TWM631923U - Bonding mechanism for warped substrates - Google Patents
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- TWM631923U TWM631923U TW111205151U TW111205151U TWM631923U TW M631923 U TWM631923 U TW M631923U TW 111205151 U TW111205151 U TW 111205151U TW 111205151 U TW111205151 U TW 111205151U TW M631923 U TWM631923 U TW M631923U
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- 239000000758 substrate Substances 0.000 title claims abstract description 183
- 238000003825 pressing Methods 0.000 claims abstract description 33
- 238000000605 extraction Methods 0.000 claims description 36
- 238000000034 method Methods 0.000 claims description 17
- 238000003475 lamination Methods 0.000 abstract description 2
- 235000012431 wafers Nutrition 0.000 description 17
- 238000010438 heat treatment Methods 0.000 description 6
- 238000013459 approach Methods 0.000 description 4
- 239000012790 adhesive layer Substances 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
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Abstract
本新型為一種適用於翹曲基板的鍵合機構,主要包括一第一腔體、一第二腔體、一壓合單元、一載台及複數個壓平裝置。第一腔體用以連接第二腔體,並在兩者之間一密閉空間。壓合單元設置在第一腔體內,而載台則設置在第二腔體內。壓合單元面對載台,並用以鍵合放置在載台上的基板。壓平裝置設置於載台上,並包括複數個壓平單元及複數個伸縮旋轉馬達,其中壓平單元位於基板的周圍。伸縮旋轉馬達連接並帶動壓平單元轉動及升降,並透過壓平單元壓平放置在載台上的基板,以提高對位基板的準確度。The new type is a bonding mechanism suitable for warping substrates, which mainly includes a first cavity, a second cavity, a pressing unit, a carrier and a plurality of flattening devices. The first cavity is used for connecting with the second cavity, and a closed space is formed between the two. The pressing unit is arranged in the first cavity, and the carrier is arranged in the second cavity. The lamination unit faces the stage and is used for bonding the substrates placed on the stage. The flattening device is arranged on the stage, and includes a plurality of flattening units and a plurality of telescopic rotating motors, wherein the flattening units are located around the substrate. The telescopic rotation motor is connected to drive the flattening unit to rotate and lift, and the flattening unit flattens the substrate placed on the stage to improve the accuracy of aligning the substrate.
Description
本新型有關於一種適用於翹曲基板的鍵合機構,主要透過壓平單元壓平放置在載台上的基板,以提高對位基板的準確度。The new model relates to a bonding mechanism suitable for warping substrates, which mainly flattens the substrates placed on the carrier through a flattening unit, so as to improve the accuracy of aligning the substrates.
積體電路技術的發展已經成熟,且目前電子產品朝向輕薄短小、高性能、高可靠性與智能化的趨勢發展。電子產品中的晶片會對電子產品的性能產生重要影響,其中前述性能部分相關於晶片的厚度。舉例來說,厚度較薄的晶圓可以提高散熱效率、增加機械性能、提升電性以及減少封裝的體積及重量。The development of integrated circuit technology has matured, and electronic products are currently developing towards the trend of light, thin, short, high performance, high reliability and intelligence. The wafer in an electronic product can have a significant impact on the performance of the electronic product, which is partly related to the thickness of the wafer. For example, thinner wafers can improve thermal efficiency, increase mechanical performance, improve electrical performance, and reduce package size and weight.
於半導體製程中,通常會在晶圓的背面(即下表面)進行減薄製程、通孔蝕刻製程與背面金屬化製程。一般而言,在進行晶圓減薄製程前會先進行鍵合製程,主要將黏合層設置在晶圓與載體(例如,藍寶石玻璃)之間,並透過壓合單元及載台壓合層疊的晶圓及載體,以完成晶圓及載體的鍵合。完成晶圓減薄製程後,進行解鍵合製程,以將晶圓與載體分離。In the semiconductor manufacturing process, a thinning process, a via etching process and a backside metallization process are usually performed on the backside (ie, lower surface) of the wafer. Generally speaking, a bonding process is performed before the wafer thinning process, and the bonding layer is mainly disposed between the wafer and the carrier (eg, sapphire glass), and is laminated through the lamination unit and the carrier. Wafer and carrier to complete the bonding of wafer and carrier. After the wafer thinning process is completed, a debonding process is performed to separate the wafer from the carrier.
