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TWM592070U - Copper alloy heat dissipation structure with polished surface - Google Patents

Copper alloy heat dissipation structure with polished surface Download PDF

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Publication number
TWM592070U
TWM592070U TW108215561U TW108215561U TWM592070U TW M592070 U TWM592070 U TW M592070U TW 108215561 U TW108215561 U TW 108215561U TW 108215561 U TW108215561 U TW 108215561U TW M592070 U TWM592070 U TW M592070U
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Taiwan
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heat dissipation
copper alloy
polished surface
dissipation structure
grinding
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TW108215561U
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Chinese (zh)
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劉珉宏
葉子暘
吳俊龍
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艾姆勒車電股份有限公司
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Priority to TW108215561U priority Critical patent/TWM592070U/en
Publication of TWM592070U publication Critical patent/TWM592070U/en

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Abstract

本創作公開了一種具有研磨表面之銅合金散熱結構,包括散熱本體,所述散熱本體具有相對的一第一研磨表面及一第二研磨表面,所述第一研磨表面上形成有散熱鰭片,所述第二研磨表面上最大高度粗糙度Rz為1.5μm~5.4μm。The present invention discloses a copper alloy heat dissipation structure with a polished surface, including a heat dissipation body. The heat dissipation body has a first grinding surface and a second grinding surface opposite to each other. The first grinding surface is formed with heat dissipation fins. The maximum height roughness Rz on the second abrasive surface is 1.5 μm to 5.4 μm.

Description

具有研磨表面之銅合金散熱結構Copper alloy heat dissipation structure with abrasive surface

本創作涉及散熱結構,具體來說是涉及具有研磨表面之銅合金散熱結構。This creation relates to a heat dissipation structure, specifically a copper alloy heat dissipation structure with a polished surface.

為了達到更好的散熱效能,有些散熱器是採用銅合金所製成,但透過粉末冶金所製造的銅合金通常具有多孔性之現象。在製造過程中,很多因素都會影響金屬多孔性材料最終的孔徑大小,例如所選用粉末的細微性、分佈、形狀以及燒結溫度等等。圖1示意性地示出了採用銅合金所製成的散熱器1A,其會形成有表面孔(surface pore)11A,使得在錫焊後會極易產生銲錫12A的空洞(void)13A(如圖2所示),讓銲錫接合的良率大大降低。In order to achieve better heat dissipation performance, some heat sinks are made of copper alloys, but copper alloys manufactured by powder metallurgy are usually porous. In the manufacturing process, many factors will affect the final pore size of the porous metal material, such as the fineness, distribution, shape and sintering temperature of the powder selected. FIG. 1 schematically shows a heat sink 1A made of a copper alloy, which is formed with surface pores 11A, so that voids 13A (such as voids) of solder 12A (such as As shown in Figure 2), the yield of solder joints is greatly reduced.

有鑑於此,本創作發明人本於多年從事相關產品之開發與設計,有感上述缺失之可改善,乃特潛心研究並配合學理之運用,終於提出一種設計合理且有效改善上述缺失之本創作。In view of this, the inventor of this creation has been engaged in the development and design of related products for many years, and feels that the above-mentioned deficiencies can be improved. It is especially dedicated to research and cooperate with the application of academic principles. Finally, he proposes a reasonable design and effectively improves the above-mentioned deficiencies. .

本創作之主要目的在於提供一種具有研磨表面之銅合金散熱結構,以解決上述問題。The main purpose of this creation is to provide a copper alloy heat dissipation structure with a polished surface to solve the above problems.

為了解決上述的技術問題,本創作所採用的一種技術方案是,提供一種具有研磨表面之銅合金散熱結構,包括:散熱本體,所述散熱本體具有相對的一第一研磨表面及一第二研磨表面,所述第一研磨表面上形成有散熱鰭片,所述第二研磨表面上最大高度粗糙度Rz為1.5μm~5.4μm。In order to solve the above technical problems, a technical solution adopted in this work is to provide a copper alloy heat dissipation structure with a polished surface, including: a heat dissipation body having a first grinding surface and a second grinding opposite On the surface, heat dissipation fins are formed on the first grinding surface, and the maximum height roughness Rz on the second grinding surface is 1.5 μm to 5.4 μm.

