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US1639269A - Method of making tools - Google Patents

Method of making tools Download PDF

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Publication number
US1639269A
US1639269A US709303A US70930324A US1639269A US 1639269 A US1639269 A US 1639269A US 709303 A US709303 A US 709303A US 70930324 A US70930324 A US 70930324A US 1639269 A US1639269 A US 1639269A
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United States
Prior art keywords
transverse hole
frame portion
forming
frame
hole
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Expired - Lifetime
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US709303A
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Potschner Karl
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Individual
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Priority to US709303A priority Critical patent/US1639269A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B7/00Pliers; Other hand-held gripping tools with jaws on pivoted limbs; Details applicable generally to pivoted-limb hand tools

Definitions

  • This invention relates to tools and more particularly to an improved method of making tools such as illustrated in my copending application Serial No.'616,327, filed F ebruary 1, 1923, and is a continuation in partof said copending application.
  • the objects of the invention are to provide an improved method of forming the frame portion of the wrench with a minimum oflabor and expense.
  • Two cutting operations are next performed, the cutters being moved into the metal from opposite sides of the frame, two slight slotting, cutting or punching operations removing corners of the metal left by the cutters, after which a broaching, keyseating or other cutting :tool is passed through the slot thus formed to widen a portion thereof, providing guideways or tracks.
  • Fig. 1 is :aside elevation of the blank. from which the frame portion of the tool is formed;
  • Fig. 2 is a similar view after the first operation of providing the transverse hole in the frame
  • Fig. 3 shows the second operation per formed by a cutter
  • Fig. 4 shows the third operation which is also a cutting operation
  • Fig. 5 shows the frame after the two triangular slotting, cutting, or punching operations
  • Fig. 6 shows the frame. after the guideway operation
  • Fig. 7 is an edge elevation of the finished frame
  • Fig. 8 is a sectional viewof a partially completed frame made under a slightly dif ferent method.
  • This frame has an opening through its centralportion as shown at i to receive a lever, and is provided with the guideways or tracks 5 toreceive a movable jaw operated by the lever, all of which is illustrated in the copending application. above referred to, but which has no particular bearing upon the present application, ex-
  • the improved method includes the formation of the frame member to receive said other parts.
  • the blank shown in Fig. 1 may be formed by punching, forging or the like, and ineludes the frame portion 1, integral jaw 2 and handle portion 3.
  • the first operation comprises the forming of the transverse hole 6 in the frame portion of the blank by drilling, punching or the like at a predetermined point.
  • the location of this transverse hole determines the finished shape of the frame portion and acts as a key to each subsequent operation.
  • This hole may be forged in when the piece is forged, or punched when the piece is blanked.
  • the guideways or tracks 5 are then formed through the slotted portion of the frame, by drawing a breaching tool, a saw,
  • the transverse hole 6 is the key to the operations, as it furnishes the locating pointfor each subsequent operation on the frame, and also removes the triangularportion of metal indicated at 11, which could not be removed in any other way on a commercial manufacturing basis.
  • This transverse hole thus furnishes the key to the most practical and inexpensive method known for manufacturing the frame member for this class of tool out of one solid piece of metal upon a commercial basis. It furnishes an economical means of deepening the slot beyond the reach of a slotting cutter, in that it removes the triangular portion of metal, indicated at 11, without removing the back wall. It furnishes an absolute and unvarying locating point for all subsequent operations upon this member.
  • Fig. 8 shows a partly completed frame member made by a slightly different method, in which the transverse hole is not provided in the frame to start the operations.
  • the cutters 7 and 9 are operated in the directions indicated by the arrows or at right angles thereto, in the manner above described, slotting the frame as shown at S and 10 in Fig. 8, leaving the two substantially triangular portions of metal 12 and 13 to be removed by broaching, slotting, punching or other obvious method. It will be noted that in this form, a considerably greater amount of metal has to be removed at 12 than is necessary in the method above described. However, this method eliminates one operation, namely, the transverse hole.
  • the guideways or tracks may be afterwards formed by breaching, as indicated at 5 and as above described.
  • the method of forming a tool part which consists in providing a blank comprising a frame portion having a jaw formed at one end and a handle integrally formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point, slotting the frame portion from opposite sides in a plane at substantially right angles to the hole, the cuts substantially meeting or overlapping one another and the transverse hole, and cutting away triangular portions of metal adjacent the point where the cuts meet at the side opposite to the transverse hole.