然而,晶圓的各個材料層的膨脹係數不同,因此晶圓在經過高溫的製程後往往會產生晶圓翹曲(warpage)。此外各個晶圓可能會有不同的翹曲形狀,例如馬鞍狀、山丘狀的凸起等,而不利於後續在鍵合製程中對層疊的晶圓進行對位,並容易發生對位不準確的情形。However, the expansion coefficients of the material layers of the wafer are different, so the wafer is often subject to warpage after a high temperature process. In addition, each wafer may have different warpage shapes, such as saddle-shaped, hill-shaped protrusions, etc., which is not conducive to the subsequent alignment of stacked wafers in the bonding process, and is prone to inaccurate alignment situation.
為了解決先前技術所面臨的問題,本新型提出一種新穎的適用於翹曲基板的鍵合機構,可透過複數個壓平裝置壓平放置在載台的承載面上的翹曲基板,以將翹曲的基板壓平,而後對位被壓平的基板,以提高對位翹曲基板的準確度。In order to solve the problems faced by the prior art, the present invention proposes a novel bonding mechanism suitable for warped substrates, which can flatten the warped substrates placed on the bearing surface of the carrier through a plurality of flattening devices, so as to reduce the warped substrates The warped substrate is flattened, and then the flattened substrate is aligned to improve the accuracy of alignment of the warped substrate.
本新型的一目的,在於提出一種適用於翹曲基板的鍵合機構,主要包括一第一腔體、一第二腔體、一壓合單元、一載台、複數個壓平裝置,其中第一腔體用以連接第二腔體,並於兩者之間形成一密閉空間。An object of the present invention is to provide a bonding mechanism suitable for warping substrates, which mainly includes a first cavity, a second cavity, a pressing unit, a stage, and a plurality of flattening devices, wherein the first cavity A cavity is used to connect the second cavity and form a closed space therebetween.
複數個壓平裝置設置在載台上,並包括一伸縮旋轉馬達及一壓平單元,其中壓平單元環繞設置在基板的周圍。伸縮旋轉馬達連接並帶動壓平單元,相對於載台的承載面升降或轉動。A plurality of flattening devices are arranged on the stage, and include a telescopic rotating motor and a flattening unit, wherein the flattening unit is arranged around the substrate. The telescopic rotary motor is connected to and drives the flattening unit to lift or rotate relative to the bearing surface of the carrier.
在實際應用時,可將基板放置在載台的承載面,伸縮旋轉馬達會帶動伸長的壓平單元轉動,使得部分的壓平單元位於基板的上方。伸縮旋轉馬達帶動壓平單元轉動時,壓平單元與基板之間具有一間隙,以避免在轉動的過程中磨損基板。伸縮旋轉馬達會帶動壓平單元回縮,並朝基板的方向靠近以壓平翹曲的基板,而後透過複數個對位單元對位基板。In practical application, the substrate can be placed on the bearing surface of the stage, and the telescopic rotation motor will drive the elongated flattening unit to rotate, so that part of the flattening unit is located above the substrate. When the telescopic rotary motor drives the flattening unit to rotate, there is a gap between the flattening unit and the base plate, so as to avoid the base plate being worn during the rotation. The telescopic rotation motor will drive the flattening unit to retract and approach the substrate to flatten the warped substrate, and then align the substrate through a plurality of alignment units.
在對位單元對位基板的過程中,壓平單元會持續壓迫基板,並保持基板的平整,使得對位單元可以對位平整的基板,以提高對位基板的準確度。In the process of aligning the substrate by the alignment unit, the flattening unit will continue to press the substrate and keep the substrate flat, so that the alignment unit can align the flat substrate to improve the accuracy of the alignment of the substrate.
