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TWM663338U - Rotary compressor - Google Patents

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Publication number
TWM663338U
TWM663338U TW113208591U TW113208591U TWM663338U TW M663338 U TWM663338 U TW M663338U TW 113208591 U TW113208591 U TW 113208591U TW 113208591 U TW113208591 U TW 113208591U TW M663338 U TWM663338 U TW M663338U
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Taiwan
Prior art keywords
housing
bottom cover
cylinder
disposed
rotary compressor
Prior art date
Application number
TW113208591U
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Chinese (zh)
Inventor
姜禮曜
張家彬
郭文振
徐錫崑
黃順勇
貝爾梅霍 何塞 安東尼奧 魯伊斯
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瑞智精密股份有限公司
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Priority to TW113208591U priority Critical patent/TWM663338U/en
Publication of TWM663338U publication Critical patent/TWM663338U/en

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Abstract

一種迴轉式壓縮機,包括一殼體、一電動機,設置該殼體內、及一壓縮泵,設置於該殼體內,其中,該壓縮泵之缸體的第二端面與該殼體之底蓋間形成一儲油區,該儲油區則供冷凍機油存放,而該儲油區之冷凍機油的油量為V,該主殼的內徑為M,該底蓋內的最底面與該壓縮泵之缸體的底面之間的間距為H,以及將圓周率設為π的情況下,且滿足25%

Figure 113208591-A0101-11-0001-7
V/(π(M/2)2H)
Figure 113208591-A0101-11-0001-9
40%;如此一來,能有效降低整體填充油量和冷媒量,提高能效,並有效解決了先前技術面臨的問題。此外,該設計符合碳氫冷媒趨勢,具有簡化裝配過程的特點,有助於冷媒在系統中發揮最佳作用。 A rotary compressor comprises a housing, an electric motor disposed in the housing, and a compression pump disposed in the housing, wherein an oil storage area is formed between the second end surface of the cylinder of the compression pump and the bottom cover of the housing, and the oil storage area is used to store refrigeration oil, and the amount of refrigeration oil in the oil storage area is V, the inner diameter of the main housing is M, the distance between the bottommost surface in the bottom cover and the bottom surface of the cylinder of the compression pump is H, and when pi is set to π, and 25% is satisfied
Figure 113208591-A0101-11-0001-7
V/(π(M/2) 2 H)
Figure 113208591-A0101-11-0001-9
40%; thus, the overall filling oil and refrigerant volume can be effectively reduced, energy efficiency can be improved, and the problems faced by previous technologies can be effectively solved. In addition, this design conforms to the trend of hydrocarbon refrigerants, has the characteristics of simplifying the assembly process, and helps the refrigerant to play the best role in the system.

Description

迴轉式壓縮機 Rotary compressor

本新型涉及壓縮機構造領域,尤其是涉及一種迴轉式壓縮機。 The new invention relates to the field of compressor structure, and in particular to a rotary compressor.

按,現有的迴轉式壓縮機主要包括以下部件:排氣管、機殼、電動機(定子、轉子)、曲軸、上軸承、消音罩、壓縮單元(缸體、環、葉片)、下軸承、底蓋、出口管、儲液器和入口管。壓縮機的基本工作原理如下:壓縮機通電工作時,定子產生磁場,使轉子旋轉,帶動曲軸,使環在缸體中做偏心運動,從而將低溫低壓的氣體冷媒介質壓縮成高溫高壓的氣體,並由缸體經消音罩排至殼體中。再經由定子外側的切邊,及轉子間的間隙後,由出口管排入冷凍循環系統。 According to the existing rotary compressor, the main components are: exhaust pipe, casing, motor (stator, rotor), crankshaft, upper bearing, silencer, compression unit (cylinder, ring, blade), lower bearing, bottom cover, outlet pipe, liquid reservoir and inlet pipe. The basic working principle of the compressor is as follows: when the compressor is powered on, the stator generates a magnetic field, causing the rotor to rotate, driving the crankshaft, and causing the ring to move eccentrically in the cylinder, thereby compressing the low-temperature and low-pressure gas refrigerant into high-temperature and high-pressure gas, and then discharged from the cylinder through the silencer to the casing. Then, after passing through the cut edge of the outer side of the stator and the gap between the rotors, it is discharged into the refrigeration circulation system through the outlet pipe.

因應節能減碳議題,碳氫冷媒正受到業界的廣泛關注。將碳氫冷媒應用於冷凍系統時,存在一個重要的技術挑戰:碳氫冷媒具有高可燃性,這要求嚴格限制冷凍系統中冷媒的填充量。因此,必須大幅度減少壓縮機殼體內的冷媒量,從而降低整個冷凍系統的冷媒填充量。在傳統結構的壓縮機中,為了確保壓縮機運轉的可靠性,需要填充足夠的潤滑油來保證壓縮機內部油面的高度。但由於碳氫冷媒與潤滑油的相溶性較好,潤滑油中會含有較高比例的冷媒,這可能導致冷凍系統運行時冷媒量不足。因此,通過減少壓縮機內部潤滑油的填充量,進而降低壓縮機內部的冷媒含量,是 解決這一問題的有效方法。這樣不僅可以減少整個冷凍系統的冷媒填充量,還能確保系統的安全性和運行效率。 In response to the issue of energy conservation and carbon reduction, hydrocarbon refrigerants are receiving widespread attention from the industry. When using hydrocarbon refrigerants in refrigeration systems, there is an important technical challenge: hydrocarbon refrigerants are highly flammable, which requires strict restrictions on the amount of refrigerant filled in the refrigeration system. Therefore, the amount of refrigerant in the compressor casing must be greatly reduced, thereby reducing the amount of refrigerant filled in the entire refrigeration system. In a compressor with a traditional structure, in order to ensure the reliability of the compressor operation, it is necessary to fill it with enough lubricating oil to ensure the height of the oil level inside the compressor. However, due to the good compatibility between hydrocarbon refrigerant and lubricant, the lubricant will contain a higher proportion of refrigerant, which may lead to insufficient refrigerant when the refrigeration system is running. Therefore, reducing the amount of lubricant filling inside the compressor and thus reducing the refrigerant content inside the compressor is an effective way to solve this problem. This not only reduces the refrigerant filling amount of the entire refrigeration system, but also ensures the safety and operating efficiency of the system.

