US2040100A - Treatment of tar - Google Patents
Treatment of tar Download PDFInfo
- Publication number
- US2040100A US2040100A US524616A US52461631A US2040100A US 2040100 A US2040100 A US 2040100A US 524616 A US524616 A US 524616A US 52461631 A US52461631 A US 52461631A US 2040100 A US2040100 A US 2040100A
- Authority
- US
- United States
- Prior art keywords
- tar
- gases
- vapors
- acids
- caustic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011269 tar Substances 0.000 description 175
- 239000007789 gas Substances 0.000 description 110
- 239000003921 oil Substances 0.000 description 88
- 239000002253 acid Substances 0.000 description 69
- 150000007513 acids Chemical class 0.000 description 68
- 230000007935 neutral effect Effects 0.000 description 43
- 239000003518 caustics Substances 0.000 description 42
- 239000000243 solution Substances 0.000 description 36
- 239000011261 inert gas Substances 0.000 description 32
- 238000009835 boiling Methods 0.000 description 28
- 238000001816 cooling Methods 0.000 description 21
- 238000004821 distillation Methods 0.000 description 21
- 238000000034 method Methods 0.000 description 19
- 239000000203 mixture Substances 0.000 description 18
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- 239000011295 pitch Substances 0.000 description 14
- 239000011289 tar acid Substances 0.000 description 13
- 230000001105 regulatory effect Effects 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 10
- WHRZCXAVMTUTDD-UHFFFAOYSA-N 1h-furo[2,3-d]pyrimidin-2-one Chemical compound N1C(=O)N=C2OC=CC2=C1 WHRZCXAVMTUTDD-UHFFFAOYSA-N 0.000 description 9
- 241000196324 Embryophyta Species 0.000 description 9
- 235000006173 Larrea tridentata Nutrition 0.000 description 9
- 244000073231 Larrea tridentata Species 0.000 description 9
- 229960002126 creosote Drugs 0.000 description 9
- 239000000463 material Substances 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- 238000002844 melting Methods 0.000 description 7
- 150000002989 phenols Chemical class 0.000 description 7
- 239000004215 Carbon black (E152) Substances 0.000 description 6
- 239000003153 chemical reaction reagent Substances 0.000 description 6
- 238000000605 extraction Methods 0.000 description 6
- 229930195733 hydrocarbon Natural products 0.000 description 6
- 150000002430 hydrocarbons Chemical class 0.000 description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 5
- 239000006096 absorbing agent Substances 0.000 description 5
- 238000009833 condensation Methods 0.000 description 5
- 230000005494 condensation Effects 0.000 description 5
- 238000004064 recycling Methods 0.000 description 5
- 235000011121 sodium hydroxide Nutrition 0.000 description 5
- 230000008016 vaporization Effects 0.000 description 5
- 239000012670 alkaline solution Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 239000011280 coal tar Substances 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 238000012937 correction Methods 0.000 description 3
- 150000001896 cresols Chemical class 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 238000009834 vaporization Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 238000005201 scrubbing Methods 0.000 description 2
- 150000003739 xylenols Chemical class 0.000 description 2
- RNAMYOYQYRYFQY-UHFFFAOYSA-N 2-(4,4-difluoropiperidin-1-yl)-6-methoxy-n-(1-propan-2-ylpiperidin-4-yl)-7-(3-pyrrolidin-1-ylpropoxy)quinazolin-4-amine Chemical compound N1=C(N2CCC(F)(F)CC2)N=C2C=C(OCCCN3CCCC3)C(OC)=CC2=C1NC1CCN(C(C)C)CC1 RNAMYOYQYRYFQY-UHFFFAOYSA-N 0.000 description 1
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- -1 cresols is desired Chemical class 0.000 description 1
- 238000010908 decantation Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 150000004707 phenolate Chemical class 0.000 description 1
- 235000011118 potassium hydroxide Nutrition 0.000 description 1
- 230000003134 recirculating effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- NESLWCLHZZISNB-UHFFFAOYSA-M sodium phenolate Chemical compound [Na+].[O-]C1=CC=CC=C1 NESLWCLHZZISNB-UHFFFAOYSA-M 0.000 description 1
- 239000011273 tar residue Substances 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10C—WORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
- C10C1/00—Working-up tar
- C10C1/04—Working-up tar by distillation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G19/00—Refining hydrocarbon oils in the absence of hydrogen, by alkaline treatment
- C10G19/02—Refining hydrocarbon oils in the absence of hydrogen, by alkaline treatment with aqueous alkaline solutions
Definitions
- This invention relates to the treatment of heavy hydrocarbon material such as tar or oil and obtaining distillate and at least a portion of the tar acids as carbolate.
- the invention includes both the method of operation and apparatus therefor.'
- the process of the present invention is applicable to the treatment of tars such as coke-oven tars, gas-retort tars, vertical-retort tars, lowtemperature tars, and other tar-acid and neutraloil containing hydrocarbon materials such as coal-tar distillates. It may be applied to the treatment of raw, moisture-containing tar, or topped tar, etc., or to the separate treatment of tar fractions such as the heavy tar from the collector main of a coke-oven plant or the light tar or tarry oil from the condensers of such a plant. It may be applied to the treatment of mixtures containing coal tars, etc. The invention will be described more particularly as applied to the treatment of coke-oven tar.
- tar acids and neutrai oils are volatilized from the tar in a current of inert gases.
- Any suitable inert gases may be used in the distillation, although ordinarily steam will be employed. If raw tar is treated the moisture present in the raw tar during the treatment is converted into steam and this may be used for the inert gas distillation.
- the tar acids and neutral oils in the tar vaporize at reduced temperatures.
- the gases and vapors resulting from the steam or other inert gas distillation are cooled to condense part of the oil vapors of the boiling range desired, and this condensate is separately recovered as distillate oil. If this distillate contains desirable tar acids, it may be extracted with an alkaline reagent to remove them.
- tain vapors of both tar acids and neutral oils are treated with an alkaline reagent to extract and recover the tar acids from the gases as carbolate.
- This tar-acid extraction may be accompanied by cooling, or after the tar-acid extraction the gases may be cooled to condense neutral oils from the resulting gases and vapors.
- any such condensation of oils is only partial and the resulting cooled gases and vapors are at least in part recirculated for further inert gas distillation of the tar. According to this process, therefore, there are produced as products from the treatment of tar, a distillate, tar acids as carbolate, and a residue.
- Neutral oils may also be separately condensed from the gases from which tar acids have been removed and collected as product.
- the heat for the vaporization will ordinarily be supplied by heating the tar before it enters the still in which the tar acids and neutral oils are vaporized from the tar.
- the recycled gases are reheated, in part by bringing them into heat interchange relation with the hot residue. 'I'he residue is thereby cooled and heat is economized.
- Additional heat may be supplied to the gases from some outside source, but ordinarily no more than a portion of the heat for the distillation will be supplied in this manner and according to the preferred method of operation all the heat is supplied to the tar before it is treated and no outside heat is added to the gases.
- the gases leaving the still may contain no substantial amount of oils of higher boiling range than the distillate fraction ordinarily separately recovered as carbolic oil and extracted for tar acids.
- a fraction containing part of the tar acids of low boiling range will be condensed.
- the balance of the tar acids will be extracted by direct contact with caustic.
