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TWM651763U - Crank device with labor-saving mechanism and bicycle crank assembly - Google Patents

Crank device with labor-saving mechanism and bicycle crank assembly Download PDF

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Publication number
TWM651763U
TWM651763U TW112202549U TW112202549U TWM651763U TW M651763 U TWM651763 U TW M651763U TW 112202549 U TW112202549 U TW 112202549U TW 112202549 U TW112202549 U TW 112202549U TW M651763 U TWM651763 U TW M651763U
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TW
Taiwan
Prior art keywords
crank
gear
shaft
swing arm
labor
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TW112202549U
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Chinese (zh)
Inventor
林暄智
林凱文
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林暄智
林凱文
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Priority to TW112202549U priority Critical patent/TWM651763U/en
Publication of TWM651763U publication Critical patent/TWM651763U/en

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Abstract

本新型係關於一種具有省力機制的曲柄裝置及自行車曲柄總成,曲柄裝置包括曲柄機構、傳動機構、支承組件及旋臂組件,曲柄機構包括曲柄、軸端齒輪及踏板端齒輪;傳動機構包括轉軸、第一齒輪及第二齒輪,轉軸的兩端設有環形溝;支承組件套接在轉軸且包括外環圈及滾珠,滾珠容置在環形溝並分別被夾持在轉軸和外環圈之間;旋臂組件包括第一旋臂及第二旋臂,第二旋臂的一端連接第一旋臂,第二旋臂的另一端則連接踏板端齒輪。藉此,可提升傳動時的穩定度和延長使用壽命。This new model relates to a crank device and a bicycle crank assembly with a labor-saving mechanism. The crank device includes a crank mechanism, a transmission mechanism, a support component and a swing arm component. The crank mechanism includes a crank, a shaft end gear and a pedal end gear; the transmission mechanism includes a rotating shaft. , the first gear and the second gear, annular grooves are provided at both ends of the rotating shaft; the support assembly is sleeved on the rotating shaft and includes an outer ring and balls. The balls are accommodated in the annular groove and are clamped between the rotating shaft and the outer ring respectively. between; the swing arm assembly includes a first swing arm and a second swing arm, one end of the second swing arm is connected to the first swing arm, and the other end of the second swing arm is connected to the pedal end gear. This can improve the stability of transmission and extend the service life.

Description

具有省力機制的曲柄裝置及自行車曲柄總成Crank device and bicycle crank assembly with labor-saving mechanism

本新型係有關一種自行車之曲柄裝置技術,尤指一種具有省力機制的曲柄裝置及自行車曲柄總成。 The present invention relates to a bicycle crank device technology, in particular to a crank device with a labor-saving mechanism and a bicycle crank assembly.

習知自行車的曲柄為一固定長度的桿體,用以連接腳踏板與自行車的中心軸,自行車在運作過程中是透過使用者踩踏腳踏板,使腳踏板以中軸為旋轉中心進行以曲柄長度為半徑的圓周運動,並帶動自行車的驅動裝置如齒盤、鏈條等元件,進而使自行車前進。 As is known, the crank of a bicycle is a rod with a fixed length, which is used to connect the pedals to the central axis of the bicycle. During the operation of the bicycle, the user steps on the pedals so that the pedals rotate with the central axis as the center of rotation. The length of the crank is a circular motion of the radius, and drives the bicycle's driving device such as the gear wheel, chain and other components, thereby making the bicycle move forward.

現存廣泛應用在自行車的曲柄裝置,並不能夠在腳踏板旋轉至需要的施力處時,伸長其曲柄進而增加力臂的長度,因此無法達成增加力矩的效果。或許有些是採用曲柄能夠伸縮的特性做設計,惟此等伸縮曲柄的設計因不符合人體工學,無法以規律且慣性的做一圓周運動,實質上為一費力設計,其不僅結構複雜且易導致使用者疲勞的踩踏曲柄裝置。又,現存的曲柄裝置有些存有結構強度不足而導致使用壽命不長的問題;又有些則存有組裝對位不易等問題,都亟待被克服解決。 The existing crank device widely used in bicycles cannot extend the crank arm to increase the length of the moment arm when the pedal rotates to the required force application position, so the effect of increasing the torque cannot be achieved. Perhaps some are designed using the telescopic characteristics of the crank. However, the design of such telescopic cranks is not ergonomic and cannot make a regular and inertial circular motion. It is essentially a laborious design. It is not only complex in structure but also easy to A pedal crank mechanism that causes user fatigue. In addition, some existing crank devices have problems such as insufficient structural strength, resulting in a short service life; and some problems such as difficulty in assembly and alignment, etc., all of which need to be overcome urgently.

有鑑於此,本創作人遂針對上述現有技術的缺失,特潛心研究並配合學理的運用,盡力解決上述之問題點,即成為本創作人改良之目標。 In view of this, the author has devoted himself to research and applied academic theory to solve the above-mentioned problems in order to solve the above-mentioned deficiencies in the existing technology, which has become the goal of improvement of the author.

本新型之一目的,在於提供一種具有省力機制的曲柄裝置及自行車曲柄總成,其可使整體的結構強度更加優化,進提升傳動時的穩定度和延長使用壽命。 One purpose of the present invention is to provide a crank device and a bicycle crank assembly with a labor-saving mechanism, which can further optimize the overall structural strength, improve the stability of transmission and extend the service life.

