TWM515603U - Linear sliding device with full dustproof function - Google Patents
Linear sliding device with full dustproof function Download PDFInfo
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- TWM515603U TWM515603U TW104214524U TW104214524U TWM515603U TW M515603 U TWM515603 U TW M515603U TW 104214524 U TW104214524 U TW 104214524U TW 104214524 U TW104214524 U TW 104214524U TW M515603 U TWM515603 U TW M515603U
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Description
本創作係有關一種直線滑動裝置,尤指滑動地設置在線性滑軌上用以承載其他物體的直線滑動裝置改良。 The present invention relates to a linear sliding device, and more particularly to a linear sliding device that is slidably disposed on a linear slide for carrying other objects.
如第一圖及第二圖所示,現今應用在線性滑軌20上的直線滑動裝置10(線性滑塊),通常是由一座體101、兩循環器102、多數滾子103及防塵蓋104組成,通過滾子103在座體101與二端循環器102的軌道中滾動,使直線滑動裝置10能在線性滑軌20上滑順移動。其中,防塵蓋104通常結合在循環器102的端部,構成直線滑動裝置10的端部防塵結構,防塵蓋104形成有匹配線性滑軌20外形的ㄇ形凸邊1041,凸邊1041用於直線滑動裝置10在線性滑軌20上移動時,刮除掉落於線性滑軌20表面的加工粉塵或雜質異物,以防止其捲進滾子103於線性滑軌20上的運行區域,干擾滾子103在高速運動下的順暢滾動,進而造成直線滑動裝置10失效毀損。 As shown in the first and second figures, the linear slide device 10 (linear slider) currently applied to the linear slide 20 is generally composed of a body 101, two circulators 102, a plurality of rollers 103, and a dust cover 104. The composition is rolled by the roller 103 in the track of the base 101 and the two-end circulator 102, so that the linear slide device 10 can smoothly move on the linear slide 20. The dust cover 104 is usually coupled to the end of the circulator 102 to form an end dustproof structure of the linear sliding device 10. The dust cover 104 is formed with a 凸-shaped convex edge 1041 matching the outer shape of the linear slide rail 20, and the convex edge 1041 is used for a straight line. When the slide device 10 moves on the linear slide rail 20, the processed dust or foreign matter falling on the surface of the linear slide rail 20 is scraped off to prevent it from being caught in the running area of the roller 103 on the linear slide rail 20, which interferes with the roller. The smooth rolling of the 103 under high-speed motion causes the linear slide device 10 to fail.
然而,加工粉屑或異物除了會從直線滑動裝置10在線性滑軌20上行進的方向順勢侵入以外,也會從直線滑動裝置10的底端面,或線性滑軌20上表面的螺絲孔201周 緣侵入滾子103到線性滑軌20上的運行區域。為此,傳統直線滑動裝置10有各式下防塵及上防塵結構,分別設置在座體101底部及座體101的軌槽1011上端,例如中國專利公告CN101612625、CN101025197、CN201241917、CN103883620所示,及美國專利公告US4918846、US4929095、US5011300、US5275492、US5492412、US5588750、US5871282、US6113272、US6821020所揭示之各式習知防塵結構。 However, the machining dust or foreign matter may invade from the bottom end surface of the linear sliding device 10 or the screw hole 201 on the upper surface of the linear sliding rail 20 in addition to the intrusion of the linear sliding device 10 in the direction in which the linear sliding device 10 travels. The edge invades the running area of the roller 103 to the linear slide 20. To this end, the conventional linear sliding device 10 has various types of dust-proof and dust-proof structures, which are respectively disposed at the bottom of the base 101 and the upper end of the rail groove 1011 of the base 101, for example, as shown in Chinese Patent Publications CN101612625, CN101025197, CN201241917, CN103883620, and the United States. Various conventional dustproof structures disclosed in the patent publications US Pat. No. 4,918,846, US Pat. No. 4, 092, 095, US Pat. No. 5, 001, 1300, US Pat. No. 5, 527, 549, US Pat. No. 5, 594, 720, US Pat.
