TWM572380U - Cloth dyeing machine with auger conveyor - Google Patents
Cloth dyeing machine with auger conveyor Download PDFInfo
- Publication number
- TWM572380U TWM572380U TW107213798U TW107213798U TWM572380U TW M572380 U TWM572380 U TW M572380U TW 107213798 U TW107213798 U TW 107213798U TW 107213798 U TW107213798 U TW 107213798U TW M572380 U TWM572380 U TW M572380U
- Authority
- TW
- Taiwan
- Prior art keywords
- cloth
- dyeing
- conveying device
- conveying
- screw
- Prior art date
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 81
- 238000004043 dyeing Methods 0.000 title claims abstract description 53
- 239000007788 liquid Substances 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract 1
- 229910052799 carbon Inorganic materials 0.000 abstract 1
- 238000004134 energy conservation Methods 0.000 abstract 1
- 238000003912 environmental pollution Methods 0.000 abstract 1
- 230000006698 induction Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
一種具有螺旋桿式輸送裝置之布匹染色機,係在機體內與機體略呈平行方向設有由輸送螺桿與布匹承板構成的螺旋式輸送裝置,當布匹通過設於機體內之染色管後係落置於該螺旋桿式輸送裝置上,再由該螺旋桿式輸送裝置將布匹往前輸送並通過機體內之導布輪與噴嘴而再循環進入該染色管進行染色,藉以降低耗水量提升染色效能,促進節能減碳,降低環境污染,實踐綠色經濟。 The utility model relates to a cloth dyeing machine with a screw rod conveying device. A screw conveying device composed of a conveying screw and a cloth support plate is provided in the body slightly parallel to the body. When the cloth passes through a dyeing tube provided in the body, It falls on the spiral rod conveying device, and then the cloth is conveyed forward by the spiral rod conveying device and recycled into the dyeing tube for dyeing through cloth guide wheels and nozzles in the machine to reduce water consumption and improve dyeing. Efficiency, promote energy conservation and carbon reduction, reduce environmental pollution, and practice a green economy.
Description
本創作涉及一種對布匹進行染色的染色機,特別是一種藉由螺旋桿式輸送裝置將布匹輸送循環以大幅降低耗水量提升染色效率之染色機。 This creation relates to a dyeing machine for dyeing cloth, in particular, a dyeing machine that uses a screw rod conveying device to convey the cloth in a cycle to greatly reduce water consumption and improve dyeing efficiency.
一般的習知布匹染色機之布匹染色加工,係利用泵浦將染液加壓經由熱交換器升溫或降溫後進入噴嘴,產生噴射或溢流水流力量,再回到染色機的積布槽,而布匹則利用導布輪帶動(或無需導布輪)進入噴嘴,藉由噴嘴之噴射或溢流力量帶動布匹經染色管再回到染缸本體後方再藉由染液的浮力與推力將布匹往前輸送至機體前方構成循環,同時泵浦也將助劑加壓注入染色機中,染液與布匹在循環中經由熱交換器加熱保溫與降溫過程中使染料被布匹吸收以達精煉、染色與水洗效果。 The cloth dyeing process of the conventional cloth dyeing machine uses a pump to pressurize the dyeing liquid through a heat exchanger to heat up or cool down, enter the nozzle, generate a jet or overflow water force, and then return to the cloth storage tank of the dyeing machine. The cloth uses the cloth guide wheel to drive (or do not need the cloth guide wheel) to enter the nozzle. The spray or overflow force of the nozzle drives the cloth through the dyeing tube and back to the back of the dyeing tank body, and then the cloth is moved by the buoyancy and thrust of the dyeing liquid. It is conveyed to the front of the body to form a cycle. At the same time, the pump also injects the auxiliary agent into the dyeing machine under pressure. The dyeing liquid and the cloth are heated and cooled by a heat exchanger in the cycle to allow the dye to be absorbed by the cloth to achieve refining, dyeing and Wash effect.
