US20010010214A1 - Blow-by gas passage abnormality detecting system for internal combustion engines - Google Patents
Blow-by gas passage abnormality detecting system for internal combustion engines Download PDFInfo
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- US20010010214A1 US20010010214A1 US09/814,046 US81404601A US2001010214A1 US 20010010214 A1 US20010010214 A1 US 20010010214A1 US 81404601 A US81404601 A US 81404601A US 2001010214 A1 US2001010214 A1 US 2001010214A1
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- 230000005856 abnormality Effects 0.000 title claims abstract description 208
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 130
- 238000001514 detection method Methods 0.000 claims description 21
- 238000011144 upstream manufacturing Methods 0.000 claims description 18
- 239000000446 fuel Substances 0.000 claims description 15
- 230000002401 inhibitory effect Effects 0.000 claims description 13
- 230000001276 controlling effect Effects 0.000 claims description 8
- 238000010926 purge Methods 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 230000005764 inhibitory process Effects 0.000 claims 13
- 239000002828 fuel tank Substances 0.000 claims 3
- 239000007789 gas Substances 0.000 description 222
- 238000012545 processing Methods 0.000 description 19
- 238000000034 method Methods 0.000 description 15
- 238000010276 construction Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 11
- 230000002411 adverse Effects 0.000 description 10
- 238000003745 diagnosis Methods 0.000 description 9
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- 230000002159 abnormal effect Effects 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 238000013459 approach Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
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- 238000002474 experimental method Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
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- 238000003912 environmental pollution Methods 0.000 description 1
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- 230000002265 prevention Effects 0.000 description 1
- 230000003134 recirculating effect Effects 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/22—Safety or indicating devices for abnormal conditions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M13/00—Crankcase ventilating or breathing
- F01M13/02—Crankcase ventilating or breathing by means of additional source of positive or negative pressure
- F01M13/021—Crankcase ventilating or breathing by means of additional source of positive or negative pressure of negative pressure
- F01M13/022—Crankcase ventilating or breathing by means of additional source of positive or negative pressure of negative pressure using engine inlet suction
- F01M13/023—Control valves in suction conduit
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M25/00—Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture
- F02M25/06—Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture adding lubricant vapours
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/40—Engine management systems
Definitions
- the present invention relates to a blow-by gas passage abnormality detecting system for detecting an abnormality in a blow-by gas passage to recirculate the blow-by gas, as will leak from the combustion chamber of an internal combustion engine to a crankcase, to the side of an intake passage.
- blow-by gas recirculating system for preventing the blow-by gas from being released into the atmosphere, by providing a blow-by gas passage for the blow-by gas, as will leak from the combustion chamber of an internal combustion engine to the crankcase, to recirculate it to the side of the intake passage.
- blow-by gas When an abnormality such as breakage in or detachment of the blow-by gas passage occurs, the blow-by gas may be released contrary to the prevention of environmental pollution of recent years.
- the present invention has an object to provide a blow-by gas passage abnormality detecting system for an internal combustion engine, as can minimize the release of the blow-by gas into the atmosphere and the adverse effect on the internal combustion engine by detecting an abnormality in the blow-by gas passage properly.
- the abnormality of the blow-by gas passage for returning the blow-by gas in the internal combustion engine to the side of the intake passage is decided on the basis of the amount of load when the running state of the internal combustion engine is idle.
- the abnormality in the blow-by gas passage is decided on the basis of the pressure in the blow-by gas passage.
- FIG. 1 is a schematic diagram showing the entire construction of a blow-by gas passage abnormality detecting system for an internal combustion engine according to a first embodiment of the invention
- FIG. 2 is a flow chart showing a procedure for processing an abnormality decision in an ECU used in the blow-by gas passage abnormality detecting system according to the first embodiment
- FIG. 3 is a graph showing a change in a decision value used in the routine of FIG. 2 against an engine RPM in the first embodiment
- FIG. 4 is a flow chart showing a procedure for processing after an abnormality decision in the ECU used in the blow-by gas passage abnormality detecting system according to the first to third embodiments of the present invention
- FIG. 5 is a flow chart showing a procedure for processing an abnormality decision in the ECU used in the blow-by gas passage abnormality detecting system according to the second embodiment of the present invention
- FIG. 6 is a graph showing a change in a decision value used in the routine of FIG. 5 against an engine RPM in the second embodiment
- FIG. 7 is a flow chart showing a procedure for processing an abnormality decision in the ECU used in the blow-by gas passage abnormality detecting system according to the third embodiment of the invention.
- FIG. 8 is a graph showing a change in a decision value of the routine of FIG. 7 against an engine RPM in the third embodiment
- FIG. 9 is a flow chart showing a procedure for deciding the normality/abnormality of an intake line device or the like to be added to the blow-by gas passage abnormality detecting systems of an internal combustion engine according to the first to third embodiments of the invention.
- FIG. 10A is a flow chart showing a procedure for deciding the normality/abnormality of a combustion system device to be added to the blow-by gas passage abnormality detecting systems of an internal combustion engine according to the first to third embodiments of the invention
- FIG. 10B is a flow chart showing a procedure for allowing/inhibiting diagnoses at an electric load fluctuation to be added to the blow-by gas passage abnormality detecting systems of an internal combustion engine according to the first to third embodiments of the invention;
- FIG. 11 is a schematic diagram showing the entire construction of a blow-by gas passage abnormality detecting system for an internal combustion engine according to the fourth embodiment of the invention.
- FIG. 12 is a flow chart showing a procedure for processing an abnormality decision in an ECU used in the blow-by gas passage abnormality detecting system according to the fourth embodiment of the invention.
- FIG. 13 is an abnormality decision table showing a decision value of a negative pressure against a blow-by gas pressure level of FIG. 12;
- FIG. 14 is a graph showing changes in the decision value of the negative pressure of FIG. 13 against the load fluctuation of the internal combustion engine in the fourth embodiment
- FIG. 15 is a schematic diagram showing a modification of an arrangement construction of a gas pressure sensor, as used in the blow-by gas passage abnormality detecting system of an internal combustion engine according to the fourth embodiment of the invention, with respect to a blow-by gas passage;
- FIG. 16 is a flow chart showing a processing procedure after an abnormality decision in an ECU used in the blow-by gas passage abnormality detecting system according to the fourth embodiment of the invention.
- FIG. 17 is a flow chart showing a procedure for processing an abnormality decision in an ECU used in the blow-by gas passage abnormality detecting system according to the fifth embodiment of the invention.
- FIG. 18 is an abnormality decision table showing a decision value against the negative pressure difference of FIG. 17 in the fifth embodiment.
- FIG. 19 is a flow chart showing a procedure for deciding the normality/abnormality of an intake line device or the like to be added to the blow-by gas passage abnormality detecting systems of an internal combustion engine according to the fourth and fifth embodiments of the invention.
- the air as introduced from an air cleaner 11 at an upstream side, flows through an air flow meter 33 , as arranged in an intake passage 12 , a throttle valve 13 , as arranged in the intake passage 12 , and a surge tank 14 at a downstream side and is mixed with fuel, as injected into an intake manifold 15 by an injector 16 , until the mixture is introduced from an intake port 17 through an intake valve 18 into a combustion chamber 21 of each engine cylinder.
- an ISC Idle Speed Control valve 20 for controlling the engine RPM (rotational speed) at an idle time to a predetermined idle RPM.
- the exhaust gas from the combustion chamber 21 is discharged from an exhaust valve 22 through an exhaust port 23 and an exhaust passage 24 by the not-shown three-way catalytic converter, until it is discharged into the atmosphere.
- the air flow meter 33 detects the flow amount of intake air passing through the intake passage 12 .
- an oxygen concentration sensor 25 Upstream of the catalytic converter in the exhaust passage 24 , on the other hand, there is arranged an oxygen concentration sensor 25 for detecting the oxygen (O 2 ) concentration in the exhaust gas.
- the blow-by gas as will leak out of the combustion chamber 21 through the clearance between a piston 2 and a cylinder wall 3 into a crankcase 4 , is introduced from the upper portion of the crankcase 4 via a communication passage 5 into a head cover 6 of the internal combustion engine 1 .
- the upper portion of the head cover 6 is connected through a communication passage 26 to the intake passage 12 and through a blow-by gas passage 27 to the surge tank 14 downstream of the throttle valve 13 .
- a PCV (Positive Crankcase Ventilation) valve 28 acting as a flow rate control valve having the well-known construction and driven pneumatically by the negative pressure (or the differential pressure).
- This PCV valve 28 is so opened/closed by the negative pressure in the surge tank 14 that its air passing area is reduced, when the negative pressure as the intake pressure is high as at the idle time, to reduce the blow-by gas flow from the head cover 6 into the surge tank 14 , and that its air passing area is enlarged, when the negative pressure as the intake pressure is enlarged at an acceleration time to increase the blow-by gas flow from the head cover 6 into the surge tank 14 .
- An ECU (Electronic Control Unit) 40 is constructed as a logical operation circuit including: the not-shown well-known central processing unit CPU; a ROM storing a control program; a RAM for storing various data; a B/U (backup) RAM; an input/output circuit; and bus lines for connecting the foregoing components.
- the ECU 40 there are individually inputted a signal on the oxygen concentration in the exhaust passage 24 from the oxygen concentration sensor 25 , a signal on the intake air flow to pass through the intake passage 12 from the air flow meter 33 , and so on.
- From the ECU 40 there are individually outputted drive signals to the injector 16 arranged in the intake manifold 15 , the ISC valve 20 arranged in the bypass passage 19 , and the like.
- the ECU 40 is programmed to perform processes of FIG. 2 showing a procedure for processing an abnormality decision in the ECU 40 used in the blow-by gas passage abnormality detecting system.
- step S 101 it is decided whether or not the running state of the internal combustion engine 1 is idle.
- the decision of step S 101 is NO indication that the running state is other than the idle time
- the present routine is ended without any operation.
- the decision of step S 101 is YES, that is, when the throttle opening of the throttle valve 13 is less than a predetermined value to indicate that the running state is idle
- the routine advances to step S 102 , at which it is decided whether or not the prevailing ISC opening of the ISC valve 20 is less than a decision value or reference A.
- This decision value A is set to the ISC opening for the idle time, as cannot occur if the blow-by gas passage 27 is normal.
- this decision value A is based on the fact that the control duty ratio of the ISC valve 20 is ordinarily 20 to 30%, for example, when the blow-by gas passage 27 is normal, whereas an unlikely excess intake supply is made from the side of the blow-by gas passage 27 , when this passage 27 causes the leakage or disengagement, so that the control duty ratio of the ISC valve 20 drops as low as 0%.
- the decision value A may be so set at each engine RPM as to rise according to the rise in the engine RPM, as illustrated by the graph of FIG. 3.
- step S 102 When the decision of step S 102 is NO indicating that the ISC opening is no less than the decision value A, the routine advances to step S 103 , at which it is ended by determining the normality of the blow-by gas passage 27 from the head cover 6 to the surge tank 14 .
- step S 103 On the other hand, when the decision of step S 102 is YES indicating that the ISC opening is less than the decision value A, it is determined that the blow-by gas passage 27 has some leakage or disengagement, the routine advances to step S 104 , at which an abnormality is determined in the leakage or disengagement of the blow-by gas passage 27 from the head cover 6 to the surge tank 14 .
- step S 105 the routine advances to step S 105 , at which it is ended by executing an after-abnormality processing.
- the abnormality i.e., the leakage or the disengagement
- Step S 105 that is a procedure for processing after an abnormality decision in the ECU 40 used in the blow-by gas passage abnormality detecting system of an internal combustion engine according to first embodiment is shown in FIG. 4.