上述的上防塵構造如第三圖所示,係使用一沖壓製成的鐵片105,並在鐵片105的二側邊或底面結合二道防塵條106,將鐵片105鎖在座體101的軌槽1011上面,或使鐵片105設在軌槽1011上面,再使二端鎖合或卡合在兩循環器102,使二道防塵條106抵靠在線性滑軌20的頂面,用以防止灰塵與異物捲入滾子103中。然而,上述上防塵構造的設計,無異要開設一沖壓模具用於沖出鐵片105,再開設一塑膠射出模具用於將防塵條106射出成型在鐵片105,因此其製造成本將會特別昂貴。而且鐵片105必需鎖附或卡合在預定的位置,導致組裝工序相當繁瑣,影響組裝成本與生產效率。 As shown in the third figure, the upper dust-proof structure is formed by using a stamped iron piece 105, and the two dust-proof strips 106 are joined to the two sides or the bottom surface of the iron piece 105 to lock the iron piece 105 to the seat body 101. Above the rail groove 1011, or the iron piece 105 is disposed on the rail groove 1011, and then the two ends are locked or engaged in the two circulators 102, so that the two dustproof strips 106 abut against the top surface of the linear slide rail 20, To prevent dust and foreign matter from being caught in the roller 103. However, the design of the above dust-proof structure is equivalent to opening a stamping die for punching out the iron piece 105, and opening a plastic injection die for injecting the dust-proof strip 106 into the iron piece 105, so that the manufacturing cost thereof will be special. expensive. Moreover, the iron piece 105 must be locked or engaged at a predetermined position, resulting in a cumbersome assembly process, affecting assembly cost and production efficiency.
本創作之目的在提供一種具有全面防塵之直線滑動裝置,進而簡化防塵構造的製造與組裝程序,達到降低製造與組裝成本與提升生產效率等目的。 The purpose of this creation is to provide a linear sliding device with comprehensive dustproofing, thereby simplifying the manufacturing and assembly procedures of the dustproof structure, thereby achieving the purpose of reducing manufacturing and assembly costs and improving production efficiency.
為了達到上述目的,本創作具有全面防塵之直線滑動裝置,用於滑動地組裝在一線性滑軌上,其較佳技 術方案包括:一座體,其具有一頂面,一相反於該頂面的底面,二相對的端面,一凹設於該底面中央的軌槽,分別設置於該軌槽二側的至少一負荷軌道,及設置在該座體並分別設有連通二端的至少一無負荷軌道;二循環器,其結合在該座體的二端,其對應該座體的內側面分別設有連通該負荷軌道與該無負荷軌道的循環軌道;多數滾子,其滾動地排列設置在該負荷軌道與該無負荷軌道中,用於在該負荷軌道與該線性滑軌之間滾動;及一採用塑料一體射出成型的防塵單元,其成型有二片分別對應結合在該二循環器的外側面的防塵端蓋,分別一位在該二防塵端蓋中央用於抵靠在該線性滑軌頂面與側面的滑軌口,二道連接在該二防塵端蓋的滑軌口之間用於抵靠在該線性滑軌頂面的上防塵條,及二片連接在該二防塵端蓋之間並對應靠合在該座體的軌槽二側的底面的下防塵片。 In order to achieve the above object, the present invention has a comprehensive dustproof linear sliding device for slidingly assembling on a linear slide rail, which is preferred. The solution includes: a body having a top surface, a bottom surface opposite to the top surface, and two opposite end surfaces, a rail groove recessed in the center of the bottom surface, and at least one load disposed on two sides of the rail groove a track, and at least one unloaded track disposed on the seat body and respectively connected to the two ends; a second circulator coupled to the two ends of the seat body, wherein the inner side of the corresponding body is respectively connected to the load track a circulating track with the unloaded track; a plurality of rollers arranged in a rolling manner in the load track and the unloaded track for rolling between the load track and the linear slide; and an integral injection of plastic The molded dustproof unit is formed with two dustproof end caps respectively corresponding to the outer sides of the two circulators, one of the two dustproof end caps for abutting against the top surface and the side surface of the linear slide rail a rail connection, the two channels are connected between the sliding rails of the two dustproof end covers for abutting against the upper dustproof strip on the top surface of the linear sliding rail, and the two pieces are connected between the two dustproof end covers and correspondingly Cooperating on the two sides of the rail groove of the seat Dust the surface of the sheet.
