating insert 219. Thecommand diaphragm 227 is formed with a central,throughgoing outlet aperture 228 which overlies and communicates with the recess 226. - The
command diaphragm 227 is so formed, shaped and dimensioned that when it is respectively biased against either of the first and second command valve seatings 222 and 223 it respectively seals one or other of the 220 and 221 and therefore, the outlets of the first andapertures 224 and 225. On the other hand, when the command diaphragm is not biased against one of the command valve seatings 222 and 223, communication is established between the duct opening into the aperture of that seating via the recess 226 and thesecond ducts central outlet aperture 228 of thecommand diaphragm 227. - A central,
main sealing diaphragm 229 comprises a centralrigid sealing disc 230 formed integrally with an annularflexible diaphragm 231 having aperipheral rim 232 which fits into and is supported in aperipheral slot 233 surrounding the mouth of theinlet chamber 214. Thesealing disc 230 is displaceable to and away from thediaphragm valve seating 217 constituted by the upper edge of thecylindrical wall 215. - The valve is furthermore provided with an
upper cover member 234 constituting a second housing component which fits on and is secured to thevalve housing block 211 and serves, inter alia, to clamp in position themain sealing diaphragm 229 and thecommand diaphragm 227. Acentral portion 235 of thecover member 232 defines with the upper surface of the sealing diaphragm 227 acontrol chamber 236. - A
third communication duct 237 is formed in thecover member 234 and communicates at one end with thecontrol chamber 236 and, at an opposite end, with thecentral outlet aperture 228 of thecommand diaphragm 227. - Also located within the
cover member 234 is an electrically operated, selective biasing means 238 (to be described in detail below) for thecommand diaphragm 234, and which includes a pair of toggle operated first and 239 and 240 whose lowermost free ends are adapted to bear alternatively and respectively on thesecond abutment members command diaphragm 227 opposite the first and second command valve seatings 222 and 223. - As seen in FIGS. 2 and 4 of the drawings, the valve is furthermore provided with an
override cock 241 comprising adisplaceable shutter 242 localized in theoutlet chamber 216 and coupled to a rotary handle 243 so as to be rotatably displaceable into and out of interrupting communication between saidoutlet chamber 216 and saidvalve outlet 213. - Additionally, and as seen in the drawings, the valve is provided with a
mechanical override 244 which allows for the manual displacement of the selective biasing means 238 for opening and closing of the valve as required. - The basic operation of the valve takes place as follows:
- In the open valve condition, i.e. when water flows through the valve from the
inlet port 212 to and out of theoutlet port 213 then, as shown in FIG. 5 of the drawings, thefirst abutment member 239 is biased against thecommand diaphragm 227 so as to press it sealingly against the firstcommand valve seating 222 thereby sealing off the first communicatingduct 224 from theinlet chamber 214. On the other hand, by virtue of the toggle operation thesecond abutment member 240 does not sealingly bias thecommand diaphragm 227 against the secondcommand valve seating 223. Water pressure arising out of the inflow of water from theinlet port 212 into theinlet chamber 214 acts on the under surface of themain sealing diaphragm 229 forcing it upwardly, (it being free to move seeing that thecontrol chamber 236 is vented via the third communicatingduct 237, the commanddiaphragm outlet aperture 228, the recess 226 and the second communicating duct 225). In this way water can flow from theinlet chamber 214 to the outlet chamber 206 and from there out of theoutlet port 216. - When however the toggle arrangement operates so that the
