M320557 八、新型說明： 【新型所屬之技術領域】 • 本創作係關於一種彩色複合皮革，尤指發泡層與透明 層中間，夾合一具有彩色圖像的彩色薄膜層；其係利用多 - 孔性薄膜上印刷圖像，再將已印刷好圖像的彩色薄膜，經 - 熱壓融合方式或黏膠貼合方式，先與透明層粘貼結合一 Φ 體，再粘貼發泡層及紡織物層，即可完成由最外層直接透 視内部的彩色圖像，達到良好的透視效果與保護圖像的皮 革者。 【先前技術】 按人類歷史演化過程中，運用把獸皮去了毛製成的熟 皮製成的皮革，藉由皮革延伸縫合製作的物品方便人類的 使用’此種採用皮革製作物品方式延續至今，習用傳統獸 皮製皮革雖有花紋裝飾，但在單一顏色在美觀美學 (Aesthetic )上顯得相當單調，在多彩流行時尚觀點上， 降低現代者購買吸引力。 隨著現今科技發達，導致人造皮革產生，由於人造皮 革製作容易及價格便宜，使得人造皮革使用量大增，除了傳 統製作物品方式’並用到棒球、球類、足球、排球、皮包 M320557 及皮帶等皮革口。方面’而這些皮革可預先選擇材質、種類、 ㈣印刷、烙印、费烙、文字、圖像浮雕、商標和皮革 1 文路，此種外表均為不透明材質，且為單一顏色或只是多 種單顏色區塊所造成，其皮革並無特殊之處，所以經常 、在皮革外表上再加彩色或烙印，直接用網版印刷或以轉印 ‘方式，將圖像印於皮革上，再依需要用高週波或烫金機絡 φ 印加工方式，將圖案壓成浮雕。 以上均是將彩色圖像置於皮革表面之方法，但是具以 下缺點： 1、 隨著物品使用，顏色圖像會磨耗、退化、消失。 2、 印刷方式為傳統網版印刷，圖像解析度及彩色印刷均非 常有限，圖像品質粗糙，不夠精緻色彩不夠鮮艷，無法 • 印刷類似1 〇〇萬畫數解析度以上之自然全彩品質之圖 像。 3、 皮革的底色限制了顏色圖像的鮮艷品質。 4、 多色網版印刷費用較昂貴，且生產速度較慢。 5、 經由熱轉印方式雖可獲得到全彩照片圖像，但製作過程 手續繁雜，且製版費用昂貴，此外圖像設置於表面，導 致圖像及顏色容易因接觸受到磨損、退化與消失。 綜合上述所論，已目前使用皮革設置彩色圖像缺失， M320557 不足已滿足於現今消費者之需求，亟待進一步之改良。 【新型内容】 有鑒於前述，設有彩色圖像的皮革所存在缺點問題， 本創作之彩色複合皮革，其解決習用皮革外觀單調，及人 造皮革欲製成具有透明之彩色圖像，必須使用轉印方式來 處理彩色圖像，且無法提高圖像的畫數等問題，為其主要 目的。 本創作案次一目的在於，以多孔性薄膜作為印刷的主 體，使此一多孔性薄膜得以與平版印刷設備配合，製成可 供複合之彩色薄膜，此一方式可作為大量印刷且得更高書 數之需求。 本創作其結構包含有：一读日日爲 啕 透明層、一彩色薄膜層、一 發泡層及紡織物層所組合而成，1 人具宁忒％色圖像係置於發 泡層與透明層中間；而該彩色 同彳冢之製造方法，係選擇一 種多孔性薄膜（或稱多孔性材質 、^作為印刷之主體，將已 印刷好之彩色薄膜與透明層形成-體，此結合厚度在 °、·05〜3.°随之間，再枯貼發泡層及紡織層成為複合層，並 成為具有美麗外觀的皮革。 本創作之彩色薄膜層所採用 夕孔性薄膜，因其具多孔M320557 VIII. New description: [New technical field] • This creation is about a color composite leather, especially between the foam layer and the transparent layer, sandwiching a color film layer with color images; The image is printed on the porous film, and then the color film of the printed image is bonded to the transparent layer by a thermo-compression fusion method or a glue bonding method, and then the foam layer and the textile fabric are pasted. The layer can complete the color image directly from the outermost layer to achieve a good perspective and protect the image of the leather. [Prior Art] In the process of human history evolution, the leather made of the skin made of the skin of the animal skin is used to make the articles made by the leather extension and stitching convenient for human use. Although the leather used in traditional animal skins has a decorative pattern, it is quite monotonous in the aesthetics of a single color. In the colorful fashion point of view, it reduces the attractiveness of modern purchases. With the development of today's technology, artificial leather is produced. Because of the ease of making artificial leather and the low price, the use of artificial leather has increased greatly, in addition to traditional methods of making articles, including baseball, ball, football, volleyball, leather bag M320557 and belt. Leather mouth. Aspects' and these leathers can be pre-selected in materials, types, (4) printing, branding, branding, text, image relief, trademark and leather 1 way, this appearance is opaque material, and is a single color or just a variety of single colors Due to the block, there is no special point in the leather. Therefore, often, the color of the leather is colored or branded, and the image is printed on the leather directly by screen printing or by transfer, and then used as needed. High-frequency or bronzing machine φ printing processing method, the pattern is pressed into relief. All of the above are methods for placing a color image on the surface of the leather, but with the following disadvantages: 1. As the article is used, the color image will wear, degrade, and disappear. 