惟,現行迴轉式壓縮機為了保證運轉的可靠性,需要填充潤滑油來維持壓縮機內部油面的高度。由於R290製冷劑和潤滑油有很好的相容性,當壓縮機的注油量越多,溶於冷凍油的R290製冷劑就會越多,這會對壓縮機的性能產生一定的影響,並導致工作效率的下降,仍是壓縮機等相關產業的開發業者與相關研究人員須持續克服與解決的問題。 However, in order to ensure the reliability of operation, the current rotary compressor needs to be filled with lubricating oil to maintain the oil level inside the compressor. Since R290 refrigerant and lubricating oil have good compatibility, the more oil is filled into the compressor, the more R290 refrigerant will be dissolved in the refrigeration oil, which will have a certain impact on the performance of the compressor and lead to a decrease in work efficiency. This is still a problem that developers and researchers in the compressor and other related industries must continue to overcome and solve.

有鑑於此,本創作人遂針對上述現有技術,特潛心研究並配合學理的運用,盡力解決上述之問題點,即成為本創作人改良之目標。 In view of this, the author has devoted himself to the research and application of the above existing technologies, trying his best to solve the above problems, which has become the goal of the author's improvement.

因此,本新型的主要目的,即在提供一種迴轉式壓縮機,降低壓縮機的油量填充,減少溶解在油中的製冷劑量,從而有效降低製冷劑的充注量,提高可燃製冷劑壓縮機運轉的安全性,以解決上述現有技術存在的問題。 Therefore, the main purpose of the present invention is to provide a rotary compressor, reduce the oil filling of the compressor, reduce the amount of refrigerant dissolved in the oil, thereby effectively reducing the refrigerant filling amount and improving the safety of the operation of the combustible refrigerant compressor, so as to solve the problems existing in the above-mentioned prior art.

為達到前揭目的,本新型提出一種迴轉式壓縮機,包括:一殼體,係由一主殼、一頂蓋和一底蓋組成; In order to achieve the above-mentioned purpose, the present invention proposes a rotary compressor, comprising: a casing, which is composed of a main casing, a top cover and a bottom cover;

一電動機,設置於該殼體內; A motor disposed in the housing;

一壓縮泵,設置於該殼體內,而位於該電動機下方處,該壓縮泵包含; A compression pump is disposed in the housing and located below the motor, and the compression pump includes;

一缸體,形成有一第一端面與一第二端面,該缸體的中心設有一壓縮腔,該壓縮腔的腔壁上開設有一葉片槽、一彈簧孔與一吸入孔,該彈簧孔與葉片槽相通,該吸入孔與該葉片槽、該彈簧孔相互獨立不相通; A cylinder body is formed with a first end face and a second end face. A compression chamber is provided at the center of the cylinder body. A blade groove, a spring hole and a suction hole are provided on the cavity wall of the compression chamber. The spring hole is connected to the blade groove, and the suction hole is independent of the blade groove and the spring hole and is not connected to each other;

一環,可迴轉地設置於該缸體之壓縮腔內; A ring rotatably disposed in the compression chamber of the cylinder;

一葉片,可往復移動地設置於在該缸體之葉片槽內,該葉片的前端部與該環的外周面相互抵接; A blade is reciprocatingly disposed in the blade groove of the cylinder, and the front end of the blade abuts against the outer peripheral surface of the ring;

至少一彈簧,設於該葉片的各該彈簧孔,致使該葉片的前端部與該環的外周面抵接; At least one spring is disposed in each of the spring holes of the blade, so that the front end of the blade abuts against the outer peripheral surface of the ring;

一上支座,設置於該殼體內而位於該缸體上方; An upper support is disposed in the housing and located above the cylinder;

一下支座,設置於該殼體內而位於該缸體下方;及 A lower support is disposed in the housing and located below the cylinder; and

一曲軸,設置於該殼體內,該曲軸供該上支座、該電動機、該環與該下支座套設; A crankshaft is disposed in the housing, and the crankshaft is provided for the upper support, the motor, the ring and the lower support to be mounted;

其中,該壓縮泵之缸體的第二端面與該殼體之底蓋間形成一儲油區,該儲油區則供冷凍機油存放,而該儲油區之冷凍機油的油量為V,該主殼的內徑為M,該底蓋內的最底面與該壓縮泵之缸體的底面之間的間距為H,以及將圓周率設為π的情況下,且滿足25%

Figure 113208591-A0101-12-0003-10
V/(π(M/2)2H)
Figure 113208591-A0101-12-0003-11
40%。 An oil storage area is formed between the second end surface of the cylinder of the compression pump and the bottom cover of the housing, and the oil storage area is used to store refrigeration oil. The amount of refrigeration oil in the oil storage area is V, the inner diameter of the main housing is M, the distance between the bottom surface of the bottom cover and the bottom surface of the cylinder of the compression pump is H, and when pi is set to π, and 25% is satisfied
Figure 113208591-A0101-12-0003-10
V/(π(M/2) 2 H)
Figure 113208591-A0101-12-0003-11
40%.

較佳地,該底蓋具有一接合部,其對應於該主殼內緣壁,該接合部折彎呈ㄇ形結構;及一台階部,該台階部為中空結構。 Preferably, the bottom cover has a joint portion corresponding to the inner edge wall of the main shell, the joint portion is bent into a U-shaped structure; and a step portion, the step portion is a hollow structure.

較佳地,該底蓋之接合部外環設有複數個凸起,當該底蓋之接合部設於該主殼底端內時,該主殼底端與該凸起連接。 Preferably, the outer ring of the joint portion of the bottom cover is provided with a plurality of protrusions, and when the joint portion of the bottom cover is arranged in the bottom end of the main shell, the bottom end of the main shell is connected to the protrusions.

較佳地,該接合部之凸起的數量三個或三個以上,該些凸起呈等距離排列。 Preferably, the number of protrusions on the joint portion is three or more, and the protrusions are arranged at equal distances.

較佳地,更進一步包括有複數個固定件,分別設置於該底蓋之接合部的各凸起與該主殼底端連接處的位置,以將該底蓋固定於該主殼。 Preferably, it further includes a plurality of fixing parts, which are respectively arranged at the positions where each protrusion of the joint portion of the bottom cover is connected with the bottom end of the main shell, so as to fix the bottom cover to the main shell.

