TWM667240U - Precast device for heating furnace cooling pipe - Google Patents
Precast device for heating furnace cooling pipe Download PDFInfo
- Publication number
- TWM667240U TWM667240U TW113209927U TW113209927U TWM667240U TW M667240 U TWM667240 U TW M667240U TW 113209927 U TW113209927 U TW 113209927U TW 113209927 U TW113209927 U TW 113209927U TW M667240 U TWM667240 U TW M667240U
- Authority
- TW
- Taiwan
- Prior art keywords
- precast
- cast
- heating furnace
- accommodating space
- fixing groove
- Prior art date
Links
Images
Landscapes
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
本創作有關於一種加熱爐冷卻管路之預鑄裝置,其包含有一第一預鑄件、一第二預鑄件及多個固定件。第一預鑄件之兩端分別具有一第一銜接部,且第一預鑄件形成有一第一容置空間,第二預鑄件之兩端分別具有一第二銜接部,且該第二預鑄件形成有一第二容置空間,第二預鑄件會透過第二銜接部抵接於第一預鑄件之第一銜接部,使第一預鑄件之第一容置空間與第二預鑄件之第二容置空間共同形成一管路容置空間。多個固定件固定連接該第一預鑄件及該第二預鑄件。藉此,預鑄裝置可包覆加熱爐的冷卻管路,以達到隔熱的效果。The invention relates to a precast device for cooling pipes of a heating furnace, which includes a first precast part, a second precast part and a plurality of fixing parts. The first precast part has a first connecting part at both ends, and the first precast part forms a first accommodation space, the second precast part has a second connecting part at both ends, and the second precast part forms a second accommodation space, and the second precast part abuts against the first connecting part of the first precast part through the second connecting part, so that the first accommodation space of the first precast part and the second accommodation space of the second precast part jointly form a pipe accommodation space. A plurality of fixing parts fixedly connect the first precast part and the second precast part. In this way, the precast device can cover the cooling pipe of the heating furnace to achieve a heat insulation effect.
Description
本創作係有關於加熱爐冷卻管路的預鑄裝置,其作為冷卻管路的隔熱結構使用,預鑄裝置於工廠預先製成,再至加熱爐中進行組裝,提供一種安裝容易以及便於維護的隔熱結構。This invention is about a precast device for the cooling pipe of a heating furnace. It is used as a heat insulation structure of the cooling pipe. The precast device is pre-made in the factory and then assembled in the heating furnace, providing a heat insulation structure that is easy to install and maintain.
按,製造鋼板、鋼棒或鋼條等鋼鐵產品時,鋼鐵原料需要先被製作成鋼坯,再將鋼胚進行熱處理後以塑形為各種產品的樣式。鋼胚加熱爐主要具有加熱元件與冷卻管路,冷卻管路被稱為動樑(Walking Beam)與靜樑(Stationary beam),動樑與靜樑會相互垂直,而靜樑被設置於地面,以支撐動樑,將鋼胚放置於動樑上的軌道,讓鋼胚被帶動且同時被加熱,加熱鋼坯需要極高的溫度,因此為了避免加熱爐的結構因高溫受到破壞,在動樑與靜樑中皆有提供冷卻水流動的通道,讓冷卻水得以保持動樑與靜樑結構的溫度。When manufacturing steel products such as steel plates, steel bars or steel strips, the steel raw materials need to be made into steel billets first, and then the steel billets are heat treated and shaped into the shapes of various products. The steel billet heating furnace mainly has heating elements and cooling pipes. The cooling pipes are called walking beams and stationary beams. The walking beams and stationary beams are perpendicular to each other, and the stationary beams are set on the ground to support the walking beams. The steel billets are placed on the rails on the walking beams so that they are moved and heated at the same time. Heating the steel billets requires extremely high temperatures. Therefore, in order to prevent the structure of the heating furnace from being damaged by high temperatures, channels for cooling water to flow are provided in the walking beams and stationary beams so that the cooling water can maintain the temperature of the walking beams and stationary beams.
