TWM668196U - Boiler system for reducing combustion flue gas emissions - Google Patents
Boiler system for reducing combustion flue gas emissions Download PDFInfo
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- TWM668196U TWM668196U TW113213707U TW113213707U TWM668196U TW M668196 U TWM668196 U TW M668196U TW 113213707 U TW113213707 U TW 113213707U TW 113213707 U TW113213707 U TW 113213707U TW M668196 U TWM668196 U TW M668196U
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本創作係有關於一種燃燒產生蒸氣的鍋爐結構技術領域,尤指一種降低燃燒煙氣排放的鍋爐系統。 This work is related to the field of boiler structure technology for generating steam through combustion, especially a boiler system for reducing combustion flue gas emissions.
鍋爐主要係藉由燃燒燃料的過程,穩定且連續地將燃料中的化學能轉變為熱能,利用此熱能再將水或熱媒加熱,以作為乾燥或加熱的熱源,或是動力來源。 The boiler mainly converts the chemical energy in the fuel into thermal energy steadily and continuously through the process of burning fuel, and then uses this thermal energy to heat water or heat medium to serve as a heat source for drying or heating, or a power source.
然而,雖然鍋爐的使用帶來廠務運作的便利,但也伴隨環境問題的產生。舉例來說,於燃料的燃燒過程中鍋爐所排放出的硫氧化物(SOx)、氮氧化物(NOx)、一氧化碳(CO)及二氧化碳(CO2)等廢氣,造成環境的嚴重污染,增加溫室效應導致全球暖化,且燃燒後產生的細懸浮微粒(PM2.5)使得空氣品質下降,同時會危害人體健康。最早期的方式是在排氣的出口加上布袋,盡量去吸收燃燒後所排放懸浮微粒。然而,在環保的要求下,氮氧化物的排放要求是愈趨嚴格,而這類使用布袋去吸附廢氣的方式是無法降低氮氧化物的濃度。 However, although the use of boilers brings convenience to factory operations, it is also accompanied by environmental problems. For example, during the combustion of fuel, the boilers emit waste gases such as sulfur oxides (SOx), nitrogen oxides (NOx), carbon monoxide (CO) and carbon dioxide (CO 2 ), which cause serious environmental pollution, increase the greenhouse effect and lead to global warming, and the fine suspended particles (PM2.5) produced after combustion deteriorate the air quality and endanger human health. The earliest method was to add a bag to the exhaust outlet to absorb the suspended particles emitted after combustion as much as possible. However, under the requirements of environmental protection, the emission requirements of nitrogen oxides are becoming more and more stringent, and this method of using bags to absorb exhaust gas cannot reduce the concentration of nitrogen oxides.
再者,目前工業上燃燒鍋爐使用之燃料油種類包含:重油、柴油、低硫燃料油等,燃料油的成分變化將影響鍋爐之燃燒效率及燃燒煙氣中的有害 物質的成分及含量。因此,燃燒上述燃料油的鍋爐將會使得包括氮氧化物的燃燒煙氣的大量排放,造成空氣汙染,增加空氣中氮氧化物氣體(NOx)的含量。為達到降低燃燒設備使用石化燃料所產生的排氣污染,如何控制鍋爐燃燒煙氣的濃度比例,同時避免燃燒煙氣中氮氧化物的濃度過高的缺點,為現行亟欲解決之重要問題。 Furthermore, the types of fuel oil currently used in industrial combustion boilers include: heavy oil, diesel, low-sulfur fuel oil, etc. The changes in the composition of the fuel oil will affect the combustion efficiency of the boiler and the composition and content of harmful substances in the combustion flue gas. Therefore, the boiler burning the above fuel oil will cause a large amount of combustion flue gas including nitrogen oxides to be discharged, causing air pollution and increasing the content of nitrogen oxide gas (NOx) in the air. In order to reduce the exhaust pollution caused by the use of fossil fuels in combustion equipment, how to control the concentration ratio of boiler combustion flue gas and avoid the disadvantage of excessively high concentration of nitrogen oxides in combustion flue gas is an important problem that needs to be solved urgently.
再者,現有技術中,去除燃燒煙氣中的氮氧化物需要依賴額外的廢氣處理設備或洗滌裝置,廢氣處理設備或洗滌裝置會產生大量廢液,除了會造成廢水處理成本增加外,還會致使大量水資源的浪費。 Furthermore, in the prior art, the removal of nitrogen oxides from combustion flue gas requires the use of additional exhaust gas treatment equipment or scrubbing equipment, which will produce a large amount of waste liquid, which will not only increase the cost of wastewater treatment, but also cause a large amount of water resources to be wasted.
另一方面,現有技術的鍋爐,其基本構造包括有一爐體及在內部設有一燃燒室,該燃燒室可置入燃料進行燃燒,加熱後產生的熱水或水蒸氣可提供做為各種用途,在現有的鍋爐系統中尚未發展出回受鍋爐本身燃燒產生的水蒸氣並應用在降低燃燒煙氣濃度的技術。 On the other hand, the basic structure of the boiler in the prior art includes a furnace body and a combustion chamber inside, in which fuel can be placed for combustion, and the hot water or water vapor generated after heating can be provided for various purposes. In the existing boiler system, the technology of recycling the water vapor generated by the combustion of the boiler itself and applying it to reduce the concentration of combustion flue gas has not yet been developed.
因此,發展出符合環保法規且能控制鍋爐燃燒煙氣的濃度的鍋爐系統成為當要之務。 Therefore, it is imperative to develop a boiler system that complies with environmental regulations and can control the concentration of boiler combustion flue gas.
有鑑於此,本創作提供了可降低燃燒煙氣排放的鍋爐系統,藉由將燃燒改進劑通入鍋爐本體內,降低鍋爐燃燒產生的煙氣,即使得NOx濃度得以減少,並可以同步避免一氧化碳(CO)的產生。 In view of this, this invention provides a boiler system that can reduce combustion flue gas emissions. By introducing a combustion improver into the boiler body, the flue gas generated by boiler combustion is reduced, that is, the NOx concentration is reduced, and the generation of carbon monoxide (CO) can be avoided simultaneously.
