TWM460740U - Friction stirring head - Google Patents
Friction stirring head Download PDFInfo
- Publication number
- TWM460740U TWM460740U TW102207522U TW102207522U TWM460740U TW M460740 U TWM460740 U TW M460740U TW 102207522 U TW102207522 U TW 102207522U TW 102207522 U TW102207522 U TW 102207522U TW M460740 U TWM460740 U TW M460740U
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- TW
- Taiwan
- Prior art keywords
- friction stirrer
- probe
- heat dissipating
- working portion
- friction
- Prior art date
Links
- 238000003756 stirring Methods 0.000 title description 9
- 239000000523 sample Substances 0.000 claims description 35
- 230000017525 heat dissipation Effects 0.000 description 12
- 238000000034 method Methods 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000020169 heat generation Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Landscapes
- Pressure Welding/Diffusion-Bonding (AREA)
Description
本創作係一種摩擦攪拌頭,尤指一種具散熱功能之摩擦攪拌頭。This creation is a friction stirrer head, especially a friction stirrer with a heat dissipation function.
接合製程技術中的摩擦攪拌銲接製程依序以摩擦攪拌頭對待接合的工件進行摩擦生熱、固態攪拌、擠壓混合與冷卻接合的階段,進而將待接合的工件接合,請參閱圖6所示,摩擦攪拌頭90被夾設於一夾具93中,且該夾具93可被馬達帶動而轉動,該摩擦攪拌頭90包含有一本體91,該本體91的一端設有一探針92,其中,先用夾持治具將待接合的二工件94定位,摩擦攪拌頭90定位且轉動,以及摩擦攪拌頭90下降,使轉動的探針92伸入該二工件94之間的縫隙中,探針92與該二工件94摩擦生熱,以及探針92沿著工件94欲接合位置移動,藉由探針92傳送接合部位所需要的熱能,進而完成工件94的接合。The friction stir welding process in the joining process technology sequentially performs the steps of friction heat generation, solid state stirring, extrusion mixing and cooling joint with the workpiece to be joined by the friction stir head, thereby joining the workpiece to be joined, as shown in FIG. The friction stirrer 90 is clamped in a clamp 93, and the clamp 93 can be rotated by a motor. The friction stirrer 90 includes a body 91. One end of the body 91 is provided with a probe 92. The clamping jig positions the two workpieces 94 to be joined, the friction stirrer 90 is positioned and rotated, and the friction stirrer 90 is lowered, so that the rotating probe 92 extends into the gap between the two workpieces 94, the probe 92 and The two workpieces 94 are frictionally heated, and the probe 92 is moved along the workpiece 94 to be engaged, and the probe 92 is used to transfer the heat required by the joint to complete the engagement of the workpiece 94.
上述中,摩擦攪拌銲接製程可將熔焊過程中產生的裂縫缺陷消除,合金元素也不會因為蒸發作用而造成流失現象,又工件94之間銲道區域95的形成主要是因為探針92激烈的攪拌作用,可獲得細晶結構並降低氣孔缺陷的生成率,進而改善銲接之工件94的機械性質。In the above, the friction stir welding process can eliminate crack defects generated during the welding process, and the alloying elements are not lost due to evaporation, and the formation of the bead region 95 between the workpieces 94 is mainly due to the intense probe 92. The stirring action can obtain a fine crystal structure and reduce the generation rate of the pore defects, thereby improving the mechanical properties of the welded workpiece 94.
然而,探針92於銲接過程中產生的摩擦熱會傳導至本體91,進而傳導到夾具93與馬達,造成溫度升高而導致摩擦攪拌頭90與馬達高耗損率的問題。However, the frictional heat generated by the probe 92 during the welding process is conducted to the body 91, and is thereby conducted to the jig 93 and the motor, causing a problem that the temperature rises to cause a high loss rate of the friction stirrer 90 and the motor.
本創作之主要目的在於提供一種摩擦攪拌頭,希藉此改善摩擦攪拌頭無法有效散熱而造成高耗損率的問題。The main purpose of the present invention is to provide a friction stirrer head, thereby improving the problem that the friction stirrer head cannot effectively dissipate heat and cause high wear rate.
