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TWM629298U - Gallium nitride epitaxial substrate having 2D material interposer - Google Patents

Gallium nitride epitaxial substrate having 2D material interposer Download PDF

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TWM629298U
TWM629298U TW110212315U TW110212315U TWM629298U TW M629298 U TWM629298 U TW M629298U TW 110212315 U TW110212315 U TW 110212315U TW 110212315 U TW110212315 U TW 110212315U TW M629298 U TWM629298 U TW M629298U
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王曉靁
施能泰
宋高梅
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
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    • HELECTRICITY
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    • HELECTRICITY
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Abstract

本創作公開了具有2D材料中介層的氮化鎵外延基板,包含一多晶AlN基板;多晶AlN基板上有SiO 2接合層;SiO 2接合層上有c面藍寶石貼合層;c面藍寶石貼合層上成長多晶向2D材料中介層,多晶向2D材料中介層至少有一頂層,頂層晶格常數與AlN、AlGaN或GaN高度匹配;多晶向2D材料中介層上借助凡得瓦外延生長GaN單晶外延層,或,借助凡得瓦外延生長AlN或AlGaN成核輔助層,再在AlN或AlGaN成核輔助層上有GaN單晶外延層。本創作避免了2D材料中介層移轉工序及可能的品質影響,有效克服異質外延晶格不匹配導致氮化鎵層缺陷品質問題,可以緩解部分因熱膨脹係數不同導致的熱應力問題;有利於用來進行包含成長高質量AlN、AlGaN以及GaN外延層,以進行GaN 系等寬能隙光電及半導體組件製作。 This creation discloses a gallium nitride epitaxial substrate with a 2D material interposer, including a polycrystalline AlN substrate; a SiO2 bonding layer on the polycrystalline AlN substrate; a c-plane sapphire bonding layer on the SiO2 bonding layer; c-plane sapphire A polycrystalline 2D material interposer is grown on the bonding layer. The polycrystalline 2D material interposer has at least one top layer, and the lattice constant of the top layer is highly matched with AlN, AlGaN or GaN; on the polycrystalline 2D material interposer, van der Waals epitaxy is used A GaN single crystal epitaxial layer is grown, or, by means of van der Waals epitaxy, an AlN or AlGaN nucleation auxiliary layer is grown, and a GaN single crystal epitaxial layer is formed on the AlN or AlGaN nucleation auxiliary layer. This creation avoids the 2D material interlayer transfer process and possible quality effects, effectively overcomes the defect quality problem of the gallium nitride layer caused by the mismatch of the heteroepitaxial lattice, and can alleviate some of the thermal stress problems caused by different thermal expansion coefficients; To carry out the growth of high-quality AlN, AlGaN and GaN epitaxial layers for the production of wide energy gap optoelectronic and semiconductor components such as GaN systems.

Description

具有2D材料中介層的氮化鎵外延基板GaN epitaxial substrate with 2D material interposer

本創作涉及具有2D材料中介層的氮化鎵外延基板。This creation involves a gallium nitride epitaxial substrate with a 2D material interposer.

在光電及半導體的組件製造過程中,外延對產品的品質有重要的影響。其中對質量的影響包含組件效能、良品率、可靠度及壽命等。通常,基板的材料希望能儘量減少缺陷密度的單晶材料,在晶體結構、晶格常數(lattice constant)、熱膨脹係數(CTE, coefficient of thermal expansion)與外延材料匹配才能盡可能避免在外延過程中影響晶體品質。近年第三代半導體技術與市場隨功率、高頻半導體組件需求快速發展,品質提升的基礎,仰賴第三代半導體材料兩個主角碳化矽與氮化鎵高質量外延基板的供應。不同於氮化鎵系LED採用藍寶石基板為主,依照目前技術,最常採用的氮化鎵基板是矽晶圓上氮化鎵(GaN-on-Si)及碳化矽上氮化鎵(GaN-on-SiC) 兩種基板。In the manufacturing process of optoelectronic and semiconductor components, epitaxy has an important impact on the quality of products. The impact on quality includes component performance, yield, reliability and life. Generally, the material of the substrate hopes to minimize the defect density of the single crystal material. Only when the crystal structure, lattice constant (lattice constant), coefficient of thermal expansion (CTE, coefficient of thermal expansion) match with the epitaxial material can it be avoided as much as possible in the epitaxy process. affect crystal quality. In recent years, the third-generation semiconductor technology and market have developed rapidly with the demand for power and high-frequency semiconductor components. The basis for quality improvement depends on the supply of high-quality epitaxial substrates of silicon carbide and gallium nitride, the two main players of the third-generation semiconductor materials. Unlike gallium nitride based LEDs that use sapphire substrates, according to current technology, the most commonly used gallium nitride substrates are gallium nitride on silicon (GaN-on-Si) and gallium nitride on silicon carbide (GaN-on-Si) on-SiC) two substrates.

