TWM619770U - Algae cultivation system with alga growth monitoring system - Google Patents
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Abstract
本創作公開一種具有藻類生長監控系統的藻類培養系統,獲得生長資料及生存影響變因轉換為生產資料以利於工業大規模培養,其中包括:光合反應單元、培養單元、採收單元及排氧裝置,光合反應單元具有一透光盤管,培養單元具有一調節槽,調節槽內部透過多個隔板區隔成彎曲的流道,採收單元用以採集培養液中部分的藻類,排氧裝置用以排出培養液中氧氣,且將死藻抽離排氧裝置;及一生長調節控制系統,用檢測資料控制生長要素,如:升降溫,加各種實驗室階段營養鹽、觀察生長狀態、加壓、加二氧化碳,排除多餘氧氣的聯動智慧設備。其具有控制裝置、光照傳感器、溫度傳感器、酸鹼值傳感器、壓力傳感器、氧氣濃度及二氧化碳濃度傳感器、營養鹽傳感器、以及藻類生長監測裝置,及濃度藻類採收裝置。 This creation discloses an algae cultivation system with an algae growth monitoring system, which obtains growth data and survival influencing variables and converts them into production data to facilitate industrial large-scale cultivation, including: photosynthetic reaction unit, cultivation unit, harvesting unit and oxygen exhaust device , The photosynthesis reaction unit has a transparent optical tube, the culture unit has an adjustment groove, the inside of the adjustment groove is divided into a curved flow channel through a plurality of partitions, the harvesting unit is used to collect part of the algae in the culture solution, and the oxygen exhaust device It is used to discharge the oxygen in the culture solution and extract the dead algae from the oxygen-removing device; and a growth regulation control system, which uses the detection data to control the growth elements, such as: raising and lowering the temperature, adding nutrients at various laboratory stages, observing the growth status, adding A linkage smart device that compresses and adds carbon dioxide to eliminate excess oxygen. It has a control device, a light sensor, a temperature sensor, a pH sensor, a pressure sensor, an oxygen concentration and carbon dioxide concentration sensor, a nutrient salt sensor, an algae growth monitoring device, and a concentration algae harvesting device.
Description
本創作涉及一種藻類培養系統,特別是涉及一種封閉式光生物反應器在工業化生產中的具有實驗資料獲取後用於工業化培養的具有生長監控系統的藻類培養系統。 This creation relates to an algae cultivation system, in particular to an algae cultivation system with a growth monitoring system for industrial cultivation after obtaining experimental data in a closed photobioreactor in industrial production.
藻類能有效利用光能、二氧化碳、水和無機鹽合成蛋白質、脂肪、碳水化合物以及高附加值生物活性物質,藻類因具有極高光轉換營養利用效率表現出比高等植物更強的生長潛力,因此藻類的培養受到廣泛重視。 Algae can effectively use light energy, carbon dioxide, water and inorganic salts to synthesize protein, fat, carbohydrates and high value-added biologically active substances. Algae has a very high light conversion and nutrient utilization efficiency and shows stronger growth potential than higher plants. Therefore, algae Cultivation of people has received extensive attention.
目前,藻類的大規模工業化生產多採用開放池式,這種生產模式存在生產不穩定、成本過高容易受污染,藻類受光不均,光能利用率不高,各種生長環境不同導致溫度調節困難,導致藻類大規模死亡,培養效率低,生長過程研究困難,無法細究其死亡與生長過程研究等問題。因而限制了藻類生產及藻類生物技術產業的發展。近年來國內外學者針對這方面問題進行了一系列的研究,尤其是利用光反應器高效培養藻類的研究取得了一定的成果。目前具有代表性的光生物反應器主要有以下幾種:管道式反應器、板式反應器、柱式反應器等。這些反應器在優化控制、提高產出方面展示了良好的發展前景,但它們在實踐應用中也存在一些問題,如生長成本過高不易控制藻類生長條件、產量低下、容易產生死藻等,與實驗室最低生長條件難以資料結合。 At present, the large-scale industrial production of algae mostly adopts the open pool type. This production mode has unstable production, high cost and easy pollution. The algae receives uneven light, the utilization of light energy is not high, and the different growth environments make temperature adjustment difficult. , Leading to large-scale death of algae, low cultivation efficiency, difficult to study the growth process, and it is impossible to study the death and growth process of its death and growth process in detail. This limits the production of algae and the development of the algae biotechnology industry. In recent years, domestic and foreign scholars have conducted a series of researches on this problem, especially the research on the use of photoreactors to efficiently cultivate algae has achieved certain results. At present, the representative photobioreactors mainly include the following types: pipeline reactors, plate reactors, column reactors, etc. These reactors have shown good development prospects in terms of optimizing control and increasing output, but they also have some problems in practical applications, such as high growth costs and difficult to control algae growth conditions, low yields, and easy production of dead algae. The minimum growth conditions in the laboratory are difficult to combine with data.
由於以上原因,造成現有的藻類養殖系統的缺點,故如何通過 系統智慧自動控制改變設計,將變因、結構重新設計調整的改良,來克服上述的缺陷,已成為該項事業所欲解決的重要課題之一。 Due to the above reasons, the existing algae cultivation system has the shortcomings, so how to pass The intelligent automatic control of the system changes the design, and the improvement of the variable factors and the redesign and adjustment of the structure to overcome the above-mentioned shortcomings has become one of the important issues to be solved by this business.
本創作所要解決的技術問題在於,針對現有封閉式藻類養殖裝置產量太低,內部生長壓力無法控制、在各種極端環境下難以控制藻類生長條件、無法有效利用生長最優資料達成內部營養供給導致產量低下、實驗室研究生產要素完全有效應用在工業生產,很難觀察研究其為何死亡的缺點加以改良。 The technical problem to be solved in this creation is that the output of the existing closed algae cultivation device is too low, the internal growth pressure cannot be controlled, it is difficult to control the growth conditions of the algae under various extreme environments, and the optimal growth data cannot be effectively used to achieve internal nutrient supply leading to yield. Low, laboratory research production factors are completely and effectively applied to industrial production, it is difficult to observe and study the shortcomings of why they died to improve.