- Different methods may be utilized for extracting the tar acids from both the distillate and the gases.
- the alkaline solution used for extracting the gases may contain an appreciable excess of caustic to insure complete removal of the tar acids from the gases and the causticcarbolate solution thus formed may then be used for extracting tar acids from the tar-acid containing distillate.
- the boiling range of the distillate oil which is separately collected can be controlled.
- Any suitable form of condensing apparatus may be employed, such as fractionating condensers, either with or without fractionating columns, etc., and two or more oil fractions of regulated boiling range may thus be recovered from the gases before they enter the caustic extractor.
- the caustic employed for scrubbing tar-acid vapors from the gases may be ordinary caustic solution of suitable strength.
- Caustic potash or sodium sulde solutions may also be employed in in a larger number of stages, for example, ve or some cas. Where the gases and vapors pass thru scrubber at a much higher temperature than the caustic soda solution, the gases will be cooled by contact with the solution and the solution itself will be heated and may be concentrated by evaporation of part of the water. In this way relatively dilute caustic solutions may be employed.
- the strength of the carbolate solution in the caustic absorber may be regulated either by regulating the strength of the caustic soda solution employed, or the temperature of the scrubber, or the temperature of the gases and vapors passing thru the scrubber. If any steam is allowed to condense on its' way thru the scrub.- ber, the carbolate will be diluted, while by maintaining the gases and the scrubber at a regulated temperature any particular strength of c'arbolate solution that is desired may be produced. It will .be understood that the tar acids contained in vapor form and carried by the gases will combine with the sodium or other metal of the caustic solution at least to some extent to form sodium or other metal phenolates which will remain in solution until the absorbing capacity of the solution is exhausted or reduced to the desired extent.
- the gases will be below 200 C. before being treated with the caustic. If they are at a higher temperature it will be desirable to-cool them to about 200 C., or lower, before theyare brought into contact with the caustic to prevent excessive vaporization of water from the caustic and carbolate and the formation of solutions which are difiicult to handle.
- 'Ine caustic absorber may be constructed in stages so that a completely saturated carbolate can be made in the stage first in contact with the gas while there is still an excess of caustic in the second and other stages. In this way the caustic solution can be exhausted of caustic soda and at the same time the tar acid vapors extracted with substantial completeness from the gases.
- Selective extraction of tar acids from gases and vapors containing a. mixture of tar-acid vapors may be eilected by installing and employing several caustic scrubbers and carrying out the scrubbing operation in stages. If, for example, a carbolate rich in phenol and a second carbolate rich in higher boiling tar acids including cresols is desired, a three-stage absorber or scrubber can be employed with the supply of caustic to the lower or ilrst section or scrubber equivalent only to the phenol entering the system with the inert gas being circulated. The carbolate will be a1- lowed tobecome completely saturated and to build up to the maximum percentage of the phenols before any is withdrawn.
- Phenol being more strongly acidic thanV the higher phenols e. g. cresols and xylenols
- cresols and xylenols will to a considerable extent replace these higher phenols from their combination with caustic soda so that when the caustic soda is consumed and a carbolate solution is produced, the passing of additional gases carrying phenols and higher phenols will result in the driving oi of higher phenols and the absorption of phenol until the carbolate solution in the lower section will be greatly enriched in sodium phenolate while the higher phenols will be absorbed in the higher sections.
- the carbolate absorber may be constructed six, and a plurality of dii'ferent tar-acid fractions obtained. s t
- the oil content of the gases returned to the still may contain under good commercial operating conditions. no more than a few tenths of a percent of tar-acid vapors.
- the blower for recycling the gases will normally be located between the caustic extractor and the still.
- the entire system is preferably operated under substantially atmospheric pressure. but pressures above or below atmospheric may be used.
- gases and vapors may be bled from the cycle to compensate for the steam and gases generated.
- a bleed condenser is advantageously provided to recover oil from the vapors in the bleed.
- the tar which is subjected to the distillation may be preheated by the use of a steam preheater or by the use of waste heat from the flue gases in the ues at coke or gas plants or by the use of waste ilue gases from tar stills, steam-boiler plants, etc., or by the use of heat interchangers in which hot tar or pitch is employed as the heating medium, or by separate heating stills, etc.
- the tar separated from the gases at an elevated temperature may be kept hot and employed in a heated condition. In t many cases the temperature will be suillcient for carrying out the inert-gas distillation without added heat or at least without any great amount of additional heat.
- the collector mains of a coke-oven plant are operated at high temperature with the use of hot tar for flushing the main, the hot tar drawn oir from the main may be at a suiliciently high temperature so that it does not require further heating and so that it can be led directly from the main to the apparatus for the distillation.
- the still can be heated until the tar is at the proper temperature andinert gases can then be recirculated thru the tar, the resulting gases an'd vapors passed to the condenser, thru the caustic solution and the gases recirculated until the distillation has been completed.
- the residue may then be subjected to further distillation if desired.
- the tar is distilled in a pipe coil still with heating of the tar in a pipe coil and discharge of the heated tar into a vapor box or vapor-separating chamber.
- the initial heating of the tar can be so regulated that the tar will be at the proper temperature in the vapor-separating chamber and the current of inert gases can be passed thru the tar in such chamber to remove the desired constituents after which the residue can be heated to a higher temperature by'circulation' thru another pipe coil which discharges into another vapor-separating chamber, etc.
- Oil vapors will in many cases serve satisfactorily as the gaseous medium employed for the removal of the tar acids from the tar. ⁇ This will particularly be thecase with tars containing a considerable percentage of lower boiling oils, such as benzol, toluol and xylolsor when dehydrated tars are treated. By heating the tar to the point at which these lower boiling oils are vaporized, the vaporsmay be recrculated thru the tar and the caustic solution. These oil vapors serve at least, in part, as the inert gases employed in the process'.
- lower boiling oils such as benzol, toluol and xylolsor when dehydrated tars are treated.
- the separation may be carried out continuously or intermittently andthe neutral oil thus recovered may be returned to the tar residue or kept separate as a secondary product of the process.
- it will generally be advantageous to cool the gases before they enter the extractor to such a temperature that it will be unnecessary to cool them produced rst in one and then in the other as.
- Fig. 1 shows vaporizing apparatus or still in connection with a tar heater
- Fig. 2 shows apparatus in connection with a still which Yis itself heated externally.
- Fig. 1 of the drawings shows a tar heater I, a still 2, a condenser shown as the heat interchanger 3, and a caustic extractor
- the still and caustic tower are both shown as packed towers.
- the tar enters thru the pipe 5 and is preheated by heat interchange with the hot gases and vapors from the still in the heat interchanger 3. It then passes by the pipe 6 into the 1tar heater I where it is heated in the coil I preferably above its initial boiling point. It is then introduced into the still 2 thru the spray nozzles ,-8. In the still the lower boiling constituents are ashedand separated from the residie. Inert gas is introduced into the still thru the mai 8.
- the tar-acid vapors combine with the caustic and are separated from the gas stream as carbolate. It is advantageous to recirculate a portion of the carbolate produced, together with the fresh caustic in order to expose a large surface of liquid tothe action of the gases.
- a pipe I2 and pump I3 are shown for recycling at least a portion of the caustic and respraying it into the gases in the extractor 4 thru the spray nozzles I
- a heat interchanger I5 is provided to control the temperature of the caustic solution.