主要原因來自氮化鎵單晶技術發展目前成本與尺寸的限制。氮化鋁和氮化鎵的熔點均在攝氏兩千五百度以上且存在蒸氣壓高問題,換言之,若想要直接以熔融長晶的方法製作前述兩種材料的單晶基板,則不只製造成本更高,也相對會產生更多廢熱,對環境造成不可避免的污染。氣相法長晶部分,目前氮化鎵長晶採用的是氫化物氣相外延法(Hydride Vapor Phase Epitaxy, HVPE)來生產單晶氮化鎵基板,由於生產成本及產率條件等限制,目前量產技術達到4英寸基板同時成本極高。事實上,上述氣相法缺陷密度仍然偏高於其他液相長晶工序,但受限於其餘工序長晶速率過於緩慢,量產成本更為高昂,在市場需求、組件性能以及基板成本與供應量折衷考慮之下,商轉主流仍限於HVPE法。文獻指出氣相法GaN長晶速率仍有提高數倍的可能並維持良好結晶性,但受限於缺陷密度劣化,目前並未能作為降低GaN基板成本的取向。至於氮化鋁長晶技術,採用的是氣相法之一的物理氣相傳輸法(Physical Vapor Transport, PVT)來生產單晶氮化鋁基板,由於生產技術及良率限制,全球僅兩家廠家有量產能力,目前量產技術僅達到2英寸基板同時成本極高,而產能全由少數廠商佔有無法廣泛供應市場。由於氮化鋁本身化學特性以及物理氣相傳輸法硬體零組件限制,單晶成品中一定程度的碳(C)與氧(O)雜質存在為不可避免,也一定程度影響組件特性。The main reason comes from the current cost and size constraints of the development of GaN single crystal technology. The melting points of both aluminum nitride and gallium nitride are above 2500 degrees Celsius and there is a problem of high vapor pressure. In other words, if you want to directly produce single crystal substrates of the above two materials by the method of melting crystal growth, not only the manufacturing cost If it is higher, it will generate more waste heat and cause inevitable pollution to the environment. For the vapor phase method, the current GaN crystal growth method is the Hydride Vapor Phase Epitaxy (HVPE) method to produce single crystal GaN substrates. Due to the limitations of production cost and yield conditions, currently The mass production technology reaches 4-inch substrates and the cost is extremely high. In fact, the defect density of the above-mentioned vapor phase method is still higher than that of other liquid phase crystallization processes, but it is limited by the slow growth rate of the remaining processes and the higher cost of mass production. Considering the trade-off of quantity, the mainstream of commercial transformation is still limited to the HVPE method. The literature points out that the vapor-phase GaN crystal growth rate is still possible to increase several times and maintain good crystallinity, but due to the deterioration of defect density, it has not been used as an orientation to reduce the cost of GaN substrates. As for the aluminum nitride crystal growth technology, physical vapor transport (PVT), one of the vapor-phase methods, is used to produce single-crystal aluminum nitride substrates. Due to the limitations of production technology and yield, there are only two companies in the world. Manufacturers have mass production capacity. At present, the mass production technology only reaches 2-inch substrates and the cost is extremely high, and the production capacity is all occupied by a few manufacturers and cannot be widely supplied to the market. Due to the chemical characteristics of aluminum nitride itself and the limitation of physical vapor transport method hardware components, the existence of carbon (C) and oxygen (O) impurities in the finished single crystal product is inevitable, which also affects the component characteristics to a certain extent.

表1 材料 結晶結構 晶格常數 熱膨脹係數 a c ×10 6×K -1 氮化鎵GaN 纖鋅礦 Wurtzite 0.31885 0.5185 α a5.59 α c  3.17 氮化鋁AlN 纖鋅礦 Wurtzite 0.31106 0.49795 α a4.15 α c  5.27 氧化鋅ZnO 纖鋅礦 Wurtzite 0.32496 0.52065 α a4.31 α c  2.49 碳化矽 SiC 6H 纖鋅礦 Wurtzite 0.30806 1.51173 α a4.3 α c  4.7 藍寶石 Sapphire 菱面體 Rhombohedral 0.4765 1.2982 α a6.66 α c  5 矽Si 金剛石Diamond 0.5431   2.6 Table 1 Material crystal structure Lattice constant Thermal expansion coefficient a c × 10-6 ×K - 1 Gallium Nitride GaN Wurtzite 0.31885 0.5185 α a 5.59 α c 3.17 Aluminum Nitride AlN Wurtzite 0.31106 0.49795 α a 4.15 α c 5.27 Zinc oxide ZnO Wurtzite 0.32496 0.52065 α a 4.31 α c 2.49 Silicon carbide SiC 6H Wurtzite 0.30806 1.51173 α a 4.3 α c 4.7 Sapphire Sapphire Rhombohedral 0.4765 1.2982 α a 6.66 α c 5 Si Si DiamondDiamond 0.5431 2.6

類似的情形,也存在於目前碳化矽(SiC)單晶,碳化矽基板是目前高性能功率半導體以及高端發光二極體的基板材料,單晶長晶工序為氣相法中的物理氣相傳輸法(Physical Vapor Transport, PVT),高質量大尺寸碳化矽單晶成長技術難度高,高端量產技術掌握在少數廠商手中,影響所及應用成本仍有很大進步空間。碳化矽上氮化鎵(GaN-on-SiC) 為高質量的氮化鎵外延基板,但綜合以上原因,大尺寸基板存在價格高昂、供應量有限及技術掌握在少數廠商手中等問題;相對而言,矽基板尺寸大、成本低、產能高且品質穩定,矽晶圓上氮化鎵(GaN-on-Si) 基板發展更普遍為相關廠商關注。A similar situation also exists in the current silicon carbide (SiC) single crystal. Silicon carbide substrates are currently the substrate materials for high-performance power semiconductors and high-end light-emitting diodes. The single crystal growth process is physical vapor transport in the vapor phase method. PVT (Physical Vapor Transport, PVT), high-quality and large-size silicon carbide single crystal growth technology is difficult, high-end mass production technology is in the hands of a few manufacturers, and there is still a lot of room for improvement in the application cost. Gallium Nitride on Silicon Carbide (GaN-on-SiC) is a high-quality GaN epitaxial substrate, but for the above reasons, large-scale substrates have problems such as high price, limited supply and technology in the hands of a few manufacturers; relatively In other words, due to the large size, low cost, high productivity and stable quality of silicon substrates, the development of gallium nitride (GaN-on-Si) substrates on silicon wafers is more commonly concerned by relevant manufacturers.

