TWM675575U - Guide components of the guide for the rolling process - Google Patents
Guide components of the guide for the rolling processInfo
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- TWM675575U TWM675575U TW114207681U TW114207681U TWM675575U TW M675575 U TWM675575 U TW M675575U TW 114207681 U TW114207681 U TW 114207681U TW 114207681 U TW114207681 U TW 114207681U TW M675575 U TWM675575 U TW M675575U
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Abstract
本創作係一種軋延製程誘導器之引導組件,其能裝設於機台,機台包含機座,機座之一端設有二導輥,且相對兩側穿設有二固定件,引導組件包含相互組設的二引導片,並於組設後具有銜接段、引導段及配合段,引導段係連接銜接段且能伸入機座,引導段之外壁係呈方形,使二固定件能與其形成面接觸抵接,以能穩定地固定二引導片,且引導段之孔徑預留有一定裕度,當鋼料偏大時亦能順暢地通過,此外,配合段係連接引導段且朝二導輥之方向延伸,並伸入二導輥之間,藉此能持續地扶持鋼料以避免偏移,進而順利地導入二導輥,有效阻絕鋼料堵塞軋壞的問題。This invention is a guide assembly for a guide in a rolling process, which can be installed on a machine. The machine includes a machine base, one end of which is provided with two guide rollers, and two fixing members are provided on opposite sides. The guide assembly includes two guide plates assembled with each other, and after assembly, it has an anchoring section, a guide section and a matching section. The guide section is connected to the anchoring section and can extend into the machine base. The outer wall of the guide section is square, so that the two fixing members It forms surface contact with the guide rollers to stably secure the two guide plates, and the guide section has a certain margin in the aperture, allowing even large steel materials to pass through smoothly. Furthermore, the mating section connects to the guide section and extends toward the two guide rollers, extending between them. This continuously supports the steel material to prevent it from deflecting, allowing it to be smoothly guided between the two guide rollers, effectively preventing the problem of steel material blocking the rolling process.
Description
本創作係一種軋延製程誘導器之引導組件,尤指能用以於軋延製程中引導鋼料前進至下一工序之軋延製程誘導器之引導組件。This invention is a guide assembly for a rolling process guide, specifically a guide assembly for a rolling process guide that can be used to guide steel material to the next step during the rolling process.
於線材工場將小鋼胚原料加工成線材盤元時,須經過軋延、裁減及盤捲等製程,而為了確保線材的精度,於軋延製程中需經歷粗軋、中軋及精軋等工序,其中,於中軋區段須配合一種誘導器引導鋼料持續前進。When processing small steel billets into wire rod coils in a wire rod factory, they must go through processes such as rolling, cutting, and coiling. To ensure the precision of the wire rod, the rolling process requires rough rolling, intermediate rolling, and finish rolling. Among them, the intermediate rolling section must be used with an inducer to guide the steel material continuously forward.
所述誘導器包含一機座90、二導輥80、一引導組件70以及二固定件60,該二導輥80係間隔相鄰地設於該機座90之一端,該引導組件70包含二引導片71,該二引導片71係相互組設,並於組設後具有一銜接段73以及一引導段74,且內部形成一引導空間72,該引導段74係連接該銜接段73且能伸入該機座90,該引導段74之端部係朝向該二導輥80,該二固定件60係分別穿設於該機座90之相對兩側,且能分別抵接並固定該二引導片71之引導段74,藉此鋼料能自該銜接段73之端部進入該引導空間72,再自該引導段74之端部伸出,進而將鋼料導入該二導輥80之間,以能持續地帶動將鋼料前進至軋延工序中。The guide comprises a base 90, two guide rollers 80, a guide assembly 70 and two fixing members 60. The two guide rollers 80 are spaced and adjacent to each other at one end of the base 90. The guide assembly 70 comprises two guide pieces 71. The two guide pieces 71 are assembled with each other and have a connecting section 73 and a guide section 74 after assembly. A guide space 72 is formed inside. The guide section 74 is connected to the connecting section 73 and can extend into the base. The base 90 has a guide section 74 with its end facing the two guide rollers 80. The two fixing members 60 are respectively disposed on opposite sides of the base 90 and can respectively abut and fix the guide sections 74 of the two guide plates 71. In this way, the steel material can enter the guide space 72 from the end of the connecting section 73 and then extend from the end of the guide section 74, thereby guiding the steel material between the two guide rollers 80, so as to continuously drive the steel material forward to the rolling process.
