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TWM289977U - Storehouse-type tissue cultivation or microorganism fermentation device - Google Patents

Storehouse-type tissue cultivation or microorganism fermentation device Download PDF

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Publication number
TWM289977U
TWM289977U TW94216909U TW94216909U TWM289977U TW M289977 U TWM289977 U TW M289977U TW 94216909 U TW94216909 U TW 94216909U TW 94216909 U TW94216909 U TW 94216909U TW M289977 U TWM289977 U TW M289977U
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Taiwan
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fermentation
storage
culture
microbial
tank
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TW94216909U
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Chinese (zh)
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Bai-Cheng Chen
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Bai-Cheng Chen
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Publication of TWM289977U publication Critical patent/TWM289977U/en

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M289977 八、新型說明: 【新型所屬之技術領域】 本創作係關於一種倉儲式組織培養或微生物發酵裝 置,特別指一種結合食品製造自動化技術、無菌室技術、自 動化倉儲技術以及微生物發酵技術之設計,將整合後技術使 用在組織培養、微生物之液態、半固態、固態發酵製程,利 、 用倉儲原理’將發酵工業與組織培養邁向大量化生產製造的 _ 一種技術創新。 【先前技術】 人類自古以來就懂得利用倉庫存放物品,在倉庫内設置 貨架讓空間更有效利用,並且配合其它防護措施,使存放之 貨物達到防鼠、蟲、蟻,防潮、防蛀,以增加保存時間。又, 隨著科技的進步,機械式的自動化控制技術日趨成熟,也讓 自動化倉儲應運而生,不但讓空間更有效利用,更因自動存 _ 取設備而降低人員使用率,及增加工作效率。唯,目前的自 動化倉儲裝置僅應用在存放貨物,但其中的管理工作並無一 亥J停歇’這些}匕費都會提咼貨物的成本,也轉嫁到消費者身 、 上,若發生物流遲滯的情況,其損失更是難以估計。為此, ^若能有效利用自動化倉儲所提供的便利,並有效應用其存放 時間進行工作,則不僅減少空間成本的浪費,亦能進一步提 高自動化倉儲的利用。其中,組織培養和微生物發酵工程即 是充份利用自動化倉儲的工作領域,因這些工作需要時間、 5 M289977 空間,以及遍卷沾 田的辰i兄控制,若能有效利用自動化倉儲來進 行管理,勢必能雜4 此、准持品質,且能降低產品成本,提供給需要 者價廉物美的產品。 人類板早就知道利用發酵來製造所需的食物或酒類,如 以五秋雜糧或水果釀酒、饅頭、麵包發酵、茶葉發酵(紅茶、 普洱茶)、以豆鼓釀製醬油、製造紅麴等等,這些都是利用 固悲發酵或半發酵,因此人類很早就懂得使用I態發酵 製程製造所需的食品。 但上述傳統發酵方法有幾個共通點: 1·其發酵菌類多是酵母菌或黴菌; 2·在一般室溫和常態下發酵; 3.多是以盤式器蓝或淺碟狀容器裝盛培養基(發酵 物); 4·發酵空間無需做特別之滅菌處理; 5.以翻動(當培養基量多或厚)或靜置方式自然透氣和 散熱,讓菌類正常發酵成長。 傳統固態發酵方法很難在品質管控方面,無論是質量、 熱量及氣體傳送尚不能達到要求的標準,如酒麴生產的過程 中不僅有酵母和麴g的產生,也夾雜了—些耐酸和厭^的 雜菌,如酯化菌、乳酸菌…。酒麴製造是利用條件控制,篩 選天然環境中的優質酵母和麴菌,但其中它所田Μ * τ匕尸/r用的幾乎是未 6 .M289977 經過殺菌的生料,生長也是在麴房卞空氣是與外界相互流通 的’所以在酒麴生產的過程中不僅有酵母和麴菌的產生,也 爽雜了一些耐酸和厭氣性的雜菌,因此傳統型固態發酵法有 需要改進的空間。 近代’許多菌類產品很多採用菌絲體發酵,菌絲體的發 酵過程中,一般分為液態發酵和固態發酵兩種製程;液態發 Φ 酵製程中,發酵量少時,容器多是使用三角瓶,大量發酵則 是使用大型發酵槽;固態發酵製程中,容器使用為培養瓶或 滾筒攪拌型發酵槽,培養瓶方法所需要消毒程序較多次,耗 費工時太多,且發酵量少,而滾筒攪拌型發酵槽受限於固態 培養基之散熱與通氣問題,單次發酵產量不大;而且為了培 養基之持續散熱,須不斷的滾動攪拌,菌絲不斷的分裂,因 …、法靜置使菌株安靜的成長,所以菌株較不成熟,因此,有 鲁 二次代謝物產出較少之製程問題。 近年在產業界與學術界的努力下發展出多款的旋轉攪 拌式固態發酵槽,可有效的控制生長過程中溫度、溼度'與 、通軋等生長要件,但生產量一直無法增大,因散熱問題無法 -有效克服,培養基量若太多内部溫度升高,導致菌株死亡, 發酵失敗。此類發酵槽以旋轉和攪拌方式使槽内培養基達到 通氣、散熱和質傳之目的,可是在菌類成長過程中,只要通 氣性好、散熱佳,過度攪拌是會影響菌的成長,此類發酵槽 7 .M289977 的另-缺點是若旋_拌停止,雖可以讓菌安靜成長,但散 熱與通氣問題就會產生,因此發酵產品無法大量生產。 目前組織培養和微生物液態發酵大型化生產,培養基在 發酵槽内是以旋轉攪拌或氣舉方式達通氣和質傳目的,優點 是發酵空間可以幾近無限大化設計生產,缺點是發酵過程中 右有雜菌侵入造成感染,難以在過程中查覺,雖可藉由口匕 •值之改變觀察是否雜菌感染,但有些雜菌感染是不會改變汕 '值的,須等產出後再做檢驗分析;有些菌類以及有些對特殊 代謝物特別之產出要求,不適合採取液態發酵製程,因液態 發酵生長期短,菌類的許多二次代謝物因菌株不夠成熟而無 法產出。且乾燥後固態產出物不多。 固態發酵目前有人工與半自動兩種方式,人工則是將培 養基置於瓶狀容器中,其容量約在2〇〇〜4〇〇公克之間,若培 • 養基夏過大則會產生嚴重散熱問題和通氣問題,培養瓶無任 何攪拌及非自然進氣裝置;培養基煮熟、冷卻後,裝入培養 瓿,再咼溫殺菌冷卻後接種,將有通氣過濾孔之瓶蓋蓋上, •然後將若干數量之培養瓶放置在一有溫度控制之空間,讓菌 •在瓶内成長,但因無攪拌與強制性通氣設備,以及接種液(或 粒)僅分布在培養基上方之表層,所以培養基間質傳須在特 定日守間將培養瓶放置在震盪機器上以震蘯方式讓菌株在培 養基間散播,達到各培養基都能長菌之目的。其通氣方式係 8 M289977 在瓶盍·口以簡單濟布或清4 布^ /慮網方式讓瓶内空氣與瓶外自然對 ’通虱效果是’且容易因雜菌進入造成感染,降低良率。 卜在現有的^章類培育過程中,目前有部份益類採M289977 VIII. New Description: [New Technology Field] This creation is about a warehouse-type tissue culture or microbial fermentation device, especially a combination of food manufacturing automation technology, sterile room technology, automated storage technology and microbial fermentation technology. The integrated technology is used in tissue culture, micro-liquid, semi-solid, solid-state fermentation processes, and the use of storage principles to transfer the fermentation industry and tissue culture to mass production and manufacturing. [Prior Art] Since ancient times, humans have known how to use warehouses to store items, set up shelves in warehouses to make more efficient use of space, and cooperate with other protective measures to prevent stored goods from reaching rodents, insects, ants, moisture and moths. save time. Moreover, with the advancement of technology, mechanical automatic control technology has become more and more mature, and automated warehousing has emerged. This not only makes space more efficient, but also reduces the use rate and increases work efficiency by automatically storing equipment. However, the current automated storage device is only used to store goods, but the management work does not stop. The cost of the goods will be raised to the consumer, and if there is a logistics delay. In the case, the loss is even more difficult to estimate. To this end, ^If you can effectively use the convenience provided by automated warehousing and effectively use its storage time to work, it will not only reduce the waste of space costs, but also further improve the utilization of automated warehousing. Among them, tissue culture and microbial fermentation engineering is the work area of fully utilizing automated warehousing, because these work takes time, 5 M289977 space, and the control of the shovel of the shovel, if it can effectively use automated warehousing for management, It is bound to be mixed with this quality, and it can reduce the cost of the product and provide it to those who need it at a low price. The human plate has long known to use fermentation to produce the food or alcohol needed, such as the five autumn cereals or fruit wine, taro, bread fermentation, tea fermentation (black tea, Pu'er tea), soy sauce brewing soy sauce, making red glutinous rice, etc. Etc. These are all based on solid-sorrow fermentation or semi-fermentation, so humans have long known how to use the I-state fermentation process to make the food they need. However, the above traditional fermentation methods have several common points: 1. The fermentation fungi are mostly yeasts or molds; 2. Fermentation at normal room temperature and normal conditions; 3. Most of them are filled with disc blue or shallow dish-shaped containers. (fermentation); 4. Fermentation space does not need to be specially sterilized; 5. Naturally ventilate and dissipate by flipping (when the amount of medium is thick or thick) or standing, so that the fungus grows normally. Traditional solid-state fermentation methods are difficult to control in terms of quality control, whether quality, heat and gas transmission can not meet the required standards. For example, in the process of wine cellar production, not only yeast and gadolinium are produced, but also mixed with some acid and ridiculous. ^ of bacteria, such as esterification bacteria, lactic acid bacteria... The wine cellar manufacturing uses conditional control to screen high-quality yeast and sputum in the natural environment, but among them, it is almost no 6. M289977 sterilized raw material, and growth is also in the boudoir.