second abutment member 240 presses thecommand diaphragm 229 against the secondcommand valve seating 223 thereby sealing off the second communicatingduct 225, there is at the same time, opened up the first communicatingduct 224 and water flows out of thisduct 224 via the recess 226 into the third communicatingduct 237 and therefrom into thecontrol chamber 236. The hydraulic pressure developed as a result, in this otherwise sealed-offcontrol chamber 236, serves to bias thesealing disc 230 of themain sealing diaphragm 229 against thediaphragm valve seating 217 thereby closing off communication between theinlet chamber 214 and theoutlet chamber 216 and, in consequences effectively closing the valve. - Referring now to FIGS. 6 to 16 of the drawings, there will now be described a further embodiment of an electrically operated hydraulic valve in accordance with the present invention. The valve comprises a central, substantially
cylindrical valve housing 311 with a pair of integrally formed, radially directed, inlet and 312 and 313. Theoutlet arms inlet arm 312 defines a first valve inlet 314 whilst theoutlet arm 313 defines avalve outlet 315. There is formed at the lower end of the central cylindrical housing 311 a second valve inlet 314 b which is normally directed with respect to the first valve inlet 314 a. - A
cylindrical wall 316 is centrally located within thecylindrical valve housing 311 so as to define a central, cylindrical,inlet chamber 317 surrounded by acylindrical outlet chamber 318 of substantially annular cross-sectional shape. - The valve inlet 314 a communicates with the interior of the
inlet chamber 317 via aninlet aperture 319 formed in thecylindrical wall 316 whilst the valve outlet 314 a communicates with theoutlet chamber 318 via anoutlet aperture 320 formed in the wall of thehousing 311. The valve inlet 314 b communicates directly with theinlet chamber 317. - An uppermost edge of the
cylindrical wall 316 is inset with respect to the upper end of thecylindrical housing 311 and serves as a maindiaphragm valve seating 321 as will be explained below. - As can be seen in FIGS. 6 and 7 of the drawings an outer wall of the
cylindrical valve housing 311 has formed, integrally therewith, a plurality of equiangularly spaced apart screw coupling posts 322. A further pair ofcoupling posts 323 extends upwardly from theoutlet arm 313. As can be seen in FIG. 7 of the drawings there is also formed in thecoupling arm 312 first and 324 and 325. Thesecond coupling ports first coupling port 324 communicates via a communicating duct 326 with theoutlet chamber 318 whilst thesecond coupling port 325 communicates directly with the valve inlet 314 a. - The valve furthermore comprises a dish shaped
main sealing diaphragm 330 having an outer, annularflexible portion 331 terminting in aperipheral coupling rim 332 and having a centralrigid portion 333 comprising a rigidupper component 334 and a rigidlower component 335 on the under surface of which is located anannular sealing ring 336. - There is furthermore provided a valve
housing cover member 337 of inverted dish shape formed with peripheral equiangularly distributedcoupling Jugs 338. Formed integrally with thehousing cover member 337 and extending radially outwardly therefrom is acoupling member 339 which terminates in acoupling boss 340. A communicatingduct 341 extends through thecoupling member 339 and communicates at one end thereof with the interior of the dish shapedcover member 337 and at the opposite end thereof with an outlet of thecoupling boss 340. - The
cover member 337 is furthermore provided with anoverride cock 342 comprising arotary handle 343 secured to ascrew rod 344 which is screw coupled to thecover member 337 so as to be capable of displacement into and out of the dish shaped region defined by thecover member 337. - When assembled the
main sealing diaphragm 230 is sandwiched between thecover member 337 and thecylindrical valve housing 311. The latter are secured together bybolts 345 which extend through the aligned coupling lugs 338 andcoupling posts 322 with theperipheral coupling rim 332 of thediaphragm 330 being firmly held between thecover member 337 and thehousing 311 and being located in a correspondingly shapedannular slot 346 formed in a downwardly projecting portion of thecover member 337. - In this position, the
annular sealing ring 336 is juxtaposed with respect to thediaphragm seating 321 formed in thehousing 311. - Furthermore, the