本創作在染色機的機體設有一染色管與位於機體內的噴嘴與導布輪,該螺旋桿式輸送裝置將布匹往前輸送循環地輸送經由導布輪進入噴嘴並通過染色管與染液交互作用進行染色;以及設有一配合電腦程式控制該布匹染色機運轉的控制箱,用以控制導布輪、布匹與輸送裝置三者同 步速度運轉,其中,布匹循環感應惰輪與布匹移動感應器藉由控制箱的控制,當布匹循環感應惰輪感應到布匹未運轉時,該螺旋桿式輸送裝置即停止運轉;當布匹移動感應器感應到布匹移動速度過快、過慢或阻塞時,該螺旋桿式輸送裝置即被控制降低或增加運轉速度,或停止運轉,同時亦可藉由偵測布匹循環感應惰輪的速度,以控制或校正布匹循環速度的同步。 In this work, the body of the dyeing machine is provided with a dyeing tube, a nozzle and a cloth guide wheel located in the machine body. The spiral rod conveying device conveys the cloth forward and cyclically, enters the nozzle through the cloth guide wheel, and interacts with the dyeing solution through the dyeing tube. Function to perform dyeing; and a control box for controlling the operation of the cloth dyeing machine with a computer program is used to control the cloth guide wheel, the cloth and the conveying device. Step speed operation, in which the cloth cycle induction idler and the cloth movement sensor are controlled by the control box. When the cloth cycle induction idler senses that the cloth is not running, the spiral rod conveying device stops running; when the cloth moves and senses When the device senses that the cloth is moving too fast, too slow or blocked, the screw rod conveyor is controlled to reduce or increase the running speed, or stop the operation. At the same time, it can also detect the speed of the idler by detecting the cloth cycle. Control or correct cloth cycle speed synchronization.
本創作的技術特徵係在染色機的機體內部設置有包含由輸送螺桿與布匹承板所構成的螺旋桿式輸送裝置,布匹被承載於布匹承板上,並且藉由輸送螺桿旋轉時將布匹均勻且穩定地往前輸送。所述輸送螺桿可以為一支或複數支,當輸送螺桿為複數支時,係彼此平行地配置。 The technical feature of this creation is that the inside of the body of the dyeing machine is provided with a screw rod type conveying device composed of a conveying screw and a cloth support plate. The cloth is carried on the cloth support plate, and the cloth is evenly rotated by the conveying screw. And steadily forward. The conveying screw may be one or plural, and when the conveying screw is plural, they are arranged in parallel with each other.
在本創作的其中一實施例,該螺旋桿式輸送裝置的布匹承板可以位於該輸送螺桿的垂直於軸向方向的相對兩側並且固定地設置或是活動地設置。 In one embodiment of the present invention, the cloth receiving plate of the spiral rod type conveying device may be located on two opposite sides of the conveying screw perpendicular to the axial direction and may be fixedly or movably disposed.
在本創作的其中一實施例,可以在染色機的機體底部低處設置一蓄液槽,用以收集全部或大部份回落之染液,以進一步減少用水量,該蓄液槽內可以設置過濾裝置與熱交換器,使得落於機體底部染液可以流入該蓄液槽內,經過濾後再回收循環,並增進熱交換效能。 In one of the embodiments of the present invention, a liquid storage tank may be provided at the lower part of the bottom of the body of the dyeing machine to collect all or most of the dropped dye liquid to further reduce the water consumption. The liquid storage tank may be provided with The filtering device and the heat exchanger enable the dye solution falling on the bottom of the body to flow into the liquid storage tank, and then be recycled after filtering, and the heat exchange efficiency is improved.
本創作亦可將其裝設於染色機體較低處,用以做為輔助輸送布匹之用,亦即布匹之輸送同時藉助水的浮力與推力暨輸送裝置輸送。 This creation can also be installed in the lower part of the dyeing body as an auxiliary conveying cloth, that is, the conveying of the cloth at the same time by the water buoyancy and thrust and conveying device.
本創作相較於習知布匹染色機,可以使布匹在染色機中更穩定且均勻地排列、堆積及輸送,從而使布匹的循環輸送更為穩定,以及大幅降低耗水量、耗電量、耗蒸氣量、化學助劑使用量,更減少廢水與CO2排放量。 Compared with the conventional cloth dyeing machine, this creation can make the cloth more stable and evenly arranged, stacked and conveyed in the dyeing machine, so that the circulation of the cloth is more stable, and the water consumption, power consumption and power consumption are greatly reduced. The amount of steam and the amount of chemical auxiliaries used reduce waste water and CO2 emissions.
