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TWM668240U - Powder Compression Molding Device - Google Patents

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Publication number
TWM668240U
TWM668240U TW113214085U TW113214085U TWM668240U TW M668240 U TWM668240 U TW M668240U TW 113214085 U TW113214085 U TW 113214085U TW 113214085 U TW113214085 U TW 113214085U TW M668240 U TWM668240 U TW M668240U
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Taiwan
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tube
compression molding
molding device
powder
inner tube
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TW113214085U
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Chinese (zh)
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林昭獻
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培凱有限公司
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Priority to TW113214085U priority Critical patent/TWM668240U/en
Publication of TWM668240U publication Critical patent/TWM668240U/en

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Abstract

一種粉末壓縮成型裝置,包含一外殼單元,及一設置於該外殼單元內的加壓單元。該外殼單元圍繞出一容置空間,並具有一與該容置空間連通的流道。該加壓單元設置於該容置空間內,並包括一內管,及一環繞於該內管的外側的彈性膜,該內管圍繞出一流體空間,該流體空間是與該外殼單元的該流道連通。透過將該彈性膜設置於該內管外側的設計,使得粉末被壓縮時是向外推擠,因此流體與粉末的移動方向相同可以更為省力,且粉末被壓縮後是與該外殼單元接觸,表面更為平整,減少後續加工程序與成本。A powder compression molding device includes a shell unit and a pressurizing unit arranged in the shell unit. The shell unit surrounds a containing space and has a flow channel connected to the containing space. The pressurizing unit is arranged in the containing space and includes an inner tube and an elastic film surrounding the outer side of the inner tube. The inner tube surrounds a fluid space, and the fluid space is connected to the flow channel of the shell unit. By arranging the elastic film on the outer side of the inner tube, the powder is pushed outward when compressed, so the fluid and the powder move in the same direction, which can save more effort. After being compressed, the powder contacts the outer shell unit, and the surface is smoother, reducing subsequent processing procedures and costs.

Description

粉末壓縮成型裝置Powder Compression Molding Device

本創作屬於一種壓縮設備,特別指一種粉末壓縮成型裝置。This invention relates to a compression device, in particular to a powder compression molding device.

粉末冶金是一種以金屬粉末為原料,經壓制和燒結製成各種製品的加工方法。粉末冶金工藝包含三個主要步驟,首先,主要組成材料被分解成一定尺寸的粉末;然後,將粉末裝入模具的腔室內並施以一定的壓力,形成具有所需零件形狀和尺寸的壓坯;最後,對壓坯進行燒結。Powder metallurgy is a processing method that uses metal powder as raw material to make various products through pressing and sintering. The powder metallurgy process includes three main steps. First, the main component materials are broken down into powders of a certain size; then, the powder is loaded into the cavity of the mold and a certain pressure is applied to form a compact with the required part shape and size; finally, the compact is sintered.

等靜壓技術是一種將壓力均勻地施加到裝有壓實金屬粉末的密封容器上來達到元件成型目的之技術。等靜壓成型可在高溫和環境溫度下進行,二者分別稱為熱等靜壓成型 (HIP) 或冷等靜壓成型 (CIP)。熱等靜壓成型可用於直接製造金屬元件,或用於對其他粉末冶金工藝生產的產品進行緻密化處理。等靜壓技術最先應用於金屬成型領域,並逐漸延伸至金屬複合材料以及非金屬材料上。Isostatic pressing is a technology that applies pressure uniformly to a sealed container containing compacted metal powder to achieve the purpose of component forming. Isostatic pressing can be performed at high temperature or ambient temperature, which are respectively called hot isostatic pressing (HIP) or cold isostatic pressing (CIP). Hot isostatic pressing can be used to directly manufacture metal components or to densify products produced by other powder metallurgy processes. Isostatic pressing technology was first applied to the field of metal forming and gradually extended to metal composites and non-metallic materials.

