TWM619187U - Plasma ionizing deposition coating structure for enhancing anti-friction metal surface - Google Patents

Abstract

The present invention relates to a plasma ionization deposition coating structure for strengthening wear-resistant metal surfaces. The main structure includes at least one metal body, a plurality of accommodating holes formed on the metal body, and a plurality of accommodating holes respectively provided on the accommodating holes and The silicone connecting part extending to the surface of the metal body, an epoxy resin bright color layer bonded on the silicone connecting part, and an oxide hardening layer arranged on the epoxy resin bright color layer. In this way, the accommodating hole is used to provide an easy-to-bond environment on the metal body, and the silyl connection part is used to firmly combine the metal body and the epoxy resin bright color layer, and then the nano-oxide hardening layer is uniformly arranged. Improve the hardness on the outer surface, so that the metal body has the characteristics of beauty, hardness, toughness, and corrosion resistance.

Description

Strengthen the plasma ionization deposition coating structure on the wear-resistant metal surface

This new model is to provide a plasma ionization deposition coating structure that strengthens wear-resistant metal surfaces, especially one that has both bright and beautiful colors, impact-resistant toughness, wear-resistant and scratch-resistant hardness, and corrosion-resistant weather resistance. Plasma ionization deposition coating structure on wear-resistant metal surface.

According to the fact that the brand logo (LOGO) on many well-known brand products is the most directly observed part for consumers. Therefore, in order to maintain the reputation of the trademark, establish a good image, and meet the high standards of consumers for well-known brands, Trademark signs are often made of beautiful metal, and other metal accessories on the product will also use the same or similar beautiful metal.

For consumers, the things of well-known brands must be both gorgeous and durable. After being left for several years or after collision and friction, they must still look like new. In other words, they must have bright and bright colors, wear-resistant and crashworthy at the same time. Hardness and inertness against corrosion.

However, as far as the metal surface coating test is concerned, the chemical test results are good, although they have good corrosion resistance, but because of their high carbon content, they are mostly red and black dull colors, and cannot have bright and bright colors. ; The physical test can be divided into impact resistance test, adhesion test, and wear resistance test. Because high impact resistance requires toughness, but high wear resistance requires hardness, it is extremely difficult to balance wear resistance and impact resistance. Characteristics. In addition, elasticity is required for high adhesion, but hardness is required for high abrasion resistance. Therefore, it is extremely difficult to balance the adhesion of the pigment and the hardness of abrasion resistance.

As far as the prior art is concerned, in order to strengthen the adhesion between the pigment and the metal, usually sandblasting or acid biting is used to create holes on the metal surface to fill in the pigment to enhance the adhesion. However, the holes produced in this way are irregular, and Unable to control its pore size, depth, number and location, so it often causes partial shedding, and the pigment is still directly bonded to the rigid metal surface, and the bonding toughness is insufficient. In addition, common bright paints can only be applied directly on iron, copper, and aluminum alloy parts. Therefore, the pores of the three metals are relatively large. However, due to the corrosion resistance of stainless steel, the surface pores are small, which makes it difficult for the paint to bite. .

Moreover, the surface of the high-hardness substrate will be fluffy, not smooth, and easy to get dust, which also leads to poor optical properties, that is, not smooth and bright. If it is coated in order to strengthen the hardness of the product Surface, it will sacrifice beauty.

Therefore, how to solve the above-mentioned conventional problems and deficiencies is the direction that the applicants of this new model and related manufacturers engaged in this industry urgently want to study and improve.

Therefore, in view of the above-mentioned deficiencies, the applicant of this new model has collected relevant information, evaluated and considered by multiple parties, and has accumulated years of experience in this industry, through continuous trials and revisions, to design such a bright and beautiful It is the new patent holder of the plasma ionization deposition coating structure of color, impact resistance, toughness, wear resistance and scratch resistance, and corrosion resistance and weather resistance.

The main purpose of the new model is to produce a uniform accommodating hole on the surface of the metal body, and firmly combine the metal body and the epoxy resin bright color layer through the two ends of the silicone connecting part, and finally coat the surface layer with an oxide hardened layer, which is beautiful , Abrasion resistance and impact resistance are balanced.

In order to achieve the above objective, the main structure of the present invention includes: at least one metal body, a negative accommodating hole, a plurality of silyl connecting parts, an epoxy resin bright color layer, and an oxide hardened layer. The Rongzhi hole is formed on the metal body, the silicone connecting parts are respectively arranged on the accommodating hole and extending to the surface of the metal body, and the epoxy resin bright color layer is bonded to the silicone connecting part And the oxide hardening layer is arranged on the epoxy resin bright color layer.

