TWM512584U - Molded stereo glass continuous forming device - Google Patents
Molded stereo glass continuous forming device Download PDFInfo
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本創作屬連續式氣氛燒結技術領域,特別係針對模造立體玻璃成型之連續氣氛燒結裝置嶄新設計者,具有連續、高效率及高品質成型模造立體玻璃之功效。This creation belongs to the field of continuous atmosphere sintering technology, especially for the new designers of continuous atmosphere sintering equipment for molding stereoscopic glass forming, which has the effects of continuous, high efficiency and high quality molding of stereoscopic glass.
按,玻璃因為具有較高透光的特性,因此顯示裝置(如手機、手錶等電子產品)多選其作為視窗部份的外殼。君可見手持電子產品表面通常設有玻璃殼體,以保護產品內部的顯示模組。目前玻璃殼體大部分都是平板的外形,所以在電子產品的上表面會形成有接縫。再者,由於電子產品的周邊必須保留一定寬度的機構部分,用以固持平板狀的玻璃,因此電子產品的頂面也就無法完全被利用。因此,立體或曲面玻璃已漸漸的被運用於電子產品的玻璃殼體上。According to the glass, because of its high light transmission characteristics, display devices (such as mobile phones, watches and other electronic products) are often selected as the outer casing of the window portion. It can be seen that the surface of the handheld electronic product is usually provided with a glass casing to protect the display module inside the product. At present, most of the glass casings are in the shape of a flat plate, so seams are formed on the upper surface of the electronic product. Furthermore, since the peripheral portion of the electronic product must retain a certain width of the mechanism portion for holding the flat glass, the top surface of the electronic product cannot be fully utilized. Therefore, three-dimensional or curved glass has gradually been applied to the glass casing of electronic products.
平板式玻璃殼體較易製造,而具有立體形狀的玻璃殼體製造則較為不易。目前,具有立體形狀的玻璃殼體的製造通常有兩種方法:第一種為:製造多片平板式玻璃單元,然後藉由黏貼邊緣的方式形成具有立體形狀的玻璃殼體。第二種為:製造一定厚度的長方體玻璃,而後於該長方體玻璃上多次的研磨以形成具有多側面的立體造型。然而,上述二方法均耗時耗力,生產速度非常慢。一般而言,由於玻璃素材係為一平板狀, 如果要生產一具有造型之玻璃,較佳的作法係將平板狀的玻璃素材設置於一上模件與一下模件之間,接著加熱上模件、下模件以及玻璃素材,以使玻璃素材軟化。當上述之玻璃素材軟化時,上模件與下模件便可進行合模動作,以使上模件沿一合模方向與下模件共同塑造玻璃素材的外形,藉以生產相對應之模造玻璃。我國專利公告M452174號「用來製造模造玻璃之成型設備」(公告日2013年05月01日專利公告資料參照),其包含有一母型模具件、一第一公型模具件、一第二公型模具件、一支撐頂桿以及一壓桿。該第一公型模具件以可開合之方式設置於該母型模具件上,該第二公型模具件設置於該母型模具件與該第一公型模具件之間。該支撐頂桿穿設於該母型模具件,該支撐頂桿用來推頂於該第二公型模具件,藉以支撐該第二公型模具件與該第一公型模具件共同夾持一模造玻璃。該壓桿設置於該第一公型模具件之一側,該壓桿用來下壓於該第一公型模具件,以使該第一公型模具件與該第二公型模具件相對該母型模具件移動至一合模位置,藉以成型該模造玻璃。然仍無法達到業界連續、快速的製造高品質模造立體玻璃的需求,為其缺失。此即為現行習用技術存有最大之缺失,此缺失乃成業界亟待克服之難題。A flat glass housing is easier to manufacture, and a glass housing having a three-dimensional shape is relatively difficult to manufacture. At present, there are generally two methods for manufacturing a glass shell having a three-dimensional shape: the first one is to manufacture a plurality of flat glass units, and then form a glass shell having a three-dimensional shape by adhering the edges. The second type is: manufacturing a rectangular parallelepiped glass of a certain thickness, and then grinding it on the rectangular parallelepiped glass several times to form a three-dimensional shape having a plurality of sides. However, the above two methods are time consuming and labor intensive, and the production speed is very slow. In general, since the glass material is a flat plate, If a glass having a shape is to be produced, it is preferable to arrange a flat glass material between an upper mold and a lower mold, and then heat the upper mold, the lower mold, and the glass material to make the glass material. soften. When the glass material is softened, the upper mold member and the lower mold member can be clamped, so that the upper mold member and the lower mold member together shape the shape of the glass material along a mold clamping direction, thereby producing a corresponding molded glass. . China Patent Publication No. M452174 "Molding Equipment for Molding Glass" (refer to the patent publication date of the announcement date of May 1, 2013), which comprises a female mold part, a first male mold part, and a second public A mold part, a support ram and a pressure bar. The first male mold member is disposed on the female mold member in an openable manner, and the second male mold member is disposed between the female mold member and the first male mold member. The support ejector is disposed on the female mold member, and the support ejector rod is used for pushing the second male mold member to support the second male mold member and the first male mold member A molded glass. The pressing rod is disposed on one side of the first male mold part, and the pressing rod is used for pressing down the first male mold part such that the first male mold part is opposite to the second male mold part The master mold member is moved to a clamping position to form the molded glass. However, it is still unable to meet the industry's need for continuous and rapid manufacturing of high-quality molded three-dimensional glass. This is the biggest lack of current conventional technology, and this lack is a difficult problem to be overcome in the industry.