2, the printing method is traditional screen printing, image resolution and color printing are very limited, the image quality is rough, not enough exquisite color is not bright enough, can not • print similar to the natural full color quality of 1 million painting resolution The image. 3. The color of the leather limits the vivid quality of the color image. 4, multi-color screen printing is more expensive, and the production speed is slower. 5. Although full-color photo images can be obtained through the thermal transfer method, the manufacturing process is complicated, and the plate making process is expensive. In addition, the image is placed on the surface, which causes the image and color to be easily worn, degraded and disappeared due to contact. In summary of the above, the use of leather to set up color image missing, M320557 deficiency has been met by the needs of today's consumers, and further improvements are urgently needed. [New content] In view of the above-mentioned shortcomings of leather with color images, the color composite leather of the present invention is designed to solve the monotonous appearance of the conventional leather, and the artificial leather is to be made into a transparent color image, which must be used. Printing methods to process color images, and can not improve the number of images, etc., for its main purpose. The purpose of this creation case is to use a porous film as the main body of printing, so that the porous film can be combined with a lithographic printing apparatus to form a color film which can be composited, and this method can be used as a large amount of printing and more. The demand for high book counts. The structure of the creation includes: a day-to-day 啕 transparent layer, a color film layer, a foam layer and a textile layer, and one person has a Ning 忒 % color image placed on the foam layer and In the middle of the transparent layer, the method for manufacturing the color homogeny is to select a porous film (or a porous material, as the main body of the printing, and form the printed color film and the transparent layer into a body, the combined thickness Between ° and · 05~3. °, the foam layer and the textile layer are added to form a composite layer, and become a leather with a beautiful appearance. The color film layer of the present invention uses a matte film because of its Porous
版印刷、鐳射印刷或 ，由於這一類的自動 M320557 性的關係可與橡膠、塑膠、樹脂、油墨枯劑等高分子物質 具有優異的物理粘合力，因為高分子物質在加工過程中， 可輕易的渗入多孔性薄膜之孔隙中，待成型後形成粘鎖， 並具優異的粘合力，而此種粘合力可讓印刷面油墨相當牢 固，並且使發泡層之間不致產生剝離現象。 上述多孔性薄膜材料（或稱多孔性材質），其係以可以 被印刷之材質為主，如：紙（papers)、合成紙（Printing, laser printing or, because of this type of automatic M320557 relationship, can have excellent physical adhesion with high-molecular substances such as rubber, plastic, resin, ink, etc., because the polymer material can be easily processed. It penetrates into the pores of the porous film, forms a viscous lock after molding, and has excellent adhesion, and this adhesive force makes the printing surface ink relatively firm and does not cause peeling between the foam layers. The above porous film material (or porous material) is mainly made of a material that can be printed, such as papers or synthetic paper (
