TWM649150U - Oil filtration and sterilization system - Google Patents
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- TWM649150U TWM649150U TW112210390U TW112210390U TWM649150U TW M649150 U TWM649150 U TW M649150U TW 112210390 U TW112210390 U TW 112210390U TW 112210390 U TW112210390 U TW 112210390U TW M649150 U TWM649150 U TW M649150U
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- 230000001954 sterilising effect Effects 0.000 title claims abstract description 35
- 238000001914 filtration Methods 0.000 title claims abstract description 33
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 14
- 239000003921 oil Substances 0.000 claims abstract description 79
- 239000008157 edible vegetable oil Substances 0.000 claims abstract description 52
- 239000011148 porous material Substances 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims description 14
- 239000000843 powder Substances 0.000 description 16
- 238000000034 method Methods 0.000 description 7
- 235000013305 food Nutrition 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 241000251468 Actinopterygii Species 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000011010 flushing procedure Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000004308 accommodation Effects 0.000 description 2
- 239000008162 cooking oil Substances 0.000 description 2
- 231100000357 carcinogen Toxicity 0.000 description 1
- 239000003183 carcinogenic agent Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
一種濾油殺菌系統,適用於過濾食用油。該濾油殺菌系統包含一油炸單元、一濾油單元、一馬達單元及一殺菌單元。該油炸單元包括一界定出一油炸槽及一排料口的外殼,及一位置對應於該排料口的排料閥。該濾油單元包括一界定出一容槽且用以對位於該排料口的濾油容器、一位於該容槽上方的小孔徑濾網,及一位於該小孔徑濾網上方的大孔徑濾網。該馬達單元包括一連通於該容槽的導管及一馬達本體。本新型藉由該濾油單元過濾該食用油,並藉由該殺菌單元對過濾後回流入該油炸槽的該食用油進行殺菌,以確保該食用油的品質並延長其使用期限。An oil filtering and sterilizing system is suitable for filtering edible oil. The oil filtering and sterilizing system includes a frying unit, an oil filtering unit, a motor unit and a sterilizing unit. The frying unit includes a shell defining a frying tank and a discharge port, and a discharge valve positioned corresponding to the discharge port. The oil filter unit includes an oil filter container that defines a tank and is used to filter the oil at the discharge port, a small-pore filter screen above the tank, and a large-pore filter above the small filter screen. net. The motor unit includes a conduit connected to the container and a motor body. The present invention filters the edible oil through the oil filter unit, and sterilizes the edible oil that flows back into the frying tank after filtering through the sterilization unit to ensure the quality of the edible oil and extend its service life.
Description
本新型是有關於一種濾油系統,特別是指一種濾油殺菌系統。The present invention relates to an oil filtering system, in particular to an oil filtering and sterilizing system.
當前,販售油炸食品的業者,多採用一現有的油炸機進行對油炸食品進行油炸作業。該油炸機具有一用於容置食用油的油炸槽、一連通該油炸槽的排料口,及一用以對該油炸槽內的該食用油進行加熱的加熱源。Currently, businesses that sell fried foods mostly use an existing frying machine to fry the fried foods. The frying machine has a frying tank for accommodating edible oil, a discharge port connected to the frying tank, and a heating source for heating the edible oil in the frying tank.
然而,對油炸食品進行油炸作業常會伴隨產生大量油炸粉屑,若未即時清除則容易使該食用油的品質下降,導致油炸食品產生油耗味,亦或是產生致癌物質。有關去除油炸粉屑的方法,不外乎利用一長柄漏勺,或是使用具有化學成分的濾油紙進行手動打撈過濾,或是在該油炸槽內灑入濾油粉以使該油炸粉屑沉澱。However, frying fried foods often produces a large amount of frying dust. If not removed immediately, the quality of the cooking oil may deteriorate, causing the fried foods to smell like oil, or produce carcinogens. The method for removing fried powder is nothing more than using a long-handled colander, or using oil filter paper with chemical composition to manually fish and filter, or sprinkling oil filter powder into the frying tank to remove the fried powder. Chips settle.