本新型的一目的,在於提出一種適用於翹曲基板的鍵合機構,主要於載台的承載面上設置複數個壓平裝置、複數個對位單元及複數個抽氣管線。抽氣管線連通載台的承載面,並位於基板的下方,以吸附翹曲的基板。壓平裝置及對位單元位於基板的周圍,其中壓平單元相對於基板升降及轉動,以壓平翹曲的基板。對位單元則沿著承載面的徑向靠近基板,以對位壓平的基板。An object of the present invention is to provide a bonding mechanism suitable for warping substrates, mainly including a plurality of flattening devices, a plurality of alignment units and a plurality of air extraction lines on the bearing surface of the carrier. The suction line communicates with the bearing surface of the stage and is located below the substrate to absorb the warped substrate. The flattening device and the alignment unit are located around the substrate, wherein the flattening unit lifts and rotates relative to the substrate to flatten the warped substrate. The alignment unit is close to the substrate along the radial direction of the bearing surface to align the flattened substrate.
為了達到上述的目的,本新型提出一種適用於翹曲基板的鍵合機構,包括:一第一腔體;一第二腔體,面對第一腔體,其中第一腔體用以連接第二腔體,並於第一腔體及第二腔體之間形成一密閉空間;一壓合單元,連接第一腔體,且位於密閉空間;一載台,連接第二腔體,且位於密閉空間,載台包括一承載面朝向壓合單元,其中承載面包括一放置區用以承載一第一基板,並於第一基板上放置一第二基板;及複數個壓平裝置,包括:複數個壓平單元,位於載台的放置區的周圍;複數個伸縮旋轉馬達,連接壓平單元,並帶動壓平單元相對於載台的承載面升降及擺動,使得壓平單元壓平放置區上的第一基板。In order to achieve the above purpose, the present invention proposes a bonding mechanism suitable for warping substrates, comprising: a first cavity; a second cavity facing the first cavity, wherein the first cavity is used to connect the first cavity Two cavities, forming a closed space between the first cavity and the second cavity; a pressing unit, connected to the first cavity, and located in the closed space; a carrier, connected to the second cavity, located in the closed space In a closed space, the carrier includes a bearing surface facing the pressing unit, wherein the bearing surface includes a placing area for bearing a first substrate, and placing a second substrate on the first substrate; and a plurality of flattening devices, including: A plurality of flattening units are located around the placement area of the carrier; a plurality of telescopic rotary motors are connected to the flattening unit and drive the flattening unit to lift and swing relative to the bearing surface of the carrier, so that the flattening unit flattens the placement area on the first substrate.
在本新型至少一實施例中,包括複數個抽氣管線設置於載台,並連通載台的放置區,其中複數個抽氣管線用以形成負壓,以吸附放置在放置區的第一基板。In at least one embodiment of the present invention, a plurality of air extraction lines are provided on the carrier and communicate with the placement area of the carrier, wherein the plurality of air extraction lines are used to form negative pressure to adsorb the first substrate placed in the placement area. .
在本新型至少一實施例中,包括一抽氣裝置及複數個閥門,其中抽氣裝置連接複數個抽氣管線,使得連通放置區的抽氣管線形成負壓,而複數個閥門則分別連接複數個抽氣管線,並用以切換複數個抽氣管線是否產生負壓。In at least one embodiment of the present invention, an air extraction device and a plurality of valves are included, wherein the air extraction device is connected to a plurality of air extraction pipelines, so that the air extraction pipelines connected to the placement area form a negative pressure, and the plurality of valves are respectively connected to a plurality of air extraction pipelines. A suction line is used to switch whether a plurality of suction lines generate negative pressure.
在本新型至少一實施例中,包括複數個桿體穿過載台,複數個伸縮旋轉馬達位於密閉空間外部,並分別經由複數個桿體連接複數個壓平單元,以驅動壓平單元相對於載台的承載面升降或擺動。In at least one embodiment of the present invention, a plurality of rod bodies pass through the carrier, a plurality of telescopic and rotating motors are located outside the closed space, and are respectively connected to a plurality of flattening units through the plurality of rods to drive the flattening units relative to the load. The bearing surface of the table lifts or swings.