- Fresh caustic is introduced thru theline I6.
- Neutral oils may be recovered from the gases before they are returned to the still, either by subjecting the gases to regulated cooling in the extractor 4 or in a separate condenser located between the extractor and the still.
- a main I9 is provided to convey the gases from the extractor 4 and they are returned to the still ⁇ by means of the blower 20 and the main 9.
- a vent is provided at 2l to bleed oif any excess gases and vapors which may result from decomposition of tar constituents,
- bleed condenser 22 is shownfor condensing oils.
- oils which are essentially neutral oils, although they may contain some tar acids, are collected in the tank 23.
- the apparatus may be maintained at atmospheric pressure or somewhat above or below atmospheric pressure.- The apparatus shown contains no valves restricting communication with the atmosphere and is operated at substantially atmospheric pressure.
- the products of the operation are the residue, which is drawn oil' from the still 2 and collected -in the tank 24, distillate, which is drawn oiI from the condenser 3 and collected in the tank 25, carbolate, which is drawn oil from the caustic extractor 4 and collected in the tanlell, and also neutral oil, which may be condensed from the excess gases and collected in the tank 23, and additional neutral oil, which may be'recovered from the extractor or from a separate condenser thru which the gases pass after they leave the extractor and before they reenter the still.
- the apparatus of Fig. 1 can be operated under diierent conditions of temperature, etc. to produce different products.l
- a high temperature of, for example, 350 C. in the tar heater and operating so that on flashing the vapors leave the vapor-separating chamber and still 2 thru the line I0 at a temperature of 300 C.
- these gases and vapors may be cooled to around 175 C. before entering the caustic; tower, thus causing an oil suitable for creosote oil to separate in the condenser 3.
- 'I'his oil contains tar acids of higher boiling range but ordinarily only a small amount of the lower boiling tar acids.
- the gases and vapors leaving the condenser at 175 C. are rich in vapors of the lower boiling tar acids. These are extracted in the extractor, preferably without condensation of any substantial amount of neutral oil of this boilingrange. 'Ihe neutral-oil vapors are then recirculated thru the still.
- the gases may be cooled after leaving the caustic extractor and before re-entering the still to condense neutral oil, if desirable.
- the products of such an operation are creosote oil, tar acids, a separate neutral-oil fraction, if desirable, and a pitch residue, which may be of high melting point, particularly where neutral oils are condensed from the gases after they leave the caustic extractor.
- coke-oven tar containing in the neighborhood of 3%-6% of low boiling tar acids may be heated in the tar heater to about 200 C. so that, on flashing, the vapors leave the chamber 2 ⁇ at 150 C. On cooling to 105 C. in the condenser 3 these gases will Ayield an oil containing 10% to 20% or more of tar acids.
- the resulting gases and vapors are then extracted in the caustic extractor and returned to the distilling chamber 2 without substantial condensation of neutral oil.
- the residue may contain neutral oils o f a particular boiling range
- the temperal tures of operation are 200 C. or above for the tar entering the chamber 2 from the heater I, 150 C. for the gases in the main l0, and about C. for the gases from the time they leave the condenser 3 until they re-enter the chamber 2.
- 'nie distillate recovered from the condenser 3 represents about 15% based on the volume of the tar treated, when the gases are recirculated at the rate of about 300 cubic feet per gallon of tar treated. Similar results are obtainedby changing the rate of recirculation to 200 cubic feet per gallon of tar treated Vand introducing the tar into the chamber 2 at about 250 C. and maintaining a gas temperature leaving the chamber 2 at about 175 C.
- a still 30 heated by direct fire is shown for treating the tar.
- Tar is fed to the still continuously thru the line 3l and the residue is drawn off continuously or intermittently to storage 32.
- Inert gases are introduced into the still thru the main 33 by the blower 33 and continuously bubble up thru the tar in the still thru the perforated distributing pipe 34. The gases and vapors leave the still thru 'the main 35 and enter the condenser 3B.
- the condenser is shown as a fractionating condenser.v
- the distillate, collected in several fractions, is drawn off into the receivers 31, 33, and 39. Any suitable condensing medium may be used.
- the cooling isV regulated so as to etfect only partial condensation.
- the gases which leave the condenser include vapors of both tar acids and neutral oils.
- The, are sprayed with caustic in the extractor 42. Fresh caustic isadded at 43. Carbolate is drawn off at 44. A portion of the Carbolate containing excess caustic is recirculated by the pump 45 thru the line 46 and heat interchanger 41 and sprayed into the lgases thru the sprays 43. A bleed is shown at 49 to maintain the system under atmospheric pressure.
- the residue from the still may be road pitch with a melting point of 105 F. or pitch with a melting point of F. suitable for roong pitch; or pitch of much higher melting point, e. g. A300 F. or higher, may be produced, which may or may. not be blended with tar, etc. to produce blended pitches suitable for roong pitch or road tars, etc.
- the process is applicable generally to tar stills of the type in which the distillation is effected in a current of inert gases.
- the distillation may be carried on as a continuous process with the continuous addition of fresh hydrocarbon material to the still, or the distillation may be carried out batchwise.
- Caustic extractors of various types may be emaoaonoo i ous types of mechanical spray means.
- the drawings illustrate the use of packed towers for this purpose. It is advantageous to uselapparatus of the type in which the resistance offered to the ilow of the gases is low in order that a low pressure blower may be used for circulating the gases thru the system.
- the method of treating tar which comprises heating tar, distilling tar acids and neutral oils from the heated tar in a current of inert gases, subjecting the resulting gases and vapors to regulated cooling to separate distillate therefrom while leaving tar acids and neutral oils in vapor form, then extracting tar acids from and removing at least a part of the neutral oil vapors from the resulting gases and vapors by directly contacting and cooling them with an alkaline reagent which reacts with the tar acids to form a carbolate, dividing the resulting inert gases into two portions and recycling one portion, bringing it into direct contact with the heated tar in the inert gas distillation.
- the method of treating tar which comprises distilling oils including creosote oil from coal tar in a current of inert gases including neutral oil vapors, at elevated temperatures such that the gas and vapors leaving contact with the tar are at a temperature of about 150 C.
- the method of treating tar which comprises distilling tar in a current of inert gases including neutral oil vapors, fractionally cooling the resulting gases and vapors to separate at least two distillate fractions therefrom, while leaving tar acids in vapor form in the cooled gases, extracting tar acids from the gases while leaving neutral oils in vapor form therein and then recycling at least a portion of the remaining neutral oil vapors in admixture with inert gases for use in the distillation of the tar.
- the method of treating tar to distill it and simultaneously to recover a creosote oil distillate, a solution containing carbolates of low boiling tar acids anda pitch having a melting point of about F. or higher which comprises passing an inert gas containing neutral oil vapors in contact with tar to selectively vaporize tar acids therefrom, withdrawing the resulting mixture of gas and vapors from contact with the tar, maintaining an elevated temperature of the tar and mixture of gas and vapors in the foregoing steps such that the gas and vapors leaving contact with the tar are at a temperature above about 200 C., cooling the resulting gas and vapor mixture to a temperature in the range of about 200 C.