卞Air is circulated with the outside world. So in the process of wine cellar production, not only the production of yeast and sputum, but also some acid and anaerobic bacteria, so the traditional solid-state fermentation method needs improvement. space. In modern times, many fungi products are fermented by mycelium. In the fermentation process of mycelium, they are generally divided into liquid fermentation and solid fermentation. In the liquid fermentation process, when the fermentation amount is small, the container is mostly used with a triangular flask. Large-scale fermentation uses a large fermentation tank; in the solid-state fermentation process, the container is used as a culture flask or a drum-mixed fermentation tank. The culture bottle method requires more disinfection procedures, consumes too much labor, and has less fermentation. The drum stirring type fermentation tank is limited by the heat dissipation and ventilation problems of the solid medium, and the yield of single fermentation is not large; and for the continuous heat dissipation of the medium, the rolling stirring is continued, the hyphae are continuously split, and the strain is allowed to stand due to Quiet growth, so the strain is less mature, therefore, there are process problems with less secondary metabolite production. In recent years, under the efforts of industry and academia, a variety of rotary agitated solid-state fermentation tanks have been developed, which can effectively control the growth requirements of temperature, humidity, and through-rolling during the growth process, but the production volume has not been able to increase. The heat dissipation problem cannot be effectively overcome. If the amount of the medium is too much, the internal temperature rises, causing the strain to die and the fermentation to fail. Such a fermentation tank rotates and stirs the medium in the tank to achieve the purpose of aeration, heat dissipation and mass transfer, but in the process of growth of the fungus, as long as the aeration is good and the heat dissipation is good, excessive agitation may affect the growth of the bacteria, such fermentation. The other disadvantage of the tank 7. M289977 is that if the spin-mixing stops, the bacteria can grow quietly, but the heat dissipation and ventilation problems will occur, so the fermented product cannot be mass-produced. At present, tissue culture and microbial liquid fermentation are large-scale production. The medium is used for the purpose of ventilation and mass transfer in the fermentation tank by rotary stirring or gas lift. The advantage is that the fermentation space can be designed and produced almost infinitely. The disadvantage is that the fermentation process is right. Infection with bacteria invades and is difficult to detect in the process. Although it is possible to observe the infection of bacteria by changing the mouth value, some bacteria infections will not change the value of 汕, and must wait for the output. Do test analysis; some fungi and some special requirements for special metabolites are not suitable for liquid fermentation process. Because liquid fermentation has a short growth period, many secondary metabolites of fungi cannot be produced because the strain is not mature enough. And after drying, there is not much solid product. Solid-state fermentation is currently available in both manual and semi-automatic ways. Manually, the medium is placed in a bottle-shaped container with a capacity of between about 2 〇〇 and 4 〇〇 gram. If the culture is too large, it will cause severe heat dissipation. Problems and ventilation problems, the flask is free of any agitation and unnatural air intake device; after the medium is cooked and cooled, it is filled into the culture bowl, then sterilized by cooling, inoculated, and the cap with the ventilation filter hole is covered, and then Place a number of culture flasks in a temperature-controlled space to allow the bacteria to grow in the bottle, but because there is no agitation and forced ventilation, and the inoculum (or pellet) is only distributed on the surface above the medium, the medium The interstitial transmission must be placed on a shocking machine during a specific day to allow the strain to spread between the culture media in a shocking manner, so that each medium can grow long bacteria. The ventilation method is 8 M289977. In the bottle, the mouth is simple or the cloth is cleaned. The air inside the bottle and the outside of the bottle are naturally 'all-in-one effect' and it is easy to cause infection due to the entry of bacteria, reducing the good rate. In the current cultivation process of the chapter, there are some benefits in the current

用架方式培養,^一船客LV A 太卫包(固態物培養包)做有關 香'、靈芝類之子實體培育,培育空間之環境管理僅有溫 度屋度紐等條件,對於培育環境之無菌管理仍付之闕 籲纟而且至7尚未將自動化倉儲設施應用在子實體培育。而 菌絲體之培養仍停留在液態發酵槽、培養瓶和小型(5〇〇公 升以:)I態發酵槽階段。因此,現有技術維持產品的品質 與產里均告不易,使機能性食品的價格居高不下。 而以當今發酵工業而言,菌絲體之培育有液態發酵和固 悲發酵兩種常用之方法。在微生物的工業化生產過程中,液 〜發酵夕以大型發酵槽為之,而固態發酵則以培養瓶或小型 籲固悲發酵槽為之。培養瓶雖然也可採用貨架方式做大量之存 放’其使用考量為增加空間内培養瓶存放量,但貨架本身沒 見半震動通氣和生長監控等設備,傳統倉館空間也缺 ,乏無am管理之設備設置,因此整個作業流姉費工時較 • 而且雜菌感柒率較高,難以做高良率、高效能之大量發 酵應用。 本創作即是將自動倉儲之技術應用在組織培養和微生 物發酵工程使用。以往倉儲裝置僅是用來做原料、半成品或 9 M289977 成品之存放,不具生產製造之功能。我們以無菌空間之管理 技術,加上具有攪拌、震動、通氣、溫度、濕度、酸鹼值控 制和生長監控功能之貨架與儲放空間,和具有發酵條件管理 能力加上配合貨架空間設計之各式發酵槽,以及自動化倉儲 設備,組成一個全新的自動倉儲式組織培養(tissue culture) 及微生物發酵裝置。因此,和以往倉儲設備最大的不同乃是 以往倉餘只是一個存放物品的地方,本創作是讓倉儲裝置不 再是倉庫,而是一個製造工廠,一個組織培養和菌類發酵的 高產能生產設備。 【新型内容】 本創作之目的即在於提供一種倉儲式組織培養或微生 物發酵裝置’其乃一種結合食品製造自動化技術、無菌室技 術、自動化倉儲技術以及微生物發酵技術之設計,將整合後 技術使用在組織培養、微生物液態、半固態、固態發酵製程, 利用倉儲原理’將發酵工業與組織培養邁向大量化生產製造 的一種技術創新。 