本案創作人鑒於前述習用技術之缺失,積其多年實際從事精密陶瓷科技工業產品之設計製造專業知識,經不斷研究、改良後,終有本創作之研創成功,公諸於世。In view of the lack of the aforementioned conventional technology, the creator of this case has accumulated many years of experience in the design and manufacture of precision ceramics technology industrial products. After continuous research and improvement, the creation of this creation has been successful and made known to the world.
緣是,本創作之主要目的在提供一種「模造立體玻璃連續成型裝置」,本創作係針對模造立體玻璃產品設計之連續成型裝置嶄新設計, 其主要係由爐體、內輸送道、外輸送道、交換系統及加壓系統所構成,該內輸送道設於爐體內部,並連結設於爐體二側之交換系統,外輸送道設於爐體外部,並連結爐體二側之交換系統,前述內輸送道設有滑軌,以作為載板移動之軌道,該爐體為密閉式,並導入保護氣體,且依製程區分有昇溫區、高溫成型區、緩降區及冷卻區,昇溫區、高溫成型區及緩降區內具有耐熱材及視製程程序所需溫度之加熱元件,冷卻區具有冷卻裝置,加壓系統設於高溫成型區,待成型平板玻璃置於模具成型面中,模具則置於載板上,入爐體經昇溫區之預熱,高溫成型區之高溫使玻璃軟化並藉加壓系統之加壓成型,再經緩降區之降溫及冷卻區之冷卻後送出爐體外部,再脫模而成,具有連續、高效率及高品質成型模造立體玻璃之功效。The reason is that the main purpose of this creation is to provide a "molded three-dimensional glass continuous molding device", which is a new design for continuous molding of molded three-dimensional glass products. The utility model mainly comprises a furnace body, an inner conveying lane, an outer conveying lane, an exchange system and a pressurizing system. The inner conveying lane is arranged inside the furnace body, and is connected with an exchange system disposed on two sides of the furnace body, and the outer conveying lane is provided. The outside of the furnace body is connected to the exchange system on the two sides of the furnace body, and the inner conveying lane is provided with a sliding rail as a track for moving the carrier plate, the furnace body is sealed, and the shielding gas is introduced, and the temperature is divided according to the process. Zone, high temperature forming zone, descending zone and cooling zone, heating zone, high temperature forming zone and descending zone have heat-resistant materials and heating elements according to the temperature required by the process, cooling zone has cooling device, and pressurized system is set at high temperature In the forming zone, the flat glass to be formed is placed in the molding surface of the mold, the mold is placed on the carrier plate, and the furnace body is preheated by the temperature rising zone, and the high temperature of the high temperature forming zone softens the glass and is pressurized by the pressing system. After cooling in the slow-down zone and cooling in the cooling zone, it is sent out of the furnace body and then demolded. It has the effect of continuous, high-efficiency and high-quality molding of three-dimensional glass.
本創作前述加壓系統主要係由加壓軸與加壓柱構成,該加壓柱為石墨或石墨複合材料構成,以耐高溫。The pressurization system of the present invention is mainly composed of a pressurizing shaft and a pressurizing column, and the pressurizing column is made of graphite or graphite composite material to withstand high temperature.