- the method of 'treating tar containing creosote oil fractions which comprises passing an inert gas containing neutral oil vapors in contact with said tar to selectively vaporize tar acids therefrom, withdrawing the resulting mixture of gas and vapors from contact with the tar, maintainingfan elevated/temperature of the tar and mixture of gas and vapors in the foregoing steps such that the gas and vapors leaving contact with the tar are at a temperature of about 300 C., cooling the resulting gas and vapor mixture to about 175 C. to separate a condensate of creosote oil therefrom while leaving tar acids and neutral oils in vapor form, and passing the thus cooled mixture of inert gas and vapors in contact with an alkaline solution to extract tar acids therefrom.
- 'I'he method of treating tar which comprises passing an inert gas containing neutral oil vapors in contact with tar to distill it and simultaneously to recover a distillate containing tar acids, a solution containing carbolates of low 'boiling tar acids and a road pitch, to'selectively vaporize tar acids therefrom, withdrawing the resulting mixture of gas and vapors fr om contact with the tar, maintaining an elevated temperature of the tar and mixture of gas and vapors in the foregoing steps such that the gas and vapors leaving contact with the tar are ata temperature of about C., cooling the resulting gas and vapor mixture to 105 C. to'condense a.
- the method of treating tar which comprises passing an inert gas in contact with tar at an elevated temperature to vaporize tar acid and neutral oils therefrom, cooling the resulting mixture of gas and vapors to separate a condensate therefrom while leaving tar acids in vapor form, passing the uncondensed gas andvapors in contact with an alkaline solution supplied in amount in excess of that required for reaction with the tar acids in the vapors contacted therewith and employing the resulting alkaline carbolate solution for the extraction of tar acids from the aforesaid condensate.
- the method of treating tar to distill it and recover therefrom a carbolate solution, an oil distillate and a pitch residue which comprises passing an inert gas containing neutral oil vapors in contact with tar to selectively vaporize tar acids therefrom, withdrawing the resulting mixture of gas and vapors from contact with vthe tar, maintaining an elevated temperature of the tar and mixture of gas and vapors in the fore- 15 going steps such that the gas and vapors leaving contact with the tar are at a temperature of about 150 C. or higher; cooling and contacting the resulting gas and vapor mixture with an alkalme solution which reacts with the tar acids to form a carbolate solution to condense a portion only oi! the oil vapors from the gases to lprodue'said oil distillate and to extract tar-acids to form said -carbolate solution', recirculating the higher.
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Industrial Gases (AREA)
Description
May 12, 1936. v s. P. MILLER 2,040,100
TREATMENT 0F TAR' Original Filed March 23, 1931 2 Sheets-Sheet l ATTORNEYS Garbo/af@ May 12, 1936. `s. P. MILLER 2,040,100-
l TREATMENT oF TAR Original Filed March 25, 1951 2 Sheets-Sheet 2 ATTO R N EYS fil Patented May 12, 1936 UNITED STATES TREATMENT 0F TAR Stuart laelee Miller, Englewood, N. I., as-
signor to The Barrett Company, New York, N. Y., a corporation of New Jersey Application March 23, 193i, Serial No. 524,616 Renewed November 1932 9 Claims.
This invention relates to the treatment of heavy hydrocarbon material such as tar or oil and obtaining distillate and at least a portion of the tar acids as carbolate. The invention includes both the method of operation and apparatus therefor.'
The process of the present invention is applicable to the treatment of tars such as coke-oven tars, gas-retort tars, vertical-retort tars, lowtemperature tars, and other tar-acid and neutraloil containing hydrocarbon materials such as coal-tar distillates. It may be applied to the treatment of raw, moisture-containing tar, or topped tar, etc., or to the separate treatment of tar fractions such as the heavy tar from the collector main of a coke-oven plant or the light tar or tarry oil from the condensers of such a plant. It may be applied to the treatment of mixtures containing coal tars, etc. The invention will be described more particularly as applied to the treatment of coke-oven tar.
According to this invention, tar acids and neutrai oils are volatilized from the tar in a current of inert gases. Any suitable inert gases may be used in the distillation, although ordinarily steam will be employed. If raw tar is treated the moisture present in the raw tar during the treatment is converted into steam and this may be used for the inert gas distillation. By carrying out the operation in a current of steam, the tar acids and neutral oils in the tar vaporize at reduced temperatures.
The gases and vapors resulting from the steam or other inert gas distillation are cooled to condense part of the oil vapors of the boiling range desired, and this condensate is separately recovered as distillate oil. If this distillate contains desirable tar acids, it may be extracted with an alkaline reagent to remove them.
After the cooling step, the gases, which con.
tain vapors of both tar acids and neutral oils, are treated with an alkaline reagent to extract and recover the tar acids from the gases as carbolate. This tar-acid extraction may be accompanied by cooling, or after the tar-acid extraction the gases may be cooled to condense neutral oils from the resulting gases and vapors. However, any such condensation of oils is only partial and the resulting cooled gases and vapors are at least in part recirculated for further inert gas distillation of the tar. According to this process, therefore, there are produced as products from the treatment of tar, a distillate, tar acids as carbolate, and a residue. Neutral oils may also be separately condensed from the gases from which tar acids have been removed and collected as product.
The heat for the vaporization will ordinarily be supplied by heating the tar before it enters the still in which the tar acids and neutral oils are vaporized from the tar. The recycled gases are reheated, in part by bringing them into heat interchange relation with the hot residue. 'I'he residue is thereby cooled and heat is economized. Additional heat may be supplied to the gases from some outside source, but ordinarily no more than a portion of the heat for the distillation will be supplied in this manner and according to the preferred method of operation all the heat is supplied to the tar before it is treated and no outside heat is added to the gases.
By proper temperature control throughout the system, products of different characteristics are obtainable. By heating the tar to a high temperature so that the gases and vapors leave the still at a high temperature, and then cooling them to a temperature of about 200 C., or lower, before bringing them into contact with the caustic used for extraction, the oil recovered as distillate will be of the boiling range desired for creosote oil.
On the other hand, the gases leaving the still may contain no substantial amount of oils of higher boiling range than the distillate fraction ordinarily separately recovered as carbolic oil and extracted for tar acids. On cooling these gases and vapors, a fraction containing part of the tar acids of low boiling range will be condensed. The balance of the tar acids will be extracted by direct contact with caustic. Different methods may be utilized for extracting the tar acids from both the distillate and the gases. For example, the alkaline solution used for extracting the gases may contain an appreciable excess of caustic to insure complete removal of the tar acids from the gases and the causticcarbolate solution thus formed may then be used for extracting tar acids from the tar-acid containing distillate. By regulating the temperature at which the gases and vapors leave the still and the temperature to which they are cooled before they enter the caustic extractor, the boiling range of the distillate oil which is separately collected can be controlled. Any suitable form of condensing apparatus may be employed, such as fractionating condensers, either with or without fractionating columns, etc., and two or more oil fractions of regulated boiling range may thus be recovered from the gases before they enter the caustic extractor.