在以往的育菌過程中,因黴菌和酵母菌在環境中是屬強 勢囷類,且普遍存在於自然環境中,因此,以往的菌類製品 如酒麴、乳酪、豆鼓、紅茶、 、普洱茶、紅麴……等等,是利Cultivate by frame, ^ one boat passenger LV A Taiwei bag (solid material culture package) to do the cultivation of the fruit body of Xiang', Ganoderma lucidum, environmental management of the cultivation space, only temperature house degree, etc., for the aseptic management of the cultivation environment It is still paying attention and has not yet applied automated storage facilities to the development of fruiting entities. The mycelium culture still stays in the liquid fermentation tank, the culture flask and the small (5 liters to:) I state fermentation tank stage. Therefore, the prior art maintains the quality of the product and the production and production are not easy, so that the price of functional food remains high. In the current fermentation industry, the cultivation of mycelium has two common methods of liquid fermentation and solid fermentation. In the industrial production process of microorganisms, the liquid fermentation is carried out in a large fermentation tank, while the solid fermentation is carried out in a culture flask or a small-scale fermentation tank. Although the culture bottle can also be stored in a large amount by shelf method, its use is to increase the storage capacity of the culture bottle in the space, but the shelf itself does not see equipment such as semi-vibration ventilation and growth monitoring, and the traditional warehouse space is also lacking. The equipment is set up, so the whole work is more labor-intensive and more expensive. It is also difficult to make high-yield, high-performance fermentation applications. This creation is the application of automatic warehousing technology to tissue culture and microbial fermentation engineering. In the past, the storage device was only used for the storage of raw materials, semi-finished products or finished products of 9 M289977, and it was not manufactured. We use the management technology of aseptic space, plus the shelf and storage space with stirring, vibration, ventilation, temperature, humidity, pH control and growth monitoring function, and the management of fermentation conditions plus the design of shelf space. Fermentation tanks, as well as automated storage equipment, form a new automatic storage tissue culture and microbial fermentation unit. Therefore, the biggest difference from the previous storage equipment is that the past warehouse is just a place to store goods. This creation is to make the storage device no longer a warehouse, but a manufacturing plant, a high-capacity production equipment for tissue culture and fungus fermentation. [New content] The purpose of this creation is to provide a warehouse-type tissue culture or microbial fermentation device, which is a combination of food manufacturing automation technology, sterile room technology, automated storage technology and microbial fermentation technology. Tissue culture, microbial liquid, semi-solid, solid-state fermentation process, using the storage principle to transfer the fermentation industry and tissue culture to a technological innovation of mass production. In the past breeding process, molds and yeasts are strong mites in the environment and are ubiquitous in the natural environment. Therefore, the past fungus products such as wine cellar, cheese, bean drum, black tea, and Pu'er tea , red dragonfly, etc., is profit

落,但因當時的溫度、 ’所以培養基上也會有少許的雜菌菌 濕度是針對該菌所設定,所以該菌是 M289977 強勢菌,會旺盛成長,其它雜菌在該環境中就成為弱勢少數 或菌落數不高,但仍會影響該發酵製程之品質。 當固態培養基植菌後,若培養基内部通氣與散熱條件良 好是不需要攪拌或翻動,讓菌絲自然成長,成為成熟菌株 後,才會產生應有之二次代謝物質。過程中,若需攪拌、翻 動主要疋要讓菌株充分分佈在培養基中,以及通氣(厭氣 φ菌就不需)和散熱之目的,若該三要件都具備,培養基靜置 就能讓菌正常成長。 隨著現代化滅g設備的提昇以及自動化設備的成熟,以 往在麴房中自然通風發酵的過程可以有效的改善,使發酵品 質=穩定,產量更大,達到固態製程中前所未有的生產規模。 固態發酵法是最適合菌類人工培育的方法,以前雖大量運用 在子實體培育’如利用太空包培育㈣、靈芝、巴西磨兹、 杏鮑菇·..··.等等’但在菌絲體的培育中,固態發酵面臨許多 瑕頸,無法大量化生產且缺乏有效之無菌空間管理,容易感 染雜菌,造成生產良率不高。 空氣中存在最多是―般細g、黴菌和酵母菌,在自缺環 境中它們是強勢菌,而人工要栽與 ’、 草 m的食用真®,如冬蟲夏 、牛樟芝、桑黃和其他高經濟價值的食用菌類,其原生地 ^生長環境與平地-般環境不同,若培育環境管理不當,所 裁培的菌類容易因其他雜菌侵入而感染,發酵培育失敗, M289977 這情形在產業中是亟待克服的問題。 本創作係-種利用現代化自動倉儲技術配合I菌室空 間設計,以自動化機械將培養基u發酵容器並完成滅菌= 序後植人菌種,由自動存取機(或輪送帶、其它搬運機械) 將發酵容器放人倉儲區的貨架上存放,每—貨架上並有成長 監控裝置、擾拌裝置、震動裝置、獨立的空氣或氧氣供應: 鲁 置,提供菌在發酵過程中一切所需。 每樣的發酵容器若應用在固態培養基,最佳的設計為扁 平盤狀發酵器,目的是增加發酵容器内培養基之裝盛量卻又 不影響之培養基之通氣和散熱,並以攪拌器或在槽内放置通 氣散熱隔板之方式,將槽内培養基分成若干區,增加通氣和 散熱之效果,其形狀可為圓形、方形或其它特殊設計之形 狀;若應用在液態和半固態製程,發酵器較無外形限制,但 φ 需在發酵器内裝設溫控管,用以降溫或增溫(若發酵器為金 屬材質,熱傳導系數高,也可利用發酵室之溫控,間接達到 發酵器之溫控)。發酵器皿内部設有攪拌裝置,或用通氣散 、 熱隔板將培養基隔成若干數目之培養區,此隔板另須兼具散 . 熱和通氣之功能;可視菌的生長特性在通氣上使用自然空氣 對流方式或直接導入空氣或氧氣。當然,也可將若干數量之 培養瓶置放於谷器上’由自動存取機送到倉儲區貨架存故, 只是這樣的方式較費工時,且雜菌感染率高,生產效益較差。 【實施方式】 12 M289977 請參閱圖一、圖二, 生物發酵冑ii 料所%之倉料域培養或微 1 主要包括有·· 一倉儲空問丨_ —以無塵室之規格標準 式滅菌設備,如$ 〇 ^ ^ u建造’具備各 導,传心 壓減菌、電漿減菌、紫外線滅菌·..·.·. 、一〜間在發酵前和發酵中都能維持無菌狀態; -自動化倉儲裝置2…其具有儲存結構體、儲存/取出 機态、取出I儲在 於 _垃接、作站、物料搬運與輸送設備、培養基調 種、裝填自動化設備,都以組織培養和微生物發酵做 整合性設計、製造; 一貨架3(又稱倉健架)…以高承載力、抗氧化、耐㊅ 溫、耐聽材質製作,提供後述發酵槽5存放的儲存格3ι, 該儲存格3丨依倉射間丨_進行設計,以達最大空間利 用及方便管控’在每層儲存格31底部設置有㈣平台犯, 該承載平台32用來提供其它功能裝置的容置空間,若為靜 置式培養,該儲存格31可以承載平台32或其它承載方式提 供發酵槽所需放置空間; 該貨架3每格儲存格31之承載平台32設置有進氣管路 與接頭,將每層儲存格31所放置之發酵槽5連結,將無菌 空氣輸送進入發酵槽5内供菌種使用;另一種實施方式為發 酵槽内之空氣與無菌室之空氣行自然對流,無需透過進氣管 路; 13 M289977 該貝架3母格儲存沐夂w α 31之承載平台32裝設振動裝置或 疑轉攪拌裝置,讓槽内 °養基產生充份質傳效果,也可在發 酵槽5上蓋設置旋轉播採往 ^ 欖袢裝置,或以氣舉方式達到質傳與通 《六果S種灵知方式為儲存格僅提供發酵槽放置空間, 採靜置方式讓微生物自然成長· 該貨架3每格儲存格31都裝設溫度溼度酸鹼值、Fall, but because of the temperature at the time, 'so there will be a little bit of bacteria on the medium, the humidity is set for the bacteria, so the strain is M289977 strong bacteria, will grow vigorously, other bacteria will become weak in this environment The number of colonies or colonies is not high, but it still affects the quality of the fermentation process. When the solid medium is sterilized, if the internal ventilation and heat dissipation conditions of the medium are good, there is no need to stir or flip, so that the hyphae naturally grows and becomes a mature strain, and then the secondary metabolites should be produced. In the process, if stirring and turning are required, the strain should be fully distributed in the medium, and the purpose of ventilation (no need for anaerobic bacteria) and heat dissipation. If the three elements are all available, the medium can be allowed to stand normally. growing up. With the upgrading of modern equipment and the maturity of automation equipment, the process of natural ventilation and fermentation in the boudoir can be effectively improved, so that the fermentation quality = stable, the output is larger, and the production scale of the solid state process is