與常用的壓制和燒結法相比,等靜壓成型具有各方向受壓均勻以及最終元件的密度更均勻的優點。然而,與其他粉末冶金工藝一樣,製造時必須仔細了解各種粉末的特性才能確保等靜壓成型的成功。現有的等靜壓設備在各類粉料的適用性上仍有改良的空間。Compared with the commonly used pressing and sintering methods, isostatic pressing has the advantages of uniform pressure in all directions and more uniform density of the final component. However, like other powder metallurgy processes, the characteristics of various powders must be carefully understood during manufacturing to ensure the success of isostatic pressing. Existing isostatic pressing equipment still has room for improvement in terms of applicability to various types of powders.

本創作的目的在於提供一種能更適用於氟聚合物的粉末壓縮成型裝置。The purpose of this invention is to provide a powder compression molding device that is more suitable for fluoropolymers.

本創作粉末壓縮成型裝置,包含一外殼單元,及一設置於該外殼單元內的加壓單元。該外殼單元圍繞出一容置空間,並具有一與該容置空間連通的流道。該加壓單元設置於該容置空間內,並包括一內管,及一環繞於該內管的外側的彈性膜,該內管圍繞出一流體空間,該流體空間是與該外殼單元的該流道連通。The invention discloses a powder compression molding device, comprising a shell unit and a pressure unit disposed in the shell unit. The shell unit surrounds a containing space and has a flow channel connected to the containing space. The pressure unit is disposed in the containing space and comprises an inner tube and an elastic film surrounding the outer side of the inner tube. The inner tube surrounds a fluid space, and the fluid space is connected to the flow channel of the shell unit.

本創作的另一特徵,是在於該外殼單元包括一外管,及一設置於該外管下方的底座,該外管與該底座共同圍繞出該容置空間,該流道是形成於該底座內。Another feature of the invention is that the outer shell unit includes an outer tube and a base disposed below the outer tube, the outer tube and the base together surround the accommodating space, and the flow channel is formed in the base.

本創作的另一特徵,是在於該外殼單元還包括一設置於該外管上方用以封擋該容置空間的頂蓋。Another feature of the invention is that the outer shell unit further includes a top cover disposed above the outer tube to seal the accommodating space.

本創作的另一特徵,是在於該加壓單元還包括一設置於該內管與該彈性膜之間的支撐管,該彈性膜的上下兩端是固定於該支撐管上,其餘未固定的部分能相對於該支撐管向外移動。Another feature of the invention is that the pressurizing unit further includes a supporting tube disposed between the inner tube and the elastic membrane, the upper and lower ends of the elastic membrane are fixed on the supporting tube, and the remaining unfixed portion can move outward relative to the supporting tube.

本創作的另一特徵,是在於該支撐管具有複數橫向貫穿的穿孔。Another feature of this invention is that the supporting tube has a plurality of transversely penetrating holes.

本創作的另一特徵,是在於該外管是一金屬管體,且該外管的內周面為光滑表面。Another feature of the invention is that the outer tube is a metal tube and the inner circumference of the outer tube is a smooth surface.

本創作的另一特徵,是在於該內管是一網管結構,能供流體通過。Another feature of the invention is that the inner tube is a mesh tube structure that allows fluid to pass through.

本創作之功效在於,透過將該彈性膜設置於該內管外側的設計,使得粉末被壓縮時是向外推擠,因此流體與粉末的移動方向相同可以更為省力,且粉末被壓縮後是與該外殼單元接觸,表面更為平整,減少後續加工程序與成本。The effectiveness of this invention lies in that, by setting the elastic membrane on the outer side of the inner tube, the powder is pushed outward when compressed, so the fluid and the powder move in the same direction, which can save more effort. After the powder is compressed, it contacts the outer shell unit, and the surface is smoother, reducing subsequent processing procedures and costs.

