TWM628202U - Salt-mist prevention structure of fan motor set - Google Patents
Salt-mist prevention structure of fan motor set Download PDFInfo
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Abstract
本創作一種風扇馬達組防鹽霧結構,包括一矽鋼片組、一絕緣架組及一包覆層,該矽鋼片組設有一上側與一下側,該上、下側之間連接一外側與一內側,且該內側圍繞形成一結合孔,該絕緣架組包含一上絕緣架與一下絕緣架,該上、下絕緣架分別設置在該矽鋼片組的該上側與該下側,一線圈組纏繞在該上、下絕緣架且與一電路板相電性連接,該上絕緣架的一側凸伸有一第一延伸部係凸伸入該結合孔內且包覆該內側之一部分或全部,該包覆層係一體包覆該絕緣架組與該線圈組及該矽鋼片組及該電路板,且未被該包覆層包覆的該第一延伸部及該內側係與一軸管相套接,該軸管的外側係直接或間接包覆該內側之另一部分,藉以達到防鹽霧效果。 The present invention creates an anti-salt spray structure for a fan motor group, including a silicon steel sheet group, an insulating frame group and a cladding layer. The silicon steel sheet group is provided with an upper side and a lower side, and the upper and lower sides are connected between an outer side and a cladding layer. The inner side is surrounded by a combination hole, the insulating frame group includes an upper insulating frame and a lower insulating frame, the upper and lower insulating frames are respectively arranged on the upper side and the lower side of the silicon steel sheet group, and a coil group is wound around The upper and lower insulating frames are electrically connected to a circuit board. A first extension portion protrudes from one side of the upper insulating frame and protrudes into the coupling hole and covers a part or all of the inner side. The cladding layer covers the insulating frame set, the coil set, the silicon steel sheet set and the circuit board integrally, and the first extension part and the inner side which are not covered by the cladding layer are sleeved with a shaft tube , the outer side of the shaft tube directly or indirectly coats another part of the inner side, so as to achieve the effect of preventing salt spray.
Description
本創作有關於一種風扇馬達組,尤指一種可達到防鹽霧及避免矽鋼片內側生鏽的風扇馬達組防鹽霧結構。 This work is about a fan motor unit, especially a fan motor unit that can prevent salt spray and prevent rust inside the silicon steel sheet.
現行散熱風扇主要由定子、扇輪、電路板及風扇框架等元件所組成,並且為了讓風扇可在前述惡劣的環境下正常運轉,故需防止鹽霧及水氣侵蝕該風扇內部之結構,習知技術為了防止水氣及鹽霧侵蝕該風扇內部之定子及電路板等結構,而造成風扇損壞,係採用於該定子及電路板外部以膠封之方式將前述定子及電路板包覆藉以防止水氣及鹽霧破壞該定子組及電路板。 The current cooling fan is mainly composed of stator, fan wheel, circuit board and fan frame and other components, and in order to allow the fan to operate normally in the aforementioned harsh environment, it is necessary to prevent salt spray and moisture from eroding the internal structure of the fan. In the known technology, in order to prevent moisture and salt spray from eroding the structure of the stator and circuit board inside the fan, and causing damage to the fan, the stator and circuit board are covered with glue on the outside of the stator and circuit board to prevent the damage to the fan. Moisture and salt spray damage the stator group and circuit board.