在本新型至少一實施例中,包括複數個對位單元設置於載台的承載面上,並環繞在放置區的周圍,對位單元用以對位第一基板及第二基板,對位單元對位第一基板或第二基板的過程中,抽氣管線不會吸附第一基板。In at least one embodiment of the present invention, a plurality of alignment units are provided on the bearing surface of the carrier and surround the placement area. The alignment units are used for alignment of the first substrate and the second substrate. The alignment unit During the process of aligning the first substrate or the second substrate, the air suction line will not adsorb the first substrate.
在本新型至少一實施例中,其中伸縮旋轉馬達用以帶動壓平單元在一第一位置及一第二位置擺動,操作在第一位置的壓平單元位於放置區的外部,而操作在第二位置的壓平單元則會進入放置區。In at least one embodiment of the present invention, the telescopic rotary motor is used to drive the flattening unit to swing at a first position and a second position, the flattening unit operating in the first position is located outside the placement area, and the flattening unit operating in the first position is located outside the placement area. The flattening unit in the second position will enter the placement area.
在本新型至少一實施例中,其中伸縮旋轉馬達用以帶動壓平單元在一第一高度及一第二高度位移,第一高度高於第二高度。In at least one embodiment of the present invention, the telescopic rotary motor is used to drive the flattening unit to move at a first height and a second height, and the first height is higher than the second height.
在本新型至少一實施例中,其中操作在第一高度的壓平單元與載台的承載面之間具有一間距,間距大第一基板的厚度,而操作在第二高度的壓平單元則會接觸並壓平放置在承載面上的第一基板。In at least one embodiment of the present invention, there is a gap between the flattening unit operating at the first height and the bearing surface of the stage, and the gap is larger than the thickness of the first substrate, and the flattening unit operating at the second height is The first substrate placed on the carrier surface will be contacted and flattened.
在本新型至少一實施例中,包括複數個距離量測單元設置在壓合單元,並用以量測各個距離量測單元與第一基板之間的距離,以判斷放置在載台的承載面上的第一基板是否翹曲。In at least one embodiment of the present invention, a plurality of distance measuring units are disposed on the pressing unit, and are used to measure the distance between each distance measuring unit and the first substrate, so as to determine whether the distance measuring unit is placed on the bearing surface of the carrier. whether the first substrate is warped.
在本新型至少一實施例中,其中距離量測單元為一雷射測距儀。In at least one embodiment of the present invention, the distance measuring unit is a laser distance meter.
