TWI913818B - Active heat dissipation apparatus - Google Patents
Active heat dissipation apparatusInfo
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- TWI913818B TWI913818B TW113127252A TW113127252A TWI913818B TW I913818 B TWI913818 B TW I913818B TW 113127252 A TW113127252 A TW 113127252A TW 113127252 A TW113127252 A TW 113127252A TW I913818 B TWI913818 B TW I913818B
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Abstract
本發明涉及一種主動式散熱機構,包括:導熱板主體具有,在內部具有填充製冷劑的製冷劑流動空間,其中,所述導熱板主體包括:一側導熱板,形成所述製冷劑流動空間在厚度方向上的一側面;以及另一側導熱板,形成所述製冷劑流動空間在厚度方向上的另一側面,其中,在所述一側導熱板及所述另一側導熱板中的至少一個形成有向所述製冷劑流動空間突出形成的強度加強部。This invention relates to an active heat dissipation mechanism, comprising: a heat-conducting plate body having a refrigerant flow space filled with refrigerant inside, wherein the heat-conducting plate body includes: a one-sided heat-conducting plate forming one side of the refrigerant flow space in the thickness direction; and a other-sided heat-conducting plate forming another side of the refrigerant flow space in the thickness direction, wherein at least one of the one-sided heat-conducting plate and the other-sided heat-conducting plate is formed with a strength reinforcing portion protruding into the refrigerant flow space.
Description
本發明關於一種主動式散熱機構,更詳細地講,關於一種通過比其自身的導熱材質特性更有效的製冷劑的相變化來主動地傳遞從發熱裝置(例如,電子設備)產生的熱量,從而能夠提高散熱性能的主動式散熱機構。This invention relates to an active heat dissipation mechanism, and more specifically, to an active heat dissipation mechanism that can improve heat dissipation performance by actively transferring heat generated from a heat-generating device (e.g., electronic equipment) through a phase change of a refrigerant that is more efficient than the thermal conductivity of the material itself.
無線通訊技術(例如,多進多出(MIMO:Multiple Input Multiple Output)技術)是一種通過使用多個天線來大幅增加數據傳送容量的技術,並且是一種在發射器中通過單獨發射天線來傳送彼此不同的數據,並在接收器中通過適當的訊號處理來區分傳送數據的空分複用(Spatial multiplexing)技術。Wireless communication technologies (such as Multiple Input Multiple Output (MIMO) technology) are technologies that significantly increase data transmission capacity by using multiple antennas. They are also spatial multiplexing technologies that transmit different data in the transmitter through separate transmitting antennas and distinguish the transmitted data in the receiver through appropriate signal processing.
因此,隨著同時增加收發天線的數量,信道容量會增加,從而能夠發送更多的數據。例如,若想將天線的數量增加到10個,則與現有的單個天線系統相比,通過使用相同的頻帶來確保約10倍的頻道容量。在應用如上所述的MIMO技術的收發裝置的情況下,隨著天線的數量增加,發送器(Transmitter)和濾波器(Filter)的數量也會一同增加。Therefore, increasing the number of transmit and receive antennas simultaneously increases channel capacity, allowing more data to be transmitted. For example, increasing the number of antennas to 10 ensures approximately 10 times the channel capacity compared to an existing single-antenna system using the same frequency band. In transceiver devices employing MIMO technology as described above, the number of transmitters and filters also increases with the number of antennas.
如上所述,隨著發送器及濾波器的數量的增加,存在發熱元件也會增加的問題,為了防止天線裝置的性能下降,MIMO技術中率先進行關於有效地對從多個發熱元件產生的熱量進行散熱的散熱機構的研究。As mentioned above, with the increase in the number of transmitters and filters, there is also a problem of the increase in heat-generating elements. In order to prevent the performance of the antenna device from degrading, MIMO technology has taken the lead in researching heat dissipation mechanisms that effectively dissipate the heat generated from multiple heat-generating elements.
圖1是示出根據先前技術的天線裝置的一示例的分解立體圖。Figure 1 is an exploded perspective view showing an example of an antenna device according to the prior art.
如圖1所示,發熱裝置(例如,電子設備)可以實現為天線裝置。As shown in Figure 1, the heating device (e.g., an electronic device) can be implemented as an antenna device.
如圖1所示,現有的天線裝置包括:天線殼體主體10,配備為前方開口且前後厚度比較薄的長方體盒體形狀,並且在後表面一體地形成有多個散熱翅片11;主板(未圖示),堆疊佈置於天線殼體主體10的內部中的後表面;以及天線板15,堆疊佈置於天線殼體主體10的內部中的前表面。As shown in Figure 1, the existing antenna device includes: an antenna housing body 10, which is equipped with a cuboid box shape with an opening at the front and a relatively thin front and rear thickness, and a plurality of heat dissipation fins 11 integrally formed on the rear surface; a main board (not shown), which is stacked and arranged in the rear surface inside the antenna housing body 10; and an antenna plate 15, which is stacked and arranged in the front surface inside the antenna housing body 10.
在主板安裝有用於校準供電控制的多個供電相關部件元件,並且在供電過程中產生的元件的熱量通過天線殼體主體10的後方的多個散熱翅片11向外部散熱。Multiple power supply-related components for power supply control calibration are installed on the motherboard, and the heat generated by the components during the power supply process is dissipated to the outside through multiple heat dissipation fins 11 at the rear of the antenna housing 10.
並且,安裝有電源供應單元(PSU:Power supply unit)元件的PSU板40在主板的下側堆疊或者以相同的高度佈置,並且設計為從PSU元件產生的熱量也通過天線殼體主體10的後方的多個散熱翅片11向外部散熱。Furthermore, the PSU board 40, which houses the power supply unit (PSU) components, is stacked on the underside of the main board or arranged at the same height, and is designed so that the heat generated from the PSU components is also dissipated to the outside through multiple heat dissipation fins 11 at the rear of the antenna housing body 10.
主板的前表面佈置有多個RF濾波器(未圖示),並且天線板15的後表面佈置為堆疊在多個RF濾波器的前表面。The front surface of the motherboard has multiple RF filters (not shown), and the rear surface of the antenna board 15 is arranged to be stacked on the front surface of the multiple RF filters.
在天線板15的前表面可以安裝有多個貼片型或偶極型的輻射元件17,在天線殼體主體10的前表面可以設置有保護內部的各個部件免受外部影響的同時使多個輻射元件17順暢地進行輻射的天線罩面板50。Multiple patch or dipole radiating elements 17 can be installed on the front surface of the antenna plate 15. An antenna cover panel 50 can be provided on the front surface of the antenna housing body 10 to protect the internal components from external influences while allowing the multiple radiating elements 17 to radiate smoothly.
但是,現有的天線裝置具有在前方部設置有天線罩面板50的設計,並且在內部產生的系統熱量一律需要向天線殼體主體10的後方進行集中散熱,因此需要提高多個散熱翅片11的散熱性能。However, existing antenna devices have an antenna cover panel 50 at the front, and the system heat generated inside needs to be concentrated and dissipated at the rear of the antenna housing body 10. Therefore, it is necessary to improve the heat dissipation performance of multiple heat dissipation fins 11.
在此,作為用於提高多個散熱翅片11的散熱性能的方案,可以考慮如下製造方法:採用導熱性更優異的材質來與天線殼體主體10形成為一體,並且使其最外廓前端從作為熱源的發熱元件向外部空間盡可能遠地隔開。Here, as a solution to improve the heat dissipation performance of the multiple heat dissipation fins 11, the following manufacturing method can be considered: using a material with better thermal conductivity to form an integral part with the antenna housing body 10, and keeping its outermost front end as far away from the heat-generating element as possible from the external space.
但是,僅通過多個散熱翅片11其自身的材質,不僅在提高導熱性方面存在局限性,而且還存在如下問題:即使在將多個散熱翅片11的最外廓前端遠離發熱元件的情況下,也無法消除與熱量流入的發熱元件相鄰的部位的熱量集中現象,並且成為使產品在厚度方向上的大小增加而阻礙產品超薄化的因素。However, relying solely on the material of the multiple heat dissipation fins 11 not only has limitations in improving thermal conductivity, but also presents the following problems: even when the outermost front end of the multiple heat dissipation fins 11 is far away from the heat-generating element, it is impossible to eliminate the heat concentration phenomenon in the part adjacent to the heat-generating element where heat flows in, and it becomes a factor that increases the size of the product in the thickness direction, thus hindering the ultra-thinning of the product.
另外,在相關的散熱技術領域中,通常作為多個散熱翅片11的材質而被採用的導熱性物質(金屬)可以例舉鋁(Al)合金材質。In addition, in the field of related heat dissipation technology, thermally conductive materials (metals) that are commonly used as the material for multiple heat dissipation fins 11 include aluminum (Al) alloys.
在金屬材質中,作為具有比鋁(Al)更高的導熱率(單位,W/mK)的金屬可以例舉銀(Au,418.6)、銅(Cu,372.1)及金(Ag,295.3),但其與鋁相比價格相對昂貴,因此,從經濟性(費用)的角度而言,無法廣泛應用於覆蓋大範圍的散熱面積的方法。Among metals, silver (Au, 418.6), copper (Cu, 372.1), and gold (Ag, 295.3) have higher thermal conductivity (in W/mK) than aluminum (Al). However, they are relatively expensive compared to aluminum, so from an economic (cost) perspective, they cannot be widely used in methods that cover large heat dissipation areas.
但是,鑒於鋁(Al)僅靠純鋁則無法滿足強度及延展性要求,因此通常以大致混合矽及鎂的鋁合金形態進行加工製造,在這種情況下,存在由於鑄造性較低使其應用性極其地局限在製造小型或簡單形狀的部件等的情況發生,雖然與上述的銀、銅及金相比成本較低,但仍存在製造成本較高的缺點。However, since pure aluminum (Al) cannot meet the strength and ductility requirements, it is usually manufactured in the form of aluminum alloys that are roughly mixed with silicon and magnesium. In this case, due to its low castability, its application is extremely limited to the manufacture of small or simple-shaped parts. Although the cost is lower than that of silver, copper and gold mentioned above, it still has the disadvantage of higher manufacturing cost.