而目前防鹽霧做法有兩種方式:一種是採用灌膠技術,在灌膠之前須將多個矽鋼片彼此堆疊構成一矽鋼片組的上、下側分別組裝一上絕緣架與一下絕緣架,接著將組裝一起的矽鋼片組與上、下絕緣架放置在一繞線機,該矽鋼片組的內側中央開設一開孔套設在該繞線機的一繞線模桿,且該矽鋼片組的內側向內凹設有連通該開孔的兩防呆孔係裸露在外面且沒有被該上、下絕緣架所遮住,藉由兩防呆孔與該繞線機的該繞線模桿外側凸伸的兩凸部相插接定位穩固後,該繞線機才可開始對該上、下絕緣架上進行繞線作業且繞線完成後,再將該線圈的一端與設置在該下絕緣架底部的電路板相電性連接(如相焊接)且進行檢測作業完後,以構成一馬達組,然後組裝好的馬達組進行灌膠作業。但由於馬達組在灌膠時所使用的灌膠模具是非實配的,會造成該灌膠模具內進行灌膠 時的膠體會流入到該馬達組的矽鋼片的開孔內,使該馬達組的矽鋼片的開孔內側殘留有膠體而不易組裝在風扇的軸管(軸筒)上,及造成組裝不良的問題。 At present, there are two ways to prevent salt spray: one is to use glue filling technology. Before glue filling, multiple silicon steel sheets must be stacked on each other to form a silicon steel sheet group. The upper and lower sides of the group are assembled with an upper insulating frame and a lower insulating frame. , and then place the assembled silicon steel sheet group and the upper and lower insulating frames in a winding machine, an opening is set in the inner center of the silicon steel sheet group and sleeved on a winding die rod of the winding machine, and the silicon steel sheet The inner side of the chip set is concave with two foolproof holes connected to the opening, which are exposed to the outside and are not covered by the upper and lower insulating frames. After the two protruding parts protruding from the outside of the die rod are inserted and positioned firmly, the winding machine can start the winding operation on the upper and lower insulating frames. The circuit boards at the bottom of the lower insulating frame are electrically connected (eg, welded) to form a motor group, and the assembled motor group is then glued. However, because the glue-filling mold used by the motor group is not actually matched, it will cause glue-filling in the glue-filling mold. When the colloid will flow into the opening of the silicon steel sheet of the motor group, there will be residual colloid inside the opening of the silicon steel sheet of the motor group, which will make it difficult to assemble on the shaft tube (shaft tube) of the fan, and cause poor assembly. question.
所以業者為了解決上述問題,灌膠模具內的上、下模的中管會與矽鋼片組的開孔及兩防呆孔做實配,讓該馬達組放置在實配的灌膠模具的上、下模內時,該矽鋼片組的該開孔內側與該灌膠模具內的該上、下模的該中管相套設結合,且該中管的外側會緊緊貼著該矽鋼片的開孔內側且封住,同時該矽鋼片的兩防呆孔內的上半部分會被該上模覆蓋封住,該兩防呆孔內的下半部分則被該下模的中管外側凸伸的兩凸體插入定位而封住,藉以避免灌膠時膠體從該開孔及兩防呆孔流入,然後再次確認該馬達組已確實被固定封住在該灌膠模具的上、下模內,避免上下左右晃動造成馬達尺寸錯位後,便可將膠體注入灌膠模具內,直到膠凝固後再從灌膠模具中取出已完成灌膠的馬達組;而此灌膠方法主要採用膠填滿定子及電路板周遭空間來防鹽霧。 Therefore, in order to solve the above problems, the middle pipes of the upper and lower molds in the glue-filling mold will be matched with the openings of the silicon steel sheet group and the two foolproof holes, so that the motor group can be placed on the actual matching glue-filling mold. , When inside the lower mold, the inner side of the opening of the silicon steel sheet group is sleeved and combined with the middle pipe of the upper and lower molds in the glue-filling mold, and the outer side of the middle pipe will be tightly attached to the silicon steel sheet. The inside of the opening of the silicon steel sheet is sealed and sealed, and the upper half of the two foolproof holes of the silicon steel sheet will be covered and sealed by the upper mold, and the lower half of the two foolproof holes will be covered by the outer side of the middle tube of the lower mold. The two protruding bodies are inserted into position and sealed, so as to avoid the inflow of glue from the opening and the two foolproof holes during glue filling, and then confirm again that the motor unit has been fixed and sealed on the upper and lower parts of the glue filling mold. In the mold, to avoid the displacement of the motor size caused by the shaking up and down, the glue can be injected into the glue filling mould, and the glue filling mould can be taken out from the glue filling mould after the glue has solidified. The glue filling method mainly uses glue Fill the space around the stator and circuit board to prevent salt spray.