較佳地,該固定件為點焊結構以焊接於該底蓋之接合部的各凸起與該主殼底端之間。 Preferably, the fixing member is a spot welding structure welded between each protrusion of the joint portion of the bottom cover and the bottom end of the main shell.

較佳地,該底蓋之台階部係由一環形區及一凹陷區,該凹陷區位於該環形區且向下延伸。 Preferably, the step portion of the bottom cover is composed of an annular area and a recessed area, and the recessed area is located in the annular area and extends downward.

較佳地,該凹陷區係為環形結構,且設置於該環形區的中心位置,該凹陷區的徑向端與該環形區的徑向外端相接,該凹陷區為朝下延伸的結構。 Preferably, the recessed area is an annular structure and is disposed at the center of the annular area. The radial end of the recessed area is connected to the radial outer end of the annular area. The recessed area is a structure extending downward.

較佳地,該環形區的內徑為M1,該凹陷區的內徑M2,且 滿足2

Figure 113208591-A0101-12-0004-12
M1/M2
Figure 113208591-A0101-12-0004-13
3。 Preferably, the inner diameter of the annular region is M1, the inner diameter of the concave region is M2, and 2
Figure 113208591-A0101-12-0004-12
M1/M2
Figure 113208591-A0101-12-0004-13
3.

通過上述結構可知,本新型的有益效果:提出一種改進的減油底蓋設計,適用於全系列迴轉式壓縮機,能夠在保持原有性能同時,減少該缸體到該底蓋之間的55%油量,界定該壓縮泵之缸體的第二端面與該殼體之底蓋間形成一儲油區,該儲油區則供冷凍機油存放,而該儲油區之冷凍機油的油量為V,該主殼的內徑為M,該底蓋內的最底面與該壓縮泵之缸體的底面之間的間距值為H,以及將圓周率設為π的情況下,且滿足25%

Figure 113208591-A0101-12-0004-14
V/(π(M/2)2H)
Figure 113208591-A0101-12-0004-15
40%;如此一來,能有效降低整體填充油量和冷媒量,提高能效,並有效解決了先前技術面臨的問題。此外,該設計符合碳氫冷媒趨勢,具有簡化裝配過程的特點,有助於冷媒在系統中發揮最佳作用。 Through the above structure, it can be seen that the beneficial effects of the present invention are as follows: an improved oil reduction bottom cover design is proposed, which is applicable to the whole series of rotary compressors, and can reduce 55% of the oil volume between the cylinder body and the bottom cover while maintaining the original performance, and define an oil storage area between the second end surface of the cylinder body of the compression pump and the bottom cover of the housing, and the oil storage area is used to store the refrigeration oil, and the oil volume of the refrigeration oil in the oil storage area is V, the inner diameter of the main housing is M, the distance value between the bottommost surface in the bottom cover and the bottom surface of the cylinder body of the compression pump is H, and when pi is set to π, and meets 25%
Figure 113208591-A0101-12-0004-14
V/(π(M/2)2H)
Figure 113208591-A0101-12-0004-15
40%; thus, the overall filling oil and refrigerant volume can be effectively reduced, energy efficiency can be improved, and the problems faced by previous technologies can be effectively solved. In addition, this design conforms to the trend of hydrocarbon refrigerants, has the characteristics of simplifying the assembly process, and helps the refrigerant to play the best role in the system.

1:迴轉式壓縮機 1: Rotary compressor

11:殼體 11: Shell

110:儲油區 110: Oil storage area

111:主殼 111: Main shell

112:頂蓋 112: Top cover

1121:出口管 1121:Export pipe

113:底蓋 113: Bottom cover

1131:接合部 1131: Joint

11311:凸起 11311: Bump

1132:台階部 1132: Taiwan Class Department

11321:環形區 11321: Ring area

11322:凹陷區 11322: Depression area

114:固定件 114:Fixer

12:電動機 12: Electric motor

121:定子 121: Stator

122:轉子 122: Rotor

13:壓縮泵 13: Compression pump

131:缸體 131: Cylinder body

1311:第一端面 1311: First end face

1312:第二端面 1312: Second end face

1313:壓縮腔 1313: Compression chamber

1314:葉片槽 1314: Blade slot

1315:彈簧孔 1315: Spring hole

1316:吸入口 1316: Inlet

132:環 132: Ring

133:葉片 133:Leaves

134:彈簧 134: Spring

135:上支座 135: Upper support

136:下支座 136: Lower support

137:曲軸 137: Crankshaft

1371:偏心部 1371: Eccentricity

1372:上軸段 1372: Upper shaft section

1373:下軸段 1373: Lower shaft section

14:過濾瓶 14: Filter bottle

140:容置空間 140: Storage space

141:入口管 141: Inlet pipe

142:過濾瓶內管 142: Inner tube of filter bottle

15:電接頭組件 15:Electrical connector assembly

H:間距 H: Spacing

M:內徑 M: Inner diameter

M1:內徑 M1: Inner diameter

M2:內徑 M2: Inner diameter

V:油量 V: Oil volume

第1圖為本新型迴轉式壓縮機之剖視圖。 Figure 1 is a cross-sectional view of the new rotary compressor.

第2圖為本新型第1圖的局部剖視圖。 Figure 2 is a partial cross-sectional view of Figure 1 of the new model.

第3圖為本新型迴轉式壓縮機之壓縮泵的剖視圖。 Figure 3 is a cross-sectional view of the compressor pump of the new rotary compressor.

第4圖為本新型迴轉式壓縮機之底蓋的立體圖。 Figure 4 is a three-dimensional diagram of the bottom cover of the new rotary compressor.

第5圖為本新型迴轉式壓縮機之底蓋的俯視圖。 Figure 5 is a top view of the bottom cover of the new rotary compressor.

第6圖為本新型迴轉式壓縮機之底蓋的剖視面。 Figure 6 is a cross-sectional view of the bottom cover of the new rotary compressor.