為達成前揭目的,本創作之摩擦攪拌頭,包含有一本體及一散熱單元,該散熱單元設於該本體上,並該本體於散熱單元的一側形成第一作業部,且該本體於第一作業部的末端設有一第一探針。In order to achieve the foregoing object, the friction stirrer head of the present invention comprises a body and a heat dissipating unit, the heat dissipating unit is disposed on the body, and the body forms a first working portion on one side of the heat dissipating unit, and the body is in the first A first probe is disposed at an end of a working portion.
上述中,該摩擦攪拌頭被夾具夾固且藉由馬達帶動而轉動,讓轉動中之摩擦攪拌頭的探針與待接合的工件摩擦產生熱能,部分熱能通過探針傳導至該本體,進一步至散熱單元,利用散熱單元進行散熱,減少傳導至夾具、馬達的熱能,改善過多熱能對摩擦攪拌頭、夾具與馬達的不良影響,進而保護摩擦攪拌頭、夾具與馬達與延長使用壽命。In the above, the friction stirrer is clamped by the clamp and rotated by the motor, so that the probe of the friction stirrer in rotation rubs with the workpiece to be joined to generate heat energy, and part of the heat energy is transmitted to the body through the probe, further to The heat dissipation unit uses the heat dissipation unit to dissipate heat, reduce the heat energy transmitted to the fixture and the motor, and improve the adverse effects of excessive heat energy on the friction stirrer head, the clamp and the motor, thereby protecting the friction stirrer head, the clamp and the motor and prolonging the service life.
10‧‧‧本體10‧‧‧ Ontology
11‧‧‧第二作業部11‧‧‧Second Operations Department
12‧‧‧第一作業部12‧‧‧First Operations Department
13‧‧‧第一探針13‧‧‧First probe
14‧‧‧第二探針14‧‧‧Second probe
15‧‧‧錐部15‧‧‧ Cone
20‧‧‧散熱單元20‧‧‧heating unit
21‧‧‧散熱翼片21‧‧‧Film fins
30‧‧‧夾具30‧‧‧Clamp
40‧‧‧工件40‧‧‧Workpiece
90‧‧‧摩擦攪拌頭90‧‧‧ Friction stirrer
91‧‧‧本體91‧‧‧Ontology
92‧‧‧探針92‧‧‧Probe
93‧‧‧夾具93‧‧‧ fixture
94‧‧‧工件94‧‧‧Workpiece
95‧‧‧銲道區域95‧‧‧Belt area
圖1:為本創作摩擦攪拌頭之第一較佳實施例之組合前視平面示意圖。Figure 1 is a schematic front plan view of a first preferred embodiment of the friction stirrer of the present invention.
圖2:為本創作摩擦攪拌頭之第一較佳實施例之組合側視平面示意圖。Figure 2 is a side plan view showing the combination of the first preferred embodiment of the friction stirrer of the present invention.
圖3:為本創作摩擦攪拌頭之第一較佳實施例之局部放大 示意圖。Figure 3: Partial enlargement of the first preferred embodiment of the friction stirrer of the present invention schematic diagram.
圖4:為本創作摩擦攪拌頭之第二較佳實施例之組合前視平面示意圖。Fig. 4 is a front plan view showing the combination of a second preferred embodiment of the friction stirrer of the present invention.
圖5:為本創作摩擦攪拌頭之第一較佳實施例之使用狀態示意圖。Fig. 5 is a schematic view showing the state of use of the first preferred embodiment of the friction stirrer of the present invention.
圖6:為現有摩擦攪拌頭之使用狀態示意圖。Figure 6 is a schematic view showing the state of use of the existing friction stirrer.
請參閱圖1至圖3,為本創作摩擦攪拌頭之一種較佳實施例,其包含一本體10及一散熱單元20,該散熱單元20設於該本體10上,並該本體10於散熱單元20的兩側形成二作業部,並於二作業部的末端設有探針,該二作業部分別為第一作業部12與第二作業部11,該二探針分別為第一探針13與第二探針14,且第一探針13連接第一作業部12,第二探針14連接第二作業部11。Referring to FIG. 1 to FIG. 3 , a preferred embodiment of the friction stirrer head of the present invention comprises a body 10 and a heat dissipation unit 20 . The heat dissipation unit 20 is disposed on the body 10 , and the body 10 is disposed on the heat dissipation unit. Two working portions are formed on both sides of the working portion 20, and probes are disposed at the ends of the two working portions, and the two working portions are respectively a first working portion 12 and a second working portion 11, and the two probes are respectively the first probe 13 With the second probe 14, the first probe 13 is connected to the first working portion 12, and the second probe 14 is connected to the second working portion 11.
