TWM673032U - Mid-mounted motor drive for electric-assisted bicycles - Google Patents
Mid-mounted motor drive for electric-assisted bicyclesInfo
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- TWM673032U TWM673032U TW114203770U TW114203770U TWM673032U TW M673032 U TWM673032 U TW M673032U TW 114203770 U TW114203770 U TW 114203770U TW 114203770 U TW114203770 U TW 114203770U TW M673032 U TWM673032 U TW M673032U
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Abstract
一種電輔自行車之中置電機傳動裝置,具有中間形成傳動部的曲柄軸,於曲柄軸的周圍同軸地設置諧波減速機,其輸入端具有一馬達輸入軸,輸出端係設於杯狀柔性齒輪底部的連結環,於連結環的內側形成中央供曲柄軸穿過的穿孔;於連結環與傳動部分別結合一驅動環,該二個驅動環位於柔性齒輪內且分別透過一單向驅動結構連結於一大盤輸出軸,大盤輸出軸的中間穿過穿孔且右端具有大盤座;本創作透過將二組驅動環與單向驅動結構與部分的大盤輸出軸容納於柔性齒輪內的設計,充分運用柔性齒輪內的空間,能有效地縮減該傳動裝置原本會沿軸向佔有的空間,解決設置裝置處的空間不足問題。A mid-mounted motor drive for an electric-assisted bicycle has a crankshaft forming a transmission portion in the middle, a harmonic reducer coaxially disposed around the crankshaft, an input end having a motor input shaft, and an output end being a connecting ring disposed at the bottom of a cup-shaped flexible gear. A central through-hole for the crankshaft to pass through is formed on the inner side of the connecting ring; a driving ring is respectively coupled to the connecting ring and the transmission portion, and the two driving rings are located within the flexible gear. Each is connected to a large-disc output shaft via a one-way drive structure. The large-disc output shaft has a through-hole in the middle and a large-disc seat at the right end. This invention fully utilizes the space within the flexible gear by accommodating the two drive rings, the one-way drive structure, and part of the large-disc output shaft. This effectively reduces the space that the transmission device would otherwise occupy axially, thus solving the problem of insufficient space at the installation site.
Description
本創作係與電動輔助自行車有關;特別是指一種電輔自行車之中置電機傳動裝置。This work relates to electric-assisted bicycles; in particular, to a mid-mounted motor drive system for electric-assisted bicycles.
本案申請人此前申請獲准的台灣專利第TWI821957B號「柔性齒輪連結構造」發明專利案,其中的諧波減速機通過柔性齒輪的連結座與對手件螺合,使諧波減速機在同樣額定扭矩下,大大節省諧波減速機的體積以及隨之而來的重量,適合安裝於有限的空間並能滿足輕量化及穿線孔的需求。The applicant in this case previously applied for and received Taiwan Patent No. TWI821957B for the "Flexible Gear Connection Structure" invention. The harmonic reducer in this invention is threaded with a mating component via a flexible gear connection seat. This significantly reduces the size and weight of the harmonic reducer while maintaining the same rated torque. This makes the structure suitable for installation in limited spaces and meets requirements for lightweight design and threading holes.
當將上述發明中的諧波減速機運用於電動輔助自行車之中置電機傳動裝置時,係與曲柄軸等傳動結構設置於電動輔助自行車的五通管內,將馬達的旋轉輸出減速後,傳輸動力至大盤輸出軸。雖然上述申請人發明的諧波減速機相較於一般的諧波減速機已經縮減了體積,但由於作為對手件的大盤輸出軸位於柔性齒輪之外,仍無法有效地縮減該傳動裝置沿軸向會佔有的空間,不能進一步解決裝置設置處的空間不足問題。When the harmonic speed reducer of the aforementioned invention is used in a mid-mounted motor drive system on an electric power-assisted bicycle, it is installed within the bottom bracket shell of the electric power-assisted bicycle along with a transmission structure such as a crankshaft. After reducing the motor's rotational output speed, the power is transmitted to the large plate output shaft. Although the harmonic speed reducer invented by the aforementioned applicant is smaller than conventional harmonic speed reducers, because the large plate output shaft, which serves as a counter-acting component, is located outside the flexible gear, it still cannot effectively reduce the space occupied by the transmission system in the axial direction, and thus cannot further solve the problem of insufficient space at the device installation site.