為了達成上述之目的,本新型係提供一種具有省力機制的曲柄裝置,包括一曲柄機構、一傳動機構、複數支承組件及一旋臂組件,該曲柄機構包括一曲柄、設置在該曲柄之一端的一軸端齒輪及設置在該曲柄之另一端的一踏板端齒輪;該傳動機構設置在該曲柄的內部,該傳動機構包括一轉軸、一第一齒輪及一第二齒輪,該轉軸具有一第一端及一第二端,該第一齒輪連接該第一端並與該軸端齒輪囓合傳動,該第二齒輪連接該第二端並與該踏板端齒輪囓合傳動,在該第一端和該第二端分別設有至少一環形溝;各該支承組件係分別套接在該轉軸的該第一端和該第二端,每一該支承組件包括一外環圈及複數滾珠,各該滾珠係容置在各該環形溝並分別被夾持在該轉軸和各該外環圈之間;該旋臂組件包括一第一旋臂及一第二旋臂,該第二旋臂的一端連接該第一旋臂,該第二旋臂的另一端則連接該踏板端齒輪。 In order to achieve the above purpose, the present invention provides a crank device with a labor-saving mechanism, including a crank mechanism, a transmission mechanism, a plurality of supporting components and a swing arm component. The crank mechanism includes a crank, a A shaft end gear and a pedal end gear provided at the other end of the crank; the transmission mechanism is provided inside the crank, the transmission mechanism includes a rotating shaft, a first gear and a second gear, the rotating shaft has a first end and a second end, the first gear is connected to the first end and meshes with the shaft end gear for transmission, the second gear connects the second end and meshes with the pedal end gear for transmission, between the first end and the shaft end gear The second ends are respectively provided with at least one annular groove; each of the support components is respectively sleeved on the first end and the second end of the rotating shaft. Each of the support components includes an outer ring and a plurality of balls. Each of the balls are accommodated in each of the annular grooves and are respectively clamped between the rotating shaft and each of the outer rings; the swing arm assembly includes a first swing arm and a second swing arm, and one end of the second swing arm is connected The other ends of the first swing arm and the second swing arm are connected to the pedal end gear.

為了達成上述之目的,本新型係提供一種自行車曲柄總成,所述自行車具有一中軸承接座,該曲柄總成包括一中軸、一組曲柄裝置及一組轉接構件,該中軸穿接所述中軸承接座,每一該曲柄裝置連接在該中軸的一端;每一該轉接構件係套接每一該軸端齒輪並且介於每一該曲柄和所述中軸承接座之間。 In order to achieve the above purpose, the present invention provides a bicycle crank assembly. The bicycle has a central bearing socket. The crank assembly includes a central shaft, a set of crank devices and a set of adapter components. The central shaft is connected with the said central shaft. Each crank device is connected to one end of the central shaft; each adapter member is sleeved on each shaft end gear and is between each crank and the middle bearing seat.

本新型還具有以下功效,利用轉軸之環形溝設計不僅可以容置較大直徑的滾珠,且能夠增加外環圈的厚度,如此能夠倍數提升強度和使用壽命。 藉由定位環之開口設計,利於讓定位環產生扭轉變形而套接在轉軸,並被推入外環圈內而固定。藉由各抵止壁的設置,藉以消弭轉軸之上下方向的軸向推力,使傳動機構之運作更為穩定。踩踏腳踏板讓曲柄做圓周運動的過程中,完全沒有上、下死點的問題和頓挫等傳動不良情況。藉助斜齒輪和傘形齒輪的傳動,不管曲柄是做正向或反向的旋轉皆能達成密合接觸,進而可降低噪音的產生,更能夠提昇傳動效能和定位的精準度。 This new type also has the following effects. The annular groove design of the rotating shaft can not only accommodate larger diameter balls, but also increase the thickness of the outer ring, which can double the strength and service life. The opening design of the positioning ring facilitates torsional deformation of the positioning ring and is sleeved on the rotating shaft, and is pushed into the outer ring to be fixed. Through the arrangement of each resisting wall, the axial thrust in the up and down directions of the rotating shaft is eliminated, making the operation of the transmission mechanism more stable. When the pedal is stepped on to make the crank move in a circular motion, there are no problems with the upper and lower dead centers and transmission problems such as stumbling. With the help of the transmission of helical gears and bevel gears, close contact can be achieved regardless of whether the crank is rotating in the forward or reverse direction, thereby reducing the generation of noise and improving the transmission efficiency and positioning accuracy.

1:曲柄裝置 1: Crank device

10:曲柄機構 10:Crank mechanism

11:曲柄 11:Crank

111:外側殼體 111:Outer shell

111A:封邊外圍板 111A: Edge-sealing peripheral board

112:圓筒柱 112:Cylindrical column

113:第一接孔 113:First connection hole

114:鉚接柱 114:Riveted column

115:齒形孔 115:Toothed hole

116:內側殼體 116:Inner shell

116A:封邊內緣面 116A: Inner edge surface of edge sealing

1161:套接孔 1161:Socket hole

117:第二接孔 117: Second connector

118:套設孔 118: sleeve hole

119:凸柱 119:Protruding pillar

12:軸端齒輪 12:Shaft end gear

121:內襯套 121:Inner bushing

122:斜齒輪 122: Helical gear

1221:嵌槽 1221: Groove

123:滾珠軸承 123:Ball bearing

13:踏板端齒輪 13:Pedal end gear

131:軸套 131: Bushing

132:前滾珠軸承 132:Front ball bearing

133:後滾珠軸承 133: Rear ball bearing

134:斜齒輪 134:Helical gear

1341:卡條 1341:Card

20:傳動機構 20: Transmission mechanism

21:轉軸 21:Rotating axis

211:第一端 211:First end

212:第二端 212:Second end

213:環形溝 213: Annular ditch

22:第一齒輪 22:First gear

23:第二齒輪 23: Second gear

30:支承組件 30:Support component

31:外環圈 31: Outer ring

32:滾珠 32: Ball

33:定位環 33: Positioning ring

331:底圈 331: Bottom circle

332:容珠部 332:Rongzhu Department

333:開口 333:Open your mouth

40:旋臂組件 40: Swing arm assembly

41:第一旋臂 41:First spiral arm

411:踏板承接柱 411:Pedal receiving column

412:套接槽 412:Socket slot

413:插塊 413:Insert block

42:第二旋臂 42:Second spiral arm

421:貫通孔 421:Through hole

422:嵌入塊 422: Embed block

423:承接槽 423: Accepting slot

424:螺柱 424:Stud

425:卡槽 425:Card slot

A:夾軸半部件 A: Clamp half part

B:另一夾軸半部件 B: Another clamping shaft half part

C:上抵止壁 C: Upper stop wall

D:下抵止壁 D: Lower stop wall

5:中軸 5: Central axis

51:主軸段 51:Spindle section

52:延伸段 52:Extended section

521:齒柱 521:Tooth column

522:螺孔 522:Screw hole

53:螺栓 53:bolt

6、6A:轉接構件 6. 6A: Transfer component

61:接合件 61:joint parts

611:環體 611: Ring body

612:連接臂 612:Connecting arm

613:插條 613: Cuttings

614:外插條 614:External inserts

615:內插條 615:Insert strip

62:抵桿 62: hitting the pole

63:螺固元件 63:Screw components

7:鏈輪組件 7:Sprocket assembly

71:鏈齒輪 71:Sprocket

72:固定架 72:Fixed bracket

721:穿孔 721:Perforation

8:自行車 8:Bicycle

81:車架 81: Frame

82:中軸承接座 82: Center bearing socket

821:插槽 821:Slot

83:左叉管 83:Left fork tube

84:右叉管 84:Right fork tube

85:立管 85:Riser

86:腳踏板 86: Foot pedal

87:嵌固環 87: embedded ring

圖1係本新型具有省力機制的曲柄裝置分解圖。 Figure 1 is an exploded view of the new crank device with a labor-saving mechanism.