在一優選實施例中,所述第二研磨表面上粗糙度曲線的平均長度Rsm為0.05mm~0.50mm。In a preferred embodiment, the average length Rsm of the roughness curve on the second abrasive surface is 0.05 mm to 0.50 mm.

在一優選實施例中,所述散熱本體由多孔性的銅合金所製成。In a preferred embodiment, the heat dissipation body is made of porous copper alloy.

在一優選實施例中,所述散熱本體包括鎳、鉻、鈷、銅。In a preferred embodiment, the heat dissipation body includes nickel, chromium, cobalt, and copper.

在一優選實施例中,所述第一研磨表面及所述第二研磨表面採用研磨方式成型。In a preferred embodiment, the first grinding surface and the second grinding surface are formed by grinding.

是以,本創作提供的具有研磨表面之銅合金散熱結構,透過散熱本體具有相對的第一研磨表面及第二研磨表面,且第二研磨表面上最大高度粗糙度Rz為1.5μm~5.4μm,使散熱本體表面孔可有效消除,從而使錫焊後,銲錫的空洞也可有效消除,讓銲錫接合的良率更加提高。另外,第二研磨表面上粗糙度曲線的平均長度Rsm為0.05 mm~0.50 mm,除了可產生更細緻的研磨結果,穩定且規律的表面狀況有助於穩定銲錫接合的良率。Therefore, the copper alloy heat dissipation structure with a polished surface provided by this creation has opposite first and second polished surfaces through the heat dissipation body, and the maximum height roughness Rz on the second polished surface is 1.5 μm to 5.4 μm. The surface holes of the heat dissipation body can be effectively eliminated, so that the solder voids can also be effectively eliminated after soldering, so that the yield of solder joints is further improved. In addition, the average length Rsm of the roughness curve on the second polishing surface is 0.05 mm to 0.50 mm. In addition to producing more detailed polishing results, a stable and regular surface condition helps stabilize the yield of solder joints.

為使能更進一步瞭解本創作的特徵及技術內容,請參閱以下有關本創作的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本創作加以限制。In order to further understand the characteristics and technical content of this creation, please refer to the following detailed description and drawings of this creation. However, the drawings provided are for reference and explanation only, and are not intended to limit this creation.

以下是通過特定的具體實施例來說明本創作所公開的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本創作的優點與效果。本創作可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不悖離本創作的構思下進行各種修改與變更。另外,本創作的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本創作的相關技術內容,但所公開的內容並非用以限制本創作的保護範圍。The following is a description of the embodiments disclosed in this creation by specific specific examples. Those skilled in the art can understand the advantages and effects of this creation from the content disclosed in this specification. This creation can be implemented or applied through other different specific embodiments. The details in this specification can also be based on different views and applications, and various modifications and changes can be made without departing from the concept of this creation. In addition, the drawings in this creation are only a schematic illustration, not based on actual size, and are declared in advance. The following embodiments will further describe the relevant technical content of the creation, but the disclosed content is not intended to limit the protection scope of the creation.

請參考圖3,為本創作提供的一種具有研磨表面之銅合金散熱結構。如圖所示,根據本創作提供的具有研磨表面之銅合金散熱結構,其具有散熱本體1。Please refer to FIG. 3, a copper alloy heat dissipation structure with a polished surface provided for the creation. As shown in the figure, the copper alloy heat dissipation structure with an abrasive surface provided according to this creation has a heat dissipation body 1.

散熱本體1較佳是由銅合金(Copper alloy)所製成,但也可以是由鋁合金(Aluminum alloy)、鎂合金(Magnesium alloy)、鈦合金(Titanium alloy)所製成。The heat dissipation body 1 is preferably made of copper alloy, but may also be made of aluminum alloy, magnesium alloy, and titanium alloy.

