US20010012884A1 - Direct method for preparing doped polyaniline, product prepared thereby and resinous articles containing said product - Google Patents
Direct method for preparing doped polyaniline, product prepared thereby and resinous articles containing said product Download PDFInfo
- Publication number
- US20010012884A1 US20010012884A1 US09/822,936 US82293601A US2001012884A1 US 20010012884 A1 US20010012884 A1 US 20010012884A1 US 82293601 A US82293601 A US 82293601A US 2001012884 A1 US2001012884 A1 US 2001012884A1
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- US
- United States
- Prior art keywords
- acid
- polyaniline
- sulfonic acid
- doped polyaniline
- doped
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 229920000767 polyaniline Polymers 0.000 title claims abstract description 56
- 238000000034 method Methods 0.000 title claims description 34
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000000203 mixture Substances 0.000 claims abstract description 22
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims abstract description 15
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000002253 acid Substances 0.000 claims abstract description 13
- 239000007800 oxidant agent Substances 0.000 claims abstract description 10
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 10
- 229910001870 ammonium persulfate Inorganic materials 0.000 claims abstract description 8
- 235000019395 ammonium persulphate Nutrition 0.000 claims abstract description 7
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000004793 Polystyrene Substances 0.000 claims abstract description 6
- 239000007864 aqueous solution Substances 0.000 claims abstract description 6
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 claims abstract description 6
- 229920002223 polystyrene Polymers 0.000 claims abstract description 6
- -1 vinyl halide Chemical class 0.000 claims description 13
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 12
- 229920000642 polymer Polymers 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 150000001993 dienes Chemical class 0.000 claims description 4
- 239000000243 solution Substances 0.000 claims description 3
- 229920000058 polyacrylate Polymers 0.000 claims description 2
- 229920000412 polyarylene Polymers 0.000 claims description 2
- 229920000515 polycarbonate Polymers 0.000 claims description 2
- 239000004417 polycarbonate Substances 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920006393 polyether sulfone Polymers 0.000 claims description 2
- 229920001601 polyetherimide Polymers 0.000 claims description 2
- 229920000098 polyolefin Polymers 0.000 claims description 2
- 229920001955 polyphenylene ether Polymers 0.000 claims description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 2
- 230000001376 precipitating effect Effects 0.000 claims description 2
- 150000003568 thioethers Chemical class 0.000 claims description 2
- 229920001567 vinyl ester resin Polymers 0.000 claims description 2
- 229920002554 vinyl polymer Polymers 0.000 claims description 2
- 230000003068 static effect Effects 0.000 abstract description 5
- 229920001940 conductive polymer Polymers 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000012736 aqueous medium Substances 0.000 description 3
- HFACYLZERDEVSX-UHFFFAOYSA-N benzidine Chemical compound C1=CC(N)=CC=C1C1=CC=C(N)C=C1 HFACYLZERDEVSX-UHFFFAOYSA-N 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000002482 conductive additive Substances 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 229920000775 emeraldine polymer Polymers 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- QWHHBVWZZLQUIH-UHFFFAOYSA-N 2-octylbenzenesulfonic acid Chemical compound CCCCCCCCC1=CC=CC=C1S(O)(=O)=O QWHHBVWZZLQUIH-UHFFFAOYSA-N 0.000 description 1
- KWXICGTUELOLSQ-UHFFFAOYSA-N 4-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=C(S(O)(=O)=O)C=C1 KWXICGTUELOLSQ-UHFFFAOYSA-N 0.000 description 1
- DWJXWSIJKSXJJA-UHFFFAOYSA-N 4-n-[4-(4-aminoanilino)phenyl]benzene-1,4-diamine Chemical compound C1=CC(N)=CC=C1NC(C=C1)=CC=C1NC1=CC=C(N)C=C1 DWJXWSIJKSXJJA-UHFFFAOYSA-N 0.000 description 1
- MQAHXEQUBNDFGI-UHFFFAOYSA-N 5-[4-[2-[4-[(1,3-dioxo-2-benzofuran-5-yl)oxy]phenyl]propan-2-yl]phenoxy]-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(OC2=CC=C(C=C2)C(C)(C=2C=CC(OC=3C=C4C(=O)OC(=O)C4=CC=3)=CC=2)C)=C1 MQAHXEQUBNDFGI-UHFFFAOYSA-N 0.000 description 1
- YCPXWRQRBFJBPZ-UHFFFAOYSA-N 5-sulfosalicylic acid Chemical compound OC(=O)C1=CC(S(O)(=O)=O)=CC=C1O YCPXWRQRBFJBPZ-UHFFFAOYSA-N 0.000 description 1
- LGDFHDKSYGVKDC-UHFFFAOYSA-N 8-hydroxyquinoline-5-sulfonic acid Chemical compound C1=CN=C2C(O)=CC=C(S(O)(=O)=O)C2=C1 LGDFHDKSYGVKDC-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 1
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- SRSXLGNVWSONIS-UHFFFAOYSA-N benzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-N 0.000 description 1
- 229940092714 benzenesulfonic acid Drugs 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229920000402 bisphenol A polycarbonate polymer Polymers 0.000 description 1