  • the method of forming a tool part which consists in providing a blank comprising a frame portion having a jaw formed at one end and a handle inte rally formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point slotting the frame portion from opposite sides in a plane at substantially right angles to the hole, the cuts substantially meeting or overlapping one another and the transverse hole, and cutting away tr1- angular portions of metal adjacent to the point where the cuts meet and adjacent to the points where the cuts meet the transverse hole.
  • the method of forming a tool part which consists in providing a blank comprising a frame portion having a jaw formed at oneend and a handle integrally formed at the other end thereof, forming atransverse hole in said frame portion at apredetermined point, slotting the frame portion from opposite sides in a plane at substantially right angles to the hole, the cuts substantially meeting or overlapping one another and the transverse hole, cutting away triangular portions of metal adjacent to the point where the cuts meet and adjacent to the points where the cuts meet the transverse hole, and broaching or otherwise cutting a guideway in the inner walls of the opening thus formed.
  • the method of forming a tool part which consists in providing a blank comprising a frame portion having a jaw formed at one end and a handle integrally formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point, slotting the frame portion from opposite sides in a plane at substantially right angles to the hole, the cuts substantially meeting or overlapping one another and the transverse hole, cuttingaway trian ular portions of metal adjacent the point where the cuts meet at the side opposite to the transverse hole, and broaching or otherwise cutting a guideway in the inner walls of the opening thus formed.
  • the herein described method of forming a tool part which consists in producing a blank comprising a frame portion having a jaw integrally formed at one end and a handle integrally formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point, slotting said frame portion from opposite sides in a plane at substantially right angles to the transverse hole, the slot substantially meeting or overlapping, removing a substantially triangular portion of metal from between the point where the slots meet and the jaw, and broac-hing or otherwisecutting a guideway in the inner walls of the opening.
  • the herein described method of forming a tool part which consists in producing a blank comprisin a frame portion having a jaw integrally formed atone end and a handle integrally formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point, slotting said frame portion from opposite sides .in a plane at substantially right angles to the transverse hole, the slots substantially meeting or overlapping, removing a substan tially triangular portion of metal from between the point where the slots meet and the jaw, and removing triangular portions of metal from the points where the cutters meet the transverse hole, and broaching or otherwise cutting a guideway in the inner walls of the opening.
  • the method of forming a tool part which consists in providing a blank comprising a frame portion having a aw formed at one end and a handle formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point, slotting the frame portion from opposite sides .in a plane at substantially right angles to the hole, the cuts substantially meeting or overlapping one another and the transverse hole, and cutting away portions of metal adjacent the point where the cuts meet at the side opposite to the transverse hole.
  • the method of forming a tool part which consists in providing a blank comprising a frame portion having a aw formed at one end and a handle formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point, slotting the frame portion from opposite sides in a plane at substantially right angles to the hole, the cuts substantially meeting or overlapping one another and the transverse hole, and cutting away triangular portions of metal adjacent to the point where the cuts meet and adjacent to the points where the cuts meet the transverse hole.
  • the method of forming a tool part which consists in providing a blank comprising a frame portion having a jaw formed at one end and a handle formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point, slotting the frame portion from opposite sides in a plane at substantially right angles to the hole, the cuts substantially meeting or overlapping one another and the transverse hole, cutting away portions of metal adjacent to the point where the cuts meet and adjacent to the points where the cuts meet the transverse hole, and broaching or otherwise cutting a guideway in the inner walls of the opening thus formed.
  • the method of forming a tool part which consists in providing a blank comprising a frame portion having a aw formed at one end and a handle formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point, slotting the frame portion from opposite sides in a plane at substantially right angles to the hole, the cuts substantially meeting or overlapping one another and the transverse hole, cutting away portions of metal adja- Y cent the point where the cuts meet at the side opposite to the transverse hole, and broaching or otherwise cutting a guideway in the inner walls of the opening thus formed.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Punching Or Piercing (AREA)