但是,手動打撈的效率不佳,僅能撈出少部分的油炸粉屑,無法撈出較為細小的粉屑,仍會造成該食用油的品質下降。另外,灑入濾油粉後仍需手動將該食用油全數排出,再清理沉澱後的該油炸粉屑,例如使用清水沖洗油炸槽,但此種清理方式會增加營運時間使成本增加,效率仍有待加強。而且,在該食用油內灑入濾油粉或使用濾油紙,不免讓人擔心是否會殘留化學物質於食用油中,重複使用恐對人體健康造成影響。顯見,該現有的濾油方法仍有待改進的空間。However, manual fishing is inefficient and can only fish out a small amount of fried powder chips, but cannot fish out finer powder chips, which will still cause the quality of the edible oil to decline. In addition, after sprinkling the filtered oil powder, you still need to manually drain out all the cooking oil, and then clean up the precipitated fried powder chips, such as using clean water to rinse the frying tank. However, this cleaning method will increase the operating time and cost. Efficiency still needs to be improved. Moreover, when you sprinkle oil filter powder or use oil filter paper into the edible oil, you will inevitably worry about whether chemical substances will remain in the edible oil, and repeated use may have an impact on human health. Obviously, this existing oil filtering method still has room for improvement.
因此,本新型的目的,即在提供一種能克服上述缺點的濾油殺菌系統。Therefore, the purpose of the present invention is to provide an oil filtering and sterilizing system that can overcome the above shortcomings.
於是,本新型濾油殺菌系統,適用於過濾食用油,該濾油殺菌系統包含一油炸單元、一濾油單元、一馬達單元及一殺菌單元。該油炸單元包括一界定出一油炸槽及一連通該油炸槽的排料口的外殼、一位置對應於該排料口且用以開啟或關閉該排料口的排料閥,及一用以對該油炸槽進行加熱的加熱源,該油炸槽用以容置該食用油。該濾油單元包括一界定出一容槽且用以對位於該排料口的濾油容器、一設置於該濾油容器內且位於該容槽上方的小孔徑濾網,及一設置於該濾油容器內且位於該小孔徑濾網上方的大孔徑濾網,該容槽用以容置經由該大孔徑濾網與該小孔徑濾網過濾後的該食用油。該馬達單元包括一連通於該容槽的導管,及一連接該導管的馬達本體,該馬達本體用以驅動位於該容槽內的該食用油經由該導管回流入該油炸槽。該殺菌單元用以對回流入該油炸槽的該食用油進行殺菌。Therefore, the new oil filtering and sterilizing system is suitable for filtering edible oil. The oil filtering and sterilizing system includes a frying unit, an oil filtering unit, a motor unit and a sterilizing unit. The frying unit includes a shell defining a frying tank and a discharge port connected to the frying tank, a discharge valve positioned corresponding to the discharge port and used to open or close the discharge port, and A heating source used to heat the frying tank, which is used to contain the edible oil. The oil filter unit includes an oil filter container that defines a container and is used to locate the discharge port, a small-pore filter screen that is disposed in the oil filter container and located above the container, and a filter that is disposed on the A large-pore filter is located in the oil filter container and above the small-pore filter. The container is used to accommodate the edible oil filtered through the large-pore filter and the small-pore filter. The motor unit includes a conduit connected to the container, and a motor body connected to the conduit. The motor body is used to drive the edible oil in the container to flow back into the frying tank through the conduit. The sterilization unit is used to sterilize the edible oil flowing back into the frying tank.
本新型的功效在於:藉由該濾油單元的該大孔徑濾網與該小孔徑濾網過濾該食用油,並藉由該馬達本體驅動位於該容槽內的該食用油經由該導管回流入該油炸槽,最後藉由該殺菌單元對回流入該油炸槽的該食用油進行殺菌,以確保該食用油的品質而能讓消費者吃得健康、延長該食用油的使用期限進而降低經營者的成本,及減少油炸作業時產生的油煙而能改善工作環境。The function of the present invention is to filter the edible oil through the large-pore filter screen and the small-pore filter screen of the oil filter unit, and drive the edible oil in the tank to flow back through the conduit through the motor body. In the frying tank, the edible oil returned to the frying tank is finally sterilized by the sterilization unit to ensure the quality of the edible oil, allowing consumers to eat healthily, prolonging the service life of the edible oil and thereby reducing the cost of the oil. The operator's cost is reduced, and the working environment can be improved by reducing the fumes generated during frying operations.