然而,所述誘導器於使用上仍具有下列缺點: 1. 該引導段74之孔徑缺少裕度,鋼料通過時可能造成堵塞:該引導段74之孔徑與鋼料截面形狀接近吻合,且並未預留適當的裕度,一旦鋼料偏大便會產生干涉,而無法順利地通過該引導段74,造成鋼料堵塞軋壞的情況。 2. 該二引導片71不穩固且容易翻轉,進而影響鋼料的引導:該二引導片71之引導段74的外壁係呈圓弧形設計,因此該二固定件60與該引導段74之間係呈點接觸的抵接,而無法實現穩定的固定,於鋼料通過時該二引導片71容易產生晃動而翻轉,導致鋼料無法被正確地自導輥80引導入軋延工序中,進而影響線材盤元的加工進程。 3. 該引導段74之端部與該二導輥80之間的間隙過大,易因鋼料偏移而導致堵塞:該二引導片71之引導段74的端部與該二導輥80之間存在較大的間隙,而鋼料自該引導段74之端部伸出後,容易形成上揚或下垂的偏移現象,而難以順利地導入該二導輥80之間,造成鋼料停滯進而回堵軋壞。However, the guide still has the following disadvantages in use: 1. The aperture of the guide section 74 lacks margin, which may cause blockage when the steel passes through: the aperture of the guide section 74 is almost consistent with the cross-sectional shape of the steel, and no appropriate margin is reserved. Once the steel is too large, it will cause interference and cannot pass through the guide section 74 smoothly, causing the steel to be blocked and rolled. 2. The two guide plates 71 are unstable and easily flip over, thus affecting the guidance of the steel: The outer wall of the guide section 74 of the two guide plates 71 is designed to be circular, so the two fixing members 60 and the guide section 74 are in point contact, which cannot achieve stable fixation. When the steel passes through, the two guide plates 71 are prone to shaking and flipping, resulting in the steel not being properly guided by the guide roller 80 into the rolling process, thereby affecting the processing progress of the wire coil. 3. The gap between the end of the guide section 74 and the two guide rollers 80 is too large, which can easily cause steel to shift and cause blockage: There is a large gap between the end of the guide section 74 of the two guide plates 71 and the two guide rollers 80. After the steel extends from the end of the guide section 74, it is easy to form an upward or downward deviation phenomenon, making it difficult to smoothly guide it between the two guide rollers 80, causing the steel to stagnate and cause back-rolling failure.
本創作之主要目的在於提供一軋延製程誘導器之引導組件,希藉此改善現今之軋延製程誘導器之引導組件於鋼料通過時,因未預留適當裕度、固定效果不佳以及與導輥之間的間隙過大,進而導致鋼料容易堵塞軋壞的問題。The main purpose of this invention is to provide a guide assembly for a rolling process guide. It is hoped that this will improve the current problem of the guide assembly of the rolling process guide, which is that when the steel passes through, the guide assembly does not reserve appropriate margins, the fixing effect is poor, and the gap between the guide roller and the guide roller is too large, which leads to the steel being easily blocked and damaged.
為達成前揭目的,本創作之軋延製程誘導器之引導組件能裝設於一機台,該機台包含一機座、二導輥以及二固定件,該二導輥係間隔相鄰地設於該機座之一端,該二固定件係分別穿設於該機座之相對兩側,所述軋延製程誘導器之引導組件包含: 二引導片,其係相互組設,並於組設後具有一銜接段、一引導段以及一配合段,且內部形成一引導空間,該引導段係連接該銜接段且能伸入該機座,且該引導段之外壁係呈方形,該二固定件能分別抵接並固定該二引導片之引導段,該配合段係連接該引導段且朝該二導輥之方向延伸,並伸入該二導輥之間。In order to achieve the above-mentioned purpose, the guide assembly of the rolling process guide of the present invention can be installed on a machine, which includes a machine base, two guide rollers and two fixing parts. The two guide rollers are arranged at one end of the machine base at intervals, and the two fixing parts are respectively penetrated on two opposite sides of the machine base. The guide assembly of the rolling process guide includes: two guide plates, which are assembled with each other and have a connecting section, a guiding section and a matching section after assembly, and a guiding space is formed inside. The guide section is connected to the connecting section and can extend into the machine base, and the outer wall of the guide section is square. The two fixing parts can respectively abut and fix the guide sections of the two guide plates. The matching section is connected to the guide section and extends in the direction of the two guide rollers and extends between the two guide rollers.