圖2係本新型之軸端齒輪分解圖。 Figure 2 is an exploded view of the new shaft end gear.

圖3係本新型之踏板端齒輪分解圖。 Figure 3 is an exploded view of the pedal end gear of the present invention.

圖4係本新型之傳動機構分解圖。 Figure 4 is an exploded view of the transmission mechanism of this new type.

圖5係本新型之支承組件分解圖。 Figure 5 is an exploded view of the new support assembly.

圖6係本新型之旋臂組件分解圖。 Figure 6 is an exploded view of the swing arm assembly of this new type.

圖7係本新型具有省力機制的曲柄裝置組合剖視圖。 Figure 7 is an assembled cross-sectional view of the new crank device with a labor-saving mechanism.

圖8係本新型自行車曲柄總成與自行車車架分解圖。 Figure 8 is an exploded view of the new bicycle crank assembly and bicycle frame.

圖9係本新型具有省力機制的曲柄裝置與抵止構件分解圖。 Figure 9 is an exploded view of the crank device and stop components of this new type of labor-saving mechanism.

圖10係本新型自行車曲柄總成與自行車車架組合剖視圖。 Figure 10 is a cross-sectional view of the combination of the new bicycle crank assembly and the bicycle frame.

圖11係本新型曲柄總成結合於自行車車架組合外觀圖。 Figure 11 is an appearance view of the new crank assembly combined with the bicycle frame.

圖12係本新型曲柄總成應用於自行車的組合圖。 Figure 12 is a combination diagram of the new crank assembly applied to a bicycle.

圖13係本新型自行車曲柄總成使用狀態圖。 Figure 13 is a diagram of the use status of the new bicycle crank assembly.

圖14係本新型之轉接構件另一實施例與自行車車架分解圖。 Figure 14 is an exploded view of another embodiment of the new adapter component and the bicycle frame.

圖15係圖14組合剖視圖。 Figure 15 is a combined sectional view of Figure 14.

有關本新型之詳細說明及技術內容,配合圖式說明如下,然而所附圖式僅提供參考與說明用,並非用來對本新型加以限制者。 The detailed description and technical content of the present invention are described below with reference to the drawings. However, the attached drawings are only for reference and illustration and are not intended to limit the present invention.

請參閱圖1至圖7所示,本新型提供一種具有省力機制的曲柄裝置,其中曲柄裝置1主要包括一曲柄機構10、一傳動機構20、複數支承組件30及一旋臂組件40。 Referring to FIGS. 1 to 7 , the present invention provides a crank device with a labor-saving mechanism. The crank device 1 mainly includes a crank mechanism 10 , a transmission mechanism 20 , a plurality of support components 30 and a swing arm component 40 .

請先參閱圖1至圖3,曲柄機構10主要包括一曲柄11、一軸端齒輪12及一踏板端齒輪13,本實施例的曲柄11主要包括一外側殼體111和一內側殼體116,在外側殼體111的上端延伸有一圓筒柱112,下端則設有一第一接孔113,並在外側殼體111內部之圓筒柱112和第一接孔113之間設有一夾軸半部件A;又,在外側殼體111的內側面周緣設有均勻分布的複數鉚接柱114;再者,於圓筒柱112的內部形成有一齒形孔115。 Please refer to Figures 1 to 3 first. The crank mechanism 10 mainly includes a crank 11, a shaft end gear 12 and a pedal end gear 13. The crank 11 of this embodiment mainly includes an outer shell 111 and an inner shell 116. A cylindrical column 112 extends from the upper end of the outer casing 111, and a first connecting hole 113 is provided at the lower end. A clamping shaft half part A is provided between the cylindrical column 112 and the first connecting hole 113 inside the outer casing 111. ; Furthermore, a plurality of evenly distributed riveting columns 114 are provided on the inner periphery of the outer shell 111; further, a toothed hole 115 is formed inside the cylindrical column 112.

內側殼體116的形狀與外側殼體111的形狀相對應,在內側殼體116的上端設有一第二接孔117,在內側殼體116的下端設有一套設孔118,套設孔118是對應於前述第一接孔113配設,並在內側殼體116內部之第二接孔117和套設孔118之間的延伸有一另一夾軸半部件B,此另一夾軸半部件B是對應於前述夾軸半部件A配設。 The shape of the inner housing 116 corresponds to the shape of the outer housing 111. A second connection hole 117 is provided at the upper end of the inner housing 116, and a sleeve hole 118 is provided at the lower end of the inner housing 116. The sleeve hole 118 is Corresponding to the aforementioned first connecting hole 113, and extending between the second connecting hole 117 and the sleeve hole 118 inside the inner housing 116, there is another clamping shaft half-part B. This other clamping shaft half-part B It is configured corresponding to the aforementioned clamping shaft half part A.

軸端齒輪12為一靜齒輪(即固定不轉),其是套接在圓筒柱112後再穿接第二接孔117,從而使軸端齒輪12被支承在圓筒柱112和內側殼體116之間(如圖7)。如圖2所示,軸端齒輪12主要包括一內襯套121、一斜齒輪122及 一滾珠軸承123,其中內襯套121套接在前述圓筒柱112上,斜齒輪122套接在內襯套121上,滾珠軸承123則套接在斜齒輪122並被內側殼體116和斜齒輪122所共同夾持。斜齒輪122設有複數嵌槽1221,各嵌槽1221是相等間隔設置。 The shaft-end gear 12 is a static gear (that is, it is fixed and does not rotate). It is sleeved on the cylindrical column 112 and then passed through the second connecting hole 117, so that the shaft-end gear 12 is supported on the cylindrical column 112 and the inner shell. between bodies 116 (as shown in Figure 7). As shown in Figure 2, the shaft end gear 12 mainly includes an inner bushing 121, a helical gear 122 and A ball bearing 123, in which the inner bushing 121 is sleeved on the aforementioned cylindrical column 112, the helical gear 122 is sleeved on the inner bushing 121, and the ball bearing 123 is sleeved on the helical gear 122 and is supported by the inner shell 116 and the helical gear. The gears 122 are clamped together. The helical gear 122 is provided with a plurality of slots 1221, and each slot 1221 is arranged at equal intervals.