The caustic employed for scrubbing tar-acid vapors from the gases may be ordinary caustic solution of suitable strength. Caustic potash or sodium sulde solutions may also be employed in in a larger number of stages, for example, ve or some cas. Where the gases and vapors pass thru scrubber at a much higher temperature than the caustic soda solution, the gases will be cooled by contact with the solution and the solution itself will be heated and may be concentrated by evaporation of part of the water. In this way relatively dilute caustic solutions may be employed. The strength of the carbolate solution in the caustic absorber may be regulated either by regulating the strength of the caustic soda solution employed, or the temperature of the scrubber, or the temperature of the gases and vapors passing thru the scrubber. If any steam is allowed to condense on its' way thru the scrub.- ber, the carbolate will be diluted, while by maintaining the gases and the scrubber at a regulated temperature any particular strength of c'arbolate solution that is desired may be produced. It will .be understood that the tar acids contained in vapor form and carried by the gases will combine with the sodium or other metal of the caustic solution at least to some extent to form sodium or other metal phenolates which will remain in solution until the absorbing capacity of the solution is exhausted or reduced to the desired extent.
Ordinarily the gases will be below 200 C. before being treated with the caustic. If they are at a higher temperature it will be desirable to-cool them to about 200 C., or lower, before theyare brought into contact with the caustic to prevent excessive vaporization of water from the caustic and carbolate and the formation of solutions which are difiicult to handle.
'Ine caustic absorber may be constructed in stages so that a completely saturated carbolate can be made in the stage first in contact with the gas while there is still an excess of caustic in the second and other stages. In this way the caustic solution can be exhausted of caustic soda and at the same time the tar acid vapors extracted with substantial completeness from the gases.
Selective extraction of tar acids from gases and vapors containing a. mixture of tar-acid vapors may be eilected by installing and employing several caustic scrubbers and carrying out the scrubbing operation in stages. If, for example, a carbolate rich in phenol and a second carbolate rich in higher boiling tar acids including cresols is desired, a three-stage absorber or scrubber can be employed with the supply of caustic to the lower or ilrst section or scrubber equivalent only to the phenol entering the system with the inert gas being circulated. The carbolate will be a1- lowed tobecome completely saturated and to build up to the maximum percentage of the phenols before any is withdrawn. Phenol being more strongly acidic thanV the higher phenols, e. g. cresols and xylenols, will to a considerable extent replace these higher phenols from their combination with caustic soda so that when the caustic soda is consumed and a carbolate solution is produced, the passing of additional gases carrying phenols and higher phenols will result in the driving oi of higher phenols and the absorption of phenol until the carbolate solution in the lower section will be greatly enriched in sodium phenolate while the higher phenols will be absorbed in the higher sections. With a multi-stage operation of this kind it is possible 'to produce carbolates predominating in phenol, the cresols, the xylenols, etc. If still more selective extraction is desiredthe carbolate absorber may be constructed six, and a plurality of dii'ferent tar-acid fractions obtained. s t
It is not n to eifect complete neutralization of the tar acids in the extractor and in a commercial plant complete removal of the tar acids will not be eil'ected because of the'practical dimculty of obtaining contact of the alkaline reagent with all particles ot the gas. For example, the oil content of the gases returned to the still may contain under good commercial operating conditions. no more than a few tenths of a percent of tar-acid vapors.
The blower for recycling the gases will normally be located between the caustic extractor and the still. The entire system is preferably operated under substantially atmospheric pressure. but pressures above or below atmospheric may be used. In order to maintain a constant pressure in the cycle, gases and vapors may be bled from the cycle to compensate for the steam and gases generated. A bleed condenser is advantageously provided to recover oil from the vapors in the bleed.
It is possible to control the cooling and condensation of neutral-oil vapors subsequent to the caustic treatment so that a small amount of steam is condensed which is just the amount necessary to oiset the steam generated and thus keep the system in balance. Air or fresh steam or other inert gases may be introduced into the system to keep it balanced or to aid in the distillation of the tar. .The bleed will be suflicient to compen. sate for any excess inert gas in the system.
The tar which is subjected to the distillation may be preheated by the use of a steam preheater or by the use of waste heat from the flue gases in the ues at coke or gas plants or by the use of waste ilue gases from tar stills, steam-boiler plants, etc., or by the use of heat interchangers in which hot tar or pitch is employed as the heating medium, or by separate heating stills, etc.
Where the recovery of distillate and tar acids from the tar is carried out at coal-distillation plants at which coal tar is produced, such as coke-oven plants or gas plants, the tar separated from the gases at an elevated temperature may be kept hot and employed in a heated condition. In t many cases the temperature will be suillcient for carrying out the inert-gas distillation without added heat or at least without any great amount of additional heat. Where the collector mains of a coke-oven plant are operated at high temperature with the use of hot tar for flushing the main, the hot tar drawn oir from the main may be at a suiliciently high temperature so that it does not require further heating and so that it can be led directly from the main to the apparatus for the distillation. v
In the case of an ordinary tar still containing a large batch oi tar, the still can be heated until the tar is at the proper temperature andinert gases can then be recirculated thru the tar, the resulting gases an'd vapors passed to the condenser, thru the caustic solution and the gases recirculated until the distillation has been completed. The residue may then be subjected to further distillation if desired. Where the tar is distilled in a pipe coil still with heating of the tar in a pipe coil and discharge of the heated tar into a vapor box or vapor-separating chamber. the initial heating of the tar can be so regulated that the tar will be at the proper temperature in the vapor-separating chamber and the current of inert gases can be passed thru the tar in such chamber to remove the desired constituents after which the residue can be heated to a higher temperature by'circulation' thru another pipe coil which discharges into another vapor-separating chamber, etc.
Oil vapors will in many cases serve satisfactorily as the gaseous medium employed for the removal of the tar acids from the tar.` This will particularly be thecase with tars containing a considerable percentage of lower boiling oils, such as benzol, toluol and xylolsor when dehydrated tars are treated. By heating the tar to the point at which these lower boiling oils are vaporized, the vaporsmay be recrculated thru the tar and the caustic solution. These oil vapors serve at least, in part, as the inert gases employed in the process'.
In some cases it will be desirable to operate with relatively high temperatures in the still and, after cooling of the gases to condense part of the contained oil vapors as distillate, to pass the steam or other inert gases at high temperature to the caustic absorber. To avoid evaporation of the caustic or carbolate solution beyond any particular desired point, it may be cooled by means of cooling coils, or water may be continually or intermittently added to ther caustic-carbolate solution to maintain the desired concentration. Under such conditions part of the oil vapors in the gas stream will be condensed in the-extractor and may be separated from the carbolate produced by decantation, centrifuging, etc. The separation may be carried out continuously or intermittently andthe neutral oil thus recovered may be returned to the tar residue or kept separate as a secondary product of the process. However, it will generally be advantageous to cool the gases before they enter the extractor to such a temperature that it will be unnecessary to cool them produced rst in one and then in the other as.
sorber.
'Ihe invention will be further described in connection with the accompanying drawings but it is intended `and is to be understood that the invention is not limited thereto:
. In the drawings: Fig. 1 shows vaporizing apparatus or still in connection with a tar heater; and
Fig. 2 shows apparatus in connection with a still which Yis itself heated externally.
' Fig. 1 of the drawings shows a tar heater I, a still 2, a condenser shown as the heat interchanger 3, and a caustic extractor The still and caustic tower are both shown as packed towers. The tar enters thru the pipe 5 and is preheated by heat interchange with the hot gases and vapors from the still in the heat interchanger 3. It then passes by the pipe 6 into the 1tar heater I where it is heated in the coil I preferably above its initial boiling point. It is then introduced into the still 2 thru the spray nozzles ,-8. In the still the lower boiling constituents are ashedand separated from the residie. Inert gas is introduced into the still thru the mai 8. Those vapors of neutral oils in the inert gases which are of the same boiling range as thetar acids removed from the gas stream in the caustic extractor! tend to prevent or reprefss the vaporization of neutral oils of this boiling range from the tar inL the still, but tar acidsk of this boiling range are vaporized because after removal of some of these tar acidsin the extractor bon material than the neutral oils of the saxne boiling range.
