TWM485774U - Rail structure for slide rail - Google Patents
Rail structure for slide rail Download PDFInfo
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- TWM485774U TWM485774U TW103205587U TW103205587U TWM485774U TW M485774 U TWM485774 U TW M485774U TW 103205587 U TW103205587 U TW 103205587U TW 103205587 U TW103205587 U TW 103205587U TW M485774 U TWM485774 U TW M485774U
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- 239000002184 metal Substances 0.000 claims description 35
- 239000011324 bead Substances 0.000 claims description 27
- 238000000465 moulding Methods 0.000 claims description 11
- 238000005452 bending Methods 0.000 claims description 7
- 238000010622 cold drawing Methods 0.000 claims description 6
- 238000005097 cold rolling Methods 0.000 claims description 6
- 238000005098 hot rolling Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 2
- 238000010273 cold forging Methods 0.000 claims 2
- 239000002994 raw material Substances 0.000 description 5
- 238000005242 forging Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 241001201614 Prays Species 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Description
本創作係為滑軌之軌道結構,特別是指由一主壁面及一體成型於該主壁面二側之二側壁面所構成之軌道者。The present invention is a track structure of a slide rail, and particularly refers to a track composed of a main wall surface and two side wall surfaces integrally formed on both sides of the main wall surface.
習知滑軌之軌道結構請參閱第1圖所示,其係於一概呈扁平之長方體金屬錠上去除一凹槽13後所製成,使金屬錠形成一主壁面11及成型於該主壁面11二側之二側壁面12,以做為滑軌之軌道;並定義該主壁面11及該二側壁面12之厚度為a,該主壁面11與該二側壁面12相交處之內側之點為O,該點O至外側之弧的最長距離為R,其中,R2 =2a2 。然而,其在製造過程中必須去除金屬錠上一大部分之材料,不但造成原料浪費,也降低原料利用率,導致原料成本相對較高。The track structure of the conventional slide rail is shown in FIG. 1 , which is formed by removing a groove 13 from a flat rectangular metal ingot, so that the metal ingot forms a main wall surface 11 and is formed on the main wall surface. 11 two side wall surface 12 as a track of the slide rail; and defining the thickness of the main wall surface 11 and the two side wall surfaces 12 as a, the inner side of the main wall surface 11 and the two side wall surfaces 12 For O, the longest distance from the point O to the outer arc is R, where R 2 = 2a 2 . However, in the manufacturing process, a large part of the material on the metal ingot must be removed, which not only causes waste of raw materials, but also reduces raw material utilization rate, resulting in relatively high raw material cost.
因此,為了提高原料的利用率,請參閱第2圖所示,係可將一金屬板20之左側及右側往同一方向彎折,使該金屬板20亦形成一主壁面21及成型於該主壁面21二側之二側壁面22,以做為滑軌之軌道;並定義該金屬板之厚度為r,該軌道彎折處之弧長為A,其中,A=(2πr)/4。值得注意的是,此舉雖然提高了原料的利用率,但卻會使軌道在彎折處累積內應力,不僅造成 軌道之結構強度下降;另一方面,由於軌道在彎折處係無法進行鑽、刨、削……等二次加工,而此一習知軌道之彎折處之高度及寬度係與主壁面及側壁面之厚度相等甚至更大,導致無法進行二次加工之區域範圍大。Therefore, in order to improve the utilization rate of the raw materials, as shown in FIG. 2, the left and right sides of a metal plate 20 may be bent in the same direction, so that the metal plate 20 also forms a main wall surface 21 and is formed on the main body. Two side wall faces 22 on both sides of the wall 21 are used as rails of the slide rail; and the thickness of the metal plate is defined as r, and the arc length of the track bend is A, where A=(2πr)/4. It is worth noting that although this increase the utilization rate of raw materials, it will cause the internal stress of the track to accumulate at the bend, which not only causes The structural strength of the track is reduced; on the other hand, because the track is not able to be drilled, planed, cut, etc. at the bend, the height and width of the bend of the conventional track are the same as the main wall and The thickness of the side wall faces is equal or even larger, resulting in a large area in which the secondary processing cannot be performed.