為了避免冷卻水的溫度被外界的高溫影響而失去冷卻效果,在冷卻管路外通常會設置有隔熱結構。中華民國專利公告號I642889提供一種預鑄裝置,用以包覆滑道樑與滑道支柱,其在金屬板上形成有金屬鉤柱,再澆鑄耐熱材料以形成預鑄裝置,使金屬板透過金屬嵌柱與耐熱材料結合,金屬板會被焊接於滑道樑與滑道支柱,而預鑄裝置之間再填充補綴材。美國專利公告號US 6575738 B1亦提供一種預鑄裝置,其在金屬板上設置有焊接板以及多個金屬鉤條,再澆鑄形成耐火殼體。In order to prevent the temperature of the cooling water from being affected by the high temperature outside and losing the cooling effect, a heat insulation structure is usually set outside the cooling pipe. The Republic of China Patent Publication No. I642889 provides a pre-cast device for covering the slideway beam and the slideway pillar, which is formed with a metal hook column on the metal plate, and then cast a heat-resistant material to form a pre-cast device, so that the metal plate is combined with the heat-resistant material through the metal embedded column. The metal plate will be welded to the slideway beam and the slideway pillar, and the pre-cast device will be filled with filler material. The United States Patent Publication No. US 6575738 B1 also provides a pre-cast device, which is provided with a welding plate and a plurality of metal hooks on the metal plate, and then cast to form a refractory shell.
由兩前案專利可知,目前預鑄裝置通常會以金屬板結合金屬鉤,再澆鑄耐熱材料形成預鑄裝置,其透過金屬鉤去結合並加強預鑄裝置的強度;另外,亦有不使用組裝預鑄裝置的方式,係直接在現場施作,將管路外部澆鑄耐熱材料,使管路被一體成型的耐熱材料包覆。然而,以金屬板上先形成有金屬鉤的結構較為複雜,且將金屬板焊接於管路上或是現場澆鑄一體式之耐熱材料的方式,皆不利於在狹窄之管路空間中施作。From the two previous patents, it can be seen that the current pre-cast device usually uses metal plates to bond alloy hooks, and then casts heat-resistant materials to form the pre-cast device. The metal hooks are used to bond and strengthen the strength of the pre-cast device. In addition, there is also a method that does not use assembled pre-cast devices, which is to directly cast heat-resistant materials on the outside of the pipeline on site, so that the pipeline is covered with a one-piece heat-resistant material. However, the structure of first forming a metal hook on the metal plate is more complicated, and the method of welding the metal plate to the pipeline or casting a one-piece heat-resistant material on site is not conducive to implementation in a narrow pipeline space.
爰此,如何提供一種便於施作,且省去複雜結構之隔熱結構,此即為創作人所思及之方向。Therefore, how to provide a heat-insulating structure that is easy to construct and does not require complex structures is what the creators are thinking about.
今,創作人有鑑於上述現有之加熱爐冷卻管路的隔熱結構於實際實施使用時仍具有多處缺失,於是藉其豐富專業知識及多年之實務經驗,而加以改善,並據此研創出本創作。Today, the creator has found that the existing insulation structure of the cooling pipe of the heating furnace still has many deficiencies in actual implementation, so he improved it with his rich professional knowledge and many years of practical experience, and developed this creation accordingly.
為了達到上述的實施目的,本創作一種加熱爐冷卻管路之預鑄裝置,其包覆於加熱爐之一冷卻管路,該預鑄裝置包含有一第一預鑄件、一第二預鑄件及多個固定件。第一預鑄件的兩端分別具有一第一銜接部,且第一預鑄件形成有一第一容置空間。第二預鑄件的兩端分別具有一第二銜接部,且第二預鑄件形成有一第二容置空間,第二銜接部抵接第一預鑄件之第一銜接部,使第一預鑄件之第一容置空間與第二預鑄件之第二容置空間共同形成一管路容置空間。多個固定件固定連接該第一預鑄件及該第二預鑄件。In order to achieve the above-mentioned implementation purpose, the present invention provides a pre-cast device for a cooling pipeline of a heating furnace, which is covered on a cooling pipeline of the heating furnace. The pre-cast device includes a first pre-cast part, a second pre-cast part and a plurality of fixing parts. The two ends of the first pre-cast part respectively have a first connecting part, and the first pre-cast part forms a first accommodating space. The two ends of the second pre-cast part respectively have a second connecting part, and the second pre-cast part forms a second accommodating space, and the second connecting part abuts against the first connecting part of the first pre-cast part, so that the first accommodating space of the first pre-cast part and the second accommodating space of the second pre-cast part jointly form a pipeline accommodating space. A plurality of fixing parts fixedly connect the first pre-cast part and the second pre-cast part.