- the abnormality i.e., the leakage or the disengagement
- the reliabilities in the various detection steps and the control steps, as follows, cannot be kept so that these steps are inhibited.
- step S 201 the trouble detection of the air flow meter 33 for detecting the intake flow in the intake passage 12 is inhibited; at next step S 202 , the trouble detection of the ISC valve 20 is inhibited; at next step S 203 , the trouble detection of the ISC system; at next step S 204 , the trouble detection of an EGR (Exhaust Gas Recirculation) system (although not shown in FIG. 1) is inhibited; and at next step S 205 , the trouble detection of the fuel system (such as a fuel injection time control system) is inhibited.
- EGR exhaust Gas Recirculation
- step S 206 The routine advances to step S 206 , at which a misfire detection is inhibited; at next step S 207 , the F/B (i.e., feedback) control of the idle RPM in the ISC system is inhibited (or to lower the gain); at next step S 208 , an A/F (i.e., air/fuel ratio) learning control is inhibited (or to inhibit the main A/F or to lower the gain); at next step S 209 , the EGR control is inhibited (or to lower the gain); and at next step S 210 , the purge control of an evaporated fuel is inhibited (or to lower the gain), and the present routine is ended.
- F/B i.e., feedback
- A/F i.e., air/fuel ratio
- the blow-by gas passage abnormality detecting system of the present embodiment performs deciding the abnormality of the blow-by gas passage 27 to return the blow-by gas, which is produced in the internal combustion engine 1 on the basis of the load amount when the running state of the internal combustion engine 1 is idle, to the side of the intake passage 12 of the internal combustion engine 1 .
- the abnormality of the blow-by gas passage 27 can be properly detected to minimize the release of the blow-by gas into the atmosphere and the adverse effect on the internal combustion engine 1 .
- the blow-by gas passage abnormality detecting system for an internal combustion engine measures the ISC opening as the control amount of the ISC valve 20 for controlling the engine RPM at the idle time of the internal combustion engine 1 , by the intake air amount, and decides that the blow-by gas passage 27 has the leakage or disengagement, by the abnormality decision achieved by the ECU 40 , when the ISC opening is smaller than the decision value A or the predetermined value.
- the control of the ISC value 20 at the idle time of the internal combustion engine 1 that is, the ISC opening is smaller than the predetermined value, and it can be deemed that the leakage or disengagement occurs in the blow-by gas passage 27 .
- the ISC opening of the ISC valve 20 at the idle time the abnormality of the blow-by gas passage 27 can be properly detected to minimize the release of the blow-by gas into the atmosphere and the adverse effect on the internal combustion engine 1 .
- the blow-by gas passage abnormality detecting system for an internal combustion engine sets the decision value A corresponding to the ISC opening as the control amount for each engine RPM.
- the abnormality decision of the blow-by gas passage 27 is accurately made even if the engine RPM is changed by the load fluctuations.
- whether or not the abnormality exists is decided at the idle time. If the engine RPM of the internal combustion engine 1 is added to the operational condition so that the decision on whether or not the abnormality exists may be made at an idle time nor more than a predetermined RPM (e.g., 1,000 RPM), an erroneous determination is prevented in a transient state such as at a deceleration to improve the accuracy of the abnormality decision.
- a predetermined RPM e.g., 1,000 RPM
- step S 301 it is decided whether or not the running state of the internal combustion engine 1 is idle.
- the decision of step S 301 is NO indicating that the running state is other than the idle time
- the present routine is ended without any operation.
- the decision of step S 301 is YES, that is, when the throttle opening of the throttle valve 13 is less than a predetermined value to indicate that the running state is idle
- the routine advances to step S 302 , at which it is decided whether or not the prevailing A/F (air/fuel ratio) F/B (feedback) amount on the basis of the output coming from the oxygen concentration sensor 25 are more than a decision value B.
- This decision value B is set to the A/F F/B amount for the idle time, as cannot occur if the blow-by gas passage 27 is normal.
- this decision value B is based on the fact that the A/F F/B amount is not highly fluctuated, when the blow-by gas passage 27 is normal, whereas an unlikely excess intake supply is made from the side of the blow-by gas passage 27 , when this passage 27 causes the leakage or disengagement, so that the A/F F/B amount is highly fluctuated.
- the decision value B may be so set at each engine RPM as to rise according to the rise in the engine RPM, as illustrated in the graph of FIG. 6.
- the A/F F/B amount is compared with the decision value B, but similar effects can be expected even if either the learned A/F F/B value or the sum of the A/F F/B value and the learned A/F F/B value are compared with the decision value.
- step S 302 When the decision of step S 302 is NO indicating that the A/F F/B amount is no more than the decision value B, the routine advances to step S 303 , at which it is ended by determining the normality in the blow-by gas passage 27 from the head cover 6 to the surge tank 14 .
- step S 303 On the other hand, when the decision of step S 302 is YES indicating that the A/F F/B amount is more than the decision value B, it is deemed that the blow-by gas passage 27 has the leakage or disengagement, the routine advances to step S 304 , at which an abnormality is determined in the leakage or disengagement of the blow-by gas passage 27 from the head cover 6 to the surge tank 14 .
- step S 305 the routine advances to step S 305 , at which it is ended by executing an after-processing of the abnormality decision similar to that of FIG. 4.
- the routine advances to step S 305 , at which it is ended by executing an after-processing of the abnormality decision similar to that of FIG. 4.
- the blow-by gas passage abnormality detecting system for an internal combustion engine measures the A/F F/B amount of the internal combustion engine 1 and decides that the blow-by gas passage 27 has the leakage or disengagement, by the abnormality decision achieved by the ECU 40 , when the A/F F/B amount is higher than the decision value B or the predetermined value.
- the abnormality of the blow-by gas passage 27 can be properly detected to minimize the release of the blow-by gas into the atmosphere and the adverse effect on the internal combustion engine 1 .
- the blow-by gas passage abnormality detecting system for an internal combustion engine sets the decision value B corresponding to the A/F F/B for each engine RPM.
- the abnormality decision of the blow-by gas passage 27 is accurately made even if the engine RPM is changed by the load fluctuations.
- the entire construction of the blow-by gas passage abnormality detecting system for an internal combustion engine according to the present embodiment is modified from the schematic diagram of FIG. 1 of the first embodiment by arranging additionally an intake pressure sensor for detecting the intake pressure in the surge tank leading from the intake passage 12 .
- step S 401 it is decided whether or not the running state of the internal combustion engine 1 is idle.
- the decision of step S 401 is NO indicating that the running state is other than the idle time
- the present routine is ended without any operation.
- the decision of step S 401 is YES, that is, when the throttle opening of the throttle valve 13 is less than a predetermined value to indicate that the running state is idle
- the routine advances to step S 402 , at which it is decided whether or not the prevailing intake pressure detected by the intake pressure sensor is more than a decision value C.
- This decision value C is set to the intake pressure for the idle time, as cannot occur if the blow-by gas passage 27 is normal.
- this decision value C is based on the fact that the intake pressure is within a predetermined negative pressure range, when the blow-by gas passage 27 is normal, whereas a positive pressure near the atmospheric level from the side of the blow-by gas passage 27 is supplied as the suction amount, when this passage 27 causes the leakage or disengagement, so that the intake pressure highly exceeds a predetermined negative pressure range.
- the decision value C may be so set at each engine RPM as to rise according to the rise in the engine RPM, as illustrated in the graph of FIG. 8.
- step 402 When the decision of step 402 is NO indicating that the intake pressure is no more than the decision value C, the routine advances to step 403 , at which it is ended by determining the normality in the blow-by gas passage 27 from the head cover 6 to the surge tank 14 .
- step 403 On the other hand, when the decision of step 402 is YES to indicate that the intake pressure is more than the decision value C, it is deemed that the blow-by gas passage 27 has the leakage or disengagement, the routine advances to step 404 , at which an abnormality is determined in the leakage or disengagement of the blow-by gas passage 27 from the head cover 6 to the surge tank 14 .
- step 405 the routine advances to step 405 , at which it is ended by executing an after-processing of the abnormality decision similar to that of FIG. 4.
- the abnormality i.e., the leakage or the disengagement
- the blow-by gas passage abnormality detecting system for an internal combustion engine decides that the blow-by gas passage 27 causes the leakage or disengagement, by the abnormality decision achieved by the ECU 40 , when the load amount represented by the intake pressure detected by the pressure sensor is higher than the decision value C or the predetermined value.
- the simple and inexpensive construction for detecting the intake pressure corresponding to the load amount by using the intake pressure sensor it can be decided that the intake pressure is influenced by a pressure (e.g., the atmospheric pressure) coming from others if it is higher than a predetermined level, and it can be deemed that the leakage or disengagement occurs in the blow-by gas passage 27 .
- the abnormality of the blow-by gas passage 27 can be properly detected to minimize the release of the blow-by gas into the atmosphere and the adverse effect on the internal combustion engine 1 .
- the blow-by gas passage abnormality detecting system for an internal combustion engine sets the decision value C corresponding to the intake pressure for each engine RPM.
- the abnormality decision of the blow-by gas passage 27 is accurately made even if the engine RPM is changed by the load fluctuations.
- the accuracy of the abnormality decision is further improved by correcting the decision value C with the atmospheric pressure.
- a normality/abnormality deciding routine of the intake system device or the like before performing the abnormality decision of the blow-by gas passage 27 , a normality/abnormality deciding routine of the intake system device or the like can be added, as shown in FIG. 9. Specifically, the decisions of the normality/abnormality are executed on the air flow meter 33 at step S 501 , on the ISC valve 20 at step S 502 , on the (not-shown) throttle sensor for detecting the throttle opening of the throttle valve 13 at step S 503 , on the (not-shown) atmospheric sensor for detecting the atmospheric pressure at step S 504 . When all these devices are normal, the diagnosis for executing the abnormality decision of the blow-by gas passage 27 is allowed at step S 505 . When at least one device is abnormal, the diagnosis is inhibited at step S 506 . Then, the present routine is ended. This makes it possible to decide the abnormality of the blow-by gas passage 27 highly accurately.
- the foregoing embodiments are constructed by premising the internal combustion engine (i.e., the so-called “L-J engine”) in which the fuel injection is controlled by measuring the intake amount of air flow into the intake passage and which is equipped with the air flow meter 33 .
- the application of the invention should not be limited thereto but may employ the intake pressure, as detected in the (not-shown) intake pressure sensor, for the abnormality decision of the blow-by gas passage 27 in the internal combustion engine (i.e., the “D-J engine”) in which the fuel injection is controlled by measuring the pressure in the intake passage.
- a normality/abnormality deciding routine of the combustion system device or the like as shown in FIG. 10A.
- the normality/abnormality decisions are executed on the injector 16 at step S 601 , on an (not-shown) ignition coil at step S 602 , and on a (not-shown) pressure regulator at step S 603 .
- the diagnosis for executing the abnormality decision of the blow-by gas passage 27 is allowed at step S 604 .
- the diagnosis is inhibited at step S 605 .
- the present routine is ended. This makes it possible to improve the abnormality decision of the blow-by gas passage 27 .
- a diagnosis allowing/inhibiting routine at an electric load fluctuating time as shown in FIG. 10B.
- a timer T is set with an initial value at step S 702 .
- the value of timer T is decremented at step S 703 .
- the diagnosis to execute the abnormality decision of the blow-by gas passage 27 is allowed at step S 705 .