本創作軋延製程誘導器之引導組件能用以於軋延製程中引導鋼料前進至下一工序,其中,本創作軋延製程誘導器之引導組件能透過該引導段之外壁的方形設計,使該二固定件能與其形成面接觸抵接,進而能穩定地固定該二引導片,此外,該引導段之孔徑預留有一定裕度,當鋼料偏大時亦能順暢地通過該引導段,加上伸入該二導輥之間的該配合段,能縮減二引導片與該二導輥之間的間隙,藉此能持續地扶持鋼料以避免偏移,進而順利地導入該二導輥,有效阻絕鋼料堵塞軋壞問題,提高引導的效率與穩定性。The guide assembly of the invention's rolling process guide can be used to guide the steel material to the next process during the rolling process. The guide assembly of the invention's rolling process guide can be designed with a square shape on the outer wall of the guide section so that the two fixing members can contact and abut against the forming surface thereof, thereby stably fixing the two guide pieces. In addition, the aperture of the guide section is pre-set. A certain margin is left, so that even when the steel is relatively large, it can pass smoothly through the guide section. In addition, the matching section extending between the two guide rollers can reduce the gap between the two guide plates and the two guide rollers. This can continuously support the steel to prevent deviation, and then smoothly guide it into the two guide rollers, effectively preventing the problem of steel blocking the rolling, and improving the efficiency and stability of the guidance.
請參閱圖4,為本創作軋延製程誘導器之引導組件之一種較佳實施例,其能裝設於一機台20,該機台20包含一機座21、二導輥22以及二固定件23,該二導輥22係間隔相鄰地設於該機座21之一端,該二固定件23係分別穿設於該機座21之相對兩側,所述軋延製程誘導器之引導組件包含二引導片10。Please refer to Figure 4, which shows a preferred embodiment of the guide assembly of the rolling process guide of the present invention. It can be installed on a machine 20. The machine 20 includes a machine base 21, two guide rollers 22 and two fixing members 23. The two guide rollers 22 are spaced apart and adjacent to each other at one end of the machine base 21, and the two fixing members 23 are respectively penetrated on opposite sides of the machine base 21. The guide assembly of the rolling process guide includes two guide plates 10.
如圖1、圖2及圖5所示,該二引導片10係相互組設,並於組設後具有一銜接段12、一引導段13以及一配合段14,且內部形成一引導空間11;其中,每一所述引導片10於該引導段13之內壁係呈U形。As shown in Figures 1, 2 and 5, the two guide pieces 10 are assembled with each other and have a connecting section 12, a guide section 13 and a matching section 14 after assembly, and a guide space 11 is formed inside; wherein, each guide piece 10 is U-shaped on the inner wall of the guide section 13.
如圖4及圖5所示,該引導段13係連接該銜接段12且能伸入該機座21,且該引導段13之外壁係呈方形,該二固定件23能分別抵接並固定該二引導片10之引導段13。As shown in FIG. 4 and FIG. 5 , the guide section 13 is connected to the connecting section 12 and can extend into the base 21 , and the outer wall of the guide section 13 is square. The two fixing members 23 can respectively abut and fix the guide sections 13 of the two guide plates 10 .
如圖2及圖4所示,該配合段14係連接該引導段13且朝該二導輥22之方向延伸,並伸入該二導輥22之間;其中,該配合段14之相對兩側分別形成有一凹部141,所述凹部141能分別與對應側的所述導輥22之外壁相配合。As shown in Figures 2 and 4, the mating section 14 is connected to the guide section 13 and extends toward the two guide rollers 22 and into between the two guide rollers 22. A recess 141 is formed on two opposite sides of the mating section 14, and the recess 141 can respectively mate with the outer wall of the guide roller 22 on the corresponding side.
