TWM617334U - Device capable of flexibly expanding output torsion of multiplier wrench - Google Patents
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Abstract
一種可彈性擴充倍力板手的輸出扭力的裝置與方法,裝置包括連接襯套與特製倍力器,連接襯套套接扭力板手與特製倍力器以形成一體式的剛性結構,以使倍力板手的輸出扭力擴增;連接襯套的入力端製成與扭力板手的出力端的尺寸與型式相符的卡扣機構,另一端製成與特製倍力器的入力端的尺寸與型式相符的卡扣機構,並於套接後以螺栓等緊固件予以固定防止脫離。特製倍力器係在殼體的兩端皆設有與殼體一體組合而成或製成一體式的卡扣機構,其入力端卡扣機構與連接襯套的出力端卡扣機構的尺寸與型式相同,其出力端卡扣機構與反作用力臂或另一連接襯套的入力端卡扣機構的尺寸與型式相同;反作用力臂係設置於特製倍力器的出力端卡扣機構,反作用力臂於鎖固時頂緊周邊的固定座,以支撐來自螺旋緊固件的反作用力。 A device and method for elastically expanding the output torque of a multiplier wrench. The device includes a connecting bush and a special multiplier. The output torque of the force wrench is increased; the input end of the connecting bush is made into a buckle mechanism that matches the size and type of the output end of the torque wrench, and the other end is made to match the size and type of the input end of the special multiplier The buckle mechanism is fixed with bolts and other fasteners to prevent detachment after being sleeved. The special multiplier system is equipped with a buckle mechanism integrated with the housing or made into an integral type at both ends of the shell. The size of the input end buckle mechanism and the output end buckle mechanism of the connecting bush The type is the same, and the size and type of the output end buckle mechanism and the reaction force arm or the input end buckle mechanism of another connecting bush are the same; the reaction force arm is set on the output end buckle mechanism of the special force multiplier, and the reaction force When the arm is locked, it presses against the peripheral fixing seat to support the reaction force from the screw fastener.
Description
本創作係提供一種可彈性擴充倍力板手的輸出扭力的裝置與方法,係藉連接襯套套接扭力板手的出力端卡扣機構與特製倍力器的入力端卡扣機構以形成一體式的剛性結構,以使倍力板手的輸出扭力擴增。 This creation provides a device and method that can flexibly expand the output torque of the multiplier wrench. The output end buckle mechanism of the torque wrench and the special multiplier input buckle mechanism are formed by connecting the bushing to form an integrated type. The rigid structure to increase the output torque of the double-strength wrench.
倍力器(Torque Multiplier)是一種利用齒輪減速機構製成的扭力放大裝置,減速比愈大,扭力的放大倍率愈大,出力端的轉動速度則愈慢。倍力器的殼體的出力端設有與殼體一體組成或製成的卡扣設計,藉以套接一反作用力臂(Reaction Arm)或可承受鎖緊螺栓時產生的反作用力的任何裝置。 Torque Multiplier (Torque Multiplier) is a torsion amplification device made with a gear reduction mechanism. The greater the reduction ratio, the greater the torque magnification, and the slower the rotation speed of the output end. The output end of the shell of the multiplier is provided with a buckle design integrally formed or made with the shell, whereby a reaction arm or any device that can bear the reaction force generated when the bolt is tightened is sleeved.
倍力板手係指以手動扭力板手、氣動或電動馬達等動力驅動不同扭矩放大倍率的倍力器(齒輪減速機構)所組成,俗稱螺帽扳手(Nut Runner)或倍力板手(Torque Multiplier)。 Multiplier wrench refers to a multiplier (gear reduction mechanism) driven by manual torque wrench, pneumatic or electric motor and other power to drive different torque magnification. It is commonly known as Nut Runner or Torque wrench. Multiplier).
產業界做大扭力的螺栓鎖固作業通常使用倍力板手,其係藉著以手動扭力板手、氣動或電動馬達驅動大小不同減速比的齒輪減速機構,將鎖緊扭力放大。減速比愈大,輸出的扭力放得愈大,輸出的轉速則愈低,工作效率愈差。業者大都以同一尺寸規格的工具手柄與氣動或電動馬達組合,再分別結合不同齒輪減速比的倍力器,以提供一系列大小扭力的倍力板手。 The industry usually uses double-strength wrenches for large-torque bolt-locking operations, which use manual torque wrenches, pneumatic or electric motors to drive gear reduction mechanisms with different reduction ratios to amplify the locking torque. The greater the reduction ratio, the greater the output torque, the lower the output speed, and the worse the work efficiency. Most companies combine tool handles with the same size and specifications with pneumatic or electric motors, and then combine them with multipliers with different gear reduction ratios to provide a series of multiplier wrenches with large and small torques.