flexible diaphragm 330 defines with thecover member 337, an uppervalve control chamber 347. - As seen in FIGS. 7 and 10 to 15 of the drawings, the valve is provided with a detachable
flow command module 350 which comprises an elongated, is substantially cylindrical,module housing 351 formed integrally with abranch housing 352. Thebranch housing 352 defines acommand well structure 353, open at the top and formed integrally, at either end thereof with first and second upwardly extending 354 and 355, the ends of which constitute first and second command valve seatings. Thenozzles first nozzle 354 communicates via a first transversetubular passage way 356 formed in thebranch housing 352 and a first communicatingduct 357 formed in the wall of themodule housing 351 withfirst enclosure 358 defined within a left-hand portion of themodule housing 351 and provided with a communicatingduct 359 extending to afirst coupling port 360. - The
second nozzle 355 communicates via a secondtransverse passage way 361 formed in thebranch housing 352 and a second communicatingduct 362 formed in the wall of themodule housing 351 with asecond enclosure 363 defined within a right-hand portion of themodule housing 351. Thesecond enclosure 363 is provided with a communicatingduct 364 extending to asecond coupling port 365. - The first and
358 and 363 are separated by asecond enclosures housing partition wall 366 from which extend respectively into the 358 and 363 first and second central tubular portions 358 a and 363 a.enclosures - There is furthermore formed in a base of the command well structure 353 a
central aperture 368 which communicates via a third transversely directedpassage way 369 and a third communicatingduct 370 formed in a wall of themodule housing 351 with, on the one hand thesecond enclosure 363 and, on the other hand, via the second tubular portion 363 a and a by-pass 371 a with athird coupling port 371. - As can be seen from the drawings, the
module housing 351 is open at each end, this having been dictated by technical plastics molding considerations. Threaded first and second open- 372 and 373 are normally sealed in use by means of appropriate first and secondend portions 374 and 375.screw sealing plugs - An elongated, resiliently
flexible command diaphragm 380 fits sealingly within the mouth of the command well structure 353 and rests on command valve seatings 354 a to 355 a constituted by the upper ends of the 354 and 355 so that when thenozzles diaphragm 380 is biased against one of the command valve seatings, fluid flow through that nozzle is prevented whilst fluid flow can freely take place through the other command valve seating against which thediaphragm 380 is not biased. - An electrically operated selective biasing means 381 (to be described in detail below) for the
command diaphragm 380 includes first and second toggle operated, 382 and 383. When assembled theabutment members command module 350 is press fitted between the pairs of 322 and 323 such that theposts coupling ports 3360 and 365 fit sealingly within the 324 and 325.coupling ports - The
module branch housing 352 is formed with a pair of apertured coupling lugs 391 whilst the selective biasing means 381 is also provided with a pair of apertured coupling lugs 392. With thecommand module 350 in position, its coupling lugs 391 are aligned with the coupling posts 323. the coupling lugs 392 of the biasing means 381 are also aligned therewith and thecontrol module 350 and the biasing means 381 are firmly clamped to thevalve housing 311 by means ofappropriate bolts 393. - In this aligned clamped position, the lowermost ends of the selective biasing first and
382 and 383 are juxtaposed with respect to thesecond abutment members command diaphragm 380 directly opposite the outlets of first and 354 and 355.second nozzles - Additionally, and as seen in the drawings, the selective biasing means 381 is operated with a
mechanical override 384 which allows for the manual displacement of the 382 and 383 for opening and closing of the valve as required.abutment members - The mode of operation of the valve will now be described with reference to FIGS. 10 to 15 of the drawings.