Based on the metal body, a plurality of accommodating holes are uniformly generated on the surface of the metal body to deposit ionized silica on the accommodating hole and the surface of the metal body to form a connection of silica, and then the electrolyzed epoxy resin It is attached to the silicon-spirit connecting part, and an epoxy resin bright color layer is formed on the silicon-spirit connecting portion, and finally the oxide is ionized and deposited on the epoxy resin bright color layer to form an oxide hardened layer. In this way, the distribution and size of the accommodating holes are controlled, so that the silyl connection part is firmly combined with the metal body and the epoxy resin color layer, so as to provide a strong, bright and not easy to fall off color on the surface of the metal body, and then nanoize The hardened layer of oxide is uniformly deposited on the surface to increase the hardness, so that the metal body has the advantages of beauty, wear resistance, and impact resistance.

With the above-mentioned technology, the conventional metal surface coating can not have good corrosion resistance and bright color at the same time, it is difficult to take into account the characteristics of wear resistance and impact resistance, and it is difficult to take into account the adhesion and wear resistance of the pigment. To break through the problems of hardness, etc., to achieve the practical progress of the above advantages.

1: Metal body

11: receiving hole

2: Silicon Link

3: Epoxy resin bright color layer

4: Oxide hardened layer

5: Commodity

The first figure is a three-dimensional view of the preferred embodiment of the new model.

The second figure is the A-A cross-sectional view of the first figure of the preferred embodiment of the new type.

The third figure is a schematic diagram of the accommodating hole structure of the preferred embodiment of the new invention.

The fourth figure is a block diagram of the structure of the preferred embodiment of the new invention.

The fifth figure is the use state diagram of the preferred embodiment of the new type.

In order to achieve the above-mentioned purpose and effect, the technical means and structure adopted by the present invention are drawn to illustrate the characteristics and functions of the preferred embodiment of the present invention in detail as follows, so as to fully understand.

Please refer to the first to fifth figures, which are the three-dimensional view to the use state diagram of the preferred embodiment of the new model. It can be clearly seen from the figures that the present model includes:

At least one metal body 1, the metal body 1 is stainless steel;

A plurality of accommodating holes 11 formed on the metal body 1, the accommodating holes 11 are tiny holes produced by laser technology, and the pores of the accommodating holes 11 are 180 micrometers (μm) to 230 micrometers (μm) ), the depth of the accommodating hole 11 is 25 micrometers (μm) to 55 micrometers (μm);

A plurality of silicone connecting parts 2 respectively arranged on the accommodating hole 11 and extending to the surface of the metal body 1;

An epoxy resin bright color layer 3 bonded to the silicone connecting portion 2; and

An oxide hardened layer 4 arranged on the epoxy bright color layer 3, the oxide hardened layer 4 is one of silicon dioxide or zirconium dioxide.

Through the above description, we can understand the structure of this technology, and according to the corresponding cooperation of this structure, it can achieve both bright and beautiful color, impact resistance toughness, wear resistance and scratch resistance hardness, and corrosion resistance and weather resistance. And other advantages, and the detailed explanation will be explained below.

With the above-mentioned components assembling, it can be clearly seen from the figure that the metal body 1 is made of stainless steel, and the accommodating holes 11 are tiny holes with the same diameter, the same depth, and the same spacing, such as the optimal value of the diameter. Dimethicone is 206μm, the optimal pore depth is 40μm, and the pore spacing is about 1.5 times the pore size. Dimethicone is the second component of the dimethicone connection part, which is used as a flexible connection fixing part, and it is not easily soluble in water. And oil, excellent stability, epoxy resin bright color layer 3 is composed of epoxy resin (EPOXY), which is a commonly used paint, can easily give the required color, even bright and bright colors can be fully presented, oxide The hardened layer 4 uses silicon dioxide (SiO ₂ ) as an example. Silicon dioxide is commonly known as ceramic-like or glass-like, and is a wear-resistant and scratch-resistant material. The corresponding types of the above-mentioned elements are only examples of preferred embodiments, and any types with the same function belong to the scope of the present invention, and are not limited to the above-mentioned examples.

In actual production, as shown in the second and third pictures, the pore size of the stainless steel metal body 1 cannot be directly attached to the paint of the epoxy resin color layer 3, so the laser etching technology is used on the surface of the metal body 1 , A large number of accommodating holes 11 are formed uniformly, thereby increasing the size of the pores of the metal body 1 evenly. In order to further strengthen the bonding strength between the epoxy resin bright color layer 3 and the metal body 1, plasma plasma ionization technology is used to ionize the silica spirit into a nano-state, and then the silica spirit is filled into the containing hole 11 to form silicon. The connecting part 2 is like a root-shaped silyl growing in the accommodating hole 11. It is also because the number of accommodating holes 11 is large and the distribution is very uniform, and the nano-phase of the silic connecting part 2 has a very large contact surface. In this embodiment, the two ends of the silicone connecting portion 2 are engaged with the metal body 1 and the epoxy resin bright color layer 3 respectively.