然而,因灌膠時該矽鋼片組的開孔及兩防呆孔內是被該灌膠模具的中管與其外側兩凸體封住而沒有被灌膠到,這樣才能讓已灌膠完的馬達組順利組裝在風扇的軸管上,但是卻延伸一問題,就是當風扇在潮濕、鹽霧中環境下運轉時,鹽霧或水氣會從該矽鋼片組的開孔及兩防呆內滲入並受到鹽霧或水氣腐蝕而生鏽,進而生鏽與水氣產生鏽水,使鏽水會在該矽鋼片組的開孔及兩防呆孔內流動,以致於導致該矽鋼片組的整個內側生鏽,最後於兩防呆孔內的該繡水會隨著風扇旋轉而甩出去,造成該風扇內部噴滿鏽水,此鏽水會讓風扇內部的一軸承卡死,進而使風扇無法運轉的問題。此外,該矽鋼片組的開孔內依序套設在該繞線機的繞線模桿與灌膠模具的中管上的組裝過程中,容易使該繞線模桿及 該中管會不慎刮除到該矽鋼片上塗裝的電著層,導致矽鋼片內側被刮除的位置加速生鏽。 However, since the opening of the silicon steel sheet group and the two foolproof holes are sealed by the middle tube of the glue filling mold and its outer two convex bodies during glue filling, and are not glued, so that the glue filling can be completed. The motor unit is successfully assembled on the shaft tube of the fan, but there is an extended problem, that is, when the fan runs in a humid and salt mist environment, salt mist or moisture will infiltrate from the opening of the silicon steel sheet group and the two foolproof interiors. And it is corroded by salt spray or water vapor to rust, and then rust and water vapor produce rust water, so that the rust water will flow in the openings and the two foolproof holes of the silicon steel sheet group, resulting in the failure of the silicon steel sheet group. The entire inner side is rusted, and finally the embroidered water in the two foolproof holes will be thrown out with the rotation of the fan, causing the inside of the fan to be sprayed with rust water. inoperable problem. In addition, during the assembling process of the openings of the silicon steel sheet group being sequentially sleeved on the winding die rod of the winding machine and the middle tube of the glue filling mold, it is easy to make the winding die rod and The middle tube will accidentally scrape the electroplated layer coated on the silicon steel sheet, which will cause accelerated rusting at the scraped position on the inner side of the silicon steel sheet.
而另一種是採用真空鍍膜技術,將如上述將組裝好的馬達組直接鍍上一層薄膜,由於薄膜是一種極薄的高分子聚合物雖可讓該馬達有防鹽霧效果,但目前業者上是無法有效投入使用的,因為薄膜只有在鹽霧和潮濕環境短暫時間對風扇的馬達(如50小時或更少時間)有抗鹽霧功能,但若處於鹽霧和潮濕環境較長時間(如750小時)下是無法對風扇的馬達有抗鹽霧功能,因在長時間下該薄膜會受到鹽結晶摩擦而造成膜層破裂失去抗鹽霧功能,進而讓鹽霧鹽侵入產生生鏽及電路板短路燒毀的問題。其次,在已鍍有薄膜的馬達組組裝到風扇的軸管上的過程中,該矽鋼片組的內側上的薄膜會跟該軸管的外側相接觸摩擦而容易被刮壞形成破孔,進而使鹽霧從破孔侵入至該矽鋼片組的內側上而導致生鏽,所以基於上述這些因素考量是目前業者不會投入使用的主要原因。 The other is to use vacuum coating technology to directly coat the assembled motor group with a thin film as described above. Since the thin film is an extremely thin polymer, although the motor can have anti-salt spray effect, the current industry It cannot be effectively put into use, because the film has anti-salt spray function to the fan's motor only for a short time in salt fog and humid environment (such as 50 hours or less), but if it is in salt fog and humid environment for a long time (such as 50 hours or less) 750 hours), it is impossible to resist salt spray to the motor of the fan, because the film will be rubbed by salt crystals for a long time, which will cause the film to rupture and lose the anti-salt spray function, and then allow the salt spray and salt to invade and cause rust and electrical circuits. The problem of short circuit burning of the board. Secondly, in the process of assembling the film-coated motor group to the shaft tube of the fan, the film on the inner side of the silicon steel sheet group will contact and rub against the outer side of the shaft tube, which is easily scratched to form a hole, and then The salt spray intrudes into the inner side of the silicon steel sheet group from the hole and causes rust. Therefore, considering the above factors, it is the main reason why the industry does not put it into use at present.
是以,要如何解決上述之問題與缺失,即為本案之創作人與從事此行業之相關廠商所亟欲研究改善之方向所在者。 Therefore, how to solve the above-mentioned problems and deficiencies is the direction that the creator of this case and the relevant manufacturers engaged in this industry are eager to research and improve.