From the still the gases and vapors, which include vapors of both neutral oils andtar acids,
pass to the main I0 into the heater interchanger 3. Here they are coled by heat interchange with the tar whereupon distillate separates from the gases. This cooling is so regulated that only a portion of the oil vapors are condensed and separate from the gas stream as distillate. This distillate will bel of higher or lower boiling range depending upon the temperature at which the gases and vapors leave the still and the temperature to which they are cooled. The uncondensed vapors, which include both vapors of tar acids and neutral oils, pass from the heat interchanger thru the main II into the causticy extractor 4. Other suitable condensing means such a's a direct contact condenser, etc. may be substituted for the heat interchanger shown, and a plurality of different means may be employed to separately recover a plurality of oil fractions.
In the caustic extractor the tar-acid vapors combine with the caustic and are separated from the gas stream as carbolate. It is advantageous to recirculate a portion of the carbolate produced, together with the fresh caustic in order to expose a large surface of liquid tothe action of the gases. For thispurpose a pipe I2 and pump I3 are shown for recycling at least a portion of the caustic and respraying it into the gases in the extractor 4 thru the spray nozzles I A heat interchanger I5 is provided to control the temperature of the caustic solution. Fresh caustic is introduced thru theline I6. Ex-
cess of the carbolate solution is drawn oil thru the line I'I and collected in the tank i8. It may be treated in the usual way for the recovery of tar acids as by acidication with carbon dioxide, e c.
Neutral oils may be recovered from the gases before they are returned to the still, either by subjecting the gases to regulated cooling in the extractor 4 or in a separate condenser located between the extractor and the still.
In Fig. l a main I9 is provided to convey the gases from the extractor 4 and they are returned to the still` by means of the blower 20 and the main 9.
In order to maintain the apparatus under constant pressure, preferably at approximately atmospheric pressure, a vent is provided at 2l to bleed oif any excess gases and vapors which may result from decomposition of tar constituents,
bleed condenser 22 is shownfor condensing oils.
from the excess gases. These oils, which are essentially neutral oils, although they may contain some tar acids, are collected in the tank 23. The apparatus may be maintained at atmospheric pressure or somewhat above or below atmospheric pressure.- The apparatus shown contains no valves restricting communication with the atmosphere and is operated at substantially atmospheric pressure.
The products of the operation are the residue, which is drawn oil' from the still 2 and collected -in the tank 24, distillate, which is drawn oiI from the condenser 3 and collected in the tank 25, carbolate, which is drawn oil from the caustic extractor 4 and collected in the tanlell, and also neutral oil, which may be condensed from the excess gases and collected in the tank 23, and additional neutral oil, which may be'recovered from the extractor or from a separate condenser thru which the gases pass after they leave the extractor and before they reenter the still.
The apparatus of Fig. 1 can be operated under diierent conditions of temperature, etc. to produce different products.l For example, by heating the tar to a high temperature of, for example, 350 C., in the tar heater and operating so that on flashing the vapors leave the vapor-separating chamber and still 2 thru the line I0 at a temperature of 300 C., for example, these gases and vapors may be cooled to around 175 C. before entering the caustic; tower, thus causing an oil suitable for creosote oil to separate in the condenser 3. 'I'his oil contains tar acids of higher boiling range but ordinarily only a small amount of the lower boiling tar acids. If ordinary` cokeoven tar is being treated, the gases and vapors leaving the condenser at 175 C. are rich in vapors of the lower boiling tar acids. These are extracted in the extractor, preferably without condensation of any substantial amount of neutral oil of this boilingrange. 'Ihe neutral-oil vapors are then recirculated thru the still. The gases may be cooled after leaving the caustic extractor and before re-entering the still to condense neutral oil, if desirable. The products of such an operation are creosote oil, tar acids, a separate neutral-oil fraction, if desirable, and a pitch residue, which may be of high melting point, particularly where neutral oils are condensed from the gases after they leave the caustic extractor.
It is not necessary to heat the tar to such a high temperature. For example, coke-oven tar containing in the neighborhood of 3%-6% of low boiling tar acids may be heated in the tar heater to about 200 C. so that, on flashing, the vapors leave the chamber 2 `at 150 C. On cooling to 105 C. in the condenser 3 these gases will Ayield an oil containing 10% to 20% or more of tar acids. The resulting gases and vapors are then extracted in the caustic extractor and returned to the distilling chamber 2 without substantial condensation of neutral oil. The residue may contain neutral oils o f a particular boiling range,
separating chamber, whether 'this still is heated, the temperature at which the gases leave the still, the extent to which the gases are cooled b efore they re-enter the still, and the quantity of gases and vapors bled from the cycle, etc. For
instance, in the last example given the temperal tures of operation are 200 C. or above for the tar entering the chamber 2 from the heater I, 150 C. for the gases in the main l0, and about C. for the gases from the time they leave the condenser 3 until they re-enter the chamber 2. 'nie distillate recovered from the condenser 3 represents about 15% based on the volume of the tar treated, when the gases are recirculated at the rate of about 300 cubic feet per gallon of tar treated. Similar results are obtainedby changing the rate of recirculation to 200 cubic feet per gallon of tar treated Vand introducing the tar into the chamber 2 at about 250 C. and maintaining a gas temperature leaving the chamber 2 at about 175 C.
In Fig. 2 a still 30 heated by direct fire is shown for treating the tar. Tar is fed to the still continuously thru the line 3l and the residue is drawn off continuously or intermittently to storage 32. Inert gases are introduced into the still thru the main 33 by the blower 33 and continuously bubble up thru the tar in the still thru the perforated distributing pipe 34. The gases and vapors leave the still thru 'the main 35 and enter the condenser 3B.
The condenser is shown as a fractionating condenser.v The distillate, collected in several fractions, is drawn off into the receivers 31, 33, and 39. Any suitable condensing medium may be used. The cooling isV regulated so as to etfect only partial condensation.
The gases which leave the condenser include vapors of both tar acids and neutral oils. The, are sprayed with caustic in the extractor 42. Fresh caustic isadded at 43. Carbolate is drawn off at 44. A portion of the Carbolate containing excess caustic is recirculated by the pump 45 thru the line 46 and heat interchanger 41 and sprayed into the lgases thru the sprays 43. A bleed is shown at 49 to maintain the system under atmospheric pressure. A
'Ihe extent to which the tar is distilled according to this invention may be so regulated as to produce a residue of higher or lower melting point as desired, or to produce distillate of higher or lowerboiling range which may or may not be extracted for its tar acid content, and a separate neutral oil distillate may or may not be separated from the gases after they leave the extractor, as desirable. 'I'he process may be varied within rather wide limits to produce various products. For example, the residue from the still may be road pitch with a melting point of 105 F. or pitch with a melting point of F. suitable for roong pitch; or pitch of much higher melting point, e. g. A300 F. or higher, may be produced, which may or may. not be blended with tar, etc. to produce blended pitches suitable for roong pitch or road tars, etc.