Papers)、纖維布織品（Fiber)、塑膠料薄膜等，而塑膠料 薄膜泛指：聚乙稀（Polyethylene )、聚丙稀 (Polypropylene)^ PET^ TPU( Therniop 1 astic Urethane) ^ PVC C Poly Vinyl Chloride ) ^ TPE ( Thermoplastic ^ 〇mer)等，當主材料經摻配各種副材料後製作成具有 微細孔性質，並得以印刷成彩色薄膜而言。 而印刷廣泛指的是平版印刷、凸 喷墨印刷等自動化可完成之印刷方式 化印刷可以得m萬晝數以上的品質，並且可輕易快速度 的進仃印製，這均為選擇多孔性薄膜主要之考量。 分為： 另彩色薄膜層與透明層的結合方式依材料的不 同，可 射出成型方法 多孔性薄膜經過印刷彩 色圖像後，形 M320557 成具有彩色薄膜層，直接將透明層材料射於 、7巴溥祺 層，藉此將兩層結合成一體，形成二層結構；也可、 • 是變化成第一層為透明層，中間層多孔性彩色薄膜 底層可以是透明層或非透明層，形成如三明产 Ό <二層 結構。 ' 二、高週波成型方式，如透明材質以PVC或TPU等塑膠薄 _ 膜為主’則以高週波將透明層與彩色多孔性薄腾線 合’形成具有彩色圖像兩層結合體；同上述可 传一"層 或三層結構。 ~ 押出成型方法，以平板加壓（PI ate Press )或押延出 片機（Calender)，將多孔性彩色薄膜與透明層材料經熱 壓熔合多’形成具有彩色圖像之複合層；同上述可為 _ 二層或三層結構。 上述複合方式雖因材質與複合設備的不同，仍可以達 成二層或三層的複合層結構。 四、 淋膜複合成型方式：直接以透明層材料經T-die押出 複合成型。 五、 黏膠貼合方式：直接以透明層使用黏膠貼合彩色薄膜 層。 上述透明層其材質可以是PVC ( Poly Vinyl M320557Papers), fiber cloth, plastic film, etc., and plastic film refers to: Polyethylene, Polypropylene, PET, TPU (Therniop 1 astic Urethane) ^ PVC C Poly Vinyl Chloride ^ TPE ( Thermoplastic ^ 〇mer), etc., when the main material is blended with various auxiliary materials to produce microporous properties, and can be printed into a color film. Printing generally refers to the lithographic printing, convex inkjet printing and other automated printing methods can achieve more than 10,000 tons of quality, and can be easily and quickly printed, which is the choice of porous film The main consideration. Divided into: The combination of the color film layer and the transparent layer depends on the material, and the injection film can be used to form a color film. After the printed color image, the shape M320557 has a color film layer, and the transparent layer material is directly injected, 7 bar. a layer of tantalum, thereby combining the two layers into one to form a two-layer structure; or, • changing into a first layer as a transparent layer, and the intermediate layer of the porous color film underlayer may be a transparent layer or a non-transparent layer, forming as Sanming calving < two-layer structure. 'Second, high-frequency forming method, such as transparent material with PVC or TPU and other thin plastic film _ film-based high-wavelength transparent layer and color porous thin line to form a two-layer combination with color image; The above can be passed a " layer or three-layer structure. ~ Extrusion molding method, using a flat pressure press (PI ate Press) or a calendering machine (Calender), the porous color film and the transparent layer material are hot-melted and fused to form a composite layer having a color image; Can be _ two or three layer structure. Although the above composite method can achieve a two-layer or three-layer composite layer structure due to the difference between the material and the composite device. 4. Laminating composite molding method: directly forming a transparent layer material through T-die extrusion molding. 5. Adhesive bonding method: directly adhere the color film layer with a transparent layer using adhesive. The above transparent layer may be made of PVC (Poly Vinyl M320557)
Chloride ) 、 SBS ( Styrene-Butadiene-Styrene Copolymer ) 、 SIS ( Styrene-Isoprene-Styrene Copolymer )、SEBS ( Styrene-Ethylene Butylene- Styrene Copolymer)、SEPS( Styrene-Ethylene Propylene-Styrene Copolymer) 、 TPU ( Thermoplastic Polyurethane) 、 POE (Poly Olefin Elastomer) 、 EPR ( Ethylene-Propylene Rubber)、EPDM ( Ethylene-Propylene-Diene Rubber)、BR (Butadiene Rubber ) ' SSBR ( Solution Styrene-Butadiene Rubber) " IR ( Isoprene Rubber) ' PUR ( Poly Urethane Rubber)等，此透明層如需硫化，則在複合前可 加入過氧物或交聯劑樹脂當架橋劑或交聯劑，此過氧化物 (Peroxide)可以是 DCP( Dicumyl Peroxide)、BP0( Benzo Peroxide)、MEKPO (Methyl Ethyl Ketone Peroxide) ___ 等’添加量約在 0· 1 〜8phr ( Parts Per Hundred Resin )。 