為了解決上述問題,本創作提供一種降低燃燒煙氣排放的鍋爐系統,包括: 一鍋爐本體,該鍋爐本體由下往上依序包括一燃燒室、一液態水層與一水蒸氣層,該燃燒室設置於該鍋爐本體的底部,該水蒸氣層形成於該鍋爐本體的頂部,該液態水層形成於該燃燒室與該水蒸氣層之間,該燃燒室用於燃燒一液體燃料以加熱液態水產生水蒸氣,其中該鍋爐本體內的蒸氣壓力在3至5Kg/cm2的範圍內;一供油槽,包括一供油管路與一噴油嘴,該供油管路設置於該噴油嘴與該供油槽之間,用於將該液體燃料供應至該噴油嘴,該噴油嘴設置於該燃燒室,用於將該液體燃料噴射至該燃燒室內;一供水槽,經由一供水管路將液態水供應至該液態水層內;一煙氣偵測器,設置用於監測該鍋爐本體內至少一種燃燒煙氣的濃度;一蒸氣噴嘴,設置用於在燃燒該液體燃料的狀態下將一燃燒改進劑注入該燃燒室,以控制燃燒時產生的燃燒煙氣的濃度;以及至少一主蒸氣供應管路,與該鍋爐本體的水蒸氣層連通,並且設置用於傳輸燃燒時產生的水蒸氣。 In order to solve the above problems, the present invention provides a boiler system for reducing combustion flue gas emissions, comprising: a boiler body, the boiler body including a combustion chamber, a liquid water layer and a water vapor layer in order from bottom to top, the combustion chamber is arranged at the bottom of the boiler body, the water vapor layer is formed at the top of the boiler body, the liquid water layer is formed between the combustion chamber and the water vapor layer, the combustion chamber is used to burn a liquid fuel to heat liquid water to generate water vapor, wherein the steam pressure in the boiler body is 3 to 5 kg/cm 2 ; an oil supply tank, including an oil supply pipeline and an oil nozzle, the oil supply pipeline is arranged between the oil nozzle and the oil supply tank, and is used to supply the liquid fuel to the oil nozzle, and the oil nozzle is arranged in the combustion chamber, and is used to inject the liquid fuel into the combustion chamber; a water supply tank, through a water supply pipeline to supply liquid water to the liquid water layer; a smoke detector, The boiler body comprises a steam nozzle, which is used to monitor the concentration of at least one combustion flue gas in the boiler body; a steam nozzle, which is used to inject a combustion improver into the combustion chamber when the liquid fuel is burned to control the concentration of the combustion flue gas generated during combustion; and at least one main steam supply pipeline, which is connected to the water vapor layer of the boiler body and is used to transmit the water vapor generated during combustion.
在本創作一實施例中,該鍋爐系統更包括:一集管箱,與該主蒸氣供應管路連接,用以收集該主蒸氣供應管路傳輸的水蒸氣,該集管箱並連接至少一生產用蒸氣管路,用於傳輸該水蒸氣供加熱之用;一鼓風機,連接該燃燒室,並通過一送風管路由一送風口提供空氣進入該鍋爐本體的燃燒室,使得該空氣與由該噴油嘴流出的液體燃料均勻混合燃燒;一煙氣排放管,與該燃燒室連通設置,用於排放燃燒時產生的燃燒煙氣。 In an embodiment of the present invention, the boiler system further includes: a header box connected to the main steam supply pipeline for collecting the water vapor transmitted by the main steam supply pipeline, and the header box is also connected to at least one production steam pipeline for transmitting the water vapor for heating; a blower connected to the combustion chamber and providing air into the combustion chamber of the boiler body through an air supply pipeline and an air supply port, so that the air and the liquid fuel flowing out of the oil nozzle are evenly mixed and burned; a flue gas exhaust pipe is connected to the combustion chamber and is used to discharge the combustion flue gas generated during combustion.
在本創作一實施例中,該集管箱更包括一蒸氣回受管路,該集管箱通過該蒸氣回受管路與該蒸氣噴嘴連接,用於將被收集的水蒸氣經由該蒸氣噴嘴注入該燃燒室。 In an embodiment of the present invention, the header box further includes a steam return pipe, and the header box is connected to the steam nozzle through the steam return pipe, and is used to inject the collected water vapor into the combustion chamber through the steam nozzle.
在本創作一實施例中,該蒸氣噴嘴設置於該噴油嘴的一燃燒火焰的一中心位置,使得該蒸氣噴嘴將該水蒸氣注入該燃燒室並且使該水蒸氣自該噴油嘴的該燃燒火焰的該中心位置噴出,以將該水蒸氣汽化完全,以及增加該水蒸氣與噴油嘴周圍的燃燒火焰的接觸面積。 In an embodiment of the present invention, the steam nozzle is disposed at a central position of a combustion flame of the nozzle, so that the steam nozzle injects the water vapor into the combustion chamber and ejects the water vapor from the central position of the combustion flame of the nozzle, so as to completely vaporize the water vapor and increase the contact area between the water vapor and the combustion flame around the nozzle.
在本創作一實施例中,該蒸氣噴嘴包括一蒸氣調整閥,設置用於控制由該蒸氣噴嘴進入該燃燒室的燃燒改進劑的流量及/或流速。 In one embodiment of the present invention, the steam nozzle includes a steam regulating valve, which is configured to control the flow rate and/or flow velocity of the combustion improver entering the combustion chamber from the steam nozzle.
在本創作一實施例中,該供水管路自該鍋爐本體頂部的水蒸氣層延伸至該液態水層處。 In one embodiment of the present invention, the water supply pipeline extends from the water vapor layer at the top of the boiler body to the liquid water layer.
