TWM639440U - Vertical multi-die stamping equipment - Google Patents
Vertical multi-die stamping equipment Download PDFInfo
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- TWM639440U TWM639440U TW111213474U TW111213474U TWM639440U TW M639440 U TWM639440 U TW M639440U TW 111213474 U TW111213474 U TW 111213474U TW 111213474 U TW111213474 U TW 111213474U TW M639440 U TWM639440 U TW M639440U
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- 238000004080 punching Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 7
- 238000000465 moulding Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 238000005336 cracking Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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Abstract
本新型直立式多模沖壓設備,其包含有一機台,複數設於該機台上之沖壓單元,以及一設於對應該等沖壓單元處之頂推單元,其中,該頂推單元具有一動力源,以及複數受該動力源驅動且可進行往復運動之抵頂件,藉由該等沖壓單元可針對複數經加熱之胚料執行不同沖壓工序,沖壓完成後,再透過該動力源帶動該等抵頂件將該等胚料向外頂出,以達到一機多模成型之效果,不僅有效提升加工速度,降低成本費用,同時避免該等胚料進行長距離移動而造成安全性不佳之情事產生。The new vertical multi-mode stamping equipment includes a machine table, a plurality of stamping units arranged on the machine table, and a push unit arranged at the places corresponding to the press units, wherein the push unit has a power source, and a plurality of abutting parts driven by the power source and capable of reciprocating motion, through which the stamping units can perform different stamping processes for a plurality of heated blanks, after the stamping is completed, the power source is used to drive the The ejector pushes the blanks out to achieve the effect of multi-mode molding in one machine, which not only effectively improves the processing speed and reduces costs, but also avoids the safety hazard caused by the long-distance movement of the blanks produce.
Description
本創作係有關於一種沖壓設備,特別是一種直立式多模沖壓設備。This creation is about a kind of stamping equipment, especially a kind of vertical multi-mode stamping equipment.
查,沖壓成型的加工方式係利用模具間的配合,以及利用沖壓力使胚料產生塑性變形或分離,從而獲得所需形狀和尺寸的工件,其所加工出來的工件具有穩定質量,大幅減少加工過程所產生的餘料,以及具有操作困難度不高等優點,因而廣泛應用於工件的加工成型作業中,其中,熱沖壓成型係於沖壓前將胚料加熱至一定溫度,其可有效避免胚料回彈、開裂,同時減少模具磨損,以及降低了沖壓力噸位的要求。According to the investigation, the processing method of stamping forming is to use the cooperation between the molds and the use of stamping force to plastically deform or separate the blank, so as to obtain the required shape and size of the workpiece. The processed workpiece has stable quality and greatly reduces the processing time. The remaining material produced in the process and the advantages of low difficulty in operation are widely used in the processing and forming of workpieces. Among them, hot stamping is to heat the blank to a certain temperature before stamping, which can effectively avoid the blank Springback, cracking, while reducing die wear, and reducing the tonnage requirements of stamping force.
參閱圖1所示,習知沖壓設備1包含有一機台11,以及一設於該機台11上之沖壓單元12;其中,該沖壓單元12具有一沖模121,一設於該沖模121相對位置處之成型模122,以及一開設於該成型模122上之模孔123,該沖壓設備1於使用時,須將預先加熱之胚料2放置於該模孔123內,使得該胚料2恰位於該沖模121與該成型模122之間,接著透過該沖模121朝該成型模122沖壓,以利將該胚料2成型出選定的沖壓形狀,而後僅需將經沖壓之胚料2由該模孔123內取出即可進行後續加工作業。Referring to shown in Fig. 1, conventional stamping equipment 1 comprises a
然,實際使用後發現,該沖壓設備1僅具有單一沖壓單元12,從而只能針對該胚料2進行單一形狀與尺寸的加工,若該胚料2需要沖壓出其他形狀或尺寸時,則必須將該胚料2由該沖壓設備1移動至另一沖壓設備1上進行加工,不僅耗時費力外,備有不同沖壓設備1更是導致成本費用增加,且該等沖壓設備1體積龐大,亦會占用過多空間,再者,將具有一定溫度之胚料2移動於不同沖壓設備1的過程中,更可能發生掉落或燙傷操作人員等缺失,實有待改善。However, after actual use, it is found that the punching equipment 1 only has a
因此,本新型之目的,是在提供一種直立式多模沖壓設備,其可同時針對複數胚料進行多模沖壓,以達到一機多模成型之效果,大幅提升加工速度,同時降低成本費用,以及減少長距離移動而造成安全性不佳之情事。Therefore, the purpose of this new model is to provide a vertical multi-mode stamping equipment, which can perform multi-mode stamping on multiple blanks at the same time, so as to achieve the effect of multi-mode forming in one machine, greatly increase the processing speed, and reduce costs at the same time. And reduce the situation of poor security caused by long-distance movement.