本創作之一目的提供一種可達到防鹽霧效果的風扇馬達組防鹽霧結構。 One objective of this creation is to provide a salt-fog-proof structure for a fan motor group that can achieve the effect of preventing salt-fog.
本創作之另一目的提供一種將一矽鋼片組內側包覆封住該缺口避免鹽霧侵入,藉以達到防止生鏽的風扇馬達組防鹽霧結構。 Another object of the present invention is to provide an anti-salt spray structure for a fan motor unit that covers the inside of a silicon steel sheet group to seal the gap to prevent the intrusion of salt spray, thereby preventing rust.
為達上述目的,本創作提供一種風扇馬達組防鹽霧結構,包括:一矽鋼片組,設有一上側與一下側,該上側與該下側之間連接一外側與一內側,且該內側圍繞形成一結合孔;一絕緣架組,包含一上絕緣架與一下絕緣架,該上、下絕緣架分別設置在該矽鋼片組的該上側與該下側,一線圈組纏繞在該上、下絕緣架, 且與一電路板相電性連接,該上絕緣架的一側凸伸有一第一延伸部係凸伸入該結合孔內且包覆該矽鋼片組的內側之一部分或全部;一包覆層,係一體包覆該絕緣架組與該線圈組及該矽鋼片組及該電路板,且未被該包覆層包覆的該第一延伸部及該矽鋼片組的內側係與一軸管相套接,該軸管的外側係直接或間接包覆該內側之另一部分。 In order to achieve the above-mentioned purpose, the present invention provides an anti-salt spray structure for a fan motor set, comprising: a silicon steel sheet set with an upper side and a lower side, an outer side and an inner side are connected between the upper side and the lower side, and the inner side surrounds the structure. A combination hole is formed; an insulating frame group includes an upper insulating frame and a lower insulating frame, the upper and lower insulating frames are respectively arranged on the upper side and the lower side of the silicon steel sheet group, and a coil group is wound on the upper and lower sides. insulating frame, and is electrically connected with a circuit board, a first extension part protruding from one side of the upper insulating frame is protruding into the bonding hole and covering a part or all of the inner side of the silicon steel sheet group; a covering layer , the insulating frame group, the coil group, the silicon steel sheet group and the circuit board are integrally covered, and the inner side of the first extension part and the silicon steel sheet group not covered by the covering layer is connected to a shaft tube. For socket connection, the outer side of the shaft tube directly or indirectly covers another part of the inner side.
上述軸管外側凸伸具有一平台部,該第一延伸部係凸伸入該結合孔內且包覆該矽鋼片組的該內側之一部分,且與該平台部相抵接,該矽鋼片組的該內側之另一部分被該軸管的該平台部外側直接包覆。上述下絕緣架的一側凸伸有一第二延伸部係凸伸入該結合孔內且包覆該矽鋼片組的該內側之另一部分,且與該第一延伸部相接,以共同全包覆該矽鋼片組的該內側的全部。 The outer side of the shaft tube protrudes with a platform portion, and the first extension portion protrudes into the coupling hole and covers a part of the inner side of the silicon steel sheet group, and is in contact with the platform portion. The other part of the inner side is directly covered by the outer side of the platform portion of the shaft tube. A second extension part protrudes from one side of the lower insulating frame and protrudes into the coupling hole and covers the other part of the inner side of the silicon steel sheet group, and is connected with the first extension part to jointly cover the whole Cover the whole of the inner side of the silicon steel sheet group.
上述軸管外側凸伸具有一平台部,該平台部與該第二延伸部的外側相抵接,該矽鋼片組的該內側隔著該第一、二延伸部被該軸管的該平台部外側間接包覆。上述上、下絕緣架為一體成型或非一體成型。 The outer side of the shaft tube protrudes with a platform part, the platform part is in contact with the outer side of the second extension part, and the inner side of the silicon steel sheet group is separated by the first and second extension parts by the outer side of the platform part of the shaft tube indirect covering. The above-mentioned upper and lower insulating frames are integrally formed or not integrally formed.