- QXJJQWWVWRCVQT-UHFFFAOYSA-K calcium;sodium;phosphate Chemical compound [Na+].[Ca+2].[O-]P([O-])([O-])=O QXJJQWWVWRCVQT-UHFFFAOYSA-K 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 231100000315 carcinogenic Toxicity 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 239000011231 conductive filler Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000002848 electrochemical method Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000002290 gas chromatography-mass spectrometry Methods 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 229920000763 leucoemeraldine polymer Polymers 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 229940018564 m-phenylenediamine Drugs 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical group [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 1
- 229920001603 poly (alkyl acrylates) Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/02—Polyamines
- C08G73/026—Wholly aromatic polyamines
- C08G73/0266—Polyanilines or derivatives thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/06—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
- H01B1/12—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances organic substances
- H01B1/124—Intrinsically conductive polymers
- H01B1/128—Intrinsically conductive polymers comprising six-membered aromatic rings in the main chain, e.g. polyanilines, polyphenylenes
Definitions
- This invention relates to conductive polymers, and more particularly to conductive doped polyanilines and compositions containing them
- conductive additives which have been employed are conductive carbon black and conductive carbon fiber.
- carbon black tends to accumulate at the surface of a plastic part and subsequently slough off the plastic part.
- Carbon fiber is expensive and can decrease impact resistance of the part.
- particulate non-conductive fillers such as mica, glass fibers or glass spheres
- a conductive metal or compound thereof such as copper, silver or antimony-doped tin oxide
- a particularly advantageous conductive polymer is polyaniline, which may be prepared by electrochemical methods or chemically by the oxidation of aniline in the presence of a mineral acid under relatively mild conditions.
- polyaniline As a partially oxidized and partially reduced material, with the reduced portion comprising —C 6 H 4 NH— structural units and the oxidized portion comprising alternating quinone and phenylene moieties separated by trivalent nitrogen atoms.
- This partially oxidized and partially reduced polyaniline is known as “emeraldine”. It can be readily converted to the fully oxidized state, known as “pernigraniline”, or to the fully reduced state, known as “leucoemeraldine”. It can also be handled in the protonated state, known as “protonated emeraldine”.
- Polyaniline prepared by known methods including the above-described chemical method, has, however, various problems which detract from its utility as a conductive polymer.
- such polyaniline is often contaminated with by-products such as the virulently carcinogenic benzidine.
- PCT application 95/06,685 provides a summary of the state of the art of conductive polyaniline production and processing as of 1994, including the doping of polyaniline with such materials as alkylbenzenesulfonic acids. It also discloses a process in which doped polyaniline is combined with a polymer and a “solvent-plasticizer” to form a processable composition. Such a process requires a first step of preparing the polyaniline, a second step of doping it and a third step of combining the doped material with a polymer and a solvent-plasticizer.
- the present invention provides a single-step direct method for preparing doped polyaniline and a method for separating the product from the reaction system I which it was prepared.
- the product of said method is benzidine-free and has a static decay time which is substantially shorter than that of doped polyaniline prepared by other methods.
- Said product can be combined in a single blending operation with thermoplastic polymers to afford processable conductive resinous compositions.
- the invention is a method for preparing an electrically conductive polyaniline which comprises contacting aniline with an oxidizing agent in aqueous solution at a temperature of at most about 10° C. in the presence of at least one organic sulfonic acid.
- Another aspect of the invention is sulfonic acid-doped polyanilines prepared by this method.
- a further aspect is conductive resinous compositions comprising at least one thermoplastic resin and the sulfonic acid-doped polyaniline.
- a still further aspect is a method of isolating polyaniline doped with at least one organic sulfonic acid which comprises precipitating said doped polyaniline from aqueous solution by combination with a mixture of water and a C 1-4 water-miscible alkanol and separating the precipitated polyaniline from said solution.
