M318305 八、新型說明: 【新型所屬之技術領域】 本創作係有關一種框架組成構件,特別是一種用以組成一平 面顯示器框架之框架組成構件,其適用於雷射熔接以外之焊接方 法0 【先前技術】 平面顯示器具有外型輕薄、耗電量少以及相對較低的輻射污 染等優點,因此廣泛應用於多種電子產品上。以液晶顯示器為 例,其中之液晶顯示模組主要包含液晶顯示面板以及背光模組等 主要元件,以多個框架來固定上述元件即可形成完整之液晶顯示 模組。 請參照圖la至圖lc,說明習知框架之製程步驟。首先,將 金屬捲料或片料裁切成適當大小的金屬板11。接著,以切割或沖 孔等加工步驟在金屬板11之中央區域形成所需之視窗孔12。最 後,再進行折邊等後續加工步驟以形成如圖lc所示之框架13。 上述製程中,形成視窗孔12時所產生等面積之金屬料,其利用 性不高,甚至視為廢料,因此無法有效降低框架13之材料成本。 針對上述問題,目前已有利用多個組成構件接合成一組合式 框架之製備方法。如圖2a所示,框架2是由二個L型框架組成 構件21相對接合而成。如圖2b所示,如此一來,即可有效率的 從金屬料22上切割出L型框架組成構件21,以減少廢料產生。 參照圖3a至圖3d,除了 L型之框架組成構件外,更有多種 不同外型之框架組成構件,例如等邊U型之框架組成構件31、 不等邊U型之框架組成構件32、長條型之框架組成構件33、34。 此外,亦可以兩種不同外型之框架組成構件來接合成框架,例如 M318305 以二個L型框架組成構件35以及一個長條型框架組成構件36接 合成如圖3d所示之框架。 不論採用何種外型之框架組成構件來組成框架,無可避免地 皆需要接合的製程使框架組成構件接合。目前有以雷射熔接或以 鉚合的方式來達到接合的目的。然而,雷射嫁接之設備成本高 昂,且需要較為專業的技術人員進行操作,對製造成本而言同樣 是一大負擔。而,以沖床進行鉚合的方式,其接合強度不及雷射 熔接的方式、加工步驟較為繁鎖、生產性不佳,且鉚合的精度較 難掌控,使得以鉚合方式接合之框架的不合格率較高。 綜上所述,如何以相對較低的成本來接合組合式框架,且其 接合強度及可靠度與雷射熔接的方式相近便是目前極需努力的 目標0 【新型内容】 針對上述問題,本創作目的之一是提供一種框架組成構件, 其是改良其接合端部之結構,使其能夠以設備成本較低之焊接設 備來進行接合製程,且其接合強度與雷射熔接之接合強度相近。 為了達到上述目的,本創作一實施例之框架組成構件是用以 組成一平面顯示器框架。框架組成構件之特徵在於其至少一接合 端部之斷面不與框架組成構件之表面垂直。 以下藉由具體實施例配合所附的圖式詳加說明,當更容易瞭 解本創作之目的、技術内容、特點及其所達成之功效。 M318305 【實施方式】 本創作之框架組成構件為—金屬材料,其外型可為 邊U型、不㈣U型或長條型等,用以組成—平面顯示器 例如t顯Μ或電_示器等。框架組成構件之特徵在於其至 >、-接δ端部之斷面不與框架組成構件之表面垂直。 、…、曰a至圖4c’以實施例來說明本創作之接合端部結構以及接 合方法。明先參關4a,本創作之一較佳實施例之框架組成構件41、 盘tt:部之斷面為梯形凸面411 ' 421。當框架組成構件 架,、且成構件42共平面接觸時,在靠近框架組成構件4卜 H表Λ處可形成一缺口80,如圖4b所示。因此,以碰焊方式 ==„牛41、42時’熔融之金屬材料將填補缺口 8〇, 使接:處呈-實質平面,而不會產生凸塊,如圖4c所示。 入端本創作讀佳細狀框架組朗件51之接 可為一弧面511。因此,當框架組成構件51與另一 八 之框架組成構件52共平面接觸_ . ,, σ 8° ’使框架組成構件^物焊時=:::::: 下表面需缺口8G不僅可同_成純架組«件之上、 下录面,亦可僅形成於框架組 圖5b所示,框架組成構件61、62 =其中之一: 接合端部之斷面2一尤似一冑在早一表面削切-斜面,使 成構件61、心平一面接=亦梯形凸面611、621,因此,框架組 框架組成構件41、5卜61混合實成構件71亦可與本創作之 清參照圖6a,說明本創作之 件。框架組成構件91之接合端部一父實施例之框架組成構 且田坪接叹備之電極頭1〇〇上下閉合點焊 M318305 形成實質平面之接合處,如圖6b所示 框架組成構件91亦可_相應對重疊,再以點烊的方式、=c。’ c作之框架級成構件經改良其接: ,構後,即能夠以相對較低成本之焊接設備 之斷面 製程不僅快速、就,且錢合料料祕狀接合^相接近合 目的二:述之實施例僅係為說明本創作之技術思想及特Μ :的;使热習此項技藝之人士能夠瞭解本創作之内容並摅其 2二不能以之限定本創作之專利範圍,即大凡依本創作=實 =神戶W㈣化或修飾,仍應涵蓋在本創作之= 【圖式簡單說明】 圖la至圖lc為習知製備框架之示意圖。 圖2a至圖2b為習知製備組合式《之示意圖。 圖如至WSd為各式習知之組合式轉之示意圖。M318305 VIII. New description: [New technical field] This creation is about a frame component, especially a frame component used to form a flat display frame, which is suitable for welding methods other than laser welding. Technology] Flat-panel displays are widely used in a variety of electronic products because of their slimness, low power consumption, and relatively low radiation pollution. Taking a liquid crystal display as an example, the liquid crystal display module mainly comprises a main component such as a liquid crystal display panel and a backlight module, and the above components are fixed by a plurality of frames to form a complete liquid crystal display module. Referring to Figures la to lc, the process steps of the conventional frame will be described. First, the metal coil or sheet is cut into a metal plate 11 of an appropriate size. Next, a desired window hole 12 is formed in the central portion of the metal plate 11 by a processing step such as cutting or punching. Finally, a subsequent processing step such as hemming is performed to form the frame 13 as shown in Fig. 1c. In the above process, the metal material of the same area which is formed when the window hole 12 is formed is not highly utilized, and is even regarded as waste material, so that the material cost of the frame 13 cannot be effectively reduced. In view of the above problems, there has been a production method in which a plurality of constituent members are joined