矽晶圓上氮化鎵(GaN-on-Si)及碳化矽上氮化鎵(GaN-on-SiC) 兩種基板技術,在外延製程方面皆屬異質接面外延技術,異質外延需克服不同材質之間的晶格匹配問題,以及外延層和基板間因熱膨脹係數不同導致的熱應力問題,GaN-on-SiC比GaN-on-Si品質高正是因為GaN-on-SiC晶格不匹配(lattice mismatch)的程度較GaN-on-Si小;另一個重要特性是氮化鎵層在矽表面存在顯著的張應力,當提升氮化鎵層厚度時應力更高,導致基板的彎曲形變甚至氮化鎵層可能開裂,隨著晶圓尺寸增大時相關效應也更加嚴重。相關技術困難導致GaN-on-Si的良品率普遍較低,且多應用於電力電源產品,目前量產仍以六吋為主,矽晶圓大尺寸的優勢未能完全發揮。Two substrate technologies, GaN-on-Si and GaN-on-SiC, both belong to heterojunction epitaxy in terms of epitaxy process, and heteroepitaxial needs to overcome different The lattice matching problem between materials and the thermal stress problem caused by the difference in thermal expansion coefficient between the epitaxial layer and the substrate, the higher quality of GaN-on-SiC than GaN-on-Si is precisely because of the lattice mismatch of GaN-on-SiC The degree of (lattice mismatch) is smaller than that of GaN-on-Si; another important feature is that the gallium nitride layer has significant tensile stress on the silicon surface. When the thickness of the gallium nitride layer is increased, the stress is higher, resulting in bending deformation of the substrate or even The gallium nitride layer may crack, and the associated effect becomes more severe as the wafer size increases. Relevant technical difficulties have resulted in a generally low yield rate of GaN-on-Si, and it is mostly used in power supply products. Currently, mass production is still dominated by six inches, and the advantages of large silicon wafers cannot be fully utilized.

二維材料(two-dimensional(2D)materials)是一個快速發展的新興領域,2D材料家族中最早吸引大量研發投入也最知名的材料為石墨烯(graphene),其二維層狀結構具備特殊或優異的物理/化學/機械/光電特性,層與層間則沒有強力的鍵結存在,僅以凡得瓦力(van der Waals force)結合,這也表示層狀結構表面沒有空懸鍵(dangling bond)存在,目前石墨烯已被確認具有廣泛而優異的應用潛能;石墨烯研發工作於全球普遍開展,同時也帶動更多2D材料的研發,包括六方氮化硼hBN(hexagonal Boron Nitride)、過渡金屬二硫族化物TMDs (transition metal dichalcogenides) 以及黑磷black phosphorus等也是2D材料家族中累積較多研發成果者,上述材料均各自具備特異的材料特性與應用潛能,相關材料的製造技術開發也持續積極推展中。除了優異的光電特性之外,石墨烯、hBN以及TMDs材料之一的MoS 2都被視為具有優異的擴散阻障特性,也有程度不一的高溫穩定性,尤其hBN更具有絕佳的化學鈍性(inertness)以及高溫耐氧化性。 Two-dimensional (2D) materials is a rapidly developing emerging field. The earliest and most well-known material in the 2D material family is graphene, which has a two-dimensional layered structure with special or Excellent physical/chemical/mechanical/optical properties, there is no strong bond between layers, only by van der Waals force, which also means that there is no dangling bond on the surface of the layered structure ) exists, and graphene has been confirmed to have extensive and excellent application potential; graphene research and development work is generally carried out around the world, and it also drives the research and development of more 2D materials, including hexagonal boron nitride hBN (hexagonal Boron Nitride), transition metal Dichalcogenides TMDs (transition metal dichalcogenides) and black phosphorus are also among the 2D material families that have accumulated more research and development achievements. The above materials each have specific material properties and application potential, and the development of manufacturing technology for related materials is also active. in progress. In addition to excellent optoelectronic properties, graphene, hBN and MoS 2 , one of the TMDs materials, are considered to have excellent diffusion barrier properties and varying degrees of high temperature stability, especially hBN has excellent chemical passivation Inertness and high temperature oxidation resistance.

由於具備上述層狀結構本質以及層間凡得瓦力結合特性,將2D材料家族中兩種或多種材料製作成層狀堆疊異質結構(hetero-structures)技術可行性大開,異質結構除了結合不同特性更創造出新的應用特性或製作出新的組件成為可能,目前光電及半導體領域的研發相當積極。具體可以是機械性組成疊層,也可以是物理或化學氣相沉積。Due to the above-mentioned nature of the layered structure and the bonding characteristics of the Van der Waals forces between layers, the technical feasibility of fabricating two or more materials in the 2D material family into layered stacked hetero-structures (hetero-structures) is greatly open. It is possible to create new application characteristics or make new components, and research and development in the field of optoelectronics and semiconductors is currently very active. Specifically, it can be a mechanical composition stack, and it can also be physical or chemical vapor deposition.

2D材料的凡得瓦力結合特性也獲得應用於傳統3D材料的外延基板用途的關注,其著眼點在於外延技術中外延材料在晶體結構、晶格常數(lattice constant)、熱膨脹係數(CTE, coefficient of thermal expansion)必須與基板材料匹配非常良好,但現實上常遭遇如本發明主題欠缺適合基板材料,或者是理想的基板材料成本偏高或不容易取得等情形,此時2D材料對於異質外延基板提供了另一種解決方案, 也就是所謂的凡得瓦外延(van der Waals Epitaxy)。凡得瓦外延可能有利於異質外延的機制來自於傳統外延介面直接的化學鍵改由凡得瓦力結合所取代,將使得來自於外延工序中晶格以及熱膨脹不匹配的應力或應變能因此獲得一定程度的舒緩,從而使得外延層品質獲得改善,或者說通過2D材料以及凡得瓦外延導入可以使某些原先無法實用化的異質外延技術成為可能。相關研究也指出,當上述2D材料相互迭層異質結構時,相互間作用力以凡得瓦力為主;而在2D材料上進行3D材料的外延時,由於介面上3D材料的空懸鍵(dangling bond)存在同時對接口的結合力有貢獻,這種外延實質上並非純粹凡得瓦外延(van der Waals Epitaxy)或者更精確地可視為准凡得瓦外延(Quasi van der Waals Epitaxy);不論何種情形,晶格與熱膨脹的匹配程度,無疑地仍對最終的外延品質起了一定的作用,2D材料中介層與基板材料都對整體的匹配度有所貢獻。上述2D層狀材料具有六角形或蜂巢狀(hexagon or honeycomb)結構,與纖鋅礦(Wurtzite)和閃鋅礦(Zinc-Blende)結構材料在外延時被視為結構相容,本發明相關領域主要外延材料均屬此類結構。The Van der Waals force binding properties of 2D materials have also attracted attention for the use of epitaxial substrates applied to traditional 3D materials. of thermal expansion) must be very well matched with the substrate material, but in reality, it is often encountered that the subject of the present invention lacks suitable substrate materials, or the ideal substrate material is expensive or difficult to obtain. At this time, 2D materials are suitable for heteroepitaxial substrates. Another solution is provided, the so-called van der Waals Epitaxy. The mechanism that van der Waals epitaxy may be beneficial to heteroepitaxy comes from the fact that the direct chemical bond of the traditional epitaxial interface is replaced by the van der Waals force bond, which will make the stress or strain energy from the lattice and thermal expansion mismatch in the epitaxy process obtain a certain amount. The degree of relaxation, so that the quality of the epitaxial layer can be improved, or through the introduction of 2D materials and van der Waals epitaxy, some hetero-epitaxial technologies that were not practical before become possible. Relevant studies also pointed out that when the above-mentioned 2D materials are stacked with each other in a heterostructure, the interaction force is dominated by the Van der Waals force; and the epitaxial time of the 3D material on the 2D material is due to the dangling bonds of the 3D material on the interface ( dangling bond) while contributing to the cohesion of the interface, this epitaxy is not essentially pure van der Waals Epitaxy or, more precisely, Quasi van der Waals Epitaxy; whether In any case, the matching degree of lattice and thermal expansion undoubtedly still plays a certain role in the final epitaxy quality. Both the 2D material interposer and the substrate material contribute to the overall matching degree. The above-mentioned 2D layered material has a hexagon or honeycomb structure, and is considered to be structurally compatible with Wurtzite and Zinc-Blende structural materials in epitaxial time, the related field of the present invention The main epitaxial materials belong to this type of structure.