由於,大扭力的螺栓鎖固作業通常需分幾輪逐漸鎖緊,以達到均勻的鎖緊扭力。例如,使用一支6,000NM能力的大扭力倍力板手,減速比可高達2,000:1(亦即輸入端每分鐘轉速6,000轉,出力端才轉3圈),用來鎖目標扭 力5,000NM的螺旋緊固件,第一輪預先鎖至1,500NM,第二輪再鎖至5,000NM,為降低至第一輪的輸出扭力,則需調低該工具的氣壓或電壓,但同時轉速也會降得更低,影響施工效率至鉅,加上6,000NM能力的倍力板手因齒輪減速機構的減速比高,減速齒輪箱的段數多達4~5段,使得工具重量較重,作業人員握持不易且負荷較大,容易疲累。業者為求改善,通常需多備一支轉速較快、較輕且扭力較小(如2,000NM)的倍力板手做第一輪的鎖固作業用。由於此類工具造價普遍高昂,如需視鎖緊扭力的大小更換不同能力的工具,對業者而言是不小的負擔。 Because of the large-torque bolt locking operation, it usually needs to be gradually tightened in several rounds in order to achieve a uniform locking torque. For example, using a 6,000NM high-torque double-strength wrench, the reduction ratio can be as high as 2,000:1 (that is, the input end rotates at 6,000 revolutions per minute, and the output end only rotates 3 times) to lock the target torque For screw fasteners with a force of 5,000 NM, the first wheel is pre-locked to 1,500 NM, and the second wheel is then locked to 5,000 NM. In order to reduce the output torque of the first wheel, the air pressure or voltage of the tool needs to be lowered, but at the same time the speed It will also drop even lower, affecting the construction efficiency to a huge extent. In addition, the 6,000NM-capable Bili wrench has a high reduction ratio of the gear reduction mechanism, and the number of stages of the reduction gear box is as many as 4 to 5, which makes the tool heavier. , The operator is not easy to hold and the load is heavy, and it is easy to get tired. In order to improve, the industry usually needs to prepare a faster, lighter, and smaller torque (for example, 2,000NM) Peli wrench for the first round of locking. Due to the high cost of such tools, it is not a small burden for the industry to replace tools with different capabilities depending on the size of the tightening torque.
請參考圖1A至圖1C,圖1A的反作用力臂10係與倍力器20的殼體201製成一體。圖1B的倍力器21的殼體211內含一段減速齒輪機構215,圖1B的倍力器22的殼體221內含二段減速齒輪機構225,兩者的入力端212、222的尺寸與型式皆製成與所承接的扭力板手的出力端相符。如圖1B及圖1C所示,倍力器21、22、23的殼體211、221、231如不與反作用力臂製成一體,則需在緊接著出力端213、223、233製成與殼體211、221、231一體製成或組合成的卡扣機構214、224、234,以套接反作用力臂11。
Please refer to FIGS. 1A to 1C. The reaction arm 10 of FIG. 1A is integrated with the
請參考圖2A、圖2B及圖3,如圖所示,圖2A及圖2B係以一手動扭力板手40驅動如圖1A及圖1C的倍力器20、23與反作用力臂10、11所組成的手動倍力板手,出力端203、233驅動一套筒30以放大的扭力鎖緊螺旋緊固件301。同時如圖3所示,以反作用力臂10頂緊螺旋緊固件301的周邊的剛性結構101,該剛性結構101的強度需能支撐鎖固時的反作用力。
Please refer to Figures 2A, 2B and 3, as shown, Figures 2A and 2B are driven by a
請參考圖4A及圖4B,如圖所示,習知的倍力器21、22、23係在殼體211、221、231內分別以一段以上的減速齒輪機構製成不同減速比與扭力
放大倍率。圖4A的上圖為一段減速齒輪機構215的剖面示意圖,圖4A的下圖為二段減速齒輪機構225的剖面示意圖,出力端213、223可以卡扣機構214、224套接反作用力臂。圖4B的倍力器21為圖4A的倍力器21之外觀示意圖,圖4B的倍力器22為圖4A的倍力器22之外觀示意圖。
Please refer to Figures 4A and 4B. As shown in the figure, the
請參考圖5A至圖5D,其顯示氣動扭力板手50分別結合倍力器21、22、23並與反作用力臂11、11’、11”組合成如圖5B、圖5C及圖5D所示的不同扭力大小的氣動倍力板手(或電動倍力板手)。業者大都以同一組氣動扭力板手50(或電動扭力板手)搭配不同減速比與扭力放大倍率的倍力器21、22、23再與反作用力臂11、11’、11”組合,以推出一系列涵蓋大小扭力能力範圍的氣動倍力板手(或電動倍力板手),如圖5B至圖5D所示。另外,倍力器21、22、23搭配的反作用力臂11、11’、11”不同,且倍力器23大於倍力器22,倍力器22大於倍力器21,因此反作用力臂的尺寸、強度及重量為反作用力臂11”大於反作用力臂11’,反作用力臂11’大於反作用力臂11。
Please refer to FIGS. 5A to 5D, which show that the
請參考圖6A、圖6B及圖7,圖6A及圖6B顯示業界習用的擴增扭力的方法。圖6A係以一手動扭力板手驅動第一倍力器,再以第一倍力器的出力端驅動第二倍力器,鎖緊過程中,需同時分別以第一反作用力臂與第二反作用力臂支撐反作用力。另外,圖7顯示手動扭力板手由入力端驅動一多段數高減速齒輪比的倍力器。 Please refer to FIG. 6A, FIG. 6B, and FIG. 7. FIG. 6A and FIG. 6B show the method of amplifying the torque force commonly used in the industry. Figure 6A uses a manual torque wrench to drive the first force multiplier, and then use the output end of the first force multiplier to drive the second force multiplier. During the locking process, the first reaction arm and the second force multiplier must be used simultaneously The reaction arm supports the reaction force. In addition, Figure 7 shows that the manual torque wrench drives a multi-stage high reduction gear ratio multiplier from the input end.