為瞭解本新型之特徵、內容與優點及其所能達到之功效茲將本新型配合圖式,並以實施例之表達形式詳細說明如下,而其中所使用之圖式,其主旨僅為示意及輔助說明書之用,未必為本新型實施後之真實比例與精準配置,故不應就所附之圖式的比例與配置關係解讀、侷限本新型於實際實施上的權利範圍。 In order to understand the features, contents, advantages and effects of the present invention, the present invention is described in detail with the help of diagrams and in the form of embodiments as follows. The diagrams used are only for illustration and auxiliary instructions, and may not be the actual proportions and precise configurations of the present invention after implementation. Therefore, the proportions and configurations of the attached diagrams should not be interpreted to limit the scope of rights of the present invention in actual implementation.

本新型之優點、特徵以及達到之技術方法將參照例示性 實施例及所附圖式進行更詳細地描述而更容易理解,且本新型或可以不同形式來實施,故不應被理解僅侷限於此處所陳述的實施例,相反地,對所屬技術領域具有通常知識者而言,所提供的實施例將使本揭露更加透徹與全面且完整地傳達本新型的範疇,且本新型將僅為所附加的申請專利範圍所定義。 The advantages, features and technical methods of the present invention will be described in more detail with reference to the exemplary embodiments and the attached drawings for easier understanding, and the present invention may be implemented in different forms, so it should not be understood to be limited to the embodiments described here. On the contrary, for those with ordinary knowledge in the relevant technical field, the provided embodiments will make this disclosure more thorough and comprehensive and completely convey the scope of the present invention, and the present invention will only be defined by the scope of the attached patent application.

首先,請參閱第1圖至6圖,為本新型的『迴轉式壓縮機』,該迴轉式壓縮機1係包括:一殼體11、一電動機12及一壓縮泵13,本新型該迴轉式壓縮機1為立式壓縮機型態所呈現。 First, please refer to Figures 1 to 6, which are the new "rotary compressor". The rotary compressor 1 includes: a housing 11, a motor 12 and a compression pump 13. The new rotary compressor 1 is a vertical compressor.

該殼體11,其整體為一中空體,該殼體11係由一主殼111、一頂蓋112和一底蓋113組成,該殼體11內用以容納該電動機12與該壓縮泵13等構件,該殼體11上設置有一出口管1121,該出口管1121設置於該頂蓋112或該主殼111之任一處,本圖式中顯示,該出口管1121則設置於該頂蓋112;其中,該殼體11可為市面上各種現有的結構型態,並不限制其結構型態。 The housing 11 is a hollow body as a whole. The housing 11 is composed of a main housing 111, a top cover 112 and a bottom cover 113. The housing 11 is used to accommodate the motor 12, the compression pump 13 and other components. The housing 11 is provided with an outlet pipe 1121. The outlet pipe 1121 is provided at any place of the top cover 112 or the main housing 111. In this figure, the outlet pipe 1121 is provided at the top cover 112. The housing 11 can be of various existing structural types on the market, and its structural type is not limited.

如前述,針對該底蓋113的結構進一步說明,該底蓋113具有一接合部1131,該接合部1131對應於該主殼111內緣壁,並且該接合部1131折彎呈ㄇ形結構;及一台階部1132,該台階部1132連接於該接合部1131,該台階部1132為中空結構。此外,該底蓋113之接合部1131外環設有複數個凸起11311,當該底蓋113之接合部1131設於該主殼111底端內時,該主殼111底端與該凸起11311連接,該接合部1131之各凸起11311的形狀不限制形狀,該接合部1131之凸起11311的數量三個或三個以上,而該些凸起11311呈等距離排列,若該接合部1131之凸起11311的數量三個,則呈正三角形布置排列;而該接合部1131與該台階部1132為一體成形製作。 As mentioned above, the structure of the bottom cover 113 is further described. The bottom cover 113 has a joint portion 1131, which corresponds to the inner edge wall of the main shell 111 and is bent into a U-shaped structure; and a step portion 1132, which is connected to the joint portion 1131 and is a hollow structure. In addition, the outer ring of the joint part 1131 of the bottom cover 113 is provided with a plurality of protrusions 11311. When the joint part 1131 of the bottom cover 113 is arranged in the bottom end of the main shell 111, the bottom end of the main shell 111 is connected to the protrusions 11311. The shape of each protrusion 11311 of the joint part 1131 is not limited. The number of protrusions 11311 of the joint part 1131 is three or more, and the protrusions 11311 are arranged at equal distances. If the number of protrusions 11311 of the joint part 1131 is three, they are arranged in an equilateral triangle; and the joint part 1131 and the step part 1132 are integrally formed.

如前述,更進一步包括有複數個固定件114,而該些固定件114分別設置於該底蓋113之接合部1131的各凸起11311與該主殼111底端連接處的位置,用以將該底蓋113固定於該主殼111。再者, 該固定件114為點焊結構以焊接於該底蓋113之接合部1131的各凸起11311與該主殼111底端之間。 As mentioned above, it further includes a plurality of fixing members 114, and these fixing members 114 are respectively arranged at the positions where the protrusions 11311 of the joint portion 1131 of the bottom cover 113 and the bottom end of the main shell 111 are connected, so as to fix the bottom cover 113 to the main shell 111. Furthermore, the fixing member 114 is a spot welding structure to be welded between the protrusions 11311 of the joint portion 1131 of the bottom cover 113 and the bottom end of the main shell 111.

如前述,該底蓋113之台階部1132係由一環形區11321及一凹陷區11322,而該凹陷區11322則位於該環形區11321且向下延伸。再者,該凹陷區11322係為環形結構,該凹陷區11322設置於該環形區11321的中心位置,該凹陷區11322的徑向端與該環形區11321的徑向外端相接,且該凹陷區11322為朝下延伸的結構。而該環形區11321的內徑為M1,該凹陷區11322的內徑M2,且滿足2

Figure 113208591-A0101-12-0006-16
M1/M2
Figure 113208591-A0101-12-0006-17
3;而該環形區11321與該凹陷區11322為一體成形製作。 As mentioned above, the step portion 1132 of the bottom cover 113 is composed of an annular area 11321 and a recessed area 11322, and the recessed area 11322 is located in the annular area 11321 and extends downward. Furthermore, the recessed area 11322 is an annular structure, and the recessed area 11322 is set at the center of the annular area 11321. The radial end of the recessed area 11322 is connected to the radial outer end of the annular area 11321, and the recessed area 11322 is a structure extending downward. The inner diameter of the annular area 11321 is M1, and the inner diameter of the recessed area 11322 is M2, and it satisfies 2
Figure 113208591-A0101-12-0006-16
M1/M2
Figure 113208591-A0101-12-0006-17
3; the annular area 11321 and the recessed area 11322 are integrally formed.

