TWM666403U - Combined disc structure - Google Patents
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- TWM666403U TWM666403U TW113211620U TW113211620U TWM666403U TW M666403 U TWM666403 U TW M666403U TW 113211620 U TW113211620 U TW 113211620U TW 113211620 U TW113211620 U TW 113211620U TW M666403 U TWM666403 U TW M666403U
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- 230000008878 coupling Effects 0.000 claims description 24
- 238000010168 coupling process Methods 0.000 claims description 24
- 238000005859 coupling reaction Methods 0.000 claims description 24
- 238000010586 diagram Methods 0.000 description 15
- 230000017525 heat dissipation Effects 0.000 description 6
- 230000003139 buffering effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
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- 238000000354 decomposition reaction Methods 0.000 description 1
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Abstract
Description
本創作係為一種碟盤結構。特別是指一種適用於機車的單邊緩衝的組合式碟盤結構。 This creation is a disc structure. In particular, it refers to a combined disc structure suitable for a single-side buffer for motorcycles.
按,台灣係為全世界知名之車輛零組件生產、製造、組裝國,其成就並非以傳統模式思維所能達成,而係仰賴不斷創新、突破之思考,隨著戶外休閒活動之提倡,騎乘車輛已是一種普及之休閒活動,而車輛之設計也因此隨之不斷進步,無論是運動競技型會是休閒舒適型之車輛(例如,機車等),皆有所長足長進,在追求精緻美觀之餘,車輛之安全性亦是不可忽視之標的,而煞車系統係提供車輛安全要件之一,煞車之良窳,往往會關係到騎乘者之生命安全,若煞車之結構、效率不夠周全完善,特別是在高速行駛下,不論衝量、動能皆達到最高值,若無法順利進行煞車,不論自身或他人之性命皆無法獲得保障,更可能造成大規模的災禍。 Taiwan is a world-renowned country for the production, manufacturing, and assembly of vehicle parts. Its achievements cannot be achieved by traditional thinking, but rely on continuous innovation and breakthrough thinking. With the promotion of outdoor leisure activities, riding a vehicle has become a popular leisure activity, and the design of vehicles has also been continuously improved. Whether it is a sports competition type or a leisure and comfort type vehicle (such as motorcycles, etc.), there have been great progress. In the pursuit of In addition to exquisite beauty, the safety of the vehicle is also a target that cannot be ignored. The brake system is one of the safety requirements of the vehicle. The quality of the brakes is often related to the life safety of the rider. If the brake structure and efficiency are not comprehensive and perfect, especially when driving at high speeds, the momentum and kinetic energy are at their highest values. If the brakes cannot be applied smoothly, the life of the rider or others cannot be protected, and it may even cause a large-scale disaster.
而目前剎車所使用的碟盤是唯一整個盤體,而當剎車時,整個碟盤容易被鎖死,進而造成碟盤損壞,更甚者,亦可能造成行車上的危險。 The disc used for braking at present is a single whole disc, and when braking, the entire disc is easily locked, causing damage to the disc, and even worse, it may cause danger during driving.
基於以上原因,本創作的一目的在於揭露一種組合式碟盤結構,透過內碟盤的外周圓與外環碟盤的內周圓之間所界定出的緩衝間隙,使在剎車時能達到緩衝的功效;再者,利用如波浪型墊片的第一緩衝墊片及/或第二緩衝墊片設置在內碟盤(或外環碟盤)的同一側,可以令組合件的擋環部與扣件分別利用第一緩衝墊片及/或第二緩衝墊片以對外環碟盤及內碟盤所界定出的結合孔之兩側進行彈性的壓迫固定,進一步提供上述的緩衝間隙,且內碟盤與外環碟盤在轉動時不會造成偏擺;另外,利用蓋合件與組合件的螺固及加工件對蓋合件之外螺紋段的內盲孔進行撐開固定,以達到完全固定、避免鬆脫的功效。 Based on the above reasons, one purpose of the invention is to disclose a combined disc structure, which can achieve a buffering effect during braking by defining a buffering gap between the outer circumference of the inner disc and the inner circumference of the outer ring disc; furthermore, by using a first buffer pad and/or a second buffer pad such as a corrugated pad disposed on the same side of the inner disc (or the outer ring disc), the baffle ring and the fastener of the combined component can be used separately. The first buffer gasket and/or the second buffer gasket are used to perform elastic compression and fixation on both sides of the combination hole defined by the outer ring disc and the inner disc, further providing the above-mentioned buffer gap, and the inner disc and the outer ring disc will not cause deflection when rotating; in addition, the inner blind hole of the outer threaded section of the cover is propped open and fixed by screwing the cover and the assembly and processing parts to achieve the effect of complete fixation and preventing loosening.