為瞭解決上述的技術問題,本創作所採用的其中一技術方案是提供一種具有藻類生長監控系統的藻類培養系統,其中包括:一光合反應單元,所述光合反應單元具有一透光盤管,所述透光盤管具有一入水口及一出水口,培養藻類的培養液從所述入水口進入到所述透光盤管中,並且於所述透光盤管中進行光合作用後,再由所述出水口排出,所述光合反應單元還具有一光源裝置,用以照射光線於所述透光盤管,以提供所述透光盤管內的所述培養液內的藻類行光合作用所需光線;一培養單元,所述培養單元具有一調節槽,以及設置在所述調節槽內部的多個第一隔板和多個第二隔板,所述調節槽在所述縱軸方向的兩端能夠定義出一入口端及一出口端,多個所述第一和多個所述第二隔板彼此相互交錯且相互間隔的方式沿著一縱軸方向設置於所述生長調節槽內部,而將所述生長調節槽內部區隔成為一連接於所述入口端和所述出口端之間且呈彎曲狀的流道,培養液於所述調節槽的流道內的流速減慢且逐漸降溫;一採收單元,連接所述培養單元的所述出口端,用以執行一採收程式以採收培養液中部分的藻類;一加壓輸送裝置,連接所述採收單元的出口端;一排氧裝置,所述排氧裝置具有一排氧筒,以及連接於所述排氧筒下端的集液筒,所述排氧筒中央設置一排氧管,所述排氧管的出口 位於所述排氧筒上端,所述排氧筒的一側面具有一進液口,所述進液口連接所述加壓輸送裝置,培養液通過所述進液口噴灑於所述排氧筒內以後,再流入到所述集液筒中,並且所述培養液中所含氧氣經由所述排氧管排出所述排氧筒外側;及一抽氣裝置,連接於所述排氧管的出口,用以產生一真空吸力,將所述排氧管排出的氧氣以及培養液中的死藻抽離所述排氧裝置;以及一生長調節控制系統,包括:一光照傳感器,用以偵測所述光合反應單元的光照強度,所述光照傳感器連動所述光源裝置,以控制所述光合反應單元的光照強度;一溫度傳感器,用以偵測所述光合反應單元或所述培養單元內部的所述培養液的溫度,所述溫度傳感器連動一溫度調節裝置,以調節所述培養液的溫度;一壓力傳感器,用以偵測所述光合反應單元內部的所述培養液的壓力,所述壓力傳感器連動一壓力調節裝置,用以控制所述光合反應單元內部的所述培養液的壓力;一氧氣濃度傳感器和二氧化碳濃度傳感器,用以偵測所述光合反應單元內部的所述培養液內的氧氣濃度和二氧化碳濃度,所述氧氣濃度傳感器和所述二氧化碳濃度傳感器分別連接一氧氣補充裝置和一二氧化碳補充裝置,用以於所述培養液內的氧氣濃度或二氧化碳濃度不足時補充氧氣或二氧化碳至所述培養液內;依據生長最優化資料感測器監測下降給予自動補充所需相應營養鹽及一藻類生長監測裝置,連接於所述光合反應單元或所述培養單元,用以監測所述培養液內藻類生長情形。 In order to solve the above technical problems, one of the technical solutions adopted in this creation is to provide an algae cultivation system with an algae growth monitoring system, which includes: a photosynthetic reaction unit, the photosynthesis reaction unit having a transparent optical tube, The light-permeable disc tube has a water inlet and a water outlet, and the culture solution for cultivating algae enters the light-permeable disc tube from the water inlet, and after photosynthesis is performed in the light-permeable disc tube, then Discharged from the water outlet, the photosynthetic reaction unit also has a light source device for irradiating light on the transparent optical tube to provide photosynthesis of algae in the culture solution in the transparent optical tube Required light; a culture unit, the culture unit has an adjustment groove, and a plurality of first partitions and a plurality of second partitions arranged inside the adjustment groove, the adjustment groove in the longitudinal axis direction Both ends of can define an inlet end and an outlet end, and a plurality of the first and a plurality of the second partitions are arranged in the growth regulating groove along a longitudinal axis in such a manner that they are interlaced and spaced from each other. The inside of the growth regulating tank is divided into a curved flow channel connected between the inlet end and the outlet end, and the flow rate of the culture solution in the flow channel of the regulating tank slows down And gradually lower the temperature; a harvesting unit connected to the outlet end of the culture unit for executing a harvesting program to harvest part of the algae in the culture solution; a pressurized conveying device connected to the harvesting unit Outlet end; an oxygen exhaust device, the oxygen exhaust device has an oxygen exhaust cylinder, and a liquid collection tube connected to the lower end of the oxygen exhaust cylinder, the center of the oxygen exhaust cylinder is provided with an oxygen exhaust pipe, the oxygen exhaust pipe Export of Located at the upper end of the oxygen exhaust cylinder, one side of the oxygen exhaust cylinder has a liquid inlet, the liquid inlet is connected to the pressurized conveying device, and the culture solution is sprayed on the oxygen exhaust cylinder through the liquid inlet After inside, it flows into the liquid collecting cylinder, and the oxygen contained in the culture solution is discharged from the outside of the oxygen exhaust cylinder through the oxygen exhaust pipe; and an air extraction device is connected to the outlet of the oxygen exhaust pipe , Used to generate a vacuum suction to extract the oxygen discharged from the oxygen exhaust pipe and the dead algae in the culture solution from the oxygen exhaust device; and a growth regulation control system, including: a light sensor to detect the The light intensity of the photosynthetic reaction unit, the light sensor is linked with the light source device to control the light intensity of the photosynthetic reaction unit; a temperature sensor is used to detect the photosynthetic reaction unit or the culture unit For the temperature of the culture solution, the temperature sensor is linked with a temperature adjustment device to adjust the temperature of the culture solution; a pressure sensor is used to detect the pressure of the culture solution inside the photosynthetic reaction unit, the pressure The sensor is linked with a pressure adjusting device to control the pressure of the culture solution inside the photosynthetic reaction unit; an oxygen concentration sensor and a carbon dioxide concentration sensor are used to detect the pressure in the culture solution inside the photosynthesis reaction unit The oxygen concentration and the carbon dioxide concentration, the oxygen concentration sensor and the carbon dioxide concentration sensor are respectively connected to an oxygen supplement device and a carbon dioxide supplement device for supplementing oxygen or carbon dioxide to the culture solution when the oxygen concentration or the carbon dioxide concentration in the culture solution is insufficient In the culture solution; according to the growth optimization data sensor to monitor the decline and automatically supplement the required corresponding nutrients and an algae growth monitoring device, which is connected to the photosynthetic reaction unit or the culture unit to monitor the culture The growth of algae in the liquid.
