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TWM462874U - Thin type backlight module, diffuser light guide plate and processing tool sets thereof - Google Patents

Thin type backlight module, diffuser light guide plate and processing tool sets thereof Download PDF

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Publication number
TWM462874U
TWM462874U TW102207911U TW102207911U TWM462874U TW M462874 U TWM462874 U TW M462874U TW 102207911 U TW102207911 U TW 102207911U TW 102207911 U TW102207911 U TW 102207911U TW M462874 U TWM462874 U TW M462874U
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TW
Taiwan
Prior art keywords
light
guide plate
groove
light guide
backlight module
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TW102207911U
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Chinese (zh)
Inventor
Jun-Hao Ye
feng-cheng Jiang
yu-zheng Lin
zhi-yan Xu
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Global Lighting Technologies
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Priority to TW102207911U priority Critical patent/TWM462874U/en
Publication of TWM462874U publication Critical patent/TWM462874U/en

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Description

薄型直下式背光模組、具展光功能的導光板,及其加工刀具組 Thin direct type backlight module, light guide plate with light-emitting function, and processing tool set thereof

本新型是有關於背光模組,且特別是有關於直下式背光模組。 The present invention relates to a backlight module, and in particular to a direct-lit backlight module.

背光模組是液晶顯示面板的重要零組件,直下式背光模組的結構是由導光板背面的多個發光二極體,經展光空間使點光源發散成區域光源,再佐以導光板正面的擴散片調節區域光源之光強度,進而形成均勻的面光源。 The backlight module is an important component of the liquid crystal display panel. The structure of the direct-lit backlight module is a plurality of light-emitting diodes on the back surface of the light guide plate, and the light source is dispersed into an area light source through the light-expanding space, and then the front surface of the light guide plate is used. The diffuser adjusts the light intensity of the area source to form a uniform surface source.

然而,如果拿掉擴散片,就算在導光板表面施加各種取材自側入式背光模組的表面光學鏡,仍需要在光源與導光板之間安排距離足夠遠的展光空間,以提供足夠的光學自然發散路徑,才能勉強達到光均勻度堪用的面光源。 However, if the diffuser is removed, even if various surface optics from the side-entry backlight module are applied to the surface of the light guide plate, it is necessary to arrange a light-expanding space far enough away between the light source and the light guide plate to provide sufficient light. The optical natural divergence path can barely achieve the surface light source that can be used for light uniformity.

本新型揭示內容之一技術態樣在於提供一種薄型直下式背光模組,可以不需要展光空間,仍達成光均勻度堪用的面光源。 One technical aspect of the present disclosure is to provide a thin direct-lit backlight module that can achieve a uniformity of light source without the need for a light-expanding space.

本技術態樣於一實施方式中,提出一種薄型直下式背光模組,包括一導光板、一光源及一凹槽。光源位於導光板之底面;凹槽位 於導光板之頂面,凹槽之形狀係始於導光板之頂面,朝導光板之底面彎曲;為方便界定其特徵,所述光源具有一50%光強度包络線,凹槽形狀朝導光板底面彎曲而止於50%光強度包络線內。 In an embodiment, a thin direct-lit backlight module includes a light guide plate, a light source, and a recess. The light source is located on the bottom surface of the light guide plate; On the top surface of the light guide plate, the shape of the groove starts from the top surface of the light guide plate and is curved toward the bottom surface of the light guide plate; for convenience of defining the feature, the light source has a 50% light intensity envelope, and the groove shape is oriented toward The bottom surface of the light guide plate is bent to end within the 50% light intensity envelope.

藉此,光源之光型在導光板內,被凹槽朝側向引導,進而實現將光源貼近甚至貼合導光板底面時,導光板頂面沒有顯著的光點或暗點。 Thereby, the light type of the light source is guided in the light guide plate by the groove, so that when the light source is brought close to or even attached to the bottom surface of the light guide plate, there is no obvious light spot or dark spot on the top surface of the light guide plate.

在本技術態樣其他實施方式中,以選用的特定光源的50%光強度包络線為基準,若光源之光型是朝中間集中型,則凹槽之形狀可設計為由導光板之頂面朝底面彎曲且逐漸陡峭;反之,若光源之光型是朝側面發散型,則凹槽之形狀可設計為由導光板之頂面朝底面彎曲且逐漸平緩。進一步言之,凹槽之形狀以導光板之側剖面觀之,可理想設計為一平滑曲線;或基於現實加工考量,而設計為兩個以上不同斜率之線段的組合,且所述線段之內切圓定義之,則內切圓包絡線即為依光型所設計的平滑曲線。 In other embodiments of the present technical aspect, based on the 50% light intensity envelope of the selected specific light source, if the light source is of a centrally concentrated type, the shape of the groove may be designed to be the top of the light guide plate. The surface is curved toward the bottom surface and gradually steep; conversely, if the light pattern of the light source is diverging toward the side, the shape of the groove can be designed to be curved from the top surface of the light guide plate toward the bottom surface and gradually flattened. Further, the shape of the groove is preferably a smooth curve according to a side cross-section of the light guide plate; or a combination of two or more line segments having different slopes based on actual processing considerations, and within the line segment. When the circle is defined, the inscribed circle envelope is a smooth curve designed by the light type.

此外,以導光板之正剖面觀之,為達上述將光源之光型在導光板內朝側向引導之技術目標,凹槽之形狀可設計為圓形;值得注意的是,依凹槽在導光板上位置之不同,例如位於中央或靠近邊緣,凹槽之形狀亦可設計為類圓型的橢圓形或蛋型,以求導光板整體出光均勻。 In addition, in view of the positive cross-section of the light guide plate, in order to achieve the above-mentioned technical objective of guiding the light type of the light source to the lateral direction in the light guide plate, the shape of the groove can be designed to be circular; it is worth noting that The position of the light guide plate is different, for example, at the center or near the edge, and the shape of the groove can also be designed as a circular ellipse or egg shape, so as to obtain uniform light distribution of the light guide plate.

具體言之,本技術態樣之薄型直下式背光模組於一實施方式中,提出諸設計數據如下,凹槽深度為導光板厚度之50-95%,凹槽之表面開口面積係為光源本體面積之30-90倍,以供擇一選用或搭 配混用。 Specifically, the thin direct type backlight module of the technical aspect is in an embodiment, and the design data is as follows: the groove depth is 50-95% of the thickness of the light guide plate, and the surface opening area of the groove is the light source body. 30-90 times the area to choose from or take For compounding.

為精益求精,本技術態樣之薄型直下式背光模組於又一實施方式中,提出於導光板內部形成一夾層介面的技術手段,此夾層介面環設於凹槽周邊,有助於提升光通量與均勻度。舉例而言,夾層介面可為一氣隙。 In a further embodiment, a thin direct-type backlight module of the present invention is proposed to form a sandwich interface inside the light guide plate. The interlayer interface ring is disposed around the groove to help enhance luminous flux and Evenness. For example, the interlayer interface can be an air gap.

申言之,本技術態樣更於諸實施方式中,提出一表面微結構,形成於導光板頂面,位於凹槽之周邊,其可用以根據排列密度變化或結構深度變化微調出光量。此一技術手段,在大量加工本技術態樣所述之薄型直下式背光模組時,甚為實用;於諸實施方式中,可利用不同規格之表面微結構調整不同批號量產之導光板及其凹槽,以實現產品均一性,提升製程穩定度。同理,所述表面微結構技術手段之應用亦可施作於凹槽表面,即成一凹槽微結構,形成於凹槽之表面,凹槽微結構可為多個波浪狀凸紋或表面刮痕,有助於當本技術態樣之主要技術手段,即利用凹槽形狀改變光型之效果太好時,解決中央暗點的疑慮。 In other embodiments, a surface microstructure is formed on the top surface of the light guide plate at the periphery of the groove, which can be used to finely adjust the amount of light according to the change of the arrangement density or the change of the structure depth. The technical means is very practical when processing a thin direct type backlight module according to the technical aspect of the present invention. In the embodiments, the surface microstructures of different specifications can be used to adjust the light guide plates of different batch quantities and The groove is used to achieve product uniformity and improve process stability. Similarly, the application of the surface microstructure technology can also be applied to the surface of the groove, that is, a groove microstructure formed on the surface of the groove, and the groove microstructure can be a plurality of wavy ridges or surface scraping. The mark helps to solve the doubts of the central dark spot when the main technical means of the technical aspect, that is, the effect of changing the light pattern by the shape of the groove is too good.

最後,本技術態樣更以諸實施方式,提出對導光板之底面的諸般設計,供依需求選用。以一實施方式為例,本技術態樣提出一倒V狀凹槽,形成於導光板之底面且面對光源,倒V狀凹槽之開口直徑為光源之本體長度的1/3-1/10,在此特定尺寸下,倒V狀凹槽可以有益地破壞光源的原始光型。以另一實施方式為例,本技術態樣提出一倒V狀凹槽,形成於導光板之底面且面對光源,但此倒V狀凹槽之開口直徑相當於光源之本體長度,在無需進一步破壞光源的原始光型,使其朝側向發散的情況下,此倒V狀凹槽可 以提升導光板頂面凹槽所能作用之光源光量。當然,以又一實施方式為例,在考量整體薄型直下式背光模組的厚度望小需求,本技術態樣提出一容置槽,形成於導光板之底面,以容置光源之本體。 Finally, the technical aspect of the present invention provides a general design of the bottom surface of the light guide plate in various embodiments for selection according to requirements. Taking an embodiment as an example, the technical aspect proposes an inverted V-shaped groove formed on the bottom surface of the light guide plate and facing the light source. The opening diameter of the inverted V-shaped groove is 1/3-1/ of the length of the body of the light source. 10. At this particular size, the inverted V-shaped groove can beneficially destroy the original light pattern of the light source. Taking another embodiment as an example, the technical aspect provides an inverted V-shaped groove formed on the bottom surface of the light guide plate and facing the light source, but the opening diameter of the inverted V-shaped groove is equivalent to the length of the body of the light source, without Further destroying the original light pattern of the light source so that it diverges laterally, the inverted V-shaped groove can In order to increase the amount of light source light that can be applied to the top surface of the light guide plate. Of course, taking another embodiment as an example, in consideration of the small thickness requirement of the overall thin direct type backlight module, the present technical aspect proposes a receiving groove formed on the bottom surface of the light guide plate to accommodate the body of the light source.

本新型揭示內容之另一技術態樣在於提供一種具展光功能的導光板,可以使光源直接貼合導光板底面,而仍於導光板頂面呈現均勻的面光源。 Another technical aspect of the present disclosure is to provide a light guide plate having a light-expanding function, which can directly connect the light source to the bottom surface of the light guide plate, and still present a uniform surface light source on the top surface of the light guide plate.

本技術態樣於一實施方式中,提出一種具展光功能的導光板,係用以於底面安裝至少一光源,引導光源於頂面出光,且當光源貼近底面時,頂面沒有顯著的光點。所述具展光功能的導光板包括一本體及一凹槽;本體呈板狀,可透光;凹槽形成於本體之頂面,沿本體之側剖面觀之,凹槽之形狀係始於本體之頂面,朝本體之底面彎曲。 In an embodiment, a light guide plate with a light-expanding function is provided for mounting at least one light source on the bottom surface, guiding the light source to emit light on the top surface, and when the light source is close to the bottom surface, the top surface has no significant light. point. The light guide plate with light-expanding function comprises a body and a groove; the body is plate-shaped and can transmit light; the groove is formed on the top surface of the body, and is viewed along a side of the body, and the shape of the groove starts from The top surface of the body is curved toward the bottom surface of the body.

本技術態樣於其他實施方式,提出對導光板之底面的諸般設計,供依需求選用。以一實施方式為例,本技術態樣提出一倒V狀凹槽,形成於導光板之底面且面對光源,倒V狀凹槽之開口直徑為光源之本體長度的1/3-1/10,在此特定尺寸下,倒V狀凹槽可以有益地破壞光源的原始光型。以另一實施方式為例,本技術態樣提出一倒V狀凹槽,形成於導光板之底面且面對光源,但此倒V狀凹槽之開口直徑相當於光源之本體長度,在無需進一步破壞光源的原始光型,使其朝側向發散的情況下,此倒V狀凹槽可以提升導光板頂面凹槽所能作用之光源光量。當然,以又一實施方式為例,在考量整體薄型直下式背光模組的厚度望小需求,本技術態 樣提出一容置槽,形成於導光板之底面,以容置光源之本體。 The technical aspect is in other embodiments, and the general design of the bottom surface of the light guide plate is proposed for selection according to requirements. Taking an embodiment as an example, the technical aspect proposes an inverted V-shaped groove formed on the bottom surface of the light guide plate and facing the light source. The opening diameter of the inverted V-shaped groove is 1/3-1/ of the length of the body of the light source. 10. At this particular size, the inverted V-shaped groove can beneficially destroy the original light pattern of the light source. Taking another embodiment as an example, the technical aspect provides an inverted V-shaped groove formed on the bottom surface of the light guide plate and facing the light source, but the opening diameter of the inverted V-shaped groove is equivalent to the length of the body of the light source, without In the case of further damaging the original light pattern of the light source so as to diverge laterally, the inverted V-shaped groove can increase the amount of light source that can be applied to the groove on the top surface of the light guide plate. Of course, taking another embodiment as an example, considering the small thickness requirement of the overall thin direct type backlight module, the technical state A receiving groove is formed on the bottom surface of the light guide plate to accommodate the body of the light source.

在本技術態樣其他實施方式中,以選用的特定光源的50%光強度包络線為基準,若光源之光型是朝中間集中型,則凹槽之形狀可設計為由導光板之頂面朝底面彎曲且逐漸陡峭;反之,若光源之光型是朝側面發散型,則凹槽之形狀可設計為由導光板之頂面朝底面彎曲且逐漸平緩。進一步言之,凹槽之形狀以導光板之側剖面觀之,可理想設計為一平滑曲線;或基於現實加工考量,而設計為兩個以上不同斜率之線段的組合,且所述線段之內切圓定義之,則內切圓包絡線即為依光型所設計的平滑曲線。 In other embodiments of the present technical aspect, based on the 50% light intensity envelope of the selected specific light source, if the light source is of a centrally concentrated type, the shape of the groove may be designed to be the top of the light guide plate. The surface is curved toward the bottom surface and gradually steep; conversely, if the light pattern of the light source is diverging toward the side, the shape of the groove can be designed to be curved from the top surface of the light guide plate toward the bottom surface and gradually flattened. Further, the shape of the groove is preferably a smooth curve according to a side cross-section of the light guide plate; or a combination of two or more line segments having different slopes based on actual processing considerations, and within the line segment. When the circle is defined, the inscribed circle envelope is a smooth curve designed by the light type.

此外,以導光板之正剖面觀之,為達上述將光源之光型在導光板內朝側向引導之技術目標,凹槽之形狀可設計為圓形;值得注意的是,依凹槽在導光板上位置之不同,例如位於中央或靠近邊緣,凹槽之形狀亦可設計為類圓型的橢圓形或蛋型,以求導光板整體出光均勻。 In addition, in view of the positive cross-section of the light guide plate, in order to achieve the above-mentioned technical objective of guiding the light type of the light source to the lateral direction in the light guide plate, the shape of the groove can be designed to be circular; it is worth noting that The position of the light guide plate is different, for example, at the center or near the edge, and the shape of the groove can also be designed as a circular ellipse or egg shape, so as to obtain uniform light distribution of the light guide plate.

