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TWM655666U - Mechanical vapor recompression system - Google Patents

Mechanical vapor recompression system Download PDF

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Publication number
TWM655666U
TWM655666U TW112202943U TW112202943U TWM655666U TW M655666 U TWM655666 U TW M655666U TW 112202943 U TW112202943 U TW 112202943U TW 112202943 U TW112202943 U TW 112202943U TW M655666 U TWM655666 U TW M655666U
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Taiwan
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barrel
heat exchanger
gas
steam
waste liquid
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TW112202943U
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Chinese (zh)
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鄭翼彬
許鈞義
梁蜀昀
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利得儀器股份有限公司
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Priority to TW112202943U priority Critical patent/TWM655666U/en
Publication of TWM655666U publication Critical patent/TWM655666U/en

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  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)

Abstract

An embodiment of the present invention provides a mechanical vapor recompression system, which includes a distillation gas-water separation barrel, a gas compressor, a water mist elimination barrel, a main heat exchanger, a waste liquid preheating barrel, and a branch manifold. The mist elimination barrel is fluidly connected between the distillation gas-water separation barrel and the gas compressor, and is used to eliminate a mist from the distillation gas-water separation barrel. The waste liquid preheating barrel includes two regions for containing condensed water and waste liquid. The waste liquid in the waste liquid preheating barrel is heated by the heat energy of the condensed water before its supply to the main heat exchanger. The branch manifold is fluidly connected between the main heat exchanger and the distillation gas-water separation barrel, and is used to separate the steam from the waste liquid.

Description

機械蒸氣再壓縮系統 Mechanical vapor recompression system

本揭露實施例係關於一種機械蒸氣再壓縮系統,特別係關於一種具有降低能耗特性之機械蒸氣再壓縮系統。 The disclosed embodiments relate to a mechanical vapor recompression system, and more particularly to a mechanical vapor recompression system having the characteristic of reducing energy consumption.

隨著環保法規日益嚴格,製造業者被要求對於廠內水處理設備進行升級,以降低污水總排放量甚至完全避免污水排放。另一方面,為了減少溫室氣體排放、達到減少碳足跡(carbon footprint)之目標,製造業者也被期望捨棄傳統上之化石燃料作為能源進行上述水處理程序之方式而改使用再生電力。 As environmental regulations become increasingly stringent, manufacturers are required to upgrade their in-plant water treatment equipment to reduce the total amount of wastewater discharged or even completely avoid wastewater discharge. On the other hand, in order to reduce greenhouse gas emissions and achieve the goal of reducing carbon footprint, manufacturers are also expected to abandon the traditional fossil fuel as an energy source for the above water treatment process and use renewable electricity instead.

傳統蒸餾設備雖然可以降低污水濃度,但相當耗能。當廢液沸點提高愈多,則需要提供更多的能源使其蒸發。然而,若為了減少能耗而未將廢液的沸點與壓力提高,則會導致沸液提早於管路中氣化而產生水霧與結晶粒,進而造成結晶粒堵塞管路影響蒸餾效率。 Although traditional distillation equipment can reduce wastewater concentration, it consumes a lot of energy. The higher the boiling point of wastewater, the more energy is needed to evaporate it. However, if the boiling point and pressure of wastewater are not increased in order to reduce energy consumption, the boiling liquid will vaporize in the pipeline early, generating water mist and crystals, which will block the pipeline and affect the distillation efficiency.

機械蒸氣再壓縮系統(Mechanical Vapor Recompression System,簡稱MVR系統)為傳統蒸餾設備提供一種解決方案,其將來自蒸氣壓縮機之熱能進行回送用於產生更多蒸氣,以降低能源需求。製造業者可利用MVR系統以較低的成本對工業高濃度廢水(例如:硝酸鹽氮)進行處理或回收,或是利用MVR系統對海水進行淡化,以提供日漸缺稀之 水資源。 Mechanical Vapor Recompression System (MVR System) provides a solution for traditional distillation equipment. It returns the heat energy from the steam compressor to produce more steam to reduce energy demand. Manufacturers can use MVR system to treat or recycle industrial high-concentration wastewater (such as nitrate nitrogen) at a lower cost, or use MVR system to desalinate seawater to provide increasingly scarce water resources.

然而,在傳統MVR系統中,由於廢水會在分離器內產生大量漂浮的小水滴及水霧。小水滴及水霧會在管線及蒸氣壓縮機內形成大量結晶,造成蒸氣壓縮機作動異常。為此,業者需時常停機進行保養及清潔,以避免蒸氣壓縮機故障並延長。這不但不利廢水處理之效率提升,也提高廢水處理之作業成本。雖然降低提濃比例可以避免水霧,但同樣不利處理效率提升。 However, in the traditional MVR system, wastewater will generate a large number of floating small water droplets and water mist in the separator. Small water droplets and water mist will form a large number of crystals in the pipeline and steam compressor, causing abnormal operation of the steam compressor. For this reason, the operator needs to shut down the steam compressor frequently for maintenance and cleaning to avoid steam compressor failure and prolongation. This is not only not conducive to improving the efficiency of wastewater treatment, but also increases the operating cost of wastewater treatment. Although reducing the concentration ratio can avoid water mist, it is also not conducive to improving the treatment efficiency.

有鑑於傳統MVR系統之缺失,本揭露實施例提出一種新的MVR系統,其相較傳統MVR系統至少具有低耗能、高耐用性、高稼動率、低歲修率等優勢。 In view of the shortcomings of the traditional MVR system, the disclosed embodiment proposes a new MVR system, which has at least the advantages of low energy consumption, high durability, high utilization rate, and low maintenance rate compared to the traditional MVR system.

根據本揭露之一實施例,MVR系統包括一蒸餾氣水分離桶;一氣體壓縮機,其經構形以加壓來自該蒸餾氣水分離桶之一蒸氣;一水霧消除桶,其流體連結該蒸餾氣水分離桶與該氣體壓縮機之間並經構形用於消除來自該蒸餾氣水分離桶之一水霧;一主要熱交換器,其經構形以藉由來自該氣體壓縮機之經加壓之該蒸氣加熱來自一廢水來源之廢水;一廢液預熱桶,其包括一容置桶及設置於該容置桶內之一導熱間隔件,該導熱間隔件將該容置桶至少分隔成一第一區域及一第二區域,該第一區域流體連結於該廢水來源與該主要熱交換器之間並經構形以容納該廢水,該第二區域流體連結於該主要熱交換器與一排水口之間並經構形以容納來自該主要熱交換器由該蒸氣冷凝後所生成之冷凝液;以及一分岔歧管,其包括流體連結該主要熱交換器之一入口管道及連接該入口管道並流體連結至該蒸餾氣水分離桶之不同高度位置之一第一出口管道及一第二出口管道。 According to an embodiment of the present disclosure, the MVR system includes a distillation gas separation barrel; a gas compressor configured to compress a steam from the distillation gas separation barrel; a water mist elimination barrel, which is fluidly connected between the distillation gas separation barrel and the gas compressor and is configured to eliminate a water mist from the distillation gas separation barrel; a main heat exchanger, which is configured to heat waste water from a waste water source by the pressurized steam from the gas compressor; a waste liquid preheating barrel, which includes a storage barrel and a heat conductive spacer disposed in the storage barrel, the heat conductive spacer The container is divided into at least a first area and a second area, the first area is fluidly connected between the wastewater source and the main heat exchanger and is configured to accommodate the wastewater, the second area is fluidly connected between the main heat exchanger and a drain and is configured to accommodate the condensate generated by the condensation of the steam from the main heat exchanger; and a branch manifold, which includes an inlet pipe fluidly connected to the main heat exchanger and a first outlet pipe and a second outlet pipe connected to the inlet pipe and fluidly connected to different height positions of the distilled gas-water separation barrel.

根據本揭露之另一實施例,MVR系統包括一蒸餾氣水分離桶;一氣體壓縮機,其經構形以加壓來自該蒸餾氣水分離桶之一蒸氣;一主要熱交換器,其經構形以藉由來自該氣體壓縮機之經加壓之該蒸氣加熱來自一廢水來源之廢水;一廢液預熱桶,其包括一容置桶及設置於該容置桶內之一導熱間隔件,該導熱間隔件將該容置桶至少分隔成一第一區域及一第二區域,該第一區域流體連結於該廢水來源與該主要熱交換器之間並經構形以容納該廢水,該第二區域流體連結於該主要熱交換器與一排水口之間並經構形以容納在該主要熱交換器中由該蒸氣冷凝後所生成之冷凝液;一加熱管,其流體連結該主要熱交換器與該蒸餾氣水分離桶之間並經構形以加熱來自該主要熱交換器之該廢水;以及一熱源,其連接至該加熱管。 According to another embodiment of the present disclosure, the MVR system includes a distillation gas separation barrel; a gas compressor configured to compress a steam from the distillation gas separation barrel; a primary heat exchanger configured to heat wastewater from a wastewater source by the pressurized steam from the gas compressor; a waste liquid preheating barrel including a containing barrel and a heat conductive partition disposed in the containing barrel, the heat conductive partition dividing the containing barrel into at least a first area and a second area. The first zone fluid is connected between the wastewater source and the main heat exchanger and is configured to accommodate the wastewater, the second zone fluid is connected between the main heat exchanger and a drain and is configured to accommodate the condensate generated by the condensation of the steam in the main heat exchanger; a heating pipe, whose fluid is connected between the main heat exchanger and the distillation gas-water separation barrel and is configured to heat the wastewater from the main heat exchanger; and a heat source, which is connected to the heating pipe.

根據本揭露又一實施例,MVR系統包括一蒸餾氣水分離桶;一氣體壓縮機,其經構形以加壓來自該蒸餾氣水分離桶之一蒸汽;一水霧消除桶,其流體連結該蒸餾氣水分離桶與該氣體壓縮機之間並經構形用於消除來自該蒸餾氣水分離桶之一水霧;一主要熱交換器,其經構形以藉由來自該氣體壓縮機之經加壓之該蒸汽加熱來自一廢水來源之廢水;及一次要熱交換器,其流體連結該主要熱交換器並經構形以允許供應至該主要熱交換器之廢水與來自該主要熱交換器之冷凝液進行熱交換。 According to another embodiment of the present disclosure, the MVR system includes a distillation gas-water separation drum; a gas compressor configured to compress a steam from the distillation gas-water separation drum; a water mist elimination drum, which is fluidly connected between the distillation gas-water separation drum and the gas compressor and is configured to eliminate a water mist from the distillation gas-water separation drum; a primary heat exchanger, which is configured to heat wastewater from a wastewater source by the pressurized steam from the gas compressor; and a secondary heat exchanger, which is fluidly connected to the primary heat exchanger and is configured to allow wastewater supplied to the primary heat exchanger to exchange heat with condensate from the primary heat exchanger.