基於外延基板用途,單晶(single crystal)為確保磊晶品質的要求之一,一般2D材料成長往往會在成核階段與結晶性基板晶體指向呈現相關性,當基板採用一般金屬箔片時由於屬於多晶結構,2D材料在成核階段已經形成方向不一致,晶核隨成長聚合成連續薄膜後仍存在不同指向的區塊(domain)而非單晶;當基板採用單晶材料如藍寶石,仍然因為兩者結構對稱相關性導致可能出現的特定成核指向並非唯一,而無法形成單晶連續薄膜。近期的研究發現通過改進既存工藝,將銅箔經過熱處理形成特定晶格指向的銅箔時,可以消弭2D材料石墨烯和六方氮化硼(hBN)成長過程形成的異向晶格區塊(domain)特徵,而長成單晶石墨烯和六方氮化硼連續薄膜。Based on the use of epitaxial substrates, single crystal is one of the requirements to ensure epitaxial quality. Generally, the growth of 2D materials tends to correlate with the crystal orientation of the crystalline substrate during the nucleation stage. It belongs to a polycrystalline structure, and the 2D material has already formed an inconsistent direction in the nucleation stage. After the nuclei aggregate into a continuous film with the growth, there are still domains with different orientations instead of single crystals; when the substrate is a single crystal material such as sapphire, it is still Due to the symmetry correlation between the two structures, the possible specific nucleation direction is not unique, and it is impossible to form a single crystal continuous film. Recent studies have found that by improving the existing process, when the copper foil is heat-treated to form a copper foil with a specific lattice orientation, the anisotropic lattice domains formed during the growth of 2D materials graphene and hexagonal boron nitride (hBN) can be eliminated. ) feature while growing into continuous thin films of single-crystal graphene and hexagonal boron nitride.

近年研究指出在單晶的c面(c-plane)藍寶石表面可以CVD等方式成長結晶性良好的層狀MoS 2、WS 2、MoSe 2、WSe 2等TMD材料,成長出來的TMD材料存在兩種(0º及60º)晶體指向(crystal orientation) (參考文獻:Nature 2019, v.567, 169-170)。針對本發明所關注的AlGaN以及GaN材料而言,晶體結構在外延接面上具有六方對稱性,上述的TMD層雖不構成單晶層,但理論上作為外延基板時無礙於AlGaN以及GaN外延層形成單晶。目前在藍寶石以外基板表面應用時,常採用在高質量藍寶石表面成長的二維材料層經過移轉工序移轉到其他基板表面;在高質量藍寶石表面成長二維材料層不經過移轉而直接應用時,理論上可以避免二維材料層由移轉工序而來的包含缺陷、皺褶及表面污染物殘留等可能品質影響。 In recent years, studies have pointed out that layered MoS 2 , WS 2 , MoSe 2 , WSe 2 and other TMD materials with good crystallinity can be grown on the c-plane sapphire surface of single crystal by CVD or other methods. There are two types of TMD materials grown. (0º and 60º) crystal orientation (Reference: Nature 2019, v.567, 169-170). For the AlGaN and GaN materials concerned by the present invention, the crystal structure has hexagonal symmetry on the epitaxial junction. Although the above-mentioned TMD layer does not constitute a single crystal layer, theoretically it does not hinder AlGaN and GaN epitaxy when used as an epitaxial substrate. The layer forms a single crystal. At present, when applying on the surface of substrates other than sapphire, the two-dimensional material layer grown on the surface of high-quality sapphire is often transferred to other substrate surfaces through a transfer process; the two-dimensional material layer grown on the surface of high-quality sapphire is directly applied without transfer. In theory, the possible quality effects of the two-dimensional material layer including defects, wrinkles and surface contamination residues from the transfer process can be avoided.

現有工藝的矽晶圓上氮化鎵(GaN-on-Si),如圖1所示。異質外延需克服不同材質之間的晶格匹配問題,以及外延層和基板間因熱膨脹係數不同導致的熱應力問題,GaN-on-Si晶格不匹配(lattice mismatch)的程度較高,導致外延過程中氮化鎵層缺陷密度偏高;另一個重要特性是氮化鎵層在矽表面存在顯著的張應力,當提升氮化鎵層厚度時應力更高,導致基板的彎曲形變甚至氮化鎵層可能開裂,隨著晶圓尺寸增大時相關效應也更加嚴重。相關技術困難導致GaN-on-Si的良品率普遍較低,且多應用於電力電源產品,目前量產仍以六吋為主,矽晶圓大尺寸的優勢未能完全發揮。The existing process gallium nitride on silicon wafer (GaN-on-Si), as shown in Figure 1. Heteroepitaxy needs to overcome the lattice matching problem between different materials, as well as the thermal stress problem caused by the different thermal expansion coefficients between the epitaxial layer and the substrate. The degree of GaN-on-Si lattice mismatch is high, resulting in epitaxy During the process, the defect density of the gallium nitride layer is relatively high; another important feature is that the gallium nitride layer has significant tensile stress on the silicon surface. When the thickness of the gallium nitride layer is increased, the stress is higher, resulting in the bending deformation of the substrate or even the gallium nitride. Layers may crack, and the associated effects become more severe as wafer size increases. Relevant technical difficulties have resulted in a generally low yield rate of GaN-on-Si, and it is mostly used in power supply products. Currently, mass production is still dominated by six inches, and the advantages of large silicon wafers cannot be fully utilized.