具體言之,本技術態樣之具展光功能的導光板於一實施方式中,提出諸設計數據如下,凹槽深度為導光板厚度之50-95%,凹槽之表面開口面積係為光源本體面積之30-90倍,以供擇一選用或搭配混用。 Specifically, in one embodiment, the light guide plate having the light-expanding function of the present technical aspect proposes that the design data is as follows, the groove depth is 50-95% of the thickness of the light guide plate, and the surface opening area of the groove is a light source. The body area is 30-90 times, which can be used as an alternative or mixed.

為精益求精,本技術態樣之具展光功能的導光板於又一實施方式中,提出於導光板內部形成一夾層介面的技術手段,此夾層介面環設於凹槽周邊,有助於提升光通量與均勻度。舉例而言,夾層介面可為一氣隙。 In a further embodiment, a light guide plate with a light-expanding function is proposed in the embodiment, and a meso-layer interface is formed on the periphery of the groove to help increase the luminous flux. With uniformity. For example, the interlayer interface can be an air gap.

申言之,本技術態樣更於諸實施方式中,提出一表面微結構,形成於導光板頂面,位於凹槽之周邊,其可用以根據排列密度變化或結構深度變化微調出光量。此一技術手段,在大量加工本技術態樣所述之薄型直下式背光模組時,甚為實用;可利用不同規格之表面微結構調整不同批號量產之導光板及其凹槽,以實現產品均一性,提升製程穩定度。同理,本技術手段之應用亦可施作於凹槽表面,即成一凹槽微結構,形成於凹槽之表面,凹槽微結構可為多個波浪狀凸紋或表面刮痕,有助於當本技術態樣之主要技術手段,即利用凹槽形狀改變光型之效果太好時,解決中央暗點的疑慮。 In other embodiments, a surface microstructure is formed on the top surface of the light guide plate at the periphery of the groove, which can be used to finely adjust the amount of light according to the change of the arrangement density or the change of the structure depth. The technical means is very practical when processing a thin type of direct type backlight module according to the technical aspect of the present invention; the surface microstructure of different specifications can be used to adjust the light guide plate and the groove of different batches of mass production to realize Product uniformity, improve process stability. Similarly, the application of the technical means can also be applied to the surface of the groove, that is, a groove microstructure formed on the surface of the groove, and the groove microstructure can be a plurality of wavy ridges or surface scratches, which helps When the main technical means of the technical aspect, that is, the effect of changing the light pattern by the shape of the groove is too good, the doubt of the central dark spot is solved.

本新型揭示內容之又一技術態樣在於提供一種薄型直下式背光模組,可以不需要展光空間,仍達成光均勻度堪用的面光源。 Another technical aspect of the present disclosure is to provide a thin direct type backlight module, which can achieve a light source uniformity without using a light-expanding space.

本技術態樣於一實施方式中,提出一種薄型直下式背光模組,係用以於入光面安裝至少一光源,引導光源於出光面出光,且當光源貼近入光面時,出光面沒有顯著的光點。所述薄型直下式背光模組包括一導光板及一凹槽;凹槽形成於導光板之出光面,凹槽以側剖面觀之,係由兩側壁所構成,兩側壁於凹槽底部形成夾角70-90度,且任一側壁具有一第一彎折部及至少一第二彎折部。所述第一彎折部係位於靠近出光面處,第一彎折部於導光板內形成一第一內角,第一內角為160-165度;所述第二彎折部係相對於第一彎折部位於遠離出光面處,第二彎折部於導光板內形成一第二內角,第二內角為140-155度。 In an embodiment, a thin direct-type backlight module is provided for mounting at least one light source on the light-incident surface, guiding the light source to emit light on the light-emitting surface, and when the light source is close to the light-incident surface, the light-emitting surface is not Significant light spot. The thin direct type backlight module comprises a light guide plate and a groove; the groove is formed on the light exit surface of the light guide plate, and the groove is formed by a side cross section, and the two side walls form an angle at the bottom of the groove. 70-90 degrees, and any of the side walls has a first bent portion and at least one second bent portion. The first bending portion is located near the light emitting surface, and the first bending portion forms a first inner angle in the light guide plate, the first inner angle is 160-165 degrees; the second bending portion is opposite to the first bending portion The first bending portion is located away from the light emitting surface, and the second bending portion forms a second inner angle in the light guiding plate, and the second inner angle is 140-155 degrees.

更進一步的說,薄型直下式背光模組之凹槽側壁更可包括一第三 彎折部;其係相對於第二彎折部位於遠離出光面處,第三彎折部於導光板內形成一第三內角,第三內角為135--150度。藉此,諸彎折部間的線段們的內切圓,即可構成一內切圓包絡線,且所述內切圓包絡線即為依光型所設計的平滑曲線,進而兼顧技術理論推導之理想狀態與實務工業加工之現實需求。 Furthermore, the sidewall of the recess of the thin direct type backlight module may further include a third The bending portion is located away from the light-emitting surface relative to the second bending portion, and the third bending portion forms a third internal angle in the light guide plate, and the third internal angle is 135--150 degrees. Thereby, the inscribed circle of the line segments between the bent portions can form an inscribed circle envelope, and the inscribed circle envelope is a smooth curve designed according to the light type, and further theoretical derivation is taken into consideration. The ideal state and the actual needs of practical industrial processing.

本技術態樣於其他實施方式,提出對導光板之底面的諸般設計,供依需求選用。以一實施方式為例,本技術態樣提出一倒V狀凹槽,形成於導光板之底面且面對光源,倒V狀凹槽之開口直徑為光源之本體長度的1/3-1/10,在此特定尺寸下,倒V狀凹槽可以有益地破壞光源的原始光型。以另一實施方式為例,本技術態樣提出一倒V狀凹槽,形成於導光板之底面且面對光源,但此倒V狀凹槽之開口直徑相當於光源之本體長度,在無需進一步破壞光源的原始光型,使其朝側向發散的情況下,此倒V狀凹槽可以提升導光板頂面凹槽所能作用之光源光量。當然,以又一實施方式為例,在考量整體薄型直下式背光模組的厚度望小需求,本技術態樣提出一容置槽,形成於導光板之底面,以容置光源之本體。 The technical aspect is in other embodiments, and the general design of the bottom surface of the light guide plate is proposed for selection according to requirements. Taking an embodiment as an example, the technical aspect proposes an inverted V-shaped groove formed on the bottom surface of the light guide plate and facing the light source. The opening diameter of the inverted V-shaped groove is 1/3-1/ of the length of the body of the light source. 10. At this particular size, the inverted V-shaped groove can beneficially destroy the original light pattern of the light source. Taking another embodiment as an example, the technical aspect provides an inverted V-shaped groove formed on the bottom surface of the light guide plate and facing the light source, but the opening diameter of the inverted V-shaped groove is equivalent to the length of the body of the light source, without In the case of further damaging the original light pattern of the light source so as to diverge laterally, the inverted V-shaped groove can increase the amount of light source that can be applied to the groove on the top surface of the light guide plate. Of course, taking another embodiment as an example, in consideration of the small thickness requirement of the overall thin direct type backlight module, the present technical aspect proposes a receiving groove formed on the bottom surface of the light guide plate to accommodate the body of the light source.

此外,以導光板之正剖面觀之,為達上述將光源之光型在導光板內朝側向引導之技術目標,凹槽之形狀可設計為圓形;值得注意的是,依凹槽在導光板上位置之不同,例如位於中央或靠近邊緣,凹槽之形狀亦可設計為類圓型的橢圓形或蛋型,以求導光板整體出光均勻。 In addition, in view of the positive cross-section of the light guide plate, in order to achieve the above-mentioned technical objective of guiding the light type of the light source to the lateral direction in the light guide plate, the shape of the groove can be designed to be circular; it is worth noting that The position of the light guide plate is different, for example, at the center or near the edge, and the shape of the groove can also be designed as a circular ellipse or egg shape, so as to obtain uniform light distribution of the light guide plate.

具體言之,本技術態樣之薄型直下式背光模組於一實施方式中,提出諸設計數據如下,凹槽深度為導光板厚度之50-95%,第二彎 折部之深度為導光板厚度之25-85%,凹槽之表面開口面積係為光源本體面積之30-90倍,第二彎折部之截面積為光源本體面積之16-48倍,以供擇一選用或搭配混用。 Specifically, the thin direct type backlight module of the technical aspect is in an embodiment, and the design data is as follows, the groove depth is 50-95% of the thickness of the light guide plate, and the second bend The depth of the folded portion is 25-85% of the thickness of the light guide plate, the surface open area of the groove is 30-90 times the area of the light source body, and the cross-sectional area of the second bent portion is 16-48 times the area of the light source body, Optional or mixed.

為精益求精,本技術態樣之薄型直下式背光模組於又一實施方式中,提出於導光板內部形成一夾層介面的技術手段,此夾層介面環設於凹槽周邊,有助於提升光通量與均勻度。舉例而言,夾層介面可為一氣隙。 In a further embodiment, a thin direct-type backlight module of the present invention is proposed to form a sandwich interface inside the light guide plate. The interlayer interface ring is disposed around the groove to help enhance luminous flux and Evenness. For example, the interlayer interface can be an air gap.

申言之,本技術態樣更於諸實施方式中,提出一表面微結構,形成於導光板頂面,位於凹槽之周邊,其可用以根據排列密度變化或結構深度變化微調出光量。此一技術手段,在大量加工本技術態樣所述之薄型直下式背光模組時,甚為實用;可利用不同規格之表面微結構調整不同批號量產之導光板及其凹槽,以實現產品均一性,提升製程穩定度。同理,本技術手段之應用亦可施作於凹槽表面,即成一凹槽微結構,形成於凹槽之表面,凹槽微結構可為多個波浪狀凸紋或表面刮痕,有助於當本技術態樣之主要技術手段,即利用凹槽形狀改變光型之效果太好時,解決中央暗點的疑慮。 In other embodiments, a surface microstructure is formed on the top surface of the light guide plate at the periphery of the groove, which can be used to finely adjust the amount of light according to the change of the arrangement density or the change of the structure depth. The technical means is very practical when processing a thin type of direct type backlight module according to the technical aspect of the present invention; the surface microstructure of different specifications can be used to adjust the light guide plate and the groove of different batches of mass production to realize Product uniformity, improve process stability. Similarly, the application of the technical means can also be applied to the surface of the groove, that is, a groove microstructure formed on the surface of the groove, and the groove microstructure can be a plurality of wavy ridges or surface scratches, which helps When the main technical means of the technical aspect, that is, the effect of changing the light pattern by the shape of the groove is too good, the doubt of the central dark spot is solved.

本新型揭示內容之再一技術態樣在於提供一種薄型直下式背光模組加工刀具組,以實現前述薄型直下式背光模組或具展光功能的導光板之加工製作。 Another technical aspect of the present disclosure is to provide a thin direct type backlight module processing tool set to realize the processing of the above-mentioned thin direct type backlight module or light guide plate with light-expanding function.

本技術態樣於一實施方式中,提出一種薄型直下式背光模組加工刀具組,係用以加工如前所述之薄型直下式背光模組。加工刀具 組包括一第一刀具與一第二刀具,第一刀具係以所述光源位置為軸心,對導光板進給加工,使凹槽底部兩側壁形成70-90度的夾角;第二刀具係離軸於第一刀具,對導光板進給加工,以形成所述第一彎折部與第二彎折部。 In an embodiment, the present invention provides a thin direct type backlight module processing tool set for processing a thin direct type backlight module as described above. Processing tool The group includes a first tool and a second tool. The first tool is centered on the position of the light source, and feeds the light guide plate to form an angle of 70-90 degrees between the two sidewalls of the bottom of the groove; the second tool system Off-axis to the first cutter, the light guide plate is fed to form the first bent portion and the second bent portion.

在本技術態樣其他實施方式中,第二刀具可為一環狀刀具,亦可設計為本體連接第一刀具。此外,第二刀具之進給深度可設計為第一刀具之進給深度的60-80%。另一方面,第一刀具與第二刀具可擇一或全部設計為旋轉進給刀具。 In other embodiments of the present technical aspect, the second tool may be an annular cutter or may be designed to connect the first cutter to the body. Furthermore, the feed depth of the second tool can be designed to be 60-80% of the feed depth of the first tool. Alternatively, the first tool and the second tool may alternatively or entirely be designed as a rotary feed tool.

本技術態樣於復一實施方式中,提出一種薄型直下式背光模組加工刀具組,係用以加工如前所述之薄型直下式背光模組。加工刀具組包括一第一刀具與一第二刀具,第一刀具係以光源位置為軸心,對導光板進給加工,使凹槽底部兩側壁形成70-90度的夾角;第二刀具係同軸於第一刀具,以140-150度對導光板進給加工,以形成所述第一彎折部與第二彎折部。 In the first embodiment, a thin direct type backlight module processing tool set is proposed for processing the thin direct type backlight module as described above. The machining tool set includes a first tool and a second tool. The first tool is centered on the position of the light source, and feeds the light guide plate to form an angle of 70-90 degrees between the two sidewalls of the bottom of the groove; the second tool system The light guide plate is fed to the first cutter at 140-150 degrees to form the first bent portion and the second bent portion.

在配合上述實施方式的其他實施方式中,第二刀具可設計為本體連接第一刀具;此外,第二刀具之進給深度可設計為第一刀具之進給深度的60-80%;另一方面,第一刀具與第二刀具可擇一或全部設計為旋轉進給刀具。 In other embodiments in conjunction with the above embodiments, the second tool may be designed to connect the first tool to the body; in addition, the feed depth of the second tool may be designed to be 60-80% of the feed depth of the first tool; In one aspect, the first tool and the second tool may alternatively or entirely be designed as a rotary feed tool.

本新型揭示內容之復另一技術態樣在於提供一種薄型直下式背光模組,可以實現面光源而不需要在光源跟導光板之間留下展光空間。 Another technical aspect of the present disclosure is to provide a thin direct-lit backlight module that can realize a surface light source without leaving a light-expanding space between the light source and the light guide plate.

本技術態樣於一實施方式中,提出一種薄型直下式背光模組,係 用以於入光面安裝至少一光源,引導光源於出光面出光,且當光源貼近入光面時,出光面沒有顯著的光點。薄型直下式背光模組包括一導光板、一凹槽及一倒V狀凹槽;凹槽形成於導光板之出光面,凹槽以側剖面觀之,係由兩側壁所構成,兩側壁於凹槽底部形成夾角70-90度,凹槽之形狀係以導光板之正剖面觀之,為一圓形。凹槽深度係為導光板厚度之50-95%,凹槽之表面開口面積係為光源本體面積之30-90倍。凹槽任一側壁具有一第一彎折部與至少一第二彎折部,第一彎折部係位於靠近出光面處,第一彎折部於導光板內形成一第一內角,第一內角為160-165度;第二彎折部係相對於第一彎折部位於遠離出光面處,第二彎折部於導光板內形成一第二內角,第二內角為140-155度;申言之,第二彎折部之深度係為導光板厚度之25-85%,第二彎折部之截面積係為光源本體面積之16-48倍。最後,倒V狀凹槽形成於導光板之入光面且面對光源,倒V狀凹槽之開口直徑相當於光源之本體長度。 In an embodiment, the present invention provides a thin direct type backlight module. The light source is used to install at least one light source on the light incident surface, and the light source is guided to emit light on the light exit surface, and when the light source is close to the light incident surface, the light exit surface has no significant light spot. The thin direct type backlight module comprises a light guide plate, a groove and an inverted V-shaped groove; the groove is formed on the light exit surface of the light guide plate, and the groove is formed by a side cross section, and the two side walls are formed by the two side walls. The bottom of the groove forms an angle of 70-90 degrees, and the shape of the groove is a circular shape of the light guide plate. The depth of the groove is 50-95% of the thickness of the light guide plate, and the surface opening area of the groove is 30-90 times the area of the light source body. Any one of the side walls of the recess has a first bent portion and at least one second bent portion. The first bent portion is located near the light exit surface, and the first bent portion forms a first inner angle in the light guide plate. An inner angle is 160-165 degrees; the second bending portion is located away from the light exit surface relative to the first bending portion, and the second bending portion forms a second inner angle in the light guide plate, and the second inner angle is 140 -155 degrees; claiming that the depth of the second bending portion is 25-85% of the thickness of the light guide plate, and the sectional area of the second bending portion is 16-48 times the area of the light source body. Finally, the inverted V-shaped groove is formed on the light incident surface of the light guide plate and faces the light source, and the opening diameter of the inverted V-shaped groove corresponds to the length of the body of the light source.