在本實施例中,散熱本體1是由銅合金所製成,具有絕佳的導熱性。進一步來說,製作散熱本體1的銅合金可包括鎳(Ni)、鉻(Cr)、鈷(Co)、銅(Cu)和不可避免的雜質。所謂不可避免的雜質是指存在於原材料中或是在製程中不可避免的混入的物質,但不會對銅合金的特性造成影響,因此為容許的雜質。In this embodiment, the heat dissipation body 1 is made of copper alloy and has excellent thermal conductivity. Further, the copper alloy for manufacturing the heat dissipation body 1 may include nickel (Ni), chromium (Cr), cobalt (Co), copper (Cu), and inevitable impurities. The so-called unavoidable impurities refer to substances that exist in the raw materials or are unavoidably mixed in the manufacturing process, but do not affect the characteristics of the copper alloy, so they are allowed impurities.

細部來說,銅合金例如可包括重量比為1.5~3.6%的鎳、重量比為0.20~0.40%的鉻、重量比為0.01~0.15%的鈷,具有確保銅合金的強度之作用。另外,銅合金還可包括重量比為0.05%~3.0%的鋅(Zn),具有提升銲錫接合的良率之作用。In detail, the copper alloy may include, for example, 1.5 to 3.6% by weight of nickel, 0.20 to 0.40% by weight of chromium, and 0.01 to 0.15% by weight of cobalt, which has the effect of ensuring the strength of the copper alloy. In addition, the copper alloy may also include zinc (Zn) in a weight ratio of 0.05% to 3.0%, which has the effect of improving the yield of solder joints.

再者,散熱本體1的形狀及厚度並無特別限定,可根據實際需求而適當變更。在本實施例中,散熱本體1包括相對的一第一研磨表面11及一第二研磨表面12。Furthermore, the shape and thickness of the heat dissipation body 1 are not particularly limited, and can be appropriately changed according to actual needs. In this embodiment, the heat dissipation body 1 includes a first grinding surface 11 and a second grinding surface 12 opposed to each other.

第一研磨表面11上形成有散熱鰭片111,但是散熱鰭片111的形狀並不限定。並且,散熱本體1及散熱鰭片111二者可為一體成型,亦可分別成型散熱本體1及散熱鰭片111,然後透過焊接、沖壓等制程將二者接合。在本實施例中,是採用一體成型的方式形成散熱本體1及其第一研磨表面11上的散熱鰭片111。進一步來說,可採用機械加工的方式(切削、研磨)來形成散熱鰭片111。The heat dissipation fins 111 are formed on the first abrasive surface 11, but the shape of the heat dissipation fins 111 is not limited. Moreover, both the heat dissipation body 1 and the heat dissipation fins 111 can be integrally formed, or the heat dissipation body 1 and the heat dissipation fins 111 can be separately formed, and then the two can be joined through welding, stamping, and other processes. In this embodiment, the heat dissipation fins 111 on the heat dissipation body 1 and its first grinding surface 11 are formed in an integrated manner. Further, the heat dissipation fins 111 can be formed by machining (cutting, grinding).

第二研磨表面12是透過研磨製程於散熱本體1一側所形成的表面。因此,可透過特定研磨製程引導一定範圍之塑性變形,消除散熱本體1一側的表面孔並形成較低的表面粗糙度,以提升銲錫接合的良率。The second polishing surface 12 is a surface formed on the side of the heat dissipation body 1 through a polishing process. Therefore, a certain range of plastic deformation can be guided through a specific grinding process to eliminate surface holes on the side of the heat dissipation body 1 and form a lower surface roughness, so as to improve the yield of solder joints.