unprecedented. Solid-state fermentation is the most suitable method for artificial cultivation of fungi. Although it has been widely used in the cultivation of fruiting bodies, such as the use of space capsules (four), Ganoderma lucidum, Brazilian mills, Pleurotus eryngii, .., etc. In the cultivation of the body, solid-state fermentation faces many necks, can not be mass-produced and lacks effective sterile space management, and is easy to infect bacteria, resulting in low production yield. In the air, there are at most "fine g, mold and yeast. In the self-absent environment, they are strong bacteria, and artificial plants are planted with ', grass m', such as worms, burdock, mulberry and other high. The economical value of edible fungi is different from the flat-ground environment. If the cultivation environment is not properly managed, the cultivated fungi are easily infected by other invasive bacteria, and the fermentation cultivation fails. M289977 This situation is in the industry. Problems to be overcome. This creative department uses a modern automatic warehousing technology to match the design of the I-chamber space, to automate the mechanical fermentation tank and complete the sterilization = post-planting bacteria, by automatic access machine (or wheel conveyor, other handling machinery The fermenting container is placed on the shelf of the storage area, and each shelf has a growth monitoring device, a disturbing device, a vibrating device, and an independent air or oxygen supply: Lu set, providing all the bacteria needed in the fermentation process. If each fermentation vessel is applied to a solid medium, the best design is a flat-plate fermenter. The purpose is to increase the aeration of the medium in the fermentation vessel without affecting the aeration and heat dissipation of the medium, and to use a stirrer or The ventilation medium is placed in the tank to divide the medium in the tank into several zones to increase the effect of ventilation and heat dissipation. The shape can be round, square or other special design shape; if applied in liquid and semi-solid processes, fermentation The device has no shape limitation, but φ needs to install a temperature control tube in the fermenter to cool or increase the temperature. (If the fermenter is made of metal, the heat transfer coefficient is high, and the temperature control of the fermentation chamber can also be used to indirectly reach the fermenter. Temperature control). The inside of the fermentation vessel is provided with a stirring device, or the medium is separated into a plurality of culture zones by a ventilating powder and a heat separator. The separator must also have the functions of dispersing heat and venting; and the growth characteristics of the visible bacteria are used in ventilation. Natural air convection or direct introduction of air or oxygen. Of course, a certain number of culture bottles can also be placed on the troughs. The automatic access machines are sent to the storage area for storage, but this method is more labor-intensive, and the infection rate of the bacteria is high, and the production efficiency is poor. [Embodiment] 12 M289977 Please refer to Figure 1 and Figure 2. The biological fermentation 胄 所 % % % % 培养 培养 培养 培养 培养 培养 培养 主要 主要 主要 主要 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 以 以 以 以 以 以Equipment, such as $ 〇 ^ ^ u construction 'with various guides, heart pressure reduction bacteria, plasma reduction, UV sterilization ·..·.·., one to maintain sterility before fermentation and fermentation; - Automated storage device 2... It has a storage structure, a storage/removal state, a storage, a storage, a material handling and conveying equipment, a medium conditioning, and a filling automation device, all of which are tissue culture and microbial fermentation. Do integrated design, manufacturing; a shelf 3 (also known as Cangjian)... Made of high-capacity, anti-oxidation, anti-six temperature, and sound-resistant materials, providing the storage compartment 31 stored in the fermentation tank 5 described later.丨 仓 仓 射 进行 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Set culture, the store The grid 31 can carry the required space for the fermenting tank by carrying the platform 32 or other carrying manners; the carrying platform 32 of each shelf 31 of the shelf 3 is provided with an intake pipe and a joint, and the fermentation tank placed in each of the storage compartments 31 5 linkage, the sterile air is transported into the fermentation tank 5 for use by the bacteria; another embodiment is that the air in the fermentation tank and the air in the sterile room are naturally convected without passing through the intake line; 13 M289977 The storage platform 32 of the storage unit αw α 31 is equipped with a vibrating device or a suspicious stirring device, so that the nutrient base in the tank can produce sufficient quality transmission effect, and the rotary fermentation can be set on the fermentation tank 5 to the 袢 袢 袢 device. , or by gas lift to achieve the quality and communication "six fruit S kinds of knowledge of the way to provide only the fermenter space for the storage space, the static placement method allows the microbes to grow naturally · the shelf 3 per cell storage compartment 31 is installed temperature Humidity pH value,

含氧量等監控33裝詈,插欲版说Γ # 衣置使發酵槽5内菌的生長環境保持在 最佳狀態;溫度、淫译 祕 座度酸鹼值及相關監控裝置,亦可以貨 架或每一發酵倉儲區為單位; 另參閱圖一 Α,前述貨架3可不設置承載平台32,而係 汉置有掛板32a,並以活動式儲存格31a掛置在掛板32a上, 以方便用抽換方式置入貨架3内。 一無菌空氣裝置4-—使進入該倉儲空間i和後述發酵槽 5内之空氣維持在無菌狀態; 菌種發酵槽(圖未示出)———係放置在一育種區内,以 液態發酵製程為主(亦可為固態),將菌落數達到設定標準 之接種液(或接種粒)植入後述倉儲内發酵槽的培養基中, 透過接種機或發酵槽之接種孔將菌種液接種在更大量的液 態或固態培養基中; 發酵槽5 (又稱生物反應器)---通用型以扁平狀設 計’形狀為圓形、正方型、長方型;圓型發酵槽槽5内培養 14 M289977 基以旋轉攪拌為主’正方形和長方型以振動為主,槽中設通 氣散熱隔板51a、5ib,區分為一般型格板5U與中空型格板 51b,將固態培養基分成若干區,其功能為讓培養基維持好 的散熱與通氣,隧道式以旋轉翻動或振動都可以。 前述裝置係當培養基為固態時之狀態,若培養基為液態 或半固態,旋轉攪拌是最好的質傳方法。雖然氣舉式也是個 φ 可用之方法,若培養之微生物為厭氣性,或對空氣需求量不 大,則氣舉方式就不適合使用。發酵槽5攪拌功能之理想設 计,若動力自底部傳送,並以馬達6及轴承帶動攪拌葉片, 油封縫隙之藏污極容易污染發酵物,若有滲漏會污染發酵物 與發酵槽5。因此,動力若從發酵槽5底部傳送,應使用無 軸承設計,以磁力「同性相斥、異性相吸」之原理,在貨架 儲存格31之承載平台32内裝設以馬達6帶動之轉輪或齒 _ 輪,轉輪或齒輪裝置若干數量之強力磁鐵61,而發酵槽5内 之攪拌葉片52也裝置若干數量之強力磁鐵,當下方之馬達6 轉動時就會帶動發酵槽5内之攪拌葉片52跟著轉動,攪拌 、 槽内之培養基。 • 動力來源可視使用需要,以馬達6驅動或以獨立之氣體 匕路,使用氣動機械帶動轉輪,再由轉輪或齒輪帶動發酵槽 5内攪拌葉片52之轉動。 動力也可自上方傳送,由於上方有通氣孔、接種孔、取 15 M289977 樣孔、觀察孔及相關設施(圖未示出),為择4 ^ ~巧加上方空間的妥 善分配,動力來源儘量不要設計來自上方。