並且,利用鋁合金材質構成的散熱翅片11也難以克服上述材質上的限制,最近在封閉的內部採用相變化物質作為製冷劑進行填充後,通過在製冷劑的相變化時使用的潛熱與顯熱之間的溫度差來進行散熱的製冷劑型散熱系統備受關注。Furthermore, the heat dissipation fins 11 made of aluminum alloy are also difficult to overcome the aforementioned material limitations. Recently, a refrigerant-type heat dissipation system that uses a phase change substance as a refrigerant to fill the sealed interior and dissipates heat by the temperature difference between the latent heat and sensible heat used during the phase change of the refrigerant has attracted much attention.
在這種製冷劑型散熱系統中,使散熱性能最大化的核心要素為相化變的製冷劑,鋁合金的散熱翅片11只能起到在形成供製冷劑相變化而流動的封閉的製冷劑流動空間的同時盡可能地將從作為發熱對象的發熱元件生成的熱量根據其自身的導熱率而全部傳遞到製冷劑的作用。In this refrigerant-type heat dissipation system, the core element for maximizing heat dissipation performance is the refrigerant undergoing phase change. The aluminum alloy heat dissipation fins 11 can only serve to transfer all the heat generated from the heat-generating element, which is the object of heat generation, to the refrigerant according to its own thermal conductivity while forming a closed refrigerant flow space for the refrigerant to flow due to phase change.
因此,形成填充有作為相變化物質的製冷劑的製冷劑流動空間的散熱翅片11應以使從發熱元件到製冷劑的物理間隔距離最小化的方式進行加工設計,這是在提高散熱性能方面最優選的設計點,目前為止研究及開發的散熱翅片11由於現有的鋁合金材質是最廣泛使用的材質,因此仍然偏愛高價的鋁合金材質。Therefore, the heat dissipation fins 11 that form the refrigerant flow space filled with the refrigerant as a phase change substance should be designed to minimize the physical distance from the heating element to the refrigerant. This is the optimal design point for improving heat dissipation performance. Currently, the heat dissipation fins 11 that have been researched and developed still prefer the expensive aluminum alloy material because it is the most widely used material.
但是,在純鋁的情況下,由於與金屬的加工性相關的延伸率好,從而可以製造能夠使其厚度最小化的散熱翅片11,但為了加強強度及柔性,利用鋁合金材質構成的散熱翅片11的延伸率降低,並且在使其厚度最小化方面存在局限性。However, in the case of pure aluminum, due to the good elongation related to the workability of the metal, it is possible to manufacture heat dissipation fins 11 that can minimize their thickness. However, in order to enhance strength and flexibility, the elongation of heat dissipation fins 11 made of aluminum alloy material is reduced, and there are limitations in minimizing their thickness.
並且,在構成散熱翅片11的金屬材質為鋁材質且製冷劑選擇為水的情況下,在填充製冷劑時,在初期鋁材質與水發生氧化反應而生成氧化鋁,在此過程期間,一部分被氫取代,使內部壓力升高,通常,在鋁材質的散熱機構中,需要選擇用於防止這種化學反應的諸如霍尼韋爾製冷劑或CFC(氟利昂氣體)等的特殊製冷劑,因此,指出製冷劑的選擇範圍也減少的缺點。Furthermore, when the metal material constituting the heat dissipation fin 11 is aluminum and the refrigerant is water, during the initial filling of the refrigerant, the aluminum material reacts with the water to form aluminum oxide. During this process, some of it is replaced by hydrogen, which increases the internal pressure. Typically, in aluminum heat dissipation mechanisms, special refrigerants such as Honeywell refrigerants or CFCs (Freon gases) are required to prevent this chemical reaction. Therefore, the disadvantage of a reduced range of refrigerant choices is pointed out.
另外,相變化是指當液體(Liquid)/氣體(Gas)/固體(Solid)蓄積大量的能量或釋放儲存的熱能時,其固有狀態發生變化的現象。In addition, phase change refers to the phenomenon that the intrinsic state of a liquid/gas/solid changes when it accumulates a large amount of energy or releases stored heat.
相變化是指分子的物理排列發生變化,而不是諸如化學鍵合或形成等化學反應,將某物質被施加能量時不發生相變化的狀態的熱量稱為顯熱(Sensible heat),將在發生相變化時使用的熱量稱為潛熱(Latent heat)。Phase change refers to a change in the physical arrangement of molecules, rather than a chemical reaction such as chemical bonding or formation. The amount of heat that does not undergo a phase change when energy is applied to a substance is called sensible heat, while the amount of heat used when a phase change occurs is called latent heat.
但是,由於溫度與壓力的關係成正比,因此存在散熱機構的溫度升高時壓力也升高的問題。在密封的散熱機構內,若因從發熱體傳導的高溫而導致壓力升高,則會引起散熱機構自身破裂的問題。為了解決上述問題,需要防止壓力升高,在散熱機構中,需要能夠在實現物質的相變化循環的過程期間實現壓力平衡的充分的內部體積。However, since temperature and pressure are directly proportional, there is a problem that the pressure increases as the temperature of the heat dissipation mechanism rises. If the pressure rises due to the high temperature conducted from the heat source within a sealed heat dissipation mechanism, it can cause the mechanism itself to rupture. To solve this problem, it is necessary to prevent pressure rise; therefore, the heat dissipation mechanism needs sufficient internal volume to achieve pressure balance during the phase change cycle of the substance.
並且,填充於散熱機構的內部的製冷劑也需要選擇在與作為散熱機構的金屬材質的關係中不引起化學反應的種類,以防止散熱機構的內部壓力增加。Furthermore, the refrigerant filled inside the heat dissipation mechanism must be selected from those that do not cause chemical reactions with the metal material that serves as the heat dissipation mechanism, in order to prevent an increase in the internal pressure of the heat dissipation mechanism.
例如,在構成散熱機構的金屬材質為鋁(Al)材質且製冷劑選擇為水的情況下,在填充製冷劑時,在初期鋁材質與水發生氧化反應而生成氧化鋁,在此過程期間,一部分被氫取代,從而存在內部壓力升高的問題,通常,在鋁材質的散熱機構中選擇用於防止這種化學反應的諸如霍尼韋爾製冷劑或CFC(氟利昂氣體)等的特殊製冷劑。For example, when the metal material constituting the heat dissipation mechanism is aluminum (Al) and the refrigerant is water, during the initial filling of the refrigerant, the aluminum material reacts with the water to form aluminum oxide. During this process, some of it is replaced by hydrogen, which leads to an increase in internal pressure. Typically, special refrigerants such as Honeywell refrigerants or CFCs (Freon gases) are selected in aluminum heat dissipation mechanisms to prevent this chemical reaction.
但是,近年來,許多國家都有限制使用除了水之外的諸如霍尼韋爾製冷劑或CFC(氟利昂氣體)等的特殊製冷劑的趨勢。如上所述,在散熱機構因內部壓力增加而被破損或因產品的運輸或移送或設置而被破損時,這種特殊製冷劑存在向外部洩漏的憂慮,在這種情況下,存在有可能污染大氣及外部環境的問題。However, in recent years, many countries have shown a trend of restricting the use of special refrigerants other than water, such as Honeywell refrigerants or CFCs (Freon gases). As mentioned above, there are concerns about leakage of these special refrigerants to the outside when the heat dissipation mechanism is damaged due to increased internal pressure or during the transportation, transfer, or installation of the product. In such cases, there is a potential problem of air and environmental pollution.
但是,若作為可使用的製冷劑排除特殊製冷劑,則與其他金屬材質相比導熱率高,從而通常使用的利用鋁材質構成的散熱機構的使用只能受到限制,因此,在相關散熱機構的製造行業中,最近正在積極進行與構成散熱機構的金屬材質的替代及散熱設計相關的研究。However, if special refrigerants are excluded as usable refrigerants, aluminum has a higher thermal conductivity compared to other metal materials, which limits the use of commonly used heat dissipation mechanisms. Therefore, the manufacturing industry of related heat dissipation mechanisms is currently actively conducting research on the substitution of metal materials for heat dissipation mechanisms and heat dissipation design.
另外,作為與上述缺點相關的研究資料,作為國際熱科學期刊(International Journal of Thermal Sciences)的共同作者Liqiang Deng的論文(2022年8月15日出版,以下稱為“現有論文”),以下簡要地介紹“多熱源條件下以輥黏扁平熱管為板翅片的自然風冷熱學研究(Thermal study of the natural air cooling using roll bond flat heat pipe as plate fin under multi-heat source condition)”。In addition, as research data related to the above-mentioned shortcomings, the paper by Liqiang Deng, co-author of the International Journal of Thermal Sciences (published on August 15, 2022, hereinafter referred to as the "existing paper"), is briefly introduced below as "Thermal study of the natural air cooling using roll bond flat heat pipe as plate fin under multi-heat source condition".
圖2是示出在現有論文中記載的輥黏接扁平熱管(Roll Bond Flat Heat Pipe)(以下,簡稱為“RBFHP”)的製造過程的示意圖(參照現有論文的圖4),圖3是圖2的RBFHP的試驗裝置的示意圖(現有論文的圖6)。Figure 2 is a schematic diagram showing the manufacturing process of the Roll Bond Flat Heat Pipe (hereinafter referred to as "RBFHP") as described in the existing paper (see Figure 4 of the existing paper), and Figure 3 is a schematic diagram of the experimental apparatus of the RBFHP in Figure 2 (Figure 6 of the existing paper).
如圖2所示,現有論文的RBFHP利用預先設計的模具在第一鋁片上印刷非黏結性石墨後堆疊到第二鋁片,之後按照熱滾壓-冷滾壓-退火的順序使兩個鋁片滾壓並接合,並焊接進料管,並且從入口向板內部注入高壓氣體,使未黏結的部分膨脹,從而成型為自主連接的腔室。As shown in Figure 2, the existing paper's RBFHP uses a pre-designed mold to print non-bonded graphite on the first aluminum sheet and then stacks it onto the second aluminum sheet. Then, the two aluminum sheets are rolled and joined in the order of hot rolling-cold rolling-annealing, and a feed pipe is welded. High-pressure gas is injected into the plate from the inlet, causing the unbonded part to expand, thereby forming a self-connected chamber.
現有論文提出如下結論:如上所述成型的RBFHP在如圖3所示的測試條件(四個均勻分佈的熱源測試)下的結果值優於普通鋁板(翅片)。The existing paper concludes that the RBFHP formed as described above has better results than ordinary aluminum plates (fins) under the test conditions shown in Figure 3 (test with four uniformly distributed heat sources).