上述具有全面防塵之直線滑動裝置中,該滑軌口具有一頂邊及二側邊,該上防塵條一體成型的連接在該頂邊。 In the above-mentioned linear sliding device with comprehensive dustproof, the sliding rail port has a top edge and two side edges, and the upper dustproof strip is integrally formed on the top edge.
上述具有全面防塵之直線滑動裝置中,該上防塵條的斷面形狀包括下端具有一凹弧面,及位於該凹弧面一側邊或二側邊用於抵靠在該線性滑軌頂面的一第一唇部。 In the above-mentioned linear sliding device with comprehensive dustproof, the cross-sectional shape of the upper dustproof strip includes a concave curved surface at the lower end, and a side or two sides of the concave curved surface for abutting against the top surface of the linear sliding rail a first lip.
上述具有全面防塵之直線滑動裝置中,該上防塵條的斷面形狀為上端窄下端寬的梯形狀。 In the linear sliding device having the overall dustproof, the cross-sectional shape of the upper dustproof strip is a trapezoidal shape having a narrow upper end and a narrow lower end.
上述具有全面防塵之直線滑動裝置中,該滑軌 口的頂邊及二側邊分別設有抵靠在該線性滑軌的第二唇部。 In the above linear sliding device with comprehensive dustproof, the sliding rail The top edge and the two sides of the mouth are respectively provided with a second lip that abuts against the linear slide.
上述具有全面防塵之直線滑動裝置中,該下防塵片具有抵靠在該線性滑軌二側壁的第三唇部。 In the above linear sliding device with full dustproof, the lower dustproof sheet has a third lip that abuts against the two side walls of the linear slide rail.
上述具有全面防塵之直線滑動裝置中,該防塵單元為杜邦TPU 1254D塑料一體射出成型所構成 In the above linear sliding device with comprehensive dustproof, the dustproof unit is formed by DuPont TPU 1254D plastic integrated injection molding.
本創作具有全面防塵之直線滑動裝置,能夠通過一體成型在防塵單元的二道上防塵條構造,使直線滑動裝置滑動地結合在線性滑軌上時,使上防塵條的第一唇部抵靠在該線性滑軌的頂面,防止線性滑軌的螺絲孔中的加工粉屑或異物進入滾子與負荷軌道。而且本創作的二道上防塵條係與防塵單元的二防塵端蓋一體成型,能夠簡化防塵構造的製造與組裝程序,並達到降低成本與提升生產效率等效益。 The present invention has a dust-proof linear sliding device capable of integrally forming a dust-proof strip structure on the two sides of the dustproof unit, so that when the linear sliding device is slidably coupled to the linear sliding rail, the first lip of the upper dust-proof strip abuts against The top surface of the linear slide prevents machining dust or foreign matter in the screw holes of the linear slide from entering the roller and the load rail. Moreover, the two dustproof strips of the present invention are integrally formed with the two dustproof end caps of the dustproof unit, which can simplify the manufacturing and assembling procedures of the dustproof structure, and achieve the benefits of cost reduction and production efficiency improvement.