有鑑於此,本創作人潛心構思並更深入研究,終於創作出一種滑軌之軌道結構。In view of this, the creator conceived and further studied and finally created a track structure of the slide rail.
本創作提供一種滑軌之軌道結構,其主要目的是,減小滑軌之軌道彎折處之高度及寬度,藉此加大軌道可進行鑽、刨、削……等二次加工之區域範圍。The present invention provides a rail track structure, the main purpose of which is to reduce the height and width of the track bend of the slide rail, thereby increasing the area of the secondary processing such as drilling, planing, cutting, etc. .
為達前述目的,本創作提供一種滑軌之軌道結構,主要為:軌道本體,包括一主壁面及一體成型於該主壁面二側之二側壁,其係由一厚度為t0之金屬板材二側彎折,並經塑型後所製成,其中,塑型是指將該軌道本體熱軋、冷軋、熱抽、冷抽或冷熱鍛而具有一主壁面收縮率c1及一側壁面收縮率c2者,該主壁面收縮率c1及該側壁面收縮率c2係介於1/5至1/8間;該軌道本體之主壁面之厚度為t1,且該側壁面之厚度為t2,因此,t1=(1-c1)t0,t2=(1-c2)t0,並定義軌道本體於塑型彎折處具有一塑型段L,且t0<L<(t12 +t22 )1/2 。In order to achieve the above objective, the present invention provides a rail track structure, mainly comprising: a rail body comprising a main wall surface and two side walls integrally formed on two sides of the main wall surface, which are formed by two sides of a metal plate having a thickness t0 Bending and being formed by molding, wherein molding refers to hot rolling, cold rolling, hot drawing, cold drawing or cold hot forging of the rail body to have a main wall shrinkage ratio c1 and a sidewall shrinkage ratio In the case of c2, the main wall shrinkage ratio c1 and the side wall surface shrinkage ratio c2 are between 1/5 and 1/8; the thickness of the main wall surface of the rail body is t1, and the thickness of the side wall surface is t2, therefore, T1=(1-c1)t0,t2=(1-c2)t0, and define that the orbital body has a plastic segment L at the plastic bending point, and t0<L<(t1 2 +t2 2 ) 1/2 .
為達前述目的,本創作提供另一種滑軌之軌道結構,主要為:軌道本體,其係由一金屬板材二側彎折,並經塑型後所製成,該金屬板材之厚度係為不均厚,其最薄處與最厚處的 差與最厚處之比值係小於1/2,令該金屬板材最薄處之厚度為t0,其中,塑型是指將該軌道本體熱軋、冷軋、熱抽、冷抽或冷熱鍛而具有一主壁面收縮率c1及一側壁面收縮率c2者,該主壁面收縮率c1及該側壁面收縮率c2係介於1/5至1/8間;該軌道本體之主壁面之厚度為t1,且該側壁面之厚度為t2,使t1=(1-c1)t0,t2=(1-c2)t0,並定義軌道本體於塑型彎折處具有一塑型段L,且t0<L<(t12 +t22 )1/2 。In order to achieve the above purpose, the present invention provides another track rail structure, which is mainly: a rail body which is bent from two sides of a metal plate and is formed by molding, and the thickness of the metal plate is not The thickness of the thinner portion and the thickest portion is less than 1/2, so that the thickness of the thinnest portion of the metal sheet is t0, wherein the molding refers to hot rolling the main body of the rail. Cold rolling, hot drawing, cold drawing or cold hot forging having a main wall shrinkage ratio c1 and a side wall shrinkage ratio c2, the main wall surface shrinkage ratio c1 and the side wall surface shrinkage ratio c2 are between 1/5 and 1/ 8; the main wall surface of the rail body has a thickness t1, and the thickness of the side wall surface is t2, so that t1=(1-c1)t0, t2=(1-c2)t0, and the rail body is defined in the molding bend The fold has a plastic segment L, and t0 < L < (t1 2 + t2 2 ) 1/2 .