- In order for the valve to be rendered open, i.e. for water to flow from the valve inlets 314 a or 314 b through and out of the
valve outlet 315 communication must be established between theinlet chamber 317 and theoutlet chamber 318. To this end themain sealing diaphragm 330 must be displaced upwardly, from the full line position as shown, to its broken line position (as seen in FIGS. 15a, 15 b and 15 c) thereby lifting theannular sealing ring 336 from off thediaphragm valve seating 321. - Similarly, in order to close the valve, the
diaphragm 330 must be displaced from its broken line position and retained downwardly in its full line position, with theannular sealing ring 336 held in sealing contact with theseating 321. - Thus, in order to open the valve, the
diaphragm 330 must be free to move upwardly into its broken line position and to this end, thecontrol valve chamber 347, must be capable of being vented. On the other hand, when it is desired to close the valve it has to be ensured that there is a water flow into thecontrol valve chamber 347 which results in pressing thediaphragm 350 downwardly into its full line position and into sealing engagement withdiaphragm seating 321, Utilizing the electrically operated selective biasing means 381, opening of the valve is effected by having thesecond abutment member 383 displaced downwardly onto thecommand diaphragm 380 into a position as shown in broken lines in FIG. 15a so as to seal off thesecond nozzle 355 whilst at the same time, the positioning of thefirst abutment member 383 is such that thefirst nozzle 354 remains open. Water is thereupon free to flow from thevalve control chamber 346, the communicatingduct 341 as seen in FIG. 15b of the drawing, thecoupling boss 340, the third coupling port, thesecond enclosure 363, the third communicatingduct 370, the thirdtransverse passage way 369, thecentral aperture 368 into thecommand well structure 353. From thewell structure 353 and, as seen in FIG. 15c, the water passes through theopen fuse nozzle 354, the firsttransverse passage way 356, thefirst enclosure 358, the first communicatingduct 359, the 360 and 324, the communicating duct 326 and into and out of the outlet-first coupling ports chamber 316 andvalve outlet 315. Thus, thevalve control chamber 346 is effectively vented thereby allowing for the upward displacement of themain sealing diaphragm 330 into its broken line position, as seen in FIG. 15c and the consequent opening of the valve. - In order to close the valve, a reverse procedure takes place and the
first abutment member 382 is displaced downwardly, into a position shown in full lines in FIG. 15c, onto thecommand diaphragm 380 so as to seal off thefirst nozzle 354 whilst leaving thesecond nozzle 355 open. Water will thereupon flow from the valve inlet 314 through thesecond coupling port 325, thesecond enclosure 363, the second communicatingduct 362, via the opensecond nozzle 355 into thewell structure 353 and from there via thecentral aperture 368, the thirdtransverse passage way 369, the third communicatingduct 370, thesecond enclosure 363, thethird coupling port 371, thecoupling boss 340 into the control chamber (as seen in FIG. 15b). - The water pressure thus developed in the
control chamber 346 results in the downward displacement of themain sealing diaphragm 330 into its fill line position and the consequent closure of the valve. - As previously stated, the
command module housing 351 is formed, (for technical considerations) with open-ended 372 and 373. Instead of merely sealing these portion's with the sealing plugs 374 and 375, there can be screw fitted in theseportions 372 and 373, as shown in FIGS. 13 and 14 of the drawings flowrate and pressure control plugs 394 and 395.portions - The flow
rate control plug 394 is formed with a screw threadedbead portion 396 and a centrally projectingportion 397 having formed thereon alabyrinthine groove 398. As seen in FIG. 14 of the drawings, when the flowrate control plug 394 is screw fitted into the open endedportion 372, the projectingportion 397 fits tightly within the second central tubular portion 363 a communicating with thethird coupling port 371 so as to define therewith alabyrinthine path 399. - The
pressure control plug 395 is of conventional construction having awater flow inlet 401 and awater flow outlet 402 located at a free end of a projecting portion 4403 which is sealingly fitted within the first central tubular portion 358 a. Water can flow through the pressure control plug 395 from theinlet 401 to theoutlet 402 against a variable biasing resistance whose magnitude determines the pressure of the water outflow. - Thus, and in operation, at all times, i.e. whether the valve is open or closed, water can flow from the valve inlet 314, through the