上述矽鋼片組的該內側縱向形成有至少一凹槽,該第一延伸部的外側縱向凸伸有至少一第一凸部係凸伸入該凹槽內包覆結合。上述矽鋼片組的該內側的形狀係相同於該軸管的外側的形狀。上述矽鋼片組的該內側縱向形成有至少一凹槽,該第一、二延伸部的外側縱向分別凸伸有至少一第一凸部與至少一第二凸部,該第一、二凸部分別凸伸入該凹槽內的一上半部分和一下半部分包覆結合。 The inner side of the silicon steel sheet group is longitudinally formed with at least one groove, and the outer side of the first extension portion is longitudinally protruded with at least one first protrusion protruding into the groove for wrapping and bonding. The shape of the inner side of the silicon steel sheet group is the same as the shape of the outer side of the shaft tube. At least one groove is longitudinally formed on the inner side of the above-mentioned silicon steel sheet group, and at least one first convex portion and at least one second convex portion are respectively protruded from the outer longitudinal sides of the first and second extending portions. An upper half and a lower half protruding into the groove are covered and combined.
上述第二延伸部相對該第二凸部的內側縱向凹設有至少一溝槽,該溝槽與該軸管的外側凸伸有至少一突出部相嵌合。 At least one groove is longitudinally recessed relative to the inner side of the second protruding portion of the second extension portion, and the groove is fitted with at least one protruding portion protruding from the outer side of the shaft tube.
1:風扇馬達組防鹽霧結構 1: Anti-salt spray structure of fan motor group
11:矽鋼片組 11: Silicon steel sheet group
110:矽鋼片 110: Silicon steel sheet
111:上側 111: upper side
112:下側 112: lower side
113:外側 113: Outside
114:內側 114: Inside
115:凹槽 115: Groove
116:結合孔 116: binding hole
117:開孔 117: Opening
118:凹口 118: Notch
119:極柱 119: Pole
12:絕緣架組 12: Insulation frame group
121:上絕緣架 121: Upper insulation frame
1211:上絕緣主體 1211: Upper insulating body
1212:第一延伸部 1212: First extension
1213:第一凸部 1213: First convex part
1214:第一通孔 1214: first through hole
1215:上護板部 1215: Upper guard plate
122:下絕緣架 122: Lower insulation frame
1221:下絕緣主體 1221: Lower insulating body
1222:第二延伸部 1222: Second extension
1223:第二凸部 1223: Second convex part
1224:第二通孔 1224: second through hole
1225:下護板部 1225: Lower guard plate
1226:溝槽 1226: Groove
13:線圈組 13: Coil set
14:包覆層 14: Cladding
15:電路板 15: circuit board
2:風扇 2: Fan
21:扇框 21: fan frame
22:軸座 22: Axle seat
221:軸管 221: Axle Tube
2211:平台部 2211: Platform Department
22110:外側 22110: Outside
2212:凸環 2212: convex ring
2213:突出部 2213: Protrusion
24:扇輪 24: Fan wheel
第1圖為本創作之風扇馬達組與軸座之剖面示意圖。 Figure 1 is a schematic cross-sectional view of the fan motor set and the shaft seat of the creation.
第2A圖為本創作之矽鋼片組與上、下絕緣架之立體分解示意圖。 Figure 2A is a three-dimensional exploded schematic diagram of the silicon steel sheet group and the upper and lower insulating frames.
第2B圖為另外替代實施之矽鋼片組與上、下絕緣架之立體分解示意圖。 FIG. 2B is a perspective exploded schematic view of another alternative implementation of the silicon steel sheet group and the upper and lower insulating frames.
第3圖為另外替代實施之風扇馬達組與軸座之剖面示意圖。 FIG. 3 is a schematic cross-sectional view of another alternative implementation of the fan motor unit and the shaft base.
第4圖為本創作之風扇之立體分解示意圖。 Figure 4 is a three-dimensional exploded schematic diagram of the fan created.
本創作之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。 The above-mentioned purpose of the present invention and its structural and functional characteristics will be described with reference to the preferred embodiments of the accompanying drawings.