本創作利用所提供的滑軌之軌道結構,可以獲得的功效在於:該主壁面之厚度為t1,且該側壁面之厚度為t2,藉由使t1=(1-c1)t0,t2=(1-c2)t0,並定義軌道本體於塑型彎折處具有一塑型段L,且t0<L<(t12 +t22 )1/2 ,藉此減小軌道之彎折處之高度及寬度,以增大軌道彎折處材料厚度並可進行二次加工之區域範圍,並加強塑型段L之結構強度。The present invention utilizes the track structure of the provided slide rail to obtain the effect that the thickness of the main wall surface is t1, and the thickness of the side wall surface is t2, by making t1=(1-c1)t0, t2=( 1-c2)t0, and defines that the track body has a plastic segment L at the plastic bending point, and t0 < L < (t1 2 + t2 2 ) 1/2 , thereby reducing the height of the bend of the track And the width, in order to increase the thickness of the material at the bend of the track and to carry out secondary processing, and to strengthen the structural strength of the plastic segment L.
有關本創作為達成上述目的,所採用之技術、手段及其他之功效,茲舉一較佳可行實施例並配合圖式詳細說明如后。The techniques, means, and other effects of the present invention in order to achieve the above objects are set forth in the accompanying drawings.
〔習知〕[study]
11‧‧‧主壁面11‧‧‧Main wall
12‧‧‧側壁面12‧‧‧ side wall
13‧‧‧凹槽13‧‧‧ Groove
20‧‧‧金屬板20‧‧‧Metal plates
21‧‧‧主壁面21‧‧‧Main wall
22‧‧‧側壁面22‧‧‧ side wall
a‧‧‧主壁面及側壁面之厚度a‧‧‧The thickness of the main wall and side wall
O‧‧‧主壁面與側壁面相交處之內側之點O‧‧‧The point on the inside of the intersection of the main wall and the side wall
R‧‧‧點O至外側之弧的最長距離R‧‧‧ The longest distance from point O to the outer arc
r‧‧‧金屬板之厚度r‧‧‧Sheet thickness
A‧‧‧軌道彎折處之弧長A‧‧‧Arc length at the bend of the track
〔本創作〕[this creation]
3B‧‧‧金屬板材3B‧‧‧metal sheet
30‧‧‧軌道本體30‧‧‧Track body
31‧‧‧主壁面31‧‧‧Main wall
32‧‧‧側壁面32‧‧‧ side wall
321‧‧‧外端面321‧‧‧Outer end face
322‧‧‧內端面322‧‧‧ inside end
341‧‧‧外珠槽341‧‧‧ outer bead
342‧‧‧內珠槽342‧‧‧ Inner bead
35B‧‧‧凸起部35B‧‧‧ raised parts
L‧‧‧塑型段L‧‧‧ plastic section
t0‧‧‧金屬板材之厚度t0‧‧‧Sheet thickness
t1‧‧‧主壁面之厚度T1‧‧‧The thickness of the main wall
t2‧‧‧側壁面之厚度T2‧‧‧ thickness of the side wall
h‧‧‧外珠槽至該主壁面之距離H‧‧‧distance from the outer bead to the main wall
d1‧‧‧外珠槽之深度D1‧‧‧Deep depth of the outer bead
d2‧‧‧內珠槽之深度d2‧‧‧Deep depth of the inner bead
第1圖係習知滑軌軌道之示意圖。Figure 1 is a schematic view of a conventional rail track.
第2圖係另一習知滑軌軌道之示意圖。Figure 2 is a schematic view of another conventional rail track.
第3圖係本創作實施例之示意圖。Figure 3 is a schematic diagram of an embodiment of the present invention.
第4圖係本創作實施例於之側壁面成型有珠槽之示意圖。Fig. 4 is a schematic view showing the bead groove formed on the side wall surface of the present embodiment.
第5圖係本創作實施例於之側壁面成型有另一珠槽之示意圖。Fig. 5 is a schematic view showing another bead groove formed on the side wall surface of the present embodiment.
第6圖係本創作另一實施例之示意圖。Figure 6 is a schematic view of another embodiment of the present creation.