但是,由於現有論文的RBFHP通過如上所述的輥黏接方法來製造,因此存在製冷劑(尤其,液相製冷劑)難以接近最靠近熱源位置的結合端部(即,邊緣端部)而佈置的問題。However, since the RBFHP in the existing paper is manufactured by the roller bonding method described above, there is a problem that the refrigerant (especially the liquid phase refrigerant) is difficult to place at the joint end (i.e., the edge end) closest to the heat source.
即,在輥黏接方式中,邊緣端部必然接合,至少重疊接合的部分需要與熱源(發熱體)隔開,因此,根據自身元件的材質產生導熱阻力。That is, in the roller bonding method, the edge ends must be joined, and at least the overlapping joints need to be separated from the heat source (heating body). Therefore, thermal resistance is generated according to the material of the component itself.
現有論文的RBFHP的製造方式被限制為輥黏接方式或採用該方式的原因在於,用於在內部構成兩個鋁材質的板片的最佳方式,由於鋁材質的板片自身以彎曲方式在現實上是不可能的,因此被認為是不可避免地採用的方式。The reason why existing papers limit the manufacturing method of RBFHP to roller bonding or adopt this method is that it is the best way to form two aluminum plates inside, since it is practically impossible for the aluminum plates themselves to bend, and therefore it is considered an unavoidable method.
另外,現有行論文的RBFHP中,當氣化的製冷劑在熱源附近移動並移動到冷凝的冷凝區域進行冷凝時,為了最大限度地擴大其面積,雖然具有蜂窩結構(蜂巢(Honey Comb)結構),但氣相製冷劑迅速移動到最遠離熱源的上端的流動區間變長,由於在冷凝區域中冷凝的液相製冷劑的返回路徑和氣相製冷劑的流動區間彼此重疊,因此可以預料到會產生大的流動阻力的問題。Furthermore, in existing RBFHP papers, when the vaporized refrigerant moves near the heat source and then to the condensation zone for condensation, in order to maximize its area, although it has a honeycomb structure, the flow zone at the top furthest point from the heat source where the vapor refrigerant moves rapidly becomes longer. Since the return path of the liquid refrigerant condensing in the condensation zone overlaps with the flow zone of the vapor refrigerant, a large flow resistance problem can be expected.
[技術問題] 為了解決所述技術課題,本發明的目的在於提供一種能夠提高發熱裝置(電子設備)的散熱性能的主動式散熱機構及其製造方法。[Technical Problem] In order to solve the aforementioned technical problem, the purpose of this invention is to provide an active heat dissipation mechanism and its manufacturing method that can improve the heat dissipation performance of a heat-generating device (electronic equipment).
並且,本發明的另一目的在於提供一種能夠使填充於內部的製冷劑的熱輸送能力最大化的主動式散熱機構及其製造方法。Furthermore, another objective of this invention is to provide an active heat dissipation mechanism and its manufacturing method that maximizes the heat transfer capacity of the refrigerant filled inside.
並且,本發明的又一目的在於提供一種製造性優異的主動式散熱機構及其製造方法。Furthermore, another objective of this invention is to provide an active heat dissipation mechanism with excellent manufacturability and a method for manufacturing the same.
並且,本發明擴大作為製冷劑的水的使用範圍,在通常的金屬材質中,由導熱率較低的金屬材質代替導熱率較高的鋁(Al)材質,從而能夠生產低成本的產品,本發明的又一目的在於提供能夠呈現與現有的散熱性能的效果相同或其以上的效果的主動式散熱機構及其製造方法。Furthermore, this invention expands the application of water as a refrigerant by replacing aluminum (Al) with a metal with lower thermal conductivity in conventional metal materials, thereby enabling the production of low-cost products. Another objective of this invention is to provide an active heat dissipation mechanism and its manufacturing method that can achieve the same or better heat dissipation performance as existing ones.
並且,本發明的又一目的在於能夠採用及應用水作為可發生相變的製冷劑,從而能夠充分滿足各個國家的預定事項的主動式散熱機構及其製造方法。Furthermore, another objective of this invention is to enable the use and application of water as a phase-change refrigerant, thereby providing an active heat dissipation mechanism and its manufacturing method that can fully meet the requirements of various countries.
本發明期望解決的技術問題並不局限於以上提及的技術問題,本領域技術人員可以通過以下記載而明確理解未提及的其他技術問題。 [技術方案]The technical problems that this invention aims to solve are not limited to those mentioned above. Those skilled in the art can clearly understand other technical problems not mentioned through the following description. [Technical Solution]
根據本發明的主動式散熱機構包括:導熱板主體,具有在內部具有填充製冷劑的製冷劑流動空間,其中,所述導熱板主體包括:一側導熱板,形成所述製冷劑流動空間在厚度方向上的一側面;以及另一側導熱板,形成所述製冷劑流動空間在厚度方向上的另一側面,其中,在所述一側導熱板及所述另一側導熱板中的至少一個形成有向所述製冷劑流動空間突出形成的強度加強部。The active heat dissipation mechanism according to the present invention includes: a heat-conducting plate body having a refrigerant flow space filled with refrigerant inside, wherein the heat-conducting plate body includes: a one-sided heat-conducting plate forming one side of the refrigerant flow space in the thickness direction; and a other-sided heat-conducting plate forming another side of the refrigerant flow space in the thickness direction, wherein at least one of the one-sided heat-conducting plate and the other-sided heat-conducting plate is formed with a strength reinforcing portion protruding into the refrigerant flow space.
並且,構成所述導熱板主體的金屬板部件可以由不鏽鋼(SUS)材質配備。Furthermore, the metal plate components constituting the main body of the heat-conducting plate can be made of stainless steel (SUS).
並且,所述製冷劑流動空間可以包括:第一製冷劑流路,通過所述導熱板主體從作為散熱對象的發熱體獲取熱量;以及多個第二製冷劑流路,與所述第一製冷劑流路連接,將所述製冷劑中的由氣態冷凝為液態的液相製冷劑均勻地供應到所述第一製冷劑流路一側。Furthermore, the refrigerant flow space may include: a first refrigerant flow path, which obtains heat from the heat-generating body that is the heat dissipation target through the heat-conducting plate body; and a plurality of second refrigerant flow paths, which are connected to the first refrigerant flow path and uniformly supply the liquid phase refrigerant that condenses from the gaseous state to the liquid state to one side of the first refrigerant flow path.
並且,所述第二製冷劑流路可以沿重力方向形成或相對於重力方向傾斜地形成。Furthermore, the second refrigerant flow path can be formed along the direction of gravity or inclined relative to the direction of gravity.
並且,所述第二製冷劑流路可以在定義從所述導熱板主體的對向的表面向所述製冷劑流動空間內側對稱地突出形成的多個傾斜引導件之間。Furthermore, the second refrigerant flow path can be defined among a plurality of inclined guides that symmetrically protrude from the opposite surface of the heat-conducting plate body into the refrigerant flow space.
並且,所述第二製冷劑流路或所述多個傾斜引導件的一端和另一端中的至少一個可以與所述第一製冷劑流路連接,並且所述一端和所述另一端可以連接成直線。Furthermore, at least one of the second refrigerant flow path or one end and the other end of the plurality of inclined guides can be connected to the first refrigerant flow path, and the one end and the other end can be connected in a straight line.
並且,所述一側導熱板及所述另一側導熱板可以利用單一的金屬板部件構成,所述製冷劑流動空間可以通過所述單一的金屬板部件的彎曲(bending)而形成。Furthermore, the heat-conducting plate on one side and the heat-conducting plate on the other side can be constructed using a single metal plate component, and the refrigerant flow space can be formed by bending the single metal plate component.
並且,所述一側導熱板及所述另一側導熱板可以利用兩個分離的金屬板部件構成,所述製冷劑流動空間可以通過所述兩個金屬板部件的接合而形成。 [技術效果]Furthermore, the heat-conducting plate on one side and the heat-conducting plate on the other side can be constructed using two separate metal plate components, and the refrigerant flow space can be formed by joining the two metal plate components. [Technical Effect]
根據本發明的主動式散熱機構及其製造方法的一實施例,可以實現如下的多種效果。According to an embodiment of the active heat dissipation mechanism and its manufacturing method of the present invention, the following effects can be achieved.
第一、可以在散熱殼體主體的背表面使得因熱量的上升氣流而引起的熱集中現象最小化,並能夠實現通過由製冷劑的相變所產生的主動的熱傳遞,從而實現大幅提高整體散熱性能的效果。First, it can minimize heat concentration caused by rising airflow on the back surface of the heat dissipation shell and achieve active heat transfer through the phase change of the refrigerant, thereby significantly improving the overall heat dissipation performance.
第二,通過縮短填充於內部的製冷劑的氣液循環週期,以使熱輸送能力最大化,從而可以實現提高散熱性能的效果。Secondly, by shortening the gas-liquid circulation cycle of the refrigerant filled inside, the heat transfer capacity can be maximized, thereby improving the heat dissipation performance.
第三、將構成製冷劑相變而流動的製冷劑流動空間的導熱板主體的材質替換為作為低於鋁材質的金屬材質的SUS材質,其中,相比於由現有的鋁材質構成的材質,能夠實現更高的散熱性能的效果。Third, the material of the heat-conducting plate body that constitutes the refrigerant flow space during the refrigerant phase change is replaced with SUS material, which is a metal material lower than aluminum. Compared with the material made of existing aluminum, it can achieve a higher heat dissipation performance.
第四、能夠將製冷劑限定為水來選擇使用,尤其,能夠實現在限制製冷劑的使用的國家確保產品的使用及製造的設計多樣性的效果。Fourth, it allows for the selection of refrigerant limited to water, and in particular, it enables countries that restrict the use of refrigerants to ensure product design diversity in terms of usage and manufacturing.
第五、與導熱率相對優異的金屬材質相比,在使用導熱率相對低的金屬材質的情況下,也能夠製造具有相同或更優異的散熱性能的散熱機構,從而能夠實現節減製造費用並簡化製造工序的效果。Fifth, compared with metal materials with relatively high thermal conductivity, it is possible to manufacture heat dissipation mechanisms with the same or better heat dissipation performance using metal materials with relatively low thermal conductivity, thereby achieving the effect of reducing manufacturing costs and simplifying the manufacturing process.