- aniline is contacted with an oxidizing agent suitable for its conversion to polyaniline.
- Suitable oxidizing agents are, in general, mild ones and their identities are known in the art.
- the preferred oxidizing agent, for most purposes, is ammonium peroxydisulfate, (NH 4 ) 2 S 2 O 8 .
- At least one organic sulfonic acid is an aliphatic, aromatic or heterocyclic sulfonic acid; illustrative acids are methanesulfonic acid, benzenesulfonic acid, p-toluenesulfonic acid, 3-carboxy-4-hydroxybenzenesulfonic acid and 8-hydroxyquinoline-5-sulfonic acid.
- the preferred acids are the alkylbenzenesulfonic acids, most preferably those in which the alkyl groups contain about 4-20 carbon atoms; examples are 2-n-octylbenzenesulfonic acid and 4-n-dodecylbenzenesulfonic acid, the latter often being especially preferred.
- Polyaniline preparation is effected by simply bringing the aniline into contact with the oxidizing agent and sulfonic acid at a temperature of at most about 10° C. at which the oxidation reaction takes place, the preferred temperature range being about 0-10° C.
- An aqueous medium is preferred.
- the oxidizing agent is a peroxydisulfate such as ammonium peroxydisulfate, it is used in at least an equimolar amount with respect to the aniline, preferably in a molar ratio in the range of about 1.0-1.2:1.
- the sulfonic acid is preferably used in the amount of about 5-10 ml per gram of aniline.
- the oxidizing agent is added gradually or portionwise to a mixture of water, aniline and sulfonic acid, and the resulting mixture is agitated to facilitate polyaniline formation.
- the polyaniline obtained according to the invention is already doped with sulfonic acid and is generally in the form of a suspension in the aqueous medium, said suspension being difficult to filter since the polyaniline particles tend to clog filters of pore size less than about 200 microns or pass through filters with larger pore sizes.
- the suspension is combined with a mixture of water and a C 1-4 water-miscible alkanol such as methanol, ethanol, 1-propanol, 2-propanol or 2-methyl-2-propanol.
- the preferred alkanol in most instances is 2-propanol, by reason of its particular suitability, availability and low cost.
- Combination of the aqueous reaction mixture with the alkanol-water mixture is ordinarily effected under ambient conditions including temperatures in the range of about 20-30° C.
- Said alkanol-water mixture typically contains an amount up to about 95% by weight water with the balance being alkanol.
- the doped polyaniline precipitates as a fine powder which may be easily removed by filtration. After drying, typically in vacuum, it is ready for use.
- Sulfonic acid-doped polyanilines prepared and, preferably, isolated by the method of this invention are conductive and may be used in the same way as other conductive polymers.
- it may be employed to form a conductive coating on fillers and reinforcing agents of high aspect ratio, such as glass fibers, which may then be incorporated in thermoplastic resins to increase their conductivity.
- the doped polyaniline may also be used directly as a conductive additive for thermoplastic resins.
- Illustrative resins include addition polymers, exemplified by olefin polymers such as polyethylene and polypropylene; diene polymers such as polybutadiene, polyisoprene, high impact styrene-diene copolymers and acrylonitrile-butadiene-styrene copolymers; alkenylaromatic polymers other than diene polymers, such as homo- and copolystyrenes; vinyl halide polymers; vinyl ester and alcohol polymers; acrylic polymers including polyacrylonitrile, potyacrylamide and poly(alkyl acrylates) and poly(alkyl methacrylates) such as poly(methyl methacrylate).
- condensation polymers exemplified by polycarbonates such as bisphenol A polycarbonate, polyesters such as poly(ethylene terephthalate) and poly(1,4-butylene terephthalate); polyphenylene ethers such as poly(2,6-dimethyl-1,4-phenylene ether); polyarylene sulfides; polyetherimides such as the condensation product of 2,2-bis[4-(3,4-dicarboxyphenoxy)phenyl]propane dianhydride with at least one of p- and m-phenylenediamine; and polyethersulfones.
- polystyrene is a preferred thermoplastic resin.
- the resinous blends of the invention most often contain about 60-99% by weight of the thermoplastic resin and correspondingly about 1-40% of the doped polyaniline.
- a beaker was charged with 3,000 ml of water, 18.2 g of aniline and 90 ml of dodecylbenzenesulfonic acid. The mixture was cooled in an ice bath to 10° C. and a solution of 45.2 g of ammonium peroxydisulfate in 200 ml of water was added dropwise over 1.5 hours, with stirring. The reaction mixture was stirred for about 7 hours.