second coupling ports 325, thecommunication duct 364 into thesecond enclosure 363. From, here water passes through thelabyrinthine path 399 and into the second, central tubular enclosure 358 a and from there, via the third communicatingduct 370, thethird coupling port 371, thecoupling boss 340, the communicatingduct 341 into thevalve control chamber 346. - When the valve is open, the
second nozzle 355 is closed and thefirst nozzle 354 is open, and thevalve control chamber 346 in addition to communicating with the valve inlet 314 via the flow rate reducinglabyrinthine path 399 also communicates via the openfirst nozzle 354, thefirst enclosure 358 and thepressure control plug 395 with thevalve outlet 315. In this way it is ensured that the pressure in theupper valve chamber 346 is kept substantially constant at a value determined by the setting of thepressure control plug 395. The pressure in thevalve control chamber 346 controls the degree of displacement of thevalve sealing diaphragm 330 and therefore the water outflow pressure of the valve. - In this way the
command module 350 as described and in accordance with the invention can be readily used to ensure that the valve, to which it is fitted, has an output whose pressure is substantially invariant despite variations in the inflow pressure. - It will be appreciated however, that the functioning of the
module 350 in order to provide pressure control when fitted with the flow rate and pressure control plugs 394 and 395 is dependant on the provision of an auxiliary flow path from the valve inlet 314 to thevalve control chamber 347 which is effective, during the opening of the valve, to allow for the flow, at a reduced, controlled rate of water to thevalve control chamber 347. This auxiliary flow pathway passes through the second central tubular portion 363 a to thethird coupling port 371. - When however pressure control is not required or is not provided for and the flow rate and pressure control plugs 394 and 395 are replaced by the simple sealing plugs 374 and 375 it is necessary to ensure that this auxiliary flow path is sealed off. To this end, and as can be readily seen in FIGS. 11 to 12 of the drawings, the sealing
plug 375 is formed with acentral projection 376 which sealingly fits into the second central tubular portion 363 a. - A schematic representation of the operation of the valve with and without provision for pressure control is shown in FIG. 16 of the drawings. As can be seen, the provision of the flow
rate control plug 394 and its associated flow path is shown in dotted lines, as is thepressure control plug 395. With the valve open, thefirst nozzle 354 is open whilst thesecond nozzle 355 is closed. Thevalve control chamber 347 is coupled to thedownstream outlet 315 via the openfirst nozzle 354 and thepressure control plug 395. Water passes from the inlet 314 a via the flowrate reducing plug 394 to thevalve control chamber 347 and the pressure therein is regulated by the presetpressure control plug 395 so that the position of thevalve sealing diaphragm 330 which controls flow between the valve inlet and 317 and 318 is kept at a level such as to ensure that water outflow from the valve is always substantially at a predetermined pressure.outlet chambers - When, however, the flow rate and pressure control plugs 394 and 395 are replaced by the simple sealing plugs 374 and 375, the dotted line portions of the diaphragm are simply removed and the valve operates without pressure control.
- As explained hereinabove in connection with the specific embodiments of FIGS. 1 to 7, the
command diaphragm 227 extends over well structure 218 formed in thehousing block 211 engageable by a pair of toggle-operated first and 239 and 240 displaceable responsive to biasing means 238.second abutment members - Biasing means 238 is a
toggle member 400 formed with two laterally extending 401 and 402. Thelever arms toggle member 400 is rotatable about apivot axis 404 with an upwardly depending 406 and 410, defining therebetween a substantiallyarmature U-shaped cavity 416, in which there is disposed acylindrical boss 420 eccentrically mounted on afirst end 424 ofcrank 428, having asecond end 430 disposed within anarcuate slot 432 of alarge gear wheel 434. -
Gear wheel 434 is adapted for rotation about acentral pivot axis 438, the latter supported between support members 440 (only one seen in FIG. 17b). Gear wheel 439 is engaged with apinion gear 446 rotatable byshaft 448 to anelectric motor 450. - The arrangement is such that consequently, as the
gear wheel 434 rotates, one 454 or 456 of the arcuate slot 432 (depending on the direction of rotation of the electric motor 450) impinges on theend second end 430 of thecrank 438, thereby rotating the crank and with it thecylindrical boss 420. Owing to the eccentric rotation of the latter within the 406 and 410, there is imposed a lateral force on the inside surface of one of the armatures, thereby rotating thearmatures toggle member 410 about itspivot axis 424, with the consequence of displacingly bearing one of the 239 and 240 and allowing the other abutment member to displace in an opposite direction, respectively.abutment members - FIGS. 18 a-18 c schematically illustrate a detail of the