第7圖係本創作又一實施例之金屬板材之示意圖。Figure 7 is a schematic view of a metal sheet of another embodiment of the present invention.
在本新型被詳細描述之前,要注意的是在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it is noted that in the following description, similar elements are denoted by the same reference numerals.
為使 貴審查委員對本創作之目的、特徵及功效能夠有更進一步之瞭解與認識,以下茲請配合【圖式簡單說明】詳述如后:本創作滑軌之軌道結構的較佳實施例如第3圖至第4圖所示,主要為:軌道本體30,包括一主壁面31及一體成型於該主壁面31二側之二側壁面32,其係由一厚度為t0之金屬板材二側彎折,其中,塑型是指將該軌道本體熱軋、冷軋、熱抽、冷抽或冷熱鍛而具有一主壁面收縮率c1及一側壁面收縮率c2者,該主壁面收縮率c1及該側壁面收縮率c2係介於1/5至1/8間,該主壁面31之厚度為t1,且該側壁面32之厚度為t2,因此,t1=(1-c1)t0,t2=(1-c2)t0;該主壁面31之厚度t1係介於2mm至8mm間,該側壁面32之厚度t2係介於2mm至8mm間,並定義軌道本體於塑型彎折處具有一塑型段L,且t0<L<(t12 +t22 )1/2 ,於此實施例中,該金屬板材之厚度t0為6,該主壁面31之厚度t1及該側壁面32之厚度t2係均為5mm,L為6.5mm,(t12 +t22 )1/2 約 等於7.07mm。In order to enable your review committee to have a better understanding and understanding of the purpose, characteristics and efficacy of this creation, please refer to the following [Simplified Description of the Drawings] for details: The preferred implementation of the track structure of the creation slides is as follows. 3 to 4, mainly: the rail body 30 includes a main wall surface 31 and two side wall surfaces 32 integrally formed on both sides of the main wall surface 31, which are formed by a metal plate having a thickness of t0. Folding, wherein the molding refers to hot rolling, cold rolling, hot drawing, cold drawing or cold hot forging of the rail body, and having a main wall shrinkage ratio c1 and a side wall shrinkage ratio c2, the main wall shrinkage ratio c1 and The side wall surface shrinkage ratio c2 is between 1/5 and 1/8, the thickness of the main wall surface 31 is t1, and the thickness of the side wall surface 32 is t2, therefore, t1=(1-c1)t0, t2= (1-c2) t0; the thickness t1 of the main wall surface 31 is between 2 mm and 8 mm, and the thickness t2 of the side wall surface 32 is between 2 mm and 8 mm, and the rail body is defined to have a plastic shape at the plastic bending portion. type segment L, and t0 <L <(t1 2 + t2 2) 1/2, in this embodiment, the plate thickness t0 of the metal 6, the thickness t1 31 of the main wall and the sidewall 32 are line thickness t2 of 5mm, L is 6.5mm, (t1 2 + t2 2 ) 1/2 is approximately equal to 7.07mm.
該側壁面32具有一外端面321以及一內端面322,該外端面321係成型有一外珠槽341,該外珠槽341可成型於該側壁面32之外端面321之最底部,令該外珠槽341至該主壁面31之距離為h,其中:0<h/t1<0.5,較佳之h/t1值約為0.336,於此實施例中,該外珠槽341至該主壁面31之距離為0.98mm,使得h/t1=0.196。The side wall surface 32 has an outer end surface 321 and an inner end surface 322. The outer end surface 321 is formed with an outer bead groove 341. The outer bead groove 341 can be formed at the bottom of the outer end surface 321 of the side wall surface 32. The distance from the bead groove 341 to the main wall surface 31 is h, wherein: 0 < h / t1 < 0.5, preferably the h/t1 value is about 0.336. In this embodiment, the outer bead groove 341 to the main wall surface 31 The distance is 0.98 mm such that h/t1 = 0.196.