參閱圖1與圖2,本新型濾油殺菌系統的一實施例,適用於過濾食用油(圖未示),該實施例包含一油炸單元1、一濾油單元2、一馬達單元3及一殺菌單元4。Referring to Figures 1 and 2, an embodiment of the new oil filtering and sterilizing system is suitable for filtering edible oil (not shown). This embodiment includes a
該油炸單元1包括一界定出一油炸槽111與一連通該油炸槽111的排料口112的外殼11、一位置對應於該排料口112且用以開啟或關閉該排料口112的排料閥12、一用以對該油炸槽111進行加熱的加熱源13、一安裝於該外殼11並用以調整該加熱源13的輸出溫度的溫度控制旋鈕14,及一安裝於該外殼11並用以開啟或關閉該加熱源13的開關旋鈕15。在本實施例中,該加熱源13為瓦斯燃燒加熱器。The
該外殼11具有二間隔設置的側板113、一連接該等側板113間且沿一頂底方向D1相對該等側板113底面間隔出一限制高度的主殼體114,及複數設置於該等側板113底面的油炸機滾輪116。該油炸槽111係由該主殼體114頂面沿該頂底方向D1朝該主殼體114底面凹設而成,並用以容置該食用油。該排料口112開設於該主殼體114底面並連通該油炸槽111。該主殼體114與該等側板113共同界定出一位於該油炸槽111下方的容納空間115,該容納空間115用以供該濾油單元2與該馬達單元3置入。在本實施例中,該等油炸機滾輪116的數量為四個。The
參閱圖1、圖3與圖4,該濾油單元2包括一界定出一容槽211且用以對位於該排料口112的濾油容器21、一設置於該濾油容器21內且位於該容槽211上方的小孔徑濾網22,及一設置於該濾油容器21內且位於該小孔徑濾網22上方的大孔徑濾網23。如需收納時,得以配合一容器蓋24蓋設於該大孔徑濾網23上方。Referring to Figures 1, 3 and 4, the
參閱圖4,該濾油容器21具有一界定該容槽211的容器本體212、複數設置於該容器本體212底面的容器滾輪213,及一固接於該容器本體212的濾油把手214。該容槽211用以容置經由該大孔徑濾網23與該小孔徑濾網22過濾後的該食用油。在本實施例中,該等容器滾輪213的數量為四個。Referring to FIG. 4 , the
該小孔徑濾網22定位於該容器本體212內以位於該容槽211上方。在本實施例中,該小孔徑濾網22的目數介於240目至260目之間。The small-
該大孔徑濾網23連接於該容器本體212上方,且具有一安裝於該容器本體212頂部且呈中空狀的框體231,及一設置於該框體231內的網體232。在本實施例中,該大孔徑濾網23的目數介於110目至130目之間。The large-
參閱圖1與圖4,該馬達單元3包括一連通於該容槽211的導管31,及一連接該導管31的馬達本體32。Referring to FIGS. 1 and 4 , the
該馬達本體32用以驅動位於該容槽211內的該食用油經由該導管31回流入該油炸槽111。The
該殺菌單元4包括一用以遮蔽該油炸槽111的頂蓋41,及一連接於該頂蓋41且面向該油炸槽111的紫外線燈42。The
參閱圖1、圖2與圖5,藉由該實施例及一儲料單元5來實施一控制方法,該控制方法包含以下步驟:Referring to Figures 1, 2 and 5, a control method is implemented through this embodiment and a
步驟S11:令該油炸單元1的該加熱源13停止對位於該油炸槽111內的該食用油進行加熱。此時,由於進行完油炸作業,該油炸槽111內不僅有剩餘的該食用油,還有對應產生的油炸粉屑。Step S11: Stop the
步驟S12:令該濾油單元2的該濾油容器21位置對應於該排料口112下方。Step S12: Set the position of the
步驟S13:參閱圖1、圖4與圖5,令該油炸單元1的該排料閥12開啟該排料口112,以供位於該油炸槽111內的該食用油的部分經由該排料口112流入該濾油容器21內後,先通過該大孔徑濾網23,再通過該小孔徑濾網22,直至流入該容槽211。Step S13: Referring to Figures 1, 4 and 5, the
更精確地說,該排料口112被該排料閥12開啟後,得以讓剩餘的該食用油的絕大部分經由該排料口112流入該濾油容器21內,以進行後續濾油作業。此時,一定比例的油炸粉屑(約佔總重量的20%)會隨著剩餘的該食用油的絕大部分一同經由該排料口112流入該濾油容器21內。More precisely, after the
步驟S14:參閱圖2與圖5,令該濾油單元2的該濾油容器21遠離該排料口112,再令該儲料單元5位置對應於該排料口112下方,以供位於該油炸槽111內的該油炸粉屑的部分因自身重量經由該排料口112落入該儲料單元5內。Step S14: Referring to Figures 2 and 5, move the