1、1a、1b:機械蒸氣再壓縮系統 1, 1a, 1b: Mechanical vapor recompression system

21:次要熱交換器 21: Secondary heat exchanger

23:主要熱交換器 23: Main heat exchanger

25:加熱管 25: Heating pipe

30、30a、30b:廢液預熱桶 30, 30a, 30b: Waste liquid preheating barrel

31、31a、31b:本體 31, 31a, 31b: Body

32、32a、32b:導熱間隔件 32, 32a, 32b: Thermally conductive spacers

33、33a、33b:第一區域 33, 33a, 33b: First area

34、34a、34b:第二區域 34, 34a, 34b: Second area

35a:導熱間隔件 35a: Thermally conductive spacer

40、40a、40b:分岔歧管 40, 40a, 40b: bifurcated manifolds

41、41a、41b:第一出口管道 41, 41a, 41b: First outlet pipe

42、42a、42b:第二出口管道 42, 42a, 42b: Second outlet pipe

43、43a、43b:入口管道 43, 43a, 43b: Inlet pipe

50、50a、50b:蒸餾氣水分離桶 50, 50a, 50b: Distillation gas-water separation barrel

51:本體 51:Entity

54:連接管 54: Connecting tube

55:儲存槽 55: Storage slot

56、57:檢視窗 56, 57: Viewing window

60:水霧消除桶 60: Water mist elimination bucket

61:本體 61:Entity

64:網架 64: Grid

65:環形填料 65: Ring packing

66:通道 66: Channel

67:間隔件 67: Spacer

70:氣體壓縮機 70: Gas compressor

81:廢液來源 81: Sources of wastewater

82:熱源 82: Heat source

83:乾燥機 83: Dryer

84:冷凝液儲存槽 84: Condensate storage tank

90:控制設備 90: Control equipment

91、92、94、95:泵 91, 92, 94, 95: Pump

93:閥 93: Valve

101、102、103、104、105、106、107、108、109:管線 101, 102, 103, 104, 105, 106, 107, 108, 109: pipelines

110、111、112、113、114、115、116、117、118、119:管線 110, 111, 112, 113, 114, 115, 116, 117, 118, 119: pipelines

510:底面 510: Bottom

511:頂面 511: Top

512:側壁 512: Side wall

521:第一入口埠 521: First entrance port

522:第二入口埠 522: Second entrance port

523:出口埠 523: Export port

550:底面 550: Bottom

551:頂面 551: Top

552:排放孔 552: discharge hole

610:底面 610: Bottom

611:頂面 611: Top

612:側面 612: Side

621:入口埠 621: Entry Port

622:出口埠 622: Export port

623:排水口 623: Drainage outlet

631、632、633、634、635:網格板 631, 632, 633, 634, 635: Grid panels

651:環形本體 651: Ring-shaped body

652:缺口 652: Gap

653:葉片 653:Leaves

6310、6320:穿孔 6310, 6320: Perforation

6315、6325、6335、6345、6355:開口 6315, 6325, 6335, 6345, 6355: Opening

a1:第一夾角 a1: First angle

a2:第二夾角 a2: Second angle

CL:濃縮廢液 CL: concentrated waste liquid

D1:間距 D1: Spacing

G1:加熱蒸氣 G1: Heating steam

H1、H2、H3:高度差 H1, H2, H3: Height difference

HG:高壓蒸氣 HG: High pressure steam

L1、L2、L3、L4、L5:冷凝液 L1, L2, L3, L4, L5: condensate

LV:高度線 LV: Height line

T0、T1、T2、T4:長軸 T0, T1, T2, T4: long axis

W0、W1、W2、W3、W4、W10、W11:廢液 W0, W1, W2, W3, W4, W10, W11: Wastewater

W5、W8、W9、W13:蒸氣 W5, W8, W9, W13: Steam

W6、W7、W12:複合氣流 W6, W7, W12: compound airflow

自結合圖式來閱讀之以下[實施方式]最佳理解本揭露之實施例之態樣。應注意,根據行業標準做法,各種結構未按比例繪製。事實上,為使討論清楚,可任意增大或減小各種結構之尺寸。 The embodiments of the present disclosure are best understood by reading the following [Implementation Method] in conjunction with the drawings. It should be noted that, in accordance with standard industry practice, the various structures are not drawn to scale. In fact, the sizes of the various structures may be arbitrarily increased or decreased for clarity of discussion.

圖1顯示根據本揭露之一第一實施例之一機械蒸氣再壓縮 系統之示意圖。 FIG1 shows a schematic diagram of a mechanical vapor recompression system according to a first embodiment of the present disclosure.

圖2A、2B、2C顯示根據本揭露之部分實施例之廢液預熱桶之上視圖。 Figures 2A, 2B, and 2C show top views of the waste liquid preheating barrel according to some embodiments of the present disclosure.

圖3A顯示根據本揭露之部分實施例之機械蒸氣再壓縮系統之部分元件之示意圖。 FIG. 3A is a schematic diagram showing some components of a mechanical vapor recompression system according to some embodiments of the present disclosure.

圖3B顯示根據本揭露之部分實施例之分岔歧管之示意圖。 FIG3B shows a schematic diagram of a bifurcated manifold according to some embodiments of the present disclosure.

圖3C顯示根據本揭露之部分實施例之分岔歧管之示意圖。 FIG3C shows a schematic diagram of a bifurcated manifold according to some embodiments of the present disclosure.

圖4顯示根據本揭露之部分實施例之蒸餾氣水分離桶之示意圖。 FIG4 shows a schematic diagram of a distillation gas-water separation barrel according to some embodiments of the present disclosure.

圖5顯示根據本揭露之部分實施例之蒸餾氣水分離桶之剖面示意圖。 FIG5 shows a schematic cross-sectional view of a distillation gas-water separation barrel according to some embodiments of the present disclosure.

圖6A顯示根據本揭露之部分實施例之加熱管之示意圖。 FIG6A shows a schematic diagram of a heating tube according to some embodiments of the present disclosure.

圖6B顯示根據本揭露之部分實施例之加熱管之剖面示意圖。 FIG6B shows a schematic cross-sectional view of a heating tube according to some embodiments of the present disclosure.

圖7顯示根據本揭露之部分實施例之水霧消除桶之剖面示意圖。 FIG7 shows a schematic cross-sectional view of a water mist elimination barrel according to some embodiments of the present disclosure.

圖8顯示根據本揭露之部分實施例之複數個網格板之剖面示意圖。 FIG8 shows a schematic cross-sectional view of a plurality of grid plates according to some embodiments of the present disclosure.

圖9顯示根據本揭露之部分實施例之鮑爾環之示意圖。 FIG9 shows a schematic diagram of a Bower ring according to some embodiments of the present disclosure.

圖10顯示根據本揭露之一第二實施例之一機械蒸氣再壓縮系統之示意圖。 FIG10 shows a schematic diagram of a mechanical vapor recompression system according to a second embodiment of the present disclosure.

圖11顯示根據本揭露之一第三實施例之一機械蒸氣再壓縮系統之示意圖。 FIG11 shows a schematic diagram of a mechanical vapor recompression system according to a third embodiment of the present disclosure.

以下揭露提供用於實施所提供標的之不同特徵之諸多不同實施例或實例。下文將描述元件及配置之特定實例以簡化本揭露。當然,此等僅為實例且不意在限制。例如,在以下描述中,使一第一構件形成於一第二構件上方或一第二構件上可包含其中形成直接接觸之該第一構件及該第二構件之實施例,且亦可包含其中額外構件可形成於該第一構件與該第二構件之間使得該第一構件及該第二構件可不直接接觸之實施例。另外,本揭露可在各種實例中重複元件符號及/或字母。此重複係為了簡單及清楚且其本身不指示所討論之各種實施例及/或組態之間的一關係。 The following disclosure provides a number of different embodiments or examples for implementing different features of the subject matter provided. Specific examples of components and configurations will be described below to simplify the disclosure. Of course, these are merely examples and are not intended to be limiting. For example, in the following description, forming a first component above or on a second component may include embodiments in which the first component and the second component are formed in direct contact, and may also include embodiments in which additional components may be formed between the first component and the second component so that the first component and the second component may not be in direct contact. In addition, the disclosure may repeat component symbols and/or letters in various examples. This repetition is for simplicity and clarity and does not in itself indicate a relationship between the various embodiments and/or configurations discussed.

此外,為方便描述,可在本文中使用空間相對術語(諸如「下面」、「下方」、「下」、「上方(above)」、「上方(over)」、「上」、「在...上」及其類似者)來描述一元件或構件與另一(些)元件或構件之關係,如圖中所繪示。除圖中所描繪之定向之外,空間相對術語亦意欲涵蓋裝置在使用或操作中之不同定向。可依其他方式定向設備(旋轉90度或依其他定向),且亦可因此解譯本文中所使用之空間相對描述詞。 Additionally, for ease of description, spatially relative terms (such as "below," "beneath," "below," "above," "over," "on," "on," and the like) may be used herein to describe the relationship of one element or component to another element or components, as depicted in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be oriented in other ways (rotated 90 degrees or in other orientations), and the spatially relative descriptors used herein may be interpreted accordingly.

如本文中所使用,諸如「第一」、「第二」及「第三」之術語描述各種元件、組件、區域、層及/或區段,此等元件、組件、區域、層及/或區段不應受限於此等術語。此等術語可僅用於使元件、組件、區域、層或區段彼此區分。除非內文清楚指示,否則本文中所使用之諸如「第一」、「第二」及「第三」之術語不隱含一序列或順序。 As used herein, terms such as "first", "second", and "third" describe various elements, components, regions, layers, and/or sections, which should not be limited by these terms. These terms may only be used to distinguish elements, components, regions, layers, or sections from each other. Unless the context clearly indicates otherwise, terms such as "first", "second", and "third" used herein do not imply a sequence or order.

如本文中所使用,術語「近似」、「實質上」、「實質」及「約」用於描述及考量小變動。當結合一事件或情形使用時,術語可涉及其中精確發生事件或情形之例項及其中非常近似發生事件或情形之例項。 As used herein, the terms "approximately," "substantially," "substantial," and "about" are used to describe and take into account small variations. When used in conjunction with an event or circumstance, the terms may refer to instances where the event or circumstance occurred exactly as well as instances where the event or circumstance occurred very approximately.

如本文中所使用,術語「管線」、「管路」、「流道」及「管道」可互換使用且係指本技術中通常用於運送液體及/或氣體材料及其等之組合之流動導管之任何類型、大小或組態。 As used herein, the terms "pipeline", "tubing", "flow channel" and "conduit" are used interchangeably and refer to any type, size or configuration of flow conduits commonly used in the art for transporting liquid and/or gaseous materials and combinations thereof.

圖1顯示根據本揭露之一部分實施例之一機械蒸氣再壓縮系統1之示意圖。機械蒸氣再壓縮系統1包括一次要熱交換器21、一主要熱交換器23、一加熱管25、一廢液預熱桶30、一分岔歧管40、一蒸餾氣水分離桶50、一水霧消除桶60、一氣體壓縮機70及一控制設備90。機械蒸氣再壓縮系統1之元件可依需求增加或減少,並不僅限於圖1所示之實施例。 FIG1 shows a schematic diagram of a mechanical vapor recompression system 1 according to a partial embodiment of the present disclosure. The mechanical vapor recompression system 1 includes a secondary heat exchanger 21, a main heat exchanger 23, a heating pipe 25, a waste liquid preheating barrel 30, a branching manifold 40, a distillation gas-water separation barrel 50, a water mist elimination barrel 60, a gas compressor 70 and a control device 90. The components of the mechanical vapor recompression system 1 can be increased or decreased according to demand, and are not limited to the embodiment shown in FIG1.

次要熱交換器21、主要熱交換器23及廢液預熱桶30係經構形以加熱來自一廢液來源81之廢液,使廢液在進入蒸餾氣水分離桶50時成為沸騰狀態。在一示範性實施例中,廢液來源81係一用於潔淨燃燒廢氣之洗滌塔。來自洗滌塔之廢液W0可先經由一重金屬過濾器移除重金屬雜質後,再經由管線101及泵91(例如:電動泵)輸送至次要熱交換器21。 The secondary heat exchanger 21, the primary heat exchanger 23 and the waste liquid preheating drum 30 are configured to heat the waste liquid from a waste liquid source 81 so that the waste liquid becomes boiling when entering the distillation gas-water separation drum 50. In an exemplary embodiment, the waste liquid source 81 is a scrubber for cleaning combustion exhaust gas. The waste liquid W0 from the scrubber can first be removed from heavy metal impurities by a heavy metal filter, and then transported to the secondary heat exchanger 21 through a pipeline 101 and a pump 91 (e.g., an electric pump).