本技術態樣之薄型直下式背光模組於復又一實施方式中,提出於導光板內部形成一夾層介面的技術手段,此夾層介面環設於凹槽周邊,有助於提升光通量與均勻度。舉例而言,夾層介面可為一氣隙。 In a further embodiment, the thin direct-type backlight module of the present technology proposes a technical means for forming a sandwich interface inside the light guide plate, and the interlayer interface ring is disposed around the groove to help improve luminous flux and uniformity. . For example, the interlayer interface can be an air gap.

本技術態樣更於諸實施方式中,提出一表面微結構,形成於導光板頂面,位於凹槽之周邊,其可用以根據排列密度變化或結構深度變化微調出光量。此一技術手段,在大量加工本技術態樣所述之薄型直下式背光模組時,甚為實用;可利用不同規格之表面微 結構調整不同批號量產之導光板及其凹槽,以實現產品均一性,提升製程穩定度。同理,本技術手段之應用亦可施作於凹槽表面,即成一凹槽微結構,形成於凹槽之表面,凹槽微結構可為多個波浪狀凸紋或表面刮痕,有助於當本技術態樣之主要技術手段,即利用凹槽形狀改變光型之效果太好時,解決中央暗點的疑慮。 In other embodiments, a surface microstructure is formed on the top surface of the light guide plate at the periphery of the groove, which can be used to finely adjust the amount of light according to the change in the arrangement density or the change in the depth of the structure. This technical means is very practical when processing a thin type of direct type backlight module according to the technical aspect of the present invention; The structure adjusts the light guide plate and the groove of different batches of mass production to achieve product uniformity and improve process stability. Similarly, the application of the technical means can also be applied to the surface of the groove, that is, a groove microstructure formed on the surface of the groove, and the groove microstructure can be a plurality of wavy ridges or surface scratches, which helps When the main technical means of the technical aspect, that is, the effect of changing the light pattern by the shape of the groove is too good, the doubt of the central dark spot is solved.

本新型藉由上揭諸實施方式的結構特徵,具體克服了習知直下式背光模組在體積上,特別是厚度上的弊病;另一方面,其亦為兼顧產線大量加工製造時,品質穩定與均一性的要求,提出多組搭配選用的技術手段,以截有餘而補不足。 The present invention overcomes the disadvantages of the conventional direct type backlight module in terms of volume, especially thickness, by the structural features of the above embodiments; on the other hand, it also takes into consideration the quality of the production line during manufacturing. The requirements of stability and homogeneity, and the technical means of matching and selecting multiple sets are proposed.

為使能更進一步瞭解本新型的特徵及技術內容,請參閱以下有關本新型的詳細說明與附圖,然而所附圖式僅提供參考與說明用,並非用來對本新型加以限制者。 For a better understanding of the features and technical aspects of the present invention, reference should be made to the detailed description of the invention and the accompanying drawings.

0100、0101‧‧‧光源 0100, 0101‧‧‧ light source

0210‧‧‧本體 0210‧‧‧ Ontology

0201、0202‧‧‧薄型直下式背光模組 0201, 0202‧‧‧ Thin type direct type backlight module

0231‧‧‧夾角 0231‧‧‧ angle

0241‧‧‧第一彎折部 0241‧‧‧First bend

0242‧‧‧第二彎折部 0242‧‧‧Second bend

0402‧‧‧右視角 0402‧‧‧Right view

0421‧‧‧凹槽微結構 0421‧‧‧ Groove microstructure

0500、0501‧‧‧加工刀具組 0500, 0501‧‧‧ machining tool set

0520、0521‧‧‧第二刀具 0520, 0521‧‧‧ second tool

0110‧‧‧包絡線 0110‧‧‧ envelope

0200、0211、0212、0213、0400、0410‧‧‧導光板 0200, 0211, 0212, 0213, 0400, 0410‧‧‧ light guide

0220、0221、0222、0223、0420‧‧‧凹槽 0220, 0221, 0222, 0223, 0420‧‧‧ grooves

0401‧‧‧俯視角 0401‧‧‧Overhead angle

0403‧‧‧左視角 0403‧‧‧left perspective

0430、0431‧‧‧倒V狀凹槽 0430, 0431‧‧‧ inverted V-shaped groove

0510、0511‧‧‧第一刀具 0510, 0511‧‧‧ first tool

0601‧‧‧亮點 0601‧‧‧ Highlights

第1圖繪示本揭示內容一實施方式之具展光功能的導光板的結構示意圖。 FIG. 1 is a schematic structural view of a light guide plate having a light-expanding function according to an embodiment of the present disclosure.

第2圖繪示本揭示內容一實施方式之薄型直下式背光模組的結構示意圖。 FIG. 2 is a schematic structural view of a thin direct type backlight module according to an embodiment of the present disclosure.

第3圖第2圖之薄型直下式背光模組0201的側面剖視圖。 FIG. 3 is a side cross-sectional view of the thin direct type backlight module 0201 of FIG.

第4圖繪示本揭示內容又一實施方式之薄型直下式背光模組的結構示意圖。 FIG. 4 is a schematic structural view of a thin direct type backlight module according to still another embodiment of the present disclosure.

第5圖繪示光源0100的光型光包圖。 FIG. 5 is a diagram showing a light pattern of the light source 0100.

第6圖繪示實驗參數環境的結構示意圖。 Figure 6 is a schematic diagram showing the structure of the experimental parameter environment.

第7圖繪示第一對照組的結構示意圖。 Figure 7 is a schematic view showing the structure of the first control group.

第8圖繪示第一對照組的光強度分布圖。 Figure 8 is a graph showing the light intensity distribution of the first control group.

第9圖繪示第二對照組的結構示意圖。 Figure 9 is a schematic view showing the structure of the second control group.

第10圖繪示第二對照組的光強度分布圖。 Figure 10 is a graph showing the light intensity distribution of the second control group.

第11圖繪示第一實驗組的結構示意圖。 Figure 11 is a schematic view showing the structure of the first experimental group.

第12圖繪示第一實驗組的光強度分布圖。 Figure 12 is a diagram showing the light intensity distribution of the first experimental group.

第13圖繪示第二實驗組的結構示意圖。 Figure 13 is a schematic view showing the structure of the second experimental group.

第14圖繪示第二實驗組的結構示意圖。 Figure 14 is a schematic view showing the structure of the second experimental group.

第15圖繪示具有朝側向發光設計之二次燈杯的發光二極體LED光源的光型圖。 Figure 15 is a light pattern diagram of a light emitting diode LED light source having a secondary lamp cup designed for lateral illumination.

第16圖繪示第一對照組結合二次燈杯的結構示意圖。 Figure 16 is a schematic view showing the structure of the first control group in combination with the secondary lamp cup.

第17圖繪示第一對照組結合二次燈杯的光強度分布圖。 Figure 17 is a graph showing the light intensity distribution of the first control group in combination with the secondary lamp cup.

第18圖繪示第二對照組結合二次燈杯的結構示意圖。 Figure 18 is a schematic view showing the structure of the second control group in combination with the secondary lamp cup.

第19圖繪示第二對照組結合二次燈杯的光強度分布圖。 Figure 19 is a graph showing the light intensity distribution of the second control group in combination with the secondary lamp cup.

第20圖繪示第一實驗組結合二次燈杯的結構示意圖。 Figure 20 is a schematic view showing the structure of the first experimental group in combination with the secondary lamp cup.

第21圖繪示第一實驗組結合二次燈杯的光強度分布圖。 Figure 21 is a diagram showing the light intensity distribution of the first experimental group in combination with the secondary lamp cup.

第22圖繪示本揭示內容又一實施方式之具展光功能的導光板的結 構示意圖。 FIG. 22 is a diagram showing a junction of a light guide plate having a light-expanding function according to still another embodiment of the present disclosure. Schematic diagram.

第23圖繪示本揭示內容再一實施方式之具展光功能的導光板的結構示意圖。 FIG. 23 is a schematic structural view of a light guide plate having a light-expanding function according to still another embodiment of the present disclosure.

第24圖繪示本揭示內容復另一實施方式之具展光功能的導光板的結構示意圖。 FIG. 24 is a schematic view showing the structure of a light guide plate having a light-expanding function according to another embodiment of the present disclosure.

第25圖繪示本揭示內容一實施方式之凹槽微結構的結構示意圖。 FIG. 25 is a schematic structural view of a groove microstructure according to an embodiment of the present disclosure.

第26圖繪示本揭示內容另一實施方式之凹槽微結構的結構示意圖。 FIG. 26 is a schematic structural view of a groove microstructure of another embodiment of the present disclosure.

第27圖繪示本揭示內容一實施方式之薄型直下式背光模組加工刀具組的結構示意圖。 FIG. 27 is a schematic structural view of a thin direct type backlight module processing tool set according to an embodiment of the present disclosure.

第28圖繪示本揭示內容另一實施方式之薄型直下式背光模組加工刀具組的結構示意圖。 FIG. 28 is a schematic structural view of a thin direct type backlight module processing tool set according to another embodiment of the present disclosure.

第29圖繪示一實驗案例之結構示意圖。 Figure 29 is a schematic view showing the structure of an experimental case.

第30圖繪示本揭示內容另一實驗案例之二段凹槽的幾何結構圖。 Figure 30 is a diagram showing the geometry of the two-stage groove of another experimental case of the present disclosure.

第31圖繪示本揭示內容又一實驗案例之分段凹槽設計架構圖。 FIG. 31 is a structural diagram of a segmented groove design of still another experimental case of the present disclosure.

第32圖繪示第三對照組的結構示意圖。 Figure 32 is a schematic view showing the structure of the third control group.

第33圖繪示第三對照組的光強度分布圖。 Figure 33 is a graph showing the light intensity distribution of the third control group.

第34圖繪示第三對照組的均勻度分布示意圖。 Figure 34 is a schematic diagram showing the uniformity distribution of the third control group.

第35圖繪示第三實驗組的結構示意圖。 Figure 35 is a schematic view showing the structure of the third experimental group.

第36圖繪示第三實驗組的光強度分布圖。 Figure 36 is a diagram showing the light intensity distribution of the third experimental group.

第37圖繪示第三實驗組的均勻度分布示意圖。 Figure 37 is a schematic diagram showing the uniformity distribution of the third experimental group.

請參考第1圖,其係本新型一實施方式之具展光功能的導光板的結構示意圖。為方便說明,圖中更繪示了光源0100。第1圖中,導光板0200是由本體0210與凹槽0220所組成。其相對位置如圖所示,不予贅述;光源0100通常為點光源,可由發光二極體實現之,但亦不排除其他可能,本體0210呈平板狀,可透光,通常由壓克力(PMMA)或塑膠(PC)組成,但亦不排除其他均等物;例如,板材可為丙烯酸樹脂(Acrylic Resin)、環烯烴聚合物(COC)、聚甲基丙烯酸甲酯(PMMA)、聚碳酸酯(PC)、聚醚醯亞胺(Polyetherimide)、氟碳聚合物(Fluorocarbon Polymer)或矽膠(Silicone)所構成材料組群中之至少一種材料或其它可代替之材料。 Please refer to FIG. 1 , which is a schematic structural view of a light guide plate with a light-expanding function according to an embodiment of the present invention. For convenience of explanation, the light source 0100 is further illustrated. In Fig. 1, the light guide plate 0200 is composed of a body 0210 and a groove 0220. The relative position is shown in the figure, and will not be described. The light source 0100 is usually a point light source, which can be realized by a light-emitting diode, but it is not excluded that the body 0210 has a flat shape and can transmit light, usually by acrylic ( PMMA) or plastic (PC), but does not exclude other equivalents; for example, the sheet may be acrylic resin (Acrylic Resin), cycloolefin polymer (COC), polymethyl methacrylate (PMMA), polycarbonate At least one of a material group consisting of (PC), polyetherimide, Fluorocarbon Polymer, or Silicone or other alternative material.

申言之,在特殊應用上,本體0210亦可為波浪板狀。光源0100安裝於本體0210底面,凹槽0220形成於本體0210頂面,用以引導光源0100於本體0210頂面出光,故兩者相對位置有其匹配。另一方面,若光源0100變更為線光源,例如燈條,則凹槽0220亦相應變更為狹長狀凹槽以對應光源0100提供之光型即可,然亦不脫本新型之教示與請求法律保護範圍。值得注意的是,沿本體0210之側剖面觀之,凹槽0220之形狀係始於本體0210之頂面,朝本體0210之底面彎曲,以配合光源0100的發光光型;藉此,凹槽0220可於本體0210內引導光型朝側面發散,進而當光源0100貼近底面時, 頂面沒有顯著的光點。更甚者,直接貼合光源0100於導光板0200底面,而仍可於導光板0200頂面呈現均勻的面光源,實現了不需要擴散板或在本體0210內糝入擴散粒子的可能。 In other words, in a special application, the body 0210 can also be a wave plate. The light source 0100 is mounted on the bottom surface of the body 0210, and the groove 0220 is formed on the top surface of the body 0210 for guiding the light source 0100 to emit light on the top surface of the body 0210, so that the relative positions of the two are matched. On the other hand, if the light source 0100 is changed to a line light source, such as a light bar, the groove 0220 is also changed to a narrow groove to correspond to the light type provided by the light source 0100, but does not deviate from the novel teaching and request law. protected range. It should be noted that, along the side of the body 0210, the shape of the groove 0220 starts from the top surface of the body 0210 and is curved toward the bottom surface of the body 0210 to match the light-emitting pattern of the light source 0100; thereby, the groove 0220 The light pattern can be diverged toward the side in the body 0210, and when the light source 0100 is close to the bottom surface, There is no significant spot on the top surface. Moreover, the light source 0100 is directly attached to the bottom surface of the light guide plate 0200, and a uniform surface light source can still be present on the top surface of the light guide plate 0200, thereby realizing the possibility that the diffusion plate is not required or the diffusion particles are broken into the body 0210.