該電動機12,設置於該殼體11內,該電動機12包括有一定子121,該定子121固定於該殼體11之主殼111的內壁;以及一轉子122,該轉子122則轉動地設置於該定子121的內側;其中,該電動機12可為市面上各種現有的結構型態,並不限制其結構型態。 The motor 12 is disposed in the housing 11. The motor 12 includes a stator 121 fixed to the inner wall of the main housing 111 of the housing 11; and a rotor 122 rotatably disposed on the inner side of the stator 121; wherein the motor 12 can be of various existing structural types on the market, and its structural type is not limited.

該壓縮泵13,設置於該殼體11之主殼111內,該壓縮泵13位於該電動機12下方處,該壓縮泵13包含有一缸體131,該缸體131設置於該殼體11之主殼111內,而位於該電動機12下方,其中該缸體131形成有一第一端面1311與一第二端面1312,該缸體131的中心設有一貫穿上下端的壓縮腔1313,該壓縮腔1313的腔壁上開設有一葉片槽1314、一彈簧孔1315與一吸入口1316,該彈簧孔1315未完全貫穿於該壓縮腔1313的腔壁,該彈簧孔1315與該葉片槽1314相通,該吸入口1316與該葉片槽1314、該彈簧孔1315相互獨立不相通;一環132,該環132可迴轉地設置於該缸體131之壓縮腔1313內;一葉片133,該葉片133可往復移動地設置於在該缸體131之葉片槽1314內,該葉片133的前端部與該環132的外周面相互抵接,將該壓縮腔1313分為吸入室與壓縮室;至少一彈簧134,設置於各該彈簧孔1315內,且該彈簧134位於該葉片133的後端部,致使該葉片133的前端部與該環132的外周面抵接,而該彈簧134的後端部與該殼體11之主殼111的內壁抵接,利用該彈簧134在該彈簧孔1315內可伸縮,使該 葉片133的前端部抵接在該壓縮腔1313中偏心旋轉的環132並進行往復運動;一上支座135,該上支座135設置於該殼體11內而位於該缸體131上方;一下支座136,該下支座136設置於該殼體11內而位於該缸體131下方;以及一曲軸137,沿縱向延伸適當長度而形成,該曲軸137設置於該殼體11內,其中該曲軸137具有至少一偏心部1371,該偏心部1371位於該曲軸137下端適當距離處,令該曲軸137界定出一上軸段1372與一下軸段1373;該上軸段1372供該上支座135與該電動機12之轉子122套設,該下軸段1373則供該下支座136套設,而各該偏心部1371則供各該缸體131之環132套設;其中,該壓縮泵13可為市面上各種現有的結構型態,並不限制其結構型態。 The compression pump 13 is disposed in the main housing 111 of the housing 11 and is located below the motor 12. The compression pump 13 includes a cylinder 131 disposed in the main housing 111 of the housing 11 and is located below the motor 12. The cylinder 131 is formed with a first end face 1311 and a second end face 1312. A compression chamber 1313 penetrating the upper and lower ends is provided at the center of the cylinder 131. A blade groove 1314, a spring hole 1315 and a suction port 1316 are provided on the cavity wall of the compression chamber 1313. The spring hole 1315 does not completely penetrate the compression chamber 1311. 3, the spring hole 1315 is in communication with the blade groove 1314, the suction port 1316 is independent of the blade groove 1314 and the spring hole 1315 and is not in communication with each other; a ring 132, the ring 132 is rotatably disposed in the compression chamber 1313 of the cylinder body 131; a blade 133, the blade 133 is reciprocally disposed in the blade groove 1314 of the cylinder body 131, the front end of the blade 133 abuts against the outer peripheral surface of the ring 132, and the compression chamber 1313 is divided into a suction chamber and a compression chamber; at least one spring 134 is disposed in each of the spring holes 1315, and the spring 134 is located between the blades. The rear end of the spring 134 abuts against the outer peripheral surface of the ring 132, and the rear end of the spring 134 abuts against the inner wall of the main shell 111 of the shell 11. The spring 134 can be extended and retracted in the spring hole 1315, so that the front end of the blade 133 abuts against the eccentrically rotating ring 132 in the compression chamber 1313 and reciprocates; an upper support 135, which is arranged in the shell 11 and located above the cylinder 131; a lower support 136, which is arranged in the shell 11 and located below the cylinder 131; and a crankshaft 137 extending in the longitudinal direction. The crankshaft 137 is formed with an appropriate length, and is disposed in the housing 11, wherein the crankshaft 137 has at least one eccentric portion 1371, and the eccentric portion 1371 is located at an appropriate distance from the lower end of the crankshaft 137, so that the crankshaft 137 defines an upper shaft section 1372 and a lower shaft section 1373; the upper shaft section 1372 is provided for the upper support 135 and the rotor 122 of the motor 12 to be sleeved, the lower shaft section 1373 is provided for the lower support 136 to be sleeved, and each eccentric portion 1371 is provided for the ring 132 of each cylinder 131 to be sleeved; wherein the compression pump 13 can be various existing structural types on the market, and its structural type is not limited.

特別一提,該缸體131與該環132數量不限制;亦即該壓縮泵13可為單缸、雙缸或三缸以上等型式,該缸體131與該環132可對應的設置為一個、兩個或三個以上,該環132的數量依該缸體131型式而決定,並迴轉地設置於該缸體131之壓縮腔1313內,本圖式中顯示,該壓縮泵13為單缸型式。 In particular, there is no limit to the number of the cylinder 131 and the ring 132; that is, the compression pump 13 can be a single-cylinder, double-cylinder or three-cylinder or more type, and the cylinder 131 and the ring 132 can be set to one, two or more than three correspondingly. The number of the ring 132 is determined by the type of the cylinder 131, and is rotatably arranged in the compression chamber 1313 of the cylinder 131. In this figure, the compression pump 13 is a single-cylinder type.