本創作實施例其中一有益效果,在於能夠透過所述藻類生長監測裝置監控藻類培養系統包括:光照強度、溫度、酸鹼值、光合反應裝置內部壓力、氧氣濃度、二氧化碳濃度、營養鹽濃度、以及藻類生長密度及藻類尺寸連續監測藻類生長狀態提供即時檢測,找到死亡因素等參數,並連動各種控制裝置,而能夠塑造出適合於藻類生長的環境資料條件,因而達到智慧化工業量產提高藻類生產效率,且減少死藻,提高品質的目的。 One of the beneficial effects of this creative embodiment is that the algae cultivation system can be monitored through the algae growth monitoring device including: light intensity, temperature, pH value, internal pressure of the photosynthetic reaction device, oxygen concentration, carbon dioxide concentration, nutrient salt concentration, and Continuous monitoring of algae growth density and algae size provides real-time detection of algae growth status, finds parameters such as death factors, and links various control devices, which can shape environmental data conditions suitable for algae growth, thereby achieving intelligent industrial mass production and increasing algae production The purpose of efficiency, reducing dead algae and improving quality.
為使能更進一步瞭解本創作的特徵及技術內容,請參閱以下有關本創作的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本創作加以限制。 In order to further understand the features and technical content of this creation, please refer to the following detailed descriptions and drawings about this creation. However, the drawings provided are only for reference and explanation, and are not used to limit this creation.
1:藻類培養系統 1: Algae culture system
10:光合反應單元 10: Photosynthetic reaction unit
101:入水口 101: water inlet
102:出水口 102: water outlet
11:透光盤管 11: Transparent disc tube
12:調節投放口 12: Adjust the injection port
13:光源裝置 13: Light source device
14:遮陽裝置 14: Shading device
15:加熱裝置 15: heating device
151:覆蓋保溫膜 151: Cover insulation film
152:底部保溫膜 152: bottom insulation film
153:保溫包覆膜 153: Thermal insulation film
154:加熱管道 154: heating pipe
155:加熱器 155: heater
16:降溫裝置 16: Cooling device
17:加壓泵浦 17: Pressure pump
18:洩壓閥 18: Pressure relief valve
19:控壓旁通管 19: Pressure control bypass pipe
191:控壓控制閥 191: Pressure control valve
20:培養單元 20: Cultivation unit
201:進口端 201: Import side
202:出口端 202: Exit
21:調節槽 21: adjustment slot
22:第一隔板 22: The first partition
221:第一缺口部 221: first gap
23:第二隔板 23: second partition
231:第二缺口部 231: second gap
24:流道 24: runner
25:出水管 25: Outlet pipe
30:採收單元 30: Harvesting unit
40:加壓輸送裝置 40: Pressure conveying device
42:出口管 42: outlet pipe
43:旁通管 43: Bypass
50:排氧裝置 50: Oxygen exhaust device
51:排氧筒 51: Oxygen Cylinder
52:集液筒 52: Liquid collection tube
521:營養鹽投放口 521: Nutrient Salt Insertion Port
522:保溫外殼 522: Insulation Shell
53:進液口 53: Liquid inlet
54:排氧管 54: Oxygen exhaust pipe
541:擴張部 541: Expansion
55:中空管 55: Hollow tube
56:緩衝槽 56: buffer slot
561:側排氣口 561: Side exhaust port
57:連通管 57: connecting pipe
58:投放口 58: Insertion port
60:控壓裝置 60: Pressure control device
61:抽氣裝置 61: Exhaust device
62:吸氣管 62: suction pipe
63:排氣管 63: Exhaust pipe
64:收集容器 64: Collection container
70:生長調節控制系統 70: Growth Regulation Control System
71:控制裝置 71: control device
72:光照傳感器 72: light sensor
73:溫度傳感器 73: temperature sensor
74:酸鹼值傳感器 74: pH sensor
75:壓力傳感器 75: pressure sensor
76:氧氣濃度傳感器 76: Oxygen concentration sensor
761:氧氣補充裝置 761: oxygen supplement device
77:二氧化碳濃度傳感器 77: Carbon dioxide concentration sensor
771:二氧化碳補充裝置 771: Carbon dioxide supplement device
78:營養鹽傳感器 78: Nutrient Salt Sensor
79:藻類生長監測裝置 79: Algae growth monitoring device
791:隔離箱體 791: Isolation box
792:透光管 792: Translucent tube
793:影像擷取裝置 793: Image Capture Device
794:補光裝置 794: Light Filling Device
795:透鏡組 795: lens group
796:光感應器 796: Light Sensor
797:入口控制調節閥 797: inlet control regulating valve
798:出口控制調節閥 798: Outlet control regulating valve
7981:取樣開關 7981: sampling switch
799:感測器支架 799: sensor bracket
80:自動供養單元 80: Automatic feeding unit
8001:分析醇盒 8001: Analysis alcohol box
8002:螺旋攪拌器 8002: Spiral stirrer
8003:測重儀 8003: weight gauge
8004:漏斗 8004: Funnel
8005:自動控制閥門 8005: Automatic control valve
8006:水質篩檢程式 8006: Water Quality Screening Program
8007:水流計量器 8007: Water flow meter
8008:水流控制器 8008: water flow controller
8009:清洗排泄閥 8009: Clean the drain valve
8010:水溫控制器 8010: Water temperature controller
8011:控速馬達 8011: Speed control motor
81:溶噴布過濾裝置 81: Melt spray cloth filter device
82:給料裝置 82: Feeding device
83:加壓泵浦 83: pressurized pump
84:給料管 84: feed tube
841:連通管 841: connecting pipe
85:過濾器 85: filter
圖1為本創作具有生長監控系統的藻類培養系統一實施例的示意圖。 Fig. 1 is a schematic diagram of an embodiment of an algae cultivation system with a growth monitoring system created.
圖2為本創作具有生長監控系統的藻類培養系統採用的生長調節控制系統的方塊示意圖。 Figure 2 is a block diagram of the growth regulation control system used in the creation of an algae cultivation system with a growth monitoring system.
