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TWM647552U - Composite exhaust pipe - Google Patents

Composite exhaust pipe Download PDF

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Publication number
TWM647552U
TWM647552U TW112206728U TW112206728U TWM647552U TW M647552 U TWM647552 U TW M647552U TW 112206728 U TW112206728 U TW 112206728U TW 112206728 U TW112206728 U TW 112206728U TW M647552 U TWM647552 U TW M647552U
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Taiwan
Prior art keywords
bending
pipeline
sections
exhaust pipe
pipe
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TW112206728U
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Chinese (zh)
Inventor
張正貴
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張正貴
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Priority to TW112206728U priority Critical patent/TWM647552U/en
Publication of TWM647552U publication Critical patent/TWM647552U/en

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Abstract

本創作關於一種複合排氣管,包括:一第一管路,包括一第一彎折部,該第一彎折部包括至少一第一彎折段;一第二管路,其二端分別連通於該第一管路,包括一第二彎折部,該第二彎折部包括至少一第二彎折段及多個貫孔;一外罩,封罩該第二彎折部,而該第一管路位於該外罩之外;及一閥門機構,設於該第一管路且位於該第二管路的二端之間。The invention relates to a composite exhaust pipe, which includes: a first pipe, including a first bending part, the first bending part including at least a first bending section; a second pipe, the two ends of which are respectively Connected to the first pipeline, it includes a second bending part, the second bending part includes at least a second bending section and a plurality of through holes; an outer cover covers the second bending part, and the The first pipeline is located outside the outer cover; and a valve mechanism is provided on the first pipeline and between two ends of the second pipeline.

Description

複合排氣管Composite exhaust pipe

本創作是有關於一種排氣管,特別係有關於一種包括多個管路之複合排氣管。The invention relates to an exhaust pipe, in particular to a composite exhaust pipe including multiple pipes.

一般車輛皆設有一連接於內燃機的進/排氣系統,以將運作所需之氣體供入內燃機、及燃燒後所產生之廢氣排出外界。燃油在車輛內燃機的燃燒室中與空氣混合,爆炸後所產生的能量可用來驅動汽機車前進。Generally, vehicles are equipped with an intake/exhaust system connected to the internal combustion engine to supply the gas required for operation into the internal combustion engine and exhaust the exhaust gas produced after combustion to the outside. The fuel is mixed with air in the combustion chamber of the vehicle's internal combustion engine, and the energy generated after the explosion can be used to propel the steam and locomotive forward.

一般車輛之內燃機對於排氣之需求有低速運轉及高速運轉不同需求。其中,在低速運轉情況下,需要排氣管產生適當的排氣回壓,以確保內燃機具有較大之扭力輸出,亦可避免排氣門開啟時火焰衝出;在高速運轉情況下,排氣管產生需要提供較高之廢氣排出速度,以提升內燃機之效能及功率。Internal combustion engines in general vehicles have different requirements for exhaust gas, such as low-speed operation and high-speed operation. Among them, under low-speed operation, the exhaust pipe needs to generate appropriate exhaust back pressure to ensure that the internal combustion engine has a large torque output and to prevent the flame from rushing out when the exhaust valve is opened; under high-speed operation, the exhaust Pipe generation needs to provide a higher exhaust gas discharge velocity to improve the efficiency and power of the internal combustion engine.

習知排氣管僅有單一管路,亦即具有一固定排氣量,無法同時滿足低速運轉及高速運轉之需求。若無法滿足低速運轉之需求,扭力輸出將大幅衰退,甚至火焰衝出燒毀排氣氣門;若無法滿足高速運轉之需求,無法順利排出燃燒廢氣,嚴重降低內燃機之運作效能。The conventional exhaust pipe only has a single pipeline, that is, it has a fixed exhaust volume, and cannot meet the needs of low-speed operation and high-speed operation at the same time. If the demand for low-speed operation cannot be met, the torque output will decline significantly, and the flame may even burst out and burn the exhaust valve. If the demand for high-speed operation cannot be met, the combustion exhaust gas cannot be smoothly discharged, seriously reducing the operating efficiency of the internal combustion engine.

因此,有必要提供一種新穎且具有進步性之複合排氣管,以解決上述之問題。Therefore, it is necessary to provide a novel and progressive composite exhaust pipe to solve the above problems.