在本創作一實施例中,該煙氣偵測器監測該鍋爐本體中一第一燃燒煙氣的一初始濃度,並在該燃燒改進劑注入該燃燒室後監測該鍋爐本體中一第二燃燒煙氣的生成。 In one embodiment of the present invention, the flue gas detector monitors an initial concentration of a first combustion flue gas in the boiler body, and monitors the generation of a second combustion flue gas in the boiler body after the combustion improver is injected into the combustion chamber.
在本創作一實施例中,該第一燃燒煙氣為氮氧化物(NOx)氣體,該第二燃燒煙氣為一氧化碳(CO)。 In an embodiment of the present invention, the first combustion flue gas is nitrogen oxide (NOx) gas, and the second combustion flue gas is carbon monoxide (CO).
在本創作一實施例中,該鍋爐系統更包括一鍋爐溫度計,用於量測該鍋爐本體內至少一燃燒溫度,該鍋爐溫度計設置用於量測該鍋爐本體內產生該第一燃燒煙氣時對應的一第一燃燒溫度,並設置用於量測該鍋爐本體內產生該第二燃燒煙氣時對應的一第二燃燒溫度。 In an embodiment of the present invention, the boiler system further includes a boiler thermometer for measuring at least one combustion temperature in the boiler body. The boiler thermometer is configured to measure a first combustion temperature corresponding to the generation of the first combustion flue gas in the boiler body, and is configured to measure a second combustion temperature corresponding to the generation of the second combustion flue gas in the boiler body.
在本創作一實施例中,該燃燒改進劑為水蒸氣。 In one embodiment of the present invention, the combustion improver is water vapor.
在本創作一實施例中,該液體燃料為一植物性燃料,該植物性燃料選自於棕櫚油、椰子油、玉米油、米糠油、棉籽油、橄欖油、花生油、菜籽油、紅花籽油、芝麻油、大豆油、向日葵油、痳瘋樹油、大麻油、黃連木油、松油所組成的群組中的至少一種。 In an embodiment of the present invention, the liquid fuel is a plant fuel, and the plant fuel is selected from at least one of the group consisting of palm oil, coconut oil, corn oil, rice bran oil, cottonseed oil, olive oil, peanut oil, rapeseed oil, safflower oil, sesame oil, soybean oil, sunflower oil, taro oil, hemp oil, pistacia oil, and pine oil.
本創作產生的技術效果如下: The technical effects produced by this creation are as follows:
1)通過設置蒸氣噴嘴,將燃燒改進劑通入鍋爐本體,有效降低燃燒煙氣(特別是氮氧化物(NOx))的濃度,並可以同步避免一氧化碳(CO)的產生。 1) By installing a steam nozzle, the combustion improver is introduced into the boiler body, effectively reducing the concentration of combustion flue gas (especially nitrogen oxides (NOx)) and simultaneously avoiding the generation of carbon monoxide (CO).
2)通過將蒸氣噴嘴設置於該噴油嘴的燃燒火焰的該中心位置,使燃燒改進劑自燃燒火焰的該中心位置被噴出,燃燒改進劑得以被完全汽化成更小的氣體分子,當燃燒煙氣中的氮原子與氧原子產生有效碰撞而生成氮氧化物分子(如一氧化氮、二氧化氮)時,汽化的燃燒改進劑能夠阻擋氮原子與氧原子之間的有效碰撞,藉以減少氮原子與氧原子間因發生有效碰撞形成氮氧化物的機率,進而減少所排放出的煙氣中氮氧化物的濃度,並可以同步避免一氧化碳(CO)的產生。 2) By placing the steam nozzle at the center of the combustion flame of the nozzle, the combustion improver is ejected from the center of the combustion flame, and the combustion improver is completely vaporized into smaller gas molecules. When nitrogen atoms and oxygen atoms in the combustion flue gas collide effectively to generate nitrogen oxide molecules (such as nitrogen monoxide and nitrogen dioxide), the vaporized combustion improver can block the effective collision between nitrogen atoms and oxygen atoms, thereby reducing the probability of nitrogen oxides being formed due to effective collision between nitrogen atoms and oxygen atoms, thereby reducing the concentration of nitrogen oxides in the emitted flue gas and simultaneously avoiding the generation of carbon monoxide (CO).
3)通過設置集管箱與蒸氣回受管路,鍋爐燃燒過程中將加熱液態水所產生的水蒸氣由集管箱收集,將部分收集的水蒸氣經由蒸氣回受管路傳輸至蒸氣噴嘴,再通過蒸氣噴嘴通入鍋爐本體的燃燒室,形成一鍋爐本體內部水蒸氣循環,如此可以省略由外部通入水蒸氣/燃燒改進劑的步驟,並進一步降低燃燒煙氣(特別是氮氧化物(NOx))的濃度。 3) By setting up a header box and a steam return pipe, the water vapor generated by heating liquid water during the boiler combustion process is collected by the header box, and part of the collected water vapor is transmitted to the steam nozzle through the steam return pipe, and then introduced into the combustion chamber of the boiler body through the steam nozzle, forming a water vapor circulation inside the boiler body. In this way, the step of introducing water vapor/combustion improver from the outside can be omitted, and the concentration of combustion flue gas (especially nitrogen oxides (NOx)) can be further reduced.
1:鍋爐系統 1: Boiler system
10:鍋爐本體 10: Boiler body
11:燃燒室 11: Combustion chamber
111:視窗 111: Window
12:液態水層 12: Liquid water layer
13:水蒸氣層 13: Water vapor layer
20:供油槽 20: Oil supply tank
21:供油管路 21: Oil supply pipeline
22:噴油嘴 22: Grease nozzle
23:供油泵 23: Oil supply pump
24:供油調整閥 24: Oil supply regulating valve
30:供水槽 30: Water supply tank
31:供水管路 31: Water supply pipeline
32:供水泵浦 32: Water supply pump
40:煙氣偵測器 40: Smoke detector
50:蒸氣噴嘴 50: Steam nozzle
51:蒸氣調整閥 51: Steam regulating valve
60:主蒸氣供應管路 60: Main steam supply pipeline
61:集管箱 61: header box
611:蒸氣回受管路 611: Steam return pipe
612:蒸氣流量計 612: Steam flow meter
62:生產用蒸氣管路 62: Steam pipeline for production
70:鼓風機 70: Blower
71:送風管路 71: Air supply pipe
72:送風口 72: Air outlet
80:煙氣排放管 80: Flue gas exhaust pipe
90:鍋爐溫度計 90: Boiler thermometer
200:燃燒火焰 200: Burning flames
300:汽化的燃燒改進劑 300: Vaporized combustion improver
圖1為本創作一實施例的一種降低燃燒煙氣排放的鍋爐系統方塊示意圖。 Figure 1 is a schematic diagram of a boiler system block for reducing combustion flue gas emissions in an embodiment of the present invention.