本創作爐體之高溫成型區,另包括有加壓平台,加壓平台上具有供載板位移之滑軌,下方設有支撐柱,當加壓系統作動時,能藉加壓平台及支撐柱有效支撐載板,避免斷裂。The high temperature forming zone of the creation furnace body further comprises a pressure platform, the pressure platform has a slide rail for displacement of the carrier plate, and a support column is arranged below, and when the pressure system is actuated, the pressure platform and the support column can be used. Effectively support the carrier to avoid breakage.
本創作前述滑軌,其材質可選用石墨或石墨複合材料,可得較佳之導熱、耐熱及潤滑度者。The above-mentioned slide rails of the present invention can be made of graphite or graphite composite materials, and can obtain better heat conduction, heat resistance and lubrication.
(1)‧‧‧爐體(1)‧‧‧ furnace body
(10)‧‧‧昇溫區(10) ‧‧ ‧ warming zone
(11)‧‧‧高溫成型區(11)‧‧‧High temperature forming zone
(12)‧‧‧緩降區(12) ‧‧‧Declining zone
(13)‧‧‧冷卻區(13) ‧‧‧Cooling area
(14)‧‧‧耐熱材(14)‧‧‧Heat-resistant materials
(15)‧‧‧加熱元件(15) ‧‧‧ heating elements
(16)‧‧‧冷卻裝置(16)‧‧‧Cooling device
(2)‧‧‧內輸送道(2) ‧ ‧ inner conveyor
(20)‧‧‧滑軌(20)‧‧‧Slide rails
(3)‧‧‧外輸送道(3) ‧‧‧Outer transport lanes
(4)‧‧‧交換系統(4) ‧ ‧ exchange system
(40)‧‧‧氣密門(40) ‧ ‧ airtight doors
(41)‧‧‧氣密門(41) ‧ ‧ airtight doors
(42)‧‧‧交換室(42) ‧‧ ‧ exchange room
(5)‧‧‧加壓系統(5) ‧‧‧ Pressurized system
(50)‧‧‧加壓軸(50) ‧‧‧Pressure shaft
(51)‧‧‧加壓柱(51)‧‧‧ Pressurized column
(52)‧‧‧加壓平台(52) ‧‧‧Pressure platform
(53)‧‧‧滑軌(53)‧‧‧Slide rails
(54)‧‧‧支撐柱(54) ‧‧‧Support column
(6)‧‧‧載板(6) ‧‧‧ Carrier Board
(7)‧‧‧模具(7)‧‧‧Mold
第1圖係本創作實施例正面剖示圖;第2圖係本創作實施例上端剖示圖;第3圖係本創作實施例昇溫區剖示圖; 第4圖係本創作實施例高溫成型區剖示圖。1 is a front cross-sectional view of the present embodiment; FIG. 2 is a cross-sectional view of the upper end of the present embodiment; and FIG. 3 is a cross-sectional view of the warming area of the present embodiment; Fig. 4 is a cross-sectional view showing a high temperature molding zone of the present embodiment.
為達成本創作前述目的之技術手段,茲列舉一實施例,並配合圖式說明如後,貴審查委員可由之對本創作之結構、特徵及所達成之功效,獲致更佳之瞭解。In order to achieve the above-mentioned technical means for the purpose of the present invention, an embodiment will be exemplified, and with reference to the following description, the reviewing committee can obtain a better understanding of the structure, features and effects achieved by the present reviewer.