現有工藝的藍寶石上氮化鎵(GaN-on-Sapphire),如圖2所示。異質外延需克服不同材質之間的晶格匹配問題,以及外延層和基板間因熱膨脹係數不同導致的熱應力問題,GaN-on-Sapphire晶格不匹配(lattice mismatch)的程度高,導致外延過程中氮化鎵層缺陷密度呈一定水準,在發光二極體長期商業技術開發下,仍存在不可替代的地位;但是在高頻與功率半導體領域,由於藍寶石熱傳導係數偏低導致藍寶石上氮化鎵(GaN-on-Sapphire)的應用受阻。GaN-on-Sapphire of the existing process is shown in Figure 2. Heteroepitaxy needs to overcome the lattice matching problem between different materials, as well as the thermal stress problem caused by the different thermal expansion coefficients between the epitaxial layer and the substrate. The high degree of GaN-on-Sapphire lattice mismatch leads to the epitaxy process. The defect density of the medium GaN layer is at a certain level, and it still has an irreplaceable position under the long-term commercial technology development of light-emitting diodes; however, in the field of high-frequency and power semiconductors, due to the low thermal conductivity of sapphire, GaN on sapphire is caused. (GaN-on-Sapphire) applications are hindered.

為了解決現有工藝中存在的問題,本創作提供一種具有2D材料中介層的氮化鎵外延基板。In order to solve the problems existing in the existing process, this creation provides a gallium nitride epitaxial substrate with a 2D material interposer.

本創作的解決方案如下:The authored solution is as follows:

具有2D材料中介層的氮化鎵外延基板,包含一多晶AlN基板;多晶AlN基板上有SiO 2接合層;SiO 2接合層上有c面藍寶石貼合層;c面藍寶石貼合層上成長多晶向2D材料中介層,多晶向2D材料中介層至少具有一頂層,頂層晶格常數與AlN、AlGaN或GaN高度匹配;多晶向2D材料中介層上借助凡得瓦外延生長有GaN單晶外延層,或者,多晶向2D材料中介層上借助凡得瓦外延生長有AlN或AlGaN成核輔助層,再在AlN或AlGaN成核輔助層上有GaN單晶外延層。 A gallium nitride epitaxial substrate with a 2D material interposer includes a polycrystalline AlN substrate; the polycrystalline AlN substrate has a SiO 2 bonding layer; the SiO 2 bonding layer has a c-plane sapphire bonding layer; the c-plane sapphire bonding layer is on the A polycrystalline 2D material interposer is grown. The polycrystalline 2D material interposer has at least one top layer, and the lattice constant of the top layer is highly matched with AlN, AlGaN or GaN; GaN is grown on the polycrystalline 2D material interposer by means of van der Waals epitaxy. A single crystal epitaxial layer, or a polycrystalline 2D material interlayer, is grown with an AlN or AlGaN nucleation auxiliary layer by means of van der Waals epitaxy, and then a GaN single crystal epitaxial layer is formed on the AlN or AlGaN nucleation auxiliary layer.

所述2D材料中介層的厚度大於0.5 nm。The thickness of the 2D material interposer is greater than 0.5 nm.

所述c面藍寶石貼合層的厚度大於10 nm。The thickness of the c-plane sapphire bonding layer is greater than 10 nm.

所述2D材料中介層為適用於GaN、AlGaN或AlN外延的2D層。The 2D material interposer is a 2D layer suitable for GaN, AlGaN or AlN epitaxy.

所述2D材料中介層為單層結構,只具有頂層,頂層為適用於GaN、AlGaN或AlN外延的2D材料。The 2D material interposer is a single-layer structure with only a top layer, and the top layer is a 2D material suitable for GaN, AlGaN or AlN epitaxy.

所述2D材料中介層為由頂層和底層形成的複合層結構,頂層為適用於GaN、AlGaN或AlN外延的2D材料,底層為適合作為單晶基層的2D材料。The 2D material interlayer is a composite layer structure formed by a top layer and a bottom layer, the top layer is a 2D material suitable for GaN, AlGaN or AlN epitaxy, and the bottom layer is a 2D material suitable for a single crystal base layer.

所述頂層採用WS 2或MoS 2;底層採用hBN。 The top layer adopts WS 2 or MoS 2 ; the bottom layer adopts hBN.

所述2D材料中介層的單層結構或者複合層結構的頂層晶格常數a與AlN、AlGaN或GaN不匹配度不大於20%且適用於AlN、AlGaN或GaN外延。The single-layer structure or composite-layer structure of the 2D material interposer has a top lattice constant a that does not match AlN, AlGaN or GaN by more than 20% and is suitable for AlN, AlGaN or GaN epitaxy.

所述多晶向2D材料中介層至少頂層是由兩種互呈60度角度匹配方向的結晶區域(domain)所組成。At least the top layer of the polycrystalline 2D material interposer is composed of two crystalline domains whose orientations are matched at an angle of 60 degrees to each other.