於本創作之一實施例中,第一預鑄件之第一容置空間與第二預鑄件之第二容置空間為弧形。In one embodiment of the present invention, the first accommodating space of the first pre-casting part and the second accommodating space of the second pre-casting part are arc-shaped.
於本創作之一實施例中,第一預鑄件還具有一貫通第一銜接部之內面與外面的第一固定槽,第一容置空間位在第一預鑄件的內面,第二預鑄件還具有一貫通第二銜接部之內面與外面的第二固定槽,第二容置空間位在第二預鑄件的內面。In one embodiment of the present invention, the first pre-cast part also has a first fixing groove that passes through the inner surface and the outer surface of the first connecting part, and the first accommodating space is located on the inner surface of the first pre-cast part. The second pre-cast part also has a second fixing groove that passes through the inner surface and the outer surface of the second connecting part, and the second accommodating space is located on the inner surface of the second pre-cast part.
於本創作之一實施例中,多個固定件係連接第一預鑄件及第二預鑄件,且位在第一固定槽與第二固定槽內。In one embodiment of the present invention, a plurality of fixing members are connected to the first pre-cast member and the second pre-cast member, and are located in the first fixing groove and the second fixing groove.
於本創作之一實施例中,第一預鑄件之第一固定槽中內縮形成有一第一階部,第二預鑄件之第二固定槽中內縮形成有一第二階部,使固定件抵設於第一階部與第二階部。In one embodiment of the present invention, a first step is formed inwardly in the first fixing groove of the first pre-cast part, and a second step is formed inwardly in the second fixing groove of the second pre-cast part, so that the fixing part is disposed against the first step and the second step.
於本創作之一實施例中,預鑄裝置還包含多個金屬塞,用以塞入第一固定槽及第二固定槽內,以阻隔該多個固定件接觸外部環境。In one embodiment of the present invention, the pre-cast device further includes a plurality of metal plugs for inserting into the first fixing groove and the second fixing groove to prevent the plurality of fixing members from contacting the external environment.
於本創作之一實施例中,預鑄裝置與冷卻管路之間係設置一隔熱棉。In one embodiment of the present invention, a heat insulating cotton is arranged between the pre-casting device and the cooling pipeline.
於本創作之一實施例中,冷卻管路為加熱爐中之靜樑。In one embodiment of the present invention, the cooling pipeline is a static beam in a heating furnace.
請參閱圖1,本創作一種加熱爐冷卻管路1之預鑄裝置2,主要包含一第一預鑄件21、一第二預鑄件22及二固定件3。第一預鑄件21與第二預鑄件22之外型為半圓形或拱形的對稱結構,其係藉由澆鑄不定型耐火材料於模具中而形成,其他實施例中,第一預鑄件21與第二預鑄件22的外型也可以是其他形狀的結構,而不以本實施例所述為限。第一預鑄件21之兩端分別具有一第一銜接部211,且第一預鑄件21的內面且位在二第一銜接部211之間形成有一第一容置空間212,第一容置空間212為弧形之空間。第二預鑄件22之兩端分別具有一第二銜接部221,且第二預鑄件22的內面且位在二第二銜接部221之間形成有一第二容置空間222,第二容置空間222為弧形之空間。二固定件3固定連接第一預鑄件21與第二預鑄件22,如圖4所示。Please refer to Figure 1. The invention discloses a