請參閱圖1及圖2,分別為本新型適用於翹曲基板的鍵合機構一實施例的立體示意圖及剖面示意圖。如圖所示,適用於翹曲基板的鍵合機構10包括一第一腔體111、一第二腔體113、一壓合單元13、一載台15及複數個壓平裝置17,其中第一腔體111面對第二腔體113,且第一腔體111可相對於第二腔體113位移。Please refer to FIG. 1 and FIG. 2 , which are a three-dimensional schematic view and a cross-sectional schematic view of an embodiment of a new bonding mechanism suitable for warped substrates, respectively. As shown in the figure, the
如圖2所示,壓合單元13位於第一腔體111內,並且連接第一腔體111。載台15則位於第二腔體113內,並且連接第二腔體113。載台15的承載面151朝向壓合單元13。第一腔體111連接第二腔體113後,會在兩者之間形成一密閉空間112,而壓合單元13及載台15則位於密閉空間112內。As shown in FIG. 2 , the
如圖1所示,在本新型一實施例中,第一腔體111可連接一腔體驅動器191,其中腔體驅動器191位於密閉空間112外部,並連接第一腔體111。腔體驅動器191用以驅動第一腔體111相對於第二腔體113位移,例如腔體驅動器191可以是線性致動件。As shown in FIG. 1 , in an embodiment of the present invention, the
此外,壓合單元驅動器193位於密閉空間112外部,並連接壓合單元13,例如壓合單元驅動器193可以是線性致動件,用以驅動壓合單元13靠近或遠離載台15。在完成第一基板121及第二基板123對位後,壓合單元驅動器193可驅動壓合單元13朝載台15的承載面151靠近,並壓合載台15承載的第一基板121及第二基板123,以完成第一基板121及第二基板123的鍵合。In addition, the
如圖2所示,第一腔體111或第二腔體113可設置一抽氣馬達16,其中抽氣馬達16流體連接密閉空間112,並用以抽出密閉空間112內的氣體,以降低密閉空間112內的壓力,使得密閉空間112維持真空或低壓狀態。As shown in FIG. 2 , the
如圖3所示,載台15的承載面151用以承載層疊的一第一基板121及一第二基板123,例如第一基板121為承載基板,而第二基板123為晶圓,其中第一基板121及第二基板123之間具有一黏合層,以黏合第一基板121及第二基板123。在不同實施例中,第一基板121及第二基板123亦可以是經過半導體製程的晶圓。As shown in FIG. 3 , the
壓合單元13包括一壓合板131、一連接板133及複數個固定桿體135,其中連接板133透過固定桿體135連接壓合板131。壓合板131朝向載台15的承載面151,並用以壓合放置在載台15上的第一基板121及第二基板123。壓合單元13包括壓合板131、連接板133及固定桿體135僅為本新型一實施例,並非本新型權利範圍的限制。The
在本新型一實施例中,載台15內可設置一第一加熱單元152,而壓合單元13的內可設置一第二加熱單元132。第一加熱單元152及第二加熱單元132可於鍵合的過程中,加熱壓合單元13及載台15之間的第一基板121、第二基板123及黏合層,使得第一基板121及第二基板123相互黏合。In an embodiment of the present invention, a
如圖2及圖4所示,壓平裝置17包括一伸縮旋轉馬達171及一壓平單元173,其中伸縮旋轉馬達171連接並帶動壓平單元173相對於載台15的承載面151升降及/或擺動。As shown in FIG. 2 and FIG. 4 , the
在本新型一實施例中,伸縮旋轉馬達171可包括一線性致動器1711及一轉動馬達1713,其中線性致動器1711經由轉動馬達1713連接壓平單元173。線性致動器1711可用以驅動轉動馬達1713及壓平單元173相對於載台15的承載面151上下位移,而轉動馬達1713則用以驅動壓平單元173相對於載台15的承載面151擺動。In an embodiment of the present invention, the
伸縮旋轉馬達171位於密閉空間112的外部,壓平單元173則位於密閉空間112內。在本新型一實施例中,伸縮旋轉馬達171可透過一桿體175連接並帶動壓平單元173升降或擺動,其中桿體175穿過第二腔體113及/或載台15。此外桿體175與第二腔體113及/或載台15之間可設置軸封及/或軸承,使得桿體175可相對於第二腔體113及/或載台15轉動及伸縮,並維持密閉空間112內的低壓及真空狀態。The
壓平單元173可設置在於載台15的承載面151上,其中壓平單元173可為任意幾何形狀的板體,並具有一平整的下表面。在實際應用時,可透過壓平單元173平整的下表面,壓平放置在載台15的承載面151上的第一基板121,使得翹曲的第一基板121平整。The flattening
如圖5所示,複數個壓平裝置17位於密閉空間112內,並設置在載台15的承載面151上。在本新型一實施例中,可於載台15的承載面151上定義一放置區153,其中放置區153的面積及/或形狀約略與第一基板121相近,並小於或等於承載面151。As shown in FIG. 5 , a plurality of flattening
在將第一基板121放置在載台15的承載面151時,第一基板121會位於放置區153內,而複數個壓平單元173則環繞設置在放置區153的周圍。When the