為達上述目的,本創作係提供一種組合式碟盤結構,包括:一外環碟盤,具有一內周圓;一內碟盤,設置且連接在該外環碟盤內,並具有一外周圓,該內碟盤的該外周圓與該外環碟盤的該內周圓嵌接且具有一緩衝間隙;以及複數個固定組件,等角度間隔地固定該內碟盤的該外周圓與該外環碟盤的該內周圓;其中,各該固定組件包括一組合件、一第一緩衝墊片、一扣件以及一蓋合件,該組合件穿經該內碟盤的該外周圓與該外環碟盤的該內周圓,該第一緩衝墊片套設在該組合件上並位在該外環碟盤及該內碟盤的一側,該扣件可拆卸地扣固在該組合件上並位在該外環碟盤及該內碟盤的另一側,該蓋合件與該組合件結合固定並罩蓋該扣件。 To achieve the above-mentioned purpose, the invention provides a combined disc structure, including: an outer disc having an inner circumference; an inner disc, which is arranged and connected inside the outer disc and has an outer circumference, the outer circumference of the inner disc and the inner circumference of the outer disc are embedded and have a buffer gap; and a plurality of fixing components, which fix the outer circumference of the inner disc and the inner circumference of the outer disc at equal angles; wherein each of the fixing components is fixed to the outer circumference of the inner disc and the inner circumference of the outer disc at equal angles. The fixing assembly includes an assembly, a first buffer pad, a fastener and a cover. The assembly passes through the outer circumference of the inner disc and the inner circumference of the outer ring disc. The first buffer pad is sleeved on the assembly and located on one side of the outer ring disc and the inner disc. The fastener is detachably fastened to the assembly and located on the other side of the outer ring disc and the inner disc. The cover is fixedly combined with the assembly and covers the fastener.
在一些實施例中,該外環碟盤的該內周圓設置有複數個第一嵌槽,該等第一嵌槽係角度間隔設置,該內碟盤的該外周圓設置有複數個第二嵌槽,且該內碟盤的各該第二嵌槽與該外環碟盤的相對應各該第一嵌槽之間具有 該緩衝間隙,各該第二嵌槽係與各該第一嵌槽對應設置,而各該第一嵌槽及相對應的各該第二嵌槽係界定出一結合孔,該組合件穿經該結合孔設置。 In some embodiments, the inner circumference of the outer ring disk is provided with a plurality of first embedding grooves, the first embedding grooves are provided at angular intervals, the outer circumference of the inner disk is provided with a plurality of second embedding grooves, and there is a buffer gap between each of the second embedding grooves of the inner disk and each of the corresponding first embedding grooves of the outer ring disk, each of the second embedding grooves is provided corresponding to each of the first embedding grooves, and each of the first embedding grooves and the corresponding second embedding grooves define a coupling hole, and the assembly is provided through the coupling hole.
在一些實施例中,該固定組件還包括一第二緩衝墊片,套設在該組合件上並位在該第一緩衝墊片與該外環碟盤及該內碟盤之間。 In some embodiments, the fixing assembly further includes a second buffer pad, which is mounted on the assembly and located between the first buffer pad, the outer ring disc and the inner disc.