- the diagnosis is inhibited at step S 706 . Then, the present routine is ended. This makes it possible to improve the abnormality decision of the blow-by gas passage 27 .
- the foregoing embodiments employ the PCV valve 28 which is arranged midway of the blow-by gas passage 27 and acts as the flow rate regulating valve to be driven by the negative pressure. It may be an electromagnetically driven valve, the flow rate of which can be controlled from the side of the ECU 40 . In this modification, the decision value in the abnormality decision of the blow-by gas passage 27 may be made variable by the controlled flow rate.
- the abnormality decision of the blow-by gas passage 27 by the ECU 40 is executed when the various devices of the intake system of the internal combustion engine 1 including the air flow meter 33 , the ISC valve 20 , the throttle sensor and the atmospheric sensor are normal. As a result, the abnormality of the blow-by gas passage 27 is properly detected.
- the blow-by gas passage abnormality detecting system for an internal combustion engine executes the abnormality decision of the blow-by gas passage 27 by the ECU 40 when the various devices relating to the combustion of the internal combustion engine 1 including the injector 16 , the ignition coil and the pressure regulator are normal. As a result, the abnormality of the blow-by gas passage 27 is properly detected.
- an intake pressure sensor 31 for detecting the intake pressure in the intake passage 12 downstream of the throttle valve 13 is arranged in the surge tank 14
- a gas pressure sensor 32 for detecting the blow-by gas pressure is arranged in the blow-by gas passage 27 connecting the PCV valve 28 and the surge tank 14 .
- the ECU 40 is programmed to perform blow-by gas passage abnormality detecting processing shown in FIG. 12 by the use of an abnormality decision table shown in FIG. 13 which shows decision values X, Y and Z of a negative pressure, as determined in advance by experiments, against a blow-by gas pressure level PBG which is detected by the gas pressure sensor 32 arranged between the PCV valve 28 arranged midway of the blow-by gas passage 27 and the surge tank 14 downstream of the former.
- blow-by gas passage 27 shown in FIG. 11 clogs at point a (inlet side of the passage 27 )
- the inside of the blow-by gas passage 27 takes an intake pressure substantially equal to that in the surge tank 14 so that the blow-by gas pressure level PBG by the gas pressure sensor 32 shifts to the side of a larger negative pressure than at the normal time (i.e., to the side of a larger negative pressure than the decision value X).
- the blow-by gas pressure level PBG detected by the gas pressure sensor 32 approaches the atmospheric pressure but slightly the side of the negative pressure (at the side where the negative pressure is smaller than the decision value Y but higher than the decision value Z) because of the pressure loss in the midway PCV valve 28 .
- the blow-by gas pressure level PBG by the gas pressure sensor 32 is not influenced by the intake pressure in the surge tank 14 so that it takes a substantially atmospheric pressure (at the side where the negative pressure is smaller than the decision value Z).
- the decision values X and Y of the negative pressure, as illustrated in FIG. 13, are shifted to the larger side.
- the parameters of this load fluctuation are exemplified by the engine RPM, the engine coolant temperature, the intake air temperature, the ignition timing and so on of the internal combustion engine 1 .
- step S 111 it is decided at step S 111 whether or not the running state of the internal combustion engine 1 is idle.
- step Sill is NO indicating that the running state is not idle
- the present routine is ended without any further operation.
- step S 112 it is decided whether or not the blow-by gas pressure level PBG from the gas pressure sensor 32 is larger than the negative pressure of the decision value X, as illustrated in FIG. 13.
- step S 112 When the decision of step S 112 is NO indicating that the blow-by gas pressure level PBG is smaller than the negative pressure of the decision value X, the routine advances to step S 113 , at which it is decided whether or not the blow-by gas pressure level PBG is smaller than the negative pressure of the decision value Y, as illustrated in FIG. 13.
- step S 113 When the decision of step S 113 is NO indicating that the blow-by gas pressure level PBG is larger than the negative pressure of the decision value Y, that is, when the blow-by gas pressure level PBG is smaller than the negative pressure of the decision value X and larger than the negative pressure of the decision value Y, the routine advances to step S 114 , at which a normality of the blow-by gas passage 27 from the head cover 6 to the surge tank 14 is decided to end the present routine.
- step S 113 when the decision of step S 113 is YES indicating that the blow-by gas pressure level PBG is at a smaller side than the negative pressure of the decision value Y, the routine advances to step S 115 , at which it is decided whether or not the blow-by gas pressure level PBG is at a smaller side than the negative pressure of the decision value Z which is set at a smaller side than the negative pressure of the decision value Y, as illustrated in FIG. 13.
- step S 115 When the decision of step S 115 is NO indicating that the blow-by gas pressure level PBG is at a larger side than the negative pressure of the decision value Z, that is, when the blow-by gas pressure level PBG is smaller than the negative pressure of the decision value Y and larger than the negative pressure of the decision value Z, as illustrated in FIG. 13, the routine advances to step S 116 , at which an abnormality of leakage at point a (as should be referred to FIG. 11) of the blow-by gas passage 27 between the PCV valve 28 arranged midway of the blow-by gas passage 27 and the head cover 6 upstream of the former is decided.
- step S 115 when the decision of step S 115 is YES indicating that the blow-by gas pressure level PBG is at a smaller side than the negative pressure of the decision value Z, the routine advances to step S 117 , at which an abnormality of clogging or leaking at point b (as should be referred to FIG. 11) of the blow-by gas passage 27 between the PCV valve 28 arranged midway of the blow-by gas passage 27 and the surge tank 14 downstream of the former is decided.
- step S 112 when the decision condition of step S 112 is YES indicating that the blow-by gas pressure level PBG is at a larger side than the negative pressure of the decision value X, the routine advances to step S 118 , at which a clogging at point a (as should be referred to FIG. 11) of the blow-by gas passage 27 between the PCV valve 28 arranged midway of the blow-by gas passage 27 and the head cover 6 upstream of the former is decided.
- step S 116 step S 117 or step S 118
- step S 119 at which the after-processing of the abnormality decision is executed, and the present routine is ended.
- the abnormal state e.g., leakage or clogging
- the gas pressure sensor 32 for detecting the negative pressure in the blow-by gas passage 27 is arranged between the PCV valve 28 and the surge tank 14 downstream of the former.
- the gas pressure sensor 32 can be arranged between the PCV valve 28 and the head cover 6 upstream of the former.
- the decision of normality/abnormality may be made in the similar manner as in the fourth embodiment, based upon the negative pressure state detected by the gas pressure sensor 32 .
- FIG. 16 The processing procedure after the abnormality decision of step S 119 of FIG. 12 in the ECU 40 is shown in FIG. 16 which is similar to the after-abnormality processing of the first to third embodiments shown in FIG. 4.
- step S 211 there is inhibited the trouble detection of the intake pressure sensor 31 for detecting the intake pressure in the surge tank 14 downstream in the intake passage 12 downstream of the throttle valve 13 .
- step S 212 the trouble detection of the ISC valve 20 is inhibited.
- step S 213 the trouble detection of the ISC system is inhibited.
- step S 214 the trouble detection of the EGR is inhibited.
- step S 215 the trouble detection of the fuel line (for controlling the fuel injection time or the like) system is inhibited.
- step S 216 at which the misfire detection is inhibited.
- next step S 217 the F/B (feedback) control of the idle RPM in the ISC system is inhibited (or to lower its control gain).
- the A/F (air/fuel ratio) learning control is inhibited.
- the EGR control is inhibited (or to lower its control gain).
- the control of the purge of the evaporated fuel is inhibited (or to lower its control gain). Then, the present routine is ended.
- the abnormality of the blow-by gas passage 27 is decided by the gas pressure sensor 32 for detecting the blow-by gas pressure level PBG in the blow-by gas passage 27 to return the blow-by gas produced in the internal combustion engine 1 to the side of the intake passage 12 of the internal combustion engine 1 and by the ECU 40 on the basis of the blow-by gas pressure level PBG detected by the gas pressure sensor 32 .
- the gas pressure sensor 32 for detecting the blow-by gas pressure level PBG in the blow-by gas passage 27 to return the blow-by gas produced in the internal combustion engine 1 to the side of the intake passage 12 of the internal combustion engine 1 and by the ECU 40 on the basis of the blow-by gas pressure level PBG detected by the gas pressure sensor 32 .
- the intake pressure sensor 31 is arranged in the surge tank 14 in addition to the gas pressure sensor 32 as used in the fourth embodiment and arranged midway of the blow-by gas passage 27 , so that a negative pressure difference ⁇ P or the difference between the intake pressure level from the intake pressure sensor 31 and the blow-by gas pressure level from the gas pressure sensor 32 is used for detecting the blow-by gas passage abnormality.
- This detection processing is shown in FIG. 17 and uses an abnormality decision table of decision values D, E and F shown in FIG. 18. Those values are determined in advance from experiments or the like and correspond to the negative pressure difference ⁇ P between the intake pressure level from the intake pressure sensor 31 and the blow-by gas pressure level from the gas pressure sensor 32 .
- the blow-by gas pressure level by the gas pressure sensor 32 takes a substantially atmospheric level without being influenced by the intake pressure level in the surge tank 14 , so that the negative pressure difference ⁇ P between the intake pressure level by the intake pressure sensor 31 and the blow-by gas pressure level by the gas pressure sensor 32 highly shifts to the positive side (i.e., closer to the positive side than the decision value F).
- step S 311 it is decided at step S 311 whether or not the running state of the internal combustion engine 1 is idle.
- the decision of step S 311 is NO indicating that the running condition is not idle, the present routine is ended without any operation.
- step S 312 the routine advances to step S 312 , at which it is decided whether or not the negative pressure difference ⁇ P or the difference between the intake pressure level from the intake pressure sensor 31 and the blow-by gas pressure level from the gas pressure sensor 32 is less than the decision value D and highly at the negative side.
- step S 312 When the decision of step S 312 is NO indicating the negative pressure difference ⁇ P is at the positive side no less than the decision value D, the routine advances to step S 313 , at which it is decided whether or not the negative pressure difference ⁇ P is over the decision value E and at the positive side, as illustrated in FIG. 18.
- step S 313 When the decision of step S 313 is NO indicating that the negative pressure difference ⁇ P is no more than the decision value E, that is, when the negative pressure difference ⁇ P is no less than the decision value D and no more than the decision value E, as illustrated in FIG. 18, the routine advances to step S 314 , at which the normality of the blow-by gas passage 27 from the head cover 6 to the surge tank 14 is decided to end the present routine.
- step S 313 when the decision of step S 313 is YES indicating that the negative pressure difference ⁇ P is over the decision value E and at the positive side, the routine advances to step S 315 , at which it is decided whether or not the negative pressure difference ⁇ P is over and highly at the positive side of the decision value F set at the positive side of the decision value E, as illustrated in FIG. 18.
- step S 315 When the decision of step S 315 is NO indicating that the negative pressure difference ⁇ P is below the decision value F and at the negative side, when the negative pressure difference ⁇ P is over the decision value E and no more than the decision value F, as illustrated in FIG.
- step S 316 at which the abnormality (leakage) at point a of the blow-by gas passage 27 between the PCV valve 28 arranged midway of the blow-by gas passage 27 and the head cover 6 upstream of the former is decided.
- step S 315 when the decision of step S 315 is YES indicating that the negative pressure difference ⁇ P is over the decision value F and at the positive side, the routine advances to step S 317 , at which an abnormality (leakage or clogging) at point b of the blow-by gas passage 27 between the PCV valve 28 arranged midway of the blow-by gas passage 27 and the surge tank 14 downstream of the former is decided.