圖2為本創作一實施例的的鍋爐系統的噴油嘴及蒸氣噴嘴配置示意圖。 Figure 2 is a schematic diagram of the configuration of the oil nozzle and steam nozzle of the boiler system of an embodiment of the present invention.
茲有關本創作之技術內容及詳細說明,現配合圖式說明如下:請參閱圖1,為依據本創作一實施例的一種降低燃燒煙氣排放的鍋爐系統方塊示意圖。本創作的鍋爐系統1包括:鍋爐本體10、供油槽20、供水槽30、煙氣偵測器40、蒸氣噴嘴50、主蒸氣供應管路60、集管箱61、鼓風機70、以及煙氣排放管80。 The technical content and detailed description of this invention are described in conjunction with the diagram as follows: Please refer to Figure 1, which is a block diagram of a boiler system for reducing combustion flue gas emissions according to an embodiment of this invention. The boiler system 1 of this invention includes: a boiler body 10, an oil supply tank 20, a water supply tank 30, a flue gas detector 40, a steam nozzle 50, a main steam supply pipeline 60, a header box 61, a blower 70, and a flue gas exhaust pipe 80.
鍋爐本體10內部形成燃燒室11,該燃燒室11用於燃燒液體燃料,其中該鍋爐本體10由下往上依序包括該燃燒室11、一液態水層12與一水蒸氣層13,該燃燒室11設置於該鍋爐本體10的底部,該水蒸氣層13形成於該鍋爐本體10的頂部,該液態水層12形成於該燃燒室11與該水蒸氣層13之間。燃燒室11旁側設有一點火器(未圖示),並通過一視窗111(見於圖2)供使用者觀看鍋爐本體10內部的燃燒狀態。燃燒液體燃料產生的熱能則用於將液態水加熱,液態水加熱汽化產生的水蒸氣則用於乾燥、加溫用途,燃燒過程中維持該鍋爐本體內的蒸氣壓力在3至5Kg/cm2的範圍內,在較佳的實施例中,將鍋爐本體內的蒸氣壓力維持在約5Kg/cm2。 A combustion chamber 11 is formed inside the boiler body 10, and the combustion chamber 11 is used to burn liquid fuel, wherein the boiler body 10 includes the combustion chamber 11, a liquid water layer 12 and a water vapor layer 13 from bottom to top, the combustion chamber 11 is arranged at the bottom of the boiler body 10, the water vapor layer 13 is formed at the top of the boiler body 10, and the liquid water layer 12 is formed between the combustion chamber 11 and the water vapor layer 13. An igniter (not shown) is arranged beside the combustion chamber 11, and a window 111 (see FIG. 2) is provided for the user to view the combustion state inside the boiler body 10. The heat energy generated by burning the liquid fuel is used to heat the liquid water, and the water vapor generated by the heated and vaporized liquid water is used for drying and heating purposes. During the combustion process, the steam pressure in the boiler body is maintained in the range of 3 to 5 Kg/ cm2 . In a preferred embodiment, the steam pressure in the boiler body is maintained at about 5 Kg/ cm2 .
供油槽20通過供油管路21連接噴油嘴22,該供油管路21設置於該噴油嘴22與該供油槽20之間,用於將該液體燃料供應至該噴油嘴22,並且該噴油 嘴22設置於該燃燒室11,用於將該液體燃料噴射至該燃燒室11內。一供油泵23和一供油調整閥24分別設於該供油管路21,供油泵23將該液體燃料自該供油槽20泵送至該噴油嘴,供油調整閥24用以控制液體燃料經由該供油管路21噴射至該燃燒室11的流量。 The fuel supply tank 20 is connected to the fuel nozzle 22 through the fuel supply pipeline 21. The fuel supply pipeline 21 is arranged between the fuel nozzle 22 and the fuel supply tank 20, and is used to supply the liquid fuel to the fuel nozzle 22. The fuel nozzle 22 is arranged in the combustion chamber 11, and is used to spray the liquid fuel into the combustion chamber 11. A fuel supply pump 23 and a fuel supply regulating valve 24 are respectively arranged in the fuel supply pipeline 21. The fuel supply pump 23 pumps the liquid fuel from the fuel supply tank 20 to the fuel nozzle, and the fuel supply regulating valve 24 is used to control the flow rate of the liquid fuel sprayed to the combustion chamber 11 through the fuel supply pipeline 21.
供水槽30經由一供水管路31將液態水供應至該鍋爐本體10的液態水層12內,更詳細地說,供水槽30包括一供水泵浦32,供水泵浦32將該液態水自該供水槽30通過供水管路31泵送至該鍋爐本體10的液態水層12內。 The water supply tank 30 supplies liquid water to the liquid water layer 12 of the boiler body 10 via a water supply pipeline 31. More specifically, the water supply tank 30 includes a water supply pump 32, and the water supply pump 32 pumps the liquid water from the water supply tank 30 through the water supply pipeline 31 to the liquid water layer 12 of the boiler body 10.
煙氣偵測器40設置於該鍋爐本體10,選擇性地包括一個或多個氣體感測器(未圖示),用於在燃燒液體燃料時監測該鍋爐本體10內產生的至少一種燃燒煙氣的濃度。 The flue gas detector 40 is disposed on the boiler body 10 and optionally includes one or more gas sensors (not shown) for monitoring the concentration of at least one type of combustion flue gas generated in the boiler body 10 when burning liquid fuel.