如圖3所示,該銜接段12係自該引導段13之連接處朝該銜接段12之端部向外側傾斜延伸;該引導段13之孔徑係自該銜接段12之連接處朝該配合段14之連接處漸縮。As shown in FIG3 , the connecting section 12 extends obliquely outward from the connection with the guide section 13 toward the end of the connecting section 12 ; the aperture of the guide section 13 gradually decreases from the connection with the connecting section 12 toward the connection with the mating section 14 .
如圖3及圖4所示,本創作軋延製程誘導器之引導組件於使用時,鋼料能自該銜接段12之端部進入該引導空間11,並通過該引導段13,再自該配合段14之端部伸出,進而能將鋼料導入該二導輥22之間,以能持續地帶動鋼料前進至軋延工序中。As shown in Figures 3 and 4, when the guide assembly of the present invention's rolling process guide is in use, the steel material can enter the guide space 11 from the end of the connecting section 12, pass through the guide section 13, and then extend from the end of the mating section 14. The steel material can then be guided between the two guide rollers 22 to continuously drive the steel material forward into the rolling process.
其中,如圖5所示,因該引導段13之外壁係採方形設計,故能增加與該二固定件23的抵接面積,而能形成面接觸的固定方式,使該二引導片10能被穩定地固定於該機座21之中,以避免於鋼料通過時產生晃動而翻轉的情況,進而減少穩固確認工序,提升鋼料引導的穩定性。As shown in FIG. 5 , the outer wall of the guide section 13 is square in design, thereby increasing the contact area with the two fixing members 23 and forming a surface-contact fixing method. This allows the two guide pieces 10 to be stably fixed in the machine base 21 to prevent shaking and flipping when the steel passes through, thereby reducing the stability confirmation process and improving the stability of the steel guidance.
接著,如圖5所示,當鋼料通過該引導段13時,因每一所述引導片10之內壁係採U形槽型設計,故該二引導片10組設後,該引導段13之孔徑能具有適當的裕度,以能加大容許鋼料通過的空間,因此當鋼料偏大的情況下,鋼料之外壁亦能與該引導段13之內壁保持一定間隙,進而使鋼料能順暢地通過,減少鋼料堵塞軋壞的發生率。Next, as shown in FIG5 , when the steel passes through the guide section 13, because the inner wall of each guide piece 10 adopts a U-shaped groove design, after the two guide pieces 10 are assembled, the aperture of the guide section 13 can have an appropriate margin to increase the space allowing the steel to pass through. Therefore, when the steel is relatively large, the outer wall of the steel can also maintain a certain gap with the inner wall of the guide section 13, thereby allowing the steel to pass smoothly and reducing the incidence of steel blockage and rolling failure.
此外,如圖4所示,因該配合段14係伸入該二導輥22之間,且能透過所述凹部141分別與對應側的所述導輥22之外壁相配合,故能大幅地縮減所述軋延製程誘導器之引導組件與該二導輥22之間的間隙,確保鋼料在導入該二導輥22的過程中,能持續地扶持鋼料,以抑止鋼料上揚或下垂的問題,使鋼料能順利導入該二導輥22,有效阻絕因鋼料偏移而導致停滯回堵的情況。Furthermore, as shown in FIG. 4 , because the mating section 14 extends between the two guide rollers 22 and engages with the outer walls of the corresponding guide rollers 22 through the recesses 141, the gap between the guide assembly of the rolling process guide and the two guide rollers 22 is significantly reduced. This ensures that the steel is continuously supported during its introduction into the two guide rollers 22, thereby preventing it from rising or sagging. This allows the steel to be smoothly introduced into the two guide rollers 22, effectively preventing stagnation and back-clogging caused by steel deviation.
另外,如圖3所示,該銜接段12以及該引導段13皆係沿著鋼料移動之方向而採用漸縮式的結構設計,使鋼料能逐步地被引導至正確的位置,從而提高鋼料前進的順暢度,進一步降低鋼料偏位而堵塞軋壞的可能性。In addition, as shown in Figure 3, the joint section 12 and the guide section 13 are both designed to be gradually contracted along the direction of the steel movement, so that the steel can be gradually guided to the correct position, thereby improving the smoothness of the steel's advancement and further reducing the possibility of steel deviation and blocking the rolling process.