以下,參照圖式對本發明的主動式散熱機構及其製造方法的實施例進行詳細說明。The following describes in detail, with reference to the figures, embodiments of the active heat dissipation mechanism of the present invention and its manufacturing method.
需要注意的是,在對各圖式的構成要素賦予元件符號時,對於相同的構成要素,即使標記在不同的圖式上,也盡可能賦予相同的元件符號。此外,在說明本發明的實施例的過程中,在判斷為對相關的公知結構或功能的具體說明有礙於對本發明的實施例的理解的情況下,則省略其詳細說明。It should be noted that when assigning component symbols to the constituent elements of each drawing, the same component symbol should be assigned to the same constituent element as much as possible, even if it is marked on different drawings. Furthermore, in describing the embodiments of the present invention, detailed descriptions of known structures or functions are omitted if it is determined that a detailed explanation would impede the understanding of the embodiments of the present invention.
在說明本發明的實施例的構成要素時,可使用第一、第二、A、B、(a)、(b)等術語。這些術語僅用作區分一個構成要素與其他構成要素,並且相應構成要素的本質、次序或順序等不受這些術語的限制。此外,除非另有定義,否則,這裡使用的包括技術術語或科學術語在內的所有術語都具有與本發明所屬技術領域中具有常規知識的人的通常理解相同的含義。與通常使用的詞典中定義的內容相同的術語應解釋為具有與相關技術的文脈上所具有的含義相同的含義,除非在本申請中明確定義,否則不應解釋為理想性或過度形式性的含義。In describing the constituent elements of embodiments of the present invention, terms such as first, second, A, B, (a), and (b) may be used. These terms are used only to distinguish one constituent element from others, and the nature, order, or sequence of the corresponding constituent elements are not limited by these terms. Furthermore, unless otherwise defined, all terms used herein, including technical or scientific terms, shall have the same meaning as commonly understood by one of ordinary knowledge in the art to which the present invention pertains. Terms identical to those defined in commonly used dictionaries shall be interpreted as having the same meaning as in the context of the relevant art, and shall not be interpreted as having an ideal or overly formal meaning unless expressly defined in this application.
11 、散熱機構的設置太陽能The setting of the heat dissipation mechanism is solar energy. -- 天線裝置Antenna device
圖4a及圖4b是示出根據本發明一實施例的主動式散熱機構的天線裝置的背面部的兩種設置實現例的立體圖,圖5a及圖5b是分別示出圖4a及圖4b的天線裝置的背面部的分解立體圖。Figures 4a and 4b are perspective views showing two different configurations of the rear portion of the antenna device of an active heat dissipation mechanism according to an embodiment of the present invention, and Figures 5a and 5b are exploded perspective views showing the rear portion of the antenna device of Figures 4a and 4b, respectively.
通常,發熱裝置(電子設備)以多種形態在整個產業中製造,但本發明的申請人是經營其他無線通訊裝備製造業的企業,無線通訊裝備中代表性的發熱裝置(電子設備)是天線裝置,以下,將天線裝置作為其具體示例進行說明。Typically, heat-generating devices (electronic devices) are manufactured in various forms throughout the industry. However, the applicant of this invention is an enterprise engaged in the manufacturing of other wireless communication equipment. A representative heat-generating device (electronic device) in wireless communication equipment is the antenna device. The antenna device will be used as a specific example for explanation below.
但是,根據後述的本發明的實施例的主動式散熱機構並不一定被解釋為僅限於應用於天線裝置。However, the active heat dissipation mechanism according to the embodiments of the present invention described later is not necessarily to be interpreted as being limited to applications in antenna devices.
如圖4a及圖4b所示,應用本發明的實施例的主動式散熱機構200、1200的天線裝置100包括:散熱殼體主體110,形成向前方具有開口的收容空間,並且形成為大致沿上下方向較長且具有薄的前後收容寬度的長方體形狀。As shown in Figures 4a and 4b, the antenna device 100 of the active heat dissipation mechanism 200, 1200 of the embodiment of the present invention includes: a heat dissipation shell body 110, which forms a receiving space with an opening in front and is formed into a cuboid shape that is generally longer in the vertical direction and has a thin front and rear receiving width.
散熱殼體主體110可以利用導熱性材質(尤其,金屬材質)配備,以便與後述的發熱元件(例如,參照後述的圖22及圖23的元件符號“140”)進行表面熱接觸來有效地傳遞熱量。The heat dissipation housing body 110 may be equipped with a thermally conductive material (in particular, a metal material) to effectively transfer heat by making surface thermal contact with the heat-generating element described later (e.g., element symbol “140” in Figures 22 and 23 described later).
雖然未圖示,但在散熱殼體主體110的收容空間內側,以翻蓋(Clamshell)(參照圖7的元件符號“125”)為媒介可以堆疊佈置有主板(參照圖7的元件符號“120”)而作為功率放大器(PAU:Power Amplifier Unit)及數字收發單元(DTU:Digital Transceiving Unit)用基板,所述主板可以在前表面安裝有多個微型波紋管過濾器(MBF:Micro Bellows Filter)元件且在背面安裝有一種發熱元件140。Although not shown, a motherboard (referring to component symbol "120" in Figure 7) can be stacked and arranged inside the housing space of the heat dissipation shell body 110 using a clasp (refer to component symbol "125" in Figure 7) as a substrate for a power amplifier (PAU) and a digital transceiver unit (DTU). The motherboard can have multiple micro bellows filter (MBF) elements mounted on its front surface and a heat-generating element 140 mounted on its back.
在此,主板120可以被定義為諸如射頻集成電路(RFIC:Radio Frequency Integrated Circuit)元件或功率放大器(PA:Power Amplifier)之類的在其驅動時伴隨大量發熱的發熱元件140。但是,應當注意的是,在本發明的實施例中,僅將電子設備用作天線裝置來進行說明,並且發熱元件140不限於上述構成。例如,作為代表性發熱元件的半導體或PC的CPU等也可以採用為發熱元件140。Here, motherboard 120 can be defined as a heat-generating element 140, such as a radio frequency integrated circuit (RFIC) component or a power amplifier (PA), which generates a significant amount of heat during its operation. However, it should be noted that in this embodiment of the invention, the electronic device is only described as an antenna device, and the heat-generating element 140 is not limited to the above-described configuration. For example, a semiconductor or the CPU of a PC, which are representative heat-generating elements, can also be used as heat-generating element 140.
在散熱殼體主體110的收容空間的前表面可以設置有天線罩面板50,從而可以執行保護實現為天線元件的輻射元件免受外部影響,同時使輻射元件順暢地進行輻射的作用。An antenna cover panel 50 may be provided on the front surface of the housing space of the heat dissipation housing body 110, so as to protect the radiating element, which is implemented as an antenna element, from external influences, while allowing the radiating element to radiate smoothly.
但是,如下所述,對於電子設備中散熱必要性較大的天線裝置而言,在散熱殼體主體110的前表面設置有不適合散熱的天線罩面板50,由於上述因素,通過除散熱殼體主體110的前表面之外的剩餘部位來集中散熱的必要性更大,並且需要通過有限的散熱面積的有效的散熱設計。However, as described below, for antenna devices in electronic equipment where heat dissipation is of great necessity, the antenna cover panel 50, which is not suitable for heat dissipation, is provided on the front surface of the heat dissipation housing body 110. Due to the above factors, it is more necessary to concentrate heat dissipation on the remaining parts other than the front surface of the heat dissipation housing body 110, and an effective heat dissipation design with a limited heat dissipation area is required.
另外,在散熱殼體主體110的背面可以設置有根據本發明的實施例的主動式散熱機構200、1200。Additionally, an active heat dissipation mechanism 200, 1200 according to an embodiment of the present invention may be provided on the back of the heat dissipation shell body 110.
根據本發明的實施例的主動式散熱機構200、1200以散熱翅片形態配備,嚴格地講,與後述的固定型散熱翅片200F-1、200F-2不同,其特徵在於,配備為內部填充有作為必須藉由從外部供應的熱量而能夠相變化的物質的製冷劑且具有薄的厚度的蒸氣腔室(vapor chamber)類型。According to embodiments of the present invention, the active heat dissipation mechanisms 200 and 1200 are equipped in the form of heat dissipation fins. Strictly speaking, they are different from the fixed heat dissipation fins 200F-1 and 200F-2 described later. Their feature is that they are equipped with a type of vapor chamber with a thin thickness, which is filled with a refrigerant that can undergo phase change as heat that must be supplied from the outside.
在此,在根據本發明的實施例的主動式散熱機構200的內部可以包括:吸收體300,吸收製冷劑中的液相製冷劑並保持在靠近發熱元件140的位置,並且促進液相製冷劑蒸發成氣相製冷劑。Here, the active heat dissipation mechanism 200 according to an embodiment of the present invention may include an absorber 300 that absorbs the liquid refrigerant in the refrigerant and holds it close to the heating element 140, and promotes the evaporation of the liquid refrigerant into the gaseous refrigerant.
然而,藉由吸收體300保留液相製冷劑的概念並不限於簡單地吸收並儲存液相製冷劑,應理解為通過吸收力(或毛細管力)至少使液相製冷劑在相對於重力方向的相反方向(上側)上向比其水面高的位置流動。However, the concept of retaining liquid refrigerant by absorber 300 is not limited to simply absorbing and storing liquid refrigerant. It should be understood that the liquid refrigerant is at least made to flow above its water surface in the opposite direction (upper side) to the direction of gravity by absorption force (or capillary force).
通常,在廣泛熟知的(已公知的)蒸氣腔室的內部通常配備有吸液芯部件,吸液芯部件具有形成有多個氣孔的吸液芯(wick)結構。這裡的吸液芯部件可以藉由金屬材質的粉末被燒結的形態製造,以形成有使填充於導熱材質的面板部件的內部的液態的製冷劑能夠通過毛細管力向配備有發熱元件的一側移動的同時使氣相的製冷劑能夠向外部自由流動的多個氣孔。Typically, a wicking component is provided inside a well-known (and publicly known) vapor chamber. This wicking component has a wick structure with multiple pores. The wicking component can be manufactured by sintering metal powder to form multiple pores that allow the liquid refrigerant filling the interior of the heat-conducting panel component to move towards the side equipped with the heating element by capillary force, while simultaneously allowing the gaseous refrigerant to flow freely to the outside.