在一些實施例中,該組合件具有一擋環部以及一插銷部,該插銷部的一端形成有一環嵌槽,且該插銷部的內表面形成有一內螺紋,該擋環部係從該插銷部相對該環嵌槽的一端朝徑向方向延伸形成,而該插銷部係穿設在相對應的該結合孔中,該擋環部及該環嵌槽分別位在該結合孔的兩側。 In some embodiments, the assembly has a baffle and a latch, one end of the latch is formed with an annular groove, and the inner surface of the latch is formed with an inner thread, the baffle is formed by extending radially from one end of the latch opposite to the annular groove, and the latch is inserted into the corresponding coupling hole, and the baffle and the annular groove are respectively located on both sides of the coupling hole.
在一些實施例中,該扣件係嵌扣在該環嵌槽內,該第一緩衝墊片套設在該插銷部上且位在該結合孔鄰近該擋環部的一側,該第二緩衝墊片套設在該插銷部上且位在該結合孔鄰近該擋環部的一側。 In some embodiments, the fastener is embedded in the ring embedding groove, the first buffer gasket is sleeved on the latch portion and is located on a side of the coupling hole adjacent to the baffle portion, and the second buffer gasket is sleeved on the latch portion and is located on a side of the coupling hole adjacent to the baffle portion.
在一些實施例中,該蓋合件具有一外螺紋段、一盤體、以及一凸環,該外螺紋段係與該插銷部的該內螺紋螺接,該盤體係與該外螺紋段鄰近該扣件的一端同軸連接,該凸環係從該盤體的周緣朝該擋環部的方向延伸凸設,藉此以罩蓋住該扣件。 In some embodiments, the cover has an external thread segment, a disc, and a convex ring. The external thread segment is threaded with the internal thread of the latch portion, the disc is coaxially connected to an end of the external thread segment adjacent to the fastener, and the convex ring extends from the periphery of the disc toward the stop ring portion to cover the fastener.
在一些實施例中,該外螺紋段鄰近該擋環部的一端係具有一內盲孔,係在該外螺紋段與該內螺紋螺接緊密後,利用一加工件插入該內盲孔的端緣以將該內盲孔的端緣撐開,藉此以撐開的端緣固定在該插銷部內。 In some embodiments, one end of the outer thread segment adjacent to the baffle portion has an inner blind hole. After the outer thread segment and the inner thread segment are tightly screwed, a processing piece is inserted into the end edge of the inner blind hole to prop the end edge of the inner blind hole open, thereby fixing the propped end edge in the latch portion.
在一些實施例中,該扣件為一C型扣或者為一E型扣。 In some embodiments, the fastener is a C-type fastener or an E-type fastener.
在一些實施例中,該第一緩衝墊片與該第二緩衝墊片為一波浪型墊片。 In some embodiments, the first buffer pad and the second buffer pad are a wave-shaped pad.
10:組合式碟盤結構 10: Combined disc structure
10’:組合式碟盤結構 10’: Combined disc structure
100:外環碟盤 100: Outer ring disc
101:內周圓 101: Inner circle
102:第一散熱孔 102: First heat dissipation hole
110:第一嵌槽 110: First embedded groove
200:內碟盤 200: Inner disc
201:外周圓 201: Outer circumference
202:第二散熱孔 202: Second heat dissipation hole
210:第二嵌槽 210: Second bezel
300:固定組件 300:Fixed components
310:組合件 310: Assembly
311:擋環部 311: baffle section
312:插銷部 312: Latch part
313:環嵌槽 313: Ring groove
314:內螺紋 314: Internal thread
320:第一緩衝墊片 320: First buffer pad
330:第二緩衝墊片 330: Second buffer pad
340:扣件 340: Fasteners
350:蓋合件 350: Covering parts
351:外螺紋段 351: External thread section
352:盤體 352: Plate
353:凸環 353: convex ring
354:內盲孔 354: Internal blind hole
400:結合孔 400: Binding hole
G:緩衝間隙 G: Buffer gap
圖1為本創作組合式碟盤結構第一實施例的立體示意圖。 Figure 1 is a three-dimensional schematic diagram of the first embodiment of the combined disc structure of this invention.