圖3為本創作採用的藻類生長監測裝置的一實施例的示意圖。 Figure 3 is a schematic diagram of an embodiment of the algae growth monitoring device used in the creation.
圖4為本創作採用的自動供養單元的一實施例的示意圖。 Fig. 4 is a schematic diagram of an embodiment of the automatic feeding unit used in the creation.
以下是通過特定的具體實施例來說明本創作所公開有關“具有藻類生長監控系統的藻類培養系統”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本創作的優點與效果。本創作可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本創作的構思下進行各種修改與變更。另外,本創作的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本創作的相關技術內容,但所公開的內容並非用以限制本創作的保護範圍。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。 The following is a specific embodiment to illustrate the implementation of the "algae cultivation system with an algae growth monitoring system" disclosed in this creation, and those skilled in the art can understand the advantages and effects of this creation from the content disclosed in this specification. This creation can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of this creation. In addition, the drawings in this creation are merely schematic illustrations, and are not depicted in actual size, and are stated in advance. The following implementations will further describe the related technical content of this creation in detail, but the disclosed content is not intended to limit the scope of protection of this creation. In addition, the term "or" used in this document may include any one or a combination of more of the associated listed items depending on the actual situation.
參閱圖1至圖4所示,本創作的藻類培養系統1的一具體實施例,其中包括:光合反應單元10、培養單元20、採收單元30、加壓輸送裝置
40、排氧裝置50、一控壓裝置60、生長調節控制系統70、以及生長調節控制系統70中的一藻類生長監測裝置79,以及一自動供養單元80。
Referring to Figures 1 to 4, a specific embodiment of the
其中,光合反應單元10具有一透光盤管11,透光盤管11的兩端具有一入水口101及一出水口102。透光盤管11是以透明管體製成(例如:玻璃管、壓克力管),培養藻類用的培養液能夠從入水口101進入到透光盤管11內,並以穩定流速通過透光盤管11,而在培養液中的藻類在透光盤管11內進行光合作用而使得藻類獲得養分並成長。
The
透光盤管11的上端還能夠設置一調節投放口12,調節投放口12的作用為用以供操作者添加新的培養液或培養藻類所需營養成分,或者用以將二氧化碳注入到透光盤管11內,以供給藻類進行光合作用所需的氣體。此外,光合反應單元10還能夠設置多個光源裝置13,所述光源裝置13能夠為可調光的LED發光裝置,且能夠依據培養藻類種類的需求而產生不同波長的光線,以增進藻類的光合作用。此外,當所述光合反應單元10是設置於戶外時,所述光合反應單元10的上方還能夠設置一遮陽裝置14,用以控制自然光照射所述光合反應單元10的強度。
The upper end of the
培養單元20連接於光合反應單元10的出口端,通過光合反應單元10的培養液進入到培養單元20內,且能夠在培養單元20內進行降溫,並且透過控制培養液在培養單元20內流動速度以及減少或停止光合作用的方式,使得培養液中的藻類在培養單元20內進行生理調節程式。
The
培養單元20具有一調節槽21,以及設置在調節槽21內的多個第一隔板22和第二隔板23,本實施例中,調節槽21為一矩形的槽體,所述調節槽21可以為封閉式的槽體,也可以為開放式的槽體。所述調節槽21在縱軸方向的兩端能夠定義出一進口端201和一出口端202,調節槽21的進口端201透過管路連接光合反應單元10的出水口,培養液能夠從進口端201進入到調節槽21
中,再從調節槽21的出口端202排出。
The
多個第一隔板22和第二隔板23是以彼此交錯且相互間隔方式,沿著調節槽21的縱軸方向設置於調節槽21內,並且多個第一隔板22和多個第二隔板23共同地將調節槽21內部區隔成為一彎曲的流道24。更詳細地說,本實施例中,多個第一隔板22大致上垂直於調節槽21的縱軸方向,且多個第一隔板22相對兩側邊的其中一側邊是緊靠於調節槽21內側的其中一側壁,並且多個第一隔板22的另一側邊則和調節槽21的另一側壁保持一間距或是設置一開口,而形成能夠讓培養液通過的第一缺口部221。而多個第二隔板23是設置於每兩個相鄰的第一隔板22之間,並且多個第二隔板23相對兩側邊當中,對應於第一缺口部221的一側邊和調節槽21內側壁緊靠在一起,而相對於第一缺口部221的另一側邊則和調節槽21內側壁保持間距或設置開口,而形成可供水流通過的第二缺口部231。因此,透過上述安排,使得調節槽21內部的空間被多個第一隔板22和第二隔板23區隔形成之字形反覆彎折的彎曲流道24,因此使得培養液在調節槽21內的流動距離增加,且使得培養液的流動速度減緩,藉以延長培養液在調節槽21內停留的時間。
The plurality of