1‧‧‧機體 1‧‧‧ body
11‧‧‧染色管 11‧‧‧ Dyeing tube
12‧‧‧蓄液槽 12‧‧‧ reservoir
121‧‧‧過濾器 121‧‧‧ Filter
2‧‧‧螺旋桿式輸送裝置 2‧‧‧ auger conveyer
21‧‧‧輸送螺桿 21‧‧‧ conveying screw
22‧‧‧布匹承板 22‧‧‧ Cloth Board
3‧‧‧布匹 3‧‧‧ Cloth
4‧‧‧導布輪 4‧‧‧ cloth guide wheel
5‧‧‧噴嘴 5‧‧‧ Nozzle
6‧‧‧助劑桶 6‧‧‧Auxiliary barrel
7‧‧‧泵浦 7‧‧‧Pump
8‧‧‧控制箱 8‧‧‧Control Box
第一圖為顯示本創作之染色機結構之示意圖;以及第二圖為沿第一圖之Ⅱ-Ⅱ方向的局部平面剖視示意圖。 The first picture is a schematic diagram showing the structure of the dyeing machine of this creation; and the second picture is a schematic partial cross-sectional view taken along the direction II-II of the first picture.
以下配合圖式及元件符號對本創作之實施方式做更詳細的說明,俾使熟習該項技藝者在閱讀本說明書後能據以實施。 The following is a more detailed description of the implementation of this creation with drawings and component symbols, so that those skilled in the art can implement it after reading this manual.
如第一圖與第二圖所示,本創作所提供之具有螺旋桿式輸送裝置的布匹染色機,係在機體1內部的上方設有供布匹3通過的染色管11,機體1前端的上方則設有噴嘴5與導布輪4,導布輪4的下方可以視實際需要設置布匹循環感應惰輪(圖中未顯示),以及在機體內的染色管11下方設置一螺旋桿式輸送裝置2,該螺旋桿式輸送裝置2係由輸送螺桿21與布匹承板22組構而成,該輸送螺桿21可以是一支,也可以是複數支,當輸送螺桿21為複數支時,較佳地以彼此平行的狀態配置;該輸送螺桿21可全部或部分連接至動力系統(圖中未顯示)而能被驅動旋轉;所述布匹承板22係配置在垂直於該輸送螺桿21之軸向方向的相對兩側,並且布匹承板22可以採用固定方式或可移動方式配置。 As shown in the first picture and the second picture, the cloth dyeing machine with a spiral rod conveying device provided by this creation is provided above the body 1 with a dyeing tube 11 through which the cloth 3 passes, and above the front end of the body 1 A nozzle 5 and a cloth guide wheel 4 are provided. A cloth loop induction idler (not shown in the figure) can be set under the cloth guide wheel 4 as required, and a spiral rod conveying device is arranged under the dyeing tube 11 in the body. 2. The screw rod conveying device 2 is composed of a conveying screw 21 and a cloth support plate 22. The conveying screw 21 may be one or a plurality of pieces. When the conveying screw 21 is a plurality of pieces, it is preferable The grounds are arranged parallel to each other; the conveying screw 21 can be connected to a power system (not shown in the figure) in whole or in part and can be driven to rotate; the cloth supporting plate 22 is arranged in an axial direction perpendicular to the conveying screw 21 The opposite sides of the direction, and the cloth receiving plate 22 can be configured in a fixed manner or a movable manner.
機體1的後端或前端,可以視機體1的傾斜方向而定設置一蓄液槽12,蓄液槽12底部可以設置過濾器121與熱交換器並以管路連接至噴嘴5,該管路上設置一泵浦7,泵浦7還以管路連接一助劑桶6。 A rear end or a front end of the body 1 may be provided with a liquid storage tank 12 according to the inclination direction of the body 1. A filter 121 and a heat exchanger may be provided at the bottom of the liquid storage tank 12 and connected to the nozzle 5 through a pipeline. A pump 7 is provided, and the pump 7 is also connected to an auxiliary tank 6 through a pipeline.