更精確地說,位於該油炸槽111內的該油炸粉屑約佔總重量的80%。接著,因自身重量經由該排料口112落入該儲料單元5內的該油炸粉屑約佔總重量的70%。換言之,殘留(沾黏)於該油炸槽111內的該油炸粉屑約佔總重量的10%。To be more precise, the fried powder chips located in the
步驟S15:參閱圖1、圖4與圖5,令該儲料單元5遠離該排料口112,再令該濾油單元2的該濾油容器21再次位置對應於該排料口112下方。Step S15: Referring to Figures 1, 4 and 5, move the
步驟S16:令該導管31相反於該容槽211的一側連通該油炸槽111,再令該馬達單元3的該馬達本體32施力於該導管31,驅動位於該容槽211內的該食用油經由該導管31回流入該油炸槽111。Step S16: Let the side of the
步驟S17:令回流入該油炸槽111的該食用油沖刷位於該油炸槽111內殘留的該油炸粉屑(約佔總重量的10%),連帶產生沖刷、清洗的效果。在沖刷完畢後,回流入該油炸槽111的該食用油與殘留的該油炸粉屑經由該排料口112流入該濾油容器21內,並通過該大孔徑濾網23與該小孔徑濾網22,以流入該容槽211。Step S17: The edible oil flowing back into the
步驟S18:令該油炸單元1的該排料閥12關閉該排料口112,再令該馬達單元3的該馬達本體32施力於該導管31,驅動位於該容槽211內的該食用油經由該導管31回流入該油炸槽111。Step S18: Let the
步驟S19:令該殺菌單元4的該頂蓋41遮蔽該油炸槽111,再令該紫外線燈42面向該油炸槽111且對該油炸槽111進行紫外線照射,以對回流入該油炸槽111的該食用油進行殺菌。至此,位於該油炸槽111的該食用油經過完整過濾後,持續進行殺菌,以延長該食用油的使用期限。Step S19: Let the
經過申請人的實際測試,每日進行油炸作業持續一作業時間,該作業時間實質介於4~6小時。停止油炸作業後,先藉由該濾油單元2與該馬達單元3進行過濾後,藉由該殺菌單元4對該食用油進行殺菌直到隔日再次進行油炸作業。本新型藉由對該食用油進行過濾與殺菌直至第四天後,該食用油的總極性化合物含量僅為18%,低於我國法定要求的標準(25%)。After actual testing by the applicant, the frying operation lasts for one operation time every day, and the operation time is actually between 4 and 6 hours. After the frying operation is stopped, the edible oil is first filtered by the
因此,本新型濾油殺菌系統得以產生以下功效:Therefore, this new oil filtration and sterilization system can produce the following effects:
(一)藉由該濾油單元2過濾該食用油,全程使用物理性的過濾方式,確保過濾後的該食用油無化學物質殘留的疑慮,讓消費者吃得健康。(1) Filter the edible oil through the
(二)藉由該濾油單元2過濾該食用油,並藉由該殺菌單元4對回流入該油炸槽111的該食用油進行殺菌,延長該食用油的使用期限,降低經營者的成本。(2) Filter the edible oil through the
(三)藉由該濾油單元2過濾該食用油,並藉由該殺菌單元4對回流入該油炸槽111的該食用油進行殺菌,減少油炸作業時產生的油煙,改善工作環境。(3) Filter the edible oil through the
(四)藉由該濾油單元2過濾該食用油,並藉由該馬達本體32驅動位於該容槽211內的該食用油經由該導管31回流入該油炸槽111,沖刷位於該油炸槽111內殘留的該油炸粉屑,降低清理該油炸槽111的難度,可大幅減少清理時間,提升營運效率。(4) Filter the edible oil through the
綜上所述,本新型濾油殺菌系統,透過上述元件產生一舉數得的效果,確實能達成本新型的目的。To sum up, this new oil filtering and sterilizing system can achieve the purpose of this new type of oil filtering and sterilizing system through the above-mentioned components to produce multiple effects.