本創作之主要目的在於提供一種複合排氣管,可透過不同排氣管路提供不同之排氣量來滿足高速及低速運轉所需之不同回壓效果,有效確保內燃機之運轉效能及輸出馬力。The main purpose of this creation is to provide a composite exhaust pipe that can provide different exhaust volumes through different exhaust pipes to meet the different back pressure effects required for high-speed and low-speed operation, effectively ensuring the operating efficiency and output horsepower of the internal combustion engine.

為達成上述目的,本創作提供一種複合排氣管,包括:一第一管路,包括一第一彎折部,該第一彎折部包括至少一第一彎折段;一第二管路,其二端分別連通於該第一管路,包括一第二彎折部,該第二彎折部包括至少一第二彎折段及多個貫孔;一外罩,封罩該第二彎折部,而該第一管路位於該外罩之外;及一閥門機構,設於該第一管路且位於該第二管路的二端之間。In order to achieve the above object, the present invention provides a composite exhaust pipe, which includes: a first pipe including a first bending part, the first bending part including at least a first bending section; a second pipe , its two ends are connected to the first pipeline respectively, including a second bending part, the second bending part includes at least a second bending section and a plurality of through holes; an outer cover to cover the second bending part a folding portion, and the first pipeline is located outside the outer cover; and a valve mechanism is provided on the first pipeline and between two ends of the second pipeline.

以下僅以實施例說明本創作可能之實施態樣,然並非用以限制本創作所欲保護之範疇,合先敘明。The following examples are only used to illustrate the possible implementation modes of this invention, but are not intended to limit the scope of protection sought by this invention, and are explained in advance.

請參考圖1至8,其顯示本創作之一實施例,本創作之複合排氣管1包括一第一管路10、一第二管路20、一外罩30及一閥門機構40。該複合排氣管1較佳但不限為不銹鋼材質,較佳係設置於一排氣管路之尾段。Please refer to FIGS. 1 to 8 , which show an embodiment of the present invention. The composite exhaust pipe 1 of the present invention includes a first pipe 10 , a second pipe 20 , an outer cover 30 and a valve mechanism 40 . The composite exhaust pipe 1 is preferably, but not limited to, made of stainless steel, and is preferably disposed at the end of an exhaust pipe.

該第一管路10包括一第一彎折部11,該第一彎折部11包括至少一第一彎折段111。該第二管路20之二端分別連通於該第一管路10,該第二管路20包括一第二彎折部21,該第二彎折部21包括至少一第二彎折段211及多個貫孔212。該外罩30封罩該第二彎折部21,而該第一管路10位於該外罩30之外。該閥門機構40設於該第一管路10且位於該第二管路20的二端之間。藉此,透過不同排氣管路提供不同之排氣量來滿足高速及低速運轉所需之不同回壓效果,有效確保內燃機之運轉效能及輸出馬力。The first pipeline 10 includes a first bending portion 11 , and the first bending portion 11 includes at least a first bending section 111 . The two ends of the second pipeline 20 are respectively connected to the first pipeline 10. The second pipeline 20 includes a second bending part 21. The second bending part 21 includes at least a second bending section 211. and a plurality of through holes 212. The outer cover 30 covers the second bending portion 21 , and the first pipeline 10 is located outside the outer cover 30 . The valve mechanism 40 is provided in the first pipeline 10 and between the two ends of the second pipeline 20 . In this way, different exhaust volumes are provided through different exhaust pipes to meet the different back pressure effects required for high-speed and low-speed operation, effectively ensuring the operating efficiency and output horsepower of the internal combustion engine.

在本實施例中,該第一彎折部11包括二該第一彎折段111及多個連接二該第一彎折段111之第一直段112,該多個第一直段112平行延伸,該第二彎折部21包括二該第二彎折段211及多個連接二該第二彎折段211之第二直段213,該多個第二直段213平行延伸。較佳地,該第一管路10蜿蜒於一第一參考平面P1上,該第二管路20蜿蜒於一第二參考平面P2上,該第一參考平面P1及該第二參考平面P2平行,如此有利於氣體之流動且可使整體體積更為緊湊。In this embodiment, the first bending portion 11 includes two first bending sections 111 and a plurality of first straight sections 112 connecting the two first bending sections 111 , and the plurality of first straight sections 112 are parallel Extending, the second bent portion 21 includes two second bent sections 211 and a plurality of second straight sections 213 connecting the two second bent sections 211. The plurality of second straight sections 213 extend in parallel. Preferably, the first pipeline 10 meanders on a first reference plane P1, the second pipeline 20 meanders on a second reference plane P2, and the first reference plane P1 and the second reference plane P2 is parallel, which is beneficial to the flow of gas and can make the overall volume more compact.