- step S 312 when the decision of step S 312 is YES indicating that the negative pressure difference ⁇ P is at the negative side no less than the decision value D, the routine advances to step S 318 , at which an abnormality (clogging) at point a of the blow-by gas passage 27 between the PCV valve 28 arranged midway of the blow-by gas passage 27 and the head cover 6 upstream of the former is decide.
- step S 319 When the abnormality is decided at step S 316 , at step S 317 or at step S 318 , the routine advances to step S 319 , at which the after-processing of the abnormality decision similar to that shown in FIG. 16 is executed to end the present routine.
- an abnormality of the blow-by gas passage 27 is decided in the ECU 40 by the gas pressure sensor 32 for detecting the pressure in the blow-by gas passage 27 between the PCV valve 28 acting as the flow rate control valve for controlling the flow rate to pass through the blow-by gas passage 27 to return the blow-by gas produced in the internal combustion engine 1 to the side of the intake passage 12 of the internal combustion engine 1 and the side of the intake passage 12 downstream of the PCV valve 28 , and by the intake pressure sensor 31 for detecting the pressure in the intake passage 12 , such that the differential pressure ⁇ P between the pressure detected by the gas pressure sensor 32 and the pressure detected by the intake pressure sensor 31 is compared with the decision values D, E and F at the predetermined values.
- an abnormality (leakage or clogging) of the blow-by gas passage 27 upstream or downstream of the PCV valve 28 can be properly detected in view of the differential pressure ⁇ P over the decision values D, E and F thereby to minimize the release of the blow-by gas into the atmosphere and the adverse effect on the internal combustion engine 1 .
- the abnormality of the blow-by gas passage 27 can likewise be decided, too, by arranging the gas pressure sensor 32 between the upstream of the PCV valve 28 and the side of the internal combustion engine 1 and by detecting the pressure in the blow-by gas passage 27 inbetween.
- the abnormality decision of the blow-by gas passage 27 is executed only at the idle time. However, it should not be limited thereto, but a similar detection can be executed in operations other than the idle time if the decision values are set to correspond to the running state.
- a normality/abnormality deciding routine of the intake system device and so on as shown in FIG. 19.
- the normality/abnormality decisions are executed in the intake pressure sensor 31 at step S 411 , in the ISC valve 20 at step S 412 , in the throttle sensor for detecting the throttle opening of the throttle valve 13 at step S 413 , and in the atmospheric sensor for detecting the atmospheric pressure at step S 414 .
- the diagnosis for executing the abnormality decision of the blow-by gas passage 27 is allowed at step S 415 .
- the diagnosis is inhibited at step S 416 .
- the present routine is ended. This makes it possible to perform the abnormality decision of the blow-by gas passage 27 highly accurately.
- the fourth and fifth embodiments are constructed by premising the internal combustion engine (i.e., the so-called “D-J engine”) in which the fuel injection is controlled by measuring the pressure into the intake passage and which is equipped with the intake pressure sensor 31 . It may employ the intake flow, as detected by an air flow meter and converted into the intake pressure at that time, for the abnormality decision of the blow-by gas passage 27 in the internal combustion engine the “L-J engine”) in which the fuel injection is controlled by measuring the intake flow into the intake passage.
- the internal combustion engine i.e., the so-called “D-J engine”
- L-J engine the abnormality decision of the blow-by gas passage 27 in the internal combustion engine
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Abstract
A blow-by gas passage abnormality detecting system for an internal combustion engine detects, only under the condition that the running state of the engine is idle, a leakage of a blow-by gas coming from a blow-by gas passage for returning the blow-by gas produced in the engine to an intake passage, on the basis of a parameter varying with a change in the air flow to be sucked into the engine. The abnormality such as leakage or clogging in the blow-by gas passage is detected if the ISC opening of an idle speed control valve measured as a load amount at an idle time of the engine is smaller than a predetermined value. Alternatively, the abnormality may be detected by detecting the blow-by gas pressure in the blow-by gas passage downstream of a PCV valve by a gas pressure sensor.
Description
- This application is related to and incorporates herein by reference Japanese Patent Applications No. 8-343013 filed on Dec. 24, 1996 and No. 8-344776 filed on Dec. 25, 1996.
- 1. Field of the Invention
- The present invention relates to a blow-by gas passage abnormality detecting system for detecting an abnormality in a blow-by gas passage to recirculate the blow-by gas, as will leak from the combustion chamber of an internal combustion engine to a crankcase, to the side of an intake passage.
- 2. Related Art
- There is known a blow-by gas recirculating system for preventing the blow-by gas from being released into the atmosphere, by providing a blow-by gas passage for the blow-by gas, as will leak from the combustion chamber of an internal combustion engine to the crankcase, to recirculate it to the side of the intake passage.
- When an abnormality such as breakage in or detachment of the blow-by gas passage occurs, the blow-by gas may be released contrary to the prevention of environmental pollution of recent years.
- Thus, the present invention has an object to provide a blow-by gas passage abnormality detecting system for an internal combustion engine, as can minimize the release of the blow-by gas into the atmosphere and the adverse effect on the internal combustion engine by detecting an abnormality in the blow-by gas passage properly.
- In a blow-by gas passage abnormality detecting system for an internal combustion engine, according to a first aspect of the invention, the abnormality of the blow-by gas passage for returning the blow-by gas in the internal combustion engine to the side of the intake passage is decided on the basis of the amount of load when the running state of the internal combustion engine is idle. By thus grasping the load amount at the idling time of the internal combustion engine, the abnormality of the blow-by gas passage can be properly detected to minimize the release of the blow-by gas into the atmosphere and the adverse effect on the internal combustion engine.
- In a blow-by gas passage abnormality detecting system of the internal combustion engine, according to the second aspect of the invention, the abnormality in the blow-by gas passage is decided on the basis of the pressure in the blow-by gas passage. By the simple and inexpensive construction for detecting the pressure in the blow-by gas passage, the abnormality of the blow-by gas passage can be properly detected to minimize the release of the blow-by gas into the atmosphere and the adverse effect on the internal combustion engine.
- Other objects, features and advantages of the present invention will become more apparent from the following detailed description when read with reference to the accompanying drawings. In the drawings:
- FIG. 1 is a schematic diagram showing the entire construction of a blow-by gas passage abnormality detecting system for an internal combustion engine according to a first embodiment of the invention;
- FIG. 2 is a flow chart showing a procedure for processing an abnormality decision in an ECU used in the blow-by gas passage abnormality detecting system according to the first embodiment;
- FIG. 3 is a graph showing a change in a decision value used in the routine of FIG. 2 against an engine RPM in the first embodiment;
- FIG. 4 is a flow chart showing a procedure for processing after an abnormality decision in the ECU used in the blow-by gas passage abnormality detecting system according to the first to third embodiments of the present invention;
- FIG. 5 is a flow chart showing a procedure for processing an abnormality decision in the ECU used in the blow-by gas passage abnormality detecting system according to the second embodiment of the present invention;
- FIG. 6 is a graph showing a change in a decision value used in the routine of FIG. 5 against an engine RPM in the second embodiment;
- FIG. 7 is a flow chart showing a procedure for processing an abnormality decision in the ECU used in the blow-by gas passage abnormality detecting system according to the third embodiment of the invention;
- FIG. 8 is a graph showing a change in a decision value of the routine of FIG. 7 against an engine RPM in the third embodiment;
- FIG. 9 is a flow chart showing a procedure for deciding the normality/abnormality of an intake line device or the like to be added to the blow-by gas passage abnormality detecting systems of an internal combustion engine according to the first to third embodiments of the invention;
- FIG. 10A is a flow chart showing a procedure for deciding the normality/abnormality of a combustion system device to be added to the blow-by gas passage abnormality detecting systems of an internal combustion engine according to the first to third embodiments of the invention;
- FIG. 10B is a flow chart showing a procedure for allowing/inhibiting diagnoses at an electric load fluctuation to be added to the blow-by gas passage abnormality detecting systems of an internal combustion engine according to the first to third embodiments of the invention;
- FIG. 11 is a schematic diagram showing the entire construction of a blow-by gas passage abnormality detecting system for an internal combustion engine according to the fourth embodiment of the invention;
- FIG. 12 is a flow chart showing a procedure for processing an abnormality decision in an ECU used in the blow-by gas passage abnormality detecting system according to the fourth embodiment of the invention;
- FIG. 13 is an abnormality decision table showing a decision value of a negative pressure against a blow-by gas pressure level of FIG. 12;
- FIG. 14 is a graph showing changes in the decision value of the negative pressure of FIG. 13 against the load fluctuation of the internal combustion engine in the fourth embodiment;
- FIG. 15 is a schematic diagram showing a modification of an arrangement construction of a gas pressure sensor, as used in the blow-by gas passage abnormality detecting system of an internal combustion engine according to the fourth embodiment of the invention, with respect to a blow-by gas passage;
- FIG. 16 is a flow chart showing a processing procedure after an abnormality decision in an ECU used in the blow-by gas passage abnormality detecting system according to the fourth embodiment of the invention;
- FIG. 17 is a flow chart showing a procedure for processing an abnormality decision in an ECU used in the blow-by gas passage abnormality detecting system according to the fifth embodiment of the invention;
- FIG. 18 is an abnormality decision table showing a decision value against the negative pressure difference of FIG. 17 in the fifth embodiment; and
- FIG. 19 is a flow chart showing a procedure for deciding the normality/abnormality of an intake line device or the like to be added to the blow-by gas passage abnormality detecting systems of an internal combustion engine according to the fourth and fifth embodiments of the invention.
- The invention will be described in detail with reference to its various embodiments.