惟以上所述者,僅為本新型的實施例而已,當不能以此限定本新型實施的範圍,凡是依本新型申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本新型專利涵蓋的範圍內。However, the above are only examples of the present invention, and should not be used to limit the scope of the present invention. All simple equivalent changes and modifications made based on the patent scope of the present invention and the content of the patent specification are still within the scope of the present invention. Within the scope covered by this new patent.
1:油炸單元 11:外殼 111:油炸槽 112:排料口 113:側板 114:主殼體 115:容納空間 116:油炸機滾輪 12:排料閥 13:加熱源 14:溫度控制旋鈕 15:開關旋鈕 2:濾油單元 21:濾油容器 211:容槽 212:容器本體 213:容器滾輪 214:濾油把手 22:小孔徑濾網 23:大孔徑濾網 231:框體 232:網體 24:容器蓋 3:馬達單元 31:導管 32:馬達本體 4:殺菌單元 41:頂蓋 42:紫外線燈 5:儲料單元 D1:頂底方向 1: Frying unit 11: Shell 111: Frying tank 112: Discharge port 113:Side panel 114:Main shell 115: Accommodation space 116: Frying machine roller 12: Discharge valve 13:Heating source 14:Temperature control knob 15:Switch knob 2: Oil filter unit 21: Oil filter container 211:Tank 212: Container body 213:Container roller 214: Oil filter handle 22:Small pore size filter 23:Large pore size filter 231:frame 232:Network 24: Container lid 3: Motor unit 31:Catheter 32:Motor body 4: Sterilization unit 41:Top cover 42:UV lamp 5:Storage unit D1: Top and bottom direction
本新型的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一局部立體分解圖,說明本新型濾油殺菌系統的一實施例; 圖2是一立體組合圖,說明該實施例的一油炸單元,及一儲料單元的相對關係; 圖3是一立體組合圖,說明該實施例的一濾油單元與一馬達單元,及一容器蓋的相對關係; 圖4是一立體分解圖,說明該實施例的該濾油單元與該馬達單元;及 圖5是該實施例的一控制方法的一流程圖。 Other features and functions of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a partially exploded three-dimensional view illustrating an embodiment of the new oil filtering and sterilizing system; Figure 2 is a perspective combination view illustrating the relative relationship between a frying unit and a storage unit in this embodiment; Figure 3 is a three-dimensional combination view illustrating the relative relationship between an oil filter unit, a motor unit, and a container cover in this embodiment; Figure 4 is an exploded perspective view illustrating the oil filter unit and the motor unit of the embodiment; and FIG. 5 is a flow chart of a control method in this embodiment.
1:油炸單元 1: Frying unit
11:外殼 11: Shell
111:油炸槽 111: Frying tank
112:排料口 112: Discharge port
113:側板 113:Side panel
114:主殼體 114:Main shell
115:容納空間 115: Accommodation space
116:油炸機滾輪 116: Frying machine roller
12:排料閥 12: Discharge valve
13:加熱源 13:Heating source
14:溫度控制旋鈕 14:Temperature control knob
15:開關旋鈕 15:Switch knob
2:濾油單元 2: Oil filter unit
21:濾油容器 21: Oil filter container
3:馬達單元 3: Motor unit
31:導管 31:Catheter
32:馬達本體 32:Motor body
4:殺菌單元 4: Sterilization unit
41:頂蓋 41:Top cover
42:紫外線燈 42:UV lamp
D1:頂底方向 D1: Top and bottom direction
Claims (6)
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| TW112210390U TWM649150U (en) | 2023-09-25 | 2023-09-25 | Oil filtration and sterilization system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW112210390U TWM649150U (en) | 2023-09-25 | 2023-09-25 | Oil filtration and sterilization system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM649150U true TWM649150U (en) | 2023-12-01 |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI855880B (en) * | 2023-09-25 | 2024-09-11 | 連舒婷 | Oil filtering and sterilization system and control method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI855880B (en) * | 2023-09-25 | 2024-09-11 | 連舒婷 | Oil filtering and sterilization system and control method thereof |
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