採用上述方案後,本創作將高質量單晶的c面(c-plane)藍寶石貼合薄層切割後接合在多晶AlN基板表面,可以直接成長結晶性良好的層狀並存在兩種(0°及60°)結晶區域(domain)指向的多晶向2D材料中介層,避免了移轉工序及可能的品質影響;形成表層晶格常數與AlN、AlGaN以及GaN高度匹配的基板,可以有效克服異質外延晶格不匹配導致氮化鎵層缺陷品質問題;凡得瓦接面的特性可以緩解部分因熱膨脹係數不同導致的熱應力問題。由於僅採用藍寶石貼合層並接合主體為熱傳導性能優異的多晶AlN基板,整體基板架構與組件散熱性能可以維繫良好水準。因此本創作的基板結構有利於用來進行包含成長高質量AlN、AlGaN以及GaN外延層,以進行GaN 系等寬能隙光電及半導體組件製作。After adopting the above scheme, in this work, the high-quality single-crystal c-plane (c-plane) sapphire lamination thin layer is cut and then bonded to the surface of the polycrystalline AlN substrate, which can directly grow layers with good crystallinity and there are two types (0 ° and 60°) polycrystalline oriented 2D material interposer, which avoids the transfer process and possible quality effects; the formation of a substrate whose surface lattice constant is highly matched with AlN, AlGaN and GaN can effectively overcome the Heteroepitaxial lattice mismatch leads to defect quality problems in gallium nitride layers; the characteristics of van der Waals junctions can alleviate some of the thermal stress problems caused by different thermal expansion coefficients. Since only the sapphire bonding layer is used and the bonding body is a polycrystalline AlN substrate with excellent thermal conductivity, the overall substrate structure and the heat dissipation performance of the components can be maintained at a good level. Therefore, the substrate structure of the present invention is beneficial to be used for the production of high-quality AlN, AlGaN and GaN epitaxial layers for the fabrication of GaN-based optoelectronic and semiconductor components with wide energy gaps.

下面結合附圖和具體實施例對本創作作進一步詳細說明。The present creation will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

請參閱圖3至圖6,是本創作具有2D材料中介層的氮化鎵外延基板的實施例,包含一多晶AlN基板1。多晶AlN基板1上有SiO 2接合層2。SiO 2接合層2上有c面藍寶石貼合層3。所述c面藍寶石貼合層3的較佳設計是厚度大於10 nm。c面藍寶石貼合層3上成長多晶向2D材料中介層。所述2D材料中介層為適用於GaN、AlGaN或AlN外延的2D層。所述2D材料中介層的較佳設計是厚度大於0.5 nm。多晶向2D材料中介層至少具有一頂層41,頂層41晶格常數與AlN、AlGaN或GaN高度匹配。多晶向2D材料中介層的頂層41上直接借助凡得瓦外延生長有GaN單晶外延層5,或者,多晶向2D材料中介層的頂層41上先借助凡得瓦外延生長有AlN或AlGaN成核輔助層6,再在AlN或AlGaN成核輔助層6上有GaN單晶外延層5。 Please refer to FIG. 3 to FIG. 6 , which are embodiments of the present invention of a gallium nitride epitaxial substrate with a 2D material interposer, including a polycrystalline AlN substrate 1 . The polycrystalline AlN substrate 1 has a SiO 2 bonding layer 2 on it. The SiO 2 bonding layer 2 has a c-plane sapphire bonding layer 3 . The preferred design of the c-plane sapphire bonding layer 3 is that the thickness is greater than 10 nm. A polycrystalline 2D material interposer is grown on the c-plane sapphire bonding layer 3 . The 2D material interposer is a 2D layer suitable for GaN, AlGaN or AlN epitaxy. The preferred design of the 2D material interposer is that the thickness is greater than 0.5 nm. The polycrystalline 2D material interposer has at least one top layer 41, and the lattice constant of the top layer 41 is highly matched with AlN, AlGaN or GaN. A GaN single crystal epitaxial layer 5 is directly grown on the top layer 41 of the polycrystalline 2D material interposer by means of van der Waals epitaxy, or AlN or AlGaN is first grown on the top layer 41 of the polycrystalline 2D material interposer by means of van der Waals epitaxy. The nucleation auxiliary layer 6 is further provided with a GaN single crystal epitaxial layer 5 on the AlN or AlGaN nucleation auxiliary layer 6 .

具體地,如圖3所示的實施例一和如圖5所示的實施例三,所述2D材料中介層為單層結構,只具有頂層41,頂層41為適用於GaN、AlGaN或AlN外延的2D材料。實施例一,頂層41上直接借助凡得瓦外延生長有GaN單晶外延層5。實施例三,頂層41上先借助凡得瓦外延生長有AlN或AlGaN成核輔助層6,再在AlN或AlGaN成核輔助層6上有GaN單晶外延層5。Specifically, as shown in the first embodiment shown in FIG. 3 and the third embodiment shown in FIG. 5 , the 2D material interposer has a single-layer structure and only has a top layer 41 , and the top layer 41 is suitable for GaN, AlGaN or AlN epitaxy 2D material. In the first embodiment, the GaN single crystal epitaxial layer 5 is directly grown on the top layer 41 by means of van der Waals epitaxy. In the third embodiment, an AlN or AlGaN nucleation auxiliary layer 6 is first grown on the top layer 41 by van der Waals epitaxy, and then a GaN single crystal epitaxial layer 5 is formed on the AlN or AlGaN nucleation auxiliary layer 6 .

如圖4所示的實施例二和如圖6所示的實施例四,所述2D材料中介層為由頂層41和底層42形成的複合層結構,頂層41為適用於GaN、AlGaN或AlN外延的2D材料,底層42為適合作為單晶基層的2D材料。實施例三,頂層41上直接借助凡得瓦外延生長有GaN單晶外延層5。實施例四,頂層41上先借助凡得瓦外延生長有AlN或AlGaN成核輔助層6,再在AlN或AlGaN成核輔助層6上有GaN單晶外延層5。In the second embodiment shown in FIG. 4 and the fourth embodiment shown in FIG. 6 , the 2D material interposer is a composite layer structure formed by a top layer 41 and a bottom layer 42 , and the top layer 41 is suitable for GaN, AlGaN or AlN epitaxy 2D material, the bottom layer 42 is a 2D material suitable as a single crystal base layer. In the third embodiment, the GaN single crystal epitaxial layer 5 is directly grown on the top layer 41 by means of van der Waals epitaxy. In the fourth embodiment, an AlN or AlGaN nucleation auxiliary layer 6 is first grown on the top layer 41 by van der Waals epitaxy, and then a GaN single crystal epitaxial layer 5 is formed on the AlN or AlGaN nucleation auxiliary layer 6 .