- <Embodiment 1>
- In an intake system of an internal combustion engine 1, as shown in FIG. 1, the air, as introduced from an
air cleaner 11 at an upstream side, flows through anair flow meter 33, as arranged in anintake passage 12, athrottle valve 13, as arranged in theintake passage 12, and asurge tank 14 at a downstream side and is mixed with fuel, as injected into anintake manifold 15 by aninjector 16, until the mixture is introduced from anintake port 17 through anintake valve 18 into acombustion chamber 21 of each engine cylinder. Midway of abypass passage 19 connected bypassing thethrottle valve 13, on the other hand, there is arranged an ISC (Idle Speed Control)valve 20 for controlling the engine RPM (rotational speed) at an idle time to a predetermined idle RPM. In an exhaust system of the internal combustion engine 1, the exhaust gas from thecombustion chamber 21 is discharged from anexhaust valve 22 through anexhaust port 23 and anexhaust passage 24 by the not-shown three-way catalytic converter, until it is discharged into the atmosphere. Here, theair flow meter 33 detects the flow amount of intake air passing through theintake passage 12. Upstream of the catalytic converter in theexhaust passage 24, on the other hand, there is arranged anoxygen concentration sensor 25 for detecting the oxygen (O2) concentration in the exhaust gas. - On the other hand, the blow-by gas, as will leak out of the
combustion chamber 21 through the clearance between apiston 2 and acylinder wall 3 into acrankcase 4, is introduced from the upper portion of thecrankcase 4 via acommunication passage 5 into ahead cover 6 of the internal combustion engine 1. The upper portion of thehead cover 6 is connected through acommunication passage 26 to theintake passage 12 and through a blow-bygas passage 27 to thesurge tank 14 downstream of thethrottle valve 13. Midway of the blow-bygas passage 27, there is arranged a PCV (Positive Crankcase Ventilation)valve 28 acting as a flow rate control valve having the well-known construction and driven pneumatically by the negative pressure (or the differential pressure). - This
PCV valve 28 is so opened/closed by the negative pressure in thesurge tank 14 that its air passing area is reduced, when the negative pressure as the intake pressure is high as at the idle time, to reduce the blow-by gas flow from thehead cover 6 into thesurge tank 14, and that its air passing area is enlarged, when the negative pressure as the intake pressure is enlarged at an acceleration time to increase the blow-by gas flow from thehead cover 6 into thesurge tank 14. - That is, as the inside of the
surge tank 14 takes a negative pressure, the inside of thehead cover 6 is ventilated with the fresh air which is introduced out of theintake passage 12 via thecommunication passage 26, so that the blow-by gas in thehead cover 6 is returned, while its flow rate being regulated by thePCV valve 28, via the blow-bygas passage 27 into thesurge tank 14. - An ECU (Electronic Control Unit) 40 is constructed as a logical operation circuit including: the not-shown well-known central processing unit CPU; a ROM storing a control program; a RAM for storing various data; a B/U (backup) RAM; an input/output circuit; and bus lines for connecting the foregoing components. To this
ECU 40, there are individually inputted a signal on the oxygen concentration in theexhaust passage 24 from theoxygen concentration sensor 25, a signal on the intake air flow to pass through theintake passage 12 from theair flow meter 33, and so on. From theECU 40, there are individually outputted drive signals to theinjector 16 arranged in theintake manifold 15, theISC valve 20 arranged in thebypass passage 19, and the like. - The
ECU 40, more particularly the CPU, is programmed to perform processes of FIG. 2 showing a procedure for processing an abnormality decision in theECU 40 used in the blow-by gas passage abnormality detecting system. - In FIG. 2, at step S 101, it is decided whether or not the running state of the internal combustion engine 1 is idle. When the decision of step S101 is NO indication that the running state is other than the idle time, the present routine is ended without any operation. On the other hand, when the decision of step S101 is YES, that is, when the throttle opening of the
throttle valve 13 is less than a predetermined value to indicate that the running state is idle, the routine advances to step S102, at which it is decided whether or not the prevailing ISC opening of theISC valve 20 is less than a decision value or reference A. This decision value A is set to the ISC opening for the idle time, as cannot occur if the blow-bygas passage 27 is normal. - The setting of this decision value A is based on the fact that the control duty ratio of the
ISC valve 20 is ordinarily 20 to 30%, for example, when the blow-bygas passage 27 is normal, whereas an unlikely excess intake supply is made from the side of the blow-bygas passage 27, when thispassage 27 causes the leakage or disengagement, so that the control duty ratio of theISC valve 20 drops as low as 0%. Here, the decision value A may be so set at each engine RPM as to rise according to the rise in the engine RPM, as illustrated by the graph of FIG. 3. - When the decision of step S 102 is NO indicating that the ISC opening is no less than the decision value A, the routine advances to step S103, at which it is ended by determining the normality of the blow-by
gas passage 27 from thehead cover 6 to thesurge tank 14. On the other hand, when the decision of step S102 is YES indicating that the ISC opening is less than the decision value A, it is determined that the blow-bygas passage 27 has some leakage or disengagement, the routine advances to step S104, at which an abnormality is determined in the leakage or disengagement of the blow-bygas passage 27 from thehead cover 6 to thesurge tank 14. Then, the routine advances to step S105, at which it is ended by executing an after-abnormality processing. Thus, it is possible to properly detect the abnormality (i.e., the leakage or the disengagement) of the blow-bygas passage 27 from thehead cover 6 to thesurge tank 14. - Step S 105, that is a procedure for processing after an abnormality decision in the
ECU 40 used in the blow-by gas passage abnormality detecting system of an internal combustion engine according to first embodiment is shown in FIG. 4. Here, when it is decided that the blow-bygas passage 27 has the abnormality (i.e., the leakage or the disengagement), the reliabilities in the various detection steps and the control steps, as follows, cannot be kept so that these steps are inhibited. - In FIG. 4, at first step S 201, the trouble detection of the
air flow meter 33 for detecting the intake flow in theintake passage 12 is inhibited; at next step S202, the trouble detection of theISC valve 20 is inhibited; at next step S203, the trouble detection of the ISC system; at next step S204, the trouble detection of an EGR (Exhaust Gas Recirculation) system (although not shown in FIG. 1) is inhibited; and at next step S205, the trouble detection of the fuel system (such as a fuel injection time control system) is inhibited. - The routine advances to step S 206, at which a misfire detection is inhibited; at next step S207, the F/B (i.e., feedback) control of the idle RPM in the ISC system is inhibited (or to lower the gain); at next step S208, an A/F (i.e., air/fuel ratio) learning control is inhibited (or to inhibit the main A/F or to lower the gain); at next step S209, the EGR control is inhibited (or to lower the gain); and at next step S210, the purge control of an evaporated fuel is inhibited (or to lower the gain), and the present routine is ended.
- Thus, the blow-by gas passage abnormality detecting system of the present embodiment performs deciding the abnormality of the blow-by
gas passage 27 to return the blow-by gas, which is produced in the internal combustion engine 1 on the basis of the load amount when the running state of the internal combustion engine 1 is idle, to the side of theintake passage 12 of the internal combustion engine 1. By taking into consideration the load amount when the running state of the internal combustion engine 1 is idle, therefore, the abnormality of the blow-bygas passage 27 can be properly detected to minimize the release of the blow-by gas into the atmosphere and the adverse effect on the internal combustion engine 1. - Moreover, the blow-by gas passage abnormality detecting system for an internal combustion engine according to the present embodiment is enabled, by the simple and inexpensive construction for measuring the load amount by using the intake flow amount, to minimize the release of the blow-by gas into the atmosphere and the adverse effect on the internal combustion engine 1.
- Moreover, the blow-by gas passage abnormality detecting system for an internal combustion engine according to the present embodiment measures the ISC opening as the control amount of the
ISC valve 20 for controlling the engine RPM at the idle time of the internal combustion engine 1, by the intake air amount, and decides that the blow-bygas passage 27 has the leakage or disengagement, by the abnormality decision achieved by theECU 40, when the ISC opening is smaller than the decision value A or the predetermined value. As a result, it can be decided from the more intake flow coming from the others than the ordinary one that the control of theISC value 20 at the idle time of the internal combustion engine 1, that is, the ISC opening is smaller than the predetermined value, and it can be deemed that the leakage or disengagement occurs in the blow-bygas passage 27. By thus taking into consideration the ISC opening of theISC valve 20 at the idle time, the abnormality of the blow-bygas passage 27 can be properly detected to minimize the release of the blow-by gas into the atmosphere and the adverse effect on the internal combustion engine 1. - Moreover, the blow-by gas passage abnormality detecting system for an internal combustion engine according to the present embodiment sets the decision value A corresponding to the ISC opening as the control amount for each engine RPM. As a result, the abnormality decision of the blow-by
gas passage 27 is accurately made even if the engine RPM is changed by the load fluctuations. - In the present embodiment, moreover, whether or not the abnormality exists is decided at the idle time. If the engine RPM of the internal combustion engine 1 is added to the operational condition so that the decision on whether or not the abnormality exists may be made at an idle time nor more than a predetermined RPM (e.g., 1,000 RPM), an erroneous determination is prevented in a transient state such as at a deceleration to improve the accuracy of the abnormality decision.
- <
Embodiment 2> - In the second embodiment shown in FIG. 5, the entire construction of the blow-by gas passage abnormality detecting system for an internal combustion engine according to the present embodiment is identical to that of the schematic diagram of FIG. 1 in the aforementioned first embodiment.
- In FIG. 5, at step S 301, it is decided whether or not the running state of the internal combustion engine 1 is idle. When the decision of step S301 is NO indicating that the running state is other than the idle time, the present routine is ended without any operation. On the other hand, when the decision of step S301 is YES, that is, when the throttle opening of the
throttle valve 13 is less than a predetermined value to indicate that the running state is idle, the routine advances to step S302, at which it is decided whether or not the prevailing A/F (air/fuel ratio) F/B (feedback) amount on the basis of the output coming from theoxygen concentration sensor 25 are more than a decision value B. This decision value B is set to the A/F F/B amount for the idle time, as cannot occur if the blow-bygas passage 27 is normal. - The setting of this decision value B is based on the fact that the A/F F/B amount is not highly fluctuated, when the blow-by
gas passage 27 is normal, whereas an unlikely excess intake supply is made from the side of the blow-bygas passage 27, when thispassage 27 causes the leakage or disengagement, so that the A/F F/B amount is highly fluctuated. Here, the decision value B may be so set at each engine RPM as to rise according to the rise in the engine RPM, as illustrated in the graph of FIG. 6. In the abnormality decision of the present embodiment, moreover, the A/F F/B amount is compared with the decision value B, but similar effects can be expected even if either the learned A/F F/B value or the sum of the A/F F/B value and the learned A/F F/B value are compared with the decision value. - When the decision of step S 302 is NO indicating that the A/F F/B amount is no more than the decision value B, the routine advances to step S303, at which it is ended by determining the normality in the blow-by
gas passage 27 from thehead cover 6 to thesurge tank 14. On the other hand, when the decision of step S302 is YES indicating that the A/F F/B amount is more than the decision value B, it is deemed that the blow-bygas passage 27 has the leakage or disengagement, the routine advances to step S304, at which an abnormality is determined in the leakage or disengagement of the blow-bygas passage 27 from thehead cover 6 to thesurge tank 14. Then, the routine advances to step S305, at which it is ended by executing an after-processing of the abnormality decision similar to that of FIG. 4. Thus, it is possible to properly detect the abnormality (i.e., the leakage or the disengagement) of the blow-bygas passage 27 from thehead cover 6 to thesurge tank 14. - Thus, the blow-by gas passage abnormality detecting system for an internal combustion engine according to the present embodiment measures the A/F F/B amount of the internal combustion engine 1 and decides that the blow-by
gas passage 27 has the leakage or disengagement, by the abnormality decision achieved by theECU 40, when the A/F F/B amount is higher than the decision value B or the predetermined value. As a result, it can be decided from the more intake flow coming from the others than the ordinary one that the A/F F/B amount of the internal combustion engine 1 in theECU 40 for achieving the abnormality decision is higher than a predetermined value, and it can be deemed that the leakage or disengagement occurs in the blow-bygas passage 27. By thus taking into consideration the A/F F/B amount of the internal combustion engine 1, the abnormality of the blow-bygas passage 27 can be properly detected to minimize the release of the blow-by gas into the atmosphere and the adverse effect on the internal combustion engine 1. - Moreover, the blow-by gas passage abnormality detecting system for an internal combustion engine according to the present embodiment sets the decision value B corresponding to the A/F F/B for each engine RPM. As a result, the abnormality decision of the blow-by