在本實施例中,該第一管路10之管徑大於該第二管路20之管徑。二該第一彎折段111及二該第二彎折段211係可提供適當的排氣回壓。較佳地,該第一管路10之外徑為40公釐(mm)至77公釐,該第二管路20之外徑為32公釐至77公釐。透過該閥門機構40之作動,可切換使氣體經該第一管路10流通或經該第二管路20流通。當高速運轉時,氣體係經較大管徑之該第一管路10流通,以順利排出較大量之燃燒廢氣,同時保有較大之扭力,且讓排氣聲浪更為飽和、混厚;當低速運轉時,氣體係經較小管徑之該第二管路20流通,以達到相對較高且適當之回壓來產生高扭力輸出。In this embodiment, the diameter of the first pipeline 10 is larger than the diameter of the second pipeline 20 . The two first bending sections 111 and the two second bending sections 211 can provide appropriate exhaust back pressure. Preferably, the outer diameter of the first pipe 10 is 40 mm to 77 mm, and the outer diameter of the second pipe 20 is 32 mm to 77 mm. Through the operation of the valve mechanism 40 , the gas can be switched to flow through the first pipeline 10 or the second pipeline 20 . When running at high speed, the gas system circulates through the first pipe 10 with a larger diameter to smoothly discharge a larger amount of combustion exhaust gas, while maintaining a larger torque and making the exhaust sound more saturated and thicker; when During low-speed operation, the gas system circulates through the second pipeline 20 with a smaller diameter to achieve a relatively high and appropriate back pressure to generate high torque output.

該多個貫孔212分佈於該第二彎折部21之該至少一第二彎折段211及二穿設段214以外之部分,詳細說,該多個貫孔212分佈於該多個第二直段213。該二穿設段214係穿過該外罩30並以外周面與該外罩30封閉連接,能更有效地集中導引排出該外罩30中之氣體。較佳地,該外罩30之內面覆設有一消音棉層50。該多個貫孔212將部分氣體透出,以分散、降低排氣壓力,該消音棉層50進一步吸音、減震,以降低排氣所產生之噪音及震動。The plurality of through holes 212 are distributed in the portion of the second bending portion 21 other than the at least one second bending section 211 and the two through sections 214 . Specifically, the plurality of through holes 212 are distributed in the plurality of third bending sections 211 and 214 . Two straight sections 213. The two penetration sections 214 pass through the outer cover 30 and are closedly connected to the outer peripheral surface of the outer cover 30, which can more effectively guide and discharge the gas in the outer cover 30. Preferably, the inner surface of the outer cover 30 is covered with a sound-absorbing cotton layer 50 . The plurality of through holes 212 allow part of the gas to disperse and reduce the exhaust pressure. The silencing cotton layer 50 further absorbs sound and reduces vibration to reduce the noise and vibration generated by the exhaust.

該至少一第一彎折段111及該至少一第二彎折段211各由二片體分別抝折成型後以外周重疊邊緣113, 215及中間重疊邊緣114, 216固結而成,製造方便快速;該至少一第一彎折段111及該至少一第二彎折段211至少其中一者於外側凸設一弧形凸緣115, 217,可增加結構強度。該第一彎折部11之多個第一直段112插接於二該第一彎折段111,且經焊接或其他工藝密封連接;該第二彎折部21之多個第二直段213插接於二該第二彎折段211,且經焊接或其他工藝密封連接。該多個第一直段112及二該第一彎折段111分別製造和連接、該多個第二直段213及二該第二彎折段211分別製造和連接,具有構件及材料之選用和配合的多元性、組接快速便利之功效。可理解的是,該第一管路10及該第二管路20亦可分別為一體成型之單一管件蜿蜒延伸而成。The at least one first bending section 111 and the at least one second bending section 211 are each formed by bending two pieces respectively and then consolidating the outer peripheral overlapping edges 113, 215 and the middle overlapping edges 114, 216, which is easy to manufacture. Quickly; at least one of the at least one first bending section 111 and the at least one second bending section 211 is provided with an arc-shaped flange 115, 217 on the outside, which can increase the structural strength. The plurality of first straight sections 112 of the first bent portion 11 are inserted into the two first bent sections 111 and are sealed and connected through welding or other processes; the plurality of second straight sections of the second bent portion 21 213 is inserted into the two second bending sections 211 and is sealed and connected through welding or other processes. The plurality of first straight sections 112 and the two first bent sections 111 are manufactured and connected respectively, and the plurality of second straight sections 213 and the two second bent sections 211 are manufactured and connected respectively, with the selection of components and materials. And the combination of diversity, quick and convenient assembly function. It can be understood that the first pipeline 10 and the second pipeline 20 can also be formed by a single integrally formed single pipe extending in a meandering manner.