如圖5及圖6所示,伸縮旋轉馬達171可帶動壓平單元173,沿著平行載台15的承載面151的方向擺動。在本新型一實施例中,伸縮旋轉馬達171可帶動壓平單元173在第一位置及一第二位置之間擺動。As shown in FIG. 5 and FIG. 6 , the
具體而言,操作在第一位置的壓平單元173位於載台15的放置區153外部,而不會與放置區153內的第一基板121重疊或干涉,如圖5所示。操作在第二位置的壓平單元173會進入載台15的放置區153,並位於放置區153的第一基板121上方,如圖6所示。Specifically, the flattening
如圖4所示,將第一基板121放置在載台15的承載面151的過程中,壓平單元173會位於第一位置。使得壓平單元173不會與承載面151的放置區153干涉,以利於透過機械手臂將第一基板121放置在載台15的放置區153內。As shown in FIG. 4 , during the process of placing the
如圖7及圖8所示,伸縮旋轉馬達171可帶動壓平單元173,沿著平行承載面151的軸向位移,並調整壓平單元173與承載面151及/或第一基板121之間的距離。在本新型一實施例中,伸縮旋轉馬達171可帶動壓平單元173在第一高度及一第二高度之間位移,其中第一高度高於第二高度,例如位於第二高度的壓平單元173比第一高度靠近載台15的承載面151。As shown in FIG. 7 and FIG. 8 , the
如圖7所示,伸縮旋轉馬達171驅動壓平單元173沿著承載面151的軸向位移,使得壓平單元173遠離載台15的承載面151,並操作在第一高度。壓平單元173與承載面151之間具有一間距G,其中間距G會大於第一基板121的厚度。而後,伸縮旋轉馬達171會驅動壓平單元173沿著平行承載面151的方向擺動,使得部分的壓平單元173位於放置區153及第一基板121的上方。As shown in FIG. 7 , the
如圖8所示,伸縮旋轉馬達171驅動壓平單元173沿著承載面151的軸向位移,使得壓平單元173朝載台15的承載面151靠近,並操作在第二高度。壓平單元173會接觸並壓平放置在承載面151的放置區153上的第一基板121,使得第一基板121平整的放置在承載面151上。As shown in FIG. 8 , the
如圖5及圖6所示,載台15的承載面151上可設置複數個對位單元14,對位單元14環繞在載台15的放置區153周圍,並可靠近或遠離放置區153及/或第一基板121,以對位第一基板121及/或第二基板123。例如對位單元14可為桿狀,並可相對於載台15的承載面151升降,其中對位單元14凸出承載面151後,可沿著承載面151的徑向朝放置區153靠近,對位單元14在位移的過程中會接觸並對準第一基板121,以將第一基板121定位在放置區153的固定位置上。As shown in FIG. 5 and FIG. 6 , a plurality of
上述對位單元14在對位第一基板121的過程中,壓平單元173會持續接觸並壓平第一基板121,並可提高對位單元14對位第一基板121的準確度。During the process of aligning the
在本新型一實施例中,如圖2及圖3所示,壓合單元13上可設置複數個距離量測單元18,例如距離量測單元18可以是雷射測距儀,距離量測單元18用以將量測光束投射到放置在載台15的承載面151上的第一基板121,並量測第一基板121與各個距離量測單元18之間的距離,以判斷第一基板121是否翹曲。在不同實施例中,壓合單元13亦可設置在載台15上,並由第一基板121的下表面量測與第一基板121之間的距離。In an embodiment of the present invention, as shown in FIG. 2 and FIG. 3 , a plurality of
具體而言,若各個距離量測單元18與第一基板121之間的距離相近,可判斷第一基板121沒有翹曲,並可直接透過對位單元14對位第一基板121。而後將第二基板123放置在第一基板121上,並透過壓合單元13鍵合第一基板121及第二基板123,而不需要透過壓平裝置17壓平第一基板121。Specifically, if the distances between the
反之,若各個距離量測單元18與第一基板121之間的距離差大於一門檻值時,則表示第一基板121有翹曲,並需要透過壓平裝置17壓平第一基板121,例如進行上述圖4、圖7及圖8的壓平步驟。Conversely, if the distance difference between each
完成第一基板121的壓平及對位後,壓平單元173可離開第一基板121及放置區153,如圖6及圖4所示。壓平單元173離開第一基板121及放置區153的過程中,伸縮旋轉馬達171會伸長,並驅動壓平單元173沿著承載面151的軸向離開第一基板121,而後伸縮旋轉馬達171會帶動壓平單元173擺動,使得壓平單元173離開第一基板121及/或放置區153的上方。After the flattening and alignment of the
完成第一基板121的對位步驟後,可將第二基板123放置在第一基板121上,並以對位單元14對位第二基板123,再透過壓合單元13鍵合第一基板121及第二基板123。After the alignment step of the