into a combined frame. As shown in Fig. 2a, the frame 2 is formed by the relative engagement of two L-shaped frame members 21. As shown in Fig. 2b, the L-shaped frame constituent member 21 can be efficiently cut from the metal material 22 to reduce waste generation. Referring to Figures 3a to 3d, in addition to the L-shaped frame component members, there are a plurality of different frame members, such as an equilateral U-shaped frame component member 31, an equilateral U-shaped frame component member 32, and a long The strip type frame constitutes members 33, 34. Alternatively, the frame members of the two different shapes may be joined into a frame, for example, the M318305 is formed by combining two L-shaped frame members 35 and one elongated frame member member 36 into a frame as shown in Fig. 3d. Regardless of the type of frame member used to form the frame, it is inevitable that the joining process requires the joining of the frame members. At present, the purpose of joining is achieved by laser welding or by riveting. However, laser grafting equipment is costly and requires a relatively professional technician to operate, which is also a burden on manufacturing costs. However, in the manner of riveting the punching machine, the joint strength is less than that of the laser welding, the processing steps are relatively complicated, the productivity is poor, and the precision of the riveting is difficult to control, so that the frame joined by the riveting method is not The pass rate is higher. In summary, how to join the combined frame at a relatively low cost, and the joint strength and reliability are similar to the way of laser welding, which is the goal that is currently in great need. [New content] For the above problems, this One of the object of the invention is to provide a frame constituent member which is improved in the structure of the joint end portion so that it can be joined by a welding apparatus having a low equipment cost, and the joint strength is similar to that of the laser welded joint. In order to achieve the above object, the frame constituent members of an embodiment of the present invention are used to form a flat display frame. The frame constituent member is characterized in that the cross section of at least one of the joined ends is not perpendicular to the surface of the frame constituent member. In the following, the specific embodiments and the accompanying drawings are explained in detail, and it is easier to understand the purpose, technical content, characteristics and effects achieved by the present invention. M318305 [Embodiment] The frame of the creation is made of metal material, and its appearance can be U-shaped, non-(U) U-shaped or long-shaped, etc., to form a flat-panel display such as t-display or electric_display. . The frame constituent member is characterized in that the section to the >, - δ end portion is not perpendicular to the surface of the frame constituent member. The structure of the joint end and the joining method of the present invention will be described by way of example with reference to Figs. 4c'. In the first embodiment of the present invention, the frame member member 41 of the preferred embodiment of the present invention has a trapezoidal convex surface 411 '421. When the frame constitutes the frame, and the members 42 are in coplanar contact, a notch 80 can be formed near the frame member 4, as shown in Fig. 4b. Therefore, in the case of the welding method ==„牛41, 42°, the molten metal material will