特別說明,本創作的培養單元20的調節槽21的容積安排成大於光合反應單元10的容積,且培養液在培養單元20內停留的時間也安排成大於培養液在光合反應單元10內停留的時間,在本創作較佳實施例中,調節槽21的容積可以安排為大於光合反應單元10容積的數倍以上。當培養液進入到調節槽21內以後,能夠以緩慢流速通過調節槽21,並且使得培養液的溫度能夠逐漸地下降,並且培養單元20能夠透過減少光照強度,或者是隔離光源的方式,使得通過培養單元20內培養液中的藻類的光合作用減緩或停止。當培養液的藻類通過調節槽21內時,由於光合作用停止,因此使得培養液內的藻類有充足的時間消化先前光合反應程式中所獲得的養分,且使得藻類成長到一
定尺寸以後進一步進行分裂,而使得藻類的繁殖量增加。因此培養單元20的功用一方面能夠作為培養液排出光合反應單元10後的緩衝空間,且擴大藻類的生長容積,使得藻類除了在光合反應單元10內生長外,還能夠在更大容積的培養單元20內進一步成長、分裂、繁殖,而提高本創作的藻類培養系統產量及效率。
In particular, the volume of the adjusting
採收單元30連接於加壓輸送裝置40的出口端,加壓輸送裝置40的出口端設置一出水管25,從出水管25排出的培養液能夠通過採收單元30,且透過採收單元30採收培養液中一部份的藻類。特別說明,本創作的採收單元30在進行採收程式時,僅採收培養液中一定比例的藻類,而使得通過採收單元30的培養液中保留部分的藻類,而使得培養液重新循環到光合反應單元10內時,培養液中存留的藻類能夠重新成長。並且透過採收單元30控制培養液中存留的藻類濃度,能夠塑造出適合藻類生長的環境條件,而增進本創作的藻類培養系統的生產效率及產出的藻類品質。
The
加壓輸送裝置40連接於採收單元30的出口端,用以將採收單元30排出的培養液輸送進入到排氧裝置50中,加壓輸送裝置40為一電動的加壓泵浦,且加壓輸送裝置40連接於採收單元30的出水口,並且透過一出口管42連接排氧裝置50。
The pressurized conveying
排氧裝置50連接於加壓輸送裝置40的出口管42,透過加壓輸送裝置40將採收單元30排出的培養液加壓後輸送進入排氧裝置50,且在排氧裝置50內進行排氧程序,以降低培養液中的氧氣含量。本實施例中,排氧裝置50包括一排氧筒51,以及連接於排氧筒51下方的一集液筒52。其中,排氧筒51呈圓筒狀,且排氧筒51的中心設置一排氧管54,以及一套合在排氧管54外側的中空管55,排氧管54以及中空管55貫穿於排氧筒51的中心,排氧管54以及中空管55的開口部位於排氧筒51的上端,並且在排氧管54的底部形成一擴
張部541。
The
排氧筒51的一側邊設置一進液口53,所述進液口53連接加壓輸送裝置40的出口管42,使得培養液能夠經由出口管42進入到進液口53,並從進液口53輸入到排氧筒51內。並且本實施例中,進液口53形成一噴嘴,並且進液口53的中心軸線和排氧筒51的圓週斷面的切線方向平行,或者呈小於90度的夾角,因此使得培養液通過進液口53時會流速加快,而以噴霧或噴射狀態進入到排氧筒51內,並且因進液口53是沿著排氧筒51斷面的切線或傾斜方向進入到排氧筒51內,因此使得經由進液口53噴灑進入到排氧筒51內的培養液易於形成渦旋狀。
A
培養液噴灑進入到排氧筒51內以後,培養液中所帶有的氧氣以及其他氣體能夠從排氧管54流出到排氧筒51的外側,而液體會因為重力作用而流入到排氧筒51下方的集液筒52中。排氧管54、投放口58以及中空管55上端的開口連接所述控壓裝置60,用以產生真空吸力,將排氧管54排出氣體抽出。本實施例中,控壓裝置60具有一抽氣裝置61,以及連接於抽氣裝置61兩端的吸氣管62及一排氣管63,排氣管63的一端連接於排氧管54以及中空管55的開口,且排氣管63的出口連接一收集容器64。控壓裝置60的作用一方面為能夠將氧氣抽離排氧筒51,另一方面則是用以將培養液中的死藻抽離排氧筒51。藻類培養過程中,會有一部份的藻類死去,而死去的藻類由於比重較輕,因此當控壓裝置60將排氧筒51內部氣體抽出時,培養液中的死藻也會隨著氣流被抽出,並且從排氣管63排出到收集容器64中。
After the culture liquid is sprayed into the
因此,透過排氧筒51及控壓裝置60,能夠減少培養液中死藻的數量,而避免死藻黏著於管路或調節槽21的流道而造成阻塞,並且使得產出的藻類產品不會有死藻產生的惡臭味,並使得產品帶有天然藻類的芳香氣味,進而達到提高產品品質的目的。
Therefore, through the
集液筒52連接於排氧筒51底部,用以容納排氧筒51流下的培養液,集液筒52上端的一側設置一營養鹽投放口521,營養鹽投放口521除可用以排氣外,也能夠供操作者補充或添加培養液。集液筒52的底部透過一連通管57連接緩衝槽56的底部,用以使得集液筒52內的培養液經由連通管57流動到緩衝槽56內。緩衝槽56作用為培養液進入到光合反應單元10的緩衝空間,排氧裝置50流出的培養液先行進入到緩衝槽56內,再由緩衝槽56進入到光合反應單元10,而使得培養液內的藻類重新開始進行光合作用。特別說明,本創作的藻類培養系統除了能夠透過透光盤管11的上端的調節投放口12,注入新的培養液或過濾水以外,還能夠從集液筒52側面的營養鹽投放口521注入或添加新的培養液,又或者是從採收單元30、培養單元20添加新的培養液。
The
本創作的特點之一,在於所述藻類培養系統1具有一生長調節控制系統70,所述生長調節控制系統70主要用以控制下列藻類生長條件:
One of the characteristics of this creation is that the
1、光照度:光照太強時,會輻射熱過高曬死藻類,光照太弱時,藻類生長速率會降低甚至停止。 1. Illumination: When the light is too strong, the radiant heat will be too high and the algae will be killed. When the light is too weak, the growth rate of the algae will decrease or even stop.
2、溫度:溫度過高時,藻類會不適應高溫而死,溫度過低時,藻類生長速率會降低。 2. Temperature: When the temperature is too high, the algae will not adapt to the high temperature and die; when the temperature is too low, the growth rate of the algae will decrease.
3、酸鹼值:酸鹼值過高或過低時,都不適應藻類生長,降低生長效率甚至死亡。 3. PH value: When the pH value is too high or too low, it will not adapt to the growth of algae, reducing growth efficiency or even death.
4、反應器壓力:反應器內部壓力過高時,會時反應器破損,藻類流失。 4. Reactor pressure: When the internal pressure of the reactor is too high, the reactor will sometimes be damaged and algae will be lost.