在本新型圖式中,壓平裝置17的桿體175或伸縮旋轉馬達171會穿過第二腔體113及載台15,並連接設置在載台15的承載面151上的壓平單元173。在本新型另一實施例中,桿體175、伸縮旋轉馬達171及/或壓平單元173可環繞設置在載台15的周圍,而伸縮旋轉馬達171及/或桿體175只穿過第二腔體113,而不會穿過載台15。In the new drawings, the
此時,操作在第一位置的壓平單元173會位於載台15的承載面151及/或放置區153外部,而不會與承載面151及第一基板121重疊或干涉。操作在第二位置的壓平單元173會進入載台15的承載面151及/或放置區153,並位於承載面151及第一基板121上方,以壓平放置在載台15的承載面151上的第一基板121。At this time, the flattening
如圖5、圖6及圖9所示,載台15可包括複數個抽氣管線155,其中抽氣管線155設置於載台15上,例如穿過載台15,抽氣管線155的一端連通載台15的承載面151及/或放置區153。抽氣管線155可連接一抽氣裝置157,例如抽氣馬達,抽氣裝置157在抽氣時,連接承載面151及/或放置區153的抽氣裝置157會形成負壓,以吸附放置在載台15的放置區153的第一基板121。As shown in FIG. 5 , FIG. 6 and FIG. 9 , the
在本新型一實施例中,各個抽氣管線155可同時產生負壓,並吸附放置區153內的第一基板121。在本新型一實施例中,各個抽氣管線155可分別連接一閥門154,其中閥門154分別用以切換各個抽氣管線155是否產生負壓,並可控制抽氣管線155依序產生負壓,例如位於內側的抽氣管線155先產生負壓,並吸附第一基板121的內側,而後沿著放置區153的中心朝邊緣的方向,依序控制其他抽氣管線155產生負壓,以吸附第一基板121外側。In an embodiment of the present invention, each
具體而言,壓平單元173主要用以壓平第一基板121的側邊或外緣,而抽氣管線155產生的負壓則可用以吸附第一基板121的內側。透過壓平單元173及抽氣管線155的搭配,可進一步提高壓平的第一基板121的平整度,並可提高第一基板121對位的精準度。此外在透過對位單元14對位第一基板121及/或第二基板123的過程中,抽氣裝置157會停止抽氣,而抽氣管線155則不會吸附第一基板121,使得對位單元14可移動或推動載台15的承載面151上的第一基板121,並進行第一基板121的對位。Specifically, the flattening
以上所述者,僅為本新型之一較佳實施例而已,並非用來限定本新型實施之範圍,即凡依本新型申請專利範圍所述之形狀、構造、特徵及精神所為之均等變化與修飾,均應包括於本新型之申請專利範圍內。The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Modifications should be included in the scope of the patent application of the present invention.
10:適用於翹曲基板的鍵合機構 111:第一腔體 112:密閉空間 113:第二腔體 121:第一基板 123:第二基板 13:壓合單元 131:壓合板 132:第二加熱單元 133:連接板 135:固定桿體 14:對位單元 15:載台 151:承載面 152:第一加熱單元 153:放置區 154:閥門 155:抽氣管線 157:抽氣裝置 16:抽氣馬達 17:壓平裝置 171:伸縮旋轉馬達 1711:線性致動器 1713:轉動馬達 173:壓平單元 175:桿體 18:距離量測單元 191:腔體驅動器 193:壓合單元驅動器 G:間距10: Bonding mechanism suitable for warped substrates 111: The first cavity 112: Confined space 113: Second cavity 121: The first substrate 123: Second substrate 13: Press unit 131: plywood 132: Second heating unit 133: Connection board 135: Fixed rod body 14: Alignment unit 15: Carrier 151: Bearing surface 152: First heating unit 153: Placement area 154: Valve 155: Exhaust line 157: Air extraction device 16: Air extraction motor 17: Flattening device 171: Telescopic rotary motor 1711: Linear Actuator 1713: Turn the motor 173: Flattening Unit 175: Rod body 18: Distance measurement unit 191: Cavity driver 193: Press unit driver G: Spacing
[圖1]為本新型適用於翹曲基板的鍵合機構一實施例的立體示意圖。[FIG. 1] is a three-dimensional schematic diagram of an embodiment of a new bonding mechanism suitable for warped substrates.