Description

Aug. 16,1927. 1,539,269
K. POTSCHNER METHOD OF MAKING Toms Filed April 26,. 1924 2 Sheets-Sheet 1 a 1,639,269 K. POTSCITINER METHOD OF MAKING TOOLS Aug-1.1611927!" Filed April 26, 1924 2 Sheets-Sheet z ffaliPaialmlt Patented Aug. 16, 1927.
* UNITED STATES KARL rorsonnnn,
or novnn, onio.
inn'rnon or MAKING 'rooLs.
Application filed April 26,
This invention relates to tools and more particularly to an improved method of making tools such as illustrated in my copending application Serial No.'616,327, filed F ebruary 1, 1923, and is a continuation in partof said copending application.
The objects of the invention are to provide an improved method of forming the frame portion of the wrench with a minimum oflabor and expense. I
The above and other objects may be attained by first providing a. transverse hole in the blank from which the frame member is'made, this hole being located at a predetermined point and acting as a key to all subsequent operations.
Two cutting operations are next performed, the cutters being moved into the metal from opposite sides of the frame, two slight slotting, cutting or punching operations removing corners of the metal left by the cutters, after which a broaching, keyseating or other cutting :tool is passed through the slot thus formed to widen a portion thereof, providing guideways or tracks.
The method thus set forth in general terms is illustrated in the accompanying drawings, in which- Fig. 1 is :aside elevation of the blank. from which the frame portion of the tool is formed;
Fig. 2 is a similar view after the first operation of providing the transverse hole in the frame; 3
Fig. 3 shows the second operation per formed by a cutter;
Fig. 4 shows the third operation which is also a cutting operation;
Fig. 5 shows the frame after the two triangular slotting, cutting, or punching operations; i
Fig. 6 shows the frame. after the guideway operation;
Fig. 7 is an edge elevation of the finished frame; and
Fig. 8 is a sectional viewof a partially completed frame made under a slightly dif ferent method. Y
Similar numerals'refer to similar parts throughout "the drawings.
The wrench to which the invention pertains is illustrated in my copending application above referred to, and the present method concerns more particularly the frame member illustrated at 1, and provided 1924. Serial No. 709,303.
with an integral jaw 2 and an integral handle portion 3.
This frame has an opening through its centralportion as shown at i to receive a lever, and is provided with the guideways or tracks 5 toreceive a movable jaw operated by the lever, all of which is illustrated in the copending application. above referred to, but which has no particular bearing upon the present application, ex-
cepting that the improved method includes the formation of the frame member to receive said other parts.
The blank shown in Fig. 1, may be formed by punching, forging or the like, and ineludes the frame portion 1, integral jaw 2 and handle portion 3.
The first operation comprises the forming of the transverse hole 6 in the frame portion of the blank by drilling, punching or the like at a predetermined point. The location of this transverse hole determines the finished shape of the frame portion and acts as a key to each subsequent operation. This hole may be forged in when the piece is forged, or punched when the piece is blanked.
The next operation is shown in Fig. 3, a
into the transverse hole 6 and substantially meeting or overlapping the cut made by the cutter 7.
From an observation of Fig. 4, it'will be seen that by providing the transverse hole 6,
the substantially triangular shaped portion of metal indicated at 11, is thus removed.
In thenext operation, the two substantially triangular portions of metal shown at 12 :and 13, are removed by slotting, punching or broaching or other similar operations, leaving the straight edges 12 and 13" respectively, as shown in Fig. 5.
The guideways or tracks 5 are then formed through the slotted portion of the frame, by drawing a breaching tool, a saw,
a slotter, or the like through the same, the finished tool member being shown in Figs. 6 and 7.
From the above, it will be seen that the transverse hole 6 is the key to the operations, as it furnishes the locating pointfor each subsequent operation on the frame, and also removes the triangularportion of metal indicated at 11, which could not be removed in any other way on a commercial manufacturing basis.
This transverse hole thus furnishes the key to the most practical and inexpensive method known for manufacturing the frame member for this class of tool out of one solid piece of metal upon a commercial basis. It furnishes an economical means of deepening the slot beyond the reach of a slotting cutter, in that it removes the triangular portion of metal, indicated at 11, without removing the back wall. It furnishes an absolute and unvarying locating point for all subsequent operations upon this member.
Fig. 8 shows a partly completed frame member made by a slightly different method, in which the transverse hole is not provided in the frame to start the operations.
In this form, the cutters 7 and 9 are operated in the directions indicated by the arrows or at right angles thereto, in the manner above described, slotting the frame as shown at S and 10 in Fig. 8, leaving the two substantially triangular portions of metal 12 and 13 to be removed by broaching, slotting, punching or other obvious method. It will be noted that in this form, a considerably greater amount of metal has to be removed at 12 than is necessary in the method above described. However, this method eliminates one operation, namely, the transverse hole.
The guideways or tracks may be afterwards formed by breaching, as indicated at 5 and as above described.
1. The method of forming a tool part, which consists in providing a blank comprising a frame portion having a jaw formed at one end and a handle integrally formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point, slotting the frame portion from opposite sides in a plane at substantially right angles to the hole, the cuts substantially meeting or overlapping one another and the transverse hole, and cutting away triangular portions of metal adjacent the point where the cuts meet at the side opposite to the transverse hole.