該側壁面32之內端面322係成型有一內珠槽342,該外珠槽341之深度係為d1,該內珠槽342之深度係為d2,其中:t2>d1+d2。The inner end surface 322 of the side wall surface 32 is formed with an inner bead groove 342 having a depth d1 and a depth d2 of the inner bead groove 342, wherein: t2>d1+d2.
藉此,本創作係減小軌道本體30之彎折處之高度及寬度,以加大軌道本體30可進行二次加工之區域範圍。Thereby, the present invention reduces the height and width of the bend of the rail body 30 to increase the area of the rail body 30 that can be subjected to secondary processing.
以上所述為本創作實施例主要構件及其組態說明。至於本創作實施例的製造方式,係包括下列步驟:(a)取得一金屬板材:直接取用一金屬板材,或將一金屬錠材加工成一金屬板材,其中,該金屬板材之厚度為t0;(b)粗成型:將該金屬板材二側彎折,以構成軌道本體30,其形成一主壁面31及一體成型於該主壁面31二側之二側壁面32;(c)塑型:將該軌道本體30熱軋、冷軋、熱抽、冷抽或冷熱鍛而具有一主壁面收縮率c1及一側壁面收縮率c2,該主壁面收縮率c1及該側壁面收縮率c2係介於1/5至1/8間;該 軌道本體之主壁面之厚度為t1,且該側壁面之厚度為t2,因此,t1=(1-c1)t0,t2=(1-c2)t0,並定義軌道本體於塑型彎折處具有一塑型段L,且t0<L<(t12 +t22 )1/2 ;以及(d)成型珠槽:於該軌道本體30之側壁面32上加工以成型出外珠槽341及內珠槽342,該外珠槽341可加工於該側壁面32之外端面321之最底部。至此即完成滑軌之軌道的製造。The above is the main components of the creation embodiment and its configuration description. The manufacturing method of the present embodiment includes the following steps: (a) obtaining a metal plate: directly using a metal plate, or processing a metal ingot into a metal plate, wherein the thickness of the metal plate is t0; (b) rough forming: the two sides of the metal sheet are bent to form a rail body 30, which forms a main wall surface 31 and two side wall surfaces 32 integrally formed on both sides of the main wall surface 31; (c) molding: The rail body 30 has hot rolling, cold rolling, hot drawing, cold drawing or cold hot forging, and has a main wall shrinkage ratio c1 and a sidewall shrinkage ratio c2. The main wall surface shrinkage ratio c1 and the sidewall wall shrinkage ratio c2 are between 1/5 to 1/8; the thickness of the main wall surface of the rail body is t1, and the thickness of the side wall surface is t2, therefore, t1=(1-c1)t0, t2=(1-c2)t0, and Defining that the rail body has a plastic segment L at the plastic bend, and t0 < L < (t1 2 + t2 2 ) 1/2 ; and (d) a shaped bead groove: on the side wall surface 32 of the rail body 30 The outer bead groove 341 and the inner bead groove 342 are formed to be processed, and the outer bead groove 341 can be processed at the bottom of the outer end surface 321 of the side wall surface 32. This completes the manufacture of the rails of the rails.
值得一提的是,該外珠槽341及該內珠槽342所成型之位置係可依實際使用需求而有所變化,例如請參閱第5圖所示,本創作減小軌道本體30之彎折處之高度及寬度,因而加大了側壁面32可進行二次加工之區域範圍,以彈性地因應不同的變化。更重要的是,使用者可加大外珠槽341及內珠槽342間的距離,以避免因二次加工而影響了軌道本體30,特別是側壁面32的結構強度。It is worth mentioning that the position formed by the outer bead groove 341 and the inner bead groove 342 may be changed according to actual use requirements. For example, as shown in FIG. 5, the present invention reduces the curvature of the rail body 30. The height and width of the folds increase the extent to which the side wall faces 32 can be reworked to elastically respond to different changes. More importantly, the user can increase the distance between the outer bead 341 and the inner bead 342 to avoid affecting the structural strength of the rail body 30, particularly the side wall surface 32, due to secondary processing.