下面結合附圖對本創作的較佳實施例進行詳細闡述,以使本創作的優點和特徵能更易於被本領域技術人員理解,從而對本創作的保護範圍做出更為清楚明確的界定。在進行詳細說明前應注意的是,類似的元件是以相同的編號作表示。以下實施方式所提到的方向用語,例如:上、下、左、右、前、後、底、頂等,僅是參考附加圖式的方向。因此,使用的方向用語是用以說明,而非對本創作加以限制。The following is a detailed description of the preferred embodiments of the invention in conjunction with the attached drawings, so that the advantages and features of the invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the scope of protection of the invention. Before proceeding with the detailed description, it should be noted that similar components are represented by the same number. The directional terms mentioned in the following embodiments, such as: up, down, left, right, front, back, bottom, top, etc., are only referenced to the directions of the attached drawings. Therefore, the directional terms used are for illustration, not for limiting the invention.

參閱圖1,為本創作粉末壓縮成型裝置之較佳實施例,包含一外殼單元2,及一設置於該外殼單元2內的加壓單元3。該外殼單元2圍繞出一容置空間201,並具有一與該容置空間201連通的流道202。更詳細地說,該外殼單元2包括一外管21、一設置於該外管21下方的底座22,及一設置於該外管21上方的頂蓋23,該外管21與該底座22共同圍繞出該容置空間201,該頂蓋23是用以封擋該容置空間201,而該流道202是形成於該底座22內,用以連通外界與該容置空間201。Referring to FIG. 1 , a preferred embodiment of the present invention's powder compression molding device includes a housing unit 2 and a pressurizing unit 3 disposed in the housing unit 2 . The housing unit 2 surrounds a containing space 201 and has a flow channel 202 communicating with the containing space 201 . In more detail, the housing unit 2 includes an outer tube 21, a base 22 disposed below the outer tube 21, and a top cover 23 disposed above the outer tube 21. The outer tube 21 and the base 22 together surround the accommodating space 201. The top cover 23 is used to seal the accommodating space 201, and the flow channel 202 is formed in the base 22 to connect the outside with the accommodating space 201.

該加壓單元3設置於該容置空間201內,並包括一內管31、一設置於該內管31外側的支撐管32,及一環繞於該支撐管32的外側的彈性膜33。也就是說,該支撐管32是位於該內管31與該彈性膜33之間。該內管31圍繞出一流體空間311,該流體空間311是與該外殼單元2的該流道202連通。The pressurizing unit 3 is disposed in the accommodating space 201 and includes an inner tube 31, a supporting tube 32 disposed outside the inner tube 31, and an elastic membrane 33 surrounding the outer side of the supporting tube 32. In other words, the supporting tube 32 is located between the inner tube 31 and the elastic membrane 33. The inner tube 31 surrounds a fluid space 311, and the fluid space 311 is connected to the flow channel 202 of the housing unit 2.

該外管21是一金屬管體,且該外管21的內周面為光滑表面。該內管31是一網管結構,能供流體通過。該支撐管32具有複數橫向貫穿的穿孔(未繪出),同樣能供流體通過。本創作使用時,先將該頂蓋23開啟,將該加壓單元3安裝於該底座22上且位於該容置空間201內,接著將粉末填滿於該外管21與該加壓單元3之間的空間,最後蓋上該頂蓋23並給予適當壓力進行密封。The outer tube 21 is a metal tube, and the inner circumference of the outer tube 21 is a smooth surface. The inner tube 31 is a mesh tube structure, which can allow fluid to pass through. The support tube 32 has a plurality of transverse through holes (not shown), which can also allow fluid to pass through. When using this invention, first open the top cover 23, install the pressurizing unit 3 on the base 22 and locate it in the accommodating space 201, then fill the powder in the space between the outer tube 21 and the pressurizing unit 3, and finally cover the top cover 23 and apply appropriate pressure to seal it.