請配合參考圖4及圖5。圖4示意性地示出了本實施例的第二研磨表面12的粗糙度曲線的最大高度粗糙度Rz、以及粗糙度曲線的平均長度Rsm。Please refer to Figure 4 and Figure 5 together. FIG. 4 schematically shows the maximum height roughness Rz of the roughness curve of the second abrasive surface 12 of the present embodiment, and the average length Rsm of the roughness curve.

進一步來說,本實施例的第二研磨表面12上最大高度粗糙度Rz為1.5μm~5.4μm。若處於該範圍內,表面孔可有效消除,上錫後銲錫13的空洞也可有效消除,銲錫接合的良率提高(如圖5所示)。若最大高度粗糙度Rz超過5.4μm,則難以達成下述粗糙度曲線的平均長度Rsm的範圍。Further, the maximum height roughness Rz on the second polishing surface 12 of this embodiment is 1.5 μm to 5.4 μm. If it is within this range, the surface holes can be effectively eliminated, and the voids of the solder 13 can also be effectively eliminated after soldering, and the yield of solder joints is improved (as shown in FIG. 5). If the maximum height roughness Rz exceeds 5.4 μm, it is difficult to achieve the range of the average length Rsm of the roughness curve described below.

更進一步來說,本實施例的第二研磨表面12上粗糙度曲線的平均長度Rsm為0.05 mm~0.50 mm。若處於該範圍內,所得到的第二研磨表面12則產生更細緻的研磨結果。若粗糙度曲線的平均長度Rsm超過0.50 mm時,表面突出物尖端的間隔變大,則難以達成上述最大高度粗糙度Rz的範圍。Furthermore, the average length Rsm of the roughness curve on the second grinding surface 12 of this embodiment is 0.05 mm to 0.50 mm. If it is within this range, the resulting second polishing surface 12 produces a more detailed polishing result. If the average length Rsm of the roughness curve exceeds 0.50 mm, the distance between the tips of the surface protrusions becomes larger, and it is difficult to achieve the range of the above-mentioned maximum height roughness Rz.

另外,各種研磨製程皆可考慮來形成第二研磨表面12的粗糙度曲線的最大高度粗糙度Rz、以及粗糙度曲線的平均長度Rsm。In addition, various polishing processes can be considered to form the maximum height roughness Rz of the roughness curve of the second polishing surface 12 and the average length Rsm of the roughness curve.

再者,各種研磨工具皆可考慮來使用,例如面銑刀(Face mill),其材質為碳化鎢鋼(Tungsten carbide steel),或是立銑刀(Bull end mill),其材質為鎢鋼(Tungsten steel),但研磨工具及其材質並不以上述為限。Furthermore, various grinding tools can be considered for use, such as Face mill, which is made of Tungsten carbide steel or Bull end mill, which is made of tungsten steel ( Tungsten steel), but the grinding tools and their materials are not limited to the above.

綜合以上所述,本創作提供的具有研磨表面之銅合金散熱結構,透過散熱本體1具有相對的第一研磨表面11及第二研磨表面12,且第二研磨表面12上最大高度粗糙度Rz為1.5μm~5.4μm,使散熱本體1表面孔可有效消除,從而使錫焊後銲錫13的空洞也可有效消除,讓銲錫接合的良率更加提高。另外,第二研磨表面12上粗糙度曲線的平均長度Rsm為0.05 mm~0.50 mm,可產生更細緻的研磨結果。In summary, the copper alloy heat dissipation structure provided with a polished surface provided by this work has a first polished surface 11 and a second polished surface 12 opposed to each other through the heat dissipation body 1, and the maximum height roughness Rz on the second polished surface 12 is 1.5μm~5.4μm, the surface holes of the heat dissipation body 1 can be effectively eliminated, so that the voids of the solder 13 after soldering can also be effectively eliminated, so that the yield of solder joints is further improved. In addition, the average length Rsm of the roughness curve on the second grinding surface 12 is 0.05 mm to 0.50 mm, which can produce a more detailed grinding result.