利用次要熱交換器21、主要熱交換器23及廢液預熱桶30加熱廢液之步驟包括:(1)在次要熱交換器21中將廢液W0藉由來自廢液預熱桶30之冷凝液L2之熱能加熱使其成為具有第一提升溫度(例如:60~98℃,區間端點之數值會隨作業壓力而改變)之廢液W1;(2)通過管線102將廢液W1供應至廢液預熱桶30中,並藉由容納於廢液預熱桶30內之冷凝液L1之熱能加熱使其成為具有第二提升溫度(例如:61~99℃,區間端點之數值會隨作業壓力而改變)之廢液W2;(3)通過管線103及泵92(例如:氣動泵)將廢液W2自廢液預熱桶30供應至主要熱交換器23中,並藉由主要熱交換器23內之高壓蒸氣HG之熱能加熱使其成為具有沸 騰溫度(例如:62~130℃,區間端點之數值會隨作業壓力而改變)之(含蒸氣)廢液W3,以利其中之蒸氣在蒸餾氣水分離桶50中與廢液分離。 The step of heating the waste liquid by using the secondary heat exchanger 21, the primary heat exchanger 23 and the waste liquid preheating barrel 30 includes: (1) heating the waste liquid W0 in the secondary heat exchanger 21 by using the heat energy of the condensate L2 from the waste liquid preheating barrel 30 to make it into waste liquid W1 having a first elevated temperature (e.g., 60-98°C, the value of the end point of the interval will change with the operating pressure); (2) supplying the waste liquid W1 to the waste liquid preheating barrel 30 through the pipeline 102, and heating it by using the heat energy of the condensate L1 contained in the waste liquid preheating barrel 30 to make it into a waste liquid W1 having a second elevated temperature. (3) supplying the waste liquid W2 from the waste liquid preheating drum 30 to the main heat exchanger 23 through the pipeline 103 and the pump 92 (e.g., pneumatic pump), and heating it by the heat energy of the high-pressure steam HG in the main heat exchanger 23 to become the (steam-containing) waste liquid W3 with a boiling temperature (e.g., 62~130℃, the value of the end point of the interval will change with the operating pressure), so as to facilitate the separation of the steam therein from the waste liquid in the distillation gas-water separation drum 50.

在部分實施例中,如圖1所示,廢液預熱桶30包括具有中空的一容置桶31及一導熱間隔件32。導熱間隔件32可為具有高熱傳導係數之材料(例如:鋁)製成。導熱間隔件32設置於容置桶31中並自容置桶31之頂面311垂直延伸至容置桶31之底面310,以將容置桶31區分隔為第一區域33及第二區域34。第一區域33與第二區域34彼此獨立不相互連通。 In some embodiments, as shown in FIG. 1 , the waste liquid preheating barrel 30 includes a hollow storage barrel 31 and a heat conductive spacer 32. The heat conductive spacer 32 can be made of a material with a high thermal conductivity coefficient (e.g., aluminum). The heat conductive spacer 32 is disposed in the storage barrel 31 and extends vertically from the top surface 311 of the storage barrel 31 to the bottom surface 310 of the storage barrel 31 to divide the storage barrel 31 into a first area 33 and a second area 34. The first area 33 and the second area 34 are independent of each other and are not connected to each other.

第一區域33相對於容置桶31之頂面311之一端透過管線102與次要熱交換器21連結。第一區域33相對於容置桶31之底面310之一端透過管線103與主要熱交換器23連結。第二區域34相對於容置桶31之頂面311之一端透過管線與主要熱交換器23連結。第二區域34相對於容置桶31之底面310之一端透過管線111與次要熱交換器21連結。於機械蒸氣再壓縮系統1運作時,來自次要熱交換器21之廢液W1與來自主要熱交換器23之冷凝液L1分別供應至第一區域33與第二區域34中,並透過導熱間隔件32進行熱交換。如此一來,冷凝液L1的熱能將進一步被利用,故可降低加熱廢液W1所需之能源。 One end of the first region 33 relative to the top surface 311 of the storage barrel 31 is connected to the secondary heat exchanger 21 through the pipeline 102. One end of the first region 33 relative to the bottom surface 310 of the storage barrel 31 is connected to the main heat exchanger 23 through the pipeline 103. One end of the second region 34 relative to the top surface 311 of the storage barrel 31 is connected to the main heat exchanger 23 through the pipeline. One end of the second region 34 relative to the bottom surface 310 of the storage barrel 31 is connected to the secondary heat exchanger 21 through the pipeline 111. When the mechanical vapor recompression system 1 is in operation, the waste liquid W1 from the secondary heat exchanger 21 and the condensate L1 from the main heat exchanger 23 are respectively supplied to the first region 33 and the second region 34, and heat exchange is performed through the heat conductive spacer 32. In this way, the heat energy of the condensate L1 will be further utilized, thereby reducing the energy required to heat the waste liquid W1.

在部分實施例中,存放在廢液預熱桶30之廢液與冷凝液是以固定之流量供應至廢液預熱桶30中並以固定之流量自廢液預熱桶30排出(即廢液與冷凝液並未靜止存放於廢液預熱桶30中)。在另一些實施例中,供應進入廢液預熱桶30之廢液與冷凝液會在廢液預熱桶30靜止存放一既定時間,並在上述既定時間結束後再自廢液預熱桶30排出。上述流量 可根據冷凝液之溫度、廢液之溫度、廢液預熱桶30之容積、導熱間隔件32之熱傳導效率等參數進行計算得出。在部分實施例中,次要熱交換器21省略設置,廢液透過與廢液預熱桶30中的冷凝液進行熱交換,而達到一期望溫度。 In some embodiments, the waste liquid and condensate stored in the waste liquid preheating barrel 30 are supplied to the waste liquid preheating barrel 30 at a fixed flow rate and discharged from the waste liquid preheating barrel 30 at a fixed flow rate (i.e., the waste liquid and condensate are not statically stored in the waste liquid preheating barrel 30). In other embodiments, the waste liquid and condensate supplied into the waste liquid preheating barrel 30 are statically stored in the waste liquid preheating barrel 30 for a predetermined time, and are discharged from the waste liquid preheating barrel 30 after the predetermined time. The above flow rate can be calculated based on parameters such as the temperature of the condensate, the temperature of the waste liquid, the volume of the waste liquid preheating barrel 30, and the heat transfer efficiency of the heat conductive spacer 32. In some embodiments, the secondary heat exchanger 21 is omitted, and the waste liquid reaches a desired temperature by heat exchange with the condensate in the waste liquid preheating barrel 30.

在部分實施例中,如圖2A所示,導熱間隔件32設置於廢液預熱桶30之容置桶31之中心,以均等分隔第一區域33與第二區域34。然而,廢液預熱桶之配置並不僅此為限,導熱間隔件可以其他方式設置於中空本體中。舉例而言,如圖2B所示,廢液預熱桶30a包括一容置桶31a及二個導熱間隔件32a、35a。導熱間隔件32a、35a位於容置桶31a中並相互垂直設置,以區隔二個第一區域33a及二個第二區域34a。在容置桶31a之周向方向上,第一區域33a及第二區域34a交錯設置。或者,如圖2C所示,廢液預熱桶30b包括一容置桶31b及一環形的導熱間隔件32b。導熱間隔件32b同心地設置於容置桶31b內,以區隔一第一區域33b及一第二區域34b。第二區域34b位於容置桶31b之中心,且第一區域33b環形地圍繞第二區域34b設置。 In some embodiments, as shown in FIG. 2A , a heat conductive spacer 32 is disposed at the center of the storage barrel 31 of the waste liquid preheating barrel 30 to equally separate the first area 33 and the second area 34. However, the configuration of the waste liquid preheating barrel is not limited to this, and the heat conductive spacer can be disposed in the hollow body in other ways. For example, as shown in FIG. 2B , the waste liquid preheating barrel 30a includes a storage barrel 31a and two heat conductive spacers 32a and 35a. The heat conductive spacers 32a and 35a are located in the storage barrel 31a and are disposed perpendicularly to each other to separate the two first areas 33a and the two second areas 34a. In the circumferential direction of the storage barrel 31a, the first area 33a and the second area 34a are disposed alternately. Alternatively, as shown in FIG. 2C , the waste liquid preheating barrel 30b includes a containing barrel 31b and an annular heat-conducting spacer 32b. The heat-conducting spacer 32b is concentrically disposed in the containing barrel 31b to separate a first area 33b and a second area 34b. The second area 34b is located at the center of the containing barrel 31b, and the first area 33b is annularly disposed around the second area 34b.

上述各實施例之間隔件之截面可為波浪、鋸齒、鰭片狀,以增加間隔件與液體間之接觸面積,進而提升熱交換效率。間隔件可選用具高熱傳導特性且對欲接收之廢液具有抗腐蝕特性之材料(例如:鋼鋁複合板),以增加間隔件之使用壽命。 The cross-section of the spacers in the above-mentioned embodiments may be wavy, sawtooth, or fin-shaped to increase the contact area between the spacers and the liquid, thereby improving the heat exchange efficiency. The spacers may be made of materials with high heat conductivity and corrosion resistance to the waste liquid to be received (e.g., steel-aluminum composite plates) to increase the service life of the spacers.

在傳統MVR系統中,通過次要熱交換器21之廢液與來自主要熱交換器23之冷凝液會分別儲存於二個桶槽中,以供後續製程使用。由於上述二個桶槽為分離設置,廢液與冷凝液之溫度將隨存放時間之增加而降低,不利熱能回收。相較於傳統MVR系統之設計,本揭露實施例之廢 液預熱桶30能充分回收冷凝液之熱能加熱廢液,以減少在主要熱交換器加熱廢液所造成的熱能損耗。此外,本揭露實施例之廢液預熱桶30相較傳統二個桶槽之配置,更具有降低設備使用面積之優勢。 In a conventional MVR system, the waste liquid passing through the secondary heat exchanger 21 and the condensate from the primary heat exchanger 23 are stored in two barrels for subsequent processing. Since the two barrels are separated, the temperature of the waste liquid and the condensate will decrease with the increase of storage time, which is not conducive to heat recovery. Compared with the design of the conventional MVR system, the waste liquid preheating barrel 30 of the disclosed embodiment can fully recover the heat energy of the condensate to heat the waste liquid, so as to reduce the heat loss caused by heating the waste liquid in the primary heat exchanger. In addition, compared with the conventional two-barrel configuration, the waste liquid preheating barrel 30 of the disclosed embodiment has the advantage of reducing the equipment usage area.

再次參照圖1,在部分實施例中,通過主要熱交換器23之廢液W3係經由分岔歧管40進入蒸餾氣水分離桶50。在部分實施例中,分岔歧管40包括一第一出口管道41、一第二出口管道42及一入口管道43。入口管道43之一端流體連結主要熱交換器之出口,且入口管道43之另一端耦接至第一出口管道41及第二出口管道42。第一出口管道41及第二出口管道42連接入口管道43之相反端則分別流體連結至蒸餾氣水分離桶50上位於不同高度位置之第一入口埠521及第二入口埠522。在部分實施例中,如圖3A所示,分岔歧管40具有實質Y形之結構,其中第一出口管道41之長軸T1與入口管道43之長軸T0夾設第一夾角a1,且第二出口管道42之長軸T2與入口管道43之長軸T0夾設第二夾角a2。然而,應當理解,可以對本揭露的實施例進行許多變化和修改。在一些其他實施例中,如圖3B所示,分岔歧管40a之第二出口管道42a並未直接耦接入口管道43a,而是耦接至第一出口管道41a之上側。第一出口管道41a之長軸T1與入口管道43a之長軸T0夾設第一夾角a1,且第二出口管道42a之長軸T2與第一出口管道41a之長軸T1夾設第二夾角a2。在另一些其他實施例中,如圖3C所示,分岔歧管40b第一出口管道41b與第二出口管道42b並不交接。第一出口管道41b與入口管道43b之交接處係較第二出口管道42b與入口管道43b之交接處更靠近或更遠離主要熱交換器(即入口管道43b之入口)。 Referring again to FIG. 1 , in some embodiments, the waste liquid W3 passing through the main heat exchanger 23 enters the distillation gas-water separation barrel 50 through the bifurcated manifold 40. In some embodiments, the bifurcated manifold 40 includes a first outlet pipe 41, a second outlet pipe 42, and an inlet pipe 43. One end of the inlet pipe 43 is fluidly connected to the outlet of the main heat exchanger, and the other end of the inlet pipe 43 is coupled to the first outlet pipe 41 and the second outlet pipe 42. The opposite ends of the first outlet pipe 41 and the second outlet pipe 42 connected to the inlet pipe 43 are fluidly connected to the first inlet port 521 and the second inlet port 522 located at different heights on the distillation gas-water separation barrel 50, respectively. In some embodiments, as shown in FIG. 3A , the bifurcated manifold 40 has a substantially Y-shaped structure, wherein the long axis T1 of the first outlet pipe 41 and the long axis T0 of the inlet pipe 43 are arranged at a first angle a1, and the long axis T2 of the second outlet pipe 42 and the long axis T0 of the inlet pipe 43 are arranged at a second angle a2. However, it should be understood that many variations and modifications may be made to the embodiments disclosed herein. In some other embodiments, as shown in FIG. 3B , the second outlet pipe 42a of the bifurcated manifold 40a is not directly coupled to the inlet pipe 43a, but is coupled to the upper side of the first outlet pipe 41a. The long axis T1 of the first outlet pipe 41a and the long axis T0 of the inlet pipe 43a are arranged at a first angle a1, and the long axis T2 of the second outlet pipe 42a and the long axis T1 of the first outlet pipe 41a are arranged at a second angle a2. In some other embodiments, as shown in FIG. 3C , the first outlet pipe 41b and the second outlet pipe 42b of the bifurcated manifold 40b do not intersect. The intersection of the first outlet pipe 41b and the inlet pipe 43b is closer to or farther from the main heat exchanger (i.e., the inlet of the inlet pipe 43b) than the intersection of the second outlet pipe 42b and the inlet pipe 43b.