5、氧氣濃度:藻類生長效率高時,產出氧氣量高,導致內部壓力升高。當氧氣不足時,也有氧氣補充裝置761自動補氧。
5. Oxygen concentration: When the algae growth efficiency is high, the oxygen output is high, which causes the internal pressure to rise. When oxygen is insufficient, there is also an
6、二氧化碳濃度:二氧化碳不足時,藻類因光合反應效率降低,導致生長速率降低,需要二氧化碳補充裝置771自動補炭,如圖1。
6. Carbon dioxide concentration: When carbon dioxide is insufficient, the growth rate of algae is reduced due to the reduced photosynthetic reaction efficiency, and the carbon
7、營養鹽濃度,各種酸根離子監測資料:營養鹽相關濃度不足時,藻類生長速率會降低,需要經過監測由自動供養單元80自動補充營養,如圖1。
7. Nutrient concentration, monitoring data of various acid radical ions: When the nutrient-related concentration is insufficient, the growth rate of algae will be reduced, and the
8、藻類密度:如圖1,由藻類生長監測裝置79檢測,當培養液中藻類密度過高,會導致生長速度減緩,且死藻比例提高,由採收單元30自動採收。
8. Algae density: As shown in Figure 1, the algae
如圖1和圖2所示,本創作所述生長調節控制系統70主要包括一控制裝置71,所述控制裝置71連接光照傳感器72、溫度傳感器73、酸鹼值傳感器74、壓力傳感器75、氧氣濃度傳感器76、二氧化碳濃度傳感器77、營養鹽傳感器78、以及藻類生長監測裝置79。
As shown in Figures 1 and 2, the growth
請同時參閱圖1及圖2所示,其中,所述生長調節控制系統70的所述光照傳感器72是用以偵測所述光合反應單元10、及培養單元20的光照強度,並且連動所述光源裝置13和所述遮陽裝置14,以控制所述光合反應單元10、培養單元20所承受的光照強度,使其適合於藻類生長所需。本實施例中,所述光照傳感器72的數量可以為一個或一個以上,且所述光照傳感器72能夠設置於所述光源裝置13和所述透光盤管11之間,用以偵測照射於所述透光盤管11與培養單元20的光照強度。
Please refer to FIGS. 1 and 2 at the same time, where the
所述光照傳感器72能夠連動所述光源裝置13和所述遮陽裝置14,用以控制所述光合反應單元10、培養單元20的光照強度。當所述透光盤管11的光照強度過低時,能夠透過增加所述光源裝置13的光照強度,或者開啟所述遮陽裝置14以提高自然光進光量的方式來提高光照強度。當光照強度過低的狀況下,則能夠透過降低光源裝置13的照射強度,或者關閉遮陽裝置14的方式,以及透過降溫裝置16來降低所述透光盤管11與培養單元20的光照強度。
The
本實施例中,所述溫度傳感器73能夠設置於所述光合反應單元10的所述透光盤管11上,或者設置於所述光合反應單元10的入口或出口管路上,以及所述培養單元20的調節槽21中,或者為一設置於培養單元20頂部的底部保溫膜152;用以偵測所述光合反應單元10或所述培養單元20的培養液的溫度。所述溫度傳感器73能夠連動溫度調節裝置,以控制培養液的溫度,使其適合於藻類生長。本實施例中,所述溫度調節裝置包括加熱裝置15和降溫裝置16。其中,所述加熱裝置15可以為:設置於所述光合反應單元10入口端的加熱器155;或者為覆蓋光合反應單元10上方的覆蓋保溫膜151;或者為設置於光合反應單元10外側的保溫包覆膜153;或者為設置在透光盤管11上的多個加熱管道154;或者為包覆於排氧裝置50以及集液筒52、或緩衝槽56外側的保溫外殼522。
In this embodiment, the
大池內部所述降溫裝置16也有多種實施例,以圖1所示實施例中,降溫裝置16為設置於所述透光盤管11外側的多個灑水管或噴霧裝置。此外所述降溫裝置16也可以為放置於光合反應單元10外側的冷氣排放管道;所述降溫裝置16可以為放置於光合反應單元10側面的濕簾風機;所述降溫裝置16可以為安裝在光合反應單元10外,正對光合反應單元10出風的空調系統;所述降溫裝置16可以為放置於光合反應單元10兩面的環/軸流風機;所述降溫裝置16可以為營養鹽平時放於地窟/冷庫/低溫處進行補充營養降溫,需要時再加入光合反應單元10;所述降溫裝置16可以為放置於光合反應單元10上方的屋頂、設備頂、管道頂、池頂霧簾降溫系統;所述降溫裝置16可以為改造光合反應單元10底部管道,改造為小型冷櫃系統;所述降溫裝置16可以為放置室內進風處的氣壓降溫管道,利用氣壓降溫,熱氣流由寬敞通道進入狹窄通道時,壓力發生變化,溫度隨之改變,使氣流在進入室內前發生變化。
There are also various embodiments of the
所述酸鹼值傳感器74能夠設置於所述光合反應單元10或所述
培養單元20,或者所述集液筒52的合適位置處,所述酸鹼值傳感器74用以偵測所述培養液的酸鹼值。當所述酸鹼值傳感器74偵測到所述培養液的酸鹼值過高或過低時,能夠透過從所述調節投放口12將酸性營養鹽、鹼性營養鹽、碳酸氫鈉或其它能夠調節酸鹼度的物質投放在培養液中,或者是在培養液內注入二氧化碳等方式來調節培養液的酸鹼值。
The
所述壓力傳感器75設置於所述光合反應單元10的合適位置處,所述壓力傳感器75用以偵測所述光合反應單元10的所述透光盤管11內的壓力。所述壓力傳感器75能夠連動一壓力調節裝置,本實施例中,所述壓力調節裝置包括設置於所述光合反應單元10的入口端的一加壓泵浦17,和一設置於所述透光盤管11或所述光合反應單元10的出口端的洩壓閥18。當所述光合反應單元10的壓力過高時,能夠透過所述加壓泵浦17或者透過注入壓縮空氣的方式提高所述光合反應單元10內部培養液的壓力。而當所述光合反應單元10內部的培養液的壓力過低時,則能夠透過所述洩壓閥18洩壓,以降低所述光合反應單元10內部壓力。此外,光合反應單元10的透光盤管11能夠設置一控壓旁通管19,所述控壓旁通管19連接於透光盤管11和所述調節槽21,且於控壓旁通管19設置一控壓控制閥191,用以於透光盤管11內部壓力過高時開啟控壓旁通管19,使得透光盤管11內的流體直接流入調節槽21內,以降低壓力。
The
所述氧氣濃度傳感器76和所述二氧化碳濃度傳感器77能夠設置在所述光合反應單元10的所述透光盤管11上,或者設置於所述光合反應單元10的入口端或出口端上,用以偵測所述光合反應單元10內溶解於所述培養液內的氧氣和二氧化碳的濃度。所述氧氣濃度傳感器76能夠連動一氧氣補充裝置761,所述二氧化碳濃度傳感器77能夠連動一二氧化碳補充裝置771。本實施例中,所述氧氣補充裝置761和所述二氧化碳補充裝置771透過管路連通