本創作係提供一種可彈性擴充倍力板手的輸出扭力的裝置,其係以連接襯套套接扭力板手的出力端卡扣機構與特製倍力器的入力端卡扣機構 以形成一體式的剛性結構,以使輸出扭力擴增。本創作極具低使用成本的優勢與操作的便利性,大大增進了產業上之有效利用。 This creation provides a device that can flexibly expand the output torque of the multiplier wrench, which connects the output end buckle mechanism of the torque wrench with the bushing sleeve and the input end buckle mechanism of the special multiplier To form a one-piece rigid structure to increase the output torque. This creation has the advantage of low cost of use and the convenience of operation, which greatly enhances the effective use of the industry.
本創作係利用一連接襯套的入力端卡扣機構套接於一扭力板手的出力端卡扣機構,另一端套接一特製倍力器的入力端卡扣機構,該等卡扣機構可為任何具有防止套接的兩端產生相對轉動的機構且該等卡扣機構的強度足以支撐鎖緊過程中產生的負荷。藉此,本創作即可使用一支低扭力高轉速的扭力板手,根據需要的鎖緊扭力大小,以連接襯套彈性地套接不同扭力放大倍率的特製倍力器,甚至可連結多層堆疊的特製倍力器組合,以達到不同的輸出扭力。本創作除了可有效提升施工的效率,減輕作業人員的負荷之外,更能大幅降低工具的購置成本。 This creation uses the input end buckle mechanism of a connecting bush to be sleeved on the output end buckle mechanism of a torque wrench, and the other end is sleeved on the input end buckle mechanism of a special multiplier. These buckle mechanisms can be It is any mechanism that prevents relative rotation of the two ends of the socket and the strength of the buckle mechanism is sufficient to support the load generated during the locking process. In this way, this creation can use a low-torque and high-speed torque wrench. According to the required locking torque, the connecting bush can be elastically sleeved with special power multipliers of different torque magnifications, and even multi-layer stacking can be used. The special power multiplier combination to achieve different output torque. In addition to effectively improving the efficiency of construction and reducing the load of operators, this creation can also greatly reduce the purchase cost of tools.
在一實施例中,本創作的特製倍力器是利用齒輪減速機構製成的扭力放大裝置,減速比愈大,扭力的放大倍率愈大,輸出的扭力愈大,工具出力端的轉動速度愈慢,主要不同於市售的倍力器的地方是在於特製倍力器的殼體的兩端皆需製成與殼體一體組合而成或與殼體製成一體式的卡扣機構。 In one embodiment, the special power multiplier of this creation is a torque amplification device made of a gear reduction mechanism. The greater the reduction ratio, the greater the torque magnification, the greater the output torque, and the slower the rotation speed of the tool output end. , The main difference from the commercially available power multiplier is that both ends of the shell of the special power multiplier need to be made into an integral combination with the shell or an integral snap mechanism with the shell.
在一實施例中,連接襯套的功能等同反作用力臂(Reaction Arm),故可稱之為反作用力環(Reaction Ring),其目的皆是用來支撐鎖緊過程中來自螺旋緊固件的反作用力。連接襯套在套接另一特製倍力器時,取代了第一特製倍力器所使用的第一反作用力臂。藉卡扣機構使連接襯套與另一特製倍力器的殼體組合成一體。連接襯套可為一同軸環狀或非同軸環狀的結構,只要使扭力板手的出力軸可順利驅動特製倍力器的入力軸,且使倍力板手與所驅動的特製倍力器的兩者的殼體可連接成剛性的一體結構即可。連接襯套的卡扣機 構可為同軸的齒栓結構或任何使倍力板手的出力端與相聯結的特製倍力器的兩者的殼體連結成一體的剛性結構,且結構強度必需可承受放大後的輸出扭力。 In one embodiment, the function of the connecting bush is equivalent to the reaction arm (Reaction Arm), so it can be called a reaction ring (Reaction Ring), and its purpose is to support the reaction from the screw fastener during the locking process force. When the connecting bush is sleeved with another special power multiplier, it replaces the first reaction force arm used by the first special multiplier. The connecting bushing is combined with the shell of another special power multiplier by means of a buckle mechanism. The connecting bush can be a coaxial ring or non-coaxial ring structure, as long as the output shaft of the torsion wrench can smoothly drive the input shaft of the special multiplier, and the multiplier can be driven by the special multiplier. The two housings can be connected into a rigid integrated structure. Snapping machine for connecting bushings The structure can be a coaxial tooth bolt structure or any rigid structure that connects the output end of the multiplier wrench and the two shells of the connected special multiplier into an integral rigid structure, and the structural strength must be able to withstand the amplified output torque .