有鑑於此,本創作之目的在於提供一種以諧波減速機作為減速手段的傳動裝置,可供設置於電動輔助自行車的五通管處,通過充分運用柔性齒輪內的空間收容原本會沿軸向凸出於柔性齒輪的結構,有效地縮減該傳動裝置會沿軸向佔有的空間,解決裝置設置處空間不足的問題。In light of this, the present invention aims to provide a transmission device using a harmonic reduction gear as a deceleration mechanism, which can be installed at the bottom bracket of an electric power-assisted bicycle. By fully utilizing the space within the flexible gear to accommodate the structure that would otherwise protrude axially from the flexible gear, the space occupied by the transmission device in the axial direction is effectively reduced, thereby solving the problem of insufficient space at the device installation site.
緣以達成上述目的,本創作提供一種電輔自行車之中置電機傳動裝置,包括一曲柄軸、一諧波減速機、一第一驅動環、一第二驅動環,以及一大盤輸出軸。該曲柄軸具有一軸桿,該軸桿的兩端部分別形成一曲柄結合部,於該曲柄軸的中間形成一傳動部。該諧波減速機與該曲柄軸同軸地設置於該軸桿的周圍且包括一剛性齒輪、一柔性齒輪、一馬達輸入軸,以及一柔性軸承;該剛性齒輪的內周面具有多個剛輪齒;該柔性齒輪為杯狀且包括一柔性周壁,於該柔性周壁一側的外周面形成多個柔輪齒,該些柔輪齒嚙合於該剛輪齒,於該柔性周壁另一側的端緣連接一向內延伸的環片,該環片的內周緣連接一連結環,該連結環的內側形成一穿孔,該軸桿穿過該穿孔的中心;該馬達輸入軸係管體且於一端形成一橢圓凸輪;該柔性軸承套合於該橢圓凸輪且以外周面抵靠於該柔性周壁的內周面。To achieve the above objectives, this invention provides a mid-mounted motor drive for an electric-assisted bicycle, comprising a crankshaft, a harmonic speed reducer, a first drive ring, a second drive ring, and a large plate output shaft. The crankshaft has a shaft, with crank couplings formed at each end, and a drive unit formed in the middle of the crankshaft. The harmonic reducer is coaxially arranged around the shaft with the crankshaft and includes a rigid gear, a flexible gear, a motor input shaft, and a flexible bearing; the inner circumference of the rigid gear has a plurality of rigid gear teeth; the flexible gear is cup-shaped and includes a flexible peripheral wall, and a plurality of flexible gear teeth are formed on the outer circumference of one side of the flexible peripheral wall. The flexible gear teeth are engaged with the rigid gear. The gear is connected to an inwardly extending ring at the end edge of the other side of the flexible peripheral wall. The inner periphery of the ring is connected to a connecting ring. The inner side of the connecting ring forms a through-hole, and the shaft passes through the center of the through-hole. The motor input shaft system tube has an elliptical cam formed at one end. The flexible bearing is sleeved on the elliptical cam and abuts against the inner periphery of the flexible peripheral wall with its outer periphery.
該第一驅動環同軸地設置於該軸桿的周圍且位於該柔性齒輪內,該第一驅動環結合於該連結環。該第二驅動環同軸地設置於該軸桿的周圍且位於該柔性齒輪內,該第二驅動環的一側與該傳動部結合。該大盤輸出軸係管體且可旋轉地套合於該軸桿的周圍,該大盤輸出軸包括一直管、一大盤座與連接於該直管與該大盤座之間的一環狀壁,該直管穿過該穿孔而伸入該柔性齒輪內,於該直管形成一驅動部,該驅動部與該第一驅動環之間設有一第一單向驅動結構,於該驅動部與該第二驅動環之間設有一第二單向驅動結構,於該大盤座背離該諧波減速機的一側形成一大盤結合部。The first drive ring is coaxially arranged around the shaft and located in the flexible gear, and the first drive ring is coupled to the connecting ring. The second drive ring is coaxially arranged around the shaft and located in the flexible gear, and one side of the second drive ring is coupled to the transmission part. The large disc output shaft is a tubular body that rotatably fits around the shaft. The large disc output shaft includes a straight tube, a large disc seat, and an annular wall connected between the straight tube and the large disc seat. The straight tube passes through the through hole and extends into the flexible gear. A drive portion is formed on the straight tube. A first one-way drive structure is provided between the drive portion and the first drive ring, and a second one-way drive structure is provided between the drive portion and the second drive ring. A large disc coupling portion is formed on the side of the large disc seat facing away from the harmonic reducer.