gas passage 27 is accurately made even if the engine RPM is changed by the load fluctuations. - <
Embodiment 3> - In the third embodiment shown in FIG. 7, the entire construction of the blow-by gas passage abnormality detecting system for an internal combustion engine according to the present embodiment is modified from the schematic diagram of FIG. 1 of the first embodiment by arranging additionally an intake pressure sensor for detecting the intake pressure in the surge tank leading from the
intake passage 12. - In FIG. 7, at step S 401, it is decided whether or not the running state of the internal combustion engine 1 is idle. When the decision of step S401 is NO indicating that the running state is other than the idle time, the present routine is ended without any operation. On the other hand, when the decision of step S401 is YES, that is, when the throttle opening of the
throttle valve 13 is less than a predetermined value to indicate that the running state is idle, the routine advances to step S402, at which it is decided whether or not the prevailing intake pressure detected by the intake pressure sensor is more than a decision value C. This decision value C is set to the intake pressure for the idle time, as cannot occur if the blow-bygas passage 27 is normal. - The setting of this decision value C is based on the fact that the intake pressure is within a predetermined negative pressure range, when the blow-by
gas passage 27 is normal, whereas a positive pressure near the atmospheric level from the side of the blow-bygas passage 27 is supplied as the suction amount, when thispassage 27 causes the leakage or disengagement, so that the intake pressure highly exceeds a predetermined negative pressure range. Here, the decision value C may be so set at each engine RPM as to rise according to the rise in the engine RPM, as illustrated in the graph of FIG. 8. - When the decision of step 402 is NO indicating that the intake pressure is no more than the decision value C, the routine advances to step 403, at which it is ended by determining the normality in the blow-by
gas passage 27 from thehead cover 6 to thesurge tank 14. On the other hand, when the decision of step 402 is YES to indicate that the intake pressure is more than the decision value C, it is deemed that the blow-bygas passage 27 has the leakage or disengagement, the routine advances to step 404, at which an abnormality is determined in the leakage or disengagement of the blow-bygas passage 27 from thehead cover 6 to thesurge tank 14. Then, the routine advances to step 405, at which it is ended by executing an after-processing of the abnormality decision similar to that of FIG. 4. Thus, it is possible to properly detect the abnormality (i.e., the leakage or the disengagement) of the blow-bygas passage 27 from thehead cover 6 to thesurge tank 14. - Thus, the blow-by gas passage abnormality detecting system for an internal combustion engine according to the present embodiment decides that the blow-by
gas passage 27 causes the leakage or disengagement, by the abnormality decision achieved by theECU 40, when the load amount represented by the intake pressure detected by the pressure sensor is higher than the decision value C or the predetermined value. By the simple and inexpensive construction for detecting the intake pressure corresponding to the load amount by using the intake pressure sensor, it can be decided that the intake pressure is influenced by a pressure (e.g., the atmospheric pressure) coming from others if it is higher than a predetermined level, and it can be deemed that the leakage or disengagement occurs in the blow-bygas passage 27. By thus taking into consideration the intake pressure corresponding to the load amount of the internal combustion engine 1, the abnormality of the blow-bygas passage 27 can be properly detected to minimize the release of the blow-by gas into the atmosphere and the adverse effect on the internal combustion engine 1. - Moreover, the blow-by gas passage abnormality detecting system for an internal combustion engine according to the present embodiment sets the decision value C corresponding to the intake pressure for each engine RPM. As a result, the abnormality decision of the blow-by
gas passage 27 is accurately made even if the engine RPM is changed by the load fluctuations. Moreover, the accuracy of the abnormality decision is further improved by correcting the decision value C with the atmospheric pressure. - In the above first to third embodiments, before performing the abnormality decision of the blow-by
gas passage 27, a normality/abnormality deciding routine of the intake system device or the like can be added, as shown in FIG. 9. Specifically, the decisions of the normality/abnormality are executed on theair flow meter 33 at step S501, on theISC valve 20 at step S502, on the (not-shown) throttle sensor for detecting the throttle opening of thethrottle valve 13 at step S503, on the (not-shown) atmospheric sensor for detecting the atmospheric pressure at step S504. When all these devices are normal, the diagnosis for executing the abnormality decision of the blow-bygas passage 27 is allowed at step S505. When at least one device is abnormal, the diagnosis is inhibited at step S506. Then, the present routine is ended. This makes it possible to decide the abnormality of the blow-bygas passage 27 highly accurately. - Moreover, the foregoing embodiments are constructed by premising the internal combustion engine (i.e., the so-called “L-J engine”) in which the fuel injection is controlled by measuring the intake amount of air flow into the intake passage and which is equipped with the
air flow meter 33. The application of the invention should not be limited thereto but may employ the intake pressure, as detected in the (not-shown) intake pressure sensor, for the abnormality decision of the blow-bygas passage 27 in the internal combustion engine (i.e., the “D-J engine”) in which the fuel injection is controlled by measuring the pressure in the intake passage. - In the foregoing embodiments, moreover, there can be added a normality/abnormality deciding routine of the combustion system device or the like, as shown in FIG. 10A. The normality/abnormality decisions are executed on the
injector 16 at step S601, on an (not-shown) ignition coil at step S602, and on a (not-shown) pressure regulator at step S603. When all these devices are normal, the diagnosis for executing the abnormality decision of the blow-bygas passage 27 is allowed at step S604. When at least one device is abnormal, the diagnosis is inhibited at step S605. Then, the present routine is ended. This makes it possible to improve the abnormality decision of the blow-bygas passage 27. - Further, in the foregoing embodiments, there can be added a diagnosis allowing/inhibiting routine at an electric load fluctuating time, as shown in FIG. 10B. Specifically, when it is decided at step S 701 that the electric load is fluctuated from ON to OFF or from OFF to ON, a timer T is set with an initial value at step S702. When no electric load fluctuation is at step S701, the value of timer T is decremented at step S703. It is decided at step S704 whether or not the timer T is decremented to zero. When the timer value is zero, the diagnosis to execute the abnormality decision of the blow-by
gas passage 27 is allowed at step S705. When the timer value is not zero so that a predetermined time has not elapsed from the electric load fluctuation, the diagnosis is inhibited at step S706. Then, the present routine is ended. This makes it possible to improve the abnormality decision of the blow-bygas passage 27. - Moreover, the foregoing embodiments employ the
PCV valve 28 which is arranged midway of the blow-bygas passage 27 and acts as the flow rate regulating valve to be driven by the negative pressure. It may be an electromagnetically driven valve, the flow rate of which can be controlled from the side of theECU 40. In this modification, the decision value in the abnormality decision of the blow-bygas passage 27 may be made variable by the controlled flow rate. - Thus, in the blow-by gas passage abnormality detecting system for an internal combustion engine, the abnormality decision of the blow-by
gas passage 27 by theECU 40 is executed when the various devices of the intake system of the internal combustion engine 1 including theair flow meter 33, theISC valve 20, the throttle sensor and the atmospheric sensor are normal. As a result, the abnormality of the blow-bygas passage 27 is properly detected. - Moreover, the blow-by gas passage abnormality detecting system for an internal combustion engine executes the abnormality decision of the blow-by
gas passage 27 by theECU 40 when the various devices relating to the combustion of the internal combustion engine 1 including theinjector 16, the ignition coil and the pressure regulator are normal. As a result, the abnormality of the blow-bygas passage 27 is properly detected. - <
Embodiment 4> - In a blow-by gas passage abnormality detecting system for an internal combustion engine according to the fourth embodiment of the invention shown in FIG. 11, in addition to the foregoing embodiments, an
intake pressure sensor 31 for detecting the intake pressure in theintake passage 12 downstream of thethrottle valve 13 is arranged in thesurge tank 14, and agas pressure sensor 32 for detecting the blow-by gas pressure is arranged in the blow-bygas passage 27 connecting thePCV valve 28 and thesurge tank 14. These 31 and 32 are also connected to thesensors ECU 40. - The
ECU 40 is programmed to perform blow-by gas passage abnormality detecting processing shown in FIG. 12 by the use of an abnormality decision table shown in FIG. 13 which shows decision values X, Y and Z of a negative pressure, as determined in advance by experiments, against a blow-by gas pressure level PBG which is detected by thegas pressure sensor 32 arranged between thePCV valve 28 arranged midway of the blow-bygas passage 27 and thesurge tank 14 downstream of the former. - In this embodiment, when the blow-by
gas passage 27 shown in FIG. 11 clogs at point a (inlet side of the passage 27), the inside of the blow-bygas passage 27 takes an intake pressure substantially equal to that in thesurge tank 14 so that the blow-by gas pressure level PBG by thegas pressure sensor 32 shifts to the side of a larger negative pressure than at the normal time (i.e., to the side of a larger negative pressure than the decision value X). When the blow-bygas passage 27 leaks at point a (as exemplified by the disengagement of the hose of the passage), the blow-by gas pressure level PBG detected by thegas pressure sensor 32 approaches the atmospheric pressure but slightly the side of the negative pressure (at the side where the negative pressure is smaller than the decision value Y but higher than the decision value Z) because of the pressure loss in themidway PCV valve 28. When the blow-bygas passage 27 leaks or clogs at point b, the blow-by gas pressure level PBG by thegas pressure sensor 32 is not influenced by the intake pressure in thesurge tank 14 so that it takes a substantially atmospheric pressure (at the side where the negative pressure is smaller than the decision value Z). Here, as the negative pressure of the blow-by gas pressure PBG rises in a manner to correspond to the load fluctuation of the internal combustion engine 1, as shown in the graph of FIG. 14, the decision values X and Y of the negative pressure, as illustrated in FIG. 13, are shifted to the larger side. The parameters of this load fluctuation are exemplified by the engine RPM, the engine coolant temperature, the intake air temperature, the ignition timing and so on of the internal combustion engine 1. - In FIG. 12, it is decided at step S 111 whether or not the running state of the internal combustion engine 1 is idle. When the decision of step Sill is NO indicating that the running state is not idle, the present routine is ended without any further operation. On the other hand, when the decision of step Sill is YES indicating that the running state is idle, the routine advances to step S112, at which it is decided whether or not the blow-by gas pressure level PBG from the
gas pressure sensor 32 is larger than the negative pressure of the decision value X, as illustrated in FIG. 13. When the decision of step S112 is NO indicating that the blow-by gas pressure level PBG is smaller than the negative pressure of the decision value X, the routine advances to step S113, at which it is decided whether or not the blow-by gas pressure level PBG is smaller than the negative pressure of the decision value Y, as illustrated in FIG. 13. When the decision of step S113 is NO indicating that the blow-by gas pressure level PBG is larger than the negative pressure of the decision value Y, that is, when the blow-by gas pressure level PBG is smaller than the negative pressure of the decision value X and larger than the negative pressure of the decision value Y, the routine advances to step S114, at which a normality of the blow-bygas passage 27 from thehead cover 6 to thesurge tank 14 is decided to end the present routine. - On the other hand, when the decision of step S 113 is YES indicating that the blow-by gas pressure level PBG is at a smaller side than the negative pressure of the decision value Y, the routine advances to step S115, at which it is decided whether or not the blow-by gas pressure level PBG is at a smaller side than the negative pressure of the decision value Z which is set at a smaller side than the negative pressure of the decision value Y, as illustrated in FIG. 13. When the decision of step S115 is NO indicating that the blow-by gas pressure level PBG is at a larger side than the negative pressure of the decision value Z, that is, when the blow-by gas pressure level PBG is smaller than the negative pressure of the decision value Y and larger than the negative pressure of the decision value Z, as illustrated in FIG. 13, the routine advances to step S116, at which an abnormality of leakage at point a (as should be referred to FIG. 11) of the blow-by