從另一個角度觀之,所述具展光功能的導光板亦可於另一實施方式中,定義為一種薄型直下式背光模組。請參考第2圖,其係本新型一實施方式之薄型直下式背光模組的結構示意圖。第2圖中,所述薄型直下式背光模組0201包括一導光板0211、一光源(圖未示)及一凹槽0221。光源位於導光板0211之底面;凹槽0221位於導光板0211之頂面,凹槽0221之形狀如第1圖之實施方式所述,係始於導光板0211之頂面,朝導光板0211之底面彎曲;為方便界定其特徵,請參考第3圖,第3圖是第2圖之薄型直下式背光模組0201的側面剖視圖,其係繪示所述光源0100原始光型與本實施方式之導光板0211之凹槽0221的相對位置,而未繪示經凹槽0221作用後的光型。第3圖中,所述光源0100具有一50%光強度包络線0110,凹槽0221形狀朝導光板0211底面彎曲而止於50%光強度包络線0110內。藉此,光源0100之光型在導光板0211內,被凹槽0221朝側向引導,進而實現將光源0100貼近甚至貼合導光板0211底面時,導光板0211頂面沒有顯著的光點或暗點。值得注意的是,因為光源0100於本實施方式中,是位於凹槽0221的正下方,所以在凹槽0221中心附近出現亮點或光圈是容易理解;但事實上,凹槽0221中心附近也會出現暗點或暗帶,暗點或暗帶的產生則非實作難以想像,誠屬既有技術偏見下不易發覺的窠臼,將於後續適當段落說明之。 Viewed from another perspective, the light guide plate having the light-expanding function can also be defined as a thin direct-type backlight module in another embodiment. Please refer to FIG. 2 , which is a schematic structural view of a thin direct type backlight module according to an embodiment of the present invention. In the second embodiment, the thin direct type backlight module 0201 includes a light guide plate 0211, a light source (not shown), and a recess 0221. The light source is located on the bottom surface of the light guide plate 0211; the groove 0221 is located on the top surface of the light guide plate 0211, and the shape of the groove 0221 is as shown in the embodiment of FIG. 1 , starting from the top surface of the light guide plate 0211 and facing the bottom surface of the light guide plate 0211. For the convenience of defining the features, please refer to FIG. 3, which is a side cross-sectional view of the thin direct type backlight module 0201 of FIG. 2, which shows the original light type of the light source 0100 and the guide of the embodiment. The relative position of the groove 0221 of the light plate 0211, and the light pattern after the action of the groove 0221 is not shown. In FIG. 3, the light source 0100 has a 50% light intensity envelope 0110, and the shape of the groove 0221 is curved toward the bottom surface of the light guide plate 0211 and ends in the 50% light intensity envelope 0110. Thereby, the light type of the light source 0100 is guided in the light guide plate 0211 by the groove 0221, so that when the light source 0100 is brought close to or even attached to the bottom surface of the light guide plate 0211, there is no significant spot or darkness on the top surface of the light guide plate 0211. point. It should be noted that since the light source 0100 is located directly under the groove 0221 in the present embodiment, it is easy to understand that a bright spot or an aperture appears near the center of the groove 0221; however, in fact, the vicinity of the center of the groove 0221 may also appear. The production of dark spots or dark bands, dark spots or dark bands is unrealistic and unimaginable. It is a flaw that is not easy to detect under technical prejudice and will be explained in the appropriate paragraphs.

承上所述,從實作的角度觀之,在大尺寸的導光板0211上,加工出具有曲面的凹槽0221誠屬不易,故請參考第4圖,第4圖是本新型又一實施方式之薄型直下式背光模組的結構示意圖。第4圖中,薄型直下式背光模組0202包括一導光板0212及一凹槽0222;凹槽形成於導光板0212之出光面,凹槽0222以側剖面觀之,係由兩側壁所構成,兩側壁於凹槽底部形成夾角0231約為70-90度,且任一側壁具有一第一彎折部0241及至少一第二彎折部0242。所述第一彎折部0241係位於靠近出光面處,第一彎折部0241於導光板0212內形成一第一內角,第一內角為160-165度;所述第二彎折部0242係相對於第一彎折部位於遠離出光面處,第二彎折部0242於導光板0212內形成一第二內角,第二內角為140-155度。以上設計數據深有其意義,而非慣用手段或一般設計理念之應用,茲說明如下:技術面觀之,本新型創作人經殫精竭慮與多方嘗試,方底定本新型創作具實用價值與教示貢獻之技術方案,茲說明研發歷程與實驗數據供後來者據以實施及加以優化如下:首先,確立實驗環境,請參考第5圖,其為光源0100的光型光包圖。若從選定的光源0100的光型光包圖來看,可知主要的光強度分布範圍在36度以上,即圖中雙箭頭所指。請再參考第6圖,其為實驗參數環境的結構示意圖。第6圖中,選用導光板厚度6mm,並定義三個量測位置,即光強度感測裝置的方向如箭頭所示,依序為俯視角0401、右視角0402與左視角0403。 According to the above, from the perspective of the implementation, it is not easy to process the groove 0221 having a curved surface on the large-sized light guide plate 0211. Therefore, please refer to FIG. 4, which is another embodiment of the present invention. The structure diagram of the thin direct type backlight module. In the fourth embodiment, the thin direct type backlight module 0202 includes a light guide plate 0212 and a groove 0222; the groove is formed on the light exit surface of the light guide plate 0212, and the groove 0222 is formed by a side cross section, and is composed of two side walls. The two side walls form an angle 0231 of about 70-90 degrees at the bottom of the groove, and any of the side walls has a first bent portion 0241 and at least one second bent portion 0242. The first bending portion 0241 is located near the light emitting surface, and the first bending portion 0241 forms a first inner angle in the light guide plate 0212, and the first inner angle is 160-165 degrees; the second bending portion The second bending portion 0242 is formed in the light guide plate 0212 to form a second inner angle, and the second inner angle is 140-155 degrees. The above design data has profound meanings, rather than the application of conventional means or general design concepts. It is explained as follows: Technically, the creators of this new type have tried their best and tried many ways, and the new creations have practical value and teaching contribution. The technical solution, the development history and experimental data are described for the subsequent implementation and optimization of the following: First, to establish the experimental environment, please refer to Figure 5, which is the optical package of the light source 0100. From the light pattern diagram of the selected light source 0100, it can be seen that the main light intensity distribution range is above 36 degrees, which is indicated by the double arrow in the figure. Please refer to Figure 6 again, which is a schematic diagram of the structure of the experimental parameter environment. In Fig. 6, the thickness of the light guide plate is selected to be 6 mm, and three measurement positions are defined, that is, the direction of the light intensity sensing device is as shown by the arrow, and is sequentially a viewing angle 0401, a right viewing angle 0402, and a left viewing angle 0403.

然後,設立第一對照組如下:直接以未經加工的導光板,底面貼 合光源,實驗結果如第7圖與第8圖所示,第7圖為第一對照組的結構示意圖,第8圖為第一對照組的光強度分布圖。由第8圖可知,具體測量結果為: Then, set up the first control group as follows: directly with the unprocessed light guide plate, the bottom surface is attached The light source was combined, and the experimental results are shown in Fig. 7 and Fig. 8. Fig. 7 is a schematic view showing the structure of the first control group, and Fig. 8 is a light intensity distribution diagram of the first control group. As can be seen from Figure 8, the specific measurement results are:

俯視角0401:903.883流明(lm-Flux on Irradiance/Illuminance map) Top view angle 0401: 903.883 lumens (lm-Flux on Irradiance/Illuminance map)

右視角0402:0流明(lm-Flux on Irradiance/Illuminance map) Right view 0402: 0 lumens (lm-Flux on Irradiance/Illuminance map)

左視角0403:0流明(lm-Flux on Irradiance/Illuminance map) Left view 0403: 0 lumens (lm-Flux on Irradiance/Illuminance map)

接下來,設立第二對照組如下:若單純以立體圓錐,切面為V型的凹槽來引導光源之光型,按斯奈爾定律(Snell’s Law)與全反射定理(TIR)推導如下:n1sinθ1=n2sinθ2 Next, the second control group is set up as follows: If the light shape of the light source is guided by a V-shaped groove with a solid cone, the Snell's Law and the Total Reflection Theorem (TIR) are derived as follows: n1sinθ1 =n2sinθ2

Nsinθc=N'sinθ90° Nsinθc=N'sinθ90°

則以聚甲基丙烯酸甲酯(PMMA)之折射率為例,依公式如下: Take the refractive index of polymethyl methacrylate (PMMA) as an example, according to the formula:

可得全反射角為42.15度。因此,承前所述,因選定的光源0100主要的光強度分布範圍在36度以上,故選定全反射角條件為36度,則進一步推導如下: 1.49sin36°=sinθm The total reflection angle is 42.15 degrees. Therefore, as mentioned above, since the selected light source 0100 has a main light intensity distribution range of 36 degrees or more, the total reflection angle condition is selected to be 36 degrees, and further derivation is as follows: 1.49sin36°=sinθm

θm=61° Θm=61°

θc=61*2=122° Θc=61*2=122°

可得此設計之V型凹槽兩壁夾角角度為122度。以光在介質,即導光板本體內的光程逆推之,可得位移量如下: The V-shaped groove of this design can be angled at an angle of 122 degrees. The light is reversed in the medium, that is, the optical path of the light guide body, and the displacement is as follows:

其中,d平行光位移量公式,可用以進一步計算出深度,即V型凹槽深度,t是導光板厚度;此處,計算出V型凹槽深度為5.5mm,角度為122度。實驗結果如第9圖與第10圖所示,第9圖為第二對照組的結構示意圖,第10圖為第二對照組的光強度分布圖。由第二對照組實驗結果可知,單純以V型圓錐實作之,可得光通量分布為: Wherein, the d parallel light displacement amount formula can be used to further calculate the depth, that is, the V-shaped groove depth, and t is the thickness of the light guide plate; here, the V-shaped groove depth is calculated to be 5.5 mm and the angle is 122 degrees. The experimental results are shown in Fig. 9 and Fig. 10. Fig. 9 is a schematic view showing the structure of the second control group, and Fig. 10 is a light intensity distribution diagram of the second control group. From the experimental results of the second control group, it can be seen that the light flux distribution can be obtained by simply operating in a V-shaped cone:

俯視角0401:480.241流明(lm-Flux on Irradiance/Illuminance map) Top view angle 0401: 480.241 lumens (lm-Flux on Irradiance/Illuminance map)

右視角0402:201.998流明(lm-Flux on Irradiance/Illuminance map) Right view 0402: 201.998 lumens (lm-Flux on Irradiance/Illuminance map)

左視角0403:198.801流明(lm-Flux on Irradiance/Illuminance map) Left view 0403: 198.801 lumens (lm-Flux on Irradiance/Illuminance map)

接下來,實測本實施方式教示之第一實驗組,其結構如第4圖所 示,本實施方式教示之兩段結構設計的凹槽0222,以結構參數:第一段彎折深度4mm,第二段彎折深度1.5mm,總深度為5.5mm,凹槽兩側壁第二彎折部虛擬夾角122度,底部夾角95度。實驗結果如第11圖與第12圖所示,第11圖為第一實驗組的結構示意圖,第12圖為第一實驗組的光強度分布圖。由實驗結果可知,光通量分布為: Next, the first experimental group taught by the embodiment is measured, and its structure is as shown in FIG. The two-stage structural design of the groove 0222 is taught by the embodiment. The structural parameters are: the first section has a bending depth of 4 mm, the second section has a bending depth of 1.5 mm, and the total depth is 5.5 mm. The fold has a virtual angle of 122 degrees and a bottom angle of 95 degrees. The experimental results are shown in Fig. 11 and Fig. 12, and Fig. 11 is a schematic structural view of the first experimental group, and Fig. 12 is a light intensity distribution diagram of the first experimental group. From the experimental results, the luminous flux distribution is:

俯視角0401:261.431流明(lm-Flux on Irradiance/Illuminance map) Top view angle 0401: 261.431 lumens (lm-Flux on Irradiance/Illuminance map)

右視角0402:306.822流明(lm-Flux on Irradiance/Illuminance map) Right view 0402: 306.822 lumens (lm-Flux on Irradiance/Illuminance map)

左視角0403:306.564流明(lm-Flux on Irradiance/Illuminance map) Left view 0403: 306.564 lumens (lm-Flux on Irradiance/Illuminance map)

接下來,實測本實施方式教示之第二實驗組,以結構參數:第一段彎折深度3mm,第二段彎折深度2mm,總深度為5mm,凹槽兩側壁第二彎折部虛擬夾角140度,底部夾角75度。實驗結果如第13圖與第14圖所示,第13圖為第二實驗組的結構示意圖,第14圖為第二實驗組的光強度分布圖。由實驗結果可知,光通量分布為: Next, the second experimental group taught by the embodiment is measured with structural parameters: a first section bending depth of 3 mm, a second section bending depth of 2 mm, a total depth of 5 mm, and a second angle of the second bending portion of the two side walls of the groove. 140 degrees, the bottom angle is 75 degrees. The experimental results are shown in Figures 13 and 14, Figure 13 is a schematic diagram of the structure of the second experimental group, and Figure 14 is a light intensity distribution diagram of the second experimental group. From the experimental results, the luminous flux distribution is:

俯視角0401:477.731流明(lm-Flux on Irradiance/Illuminance map) Overlook angle 0401: 477.731 lumens (lm-Flux on Irradiance/Illuminance map)

右視角0402:63.9789流明(lm-Flux on Irradiance/Illuminance map) Right view 0402: 63.9789 lumens (lm-Flux on Irradiance/Illuminance map)

左視角0403:64.265流明(lm-Flux on Irradiance/Illuminance map) Left view 0403: 64.265 lumens (lm-Flux on Irradiance/Illuminance Map)

因此,在此實施例中,我們可以簡單定論如下:以一般常見的發光二極體LED光源進行模擬可發現未加上本實施方式教示之結構前,所有的光都直接從正上方的中央出光,正上方光通量可達到900lm,中心光強達到20000000lx,而單純加上V結構後的光線圖即可看到光導向周圍,正上方光通量減少將近50%中心光強減少60%,而周圍光通量也從0提升到200 lm,證明其雖有導光與削減中央亮圈之效果,但並不堪使用;再觀加上本實施例教示之兩段結構,則中央強度剩30%,整體均勻度為85%。其中結構之直徑需大於發光面直徑且深度越深角度越大效果越明顯,而使用多段結構可調整效果。 Therefore, in this embodiment, we can simply conclude that the simulation can be carried out by using a common light-emitting diode LED light source. It can be found that all the light is directly emitted from the center directly above before the structure taught by the embodiment is added. The luminous flux on the upper side can reach 900lm, and the central light intensity reaches 20000000lx. The light pattern after simply adding the V structure can see the light guiding around, the luminous flux on the upper side is reduced by nearly 50%, the central light intensity is reduced by 60%, and the surrounding luminous flux is also reduced. From 0 to 200 lm, it proves that although it has the effect of guiding light and reducing the central bright circle, it is not useful. With the two-stage structure taught in this embodiment, the central intensity is 30%, and the overall uniformity is 85%. The diameter of the structure needs to be larger than the diameter of the light-emitting surface and the deeper the depth, the greater the effect is more obvious, and the multi-segment structure can be used to adjust the effect.