更進一步說明,該壓縮泵13之缸體131的第二端面1312與該殼體11之底蓋113間形成一儲油區110,該儲油區110則供冷凍機油存放,而該儲油區110之冷凍機油的油量為V,該主殼111的內徑為M,該底蓋113內的最底面與該壓縮泵13之缸體131的底面之間的間距為H,以及將圓周率設為π的情況下,且滿足25%

Figure 113208591-A0101-12-0007-18
V/(π(M/2)2H)
Figure 113208591-A0101-12-0007-19
40%,達到該迴轉式壓縮機1整體填充油量、冷媒量降低。 To further explain, an oil storage area 110 is formed between the second end surface 1312 of the cylinder 131 of the compression pump 13 and the bottom cover 113 of the housing 11, and the oil storage area 110 is for storing refrigeration oil. The amount of refrigeration oil in the oil storage area 110 is V, the inner diameter of the main housing 111 is M, the distance between the bottom surface of the bottom cover 113 and the bottom surface of the cylinder 131 of the compression pump 13 is H, and when pi is set to π, and 25% is satisfied.
Figure 113208591-A0101-12-0007-18
V/(π(M/2)2H)
Figure 113208591-A0101-12-0007-19
40%, thereby achieving a reduction in the overall amount of oil and refrigerant filled in the rotary compressor 1.

藉由以上結構所述,茲更進一步說明如后: Based on the above structure, we further explain as follows:

本實施例中,該迴轉式壓縮機1更進一步包括一過濾瓶14,係為金屬材質所製成,該過濾瓶14沿縱向延伸適當長度而形成,其內部則界定出一容置空間140,該過濾瓶14頂端係設有一入口管141,而該過濾瓶14內則設置有至少一過濾瓶內管142,該過濾瓶內管142延伸至該過濾瓶14外且伸入於該殼體11內,並連接於該 壓縮泵13之缸體131的吸入口1316,致使該過濾瓶14位於該殼體11一側,將該過濾瓶14內的低壓氣體(冷媒)經由該過濾瓶內管142傳遞至該壓縮泵13之缸體131的吸入口1316內,進而傳遞至該壓縮腔1313內持續壓縮到一定的壓力,在輸出至該殼體11內的空間。 In this embodiment, the rotary compressor 1 further includes a filter bottle 14, which is made of metal material. The filter bottle 14 is formed by extending a suitable length in the longitudinal direction, and defines a receiving space 140 inside. The top of the filter bottle 14 is provided with an inlet pipe 141, and the filter bottle 14 is provided with at least one filter bottle inner tube 142, which extends to the outside of the filter bottle 14 and extends into the housing. 11, and connected to the suction port 1316 of the cylinder 131 of the compression pump 13, so that the filter bottle 14 is located on one side of the housing 11, and the low-pressure gas (refrigerant) in the filter bottle 14 is transmitted to the suction port 1316 of the cylinder 131 of the compression pump 13 through the inner tube 142 of the filter bottle, and then transmitted to the compression chamber 1313 to be continuously compressed to a certain pressure, and then output to the space in the housing 11.

更進一步說明,該過濾瓶14之過濾瓶內管142與該壓縮泵13之缸體131為連接狀態,該過濾瓶14之入口管141與該迴轉式壓縮機1之殼體11的出口管1121間連接冷凍循環系統,該過濾瓶14之過濾瓶內管142的數量不限制,亦即配合單缸、雙缸或三缸以上等型式的壓縮泵13而決定;其中,該過濾瓶14可為市面上各種現有的結構型態,並不限制其結構型態。 To further explain, the filter bottle inner tube 142 of the filter bottle 14 is connected to the cylinder 131 of the compression pump 13, and the inlet pipe 141 of the filter bottle 14 is connected to the outlet pipe 1121 of the housing 11 of the rotary compressor 1 to form a refrigeration circulation system. The number of the filter bottle inner tube 142 of the filter bottle 14 is not limited, that is, it is determined by the single-cylinder, double-cylinder or three-cylinder or more compression pump 13; wherein, the filter bottle 14 can be various existing structural types on the market, and its structural type is not limited.

本實施例中,該迴轉式壓縮機1更進一步包括有一電接頭組件15,該電接頭組件15設置於該主殼111或該頂蓋112,本圖式中顯示,該電接頭組件15設置於該頂蓋112,並耦接於該電動機12且作電性連結;其中,該電接頭組件15可為市面上各種現有的結構型態,並不限制其結構型態。 In this embodiment, the rotary compressor 1 further includes an electrical connector assembly 15, which is disposed on the main housing 111 or the top cover 112. This figure shows that the electrical connector assembly 15 is disposed on the top cover 112 and is coupled to the motor 12 for electrical connection; wherein, the electrical connector assembly 15 can be various existing structural types on the market, and its structural type is not limited.

在此結構下,當該電動機12的轉子122進行轉動時,而帶動該曲軸137偏心旋轉,令該曲軸137之偏心部1371可驅動該環132於該缸體131之壓縮腔1313內迴轉,並利用該曲軸137之上軸段1372及下軸段1373而將該上支座135與該下支座136予以支撐且做高速運轉,致使該壓縮泵13整體呈運轉狀態,使氣體冷媒被吸入到該壓縮泵13之缸體131內部的壓縮腔1313,並被持續壓縮到一定的壓力,再將壓縮的冷媒排出;然而,為了實現減少該迴轉式壓縮機1的潤滑油(冷凍機油)的填充量,進而減少該迴轉式壓縮機1內部的冷媒含量。因此,提出一種改進的減油底蓋設計,適用於全系列迴轉式壓縮機1,能夠在保持原有性能同時,減少該缸體131到該底蓋113之間的55%油量(例如說明:若使用本新型結構,假設該殼體11的冷媒為R290,而原本油量的填充量為140CC,可減至60CC的填充量),其界定該壓縮泵13之缸體131的第二端面1312與該殼體11之 底蓋113間形成一儲油區10,該儲油區10則供冷凍機油存放,而該儲油區10之冷凍機油的油量為V,該殼體11之主殼111的內徑為M,該底蓋113內的最底面與該壓縮泵13之缸體131的底面之間的間距值為H,更進一步說明,該底蓋113內的最底面即為該底蓋113之台階部1132的凹陷區11322內底面,而該壓縮泵13之缸體131的底面即為該壓縮泵13之缸體131的第二端面1312,也就是說從該壓縮泵13之缸體131的第二端面1312到該底蓋113之凹陷區11322內底面之間的間距;及將圓周率設為π的情況下,且滿足25%