上述第一夾角a1可介於約15度至約70度之間。舉例而言,第一夾角a1可選自15度、20度、25度、30度、35度、40度、45度、50 度、55度、60度、65度或70度之任一度數。藉由第一出口管道41之設置,來自主要熱交換器23之廢液W3在排除(全部或部分)蒸氣後所形成之廢液W4將順著第一出口管道41的內管壁利用重力朝下移動,並經由第一入口埠521(圖1)進入蒸餾氣水分離桶50(圖1)內。由於廢液W4並非直接利用與蒸餾氣水分離桶50之側壁512垂直之管線供應至蒸餾氣水分離桶50中,因廢液W4在蒸餾氣水分離桶50內濺灑所造成的懸浮物或微小的液滴將可減少或避免。於是,氣體壓縮機因廢液之結晶而損壞之風險可進一步降低。在一示範性實施例中,第一夾角a1設置為45度,以利廢液W4順暢進入第一出口管道41。 The first angle a1 may be between about 15 degrees and about 70 degrees. For example, the first angle a1 may be selected from any of 15 degrees, 20 degrees, 25 degrees, 30 degrees, 35 degrees, 40 degrees, 45 degrees, 50 degrees, 55 degrees, 60 degrees, 65 degrees or 70 degrees. By providing the first outlet pipe 41, the waste liquid W3 from the main heat exchanger 23, after the steam (all or part) is removed, forms the waste liquid W4, which will move downward along the inner wall of the first outlet pipe 41 by gravity, and enter the distillation gas-water separation barrel 50 (FIG. 1) through the first inlet port 521 (FIG. 1). Since the waste liquid W4 is not directly supplied to the distillation gas-water separation barrel 50 using a pipeline perpendicular to the side wall 512 of the distillation gas-water separation barrel 50, the suspended matter or tiny droplets caused by the waste liquid W4 splashing in the distillation gas-water separation barrel 50 can be reduced or avoided. Therefore, the risk of the gas compressor being damaged due to crystallization of the waste liquid can be further reduced. In an exemplary embodiment, the first angle a1 is set to 45 degrees to facilitate the waste liquid W4 to smoothly enter the first outlet pipe 41.

第二夾角a2可介於約15度至約90度之間。舉例而言,第二夾角a2可選自15度、20度、25度、30度、35度、40度、45度、50度、55度、60度、65度、70度、75度、80度、85度或90度之任一度數。來自主要熱交換器23之廢液W3中之蒸氣W5因其比重較輕之特性,將向上進入第二出口管道42,並經由第二入口埠522(圖1)進入蒸餾氣水分離桶50(圖1)內。由於蒸氣W5與廢液W4在進入蒸餾氣水分離桶50(圖1)前已進行分離,可減少或避免蒸餾氣水分離桶50內之蒸氣夾雜水霧或細小液滴之情況。於是,氣體壓縮機因廢液之結晶而損壞之風險可進一步降低。在一示範性實施例中,第二夾角a2設置為45度,以利蒸氣W5順暢進入第二出口管道42。 The second angle a2 may be between about 15 degrees and about 90 degrees. For example, the second angle a2 may be selected from any of 15 degrees, 20 degrees, 25 degrees, 30 degrees, 35 degrees, 40 degrees, 45 degrees, 50 degrees, 55 degrees, 60 degrees, 65 degrees, 70 degrees, 75 degrees, 80 degrees, 85 degrees or 90 degrees. The steam W5 in the waste liquid W3 from the main heat exchanger 23 will enter the second outlet pipe 42 upward due to its lighter specific gravity, and enter the distillation gas-water separation barrel 50 (FIG. 1) through the second inlet port 522 (FIG. 1). Since the steam W5 and the waste liquid W4 are separated before entering the distillation gas-water separation barrel 50 (Figure 1), the steam in the distillation gas-water separation barrel 50 is reduced or avoided from being mixed with water mist or fine droplets. Therefore, the risk of the gas compressor being damaged by crystallization of the waste liquid can be further reduced. In an exemplary embodiment, the second angle a2 is set to 45 degrees to facilitate the steam W5 to smoothly enter the second outlet pipe 42.

圖4顯示根據本揭露之部分實施例之蒸餾氣水分離桶50之示意圖。蒸餾氣水分離桶50係經構形以將廢液W4中的蒸氣與剩餘廢液分離。在部分實施例中,蒸餾氣水分離桶50包括一分離槽51、一連接管54、及一儲存槽55。分離槽51為具有一既定高度之中空圓柱形結構。蒸 餾氣水分離桶50之第一入口埠521及第二入口埠522分別形成於分離槽51之側壁512,並在垂直方向上相隔一高度差H1。高度差H1可經合適選擇,使蒸氣W5受廢液W4中的懸浮物或細小液滴污染之可能性降至最低,但不致阻礙自廢液W4分離出之蒸氣經由出口埠523離開蒸餾氣水分離桶50。 FIG. 4 shows a schematic diagram of a distillation gas-water separation barrel 50 according to some embodiments of the present disclosure. The distillation gas-water separation barrel 50 is configured to separate the steam in the waste liquid W4 from the remaining waste liquid. In some embodiments, the distillation gas-water separation barrel 50 includes a separation tank 51, a connecting pipe 54, and a storage tank 55. The separation tank 51 is a hollow cylindrical structure with a predetermined height. The first inlet port 521 and the second inlet port 522 of the distillation gas-water separation barrel 50 are respectively formed on the side wall 512 of the separation tank 51 and are separated by a height difference H1 in the vertical direction. The height difference H1 can be appropriately selected to minimize the possibility of the steam W5 being contaminated by suspended matter or fine droplets in the waste liquid W4, but will not prevent the steam separated from the waste liquid W4 from leaving the distillation gas-water separation barrel 50 through the outlet port 523.

連接管54連通於分離槽51之底面510及儲存槽55之頂面551之間。在分離槽51內已去除蒸氣之濃縮廢液CL將受重力拉動進而經由連接管54進入儲存槽55內,並經由形成於儲存槽55之底面550之排放孔552排出。自儲存槽55排出之濃縮廢液CL,如圖1所示,可經由管線106排放至乾燥機83進一步處理,大量去除濃縮廢液中的水分後形成濕污泥,以達到零廢水排放之目標。或者,濃縮廢液CL在進入儲存槽55後,可經由管線114及泵94(例如:氣動泵)重新供應至主要熱交換器23與廢液W2混合。 The connecting pipe 54 is connected between the bottom surface 510 of the separation tank 51 and the top surface 551 of the storage tank 55. The concentrated waste liquid CL from which the steam has been removed in the separation tank 51 will be pulled by gravity and enter the storage tank 55 through the connecting pipe 54, and will be discharged through the discharge hole 552 formed on the bottom surface 550 of the storage tank 55. As shown in FIG1 , the concentrated waste liquid CL discharged from the storage tank 55 can be discharged to the dryer 83 through the pipeline 106 for further treatment, and a large amount of water in the concentrated waste liquid is removed to form wet sludge, so as to achieve the goal of zero wastewater discharge. Alternatively, after entering the storage tank 55, the concentrated waste liquid CL can be resupplied to the main heat exchanger 23 through the pipeline 114 and the pump 94 (e.g., a pneumatic pump) to mix with the waste liquid W2.

參照圖4、5,在部分實施例中,蒸餾氣水分離桶50之第一入口埠521及第二入口埠522係相較於分離槽51之中心C偏心設置。舉例而言,如圖5所示,第一入口埠521連接至分離槽51之側壁512,其中第一入口埠521的外壁相切分離槽51的外壁,且第一入口埠521之長軸T4垂直於分離槽51之徑向方向延伸且與分離槽51之中心C相隔一間距D1。第二入口埠522可相似於第一入口埠521之方式連結至分離槽51。 Referring to Figures 4 and 5, in some embodiments, the first inlet port 521 and the second inlet port 522 of the distillation gas-water separation barrel 50 are eccentrically arranged relative to the center C of the separation tank 51. For example, as shown in Figure 5, the first inlet port 521 is connected to the side wall 512 of the separation tank 51, wherein the outer wall of the first inlet port 521 is tangent to the outer wall of the separation tank 51, and the long axis T4 of the first inlet port 521 extends perpendicular to the radial direction of the separation tank 51 and is separated from the center C of the separation tank 51 by a distance D1. The second inlet port 522 can be connected to the separation tank 51 in a manner similar to the first inlet port 521.

如圖4所示,由於第一入口埠521及第二入口埠522係以偏心之方式設置,通過第一入口埠521之廢液W4及通過第二入口埠522之蒸氣W5將以迴旋方式進入分離槽51中。如此一來,可避免廢液W4在分離槽51內潑灑,進而減少或避免水霧或液滴混雜進入蒸氣之顧慮。另一方面, 透過蒸氣W5的迴旋移動,蒸氣W5內大部分的水霧將受離心力之作用而自蒸氣W5排除。在部分實施例中,在分離槽51中的蒸氣W5及自廢液W4分離之蒸氣將混合形成複合氣流W6,並經由形成於分離槽51之頂面511之一出口埠523自蒸餾氣水分離桶50排出。出口埠523可相對於分離槽51之頂面511傾斜之方式設置,以利迴旋移動之複合氣流W6排出。在部分實施例中,蒸餾氣水分離桶50可更包括一或多個檢視窗56、57,以供操作者檢視分離槽51及儲存槽55內之狀況。 As shown in FIG. 4 , since the first inlet port 521 and the second inlet port 522 are disposed eccentrically, the waste liquid W4 passing through the first inlet port 521 and the steam W5 passing through the second inlet port 522 will enter the separation tank 51 in a swirling manner. In this way, the waste liquid W4 can be prevented from splashing in the separation tank 51, thereby reducing or avoiding the concern of water mist or liquid droplets entering the steam. On the other hand, through the swirling movement of the steam W5, most of the water mist in the steam W5 will be removed from the steam W5 by the centrifugal force. In some embodiments, the steam W5 in the separation tank 51 and the steam separated from the waste liquid W4 will mix to form a composite gas flow W6, and will be discharged from the distillation gas-water separation barrel 50 through an outlet port 523 formed on the top surface 511 of the separation tank 51. The outlet port 523 can be set in a tilted manner relative to the top surface 511 of the separation tank 51 to facilitate the discharge of the rotating composite gas flow W6. In some embodiments, the distillation gas-water separation barrel 50 may further include one or more inspection windows 56, 57 for the operator to inspect the conditions in the separation tank 51 and the storage tank 55.