1‧‧‧座體 1‧‧‧ body
11‧‧‧頂面 11‧‧‧ top surface
12‧‧‧底面 12‧‧‧ bottom
13‧‧‧端面 13‧‧‧ end face
14‧‧‧軌槽 14‧‧‧ rail slot
15‧‧‧負荷軌道 15‧‧‧Load track
16‧‧‧無負荷軌道 16‧‧‧Unloaded orbit
2‧‧‧循環器 2‧‧‧Circulator
3‧‧‧滾子 3‧‧‧Roller
4‧‧‧防塵單元 4‧‧‧Dust unit
41‧‧‧防塵端蓋 41‧‧‧Dust end caps
42‧‧‧滑軌口 42‧‧‧Slide rail
421‧‧‧頂邊 421‧‧‧ top side
422‧‧‧側邊 422‧‧‧ side
423‧‧‧第二唇部 423‧‧‧second lip
43‧‧‧上防塵條 43‧‧‧Upper dust strip
431‧‧‧凹面 431‧‧‧ concave
432‧‧‧第一唇部 432‧‧‧First lip
44‧‧‧下防塵片 44‧‧‧Under the dustproof sheet
441‧‧‧第三唇部 441‧‧‧ Third lip
20‧‧‧線性滑軌 20‧‧‧Linear slides
201‧‧‧螺絲孔 201‧‧‧ screw holes
第一圖為習知直線滑動裝置及線性滑軌之立體示意圖。 The first figure is a schematic perspective view of a conventional linear sliding device and a linear sliding rail.
第二圖為習知直線滑動裝置及線性滑軌之剖面示意圖。 The second figure is a schematic cross-sectional view of a conventional linear slide device and a linear slide.
第三圖為習知直線滑動裝置上防塵構造之立體示意圖。 The third figure is a schematic perspective view of the dustproof structure on the conventional linear sliding device.
第四圖為本創作直線滑動裝置較佳實施例之立體示意圖。 The fourth figure is a perspective view of a preferred embodiment of the linear sliding device.
第五圖為本創作直線滑動裝置較佳實施例之分解示意圖。 The fifth figure is an exploded perspective view of a preferred embodiment of the linear sliding device.
第六圖為本創作防塵單元較佳實施例之剖面立體示意 圖。 The sixth figure is a cross-sectional perspective view of a preferred embodiment of the dust-proof unit of the present invention. Figure.
第七圖為本創作防塵單元與線性滑軌組合之剖面示意圖。 The seventh figure is a schematic cross-sectional view of the combination of the dustproof unit and the linear slide.
茲依附圖實施例將本創作之結構特徵及其他之作用、目的詳細說明如下:如第四圖及第五圖所示,本創作具有全面防塵之直線滑動裝置,其較佳的實施例包括:一座體1,其具有一頂面11,一相反於頂面11的底面12,二相對的端面13,一凹設於底面12中央的軌槽14,分別設置於軌槽14二側的至少一負荷軌道15,及設置在座體1並分別設有連通二端面13的至少一無負荷軌道16。二循環器2,其結合在座體1的二端,其對應座體1的內側面分別設有連通負荷軌道15與無負荷軌道16的循環軌道(未圖示)。多數滾子3,其可為滾珠或滾柱,其滾動地排列設置在負荷軌道15、無負荷軌道16與循環軌道中,用於在負荷軌道15與線性滑軌20之間滾動。以及一防塵單元4,其為塑料一體射出成型的構造;其構造具有二片分別對應結合在二循環器2的外側面的防塵端蓋41,分別設置在二防塵端蓋41中央用於抵靠在該線性滑軌頂面與側面的一滑軌口42;二道一體成型地連接在二防塵端蓋41的滑軌口42之間的上防塵條43,上防塵條43用於抵靠在線性滑軌20的頂面(如第七圖所示);及二片連接於二防塵端蓋41之間並對應靠合在座體1底面12的下防塵片44;藉此,只要一副射出成型模具就能製成整個防塵單元4。 The structural features and other functions and purposes of the present invention are described in detail with reference to the accompanying drawings. As shown in the fourth and fifth figures, the present invention has a fully dust-proof linear sliding device, and preferred embodiments thereof include: a body 1 having a top surface 11 opposite to the bottom surface 12 of the top surface 11, two opposite end surfaces 13, and a rail groove 14 recessed in the center of the bottom surface 12, respectively disposed on at least one of the two sides of the rail groove 14 The load rails 15 and the seat body 1 are respectively provided with at least one unloaded rail 16 that communicates with the two end faces 13. The two circulators 2 are coupled to the two ends of the base body 1, and are provided with circulating tracks (not shown) that communicate the load rails 15 and the unloaded rails 16 on the inner side surfaces of the corresponding base bodies 1, respectively. A plurality of rollers 3, which may be balls or rollers, are arranged in a rolling arrangement in the load rail 15, the unloaded rail 16 and the circulating track for rolling between the load rail 15 and the linear rail 20. And a dustproof unit 4, which is a plastic injection molding structure; the structure has two dustproof end caps 41 respectively corresponding to the outer side surfaces of the two circulators 2, respectively disposed at the center of the two dustproof end covers 41 for abutting An upper dustproof strip 43 is integrally formed on the top surface of the linear rail and a sliding rail 42 on the side of the linear rail, and the upper dustproof strip 43 is used to abut against the wire. a top surface of the slide rail 20 (as shown in FIG. 7); and two lower dust guards 44 connected between the two dustproof end covers 41 and corresponding to the bottom surface 12 of the base body 1; The entire dustproof unit 4 can be formed by a molding die.