本創作係一種風扇馬達組防鹽霧結構1,請參閱第1、2A、4圖,在本實施例該風扇馬達組防鹽霧結構1係應用於一風扇2,該風扇2例如軸流扇、離心扇等,該風扇2包含一扇框21、一扇輪24及一馬達組(即本創作風扇馬達組防鹽霧結構1),該扇框21內中央設置有一軸座22,該軸座22凸伸有一軸管221上套接有該馬達組,該軸管221可為金屬軸管221(如銅軸管221)或塑膠軸管221,該扇輪24係容設在該扇框21內,該扇輪24中間設置的一軸心係與該軸管221相樞設,且罩設在該馬達組外圍,令該扇輪24內設置一磁性元件與該馬達組相感應激磁。於具體實施時,該風扇2也可應用於其他類型風扇(如離心式風扇)。
The present invention is an
該風扇馬達組防鹽霧結構1(即馬達組)包括一矽鋼片組11、一絕緣架組12及一包覆層14,該矽鋼片組11係由複數矽鋼片110相互堆疊構成,且設有一上側111與一下側112,該上側111與該下側112之間連接一外側113與一內側114,且該內側114圍繞形成一結合孔116,亦即該結合孔116係由每一矽鋼片110中央開設的一開孔117沿縱向(軸向)相互堆疊所構成,該結合孔116用以與該軸管221相套設。並本創作該馬達組的矽鋼片組11的結合孔116除了在風扇2組裝時提供與軸管221相套設固定外,在灌膠作業及繞線作業時,該矽鋼片組11的結合孔可提供與一繞
線機(圖中未示)的一繞線模桿相套設使用,以及提供與一灌膠模具(圖中未示)內的一上、下模的一中管相套設使用。
The
另外,每一矽鋼片110的內側114向內縮(即朝外側113方向)凹設有至少一凹口118,該凹口118(在本圖表示兩個凹口118)係連通該開孔117,該複數矽鋼片110的凹口118沿縱向相互堆疊,令該矽鋼片組11的內側114的該等凹口118縱向堆疊形成至少一凹槽115(如第2A圖),該凹槽115(在本圖表示兩個凹槽115)具有防呆及定位功能,用以提供放置在該繞線機(圖中未示)的繞線模桿外側凸伸的兩凸部相插接定位用,以便於繞線作業,以及提供放置在該灌膠模具的下模的中管外側凸伸有兩凸體相插入定位用,以利於灌膠作業。
In addition, the
該絕緣架組12包含一上絕緣架121與一下絕緣架122,該上、下絕緣架121、122分別設置在該矽鋼片組11的上側111與下側112,以令該矽鋼片組11被夾設在該上、下絕緣架121、122之間,一線圈組13係徑向纏繞在該上、下絕緣架121、122,以與被該上、下絕緣架121、122之間所夾設的該矽鋼片組11構成一定子,且該線圈組13的首、末端分別固定在該下絕緣架122外凸伸有兩導電支架(圖中未示),該兩導電支架的一端貫穿該下絕緣架122至該矽鋼片組11上結合相電性連接,該兩導電支架的另一端與其上線圈組13的首、末端係焊接在一電路板15上且相電性連接,以令該上、下絕緣架121、122與該矽鋼片組11及線圈組13及電路板15整個構成一未灌膠的馬達組。其中在本實施例的上、下絕緣架121、122為非一體成型說明,但不侷限於此,該上、下絕緣架121、122也可為一體成型。
The insulating
又者,該上絕緣架121具有一上絕緣主體1211,該上絕緣主體1211具有一第一通孔1214及複數上護板部1215,該第一通孔1214係對齊該結合孔116,該複數上護板部1215是由該上絕緣主體1211外壁呈輻射狀向外延伸,且該複數上護板部
1215用以包覆對應該矽鋼片組11的複數極柱119的上側111,並該上絕緣主體1211的一側向外凸伸有一第一延伸部1212,該第一延伸部1212係沿著該第一通孔1214的該上絕緣主體1211的底部周圍向下凸伸,以凸伸入該矽鋼片組11的結合孔116內且包覆(或蓋覆、遮蔽)該矽鋼片組11的內側114之一部分(如內側114的上半部分被包覆)或全部(如整個內側114被包覆)。該第一延伸部1212的外側縱向凸伸有至少一第一凸部1213,該第一凸部1213(在本圖表示兩個第一凸部1213)係凸伸入該矽鋼片組11的凹槽115內(如兩凹槽115內的上半部分)包覆結合(其中該第一凸部1213的形狀係配合該凹槽115的形狀),以密封住該凹槽115,讓外部水氣或鹽霧無法進入到該凹槽115內,藉以達到防止矽鋼片組11的內側114生鏽。所以本創作透過該第一延伸部1212及該第一凸部1213分別包覆密封住該內側114與該凹槽115可有效解決習知的鹽霧從該矽鋼片組的開孔及防呆孔內侵入腐蝕線圈、矽鋼片等,導致生鏽及鏽水噴出造成風扇2內部軸承卡死的問題。
In addition, the upper insulating
該下絕緣架122係對應所述上絕緣架121,其具有一下絕緣主體1221,該下絕緣主體1221具有一第二通孔1224及複數下護板部1225,該第二通孔1224係對齊該結合孔116,該複數下護板部1225是由該下絕緣主體1221外壁呈輻射狀向外延伸,且該複數下護板部1225用以包覆對應該矽鋼片組11的複數極柱119的下側112。
The lower