將第一預鑄件21與第二預鑄件22相結合以組裝成預鑄裝置2,第一預鑄件21之第一銜接部211抵接於第二預鑄件22之第二銜接部221,使第一預鑄件21之第一容置空間212與第二預鑄件22之第二容置空間222共同形成一個圓形之空間,即為一管路容置空間23,用以容納加熱爐之冷卻管路1。The first
本實施例之預鑄裝置2為透過固定件(圖2未示)去組裝第一預鑄件21與第二預鑄件22的形式,第一預鑄件21需要設置有一第一固定槽213,第一固定槽213會貫通第一預鑄件21之第一銜接部211的內面與外面,且在第一固定槽213中的中段位置又內縮形成有一第一階部214;第二預鑄件22對應第一預鑄件21亦設置有一第二固定槽223,第二固定槽223會貫通第二預鑄件22之第二銜接部221的內面與外面,且在第二固定槽223中的中段位置又內縮形成有一第二階部224,如圖2所示。本實施例之固定件為一螺絲搭配一螺帽,第一階部214與第二階部224剛好提供固定件去抵靠固定,其他實施例中,固定件也可以選用其他固定結構或零件。The
再請一併參閱圖3及圖4,本創作係安裝於加熱爐之冷卻管路1的靜樑,於靜樑外可以先包覆一層隔熱棉4,再將預鑄裝置2之第一預鑄件21與第二預鑄件22套於靜樑的外側,安裝預鑄裝置2於靜樑上時,係由下至上堆疊。Please refer to Figures 3 and 4 together. This invention is a static beam installed on the
第一預鑄件21與第二預鑄件22套於靜樑的外側時,第一預鑄件21之第一銜接部211抵接於第二預鑄件22之第二銜接部221,以使第一固定槽213連通於第二固定槽223,而第一預鑄件21之第一容置空間212與第二預鑄件22之第二容置空間222會分別容納一部分的靜樑外周面,並以固定件3穿設於第一預鑄件21之第一固定槽213與第二預鑄件22之第二固定槽223中,並鎖固抵靠第一階部214與第二階部224,使第一預鑄件21與第二預鑄件22透過固定件3結合為預鑄裝置2,靜樑之外周面即被第一容置空間212與第二容置空間222共同形成之管路容置空間23完整容納;如此,預鑄裝置2阻絕加熱爐的高溫,以改善外部環境的熱能影響到冷卻管路1,且預鑄裝置2之熱導率(Thermal Conductivity)約為0.5~0.6 W/m·K,令冷卻管路1內的冷卻水保持在一定的溫度,維持良好的冷卻效果。When the first
將固定件3鎖固後,再於第一固定槽213與第二固定槽223內塞入一金屬塞5,材質例如耐高溫(例如溫度介於攝氏850度至1150度之間)的鋼材,以阻隔固定件3接觸外部環境,以避免固定件3受熱而變形損壞。其他實施例中,金屬塞5的外表面可以選擇與第一銜接部211及第二銜接部221的外面齊平、或略微內縮、或突出,以避免固定件3因高溫而鬆脫或損壞。其他實施例中,金屬塞5的材質耐溫等級也可以高於1150度。After the
1. 本創作加熱爐冷卻管路之預鑄裝置,由第一預鑄件之第一銜接部與第二預鑄件之第二銜接部結合形成一預鑄裝置,其直接以一體成型之預鑄裝置包覆加熱爐之冷卻管路,能省去複雜的結構,且便於在狹窄的管路空間中施作,有效提升安裝的速度。1. The precast device for the cooling pipe of the heating furnace of the invention is formed by combining the first joint of the first precast part and the second joint of the second precast part. The cooling pipe of the heating furnace is directly covered with the one-piece precast device, which can save complex structures and is convenient for installation in narrow pipe space, effectively improving the speed of installation.
2. 本創作加熱爐冷卻管路之預鑄裝置,透過第一預鑄件之第一容置空間與該第二預鑄件之第二容置空間在組裝後共同形成一管路容置空間,其可以完整容納加熱爐之冷卻管路,避免環境的高溫傳導到冷卻管路中,提供隔熱的效果。2. The precast device for the cooling pipe of the heating furnace of the present invention forms a pipe accommodating space through the first accommodating space of the first precast part and the second accommodating space of the second precast part after assembly, which can completely accommodate the cooling pipe of the heating furnace, prevent the high temperature of the environment from being transferred to the cooling pipe, and provide a heat insulation effect.