- the product was an aqueous suspension of dodecylbenzenesulfonic acid-doped polyaniline which was found by gas chromatography-mass spectroscopy to be free from benzidine.
- a control polyaniline reaction mixture prepared similarly using hydrochloric acid in place of the sulfonic acid was found to contain a trace of benzidine.
- a 400-g portion of the aqueous polyaniline suspension prepared in Example 1 was mixed with 400 g of water and 400 g of 2-propanol. A precipitate formed which was easily removable from the aqueous medium by filtration through a filter with 1-micron pores. The filtration residue was the desired dodecylbenzenesulfonic acid-doped polyaniline (11.11 g).
- Blends of dodecylbenzenesulfonic acid-doped polyaniline, prepared and isolated by the method of Examples 1-2, and a commercially available polystyrene were prepared by mixing the resins in a Brabender mixer at 220° C. for 5 minutes.
- the static decay times of the resulting blend samples were determined by applying 5,000-volt positive charges thereto and measuring the time required for the charge to decrease to 500 volts. Three applications of positive charge were made to each sample at 5-second intervals, followed by three similar applications of negative charge.
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- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Doped polyanilines are prepared by contacting aniline with an oxidizing agent such as ammonium peroxydisulfate in aqueous solution at a temperature of at most about 10° C. in the presence of at least one organic sulfonic acid, preferably an alkylbenzenesulfonic acid such as dodecylbenzenesulfonic acid. The products may be blended with thermoplastic resins such as polystyrene to produce blends having excellent static discharge properties
Description
- This invention relates to conductive polymers, and more particularly to conductive doped polyanilines and compositions containing them
- The use of conductive materials as additives for plastics is of considerable interest since increased conductivity is desirable for many applications, including electrostatic painting and dissipation of static charges. For the latter purpose, especially, a very short static decay time, on the order of 0.02 second, is desirable.
- Among the conductive additives which have been employed are conductive carbon black and conductive carbon fiber. At high loadings, however, carbon black tends to accumulate at the surface of a plastic part and subsequently slough off the plastic part. Carbon fiber is expensive and can decrease impact resistance of the part.
- It is also possible to coat the surfaces of particulate non-conductive fillers such as mica, glass fibers or glass spheres with a conductive metal or compound thereof such as copper, silver or antimony-doped tin oxide. This, however, can cause problems including high cost, insufficient adhesion to the base resin and loss in conductivity as a result of oxidation of the metal coating.
- Many of these problems can be alleviated by employing a conductive polymer as the additive. A particularly advantageous conductive polymer is polyaniline, which may be prepared by electrochemical methods or chemically by the oxidation of aniline in the presence of a mineral acid under relatively mild conditions.
- These preparation methods typically afford the polyaniline as a partially oxidized and partially reduced material, with the reduced portion comprising —C 6H4NH— structural units and the oxidized portion comprising alternating quinone and phenylene moieties separated by trivalent nitrogen atoms. This partially oxidized and partially reduced polyaniline is known as “emeraldine”. It can be readily converted to the fully oxidized state, known as “pernigraniline”, or to the fully reduced state, known as “leucoemeraldine”. It can also be handled in the protonated state, known as “protonated emeraldine”.
- Polyaniline prepared by known methods, including the above-described chemical method, has, however, various problems which detract from its utility as a conductive polymer. As a single example of such a problem, such polyaniline is often contaminated with by-products such as the virulently carcinogenic benzidine.
- PCT application 95/06,685 provides a summary of the state of the art of conductive polyaniline production and processing as of 1994, including the doping of polyaniline with such materials as alkylbenzenesulfonic acids. It also discloses a process in which doped polyaniline is combined with a polymer and a “solvent-plasticizer” to form a processable composition. Such a process requires a first step of preparing the polyaniline, a second step of doping it and a third step of combining the doped material with a polymer and a solvent-plasticizer.
- It remains of interest, therefore, to prepare a polyaniline which is not contaminated with harmful by-products and which can be prepared in a minimum of steps and then blended with plastic materials to produce a processable conductive material.
- The present invention provides a single-step direct method for preparing doped polyaniline and a method for separating the product from the reaction system I which it was prepared. The product of said method is benzidine-free and has a static decay time which is substantially shorter than that of doped polyaniline prepared by other methods. Said product can be combined in a single blending operation with thermoplastic polymers to afford processable conductive resinous compositions.