本創作之運作方式,係使布匹3被送入機體1內後被導布輪4 帶入噴嘴5,再送入染色管11而後落置於螺旋桿式輸送裝置2的輸送螺桿21與布匹承板22上,由被驅動旋轉的輸送螺桿21輸送至前端構成循環;泵浦7則將蓄積於蓄液槽12中的染液抽出後經由管路從噴嘴5噴出對布匹3進行推動,染液在噴嘴5與染色管11中同時對布匹3進行交互作用而染色。從染色管11尾端回落的染液會落至機體底部,大部分染液會直接落至蓄液槽12中,另一部分染液則會順著傾斜的底部流向蓄液槽12內;再經由泵浦7抽取後從噴嘴5噴出再經由染色管11回落機體1構成循環。 The working method of this creation is that the cloth 3 is fed into the body 1 and then guided by the cloth wheel 4 Bring the nozzle 5 into the dyeing tube 11 and then drop it on the conveying screw 21 and cloth support plate 22 of the screw rod conveying device 2. The driven screw 21 is driven to the front to form a cycle; the pump 7 will After the dyeing liquid stored in the liquid storage tank 12 is drawn out, the cloth 3 is ejected from the nozzle 5 through the pipeline to push the cloth 3, and the dyeing liquid is simultaneously interacted and dyed in the nozzle 5 and the dyeing tube 11 at the same time. The dye solution falling from the end of the dyeing tube 11 will fall to the bottom of the body, most of the dye solution will fall directly into the liquid storage tank 12, and another part of the dye liquid will flow into the liquid storage tank 12 along the inclined bottom; After being pumped by the pump 7, it is ejected from the nozzle 5 and then returned to the body 1 through the dyeing tube 11 to constitute a cycle.
前述導布輪4與輸送螺桿21的運轉速度係由控制箱8控制,使其與布匹3循環速度同步,其速度可以任意調整;惟,藉由控制箱8之控制,在布匹3被輸送移動的過程中,當布匹被感應到未被輸送或被輸送得太快或太慢時,控制箱8即命令輸送螺桿21停止運轉或增速或減速。 The running speed of the cloth guide wheel 4 and the conveying screw 21 is controlled by the control box 8 to synchronize with the cycle speed of the cloth 3, and the speed can be adjusted arbitrarily; however, the cloth 3 is conveyed and moved by the control of the control box 8. In the process, when the cloth is sensed not being conveyed or being conveyed too fast or too slow, the control box 8 commands the conveying screw 21 to stop running or increase or decrease speed.
簡言之,本創作以螺旋桿式輸送裝置取代習知由染液帶動布匹循環,使得布匹被承載於布匹承板22上,並且藉由輸送螺桿21旋轉時將布匹均勻且穩定地輸送;此外,再配合電腦或程式控制的方式,使得布匹3導布輪4與螺旋桿式輸送裝置2三者速度同步,並得以在布匹3輸送速度異常時予以校正調整,甚至自動停機,以確保布匹3不會受到不正常輸送速度的影響而損傷,同時也確保機器不會受到損害。 In short, this creation replaces the conventional cloth circulation driven by the dyeing liquid with a spiral rod conveying device, so that the cloth is carried on the cloth support plate 22, and the cloth is evenly and stably conveyed by the conveying screw 21 while rotating; , Together with computer or program control, the speed of cloth 3 guide wheel 4 and screw rod conveying device 2 are synchronized, and can be adjusted when the conveying speed of cloth 3 is abnormal, or even automatically stop to ensure that the cloth 3 It will not be damaged by the abnormal conveying speed, and also ensure that the machine will not be damaged.
以上所述者僅為用以解釋本創作之較佳實施例,並非企圖據以對本創作作任何形式上之限制,是以,凡有在相同之創作精神下所作有關本創作之任何修飾或變更,皆仍應包括在本創作意圖保護之範疇。 The above are only for explaining the preferred embodiment of the creation, and are not intended to restrict the creation in any form. Therefore, any modification or change related to the creation under the same spirit of creation , Should still be included in the scope of protection of this creative intention.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW107213798U TWM572380U (en) | 2018-10-12 | 2018-10-12 | Cloth dyeing machine with auger conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW107213798U TWM572380U (en) | 2018-10-12 | 2018-10-12 | Cloth dyeing machine with auger conveyor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM572380U true TWM572380U (en) | 2019-01-01 |
Family
ID=65805102
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW107213798U TWM572380U (en) | 2018-10-12 | 2018-10-12 | Cloth dyeing machine with auger conveyor |
Country Status (1)
| Country | Link |
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| TW (1) | TWM572380U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3783139A1 (en) * | 2019-08-19 | 2021-02-24 | Chi-Lung Chang | Jet dyeing machine comprising a conveyor means |
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2018
- 2018-10-12 TW TW107213798U patent/TWM572380U/en unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3783139A1 (en) * | 2019-08-19 | 2021-02-24 | Chi-Lung Chang | Jet dyeing machine comprising a conveyor means |
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