gas passage 27 between thePCV valve 28 arranged midway of the blow-bygas passage 27 and thehead cover 6 upstream of the former is decided. - On the other hand, when the decision of step S 115 is YES indicating that the blow-by gas pressure level PBG is at a smaller side than the negative pressure of the decision value Z, the routine advances to step S117, at which an abnormality of clogging or leaking at point b (as should be referred to FIG. 11) of the blow-by
gas passage 27 between thePCV valve 28 arranged midway of the blow-bygas passage 27 and thesurge tank 14 downstream of the former is decided. On the other hand, when the decision condition of step S112 is YES indicating that the blow-by gas pressure level PBG is at a larger side than the negative pressure of the decision value X, the routine advances to step S118, at which a clogging at point a (as should be referred to FIG. 11) of the blow-bygas passage 27 between thePCV valve 28 arranged midway of the blow-bygas passage 27 and thehead cover 6 upstream of the former is decided. When an abnormality is decided at step S116, step S117 or step S118, the routine advances to step S119, at which the after-processing of the abnormality decision is executed, and the present routine is ended. Thus, it is possible to properly detect the abnormal state (e.g., leakage or clogging) at the individual points of the blow-bygas passage 27 from thehead cover 6 to thesurge tank 14. - In this embodiment, as shown in FIG. 11, the
gas pressure sensor 32 for detecting the negative pressure in the blow-bygas passage 27 is arranged between thePCV valve 28 and thesurge tank 14 downstream of the former. As modified in FIG. 15, however, thegas pressure sensor 32 can be arranged between thePCV valve 28 and thehead cover 6 upstream of the former. In this modification, too, the decision of normality/abnormality may be made in the similar manner as in the fourth embodiment, based upon the negative pressure state detected by thegas pressure sensor 32. - The processing procedure after the abnormality decision of step S 119 of FIG. 12 in the
ECU 40 is shown in FIG. 16 which is similar to the after-abnormality processing of the first to third embodiments shown in FIG. 4. Once it is decided that an abnormality (e.g., leakage or clogging) occurs in the blow-bygas passage 27, the following various detections and controls are inhibited because the reliabilities will not be maintained. - At first step S 211, there is inhibited the trouble detection of the
intake pressure sensor 31 for detecting the intake pressure in thesurge tank 14 downstream in theintake passage 12 downstream of thethrottle valve 13. At next step S212, the trouble detection of theISC valve 20 is inhibited. At next step S213, the trouble detection of the ISC system is inhibited. At next step S214, the trouble detection of the EGR is inhibited. At next step S215, the trouble detection of the fuel line (for controlling the fuel injection time or the like) system is inhibited. Next, the routine advances to step S216, at which the misfire detection is inhibited. At next step S217, the F/B (feedback) control of the idle RPM in the ISC system is inhibited (or to lower its control gain). At next step S218, the A/F (air/fuel ratio) learning control is inhibited. At nest step S219, the EGR control is inhibited (or to lower its control gain). At next step S220, the control of the purge of the evaporated fuel is inhibited (or to lower its control gain). Then, the present routine is ended. - Thus, in the blow-by gas passage abnormality detecting system for an internal combustion engine of the fourth embodiment, the abnormality of the blow-by
gas passage 27 is decided by thegas pressure sensor 32 for detecting the blow-by gas pressure level PBG in the blow-bygas passage 27 to return the blow-by gas produced in the internal combustion engine 1 to the side of theintake passage 12 of the internal combustion engine 1 and by theECU 40 on the basis of the blow-by gas pressure level PBG detected by thegas pressure sensor 32. By the simple and inexpensive construction for detecting the blow-by gas pressure level PBG in the blow-bygas passage 27, therefore, the abnormality of the blow-bygas passage 27 is properly detected. This makes it possible to minimize the release of the blow-by gas into the atmosphere and the adverse effect on the internal combustion engine 1. - <
Embodiment 5> - In the fifth embodiment also, the
intake pressure sensor 31 is arranged in thesurge tank 14 in addition to thegas pressure sensor 32 as used in the fourth embodiment and arranged midway of the blow-bygas passage 27, so that a negative pressure difference ΔP or the difference between the intake pressure level from theintake pressure sensor 31 and the blow-by gas pressure level from thegas pressure sensor 32 is used for detecting the blow-by gas passage abnormality. - This detection processing is shown in FIG. 17 and uses an abnormality decision table of decision values D, E and F shown in FIG. 18. Those values are determined in advance from experiments or the like and correspond to the negative pressure difference ΔP between the intake pressure level from the
intake pressure sensor 31 and the blow-by gas pressure level from thegas pressure sensor 32. - In this embodiment, similarly to the fourth embodiment (FIG. 11), when the blow-by
gas passage 27 clogs at point a, the inside of the blow-bygas passage 27 approaches the intake pressure in thesurge tank 14 so that the negative pressure difference ΔP between the intake pressure level by theintake pressure sensor 31 and the blow-by gas pressure level by thegas pressure sensor 32 shifts to the negative (−) side (i.e., to the negative side from the decision value D) from the normal one. On the other hand, when the blow-bygas passage 27 leaks (to cause an disengagement of the passage, for example) at point a, the inside of the blow-bygas passage 27 approaches the atmospheric pressure so that the negative pressure difference ΔP shifts to the positive (+) side (i.e., closer to the positive side than the decision value E and to the negative side than the decision value F) from the normal one because of the pressure loss in themidway PCV valve 28. Moreover, when the blow-bygas passage 27 leaks or clogs at point b, the blow-by gas pressure level by thegas pressure sensor 32 takes a substantially atmospheric level without being influenced by the intake pressure level in thesurge tank 14, so that the negative pressure difference ΔP between the intake pressure level by theintake pressure sensor 31 and the blow-by gas pressure level by thegas pressure sensor 32 highly shifts to the positive side (i.e., closer to the positive side than the decision value F). - In FIG. 17, it is decided at step S 311 whether or not the running state of the internal combustion engine 1 is idle. When the decision of step S311 is NO indicating that the running condition is not idle, the present routine is ended without any operation. On the other hand, when the decision of step S311 is YES indicating that the running state is idle, the routine advances to step S312, at which it is decided whether or not the negative pressure difference ΔP or the difference between the intake pressure level from the
intake pressure sensor 31 and the blow-by gas pressure level from thegas pressure sensor 32 is less than the decision value D and highly at the negative side. When the decision of step S312 is NO indicating the negative pressure difference ΔP is at the positive side no less than the decision value D, the routine advances to step S313, at which it is decided whether or not the negative pressure difference ΔP is over the decision value E and at the positive side, as illustrated in FIG. 18. When the decision of step S313 is NO indicating that the negative pressure difference ΔP is no more than the decision value E, that is, when the negative pressure difference ΔP is no less than the decision value D and no more than the decision value E, as illustrated in FIG. 18, the routine advances to step S314, at which the normality of the blow-bygas passage 27 from thehead cover 6 to thesurge tank 14 is decided to end the present routine. - On the other hand, when the decision of step S 313 is YES indicating that the negative pressure difference ΔP is over the decision value E and at the positive side, the routine advances to step S315, at which it is decided whether or not the negative pressure difference ΔP is over and highly at the positive side of the decision value F set at the positive side of the decision value E, as illustrated in FIG. 18. When the decision of step S315 is NO indicating that the negative pressure difference ΔP is below the decision value F and at the negative side, when the negative pressure difference ΔP is over the decision value E and no more than the decision value F, as illustrated in FIG. 18, the routine advances to step S316, at which the abnormality (leakage) at point a of the blow-by
gas passage 27 between thePCV valve 28 arranged midway of the blow-bygas passage 27 and thehead cover 6 upstream of the former is decided. - On the other hand, when the decision of step S 315 is YES indicating that the negative pressure difference ΔP is over the decision value F and at the positive side, the routine advances to step S317, at which an abnormality (leakage or clogging) at point b of the blow-by
gas passage 27 between thePCV valve 28 arranged midway of the blow-bygas passage 27 and thesurge tank 14 downstream of the former is decided. On the other hand, when the decision of step S312 is YES indicating that the negative pressure difference ΔP is at the negative side no less than the decision value D, the routine advances to step S318, at which an abnormality (clogging) at point a of the blow-bygas passage 27 between thePCV valve 28 arranged midway of the blow-bygas passage 27 and thehead cover 6 upstream of the former is decide. When the abnormality is decided at step S316, at step S317 or at step S318, the routine advances to step S319, at which the after-processing of the abnormality decision similar to that shown in FIG. 16 is executed to end the present routine. Thus, it is possible to properly detect the abnormal state (leakage or clogging) at each point of the blow-bygas passage 27 from thehead cover 6 to thesurge tank 14. - Thus in the blow-by gas passage abnormality detecting system for an internal combustion engine according to the fifth embodiment, an abnormality of the blow-by
gas passage 27 is decided in theECU 40 by thegas pressure sensor 32 for detecting the pressure in the blow-bygas passage 27 between thePCV valve 28 acting as the flow rate control valve for controlling the flow rate to pass through the blow-bygas passage 27 to return the blow-by gas produced in the internal combustion engine 1 to the side of theintake passage 12 of the internal combustion engine 1 and the side of theintake passage 12 downstream of thePCV valve 28, and by theintake pressure sensor 31 for detecting the pressure in theintake passage 12, such that the differential pressure ΔP between the pressure detected by thegas pressure sensor 32 and the pressure detected by theintake pressure sensor 31 is compared with the decision values D, E and F at the predetermined values. By the simple and inexpensive construction for detecting the differential pressure ΔP between the pressure in the blow-bygas passage 27 downstream of thePCV valve 28 and the pressure in theintake passage 12, therefore, an abnormality (leakage or clogging) of the blow-bygas passage 27 upstream or downstream of thePCV valve 28 can be properly detected in view of the differential pressure ΔP over the decision values D, E and F thereby to minimize the release of the blow-by gas into the atmosphere and the adverse effect on the internal combustion engine 1. Here, the abnormality of the blow-bygas passage 27 can likewise be decided, too, by arranging thegas pressure sensor 32 between the upstream of thePCV valve 28 and the side of the internal combustion engine 1 and by detecting the pressure in the blow-bygas passage 27 inbetween. - In the fourth and fifth embodiments, the abnormality decision of the blow-by
gas passage 27 is executed only at the idle time. However, it should not be limited thereto, but a similar detection can be executed in operations other than the idle time if the decision values are set to correspond to the running state. - Before the abnormality decision of the blow-by
gas passage 27 in the fourth and fifth embodiments, moreover, there can be added a normality/abnormality deciding routine of the intake system device and so on, as shown in FIG. 19. The normality/abnormality decisions are executed in theintake pressure sensor 31 at step S411, in theISC valve 20 at step S412, in the throttle sensor for detecting the throttle opening of thethrottle valve 13 at step S413, and in the atmospheric sensor for detecting the atmospheric pressure at step S414. When all the devices are normal, the diagnosis for executing the abnormality decision of the blow-bygas passage 27 is allowed at step S415. When any of the devices is abnormal, the diagnosis is inhibited at step S416. Then, the present routine is ended. This makes it possible to perform the abnormality decision of the blow-bygas passage 27 highly accurately. - Moreover, the fourth and fifth embodiments are constructed by premising the internal combustion engine (i.e., the so-called “D-J engine”) in which the fuel injection is controlled by measuring the pressure into the intake passage and which is equipped with the
intake pressure sensor 31. It may employ the intake flow, as detected by an air flow meter and converted into the intake pressure at that time, for the abnormality decision of the blow-bygas passage 27 in the internal combustion engine the “L-J engine”) in which the fuel injection is controlled by measuring the intake flow into the intake passage. - Moreover, there can be added to the fourth and fifth embodiments a normality/abnormality deciding routine of the combustion system device or the like, as shown in FIGS. 10A and 10B.
- The present invention having been described with reference to the first to fifth embodiments may be modified or altered further without departing from the spirit and scope of the invention.
Claims (30)
1. A blow-by gas passage abnormality detecting system for an internal combustion engine, comprising:
idle state detecting means for detecting that a running state of said internal combustion engine is idle; and
leakage detecting means for detecting a leakage of a blow-by gas coming from a blow-by gas passage for returning the blow-by gas produced in said internal combustion engine to an intake passage, on the basis of a parameter varying with a change in the air flow to be sucked into said internal combustion engine, when the idle state is detected by said idle state detecting means.