圖2為本創作組合式碟盤結構第一實施例的分解示意圖。 Figure 2 is a schematic diagram of the first embodiment of the combined disc structure of this invention.
圖3為本創作組合式碟盤結構第一實施例的部分分解示意圖。 Figure 3 is a partially exploded schematic diagram of the first embodiment of the combined disc structure of this invention.
圖4為本創作組合式碟盤結構沿圖1剖線A-A的部分剖視示意圖。 Figure 4 is a partial cross-sectional schematic diagram of the combined disc structure of this invention along the section line A-A in Figure 1.
圖5為本創作組合式碟盤結構第二實施例的立體示意圖。 Figure 5 is a three-dimensional schematic diagram of the second embodiment of the combined disc structure of this invention.
圖6為本創作組合式碟盤結構第二實施例的分解示意圖。 Figure 6 is a schematic diagram of the decomposition of the second embodiment of the combined disc structure of this invention.
圖7為本創作組合式碟盤結構第二實施例的部分分解示意圖。 Figure 7 is a partially exploded schematic diagram of the second embodiment of the combined disc structure of this invention.
圖8為本創作組合式碟盤結構第二實施例沿圖5剖線B-B的剖視示意圖。 Figure 8 is a schematic cross-sectional view of the second embodiment of the combined disc structure of the present invention along the section line B-B of Figure 5.
以下結合具體情況對本創作的具體實施方式作詳細說明。 The following is a detailed description of the specific implementation method of this creation based on specific circumstances.
圖1為本創作組合式碟盤結構10第一實施例的立體示意圖。圖2為本創作組合式碟盤結構10第一實施例的分解示意圖。圖3為本創作組合式碟盤結構10第一實施例的部分分解示意圖。圖4為本創作組合式碟盤結構10沿圖1剖線A-A的部分剖視示意圖。
FIG1 is a three-dimensional schematic diagram of the first embodiment of the combined
請參考圖1到圖4,本創作第一實施例的組合式碟盤結構10可包括一外環碟盤100、一內碟盤200以及複數個固定組件300。
Please refer to Figures 1 to 4. The combined
外環碟盤100大致呈環形,可具有一內周圓101。在一些實施例中,外環碟盤100還佈設有複數個第一散熱孔102。
The
內碟盤200設置且連接在外環碟盤100內,並可具有一外周圓201。在一些實施例中,內碟盤200的外周圓201與外環碟盤100的內周圓101嵌接且具有一緩衝間隙G。在一些實施例中,內碟盤200可設置有複數個第二散熱孔202。
The
複數個固定組件300可等角度間隔地固定內碟盤200的外周圓201與外環碟盤100的內周圓101。在一些實施例中,各固定組件300包括一組合件310、一第一緩衝墊片320、一扣件340以及一蓋合件350。組合件310可穿經內碟盤200的外周圓201與外環碟盤100的內周圓101。第一緩衝墊片320可套設在組合件310上並位在外環碟盤100及內碟盤200的一側。在一些實施例中,第一緩衝墊片320可為一波浪型墊片。扣件340可拆卸地扣固在組合件310上並位在外環碟盤100及內碟盤200的另一側。在一些實施例中,扣件340可為一C型扣或者為一E型扣。蓋合件350與組合件310結合固定並罩蓋扣件340。