fill the gap 8〇, so that the joint is in a substantially flat plane without bumps, as shown in Fig. 4c. The joint of the fine-grained frame group member 51 may be a curved surface 511. Therefore, when the frame-constituting member 51 is in coplanar contact with the frame member 52 of the other eight frame, σ 8° 'frames the component member ^When welding the material =:::::: The lower surface needs the notch 8G not only can be combined with the _ pure frame group « upper and lower recording surface, but also can be formed only in the frame group shown in Figure 5b, the frame constituent member 61, 62 = one of them: the section 2 of the joint end is similar to a bevel on the surface of the earlier one, so that the member 61, the flat side is connected to the other side = the trapezoidal convex surface 611, 621, therefore, the frame group frame component 41, 5b 61 mixed solid member 71 can also be described with reference to Fig. 6a, the present invention is described. The joint end portion of the frame constituent member 91 is a frame structure of the parent embodiment and the Tianping sighs The electrode tip 1 〇〇 upper and lower closed spot welding M318305 forms a substantially planar joint, as shown in Figure 6b, the frame constituent member 91 can also Correspondingly, the overlap, and then the point-by-point method, =c. 'c is the frame-level component that has been improved. After the construction, the cross-section process of the welding equipment at a relatively low cost is not only fast, but And the combination of the money and the material is close to the purpose of the second object: the embodiment is only for explaining the technical idea and characteristics of the creation: the person who is interested in the skill can understand the content of the creation and The 2nd can't limit the scope of the patent of this creation, that is, the production of the original = true = Kobe W (four) or modification, should still be covered in this creation = [Simple diagram of the diagram] Figure la to Figure lc is a conventional preparation Figure 2a to Figure 2b are schematic views of a conventionally prepared combination. Figures WSd are schematic diagrams of various combinations of conventional combinations.
接合過程之 圖^至圖&為本創作之—較佳實施例之框架組成構件之 Γ至圖5b為本創作之另—較佳實施例之框架組成構件之接合示意 圖5c為本創作之較佳實施例與習知之框架組成構件之接合示意圖。 至_袖叙另—錄__組成構件之接合示音 M318305 【主要元件符號說明】 11 金屬板 12 視窗孔 13 框架 2 框架 22 金屬料 21 > 35 L型框架組成構件 31 等邊U型框架組成構件 32 不等邊U型框架組成構件 33、34、36 長條型框架組成構件 4卜42 框架組成構件 411 > 421 梯形凸面 5卜52 框架組成構件 511 ^ 521 弧面 6卜62 框架組成構件 611 > 621 不對稱梯形凸面 71 框架組成構件 80 缺口 91 框架組成構件 911 斜面 100 電極頭FIG. 5 to FIG. 5B are the components of the frame of the preferred embodiment of the present invention. FIG. 5b is a schematic view of the joining of the frame components of the other preferred embodiment of the present invention. A schematic diagram of the engagement of a preferred embodiment with a conventional frame component. To the _ sleeves and other records __ the joints of the components M318305 [main symbol description] 11 metal plate 12 window hole 13 frame 2 frame 22 metal material 21 > 35 L-shaped frame component 31 equilateral U-frame Component member 32 unequal U-shaped frame constituent members 33, 34, 36 elongated frame constituent member 4 b 42 frame member member 411 > 421 trapezoidal convex surface 5 52 frame member member 511 ^ 521 arc surface 6 b 62 frame composition Member 611 > 621 Asymmetric trapezoidal convex surface 71 Frame constituent member 80 Notch 91 Frame member member 911 Bevel 100 Electrode head