[圖2]為本新型適用於翹曲基板的鍵合機構一實施例的剖面示意圖。2 is a schematic cross-sectional view of an embodiment of a bonding mechanism suitable for warped substrates of the new type.
[圖3]為本新型適用於翹曲基板的鍵合機構又一實施例的部分剖面示意圖。FIG. 3 is a partial cross-sectional schematic view of another embodiment of the new bonding mechanism suitable for warped substrates.
[圖4]為本新型適用於翹曲基板的鍵合機構的載台及壓平裝置一實施例的立體剖面示意圖。FIG. 4 is a schematic three-dimensional cross-sectional view of an embodiment of a stage and a flattening device for a bonding mechanism suitable for warped substrates.
[圖5]為本新型適用於翹曲基板的鍵合機構的載台及壓平單元一實施例的俯視圖。FIG. 5 is a plan view of an embodiment of a stage and a flattening unit of a bonding mechanism suitable for warped substrates.
[圖6]為本新型適用於翹曲基板的鍵合機構的載台及壓平單元又一實施例的俯視圖。FIG. 6 is a top view of another embodiment of a stage and a flattening unit of a bonding mechanism suitable for warped substrates of the new type.
[圖7]為本新型適用於翹曲基板的鍵合機構的載台及壓平裝置又一實施例的立體剖面示意圖。FIG. 7 is a schematic three-dimensional cross-sectional view of another embodiment of a stage and a flattening device for a bonding mechanism suitable for warped substrates.
[圖8]為本新型適用於翹曲基板的鍵合機構的載台及壓平裝置又一實施例的立體剖面示意圖。FIG. 8 is a schematic three-dimensional cross-sectional view of another embodiment of a stage and a flattening device for a bonding mechanism suitable for warped substrates.
[圖9]為本新型適用於翹曲基板的鍵合機構的載台、壓平裝置及抽氣管線一實施例的剖面示意圖。FIG. 9 is a schematic cross-sectional view of an embodiment of a carrier, a flattening device, and an air extraction line of the new bonding mechanism suitable for warped substrates.
10:適用於翹曲基板的鍵合機構 10: Bonding mechanism suitable for warped substrates
111:第一腔體 111: The first cavity
112:密閉空間 112: Confined space
113:第二腔體 113: Second cavity
13:壓合單元 13: Press unit
15:載台 15: Carrier
16:抽氣馬達 16: Air extraction motor
17:壓平裝置 17: Flattening device
18:距離量測單元 18: Distance measurement unit
Claims (10)
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| TW111205151U TWM631923U (en) | 2022-05-18 | 2022-05-18 | Bonding mechanism for warped substrates |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116884903A (en) * | 2023-07-10 | 2023-10-13 | 苏州苏纳光电有限公司 | A wafer adaptive leveling device |
| TWI886579B (en) * | 2023-08-18 | 2025-06-11 | 台灣積體電路製造股份有限公司 | Bonding apparatus and method of forming integrated circuit package |
| TWI903565B (en) * | 2024-06-13 | 2025-11-01 | 洺宙股份有限公司 | Wafer processing equipment with alignment device |
-
2022
- 2022-05-18 TW TW111205151U patent/TWM631923U/en unknown
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116884903A (en) * | 2023-07-10 | 2023-10-13 | 苏州苏纳光电有限公司 | A wafer adaptive leveling device |
| TWI886579B (en) * | 2023-08-18 | 2025-06-11 | 台灣積體電路製造股份有限公司 | Bonding apparatus and method of forming integrated circuit package |
| TWI903565B (en) * | 2024-06-13 | 2025-11-01 | 洺宙股份有限公司 | Wafer processing equipment with alignment device |
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