本創作係有關一種針對模造立體玻璃產品設計之連續成型裝置嶄新設計,請參閱第1、2圖所示,其主要係由爐體(1)、內輸送道(2)、外輸送道(3)、交換系統(4)及加壓系統(5)所構成,該內輸送道(2)設於爐體(1)內部,並連結設於爐體(1)二側之交換系統(4),外輸送道(3)設於爐體(1)外部,並連結爐體(1)二側之交換系統(4),前述內輸送(2)道設有滑軌(20)【請參閱第3圖】,以作為載板(6)移動之軌道,該爐體(1)為密閉式,並導入保護氣體【提供保護氣體之裝置為習用技術,不多贅言】,且依製程區分有昇溫區(10)、高溫成型區(11)、緩降區(12)及冷卻區(13),昇溫區(10)、高溫成型區(11)及緩降區(12)內具有耐熱材(14)及視製程程序所需溫度之加熱元件(15)【溫度控制等裝置為習用技術,不多贅言】,冷卻區(13)具有冷卻裝置(16)【冷卻裝置(16)為習用技術,不多贅言】,請參閱第4圖所示,加壓系統(5)設於高溫成型區(11),待成型平板玻璃置於模具(7)成型面中,模具(7)則置於載板上(6),載板(6)經交換系統(4)進入爐體(1)經昇溫區(10)之預熱【避免溫度變化太快損壞】,及高溫成型區(11)之高溫,使模內玻璃軟化,並藉加壓系統(5)之加壓而成型,再經緩降區(12)之降溫【避免溫度變化太快損壞】,及冷卻區(13)之冷卻後經交換系統(4)送出爐體(1)外部,再脫模而成。如此具有連續、高效率及高品質的成型模造立體玻璃之功效。This creation is about a new design of a continuous forming device designed for molded stereoscopic glass products. Please refer to Figures 1 and 2, which are mainly composed of furnace body (1), inner conveying path (2) and outer conveying path (3). The exchange system (4) and the pressurization system (5) are disposed inside the furnace body (1) and connected to the exchange system (4) provided on both sides of the furnace body (1) The outer conveying path (3) is disposed outside the furnace body (1) and is connected to the exchange system (4) on both sides of the furnace body (1), and the inner conveying (2) road is provided with a sliding rail (20) [please refer to 3], as the carrier (6) moves the track, the furnace body (1) is closed, and introduces protective gas [the device that provides shielding gas is a conventional technology, not much rumor], and the temperature is divided according to the process Zone (10), high temperature forming zone (11), descending zone (12) and cooling zone (13), heat-increasing zone (10), high-temperature forming zone (11) and descending zone (12) with heat-resistant materials (14) And the heating element (15) according to the temperature required by the process program [the temperature control device is a conventional technology, not much to say], the cooling zone (13) has a cooling device (16) [cooling device (16) is a conventional technology, not More rumors], see section 4 As shown, the pressurizing system (5) is disposed in the high temperature forming zone (11), the flat glass to be formed is placed in the molding surface of the mold (7), and the mold (7) is placed on the carrier plate (6), the carrier plate (6) Through the exchange system (4) into the furnace body (1) through the warming zone (10) preheating [to avoid temperature changes too fast damage], and the high temperature forming zone (11) high temperature, so that the mold glass softens, and borrowed The pressure system (5) is formed by pressurization, and then the temperature is lowered by the descending zone (12) [to avoid the temperature change is too fast damaged], and the cooling zone (13) is cooled and sent to the furnace body through the exchange system (4) (1) ) External, and then demoulded. Such a continuous, high-efficiency and high-quality molded three-dimensional glass effect.
請參閱第2圖所示,本創作設於爐體(1)二側之交換系統(4)各具有二道氣密門(40)(41),並形成一交換室(42),當載板(6)被送進爐體(1)前,爐體(1)頭端之二道氣密門(40)(41)為封閉,待交換室(42)內抽真空並導入保護氣體至與爐體(1)內相同環境後,爐內側氣密門(41)方打開將載板(6)推入爐體(1)內,當載板(6)要送出爐體(1)前,爐體尾端之二道氣密門(40)(41)為封閉,且交換室(42)內已經抽真空並導入保護氣體至與爐體(1)內相同環境,爐內側氣密門(41)方打開將載板(6)推入交換室(42)內,如此具有避免爐體(1)內混入爐外空氣來提高元件成型品質之功效者。Referring to Figure 2, the exchange system (4) provided on the two sides of the furnace body (1) each has two airtight doors (40) (41) and forms an exchange chamber (42). Before the plate (6) is fed into the furnace body (1), the two airtight doors (40) (41) at the head end of the furnace body (1) are closed, and the chamber to be exchanged (42) is evacuated and introduced with shielding gas. After the same environment as in the furnace body (1), the inner side airtight door (41) opens to push the carrier plate (6) into the furnace body (1) before the carrier plate (6) is sent out of the furnace body (1). The two airtight doors (40) (41) at the end of the furnace body are closed, and the exchange chamber (42) has been evacuated and introduced with protective gas to the same environment as the furnace body (1), and the inside of the furnace is airtight. (41) The side opening pushes the carrier plate (6) into the exchange chamber (42), so as to avoid the effect of mixing the outside air of the furnace body (1) to improve the molding quality of the component.