透明層及彩色薄膜層經由上述方式結合成一體，緊接 黏合於發泡層上方表面，發泡層下方則黏合紡織物層，形 成一種具有透明層並能直視内層圖像的人造皮革，藉由此 種皮革所製作物品，達到提升物品整體美觀者。 上述發泡層的材質可以是PU(p〇lyurethane)、 EVA(Ethylene Vinyl Acetate)、TPE(Thermoplastic Elastomer)、傳 10 M320557 統加硫橡膠（Rubber)、PVC ( Poly Vinyl Chl〇ride)等， 其材質比重約為0.05〜1· 50，而紡織物層則採用不織布或 尼龍布（Nylon)、聚酯布（polyester)等布料，黏貼於發泡層 下的紡織物層可經由布料一層以上堆置。 * 綜合上述之說明，本創作確實可獲得功效，達成功效 - 如下列： • 丨.本創作由於先將多孔性薄膜先行印刷，其再與透明層複 合’達成1GG萬以上的晝數’因此可以得到絕佳的印刷 品質。 2·本創作的彩色薄膜層在透明層内’可由最外表的透明 層，直視内部的彩色圖樣，避免彩色薄臈層受汙損。 3.本創作的多孔性薄膜，可以自動化印刷生產，其與透明 層複合時，不虞有材質上的限制，適用範圍寬廣。 【實施方式】 本創作彩色複合皮革，採-較佳可行之實施例，並配 合圖式詳細說明於後，俾增加對本創作之瞭解； 請參閱第一圖為本創作 統圖，最上層依序為透明層 4 0及紡織物層5 0所組合而 之彩色複合皮革的結構立體系 2〇、彩色薄膜層3〇、發泡層 成，其中該彩色圖像層於發泡 M320557 層與透明層之間， < 該彩色圖像之製造方法，係選擇一種 多孔性薄膜（或避夕 ^ 夕孔性材質）作為印刷之主體，經由印 刷方式形成彩色薄腺，、 、 並此透過自動化印刷設備進行大量 印刷，將已印刷好 心色薄膜與透明層形成一體，此結合 厚度在0. 05〜3. 〇_ t 〈間，再粘貼發泡層及紡織層成為複合 層’並成為具有美麗 、麗外觀的彩色複合皮革1〇(如圖第二圖 所示）。 本創作夸色薄膜層3〇與透明層20之複合一體方式， 因複合方式因材皙 貝个同而有不同的作法，例如第一種複合 製作法為射出成别 _ & ’雨先將已印刷完成之彩色薄膜層置入 射出成型模呈中，^一 、/、 ’、！與塑膠射出成型後，透明層直接覆蓋 於彩色薄膜層上成為一體。Chloride ) , SBS ( Styrene-Butadiene-Styrene Copolymer ), SIS ( Styrene-Isoprene-Styrene Copolymer ), SEBS ( Styrene-Ethylene Butylene- Styrene Copolymer), SEPS ( Styrene-Ethylene Propylene-Styrene Copolymer), TPU ( Thermoplastic Polyurethane) , POE (Poly Olefin Elastomer), EPR (Ethylene-Propylene Rubber), EPDM (Ethylene-Propylene-Diene Rubber), BR (Butadiene Rubber ) ' SSBR ( Solution Styrene-Butadiene Rubber) " IR ( Isoprene Rubber) ' PUR ( Poly Urethane Rubber), etc., if the transparent layer is to be vulcanized, a peroxide or a crosslinking agent resin may be added as a bridging agent or a crosslinking agent before the compounding. The peroxide may be DCP (Dicumyl Peroxide), BP0 (Benzo Peroxide), MEKPO (Methyl Ethyl Ketone Peroxide) ___ etc. 'Addition amount is about 0·1 ～8 phr (Part Per Pershund Resin). The transparent layer and the color film layer are integrated into one body by the above manner, and are adhered to the upper surface of the foam layer immediately, and the textile layer is bonded under the foam layer to form an artificial leather having a transparent layer and capable of directly looking at the inner layer image. The items made of such leathers can be used to enhance the overall appearance of the items. The material of the foam layer may be PU (p〇lyurethane), EVA (Ethylene Vinyl Acetate), TPE (Thermoplastic Elastomer), 10 M320557 system plus sulphur rubber (Rubber), PVC (Poly Vinyl Chl〇ride), etc. The material has a specific gravity of about 0.05 to 1.50, and the textile layer is made of non-woven fabric or nylon cloth (polyester) or the like. The textile layer adhered to the foam layer can be stacked one or more layers of the fabric. . * In combination with the above description, this creation can indeed achieve efficacy and achieve efficacy - such as the following: • 丨. This creation is based on the first printing of the porous film, which is then combined with the transparent layer to achieve a number of turns of more than 1GG million. Get great print quality. 2. The color film layer of the present invention is in the transparent layer, and the inner color pattern can be directly viewed from the outermost transparent layer to prevent the color thin layer from being stained. 