再如第五圖及第六圖所示,上述該防塵單元4較佳的採用杜邦TPU 1254D塑料一體射出成型所構成,該防塵單元4的滑軌口42具有一頂邊421及二側邊422,而該上防塵條43係一體射出成型地連接在二防塵端蓋41的頂邊421之間。各該上防塵條43較佳的為斷面形狀呈上端窄下端寬的梯形狀,其斷面形狀包括下端具有一凹面431,及位於凹面431二側邊的一第一唇部432,使第一唇部432用於抵靠在線性滑軌20的頂面,如此使線性滑軌20的螺絲孔201位於二道上防塵條43之間,能夠防止螺絲孔201中的加工粉屑或異物被捲入滾子3與負荷軌道15處。 As shown in the fifth and sixth figures, the dustproof unit 4 is preferably formed by DuPont TPU 1254D plastic integrated injection molding. The sliding rail 42 of the dustproof unit 4 has a top edge 421 and two side edges 422. The upper dustproof strip 43 is integrally molded and connected between the top edges 421 of the two dustproof end caps 41. Each of the upper dust-proof strips 43 preferably has a trapezoidal shape with a cross-sectional shape having a narrow upper end and a narrower end. The cross-sectional shape includes a concave surface 431 at the lower end and a first lip portion 432 at the two sides of the concave surface 431. A lip portion 432 is used to abut against the top surface of the linear slide rail 20, so that the screw hole 201 of the linear slide rail 20 is located between the two upper dust-proof strips 43, and the processing of the dust or foreign matter in the screw hole 201 can be prevented. Into the roller 3 and the load rail 15 .
再如第五圖、第六圖及第七圖所示,上述該該防塵單元4的防塵端蓋41的滑軌口42的頂邊421及二側邊422分別設有第二唇部423,第二唇部423用於抵靠在線性滑軌20的頂面及二側面。再者,該下防塵片44也是與防塵端蓋41及上防塵條43一體射出成型,該下防塵片44具有抵靠在線性滑軌20二側壁的第三唇部441。 Further, as shown in the fifth, sixth, and seventh figures, the top edge 421 and the two side edges 422 of the slide rail 42 of the dustproof end cover 41 of the dustproof unit 4 are respectively provided with a second lip portion 423. The second lip portion 423 is for abutting against the top surface and the two side surfaces of the linear slide rail 20. Further, the lower dustproof sheet 44 is also integrally molded with the dustproof end cap 41 and the upper dustproof strip 43, and the lower dustproof sheet 44 has a third lip portion 441 that abuts against the two side walls of the linear slide rail 20.