該蒸氣噴嘴50設置於該鍋爐本體10的燃燒室11內,用於將燃燒改進劑注入/噴發至該燃燒室11內。該燃燒改進劑用於降低該燃燒室11內火焰溫度,藉以減少燃燒過程中氮氧化物(NOx)的生成。在一些實施例中,該蒸氣噴嘴50為氣體噴嘴、液體噴嘴或汽化噴嘴中所組成的群組中的至少一種噴嘴結構。 The steam nozzle 50 is disposed in the combustion chamber 11 of the boiler body 10 and is used to inject/spray a combustion improver into the combustion chamber 11. The combustion improver is used to reduce the flame temperature in the combustion chamber 11, thereby reducing the generation of nitrogen oxides (NOx) during the combustion process. In some embodiments, the steam nozzle 50 is at least one nozzle structure in the group consisting of a gas nozzle, a liquid nozzle or a vaporization nozzle.
至少一主蒸氣供應管路60與該鍋爐本體10的水蒸氣層13連通,鍋爐本體10於燃燒狀態產生的水蒸氣通過該主蒸氣供應管路60傳輸至集管箱61,即該主蒸氣供應管路60設置於該鍋爐本體10的水蒸氣層13,並延伸至鍋爐本體10外並連通該集管箱61。集管箱61與該主蒸氣供應管路60連接,用以收集該主蒸氣供應管路60傳輸的水蒸氣,該集管箱61並連接至少一生產用蒸氣管路62,用於傳輸該水蒸氣供其他加熱用途。 At least one main steam supply pipeline 60 is connected to the water vapor layer 13 of the boiler body 10. The water vapor generated by the boiler body 10 in the combustion state is transmitted to the header box 61 through the main steam supply pipeline 60, that is, the main steam supply pipeline 60 is arranged in the water vapor layer 13 of the boiler body 10, and extends to the outside of the boiler body 10 and connected to the header box 61. The header box 61 is connected to the main steam supply pipeline 60 to collect the water vapor transmitted by the main steam supply pipeline 60. The header box 61 is also connected to at least one production steam pipeline 62 for transmitting the water vapor for other heating purposes.
鼓風機70連接該鍋爐本體10,提供空氣進入該鍋爐本體10的燃燒室11,並通過一送風管路71由一送風口72提供空氣進入該鍋爐本體10的燃燒室 11,該送風口72設置於該燃燒室11,使得該空氣與由該噴油嘴22流出的液體燃料均勻混合燃燒,藉以燃燒該液體燃料,並控制該送風管路71的一風門(未圖示)以調整空氣通過的流量。 The blower 70 is connected to the boiler body 10, and provides air to enter the combustion chamber 11 of the boiler body 10, and provides air to enter the combustion chamber 11 of the boiler body 10 through an air supply pipe 71 and an air supply port 72. The air supply port 72 is arranged in the combustion chamber 11, so that the air and the liquid fuel flowing out of the oil nozzle 22 are evenly mixed and burned, thereby burning the liquid fuel, and controlling a damper (not shown) of the air supply pipe 71 to adjust the flow rate of air passing through.
煙氣排放管80設置於該鍋爐本體10頂部,與該燃燒室11連通設置,用於排放燃燒時產生的燃燒煙氣。 The flue gas exhaust pipe 80 is disposed at the top of the boiler body 10 and is connected to the combustion chamber 11 to discharge the combustion flue gas generated during combustion.
基本上,鍋爐本體10由下往上依序包括燃燒室11的空間、一液態水層12與一水蒸氣層13,該燃燒室11設置於該鍋爐本體10的底部對應視窗111處,該供水管路31自該鍋爐本體10的頂部延伸進入該鍋爐本體10的液態水層12處。 Basically, the boiler body 10 includes a combustion chamber 11, a liquid water layer 12 and a water vapor layer 13 from bottom to top. The combustion chamber 11 is arranged at the bottom of the boiler body 10 corresponding to the window 111, and the water supply pipeline 31 extends from the top of the boiler body 10 into the liquid water layer 12 of the boiler body 10.
一鍋爐溫度計90設置於該鍋爐本體10,選擇性地包括一個或多個溫度偵測器(未圖示),用於在燃燒液體燃料時量測該鍋爐本體10內至少一燃燒溫度。此外,該集管箱61更包括一蒸氣回受管路611,該集管箱61通過該蒸氣回受管路611與該蒸氣噴嘴50連接,用於將被收集的水蒸氣經由該蒸氣噴嘴50注入該燃燒室11。該鍋爐系統1的燃燒室11、主蒸氣供應管路60、集管箱61、蒸氣回受管路611與該蒸氣噴嘴50形成一鍋爐本體水蒸氣循環迴路,主蒸氣供應管路60將燃燒產生的水蒸氣回收集中至集管箱61,部分回收集中的水蒸氣從集管箱61流經蒸氣回受管路611從蒸氣噴嘴50噴射至該燃燒室11內,以控制燃燒時產生的燃燒煙氣的濃度。在這個水蒸氣循環迴路中將可不需要再由外部額外提供水蒸氣。另外該蒸氣回受管路611另包括一蒸氣流量計612,用以供使用者可以清楚得知當下經由該蒸氣噴嘴50噴射至該燃燒室11的燃燒改進劑流量。 A boiler thermometer 90 is disposed on the boiler body 10, and optionally includes one or more temperature detectors (not shown), for measuring at least one combustion temperature in the boiler body 10 when burning liquid fuel. In addition, the header box 61 further includes a steam return pipe 611, and the header box 61 is connected to the steam nozzle 50 through the steam return pipe 611, and is used to inject the collected water vapor into the combustion chamber 11 through the steam nozzle 50. The combustion chamber 11, the main steam supply pipeline 60, the header box 61, the steam return pipeline 611 and the steam nozzle 50 of the boiler system 1 form a boiler body water vapor circulation loop. The main steam supply pipeline 60 recovers and concentrates the water vapor generated by combustion to the header box 61. Part of the recovered and concentrated water vapor flows from the header box 61 through the steam return pipeline 611 and is ejected from the steam nozzle 50 into the combustion chamber 11 to control the concentration of the combustion flue gas generated during combustion. In this water vapor circulation loop, it is no longer necessary to provide additional water vapor from the outside. In addition, the steam return pipe 611 also includes a steam flow meter 612, which allows the user to clearly know the flow rate of the combustion improver sprayed to the combustion chamber 11 through the steam nozzle 50.