A plurality of fixing
在一些實施例中,外環碟盤100的內周圓101設置有複數個第一嵌槽110。該等第一嵌槽110係角度間隔設置。在一些實施例中,內碟盤200的外周圓201設置有複數個第二嵌槽210。內碟盤200的各第二嵌槽210與外環碟盤100的相對應各第一嵌槽110之間具有該緩衝間隙G。各第二嵌槽210係與各第一嵌槽110對應設置。而各第一嵌槽110及相對應的各第二嵌槽210係界定出一結合孔400。在一些實施例中,組合件310可穿經結合孔400設置。
In some embodiments, the
在一些實施例中,組合件310可具有一擋環部311以及一插銷部312。插銷部312的一端形成有一環嵌槽313,且插銷部312的內表面形成有一內螺紋314。擋環部311係可從插銷部312相對環嵌槽313的一端朝徑向方向延伸形成,而插銷部312係可穿設在相對應的結合孔400中。擋環部311及環嵌槽313分
別位在結合孔400的兩側。因此,扣件340係可嵌扣在環嵌槽313內,第一緩衝墊片320可套設在插銷部312上且位在結合孔400鄰近擋環部311的一側。
In some embodiments, the assembly 310 may have a
在一些實施例中,蓋合件350可具有一外螺紋段351、一盤體352、以及一凸環353。外螺紋段351係可與插銷部312的內螺紋314螺接。盤體352係可與外螺紋段351鄰近扣件340的一端同軸連接。凸環353係可從盤體352的周緣朝擋環部311的方向延伸凸設,藉此以罩蓋住扣件340。在一些實施例中,外螺紋段351鄰近擋環部311的一端係具有一內盲孔354,係可在外螺紋段351與內螺紋314螺接緊密後,利用一加工件(圖未示)插入內盲孔354的端緣以將內盲孔354的端緣撐開,藉此以撐開的端緣固定在插銷部312內。
In some embodiments, the
圖5為本創作組合式碟盤結構10’第二實施例的立體示意圖。圖6為本創作組合式碟盤結構10’第二實施例的分解示意圖。圖7為本創作組合式碟盤結構10’第二實施例的部分分解示意圖。圖8為本創作組合式碟盤結構10’第二實施例沿圖5剖線B-B的剖視示意圖。本創作第二實施例的組合式碟盤結構10’與第一實施例的組合式碟盤結構10的差異,僅在於第二實施例的組合式碟盤結構10’多了一個第二緩衝墊片330。因此,第二實施例的組合式碟盤結構10’與第一實施例的組合式碟盤結構10相同的元件係以相同的元件編號表示,其結構與功能類似或相同。
Fig. 5 is a three-dimensional schematic diagram of the second embodiment of the combined disc structure 10' of the present invention. Fig. 6 is a decomposed schematic diagram of the second embodiment of the combined disc structure 10' of the present invention. Fig. 7 is a partially decomposed schematic diagram of the second embodiment of the combined disc structure 10' of the present invention. Fig. 8 is a cross-sectional schematic diagram of the second embodiment of the combined disc structure 10' of the present invention along the section line B-B of Fig. 5. The difference between the combined disc structure 10' of the second embodiment of the present invention and the combined
請參考圖5到圖8,本創作第二實施例的組合式碟盤結構10’可包括一外環碟盤100、一內碟盤200以及複數個固定組件300。
Please refer to Figures 5 to 8, the combined disc structure 10' of the second embodiment of the present invention may include an