較佳地,於該第一管路10及該第二管路20至少其中一者另連接有至少一供連接至一安裝基礎之安裝架60。在本實施例中,係於該第一管路10另連接有二安裝架60,該二安裝架60位於該第二管路20的二端之外,藉此可簡易、快速、穩定地固持該複合排氣管1。Preferably, at least one mounting bracket 60 for connecting to an installation base is connected to at least one of the first pipeline 10 and the second pipeline 20 . In this embodiment, two mounting brackets 60 are connected to the first pipeline 10. The two mounting brackets 60 are located outside the two ends of the second pipeline 20, so that they can be held easily, quickly and stably. The composite exhaust pipe 1.

1:複合排氣管 10:第一管路 11:第一彎折部 111:第一彎折段 112:第一直段 113:外周重疊邊緣 114:中間重疊邊緣 115:弧形凸緣 20:第二管路 21:第二彎折部 211:第二彎折段 212:貫孔 213:第二直段 214:穿設段 215:外周重疊邊緣 216:中間重疊邊緣 217:弧形凸緣 30:外罩 40:閥門機構 50:消音棉層 60:安裝架 P1:第一參考平面 P2:第二參考平面 1: Composite exhaust pipe 10:First pipeline 11: First bending part 111: First bending section 112: The first straight section 113: Peripheral overlapping edges 114: Middle overlapping edge 115:Arc flange 20:Second pipeline 21: Second bending part 211: Second bending section 212:Through hole 213: Second straight section 214: Wearing section 215: Peripheral overlapping edge 216: Middle overlapping edge 217:Arc flange 30:Outer cover 40: Valve mechanism 50: Silencer cotton layer 60:Mounting rack P1: first reference plane P2: Second reference plane

圖1為本創作一實施例之立體圖。 圖2為本創作一實施例之另一視角立體圖。 圖3為本創作一實施例之分解圖。 圖4為本創作一實施例之一剖面圖。 圖5為本創作一實施例之第一彎折部之局部立體圖。 圖6為圖5之分解圖。 圖7為本創作一實施例之第二彎折部之局部立體圖。 圖8為圖7之分解圖。 Figure 1 is a perspective view of an embodiment of this invention. Figure 2 is a perspective view from another perspective of an embodiment of the present invention. Figure 3 is an exploded view of an embodiment of this invention. Figure 4 is a cross-sectional view of an embodiment of the present invention. Figure 5 is a partial perspective view of the first bending portion of an embodiment of the present invention. Figure 6 is an exploded view of Figure 5. Figure 7 is a partial perspective view of the second bending portion of an embodiment of the present invention. Figure 8 is an exploded view of Figure 7.

1:複合排氣管 1: Composite exhaust pipe

10:第一管路 10:First pipeline

111:第一彎折段 111: First bending section

20:第二管路 20:Second pipeline

30:外罩 30:Outer cover

40:閥門機構 40: Valve mechanism

60:安裝架 60:Mounting rack

Claims (10)