- In one of its aspects, the invention is a method for preparing an electrically conductive polyaniline which comprises contacting aniline with an oxidizing agent in aqueous solution at a temperature of at most about 10° C. in the presence of at least one organic sulfonic acid. Another aspect of the invention is sulfonic acid-doped polyanilines prepared by this method.
- A further aspect is conductive resinous compositions comprising at least one thermoplastic resin and the sulfonic acid-doped polyaniline.
- A still further aspect is a method of isolating polyaniline doped with at least one organic sulfonic acid which comprises precipitating said doped polyaniline from aqueous solution by combination with a mixture of water and a C 1-4 water-miscible alkanol and separating the precipitated polyaniline from said solution.
- In the method of the invention for polyaniline preparation, aniline is contacted with an oxidizing agent suitable for its conversion to polyaniline. Suitable oxidizing agents are, in general, mild ones and their identities are known in the art. The preferred oxidizing agent, for most purposes, is ammonium peroxydisulfate, (NH 4)2S2O8.
- Also employed is at least one organic sulfonic acid. It may be an aliphatic, aromatic or heterocyclic sulfonic acid; illustrative acids are methanesulfonic acid, benzenesulfonic acid, p-toluenesulfonic acid, 3-carboxy-4-hydroxybenzenesulfonic acid and 8-hydroxyquinoline-5-sulfonic acid. The preferred acids are the alkylbenzenesulfonic acids, most preferably those in which the alkyl groups contain about 4-20 carbon atoms; examples are 2-n-octylbenzenesulfonic acid and 4-n-dodecylbenzenesulfonic acid, the latter often being especially preferred.
- Polyaniline preparation is effected by simply bringing the aniline into contact with the oxidizing agent and sulfonic acid at a temperature of at most about 10° C. at which the oxidation reaction takes place, the preferred temperature range being about 0-10° C. An aqueous medium is preferred. When the oxidizing agent is a peroxydisulfate such as ammonium peroxydisulfate, it is used in at least an equimolar amount with respect to the aniline, preferably in a molar ratio in the range of about 1.0-1.2:1. The sulfonic acid is preferably used in the amount of about 5-10 ml per gram of aniline. Most often, the oxidizing agent is added gradually or portionwise to a mixture of water, aniline and sulfonic acid, and the resulting mixture is agitated to facilitate polyaniline formation.
- The polyaniline obtained according to the invention is already doped with sulfonic acid and is generally in the form of a suspension in the aqueous medium, said suspension being difficult to filter since the polyaniline particles tend to clog filters of pore size less than about 200 microns or pass through filters with larger pore sizes. According to the polyaniline isolation method of the invention, the suspension is combined with a mixture of water and a C 1-4 water-miscible alkanol such as methanol, ethanol, 1-propanol, 2-propanol or 2-methyl-2-propanol. The preferred alkanol in most instances is 2-propanol, by reason of its particular suitability, availability and low cost.
- Combination of the aqueous reaction mixture with the alkanol-water mixture is ordinarily effected under ambient conditions including temperatures in the range of about 20-30° C. Said alkanol-water mixture typically contains an amount up to about 95% by weight water with the balance being alkanol. Upon such combination, the doped polyaniline precipitates as a fine powder which may be easily removed by filtration. After drying, typically in vacuum, it is ready for use.
- The entire process of polyaniline preparation and isolation according to the invention is most often completed in a period of 6-8 hours. This is in contrast to the prior art method employing a mineral acid, which may require up to 10 hours for completion.
- Sulfonic acid-doped polyanilines prepared and, preferably, isolated by the method of this invention are conductive and may be used in the same way as other conductive polymers. In particular, it may be employed to form a conductive coating on fillers and reinforcing agents of high aspect ratio, such as glass fibers, which may then be incorporated in thermoplastic resins to increase their conductivity.