The process is applicable generally to tar stills of the type in which the distillation is effected in a current of inert gases. The distillation may be carried on as a continuous process with the continuous addition of fresh hydrocarbon material to the still, or the distillation may be carried out batchwise.
Caustic extractors of various types may be emaoaonoo i ous types of mechanical spray means. The drawings illustrate the use of packed towers for this purpose. It is advantageous to uselapparatus of the type in which the resistance offered to the ilow of the gases is low in order that a low pressure blower may be used for circulating the gases thru the system.
It will be understood that variations and modications can be made in the process as hereinbefore described, without departing from the spirit and scope of the invention. l
This application is in part a continuation of my/co-pending application Serial Number 3 83,859,
. med August 6, 1929.
1. 'I'he method of treating hydrocarbon material, which comprises selectively distilling liquid tar-acid-and neutral-oil-containlng hydrocarbon material in a current of inert gases including vapors of neutral oils, thereby vaporizing both tar acids and neutral oils therefrom, subjecting the resulting gases and vapors to regulated cooling to condense 4distillate therefrom, simultaneously extracting tar acids and condensing neutral oils from the resulting cooled gases by direct Contact with a cooled alkaline reagent which reacts with tar acids to form a carbolate and then bringingv at least a portion of the neutral oil vapors remaining in the gas stream together with inertv gases into direct contact with hydrocarbon material to effect selective distillation thereof.
2. The method of treating tar, which comprises heating tar, distilling tar acids and neutral oils from the heated tar in a current of inert gases, subjecting the resulting gases and vapors to regulated cooling to separate distillate therefrom while leaving tar acids and neutral oils in vapor form, then extracting tar acids from and removing at least a part of the neutral oil vapors from the resulting gases and vapors by directly contacting and cooling them with an alkaline reagent which reacts with the tar acids to form a carbolate, dividing the resulting inert gases into two portions and recycling one portion, bringing it into direct contact with the heated tar in the inert gas distillation.
3. The method of treating tar, which comprises distilling oils including creosote oil from coal tar in a current of inert gases including neutral oil vapors, at elevated temperatures such that the gas and vapors leaving contact with the tar are at a temperature of about 150 C. or higher, cooling the resulting gases and vapors to separate creosote oil therefrom as distillate while leaving gases and vapors in vapor form, extracting tar acids from the cooled gases and vapors by directly contacting them with an alkaline reagent which reacts with the tar acids to form a carbolate while leaving neutral oil vapors in vapor form therein and then recycling at least a portion of the remaining neutral oil vapors in admixture with inert gases for use in the distillation of the tar.
4. The method of treating tar, which comprises distilling tar in a current of inert gases including neutral oil vapors, fractionally cooling the resulting gases and vapors to separate at least two distillate fractions therefrom, while leaving tar acids in vapor form in the cooled gases, extracting tar acids from the gases while leaving neutral oils in vapor form therein and then recycling at least a portion of the remaining neutral oil vapors in admixture with inert gases for use in the distillation of the tar.
5. The method of treating tar to distill it and simultaneously to recover a creosote oil distillate, a solution containing carbolates of low boiling tar acids anda pitch having a melting point of about F. or higher, which comprises passing an inert gas containing neutral oil vapors in contact with tar to selectively vaporize tar acids therefrom, withdrawing the resulting mixture of gas and vapors from contact with the tar, maintaining an elevated temperature of the tar and mixture of gas and vapors in the foregoing steps such that the gas and vapors leaving contact with the tar are at a temperature above about 200 C., cooling the resulting gas and vapor mixture to a temperature in the range of about 200 C. and lower to condense a creosote oil distillate therefrom while leaving low boiling 'tar acids and neutral oils in vapor form, passing the thus cooled mixture of inert gas and vapors in contact with analkaline solution which reacts with the tar acids. to form a carbolate solution to extract tar acids therefrom and to form a solution containing the aforesaid carbolates of low boiling tar acids, and continuing the aforesaid distillation treatment of the tar until the pitch residue has a melting point of about 105 F. or higher.
6. The method of 'treating tar containing creosote oil fractions which comprises passing an inert gas containing neutral oil vapors in contact with said tar to selectively vaporize tar acids therefrom, withdrawing the resulting mixture of gas and vapors from contact with the tar, maintainingfan elevated/temperature of the tar and mixture of gas and vapors in the foregoing steps such that the gas and vapors leaving contact with the tar are at a temperature of about 300 C., cooling the resulting gas and vapor mixture to about 175 C. to separate a condensate of creosote oil therefrom while leaving tar acids and neutral oils in vapor form, and passing the thus cooled mixture of inert gas and vapors in contact with an alkaline solution to extract tar acids therefrom.
'1. 'I'he method of treating tar which comprises passing an inert gas containing neutral oil vapors in contact with tar to distill it and simultaneously to recover a distillate containing tar acids, a solution containing carbolates of low 'boiling tar acids and a road pitch, to'selectively vaporize tar acids therefrom, withdrawing the resulting mixture of gas and vapors fr om contact with the tar, maintaining an elevated temperature of the tar and mixture of gas and vapors in the foregoing steps such that the gas and vapors leaving contact with the tar are ata temperature of about C., cooling the resulting gas and vapor mixture to 105 C. to'condense a. tar-acid distillate therefrom while leaving low boiling tar acids and neutral oils in vapor form, passing the thus cooled mixture of inert gas and vapors in contact with an alkaline solution which reacts with the tar acids to f orm a carbolate solution to extract tar acids therefrom and to form a solution containing the aforesaid carbolates of low boiling tar acids, and continuing the aforesaid distillation treatment of the tar until the residue has the character of a road pitch.
8. The method of treating tar which comprises passing an inert gas in contact with tar at an elevated temperature to vaporize tar acid and neutral oils therefrom, cooling the resulting mixture of gas and vapors to separate a condensate therefrom while leaving tar acids in vapor form, passing the uncondensed gas andvapors in contact with an alkaline solution supplied in amount in excess of that required for reaction with the tar acids in the vapors contacted therewith and employing the resulting alkaline carbolate solution for the extraction of tar acids from the aforesaid condensate.
9. The method of treating tar to distill it and recover therefrom a carbolate solution, an oil distillate and a pitch residue which comprises passing an inert gas containing neutral oil vapors in contact with tar to selectively vaporize tar acids therefrom, withdrawing the resulting mixture of gas and vapors from contact with vthe tar, maintaining an elevated temperature of the tar and mixture of gas and vapors in the fore- 15 going steps such that the gas and vapors leaving contact with the tar are at a temperature of about 150 C. or higher; cooling and contacting the resulting gas and vapor mixture with an alkalme solution which reacts with the tar acids to form a carbolate solution to condense a portion only oi! the oil vapors from the gases to lprodue'said oil distillate and to extract tar-acids to form said -carbolate solution', recirculating the higher.
s. P. mma.
CERTIFICATE OF CORRECTION.
mem: No. 2,040,100. May 12, 103e.
STUART PARMELEE MILLER.
It is hereby` certified that errer appears in the printed specification of the above numbered patent requiring correction as follows: Page 5, first column, line 55, for the syllable "as" read ab; and second column, line 20, for' "clearly" read nearly; A page 5, second column, lines h'l5-48,. claim 7, strike out the words and comma "to dstill ift and simultaneously to recover a distillate containing tar acids,4 a solution containing carbolates of low boiling tar acids and a road pitch," and insert the same after "tar" in line 45, same claim; and that the said Letters Patent should be read with these corrections ther'e that the same may conform to the record of the case in the Patent Office. q v
Signed and sealed this 4th day of August, A. D. 1936.