需要注意的是,請參閱圖2,為本創作一實施例的鍋爐系統的噴油嘴及蒸氣噴嘴配置示意圖。在圖2的實施例中,該蒸氣噴嘴50設置於該噴油嘴22的燃燒火焰200的一中心位置,即該蒸氣噴嘴50設置於燃燒火焰200範圍的中心 位置處。上述的設置使得該蒸氣噴嘴50將該燃燒改進劑注入該燃燒室11時能夠使該燃燒改進劑自燃燒火焰200的中心位置處噴出,以將該燃燒改進劑汽化完全,增加汽化的燃燒改進劑300與燃燒火焰200的接觸面積。燃燒改進劑的汽化(小分子化)程度越高,就可以生成更多小分子阻隔燃燒煙氣中的氮原子與氧原子的結合,減少氮原子與氧原子之間因有效碰撞生成氮氧化物的機率,如此將可避免燃燒煙氣中的氮氧化物(NOx)的濃度上升,藉此可以在燃燒該液體燃料時控制燃燒時產生的燃燒煙氣的濃度,並達到使燃燒過程穩定的效果。 It should be noted that, please refer to FIG. 2, which is a schematic diagram of the configuration of the oil nozzle and the steam nozzle of the boiler system of an embodiment of the present invention. In the embodiment of FIG. 2, the steam nozzle 50 is arranged at a central position of the combustion flame 200 of the oil nozzle 22, that is, the steam nozzle 50 is arranged at the central position of the range of the combustion flame 200. The above arrangement enables the steam nozzle 50 to inject the combustion improver into the combustion chamber 11 so that the combustion improver can be ejected from the central position of the combustion flame 200, so as to completely vaporize the combustion improver and increase the contact area between the vaporized combustion improver 300 and the combustion flame 200. The higher the degree of vaporization (smaller molecules) of the combustion improver, the more small molecules can be generated to block the combination of nitrogen atoms and oxygen atoms in the combustion flue gas, reducing the probability of nitrogen oxides being generated due to effective collisions between nitrogen atoms and oxygen atoms. This will prevent the concentration of nitrogen oxides (NOx) in the combustion flue gas from rising, thereby controlling the concentration of the combustion flue gas generated during combustion of the liquid fuel and achieving the effect of stabilizing the combustion process.
在一些實施例中,該燃燒改進劑為水蒸氣,另外,該液體燃料為一植物性燃料,該植物性燃料選自於棕櫚油、椰子油、玉米油、米糠油、棉籽油、橄欖油、花生油、菜籽油、紅花籽油、芝麻油、大豆油、向日葵油、痳瘋樹油、大麻油、黃連木油、松油所組成的群組中的至少一種。在一較佳實施例中,該植物性燃料為植物油,採用植物油作為供應鍋爐系統1燃燒的燃料的優點在於:1)植物油具有高熱值(Heating Value),熱值為一單位數量的燃料完全燃燒時產生的熱量,植物油的熱值約為9400Kcal/Kg以上,燃燒植物油產生的熱值較燃燒煤炭產生的熱值高,並且燃燒植物油產生的二氧化碳排放遠低於燃燒煤炭產生的二氧化碳排放;2)植物油燃燒後不會有硫化物、重金屬顆粒產生的疑慮,植物油燃燒後產生的懸浮顆粒少,氮氧化物及碳排放量相對較低。 In some embodiments, the combustion improver is water vapor, and the liquid fuel is a plant fuel, which is at least one selected from the group consisting of palm oil, coconut oil, corn oil, rice bran oil, cottonseed oil, olive oil, peanut oil, rapeseed oil, safflower oil, sesame oil, soybean oil, sunflower oil, tamarisk oil, hemp oil, pistacia oil, and pine oil. In a preferred embodiment, the plant fuel is vegetable oil. The advantages of using vegetable oil as the fuel for burning in the boiler system 1 are: 1) Vegetable oil has a high calorific value (Heating Value). The calorific value is the heat generated when a unit amount of fuel is completely burned. The calorific value of vegetable oil is about 9400Kcal/Kg or more. The calorific value generated by burning vegetable oil is higher than that generated by burning coal, and the carbon dioxide emissions generated by burning vegetable oil are much lower than those generated by burning coal; 2) There will be no concerns about the generation of sulfide and heavy metal particles after burning vegetable oil. The suspended particles generated after burning vegetable oil are less, and the nitrogen oxide and carbon emissions are relatively low.