- The doped polyaniline may also be used directly as a conductive additive for thermoplastic resins. Illustrative resins include addition polymers, exemplified by olefin polymers such as polyethylene and polypropylene; diene polymers such as polybutadiene, polyisoprene, high impact styrene-diene copolymers and acrylonitrile-butadiene-styrene copolymers; alkenylaromatic polymers other than diene polymers, such as homo- and copolystyrenes; vinyl halide polymers; vinyl ester and alcohol polymers; acrylic polymers including polyacrylonitrile, potyacrylamide and poly(alkyl acrylates) and poly(alkyl methacrylates) such as poly(methyl methacrylate). Also included are condensation polymers, exemplified by polycarbonates such as bisphenol A polycarbonate, polyesters such as poly(ethylene terephthalate) and poly(1,4-butylene terephthalate); polyphenylene ethers such as poly(2,6-dimethyl-1,4-phenylene ether); polyarylene sulfides; polyetherimides such as the condensation product of 2,2-bis[4-(3,4-dicarboxyphenoxy)phenyl]propane dianhydride with at least one of p- and m-phenylenediamine; and polyethersulfones. For many purposes, polystyrene is a preferred thermoplastic resin. The resinous blends of the invention most often contain about 60-99% by weight of the thermoplastic resin and correspondingly about 1-40% of the doped polyaniline.
- The invention is illustrated by the following examples.
- A beaker was charged with 3,000 ml of water, 18.2 g of aniline and 90 ml of dodecylbenzenesulfonic acid. The mixture was cooled in an ice bath to 10° C. and a solution of 45.2 g of ammonium peroxydisulfate in 200 ml of water was added dropwise over 1.5 hours, with stirring. The reaction mixture was stirred for about 7 hours.
- The product was an aqueous suspension of dodecylbenzenesulfonic acid-doped polyaniline which was found by gas chromatography-mass spectroscopy to be free from benzidine. By contrast, a control polyaniline reaction mixture prepared similarly using hydrochloric acid in place of the sulfonic acid was found to contain a trace of benzidine.
- A 400-g portion of the aqueous polyaniline suspension prepared in Example 1 was mixed with 400 g of water and 400 g of 2-propanol. A precipitate formed which was easily removable from the aqueous medium by filtration through a filter with 1-micron pores. The filtration residue was the desired dodecylbenzenesulfonic acid-doped polyaniline (11.11 g).
- Blends of dodecylbenzenesulfonic acid-doped polyaniline, prepared and isolated by the method of Examples 1-2, and a commercially available polystyrene were prepared by mixing the resins in a Brabender mixer at 220° C. for 5 minutes. The static decay times of the resulting blend samples were determined by applying 5,000-volt positive charges thereto and measuring the time required for the charge to decrease to 500 volts. Three applications of positive charge were made to each sample at 5-second intervals, followed by three similar applications of negative charge.
- The average positive and negative charge dissipation times for each sample are reported in the following table. Comparison is made with two controls similarly prepared from the control polyaniline of Example 1; i.e., the polyaniline prepared using hydrochloric acid and subsequently doped with dodecylbenzenesulfonic acid.
Avg. Avg. positive negative dissipation dissipation Example Polystyrene, % Polyaniline, % time, V time, V 1 98 2 0.02 0.02 2 95 5 0.01 0.01 3 90 10 0.01 0.01 Control 1 98 2 6.56 2.37 Control 2 95 5 6.29 2.40 - The results in the table clearly demonstrate the superior conductivity of the doped polyaniline prepared by the method of the invention, as compared with polyaniline prepared conventionally and subsequently doped.
Claims (21)
1. A method for preparing an electrically conductive polyaniline which comprises contacting aniline with an oxidizing agent in aqueous solution at a temperature of at most about 10° C. in the presence of at least one organic sulfonic acid.
2. A method according to wherein the oxidizing agent is ammonium peroxydisulfate.
claim 1
3. A method according to wherein the sulfonic acid is an alkylbenzenesulfonic acid.
claim 2
4. A method according to wherein the alkylbenzenesulfonic acid is dodecylbenzenesulfonic acid.
claim 3
5. A method for preparing an electrically conductive polyaniline which comprises contacting aniline with ammonium peroxydisulfate in aqueous solution at a temperature in the range of about 0-10° C. in the presence of at least one alkylbenzenesulfonic acid, the molar ratio of said ammonium peroxydisulfate to said aniline being in the range of about 1.0-1.2:1 and the sulfonic acid being present in the amount of about 5-10 ml per gram of aniline.
6. A method according to wherein the alkylbenzenesulfonic acid is dodecylbenzenesulfonic acid.
claim 5
7. A sulfonic acid-doped polyaniline prepared by the method of .
claim 1
8. A sulfonic acid-doped polyaniline prepared by the method of .
claim 3
9. A sulfonic acid-doped polyaniline prepared by the method of .
claim 4
10. A sulfonic acid-doped polyaniline prepared by the method of .
claim 5
11. A sulfonic acid-doped polyaniline prepared by the method of .
claim 6
12. A method of isolating polyaniline doped with at least one organic sulfonic acid which comprises precipitating said doped polyaniline from aqueous solution by combination with a mixture of water and a C1-4 water-miscible alkanol and separating the precipitated polyaniline from said solution.