踏板端齒輪13為一動齒輪(即在曲柄11旋轉運作的過程中,受到傳動機構20的驅動而產生旋轉),其是跨設在第一接孔113和套設孔118之間,從而使踏板端齒輪13被支承在外側殼體111和內側殼體116的下端(如圖7)。如圖3所示,踏板端齒輪13主要包括一軸套131、一前滾珠軸承132、一後滾珠軸承133和一斜齒輪134,軸套131對應於套設孔118穿接,前滾珠軸承132套接在軸套131的一端並容置在套設孔118內,斜齒輪134套接在軸套131的另一端,後滾珠軸承133則套接在斜齒輪134並被外側殼體111和斜齒輪134所共同夾持(如圖7所示)。 The pedal end gear 13 is a moving gear (that is, it is driven by the transmission mechanism 20 to rotate during the rotation of the crank 11), which is straddled between the first connecting hole 113 and the sleeve hole 118, so that the pedal The end gear 13 is supported at the lower ends of the outer housing 111 and the inner housing 116 (see Figure 7). As shown in Figure 3, the pedal end gear 13 mainly includes a sleeve 131, a front ball bearing 132, a rear ball bearing 133 and a helical gear 134. The sleeve 131 is connected corresponding to the sleeve hole 118, and the front ball bearing 132 is connected Connected to one end of the sleeve 131 and accommodated in the sleeve hole 118, the helical gear 134 is sleeved on the other end of the sleeve 131, and the rear ball bearing 133 is sleeved on the helical gear 134 and is supported by the outer housing 111 and the helical gear. 134 are clamped together (as shown in Figure 7).

請一併參閱圖4和圖5所示,傳動機構20設置在曲柄11的內部,且其主要包括一轉軸21、一第一齒輪22及一第二齒輪23,其中轉軸21、第一齒輪22及第二齒輪23為一體構成,第一齒輪22和第二齒輪23都是傘形斜齒輪。轉軸21具有一第一端211及遠離第一端211的一第二端212,第一齒輪22是自第一端211延伸並與軸端齒輪12相互囓合傳動,第二齒輪23則自第二端212延伸並與踏板端齒輪13相互囓合傳動,在第一端211和第二端212分別設有複數環形溝213,此環形溝213亦可以是單一個數之設計。 Please refer to Figures 4 and 5 together. The transmission mechanism 20 is disposed inside the crank 11 and mainly includes a rotating shaft 21, a first gear 22 and a second gear 23. The rotating shaft 21, the first gear 22 The first gear 22 and the second gear 23 are both bevel helical gears. The rotating shaft 21 has a first end 211 and a second end 212 away from the first end 211. The first gear 22 extends from the first end 211 and meshes with the shaft end gear 12 for transmission, and the second gear 23 extends from the second end 211. The end 212 extends and meshes with the pedal end gear 13 for transmission. A plurality of annular grooves 213 are respectively provided at the first end 211 and the second end 212. The annular grooves 213 can also be designed as a single number.

各支承組件30是分別套接在轉軸21的第一端211和第二端212上。如圖5所示,每一個支承組件30主要包括一外環圈31、複數滾珠32及一定位環33,各滾珠32是部分容置在環形溝213內並分別被外環圈31所圈設,定位環33則裝設在外環圈31內並用以將各滾珠32分隔定位,定位環33主要包 括一底圈331及自底圈331向上延伸的複數容珠部332,各容珠部332是相等間隔配置並分別供各滾珠32容置,其中在底圈331設有一開口333,其主要是用以提供定位環33產生扭轉變形而套接在轉軸21,並被推入外環圈31內而固定。在一實施例中,外環圈31的內徑大於前述第一齒輪22和第二齒輪23的其中之一的外徑,以便利於組配安裝。 Each supporting component 30 is respectively sleeved on the first end 211 and the second end 212 of the rotating shaft 21 . As shown in Figure 5, each support component 30 mainly includes an outer ring 31, a plurality of balls 32 and a positioning ring 33. Each ball 32 is partially accommodated in the annular groove 213 and is respectively surrounded by the outer ring 31. , the positioning ring 33 is installed in the outer ring 31 and is used to separate and position each ball 32. The positioning ring 33 mainly includes It includes a bottom ring 331 and a plurality of bead-containing parts 332 extending upward from the bottom ring 331. Each bead-containing part 332 is arranged at equal intervals and accommodates each ball 32 respectively. The bottom ring 331 is provided with an opening 333, which is mainly It is used to provide the positioning ring 33 to produce torsional deformation and be sleeved on the rotating shaft 21 , and be pushed into the outer ring 31 to be fixed. In one embodiment, the inner diameter of the outer ring 31 is larger than the outer diameter of one of the first gear 22 and the second gear 23 to facilitate assembly and installation.

在一實施例中,支承組件30除了可以單一設置在轉軸21的第一端211和第二端212外,也可以將各支承組件30相互層疊再分別設置於轉軸21的第一端211和第二端212。 In one embodiment, in addition to being solely provided on the first end 211 and the second end 212 of the rotating shaft 21 , the supporting components 30 can also be stacked on top of each other and then respectively provided on the first end 211 and the second end 211 of the rotating shaft 21 . Second end 212.