在一實施例中,本創作的特製倍力器與習知的倍力器不同,本創作的特製倍力器需在殼體的兩端皆設有與殼體一體組合成或製成一體的卡扣機構。特製倍力器的入力端卡扣機構需製成與連接襯套的出力端卡扣機構的尺寸與型式相符,出力端卡扣機構則製成與所套接的另一連接襯套的入力端卡扣機構的尺寸與型式相同,或製成與反作用力臂的入力端卡扣機構的尺寸與型式相符,或製成與其他裝置的入力端卡扣機構的尺寸與型式相符,另一連接襯套、反作用力臂或其他裝置係用以承受鎖緊螺栓時產生的反作用力。 In one embodiment, the special power multiplier of this creation is different from the conventional power multiplier. The special power multiplier of this creation needs to be integrated with or made into one body at both ends of the shell. Buckle mechanism. The buckle mechanism of the input end of the special double power device must be made to match the size and type of the buckle mechanism of the output end of the connecting bush, and the buckle mechanism of the output end shall be made into the input end of the other connecting bush to be sleeved. The size and type of the buckle mechanism are the same, or it is made to match the size and type of the input end buckle mechanism of the reaction arm, or it is made to match the size and type of the input end buckle mechanism of other devices, and the other connecting liner The sleeve, reaction arm or other device is used to withstand the reaction force generated when the bolt is tightened.
在一實施例中,本創作的連接襯套(Reaction Ring)係以可支撐所連接的兩殼體的結構強度的金屬或非金屬材質製成,藉以連接扭力板手的出力端卡扣機構與特製倍力器的入力端卡扣機構,讓兩者連接成一體,且扭力板手的出力軸與特製倍力器的入力軸得以順利傳動,使扭力板手可依需要放大的扭力大小,選擇套接不同放大倍率的特製倍力器,以彈性擴增輸出扭力。本創作的連接襯套亦可依所連接的兩殼體的入、出力端的型式,彈性設計連接襯套的機構,使兩者不會產生相對運動。 In one embodiment, the reaction ring of the present creation is made of metal or non-metallic material that can support the structural strength of the two connected shells, so as to connect the output end buckle mechanism of the torque wrench and The input end buckle mechanism of the special power multiplier connects the two into one, and the output shaft of the torque wrench and the input shaft of the special power multiplier can be smoothly transmitted, so that the torque wrench can be selected according to the required torque. Special power multipliers with different magnifications are connected to elastically amplify the output torque. The connecting bushing of this invention can also be designed elastically to connect the bushing mechanism according to the type of the input and output ends of the two connected shells, so that the two will not move relative to each other.
在一實施例中,本創作亦可應用於平行軸的扭力擴增的平行傳動機構以驅動另一特製倍力器。扭力板手的出力端卡扣機構仍需以一等同連接襯套功能的組件連接該平行傳動機構的入力端卡扣機構,本創作係可以同軸式的環狀機構進行應用。 In one embodiment, the present creation can also be applied to a parallel transmission mechanism for torque augmentation of parallel shafts to drive another special power multiplier. The output end buckle mechanism of the torsion wrench still needs to be connected to the input end buckle mechanism of the parallel transmission mechanism with a component equivalent to the function of the connecting bush. The invention can be applied to a coaxial ring mechanism.
在一實施例中,本創作可以同一連接襯套套接不同放大倍率的特製倍力器,惟各特製倍力器的入力端蓋的一端需製成與連接襯套的出力端卡 扣機構相符的尺寸及型式。而入力端蓋的另一端則依該特製倍力器的殼體的入力端卡扣機構製成相符的尺寸與型式。 In one embodiment, this creation can be connected to the same connecting bushing with special power multipliers of different magnifications, but one end of the input end cap of each special power multiplier needs to be made into the output end of the connecting bush The size and type of the buckle mechanism. The other end of the input end cover is made into a compatible size and type according to the input end buckle mechanism of the shell of the special multiplier.
在一實施例中,卡扣機構是設於扭力板手或特製倍力器的入、出力端、連接襯套的入、出力端以及反作用力臂的剛性機構,且具足夠的強度支撐套接後的兩物件,以使彼此間不會產生相對轉動。卡扣機構可製成任何型式的結構,如齒栓等規則或不規則的形狀。 In one embodiment, the buckle mechanism is a rigid mechanism provided at the input and output ends of the torsion wrench or the special power multiplier, the input and output ends of the connecting bushing, and the reaction arm, and has sufficient strength to support the socket The latter two objects will not rotate relative to each other. The buckle mechanism can be made into any type of structure, such as regular or irregular shapes such as tooth bolts.
在一實施例中,本創作的扭力擴充方式可視需要鎖緊扭力的大小,以一個或複數個連接襯套,套接一個或複數個特製倍力器,彈性多層套接堆疊於各式扭力板手的出力端,以達到擴增扭力的目的。 In one embodiment, the torsion expansion method of this creation can be used to lock the torque according to the need, with one or more connecting bushes, one or more special power multipliers, and flexible multi-layer sleeves are stacked on various torsion plates. The output end of the hand, in order to achieve the purpose of amplifying the torque.
在一實施例中,反作用力臂係為套接於扭力板手或特製倍力器的出力端以承受鎖緊螺栓時產生的反作用力,反作用力臂通常依螺旋緊固件的周邊的形狀而製成各種型式。反作用力臂應用於本創作時係套接於扭力板手或特製倍力器的出力端,反作用力臂亦可與本創作的連接襯套製成一體。 In one embodiment, the reaction force arm is sleeved on the output end of a torque wrench or a special power multiplier to withstand the reaction force generated when the bolt is tightened. The reaction force arm is usually made according to the shape of the periphery of the screw fastener. Into various types. The reaction force arm is connected to the output end of a torque wrench or a special power multiplier when used in this creation. The reaction force arm can also be integrated with the connection bushing of this creation.