本創作之效果在於,當將該電輔自行車之中置電機傳動裝置安裝於電動輔助自行車的五通管時,可透過人力使該曲柄軸轉動,該曲柄軸透過該第二驅動環與該第二單向驅動結構帶動該大盤輸出軸旋轉,藉此驅動電動輔助自行車行進,或者可透過直接連結於馬達輸入軸的馬達,經由該諧波減速機的減速且透過該第一驅動環與該第一單向驅動結構帶動該大盤輸出軸旋轉,藉此驅動電動輔助自行車行進。The effect of this invention is that when the mid-mounted motor drive device of the electric-assisted bicycle is installed on the bottom bracket of the electric-assisted bicycle, the crankshaft can be rotated by human power, and the crankshaft drives the large plate output shaft to rotate through the second drive ring and the second one-way drive structure, thereby driving the electric-assisted bicycle forward. Alternatively, the electric-assisted bicycle can be driven forward by a motor directly connected to the motor input shaft, which is decelerated by the harmonic reducer and drives the large plate output shaft to rotate through the first drive ring and the first one-way drive structure.
本創作受益於該諧波減速機的體積小、重量輕之特性,加以本創作的第一驅動環、第一單向驅動結構、第二驅動環、第二單向驅動結構以及部分的大盤輸出軸係收容於該柔性齒輪內,充分利用該柔性齒輪內的空間,收納原本在結構設計上會沿軸向凸出於柔性齒輪的結構,如此可更進一步縮減本創作在軸向上佔有的體積,解決五通管內空間不足的問題,使曲柄軸的周圍留有更多空間可供馬達或其他電子元件設置。This invention benefits from the small size and light weight of the harmonic reducer. Furthermore, the first drive ring, first one-way drive structure, second drive ring, second one-way drive structure, and part of the large plate output shaft are housed within the flexible gear. This fully utilizes the space within the flexible gear and accommodates structures that would otherwise protrude axially from the flexible gear in the structural design. This further reduces the axial volume of the invention, solving the problem of insufficient space within the bottom bracket shell and leaving more room around the crankshaft for the motor or other electronic components.
為能更清楚地說明本創作,茲舉較佳實施例並配合圖式詳細說明如後。請參看圖1至圖3A與圖5、圖6所示,為本創作一較佳實施例之電輔自行車之中置電機傳動裝置100,包括一曲柄軸10、一諧波減速機20、一第一驅動環30、一第二驅動環40、一大盤輸出軸50、一第一單向驅動結構60,以及一第二單向驅動結構70,其中:To more clearly illustrate this invention, a preferred embodiment is provided below with detailed descriptions along with accompanying drawings. Referring to Figures 1 to 3A and Figures 5 and 6, a mid-mounted motor transmission device 100 for an electric-assisted bicycle, a preferred embodiment of this invention, is shown. The device comprises a crankshaft 10, a harmonic speed reducer 20, a first drive ring 30, a second drive ring 40, a large plate output shaft 50, a first one-way drive structure 60, and a second one-way drive structure 70, wherein:
請參看圖1至圖3A所示,該曲柄軸10的中心定義一旋轉軸L,該旋轉軸L係沿左右方向延伸,該曲柄軸10具有一軸桿12,該軸桿12的左右兩端部分別形成一曲柄結合部14。在本較佳實施例中,該二個曲柄結合部14係分別形成於該軸桿12各端部外周面的花鍵;在其他較佳實施例中,所述的各該曲柄結合部14亦可為形成於該軸桿12各端部的方形頭或八角形頭。於該曲柄軸10的中間形成一傳動部16,在本較佳實施例中,該傳動部16是一體連接於該軸桿12的外周面的齒輪。該傳動部16將該軸桿12的左右兩側分為一左段部121與一右段部122。Referring to Figures 1 through 3A , the center of the crankshaft 10 defines a rotational axis L, which extends in a left-right direction. The crankshaft 10 includes a shaft 12, with crank couplings 14 formed at the left and right ends of the shaft 12. In the preferred embodiment, the two crank couplings 14 are splines formed on the outer circumference of each end of the shaft 12. In other preferred embodiments, the crank couplings 14 may be square or octagonal heads formed on each end of the shaft 12. A transmission portion 16 is formed in the center of the crankshaft 10. In the preferred embodiment, the transmission portion 16 is a gear integrally connected to the outer circumference of the shaft 12. The transmission portion 16 divides the left and right sides of the shaft 12 into a left section 121 and a right section 122 .