請再參閱圖1所示,在一實施例中,外側殼體111之夾軸半部件A和內側殼體116之另一夾軸半部件B是共同夾掣各支承組件30和轉軸21,在外側殼體111之夾軸半部件A和內側殼體116之另一夾軸半部件B之上端共同圍設有一上抵止壁C(如圖7所示),在外側殼體111之夾軸半部件A和內側殼體116之另一夾軸半部件B之下端共同圍設有一下抵止壁D(如圖7所示),上方的各支承組件30是貼接在上抵止壁C,下方的各支承組件30則貼接下抵止壁D,藉此可消弭轉軸21之上下方向的軸向推力,使傳動機構20的運作更加地穩定。 Please refer to FIG. 1 again. In one embodiment, the clamping shaft half A of the outer housing 111 and the other clamping half B of the inner housing 116 jointly clamp each supporting assembly 30 and the rotating shaft 21. The upper ends of the clamping shaft half A of the outer shell 111 and the other clamping half B of the inner shell 116 are commonly surrounded by an upper stop wall C (as shown in Figure 7). Half part A and the lower end of the other clamping shaft half part B of the inner shell 116 are jointly surrounded by a lower stop wall D (as shown in Figure 7 ), and each upper support component 30 is attached to the upper stop wall C , the supporting components 30 below are in contact with the lower resisting wall D, thereby eliminating the axial thrust in the up and down directions of the rotating shaft 21 and making the operation of the transmission mechanism 20 more stable.

續參圖1所示,在一實施例中,外側殼體111的周緣成型有一封邊外圍板111A,內側殼體116對應於外側殼體111的周緣成型有一封邊內緣面116A,並於內側殼體116設有對應於前述各鉚接柱114的複數套接孔1161,其中封邊外圍板111A是對應於封邊內緣面116A套接,各鉚接柱114則分別穿設各套接孔1161,並透過一封合鉚固加工使外側殼體111和內側殼體116緊密地套接固結(如圖7所示)。 As shown in FIG. 1 , in one embodiment, the outer shell 111 is formed with a sealing peripheral plate 111A on its periphery, and the inner shell 116 is formed with a sealing inner edge surface 116A corresponding to the periphery of the outer shell 111 . The inner shell 116 is provided with a plurality of socket holes 1161 corresponding to each of the aforementioned riveting posts 114, in which the edge-sealing peripheral plate 111A is socketed corresponding to the edge-sealing inner edge surface 116A, and each riveting post 114 has a respective socket hole. 1161, and through a sealing and riveting process, the outer shell 111 and the inner shell 116 are tightly connected and fixed (as shown in Figure 7).

請續參閱圖6,旋臂組件40包括一第一旋臂41及一第二旋臂42,第一旋臂41和第二旋臂42皆為一弧形旋臂,第一旋臂41是形成在曲柄11和第二旋臂42之間,且其設有一踏板承接柱411,另在遠離踏板承接柱411的一端設有一套接槽412和一插塊413。第二旋臂42設有一貫通孔421,且在遠離貫通孔421的一端設有一嵌入塊422和一承接槽423;其中踏板承接柱411是穿設前述貫通孔421,承接槽423和嵌入塊422則分別對應於第一旋臂41的插塊413和套接槽412做結合。 Please continue to refer to Figure 6. The swing arm assembly 40 includes a first swing arm 41 and a second swing arm 42. The first swing arm 41 and the second swing arm 42 are both arc-shaped swing arms. The first swing arm 41 is It is formed between the crank 11 and the second swing arm 42, and is provided with a pedal receiving column 411, and is provided with a socket groove 412 and an inserting block 413 at an end away from the pedal receiving column 411. The second swing arm 42 is provided with a through hole 421, and is provided with an embedded block 422 and a receiving groove 423 at an end away from the through hole 421; the pedal receiving column 411 is provided with the aforementioned through hole 421, the receiving groove 423 and the embedded block 422. Then the inserting block 413 and the socket groove 412 respectively corresponding to the first swing arm 41 are combined.

在一實施例中,在第二旋臂42之貫通孔421側邊設有一螺柱424及形成在螺柱424外周圍的複數卡槽425,前述斜齒輪134設有複數卡條1341;其中螺柱424是穿接前述斜齒輪134,各卡條1341則分別插接各卡槽425,將一螺栓從內側殼體116外側穿入並通過軸套131而對應於螺柱424鎖設連接。 In one embodiment, a stud 424 is provided on the side of the through hole 421 of the second swing arm 42 and a plurality of clamping grooves 425 are formed around the outer periphery of the stud 424. The helical gear 134 is provided with a plurality of clamping strips 1341; The column 424 is connected to the aforementioned helical gear 134, and each clip 1341 is inserted into each clip slot 425 respectively. A bolt is penetrated from the outside of the inner housing 116 and connected through the shaft sleeve 131 corresponding to the stud 424.

請參閱圖8至圖11所示,本新型還提供一種自行車曲柄總成,其主要包括一中軸5、一組曲柄裝置1及一組轉接構件6。 Referring to FIGS. 8 to 11 , the present invention also provides a bicycle crank assembly, which mainly includes a central shaft 5 , a set of crank devices 1 and a set of adapter components 6 .

中軸5主要包括一主軸段51及自主軸段51的兩端分別向外伸出的一延伸段52,在延伸段52設有一齒柱521,以供前述的圓筒柱112以其齒形孔115套接結合,另在延伸段52的端面設有一螺孔522,以供一螺栓53穿接鎖固。 The central axis 5 mainly includes a main shaft section 51 and an extension section 52 extending outward respectively from both ends of the main shaft section 51. The extension section 52 is provided with a toothed column 521 for the aforementioned cylindrical column 112 to use its toothed hole. 115 are sleeved together, and a screw hole 522 is provided on the end surface of the extension section 52 for a bolt 53 to pass through and lock.

每一個轉接構件6主要包括一接合件61及一抵桿62,每一個接合件61主要包括一環體611及自環體611延伸出的一連接臂612,環體611的一側設有一嵌入環,環體611的另一側則設有複數插條613,抵桿62是透過一螺固元件63穿接連接臂612而固鎖,且各抵桿62是相互連接鎖設。 Each adapter member 6 mainly includes a connecting member 61 and a resisting rod 62. Each connecting member 61 mainly includes a ring body 611 and a connecting arm 612 extending from the ring body 611. One side of the ring body 611 is provided with an embedded Ring, the other side of the ring body 611 is provided with a plurality of inserts 613, the resisting rods 62 are locked through a screw element 63 passing through the connecting arm 612, and the resisting rods 62 are connected and locked with each other.