申言之,如果我們在光源光型的選用上,更精確予以設計,例如選用加有二次燈杯的發光二極體:請參考第15圖,第15圖是具有朝側向發光設計之二次燈杯的發光二極體LED光源的光型圖,則套用此發光二極體以作為光源0100,於上述第一對照組、第二對照組與實驗組,得模擬結果依序如下:第一對照組結合二次燈杯之模擬結果如第16、17圖所示。第16圖為第一對照組結合二次燈杯的結構示意圖,第17圖為第一對照組結合二次燈杯的光強度分布圖。其光通量分布為: To put it bluntly, if we choose the light source type, we can design it more accurately. For example, choose a light-emitting diode with a secondary lamp cup: please refer to Figure 15, which is a design with lateral illumination. The light pattern of the LED light source of the secondary lamp cup is applied to the light-emitting diode as the light source 0100. The simulation results are as follows in the first control group, the second control group and the experimental group: The simulation results of the first control group in combination with the secondary lamp cup are shown in Figs. Fig. 16 is a schematic view showing the structure of the first control group combined with the secondary lamp cup, and Fig. 17 is a diagram showing the light intensity distribution of the first control group combined with the secondary lamp cup. Its luminous flux distribution is:

俯視角0401:696.567流明(lm-Flux on Irradiance/Illuminance map) Overlook angle 0401: 696.567 lumens (lm-Flux on Irradiance/Illuminance map)

右視角0402:0流明(lm-Flux on Irradiance/Illuminance map) Right view 0402: 0 lumens (lm-Flux on Irradiance/Illuminance map)

左視角0403:0流明(lm-Flux on Irradiance/Illuminance map) Left view 0403: 0 lumens (lm-Flux on Irradiance/Illuminance map)

第二對照組結合二次燈杯之模擬結果如第18、19圖所示。第18圖為第二對照組結合二次燈杯的結構示意圖,第19圖為第二對照組結合二次燈杯的光強度分布圖。其光通量分布為: The simulation results of the second control group in combination with the secondary lamp cup are shown in Figs. Fig. 18 is a schematic view showing the structure of the second control group in combination with the secondary lamp cup, and Fig. 19 is a diagram showing the light intensity distribution of the second control group in combination with the secondary lamp cup. Its luminous flux distribution is:

俯視角0401:168.262流明(lm-Flux on Irradiance/Illuminance map) Overlook angle 0401: 168.262 lumens (lm-Flux on Irradiance/Illuminance map)

右視角0402:238.308流明(lm-Flux on Irradiance/Illuminance map) Right view 0402: 238.308 lumens (lm-Flux on Irradiance/Illuminance map)

左視角0403:237.084流明(lm-Flux on Irradiance/Illuminance map) Left view 0403: 237.084 lumens (lm-Flux on Irradiance/Illuminance map)

第一實驗組結合二次燈杯之模擬結果如第20、21圖所示。第20圖為第一實驗組結合二次燈杯的結構示意圖,第21圖為第一實驗組結合二次燈杯的光強度分布圖。其光通量分布為: The simulation results of the first experimental group combined with the secondary lamp cup are shown in Figs. Figure 20 is a schematic view showing the structure of the first experimental group combined with the secondary lamp cup, and Fig. 21 is a light intensity distribution diagram of the first experimental group combined with the secondary lamp cup. Its luminous flux distribution is:

俯視角0401:116.755流明(lm-Flux on Irradiance/Illuminance map) MW-Flux on Irradiance/Illuminance map

右視角0402:289.55流明(lm-Flux on Irradiance/Illuminance map) Right view 0402: 289.55 lumens (lm-Flux on Irradiance/Illuminance map)

左視角0403:290.727流明(lm-Flux on Irradiance/Illuminance map) Left view 0403: 290.727 lumens (lm-Flux on Irradiance/Illuminance map)

依此,本實施例即得到了如下的驗證結論:以加上二次燈杯之光源0100做模擬可看到更顯著之效果,加上本實施例所教示之結構後將中央亮環降低8倍,中央光通量降低76%,證實其導光與削減中央亮點(hotspot)之效果驚人。然而,二次燈杯非本新型之貢獻,其雖有益於進一步提升整體結果之期望目標,但終非吾輩致 力於導光板結構設計之研發者的本業;易言之,從產業鏈觀之,兩者技術領域相去甚遠,惟僅在終端產品上有效果上的互補性,正如同將電腦的記憶體設置於CPU或主機板或於硬碟中規畫虛擬記憶體,以產品結果論,看似相雷同,實則迥異。例如,工業設計必須考慮量產,燈杯因其體積望小,複雜結構亦可用射出成形方式加工,但導光板因體積望大,故無採用射出成形方式大量加工的可能,後續將進一步描述本新型諸實施方式,在大量生產大尺寸導光板之配套技術方案,其皆小尺寸之射出成型的燈杯所無法實現或技術轉用。故,本新型創作人另提出取代燈杯效果的導光板結構設計如下,以及實際施作所述導光板上凹槽的加工刀具組如下:在取代燈杯效果的導光板結構設計上,首先要說明的是:將光朝側向導引的燈杯未必能在導光板頂面形成均勻面光源,所謂過猶不及,在本新型創作人經年實驗中,其亦常導致中央暗點的出現;究其原因,當凹槽的反射能力太強時,中央會出現暗點;而當光線過於集中時,中央會出現亮點,然後旁邊伴以暗帶、亮圈依序排列。這些現象在燈杯上基本無解,只能以嚴格控管的製程參數處理,非所能教示之技術手段。然而,在量產大尺寸的導光板技術上,本新型創作人即有相當之教示與技術手段,容後說明之。 Accordingly, the present embodiment obtains the following verification conclusion: a more significant effect can be seen by adding the light source 0100 of the secondary lamp cup, and the central bright ring is lowered after the structure taught in the embodiment. At times, the central luminous flux is reduced by 76%, confirming that its light guiding effect and the reduction of the central hotspot are amazing. However, the secondary lamp cup is not a contribution of this new type, although it is beneficial to further enhance the overall goal of the desired result, but it is not my generation. For the developer of the light guide plate structure design; easy to say, from the perspective of the industry chain, the two technical fields are far apart, but only in the terminal products have complementary effects, just like the computer's memory settings The virtual memory is planned on the CPU or the motherboard or on the hard disk. In terms of product results, it seems to be the same, but in reality it is very different. For example, industrial design must consider mass production. Because of its small size, the lamp cup can be processed by injection molding. However, due to the large volume of the light guide plate, there is no possibility of large-scale processing by injection molding. Further description will be given later. The novel embodiments are incapable of realizing or transferring technology to a small-sized injection-molded lamp cup in a large-scale production of a large-sized light guide plate. Therefore, the novel creator proposes that the structure of the light guide plate that replaces the effect of the lamp cup is as follows, and the machining tool set that actually applies the groove on the light guide plate is as follows: In the design of the light guide plate that replaces the effect of the lamp cup, firstly, It is stated that the lamp cup guiding the light laterally may not be able to form a uniform surface light source on the top surface of the light guide plate. The so-called too long, in the new experiment of the present creator, it often leads to the appearance of the central dark spot; The reason is that when the reflection ability of the groove is too strong, a dark spot appears in the center; when the light is too concentrated, a bright spot appears in the center, and then the side is accompanied by a dark band and a bright circle. These phenomena have basically no solution on the lamp cup, and can only be processed by the process parameters of strict control, which is not a technical means of teaching. However, in the mass production of large-sized light guide plate technology, the new creator has considerable teaching and technical means, which will be explained later.

因此,從設計理念來歸納之,請參考第22圖,其係本新型揭示內容又一實施方式之具展光功能的導光板的結構示意圖,承前所述,具展光功能的導光板或薄型直下式背光模組,其結構特徵在於 凹槽由頂面向底面彎曲,而進入光源50%光強度包絡線。以選用的特定光源的50%光強度包络線為基準,若光源之光型是朝中間集中型,則本創作所教示之凹槽的形狀可設計為由導光板之頂面朝底面彎曲且逐漸陡峭;反之,如第22圖所示,若光源0101之光型是朝側面發散型,則凹槽0223之形狀可設計為由導光板0213之頂面朝底面彎曲且逐漸平緩。進一步言之,凹槽之形狀以導光板之側剖面觀之,可理想設計為一平滑曲線以配合光源之光型。然而,在現實加工的考量上,應設計為兩個以上不同斜率之線段的內切圓包絡線,且所述內切圓包絡線即為依光型所設計的平滑曲線。包絡線暨平滑曲線的定義與設計,留待後續說明第三彎折部之設計理念時,再一併說明之。 Therefore, referring to the design concept, please refer to FIG. 22, which is a schematic structural view of a light guide plate with a light-expanding function according to still another embodiment of the present disclosure, as described above, a light guide plate with a light-expanding function or a thin type The direct type backlight module is characterized in that The groove is curved from the top to the bottom surface and enters the 50% light intensity envelope of the light source. Based on the 50% light intensity envelope of the selected specific light source, if the light source is of a centrally concentrated type, the shape of the groove taught by the present invention can be designed to be curved from the top surface of the light guide plate toward the bottom surface and Conversely, as shown in Fig. 22, if the light source of the light source 0101 is diverging toward the side, the shape of the groove 0223 can be designed to be curved from the top surface of the light guide plate 0213 toward the bottom surface and gradually flattened. Further, the shape of the groove is viewed from the side of the light guide plate, and is ideally designed as a smooth curve to match the light type of the light source. However, in the actual processing considerations, it should be designed as an inscribed circular envelope of two or more different slopes, and the inscribed circular envelope is a smooth curve designed according to the light type. The definition and design of the envelope and smooth curve are left to be explained later when the design concept of the third bending part is explained.

接下來,若考量利用對導光板之底面的諸般設計,取代特殊規格的二次燈杯,則本新型創作人提出至少三種設計理念以為例示,供後進研發人員依需求選用。請參考第23圖,其係本新型再一實施方式之具展光功能的導光板的結構示意圖。當然,其亦可應用於所述薄型直下式背光模組。第23圖中,具展光功能的導光板0400具有一倒V狀凹槽0430,形成於導光板0410之底面且面對光源0100,倒V狀凹槽0430之開口直徑為光源0100之本體長度的1/3-1/10,在此特定尺寸下,倒V狀凹槽0430可以有益地破壞光源的原始光型,使其接近第13圖所示具二次燈杯之發光二極體的光型。 Next, if you consider the design of the bottom surface of the light guide plate instead of the special size secondary lamp cup, the new creator proposes at least three design concepts for the sake of illustration, for the late research and development personnel to choose according to requirements. Please refer to FIG. 23 , which is a schematic structural view of a light guide plate with a light-expanding function according to still another embodiment of the present invention. Of course, it can also be applied to the thin direct type backlight module. In Fig. 23, the light guide plate 0400 having the light-expanding function has an inverted V-shaped groove 0430 formed on the bottom surface of the light guide plate 0410 and facing the light source 0100. The opening diameter of the inverted V-shaped groove 0430 is the body length of the light source 0100. 1/3-1/10, at this particular size, the inverted V-shaped groove 0430 can beneficially destroy the original light pattern of the light source, making it close to the light-emitting diode of the secondary lamp cup shown in Fig. 13. Light type.

請再參考第24圖,其係本新型復另一實施方式之具展光功能的導光板的結構示意圖。第24圖中,倒V狀凹槽0431形成於導光板 0410之底面且面對光源0100,但此倒V狀凹槽0431之開口直徑相當於光源0100之本體長度,在無需進一步破壞光源0100的原始光型,使其朝側向發散的情況下,此倒V狀凹槽0431可以提升導光板0410頂面凹槽0420所能作用之光源光量。值得注意的是,倒V狀凹槽0431反而會在光源0100的集束現象太明顯時,因為將光線聚攏,直線上衝撞擊凹槽0420後直線反彈到導光板0410之底面,再反彈到導光板0410之頂面,而產生間距疏密的亮帶與暗帶;故,巨觀結構設計理念可承襲倒V狀凹槽0431包覆光源0100全部出光面,以提升利用率的思想,但具體微觀結構設計上則更可設計向內凹陷的圓弧狀凹槽,來導引光源0100的光線散束。當然,以再一實施方式為例,在考量整體薄型直下式背光模組的厚度望小需求,亦可提出直接以一容置槽,形成於導光板之底面,以容置光源之本體。承前所述,若實際進行光源光型與導光板之配對時,有散束的需求,容置槽即以向內凹陷的圓弧狀為佳;反之,有集束的需求,則以倒V狀為佳;更特別的是,上述方案非不能混用,例如容置槽頂面依需求設計有集束或散束的幾何形狀,中央再開立破壞光型的小溝槽。 Please refer to FIG. 24 again, which is a schematic structural view of a light guide plate with a light-expanding function according to another embodiment of the present invention. In Fig. 24, an inverted V-shaped groove 0431 is formed on the light guide plate The bottom surface of 0410 faces the light source 0100, but the opening diameter of the inverted V-shaped groove 0431 corresponds to the length of the body of the light source 0100, and in the case where the original light type of the light source 0100 is not further damaged, so that it is diverged laterally, this The inverted V-shaped groove 0431 can raise the amount of light of the light source that the top surface of the light guide plate 0410 can act. It should be noted that the inverted V-shaped groove 0431 will instead be too concentrated when the light source 0100 is concentrated. Because the light is gathered, the straight line hits the groove 0420 and then rebounds linearly to the bottom surface of the light guide plate 0410, and then bounces back to the light guide plate. The top surface of 0410, and the bright and dark bands with dense spacing; therefore, the giant structure design concept can inherit the idea that the inverted V-shaped groove 0431 covers all the light-emitting surfaces of the light source 0100, so as to improve the utilization, but the specific micro In the structural design, an arcuate groove recessed inwardly can be designed to guide the light beam of the light source 0100. Of course, taking another embodiment as an example, considering the small thickness requirement of the overall thin direct type backlight module, it is also possible to directly form a receiving groove on the bottom surface of the light guide plate to accommodate the body of the light source. As mentioned above, if the pairing of the light source light type and the light guide plate is actually carried out, there is a need for the scatter beam, and the accommodating groove is preferably an arc shape that is recessed inward; on the contrary, if there is a demand for bundling, it is inverted V. More preferably, the above solution cannot be mixed. For example, the top surface of the receiving groove is designed to have a bundled or scattered geometry, and the centrally opened small groove that destroys the light type.

承前所述,本新型既為導光板之加工技藝所述技術領域,則自當從現有導光板表面結構設計手段中,精挑細選可應用於前述諸實施方式,且進而產生相乘性功效者如下:申言之,本技術態樣更於諸實施方式中,提出一表面微結構,形成於導光板頂面,位於凹槽之周邊,其可用以根據排列密度變化或結構深度變化微調出光量。此一技術手段,在大量加工本技術態樣所述之薄型直下式 背光模組時,甚為實用;可利用不同規格之表面微結構調整不同批號量產之導光板及其凹槽,以實現產品均一性,提升製程穩定度。 As described above, the present invention is not only the technical field of the processing technology of the light guide plate, but also from the existing light guide plate surface structure design means, the fine selection can be applied to the foregoing embodiments, and then the multiplicative effect is produced. As described in the following, in the embodiment, a surface microstructure is formed on the top surface of the light guide plate at the periphery of the groove, which can be used to finely adjust according to the change of the arrangement density or the change of the structure depth. The amount of light. This technical means, in the mass processing of the thin direct type described in the technical aspect When the backlight module is used, it is very practical; the surface micro-structures of different specifications can be used to adjust the light guide plates and their grooves produced by different batches to achieve product uniformity and improve process stability.