炎说上 為增加空間效能 與降低設備成本,避免每一發酵槽5配置 i 個馬達6之方 式,應以馬達/皮帶帶動若干個轉輪或齒輪,節省儲存格Μ 之空間。 前述發酵槽5依功能性區別有: a、 一般發酵槽 培養基接種後置入發酵槽中發酵,或將培養基置入發 酵槽後再接種,槽内有攪拌葉片或通氣散熱隔板,以適 合的培育空間和環境條件使細胞或微生物在槽内成長 b、 複合式發酵槽 其構造類似高壓鍋(快速鍋),培養基在鍋内完成殺 菌一 > 条煮一 >冷卻_>接種一 >發酵,其槽蓋除了有 高溫蒸煮時的洩壓孔和安全閥等裝置,更多了接種孔、 取樣孔、監控裝置,在槽蓋或槽體裝設進氣孔,提供細 胞或微生物生長所用,若為厭氣性微生物,則可將槽體 整個呈密封狀態。 右抓用固悲培養基製程,發酵槽需以内外槽方式設計, 内槽放置培養基’外槽放入水或其它液體,槽底以熱源加 熱’療煮方式處理培養基和殺菌,冷卻後再接種。槽蓋也可 x内外蓋之设計方式,内蓋為具有空氣濾除效果和通氣散 16 M289977 熱效果之材質,當完成高溫高壓蒸煮後,可除掉外蓋,利用 内蓋較大的通氣散熱面積以自然換氣方式,提供細胞或微生 物較佳成長壞境。若是以導入鍋爐蒸氣進入發酵槽方式蒸煮 和殺菌,也可達到相同效果。 若要以非自然的外力方式導人空氣至槽中,則以單蓋設 計即可,由進氣孔進氣,上蓋的氣閥或蒸氣㈣孔就成為出 ^ 氣孔。 • 一… 則述之固態培養基或液態培養基中,該固態培養基主要 提供微生物生長所需的碳水化合物(碳源),其選擇除了要 具備豐富的碳水化合物和相關營養成份外,更要具有良好的 保濕性、浸料爛的耐水性和每粒培養基之間不易沾黏的透 氣性,以及耐授拌等特性,纟且在力本的考量也是很重要。 單糖和多糖以及殿粉都能提供本創作所需之碳源,且 ⑩:、又叙類基本上以五穀雜糧為主,如薏仁、高梁、小米、青稞、 蕎麥、豆類、薯類(地瓜、馬鈐薯),都可成為固體培養基 材;由於殿粉須經糖化過程才能成為微生物之養份,因此, ♦在做□&培養基之前置處理時,須給予適當量之糖份,提供 • 微生物成長初期碳源所需。 又根據多數研究顯示,複合碳源(成份較複雜及富含 纖准素半纖維素),有利於菌絲體的生長及其生物活性物 貝的刀泌’原因可能如下,複合碳源中含有其它營養成份, 17 M289977 如各種維生素和微量元素,其中纖維素是詰 厅、疋囷絲體胞外多醣合 成的前驅物,進而促使胞外多醣大量合, 〇取。勳物貫驗發現, 意仁具有降jk脂的效果,也含有相當豐舍沾 丑田的水溶性纖維,及 非常豐富的B類維他命(如維他命Β1、μ» η。、 及Β3),因此是個 非常好的固態培養基’有助於g絲體的深層發酵和生物活性 物質的形成。Oxygen content monitoring, etc. 33 installation, plug-in version said # clothing to keep the growth environment of the bacteria in the fermentation tank 5 in an optimal state; temperature, sensational pH value and related monitoring devices, can also be shelf Or each fermentation storage area is a unit; Referring to FIG. 1 , the foregoing shelf 3 may not be provided with the carrying platform 32, and the hanging plate 32a is placed on the shelf, and the movable storage compartment 31a is hung on the hanging plate 32a for convenience. It is placed in the shelf 3 by means of a change. A sterile air device 4 - maintains the air entering the storage space i and the fermentation tank 5 described later in a sterile state; the fermentation tank (not shown) is placed in a breeding area for liquid fermentation The process is mainly (or solid), and the inoculum (or inoculum) with the number of colonies up to the set standard is implanted into the medium of the fermentation tank in the storage tank, and the inoculum is inoculated through the inoculation hole of the inoculation machine or the fermentation tank. Larger amount of liquid or solid medium; Fermentation tank 5 (also known as bioreactor)---Universal type is flat-shaped design's shape is round, square, rectangular; round fermentation tank 5 culture 14 M289977 is mainly based on rotary stirring. The square and rectangular shapes are mainly vibration. The ventilation and heat-dissipating partitions 51a and 5ib are arranged in the groove, which are divided into a general-type grid 5U and a hollow-type grid 51b. The solid medium is divided into several zones. Its function is to maintain the medium for good heat dissipation and ventilation, and the tunnel type can be rotated or vibrated. The foregoing device is in a state in which the medium is in a solid state, and if the medium is in a liquid state or a semi-solid state, rotary agitation is the best quality transfer method. Although the gas lift type is also a method of φ, if the cultured microorganism is anaerobic or the air demand is small, the gas lift method is not suitable for use. The ideal design of the stirring function of the fermentation tank 5 is that if the power is transmitted from the bottom and the stirring blades are driven by the motor 6 and the bearing, the contamination of the oil seal gap is likely to contaminate the fermented material, and if there is leakage, the fermented material and the fermentation tank 5 are contaminated. Therefore, if the power is transmitted from the bottom of the fermentation tank 5, a bearingless design should be used, and the rotor driven by the motor 6 is mounted in the load-bearing platform 32 of the shelf storage compartment 31 by the principle of magnetic homogeneity and opposite-sex attraction. Or a number of powerful magnets 61 of the wheel, the wheel or the gear unit, and the agitating blades 52 in the fermentation tank 5 are also equipped with a number of powerful magnets, which will drive the stirring in the fermentation tank 5 when the lower motor 6 rotates. The blade 52 is rotated, agitated, and the medium in the tank. • The power source can be driven by the motor 6 or by a separate gas circuit. The pneumatic motor is used to drive the wheel, and then the wheel or gear drives the rotation of the agitating blade 52 in the fermentation tank 5. The power can also be transmitted from above. Because there are vent holes, inoculation holes, 15 M289977 sample holes, observation holes and related facilities (not shown), the power source is as far as possible. Don't design from the top. In order to increase the space efficiency and reduce the equipment cost, and avoid the configuration of each motor 6 in each fermentation tank 5, several runners or gears should be driven by the motor/belt to save space for storage. The fermenting tank 5 is functionally distinguished as follows: a. Generally, the fermenting tank medium is inoculated into the fermenting tank for fermentation, or the medium is placed in the fermenting tank and then inoculated, and the tank has a stirring blade or a ventilating heat-dissipating partition to suit the Cultivate space and environmental conditions to grow cells or microorganisms in the tank. b. The composite fermenter is constructed like a pressure cooker (fast pot), and the medium is sterilized in the pot. > Boiled one > Cooling _ > Inoculation One > Fermentation, in addition to the high pressure cooking pressure relief hole and safety valve and other devices, more inoculation holes, sampling holes, monitoring devices, in the tank cover or tank to install air intake holes, to provide cell or microbial growth If it is an anaerobic microorganism, the entire tank can be sealed. The right-handed solid-sorrow culture process is adopted. The fermentation tank needs to be designed in the inner and outer tanks. The inner tank is placed in the medium tank. The outer tank is filled with water or other liquid. The bottom of the tank is treated with heat source and heated to treat the medium and sterilize. After cooling, it is inoculated. The tank cover can also be designed with x inner and outer covers. The inner cover is made of air filter effect and ventilation material. The heat effect