於所述光合反應單元10的所述透光盤管11,當氧氣濃度不足或二氧化碳濃度不足時,能夠補充氧氣或二氧化碳到所述光合反應單元10的所述培養液中,以控制所述培養液內的氧氣和二氧化碳的濃度維持在適合於藻類進行光合作用的水準。
The
本實施例中,所述營養鹽傳感器78設置於所述緩衝槽56中,或者是設置在所述光合反應單元10的入口端,用以偵測進入到所述光合反應單元10內的培養液內的營養鹽的濃度。本實施例中,所述緩衝槽56能夠設置一側排氣口561,用以於所述培養液的營養鹽濃度不足時將營養鹽投放於培養液中,以控制所述培養液的營養鹽濃度。
In this embodiment, the
此外,本創作還能夠透過自動供養單元80補充營養鹽、養殖水、培養液到本創作的藻類培養系統1的各個管道或槽體中,以達到調整營養鹽濃度溫度的目的。所述自動供養單元80設置於給料管84入口端,所述自動供養單元80包括:多個分析醇盒8001、若干螺旋攪拌器8002、若干測重儀8003、若干漏斗8004、若干自動控制閥門8005、一水質篩檢程式8006、二水流計量器8007、二水流控制器8008、一清洗排泄閥8009、一水溫控制器8010、一控速馬達8011。一給料管84,給料管84一端連接養殖水源,另一端連接於一設置在連通於集液筒52的一營養鹽投放口521,且透過一連通管841連接於所述調節投放口12、營養鹽投放口521、和調節槽21;給料管84的入口還設置一溶噴布過濾裝置81、一給料裝置82、和加壓泵浦83,所述溶噴布過濾裝置81用以過濾養殖水源,所述給料裝置82用以供給營養鹽、培養液及藻體等,加壓泵浦用以輸送水源、培養液及養殖水進入給料管84中。
In addition, this creation can also add nutrients, aquaculture water, and culture fluid to the various pipes or tanks of the
本實施例中,所述藻類生長監測裝置79設置於所述培養單元20的出口端,用以偵測培養液中藻類的密度,以及藻類的直徑,藉以判斷培養液中藻類生長情形。此外,透過所述藻類生長監測裝置79,也能夠連動所述
採收單元30,透過所述藻類生長監測裝置79能夠監測培養液中的藻類成長產量度表是否已成長到可供採收的水準,且到達可採收水準時,啟動所述採收單元30進行藻類採收的程式,用以將培養液中部分的藻類採收,以使得所述培養液中的藻類密度下降。因此所述採收單元30能夠配合檢測資料,可自動進行採收過濾,將成長的藻液分離,取出藻類進行使用;藻液滅菌回流。特別說明,本創作生長調節控制系統70中的各個不同傳感器的數量及設置位置能夠依照需求設置於各種不同位置,用以全方位監控系統內各種藻類生長條件的各項參數。
In this embodiment, the algae
如圖3所示,本實施例中,所述藻類生長監測裝置79設置於出口管42的一旁通管43上,所述藻類生長監測裝置79包括:一隔離箱體791、一透光管792、一影像擷取裝置793、一補光裝置794、和一透鏡組795。其中所述隔離箱體791包覆於所述透光管792的外側,且能夠將所述藻類生長監測裝置79的各主要元件包覆於其中,且隔離外部光線,以減少干擾。所述透光管792為採用玻璃或透明壓克力管製成,所述透光管792連接於所述旁通管43。而在本創作其他圖未繪示的實施例中,所述透光管792能夠透過旁通管路連接於培養單元20或光合反應單元10的管路上。所述透光管792的中央呈中空,而能夠供培養液通過所述透光管792的內部。所述透光管792的入口端設置入口控制調節閥797、出口端設置出口控制調節閥798,用以控制培養液通過所述透光管792的流速。並且出口控制調節閥798還連接一取樣開關7981,用以取樣培養液,以利於進行儀器分析。
As shown in FIG. 3, in this embodiment, the algae
所述影像擷取裝置793和所述補光裝置794彼此相對地設置於所述透光管792的兩側面,所述補光裝置794發出的光線能夠穿透過所述透光管792,用以提供所述影像擷取裝置793所需光線,所述影像擷取裝置793擷取所述透光管792的影像,並將擷取的影像傳送到遠端的監控設備(例如:電腦)
進行分析,以觀察藻類的生長狀況。本實施例中,在影像擷取裝置793和所述透光管792之間還能夠設置一透鏡組795,所述透鏡組795具有聚光或增加影像放大倍率的功能,用以增強所述影像擷取裝置793的影像擷取能力。透鏡組795能夠高倍率放大藻類影像,以利於有效監控藻類生長情形。
The
此外,藻類生長監測裝置79還設置有多個感測器支架799,每一個感測器支架799上設置一光感應器796,所述感測器支架799可移動地設置於隔離箱體791內部鄰近於透光管792的位置,且能夠手動或自動調節位置及距離。光感應器796可以為光敏電阻或者是光譜、色彩感應器,用以偵測光線照度或者感測透光管792內的培養液的光線色譜。
In addition, the algae
遠端的監控設備能夠透過影像擷取裝置793所擷取的影像,以及光感應器796分析培養液的色度對比分析出培養液中藻類生長的情形。當以培養液的色度為比分析藻類生長情形時,是透過藻類生長到不同階段時,培養液會呈現不同顏色的原理,因此遠端監控設備能夠過軟體分析培養液顏色的色號,而判斷藻類生長情形,例如:當色號為068淡綠色時,表示藻類養殖進行時間不長。當色號為052純綠色時,表示藻類生產狀態良好,可以準備進入採收階段。當色號為026深綠色時,表示藻類生產已近峰值,應當進行採收。
The remote monitoring equipment can use the image captured by the
此外,所述藻類生長監測裝置79也能夠透過分析所述補光裝置794所產生光線穿透過所述透光管792的穿透率,來分析所述透光管792內部的所述培養液中的藻類的生長情形及密度。此外,在本創作其它實施例中,所述藻類生長監測裝置79也能夠透過所述影像擷取裝置793擷取高放大倍率的影像,而直接透過影像分析方式分析出培養液中藻類的密度以及藻類的尺寸,以達到判斷藻類生長情形的目的。因此,本創作能夠透過所述藻類生長監測裝置79監控藻類的生長情形,以判斷藻類生長情形是否正常,或者是用以決定藻類採收的時機。
In addition, the algae
特別說明,所述藻類生長監測裝置79除了設置於培養單元20的出口以外,還可以設置在不同位置處,例如:設置於所述光合反應單元10的入口端、出口端、或所述透光盤管11的中段位置,用以監測光合反應單元10不同位置處的藻類生長情形。
In particular, the algae
本裝置對外界的排氣端均添加過濾裝置熔噴布作為空氣過濾。本裝置位於各個進氣口均增加過濾裝置(如:不織布、熔噴布)以過濾空氣,本裝置的對外進水口添加過濾裝置(如:濾棉、活性炭)。 This device adds filter device melt blown cloth to the outside exhaust end as air filter. This device is located at each air inlet and adds a filter device (such as: non-woven fabric, melt blown cloth) to filter the air, and the external water inlet of this device adds a filter device (such as: filter cotton, activated carbon).