本創作所述頂層41為符合晶格常數匹配等需求的2D層,如採用WS 2或MoS 2,底層42為適合作為基層的2D層,如採用hBN,但不限於上述材料。 The top layer 41 described in this creation is a 2D layer that meets requirements such as lattice constant matching, such as using WS 2 or MoS 2 , and the bottom layer 42 is a 2D layer suitable as a base layer, such as using hBN, but not limited to the above materials.

表2 材料 晶格常數a(nm) 六方氮化硼hBN 0.25 石墨烯graphene 0.246 WS 2 0.318 MoS 2 0.3161 WSe 2 0.3297 MoSe 2 0.3283 Table 2 Material Lattice constant a (nm) Hexagonal Boron Nitride hBN 0.25 graphene graphene 0.246 WS 2 0.318 MoS 2 0.3161 WSe 2 0.3297 MoSe 2 0.3283

所述2D材料中介層不論單層結構還是複合層結構,頂層41晶格常數a與AlN、AlGaN或GaN不匹配度不大於20%且適用於AlN、AlGaN或GaN外延。所述多晶向2D材料中介層至少頂層41是由兩種互呈60度角度匹配方向的結晶區域(domain)所組成。Whether the 2D material interposer has a single-layer structure or a composite-layer structure, the lattice constant a of the top layer 41 does not match AlN, AlGaN or GaN by more than 20% and is suitable for AlN, AlGaN or GaN epitaxy. At least the top layer 41 of the polycrystalline 2D material interposer is composed of two crystalline domains with matching directions at an angle of 60 degrees.

本創作具有2D材料中介層的矽上氮化鎵GaN-on-Si外延基板的製備方法,步驟如下:This invention creates a method for preparing a gallium nitride-on-silicon GaN-on-Si epitaxial substrate with a 2D material interposer. The steps are as follows:

步驟1,以表面拋光的多晶AlN基板1為起始材料,經由適當製程處理(含薄膜蒸鍍、化學機械研磨、spin-on-glass及熱處理等)使基板表面達高度平坦化,作為後續製造程式的準備;SiO 2接合層2披覆在多晶AlN基板1上; Step 1, using the surface-polished polycrystalline AlN substrate 1 as the starting material, through appropriate process treatment (including thin film evaporation, chemical mechanical polishing, spin-on-glass and heat treatment, etc.) to make the substrate surface highly flattened, as a follow-up Preparation of manufacturing procedures; SiO 2 bonding layer 2 is coated on polycrystalline AlN substrate 1;

步驟2,以既有製程技術,將c面藍寶石貼合層3自c面藍寶石晶圓表面移轉接合至前述多晶AlN基板1表面的SiO 2接合層2上; Step 2, using the existing process technology, transfer and bond the c-plane sapphire bonding layer 3 from the surface of the c-plane sapphire wafer to the SiO 2 bonding layer 2 on the surface of the aforementioned polycrystalline AlN substrate 1;

步驟3,以既有製造工藝,在c面藍寶石晶片表面成長多晶向2D材料中介層;Step 3, using the existing manufacturing process, grow a polycrystalline 2D material interposer on the surface of the c-plane sapphire wafer;

步驟4,利用凡得瓦外延技術,在步驟3中表面具有多晶向2D材料中介層的多晶AlN基板1上可繼續進行後續GaN外延;或先進行AlN或AlGaN成核層披覆再繼續進行GaN外延。Step 4, using the Van der Waals epitaxy technology, the subsequent GaN epitaxy can be continued on the polycrystalline AlN substrate 1 with the polycrystalline 2D material intermediary layer on the surface in Step 3; or the AlN or AlGaN nucleation layer coating can be carried out first and then continue GaN epitaxy is performed.

本創作借助藍寶石單晶層表面直接成長多晶向2D材料異質接合中介層與凡得瓦外延(VDWE)之應用,形成表層晶格常數與AlN、AlGaN以及GaN高度匹配的基板。本創作有效克服了異質外延晶格不匹配導致氮化鎵層缺陷品質問題;緩解因熱膨脹係數不同導致的熱應力問題。本創作整體基板架構與組件散熱性能可以維繫良好水準,有利於用來進行包含成長高質量AlN、AlGaN以及GaN外延層,以進行GaN 系等寬能隙光電及半導體組件製作。This work uses the application of polycrystalline to 2D material heterojunction interposer and van der Waals epitaxy (VDWE) to directly grow the surface of sapphire single crystal layer to form a substrate whose surface lattice constant is highly matched with AlN, AlGaN and GaN. This creation effectively overcomes the defect quality problem of the gallium nitride layer caused by the mismatch of the heteroepitaxial lattice, and alleviates the thermal stress problem caused by the different thermal expansion coefficients. The overall substrate structure and component heat dissipation performance of this creation can maintain a good level, which is conducive to the growth of high-quality AlN, AlGaN and GaN epitaxial layers for the production of GaN-based optoelectronic and semiconductor components with wide energy gaps.

以上所述僅為本創作的較佳實施例,並非對本創作的限制。應當指出,本領域的技術人員在閱讀完本說明書後,依本案的設計思路所做的等同變化,均落入本案的保護範圍。The above descriptions are only preferred embodiments of the present creation, and are not intended to limit the present creation. It should be pointed out that after reading this specification, the equivalent changes made by those skilled in the art according to the design ideas of this case all fall into the protection scope of this case.