3. The porous film of the present invention can be automatically produced by printing, and when it is combined with the transparent layer, there is no limitation on the material, and the application range is wide. [Embodiment] The color composite leather of this creation is taken as a better and feasible embodiment, and the detailed description of the figure is added later, and the understanding of the creation is increased. Please refer to the first figure for the creative drawing, the top layer is sequentially The color composite leather has a structural system 2〇, a color film layer 3〇, and a foam layer formed by combining the transparent layer 40 and the textile layer 50, wherein the color image layer is formed on the foamed M320557 layer and the transparent layer. In the method of manufacturing the color image, a porous film (or a material for etching) is selected as a main body of printing, and a thin color gland is formed by printing, and then passed through an automatic printing device. For a large number of printing, the printed film and the transparent layer are integrally formed, and the combined thickness is 0. 05~3. 〇_ t 〈, and then the foam layer and the textile layer are combined into a composite layer' and become beautiful and beautiful. The color composite leather of the exterior is 1〇 (as shown in the second figure). The creation of the exaggerated film layer 3 〇 and the transparent layer 20 is a composite method, because the composite method has different methods for the mussels, for example, the first composite method is to shoot the _ & 'rain first The printed color film layer is placed in the forming mold, ^1, /, ',! After injection molding with plastic, the transparent layer is directly covered on the color film layer.
第種同週波炫合製作法，其選擇如Pvc或TPU薄膜 等作為透明層20 μ u 的材料，同樣加入彩色薄膜，經高週波熔 合將透明層與彩色薄膜層3〇結合成一體。 本遣]作第一種複合製作法’先經捏合機混煉後先行出 此片體即為透明層20再與彩色薄膜層30，一起置 平板加壓機或押延出片機，經上述設備加壓後，將其透 明層與彩色薄膜層結合成一體。 第四種製作方式，直接以押出機T-die淋膜複合機貼 12 < .£ ) M320557 合透明層20與彩色薄膜層3〇貼合成—體。 第五種製作方式，採用透明層10與彩色薄膜層20 直接用黏膠貼合而成。 再請參閱第二〜六圖，係由上述的第一〜五種製Μ 將透明層20與彩色薄膜層繼合，並黏貼於發泡⑽的表 面’發泡層底部則黏貼著由-層布料以上堆置的纺織物声 5〇,形成四層複合樣式組合的人工皮革，#中該皮革如： 二所是-般為彩色複合皮革U)之結構，透過上述四種結合 方法，均可以將透明層與彩色薄臈層間的結合厚度製成2 於〇.〇5〜3·0ππη之間，並置於皮革的表面。The first method of the same wave-shocking method is to select a material such as a Pvc or a TPU film as a transparent layer of 20 μu, and a color film is also added, and the transparent layer and the color film layer 3 are integrated by high-frequency fusion. The first composite production method is the first composite production method. After the kneading machine is first mixed, the sheet is firstly transparent layer 20 and then the color film layer 30 is placed together with a flat pressing machine or an ejecting machine. After the device is pressurized, its transparent layer and color film layer are integrated into one body. The fourth method of production, directly with the extruder T-die laminating machine paste 12 < . . . M320557 with transparent layer 20 and color film layer 3 〇 composite body. In the fifth production method, the transparent layer 10 and the color film layer 20 are directly bonded together by an adhesive. Referring again to the second to sixth figures, the transparent layer 20 and the color film layer are successively bonded by the first to the fifth layers described above, and adhered to the surface of the foamed (10) layer, and the bottom layer of the foamed layer is adhered to the layer. The fabrics stacked on the fabric are sounded 5 inches, forming a four-layer composite pattern of artificial leather. The leather in the #2 is a color composite leather U). Through the above four combinations, The bonding thickness between the transparent layer and the colored thin layer is made 2 between 〇.〇5~3·0ππη and placed on the surface of the leather.