一種複合排氣管,包括:一第一管路,包括一第一彎折部,該第一彎折部包括至少一第一彎折段;一第二管路,其二端分別連通於該第一管路,包括一第二彎折部,該第二彎折部包括至少一第二彎折段及多個貫孔;一外罩,封罩該第二彎折部,而該第一管路位於該外罩之外;及一閥門機構,設於該第一管路且位於該第二管路的二端之間。 A composite exhaust pipe includes: a first pipe, including a first bending part, the first bending part including at least a first bending section; a second pipe, the two ends of which are respectively connected to the The first pipeline includes a second bending part, the second bending part includes at least a second bending section and a plurality of through holes; an outer cover covers the second bending part, and the first pipe The pipeline is located outside the outer cover; and a valve mechanism is provided on the first pipeline and between the two ends of the second pipeline. 如請求項1所述的複合排氣管,其中該第一彎折部包括二該第一彎折段,該第二彎折部包括二該第二彎折段。 The composite exhaust pipe according to claim 1, wherein the first bending part includes two first bending sections, and the second bending part includes two second bending sections. 如請求項1所述的複合排氣管,其中該第一管路之外徑為40公釐(mm)至77公釐,該第二管路之外徑為32公釐至77公釐。 The composite exhaust pipe according to claim 1, wherein the outer diameter of the first pipe is 40 mm to 77 mm, and the outer diameter of the second pipe is 32 mm to 77 mm. 如請求項1所述的複合排氣管,其中該多個貫孔分佈於該第二彎折部之該至少一第二彎折段以外之部分。 The composite exhaust pipe according to claim 1, wherein the plurality of through holes are distributed in the portion of the second bending portion other than the at least one second bending section. 如請求項1所述的複合排氣管,其中該第一管路蜿蜒於一第一參考平面上,該第二管路蜿蜒於一第二參考平面上,該第一參考平面及該第二參考平面平行。 The composite exhaust pipe as claimed in claim 1, wherein the first pipe meanders on a first reference plane, the second pipe meanders on a second reference plane, the first reference plane and the The second reference plane is parallel. 如請求項1所述的複合排氣管,其中該第一管路之管徑大於該第二管路之管徑。 The composite exhaust pipe according to claim 1, wherein the diameter of the first pipe is larger than the diameter of the second pipe. 如請求項1所述的複合排氣管,其中於該第一管路及該第二管路至少其中一者另連接有至少一供連接至一安裝基礎之安裝架。 The composite exhaust pipe according to claim 1, wherein at least one of the first pipe and the second pipe is further connected to at least one mounting bracket for connecting to an installation base. 如請求項5所述的複合排氣管,其中該第一彎折部包括二該第一彎折段及多個連接二該第一彎折段之第一直段,該多個第一直段平行延伸;該 第二彎折部包括二該第二彎折段及多個連接二該第二彎折段之第二直段,該多個第二直段平行延伸;該多個貫孔分佈於該多個第二直段;該多個貫孔分佈於該第二彎折部之該至少一第二彎折段及二穿設段以外之部分,該二穿設段係穿過該外罩並以外周面與該外罩封閉連接;該第一管路之管徑大於該第二管路之管徑;於該第一管路另連接有二供連接至一安裝基礎之安裝架,該二安裝架位於該第二管路的二端之外;該外罩之內面覆設有一消音棉層。 The composite exhaust pipe according to claim 5, wherein the first bent portion includes two first bent sections and a plurality of first straight sections connecting the two first bent sections, and the plurality of first straight sections segments extend parallel; the The second bent portion includes two second bent sections and a plurality of second straight sections connecting the two second bent sections. The plurality of second straight sections extend in parallel; the plurality of through holes are distributed in the plurality of second straight sections. The second straight section; the plurality of through holes are distributed in the second bending portion other than the at least one second bending section and the two penetration sections, the two penetration sections pass through the outer cover and the outer peripheral surface It is closedly connected to the outer cover; the diameter of the first pipeline is larger than the diameter of the second pipeline; the first pipeline is also connected to two mounting brackets for connecting to an installation base, and the two mounting brackets are located on the Outside the two ends of the second pipeline, the inner surface of the outer cover is covered with a sound-absorbing cotton layer. 如請求項1至8任一項所述的複合排氣管,其中該至少一第一彎折段及該至少一第二彎折段各由二片體分別抝折成型後以外周重疊邊緣及中間重疊邊緣固結而成。 The composite exhaust pipe according to any one of claims 1 to 8, wherein the at least one first bending section and the at least one second bending section are each formed by bending two pieces respectively, and then overlap the edges on the outer periphery and The overlapping edges in the middle are consolidated. 如請求項9所述的複合排氣管,其中該至少一第一彎折段及該至少一第二彎折段至少其中一者於外側凸設一弧形凸緣。 The composite exhaust pipe according to claim 9, wherein at least one of the at least one first bent section and the at least one second bent section is provided with an arc-shaped flange protruding from the outside.
TW112206728U 2023-06-30 2023-06-30 Composite exhaust pipe TWM647552U (en)

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