但是,所述吸液芯部件並不限定於上述燒結形成的金屬材質的吸液芯部件,尤其,在能夠吸收並分散液相製冷劑或促進氣體化的範圍內,儘管其具有所述吸收體300等任何名稱,但是可以被定義為包括纖維材料等所有可能的材料的概念。對此以下將更詳細地進行說明。However, the liquid absorbent core component is not limited to the sintered metallic liquid absorbent core component described above. In particular, within the scope of being able to absorb and disperse liquid-phase refrigerant or promote gasification, although it may have any name such as the absorber 300, it can be defined as including all possible materials such as fibrous materials. This will be explained in more detail below.
2-12-1 、針對第一設置實現例(本發明的一實施例)及壓入部的設置Regarding the first embodiment (an embodiment of the present invention) and the setting of the pressing part
圖6是示出針對形成於圖5a的天線裝置的背面部的壓入部的根據本發明的一實施例的主動式散熱機構的設置狀態的分解立體圖,圖7是示出針對圖6的壓入部的根據本發明一實施例的主動式散熱機構的設置狀態的剖面圖及其局部放大圖,圖8是示出針對圖6的壓入部的根據本發明的一實施例的主動式散熱機構的設置狀態的剖切立體圖及其局部放大圖,圖9是示出圖8的結構中的單個主動式散熱機構的內部結構的剖切立體圖,圖10是示出用於說明圖4a及圖5a的凹槽結構的內部結構的背面側剖面圖,圖11是示出針對圖4a及圖5a的結構中的壓入部的根據本發明的一實施例的主動式散熱機構的設置狀態的部分立體圖,圖12是示出根據本發明的一實施例的主動式散熱機構的製造過程的立體圖。Figure 6 is an exploded perspective view showing the installation state of an active heat dissipation mechanism according to an embodiment of the present invention with respect to the press-in portion formed on the back side of the antenna device of Figure 5a. Figure 7 is a cross-sectional view and a partially enlarged view showing the installation state of the active heat dissipation mechanism according to an embodiment of the present invention with respect to the press-in portion of Figure 6. Figure 8 is a cross-sectional perspective view and a partially enlarged view showing the installation state of the active heat dissipation mechanism according to an embodiment of the present invention with respect to the press-in portion of Figure 6. Figure 9 is a cross-sectional perspective view showing the internal structure of a single active heat dissipation mechanism in the structure of Figure 8; Figure 10 is a rear side cross-sectional view showing the internal structure of the groove structure of Figures 4a and 5a; Figure 11 is a partial perspective view showing the configuration of an active heat dissipation mechanism according to an embodiment of the invention with respect to the press-in portion in the structure of Figures 4a and 5a; and Figure 12 is a perspective view showing the manufacturing process of an active heat dissipation mechanism according to an embodiment of the invention.
如圖4a及圖5a所示,在利用第一設置實現例實現的散熱殼體主體110的背面可以配備有將左側端與右側端之間的正中間部分沿上下劃分的部位為空的凹槽(Trench)結構170。As shown in Figures 4a and 5a, the back of the heat dissipation shell body 110 implemented using the first configuration example may be provided with a groove structure 170 that is empty in the middle part between the left and right ends along the vertical division.
在此,在相當於凹槽結構170的左右兩側部的散熱殼體主體110的背面,可以以根據本發明的一實施例的多個主動式散熱機構200分別朝向左側端及右側端向上傾斜地佈置的方式配備有多個壓入部150。即,壓入部150以凹槽結構170為中心分別配備為左上向和右上向,並且固定在壓入部150的一對主動式散熱機構200可以形成為“V”字形狀的同時使其多個在上下方向上圖案化而佈置。Here, on the back of the heat dissipation shell body 110 on the left and right sides of the groove structure 170, multiple pressing portions 150 can be provided in a manner that, according to an embodiment of the present invention, multiple active heat dissipation mechanisms 200 are arranged obliquely upward toward the left and right ends respectively. That is, the pressing portions 150 are respectively arranged in the upper left and upper right directions with the groove structure 170 as the center, and a pair of active heat dissipation mechanisms 200 fixed to the pressing portions 150 can be formed in a "V" shape, and multiple of them are arranged in a patterned manner in the vertical direction.
另外,根據本發明的一實施例的主動式散熱機構200可以配備有多個,並且全部形成為在相同的長度方向上較長地形成的具有相同規格的矩形形狀,如圖4a所示,在具有相同規格的主動式散熱機構200安裝於多個壓入部150的情況下,散熱殼體主體110的背面的上部的倒三角形形狀的1個位置及散熱殼體主體110的背面的下部的左側和右側的直角三角形形狀的2個位置可以不被主動式散熱機構200佔據,在此可以佈置有固定型散熱翅片200F-1、200F-2。Furthermore, according to one embodiment of the present invention, multiple active heat dissipation mechanisms 200 can be provided, and all of them are formed into rectangular shapes of the same specifications that are longer in the same length direction, as shown in FIG4a. When active heat dissipation mechanisms 200 of the same specifications are installed on multiple press-in parts 150, one position of the inverted triangle shape on the upper part of the back of the heat dissipation shell body 110 and two positions of the right-angled triangle shape on the left and right sides of the lower part of the back of the heat dissipation shell body 110 can be left unoccupied by the active heat dissipation mechanism 200, and fixed heat dissipation fins 200F-1 and 200F-2 can be arranged there.
在此,如圖4a所示,固定型散熱翅片200F-1、200F-2包括:上部固定型散熱翅片200F-1,佈置於未被根據本發明的一實施例的主動式散熱機構200佔據的散熱殼體主體110的背面部上側;下部固定型散熱翅片200F-2,佈置於未被根據本發明的實施例的主動式散熱機構200佔據的散熱殼體主體110的背面部的左右下側。Here, as shown in FIG4a, the fixed heat dissipation fins 200F-1 and 200F-2 include: an upper fixed heat dissipation fin 200F-1, which is disposed on the upper side of the back side of the heat dissipation shell body 110 not occupied by the active heat dissipation mechanism 200 according to an embodiment of the present invention; and a lower fixed heat dissipation fin 200F-2, which is disposed on the lower left and right sides of the back side of the heat dissipation shell body 110 not occupied by the active heat dissipation mechanism 200 according to an embodiment of the present invention.
這種固定型散熱翅片200F-1、200F-2可以配備為內部不包含製冷劑的普通散熱翅片形態,而與根據本發明的實施例的主動式散熱機構200、1200不同,並且可以利用在金屬材質中導熱率優異的鋁材質或鋁合金材質加工而成。These fixed heat dissipation fins 200F-1 and 200F-2 can be configured as ordinary heat dissipation fins that do not contain refrigerant, unlike the active heat dissipation mechanisms 200 and 1200 according to the embodiments of the present invention, and can be manufactured using aluminum or aluminum alloy materials, which have excellent thermal conductivity among metal materials.
即,預先表明,與根據本發明的一實施例的主動式散熱機構200不同,上部固定型散熱翅片200F-1及下部固定型散熱翅片200F-2是在內部不填充製冷劑且根據金屬材質自身的導熱率傳遞熱量的構成。That is, to be stated in advance, unlike the active heat dissipation mechanism 200 of one embodiment of the present invention, the upper fixed heat dissipation fins 200F-1 and the lower fixed heat dissipation fins 200F-2 are configured to transfer heat without filling with refrigerant and based on the thermal conductivity of the metal material itself.
但是,如圖4a及圖5a所示,固定型散熱翅片200F-1、200F-2不必配備為分離在上下,如參照圖4b及圖5b的根據本發明的另一實施例的主動式散熱機構1200所示,也可以僅在主動式散熱機構1200未佔據的下側部位配備固定型散熱翅片200F。However, as shown in Figures 4a and 5a, the fixed heat dissipation fins 200F-1 and 200F-2 do not necessarily need to be separated at the top and bottom. As shown in Figures 4b and 5b of another embodiment of the active heat dissipation mechanism 1200 according to the present invention, the fixed heat dissipation fins 200F can also be provided only on the lower part of the active heat dissipation mechanism 1200 that is not occupied.
在形成於利用第一設置實現例實現的散熱殼體主體110的背面的配備有凹槽結構170的區域及設置有固定型散熱翅片200F-1、200F-2中的上部固定型散熱翅片200F-1的區域(倒三角區域)130可以配備有以普通蒸氣腔室類型形成的熱傳遞介質135。The area on the back of the heat dissipation shell body 110 implemented using the first embodiment, which is equipped with a groove structure 170 and an area (inverted triangle area) 130 where the upper fixed heat dissipation fin 200F-1 of the fixed heat dissipation fins 200F-1 and 200F-2 is provided, can be equipped with a heat transfer medium 135 formed in the form of a common steam chamber.
在以蒸氣腔室類型配備的熱傳遞介質135的內部可以填充有預定的製冷劑。即,在散熱殼體主體110的背面可以以嵌入形態結合有蒸氣腔室類型的熱傳遞介質135,以便能夠填充所述製冷劑。A predetermined refrigerant can be filled inside the heat transfer medium 135, which is equipped in the form of a vapor chamber. That is, the heat transfer medium 135 of the vapor chamber type can be embedded in the back of the heat dissipation shell body 110 so that the refrigerant can be filled.
同時,與配備於上述倒三角區域130的熱傳遞介質135相同,在相當於凹槽結構170的區域也可以填充有預定的製冷劑。At the same time, similar to the heat transfer medium 135 provided in the inverted triangle region 130, a predetermined refrigerant can also be filled in the region corresponding to the groove structure 170.
然而,如圖5a所示,凹槽結構170從配備於散熱殼體主體110的背面的倒三角區域130的下部頂點沿上下方向(重力方向)較長地形成,並且填充於凹槽結構170的內部的液相製冷劑需要在上下長度方向上均勻地分散並保持。However, as shown in Figure 5a, the groove structure 170 is formed along the vertical direction (gravity direction) from the lower apex of the inverted triangular region 130 provided on the back of the heat dissipation shell body 110, and the liquid refrigerant filling the interior of the groove structure 170 needs to be uniformly dispersed and maintained in the vertical length direction.