toggle mechanism 238 in respective intermediate, open and closed positions of the valve, respectively. In their intermediate position shown in FIG. 18a, the axis joining the center of thecylindrical boss 420 to thefirst end 424 of crank 428 passes through thepivot axis 404 of thetoggle member 400. - In the situation of FIG. 18 a, any natural tendency for the
toggle member 400 to rotate in either direction, imparts a turning moment to thetoggle member 400, since the turning axis of the toggle member, corresponding to thefirst end 424 of the crank, is displaced from the point of the 406 and 410 of the toggle member. In this position, leverarmatures 401 and 402 are in neutral position, the consequence of which is that neither ofarms 239 and 240 are sealingly displaced into sealing engagement ofabutment members 224 and 225, respectively.inlets - In the open position shown in FIG. 118 b, the
armature 410 imparts a force to thecylindrical boss 420 passing through thefirst end 424 of the crank 428 (FIG. 17b). Likewise, in the closed position shown in FIG. 1c, thearmature 406 imparts a force to thecylindrical boss 420 passing through thefirst end 424 of the crank. In either of these situations, any tendency for the toggle member to counter-rotate, so as to close or open the valve, is prevented, because the only force acting on the cylindrical boss acts through thefirst end 424 of the crank, about which the cylindrical boss rotates. - Referring now to FIG. 19, it is seen that the
toggle member 238 further includes a pair of resiliently biasedleaf spring members 470 within theU-shaped cavity 416 such that an initial rotation of the motor 450 (see FIG. 17b) depresses thecylindrical boss 420 against one of theleaf spring members 470, thereby rotating thetoggle member 400 into the first and second position, respectively. Continued rotation of the motor causes thecylindrical boss 420 to depress a respectiveleaf spring member 470 whilst not imparting any further rotation on thetoggle member 400. In such an arrangement, thetoggle member 400 is at least partially formed of molded plastics, theleaf springs 470 being also formed of plastics (or alternatively of metal). - Referring now to FIG. 20, there is shown a first embodiment of a
switching circuit 500 for use with any of the electrical valves described in detail hereinabove. - Thus, there is provided a full
wave bridge rectifier 502 connected in conventional form to a source of a.c. power (not shown) so as to produce a rectified d.c. output across apositive supply rail 504 and anegative supply rail 506. Connected across the positive and 504 and 506 is a smoothingnegative supply rails capacitor 508 for reducing any a.c. ripple associated with the rectified d.c. output of thebridge rectifier 502. - Also connected across the positive and
504 and 506 is a PNnegative supply rails bipolar junction transistor 510 having base emitter, and 512, 514 and 516, respectively, connected as a darlington pair. Thecollector terminals transistor 510 is connected in common collector configuration such that itscollector 516 is connected to thenegative supply rail 506 and itsemitter terminal 514 is connected to thepositive supply rail 504 via adiode 518 and into thecollector 516 of thetransistor 510 whilst blocking the flow of current through thediode 518 in a reverse direction. - Also connected across the positive and
504 and 506, is a voltage divider depicted generally as 520 and comprising a pair ofnegative supply rails 522 and 524, a common junction of which is connected to theresistors base 512 of thetransistor 510. The values of the 522 and 524 are so chosen that minimal current flows through theresistors voltage divider 520 whilst nevertheless permitting sufficient current to flow into thebase 512 of thetransmitter 510 so as to turn off thePNP transistor 510 thereby substantially eliminating the flow of current from theemitter 514 to the collector 515. - The
motor 526 is connected in series with acapacitor 528, the combined motor and capacitor network being connected across the positive and 504 and 506.negative supply rails - The operation of the
switching circuit 500 is as follows. When thebridge rectifier 502 is connected to a source of a.c. power, the resulting rectified d.c. voltage appearing across the positive and 504 and 506 renders thenegative supply rails PNP transistor 510 open circuit, thereby allowing current to flow through thediode 518 and themotor 526 so as to charge thecapacitor 528. At the same time, a small current flows through thevoltage divider 520 although, as explained above, the values of the 522 and 524 are chosen such that this leakage current is insignificant.resistors - Referring back to FIGS. 17 a and 17 b, owing to the gear ratio between the