需要注意的是,該蒸氣噴嘴50包括一蒸氣調整閥51,用於控制由該蒸氣噴嘴50進入該燃燒室11的燃燒改進劑的流量及/或流速。蒸氣噴嘴50可以根據鍋爐本體10內產生的至少一種燃燒煙氣的濃度及/或鍋爐本體10內至少一燃燒溫度等燃燒條件來調整燃燒改進劑加入該燃燒室11的流量及/或流速。例如,該煙氣偵測器40監測該鍋爐本體10中一第一燃燒煙氣的一初始濃度,並在燃燒改進劑注入該燃燒室11後監測該鍋爐本體10中一第二燃燒煙氣的生成;或例如該 鍋爐溫度計90用於量測該鍋爐本體10內產生該第一燃燒煙氣時對應的一第一燃燒溫度,並用於量測該鍋爐本體10內產生該第二燃燒煙氣時對應的一第二燃燒溫度。此處該第一燃燒煙氣為氮氧化物(NOx)氣體,該第二燃燒煙氣為一氧化碳(CO)。更詳細地說,將燃燒改進劑加入該燃燒室11內後,監測該鍋爐本體10中的第一燃燒煙氣的一濃度,直到該鍋爐本體10內產生一第二燃燒煙氣時,量測該鍋爐本體10內的溫度為一第二燃燒溫度,並降低加入該燃燒改進劑的速率至一臨界速率,以避免產生第二燃燒煙氣。其中該臨界速率為使該燃燒改進劑以大於或等於20公斤/小時並小於40公斤/小時的速率提供。因此,監測燃燒改進劑加入的量、鍋爐本體10內燃燒溫度以及燃燒煙氣的濃度三者間的關係,使得燃燒改進劑確實逐步降低鍋爐本體10內燃燒產生的煙氣,所排放的NOx濃度得以減少,並控制水蒸氣加入鍋爐本體10的量,即當鍋爐本體10內產生第二燃燒煙氣(一氧化碳(CO))時即降低水蒸氣通入鍋爐本體10內的量,同步避免一氧化碳(CO)的產生。因此通過控制加入鍋爐本體10內的水蒸氣的量,並監測鍋爐本體10內對應不同水蒸氣的量的對應溫度,使得鍋爐本體10內可以達到一個將氮氧化物(NOx)的排放量降低至最少並且不會伴隨有一氧化碳(CO)產生的理想燃燒狀態。 It should be noted that the steam nozzle 50 includes a steam regulating valve 51 for controlling the flow rate and/or flow velocity of the combustion improver entering the combustion chamber 11 from the steam nozzle 50. The steam nozzle 50 can adjust the flow rate and/or flow velocity of the combustion improver added to the combustion chamber 11 according to combustion conditions such as the concentration of at least one combustion flue gas generated in the boiler body 10 and/or at least one combustion temperature in the boiler body 10. For example, the flue gas detector 40 monitors an initial concentration of a first combustion flue gas in the boiler body 10, and monitors the generation of a second combustion flue gas in the boiler body 10 after the combustion improver is injected into the combustion chamber 11; or for example, the boiler thermometer 90 is used to measure a first combustion temperature corresponding to the generation of the first combustion flue gas in the boiler body 10, and is used to measure a second combustion temperature corresponding to the generation of the second combustion flue gas in the boiler body 10. Here, the first combustion flue gas is nitrogen oxide (NOx) gas, and the second combustion flue gas is carbon monoxide (CO). More specifically, after the combustion improver is added into the combustion chamber 11, the concentration of the first combustion flue gas in the boiler body 10 is monitored until a second combustion flue gas is generated in the boiler body 10, the temperature in the boiler body 10 is measured to be a second combustion temperature, and the rate of adding the combustion improver is reduced to a critical rate to avoid generating the second combustion flue gas. The critical rate is to provide the combustion improver at a rate greater than or equal to 20 kg/hour and less than 40 kg/hour. Therefore, the relationship among the amount of combustion improver added, the combustion temperature in the boiler body 10 and the concentration of combustion flue gas is monitored, so that the combustion improver can indeed gradually reduce the flue gas generated by the combustion in the boiler body 10, and the concentration of NOx emitted can be reduced, and the amount of water vapor added to the boiler body 10 is controlled, that is, when the second combustion flue gas (carbon monoxide (CO)) is generated in the boiler body 10, the amount of water vapor introduced into the boiler body 10 is reduced, and the generation of carbon monoxide (CO) is simultaneously avoided. Therefore, by controlling the amount of water vapor added to the boiler body 10 and monitoring the corresponding temperature in the boiler body 10 corresponding to different amounts of water vapor, an ideal combustion state can be achieved in the boiler body 10 to minimize the emission of nitrogen oxides (NOx) without the generation of carbon monoxide (CO).
另外需要說明的是,將鍋爐本體10內的蒸氣壓力維持在約3Kg/cm2至5Kg/cm2的作用是當鍋爐本體10內的蒸氣壓力在低於3Kg/cm2的時候,水蒸氣中液態水的含量高,即水蒸氣中的水分子可能未完全汽化而呈現半霧化的液滴狀態,或是半液化半汽化的液滴狀態,由以上描述可以得知,水蒸氣分子汽化的程度越高,與燃燒煙氣的接觸面積就越大,當燃燒煙氣中的氮原子與氧原子產生有效碰撞而生成氮氧化物分子(如一氧化氮、二氧化氮)時,水分子在蒸氣狀態(小分子狀態)下會阻隔燃燒煙氣中的氮原子與氧原子的結合,汽化的水蒸氣能夠阻 擋氮原子與氧原子之間的有效碰撞,進而減少氮原子與氧原子之間因有效碰撞生成氮氧化物的機率,因此將鍋爐本體10內的蒸氣壓力維持在約3Kg/cm2至5Kg/cm2左右的狀態下有助於使水蒸氣中水分子的氣化程度越高而提升阻隔燃燒煙氣中氮原子與氧原子的結合而生成氮氧化物的能力。 It should be noted that the purpose of maintaining the steam pressure in the boiler body 10 at about 3Kg/ cm2 to 5Kg/ cm2 is that when the steam pressure in the boiler body 10 is lower than 3Kg/cm 2 , the content of liquid water in the water vapor is high, that is, the water molecules in the water vapor may not be completely vaporized and present a semi-atomized droplet state, or a semi-liquefied and semi-vaporized droplet state. From the above description, it can be seen that the higher the degree of vaporization of the water vapor molecules, the larger the contact area with the combustion flue gas. When the nitrogen atoms and oxygen atoms in the combustion flue gas produce effective collisions to generate nitrogen oxide molecules (such as nitric oxide and nitrogen dioxide), the water molecules in the steam state (small molecule state) will block the combination of nitrogen atoms and oxygen atoms in the combustion flue gas. The vaporized water vapor can block the effective collision between nitrogen atoms and oxygen atoms, thereby reducing the probability of nitrogen oxides being generated due to effective collisions between nitrogen atoms and oxygen atoms. Therefore, the steam pressure in the boiler body 10 is maintained at about 3Kg/ cm2 to 5Kg/cm 2 , which helps to make the degree of gasification of water molecules in water vapor higher, thereby enhancing the ability to block the combination of nitrogen atoms and oxygen atoms in combustion flue gas to form nitrogen oxides.