為此,在凹槽結構170的內部,藉由從發熱元件140或散熱殼體主體110的內部傳遞的熱量不僅在上下全長範圍內容易均勻地實現製冷劑氣化,而且無論上下位置如何,為了保持均勻的液相製冷劑,還可以進一步包括主體部吸收體350。To this end, inside the groove structure 170, the heat transferred from the heating element 140 or the heat dissipation shell body 110 can easily and uniformly vaporize the refrigerant over the entire vertical length. Furthermore, regardless of the vertical position, in order to maintain a uniform liquid refrigerant, the body absorber 350 can be further included.
主體部吸收體350可以配備為不織布其自身或結合於金屬材質的編織體的內部的不織布中的一種及燒結金屬材質的粉末(Powder)而形成的金屬燒結體中的一種。諸如不織布之類的纖維材質在諸如吸收液相製冷劑之類的液體的情況下,因液體的負荷而難以沿上下方向(重力方向)較長地保持,因此,可以藉由上述的銅絲材質的編織體來保持其形狀。在能夠保持主體部吸收體350的形狀的限度內,不織布可以結合於銅絲材質的編織體的內部,也可以在不織布的外周面以螺旋形態圍繞銅絲材質的編織體的方式配備。The main absorber 350 can be one of the following: non-woven fabric itself or non-woven fabric bonded to the inside of a metal woven body, or a metal sintered body formed by sintering metal powder. In the case of fibrous materials such as non-woven fabrics absorbing liquids such as liquid refrigerants, it is difficult for them to maintain their shape in a relatively long vertical direction (the direction of gravity) due to the load of the liquid. Therefore, the shape can be maintained by the aforementioned copper wire woven body. Within the limits of maintaining the shape of the main absorbent 350, the nonwoven fabric can be incorporated into the interior of the copper wire weave, or it can be provided in a spiral pattern around the copper wire weave on the outer periphery of the nonwoven fabric.
然而,設置於凹槽結構170的主體部吸收體350在其功能方面可以解釋為與後述的根據本發明的實施例的主動式散熱機構200、1200的吸收體300相同,尤其,在使填充於各個內部的液相製冷劑能夠比自然形成的液相製冷劑的水面更向上側流動的方面,可以視為執行相同的功能的構成。However, the absorber 350 disposed in the main body of the groove structure 170 can be interpreted in terms of its function as the absorber 300 of the active heat dissipation mechanism 200, 1200 according to the present invention described later. In particular, it can be regarded as performing the same function in terms of enabling the liquid refrigerant filled in each of them to flow upwards more than the water surface of naturally formed liquid refrigerant.
在此,熱傳遞介質135和凹槽結構170可以獨立地配備而不彼此連通。Here, the heat transfer medium 135 and the groove structure 170 can be equipped independently without being connected to each other.
尤其,填充於散熱殼體主體110的背面中的凹槽結構170的內部的液相製冷劑藉由根據從發熱元件140傳遞的熱量的溫度變化,以在由凹槽結構170定義的位於相對下部的蒸發區域(Vaporization zone)中發生氣化為氣態的相變化,從而能夠執行部分散熱。In particular, the liquid refrigerant inside the groove structure 170 filling the back of the heat dissipation shell 110 undergoes a phase change from liquid to gaseous in the evaporation zone located at the lower part of the groove structure 170, based on the temperature change of the heat transferred from the heating element 140, thereby performing partial heat dissipation.
並且,在具有作為相對位於上部的冷凝區域(Condensation zone)的上部固定型散熱翅片200F-1的倒三角區域130中,也可以藉由上述的主體部吸收體350引起從液態氣化為氣態的相變化來執行部分散熱。Furthermore, in the inverted triangular region 130 of the upper fixed heat dissipation fin 200F-1, which is a condensation zone located at the top, partial heat dissipation can also be performed by causing a phase change from liquid to gaseous by the main body absorber 350.
在凹槽結構170和倒三角區域130中,氣化的氣態的氣相製冷劑分別通過與外部空氣的熱交換來反復執行引起液化為液態的相變化的氣液循環,從而在散熱殼體主體110的背面執行部分散熱功能。In the groove structure 170 and the inverted triangular region 130, the vaporized gaseous refrigerant repeatedly performs a gas-liquid cycle that causes a phase change, resulting in liquefaction, through heat exchange with the outside air, thereby performing part of the heat dissipation function on the back of the heat dissipation shell body 110.
作為參考,填充在相當於後述的根據本發明的實施例的主動式散熱機構200的內部的製冷劑流動空間的製冷劑和填充在上述倒三角區域130及凹槽結構170的製冷劑分別是獨立的,從而可以填充相同規格的製冷劑,或可以根據發熱元件140的發熱量及安裝位置而填充不同規格的製冷劑。For reference, the refrigerant filling the refrigerant flow space inside the active heat dissipation mechanism 200 according to the present invention described later and the refrigerant filling the inverted triangular area 130 and the groove structure 170 are separate, so that the same specification of refrigerant can be filled, or different specifications of refrigerant can be filled according to the heat generation and installation position of the heating element 140.
另外,如圖4a及圖5a所示,在利用第一設置實現例實現的散熱殼體主體110的背面可以包括壓入部150,為了壓入設置根據本發明的一實施例的主動式散熱機構200,壓入部150可以以一對槽肋150a、150b(參照後述的圖32)的形態配備。Additionally, as shown in Figures 4a and 5a, the back side of the heat dissipation shell body 110 implemented using the first embodiment may include a pressing portion 150. In order to press in the active heat dissipation mechanism 200 according to an embodiment of the present invention, the pressing portion 150 may be provided in the form of a pair of grooves 150a, 150b (see Figure 32 described later).
如上所述,在利用第一設置實現例實現的根據本發明的一實施例的主動式散熱機構200以凹槽結構170為中心,朝向左側端和右側端向上傾斜地佈置,壓入部150也可以配備有多個,可以以凹槽結構170為基準分別形成“V”形狀的方式佈置。As described above, in an embodiment of the present invention implemented using the first configuration implementation example, the active heat dissipation mechanism 200 is arranged with the groove structure 170 as the center, inclined upward toward the left and right ends. Multiple pressing portions 150 may also be provided, which can be arranged in a manner that forms a "V" shape with the groove structure 170 as the reference.
即,如圖4a、圖5a及圖6至圖11所示,根據本發明的一實施例的主動式散熱機構200可以通過壓入插進方式與形成於散熱殼體主體110的背面的多個壓入部150部位壓入結合。That is, as shown in Figures 4a, 5a and 6 to 11, the active heat dissipation mechanism 200 according to an embodiment of the present invention can be pressed into and coupled to a plurality of press-in portions 150 formed on the back side of the heat dissipation shell body 110 by a press-in insertion method.
此時,雖然未圖示,但優選地,壓入部150在進行熱環氧樹脂(thermal epoxy)處理後壓入插進,以提高熱傳遞效率。At this point, although not shown, it is preferable that the insert 150 is pressed in after being treated with thermal epoxy resin to improve heat transfer efficiency.
在此,如圖10所示,壓入部150從前方向後方凹陷,以在相當於散熱殼體主體110的背面側的內側面收容發熱元件140的發熱面,或者可以佈置成經過朝向發熱元件140的發熱面從後方向前方突出形成的發熱耦合面145中的至少一個以上。Here, as shown in FIG10, the press-in portion 150 is recessed from front to rear to accommodate the heating surface of the heating element 140 on the inner side of the back side of the heat dissipation shell body 110, or it can be arranged to form at least one of the heating coupling surfaces 145 that protrude from rear to front toward the heating surface of the heating element 140.
並且,如圖11所示,壓入部150可以傾斜地形成,使得填充在根據本發明的一實施例的主動式散熱機構200的內部的製冷劑(尤其,液相製冷劑)朝重力方向的下側藉由重力容易地被捕集,使得後述的散熱板部203的後端與後述的壓入端部201相比位於上側。Furthermore, as shown in FIG11, the press-in portion 150 can be formed at an angle, such that the refrigerant (especially liquid refrigerant) filled inside the active heat dissipation mechanism 200 according to an embodiment of the present invention is easily captured by gravity on the lower side in the direction of gravity, so that the rear end of the heat dissipation plate portion 203 described later is located on the upper side compared to the press-in end portion 201 described later.
更詳細地講,參照圖11的坐標圖,如上所述,壓入部150形成為以凹槽結構170為基準左側和右側分別向上傾斜,能夠以沿左右水平方向表示的坐標Y為基準分別以預定的角度(參照箭頭“a”)傾斜的方式形成於散熱殼體主體110的背面部。More specifically, referring to the coordinate diagram of FIG11, as described above, the press-in portion 150 is formed with the groove structure 170 as a reference, tilting upwards on the left and right sides respectively, and can be formed on the back side of the heat dissipation shell body 110 at a predetermined angle (refer to arrow "a") with the coordinate Y, which is indicated along the horizontal direction, as a reference.
並且,參照圖11的坐標圖,壓入部150可以形成為使壓入設置於壓入部150的根據本發明的一實施例的主動式散熱機構200的後端部以坐標X為基準以預定角度(參照箭頭“b”)向上傾斜。Furthermore, referring to the coordinate diagram of FIG11, the pressing portion 150 can be configured such that the rear end of the active heat dissipation mechanism 200 according to an embodiment of the present invention, which is pressed into the pressing portion 150, is inclined upward at a predetermined angle (refer to arrow "b") with reference to coordinate X.
因此,在根據本發明的一實施例的主動式散熱機構200的製冷劑流動空間所填充的製冷劑是液態的製冷劑(液相製冷劑)的情況下,製冷劑朝向位於重力方向上的壓入端部201側自然地流動,並且氣態的製冷劑(氣相製冷劑)可以從壓入端部201自然地向散熱板部203側擴散流動。Therefore, in the case where the refrigerant filling the refrigerant flow space of the active heat dissipation mechanism 200 according to an embodiment of the present invention is a liquid refrigerant (liquid phase refrigerant), the refrigerant flows naturally toward the injection end 201 located in the direction of gravity, and the gaseous refrigerant (gas phase refrigerant) can naturally diffuse and flow from the injection end 201 toward the heat dissipation plate portion 203.