of the ventilation is 16 M289977. When the high temperature and high pressure cooking is completed, the outer cover can be removed and the inner cover can be used for ventilation. The heat dissipation area is naturally ventilated to provide a better growth environment for cells or microorganisms. The same effect can be achieved if the boiler steam is introduced into the fermentation tank for cooking and sterilization. If the air is guided to the tank by an unnatural external force, it can be designed with a single cover. The air inlet or the steam (4) hole of the upper cover becomes the air hole. • A... In the solid medium or liquid medium, the solid medium mainly provides the carbohydrates (carbon sources) required for the growth of microorganisms, and the selection must be good in addition to the rich carbohydrates and related nutrients. Moisture retention, water resistance of dipping and the breathability of each medium are not easy to adhere, and resistance to mixing, etc., and the consideration in the strength is also very important. Monosaccharides and polysaccharides as well as the temple powder can provide the carbon source needed for this creation, and 10:, and the classification is basically based on whole grains, such as coix seed, sorghum, millet, barley, buckwheat, beans, potato (sweet potato). , horse yam), can be a solid medium; because the temple powder must be saccharified to become a microbial nutrient, therefore, ♦ before the □ & medium before treatment, must be given the right amount of sugar , Provided • Required for the initial carbon source of microbial growth. According to most studies, the composite carbon source (complex composition and enrichment of fibrin hemicellulose) is conducive to the growth of mycelium and the biocracking of bioactive materials. The reasons may be as follows. The composite carbon source contains Other nutrients, 17 M289977 such as a variety of vitamins and trace elements, of which cellulose is the precursor of the synthesis of extracellular polysaccharides in the sputum and scorpion, which in turn promotes the accumulation and extraction of extracellular polysaccharides. According to the census, Yiren has the effect of reducing jk fat, and also contains water-soluble fiber which is quite rich in ugly fields, and very rich B-type vitamins (such as vitamin Β1, μ» η, and Β3), so it is a Very good solid medium' contributes to the deep fermentation of g filaments and the formation of bioactive substances.

氮源是微生物菌體細胞合成蛋白質 核酸及代謝產物不 可缺少的原料。 酸,因此,有機 氮源發酵效果優於單一有機氮源 菌體細胞不能利用無機氮合成某些必需氨基 氮才是最適合微生物生長的氮源。複合有機 如酵母粉、酵母膏、蛋白、 豆餅粉、花生餅粉、米槺、麥麩……等兩種以上的氮源同用 發酵物的菌體含量高於單一氮源發酵物。The nitrogen source is an indispensable raw material for the synthesis of protein nucleic acids and metabolites by microbial cells. Acid, therefore, the organic nitrogen source is better than the single organic nitrogen source. The cells cannot use inorganic nitrogen to synthesize some essential amino nitrogen, which is the most suitable nitrogen source for microbial growth. Compound organics such as yeast powder, yeast extract, protein, bean cake powder, peanut cake powder, rice bran, wheat bran, etc., are more suitable for the fermentation of the bacteria than the single nitrogen source.

維生素B群尤其是維生素^(硫胺素)是菌絲體細胞生 長過程必需維生素。在培養基中添加維生㈣㈣於菌的 生長,若缺乏維生素^,菌會生長遲緩或停止生長。而維生 素BT(L-Carnitine)可以促進菌的生長,可增加抗雜菌和 %境抗受力。 補充鎂(Mg)和鉀⑴和磷(P)的化合物,供菌轉化 為有機微量元素’供應菌的生長所需,促進菌絲體的生長。 另外’硒(Se )是具有抗癌、抗氧化功能的礦物質;辞() 八有抗氧化、增加性能力功能的礦物質;鍺(以)抗氧化、 M289977 除污染;鉻(Cr )減肥、降血糖……等,在菌的成長配方中, 添加對人體具有特定功效的微量元素化合物,或無機微量元 素或含微量元素之酵母粉,供菌食用後轉化為有機微量元 素’發酵後之產物,對人體具有更多的機能性甚至是治療效 果。 牡填殼、麥飯石(Lgneous Rock)、山羊骨(Capra Hircus L)、珊湖(Coral lium Japon icum Kishinouye)、龍骨(〇s - Draconis Coloratus)、龍齒(Dens Draconis)、大海浮石 (Pumice )、小海浮石(Calcium Carbonate )、磷酸飼、活 性碳,這些礦物質磨成粉,混於固態培養基中(重量比5% 以下),可增加吸水性及避免培養基之沾粘,增加培養基透 氣性,同時補充礦物質。 水是讓固態培養基保持在潮濕狀態,提供一個適合菌成 _ 長的環境,水份含量與相對濕度視不同菌種與不同培養環境 而修訂。 加入海藻糖(CuHuOu)增加培養基的保濕效果和發酵菌 株的環境抗受力。 另外’液態發酵所用之谇I其 A . I q k魯基,在以彺所用之碳源以蔗 糖、葡萄糖或糖蜜為主,近年來已逐漸有人將殿粉類之培養 基掺入其中,作為碳源之_,進行靈芝深層發酵,其生物量、 粗多糖及粗靈芝酸含量均较高。 19 M289977 在其他氮源、維生素、礦物質等營養物可使用固態培養 之部份配方,但在用量與濃度上要另外修正。高濃度碳源(高 滲透壓)對其菌體生長有抑制作用;氮源濃度對發酵周期影 響不大,但影響靈芝多糖及二次代謝物的產量。 在培養JHL或試管所用之固態培養基係以洋菜或石花菜 為主,並添加其它營養成份而成。 晴參閱圖三,係前述裝置的操作流程,其包括: 3•將培養基進行前置處理,包括有培養基儲存槽氮源、碳 源,所需蛋白質、維生素、礦物質和其他添加物等; b·對培養基蒸煮和殺菌,然後冷卻; c·挑選所要生產的菌種,進行培養皿培養,後三角瓶放大培 養; d·再將菌種液放大至液態發酵槽培養(若接種量少,可用三角 瓶培養),形成菌種接種液; 也可以固態接種粒為種源進行接種; e ·以接種機進行接種; f ·將培養器皿進行清洗、殺菌; 忌·以培養基自動裝料機將接種後的培養基裝入器皿中; h·以自動存取機或輸送帶運送培養器孤; i·進入無菌室自動化倉儲裝置; J·.對無菌室進行殺菌(屬前置作業),· 20 M289977 k·隨時進行成長觀察與取樣檢驗; 1·若成長異常,進行必要之處理措施; ID·將正#成長完成的發酵產物以 匕搬運機械、人力)採收; 自動存取機或輸送帶 (或其 η·進行乾燥、研磨; 〇.進行加工、包裝; Ρ·送往成品倉儲區存放; q.可在乾燥、研磨後對成品進行取樣分析、比對; r·記錄最佳成份含量與最適培養條件。 d、e、f、g之步驟亦可調換如下·· d. 再將®種液放大至液態發酵槽培養(若接種量少,可用三角 缻或其它小型容器培養),形成菌種接種液; e. 將培養器皿進行清洗、殺菌; f·以培養基自動裝料機將培養基裝入器凰中; g·以接種機進行接種 請參閱圖四,係本創作採用高壓培養盟直接發酵的流 程,其與圖二差異處在於步驟bl中直接將培養基在高壓培養 器皿中,瘵煮和殺菌,殺菌蒸煮器皿即是發酵培養器皿,省 卻一般培養器皿清洗、殺菌的步驟;故步驟e丨可在培養器皿 中直接接種’省卻將接種後的培養基再另外裝入另一發酵器 JHL中的步驟。 21 M289977 、别述專利内容係以自動化流程為表現,在實施中是以倉 :式發酵為主要核心,視菌種的不同及主客觀環境差異’各 Λ程之連&可以以全自動、半自動或人工方式完成;固定式 貨架(倉儲架)之自動倉健裝置,其物料(發酵槽)之存放,The vitamin B group, especially vitamins (thiamine), is an essential vitamin for the growth process of mycelial cells. Add vitamins (4) and (4) to the growth of the bacteria in the medium. If the vitamins are lacking, the bacteria will grow slowly or stop growing. The BT (L-Carnitine) can promote the growth of bacteria, which can increase the resistance to bacteria and the resistance of the environment. Compounds supplemented with magnesium (Mg) and potassium (1) and phosphorus (P) are required for the growth of bacteria to be converted into organic trace elements, and promote the growth of mycelium. In addition, 'Selenium (Se) is a mineral with anti-cancer and anti-oxidation functions; remarks () eight minerals with antioxidant and increased ability to function; anti-oxidation, anti-oxidation, M289977 decontamination; chromium (Cr) to lose weight , lowering blood sugar, etc., in the growth formula of the bacteria, adding trace element compounds having specific effects to the human body, or inorganic trace elements or yeast powder containing trace elements, for conversion to organic trace elements after consumption by the bacteria' The product has more functions and even therapeutic effects on the human body. Ome shell, Lgneous Rock, Capra Hircus L, Coral lium Japon icum Kishinouye, keel Drs - Draconis Coloratus, Dens Draconis, Pumice Calcium Carbonate, Phosphate Feed, Activated Carbon, these minerals are ground into powder and mixed in solid medium (less than 5% by weight) to increase water absorption and avoid sticking of the medium, increasing the permeability of the medium. At the same time, minerals are added. Water is to keep the solid medium in a damp state, providing a suitable environment for the growth of bacteria. The moisture content and relative humidity are revised according to different strains and different culture environments. The addition of trehalose (CuHuOu) increases the moisturizing effect of the medium and the environmental resistance of the fermented strain. In addition, the liquid used in liquid fermentation is A. I qk Luji, the carbon source used in the sputum is mainly sucrose, glucose or molasses. In recent years, the medium of the temple powder has been gradually incorporated into it as a carbon source. In the deep fermentation of Ganoderma lucidum, the biomass, crude polysaccharide and crude ginseng acid content are high. 19 M289977 Some formulations of solid-state culture can be used for other nitrogen sources, vitamins, minerals and other nutrients, but the dosage and concentration should be modified separately. The high concentration of carbon source (high osmotic pressure) has an inhibitory effect on the growth of the cells; the concentration of nitrogen source has little effect on the fermentation cycle, but affects the yield of polysaccharides and secondary metabolites of Ganoderma lucidum. The solid medium used for culturing JHL or test tubes is mainly acacia or broccoli, and other nutrients are added. Refer to Figure 3 for the operation of the above device, which includes: 3. Pre-treatment of the medium, including the nitrogen source of the medium storage tank, the carbon source, the desired protein, vitamins, minerals and other additives; b · Cooking and sterilizing the medium, then cooling; c. Selecting the strain to be produced, cultivating the culture dish, and then expanding the flask to enlarge the culture; d· amplifying the culture solution to the liquid fermentation tank (if the inoculum is small, available) Triangular flask culture), forming a seed inoculum; can also be inoculated as a seed source by solid inoculation; e · inoculation by inoculation machine; f · cleaning and sterilization of culture vessels; avoiding inoculation with medium automatic feeder After the medium is loaded into the vessel; h· transport the incubator with an automatic access machine or conveyor belt; i· enter the sterile room automatic storage device; J.. sterilize the sterile room (before the pre-operation), · 20 M289977 k· Carry out growth observation and sampling inspection at any time; 1. If necessary, carry out the necessary treatment measures; ID·I will be the result of the growth of the finished fermentation products. Automatic access machine or conveyor belt (or its η·drying, grinding; 〇. processing, packaging; Ρ·delivered to the finished product storage area; q. can be sampled and analyzed after drying, grinding, r; record the optimal component content and optimal culture conditions. The steps of d, e, f, g can also be changed as follows. · d. Then enlarge the ® solution to the liquid fermentation tank culture (if the inoculum is small, the triangle can be used)缻 or other small container culture), forming a seed inoculum; e. Cleaning and sterilizing the culture vessel; f· Loading the medium into the phoenix with a medium automatic feeder; g· Inoculation with a vaccination machine Fourth, the author uses the high-pressure culture direct fermentation process, and the difference with Figure 2 is that the medium is directly boiled and sterilized in the high-pressure culture vessel in step bl, and the sterilizing cooking vessel is the fermentation culture vessel, eliminating the general culture. The step of cleaning and sterilizing the ware; therefore, the step e 丨 can be directly inoculated in the culture vessel to save the step of adding the inoculated medium to another fermenter JHL. 21 M289977 The profit content is expressed by the automated process. In the implementation, the warehouse: fermentation is the main core, depending on the species and the subjective and objective environment differences, the connection of each process can be completed in a fully automatic, semi-automatic or manual manner; Automatic storage device for the shelf (storage rack), the storage of the material (fermentation tank),

須藉由自動存取搬運設備,將物料取出或存放;移動式或轉 動式貨架(倉儲架)之自動倉儲裝置,可藉由移動或轉動將 物料(發酵槽)之儲存格移到指定位置後,由人或機械將物 料直接存放或取出;或再經由自動存取搬運設備做存取之動 作0 又倉儲式發酵方法,係'以環境管理達到空間最有效之利 用’該倉儲空間可依實際使用需要,放大或縮小。 上列詳細說明係針對本創作之一可行實施例之具體說 明’惟該實施例並非用以限制本創作之專利範圍,凡未脫離 本創作技藝精神所為之等效實施或變更,均應包含於本案之 專利範圍中。 【圖式簡單說明】 請參閱以下有關本創作一較佳實施例之詳細說明及其 附圖’將可進-步瞭解本創作之技術内容及其目的功效;有 關該實施例之附圖為: 圖一為本創作的裝置架構圖; 圖一 Α為本創作的貨架儲存格變化例圖; 圖一 A為本創作的發酵槽相關結構放大圖; 22 M289977 圖二B為本創作的另一發酵槽結構圖; 圖三為本創作的一般性流程圖;以及 圖四為本創作採用高壓培養JHI直接發酵的流程圖。 【主要元件符號說明】 1 倉儲空間 2 自動化倉儲裝置 3 貨架(倉儲架) 31 儲存格 32 承載平台 33 監控裝置 4 無菌空氣裝置 5 發酵槽(生物反應器) 51a 隔板 51b 隔板 52 攪拌葉片 6 馬達 61 強力磁鐵 23The material must be taken out or stored by automatic access to the handling equipment; the automatic storage device of the mobile or rotating shelf (storage rack) can move the material (fermentation tank) to the designated position by moving or rotating. The storage or removal of materials by human or mechanical means; or the operation of access by automatic access handling equipment. 0 Storage-type fermentation method, which is the most effective use of environmental management to achieve space. Zoom in or out as needed. The detailed description above is a detailed description of one of the possible embodiments of the present invention. The present invention is not intended to limit the scope of the present invention. Any equivalent implementation or modification that is not departing from the spirit of the present invention should be included in The patent scope of this case. BRIEF DESCRIPTION OF THE DRAWINGS Referring to the following detailed description of a preferred embodiment of the present invention and the accompanying drawings, the technical contents of the present invention and its functions will be further understood; the drawings relating to the embodiment are: Figure 1 is the device architecture diagram of the creation; Figure 1 is a variation diagram of the shelf storage grid of the creation; Figure 1A is an enlarged view of the related structure of the fermentation tank; 22 M289977 Figure 2B is another fermentation of the creation Slot structure diagram; Figure 3 is a general flow chart of the creation; and Figure 4 is a flow chart of the direct fermentation of high pressure culture JHI for the creation. [Main component symbol description] 1 Storage space 2 Automated storage device 3 Shelf (warehouse) 31 Storage compartment 32 Load platform 33 Monitoring device 4 Sterile air device 5 Fermentation tank (bioreactor) 51a Partition 51b Partition 52 Mixing blade 6 Motor 61 powerful magnet 23