本裝置的外側,還安裝有監視系統,包括傳統錄音錄影監視,報警監視,熱成像監視,有助於直觀的觀察並控制藻類生長狀況。 A monitoring system is also installed on the outside of the device, including traditional recording and video monitoring, alarm monitoring, and thermal imaging monitoring, which helps to visually observe and control the growth of algae.
[實施例的有益效果] [Beneficial effects of the embodiment]
本創作實施例其中一有益效果,在於能夠透過所述藻類生長監測裝置監控藻類培養系統包括:光照強度、溫度、酸鹼值、光合反應裝置內部壓力、氧氣濃度、二氧化碳濃度、營養鹽濃度、以及藻類生長密度及藻類尺寸等參數,並連動各種控制裝置,而能夠塑造出適合於藻類生長的條件,因而達到提高藻類生產效率,且減少死藻,提高品質的目的。 One of the beneficial effects of this creative embodiment is that the algae cultivation system can be monitored through the algae growth monitoring device including: light intensity, temperature, pH value, internal pressure of the photosynthetic reaction device, oxygen concentration, carbon dioxide concentration, nutrient salt concentration, and Parameters such as algae growth density and algae size, and linked to various control devices, can create conditions suitable for algae growth, thereby achieving the purpose of improving algae production efficiency, reducing dead algae, and improving quality.
以上所公開的內容僅為本創作的優選可行實施例,並非因此侷限本創作的申請專利範圍,所以凡是運用本創作說明書及圖式內容所做的等效技術變化,均包含於本創作的申請專利範圍內。 The content disclosed above is only a preferred and feasible embodiment of the creation, and does not limit the scope of the patent application for this creation. Therefore, all equivalent technical changes made using this creation specification and schematic content are included in the application for this creation. Within the scope of the patent.
1:藻類培養系統 1: Algae culture system
10:光合反應單元 10: Photosynthetic reaction unit
101:入水口 101: water inlet
102:出水口 102: water outlet
11:透光盤管 11: Transparent disc tube
12:調節投放口 12: Adjust the injection port
13:光源裝置 13: Light source device
14:遮陽裝置 14: Shading device
15:加熱裝置 15: heating device
151:覆蓋保溫膜 151: Cover insulation film
152:底部保溫膜 152: bottom insulation film
153:保溫包覆膜 153: Thermal insulation film
154:加熱管道 154: heating pipe
155:加熱器 155: heater
16:降溫裝置 16: Cooling device
17:加壓泵浦 17: Pressure pump
18:洩壓閥 18: Pressure relief valve
19:控壓旁通管 19: Pressure control bypass pipe
191:控壓控制閥 191: Pressure control valve
20:培養單元 20: Cultivation unit
201:進口端 201: Import side
202:出口端 202: Exit
21:調節槽 21: adjustment slot
22:第一隔板 22: The first partition
221:第一缺口部 221: first gap
23:第二隔板 23: second partition
231:第二缺口部 231: second gap
24:流道 24: runner
25:出水管 25: Outlet pipe
30:採收單元 30: Harvesting unit
40:加壓輸送裝置 40: Pressure conveying device
42:出口管 42: outlet pipe
43:旁通管 43: Bypass
50:排氧裝置 50: Oxygen exhaust device
51:排氧筒 51: Oxygen Cylinder
52:集液筒 52: Liquid collection tube
521:營養鹽投放口 521: Nutrient Salt Insertion Port
522:保溫外殼 522: Insulation Shell
53:進液口 53: Liquid inlet
54:排氧管 54: Oxygen exhaust pipe
541:擴張部 541: Expansion
55:中空管 55: Hollow tube
56:緩衝槽 56: buffer slot
561:側排氣口 561: Side exhaust port
57:連通管 57: connecting pipe
58:投放口 58: Insertion port
60:控壓裝置 60: Pressure control device
61:抽氣裝置 61: Exhaust device
62:吸氣管 62: suction pipe
63:排氣管 63: Exhaust pipe
64:收集容器 64: Collection container
72:光照傳感器 72: light sensor
73:溫度傳感器 73: temperature sensor
74:酸鹼值傳感器 74: pH sensor
75:壓力傳感器 75: pressure sensor
76:氧氣濃度傳感器 76: Oxygen concentration sensor
761:氧氣補充裝置 761: oxygen supplement device
77:二氧化碳濃度傳感器 77: Carbon dioxide concentration sensor
771:二氧化碳補充裝置 771: Carbon dioxide supplement device
78:營養鹽傳感器 78: Nutrient Salt Sensor
79:藻類生長監測裝置 79: Algae growth monitoring device
80:自動供養單元 80: Automatic feeding unit
81:溶噴布過濾裝置 81: Melt spray cloth filter device
82:給料裝置 82: Feeding device
83:加壓泵浦 83: pressurized pump
84:給料管 84: feed tube
841:連通管 841: connecting pipe
85:過濾器 85: filter
Claims (12)
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| CN118813405A (en) * | 2024-09-18 | 2024-10-22 | 江苏电子信息职业学院 | An online automatic cultivation system for algae |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118813405A (en) * | 2024-09-18 | 2024-10-22 | 江苏电子信息职业学院 | An online automatic cultivation system for algae |
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