再次參照圖1,在部分實施例中,在廢液W4離開分岔歧管40之後且在進入蒸餾氣水分離桶50之前,廢液W4係進一步透過加熱管25進行加熱。在部分實施例中,如圖6A及6B所示,加熱管包括一殼體26、一流體入口27、一流體出口28及複數個流道29。殼體26具有一側壁261及位於側壁261兩端之二端面262、263。殼體26為一中空結構,其上端連通於流體入口27,且下端連通於流體出口28。流道29為兩端具有開口並平行側壁261延伸之管狀結構。流道29位於端面262上之一端係流體連結分岔歧管40之第一出口管道41(圖1),且流道29位於端面263上之另一端係連流體連結蒸餾氣水分離桶50之第一入口埠521(圖1)。在加熱廢液W4時,如圖6B所示,加熱蒸氣G1經由流體入口27進入殼體26內,並在流經流道29之外表面後經流體出口28排出殼體26。 Referring again to FIG. 1 , in some embodiments, after the waste liquid W4 leaves the branch manifold 40 and before entering the distillation gas-water separation barrel 50, the waste liquid W4 is further heated by the heating pipe 25. In some embodiments, as shown in FIGS. 6A and 6B , the heating pipe includes a shell 26, a fluid inlet 27, a fluid outlet 28, and a plurality of flow channels 29. The shell 26 has a side wall 261 and two end surfaces 262 and 263 located at both ends of the side wall 261. The shell 26 is a hollow structure, the upper end of which is connected to the fluid inlet 27, and the lower end is connected to the fluid outlet 28. The flow channel 29 is a tubular structure having openings at both ends and extending parallel to the side wall 261. One end of the flow channel 29 located on the end surface 262 is connected to the first outlet pipe 41 of the branch manifold 40 (Figure 1), and the other end of the flow channel 29 located on the end surface 263 is connected to the first inlet port 521 of the distillation gas-water separation barrel 50 (Figure 1). When heating the waste liquid W4, as shown in Figure 6B, the heated steam G1 enters the shell 26 through the fluid inlet 27, and after flowing through the outer surface of the flow channel 29, it is discharged from the shell 26 through the fluid outlet 28.

在部分實施例中,如圖1所示,加熱管25可經由一閥93流體連結於一熱源82,以接收來自熱源82之加熱蒸氣。並且,加熱管25可經由管線105流體連結於第二出口管道42,以將加熱蒸氣經由第二出口管道42排放至蒸餾氣水分離桶50中。在一示範性實施例中,熱源82為一工廠設備(圖未示)排出之高溫蒸氣,故可減少機械蒸氣再壓縮系統1運作 所產生之碳足跡。在部分實施例中,廢液W4之加熱程序僅在機械蒸氣再壓縮系統1啟動時執行,並在廢液W4到達一既定溫度時停止執行。在另一些實施例中,廢液W4之加熱程序係在廢液W4之溫度低於一既定溫度時自動執行。在又一些實施例中,廢液W4之加熱程係在機械蒸氣再壓縮系統1運作過程中持續執行。 In some embodiments, as shown in FIG. 1 , the heating pipe 25 can be fluidly connected to a heat source 82 via a valve 93 to receive heated steam from the heat source 82. Furthermore, the heating pipe 25 can be fluidly connected to the second outlet pipe 42 via a pipeline 105 to discharge the heated steam into the distillation gas-water separation barrel 50 via the second outlet pipe 42. In an exemplary embodiment, the heat source 82 is high-temperature steam discharged from a factory equipment (not shown), so the carbon footprint generated by the operation of the mechanical steam recompression system 1 can be reduced. In some embodiments, the heating process of the waste liquid W4 is only performed when the mechanical steam recompression system 1 is started, and stops when the waste liquid W4 reaches a predetermined temperature. In other embodiments, the heating process of the waste liquid W4 is automatically executed when the temperature of the waste liquid W4 is lower than a predetermined temperature. In still other embodiments, the heating process of the waste liquid W4 is continuously executed during the operation of the mechanical vapor recompression system 1.

傳統MVR系統利用設置於分離槽內之加熱器直接加熱廢液,在加熱過程中會因加熱器運作而震動。此震動會在分離槽內產生廢液的液滴,且液滴會隨蒸氣附著於氣體壓縮機內。藉由本揭露之實施例之加熱管加熱廢液則可有效避免上述傳統MVR系統之缺點。此外,由於高溫蒸氣係通過流道29之外表面對廢液W4進行加熱,而未直接對廢液W4進行加熱,故可進一步減少水霧及液滴之產生。 The traditional MVR system uses a heater installed in the separation tank to directly heat the waste liquid, and the heater will vibrate during the heating process. This vibration will generate waste liquid droplets in the separation tank, and the droplets will adhere to the gas compressor with the steam. Heating the waste liquid by the heating pipe of the embodiment of the present disclosure can effectively avoid the above-mentioned shortcomings of the traditional MVR system. In addition, since the high-temperature steam heats the waste liquid W4 through the outer surface of the flow channel 29 instead of directly heating the waste liquid W4, the generation of water mist and droplets can be further reduced.

圖7顯示根據本揭露之部分實施例之水霧消除桶60之剖面示意圖。根據部分實施例,水霧消除桶60包括一本體61、一入口埠621、一出口埠622、複數個網格板631、632、633、634、635、一網架64、複數個環形填料65、及一通道66。 FIG7 shows a schematic cross-sectional view of a water mist elimination barrel 60 according to some embodiments of the present disclosure. According to some embodiments, the water mist elimination barrel 60 includes a body 61, an inlet port 621, an outlet port 622, a plurality of grid plates 631, 632, 633, 634, 635, a grid frame 64, a plurality of annular fillers 65, and a channel 66.

本體61具有一中空圓柱形結構。入口埠621設置於本體61之側面612並相鄰本體61之頂面611。入口埠621經構形以接收經由管線107(圖1)所輸送來自分離槽51之複合氣流W6。在部分實施例中,相似於圖5所顯示第一入口埠521之設置方式,水霧消除桶60之入口埠621係相較於本體61之中心偏心設置。如此一來,通過入口埠621之複合氣流W6將以迴旋方式進入本體61中。 The body 61 has a hollow cylindrical structure. The inlet port 621 is disposed on the side surface 612 of the body 61 and adjacent to the top surface 611 of the body 61. The inlet port 621 is configured to receive the composite airflow W6 delivered from the separation tank 51 via the pipeline 107 (FIG. 1). In some embodiments, similar to the arrangement of the first inlet port 521 shown in FIG. 5, the inlet port 621 of the mist elimination barrel 60 is eccentrically arranged relative to the center of the body 61. In this way, the composite airflow W6 passing through the inlet port 621 will enter the body 61 in a swirling manner.

出口埠622設置於本體61之頂面611之中心。通道66為一中空管體。通道66之上端連接出口埠622,並朝遠離出口埠622之方向朝本 體61之底面610延伸至其下端。通道66之下端與本體61之底面610相隔一高度差H2,並不直接接觸本體61之底面610。 The outlet port 622 is disposed at the center of the top surface 611 of the body 61. The channel 66 is a hollow tube. The upper end of the channel 66 is connected to the outlet port 622 and extends to the lower end thereof in a direction away from the outlet port 622 and toward the bottom surface 610 of the body 61. The lower end of the channel 66 is separated from the bottom surface 610 of the body 61 by a height difference H2 and does not directly contact the bottom surface 610 of the body 61.

複數個網格板631、632、633、634、635設置於本體61內並位於入口埠621下方。網格板631、632、633、634、635各自具有一環形結構,其等之外圓周抵靠本體61之內壁面,且其等之內圓周抵靠通道66之外表面。具體而言,如圖8所示,網格板631、632、633、634、635之內圓周各自定義一開口6315、6325、6335、6345、6355。通道66穿設開口6315、6325、6335、6345、6355並抵持其內緣。相鄰網格板631、632、633、634、635係透過設置於其間之間隔件67分離,彼此相隔一間隔設置。 A plurality of grid plates 631, 632, 633, 634, 635 are disposed in the body 61 and below the inlet port 621. The grid plates 631, 632, 633, 634, 635 each have an annular structure, the outer circumference of which abuts against the inner wall surface of the body 61, and the inner circumference of which abuts against the outer surface of the channel 66. Specifically, as shown in FIG8 , the inner circumference of the grid plates 631, 632, 633, 634, 635 each defines an opening 6315, 6325, 6335, 6345, 6355. The channel 66 penetrates the openings 6315, 6325, 6335, 6345, 6355 and abuts against the inner edge thereof. Adjacent grid plates 631, 632, 633, 634, 635 are separated by spacers 67 disposed therebetween and are spaced apart from each other.

在部分實施例中,網格板631、632、633、634、635更進一步包括用於允許流體通過之穿孔,其中相鄰排列之網格板631、632、633、634、635之其中二者之穿孔係彼此交錯排列。舉例而言,如圖8所示,網格板631、632各自包括複數個穿孔6310、6320,其中網格板631上之穿孔6310係與網格板632上之穿孔6320交錯設置。亦即,在平行通道66之方向上觀察,網格板631上之穿孔6310與網格板632上之穿孔6320並不重疊。 In some embodiments, the grid plates 631, 632, 633, 634, 635 further include perforations for allowing fluid to pass through, wherein the perforations of two of the adjacently arranged grid plates 631, 632, 633, 634, 635 are arranged alternately with each other. For example, as shown in FIG8, the grid plates 631 and 632 each include a plurality of perforations 6310 and 6320, wherein the perforations 6310 on the grid plate 631 are arranged alternately with the perforations 6320 on the grid plate 632. That is, when viewed in the direction of the parallel channel 66, the perforations 6310 on the grid plate 631 and the perforations 6320 on the grid plate 632 do not overlap.

再次參照圖7並搭配參照圖9,網架64具有一環形結構並經構形用允許流體通過。在部分實施例中,網架64設置於本體61內,其外圓周抵靠本體61之內壁面且內圓周抵靠通道66之外表面。網架64與本體61之底面610相隔一高度差H3。在一示範性實施例中,高度差H3大於高度差H2(即,通道66之下端較網架64更靠近與本體61之底面610)。複數個環形填料65分佈於網架64之上。環形填料65可分別為一鮑爾環,其經 構形用於去除氣流中之水霧。在部分實施例中,如圖9所示,環形填料65包括一環形本體651,其中複數個缺口652形成於環形本體651之上,且每一缺口652之一邊緣連結一向內彎折之葉片653。 Referring again to FIG. 7 and FIG. 9 , the grid 64 has an annular structure and is configured to allow fluid to pass through. In some embodiments, the grid 64 is disposed in the body 61, with its outer circumference abutting against the inner wall surface of the body 61 and its inner circumference abutting against the outer surface of the channel 66. The grid 64 is separated from the bottom surface 610 of the body 61 by a height difference H3. In an exemplary embodiment, the height difference H3 is greater than the height difference H2 (i.e., the lower end of the channel 66 is closer to the bottom surface 610 of the body 61 than the grid 64). A plurality of annular fillers 65 are distributed on the grid 64. The annular fillers 65 can be respectively a Bower ring, which is configured to remove water mist in the airflow. In some embodiments, as shown in FIG. 9 , the annular filler 65 includes an annular body 651, wherein a plurality of notches 652 are formed on the annular body 651, and an edge of each notch 652 is connected to an inwardly bent blade 653.