Figure 113208591-A0101-12-0009-20
V/(π(M/2)2H)
Figure 113208591-A0101-12-0009-21
40%。於此條件限制下,會降低該儲油區110的空間,但仍可維持冷凍機油液面高度,降低冷媒混入冷凍機油,可以發揮有限冷媒量,產生最大的冷房能力,達到能有效降低整體填充油量和冷媒量,提高能效,也無需在該底蓋113內添加外物(例如:質量塊、墊塊等),並有效解決了先前技術面臨的問題。此外,該設計符合碳氫冷媒趨勢,具有簡化裝配過程的特點,有助於冷媒在系統中發揮最佳作用。需要說明的是,本新型的迴轉式壓縮機1結構不僅適用於使用R290製冷劑的迴轉式壓縮機1,也同樣適用於使用其他環保製冷劑的迴轉式壓縮機1。 In this structure, when the rotor 122 of the motor 12 rotates, the crankshaft 137 is driven to rotate eccentrically, so that the eccentric portion 1371 of the crankshaft 137 can drive the ring 132 to rotate in the compression chamber 1313 of the cylinder body 131, and the upper shaft section 1372 and the lower shaft section 1373 of the crankshaft 137 are used to support the upper support 135 and the lower support 136. The high-speed operation causes the compression pump 13 to be in operation as a whole, so that the gas refrigerant is sucked into the compression chamber 1313 inside the cylinder 131 of the compression pump 13, and is continuously compressed to a certain pressure, and then the compressed refrigerant is discharged; however, in order to reduce the filling amount of the lubricating oil (refrigeration oil) of the rotary compressor 1, the refrigerant content inside the rotary compressor 1 is reduced. Therefore, an improved oil reduction bottom cover design is proposed, which is applicable to the whole series of rotary compressors 1, and can reduce 55% of the oil volume between the cylinder 131 and the bottom cover 113 while maintaining the original performance (for example, if the new structure is used, assuming that the refrigerant of the housing 11 is R290, and the original oil filling amount is 140CC, it can be reduced to 60CC). It defines an oil storage area 10 formed between the second end surface 1312 of the cylinder 131 of the compressor 13 and the bottom cover 113 of the housing 11. The oil storage area 10 is for storing refrigeration oil, and the oil volume of the refrigeration oil in the oil storage area 10 is V. The inner diameter of the main shell 111 of the body 11 is M, the distance between the bottommost surface in the bottom cover 113 and the bottom surface of the cylinder body 131 of the compression pump 13 is H, and further explained, the bottommost surface in the bottom cover 113 is the inner bottom surface of the recessed area 11322 of the step portion 1132 of the bottom cover 113, and the bottom surface of the cylinder body 131 of the compression pump 13 is the second end surface 1312 of the cylinder body 131 of the compression pump 13, that is, the distance from the second end surface 1312 of the cylinder body 131 of the compression pump 13 to the inner bottom surface of the recessed area 11322 of the bottom cover 113; and when pi is set to π, and meets 25%
Figure 113208591-A0101-12-0009-20
V/(π(M/2)2H)
Figure 113208591-A0101-12-0009-21
40%. Under this condition, the space of the oil storage area 110 will be reduced, but the refrigeration oil level can still be maintained, reducing the mixing of refrigerant into the refrigeration oil, and the limited refrigerant amount can be brought into play to produce the maximum refrigeration room capacity, thereby effectively reducing the overall filling oil amount and refrigerant amount, improving energy efficiency, and there is no need to add foreign objects (such as mass blocks, gaskets, etc.) to the bottom cover 113, and effectively solving the problems faced by the previous technology. In addition, the design is in line with the trend of hydrocarbon refrigerants, has the characteristics of simplifying the assembly process, and helps the refrigerant to play the best role in the system. It should be noted that the structure of the new rotary compressor 1 is not only applicable to the rotary compressor 1 using R290 refrigerant, but also applicable to the rotary compressor 1 using other environmentally friendly refrigerants.

就上述而言,本新型提供一種迴轉式壓縮機1,藉以降低壓縮機的油量填充,減少溶解在油中的製冷劑量,從而有效降低製冷劑的充注量,提高可燃製冷劑壓縮機運轉的安全性,提升該迴轉式壓縮機1效能的目的。 In view of the above, the present invention provides a rotary compressor 1, which reduces the oil filling of the compressor, reduces the amount of refrigerant dissolved in the oil, thereby effectively reducing the refrigerant filling amount, improving the safety of the operation of the combustible refrigerant compressor, and improving the performance of the rotary compressor 1.

惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。 However, the above is only an example of the implementation of this new model, and it cannot be used to limit the scope of the implementation of this new model. All simple equivalent changes and modifications made according to the scope of the patent application of this new model and the content of the patent specification are still within the scope of this new patent.

1:迴轉式壓縮機 1: Rotary compressor

11:殼體 11: Shell

111:主殼 111: Main shell

112:頂蓋 112: Top cover

1121:出口管 1121:Export pipe

113:底蓋 113: Bottom cover

1131:接合部 1131: Joint

11311:凸起 11311: Bump

114:固定件 114:Fixer

12:電動機 12: Electric motor

121:定子 121: Stator

122:轉子 122: Rotor

13:壓縮泵 13: Compression pump

131:缸體 131: Cylinder body

1311:第一端面 1311: First end face

1312:第二端面 1312: Second end face

1316:吸入口 1316: Inlet

132:環 132: Ring

135:上支座 135: Upper support

136:下支座 136: Lower support

137:曲軸 137: Crankshaft

1371:偏心部 1371: Eccentricity

1372:上軸段 1372: Upper shaft section

1373:下軸段 1373: Lower shaft section

14:過濾瓶 14: Filter bottle

140:容置空間 140: Storage space

141:入口管 141: Inlet pipe

142:過濾瓶內管 142: Inner tube of filter bottle

15:電接頭組件 15:Electrical connector assembly

Claims (9)