Claims (1)

M289977 九、申請專利範圍: i 一種倉儲式㈣培養或微生物發料置,包括: ,层儲工間,可區分為不同工作區域,分別進行育種、 培養基療煮殺菌、冷卻、接種、裝填、發酵等工作· 倉儲衣置’以對倉儲空間不同工作區 &門進仃物料儲 存/取出、物料搬運與輸送,培養基調製、接種、裝填、 上蓋等自動機械化作業;M289977 IX. Scope of application: i A type of storage (4) culture or microbial delivery, including: , layer storage room, can be divided into different work areas, respectively, breeding, medium therapy, sterilization, cooling, inoculation, filling, fermentation Waiting for work · Warehousing and arranging 'automatic mechanization of different working areas of the storage space & door storage/removal, material handling and transportation, medium preparation, inoculation, filling, capping, etc.; 一貨架’係置放在倉儲空間内,其設置有複數之健存 格,以提供組織培養或微生物發酵的空間;該儲存格可以 長條式延伸,形成隧道方式表現: 一無菌空氣裝置,維持進人該倉儲空間之空氣在無菌狀 態下; 一發酵槽,係置放在儲存格内,藉由旋轉攪拌或振動或 靜置,達到成長所需的通氣和質傳功能,來進行菌種之培 養或發酵。 2.如申請專㈣圍第丨項所述之倉儲式組織培養或微生物 發酵裝置,其中配合培養接種液規劃有—育種區,該育 種區設置有一菌種發酵槽,可為液態菌種槽或固態菌種 槽,用來培養接種液或固態接種粒,當菌落數達到設定 標準,然後將菌種液接種到一般發酵槽培養基中或先 做培養基接種,再裝填至發酵槽中。 3.如申請專利範項所述之倉儲式組織培養或微生物 24 M289977 發酵裝置’其中該倉儲空間設置有高溫高壓滅菌、電漿 、、菌糸外線滅菌等各式滅菌設備,以達到倉儲空間之 %境滅菌及無菌空間之要求。 申月專利圍第丨項所述之倉儲n織培養或微生物 發酵裝置,其巾㈣存格底部設置有承載平台,用來提 供其它功能裝置的容置空間。 5.如申料㈣圍第丨項料之㈣式_培養或微生物 t酵裝置’其中該儲存格設置有進氣管路與接頭,使各 儲存格之發酵槽相互遠 運、纟。以將無囷空氣輸送進入槽内 供菌使用。 6 ·如申請專利範園笛彳 第1項所述之倉儲式組織培養或微生物 I酵裝置,其中該儲存格 衣叹有振動裝置或旋轉攪拌裝置。 7·如申請專利範圍第1 、 儲式_培養或微生物 毛酵裝置,其中該儲存袼 危^ 汊以倉儲二間裝設有溫度、溼 度、酸驗值、含蓋旦 s虱里、光線等監控裝置。 8·如申請專利範圍第j 發酵裝4之倉錯式組織培養或微生物 發酵裝置,其中該發酵 u h ^ 又直百攪#葉片,該攪拌葉 片上裝置有強力磁鐵, Μ儲存袼下方亦裝設 之強力磁鐵,當馬、查喆 』衣叹以馬達f動 ,相動時,可以無軸承方式帶動發酵 槽内之授拌葉片跟著轉動。 切動表酵 9.如申請專利範圍第! 层储式組織培養或微生物 25 M289977 毛酵衣置’其中該發酵槽内設置有通氣散熱隔板,用來 將培養基以適當的數量分隔成若干區域,增加通氣與散 熱0 10. 11· 如申請專利範圍第i項所述之倉儲式組織培養或微生 物發酵裝置,1中货牟 〜 、 /、貝木係為固疋式,也可為移動式或轉 動式,以提供發酵槽存放之办門,脸办日日 子風之工間,將空間效能最佳化。 如申請專利範 物發酵裝置,其 人工方式完成。 圍第1項所述之倉儲式組織培養或微生 中各裝置之連結可以全自動、半自動或 26A shelf is placed in the storage space, and is provided with a plurality of health cells to provide a space for tissue culture or microbial fermentation; the cell can be extended in a strip shape to form a tunnel mode: a sterile air device, maintained The air entering the storage space is in a sterile state; a fermenter is placed in the storage compartment, and the aeration and quality transmission functions required for growth are achieved by rotating stirring or vibrating or standing to carry out the bacteria species. Culture or fermentation. 2. For the storage type tissue culture or microbial fermentation device as described in the application (4), the breeding inoculum is planned to have a breeding area, and the breeding area is provided with a fermentation tank, which may be a liquid seed tank or The solid bacteria trough is used to culture the inoculum or the solid inoculum. When the number of colonies reaches the set standard, the inoculum is inoculated into the general fermentation tank medium or inoculated first, and then filled into the fermentation tank. 3. Warehousing tissue culture or microbial 24 M289977 fermentation apparatus as described in the patent application section, wherein the storage space is provided with various sterilization equipment such as high temperature and high pressure sterilization, plasma, and external sterilization of bacteria and bacteria to achieve a storage space of Requirements for sterilisation and sterile space. The warehousing n-culture or microbial fermentation device described in the stipulations of the Shenyue patents, the towel (4) is provided with a load-bearing platform at the bottom of the compartment for providing accommodation space for other functional devices. 5. For the application (4), the fourth item of the item (4) _ culture or microbial t-fermentation device, wherein the storage compartment is provided with an intake line and a joint, so that the fermentation tanks of each storage compartment are transported and transported to each other. In order to transport the flawless air into the tank for bacteria use. 6) The patented tissue culture or microbial I fermentation apparatus described in claim 1, wherein the storage compartment has a vibrating device or a rotating stirring device. 7. If the patent application scope 1, storage _ culture or microbial hair fermentation equipment, the storage of the endangered 汊 汊 storage in the second room with temperature, humidity, acid test value, including cover s 虱 光线, light, etc. Monitoring device. 8. If the application of the patent range j jth fermentation equipment 4 warehouse mistype tissue culture or microbial fermentation device, wherein the fermentation uh ^ and straight hundred stir the # blade, the stirring blade is equipped with a powerful magnet, and the Μ storage 袼 is also installed below The powerful magnet, when the horse, the 喆 喆 ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” Cut the table leaven 9. If you apply for the patent scope! Layer storage tissue culture or microbial 25 M289977 hairy coat set 'The fermentation tank is provided with a ventilating heat-dissipating partition for dividing the medium into several areas in an appropriate amount to increase ventilation and heat dissipation. 10.1· The warehouse-type tissue culture or microbial fermentation device described in item i of the patent scope, wherein the cargo 牟~, /, beech wood is solid-solid, or can be mobile or rotary to provide a storage tank for storage. In the face of the day, the space efficiency is optimized. For example, when applying for a patented sample fermentation device, it is done manually. The connection between the storage cultures or micro-devices described in item 1 can be fully automated, semi-automatic or 26
TW94216909U 2005-09-30 2005-09-30 Storehouse-type tissue cultivation or microorganism fermentation device TWM289977U (en)

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