換句話說,開鑿凹槽的加工刀具,本來就會因為使用而耗損,進而使開出來的凹槽產生效果上的差異;以產線而言,同一組刀具對同一批原物料,即未加工的導光板,前一百批次產品的光型可能異於後一百批次的光型;故,每經一百批次加工,即可漸進式的搭配後段製程,加工不同的圖樣(patent)於導光板上,將均光效果統一。由此觀之,這不是射出成型技術所能實現的。更精細的來說,後續將介紹實作上述具展光功能的導光板與薄型直下式背光模組的加工刀具組,其係包括一第一刀具與至少一第二刀具來對應兩段結構之凹槽的底部夾角與諸彎折部夾角;因此,如前述觀念,具體製程上,也可以將兩次進刀加工拆解成兩個製程,中間佐以抽檢程序,則當進第一刀所加工之凹槽半成品光效不如預期,便可調整第二刀之角度與深度,修正凹槽成品光效;最後,再視需求佐以所述光學微結構圖樣,致生產效能提升,品質均一,報廢率下降;此皆非一般射出成型或單純在導光板表面開設凹槽之技術所能及的效果,自佐證其技術手段非凡。 In other words, the machining tool that cuts the groove will be worn out due to the use, and the effect of the groove will be different. In the production line, the same group of tools is the same batch of raw materials, that is, raw. The light guide of the first hundred batches of the light guide plate may be different from the light pattern of the last one hundred batches; therefore, each hundred batches of processing can be progressively matched with the back-end process to process different patterns (patent) ) The uniform light effect is unified on the light guide plate. From this point of view, this is not achieved by injection molding technology. More specifically, a machining tool set for realizing the light guide plate and the thin direct type backlight module with the light-expanding function described above will be described, which includes a first tool and at least one second tool corresponding to the two-stage structure. The angle between the bottom of the groove and the bent portion is angled; therefore, as in the foregoing concept, in the specific process, the two infeed machining can be disassembled into two processes, and the sampling process is followed by the first knife. The processing effect of the grooved semi-finished product is not as expected, the angle and depth of the second knife can be adjusted, and the finished light effect of the groove can be corrected. Finally, the optical microstructure pattern is selected according to the demand, resulting in improved production efficiency and uniform quality. The scrap rate is reduced; this is not the result of the general injection molding or the technology of simply forming a groove on the surface of the light guide plate, and the technical means are proved to be extraordinary.

最後,請一併參考第25、26圖;第25圖是本新型一實施方式之凹槽微結構的結構示意圖,第25圖是本新型另一實施方式之凹槽微結構的結構示意圖。申言之,上述圖樣製程的應用亦可施作於凹槽0420表面,亦即加工一凹槽微結構0421,形成於凹槽0420之表面,凹槽微結構0421可為多個波浪狀凸紋或表面刮痕,有助於當 凹槽0420形狀改變光型之效果太好時,解決中央暗點的疑慮。所以,由這個角度觀之,所述凹槽0420不是讓光型朝側向發散的能力越強越好,太強時反而出現中央暗點,須以凹槽微結構0421增加出光量調整之,顯見凹槽0420及其微結構設計有與一般常規設計手段所反向教示的差異。此外,諸如波浪狀凸紋與表面刮痕等凹槽微結構0421的實現方式,與刀具有關,容後說明之。 Finally, please refer to FIG. 25 and FIG. 26 together; FIG. 25 is a schematic structural view of a groove microstructure of an embodiment of the present invention, and FIG. 25 is a schematic structural view of a groove microstructure of another embodiment of the present invention. It is claimed that the application of the above pattern process can also be applied to the surface of the groove 0420, that is, a groove microstructure 0421 is formed on the surface of the groove 0420, and the groove microstructure 0421 can be a plurality of wavy ridges. Or surface scratches that help when When the effect of the shape of the groove 0420 changing the light pattern is too good, the doubt of the central dark spot is solved. Therefore, from this point of view, the groove 0420 is not as strong as the ability to divergize the light pattern toward the lateral direction. When it is too strong, the central dark spot appears instead, and the light amount adjustment is required by the groove microstructure 0421. It is apparent that the groove 0420 and its microstructure design have differences from those taught by conventional conventional design means. In addition, the implementation of the groove microstructure 0421, such as wavy ridges and surface scratches, is related to the tool and will be described later.

此外,以導光板之正剖面觀之,為達上述將光源之光型在導光板內朝側向引導之技術目標,凹槽之形狀可設計為圓形;值得注意的是,依凹槽在導光板上位置之不同,例如位於中央或靠近邊緣,凹槽之形狀亦可設計為類圓型的橢圓形或蛋型,以求導光板整體出光均勻。 In addition, in view of the positive cross-section of the light guide plate, in order to achieve the above-mentioned technical objective of guiding the light type of the light source to the lateral direction in the light guide plate, the shape of the groove can be designed to be circular; it is worth noting that The position of the light guide plate is different, for example, at the center or near the edge, and the shape of the groove can also be designed as a circular ellipse or egg shape, so as to obtain uniform light distribution of the light guide plate.

為精益求精,本技術態樣之具展光功能的導光板於又一實施方式中,提出於導光板內部形成一夾層介面的技術手段,此夾層介面環設於凹槽周邊,有助於提升光通量與均勻度。舉例而言,夾層介面可為一氣隙。具體來說,導光板加工工藝最小可達0.1mm,故前述6mm厚度的導光板,可以用兩層以上子板疊合而成;故,兩層子板間即構成氣隙;要注意的是,凹槽位置正下方與光源間的路徑,不宜有氣隙存在,故應以透明膠補足之。 In a further embodiment, a light guide plate with a light-expanding function is proposed in the embodiment, and a meso-layer interface is formed on the periphery of the groove to help increase the luminous flux. With uniformity. For example, the interlayer interface can be an air gap. Specifically, the light guide plate processing process can be as small as 0.1 mm, so the light guide plate with a thickness of 6 mm can be formed by laminating two or more sub-boards; therefore, an air gap is formed between the two sub-boards; The path between the groove directly below and the light source should not have an air gap, so it should be filled with transparent glue.

在實際施作所述導光板上凹槽的加工刀具組設計上,請參考第27圖,其係本新型一實施方式之薄型直下式背光模組加工刀具組的結構示意圖,其係用以加工如第4圖所述凹槽具有兩段以上結構之薄型直下式背光模組0202。加工刀具組0500包括一第一刀具0510與一第二刀具0520,第一刀具0510係以所述光源0100位置為 軸心,對導光板0212進給加工,使凹槽底部兩側壁形成70-90度的夾角;第二刀具0520係離軸於第一刀具0510,對導光板進給加工,以形成所述第一彎折部0241與第二彎折部0242。 In the design of the machining tool set for actually applying the groove on the light guide plate, please refer to FIG. 27, which is a structural schematic diagram of the processing tool set of the thin direct type backlight module of the present invention, which is used for processing. As shown in FIG. 4, the recess has a thin direct type backlight module 0202 having a structure of two or more stages. The machining tool set 0500 includes a first tool 0510 and a second tool 0520. The first tool 0510 is located at the position of the light source 0100. The axial center feeds the light guide plate 0212 so that the two sidewalls of the bottom of the groove form an angle of 70-90 degrees; the second cutter 0520 is off-axis to the first cutter 0510, and feeds the light guide plate to form the first A bent portion 0241 and a second bent portion 0242.

在其他實施方式中,第二刀具0520可為一環狀刀具,亦可設計為本體連接第一刀具0510。此外,第二刀具0520之進給深度可設計為第一刀具0510之進給深度的60-80%。另一方面,第一刀具0510與第二刀具0520可擇一或全部設計為旋轉進給刀具。在旋轉進給的過程中,即可順便加工前述凹槽微結構0421。 In other embodiments, the second tool 0520 can be an annular cutter or can be designed to connect the first cutter 0510 to the body. Further, the feed depth of the second cutter 0520 can be designed to be 60-80% of the feed depth of the first cutter 0510. On the other hand, the first tool 0510 and the second tool 0520 may alternatively or entirely be designed as a rotary feed tool. In the process of the rotary feed, the groove microstructure 0421 can be processed by the way.

請再參考第28圖,其係本新型另一實施方式之薄型直下式背光模組加工刀具組的結構示意圖,如圖所示,加工刀具組0501包括一第一刀具0511與一第二刀具0521,第一刀具0511係以光源0100位置為軸心,對導光板0212進給加工,使凹槽底部兩側壁形成70-90度的夾角;第二刀具0521係同軸於第一刀具0511,以140-150度對導光板0212進給加工,以形成所述第一彎折部0241與第二彎折部0242。 Please refer to FIG. 28 , which is a schematic structural view of a thin direct type backlight module processing tool set according to another embodiment of the present invention. As shown in the figure, the machining tool set 0501 includes a first tool 0511 and a second tool 0521. The first cutter 0511 is centered on the position of the light source 0100, and feeds the light guide plate 0212 so that the two sidewalls of the bottom of the groove form an angle of 70-90 degrees; the second cutter 0521 is coaxial with the first cutter 0511, with 140 The light guide plate 0212 is fed to -150 degrees to form the first bent portion 0241 and the second bent portion 0242.

最後,本新型創作人進一步驗證,若不採用諸實施方式所教示之結構,而取其他可能性的設計,即本新型創作人實驗失敗之案例,供後進參考,以如第29圖所示柱狀尖錐為例,第29圖為本新型創作人一實驗案例之結構示意圖。第29圖所示柱狀尖錐將衍生如下的技術缺憾: Finally, the creator of the present invention further verified that if the structure taught by the embodiments is not adopted, the design of other possibilities, that is, the case of the failure of the experiment of the novel creator, for later reference, is shown in the column as shown in FIG. The shape cone is taken as an example, and the 29th figure is a schematic diagram of the structure of a new creator. The cylindrical tip shown in Figure 29 will yield the following technical shortcomings:

1.斷面問題:直立柱壁與斜壁的斷面間不可能接收光源的光,必產生暗帶,且品位必定不平順。 1. Section problem: It is impossible to receive the light of the light source between the wall of the vertical column and the section of the inclined wall, and a dark band will be produced, and the grade must be uneven.

2.相同角度斜面:點光源非完美,必有一定面積,單純一個V狀凹槽,角度設計上勢必只能滿足某些特定光線,而無法照顧到其他偏差角度進來的光。 2. The same angle bevel: the point source is not perfect, there must be a certain area, a simple V-shaped groove, the angle design is bound to meet certain specific light, and can not take care of other deviation angles of the incoming light.

3.光源寬度受限制:承上,從光源設計的角度來看,單純一個鎖死的V狀凹槽底部角度,造成光源設計受到相當的侷限。 3. The width of the light source is limited: from the point of view of the design of the light source, the bottom angle of a single V-shaped groove is locked, which causes the design of the light source to be quite limited.

4.不可控制二階光學:因為光源發散的角度是在大於一個條件值(例如36度)的前提下,漸進變化;故鎖死的V狀凹槽底部角度,造成較大角度切入凹槽的光線(例如63度),其二次光學無法完整的被估計,亦即無法預測其落點。 4. Uncontrollable second-order optics: because the angle at which the light source diverges is progressively changed above a conditional value (for example, 36 degrees); therefore, the bottom angle of the locked V-shaped groove causes a large angle to cut into the groove. (for example, 63 degrees), its secondary optics cannot be fully estimated, that is, its landing point cannot be predicted.

因此,本新型創作人本於提攜後進之技術熱忱,提供相關失敗經驗以茲後進參考。申言之,本新型所揭示之實施方式與如上技術方案相比較,更進一步貢獻了如下技術效果: Therefore, the creators of this new model are eager to bring forward the technical enthusiasm, and provide relevant failure experience for further reference. In conclusion, the embodiment disclosed by the present invention further contributes the following technical effects as compared with the above technical solution:

1.設計角度與結構直徑關係 1. Design angle and structure diameter relationship

2.光源寬度、結構直徑與結構段數之關係 2. The relationship between the width of the light source, the diameter of the structure and the number of structural segments

3.提出相應光源寬度之最佳設計角度與段數 3. Propose the optimal design angle and number of segments of the corresponding light source width

4.依計算方程式,提出了設計手段 According to the calculation equation, the design method is proposed.

5.進一步改善均勻性與效率之設計 5. Further improve the design of uniformity and efficiency

以實作面再論之,從導光板選用材料PMMA到空氣的全反射角為42.15度,為了使正向光(0度)可全反射,故設計一底部夾角小於84.3度的二段式V型圓錐結構,此時以二段以上多段結構設計的凹槽,可進一步降低整體導光板厚度與結構深度。茲說明如下: 以光源截面長度2cm為例,為使正向光不會直接離開出光面,則凹槽結構之半寬(圓錐半徑)必須大於1cm,如此可知在考量全反射角42.15度之單純V型凹槽結構下的導光板厚度必大於1.10 cm,即:X=tan47.85°=1.10cm° Based on the actual implementation, the total reflection angle from the PMMA to the air of the light guide plate is 42.15 degrees. In order to make the forward light (0 degree) fully reflective, a two-stage V-shaped with a bottom angle of less than 84.3 degrees is designed. Conical structure, at this time, the groove designed by two or more sections can further reduce the thickness and structural depth of the overall light guide plate. Here are the explanations: Taking the length of the cross section of the light source as an example, in order to prevent the forward light from directly leaving the light exiting surface, the half width (cone radius) of the groove structure must be greater than 1 cm, so that a simple V-shaped groove considering a total reflection angle of 42.15 degrees is known. The thickness of the light guide plate under the structure must be greater than 1.10 cm, ie: X=tan47.85°=1.10cm°

反觀所教示之二段以上結構,如第30圖所示,其係二段凹槽的幾何結構圖,假設將凹槽總截面寬度分成兩段寬度為0.5cm之結構,且凹槽兩側第二彎折部所夾之第二段角度增加至120度以利計算,則: In contrast, the structure of the two or more sections taught, as shown in Fig. 30, is a geometrical diagram of the two-stage groove, assuming that the total cross-sectional width of the groove is divided into two structures having a width of 0.5 cm, and the sides of the groove are The angle of the second section of the two bends is increased to 120 degrees to calculate, then:

y1=0.55cm Y1=0.55cm

y2=0.28cm Y2=0.28cm

故整體結構高度僅需Y=y1+y2=0.83cm,顯見降低了25%的整體厚度。 Therefore, the overall structure height only needs Y=y1+y2=0.83cm, which obviously reduces the overall thickness by 25%.

值得注意的是,凹槽整體結構要分成幾段來逼近配合光型的平滑曲線,係以光型曲線平滑程度之需求來決定。由選用之材料PMMA觀之,凹槽底部結構除角度要求以小於84.3度為宜外,其餘角度關係設計可參考推導式如下:Y=(x+42.15°)x2其中,X為欲分段點之相對光源角度,請參第31圖,其係分段凹 槽設計架構圖;以選定27度為分段點為例,則第二段結構為138.3度;以選定15度為分段點為例,則第二段結構為114.3度。 It is worth noting that the overall structure of the groove is divided into several segments to approximate the smooth curve of the light pattern, which is determined by the smoothness of the light curve. According to the selected material PMMA, the bottom structure of the groove is less than 84.3 degrees except for the angle requirement. The other angle relationship design can refer to the following formula: Y=(x+42.15°)x2 where X is the segment to be segmented. For the relative light source angle, please refer to Figure 31, which is a segmented concave The slot design architecture diagram; taking the 27-degree segmentation point as an example, the second-stage structure is 138.3 degrees; taking the 15-degree segmentation point as an example, the second-stage structure is 114.3 degrees.