該諧波減速機20同軸地設置於該軸桿12的周圍,該諧波減速機20的軸線與該旋轉軸L重合。具體而言,該諧波減速機20設置於該右段部122的周圍。諧波減速機20包括一剛性齒輪22、一柔性齒輪24、一馬達輸入軸26,以及一柔性軸承28。該剛性齒輪22具有以環繞且等間隔排列設置的多個鎖孔222,且該剛性齒輪22的內周面具有多個剛輪齒221。該柔性齒輪24為杯狀結構,且該柔性齒輪24包含一柔性周壁241、多個柔輪齒242、一環片243與一連結環244;該些柔輪齒242形成於該柔性周壁241一側的外周面,該些柔輪齒242嚙合於該剛輪齒221,該環片243連接於該柔性周壁241另一側的端緣。具體而言,該環片243係圓環形的片體且外周緣連接於該柔性周壁241的端緣,內周緣朝該旋轉軸L的方向向內延伸。The harmonic reducer 20 is coaxially disposed around the shaft 12, with its axis coinciding with the rotation axis L. Specifically, the harmonic reducer 20 is disposed around the right section 122. The harmonic reducer 20 includes a rigid gear 22, a flexible gear 24, a motor input shaft 26, and a flexible bearing 28. The rigid gear 22 has a plurality of locking holes 222 arranged in a circumferential and evenly spaced arrangement, and a plurality of rigid gear teeth 221 are formed on the inner circumference of the rigid gear 22. The flexible gear 24 is a cup-shaped structure and includes a flexible peripheral wall 241, a plurality of flexible gear teeth 242, a ring 243, and a connecting ring 244. The flexible gear teeth 242 are formed on the outer circumference of one side of the flexible peripheral wall 241 and engage with the steel gear 221. The ring 243 is connected to the end edge of the other side of the flexible peripheral wall 241. Specifically, the ring 243 is an annular plate with an outer circumference connected to the end edge of the flexible peripheral wall 241 and an inner circumference extending inward toward the rotation axis L.
該連結環244連接於該環片243的內周緣,在本較佳實施例中,該連結環244係由該環片243的內周緣伸入該柔性齒輪24內,該連結環244的外周面具有一外連結螺紋245,該連結環244的內側形成一穿孔246,該穿孔246的直徑大於該軸桿12的外徑,該軸桿12穿過該穿孔246的中心。該馬達輸入軸26係管體結構,且該馬達輸入軸26於朝向該連結環244的一端形成一橢圓凸輪261;該柔性軸承28以其內周面套合於該橢圓凸輪261的外周面,該柔性軸承28並以外周面抵靠於該柔性周壁241的內周面。The connecting ring 244 is connected to the inner periphery of the ring plate 243. In the preferred embodiment, the connecting ring 244 extends from the inner periphery of the ring plate 243 into the flexible gear 24. The outer peripheral surface of the connecting ring 244 has an external connecting thread 245. The inner side of the connecting ring 244 forms a through hole 246. The diameter of the through hole 246 is larger than the outer diameter of the shaft 12. The shaft 12 passes through the center of the through hole 246. The motor input shaft 26 is a tubular structure, and an elliptical cam 261 is formed on one end of the motor input shaft 26 facing the connecting ring 244. The inner circumference of the flexible bearing 28 is fitted on the outer circumference of the elliptical cam 261, and the outer circumference of the flexible bearing 28 abuts against the inner circumference of the flexible peripheral wall 241.
請參看圖3至圖7所示,該第一驅動環30以同軸且可轉動的方式設置於該軸桿12的周圍,該第一驅動環30的軸線與該旋轉軸L重合。該第一驅動環30位於該柔性齒輪24內,該第一驅動環30一側的內周面具有一內連結螺紋32,該第一驅動環30於其鄰接該內連結螺紋32的部分形成一擋止面34。該第一驅動環30以該內連結螺紋32螺合於該外連結螺紋245,且以該擋止面34抵靠於該連結環244的端部,藉此使該第一驅動環30同軸地結合於該連結環244。該第一驅動環30背離該連結環244的另一側形成一第一單向結構座36,於該第一單向結構座36以環繞且間隔的排列方式形成複數個開口分別朝向該旋轉軸L方向的第一棘齒槽361,各該第一棘齒槽361對應以該旋轉軸L為中心的轉動方向的兩側分別形成一第一樞接部362與一第一彈片部363。Referring to Figures 3 to 7 , the first drive ring 30 is coaxially and rotatably disposed around the shaft 12 , with the axis of the first drive ring 30 coinciding with the rotation axis L. The first drive ring 30 is positioned within the flexible gear 24 . An inner connecting thread 32 is formed on the inner circumference of one side of the first drive ring 30 . A stop surface 34 is formed on the portion of the first drive ring 30 adjacent to the inner connecting thread 32 . The first drive ring 30 is threadedly engaged with the outer connecting thread 245 via the inner connecting thread 32, and the stop surface 34 abuts against the end of the connecting ring 244, thereby coaxially coupling the first drive ring 30 to the connecting ring 244. A first one-way structural seat 36 is formed on the side of the first drive ring 30 facing away from the connecting ring 244. A plurality of first ratchet grooves 361 are formed in a circumferential and spaced arrangement on the first one-way structural seat 36, each opening toward the rotation axis L. Each first ratchet groove 361 has a first pivot portion 362 and a first spring portion 363 formed on either side of the first ratchet groove 361 in the direction of rotation about the rotation axis L.