於是,本新型直立式多模沖壓設備,其包含有一機台,複數設於該機台之沖壓單元,以及一設於該等沖壓單元相對處之頂推單元,其中,該每一沖壓單元具有分別設於該機台且呈相對設置之沖模與成型模,以及一開設於該成型模之模孔,是以,將預先經加熱之胚料放置於該等沖壓單元之模孔內,以便藉由該等沖模進行沖壓,再配合該頂推單元將該等胚料由該等模孔內同時向上頂起,以利將該等胚料依序置放於不同沖壓單元之模孔內進行沖壓作業,並且同時針對複數胚料進行多模沖壓,進而達到一機多模成型之效果,不僅有效提升加工速度,同時降低成本費用,以及減少該經預先加熱之胚料進行長距離移動而造成安全性不佳之情事。Thus, the novel vertical multi-mode stamping equipment includes a machine platform, a plurality of stamping units arranged on the machine platform, and a push unit located opposite the stamping units, wherein each stamping unit has A punching die and a forming die which are arranged opposite to each other on the machine table, and a die hole opened in the forming die, so that pre-heated blanks are placed in the die holes of the stamping units so as to Stamping is carried out by the punching dies, and then cooperate with the pushing unit to push up the blanks from the die holes at the same time, so as to place the blanks in the die holes of different stamping units in sequence for stamping Operation, and multi-mode stamping for multiple blanks at the same time, so as to achieve the effect of multi-mode forming on one machine, which not only effectively improves the processing speed, but also reduces costs, and reduces the safety caused by the long-distance movement of the pre-heated blanks Sexual misconduct.
有關本新型之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的明白。The aforementioned and other technical contents, features and effects of the present invention will be clearly understood in the following detailed description of preferred embodiments with reference to the drawings.
參閱圖2所示,本新型直立式多模沖壓設備3之第一較佳實施例,該沖壓設備3包含有一機台31,複數設於該機台31上之沖壓單元32,以及一設於該機台31下方且對應該等沖壓單元32之頂推單元33,而本實施例中係以該機台31具有三沖壓單元32為例加以說明,其中,該每一沖壓單元32具有一沖模321,一與該沖模321呈對應設置之成型模322,以及一開設於該成型模322上之模孔323,且該模孔323可供一胚料4置放,而前述該胚料4於置放於該模孔323內前,預先經過加熱至一定溫度,另,該頂推單元33具有一動力源331,以及複數受該動力源331驅動之抵頂件332,而前述該等抵頂件332恰設於對應該等模孔323處,當該動力源331帶動該等抵頂件332進行直立方向的往復運動,該等抵頂件332將該等胚料4由該等模孔323內同時向上頂起,以利將該等胚料4依序置放於不同沖壓單元32之模孔323內進行沖壓成型作業。Referring to shown in Fig. 2, the first preferred embodiment of the novel vertical
參閱圖2及圖3所示,進行沖壓成型作業時,該機台31上依據該胚料4欲成型之態樣設有該等沖壓單元32,且不同沖壓單元32之沖模321與成型模322分別呈不同態樣設置,亦即不同沖壓單元32之沖模321與成型模322依據不同沖壓工序而呈不同規格設計,接著將欲進行加工之胚料4經由一加熱設備(圖中未示)進行加熱後,再將該胚料4放置於其一沖壓單元32之模孔323內,而後藉由該其一沖壓單元32之沖模321朝該模孔323內之胚料4進行沖壓,使得該胚料4經第一次沖壓後,即初步成型出相對該模孔323之態樣,然後配合該頂推單元33之動力源331帶動該等抵頂件332向上位移,進而將該胚料4由該模孔323向外頂出,之後僅需該胚料4以人工夾持並移動至下一沖壓單元32之模孔323內,即可藉由該下一沖壓單元32之沖模321針對該胚料4進行第二次沖壓,同時前述該其一沖壓單元32之模孔323內亦放置有另一欲進行第一次沖壓之胚料4,以便該其一沖壓單元32之沖模321進行沖壓成型作業,是以,當該等沖壓單元32之模孔323內皆放置有不同沖壓階段之胚料4時,即可藉由該等對應之沖模321進行沖壓成型,再配合該抵頂件332與該動力源331將該等胚料4由該等模孔323內向外頂出,以便依序將該等胚料4放置於下一沖壓單元32之模孔323內進行下一階段之沖壓工序,亦或將完成所有沖壓工序之胚料4移動至另一設備進行後續加工處理,進而達到一機多模成型之效果,不僅有效提升加工速度,同時降低成本費用,以及減少該沖壓設備3所占用之空間外,該等具一定溫度之胚料4僅需於同一機台31上之不同沖壓單元32間位移,更有效避免該等胚料4進行長距離夾持移動而造成安全性不佳之情事產生。Referring to Fig. 2 and Fig. 3, when carrying out the stamping and forming operation, the
參閱圖4所示,本新型之第二較佳實施例,其仍包含有第一實施例所述之構件,且其目的功效均與第一實施例相同,在此不再贅述,而本實施例特別在於:該等沖壓單元32之相對位置處設有一夾持單元34,是以,進行沖壓成型作業時,藉由該夾持單元34將經預先加熱之胚料4夾持放置於該其一沖壓單元32之模孔323內,並於該胚料4受該其一沖壓單元32之沖模321初步沖壓成型後,該夾持單元34再將該胚料4依序夾持移動至下一沖壓單元32之模孔323內,以利進行下一階段之沖壓工序,當然,當該等沖壓單元32之模孔323內皆放置有該等胚料4時,該夾持單元34可同時夾持該等胚料4並將該等胚料4移動至對應沖壓位置,如此即可有效減少人工夾持移動胚料4而可能發生掉落或燙傷之情事,進而提升使用上的安全性。Referring to shown in Fig. 4, the second preferred embodiment of the present invention, it still comprises the member described in the first embodiment, and its purpose effect is all identical with the first embodiment, no longer repeats it here, and this embodiment For example, a