綜上所述,本創作軋延製程誘導器之引導組件能透過該引導段13之外壁的方形設計,使該二固定件23能與其形成面接觸抵接,進而能穩定地固定該二引導片10,此外,該引導段13之孔徑預留有一定裕度,當鋼料偏大時亦能順暢地通過該引導段13,加上伸入該二導輥22之間的該配合段14,能縮減二引導片10與該二導輥22之間的間隙,藉此能持續地扶持鋼料以避免偏移,進而順利地導入該二導輥22,有效阻絕鋼料堵塞軋壞問題,提高引導的效率與穩定性。In summary, the guide assembly of the present invention's rolling process inducer enables the two fixing members 23 to form surface contact with the outer wall of the guide section 13 through the square design, thereby stably fixing the two guide plates 10. In addition, the aperture of the guide section 13 reserves a certain margin, allowing even large steel materials to pass smoothly through the guide section 13. In addition, the mating section 14 extending between the two guide rollers 22 can reduce the gap between the two guide plates 10 and the two guide rollers 22, thereby continuously supporting the steel material to prevent it from deflecting, thereby smoothly guiding it into the two guide rollers 22, effectively preventing steel material from blocking the rolling process, and improving the efficiency and stability of the guidance.
10:引導片 11:引導空間 12:銜接段 13:引導段 14:配合段 141:凹部 20:機台 21:機座 22:導輥 23:固定件 90:機座 80:導輥 70:引導組件 71:引導片 72:引導空間 73:銜接段 74:引導段 60:固定件10: Guide plate 11: Guide space 12: Anchor section 13: Guide section 14: Matching section 141: Recess 20: Machine 21: Machine base 22: Guide roller 23: Fixing member 90: Machine base 80: Guide roller 70: Guide assembly 71: Guide plate 72: Guide space 73: Anchor section 74: Guide section 60: Fixing member
圖1:為本創作軋延製程誘導器之引導組件之立體外觀示意圖。 圖2:為本創作軋延製程誘導器之引導組件之另一角度之立體外觀示意圖。 圖3:為本創作軋延製程誘導器之引導組件之剖面示意圖。 圖4:為本創作軋延製程誘導器之引導組件裝設於機台之示意圖。 圖5:為圖4之A-A剖面示意圖。 圖6:為習知軋延製程誘導器之引導組件之立體外觀示意圖。 圖7:為習知軋延製程誘導器之引導組件之另一角度之立體外觀示意圖。 圖8:為習知軋延製程誘導器之引導組件裝設於機台之示意圖。 圖9:為圖8之B-B剖面示意圖。Figure 1: A schematic diagram of the three-dimensional appearance of the guide assembly of the rolling process inducer of the present invention. Figure 2: A schematic diagram of the three-dimensional appearance of the guide assembly of the rolling process inducer of the present invention from another angle. Figure 3: A schematic diagram of the cross-section of the guide assembly of the rolling process inducer of the present invention. Figure 4: A schematic diagram of the guide assembly of the rolling process inducer of the present invention installed on the machine. Figure 5: A-A cross-sectional diagram of Figure 4. Figure 6: A schematic diagram of the three-dimensional appearance of the guide assembly of the rolling process inducer of the known invention. Figure 7: A schematic diagram of the three-dimensional appearance of the guide assembly of the rolling process inducer of the known invention from another angle. Figure 8: A schematic diagram showing the guide assembly of the guide for the rolling process being installed on the machine. Figure 9: A schematic diagram showing the B-B cross-section of Figure 8.
10:引導片 10: Introductory Film
12:銜接段 12: Joint Section
13:引導段 13: Introduction
14:配合段 14: Coordination Section
141:凹部 141: concave part
20:機台 20: Machine
21:機座 21: Base
22:導輥 22: Guide Roller
23:固定件 23: Fasteners
Claims (7)
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| TW114207681U TWM675575U (en) | 2025-07-23 | 2025-07-23 | Guide components of the guide for the rolling process |
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- 2025-07-23 TW TW114207681U patent/TWM675575U/en unknown
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