更進一步的說,基於如上教示,薄型直下式背光模組或具展光功能之導光板的凹槽側壁更可包括一第三彎折部;其係相對於第二彎折部位於遠離出光面處,第三彎折部於導光板內形成一第三內角,第三內角為135-150度。藉此,諸彎折部間的線段們的內切圓,即可構成一內切圓包絡線,且所述內切圓包絡線即為依光型所設計的平滑曲線,進而兼顧技術理論推導之理想狀態與實務工業加工之現實需求。 Further, based on the above teachings, the sidewall of the recess of the thin direct type backlight module or the light guide plate having the light-expanding function may further include a third bent portion; the system is located away from the light-emitting surface with respect to the second bent portion. The third bending portion forms a third inner angle in the light guide plate, and the third inner angle is 135-150 degrees. Thereby, the inscribed circle of the line segments between the bent portions can form an inscribed circle envelope, and the inscribed circle envelope is a smooth curve designed according to the light type, and further theoretical derivation is taken into consideration. The ideal state and the actual needs of practical industrial processing.

申言之,第一共線段可以定義為第一彎折部與第二彎折部之虛擬直線,第二共線段可以定義為第二彎折部與底部之虛擬直線;當然,若存在第三彎折部,則以第二彎折部與第三彎折部之虛擬直線為第二共線段,以第三彎折部與底部之虛擬直線為第三共線段,依此類推。諸共線段可以各自繪出一個內切圓,描繪方法可以用相同的半徑,不同位置的圓心,或調整半徑與圓心盡量繪出一個內切圓來切過兩個以上共線段;此乃數學方法上的定義,在此不予討論。最後,這些內切圓在靠近凹槽的位置,即可定義出一條包絡線,此包絡線之線型即與光源之50%光強度包络線相匹配,用以導引光線在導光板內朝側向行進。 To be stated, the first collinear segment may be defined as a virtual straight line of the first bent portion and the second bent portion, and the second collinear segment may be defined as a virtual straight line between the second bent portion and the bottom portion; In the bent portion, the virtual straight line of the second bent portion and the third bent portion is the second collinear segment, the virtual straight line of the third bent portion and the bottom portion is the third collinear segment, and so on. The collinear segments can each draw an inscribed circle. The drawing method can use the same radius, the center of different positions, or adjust the radius and the center of the circle to draw an inscribed circle to cut more than two collinear segments; this is mathematically The definition is not discussed here. Finally, these inscribed circles are defined near the groove, and an envelope is defined. The line shape of the envelope matches the 50% light intensity envelope of the light source to guide the light in the light guide plate. Travel sideways.

從另一個角度觀之,包絡線可以是二階以上微分方程曲線,主要取決於光源之50%光強度包络線的光型;而凹槽側壁之形狀,則與此二階以上微分方程曲線相匹配後,離均差在5%內,此一設計方式亦有其適用與實益。 From another perspective, the envelope can be a second-order or higher differential equation curve, which depends mainly on the light pattern of the 50% light intensity envelope of the light source; and the shape of the sidewall of the groove matches the second-order differential equation curve. After that, the average deviation is within 5%. This design method also has its application and benefit.

最後,多段結構設計的凹槽,不僅將光源之光線朝側向引導,還可以改善光源中心以外,側向的光強度均勻性,茲實驗如下:第三對照組之模擬結果如第32、33、34圖所示。第32圖為第三對照組的結構示意圖,第33圖為第三對照組的光強度分布圖,第34圖為第三對照組的均勻度分布示意圖。第32圖中,第三對照組的結構係為單段V型結構凹槽,深度5mm,底部夾角84.3度;從第34圖結果觀之,顯見其兩側出現亮點0601,影響整體出光均勻度。 Finally, the multi-section design of the groove not only guides the light of the light source laterally, but also improves the lateral light intensity uniformity outside the center of the light source. The experiment is as follows: The simulation results of the third control group are as shown in Nos. 32 and 33. Figure 34 shows. Fig. 32 is a schematic view showing the structure of the third control group, Fig. 33 is a light intensity distribution diagram of the third control group, and Fig. 34 is a schematic diagram showing the uniformity distribution of the third control group. In Fig. 32, the structure of the third control group is a single-section V-shaped structure groove with a depth of 5 mm and a bottom angle of 84.3 degrees. From the result of Fig. 34, it is obvious that bright spots 0601 appear on both sides, which affects the overall light uniformity. .

第三實驗組之模擬結果如第35、36、37圖所示。第35圖為第三實驗組的結構示意圖,第36圖為第三實驗組的光強度分布圖,第37圖為第三實驗組的均勻度分布示意圖。第35圖中,第三實驗組的結構係為前述教示的兩段V型結構凹槽,總深度5mm,第一彎折部到第二彎折部深度3mm,底部夾角84.3度,凹槽兩側第二彎折部虛擬夾角120度;從第37圖結果觀之,顯見前述兩側亮點消失,證明了有效消除邊緣亮環,增加整體均勻度。 The simulation results of the third experimental group are shown in Figures 35, 36, and 37. Fig. 35 is a schematic view showing the structure of the third experimental group, Fig. 36 is a light intensity distribution diagram of the third experimental group, and Fig. 37 is a schematic diagram showing the uniformity distribution of the third experimental group. In Fig. 35, the structure of the third experimental group is the two-stage V-shaped structural groove of the above teaching, the total depth is 5 mm, the depth of the first bent portion to the second bent portion is 3 mm, the bottom angle is 84.3 degrees, and the groove is two The second bending part of the side has a virtual angle of 120 degrees; from the result of the 37th figure, it is obvious that the two side bright points disappear, which proves that the edge bright ring is effectively eliminated, and the overall uniformity is increased.

藉此,前述諸實施方式之導光板,正面相對LED光源中心之輝度按距離依序不超過其周邊輝度15%、20%、25%,此處請參第37圖理解之;整體觀之,足堪作為均勻面光源使用。而且,所述加工刀具組還可以在挖設凹槽時,同步刮出細微紋路或產生波浪狀表面加工紋路。 Therefore, in the light guide plate of the foregoing embodiments, the brightness of the front side relative to the center of the LED light source does not exceed 15%, 20%, and 25% of the brightness of the periphery of the light source according to the distance. Please refer to FIG. 37 for a comprehensive understanding. It can be used as a uniform surface light source. Moreover, the machining tool set can also synchronously scrape fine lines or generate wavy surface processing lines when the grooves are dug.

以上所述僅為本新型的較佳可行實施例,非因此侷限本新型的專利範圍,故舉凡運用本新型說明書及圖式內容所為之等效技術變 化,均包含於本新型的範圍內。 The above description is only a preferred and feasible embodiment of the present invention, and thus does not limit the scope of the patent of the present invention, so the equivalent technical change of the present specification and the contents of the drawings is used. All are included in the scope of the present invention.

0100‧‧‧光源 0100‧‧‧Light source

0212‧‧‧導光板 0212‧‧‧Light guide plate

0231‧‧‧夾角 0231‧‧‧ angle

0242‧‧‧第二彎折部 0242‧‧‧Second bend

0202‧‧‧薄型直下式背光模組 0202‧‧‧Thin type direct type backlight module

0222‧‧‧凹槽 0222‧‧‧ Groove

0241‧‧‧第一彎折部 0241‧‧‧First bend

Claims (66)