1:多晶AlN基板 2:SiO 2接合層 3:藍寶石貼合層 41:頂層 42:底層 5:GaN單晶外延層 6:AlN或AlGaN成核輔助層1: Polycrystalline AlN substrate 2: SiO 2 bonding layer 3: Sapphire bonding layer 41: Top layer 42: Bottom layer 5: GaN single crystal epitaxial layer 6: AlN or AlGaN nucleation auxiliary layer

圖1是現有工藝的矽晶圓上氮化鎵(GaN-on-Si)結構示意圖; 圖2是現有工藝的藍寶石上氮化鎵(GaN-on-Sapphire) 結構示意圖; 圖3是本創作的實施例一結構示意圖; 圖4是本創作的實施例二結構示意圖; 圖5是本創作的實施例三結構示意圖; 圖6是本創作的實施例四結構示意圖。 FIG. 1 is a schematic diagram of a gallium nitride (GaN-on-Si) structure on a silicon wafer in the prior art; FIG. 2 is a schematic diagram of a GaN-on-Sapphire structure in the prior art; Fig. 3 is the structural representation of embodiment one of this creation; Fig. 4 is the structural representation of embodiment two of this creation; Fig. 5 is the structural representation of embodiment three of this creation; FIG. 6 is a schematic structural diagram of Embodiment 4 of the present invention.

1:多晶AlN基板 1: Polycrystalline AlN substrate

2:SiO2接合層 2: SiO 2 bonding layer

3:藍寶石貼合層 3: Sapphire lamination layer

41:頂層 41: top floor

5:GaN單晶外延層 5: GaN single crystal epitaxial layer

Claims (10)

一種具有2D材料中介層的氮化鎵外延基板,其中:包含一多晶AlN基板;該多晶AlN基板上有一SiO 2接合層;該SiO 2接合層上有一c面藍寶石貼合層;該c面藍寶石貼合層上成長多晶向的一2D材料中介層,多晶向的該2D材料中介層至少具有一頂層,該頂層之晶格常數與AlN、AlGaN或GaN高度匹配;多晶向的該2D材料中介層上借助凡得瓦外延生長有GaN單晶外延層,或者,多晶向的該2D材料中介層上借助凡得瓦外延生長有一AlN或AlGaN成核輔助層,再在該AlN或AlGaN成核輔助層上有GaN單晶外延層。 A gallium nitride epitaxial substrate with a 2D material interposer, comprising: a polycrystalline AlN substrate; a SiO2 bonding layer on the polycrystalline AlN substrate; a c-plane sapphire bonding layer on the SiO2 bonding layer; the c A 2D material interposer with a polycrystalline orientation is grown on the sapphire bonding layer, and the 2D material interposer in the polycrystalline orientation has at least one top layer, and the lattice constant of the top layer is highly matched with AlN, AlGaN or GaN; A GaN single crystal epitaxial layer is grown on the 2D material interposer by van der Waals epitaxy, or an AlN or AlGaN nucleation auxiliary layer is grown on the polycrystalline 2D material interposer by van der Waals epitaxy, and then the AlN Or there is a GaN single crystal epitaxial layer on the AlGaN nucleation auxiliary layer. 如請求項1所述的具有2D材料中介層的氮化鎵外延基板,其中:該2D材料中介層的厚度大於0.5 nm。The gallium nitride epitaxial substrate with a 2D material interposer according to claim 1, wherein: the thickness of the 2D material interposer is greater than 0.5 nm. 如請求項1所述的具有2D材料中介層的氮化鎵外延基板,其中:該c面藍寶石貼合層的厚度大於10 nm。The gallium nitride epitaxial substrate with a 2D material interposer according to claim 1, wherein: the thickness of the c-plane sapphire bonding layer is greater than 10 nm. 如請求項1所述的具有2D材料中介層的氮化鎵外延基板,其中:該2D材料中介層為適用於GaN、AlGaN或AlN外延的2D層。The gallium nitride epitaxial substrate with a 2D material interposer according to claim 1, wherein: the 2D material interposer is a 2D layer suitable for GaN, AlGaN or AlN epitaxy. 如請求項1所述的具有2D材料中介層的氮化鎵外延基板,其中:該2D材料中介層為單層結構,只具有該頂層,該頂層為適用於GaN、AlGaN或AlN外延的2D材料。The gallium nitride epitaxial substrate with a 2D material interposer according to claim 1, wherein: the 2D material interposer has a single-layer structure and only has the top layer, and the top layer is a 2D material suitable for GaN, AlGaN or AlN epitaxy . 如請求項5所述的具有2D材料中介層的氮化鎵外延基板,其中:該頂層採用WS 2或MoS 2The gallium nitride epitaxial substrate with a 2D material interlayer according to claim 5, wherein: the top layer adopts WS 2 or MoS 2 . 如請求項1所述的具有2D材料中介層的氮化鎵外延基板,其中:該2D材料中介層為由該頂層和一底層形成的複合層結構,該頂層為適用於GaN、AlGaN或AlN外延的2D材料,該底層為適合作為單晶基層的2D材料。The gallium nitride epitaxial substrate with a 2D material interposer according to claim 1, wherein: the 2D material interposer is a composite layer structure formed by the top layer and a bottom layer, and the top layer is suitable for GaN, AlGaN or AlN epitaxy 2D material, the bottom layer is a 2D material suitable as a single crystal base layer. 如請求項7所述的具有2D材料中介層的氮化鎵外延基板,其中:該頂層採用WS 2或MoS 2;該底層採用hBN。 The gallium nitride epitaxial substrate with a 2D material interlayer according to claim 7, wherein: the top layer adopts WS 2 or MoS 2 ; the bottom layer adopts hBN. 如請求項1至8中任一項所述的具有2D材料中介層的氮化鎵外延基板,其中:該2D材料中介層的單層結構或者複合層結構的頂層晶格常數a與AlN、AlGaN或GaN不匹配度不大於20%且適用於AlN、AlGaN或GaN外延。The gallium nitride epitaxial substrate with a 2D material interposer according to any one of claims 1 to 8, wherein: the top lattice constant a of the single-layer structure or composite layer structure of the 2D material interposer is related to AlN, AlGaN Or GaN mismatch not more than 20% and suitable for AlN, AlGaN or GaN epitaxy. 如請求項1至8中任一項所述的具有2D材料中介層的氮化鎵外延基板,其中:多晶向的該2D材料中介層的至少該頂層是由兩種互呈60度角度匹配方向的結晶區域所組成。The gallium nitride epitaxial substrate with a 2D material interposer according to any one of claims 1 to 8, wherein: at least the top layer of the 2D material interposer in a polycrystalline orientation is made of two kinds of materials that are matched at an angle of 60 degrees to each other oriented crystalline regions.
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