2. A blow-by gas passage abnormality detecting system according to , further comprising:
claim 1
control operating means for operating the control of an air flow regulator valve for regulating the air flow to be fed to said internal combustion engine, so that an engine RPM at an idle time of said internal combustion engine may be a predetermined RPM,
wherein said leakage detecting means detects leakage of the blow-by gas on the basis of the control operated by said control operating means.
3. A blow-by gas passage abnormality detecting system according to ,
claim 1
wherein said leakage detecting means detects leakage of the blow-by gas on the basis of an air/fuel ratio of said internal combustion engine.
4. A blow-by gas passage abnormality detecting system according to ,
claim 1
wherein said leakage detecting means detects leakage of the blow-by gas on the basis of an intake pressure of said internal combustion engine.
5. A blow-by gas passage abnormality detecting system according to ,
claim 1
wherein said leakage detecting means detects leakage of the blow-by gas by comparing said parameter with a predetermined value and includes means for setting said predetermined value in accordance with an engine RPM.
6. A blow-by gas passage abnormality detecting system according to ,
claim 1
wherein said leakage detecting means executes leakage detection when various devices relating to at least one of an engine intake system and combustion of said internal combustion engine are normal.
7. A blow-by gas passage abnormality detecting system comprising:
a flow control valve for controlling a flow to pass through a blow-by gas passage to return a blow-by gas produced by an internal combustion engine to an intake passage of said internal combustion engine;
downstream pressure detecting means arranged in said blow-by gas passage for detecting a pressure downstream of said flow control valve; and
abnormality deciding means for deciding that an abnormality occurs in said blow-by gas passage when the pressure detected by said downstream pressure detecting means is lower than a first predetermined level.
8. A blow-by gas passage abnormality detecting system according to ,
claim 7
wherein said abnormality deciding means includes means for deciding that an abnormality occurs in said blow-by gas passage, when the pressure detected by said downstream pressure detecting means is higher than a second predetermined level higher than said first predetermined level.
9. A blow-by gas passage abnormality detecting system according to ,
claim 8
wherein said first and second predetermined levels are set with reference to the pressure detected by said pressure detecting means, when said blow-by gas passage is normal.
10. A blow-by gas passage abnormality detecting system according to ,
claim 7
wherein said abnormality deciding means executes an abnormality decision when various devices of at least one of an engine intake system and combustion system of said internal combustion engine are normal.
11. A blow-by gas passage abnormality detecting system according to ,
claim 7
wherein said abnormality deciding means executes an abnormality decision when a running state of said internal combustion engine is stable.
12. A blow-by gas passage abnormality detecting system according to , further comprising:
claim 7
inhibition means for inhibiting trouble detections of various devices of at least one of an engine intake system and combustion system of said internal combustion engine when it is decided by said abnormality decision means that an abnormality occurs in said blow-by gas passage.
13. A blow-by gas passage abnormality detecting system according to , further comprising:
claim 7
inhibition means for inhibiting detection of troubles in a control system of said internal combustion engine when it is decided by said abnormality decision means that an abnormality occurs in said blow-by gas passage.
14. A blow-by gas passage abnormality detecting system according to , further comprising:
claim 7
control inhibition means for inhibiting a portion of controls of said internal combustion engine when it is decided by said abnormality decision means that an abnormality occurs in said blow-by gas passage.
15. A blow-by gas passage abnormality detecting system according to ,
claim 14
wherein said control inhibition means includes means for inhibiting an exhaust gas recirculation control to recirculate exhaust gas of said internal combustion engine to said intake passage.
16. A blow-by gas passage abnormality detecting system according to ,
claim 14
wherein said control inhibition means includes means for inhibiting a purge control to purge an evaporated gas produced in a fuel tank to said intake passage.
17. A blow-by gas passage abnormality detecting system comprising:
a flow control valve for controlling a flow to pass through a blow-by gas passage to return blow-by gas produced by an internal combustion engine to an intake passage of said internal combustion engine;
upstream pressure detecting means arranged in said blow-by gas passage for detecting a pressure upstream of said flow control valve; and
abnormality deciding means for deciding that an abnormality occurs in said blow-by gas passage when the pressure detected by said upstream pressure detecting means is lower than a first predetermined level.
18. A blow-by gas passage abnormality detecting system according to ,
claim 17
wherein said abnormality deciding means includes means for deciding that the abnormality occurs in said blow-by gas passage, when the pressure detected by said upstream pressure detecting means is higher than a second predetermined level higher than said first predetermined level.
19. A blow-by gas passage abnormality detecting system comprising:
a flow control valve for controlling a flow to pass through a blow-by gas passage to return blow-by gas produced by an internal combustion engine to an intake passage of said internal combustion engine;
upstream pressure detecting means arranged in said blow-by gas passage for detecting a pressure upstream of said flow control valve;
intake pressure detecting means for detecting a pressure in said intake passage; and
abnormality deciding means for deciding that an abnormality occurs in said blow-by gas passage, on the basis of the pressure detected by said upstream pressure detecting means and the pressure detected by said intake pressure detecting means.
20. A blow-by gas passage abnormality detecting system according to ,
claim 19
wherein said abnormality deciding means includes means for deciding an abnormality by comparing a differential pressure between the pressure detected by said upstream pressure detecting means and the pressure detected by said intake pressure detecting means, with a predetermined level, and
wherein said predetermined level is set on the basis of a differential pressure between the pressure detected by said upstream pressure detecting means and the pressure detected by said intake pressure detecting means when said blow-by gas passage is normal.
21. A blow-by gas passage abnormality detecting system comprising:
a flow control valve for controlling a flow to pass through a blow-by gas passage to return blow-by gas produced by an internal combustion engine to an intake passage of said internal combustion engine;
downstream pressure detecting means arranged in said blow-by gas passage for detecting a pressure downstream of said flow control valve;
intake pressure detecting means for detecting a pressure in said intake passage;
abnormality deciding means for deciding that an abnormality occurs in said blow-by gas passage, on the basis of the pressure detected by said downstream pressure detecting means and the pressure detected by said intake pressure detecting means; and
control inhibition means for inhibiting a portion of controls of said internal combustion engine when it is decided by said abnormality deciding means that an abnormality occurs in said blow-by gas passage.
22. A blow-by gas passage abnormality detecting system according to ,
claim 21
wherein said control inhibition means includes means for invalidating an exhaust gas recirculation control to recirculate exhaust gas of said internal combustion engine to said intake passage.
23. A blow-by gas passage abnormality detecting system according to ,
claim 21
wherein said control inhibition means includes means for inhibiting a purge control to purge an evaporated gas produced in a fuel tank to said intake passage.
24. A blow-by gas passage abnormality detecting system comprising:
abnormality deciding means for deciding an abnormality of a blow-by gas passage to return blow-by gas produced in an internal combustion engine to an intake passage of said internal combustion engine; and
decision allowing means for allowing an abnormality decision by said abnormality deciding means when various devices of at least one of an intake system and combustion system of said internal combustion engine are normal.
25. A blow-by gas passage abnormality detecting system comprising:
abnormality deciding means for deciding an abnormality of a blow-by gas passage to return a blow-by gas produced in an internal combustion engine to an intake passage of said internal combustion engine; and
decision allowing means for allowing an abnormality decision by said abnormality deciding means when the running state of said internal combustion engine is stable.
26. A blow-by gas passage abnormality detecting system comprising:
abnormality deciding means for deciding an abnormality of a blow-by gas passage to return blow-by gas produced in an internal combustion engine to an intake passage of said internal combustion engine; and
inhibition means for inhibiting trouble detections of various devices of at least one of an intake system and a combustion system of said internal combustion engine when it is decided by said abnormality deciding means that an abnormality occurs in said blow-by gas passage.
27. A blow-by gas passage abnormality detecting system comprising:
abnormality deciding means for deciding an abnormality of a blow-by gas passage to return blow-by gas produced in an internal combustion engine to an intake passage of said internal combustion engine; and
inhibition means for inhibiting trouble detections of a control system of said internal combustion engine when it is decided by said abnormality deciding means that an abnormality occurs in said blow-by gas passage.
28. A blow-by gas passage abnormality detecting system comprising:
abnormality deciding means for deciding an abnormality of a blow-by gas passage to return a blow-by gas produced in an internal combustion engine to an intake passage of said internal combustion engine; and
inhibition means for inhibiting a portion of controls of said internal combustion engine when it is decided by said abnormality deciding means that an abnormality occurs in said blow-by gas passage.
29. A blow-by gas passage abnormality detecting system according to ,
claim 28
wherein said control inhibition means includes means for inhibiting an exhaust gas recirculation control to recirculate exhaust gas of said internal combustion engine to said intake passage.
30. A blow-by gas passage abnormality detecting system according to ,
claim 28
wherein said control inhibition means includes means for invalidating a purge control to purge an evaporated gas produced in a fuel tank to said intake passage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/814,046 US6338329B2 (en) | 1996-12-24 | 2001-03-22 | Blow-by gas passage abnormality detecting system for internal combustion engines |
Applications Claiming Priority (8)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP08-343013 | 1996-12-24 | ||
| JP34301396A JPH10184335A (en) | 1996-12-24 | 1996-12-24 | Device for detecting abnormality in blowby gas passage of internal combustion engine |
| JP8-343013 | 1996-12-24 | ||
| JP8-344776 | 1996-12-25 | ||
| JP34477696A JPH10184336A (en) | 1996-12-25 | 1996-12-25 | Device for detecting abnormality in blowby gas passage of internal combustion engine |
| US08/988,608 US6098603A (en) | 1996-12-24 | 1997-12-11 | Blow-by gas passage abnormality detecting system for internal combustion engines |
| US09/593,818 US6247464B1 (en) | 1996-12-24 | 2000-06-15 | Blow-by gas passage abnormality detecting system for internal combustion engines |
| US09/814,046 US6338329B2 (en) | 1996-12-24 | 2001-03-22 | Blow-by gas passage abnormality detecting system for internal combustion engines |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/593,818 Division US6247464B1 (en) | 1996-12-24 | 2000-06-15 | Blow-by gas passage abnormality detecting system for internal combustion engines |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20010010214A1 true US20010010214A1 (en) | 2001-08-02 |
| US6338329B2 US6338329B2 (en) | 2002-01-15 |
Family
ID=26577401
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US08/988,608 Expired - Lifetime US6098603A (en) | 1996-12-24 | 1997-12-11 | Blow-by gas passage abnormality detecting system for internal combustion engines |
| US09/593,818 Expired - Lifetime US6247464B1 (en) | 1996-12-24 | 2000-06-15 | Blow-by gas passage abnormality detecting system for internal combustion engines |
| US09/814,046 Expired - Lifetime US6338329B2 (en) | 1996-12-24 | 2001-03-22 | Blow-by gas passage abnormality detecting system for internal combustion engines |
Family Applications Before (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US08/988,608 Expired - Lifetime US6098603A (en) | 1996-12-24 | 1997-12-11 | Blow-by gas passage abnormality detecting system for internal combustion engines |
| US09/593,818 Expired - Lifetime US6247464B1 (en) | 1996-12-24 | 2000-06-15 | Blow-by gas passage abnormality detecting system for internal combustion engines |
Country Status (1)
| Country | Link |
|---|---|
| US (3) | US6098603A (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| US6098603A (en) | 2000-08-08 |
| US6338329B2 (en) | 2002-01-15 |
| US6247464B1 (en) | 2001-06-19 |
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