然而,只要冷凝後的液相製冷劑以被後述的多個第二製冷劑流路220或多個傾斜引導件215均勻地引導其流動的方式配備,如上所述,壓入部150無需以散熱殼體主體110的背面為基準以具有預定角度(參照圖11的箭頭“a”及“b”)的方式傾斜地形成。However, as long as the condensed liquid refrigerant is provided in a manner that is uniformly guided to flow by the multiple second refrigerant flow paths 220 or multiple inclined guides 215 described later, as mentioned above, the press-in portion 150 does not need to be formed at a predetermined angle (refer to arrows "a" and "b" in FIG11) with the back side of the heat dissipation shell body 110 as a reference.
2-22-2 、第二設置實現例Second Setting Implementation Example
參照圖4b及圖5b,在利用第二設置實現例實現的散熱殼體主體110的背面側可以沿上下直線方向較長地佈置有根據本發明另一實施例的主動式散熱機構1200。Referring to Figures 4b and 5b, an active heat dissipation mechanism 1200 according to another embodiment of the present invention can be arranged along a relatively long vertical line on the back side of the heat dissipation shell body 110 implemented using the second configuration embodiment.
因此,在利用第二設置實現例實現的散熱殼體主體110的背面,用於與根據本發明另一實施例的主動式散熱機構1200結合而配備的壓入部150也沿上下直線方向較長地佈置,並且每一個壓入部150可以沿左右方向平行地隔開預定距離而形成。Therefore, on the back side of the heat dissipation shell body 110 implemented using the second arrangement embodiment, the pressing portion 150 for being combined with the active heat dissipation mechanism 1200 according to another embodiment of the present invention is also arranged to be longer in the vertical straight direction, and each pressing portion 150 can be formed to be parallel to each other at a predetermined distance in the left and right direction.
在此,如圖4a及圖5a所示,利用第一設置實現例實現的散熱殼體主體110的背面部結構以左右寬度方向的中間部分為基準,為了達到將分別集中佈置於左側部位和右側部位的發熱元件140生成的熱量均勻地向左側和向右側向上散熱的效果,根據本發明的一實施例的主動式散熱機構200的多個具有以凹槽結構170為基準以“V”字形狀隔開排列的結構,相反,如圖4b及圖5b所示,在利用第二設置實現例實現的散熱殼體主體110的背面部,沿上下方向較長地佈置有根據本發明的另一實施例的主動式散熱機構1200,從而設計為防止因散熱而產生的熱氣的上升氣流受到向正上方的流動阻力。Here, as shown in Figures 4a and 5a, the rear structure of the heat dissipation shell body 110 implemented using the first arrangement embodiment is based on the middle portion in the left-right width direction. In order to achieve the effect of uniformly dissipating the heat generated by the heat-generating elements 140, which are respectively concentrated on the left and right sides, upwards and to the left and right sides, the active heat dissipation mechanism 200 according to an embodiment of the present invention has multiple active heat dissipation mechanisms. The structure arranged in a "V" shape based on the groove structure 170 is different from the structure shown in Figures 4b and 5b. On the back side of the heat dissipation shell body 110 implemented using the second arrangement embodiment, an active heat dissipation mechanism 1200 according to another embodiment of the invention is arranged in a longer vertical direction, thereby designed to prevent the rising airflow of hot air generated by heat dissipation from being subjected to upward flow resistance.
以下,為了便於說明,將設置於利用第一設置實現例實現的散熱殼體主體110的背面的主動式散熱機構200定義為“根據本發明的一實施例的主動式散熱機構200”,並且將設置於利用第二設置實現例實現的散熱殼體主體110的背面的主動式散熱機構1200定義為“根據本發明的另一實施例的主動式散熱機構1200”來進行區分說明,但每一個實施例只是其外形和設置的形狀存在差異,因此,與上述的設置實現例無關地可以混用設置。For ease of explanation, the active heat dissipation mechanism 200 disposed on the back of the heat dissipation shell main body 110 implemented using the first embodiment is defined as "an active heat dissipation mechanism 200 according to an embodiment of the present invention", and the active heat dissipation mechanism 1200 disposed on the back of the heat dissipation shell main body 110 implemented using the second embodiment is defined as "an active heat dissipation mechanism 1200 according to another embodiment of the present invention" for explanation. However, each embodiment differs only in its shape and the shape of the device. Therefore, the devices can be used interchangeably regardless of the above-mentioned device implementations.
33 、第一製冷劑流路(總體流路)以及第二製冷劑流路(液相製冷劑引導流路)The first refrigerant flow path (overall flow path) and the second refrigerant flow path (liquid phase refrigerant guiding flow path)
圖12是示出根據本發明的一實施例的主動式散熱機構的製造過程的立體圖。圖13是示出圖12所示的根據本發明的一實施例的主動式散熱機構的結構中的彎曲前的導熱板主體的平面圖。圖14是示出根據本發明的一實施例的主動式散熱機構及其結構中的壓入端部及其變形例的放大立體圖及放大平面圖。圖15是示出在圖14的(d)及(e)的結構中去除吸收體的狀態的剖面圖。Figure 12 is a perspective view showing the manufacturing process of an active heat dissipation mechanism according to an embodiment of the present invention. Figure 13 is a plan view showing the heat-conducting plate body before bending in the structure of the active heat dissipation mechanism according to an embodiment of the present invention shown in Figure 12. Figure 14 is an enlarged perspective view and an enlarged plan view showing the press-in end and its variant examples in the active heat dissipation mechanism according to an embodiment of the present invention. Figure 15 is a cross-sectional view showing the state in which the absorber is removed in the structures of Figure 14 (d) and (e).
參照圖12至圖15,根據本發明的一實施例的主動式散熱機構200作為單一的金屬板部件,可以包括配備有通過彎曲工序(S20)及接合工序(S40)(參照後述的圖33)在內部填充有製冷劑並且使製冷劑流動的製冷劑流動空間的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))。Referring to Figures 12 to 15, according to an embodiment of the present invention, the active heat dissipation mechanism 200, as a single metal plate component, may include a heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) equipped with a refrigerant flow space filled with refrigerant through a bending process (S20) and a joining process (S40) (refer to Figure 33 described later).
即,根據本發明的一實施例的主動式散熱機構200將作為單一的金屬板部件的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))以參照圖10的預定的任意基準線T為基準彎曲(bending)後(彎曲工序(S20))進行接合(bonding)(接合工序(S40)),從而在內部形成密封的製冷劑流動空間205。That is, according to an embodiment of the present invention, the active heat dissipation mechanism 200, which is a single metal plate component, bends the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) with reference to a predetermined arbitrary reference line T in FIG10 as a reference (bending process (S20)) and then bonds it (bonding process (S40)), thereby forming a sealed refrigerant flow space 205 inside.
即,導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))作為單一的金屬板部件,可以以預定方式成型來形成製冷劑流動空間205,尤其,根據本發明的一實施例的主動式散熱機構200可以通過以預定方式中的彎曲(包括後述的彎曲工序(S20)及接合工序(S40))在內部填充製冷劑並且使製冷劑流動的製冷劑流動空間205中,直接形成至少後述的第一製冷劑流路210。That is, the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) as a single metal plate component can be formed in a predetermined manner to form a refrigerant flow space 205. In particular, according to an embodiment of the present invention, the active heat dissipation mechanism 200 can directly form at least the first refrigerant flow path 210 described later in the refrigerant flow space 205 by bending in a predetermined manner (including the bending process (S20) and the joining process (S40) described later) to fill the refrigerant and make the refrigerant flow.
在此,製冷劑流動空間205可以包括:第一製冷劑流路210,配備於以相對重力方向為基準相對位於下側的部位,以使液相製冷劑的捕集(保留)或蓄水變得容易,並且形成將液態的製冷劑(液相製冷劑)相變化為氣態的製冷劑(氣相製冷劑)的蒸發區域;以及第二製冷劑流路220,配備於第一製冷劑流路210以外的部位的冷凝區域,並且將從氣態的製冷劑(氣相製冷劑)相變的液相製冷劑的流動引導至上述的蒸發區域。Here, the refrigerant flow space 205 may include: a first refrigerant flow path 210, disposed at a position located relatively lower relative to the direction of gravity, to facilitate the capture (retention) or water storage of liquid refrigerant, and to form an evaporation region for the phase change of liquid refrigerant (liquid phase refrigerant) to gaseous refrigerant (gas phase refrigerant); and a second refrigerant flow path 220, disposed at a condensation region other than the first refrigerant flow path 210, and to guide the flow of liquid refrigerant that has undergone phase change from gaseous refrigerant (gas phase refrigerant) to the aforementioned evaporation region.
即,作為配備有第一製冷劑流路210的部位,將通過所述彎曲(彎曲工序(S20))而形成的部位定義為製冷劑中的液相製冷劑蒸發的蒸發區域,將蒸發區域以外的剩餘部位定義為冷凝區域時,第二製冷劑流路220可以配備於冷凝區域。That is, as a part equipped with the first refrigerant flow path 210, when the part formed by the bending (bending process (S20)) is defined as the evaporation area of the liquid phase refrigerant in the refrigerant, and the remaining part outside the evaporation area is defined as the condensation area, the second refrigerant flow path 220 can be equipped in the condensation area.
尤其,第一製冷劑流路210作為在單一的金屬板部件的所述預定方式中通過彎曲而形狀變形的部位,對於發熱元件140或配備有發熱元件140的壓入部150,形成為根據金屬板部件的材料厚度僅隔開間隔距離,使製冷劑中的液相製冷劑充滿。In particular, the first refrigerant flow path 210, as a portion that is shaped by bending in the predetermined manner of a single metal plate component, is formed such that the heating element 140 or the press-in portion 150 equipped with the heating element 140 is spaced apart only according to the material thickness of the metal plate component, so that the liquid phase refrigerant in the refrigerant is filled.
在這種情況下,第一製冷劑流路210作為用於儲存及保留填充於製冷劑流動空間205的製冷劑中的液相製冷劑的部分,可以在重力方向上沿上下垂直地佈置或者相對於重力方向至少使上端和下端傾斜地佈置。因此,儲存於第一製冷劑流路210的液相製冷劑其水面至少位於上述傾斜佈置的上端和下端中靠近下端的部位。這是根據後述的本發明的另一實施例的主動式散熱機構1200也同樣適用的原理。In this case, the first refrigerant flow path 210, serving as the portion for storing and retaining the liquid refrigerant filling the refrigerant flow space 205, can be arranged vertically in the direction of gravity or inclined at least at the upper and lower ends relative to the direction of gravity. Therefore, the liquid refrigerant stored in the first refrigerant flow path 210 has its surface at least at the lower end of the inclined arrangement. This principle also applies to the active heat dissipation mechanism 1200 according to another embodiment of the invention described later.