藉此,本創作的可彈性擴充倍力板手的輸出扭力的裝置係藉連接襯套及特製倍力器(特製倍力器的殼體的兩端皆設有卡扣機構),讓使用者可藉小扭力的扭力板手即得以彈性快速、經濟有效地組合擴充應用,以達到使用者所需要的更大扭力。 In this way, the device that can flexibly expand the output torque of the multiplier wrench is created by connecting the bushing and the special multiplier (the shell of the special multiplier is equipped with buckle mechanisms at both ends), allowing the user The torque wrench with a small torque can be combined and expanded flexibly, quickly, and cost-effectively to achieve the greater torque required by the user.
10:反作用力臂 10: Reaction Arm
101:剛性結構 101: rigid structure
11:反作用力臂 11: Reaction arm
11’:反作用力臂 11’: Reaction Arm
11”:反作用力臂 11": reaction force arm
111:入力端卡扣機構 111: Input end buckle mechanism
20:倍力器 20: Double power device
201:殼體 201: Shell
202:入力端 202: input end
203:出力端 203: output end
21:倍力器 21: Double power device
211:殼體 211: Shell
212:入力端 212: input end
213:出力端 213: power end
214:卡扣機構 214: buckle mechanism
215:減速齒輪機構 215: Reduction gear mechanism
22:倍力器 22: Double power device
221:殼體 221: Shell
222:入力端 222: input end
223:出力端 223: power end
224:卡扣機構 224: buckle mechanism
225:減速齒輪機構 225: Reduction gear mechanism
23:倍力器 23: Double power device
231:殼體 231: Shell
232:入力端 232: input end
233:出力端 233: power
234:卡扣機構 234: Snap Mechanism
30:套筒 30: sleeve
301:螺旋緊固件 301: Spiral fastener
40:手動扭力板手 40: manual torque wrench
401:出力端卡扣機構 401: output end buckle mechanism
50:氣動扭力板手 50: Pneumatic torque wrench
501:出力端卡扣機構 501: Output end buckle mechanism
60:連接襯套 60: connecting bushing
601:入力端卡扣機構 601: Input end buckle mechanism
602:出力端卡扣機構 602: output end buckle mechanism
61:連接襯套 61: Connecting bushing
611:入力端卡扣機構 611: Input end buckle mechanism
612:出力端卡扣機構 612: Output end buckle mechanism
70:特製倍力器 70: Special power multiplier
701:殼體 701: shell
702:入力端卡扣機構 702: Input end buckle mechanism
703:出力端卡扣機構 703: Output end buckle mechanism
704:減速齒輪機構 704: Reduction gear mechanism
70’:特製倍力器 70’: Special power multiplier
701’:殼體 701’: Shell
702’:入力端卡扣機構 702’: Input end buckle mechanism
703’:出力端卡扣機構 703’: Output end buckle mechanism
704’:減速齒輪機構 704’: Reduction gear mechanism
70”:特製倍力器 70": Special power multiplier
701”:殼體 701": shell
702”:入力端卡扣機構 702": Input end buckle mechanism
703”:出力端卡扣機構 703": Output end buckle mechanism
704”:減速齒輪機構 704": Reduction gear mechanism
71:特製倍力器 71: Special power multiplier
711:殼體 711: Shell
712:入力端卡扣機構 712: Input end buckle mechanism
713:出力端卡扣機構 713: output end buckle mechanism
72:特製倍力器 72: Special power multiplier
721:殼體 721: Shell
722:入力端卡扣機構 722: Input end buckle mechanism
723:出力端卡扣機構 723: output end buckle mechanism
73:特製倍力器 73: Special power multiplier
731:殼體 731: Shell
732:入力端卡扣機構 732: Input end buckle mechanism
733:出力端卡扣機構 733: output end buckle mechanism
73’:特製倍力器 73’: Special power multiplier
731’:殼體 731’: Shell
732’:入力端卡扣機構 732’: Input end buckle mechanism
733’:出力端卡扣機構 733’: Output end buckle mechanism
圖1A係習知的倍力器的示意圖一。 Figure 1A is the first schematic diagram of the conventional multiplier.
圖1B係習知的倍力器的示意圖二。 Figure 1B is the second schematic diagram of the conventional multiplier.
圖1C係習知的倍力器的示意圖三。 Figure 1C is the third schematic diagram of the conventional multiplier.
圖2A係習知的手動倍力板手的組成示意圖一。 Fig. 2A is a schematic diagram 1 of the composition of a conventional manual power spanner.
圖2B係習知的手動倍力板手的組成示意圖二。 Figure 2B is a second schematic diagram of the composition of a conventional manual double-strength wrench.
圖3係習知的手動倍力板手的應用示意圖。 Figure 3 is a schematic diagram of the application of the conventional manual double-strength wrench.
圖4A係習知的倍力器的齒輪減速裝置的結構示意圖。 Fig. 4A is a schematic structural diagram of a gear reduction device of a conventional multiplier.