除此之外,請參閱第6圖所示,該主壁面31之厚度為t1,且該側壁面32之厚度為t2,並定義軌道本體於塑型彎折處具有一塑型段L;於此實施例中,該金屬板材之厚度t0為3,該主壁面31之厚度t1及該側壁面32之厚度t2係均為2.5mm,L為3.5mm,(t12 +t22 )1/2 約等於3.54mm。In addition, as shown in FIG. 6, the thickness of the main wall surface 31 is t1, and the thickness of the side wall surface 32 is t2, and the rail body is defined to have a plastic section L at the plastic bending portion; In this embodiment, the thickness t0 of the metal plate is 3, the thickness t1 of the main wall surface 31 and the thickness t2 of the side wall surface 32 are both 2.5 mm, L is 3.5 mm, and (t1 2 + t2 2 ) 1/2 Approximately equal to 3.54mm.
外珠槽可加工於該側壁面32之外端面321之最底部,因此,該外端面321之最底部至該主壁面31之距離為h,於此實施例中,h為0.13mm,使得h/t1=0.052。The outer bead groove can be processed at the bottom of the outer end surface 321 of the side wall surface 32. Therefore, the distance from the bottommost portion of the outer end surface 321 to the main wall surface 31 is h. In this embodiment, h is 0.13 mm, so that h /t1=0.052.
除此之外,請參閱第7圖所示,此為本創作之又一 實施例,其中,該軌道本體30B係由一金屬板材3B二側彎折,並經塑型後所製成,該金屬板材3B之厚度係為不均厚,其最薄處與最厚處的差與最厚處之比值係小於1/2,令該金屬板材最薄處之厚度為t0;更詳細地說,該金屬板材3B上具有複數凸起部35B,使得該金屬板材3B於該凸起部35B之厚度係大於t0,於此實施例中,t0為5mm,該金屬板材於該凸起部之厚度為6.5mm,該凸起部底部之寬度係為6mm,該金屬板材3B最薄處與最厚處的差與最厚處之比值係約為0.23。In addition, please refer to Figure 7, which is another In an embodiment, the rail body 30B is bent from two sides of a metal plate 3B and is formed by molding. The thickness of the metal plate 3B is uneven, and the thinnest portion and the thickest portion are The ratio of the difference to the thickest portion is less than 1/2, so that the thickness of the thinnest portion of the metal plate is t0; in more detail, the metal plate 3B has a plurality of convex portions 35B, so that the metal plate 3B is convex. The thickness of the rising portion 35B is greater than t0. In this embodiment, t0 is 5 mm, the thickness of the metal plate at the convex portion is 6.5 mm, the width of the bottom portion of the convex portion is 6 mm, and the metal plate 3B is the thinnest. The ratio of the difference to the thickest point at the thickest point is about 0.23.
由上述得知本創作確實符合「具有產業可利用性」、「新穎性」、「進步性」,爰依法提出新型專利申請,祈請惠予審查並早日賜准專利,實感德便。It is known from the above that this creation is indeed in line with "industry availability", "novelty" and "progressiveness". It proposes a new type of patent application according to law, and prays for review and early grant of patents.
30‧‧‧軌道本體30‧‧‧Track body
31‧‧‧主壁面31‧‧‧Main wall
32‧‧‧側壁面32‧‧‧ side wall
t0‧‧‧金屬板材之厚度t0‧‧‧Sheet thickness
t1‧‧‧主壁面之厚度T1‧‧‧The thickness of the main wall
t2‧‧‧側壁面之厚度T2‧‧‧ thickness of the side wall
L‧‧‧塑型段L‧‧‧ plastic section
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW103205587U TWM485774U (en) | 2014-04-01 | 2014-04-01 | Rail structure for slide rail |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW103205587U TWM485774U (en) | 2014-04-01 | 2014-04-01 | Rail structure for slide rail |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM485774U true TWM485774U (en) | 2014-09-11 |
Family
ID=51944489
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW103205587U TWM485774U (en) | 2014-04-01 | 2014-04-01 | Rail structure for slide rail |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWM485774U (en) |
-
2014
- 2014-04-01 TW TW103205587U patent/TWM485774U/en not_active IP Right Cessation
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