該第二驅動環40以同軸且可轉動的方式設置於該軸桿12的周圍,在本較佳實施例中,該第二驅動環40位於該柔性齒輪24內。該第二驅動環40背離該連結環244的一側與該曲柄軸10的傳動部16結合。具體而言,該第二驅動環40背離該連結環244的一側形成一連結齒輪42,該連結齒輪42與齒輪型態的該傳動部16嚙合,以達到該曲柄軸10的動力傳遞。該第二驅動環40的另一側形成一第二單向結構座44,於該第二單向結構座44以環繞且間隔的排列方式形成複數個開口分別朝向該旋轉軸L方向的第二棘齒槽441,各該第二棘齒槽441對應以該旋轉軸L為中心的轉動方向的兩側分別形成一第二樞接部442與一第二彈片部443。The second drive ring 40 is coaxially and rotatably disposed around the shaft 12. In the preferred embodiment, the second drive ring 40 is located within the flexible gear 24. The side of the second drive ring 40 facing away from the connecting ring 244 engages with the transmission portion 16 of the crankshaft 10. Specifically, the side of the second drive ring 40 facing away from the connecting ring 244 forms a connecting gear 42. The connecting gear 42 engages with the gear-type transmission portion 16 to achieve power transmission from the crankshaft 10. A second one-way structural seat 44 is formed on the other side of the second drive ring 40. A plurality of second ratchet grooves 441 are formed on the second one-way structural seat 44 in a circumferential and spaced arrangement, each opening facing the direction of the rotation axis L. Each second ratchet groove 441 has a second pivot portion 442 and a second elastic portion 443 formed on both sides of the second ratchet groove 441 corresponding to the rotation direction centered on the rotation axis L.
該大盤輸出軸50係管體結構,該大盤輸出軸50可旋轉地套合於該軸桿12的周圍。具體而言,該大盤輸出軸50可旋轉地套合於該右段部122的周圍。該大盤輸出軸50包括一直管52、一大盤座54與一環狀壁53,該環狀壁53的內周緣連接於該直管52,該環狀壁53的外周緣連接於該大盤座54。該直管52穿過該連結環244的該穿孔246而伸入該柔性齒輪24內,於該直管52位於該柔性齒輪24內的部分形成一驅動部521,在本較佳實施例中,該驅動部521係環繞形成於該直管52外周面的多個棘齒。The large disc output shaft 50 is a tubular structure that rotatably fits around the shaft 12. Specifically, the large disc output shaft 50 rotatably fits around the right section 122. The large disc output shaft 50 comprises a straight tube 52, a large disc seat 54, and an annular wall 53. The inner periphery of the annular wall 53 is connected to the straight tube 52, and the outer periphery of the annular wall 53 is connected to the large disc seat 54. The straight tube 52 passes through the through hole 246 of the connecting ring 244 and extends into the flexible gear 24. A driving portion 521 is formed at the portion of the straight tube 52 located inside the flexible gear 24. In the preferred embodiment, the driving portion 521 is a plurality of ratchets formed around the outer circumference of the straight tube 52.
該大盤座54沿該旋轉軸L的方向鄰近右側的該曲柄結合部14,該大盤座54的外徑大於該直管52的外徑,該大盤座54的內徑大於該直管52的內徑,於該大盤座54背離該諧波減速機20的一側形成一大盤結合部541。在本較佳實施例中,該大盤結合部541係環繞形成於該大盤座54外周面的多個棘齒。於該大盤座54的內周面靠近該諧波減速機20的一側與該軸桿12的外周面之間設置一內支承軸承56,該內支承軸承56的外周面抵靠於該大盤座54的內周面,該內支承軸承56的內周面抵靠於該軸桿12的外周面,如此使該內支承軸承56支撐該大盤輸出軸50於該軸桿12的周圍旋轉,於該大盤座54的外周面靠近該諧波減速機20的一側套合一外支承軸承58,該內支承軸承56與該外支承軸承58內外相對。The large disc seat 54 is located adjacent to the crank coupling 14 on the right side along the rotation axis L. The outer diameter of the large disc seat 54 is larger than the outer diameter of the straight tube 52, and the inner diameter of the large disc seat 54 is larger than the inner diameter of the straight tube 52. A large disc coupling portion 541 is formed on the side of the large disc seat 54 facing away from the harmonic reducer 20. In the preferred embodiment, the large disc coupling portion 541 is a plurality of ratchets formed around the outer circumference of the large disc seat 54. An inner bearing 56 is disposed between the inner circumference of the large disc seat 54, which is adjacent to the harmonic reducer 20, and the outer circumference of the shaft 12. The outer circumference of the inner bearing 56 abuts against the inner circumference of the large disc seat 54, and the inner circumference of the inner bearing 56 abuts against the outer circumference of the shaft 12. In this way, the inner bearing 56 supports the large disc output shaft 50 for rotation around the shaft 12. An outer bearing 58 is sleeved onto the outer circumference of the large disc seat 54, which is adjacent to the harmonic reducer 20. The inner bearing 56 and the outer bearing 58 are opposed to each other on the inside and outside.