請參閱第4圖所示,本創作前述加壓系統(5)主要係由加壓軸(50)與加壓柱(51)構成,該加壓柱(51)為石墨或石墨複合材料構成,以耐高溫者。Referring to FIG. 4, the pressurization system (5) of the present invention is mainly composed of a pressurizing shaft (50) and a pressurizing column (51), which is composed of graphite or graphite composite material, High temperature resistant.
請參閱第4圖所示,本創作爐體(1)之高溫成型區(11),另包括有加壓平台(52),加壓平台(52)上具有供載板(6)位移之滑軌(53),下方設有支撐柱(54),當加壓系統(5)作動時,能藉加壓平台(52)及支撐柱(54)有效支撐載板(6),避免斷裂。Referring to Fig. 4, the high temperature forming zone (11) of the present furnace body (1) further includes a pressing platform (52), and the pressing platform (52) has a sliding displacement for the carrier plate (6). The rail (53) is provided with a support column (54) below. When the pressurizing system (5) is actuated, the loading plate (6) can be effectively supported by the pressing platform (52) and the supporting column (54) to avoid breakage.
本創作前述滑軌(20),其材質可選用石墨或石墨複合材料,可得較佳之導熱、耐熱及潤滑度者。The above-mentioned slide rail (20) of the present invention can be made of graphite or graphite composite material, and can obtain better heat conduction, heat resistance and lubrication.
綜上所述,本創作所揭露之一種「模造立體玻璃連續成型裝置」為昔所無,亦未曾見於國內外公開之刊物上,理已具新穎性之專利要件,又本創作確可摒除習用技術缺失,並達成設計目的,亦已充份符合專利要件,爰依法提出申請,謹請貴審查委員惠予審查,並賜予本案專利,實感德便。In summary, the “Molded Stereoscopic Glass Continuous Forming Device” disclosed in this creation is a past, and has not been seen in publications published at home and abroad. It has a novel patent requirement, and this creation can indeed eliminate the use. The lack of technology and the achievement of design purposes have also fully complied with the patent requirements, and the application has been filed according to law. I would like to ask your review committee to give a review and give the patent in this case.
惟以上所述者,僅為本創作之一較佳可行實施例而已,並非用以拘限本創作之範圍,舉凡熟悉此項技藝人士,運用本創作說明書及申請專利範圍所作之等效結構變化,理應包括於本創作之專利範圍內。However, the above is only one of the preferred embodiments of this creation, and is not intended to limit the scope of this creation. For those skilled in the art, the equivalent structural changes made by this creation specification and the scope of patent application are used. It should be included in the scope of this creation patent.
(1)‧‧‧爐體(1)‧‧‧ furnace body
(14)‧‧‧耐熱材(14)‧‧‧Heat-resistant materials
(15)‧‧‧加熱元件(15) ‧‧‧ heating elements
(5)‧‧‧加壓系統(5) ‧‧‧ Pressurized system
(50)‧‧‧加壓軸(50) ‧‧‧Pressure shaft
(51)‧‧‧加壓柱(51)‧‧‧ Pressurized column
(52)‧‧‧加壓平台(52) ‧‧‧Pressure platform
(53)‧‧‧滑軌(53)‧‧‧Slide rails
(54)‧‧‧支撐柱(54) ‧‧‧Support column
(6)‧‧‧載板(6) ‧‧‧ Carrier Board
(7)‧‧‧模具(7)‧‧‧Mold
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104208966U TWM512584U (en) | 2015-06-05 | 2015-06-05 | Molded stereo glass continuous forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104208966U TWM512584U (en) | 2015-06-05 | 2015-06-05 | Molded stereo glass continuous forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM512584U true TWM512584U (en) | 2015-11-21 |
Family
ID=55219759
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW104208966U TWM512584U (en) | 2015-06-05 | 2015-06-05 | Molded stereo glass continuous forming device |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWM512584U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107793017A (en) * | 2016-09-06 | 2018-03-13 | 秦文隆 | Airtight cavity heat-insulating layer of moulding three-dimensional glass continuous forming device |
-
2015
- 2015-06-05 TW TW104208966U patent/TWM512584U/en not_active IP Right Cessation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107793017A (en) * | 2016-09-06 | 2018-03-13 | 秦文隆 | Airtight cavity heat-insulating layer of moulding three-dimensional glass continuous forming device |
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| Date | Code | Title | Description |
|---|---|---|---|
| MK4K | Expiration of patent term of a granted utility model |