pinion gear 446 and thegear wheel 434, the motor (450 in FIG. 17, 426 in FIG. 20) effects several revolutions before thearm 430 abuts a respective end ofgroove 432, the time interval during which such rotation of the motor occurs being sufficiently long substantially to fully charge thecapacitor 528. Once the capacitor is fully charged, it blocks the flow of d.c. current so that although a voltage remains across the motor terminals, no current actually flows through the motor. - On decoupling the
rectifier 502 from the a.c. supplier source, no current flows into thebase 512 of thetransistor 510 and it is therefore turned on, acting as an effective short-circuit across the series connected motor (526 in FIG. 20) andcapacitor 528. In this configuration, current flows from thecapacitor 528 through the motor in the opposite direction to the original charging current, thereby driving the motor in the reverse direction until thearm 430 encounters an opposite end of thegroove 432 at the opposite extremity thereof. - During such discharge of the
capacitor 528 through the motor, thediode 518 prevents the discharge current from flowing through thevoltage divider 520, thereby ensuring that the rate of discharge of thecapacitor 528 is determined only by the collector emitter impedance of thetransistor 510 and the valve of thecapacitor 528. - In such a configuration, the
transistor 510 functions as a normally closed switching element, which opens as soon as thebridge rectifier 502 is connected to an a.c. supply source and closes as soon as the base bias voltage is reduced to zero. - It is desirable that steps are taken to ensure that the
capacitor 528 is always substantially fully charged whenever the valve is open or even partially open, so that in the even of a subsequent power failure, for any reason, there is always sufficient charge in thecapacitor 528 to drive themotor 526 so as to urge the toggle mechanism into the closed position as explained hereinabove. If, on the contrary, the valve were opened, either wholly or partially, before thecapacitor 528 had fully charged and a power failure then occurred, it might possibly happen that there would be insufficient residial charge in thecapacitor 528 to rotate the motor through a sufficient number of turns, so as to seal the valve completely. - FIG. 21 illustrates a second embodiment of the switching circuitry 530 wherein additional components are included in order to prevent such an occurrence. The switching circuit shown in FIG. 21 is substantially identical to that described above with reference to FIG. 20 with the sole exception of the provision of a
secondary charge PNP 532 connected across the motor 521 and comprising aresistor 534 in series withdiode 536. - When the
bridge rectifier 502 is connected to a source of a.c. power, the resulting rectified d.c. voltage across the positive and 504 and 506 renders thenegative supply rails transistor 510 open circuit, whilst allowing current to flow through thediode 518 and themotor 526 in series with thecapacitor 528 as well as through thesecondary charge path 532 and thecapacitor 528. Thus, thesecondary charge path 532 acts as a bi-path for ensuring that more current flows through thecapacitor 528 than flows through themotor 526. By such means, it may be arranged that thecapacitor 528 charges at a greater rate than themotor 526 is able to rotate. It may thus be ensured that, even in the even of a power failure during the opening of the valve, there is always sufficient residual charge in thecapacitor 528 to at least rotate themotor 526 sufficiently so as to restore the sealed state of the valve. Thediode 536 ensures that discharge current from thecapacitor 528 flows only through themotor 526 and not through thesecondary charge path 532. - Referring now to FIG. 22, there is shown a third embodiment of the
switching circuit 540 similar in principle to the second embodiment described above with reference to FIG. 21 of the drawings and therefore identical reference numerals will be used in respect of those circuit elements which are common to both embodiments. As will be seen from FIG. 22, no smoothing capacitor is connected across the positive and 504 and 506, respectively, and, consequently, the output from thenegative supply rails bridge rectifier 502 is a continuous sequence of half sine waves corresponding to the rectified a.c. voltage input. Where such a voltage allows to appear across thebase 512 of thePNP transistor 510, then the transistor would stop conducting current during those periods of the ac. cycle when the voltage across itsbase 512 fell below the base threshold voltage VT. This must not be allowed to occur because when thePNP transistor 510 stops conducting, (i.e. becomes open circuit), thecapacitor 528 will start to conduct through the motor via thesecondary path 532 constituted by theresistor 534 in series with thediode 536, thereby rotating themotor 526 and changing the state of the valve. In order to avoid this, the voltage appearing on thebase 512 of thePNP transistor 510 must be maintained at least at the base threshold voltage VT. - The third and fourth embodiments shown in FIGS. 22 and 23 show alternative ways in which this is achieved. Thus, in FIG. 18 there is provided a small filter designated generally as 542 and comprising a 546 having one terminal connected to the