續參閱第1、4圖,該包覆層14係一體包覆該絕緣架組12與該線圈組13及該矽鋼片組11及該電路板15,且未被該包覆層14包覆的該第一延伸部1212及該內側114係與該軸管221相套接,該軸管221的外側係直接或間接包覆該內側114之另一部分。在本實施例該包覆層14係通過在該灌膠模具的上、下模內放置組裝好的馬達組後進行灌膠作業,待該灌膠模具內的膠體凝固後令該包覆層14只包覆絕
緣架組12、線圈組13、矽鋼片組11的上、下側111、112與外側113及該電路板15,而該矽鋼片組11的整個內側114並沒有被該包覆層14包覆住,且藉由該上絕緣架121的第一延伸部1212的外側貼著包覆住該矽鋼片組11的內側114的上半部分,該第一延伸部1212的內側與該軸管221的外側的上半部分相緊密貼合著,該矽鋼片的內側114的下半部分則透過套接在該軸管221的外側的下半部分直接貼著包覆住,使該矽鋼片組11的內側114達到防止外部鹽霧侵入,進而便能達到防止生鏽的效果。另外,於具體實施時,該第一延伸部1212的外側與該矽鋼片組11的內側114的下半部分係分別與該軸管221的外側相貼設接觸位置之間可利用一點膠方式塗佈一膠體,以增加相接觸位置的密封性與結合性。
Continuing to refer to Figures 1 and 4, the
該軸管221的外側的形狀係相同於該矽鋼片組11的該內側114的形狀,亦即該軸管221的外側形狀係隨著該矽鋼片組11的內側114形狀做相應改變。該軸管221外側凸伸具有一平台部2211,該平台部2211係與包覆內側114的該第一延伸部1212的一端(即自由端)相抵接,該矽鋼片組11的該內側114之另一部分(即內側114的下半部分)被該軸管221的該平台部2211之外側22110貼著直接包覆住,且該平台部2211的外側22110對應該凹槽115位置向外凸伸有至少一突出部2213,該突出部2213(在本圖表示兩個突出部2213)係凸伸入該凹槽115內的下半部分,且與該上絕緣架121的第一凸部1213相接。並該矽鋼片組11的下側112外的該包覆層14係抵靠接觸在該軸管221外側凸伸的一凸環2212的上平面,該凸環2212的一側平面則與該下絕緣架主體1221的側面外的包覆層14相貼設接觸,透過該凸環2212提供支撐功能外,還能提升與該矽鋼片組11的下側112外所包覆的包覆層14及下絕緣主體1221外的包覆層14之間的密封性,來提升防鹽霧的效果。但該凸環2212於實際
實施時也可省略,僅藉由該軸管221的平台部2211之外側22110緊貼包覆住該矽鋼片組11的內側114的下半部分,就足以提供防鹽霧侵入及防止生鏽的功效。
The shape of the outer side of the
在另外一替代實施例,請參閱第2B、3圖,輔參閱第4圖,如圖所示該下絕緣架122的結構與其形狀與該上絕緣架121的結構與其形狀相同,亦即該下絕緣主體1221的一側凸伸有一第二延伸部1222,該第二延伸部1222係沿著該第二通孔1224的該下絕緣主體1221的底部周圍向上凸伸,以凸伸入該矽鋼片組11的結合孔116內且包覆該矽鋼片組11的內側114之另一部分(如包覆內側114的下半部分),且該第二延伸部1222的一端(即自由端)與該第一延伸部1212的自由端相抵接密合為一體,以共同全包覆該矽鋼片組11的該內側114的全部來防鹽霧侵入,且該軸管221的平台部2211與上絕緣架121的第二延伸部1222的外側相抵接,該矽鋼片組11的該內側114隔著該第一、二延伸部1212、1222被該軸管221及該平台部2211之外側22110間接包覆。並該第二延伸部1222的外側縱向凸伸有至少一第二凸部1223,且相對該第二凸部1223的該第二延伸部1222的內側縱向凹設有至少一溝槽1226,該第二凸部1223(在本圖表示兩個第二凸部1223)係凸伸入該矽鋼片組11的凹槽115內的下半部分包覆結合,且與包覆該凹槽115內的上半部分的該第一凸部1213相接,以共同密封住整個該凹槽115,讓外部水氣或鹽霧無法進入到該凹槽115內,藉以達到防止矽鋼片組11的內側114生鏽。而該溝槽1226(在本圖表示兩個溝槽1226)用以提供放置在該繞線機(圖中未示)的繞線模桿的兩凸部相插接定位用,以便於繞線作業,以及提供放置在該灌膠模具的下模的中管的兩凸體相插入定位用,以利於灌膠作業外,該溝槽1226還可以提供風扇2組裝時與對應該風扇的軸管221的突出部2213相嵌合。
In another alternative embodiment, please refer to FIGS. 2B and 3, and also refer to FIG. 4. As shown in the figures, the structure and shape of the lower insulating
藉由上述本創作風扇2馬達組防鹽霧結構1設計,利用該矽鋼片組11的內側114被該上絕緣架121的第一延伸部1212與該軸管221的外側包覆封閉住,或是被該絕緣架組12的第一、二延伸部1212、1222包覆封住,使得有效可達到矽鋼片組11的內側114防鹽霧及防生鏽的效果。
According to the design of the