圖4B係習知的倍力器的外觀示意圖。 Fig. 4B is a schematic diagram of the appearance of a conventional multiplier.
圖5A係習知的氣動倍力板手的擴增扭力的結構示意圖一。 FIG. 5A is the first structural schematic diagram of the amplified torque of the conventional pneumatic double-strength wrench.
圖5B係習知的氣動倍力板手的擴增扭力的結構示意圖二。 Fig. 5B is a second schematic diagram of the structure of the conventional pneumatic double-strength wrench with amplified torsion.
圖5C係習知的氣動倍力板手的擴增扭力的結構示意圖三。 Fig. 5C is a third schematic diagram of the structure of a conventional pneumatic double-strength wrench with amplified torsion.
圖5D係習知的氣動倍力板手的擴增扭力的結構示意圖四。 Fig. 5D is the fourth structural schematic diagram of the amplified torque of the conventional pneumatic double-strength wrench.
圖6A係習知的手動倍力板手的擴充扭力的裝置的結構示意圖。 FIG. 6A is a schematic structural diagram of a conventional torque extension device of a manual multi-strength wrench.
圖6B係習知的手動倍力板手的應用示意圖。 Fig. 6B is a schematic diagram of the application of the conventional manual double-strength wrench.
圖7係習知的手動倍力板手的擴充扭力的裝置的另一結構示意圖。 FIG. 7 is a schematic diagram of another structure of a conventional torque extension device of a manual multi-strength wrench.
圖8A係本創作的連接襯套的結構示意圖一。 Figure 8A is the first structural diagram of the connecting bush of this creation.
圖8B係本創作的連接襯套的結構示意圖二。 Figure 8B is the second structural diagram of the connecting bush in this creation.
圖9A係本創作的特製倍力器的殼體與卡扣機構的結構示意圖一。 Fig. 9A is the first structural diagram of the shell and the buckle mechanism of the special power multiplier created by this invention.
圖9B係本創作的特製倍力器的殼體與卡扣機構的結構示意圖二。 Fig. 9B is the second structural diagram of the shell and the buckle mechanism of the special power multiplier created by this invention.
圖9C係本創作的特製倍力器的殼體與卡扣機構的結構示意圖三。 Fig. 9C is the third structural diagram of the shell and the buckle mechanism of the special power doubler created by this invention.
圖10係手動倍力板手應用本創作的裝置以擴增扭力的結構示意圖。 Fig. 10 is a schematic diagram of the structure of a manual double-strength wrench using the device created by this invention to increase the torsion force.
圖11A係氣動倍力板手應用本創作的裝置以擴增扭力的分解示意圖。 Figure 11A is an exploded schematic diagram of a pneumatic double-strength wrench using the device created by this invention to amplify the torque.
圖11B係氣動倍力板手應用本創作的裝置以擴增扭力的組合示意圖。 Fig. 11B is a schematic diagram of a combination of a pneumatic double-strength wrench using the device created by this invention to amplify the torsion force.
圖12A係氣動倍力板手應用本創作的裝置以擴增扭力的另一結構示意圖一。 Fig. 12A is a schematic diagram 1 of another structure of a pneumatic double-strength wrench using the device created by this invention to amplify the torsion force.
圖12B係氣動倍力板手應用本創作的裝置以擴增扭力的另一結構示意圖二。 Fig. 12B is another schematic diagram of the second structure of the pneumatic double-strength wrench using the device created by this invention to amplify the torsion force.
圖12C係氣動倍力板手應用本創作的裝置以擴增扭力的另一結構示意圖三。 Figure 12C is the third schematic diagram of another structure in which the pneumatic double-strength wrench uses the device created by this invention to increase the torsion force.
圖13係氣動倍力板手應用本創作的裝置以擴增扭力的分解示意圖。 Figure 13 is an exploded schematic diagram of a pneumatic double-strength wrench using the device created by this invention to amplify torsion.
圖14係氣動倍力板手應用本創作的裝置以擴增扭力的另一分解示意圖。 Figure 14 is another exploded schematic diagram of the pneumatic power spanner applying the device created by this invention to amplify the torsion force.