Place the metal body 1 on which the silicone connection part 2 has been installed in an electroplating environment, thereby electrolytically attaching the epoxy resin bright color layer 3 to the silicone connection part 2 by electroplating technology. The elasticity of 2 increases the toughness, and the easy dyeing property of the epoxy resin layer 3 improves the external appearance, so as to provide strong, bright and not easy to fall off on the surface of the metal body 1. Finally, the oxide (such as silicon dioxide) is also ionized by plasma plasma ionization technology, and then deposited to form an oxide hardened layer 4, which presents a nano-fine state, and is uniformly deposited on the epoxy resin. The surface of the color layer 3, due to the high hardness of the oxide hardened layer 4, can provide good abrasion and scratch resistance, and because of its nano-coating effect, the surface is smooth and not easy to accumulate dust. The silicon oxide is a light-transmissive material, so the color of the epoxy resin layer 3 underneath can still be seen through. In this way, it can achieve both bright and beautiful colors, impact-resistant toughness, wear-resistant and scratch-resistant hardness, and corrosion resistance and weather resistance. When the finished product of the present invention is combined with the product 5, the appearance, hardness, and toughness of the product can be used to set off the texture of the product 5 to meet the requirements of well-known brands for metal accessories.

And according to the following experimental results, it can be proved that the new model is a metal with advantages such as beautiful appearance, wear resistance, and impact resistance. As far as chemical tests are concerned, the new model passes the weather resistance test of 24 hours and 36 hours under the artificial sweat test of the coating standard NFS80-772, and passes the constant temperature and humidity test of the coating standard ISO4611. The test requires 96 hours and the limit of 120 hours for weather resistance test purposes. Under the salt spray test of the coating standard ISO9227, the test requires 96 hours and the limit of 120 hours for weather resistance. The purpose of the test is to pass the test under the lead content test with the coating standard less than or equal to 300ppm to achieve the purpose of weather resistance test. As far as physical testing is concerned, the new model has passed the test requirements of 10 times of impact resistance test under the drop test with a total height of 210cm in the painting standard, a 45-degree cement board set every 30cm, no flaking or large exposure to the film, and The coating standard speed is 72rpm, the substrate is not exposed for 30 minutes, and the abrasive material is brown steel jade under the three-dimensional drum test. The test requires 30 minutes and the limit is 40 minutes. Under the test, the test is also passed to achieve the purpose of adhesion test.

However, the above descriptions are only the preferred embodiments of the present model, and are not limited to the patent scope of the present model. Therefore, all simple modifications and equivalent structural changes made by using the description and schematic content of the present model shall be the same. Included in the scope of the patent for this new model, combined to Chen Ming.

In summary, the plasma ionization deposition coating structure of the new type of reinforced wear-resistant metal surface can indeed achieve its effect and purpose when used. Therefore, the new For the patent application requirements, I filed an application in accordance with the law. I hope that the review committee will grant the new model as soon as possible to protect the applicant’s hard work. If the review committee has any doubts, please feel free to write instructions. The applicant will do our best to cooperate. Poop.

1: Metal body

11: receiving hole

2: Silicon Link

3: Epoxy resin bright color layer

4: Oxide hardened layer

Claims (5)

A plasma ionization deposition coating structure for strengthening the surface of wear-resistant metal, which mainly includes: At least one metal body; A plurality of accommodating holes formed on the metal body; A plurality of silyl connecting parts respectively arranged on the accommodating hole and extending to the surface of the metal body; An epoxy resin bright color layer bonded to the silicone connecting part; and An oxide hardening layer arranged on the epoxy resin bright color layer. The plasma ionization deposition coating structure for strengthening the wear-resistant metal surface as described in item 1 of the scope of patent application, wherein the metal system is stainless steel. The plasma ionization deposition coating structure for strengthening the wear-resistant metal surface as described in item 1 of the scope of the patent application, wherein the oxide hardened layer is one of silicon dioxide or zirconium dioxide. The plasma ionization deposition coating structure for strengthening the wear-resistant metal surface as described in item 1 of the scope of the patent application, wherein the accommodating holes are tiny holes produced by laser technology. The plasma ionization deposition coating structure for strengthening the wear-resistant metal surface as described in item 1 of the scope of the patent application, wherein the pores of the accommodating holes have a diameter of 180 micrometers (μm) to 230 micrometers (μm), and the accommodating holes The depth of the holes ranges from 25 microns (μm) to 55 microns (μm).

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