水霧消除桶60消除水霧之方式說明如下:首先,當複合氣流W6通過入口埠621進入本體61之後,複合氣流W6係以迴旋方式進入分離槽51中,因此,複合氣流W6內具有較大質量之水霧將受離心力之作用而自複合氣流W6排除。並且,當複合氣流W6通過網格板631、632、633、634、635之穿孔時,藉由穿孔交錯之配置,故網格板631、632、633、634、635將去除複合氣流W6中具有較小質量之水霧,而形成水霧含量極少之複合氣流W7。再者,當複合氣流W7通過環形填料65時,藉由環形填料65之結構特徵,環形填料65將去除複合氣流W7中絕大部分之水霧,而形成沒有水霧或幾乎沒有水霧之蒸氣W8。蒸氣W8將在通過環形填料65與網架64後,經由通道66及出口埠622離開水霧消除桶60。然而,應當理解的是,本揭露之水霧消除桶60之配置並不受上述實施例所限制。在部分實施例中,水霧消除桶60中用於去除水霧之三種機制(即,迴旋氣流、網格板、環形填料)可選擇性省略其中之一者或二者。 The method of eliminating water mist in the water mist elimination barrel 60 is described as follows: First, after the composite airflow W6 enters the body 61 through the inlet port 621, the composite airflow W6 enters the separation tank 51 in a swirling manner, so the water mist with a larger mass in the composite airflow W6 will be removed from the composite airflow W6 by the centrifugal force. In addition, when the composite airflow W6 passes through the perforations of the grid plates 631, 632, 633, 634, and 635, the grid plates 631, 632, 633, 634, and 635 will remove the water mist with a smaller mass in the composite airflow W6 due to the staggered arrangement of the perforations, thereby forming a composite airflow W7 with very little water mist content. Furthermore, when the composite airflow W7 passes through the annular filler 65, the annular filler 65 will remove most of the water mist in the composite airflow W7 due to the structural characteristics of the annular filler 65, and form steam W8 without water mist or almost without water mist. After passing through the annular filler 65 and the grid 64, the steam W8 will leave the water mist elimination barrel 60 through the channel 66 and the outlet port 622. However, it should be understood that the configuration of the water mist elimination barrel 60 disclosed in the present disclosure is not limited to the above-mentioned embodiments. In some embodiments, one or two of the three mechanisms for removing water mist in the water mist elimination barrel 60 (i.e., swirling airflow, grid plate, annular filler) can be selectively omitted.

本揭露實施例之水霧消除桶60藉由多種不同機制去除複合氣流中之水霧之設計至少提供以下技術優點:(1)由於水霧消除桶60可將供應至氣體壓縮機70之蒸氣W8中水霧含量降至最低甚至完全去除,故氣體壓縮機70將不容易因水霧所產生之結晶而損壞,於是氣體壓縮機70之使用壽命得以延長且氣體壓縮機70無須頻繁進行保養;(2)由於製造成本昂貴之環形填料65係用於處理水霧含量較低且通過網格板631、632、633、634、635之複合氣流W7,於是環形填料65之使用壽命得以延 長且環形填料65無須頻繁進行更換。 The water mist elimination barrel 60 of the disclosed embodiment is designed to remove water mist in the composite gas flow by a variety of different mechanisms, providing at least the following technical advantages: (1) Since the water mist elimination barrel 60 can reduce the water mist content in the steam W8 supplied to the gas compressor 70 to a minimum or even completely remove it, the gas compressor 70 will not be easily damaged by crystallization caused by the water mist, so the gas compressor 70 will not be damaged by crystallization caused by the water mist. 0 can be extended and the gas compressor 70 does not need to be frequently maintained; (2) Since the ring packing 65, which is expensive to manufacture, is used to process the composite gas flow W7 having a lower water mist content and passing through the grid plates 631, 632, 633, 634, 635, the service life of the ring packing 65 can be extended and the ring packing 65 does not need to be frequently replaced.

再次參照圖1,蒸氣W8離開水霧消除桶60之後經由管線108供應進入氣體壓縮機70中。氣體壓縮機70對蒸氣W8進行壓縮,以增加其壓力及溫度並轉換為高壓蒸氣HG。高壓蒸氣HG經由管線109自氣體壓縮機70輸送至主要熱交換器23,並在主要熱交換器23中與廢液W2進行熱交換。高壓蒸氣HG在主要熱交換器23因冷凝而形成冷凝液L1。冷凝液L1隨後經由管線110及泵95(例如:氣壓泵)輸送至廢液預熱桶30之第二區域34,以與廢液預熱桶30之第一區域33內之廢液W1進行熱交換,並轉換為具有較低溫度之冷凝液L2。冷凝液L2隨後經由管線111輸送至次要熱交換器21與廢液W0進行熱交換,並轉換為溫度更低之冷凝液L3。冷凝液L3隨後則經由管線112輸送至冷凝液儲存槽84進行保存。由於產生冷凝液之來源(即高壓蒸氣HG)中已無廢液之水霧(或僅含極少水霧),故由本揭露實施例之機械蒸氣再壓縮系統1所產生之冷凝液之水質也優於傳統蒸餾系統所產生之冷凝液之水質。 Referring again to FIG. 1 , after steam W8 leaves the water mist elimination barrel 60, it is supplied to the gas compressor 70 via the pipeline 108. The gas compressor 70 compresses the steam W8 to increase its pressure and temperature and convert it into high-pressure steam HG. The high-pressure steam HG is transported from the gas compressor 70 to the main heat exchanger 23 via the pipeline 109, and heat is exchanged with the waste liquid W2 in the main heat exchanger 23. The high-pressure steam HG is condensed in the main heat exchanger 23 to form a condensate L1. The condensate L1 is then transported to the second region 34 of the waste liquid preheating barrel 30 via the pipeline 110 and the pump 95 (e.g., a pneumatic pump) to perform heat exchange with the waste liquid W1 in the first region 33 of the waste liquid preheating barrel 30 and is converted into the condensate L2 with a lower temperature. The condensate L2 is then transported to the secondary heat exchanger 21 via the pipeline 111 to perform heat exchange with the waste liquid W0 and is converted into the condensate L3 with a lower temperature. The condensate L3 is then transported to the condensate storage tank 84 via the pipeline 112 for storage. Since the source of the condensate (i.e., the high-pressure steam HG) no longer contains waste liquid mist (or contains only very little mist), the water quality of the condensate produced by the mechanical steam recompression system 1 of the disclosed embodiment is also better than the water quality of the condensate produced by the traditional distillation system.

再次參照圖1並搭配參考圖9,在部分實施例中,水霧消除桶60更包括一排水口623(圖9)及一排氣孔624(圖9)。排水口623設置於水霧消除桶60之本體61之底面610並經構形用於將水霧消除桶60中由所收集之水霧所聚集之廢液自水霧消除桶60排出。來自水霧消除桶60之廢液將經由管線113排放至廢液預熱桶30之第一區域33,並與廢液W1進行混合後再次進行蒸餾程序。 Referring again to FIG. 1 and FIG. 9 , in some embodiments, the water mist elimination barrel 60 further includes a drain port 623 (FIG. 9) and an exhaust hole 624 (FIG. 9). The drain port 623 is disposed on the bottom surface 610 of the body 61 of the water mist elimination barrel 60 and is configured to discharge the waste liquid collected by the water mist in the water mist elimination barrel 60 from the water mist elimination barrel 60. The waste liquid from the water mist elimination barrel 60 will be discharged to the first area 33 of the waste liquid preheating barrel 30 through the pipeline 113, and will be mixed with the waste liquid W1 and then distilled again.

在部分實施例中,機械蒸氣再壓縮系統1之至少部分元件設置於不同高度,藉此減少設置機械蒸氣再壓縮系統1所需之面積。舉例而言,如圖1所示,機械蒸氣再壓縮系統1之水霧消除桶60與氣體壓縮機 70係設置於高度線LV之上,機械蒸氣再壓縮系統1之其餘元件則可設置於高度線LV之下,藉此減少機械蒸氣再壓縮系統1佔據之空間。高度線LV可由一架高之平臺(圖未示)所構成。 In some embodiments, at least some components of the mechanical vapor recompression system 1 are arranged at different heights, thereby reducing the area required for installing the mechanical vapor recompression system 1. For example, as shown in FIG1 , the water mist elimination barrel 60 and the gas compressor 70 of the mechanical vapor recompression system 1 are arranged above the height line LV, and the remaining components of the mechanical vapor recompression system 1 can be arranged below the height line LV, thereby reducing the space occupied by the mechanical vapor recompression system 1. The height line LV can be composed of an elevated platform (not shown).

控制設備90係經構形用於控制機械蒸氣再壓縮系統1之電子組件之運作。舉例而言,控制設備90係依照既定之程式設定用於控制包括泵91、92、94、95、閥93及氣體壓縮機70之運作。控制設備90可為一電腦並包括一處理器、一記憶體、一輸入/輸出介面、一通信介面、一系統匯流排等元件。控制設備90可根據設置於機械蒸氣再壓縮系統1之偵測器(例如設置於第一入口埠521之溫度計)選擇性開啟閥93,而供應蒸氣進入加熱管25。 The control device 90 is configured to control the operation of the electronic components of the mechanical vapor recompression system 1. For example, the control device 90 is set according to a predetermined program to control the operation of pumps 91, 92, 94, 95, valve 93 and gas compressor 70. The control device 90 can be a computer and include a processor, a memory, an input/output interface, a communication interface, a system bus and other components. The control device 90 can selectively open the valve 93 according to a detector (such as a thermometer provided at the first inlet port 521) provided in the mechanical vapor recompression system 1 to supply steam into the heating pipe 25.

表1顯示本揭露實施例之機械蒸氣再壓縮系統1與傳統蒸餾設備之耗能及成本比較表。 Table 1 shows the energy consumption and cost comparison table of the mechanical vapor recompression system 1 of the disclosed embodiment and the traditional distillation equipment.

Figure 112202943-A0305-02-0020-2
Figure 112202943-A0305-02-0020-2

表1所顯示之數據可證明本揭露實施例之機械蒸氣再壓縮系統1相較於傳統蒸餾設備具有優異之節能表現。因此,本揭露實施例之機械蒸氣再壓縮系統1可有效減少碳排放,並節省處理廢液之成本。 The data shown in Table 1 can prove that the mechanical steam recompression system 1 of the disclosed embodiment has excellent energy-saving performance compared with the traditional distillation equipment. Therefore, the mechanical steam recompression system 1 of the disclosed embodiment can effectively reduce carbon emissions and save the cost of treating waste liquid.

圖10顯示根據本揭露之另一實施例之機械蒸氣再壓縮系統1a之示意圖。機械蒸氣再壓縮系統1a與機械蒸氣再壓縮系統1相同或相似之元件將施予相似之符號,且其特徵將不再說明。在部分實施例中,機械 蒸氣再壓縮系統1a與機械蒸氣再壓縮系統1之差異包括,機械蒸氣再壓縮系統1a省略分岔歧管40及水霧消除桶60之設置。來自主要熱交換器23中之廢液W3係直接通過管線115輸送至第一入口埠521,並透過加熱管25進行加熱使其維持在沸騰狀態。因此,當廢液W3進入蒸餾氣水分離桶50a之分離槽51時,廢液W3因加熱所產生之蒸氣W9將會與濃縮廢液CL分離,並經由管線116輸送至氣體壓縮機70進行壓縮。由於廢液W3並非藉由設置於分離槽51內之加熱器進行加熱,故蒸氣W9中將不存在廢液之水霧(或僅含極少水霧),不會造成氣體壓縮機70之負面影響。 FIG. 10 shows a schematic diagram of a mechanical vapor recompression system 1a according to another embodiment of the present disclosure. The same or similar components of the mechanical vapor recompression system 1a and the mechanical vapor recompression system 1 are given similar symbols, and their features will not be described again. In some embodiments, the difference between the mechanical vapor recompression system 1a and the mechanical vapor recompression system 1 includes that the mechanical vapor recompression system 1a omits the branch manifold 40 and the water mist elimination barrel 60. The waste liquid W3 from the main heat exchanger 23 is directly transported to the first inlet port 521 through the pipeline 115, and is heated by the heating pipe 25 to maintain it in a boiling state. Therefore, when the waste liquid W3 enters the separation tank 51 of the distillation gas-water separation barrel 50a, the steam W9 generated by the heating of the waste liquid W3 will be separated from the concentrated waste liquid CL and transported to the gas compressor 70 through the pipeline 116 for compression. Since the waste liquid W3 is not heated by the heater installed in the separation tank 51, there will be no water mist of the waste liquid in the steam W9 (or only very little water mist), which will not cause negative impact on the gas compressor 70.