為充分瞭解本創作之目的、特徵及功效,茲藉由下述具體之實施例,並配合所附之圖式,對本創作做一詳細說明,說明如後:請參考圖8A及圖8B,其顯示本創作的連接襯套60、61。如圖8A所示,連接襯套60的入力端卡扣機構601可製成多邊形,或如圖8B所示,連接襯套61的入力端卡扣機構611可製成齒栓型結構,如圖8A及圖8B所示,連接襯套60、61的出力端卡扣機構602、612可製成齒栓型結構。另外,連接襯套60、61亦可依所套接的特製倍力器的出力端卡扣機構或入力端卡扣機構的型式與尺寸而製成可剛性接合且不會產生相互轉動的組合結構。
In order to fully understand the purpose, features and effects of this creation, we will use the following specific embodiments and accompanying drawings to give a detailed description of this creation. The description is as follows: please refer to Figure 8A and Figure 8B, which Show the connecting
請參考圖9A至圖9C,其顯示本創作的特製倍力器70、71、72的殼體701、711、721與特製倍力器70、71、72的入力端卡扣機構702、712、722與出力端卡扣機構703、713、723的不同型式的組合。圖9A的特製倍力器70的入力端卡扣機構702與出力端卡扣機構703分別與殼體701的兩側的接合端組合,入力端卡扣機構702與出力端卡扣機構703分別與殼體701的兩側的接合端的卡扣機構的尺寸與型式相符,減速齒輪機構(圖未示)組裝於殼體701內且位於入力端卡扣機構702與出力端卡扣機構703之間。圖9B的特製倍力器71的出力端卡扣機構713與殼體711一體加工而成,組裝減速齒輪機構(圖未示)於殼體711
後,再以入力端卡扣機構712組合於殼體711。圖9C的特製倍力器72的入力端卡扣機構722與殼體721一體加工而成,組裝減速齒輪機構(圖未示)於殼體721後,再以出力端卡扣機構723組合於殼體721。
Please refer to Figures 9A to 9C, which show the
請參考圖10,其顯示本創作的裝置應用於手動倍力板手以擴增扭力的結構。本創作的裝置應用時可使用如圖9A至圖9C所示的特製倍力器70、71、72的其中之一以套接於如圖8A及圖8B所示的連接襯套60、61的其中之一。如圖10所示,手動扭力板手40的出力端卡扣機構401的出力軸組接於特製倍力器73的入力端卡扣機構732的入力軸孔,手動扭力板手40的出力端卡扣機構401的出力軸與特製倍力器73的入力端卡扣機構732的入力軸孔的尺寸與型式相符,特製倍力器73的出力端卡扣機構733套接於連接襯套60的入力端卡扣機構601,特製倍力器73的出力端卡扣機構733與連接襯套60的入力端卡扣機構601的尺寸與型式相符,之後連接襯套60的出力端卡扣機構602套接於如圖9A至圖9C所示的特製倍力器70、71、72的其中之一,連接襯套60的出力端卡扣機構602與特製倍力器73’的入力端卡扣機構732’的尺寸與型式相符,接著特製倍力器73’的出力端卡扣機構733’套接反作用力臂11即可開始鎖固作業,特製倍力器73’的出力端卡扣機構733’與反作用力臂11的入力端卡扣機構111的尺寸與型式相符。另外,本實施例的兩個特製倍力器73、73’係直接在殼體731、731’的外緣加工製成入力端卡扣機構732、732’及出力端卡扣機構733、733’。
Please refer to Figure 10, which shows the structure of the device created by this invention applied to a manual multi-strength wrench to increase the torque. When the device of this creation is applied, one of the
請參考圖11A,其顯示本創作的裝置應用於氣動倍力板手(或電動倍力板手)以擴增扭力的結構。小扭力高轉速的氣動扭力板手50的出力端卡扣機構501套接於連接襯套60的入力端卡扣機構601,連接襯套60可為圖8A及圖8B所示的連接襯套60、61的其中之一,氣動扭力板手50的出力端卡扣機構501與連接襯套60的入力端卡扣機構601的尺寸與型式相符,之後連接襯套60的出力端卡扣機構602套接於特製倍力器70、70’、70”的入力端卡扣機構702、702’、
702”(此實施例的入力端卡扣機構702、702’、702”係同一尺寸與形式且與連接襯套60的出力端卡扣機構602相配合,以便於使用同一尺寸與形式的連接襯套60套接相同的入力端卡扣機構702、702’、702”,其中特製倍力器70、71、72為不同規格),特製倍力器70、70’、70”可為圖9A至圖9C所示的特製倍力器70、71、72的其中之一,連接襯套60的出力端卡扣機構602與特製倍力器70、70’、70”的入力端卡扣機構702、702’、702”的尺寸與型式相符。特製倍力器70、70’、70”可製成不同大小減速比與扭力放大倍率的多種規格,且特製倍力器70、70’、70”的出力端卡扣機構703、703’、703”分別搭配大小不同的尺寸與型式的反作用力臂。
Please refer to FIG. 11A, which shows the structure of the device of this creation applied to a pneumatic double-strength wrench (or an electric double-strength wrench) to increase the torque. The output
請參考圖11B,其顯示氣動扭力板手50、連接襯套60及特製倍力器70”套接反作用力臂11”。
Please refer to Figure 11B, which shows the
如上所述,本創作的扭力板手40、50、連接襯套60、61及特製倍力器70、70’、70”、71、72、73、73’可組合為一體式的結構。另外,連接襯套60、61可以金屬材料或非金屬材料製成,且連接襯套60、61的結構強度適於支撐扭力板手40、50與特製倍力器70、70’、70”、71、72、73、73’。本創作亦可提供一種可彈性擴充倍力板手的輸出扭力的方法,該方法係藉由連接襯套60、61的入力端卡扣機構601、611及出力端卡扣機構602、612分別套接扭力板手40、50與特製倍力器70、70’、70”、71、72、73、73’以擴增輸出扭力,該特製倍力器70、70’、70”、71、72、73、73’具有多種扭力放大倍率。
As mentioned above, the
請參考圖12A,其顯示連接襯套60、特製倍力器70、70’、70”及氣動扭力板手50(或電動扭力板手)的分解狀態,連接襯套60可為圖8A及圖8B所示的連接襯套60、61的其中之一,特製倍力器70、70’、70”可為圖9A至圖9C所示的特製倍力器70、71、72的其中之一,特製倍力器70可具有單段減速齒輪機構704使輸入扭力可以擴增,特製倍力器70’可具有多段減速齒輪機構704’使輸
入扭力可以擴增,特製倍力器70”可具有多段減速齒輪機構704”使輸入扭力可以擴增。圖12B顯示圖12A的連接襯套60、特製倍力器70、70’、70”及氣動扭力板手50(或電動扭力板手)的組合狀態,圖12C顯示連接襯套60、特製倍力器70、70’、70”及氣動扭力板手50(或電動扭力板手)及反作用力臂11的組合狀態。圖12A至圖12C與圖11A及圖11B的連接襯套60可為同一規格尺寸與型式,藉由規格統一的製作可降低生產與庫存的成本,但圖12A至圖12C與圖11A及圖11B的連接襯套60亦可因應不同的需求做尺寸或卡扣結構的變化。
Please refer to Figure 12A, which shows the disassembled state of the connecting