2. The method of forming a tool part, which consists in providing a blank comprising a frame portion having a jaw formed at one end and a handle inte rally formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point slotting the frame portion from opposite sides in a plane at substantially right angles to the hole, the cuts substantially meeting or overlapping one another and the transverse hole, and cutting away tr1- angular portions of metal adjacent to the point where the cuts meet and adjacent to the points where the cuts meet the transverse hole.
3. The method of forming a tool part, which consists in providing a blank comprising a frame portion having a jaw formed at oneend and a handle integrally formed at the other end thereof, forming atransverse hole in said frame portion at apredetermined point, slotting the frame portion from opposite sides in a plane at substantially right angles to the hole, the cuts substantially meeting or overlapping one another and the transverse hole, cutting away triangular portions of metal adjacent to the point where the cuts meet and adjacent to the points where the cuts meet the transverse hole, and broaching or otherwise cutting a guideway in the inner walls of the opening thus formed.
4. The method of forming a tool part, which consists in providing a blank comprising a frame portion having a jaw formed at one end and a handle integrally formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point, slotting the frame portion from opposite sides in a plane at substantially right angles to the hole, the cuts substantially meeting or overlapping one another and the transverse hole, cuttingaway trian ular portions of metal adjacent the point where the cuts meet at the side opposite to the transverse hole, and broaching or otherwise cutting a guideway in the inner walls of the opening thus formed.
5. The herein described method of forming a tool part, which consists in producing a blank comprising a frame portion having a jaw integrally formed at one end and a handle integrally formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point, slotting said frame portion from opposite sides in a plane at substantially right angles to the transverse hole, the slot substantially meeting or overlapping, removing a substantially triangular portion of metal from between the point where the slots meet and the jaw, and broac-hing or otherwisecutting a guideway in the inner walls of the opening.
6. The herein described method of forming a tool part, which consists in producing a blank comprisin a frame portion having a jaw integrally formed atone end and a handle integrally formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point, slotting said frame portion from opposite sides .in a plane at substantially right angles to the transverse hole, the slots substantially meeting or overlapping, removing a substan tially triangular portion of metal from between the point where the slots meet and the jaw, and removing triangular portions of metal from the points where the cutters meet the transverse hole, and broaching or otherwise cutting a guideway in the inner walls of the opening.
7. The method of forming a tool part, which consists in providing a blank comprising a frame portion having a aw formed at one end and a handle formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point, slotting the frame portion from opposite sides .in a plane at substantially right angles to the hole, the cuts substantially meeting or overlapping one another and the transverse hole, and cutting away portions of metal adjacent the point where the cuts meet at the side opposite to the transverse hole.
8. The method of forming a tool part, which consists in providing a blank comprising a frame portion having a aw formed at one end and a handle formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point, slotting the frame portion from opposite sides in a plane at substantially right angles to the hole, the cuts substantially meeting or overlapping one another and the transverse hole, and cutting away triangular portions of metal adjacent to the point where the cuts meet and adjacent to the points where the cuts meet the transverse hole.
9. The method of forming a tool part, which consists in providing a blank comprising a frame portion having a jaw formed at one end and a handle formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point, slotting the frame portion from opposite sides in a plane at substantially right angles to the hole, the cuts substantially meeting or overlapping one another and the transverse hole, cutting away portions of metal adjacent to the point where the cuts meet and adjacent to the points where the cuts meet the transverse hole, and broaching or otherwise cutting a guideway in the inner walls of the opening thus formed.
10. The method of forming a tool part, which consists in providing a blank comprising a frame portion having a aw formed at one end and a handle formed at the other end thereof, forming a transverse hole in said frame portion at a predetermined point, slotting the frame portion from opposite sides in a plane at substantially right angles to the hole, the cuts substantially meeting or overlapping one another and the transverse hole, cutting away portions of metal adja- Y cent the point where the cuts meet at the side opposite to the transverse hole, and broaching or otherwise cutting a guideway in the inner walls of the opening thus formed.
In testimony that I claim the above, I have hereunto subscribed my name.
KARL POTSOHNER.
US709303A 1924-04-26 1924-04-26 Method of making tools Expired - Lifetime US1639269A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2511912A (en) * 1945-08-21 1950-06-20 J H Williams & Company Method of making tools
US2920927A (en) * 1956-07-30 1960-01-12 Kelsey Hayes Co Pivoted tool joint construction
US20040035263A1 (en) * 2002-08-21 2004-02-26 Chih-Ching Hsien Handle of a wrench

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2511912A (en) * 1945-08-21 1950-06-20 J H Williams & Company Method of making tools
US2920927A (en) * 1956-07-30 1960-01-12 Kelsey Hayes Co Pivoted tool joint construction
US20040035263A1 (en) * 2002-08-21 2004-02-26 Chih-Ching Hsien Handle of a wrench

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