在第一入口埠521相較於分離槽51之中心C偏心設置之實施例中,由於蒸氣W9在分離槽51內進行迴旋移動,故蒸氣W9內大部分的水霧也將進一步受離心力之作用而自蒸氣W9排除。於是,即便省略水霧消除桶60之設置,亦可避免或減少氣體壓縮機70受水霧之結晶而損壞之顧慮。在另一些實施例中,機械蒸氣再壓縮系統1僅減少設置分岔歧管40及水霧消除桶60其中之一者,但保留分岔歧管40及水霧消除桶60之另一者,仍可同樣避免或減少氣體壓縮機70受水霧之結晶而損壞之顧慮。 In the embodiment where the first inlet port 521 is eccentrically disposed relative to the center C of the separation tank 51, since the steam W9 swirls in the separation tank 51, most of the water mist in the steam W9 will be further subjected to the centrifugal force and discharged from the steam W9. Therefore, even if the water mist elimination barrel 60 is omitted, the concern that the gas compressor 70 is damaged by the crystallization of water mist can be avoided or reduced. In other embodiments, the mechanical vapor recompression system 1 only reduces the installation of one of the branch manifold 40 and the water mist elimination barrel 60, but retains the other of the branch manifold 40 and the water mist elimination barrel 60, which can still avoid or reduce the concern that the gas compressor 70 is damaged by the crystallization of water mist.

圖11顯示根據本揭露之另一實施例之機械蒸氣再壓縮系統1b之示意圖。機械蒸氣再壓縮系統1b與機械蒸氣再壓縮系統1相同或相似之元件將施予相似之符號,且其特徵將不再說明。在部分實施例中,機械蒸氣再壓縮系統1b與機械蒸氣再壓縮系統1之差異包括,機械蒸氣再壓縮系統1b省略廢液預熱桶30及分岔歧管40之設置。運作時,來自次要熱交換器21中之廢液W10係直接通過管線117輸送至主要熱交換器23。並且,來自主要熱交換器23中之廢液W11係直接通過管線119輸送至第一入口埠521。廢液W11在進入分離槽51內後,其在分離槽51內進行迴旋移動,以 排除大部分的水霧及液體並形成複合氣流W12自蒸餾氣水分離桶50b排出。來自蒸餾氣水分離桶50b的複合氣流W12隨後供應至水霧消除桶60,並在消除水霧後形成不包含水霧之蒸氣W13。蒸氣W13隨後供應至氣體壓縮機70進行壓縮。由於蒸氣W13中不存在廢液之水霧,故不會造成氣體壓縮機70之負面影響。在另一些實施例中,機械蒸氣再壓縮系統1僅減少設置廢液預熱桶30及分岔歧管40其中之一者,但保留廢液預熱桶30及分岔歧管40之另一者,仍可同樣避免或減少氣體壓縮機70受水霧之結晶而損壞之顧慮。 FIG. 11 shows a schematic diagram of a mechanical vapor recompression system 1b according to another embodiment of the present disclosure. The same or similar components of the mechanical vapor recompression system 1b and the mechanical vapor recompression system 1 are given similar symbols, and their features will not be described again. In some embodiments, the difference between the mechanical vapor recompression system 1b and the mechanical vapor recompression system 1 includes that the mechanical vapor recompression system 1b omits the waste liquid preheating barrel 30 and the branching manifold 40. During operation, the waste liquid W10 from the secondary heat exchanger 21 is directly transported to the primary heat exchanger 23 through the pipeline 117. Furthermore, the waste liquid W11 from the main heat exchanger 23 is directly transported to the first inlet port 521 through the pipeline 119. After entering the separation tank 51, the waste liquid W11 swirls in the separation tank 51 to remove most of the water mist and liquid and form a composite gas flow W12 to be discharged from the distillation gas-water separation barrel 50b. The composite gas flow W12 from the distillation gas-water separation barrel 50b is then supplied to the water mist elimination barrel 60, and after eliminating the water mist, steam W13 that does not contain water mist is formed. The steam W13 is then supplied to the gas compressor 70 for compression. Since there is no water mist of waste liquid in the steam W13, there will be no negative impact on the gas compressor 70. In other embodiments, the mechanical steam recompression system 1 only reduces the installation of one of the waste liquid preheating barrel 30 and the branch manifold 40, but retains the other of the waste liquid preheating barrel 30 and the branch manifold 40, which can still avoid or reduce the concern of the gas compressor 70 being damaged by the crystallization of water mist.

氣體壓縮機70對蒸氣W13進行壓縮,以增加其壓力及溫度並轉換為高壓蒸氣HG。高壓蒸氣HG經由管線109自氣體壓縮機70輸送至主要熱交換器23,並在主要熱交換器23中與廢液W10進行熱交換。高壓蒸氣HG在主要熱交換器23因冷凝而形成冷凝液L4。冷凝液L4隨後經由管線118及泵95(例如:氣壓泵)輸送至次要熱交換器21與廢液W0進行熱交換,並轉換為溫度更低之冷凝液L5。冷凝液L5隨後則經由管線112輸送至冷凝液儲存槽84進行保存。由於產生冷凝液之來源(即高壓蒸氣HG)中已無廢液之水霧(或僅含極少水霧),故由本揭露實施例之機械蒸氣再壓縮系統1b所產生之冷凝液之水質也優於傳統蒸餾系統所產生之冷凝液之水質。 The gas compressor 70 compresses the steam W13 to increase its pressure and temperature and convert it into high-pressure steam HG. The high-pressure steam HG is transported from the gas compressor 70 to the main heat exchanger 23 via the pipeline 109, and heat exchanges with the waste liquid W10 in the main heat exchanger 23. The high-pressure steam HG forms a condensate L4 due to condensation in the main heat exchanger 23. The condensate L4 is then transported to the secondary heat exchanger 21 via the pipeline 118 and the pump 95 (e.g., a gas pressure pump) to exchange heat with the waste liquid W0 and convert it into a condensate L5 with a lower temperature. The condensate L5 is then transported to the condensate storage tank 84 via the pipeline 112 for storage. Since the source of the condensate (i.e., the high-pressure steam HG) no longer contains waste liquid mist (or contains only very little mist), the water quality of the condensate produced by the mechanical steam recompression system 1b of the disclosed embodiment is also better than the water quality of the condensate produced by the traditional distillation system.

上文已概述若干實施例之結構,使得本領域具有通常知識者可較佳理解本揭露實施例之態樣。本領域具有通常知識者應瞭解,其可易於將本揭露用作用於設計或修改其他製程及結構以實施相同目的及/或達成本文中所引入之實施例之相同優點的一基礎。本領域具有通常知識者亦應意識到,此等等效建構不應背離本揭露之精神及範疇,且其可在不背 離本揭露之精神及範疇的情況下對本文作出各種改變、替換及更改。 The above has summarized the structures of several embodiments so that those with ordinary knowledge in the art can better understand the state of the embodiments disclosed herein. Those with ordinary knowledge in the art should understand that they can easily use this disclosure as a basis for designing or modifying other processes and structures to implement the same purpose and/or achieve the same advantages of the embodiments introduced in this article. Those with ordinary knowledge in the art should also realize that such equivalent constructions should not deviate from the spirit and scope of this disclosure, and that they can make various changes, substitutions and modifications to this article without departing from the spirit and scope of this disclosure.

50:蒸餾氣水分離桶 50: Distillation gas-water separation barrel

51:本體 51:Entity

510:底面 510: Bottom

511:頂面 511: Top

512:側壁 512: Side wall

521:第一入口埠 521: First entrance port

522:第二入口埠 522: Second entrance port

523:出口埠 523: Export port

54:連接管 54: Connecting tube

55:儲存槽 55: Storage slot

550:底面 550: Bottom

551:頂面 551: Top

552:排放孔 552: discharge hole

56、57:檢視窗 56, 57: Viewing window

CL:濃縮廢液 CL: concentrated waste liquid

H1:高度差 H1: Height difference

W4:廢液 W4: Wastewater

W5:蒸氣 W5: Steam

W6:複合氣流 W6: Compound airflow

Claims (20)