請參考圖13,其顯示氣動倍力板手(或電動倍力板手)應用一個以上的連接襯套與一個以上的特製倍力器。藉此,利用基本款的氣動倍力板手(或電動倍力板手)(其具有一個連接襯套與一個特製倍力器)即可經濟有效地施行多種大扭力的鎖固作業。 Please refer to Figure 13, which shows that the pneumatic double-strength wrench (or electric double-strength wrench) uses more than one connecting bushing and more than one special double-strength device. In this way, the basic type of pneumatic double-strength wrench (or electric double-strength wrench) (which has a connecting bush and a special double-strength device) can be used to cost-effectively perform a variety of high-torque locking operations.
請參考圖14,其顯示氣動倍力板手(或電動倍力板手)透過平行傳動機構應用一個以上的連接襯套與一個以上的特製倍力器。藉此,氣動倍力板手透過平行傳動機構可實施大跨距的扭力傳輸與扭力擴增,其對於特殊工位的組裝作業可有效地發揮作用。 Please refer to Figure 14, which shows a pneumatic double-strength wrench (or electric double-strength wrench) applying more than one connecting bushing and more than one special double-strength device through a parallel transmission mechanism. In this way, the pneumatic double-strength wrench can implement large-span torque transmission and torque amplification through the parallel transmission mechanism, which can effectively play a role in the assembly work of special stations.
本創作在上文中已以較佳實施例揭露,然熟習本項技術者應理解的是,該實施例僅用於描繪本創作,而不應解讀為限制本創作之範圍。應注意的是,舉凡與該實施例等效之變化與置換,均應設為涵蓋於本創作之範疇內。因此,本創作之保護範圍當以申請專利範圍所界定者為準。 This creation has been disclosed in a preferred embodiment above, but those familiar with this technology should understand that this embodiment is only used to describe the creation, and should not be interpreted as limiting the scope of this creation. It should be noted that all changes and replacements equivalent to this embodiment should be included in the scope of this creation. Therefore, the scope of protection of this creation shall be subject to the scope of the patent application.
50:氣動扭力板手 50: Pneumatic torque wrench
501:出力端卡扣機構 501: Output end buckle mechanism
60:連接襯套 60: connecting bushing
601:入力端卡扣機構 601: Input end buckle mechanism
602:出力端卡扣機構 602: output end buckle mechanism
70:特製倍力器 70: Special power multiplier
701:殼體 701: shell
702:入力端卡扣機構 702: Input end buckle mechanism
703:出力端卡扣機構 703: Output end buckle mechanism
70’:特製倍力器 70’: Special power multiplier
701’:殼體 701’: Shell
702’:入力端卡扣機構 702’: Input end buckle mechanism
703’:出力端卡扣機構 703’: Output end buckle mechanism
70”:特製倍力器 70": Special power multiplier
701”:殼體 701": shell
702”:入力端卡扣機構 702": Input end buckle mechanism
703”:出力端卡扣機構 703": Output end buckle mechanism
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW110204929U TWM617334U (en) | 2021-05-03 | 2021-05-03 | Device capable of flexibly expanding output torsion of multiplier wrench |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW110204929U TWM617334U (en) | 2021-05-03 | 2021-05-03 | Device capable of flexibly expanding output torsion of multiplier wrench |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM617334U true TWM617334U (en) | 2021-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW110204929U TWM617334U (en) | 2021-05-03 | 2021-05-03 | Device capable of flexibly expanding output torsion of multiplier wrench |
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| TW (1) | TWM617334U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI885762B (en) * | 2024-02-27 | 2025-06-01 | 瞬豐實業股份有限公司 | Electric tool torque control system and force multiplier structure |
| TWI897628B (en) * | 2024-09-16 | 2025-09-11 | 瞬豐實業股份有限公司 | Electric tool system with torque-correcting function |
-
2021
- 2021-05-03 TW TW110204929U patent/TWM617334U/en unknown
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI885762B (en) * | 2024-02-27 | 2025-06-01 | 瞬豐實業股份有限公司 | Electric tool torque control system and force multiplier structure |
| TWI897628B (en) * | 2024-09-16 | 2025-09-11 | 瞬豐實業股份有限公司 | Electric tool system with torque-correcting function |
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