Henry Van Axsdale Seal) Acting Commissicnxer` of Patents.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US524616A US2040100A (en) | 1931-03-23 | 1931-03-23 | Treatment of tar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US524616A US2040100A (en) | 1931-03-23 | 1931-03-23 | Treatment of tar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2040100A true US2040100A (en) | 1936-05-12 |
Family
ID=24089967
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US524616A Expired - Lifetime US2040100A (en) | 1931-03-23 | 1931-03-23 | Treatment of tar |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US2040100A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2983666A (en) * | 1957-12-10 | 1961-05-09 | Aluminum Co Of America | Hydrorefining of low-temperature tar fractions |
| US3960969A (en) * | 1975-02-07 | 1976-06-01 | Koppers Company, Inc. | Method for preparing an improved creosote wood preservative from a coal tar creosote by the use of caustic compounds |
| US20100038288A1 (en) * | 2008-08-12 | 2010-02-18 | MR&E, Ltd. | Refining coal-derived liquid from coal gasification, coking, and other coal processing operations |
| US20110011719A1 (en) * | 2009-07-14 | 2011-01-20 | Rinker Franklin G | Process for treating bituminous coal by removing volatile components |
| US20110011722A1 (en) * | 2009-07-14 | 2011-01-20 | Rinker Franklin G | Process for treating coal by removing volatile components |
| US8968520B2 (en) | 2011-06-03 | 2015-03-03 | National Institute Of Clean And Low-Carbon Energy (Nice) | Coal processing to upgrade low rank coal having low oil content |
| US9005322B2 (en) | 2011-07-12 | 2015-04-14 | National Institute Of Clean And Low-Carbon Energy (Nice) | Upgrading coal and other carbonaceous fuels using a lean fuel gas stream from a pyrolysis step |
| US9074138B2 (en) | 2011-09-13 | 2015-07-07 | C2O Technologies, Llc | Process for treating coal using multiple dual zone steps |
| US9163192B2 (en) | 2010-09-16 | 2015-10-20 | C2O Technologies, Llc | Coal processing with added biomass and volatile control |
| US9327320B1 (en) | 2015-01-29 | 2016-05-03 | Green Search, LLC | Apparatus and method for coal dedusting |
| US9598646B2 (en) | 2013-01-09 | 2017-03-21 | C20 Technologies, Llc | Process for treating coal to improve recovery of condensable coal derived liquids |
-
1931
- 1931-03-23 US US524616A patent/US2040100A/en not_active Expired - Lifetime
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2983666A (en) * | 1957-12-10 | 1961-05-09 | Aluminum Co Of America | Hydrorefining of low-temperature tar fractions |
| US3960969A (en) * | 1975-02-07 | 1976-06-01 | Koppers Company, Inc. | Method for preparing an improved creosote wood preservative from a coal tar creosote by the use of caustic compounds |
| US20110168541A1 (en) * | 2008-08-12 | 2011-07-14 | Warwick James S | Refining Coal-Derived Liquid From Coal Gasification, Coking and Other Coal Processing Operations |
| US20100038288A1 (en) * | 2008-08-12 | 2010-02-18 | MR&E, Ltd. | Refining coal-derived liquid from coal gasification, coking, and other coal processing operations |
| US8197678B2 (en) | 2008-08-12 | 2012-06-12 | MR & E, Ltd. | Refining coal-derived liquid from coal gasification, coking and other coal processing operations |
| US8366882B2 (en) | 2009-07-14 | 2013-02-05 | C20 Technologies, Llc | Process for treating agglomerating coal by removing volatile components |
| US20110011720A1 (en) * | 2009-07-14 | 2011-01-20 | Rinker Franklin G | Process for treating agglomerating coal by removing volatile components |
| US20110011722A1 (en) * | 2009-07-14 | 2011-01-20 | Rinker Franklin G | Process for treating coal by removing volatile components |
| US20110011719A1 (en) * | 2009-07-14 | 2011-01-20 | Rinker Franklin G | Process for treating bituminous coal by removing volatile components |
| US8394240B2 (en) | 2009-07-14 | 2013-03-12 | C2O Technologies, Llc | Process for treating bituminous coal by removing volatile components |
| US8470134B2 (en) | 2009-07-14 | 2013-06-25 | C2O Technologies, Llc | Process for treating coal by removing volatile components |
| US9163192B2 (en) | 2010-09-16 | 2015-10-20 | C2O Technologies, Llc | Coal processing with added biomass and volatile control |
| US8968520B2 (en) | 2011-06-03 | 2015-03-03 | National Institute Of Clean And Low-Carbon Energy (Nice) | Coal processing to upgrade low rank coal having low oil content |
| US9005322B2 (en) | 2011-07-12 | 2015-04-14 | National Institute Of Clean And Low-Carbon Energy (Nice) | Upgrading coal and other carbonaceous fuels using a lean fuel gas stream from a pyrolysis step |
| US9523039B2 (en) | 2011-07-12 | 2016-12-20 | Shenhua Group Corporation Limited | Upgrading coal and other carbonaceous fuels using a lean fuel gas stream from a pyrolysis step |
| US9074138B2 (en) | 2011-09-13 | 2015-07-07 | C2O Technologies, Llc | Process for treating coal using multiple dual zone steps |
| US9598646B2 (en) | 2013-01-09 | 2017-03-21 | C20 Technologies, Llc | Process for treating coal to improve recovery of condensable coal derived liquids |
| US9327320B1 (en) | 2015-01-29 | 2016-05-03 | Green Search, LLC | Apparatus and method for coal dedusting |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| DE2422273A1 (en) | METHOD FOR TREATMENT OF GAS MIXTURES | |
| US2040100A (en) | Treatment of tar | |
| US2044764A (en) | Distillation of tar | |
| US2040096A (en) | Recovery of tar acids from tar | |
| US2040098A (en) | Treatment of tar | |
| US2040099A (en) | Treatment of hydrocarbon material and apparatus therefor | |
| US2913374A (en) | Debenzolizing and purifying wash oil with steam | |
| US1918283A (en) | Recovery of tar acids | |
| US2040101A (en) | Treatment of tar | |
| US2018377A (en) | Method and apparatus fob dehy | |
| US1921300A (en) | Distillation of tar | |
| US2040104A (en) | Tar treatment | |
| US1959714A (en) | Vacuum distillation of liquids | |
| US1898579A (en) | Method and apparatus for absorption of constituents from gases and vaporous mixtures | |
| US1955742A (en) | Direct recovery of tar acids | |
| US1930130A (en) | Method of distilling tar | |
| US1892654A (en) | Method and apparatus for distilling tar | |
| US2075866A (en) | Treatment of tar | |
| US1844892A (en) | Distillation of tar and recovery of products therefrom | |
| US1898980A (en) | Distillation of tar | |
| US1844889A (en) | Distillation of tar, etc. | |
| US2040097A (en) | Distillation of tar | |
| US1864749A (en) | Recovery of light oils | |
| US1862494A (en) | Distillation of tar | |
| US2002704A (en) | Recovery of tar acids, etc. |