一種機械蒸氣再壓縮系統,包括: 一蒸餾氣水分離桶; 一氣體壓縮機,其經構形以加壓來自該蒸餾氣水分離桶之一蒸氣; 一水霧消除桶,其流體連結該蒸餾氣水分離桶與該氣體壓縮機之間並經構形用於消除來自該蒸餾氣水分離桶之一水霧; 一主要熱交換器,其經構形以藉由來自該氣體壓縮機之經加壓之該蒸氣加熱來自一廢水來源之廢水; 一廢液預熱桶,其包括一容置桶及設置於該容置桶內之一導熱間隔件,該導熱間隔件將該容置桶至少分隔成一第一區域及一第二區域,該第一區域流體連結於該廢水來源與該主要熱交換器之間並經構形以容納該廢水,該第二區域流體連結於該主要熱交換器與一排水口之間並經構形以容納來自該主要熱交換器由該蒸氣冷凝後所生成之冷凝液;以及 一分岔歧管,其包括流體連結該主要熱交換器之一入口管道及連接該入口管道並流體連結至該蒸餾氣水分離桶之不同高度位置之一第一出口管道及一第二出口管道。 A mechanical steam recompression system comprises: a distillate gas separation drum; a gas compressor configured to compress a steam from the distillate gas separation drum; a water mist elimination drum, which fluidly connects the distillate gas separation drum and the gas compressor and is configured to eliminate a water mist from the distillate gas separation drum; a main heat exchanger, which is configured to heat wastewater from a wastewater source by the pressurized steam from the gas compressor; A waste liquid preheating barrel, comprising a containing barrel and a heat conductive partition disposed in the containing barrel, the heat conductive partition dividing the containing barrel into at least a first area and a second area, the first area fluidly connected between the waste water source and the main heat exchanger and configured to contain the waste water, the second area fluidly connected between the main heat exchanger and a drain outlet and configured to contain condensate generated from the main heat exchanger after the steam condenses; and a branch manifold, comprising an inlet pipe fluidly connected to the main heat exchanger and a first outlet pipe and a second outlet pipe connected to the inlet pipe and fluidly connected to different height positions of the distilled gas-water separation barrel. 如請求項1所述之機械蒸氣再壓縮系統,其中該水霧消除桶包括: 一本體; 一出口埠,位於該本體之底面; 一通道,自該出口埠朝該本體之底面延伸至一進氣端; 一入口埠,連結該本體; 複數個網格板,其依序排列於該入口埠下方並圍繞該通道設置;以及 複數個環形填料,設置於該複數個網格板與該通道之該進氣端之間。 A mechanical vapor recompression system as described in claim 1, wherein the water mist elimination barrel comprises: a body; an outlet port located at the bottom of the body; a channel extending from the outlet port toward the bottom of the body to an air inlet end; an inlet port connected to the body; a plurality of grid plates arranged in sequence below the inlet port and arranged around the channel; and a plurality of annular fillers arranged between the plurality of grid plates and the air inlet end of the channel. 如請求項2所述之機械蒸氣再壓縮系統,其中該等網格板之每一者包括複數個穿孔,且位於相鄰排列之該等網格板之其中二者之該等穿孔彼此交錯排列。A mechanical vapor recompression system as described in claim 2, wherein each of the grid plates includes a plurality of perforations, and the perforations of two of the adjacently arranged grid plates are arranged alternately with each other. 如請求項2所述之機械蒸氣再壓縮系統,其中該入口埠連接該本體並自該本體之中心偏移設置。A mechanical vapor recompression system as described in claim 2, wherein the inlet port is connected to the body and is offset from the center of the body. 如請求項1所述之機械蒸氣再壓縮系統,其中該分岔歧管之該第一出口管道流體連結該蒸餾氣水分離桶之一第一入口埠,且該分岔歧管之該第二出口管道流體連結該蒸餾氣水分離桶之一第二入口埠,該第一入口埠位於該第二入口埠之下方,其中該入口管道與該第一出口管道之夾角介於約15度至約70度之間。A mechanical vapor recompression system as described in claim 1, wherein the first outlet pipe fluid of the branch manifold is connected to a first inlet port of the distilled gas-water separation barrel, and the second outlet pipe fluid of the branch manifold is connected to a second inlet port of the distilled gas-water separation barrel, the first inlet port is located below the second inlet port, and the angle between the inlet pipe and the first outlet pipe is between about 15 degrees and about 70 degrees. 如請求項5所述之機械蒸氣再壓縮系統,其中該入口管道與該第二出口管道之夾角介於約15度至約90度之間。A mechanical vapor recompression system as described in claim 5, wherein the angle between the inlet pipe and the second outlet pipe is between about 15 degrees and about 90 degrees. 如請求項5所述之機械蒸氣再壓縮系統,更包括一加熱管,該加熱管包括: 一殼體,具有一側壁及位於該側壁兩端之二端面; 複數個流道,其等平行該側壁延伸於該二端面之間,並流體連結於該分岔歧管之該第一出口管道與該蒸餾氣水分離桶之該第一入口埠之間;以及 一流體入口及一流體出口,分別連結該殼體之該側壁,其中一高溫流體自該流體入口進入該殼體內部,並在流經該等流道之外表面後經該流體出口排出該殼體,以加熱來自該主要熱交換器經由該等流道輸送至該蒸餾氣水分離桶之該廢水。 The mechanical vapor recompression system as described in claim 5 further includes a heating pipe, which includes: a shell having a side wall and two end faces located at both ends of the side wall; a plurality of flow channels extending parallel to the side wall between the two end faces and fluidly connected between the first outlet pipe of the branch manifold and the first inlet port of the distilled gas-water separation barrel; and a fluid inlet and a fluid outlet, respectively connected to the side wall of the shell, wherein a high-temperature fluid enters the interior of the shell from the fluid inlet and is discharged from the shell through the fluid outlet after flowing through the outer surfaces of the flow channels to heat the waste water from the main heat exchanger transported to the distilled gas-water separation barrel through the flow channels. 如請求項7所述之機械蒸氣再壓縮系統,其中該加熱管之該流體出口流體連接至該第二出口管道,該高溫流體自該加熱管之該流體出口排出後經該第二出口管道及該第二入口埠後進入該蒸餾氣水分離桶。A mechanical vapor recompression system as described in claim 7, wherein the fluid outlet of the heating tube is fluidly connected to the second outlet pipe, and the high-temperature fluid is discharged from the fluid outlet of the heating tube and then enters the distillation gas-water separation barrel through the second outlet pipe and the second inlet port. 如請求項1所述之機械蒸氣再壓縮系統,其中該分岔歧管之該第一出口管道流體連結該蒸餾氣水分離桶之一第一入口埠,且該分岔歧管之該第二出口管道流體連結該蒸餾氣水分離桶之一第二入口埠,其中該第一入口埠及該第二入口埠至少其中之一者自該蒸餾氣水分離桶之中心偏移設置。A mechanical vapor recompression system as described in claim 1, wherein the first outlet pipe fluid of the branch manifold is connected to a first inlet port of the distilled gas-water separation barrel, and the second outlet pipe fluid of the branch manifold is connected to a second inlet port of the distilled gas-water separation barrel, wherein at least one of the first inlet port and the second inlet port is offset from the center of the distilled gas-water separation barrel. 一種機械蒸氣再壓縮系統,包括: 一蒸餾氣水分離桶; 一氣體壓縮機,其經構形以加壓來自該蒸餾氣水分離桶之一蒸氣; 一主要熱交換器,其經構形以藉由來自該氣體壓縮機之經加壓之該蒸氣加熱來自一廢水來源之廢水; 一廢液預熱桶,其包括一容置桶及設置於該容置桶內之一導熱間隔件,該導熱間隔件將該容置桶至少分隔成一第一區域及一第二區域,該第一區域流體連結於該廢水來源與該主要熱交換器之間並經構形以容納該廢水,該第二區域流體連結於該主要熱交換器與一排水口之間並經構形以容納在該主要熱交換器中由該蒸氣冷凝後所生成之冷凝液; 一加熱管,其流體連結該主要熱交換器與該蒸餾氣水分離桶之間並經構形以加熱來自該主要熱交換器之該廢水;以及 一熱源,其連接至該加熱管。 A mechanical steam recompression system comprises: a distillate separation drum; a gas compressor configured to compress a steam from the distillate separation drum; a primary heat exchanger configured to heat wastewater from a wastewater source by the pressurized steam from the gas compressor; A waste liquid preheating barrel, comprising a containing barrel and a heat conductive partition disposed in the containing barrel, the heat conductive partition divides the containing barrel into at least a first area and a second area, the first area fluid is connected between the waste water source and the main heat exchanger and is configured to contain the waste water, the second area fluid is connected between the main heat exchanger and a drain outlet and is configured to contain condensate generated by condensation of the steam in the main heat exchanger; A heating pipe, whose fluid is connected between the main heat exchanger and the distillation gas-water separation barrel and is configured to heat the waste water from the main heat exchanger; and A heat source, which is connected to the heating pipe. 如請求項10所述之機械蒸氣再壓縮系統,其中該熱源為一工廠設備排出之高溫蒸氣。A mechanical steam recompression system as described in claim 10, wherein the heat source is high-temperature steam exhausted from a factory equipment. 如請求項10所述之機械蒸氣再壓縮系統,其中該加熱管包括: 一殼體,具有一側壁及位於該側壁兩端之二端面; 複數個流道,其等平行該側壁延伸於該二端面之間,並流體連結於該主要熱交換器與該蒸餾氣水分離桶之間;以及 一流體入口及一流體出口,分別連結該殼體之該側壁,其中來自該熱源之一高溫流體自該流體入口進入該殼體內部,並在流經該等流道之外表面後經該流體出口排出該殼體,以加熱來自該主要熱交換器經由該等流道輸送至該蒸餾氣水分離桶之該廢水。 A mechanical vapor recompression system as described in claim 10, wherein the heating pipe comprises: a shell having a side wall and two end faces located at both ends of the side wall; a plurality of flow channels extending parallel to the side wall between the two end faces and fluidly connected between the main heat exchanger and the distillation gas-water separation barrel; and a fluid inlet and a fluid outlet, respectively connected to the side wall of the shell, wherein a high-temperature fluid from the heat source enters the interior of the shell from the fluid inlet, and after flowing through the outer surfaces of the flow channels, is discharged from the shell through the fluid outlet to heat the waste water from the main heat exchanger transported to the distillation gas-water separation barrel through the flow channels. 如請求項12所述之機械蒸氣再壓縮系統,更包括: 一分岔歧管,其包括流體連結該主要熱交換器之一入口管道及連接該入口管道並流體連結至該蒸餾氣水分離桶之不同高度位置之一第一出口管道及一第二出口管道, 其中該第一出口管道位於該第二出口管道下方,且該加熱管流體連結於該第一出口管道與該蒸餾氣水分離桶之間。 The mechanical vapor recompression system as described in claim 12 further includes: A branch manifold, which includes an inlet pipe fluidly connected to the main heat exchanger and a first outlet pipe and a second outlet pipe connected to the inlet pipe and fluidly connected to different height positions of the distillate gas-water separation barrel, wherein the first outlet pipe is located below the second outlet pipe, and the heating pipe is fluidly connected between the first outlet pipe and the distillate gas-water separation barrel. 如請求項10所述之機械蒸氣再壓縮系統,更包括: 一水霧消除桶,其流體連結該蒸餾氣水分離桶與該氣體壓縮機之間並經構形用於消除來自該蒸餾氣水分離桶之一水霧。 The mechanical vapor recompression system as described in claim 10 further includes: A water mist elimination barrel, which is fluidly connected between the distillation gas-water separation barrel and the gas compressor and is configured to eliminate a water mist from the distillation gas-water separation barrel. 如請求項1或10所述之機械蒸氣再壓縮系統,更包括: 一次要熱交換器,其流體連結該廢液預熱桶之該第一區域及該第二區域並經構形以允許供應至該第一區域之該廢水與來自該第二區域之該冷凝液進行熱交換。 The mechanical steam recompression system as described in claim 1 or 10 further includes: A secondary heat exchanger, the fluid of which connects the first zone and the second zone of the waste liquid preheating barrel and is configured to allow the waste water supplied to the first zone to exchange heat with the condensate from the second zone. 如請求項1或10所述之機械蒸氣再壓縮系統,其中該蒸餾氣水分離桶包括: 一分離槽; 一儲存槽,其位於該分離槽下方;以及 一連接管,其連接於該分離槽與該儲存槽,其中該連接管之管徑小於該分離槽之寬度且小於該儲存槽之寬度。 A mechanical vapor recompression system as described in claim 1 or 10, wherein the distilled gas-water separation drum comprises: a separation tank; a storage tank located below the separation tank; and a connecting pipe connected to the separation tank and the storage tank, wherein the pipe diameter of the connecting pipe is smaller than the width of the separation tank and smaller than the width of the storage tank. 一種機械蒸氣再壓縮系統,包括: 一蒸餾氣水分離桶; 一氣體壓縮機,其經構形以加壓來自該蒸餾氣水分離桶之一蒸汽; 水霧消除桶,其流體連結該蒸餾氣水分離桶與該氣體壓縮機之間並經構形用於消除來自該蒸餾氣水分離桶之一水霧; 一主要熱交換器,其經構形以藉由來自該氣體壓縮機之經加壓之該蒸汽加熱來自一廢水來源之廢水;以及 一次要熱交換器,其流體連結該主要熱交換器並經構形以允許供應至該主要熱交換器之廢水與來自該主要熱交換器之冷凝液進行熱交換。 A mechanical steam recompression system includes: a distillate gas-water separation drum; a gas compressor configured to compress a steam from the distillate gas-water separation drum; a water mist elimination drum, which is fluidly connected between the distillate gas-water separation drum and the gas compressor and is configured to eliminate a water mist from the distillate gas-water separation drum; a primary heat exchanger, which is configured to heat waste water from a waste water source by the pressurized steam from the gas compressor; and a secondary heat exchanger, which is fluidly connected to the primary heat exchanger and is configured to allow the waste water supplied to the primary heat exchanger to exchange heat with the condensate from the primary heat exchanger. 如請求項17所述之機械蒸氣再壓縮系統,其中該水霧消除桶包括: 一本體; 一出口埠,位於該本體之底面; 一通道,自該出口埠朝該本體之底面延伸至一進氣端; 一入口埠,連結該本體; 複數個網格板,其依序排列於該入口埠下方並圍繞該通道設置;以及 複數個環形填料,設置於該複數個網格板與該通道之該進氣端之間。 A mechanical vapor recompression system as described in claim 17, wherein the water mist elimination barrel comprises: a body; an outlet port located at the bottom of the body; a channel extending from the outlet port toward the bottom of the body to an air inlet end; an inlet port connected to the body; a plurality of grid plates arranged in sequence below the inlet port and arranged around the channel; and a plurality of annular fillers arranged between the plurality of grid plates and the air inlet end of the channel. 如請求項17所述之機械蒸氣再壓縮系統,更包括: 一廢液預熱桶,其包括一容置桶及設置於該容置桶內之一導熱間隔件,該導熱間隔件將該容置桶至少分隔成一第一區域及一第二區域,該第一區域流體連結於該次要熱交換器與該主要熱交換器之間並經構形以容納該廢水,該第二區域流體連結於該主要熱交換器與該次要熱交換器之間並經構形以容納在該主要熱交換器中由該蒸氣冷凝後所生成之冷凝液。 The mechanical steam recompression system as described in claim 17 further comprises: A waste liquid preheating barrel, which comprises a containing barrel and a heat conductive partition disposed in the containing barrel, the heat conductive partition divides the containing barrel into at least a first area and a second area, the first area fluid is connected between the secondary heat exchanger and the primary heat exchanger and is configured to contain the waste water, the second area fluid is connected between the primary heat exchanger and the secondary heat exchanger and is configured to contain the condensate generated by the condensation of the steam in the primary heat exchanger. 如請求項17所述之機械蒸氣再壓縮系統,更包括: 一分岔歧管,其包括流體連結該主要熱交換器之一入口管道及連接該入口管道並流體連結至該蒸餾氣水分離桶之不同高度位置之一第一出口管道及一第二出口管道。 The mechanical vapor recompression system as described in claim 17 further includes: A branch manifold including an inlet pipe fluidly connected to the main heat exchanger and a first outlet pipe and a second outlet pipe connected to the inlet pipe and fluidly connected to different height positions of the distillation gas-water separation drum.
TW112202943U 2023-03-30 2023-03-30 Mechanical vapor recompression system TWM655666U (en)

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