negative supply rails 506 and having a second terminal connected to thebase 512 of thePNP transistor 510 via aresistor 548. The point of connection of thecapacitor 546 with theresistor 548 is connected to thepositive supply rail 504 via arectifier diode 550 which allows the passage of current from thepositive supply rail 504 through thecapacitor 542 to thenegative supply rail 506 but does not allow current to flow through thecapacitor 542 in a reverse direction. - The current operates as follows. As soon as an a.c. voltage supply is connected to the
bridge rectifier 502 thecapacitor 546 substantially immediately reaches full charge owing to the small time constant of the capacitor/diode combination constituted by thecapacitor 546 in series with therectifier diode 550. Any ripple appearing on the voltage across thecapacitor 546 is significantly reduced by thefilter 542 such that an acceptably ripple-free voltage appears across thebase 512 of thePNP transistor 510 of sufficient magnitude to put thePNP transistor 510 into saturation. At the same time, thecapacitor 546 is prevented from discharging to thepositive supply rail 504 owing to therectifier diode 550. - In FIG. 23 a similar arrangement is employed except that instead of using a filter, there is provided a small smoothing capacitor connected across the positive and negative outputs of the
bridge rectifier 502 which achieves a small reduction of the ripple appearing across the d.c. rectified voltage although the remaining ripple is still very much greater than that achieved in either of the first or second embodiments both of which employ a comparatively large smoothing capacitor. The positive output of thebridge rectifier 502 is then connected to thepositive supply rail 504 through avoltage regulator 552 which reduces the magnitude of the d.c. voltage and, at the same time, regulates it so that the voltage appearing across the positive and 504 and 506 respectively, is substantially constant.negative supply rails - It will be understood that whether a large smoothing capacitor is employed or, alternatively whether a filter or a voltage regulator is employed are questions dictated largely by cost rather than technical considerations. Thus, in the first and second embodiments shown in FIGS. 20 and 21, respectively, the smoothing
capacitor 508 typically has a value of 1000 μF as compared with the magnitude of thefilter capacitor 546 in the third embodiment (FIG. 22) which typically has a value of only 1 μF. On the other hand, the third embodiment requires theadditional rectifier diode 550 and theresistor 548. The third embodiment employs a capacitor 556 of intermediate size typically having a value of 4.7 μF but, of course, requires also theregulator 552 which is relatively expensive.
Claims (25)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/392,796 US6394412B2 (en) | 1993-04-02 | 1999-09-09 | Controlled valve |
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IL105277A IL105277A0 (en) | 1993-04-02 | 1993-04-02 | Electrical valve |
| IL10744793A IL107447A (en) | 1993-10-29 | 1993-10-29 | Electrical diaphragm valve |
| US21528294A | 1994-03-21 | 1994-03-21 | |
| US56707395A | 1995-12-04 | 1995-12-04 | |
| US09/392,796 US6394412B2 (en) | 1993-04-02 | 1999-09-09 | Controlled valve |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US56707395A Continuation-In-Part | 1993-04-02 | 1995-12-04 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20010040227A1 true US20010040227A1 (en) | 2001-11-15 |
| US6394412B2 US6394412B2 (en) | 2002-05-28 |
Family
ID=29740918
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/392,796 Expired - Lifetime US6394412B2 (en) | 1993-04-02 | 1999-09-09 | Controlled valve |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US6394412B2 (en) |
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| US20220213969A1 (en) * | 2019-05-02 | 2022-07-07 | Engineered Controls International, Llc | Low pressure shut off valve and system |
| US11655908B2 (en) * | 2019-05-02 | 2023-05-23 | Engineered Controls International, Llc | Low pressure shut off valve and system |
| CN114183586A (en) * | 2021-05-27 | 2022-03-15 | 江苏政轩石油机械股份有限公司 | A high-pressure large-diameter valve that is easy to operate and maintain |
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| US6394412B2 (en) | 2002-05-28 |
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