一種薄型直下式背光模組,包括:一導光板;一光源,位於該導光板之底面,具有一50%光強度包络線;以及一凹槽,位於該導光板之頂面,該凹槽之形狀係始於該導光板之頂面,朝該導光板之底面彎曲,止於該50%光強度包络線內。 A thin direct type backlight module includes: a light guide plate; a light source on a bottom surface of the light guide plate, having a 50% light intensity envelope; and a groove on a top surface of the light guide plate, the groove The shape starts from the top surface of the light guide plate and is curved toward the bottom surface of the light guide plate to stop within the 50% light intensity envelope. 如請求項1所述之薄型直下式背光模組,其中該凹槽之形狀係由該導光板之頂面朝該導光板之底面彎曲且逐漸陡峭。 The thin direct type backlight module of claim 1, wherein the shape of the groove is curved from the top surface of the light guide plate toward the bottom surface of the light guide plate and gradually becomes steep. 如請求項1所述之薄型直下式背光模組,其中該凹槽之形狀係由該導光板之頂面朝該導光板之底面彎曲且逐漸平緩。 The thin type direct type backlight module of claim 1, wherein the shape of the groove is curved from the top surface of the light guide plate toward the bottom surface of the light guide plate and gradually flattened. 如請求項1所述之薄型直下式背光模組,其中該凹槽之形狀係以該導光板之側剖面觀之,為一平滑曲線。 The thin direct type backlight module of claim 1, wherein the shape of the groove is a smooth curve according to a side cross section of the light guide plate. 如請求項1所述之薄型直下式背光模組,其中該凹槽之形狀係以該導光板之正剖面觀之,為一圓形。 The thin direct type backlight module of claim 1, wherein the shape of the groove is a circular shape in a front view of the light guide plate. 如請求項1所述之薄型直下式背光模組,其中該凹槽深度係為該導光板厚度之50-95%。 The thin direct type backlight module of claim 1, wherein the groove depth is 50-95% of the thickness of the light guide plate. 如請求項1所述之薄型直下式背光模組,其中該凹槽之表面開口面積係為該光源本體面積之30-90倍。 The thin direct type backlight module of claim 1, wherein the surface opening area of the groove is 30-90 times the area of the light source body. 如請求項1所述之薄型直下式背光模組,更包括一夾層介面,係形成於該導光板內部,且環設於該凹槽周邊。 The thin direct type backlight module of claim 1, further comprising a sandwich interface formed inside the light guide plate and disposed at a periphery of the groove. 如請求項8所述之薄型直下式背光模組,其中該夾層介面為一氣隙。 The thin direct type backlight module of claim 8, wherein the interlayer interface is an air gap. 如請求項1所述之薄型直下式背光模組,更包括一表面微結構,形成於該導光板頂面,位於該凹槽之周邊,係以排列密度變化微調出光量。 The thin type direct type backlight module of claim 1, further comprising a surface microstructure formed on a top surface of the light guide plate at a periphery of the groove, and finely adjusting the amount of light by a change in arrangement density. 如請求項1所述之薄型直下式背光模組,更包括一表面微結構,形成於該導光板頂面,位於該凹槽之周邊,係以結構深度變化微調出光量。 The thin direct type backlight module of claim 1, further comprising a surface microstructure formed on a top surface of the light guide plate at a periphery of the groove, and the amount of light is finely adjusted according to a structural depth change. 如請求項1所述之薄型直下式背光模組,更包括一凹槽微結構,形成於該凹槽之表面,該凹槽微結構係為複數個波浪狀凸紋。 The thin direct type backlight module of claim 1, further comprising a groove microstructure formed on a surface of the groove, the groove microstructure being a plurality of wavy ridges. 如請求項1所述之薄型直下式背光模組,更包括一凹槽微結構,形成於該凹槽之表面,該凹槽微結構係為複數個表面刮痕。 The thin direct type backlight module of claim 1, further comprising a groove microstructure formed on a surface of the groove, the groove microstructure being a plurality of surface scratches. 如請求項1所述之薄型直下式背光模組,更包括一倒V狀凹槽形成於該導光板之底面且面對該光源,該倒V狀凹槽之開口直徑為該光源之本體長度的1/3-1/10。 The thin type direct type backlight module of claim 1, further comprising an inverted V-shaped groove formed on a bottom surface of the light guide plate and facing the light source, wherein an opening diameter of the inverted V-shaped groove is a body length of the light source 1/3-1/10. 如請求項1所述之薄型直下式背光模組,更包括一倒V狀凹槽形成於該導光板之底面且面對該光源,該倒V狀凹槽之開口直徑相當於該光源之本體長度。 The thin direct type backlight module of claim 1, further comprising an inverted V-shaped groove formed on the bottom surface of the light guide plate and facing the light source, wherein the inverted V-shaped groove has an opening diameter corresponding to the body of the light source length. 如請求項1所述之薄型直下式背光模組,更包括一容置槽形成於該導光板之底面,係用以容置該光源之本體。 The thin type direct type backlight module of claim 1, further comprising a receiving groove formed on a bottom surface of the light guide plate for receiving the body of the light source. 一種具展光功能的導光板,係用以於底面安裝至少一光源,引導該光源於頂面出光,且當該光源貼近底面時,頂面沒有顯著的光點,包括:一本體,呈板狀,可透光;以及一凹槽,形成於該本體之頂面,沿該本體之側剖面觀之,該凹槽之形狀係始於該本體之頂面,朝該本體之底面彎曲。 A light guide plate with a light-expanding function is used for mounting at least one light source on the bottom surface, guiding the light source to emit light on the top surface, and when the light source is close to the bottom surface, the top surface has no significant light spot, including: a body, a plate And a groove formed on the top surface of the body, viewed along a side of the body, the groove is shaped to start from the top surface of the body and curved toward the bottom surface of the body. 如請求項17所述之具展光功能的導光板,更包括一倒V狀凹槽形成於該導光板之底面且面對該光源,該倒V狀凹槽之開口直徑為該光源之本體長度的1/3-1/10。 The light guide plate having the light-expanding function according to claim 17, further comprising an inverted V-shaped groove formed on the bottom surface of the light guide plate and facing the light source, wherein the diameter of the opening of the inverted V-shaped groove is the body of the light source 1/3-1/10 of the length. 如請求項17所述之具展光功能的導光板,更包括一倒V狀凹槽形成於該導光板之底面且面對該光源,該倒V狀凹槽之開口直徑相當於該光源之本體長度。 The light guide plate having the light-expanding function according to claim 17, further comprising an inverted V-shaped groove formed on the bottom surface of the light guide plate and facing the light source, the opening diameter of the inverted V-shaped groove is equivalent to the light source Body length. 如請求項17所述之具展光功能的導光板,更包括一容置槽形成於該導光板之底面,係用以容置該光源之本體。 The light guide plate having the light-expanding function according to claim 17, further comprising a receiving groove formed on the bottom surface of the light guide plate for receiving the body of the light source. 如請求項17所述之具展光功能的導光板,其中該凹槽之形狀係由該導光板之頂面朝該導光板之底面彎曲且逐漸陡峭。 The light guide plate having the light-expanding function according to claim 17, wherein the shape of the groove is curved from the top surface of the light guide plate toward the bottom surface of the light guide plate and gradually becomes steep. 如請求項17所述之具展光功能的導光板,其中該凹槽之形狀係由該導光板之頂面朝該導光板之底面彎曲且逐漸平緩。 The light guide plate having the light-expanding function according to claim 17, wherein the shape of the groove is curved from the top surface of the light guide plate toward the bottom surface of the light guide plate and gradually flattened. 如請求項17所述之具展光功能的導光板,其中該凹槽之形狀係以該導光板之側剖面觀之,為一平滑曲線。 The light guide plate having the light-expanding function according to claim 17, wherein the shape of the groove is a smooth curve according to a side cross-section of the light guide plate. 如請求項17所述之具展光功能的導光板,其中該凹槽之形狀係以該導光板之正剖面觀之,為一圓形。 The light guide plate having the light-expanding function according to claim 17, wherein the shape of the groove is a circular shape viewed from a front cross section of the light guide plate. 如請求項17所述之具展光功能的導光板,其中該凹槽深度係為該導光板厚度之50-95%。 The light guide plate having the light-expanding function according to claim 17, wherein the groove depth is 50-95% of the thickness of the light guide plate. 如請求項17所述之具展光功能的導光板,其中該凹槽之表面開口面積係為該光源本體面積之30-90倍。 The light guide plate having the light-expanding function according to claim 17, wherein the surface opening area of the groove is 30-90 times the area of the light source body. 如請求項17所述之具展光功能的導光板,更包括一夾層介面,係形成於該導光板內部,且環設於該凹槽周邊。 The light guide plate having the light-expanding function according to claim 17, further comprising a sandwich interface formed inside the light guide plate and disposed at a periphery of the groove. 如請求項27所述之具展光功能的導光板,其中該夾層介面為一氣隙。 The light guide plate having a light-expanding function according to claim 27, wherein the interlayer interface is an air gap. 如請求項17所述之具展光功能的導光板,更包括一表面微結構,形成於該導光板頂面,位於該凹槽之周邊,係以排列密度變化微調出光量。 The light guide plate having the light-expanding function according to claim 17 further comprising a surface microstructure formed on the top surface of the light guide plate at a periphery of the groove, and the amount of light is finely adjusted by the change of the arrangement density. 如請求項17所述之具展光功能的導光板,更包括一表面微結構,形成於該導光板頂面,位於該凹槽之周邊,係以結構深度變化微調出光量。 The light guide plate having the light-expanding function according to claim 17 further comprising a surface microstructure formed on the top surface of the light guide plate at a periphery of the groove, and the amount of light is finely adjusted by a change in the depth of the structure. 如請求項17、29或30所述之具展光功能的導光板,更包括一凹槽微結構,形成於該凹槽之表面,該凹槽微結構係為複數個波浪狀凸紋。 The light guide plate having the light-expanding function according to claim 17, 29 or 30, further comprising a groove microstructure formed on the surface of the groove, the groove microstructure being a plurality of wavy ridges. 如請求項17、29或30所述之具展光功能的導光板,更包括一凹槽微結構,形成於該凹槽之表面,該凹槽微結構係為複數個表面刮痕。 The light guide plate having the light-expanding function according to claim 17, 29 or 30, further comprising a groove microstructure formed on the surface of the groove, the groove microstructure being a plurality of surface scratches. 一種薄型直下式背光模組,係用以於入光面安裝至少一光源,引導該光源於出光面出光,且當該光源貼近入光面時,出光面沒有顯著的光點,包括:一導光板;以及一凹槽,形成於該導光板之出光面,該凹槽以側剖面觀之,係由兩側壁所構成,兩側壁於該凹槽底部形成夾角70-90度,任一側壁具有:一第一彎折部,係位於靠近出光面處,該第一彎折部於該導光板內形成一第一內角,該第一內角為160-165度;以及至少一第二彎折部,係相對於該第一彎折部位於遠離出光面處,該第二彎折部於該導光板內形成一第二內角,該第二內角為140-155度。 A thin direct type backlight module is configured to install at least one light source on the light incident surface, and guide the light source to emit light on the light exit surface, and when the light source is close to the light incident surface, the light exit surface has no significant light spot, including: a guide a light plate; and a groove formed on the light-emitting surface of the light guide plate, the groove is formed by a side cross-section, and is formed by two side walls, and the two side walls form an angle of 70-90 degrees at the bottom of the groove, and any of the side walls has a first bent portion is located near the light exiting surface, the first bent portion forms a first inner angle in the light guide plate, the first inner angle is 160-165 degrees; and at least one second bend The folded portion is located away from the light exiting surface with respect to the first bent portion, and the second bent portion forms a second internal angle in the light guide plate, and the second internal angle is 140-155 degrees. 如請求項33所述之薄型直下式背光模組,更包括:一第三彎折部,係相對於該第二彎折部位於遠離出光面處,該第三彎折部於該導光板內形成一第三內角,該第三內角為135--150度。 The thin-type direct-lit backlight module of claim 33, further comprising: a third bent portion located at a distance from the light-emitting surface relative to the second bent portion, wherein the third bent portion is in the light guide plate A third internal angle is formed, the third internal angle being 135--150 degrees. 如請求項33或34所述之薄型直下式背光模組,更包括一倒V狀凹槽形成於該導光板之入光面且面對該光源,該倒V狀凹槽之開口直徑為該光源之本體長度的1/3-1/10。 The thin type direct type backlight module of claim 33 or 34, further comprising an inverted V-shaped groove formed on the light incident surface of the light guide plate and facing the light source, wherein the inverted V-shaped groove has an opening diameter of the The body length of the light source is 1/3-1/10. 如請求項33或34所述之薄型直下式背光模組,更包括一倒V狀凹槽形成於該導光板之入光面且面對該光源,該倒V狀凹槽之開口直徑相當於該光源之本體長度。 The thin type direct type backlight module of claim 33 or 34, further comprising an inverted V-shaped groove formed on the light incident surface of the light guide plate and facing the light source, wherein the inverted V-shaped groove has an opening diameter equivalent to The length of the body of the light source. 如請求項33或34所述之薄型直下式背光模組,更包括一容置槽形成於該導光板之入光面,係用以容置該光源之本體。 The thin type direct type backlight module of claim 33 or 34, further comprising a receiving groove formed on the light incident surface of the light guide plate for receiving the body of the light source. 如請求項33所述之薄型直下式背光模組,其中該凹槽之形狀係以該導光板之正剖面觀之,為一圓形。 The thin direct type backlight module of claim 33, wherein the shape of the groove is a circular shape in a front view of the light guide plate. 如請求項33所述之薄型直下式背光模組,其中該凹槽深度係為該導光板厚度之50-95%。 The thin direct type backlight module of claim 33, wherein the groove depth is 50-95% of the thickness of the light guide plate. 如請求項33所述之薄型直下式背光模組,其中該第二彎折部之深度係為該導光板厚度之25-85%。 The thin direct type backlight module of claim 33, wherein the second bent portion has a depth of 25-85% of the thickness of the light guide plate. 如請求項33所述之薄型直下式背光模組,其中該凹槽之表面開口面積係為該光源本體面積之30-90倍。 The thin direct type backlight module of claim 33, wherein the surface opening area of the groove is 30-90 times the area of the light source body. 如請求項33所述之薄型直下式背光模組,其中該第二彎折部之截面積係為該光源本體面積之16-48倍。 The thin direct type backlight module of claim 33, wherein the second bent portion has a cross-sectional area of 16-48 times the area of the light source body. 如請求項33所述之薄型直下式背光模組,更包括一夾層介面,係形成於該導光板內部,且環設於該凹槽周邊。 The thin type direct type backlight module of claim 33, further comprising a sandwich interface formed inside the light guide plate and disposed at a periphery of the groove. 如請求項43所述之薄型直下式背光模組,其中該夾層介面為一氣 隙。 The thin direct type backlight module of claim 43, wherein the interlayer interface is a gas Gap. 如請求項33所述之薄型直下式背光模組,更包括一表面微結構,形成於該導光板頂面,位於該凹槽之周邊,係以排列密度變化微調出光量。 The thin type direct type backlight module of claim 33, further comprising a surface microstructure formed on a top surface of the light guide plate at a periphery of the groove, wherein the amount of light is finely adjusted by a change in arrangement density. 如請求項33所述之薄型直下式背光模組,更包括一表面微結構,形成於該導光板頂面,位於該凹槽之周邊,係以結構深度變化微調出光量。 The thin type direct type backlight module of claim 33 further comprising a surface microstructure formed on a top surface of the light guide plate at a periphery of the groove, and finely adjusting the amount of light by a structural depth change. 如請求項33、45或46所述之薄型直下式背光模組,更包括一凹槽微結構,形成於該凹槽之表面,該凹槽微結構係為複數個波浪狀凸紋。 The thin direct type backlight module of claim 33, 45 or 46, further comprising a groove microstructure formed on the surface of the groove, the groove microstructure being a plurality of wavy ridges. 如請求項33、45或46所述之薄型直下式背光模組,更包括一凹槽微結構,形成於該凹槽之表面,該凹槽微結構係為複數個表面刮痕。 The thin direct type backlight module of claim 33, 45 or 46, further comprising a groove microstructure formed on a surface of the groove, the groove microstructure being a plurality of surface scratches. 一種薄型直下式背光模組加工刀具組,係用以加工如請求項33所述之薄型直下式背光模組,包括:一第一刀具,係以該光源位置為軸心,對該導光板進給加工,使該凹槽底部兩側壁形成70-90度的夾角;以及一第二刀具,係離軸於該第一刀具,對該導光板進給加工,以形成該第一彎折部與該第二彎折部。 A thin direct type backlight module processing tool set for processing the thin direct type backlight module according to claim 33, comprising: a first tool, wherein the light source position is an axis, and the light guide plate is inserted into the light guide plate Processing, the two sidewalls of the bottom of the groove form an angle of 70-90 degrees; and a second cutter is off-axis to the first cutter, and the light guide plate is fed to form the first bend portion and The second bent portion. 如請求項49所述之薄型直下式背光模組加工刀具組,其中該第二刀具係一環狀刀具。 The thin direct type backlight module processing tool set according to claim 49, wherein the second tool is an annular cutter. 如請求項49所述之薄型直下式背光模組加工刀具組,其中該第二刀具係本體連接該第一刀具。 The thin direct type backlight module processing tool set according to claim 49, wherein the second tool body is coupled to the first tool. 如請求項49所述之薄型直下式背光模組加工刀具組,其中該第二 刀具之進給深度為該第一刀具之進給深度的60-80%。 The thin type direct type backlight module processing tool set according to claim 49, wherein the second The feed depth of the tool is 60-80% of the feed depth of the first tool. 如請求項49所述之薄型直下式背光模組加工刀具組,其中該第一刀具為一旋轉進給刀具。 The thin direct type backlight module processing tool set according to claim 49, wherein the first tool is a rotary feed tool. 如請求項49或53所述之薄型直下式背光模組加工刀具組,其中該第二刀具為一旋轉進給刀具。 The thin direct type backlight module processing tool set according to claim 49 or 53, wherein the second tool is a rotary feed tool. 一種薄型直下式背光模組加工刀具組,係用以加工如請求項33所述之薄型直下式背光模組,包括:一第一刀具,係以該光源位置為軸心,對該導光板進給加工,使該凹槽底部兩側壁形成70-90度的夾角;以及一第二刀具,係同軸於該第一刀具,以140-150度對該導光板進給加工,以形成該第一彎折部與該第二彎折部。 A thin direct type backlight module processing tool set for processing the thin direct type backlight module according to claim 33, comprising: a first tool, wherein the light source position is an axis, and the light guide plate is inserted into the light guide plate Processing, the two sides of the bottom of the groove form an angle of 70-90 degrees; and a second cutter coaxially with the first cutter, feeding the light guide plate at 140-150 degrees to form the first a bent portion and the second bent portion. 如請求項55所述之薄型直下式背光模組加工刀具組,其中該第二刀具係本體連接該第一刀具。 The thin direct type backlight module processing tool set according to claim 55, wherein the second tool body is coupled to the first tool. 如請求項55所述之薄型直下式背光模組加工刀具組,其中該第二刀具之進給深度為該第一刀具之進給深度的60-80%。 The thin direct type backlight module processing tool set according to claim 55, wherein the second tool has a feeding depth of 60-80% of a feeding depth of the first tool. 如請求項55所述之薄型直下式背光模組加工刀具組,其中該第一刀具為一旋轉進給刀具。 The thin direct type backlight module processing tool set according to claim 55, wherein the first tool is a rotary feed tool. 如請求項55或58所述之薄型直下式背光模組加工刀具組,其中該第二刀具為一旋轉進給刀具。 The thin direct type backlight module processing tool set according to claim 55 or 58, wherein the second tool is a rotary feed tool. 一種薄型直下式背光模組,係用以於入光面安裝至少一光源,引導該光源於出光面出光,且當該光源貼近入光面時,出光面沒有顯著的光點,包括:一導光板;一凹槽,形成於該導光板之出光面,該凹槽以側剖面觀之,係由 兩側壁所構成,兩側壁於該凹槽底部形成夾角70-90度,該凹槽之形狀係以該導光板之正剖面觀之,為一圓形;該凹槽深度係為該導光板厚度之50-95%,該凹槽之表面開口面積係為該光源本體面積之30-90倍;且任一側壁具有:一第一彎折部,係位於靠近出光面處,該第一彎折部於該導光板內形成一第一內角,該第一內角為160-165度;以及至少一第二彎折部,係相對於該第一彎折部位於遠離出光面處,該第二彎折部於該導光板內形成一第二內角,該第二內角為140-155度,該第二彎折部之深度係為該導光板厚度之25-85%,該第二彎折部之截面積係為該光源本體面積之16-48倍;以及一倒V狀凹槽形成於該導光板之入光面且面對該光源,該倒V狀凹槽之開口直徑相當於該光源之本體長度。 A thin direct type backlight module is configured to install at least one light source on the light incident surface, and guide the light source to emit light on the light exit surface, and when the light source is close to the light incident surface, the light exit surface has no significant light spot, including: a guide a light plate; a groove formed on a light-emitting surface of the light guide plate, the groove being viewed from a side cross section The two side walls are formed, and the two side walls form an angle of 70-90 degrees at the bottom of the groove, and the shape of the groove is a circular shape of the light guide plate; the groove depth is the thickness of the light guide plate 50-95%, the surface opening area of the groove is 30-90 times the area of the light source body; and any side wall has: a first bending portion located near the light emitting surface, the first bending Forming a first inner angle in the light guide plate, the first inner angle is 160-165 degrees; and at least one second bending portion is located away from the light exit surface relative to the first bent portion, the first The second bending portion forms a second inner angle in the light guide plate, the second inner angle is 140-155 degrees, and the second bending portion has a depth of 25-85% of the thickness of the light guide plate, the second The cross-sectional area of the bent portion is 16-48 times the area of the light source body; and an inverted V-shaped groove is formed on the light incident surface of the light guide plate and faces the light source, and the opening diameter of the inverted V-shaped groove is equivalent The length of the body of the light source. 如請求項60所述之薄型直下式背光模組,更包括一夾層介面,係形成於該導光板內部,且環設於該凹槽周邊。 The thin type direct type backlight module of claim 60, further comprising a sandwich interface formed inside the light guide plate and disposed at a periphery of the groove. 如請求項61所述之薄型直下式背光模組,其中該夾層介面為一氣隙。 The thin direct type backlight module of claim 61, wherein the interlayer interface is an air gap. 如請求項60所述之薄型直下式背光模組,更包括一表面微結構,形成於該導光板頂面,位於該凹槽之周邊,係以排列密度變化微調出光量。 The thin type direct type backlight module of claim 60, further comprising a surface microstructure formed on a top surface of the light guide plate at a periphery of the groove, wherein the amount of light is finely adjusted by a change in arrangement density. 如請求項60所述之薄型直下式背光模組,更包括一表面微結構,形成於該導光板頂面,位於該凹槽之周邊,係以結構深度變化微調出光量。 The thin type direct type backlight module of claim 60, further comprising a surface microstructure formed on a top surface of the light guide plate at a periphery of the groove, and finely adjusting the amount of light by a structural depth change. 如請求項60、63或64所述之薄型直下式背光模組,更包括一凹槽微結構,形成於該凹槽之表面,該凹槽微結構係為複數個波浪狀 凸紋。 The thin direct type backlight module of claim 60, 63 or 64, further comprising a groove microstructure formed on the surface of the groove, the groove microstructure being a plurality of waves Embossed. 如請求項60、63或64所述之薄型直下式背光模組,更包括一凹槽微結構,形成於該凹槽之表面,該凹槽微結構係為複數個表面刮痕。 The thin direct type backlight module of claim 60, 63 or 64, further comprising a groove microstructure formed on a surface of the groove, the groove microstructure being a plurality of surface scratches.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI588401B (en) * 2015-08-26 2017-06-21 Direct type of lighting

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI588401B (en) * 2015-08-26 2017-06-21 Direct type of lighting

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