以上已將本創作做一詳細說明,惟以上所述者,僅為本創作之一較佳實施例而已,當不能限定本創作實施之範圍。即凡依本創作申請範圍所作之均等變化與修飾等,皆應仍屬本創作之專利涵蓋範圍。 The creation has been described in detail above, but the above is only a preferred embodiment of the creation, and should not limit the scope of implementation of the creation. That is, all equivalent changes and modifications made in accordance with the scope of the application of this creation shall still fall within the scope of the patent of this creation.
1:風扇馬達組防鹽霧結構 1: Anti-salt spray structure of fan motor group
11:矽鋼片組 11: Silicon steel sheet group
12:絕緣架組 12: Insulation frame group
121:上絕緣架 121: Upper insulation frame
1211:上絕緣主體 1211: Upper insulating body
1212:第一延伸部 1212: First extension
1213:第一凸部 1213: First convex part
122:下絕緣架 122: Lower insulation frame
1221:下絕緣主體 1221: Lower insulating body
13:線圈組 13: Coil set
14:包覆層 14: Cladding
15:電路板 15: circuit board
21:扇框 21: fan frame
22:軸座 22: Axle seat
221:軸管 221: Axle Tube
2211:平台部 2211: Platform Department
2212:凸環 2212: convex ring
2213:突出部 2213: Protrusion
Claims (9)
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| TW111201060U TWM628202U (en) | 2022-01-26 | 2022-01-26 | Salt-mist prevention structure of fan motor set |
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| Application Number | Priority Date | Filing Date | Title |
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| TW111201060U TWM628202U (en) | 2022-01-26 | 2022-01-26 | Salt-mist prevention structure of fan motor set |
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| Publication Number | Publication Date |
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| TWM628202U true TWM628202U (en) | 2022-06-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI840744B (en) * | 2022-01-26 | 2024-05-01 | 奇鋐科技股份有限公司 | Salt spray resistant structure of fan motor |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI840744B (en) * | 2022-01-26 | 2024-05-01 | 奇鋐科技股份有限公司 | Salt spray resistant structure of fan motor |
| US12244196B2 (en) | 2022-01-26 | 2025-03-04 | Asia Vital Components Co., Ltd. | Salt spray resistant structure of fan motor assembly |
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