於該驅動部521靠近該連結環244的一側與該第一驅動環30的該第一單向結構座36之間設置一第一單向驅動結構60,該第一單向驅動結構60包括複數個第一棘齒塊62與複數個第一彈片64,各該第一棘齒塊62的內端樞接於各該第一樞接部362,各該第一棘齒塊62的外端嚙合於該驅動部521靠近該連結環244的一側;各該第一彈片64的內端嵌設於各該第一彈片部363,各該第一彈片64的外端抵靠於各該第一棘齒塊62,以使各該第一棘齒塊62單向地嚙合於該驅動部521。藉此,當將電動馬達的轉子連結於該馬達輸入軸26時,藉由該諧波減速機20減速能驅動該第一驅動環30單向地帶動該大盤輸出軸50一同旋轉。A first one-way driving structure 60 is provided between the side of the driving portion 521 close to the connecting ring 244 and the first one-way structural seat 36 of the first driving ring 30. The first one-way driving structure 60 includes a plurality of first ratchet blocks 62 and a plurality of first springs 64. The inner end of each first ratchet block 62 is pivotally connected to each first pivot portion. 362, the outer end of each first ratchet block 62 engages with a side of the drive portion 521 near the connecting ring 244; the inner end of each first spring plate 64 is embedded in each first spring plate portion 363, and the outer end of each first spring plate 64 abuts against each first ratchet block 62, so that each first ratchet block 62 unidirectionally engages with the drive portion 521. Thus, when the electric motor rotor is connected to the motor input shaft 26, the speed reduction energy of the harmonic reducer 20 drives the first drive ring 30 to unidirectionally rotate the large plate output shaft 50.
於該驅動部521背離該連結環244的另一側與該第二驅動環40的該第二單向結構座44之間設置一第二單向驅動結構70,該第二單向驅動結構70包括複數個第二棘齒塊72與複數個第二彈片74,各該第二棘齒塊72的內端樞接於各該第二樞接部442,各該第二棘齒塊72的外端嚙合於該驅動部521背離該連結環244的另一側;各該第二彈片74的內端嵌設於各該第二彈片部443,其外端抵靠於各該第二棘齒塊72,以使各該第二棘齒塊72單向地嚙合於該驅動部521。藉此,該曲柄軸10以該旋轉軸L為旋轉中心旋轉時,能驅動該第二驅動環40單向地帶動該大盤輸出軸50一同旋轉。此外,當該曲柄軸10以及該諧波減速機20同時驅動該第一單向驅動結構60與該第二單向驅動結構70欲帶動該大盤輸出軸50旋轉時,旋轉速度較快的一方能帶動該大盤輸出軸50一同旋轉。A second one-way driving structure 70 is provided between the other side of the driving portion 521 away from the connecting ring 244 and the second one-way structural seat 44 of the second driving ring 40. The second one-way driving structure 70 includes a plurality of second ratchet blocks 72 and a plurality of second springs 74. The inner end of each second ratchet block 72 is pivotally connected to each second spring. The outer ends of the second ratchet blocks 72 of the second pivot portion 442 engage with the other side of the drive portion 521 facing away from the connecting ring 244. The inner ends of the second springs 74 are embedded in the second spring portions 443, with their outer ends abutting against the second ratchet blocks 72, allowing the second ratchet blocks 72 to unidirectionally engage with the drive portion 521. Consequently, when the crankshaft 10 rotates about the rotation axis L, it drives the second drive ring 40 to unidirectionally rotate the large plate output shaft 50. In addition, when the crankshaft 10 and the harmonic reducer 20 simultaneously drive the first one-way drive structure 60 and the second one-way drive structure 70 to drive the large plate output shaft 50 to rotate, the one with a faster rotation speed can drive the large plate output shaft 50 to rotate together.