13. A method according to wherein the alkanol-water mixture contains an amount up to about 95% by weight water with the balance being alkanol.
claim 12
14. A method according to wherein the sulfonic acid is an alkylbenzenesulfonic acid.
claim 12
15. A method according to wherein the alkylbenzenesulfonic acid is dodecylbenzenesulfonic acid.
claim 14
16. A method according to wherein the alkanol is 2-propanol.
claim 12
17. A conductive resinous composition comprising at least one thermoplastic resin and a sulfonic acid-doped polyaniline according to .
claim 7
18. A composition according to wherein the thermoplastic resin is selected from the group consisting of olefin polymers, diene polymers, alkenylaromatic polymers other than diene polymers, vinyl halide polymers, vinyl ester and alcohol polymers, acrylic polymers, polycarbonates, polyesters, polyphenylene ethers, polyarylene sulfides, polyetherimides and polyethersulfones.
claim 17
19. A composition according to wherein the thermoplastic resin is polystyrene.
claim 18
20. A composition according to comprising about 60-99% by weight of said thermoplastic resin and correspondingly about 1-40% of said doped polyaniline.
claim 18
21. A conductive resinous composition comprising about 60-99% by weight of polystyrene and correspondingly about 1-40% of a dodecylbenzenesulfonic acid-doped polyaniline according to .
claim 11
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/822,936 US20010012884A1 (en) | 1999-11-15 | 2001-03-30 | Direct method for preparing doped polyaniline, product prepared thereby and resinous articles containing said product |
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| US09/440,186 US6277952B1 (en) | 1999-11-15 | 1999-11-15 | Direct method for preparing doped polyaniline, product prepared thereby and resinous articles containing said product |
| US09/822,936 US20010012884A1 (en) | 1999-11-15 | 2001-03-30 | Direct method for preparing doped polyaniline, product prepared thereby and resinous articles containing said product |
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| US09/440,186 Division US6277952B1 (en) | 1999-11-15 | 1999-11-15 | Direct method for preparing doped polyaniline, product prepared thereby and resinous articles containing said product |
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| US09/822,936 Abandoned US20010012884A1 (en) | 1999-11-15 | 2001-03-30 | Direct method for preparing doped polyaniline, product prepared thereby and resinous articles containing said product |
| US09/822,941 Abandoned US20010031854A1 (en) | 1999-11-15 | 2001-03-30 | Direct method for preparing doped polyaniline, product prepared thereby and resinous articles containing said product |
| US09/822,937 Abandoned US20010037013A1 (en) | 1999-11-15 | 2001-03-30 | Direct method for preparing doped polyaniline, product prepared thereby and resinous articles containing said product |
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| US09/822,937 Abandoned US20010037013A1 (en) | 1999-11-15 | 2001-03-30 | Direct method for preparing doped polyaniline, product prepared thereby and resinous articles containing said product |
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| US (4) | US6277952B1 (en) |
| AU (1) | AU1210201A (en) |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040198948A1 (en) * | 2003-03-31 | 2004-10-07 | Council Of Scientific And Industrial Research | Process for preparation of conducting polyaniline |
| WO2005061584A1 (en) * | 2003-12-24 | 2005-07-07 | Council Of Scientific & Industrial Research | A process for the preparation of conducting polymer moulding compound with improved processability |
| WO2005063849A1 (en) * | 2003-12-31 | 2005-07-14 | Council Of Scientific & Industrial Research | Process for preparation of conducting polyaniline |
| US20070194286A1 (en) * | 2006-02-17 | 2007-08-23 | The Regents Of The University Of California | Fabrication of polyaniline nanofiber dispersions and films |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US7026432B2 (en) | 2003-08-12 | 2006-04-11 | General Electric Company | Electrically conductive compositions and method of manufacture thereof |
| US7309727B2 (en) | 2003-09-29 | 2007-12-18 | General Electric Company | Conductive thermoplastic compositions, methods of manufacture and articles derived from such compositions |