在一實施例中,本新型自行車曲柄總成還包括一鏈輪組件7,其是套設在其中之一曲柄11的內側殼體116上,鏈輪組件7主要包括一鏈齒輪71和一固定架72,固定架72是透過螺栓等螺固元件鎖固在鏈齒輪71上,且固定架72套接在前述曲柄11的內側殼體116上,另在固定架72設有一穿孔721,於內側殼體116延伸有一凸柱119,此凸柱119是對應於穿孔721穿接,從而使曲柄11能夠帶動鏈輪組件7作旋轉運動。 In one embodiment, the new bicycle crank assembly also includes a sprocket assembly 7, which is sleeved on the inner shell 116 of one of the cranks 11. The sprocket assembly 7 mainly includes a sprocket 71 and a fixed Frame 72, the fixed frame 72 is locked on the sprocket 71 through screw elements such as bolts, and the fixed frame 72 is sleeved on the inner shell 116 of the aforementioned crank 11. In addition, the fixed frame 72 is provided with a through hole 721 on the inside. The housing 116 extends with a protruding column 119 , and the protruding column 119 is connected with the through hole 721 , so that the crank 11 can drive the sprocket assembly 7 to rotate.

本新型主要是應用在一自行車8上,此自行車8具有一車架81,在車架81的下方處安裝有一中軸承接座82,並在中軸承接座82朝著後輪方向延伸有一左叉管83、形成在左叉管83右側邊的一右叉管84及朝著上方延伸有一立管85;另自行車8還包括一組腳踏板86、一組嵌固環87及其它必要裝置。 The present invention is mainly applied to a bicycle 8. The bicycle 8 has a frame 81, a middle bearing socket 82 is installed below the frame 81, and a left fork tube extends from the middle bearing socket 82 toward the rear wheel. 83. A right fork tube 84 is formed on the right side of the left fork tube 83 and a riser tube 85 extends upward; in addition, the bicycle 8 also includes a set of pedals 86, a set of embedded rings 87 and other necessary devices.

組合時是將中軸5穿入中軸承接座82中,並以各嵌固環87鎖設於中軸承接座82,而將中軸5拘限在中軸承接座82內,其中中軸5的主軸段51能夠在中軸承接座82內做旋轉運動。次將各轉接構件6之嵌入環對應於各嵌固環87做嵌入定位,從而使各轉接構件6分別形成在中軸承接座82的兩側,將左側之轉接構件6的抵桿62連接於右側之轉接構件6的抵桿62,並將連接後的各抵桿62抵貼於立管85後側。接著,將圓筒柱112的齒形孔115對正於中軸5的齒柱521做套接,同時讓環體611的各插條613對應於軸端齒輪12的各嵌槽1221嵌入結合。最後,再以一螺栓53穿入曲柄11的圓筒柱112中並對應於中軸5的螺孔522做鎖固,從而能夠藉助各曲柄11的旋轉來帶動中軸5做轉動。 During assembly, the central axis 5 is inserted into the central bearing socket 82, and each embedded ring 87 is locked in the central bearing socket 82, and the central axis 5 is confined in the central bearing socket 82, in which the main shaft section 51 of the central axis 5 can It performs rotational motion in the middle bearing seat 82. First, the embedding rings of each adapter member 6 are embedded and positioned corresponding to each embedding ring 87, so that each adapter member 6 is formed on both sides of the middle bearing seat 82, and the resisting rod 62 of the adapter member 6 on the left side is The connecting rods 62 are connected to the right adapter member 6 , and the connected supporting rods 62 are pressed against the rear side of the riser 85 . Then, the toothed hole 115 of the cylindrical column 112 is aligned with the toothed column 521 of the central shaft 5 for sleeve connection, and at the same time, each insert 613 of the ring body 611 is inserted into each slot 1221 of the shaft end gear 12. Finally, a bolt 53 is inserted into the cylindrical column 112 of the crank 11 and locked corresponding to the screw hole 522 of the central axis 5, so that the rotation of each crank 11 can drive the central axis 5 to rotate.

請參閱圖12和圖13所示,進一步說明,由於從軸端齒輪12的軸心至第一旋臂41和第二旋臂42的連接處的一施力臂大於曲柄11的長度,依據 力矩原理(M=F*d,F:作用力,d:力臂),因此在力矩相同的情況下,力臂的長度加大將使施加的作用力減少。 Please refer to Figures 12 and 13 for further explanation. Since a force-applying arm from the axis center of the shaft end gear 12 to the connection between the first swing arm 41 and the second swing arm 42 is longer than the length of the crank 11, according to The principle of torque (M=F*d, F: action force, d: moment arm), so when the moment is the same, increasing the length of the moment arm will reduce the applied force.

操作時透過對腳踏板86施加作用力,曲柄機構10通過圓筒柱112帶動中軸5和鏈輪組件7跟隨各曲柄11做轉動,在旋臂組件40從頂點位置向下旋轉時,透過第一齒輪22被軸端齒輪12所驅動,進而帶動轉軸21和第二齒輪23產生旋轉,透過第二齒輪23帶動踏板端齒輪13旋轉,從而使旋臂組件40與地面維持在一恆定角度,且腳踏板86中心點的運動軌跡形成一近圓周運動。又,旋臂組件40的運動方向與曲柄11的運動方向相反。 During operation, by exerting force on the foot pedal 86, the crank mechanism 10 drives the central shaft 5 and the sprocket assembly 7 to rotate along with each crank 11 through the cylindrical column 112. When the swing arm assembly 40 rotates downward from the apex position, through the third A gear 22 is driven by the shaft end gear 12, thereby driving the rotating shaft 21 and the second gear 23 to rotate. The second gear 23 drives the pedal end gear 13 to rotate, thereby maintaining a constant angle between the arm assembly 40 and the ground, and The motion trajectory of the center point of the foot pedal 86 forms a nearly circular motion. In addition, the movement direction of the swing arm assembly 40 is opposite to the movement direction of the crank 11 .

請參閱圖14和圖15所示,本新型自行車曲柄總成,除了可如上述實施例外,其中本實施例的中軸承接座82的兩側分別設有複數插槽821,轉接構件6A主要包括一環體611、自環體611外周面延伸出的複數外插條614及自環體611內周壁延伸出的複數內插條615,各外插條614是對應於中軸承接座82的各插槽821嵌設結合,內插條615則對應於軸端齒輪12之斜齒輪122的各嵌槽1221嵌設結合,如此亦具有前述實施例的相同效果。 Please refer to Figures 14 and 15. In addition to the above embodiment, the new bicycle crank assembly of the present embodiment is provided with a plurality of slots 821 on both sides of the middle bearing socket 82. The adapter member 6A mainly includes A ring body 611, a plurality of outer insert strips 614 extending from the outer circumferential surface of the ring body 611, and a plurality of inner insert strips 615 extending from the inner circumferential wall of the ring body 611, each outer insert strip 614 corresponding to each slot of the middle bearing socket 82 821 is embedded and combined, and the inner insert strip 615 is embedded and combined corresponding to each of the embedded grooves 1221 of the helical gear 122 of the shaft end gear 12, which also has the same effect as the previous embodiment.