第三〜六圖其顯示彩色複合皮革1〇之實施示意圖，其 將皮革用於球類製作、皮箱、皮帶、沙發、藝品或是物品 的表面，藉由完成彩色複合皮革材料，由於彩色圖像被置 入於透明層内部，使該彩色圖像不致有磨損之虞，凸顯透 明層内部顯示出來的圖像更多元化，達到提升皮革製作相 關物件對消費者吸引性。 本創作彩色複合皮革，由於該彩色薄膜可利用自動化 印刷設備，印刷在多孔性薄膜之上並且達成1 0 〇萬晝數以上 之圖像品質，有效提高生產量、高品質之圖像球體；其應 用之手段與方法更是前所未見，已具進步性及產業上利用 13 M320557 價值，完全符合發明專利之要件；惟、以上彳彳述者，僅為 本創作之-較佳實施範例，當不能以之作為限定本創作實 施之範圍，凡依本創作申請專利範圍所作之均等變化或修 飾’仍應屬本創作專利涵蓋之範圍内。 【圖式簡單說明】 第一圖··為本創作案結構之立體系統圖。 第二圖：為本創作案結構之立體圖。 第三圖··為本創作案結構之實施示意圖。 第四圖：為本創作案結構之實施示意圖。 第五圖：為本創作案結構之實施示意圖。 第六圖：為本創作案結構之實施示意圖。 【主要元件符號說明】 1 〇彩色複合皮革 2 0透明層 30彩色薄膜層 40發泡層 5 0紡織物層The third to sixth figures show a schematic diagram of the implementation of the color composite leather, which uses the leather for the surface of the ball making, the leather box, the belt, the sofa, the art or the item, by completing the color composite leather material, due to the color The image is placed inside the transparent layer, so that the color image is not worn out, and the image displayed inside the transparent layer is more diversified, so as to enhance the appeal of the leather-related objects to the consumer. The color composite leather of the present invention can be printed on a porous film by using an automatic printing device, and achieves image quality of more than 10 million, thereby effectively increasing the throughput and high quality image sphere; The means and methods of application are unprecedented, and the value of 13 M320557 has been progressively and industrially utilized, which fully meets the requirements of the invention patent; however, the above description is only the preferred embodiment of the present invention. When it is not possible to limit the scope of the implementation of this creation, the equivalent changes or modifications made by the scope of the patent application of this creation shall remain within the scope of this creation patent. [Simple description of the diagram] The first picture is a three-dimensional system diagram of the structure of the creation. The second picture: a perspective view of the structure of the creation. The third picture is a schematic diagram of the implementation of the structure of the creation. The fourth picture: a schematic diagram of the implementation of the structure of the creation case. Figure 5: Schematic diagram of the implementation of the structure of the creation. Figure 6: Schematic diagram of the implementation of the structure of the creation. [Main component symbol description] 1 〇 color composite leather 2 0 transparent layer 30 color film layer 40 foam layer 5 0 textile layer