| US7462656B2 (en) | 2005-02-15 | 2008-12-09 | Sabic Innovative Plastics Ip B.V. | Electrically conductive compositions and method of manufacture thereof |
| CN100480302C (en) * | 2005-03-23 | 2009-04-22 | 南京大学 | Controllable synthesis method for polyaniline nano structure and use thereof |
| WO2008031992A2 (en) * | 2006-09-13 | 2008-03-20 | Arkema France | Composition of polymers exhibiting enhanced conductivity and enhanced antistatic properties |
| FR2905699B1 (en) * | 2006-09-13 | 2008-11-14 | Arkema France | POLYMER COMPOSITION WITH IMPROVED ANTISTATIC CONDUCTIVITY AND PROPERTIES |
| US8171483B2 (en) | 2007-10-20 | 2012-05-01 | Citrix Systems, Inc. | Method and system for communicating between isolation environments |
| CN101798386A (en) * | 2010-03-17 | 2010-08-11 | 上海大学 | Method for preparing water-soluble conductive polyaniline |
| CN103502310B (en) * | 2011-04-25 | 2015-11-25 | 同济大学 | Aniline copolymer and its preparation method and use |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5160457A (en) * | 1987-08-07 | 1992-11-03 | Allied-Signal Inc. | Thermally stable forms of electrically conductive polyaniline |
| US4973391A (en) * | 1988-08-30 | 1990-11-27 | Osaka Gas Company, Ltd. | Composite polymers of polyaniline with metal phthalocyanine and polyaniline with organic sulfonic acid and nafion |
| US5254633A (en) * | 1991-07-10 | 1993-10-19 | Allied Signal Inc. | Process for the preparation of conductive polymer blends |
| JP3108894B2 (en) * | 1991-12-05 | 2000-11-13 | ネスト オイ | Electrically conductive and solid plastic material and its manufacturing method |
| US5340499A (en) * | 1992-08-11 | 1994-08-23 | Neste Oy | Electrically conductive compositions and methods for their preparation |
| CN1046750C (en) * | 1993-09-03 | 1999-11-24 | 耐斯特欧公司 | conductive composition |
| US5589108A (en) * | 1993-12-29 | 1996-12-31 | Nitto Chemical Industry Co., Ltd. | Soluble alkoxy-group substituted aminobenzenesulfonic acid aniline conducting polymers |
| TW464661B (en) * | 1996-06-10 | 2001-11-21 | Nippon Catalytic Chem Ind | Water-soluble electrically-conductive polyaniline and method for production thereof and antistatic agent using water-soluble electrically-conductive polymer |
| WO1999016084A1 (en) * | 1997-09-25 | 1999-04-01 | Zipperling Kessler & Co. (Gmbh & Co.) | Electrically conductive block copolymers containing an intrinsically conductive polymer |
-
1999
- 1999-11-15 US US09/440,186 patent/US6277952B1/en not_active Expired - Fee Related
-
2000
- 2000-10-17 AU AU12102/01A patent/AU1210201A/en not_active Abandoned
- 2000-10-17 WO PCT/US2000/028702 patent/WO2001035717A2/en not_active Ceased
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2001
- 2001-03-30 US US09/822,936 patent/US20010012884A1/en not_active Abandoned
- 2001-03-30 US US09/822,941 patent/US20010031854A1/en not_active Abandoned
- 2001-03-30 US US09/822,937 patent/US20010037013A1/en not_active Abandoned
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040198948A1 (en) * | 2003-03-31 | 2004-10-07 | Council Of Scientific And Industrial Research | Process for preparation of conducting polyaniline |
| US6900286B2 (en) | 2003-03-31 | 2005-05-31 | Council Of Scientific And Industrial Research | Process for preparation of conducting polyaniline |
| WO2005061584A1 (en) * | 2003-12-24 | 2005-07-07 | Council Of Scientific & Industrial Research | A process for the preparation of conducting polymer moulding compound with improved processability |
| WO2005063849A1 (en) * | 2003-12-31 | 2005-07-14 | Council Of Scientific & Industrial Research | Process for preparation of conducting polyaniline |
| US20070194286A1 (en) * | 2006-02-17 | 2007-08-23 | The Regents Of The University Of California | Fabrication of polyaniline nanofiber dispersions and films |
| US8470203B2 (en) | 2006-02-17 | 2013-06-25 | The Regents Of The University Of California | Fabrication of polyaniline nanofiber dispersions and films |
Also Published As
| Publication number | Publication date |
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| AU1210201A (en) | 2001-05-30 |
| US20010031854A1 (en) | 2001-10-18 |
| WO2001035717A2 (en) | 2001-05-25 |
| US6277952B1 (en) | 2001-08-21 |
| US20010037013A1 (en) | 2001-11-01 |
| WO2001035717A3 (en) | 2001-11-29 |
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