本創作除上述較佳實施例,係將該第一單向驅動結構60與該第二單向驅動結構70設置為具有第一棘齒塊62或第二棘齒塊72,可分別單向嚙合於該大盤輸出軸50的該驅動部521以外,亦可將該第一單向驅動結構60與該第二單向驅動結構70的結構改為單向軸承,且分別結合於該驅動部521與該第一單向結構座36之間,以及該驅動部521與該第二單向結構座44之間,同樣可以達到透過該第一驅動環30或該第二驅動環40能單向地帶動該大盤輸出軸50旋轉的功能。In addition to the preferred embodiment described above, the present invention further provides that the first one-way drive structure 60 and the second one-way drive structure 70 are configured to have a first ratchet block 62 or a second ratchet block 72, which can respectively unidirectionally engage with the drive portion 521 of the large plate output shaft 50. Alternatively, the first one-way drive structure 60 and the second one-way drive structure 70 can be modified into one-way bearings, which are respectively coupled between the drive portion 521 and the first one-way structure seat 36, and between the drive portion 521 and the second one-way structure seat 44, thereby similarly achieving the function of unidirectionally driving the large plate output shaft 50 to rotate via the first drive ring 30 or the second drive ring 40.
當上述本創作的較佳實施例使用時,請參看圖1、圖3與圖3A所示,由於該左段部121的周圍留有可供馬達設置的空間,當將該電輔自行車之中置電機傳動裝置100安裝於電動輔助自行車的五通管(圖中未示)時,透過該剛性齒輪22的該些鎖孔222可將該諧波減速機20螺鎖於五通管的內壁固定,該曲柄軸10穿過該五通管的中心,於各該曲柄結合部14分別結合曲柄及踏板(圖中未示),再於該大盤座54的該大盤結合部541套合電輔自行車的大盤(圖中未示),且於該五通管內對應該左段部121周圍的位置安裝一馬達(圖中未示),將該馬達的轉子直接連結於該諧波減速機20的該馬達輸入軸26。When the preferred embodiment of the invention is used, as shown in FIG1, FIG3 and FIG3A, since there is space for the motor to be installed around the left section 121, when the mid-mounted motor transmission device 100 of the electric-assisted bicycle is installed on the bottom bracket of the electric-assisted bicycle (not shown), the harmonic reducer 20 can be screwed to the inner wall of the bottom bracket through the locking holes 222 of the rigid gear 22. The stem 10 passes through the center of the bottom bracket and is coupled to a crank and pedal (not shown) at each crank coupling 14. The top plate of an electric bicycle (not shown) is then fitted onto the top plate coupling 541 of the top plate base 54. A motor (not shown) is mounted within the bottom bracket at a position corresponding to the periphery of the left section 121. The motor's rotor is directly connected to the motor input shaft 26 of the harmonic reducer 20.
如此,透過該諧波減速機20體積小、減速比高且重量輕的特性,配合該諧波減速機20的該連結環244供該第一驅動環30螺合,以及該第一驅動環30、第二驅動環40、第一單向驅動結構60、第二單向驅動結構70與部分的大盤輸出軸50都收容於該柔性齒輪24內的設計,能縮減本創作的諧波減速機20與該第一驅動環30、第二驅動環40、第一單向驅動結構60、第二單向驅動結構70以及該大盤輸出軸50沿該旋轉軸L方向佔有的體積,增加可供馬達或其他電子元件設置的空間,解決五通管內空間不足的問題,且具有能由該曲柄軸10輸入使用者踩踏的動力至該大盤輸出軸50輸出用於帶動電動輔助自行車行進,或由該馬達輸入軸輸入馬達輸出的動力至該大盤輸出軸50輸出用於帶動電動輔助自行車行進的功能。Thus, by utilizing the characteristics of the harmonic reducer 20 being small in size, high in speed reduction ratio, and light in weight, and by combining the design that the connecting ring 244 of the harmonic reducer 20 is screwed with the first drive ring 30, and the design that the first drive ring 30, the second drive ring 40, the first one-way drive structure 60, the second one-way drive structure 70, and a portion of the large plate output shaft 50 are all housed in the flexible gear 24, the cost-effective harmonic reducer 20 and the first drive ring 30, the second drive ring 40, the first one-way drive structure 60, the second one-way drive structure 70, and a portion of the large plate output shaft 50 are all housed in the flexible gear 24, can be created. The volume occupied by the dynamic structure 60, the second one-way drive structure 70, and the large crank output shaft 50 along the direction of the rotation axis L increases the space available for the motor or other electronic components, thereby solving the problem of insufficient space in the bottom bracket shell. Furthermore, the crankshaft 10 can input the power of the user's pedaling to the large crank output shaft 50 for output to drive the electric-assisted bicycle forward, and the motor input shaft can input the power output of the motor to the large crank output shaft 50 for output to drive the electric-assisted bicycle forward.
以上所述僅為本創作較佳可行實施例而已,舉凡應用本創作說明書及申請專利範圍所為之等效變化,理應包含在本創作之專利範圍內。The above description is merely an example of the best possible implementation of this invention. Any equivalent variations made by applying the description of this invention and the scope of patent application should be included in the patent scope of this invention.