接著,如圖2所示,讓流體經由該流道202通過並進入該內管31所圍繞的流體空間311。由於該內管31為網管結構,而該支撐管32上形成有穿孔,因此流體會繼續通過該內管31與該支撐管32後向外推擠該彈性膜33。由於該彈性膜33的上下兩端是固定於該支撐管32上,其餘未固定的部分能相對於該支撐管32向外移動。因此該彈性膜33被流體推擠後會往該外管21的方向移動,讓該彈性膜33將填充的粉末壓實於該外管21的內壁面上。待壓縮程序完成後,將流體排除並使該彈性膜33回復到如圖1所示的位置,就可開啟該頂蓋23取出粉末被壓實後形成的胚體。Next, as shown in FIG. 2 , the fluid is allowed to pass through the flow channel 202 and enter the fluid space 311 surrounded by the inner tube 31. Since the inner tube 31 is a mesh tube structure and the support tube 32 is formed with perforations, the fluid will continue to pass through the inner tube 31 and the support tube 32 and then push the elastic membrane 33 outward. Since the upper and lower ends of the elastic membrane 33 are fixed to the support tube 32, the remaining unfixed portion can move outward relative to the support tube 32. Therefore, after being pushed by the fluid, the elastic membrane 33 will move toward the outer tube 21, so that the elastic membrane 33 will press the filled powder onto the inner wall surface of the outer tube 21. After the compression process is completed, the fluid is discharged and the elastic membrane 33 is restored to the position shown in FIG. 1 , and the top cover 23 can be opened to take out the embryo formed by the compacted powder.

相較於由外向內施壓的壓縮成型方式,本創作採用由內向外施壓的方式,可以縮減整體設備的體積。 另外,透過將該彈性膜33設置於該內管31外側的設計,使得粉末被壓縮時是向外推擠,因此流體的流動方向與粉末的移動方向相同可以更為省力,且粉末被壓縮後是與該外殼單元2的該外管21接觸,該外管21為金屬管體且內周面為光滑表面,使得粉末被壓縮後的胚體表面更為平整,降低需要打磨的機會,減少後續加工程序與成本。經申請人試驗證實,本創作更適合用於聚四氟乙烯(PTFE)粉末的壓縮作業。Compared with the compression molding method of applying pressure from the outside to the inside, this invention adopts the method of applying pressure from the inside to the outside, which can reduce the volume of the entire device. In addition, by setting the elastic membrane 33 on the outer side of the inner tube 31, the powder is pushed outward when compressed, so the flow direction of the fluid is the same as the movement direction of the powder, which can save more effort. After the powder is compressed, it contacts the outer tube 21 of the shell unit 2. The outer tube 21 is a metal tube with a smooth inner surface, so that the surface of the embryo after the powder is compressed is smoother, reducing the chance of needing grinding, and reducing subsequent processing procedures and costs. The applicant has verified through experiments that the invention is more suitable for the compression of polytetrafluoroethylene (PTFE) powder.

由以上的說明可知,本創作粉末壓縮成型裝置,透過將該彈性膜33設置於該內管31外側的設計,使得粉末被壓縮時是向外推擠,因此流體與粉末的移動方向相同可以更為省力,且粉末被壓縮後是與該外殼單元2接觸,表面更為平整,減少後續加工程序與成本。From the above description, it can be seen that the powder compression molding device of the present invention, by setting the elastic membrane 33 on the outer side of the inner tube 31, makes the powder be pushed outward when compressed, so that the fluid and the powder move in the same direction, which can save more effort, and the powder is in contact with the outer shell unit 2 after being compressed, and the surface is smoother, reducing the subsequent processing procedures and costs.

以上實施方式只為說明本創作的技術構思及特點,其目的在於讓熟悉此項技術的人瞭解本創作的內容並加以實施,並不能以此限制本創作的保護範圍,凡根據本創作精神實質所做的等效變化或修飾,都應涵蓋在本創作的保護範圍內。The above implementation methods are only for illustrating the technical concept and features of this creation. Their purpose is to allow people familiar with this technology to understand the content of this creation and implement it. It cannot be used to limit the scope of protection of this creation. Any equivalent changes or modifications made according to the spirit and essence of this creation should be included in the scope of protection of this creation.