上述中,所述散熱單元20包含有複數串連的散熱翼片21,其中,該散熱單元20可以為一體成形地設於該本體10,或者該散熱單元20係可拆組地設於該本體10上,另外,所述散熱單元20的材質與本體10的材質可以相同或不同,若散熱單元20的材質與本體10的材質不同時,散熱單元20與本體10為個別製作加工,另如圖4所示,該本體10係呈圓柱狀的構件,於本創作另一實施例,該本體10的兩端分別設有一錐部15。In the above, the heat dissipating unit 20 includes a plurality of heat dissipating fins 21 connected in series. The heat dissipating unit 20 may be integrally formed on the main body 10, or the heat dissipating unit 20 may be detachably assembled to the main body. 10, in addition, the material of the heat dissipation unit 20 and the material of the body 10 may be the same or different. If the material of the heat dissipation unit 20 is different from the material of the body 10, the heat dissipation unit 20 and the body 10 are separately processed and processed. As shown in FIG. 4, the body 10 is a cylindrical member. In another embodiment of the present invention, a tapered portion 15 is respectively disposed at both ends of the body 10.
於散熱單元20可拆組於本體10的狀態下,散熱單元20具有複數的散熱翼片21,散熱翼片21包含有一片體,該片體內穿設有組接孔,該組接孔的孔徑略小 於本體10的外徑,利用熱脹冷縮原理組設散熱翼片21至該本體10上,讓散熱翼片21被加熱膨脹,再將散熱翼片21套設至本體10,待散熱翼片21冷縮後便可緊套於本體10。In a state in which the heat dissipating unit 20 is detachably assembled to the body 10, the heat dissipating unit 20 has a plurality of heat dissipating fins 21, and the heat dissipating fins 21 include a body having a hole for forming a hole in the body. Slightly smaller On the outer diameter of the body 10, the heat dissipating fins 21 are assembled to the body 10 by the principle of thermal expansion and contraction, the heat dissipating fins 21 are heated and expanded, and the heat dissipating fins 21 are sleeved to the body 10, and the fins are to be dissipated. 21 can be tightly wrapped around the body 10 after shrinking.
請參閱圖5所示,該摩擦攪拌頭之本體10的第二作業部11提供一夾具30夾固,且散熱翼片21外露於該夾具30,該摩擦攪拌頭進一步可被一馬達帶動而轉動,待接合的工件40以夾持治具定位,該摩擦攪拌頭中第一作業部12的第一探針13可沿著工件40欲接合位置移動,並對工件40摩擦生熱、固態攪拌、擠壓混合並冷卻接合待接合的工件40,其中,摩擦生熱所產生的部分熱經由第一探針13向上傳導至本體10、散熱單元20,藉由散熱單元20的散熱翼片21進行散熱而減少傳導至第二作業部11、夾具30與馬達的熱。Referring to FIG. 5, the second working portion 11 of the body 10 of the friction stirrer head is provided with a clamp 30, and the heat dissipating fins 21 are exposed to the clamp 30. The friction stirrer head can be further rotated by a motor. The workpiece 40 to be joined is positioned by a clamping jig in which the first probe 13 of the first working portion 12 is movable along the workpiece 40 to be engaged, and the workpiece 40 is frictionally heated, solid-stirred, Extrusion mixing and cooling and bonding of the workpiece 40 to be joined, wherein a part of the heat generated by the frictional heat generation is conducted upward to the body 10 and the heat dissipation unit 20 via the first probe 13 , and is dissipated by the heat dissipation fins 21 of the heat dissipation unit 20 . The heat transmitted to the second working portion 11, the jig 30, and the motor is reduced.
當散熱單元20組設於本體10上時,摩擦攪拌頭於銲接作業時,散熱翼片21與本體10同時產生熱脹情形,因本體10的外徑大於散熱翼片21的組接孔的孔徑,本體10膨脹後的外徑仍大於或等於散熱翼片21的組接孔的孔徑,所以散熱翼片21無鬆脫之慮。When the heat dissipating unit 20 is assembled on the body 10, when the friction stirrer is in the welding operation, the heat dissipating fins 21 and the body 10 simultaneously generate thermal expansion, because the outer diameter of the body 10 is larger than the aperture of the assembling holes of the heat dissipating fins 21. The expanded outer diameter of the body 10 is still greater than or equal to the aperture of the assembly hole of the heat dissipating fin 21, so that the heat dissipating fin 21 is not loosened.