外環碟盤100大致呈環形,可具有一內周圓101。在一些實施例中,外環碟盤100還佈設有複數個第一散熱孔102。
The
內碟盤200設置且連接在外環碟盤100內,並可具有一外周圓201。在一些實施例中,內碟盤200的外周圓201與外環碟盤100的內周圓101嵌接且具有一緩衝間隙G。在一些實施例中,內碟盤200可設置有複數個第二散熱孔202。
The
複數個固定組件300可等角度間隔地固定內碟盤200的外周圓201與外環碟盤100的內周圓101。在一些實施例中,各固定組件300包括一組合件310、一第一緩衝墊片320、一第二緩衝墊片330、一扣件340以及一蓋合件350。組合件310可穿經內碟盤200的外周圓201與外環碟盤100的內周圓101。第一緩衝墊片320及第二緩衝墊片330可同時套設在組合件310上並位在外環碟盤100及內碟盤200的一側;其中,第二緩衝墊片330可位在第一緩衝墊片320與外環碟盤100及內碟盤200之間。在一些實施例中,第一緩衝墊片320及第二緩衝墊片330可為一波浪型墊片。扣件340可拆卸地扣固在組合件310上並位在外環碟盤100及內碟盤200的另一側。在一些實施例中,扣件340可為一C型扣或者為一E型扣。蓋合件350與組合件310結合固定並罩蓋扣件340。
The plurality of fixing
在一些實施例中,外環碟盤100的內周圓101設置有複數個第一嵌槽110。該等第一嵌槽110係角度間隔設置。在一些實施例中,內碟盤200的外周圓201設置有複數個第二嵌槽210。內碟盤200的各第二嵌槽210與外環碟盤100的相對應各第一嵌槽110之間具有該緩衝間隙G。各第二嵌槽210係與各第一嵌槽110對應設置。而各第一嵌槽110及相對應的各第二嵌槽210係界定出一結合孔400。在一些實施例中,組合件310可穿經結合孔400設置。
In some embodiments, the
在一些實施例中,組合件310可具有一擋環部311以及一插銷部312。插銷部312的一端形成有一環嵌槽313,且插銷部312的內表面形成有一內
螺紋314。擋環部311係可從插銷部312相對環嵌槽313的一端朝徑向方向延伸形成,而插銷部312係可穿設在相對應的結合孔400中。擋環部311及環嵌槽313分別位在結合孔400的兩側。因此,扣件340係可嵌扣在環嵌槽313內,第一緩衝墊片320可套設在插銷部312上且位在結合孔400鄰近擋環部311的一側,第二緩衝墊片330可套設在插銷部312上且位在結合孔400鄰近擋環部311的一側並位在第一緩衝墊片320與外環碟盤100及內碟盤200之間。
In some embodiments, the assembly 310 may have a
在一些實施例中,蓋合件350可具有一外螺紋段351、一盤體352、以及一凸環353。外螺紋段351係可與插銷部312的內螺紋314螺接。盤體352係可與外螺紋段351鄰近扣件340的一端同軸連接。凸環353係可從盤體352的周緣朝擋環部311的方向延伸凸設,藉此以罩蓋住扣件340。在一些實施例中,外螺紋段351鄰近擋環部311的一端係具有一內盲孔354,係可在外螺紋段351與內螺紋314螺接緊密後,利用一加工件(圖未示)插入內盲孔354的端緣以將內盲孔354的端緣撐開,藉此以撐開的端緣固定在插銷部312內。
In some embodiments, the
綜上所述,本創作的組合式碟盤結構10、10’,透過內碟盤200的外周圓201與外環碟盤100的內周圓101之間所界定出的緩衝間隙G,使在剎車時能達到緩衝的功效;再者,利用如波浪型墊片的第一緩衝墊片320及/或第二緩衝墊片330設置在內碟盤200(及/或外環碟盤100)的同一側,可以令組合件310的擋環部311與扣件340分別利用第一緩衝墊片320及/或第二緩衝墊片330以對外環碟盤100及內碟盤200所界定出的結合孔400之兩側進行彈性的壓迫固定,進一步提供上述的緩衝間隙G,且內碟盤200與外環碟盤100在轉動時不會造成偏擺;另外,利用蓋合件350與組合件310的螺固及加工件(圖未示)對蓋合件350之外螺紋段351的內盲孔354進行撐開固定,以達到完全固定、避免鬆脫的功效。
In summary, the combined
10:組合式碟盤結構 10: Combined disc structure
100:外環碟盤 100: Outer ring disc
200:內碟盤 200: Inner disc
300:固定組件 300:Fixed components
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