以上所述僅為本新型之較佳實施例,非用以定本新型之專利範圍,其他運用本新型之專利精神之等效變化,均應俱屬本新型之專利範圍。 The above descriptions are only preferred embodiments of the present invention and are not intended to define the patent scope of the present invention. Other equivalent changes that apply the patent spirit of the present invention should all fall within the patent scope of the present invention.

1:曲柄裝置 1: Crank device

10:曲柄機構 10:Crank mechanism

11:曲柄 11:Crank

111:外側殼體 111:Outer shell

111A:封邊外圍板 111A: Edge-sealing peripheral board

112:圓筒柱 112:Cylindrical column

113:第一接孔 113:First connection hole

114:鉚接柱 114:Riveted column

115:齒形孔 115:Toothed hole

116:內側殼體 116:Inner shell

116A:封邊內緣面 116A: Inner edge surface of edge sealing

1161:套接孔 1161:Socket hole

117:第二接孔 117: Second connector

118:套設孔 118: sleeve hole

12:軸端齒輪 12:Shaft end gear

13:踏板端齒輪 13:Pedal end gear

20:傳動機構 20: Transmission mechanism

21:轉軸 21:Rotating axis

22:第一齒輪 22:First gear

23:第二齒輪 23: Second gear

30:支承組件 30:Support component

40:旋臂組件 40: Swing arm assembly

41:第一旋臂 41:First spiral arm

42:第二旋臂 42:Second spiral arm

A:夾軸半部件 A: Clamp half part

B:另一夾軸半部件 B: Another clamping shaft half part

C:上抵止壁 C: Upper stop wall

D:下抵止壁 D: Lower stop wall

Claims (12)