100:電輔自行車之中置電機傳動裝置10:曲柄軸12:軸桿121:左段部122:右段部14:曲柄結合部16:傳動部20:諧波減速機22:剛性齒輪221:剛輪齒222:鎖孔24:柔性齒輪241:柔性周壁242:柔輪齒243:環片244:連結環245:外連結螺紋246:穿孔26:馬達輸入軸261:橢圓凸輪28:柔性軸承30:第一驅動環32:內連結螺紋34:擋止面36:第一單向結構座361:第一棘齒槽362:第一樞接部363:第一彈片部40:第二驅動環42:連結齒輪44:第二單向結構座441:第二棘齒槽442:第二樞接部443:第二彈片部50:大盤輸出軸52:直管521:驅動部53:環狀壁54:大盤座541:大盤結合部56:內支承軸承58:外支承軸承60:第一單向驅動結構62:第一棘齒塊64:第一彈片70:第二單向驅動結構72:第二棘齒塊74:第二彈片L:旋轉軸100: Mid-Motor Drive for an Electric-Assisted Bicycle 10: Crankshaft 12: Shaft 121: Left Section 122: Right Section 14: Crank Joint 16: Drive 20: Harmonic Reducer 22: Rigid Gear 221: Rigid Gear 222: Locking Hole 24: Flexible Gear 241: Flexible Peripheral Wall 242: Flexible Pulley Gear 243: Ring 244: Connecting Ring 245: External Connecting Thread 246: Through Hole 26: Motor Input Shaft 261: Elliptical Cam 28: Flexible Bearing 30: First Drive Ring 32: Internal Connecting Thread 34: Stop Surface 36: First One-Way Structural Seat 3 61: First ratchet groove 362: First pivot portion 363: First spring portion 40: Second drive ring 42: Connecting gear 44: Second one-way structure seat 441: Second ratchet groove 442: Second pivot portion 443: Second spring portion 50: Large disc output shaft 52: Straight tube 521: Drive portion 53: Annular wall 54: Large disc seat 541: Large disc coupling portion 56: Inner bearing 58: Outer bearing 60: First one-way drive structure 62: First ratchet block 64: First spring 70: Second one-way drive structure 72: Second ratchet block 74: Second spring L: Rotating shaft
圖1為本創作一較佳實施例的立體圖。圖2為本創作上述較佳實施例的側視圖。圖3為圖2之3-3方向的剖面圖。圖3A為圖3中標示3A處的放大圖。圖4為本創作上述較佳實施例的側視圖。圖5為圖4之5-5方向的剖面圖。圖6為圖4之6-6方向的剖面圖。圖7為圖4之7-7方向的剖面圖。Figure 1 is a perspective view of a preferred embodiment of this invention. Figure 2 is a side view of the preferred embodiment of this invention. Figure 3 is a cross-sectional view taken along line 3-3 of Figure 2. Figure 3A is an enlarged view of the area marked 3A in Figure 3. Figure 4 is a side view of the preferred embodiment of this invention. Figure 5 is a cross-sectional view taken along line 5-5 of Figure 4. Figure 6 is a cross-sectional view taken along line 6-6 of Figure 4. Figure 7 is a cross-sectional view taken along line 7-7 of Figure 4.
100:電輔自行車之中置電機傳動裝置 100: Mid-mounted motor drive for electric-assisted bicycles
10:曲柄軸 10: Crankshaft
12:軸桿 12: Shaft
121:左段部 121: Left Section
14:曲柄結合部 14: Crank joint
16:傳動部 16: Transmission
20:諧波減速機 20: Harmonic reducer
22:剛性齒輪 22: Rigid gear
222:鎖孔 222: Keyhole
24:柔性齒輪 24: Flexible gear
26:馬達輸入軸 26: Motor input shaft
50:大盤輸出軸 50: Large plate output shaft
541:大盤結合部 541: Plate junction
58:外支承軸承 58: External bearing
L:旋轉軸 L: Rotation axis
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW114203770U TWM673032U (en) | 2025-04-16 | 2025-04-16 | Mid-mounted motor drive for electric-assisted bicycles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW114203770U TWM673032U (en) | 2025-04-16 | 2025-04-16 | Mid-mounted motor drive for electric-assisted bicycles |
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| Publication Number | Publication Date |
|---|---|
| TWM673032U true TWM673032U (en) | 2025-07-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| TW114203770U TWM673032U (en) | 2025-04-16 | 2025-04-16 | Mid-mounted motor drive for electric-assisted bicycles |
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| Country | Link |
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| TW (1) | TWM673032U (en) |
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2025
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