以上所述僅為本創作之較佳可行實施例,其並非用以侷限本創作之專利範圍,凡依本創作申請專利範圍所做之均等變化與修飾,皆應屬本創作之涵蓋範圍。The above is only a preferred and feasible embodiment of this creation, and it is not intended to limit the scope of the patent of this creation. Any changes and modifications made in accordance with the patent scope of this creation shall fall within the scope of this creation.

[習知技術] 1A:散熱器 11A:表面孔 12A:銲錫 13A:空洞 [本創作] 1:散熱本體 11:第一研磨表面 111:散熱鰭片 12:第二研磨表面 13:銲錫 Rz:最大高度粗糙度 Rsm:平均長度 [Knowledge Technology] 1A: radiator 11A: Surface hole 12A: Solder 13A: Empty [This creation] 1: cooling body 11: The first grinding surface 111: cooling fins 12: Second grinding surface 13: Solder Rz: Maximum height roughness Rsm: average length

圖1示意性地示出了習知技術的散熱器。FIG. 1 schematically shows a conventional heat sink.

圖2示意性地示出了習知技術的散熱器與銲錫。FIG. 2 schematically shows a heat sink and solder of the conventional technology.

圖3示意性地示出了本創作具有研磨表面之銅合金散熱結構。FIG. 3 schematically shows the copper alloy heat dissipation structure with a polished surface of the present creation.

圖4示意性地示出了本創作第二研磨表面的粗糙度曲線的最大高度粗糙度、以及粗糙度曲線的平均長度。FIG. 4 schematically shows the maximum height roughness of the roughness curve of the second abrasive surface of the present invention, and the average length of the roughness curve.

圖5示意性地示出了本創作具有研磨表面之銅合金散熱結構與銲錫。Fig. 5 schematically shows the copper alloy heat dissipation structure and solder of the present invention with an abrasive surface.

1:散熱本體 1: cooling body

11:第一研磨表面 11: The first grinding surface

111:散熱鰭片 111: cooling fins

12:第二研磨表面 12: Second grinding surface

Claims (5)

一種具有研磨表面之銅合金散熱結構,包括:散熱本體,所述散熱本體具有相對的一第一研磨表面及一第二研磨表面,所述第一研磨表面上形成有散熱鰭片,所述第二研磨表面上最大高度粗糙度Rz為1.5μm~5.4μm。A copper alloy heat dissipation structure with a polished surface includes: a heat dissipation body, the heat dissipation body having a first grinding surface and a second grinding surface opposite to each other, a heat dissipation fin is formed on the first grinding surface, and the first The maximum height roughness Rz on the second grinding surface is 1.5μm~5.4μm. 如申請專利範圍第1項所述的具有研磨表面之銅合金散熱結構,其中,所述第二研磨表面上粗糙度曲線的平均長度Rsm為0.05mm~0.50mm。The copper alloy heat dissipation structure with a polished surface as described in item 1 of the patent application range, wherein the average length Rsm of the roughness curve on the second polished surface is 0.05 mm to 0.50 mm. 如申請專利範圍第1項所述的具有研磨表面之銅合金散熱結構,其中,所述散熱本體由多孔性的銅合金所製成。A copper alloy heat dissipation structure with a polished surface as described in item 1 of the patent application range, wherein the heat dissipation body is made of a porous copper alloy. 如申請專利範圍第3項所述的具有研磨表面之銅合金散熱結構,其中,所述散熱本體包括鎳、鉻、鈷、銅。The copper alloy heat dissipation structure with a polished surface as described in item 3 of the patent application scope, wherein the heat dissipation body includes nickel, chromium, cobalt, and copper. 如申請專利範圍第1項所述的具有研磨表面之銅合金散熱結構,其中,所述第一研磨表面及所述第二研磨表面採用研磨方式成型。The copper alloy heat dissipation structure with a polished surface as described in item 1 of the patent scope, wherein the first polished surface and the second polished surface are formed by polishing.
TW108215561U 2019-11-22 2019-11-22 Copper alloy heat dissipation structure with polished surface TWM592070U (en)

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