一種迴轉式壓縮機,包括: A rotary compressor, comprising: 一殼體,係由一主殼、一頂蓋和一底蓋組成; A casing, which is composed of a main shell, a top cover and a bottom cover; 一電動機,設置於該殼體內; A motor disposed in the housing; 一壓縮泵,設置於該殼體內,而位於該電動機下方處,該壓縮泵包含; A compression pump is disposed in the housing and located below the motor, and the compression pump includes; 一缸體,形成有一第一端面與一第二端面,該缸體的中心設有一壓縮腔,該壓縮腔的腔壁上開設有一葉片槽、一彈簧孔與一吸入孔,該彈簧孔與葉片槽相通,該吸入孔與該葉片槽、該彈簧孔相互獨立不相通; A cylinder body is formed with a first end face and a second end face. A compression chamber is provided at the center of the cylinder body. A blade groove, a spring hole and a suction hole are provided on the cavity wall of the compression chamber. The spring hole is connected to the blade groove, and the suction hole is independent of the blade groove and the spring hole and is not connected to each other; 一環,可迴轉地設置於該缸體之壓縮腔內; A ring rotatably disposed in the compression chamber of the cylinder; 一葉片,可往復移動地設置於在該缸體之葉片槽內,該葉片的前端部與該環的外周面相互抵接; A blade is reciprocatingly disposed in the blade groove of the cylinder, and the front end of the blade abuts against the outer peripheral surface of the ring; 至少一彈簧,設於該葉片的各該彈簧孔,致使該葉片的前端部與該環的外周面抵接; At least one spring is disposed in each of the spring holes of the blade, so that the front end of the blade abuts against the outer peripheral surface of the ring; 一上支座,設置於該殼體內而位於該缸體上方; An upper support is disposed in the housing and located above the cylinder; 一下支座,設置於該殼體內而位於該缸體下方;及 A lower support is disposed in the housing and located below the cylinder; and 一曲軸,設置於該殼體內,該曲軸供該上支座、該電動機、該環與該下支座套設; A crankshaft is disposed in the housing, and the crankshaft is provided for the upper support, the motor, the ring and the lower support; 其中,該壓縮泵之缸體的第二端面與該殼體之底蓋間形成一儲油區,該儲油區則供冷凍機油存放,而該儲油區之冷凍機油的油量為V,該主殼的內徑為M,該底蓋內的最底面與該壓縮泵之缸體的底面之間的間距為H,以及將圓周率設為π的情況下,且滿足25%
Figure 113208591-A0101-13-0001-22
V/(π(M/2)2H)
Figure 113208591-A0101-13-0001-23
40%。
An oil storage area is formed between the second end surface of the cylinder of the compression pump and the bottom cover of the housing, and the oil storage area is used to store refrigeration oil. The amount of refrigeration oil in the oil storage area is V, the inner diameter of the main housing is M, the distance between the bottom surface of the bottom cover and the bottom surface of the cylinder of the compression pump is H, and when pi is set to π, and 25% is satisfied
Figure 113208591-A0101-13-0001-22
V/(π(M/2) 2 H)
Figure 113208591-A0101-13-0001-23
40%.
如申請專利範圍第1項所述之迴轉式壓縮機,其中,該底蓋具有一接合部,其對應於該主殼內緣壁,該接合部折彎呈ㄇ形結構;及一台階部,該台階部為中空結構。 As described in item 1 of the patent application scope, the bottom cover has a joint portion corresponding to the inner edge wall of the main shell, the joint portion is bent into a U-shaped structure; and a step portion, the step portion is a hollow structure. 如申請專利範圍第2項所述之迴轉式壓縮機,其中,該底蓋之接合部外環設有複數個凸起,當該底蓋之接合部設於該主殼底端內時,該主殼底端與該凸起連接。 As described in item 2 of the patent application scope, the rotary compressor, wherein the outer ring of the joint portion of the bottom cover is provided with a plurality of protrusions, and when the joint portion of the bottom cover is arranged in the bottom end of the main shell, the bottom end of the main shell is connected to the protrusions. 如申請專利範圍第3項所述之迴轉式壓縮機,其中,該接合部之凸起的數量三個或三個以上,該些凸起呈等距離排列。 As described in item 3 of the patent application scope, the rotary compressor has three or more protrusions on the joint, and the protrusions are arranged at equal distances. 如申請專利範圍第4項所述之迴轉式壓縮機,其中,更進一步包括有複數個固定件,分別設置於該底蓋之接合部的各凸起與該主殼底端連接處的位置,以將該底蓋固定於該主殼。 The rotary compressor as described in item 4 of the patent application scope further includes a plurality of fixing members, which are respectively arranged at the positions where the protrusions of the joint portion of the bottom cover and the bottom end of the main shell are connected, so as to fix the bottom cover to the main shell. 如申請專利範圍第5項所述之迴轉式壓縮機,其中,該固定件為點焊結構以焊接於該底蓋之接合部的各凸起與該主殼底端之間。 As described in item 5 of the patent application scope, the fixing member is a spot welding structure welded between each protrusion of the joint portion of the bottom cover and the bottom end of the main shell. 如申請專利範圍第2項所述之迴轉式壓縮機,其中,該底蓋之台階部係由一環形區及一凹陷區,該凹陷區位於該環形區且向下延伸。 As described in item 2 of the patent application scope, the step portion of the bottom cover is composed of an annular area and a recessed area, and the recessed area is located in the annular area and extends downward. 如申請專利範圍第7項所述之迴轉式壓縮機,其中,該凹陷區係為環形結構,且設置於該環形區的中心位置,該凹陷區的徑向端與該環形區的徑向外端相接,該凹陷區為朝下延伸的結構。 As described in item 7 of the patent application scope, the recessed area is an annular structure and is arranged at the center of the annular area. The radial end of the recessed area is connected to the radial outer end of the annular area. The recessed area is a structure extending downward. 如申請專利範圍第7項所述之迴轉式壓縮機,其中,該環形區的內徑為M1,該凹陷區的內徑M2,且滿足2
Figure 113208591-A0101-13-0002-24
M1/M2
Figure 113208591-A0101-13-0002-25
3。
The rotary compressor as described in claim 7, wherein the inner diameter of the annular region is M1, the inner diameter of the recessed region is M2, and the conditions 2 are met.
Figure 113208591-A0101-13-0002-24
M1/M2
Figure 113208591-A0101-13-0002-25
3.
TW113208591U 2024-08-09 2024-08-09 Rotary compressor TWM663338U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI893935B (en) * 2024-08-09 2025-08-11 瑞智精密股份有限公司 Rotary compressor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI893935B (en) * 2024-08-09 2025-08-11 瑞智精密股份有限公司 Rotary compressor

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