2:外殼單元 201:容置空間 202:流道 21:外管 22:底座 23:頂蓋 3:加壓單元 31:內管 311:流體空間 32:支撐管 33:彈性膜 2: Shell unit 201: Accommodation space 202: Flow channel 21: Outer tube 22: Base 23: Top cover 3: Pressurization unit 31: Inner tube 311: Fluid space 32: Support tube 33: Elastic membrane

圖1是一示意圖,說明本創作粉末壓縮成型裝置之較佳實施例;及 圖2是一示意圖,說明該較佳實施例的使用狀態。 FIG1 is a schematic diagram illustrating a preferred embodiment of the powder compression molding device of the present invention; and FIG2 is a schematic diagram illustrating the use state of the preferred embodiment.

2:外殼單元 2: Housing unit

201:容置空間 201: Storage space

202:流道 202: Runner

21:外管 21: External pipe

22:底座 22: Base

23:頂蓋 23: Top cover

3:加壓單元 3: Pressurization unit

31:內管 31: Inner tube

311:流體空間 311: Fluid Space

32:支撐管 32: Support tube

33:彈性膜 33: Elastic membrane

Claims (7)

一種粉末壓縮成型裝置,包含: 一外殼單元,圍繞出一容置空間,並具有一與該容置空間連通的流道; 一加壓單元,設置於該容置空間內,並包括一內管,及一環繞於該內管的外側的彈性膜,該內管圍繞出一流體空間,該流體空間是與該外殼單元的該流道連通。 A powder compression molding device comprises: a shell unit, which surrounds a containing space and has a flow channel connected to the containing space; a pressurizing unit, which is arranged in the containing space and includes an inner tube and an elastic film surrounding the outer side of the inner tube, the inner tube surrounds a fluid space, and the fluid space is connected to the flow channel of the shell unit. 如請求項1所述的粉末壓縮成型裝置,其中,該外殼單元包括一外管,及一設置於該外管下方的底座,該外管與該底座共同圍繞出該容置空間,該流道是形成於該底座內。A powder compression molding device as described in claim 1, wherein the outer shell unit includes an outer tube and a base disposed below the outer tube, the outer tube and the base together surround the accommodating space, and the flow channel is formed in the base. 如請求項2所述的粉末壓縮成型裝置,其中,該外殼單元還包括一設置於該外管上方用以封擋該容置空間的頂蓋。A powder compression molding device as described in claim 2, wherein the outer shell unit further includes a top cover disposed above the outer tube to seal the accommodating space. 如請求項1所述的粉末壓縮成型裝置,其中,該加壓單元還包括一設置於該內管與該彈性膜之間的支撐管,該彈性膜的上下兩端是固定於該支撐管上,其餘未固定的部分能相對於該支撐管向外移動。A powder compression molding device as described in claim 1, wherein the pressurizing unit further includes a supporting tube disposed between the inner tube and the elastic membrane, the upper and lower ends of the elastic membrane are fixed on the supporting tube, and the remaining unfixed portion can move outward relative to the supporting tube. 如請求項4所述的粉末壓縮成型裝置,其中,該支撐管具有複數橫向貫穿的穿孔。A powder compression molding device as described in claim 4, wherein the support tube has a plurality of transversely penetrating through holes. 如請求項2所述的粉末壓縮成型裝置,其中,該外管是一金屬管體,且該外管的內周面為光滑表面。A powder compression molding device as described in claim 2, wherein the outer tube is a metal tube and the inner circumference of the outer tube is a smooth surface. 如請求項1所述的粉末壓縮成型裝置,其中,該內管是一網管結構,能供流體通過。A powder compression molding device as described in claim 1, wherein the inner tube is a mesh tube structure that allows fluid to pass through.
TW113214085U 2024-12-20 2024-12-20 Powder Compression Molding Device TWM668240U (en)

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