該摩擦攪拌頭於使用一段時間後,該第一探針13磨損至一定程度而需更換時,操作人員可將該摩擦攪拌頭自夾具30上取下並翻轉,讓本體10的第一作業部12被夾具30夾固,散熱翼片21與本體10的第二作業部11與第二探針14外露於該夾具30,利用該第二探針14可對待接合的工件40進行銲接接合。After the friction stirrer is used for a period of time, the first probe 13 is worn to a certain extent and needs to be replaced, the operator can remove the friction stir head from the clamp 30 and flip it, so that the first working part of the body 10 12 is clamped by the jig 30, and the heat dissipating fin 21 and the second working portion 11 and the second probe 14 of the body 10 are exposed to the jig 30, and the workpiece 40 to be joined is welded by the second probe 14.
待第二探針14使用一段時間而磨損至需更換程度,可將該摩擦攪拌頭自夾具30取下,把兩頭都磨損的摩擦攪拌頭以機具進行再次加工成型出第一探針13與第二探針14,加工成型後的摩擦攪拌頭可以重覆使用,直到摩擦攪拌頭的長度已短至不能被夾具30穩定夾固為止。After the second probe 14 is worn to a degree of replacement for a period of time, the friction stirrer head can be removed from the jig 30, and the friction stirrer head worn at both ends can be reworked by the implement to form the first probe 13 and the first probe 14 The two probes 14, the friction stir head after forming, can be reused until the length of the friction stir head has been short enough to be stably clamped by the clamp 30.
綜上所述,該摩擦攪拌頭之散熱單元20的散熱翼片21可有效進行散熱,減少傳導至本體10、夾具30、馬達的熱能,進而保護摩擦攪拌頭、夾具30與馬達與延長使用壽命,另外,該摩擦攪拌頭進一步於本體10兩端設置的第一探針13與第二探針14,讓該摩擦攪拌頭可雙頭使用,以提升實用性,以及摩擦攪拌頭於磨損後可以重覆加工成型並多次使用,減少耗材、降低成本並提供良好的經濟效益。In summary, the heat dissipating fins 21 of the heat dissipating unit 20 of the friction stirrer can effectively dissipate heat, reduce heat energy transmitted to the body 10, the clamp 30, and the motor, thereby protecting the friction stirrer head, the clamp 30 and the motor, and prolonging the service life. In addition, the friction stirrer head further has a first probe 13 and a second probe 14 disposed at two ends of the body 10, so that the friction stirrer head can be used in both ends to improve the utility, and the friction stirrer head can be worn after being worn. Repeated molding and multiple use, reducing consumables, reducing costs and providing good economic benefits.
10‧‧‧本體10‧‧‧ Ontology
11‧‧‧第二作業部11‧‧‧Second Operations Department
12‧‧‧第一作業部12‧‧‧First Operations Department
13‧‧‧第一探針13‧‧‧First probe
14‧‧‧第二探針14‧‧‧Second probe
15‧‧‧錐部15‧‧‧ Cone
20‧‧‧散熱單元20‧‧‧heating unit
21‧‧‧散熱翼片21‧‧‧Film fins
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW102207522U TWM460740U (en) | 2013-04-25 | 2013-04-25 | Friction stirring head |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW102207522U TWM460740U (en) | 2013-04-25 | 2013-04-25 | Friction stirring head |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM460740U true TWM460740U (en) | 2013-09-01 |
Family
ID=49628388
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW102207522U TWM460740U (en) | 2013-04-25 | 2013-04-25 | Friction stirring head |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWM460740U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI669184B (en) * | 2018-11-16 | 2019-08-21 | 財團法人金屬工業研究發展中心 | Rotary shaft cooling system with airflow guiding heat dissipation |
-
2013
- 2013-04-25 TW TW102207522U patent/TWM460740U/en not_active IP Right Cessation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI669184B (en) * | 2018-11-16 | 2019-08-21 | 財團法人金屬工業研究發展中心 | Rotary shaft cooling system with airflow guiding heat dissipation |
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|---|---|---|---|
| MM4K | Annulment or lapse of a utility model due to non-payment of fees |