一種具有省力機制的曲柄裝置,包括: 一曲柄機構,包括一曲柄、設置在該曲柄之一端的一軸端齒輪及設置在該曲柄之另一端的一踏板端齒輪; 一傳動機構,設置在該曲柄的內部,該傳動機構包括一轉軸、一第一齒輪及一第二齒輪,該轉軸具有一第一端及一第二端,該第一齒輪連接該第一端並與該軸端齒輪囓合傳動,該第二齒輪連接該第二端並與該踏板端齒輪囓合傳動,在該第一端和該第二端分別設有至少一環形溝; 複數支承組件,分別套接在該轉軸的該第一端和該第二端,每一該支承組件包括一外環圈及複數滾珠,各該滾珠係容置在各該環形溝並分別被夾持在該轉軸和各該外環圈之間;以及 一旋臂組件,包括一第一旋臂及一第二旋臂,該第二旋臂的一端連接該第一旋臂,該第二旋臂的另一端則連接該踏板端齒輪。 A crank device with a labor-saving mechanism consisting of: A crank mechanism includes a crank, a shaft end gear provided at one end of the crank, and a pedal end gear provided at the other end of the crank; A transmission mechanism is provided inside the crank. The transmission mechanism includes a rotating shaft, a first gear and a second gear. The rotating shaft has a first end and a second end, and the first gear is connected to the first end. And meshed with the shaft end gear for transmission, the second gear is connected to the second end and meshed with the pedal end gear for transmission, and at least one annular groove is provided at the first end and the second end respectively; A plurality of support components are respectively sleeved on the first end and the second end of the rotating shaft. Each support component includes an outer ring and a plurality of balls. Each ball is accommodated in each annular groove and is clamped respectively. held between the shaft and each outer ring; and A swing arm assembly includes a first swing arm and a second swing arm. One end of the second swing arm is connected to the first swing arm, and the other end of the second swing arm is connected to the pedal end gear. 如請求項1所述之具有省力機制的曲柄裝置,其中每一該支承組件還包括一定位環,該定位環係裝設在該外環圈內並用以對各該滾珠分隔定位。The crank device with a labor-saving mechanism as claimed in claim 1, wherein each of the support components further includes a positioning ring, which is installed in the outer ring and used to separate and position each of the balls. 如請求項2所述之具有省力機制的曲柄裝置,其中該定位環包括一底圈及自該底圈延伸的複數容珠部,各該滾珠係分別對應各該容珠部置設,在該底圈設有一開口。The crank device with a labor-saving mechanism as claimed in claim 2, wherein the positioning ring includes a bottom ring and a plurality of ball-containing portions extending from the bottom ring, and each ball is disposed corresponding to each bead-containing portion. The bottom ring is provided with an opening. 如請求項1所述之具有省力機制的曲柄裝置,其中該轉軸、該第一齒輪和該第二齒輪為一體構成。The crank device with a labor-saving mechanism as claimed in claim 1, wherein the rotating shaft, the first gear and the second gear are integrally formed. 如請求項1所述之具有省力機制的曲柄裝置,其中該軸端齒輪包括一內襯套、一斜齒輪及一滾珠軸承,該曲柄包括一外側殼體和對應該外側殼體組接的一內側殼體,該外側殼體具有一圓筒柱,該內襯套係套接該圓筒柱,該斜齒輪套接該內襯套,該滾珠軸承則套接該斜齒輪並被該內側殼體和該斜齒輪所共同夾持。The crank device with a labor-saving mechanism as claimed in claim 1, wherein the shaft-end gear includes an inner bushing, a helical gear and a ball bearing, and the crank includes an outer shell and an assembly corresponding to the outer shell. The inner shell has a cylindrical column, the inner lining sleeve is sleeved on the cylindrical column, the helical gear is sleeved on the inner liner sleeve, and the ball bearing is sleeved on the helical gear and is supported by the inner shell. and the helical gear are clamped together. 如請求項1所述之具有省力機制的曲柄裝置,其中該曲柄包括一外側殼體和對應該外側殼體組接的一內側殼體,該外側殼體內部設有一夾軸半部件,該內側殼體內部設有一另一夾軸半部件,該另一夾軸半部件係對應於該夾軸半部件配設並共同夾持各該支承組件和該轉軸。The crank device with a labor-saving mechanism as claimed in claim 1, wherein the crank includes an outer shell and an inner shell assembled corresponding to the outer shell. The outer shell is provided with a shaft clamping half part, and the inner shell is Another clamping shaft half-part is provided inside the housing. The other clamping shaft half-part is arranged corresponding to the clamping shaft half-part and jointly clamps each of the supporting components and the rotating shaft. 如請求項6所述之具有省力機制的曲柄裝置,其中在該外側殼體之該夾軸半部件和該內側殼體之該另一夾軸半部件之上端共同圍設有一上抵止壁,在該外側殼體之該夾軸半部件和該內側殼體之該另一夾軸半部件之下端共同圍設有一下抵止壁,一部分的該支承組件係貼接該上抵止壁,另一部分的該支承組件則貼接該下抵止壁。The crank device with a labor-saving mechanism as claimed in claim 6, wherein an upper stop wall is commonly surrounded by the upper ends of the clamping shaft half part of the outer housing and the other clamping shaft half part of the inner housing, A lower end of the clamping shaft half part of the outer shell and the other clamping shaft half part of the inner shell are collectively surrounded by a lower stop wall, and a part of the support assembly is attached to the upper stop wall, and the other part is attached to the upper stop wall. A part of the supporting component is attached to the lower resisting wall. 如請求項1所述之具有省力機制的曲柄裝置,其中該曲柄包括一外側殼體和一內側殼體,該踏板端齒輪包括一軸套、一前滾珠軸承、一後滾珠軸承和一斜齒輪,該內側殼體設有一套設孔,該軸套係對應該套設孔穿設,該前滾珠軸承套接在該軸套的一端並容置在該套設孔內,該斜齒輪套接在該軸套的另一端,該後滾珠軸承則套接在該斜齒輪並被該外側殼體和該斜齒輪所共同夾持。The crank device with a labor-saving mechanism as claimed in claim 1, wherein the crank includes an outer housing and an inner housing, and the pedal end gear includes a sleeve, a front ball bearing, a rear ball bearing and a helical gear, The inner shell is provided with a set hole, and the shaft sleeve is penetrated correspondingly to the set hole. The front ball bearing is sleeved on one end of the shaft sleeve and is accommodated in the set hole. The helical gear is sleeved in At the other end of the sleeve, the rear ball bearing is sleeved on the helical gear and is jointly held by the outer housing and the helical gear. 如請求項1所述之具有省力機制的曲柄裝置,其中該曲柄包括一外側殼體和一內側殼體,該外側殼體設有一封邊外圍板及複數鉚接柱,該內側殼體設有一封邊內緣面及複數套接孔,該封邊外圍板係對應於該封邊內緣面套接,各該鉚接柱則分別穿設各該套接孔,並透過一封合鉚固加工使該外側殼體和該內側殼體固結。The crank device with a labor-saving mechanism as described in claim 1, wherein the crank includes an outer shell and an inner shell, the outer shell is provided with a sealing edge peripheral plate and a plurality of riveting posts, and the inner shell is provided with a sealing edge. The inner edge surface of the edge and a plurality of socket holes, the edge sealing peripheral plate is socketed corresponding to the edge sealing inner edge surface, and each riveting column is respectively penetrated with each socket hole, and is processed through a sealing and riveting process. The outer shell and the inner shell are bonded. 一種自行車曲柄總成,所述自行車具有一中軸承接座,該曲柄總成包括: 一中軸,穿接所述中軸承接座; 一組如請求項1至9中之任一項所述之曲柄裝置,每一該曲柄裝置連接在該中軸的一端;以及 一組轉接構件,每一該轉接構件係套接每一該軸端齒輪並且介於每一該曲柄和所述中軸承接座之間。 A bicycle crank assembly, the bicycle has a central bearing socket, the crank assembly includes: A central axis is connected to the central bearing socket; A set of crank devices as described in any one of claims 1 to 9, each crank device being connected to one end of the bottom bracket; and A set of adapter members, each adapter member is sleeved on each shaft end gear and is between each crank and the middle bearing seat. 如請求項10所述之自行車曲柄總成,所述自行車還具有連接所述中軸承接座的一立管,每一個轉接構件包括一接合件及一抵桿,該接合件包括一環體及自該環體延伸的一連接臂,各該抵桿係分別透過一螺固元件鎖接各該連接臂,且各該抵桿係相互連接並抵貼該立管。The bicycle crank assembly according to claim 10, the bicycle further has a riser connected to the middle bearing socket, each adapter member includes a joint and a butt bar, the joint includes a ring body and an automatic A connecting arm extends from the ring body, and each of the resisting rods is locked to each connecting arm through a screw element, and each of the resisting rods is connected to each other and abuts against the riser. 如請求項10所述之自行車曲柄總成,其中所述中軸承接座設有複數插槽,該軸端齒輪設有複數嵌槽,每一該轉接構件包括一環體、自該環體外周面延伸的複數外插條及自該環體內周壁延伸的複數內插條,各該外插條係對應於所述各插槽嵌設結合,各該內插條則對應於各該嵌槽嵌設結合。The bicycle crank assembly according to claim 10, wherein the middle bearing seat is provided with a plurality of slots, the shaft end gear is provided with a plurality of inserting grooves, and each of the adapter members includes a ring body, from the outer peripheral surface of the ring A plurality of extended outer inserting strips and a plurality of inner inserting strips extending from the inner peripheral wall of the ring, each of the outer inserting strips is embedded and combined corresponding to each of the said slots, and each of the inner inserting strips is embedded in corresponding to each of the said slots. combine.
TW112202549U 2023-03-21 2023-03-21 Crank device with labor-saving mechanism and bicycle crank assembly TWM651763U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI874931B (en) * 2023-03-21 2025-03-01 林暄智 Crank device with labor-saving mechanism and bicycle of crank assembly

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI874931B (en) * 2023-03-21 2025-03-01 林暄智 Crank device with labor-saving mechanism and bicycle of crank assembly
US12466515B2 (en) 2023-03-21 2025-11-11 Hsuan-Chih Lin Crank apparatus equipped with labor-saving mechanism and bicycle crank assembly

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