1:冷卻管路 2:預鑄裝置 21:第一預鑄件 211:第一銜接部 212:第一容置空間 213:第一固定槽 214:第一階部 22:第二預鑄件 221:第二銜接部 222:第二容置空間 223:第二固定槽 224:第二階部 23:管路容置空間 3:固定件 4:隔熱棉 5:金屬塞 1: Cooling pipeline 2: Pre-cast device 21: First pre-cast part 211: First joint 212: First accommodating space 213: First fixing groove 214: First step 22: Second pre-cast part 221: Second joint 222: Second accommodating space 223: Second fixing groove 224: Second step 23: Pipeline accommodating space 3: Fixing part 4: Insulation cotton 5: Metal plug
圖1為本創作之整體外觀圖; 圖2為本創作之剖視圖; 圖3為本創作應用於冷卻管路之示意圖;以及 圖4為本創作應用於冷卻管路之剖視圖。 Figure 1 is an overall appearance diagram of the present invention; Figure 2 is a cross-sectional view of the present invention; Figure 3 is a schematic diagram of the present invention applied to a cooling pipeline; and Figure 4 is a cross-sectional view of the present invention applied to a cooling pipeline.
2:預鑄裝置 2: Pre-casting device
21:第一預鑄件 21: The first pre-cast part
211:第一銜接部 211: First joint
212:第一容置空間 212: First storage space
22:第二預鑄件 22: Second pre-cast part
221:第二銜接部 221: Second joint
222:第二容置空間 222: Second storage space
223:第二固定槽 223: Second fixing slot
23:管路容置空間 23: Pipeline storage space
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW113209927U TWM667240U (en) | 2024-09-12 | 2024-09-12 | Precast device for heating furnace cooling pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW113209927U TWM667240U (en) | 2024-09-12 | 2024-09-12 | Precast device for heating furnace cooling pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM667240U true TWM667240U (en) | 2025-03-01 |
Family
ID=95828971
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW113209927U TWM667240U (en) | 2024-09-12 | 2024-09-12 | Precast device for heating furnace cooling pipe |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWM667240U (en) |
-
2024
- 2024-09-12 TW TW113209927U patent/TWM667240U/en unknown
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US5341568A (en) | Insulated furnace roller and method of manufacture | |
| JP6842215B2 (en) | Lava holding furnace | |
| US4015636A (en) | Ceramic refractory covering members | |
| US2693352A (en) | Furnace insulation system | |
| US3486533A (en) | Pipe insulation jacket | |
| KR100494759B1 (en) | Composite refractory insulating tile and Method of fabrication | |
| JPS5829135Y2 (en) | Fireproof/thermal insulation module | |
| JP6762847B2 (en) | How to place concrete | |
| JPH02286999A (en) | Connector used between pipe left non-cooled and pipe pipe to be cooled | |
| TWM667240U (en) | Precast device for heating furnace cooling pipe | |
| FI58976C (en) | KYLARE AV SKIVTYP SOM AER LAEMPLIG FOER SCHAKTUGNAR I SYNNERHET FOER MASUGNAR OCH FOERFARANDE FOER DESS FRAMSTAELLNING | |
| KR100387369B1 (en) | Composite refractory tile for metallurgical furnace members and method of fabricating | |
| US4608101A (en) | Method for heat treating pipe with double-pipe section | |
| JP4068791B2 (en) | Water pipe wall protection structure | |
| JPH01111192A (en) | Heat exchanger | |
| JP6539343B2 (en) | Heater protection tube for molten metal holding furnace | |
| JP4546657B2 (en) | Stave cooler cooling pipe | |
| JPS586866B2 (en) | Kanetsuroronaipipuno 2 Jiyuudanetsuhouhou | |
| US4726856A (en) | Method for heat treating metal pipes | |
| KR100584724B1 (en) | Manufacturing method of refractory block for skid pipe of heating furnace | |
| JP6696485B2 (en) | Refractory insulation structure | |
| JPS5934791Y2 (en) | Insulating and heat-retaining panels used for nuclear equipment | |
| CN119594714A (en) | Heat insulation wrapping structure of supporting beam of heating furnace, preparation method and installation method thereof | |
| CN114636313B (en) | Heating and heat-preserving equipment for high-temperature pulsating heat pipe and design method thereof | |
| CN221055553U (en) | A copper-steel composite furnace wall water jacket |