歸納前述,本新型直立式多模沖壓設備,其藉由該機台上設有該等沖壓單元,以及設於對應該等沖壓單元處之頂推單元,以便同時針對複數胚料進行不同沖壓工序,且該頂推單元可將該等胚料由該等模孔內頂出,不僅達到一機多模成型之效果,有效提升加工速度,以及降低成本費用,同時減少該經預先加熱之胚料進行長距離移動而造成安全性不佳之情事產生,此外,該等胚料於進行沖壓成型前,預先經加熱至一定溫度,更能大幅避免該等胚料回彈或開裂,降低吹壓力噸位的要求,以及減少模具磨損,並延長模具的使用壽命。To sum up the above, the new type of vertical multi-mode stamping equipment is equipped with the stamping units on the machine table and the pusher unit corresponding to the stamping units, so as to perform different stamping processes for multiple blanks at the same time , and the pushing unit can eject the blanks from the die holes, not only achieving the effect of multi-mode molding in one machine, but also effectively improving the processing speed, reducing costs, and reducing the preheated blanks Long-distance movement will cause poor safety. In addition, the blanks are pre-heated to a certain temperature before stamping, which can greatly avoid the rebound or cracking of the blanks and reduce the blowing pressure tonnage. Requirements, as well as reduce mold wear and prolong the service life of the mold.
惟以上所述者,僅為說明本新型之較佳實施例而已,當不能以此限定本新型實施之範圍,即大凡依本新型申請專利範圍及新型說明書內容所作之簡單的等效變化與修飾,皆應仍屬本新型專利涵蓋之範圍內。But the above is only to illustrate the preferred embodiments of the present invention, and should not limit the scope of implementation of the present invention, that is, all the simple equivalent changes and modifications made according to the patent scope of the present application and the content of the new specification , all should still fall within the scope covered by the patent for this model.
(習知) 1:沖壓設備 11:機台 12:沖壓單元 121:沖模 122:成型模 123:模孔 2:胚料 (本創作) 3:直立式多模沖壓設備 31:機台 32:沖壓單元 33:頂推單元 34:夾持單元 321:沖模 322:成型模 323:模孔 331:動力源 332:抵頂件 4:胚料 (knowledge) 1: Stamping equipment 11: machine 12: Stamping unit 121: Die 122: Forming mold 123: die hole 2: Blank material (this creation) 3: Vertical multi-mode stamping equipment 31: machine 32: Stamping unit 33: Pushing unit 34: clamping unit 321: Die 322: forming mold 323: die hole 331: power source 332: abutting piece 4: Blank material
圖1是習知沖壓設備之示意圖。 圖2是本新型之第一較佳實施例之示意圖。 圖3是該第一較佳實施例之作動示意圖。 圖4是本新型之第二較佳實施例之示意圖。 Fig. 1 is a schematic diagram of conventional stamping equipment. Fig. 2 is a schematic diagram of the first preferred embodiment of the present invention. Fig. 3 is a schematic diagram of the operation of the first preferred embodiment. Fig. 4 is a schematic diagram of a second preferred embodiment of the present invention.
3:直立式多模沖壓設備 3: Vertical multi-mode stamping equipment
31:機台 31: machine
32:沖壓單元 32: Stamping unit
33:頂推單元 33: Pushing unit
321:沖模 321: Die
322:成型模 322: forming mold
323:模孔 323: die hole
331:動力源 331: power source
332:抵頂件 332: abutting piece
4:胚料 4: Blank material
Claims (2)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW111213474U TWM639440U (en) | 2022-12-07 | 2022-12-07 | Vertical multi-die stamping equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW111213474U TWM639440U (en) | 2022-12-07 | 2022-12-07 | Vertical multi-die stamping equipment |
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| Publication Number | Publication Date |
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| TWM639440U true TWM639440U (en) | 2023-04-01 |
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| TW111213474U TWM639440U (en) | 2022-12-07 | 2022-12-07 | Vertical multi-die stamping equipment |
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2022
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