本創作具有全面防塵之直線滑動裝置,能夠通過一體成型在防塵單元4的二道上防塵條43的構造,使直線滑動裝置滑動地結合在線性滑軌20上時,使上防塵條43的第一唇部432抵靠在線性滑軌20的頂面,防止線性滑軌20的螺絲孔201中的加工粉屑或異物進入滾子與負荷軌道。特別是,本創作的二道上防塵條43係與防塵單元4的二防塵端蓋41及下防塵片44一體成型所構成,只要一副射出成型模具就能製成防塵單元4,而且只要由下往上將二防塵端蓋41組 裝在二循環器2的外側面,就能使二道上防塵條43位於座體1的軌槽14上面,如此能夠大幅簡化防塵構造的製造與組裝程序,並達到降低成本與提升生產效率等效益。 The present invention has a full-dust-proof linear sliding device capable of firstly forming the upper dust-proof strip 43 by integrally forming a structure of the dust-proof strip 43 on the two sides of the dustproof unit 4 so that the linear sliding device is slidably coupled to the linear slide rail 20. The lip portion 432 abuts against the top surface of the linear slide rail 20, preventing processing dust or foreign matter in the screw hole 201 of the linear slide rail 20 from entering the roller and the load rail. In particular, the two upper dustproof strips 43 of the present invention are integrally formed with the two dustproof end caps 41 and the lower dustproof sheets 44 of the dustproof unit 4, and the dustproof unit 4 can be formed by one injection molding die, and only by the lower Upward two sets of dustproof end caps 41 Mounted on the outer side of the two circulators 2, the two upper dustproof strips 43 can be placed on the rail grooves 14 of the base body 1, which greatly simplifies the manufacturing and assembling procedures of the dustproof structure, and achieves the benefits of cost reduction and production efficiency improvement. .
綜上所述,本創作具有全面防塵之直線滑動裝置,已確具實用性與創作性,其技術手段之運用亦出於新穎無疑,且功效與設計目的誠然符合,已稱合理進步至明。為此,依法提出新型專利申請,惟懇請 鈞局惠予詳審,並賜准專利為禱,至感德便。 In summary, this creation has a comprehensive dust-proof linear sliding device, which has been practical and creative. The application of its technical means is also novel and undoubted, and its efficacy and design purpose are in line with it. To this end, a new type of patent application is filed in accordance with the law, but the bureau is requested to give a detailed examination and grant the patent as a prayer.
1‧‧‧座體 1‧‧‧ body
11‧‧‧頂面 11‧‧‧ top surface
12‧‧‧底面 12‧‧‧ bottom
13‧‧‧端面 13‧‧‧ end face
14‧‧‧軌槽 14‧‧‧ rail slot
15‧‧‧負荷軌道 15‧‧‧Load track
16‧‧‧無負荷軌道 16‧‧‧Unloaded orbit
2‧‧‧循環器 2‧‧‧Circulator
3‧‧‧滾子 3‧‧‧Roller
4‧‧‧防塵單元 4‧‧‧Dust unit
41‧‧‧防塵端蓋 41‧‧‧Dust end caps
42‧‧‧滑軌口 42‧‧‧Slide rail
421‧‧‧頂邊 421‧‧‧ top side
422‧‧‧側邊 422‧‧‧ side
423‧‧‧第二唇部 423‧‧‧second lip
43‧‧‧上防塵條 43‧‧‧Upper dust strip
44‧‧‧下防塵片 44‧‧‧Under the dustproof sheet
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104214524U TWM515603U (en) | 2015-09-08 | 2015-09-08 | Linear sliding device with full dustproof function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104214524U TWM515603U (en) | 2015-09-08 | 2015-09-08 | Linear sliding device with full dustproof function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM515603U true TWM515603U (en) | 2016-01-11 |
Family
ID=55639590
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW104214524U TWM515603U (en) | 2015-09-08 | 2015-09-08 | Linear sliding device with full dustproof function |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWM515603U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI665392B (en) * | 2018-01-25 | 2019-07-11 | 台穩精機有限公司 | Linear Guides |
-
2015
- 2015-09-08 TW TW104214524U patent/TWM515603U/en unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI665392B (en) * | 2018-01-25 | 2019-07-11 | 台穩精機有限公司 | Linear Guides |
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