綜上所述,本創作產生的技術效果如下: In summary, the technical effects produced by this creation are as follows:
1)通過設置蒸氣噴嘴,在鍋爐系統燃燒時,將燃燒改進劑通入鍋爐本體,有效降低燃燒煙氣(特別是氮氧化物(NOx))的濃度。原理在於該燃燒改進劑為水蒸氣,水蒸氣可以降低該燃燒室內火焰溫度,藉以減少燃燒過程中氮氧化物(NOx)的生成。 1) By installing a steam nozzle, the combustion improver is introduced into the boiler body when the boiler system is burning, effectively reducing the concentration of combustion flue gas (especially nitrogen oxides (NOx)). The principle is that the combustion improver is water vapor, which can reduce the flame temperature in the combustion chamber, thereby reducing the generation of nitrogen oxides (NOx) during the combustion process.
2)通過將蒸氣噴嘴設置於該噴油嘴的燃燒火焰的中心位置,使燃燒改進劑自燃燒火焰的中心位置處被噴出,燃燒改進劑得以被完全汽化成更小的氣體分子,即得到完全汽化的水蒸氣,當燃燒煙氣中的氮原子與氧原子產生有效碰撞而生成氮氧化物分子(如一氧化氮、二氧化氮)時,汽化的水蒸氣能夠阻擋氮原子與氧原子之間的有效碰撞,即汽化的水蒸氣分子阻隔燃燒煙氣中氮原子與氧原子的結合而生成氮氧化物的能力,進而減少所排放出的煙氣中氮氧化物的濃度,並可以同步避免一氧化碳(CO)的產生。並且可以以低成本設備和簡單的方式去除氮氧化物,無須依賴額外的廢氣處理設備或洗滌裝置。 2) By arranging the steam nozzle at the center of the combustion flame of the nozzle, the combustion improver is ejected from the center of the combustion flame, and the combustion improver is completely vaporized into smaller gas molecules, that is, completely vaporized water vapor is obtained. When nitrogen atoms and oxygen atoms in the combustion flue gas effectively collide to generate nitrogen oxide molecules (such as nitric oxide and nitrogen dioxide), the vaporized water vapor can block the effective collision between nitrogen atoms and oxygen atoms, that is, the vaporized water vapor molecules block the ability of nitrogen atoms and oxygen atoms in the combustion flue gas to combine to generate nitrogen oxides, thereby reducing the concentration of nitrogen oxides in the emitted flue gas and simultaneously avoiding the generation of carbon monoxide (CO). And nitrogen oxides can be removed with low-cost equipment and a simple method, without relying on additional exhaust gas treatment equipment or scrubbing equipment.
3)通過將燃燒室、主蒸氣供應管路、集管箱、蒸氣回受管路與該蒸氣噴嘴50設置為一鍋爐本體水蒸氣循環迴路,燃燒過程中液態水加熱產生的水蒸氣被回收集中,並將部分回收集中至集管箱的水蒸氣通過蒸氣噴嘴再注入鍋爐本體,形成該鍋爐本體水蒸氣循環迴路,如此可以省略由外部通入水蒸氣/燃燒改進劑的步驟,並進一步降低燃燒煙氣(特別是氮氧化物(NOx)氣體)的濃度。 3) By arranging the combustion chamber, the main steam supply pipeline, the header box, the steam return pipeline and the steam nozzle 50 into a boiler body water vapor circulation loop, the water vapor generated by heating the liquid water during the combustion process is recovered and concentrated, and part of the water vapor recovered and concentrated in the header box is injected into the boiler body through the steam nozzle to form the boiler body water vapor circulation loop. In this way, the step of introducing water vapor/combustion improver from the outside can be omitted, and the concentration of combustion flue gas (especially nitrogen oxide (NOx) gas) can be further reduced.
綜上所述,雖然本創作已用較佳實施例揭露如上,然其並非用以限定本創作,本創作所屬技術領域中具有通常知識者,在不脫離本創作之精神和範圍內,當可作各種之更動與潤飾,因此本創作之保護範圍當視後附之申請專利範圍所界定者為準。 In summary, although the present invention has been disclosed as above with the preferred embodiment, it is not intended to limit the present invention. People with ordinary knowledge in the technical field to which the present invention belongs can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the scope defined in the attached patent application.
1:鍋爐系統 1: Boiler system
10:鍋爐本體 10: Boiler body
11:燃燒室 11: Combustion chamber
12:液態水層 12: Liquid water layer
13:水蒸氣層 13: Water vapor layer
20:供油槽 20: Oil supply tank
21:供油管路 21: Oil supply pipeline
22:噴油嘴 22: Grease nozzle
23:供油泵 23: Oil supply pump
24:供油調整閥 24: Oil supply regulating valve
30:供水槽 30: Water supply tank
31:供水管路 31: Water supply pipeline
32:供水泵浦 32: Water supply pump
40:煙氣偵測器 40: Smoke detector
50:蒸氣噴嘴 50: Steam nozzle
51:蒸氣調整閥 51: Steam regulating valve
60:主蒸氣供應管路 60: Main steam supply pipeline
61:集管箱 61: Manifold box
611:蒸氣回受管路 611: Steam return pipe
612:蒸氣流量計 612: Steam flow meter
62:生產用蒸氣管路 62: Steam pipeline for production
70:鼓風機 70: Blower
71:送風管路 71: Air supply pipe
72:送風口 72: Air outlet
80:煙氣排放管 80: Flue gas exhaust pipe
90:鍋爐溫度計 90: Boiler thermometer
Claims (10)
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