更詳細地講,根據本發明的一實施例的主動式散熱機構200可以通過將單一的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))以沿後述的預定的任意基準線T(詳細參照圖12)為基準彎曲(彎曲工序(S20))並接合(接合工序(S40))來製造,以在內部形成密封的製冷劑流動空間205。More specifically, according to one embodiment of the present invention, the active heat dissipation mechanism 200 can be manufactured by bending (bending process (S20)) and joining (joining process (S40)) a single heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) along a predetermined arbitrary reference line T (see FIG12 for details) as described later, so as to form a sealed refrigerant flow space 205 inside.
因此,第一製冷劑流路210作為通過所述彎曲(彎曲工序(S20))而形狀變形的部位,對於發熱元件140或配備有發熱元件140的壓入部150,可以定義為根據金屬板部件的材料厚度僅隔開間隔距離,使製冷劑中充滿液相製冷劑的製冷劑填充及流動空間。Therefore, the first refrigerant flow path 210, as a part whose shape is deformed by the bending process (bending process (S20)), can be defined for the heating element 140 or the pressing part 150 equipped with the heating element 140 as a refrigerant filling and flow space where the refrigerant is filled with liquid phase refrigerant, with only the spacing distance between the metal plate components according to the material thickness.
具體地講,“基於材料厚度的隔開距離”是指第一製冷劑流路210與發熱元件140或配備有發熱元件140的壓入部150彼此隔開的距離。然而,第一製冷劑流路210的定義並不是單純地僅捕集液相製冷劑的空間,因此作為從作為散熱對象的發熱元件140向導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))接收熱量的寬度方向的一端部的蒸發區域的意義更大。Specifically, "separation distance based on material thickness" refers to the distance between the first refrigerant flow path 210 and the heating element 140 or the press-in portion 150 equipped with the heating element 140. However, the first refrigerant flow path 210 is not simply defined as a space that traps liquid refrigerant; it is more meaningful as an evaporation region at one end of the width direction from the heating element 140, which is the object of heat dissipation, to the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)).
並且,根據本發明的一實施例的主動式散熱機構200中的第一製冷劑流路210的定義與後述的根據本發明的另一實施例的主動式散熱機構1200的第一製冷劑流路1210的定義不同,在此,第一製冷劑流路210通過導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))直接插入從作為散熱對象的發熱元件140供熱的寬度方向一端的蒸發區域或壓入部150的方式設置的壓入端部201的共同技術構成具有重要意義。Furthermore, the definition of the first refrigerant flow path 210 in the active heat dissipation mechanism 200 according to one embodiment of the present invention differs from the definition of the first refrigerant flow path 1210 in the active heat dissipation mechanism 1200 according to another embodiment of the present invention, which will be described later. Here, the common technical configuration of the first refrigerant flow path 210 being directly inserted into the evaporation region or the pressing end 201 provided by the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) in a manner that supplies heat from the heating element 140, which is the object of heat dissipation, in the width direction is of great significance.
例如,根據本發明的主動式散熱機構不一定限於上述一實施例200的彎曲方式的製造方法。For example, the active heat dissipation mechanism according to the present invention is not necessarily limited to the manufacturing method of the bending manner of the above embodiment 200.
即,如圖4b及圖5b和後述的圖23至圖29所示,通過以接合方式接合兩個分開的金屬板部件(接合工序(S40)),也可以製造在內部形成密封的製冷劑流動空間205的根據本發明的另一實施例的主動式散熱機構1200。That is, as shown in Figures 4b and 5b and Figures 23 to 29 described later, an active heat dissipation mechanism 1200 according to another embodiment of the invention can also be manufactured by joining two separate metal plate components in a joint manner (joining process (S40)), forming a sealed refrigerant flow space 205 inside.
如上所述,根據本發明的另一實施例的主動式散熱機構1200中的第一製冷劑流路1210的製造方式是接合方式,與根據本發明的一實施例的主動式散熱機構1200不同,這是因為以根據材料厚度的間隔距離為基準的位置或佈置特徵不能直接應用於根據本發明的另一實施例的主動式散熱機構1200。以下,將更詳細地說明根據本發明的另一實施例的主動式散熱機構1200的具體特徵。As described above, the first refrigerant flow path 1210 in the active heat dissipation mechanism 1200 according to another embodiment of the present invention is manufactured by a joining method, which differs from the active heat dissipation mechanism 1200 according to another embodiment of the present invention. This is because the position or arrangement characteristics based on the spacing distance according to the material thickness cannot be directly applied to the active heat dissipation mechanism 1200 according to another embodiment of the present invention. The specific features of the active heat dissipation mechanism 1200 according to another embodiment of the present invention will be described in more detail below.
另外,第二製冷劑流路220在除了第一製冷劑流路210之外的冷凝區域內形成有多個,作用為從導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的寬度方向的另一端部到製冷劑中從氣態冷凝為液態的液相製冷劑可以藉由表面張力或重力向第一製冷劑流路210側的流動路徑。In addition, the second refrigerant flow path 220 is formed in multiple locations in the condensation region other than the first refrigerant flow path 210. Its function is to allow the liquid phase refrigerant that has condensed from a gaseous state to a liquid state in the refrigerant to flow from the other end of the width direction of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) to the side of the first refrigerant flow path 210 by means of surface tension or gravity.
更詳細地講,若氣態的製冷劑(氣相製冷劑)通過與冷凝區域中的外部空氣的熱交換過程而凝聚成液態的製冷劑(液相製冷劑),則第二製冷劑流路220在進行凝聚的製冷劑流動空間205內的原位置體積逐漸增大,當向重力方向流動時,以向第一製冷劑流路210側流動並供應均勻量的液相製冷劑的方式提供流動路徑。More specifically, if the gaseous refrigerant (gas phase refrigerant) condenses into liquid refrigerant (liquid phase refrigerant) through heat exchange with the external air in the condensation zone, the volume of the second refrigerant flow path 220 in its original position within the condensing refrigerant flow space 205 gradually increases. When flowing in the direction of gravity, it provides a flow path in a manner that flows toward the first refrigerant flow path 210 and supplies a uniform amount of liquid phase refrigerant.
尤其,如下所述,第二製冷劑流路220可以被定位於多個傾斜引導件215之間,當在冷凝區域凝聚的液相製冷劑向第一製冷劑流路210側流動時,可以藉由表面張力來抑制向與作為磁流動路徑的第二製冷劑流路220相鄰的第二製冷劑流路220側的分散流動。In particular, as described below, the second refrigerant flow path 220 can be positioned among a plurality of inclined guides 215, so that when the liquid refrigerant condensed in the condensation region flows toward the first refrigerant flow path 210, the surface tension can be used to suppress the dispersed flow toward the second refrigerant flow path 220 which is adjacent to the second refrigerant flow path 220, which is a magnetofluidic path.
即,由於多個傾斜引導件215的流動空間小於第二製冷劑流路220的流動空間,因此施加表面張力,從而抑制朝向相鄰的第二製冷劑流路220側的流動。That is, since the flow space of the multiple inclined guides 215 is smaller than the flow space of the second refrigerant flow path 220, surface tension is applied to suppress the flow toward the adjacent side of the second refrigerant flow path 220.
如上所述,若藉由多個傾斜引導件215及第二製冷劑流路220抑制被冷凝的液相製冷劑的分散流動,則最終可以使液相製冷劑向重力方向的正下方降落的現象最小化,通過以均勻的間隔與第一製冷劑流路210相連接的每一個下端,在冷凝區域凝聚的液相製冷劑不會偏重,並且能夠以均勻的量向第一製冷劑流路210側供應。As described above, by using multiple inclined guides 215 and the second refrigerant flow path 220 to suppress the dispersion flow of the condensed liquid refrigerant, the phenomenon of the liquid refrigerant falling directly downwards in the direction of gravity can be minimized. By connecting each lower end to the first refrigerant flow path 210 at uniform intervals, the liquid refrigerant condensed in the condensation area will not be biased, and it can be supplied to the first refrigerant flow path 210 side in a uniform amount.
同時,多個第二製冷劑流路220可以定義為從導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的相向的面向製冷劑流動空間205內側突出形成的多個傾斜引導件215之間。Meanwhile, multiple second refrigerant flow paths 220 can be defined as multiple inclined guides 215 protruding from the inner side of the refrigerant flow space 205 facing each other from the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)).
參照圖12的(a),根據本發明的一實施例的主動式散熱機構200可以將利用預定的導熱性材質的單一部件製成的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))在後述的彎曲工序(S20)之前,通過沖壓工序(S10)來形成上述的第一製冷劑流路210和第二製冷劑流路220以及用於實現這些的後述的多個傾斜引導件215。Referring to FIG12(a), according to an embodiment of the present invention, the active heat dissipation mechanism 200 can form the first refrigerant flow path 210 and the second refrigerant flow path 220, as well as the plurality of inclined guides 215 described below, by a stamping process (S10) before the bending process (S20) described later. The heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) made of a single component using a predetermined thermally conductive material.
此時,在彎曲工序(S20)之前平坦展開的狀態的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))形成為左右方向的寬度小於圖12的圖中上下方向的長度的大小的長方形的情況下,任意基準線T為被佈置為沿上下方向橫穿左側端和右側端的正中央部分,並且可以成為後述的彎曲工序(S20)(參照圖12的(b)和(c))的基準。At this time, the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) which is flat and unfolded before the bending process (S20) is formed into a rectangle whose width in the left and right direction is smaller than the length in the up and down direction in Figure 12. Any reference line T is arranged to run horizontally through the center of the left and right ends in the up and down direction, and can become the reference for the bending process (S20) described later (refer to (b) and (c) of Figure 12).
此時,導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的左側端和右側端的正中央部分為中間部分,可以理解為成為一側導熱板200-1和另一側導熱板200-2的邊界的部分。At this point, the central part of the left and right ends of the main body of the heat-conducting plate (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) is the middle part, which can be understood as the part that forms the boundary between one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2.
參照圖12的(b)和(c),可以通過未圖示的彎曲夾具等進行彎曲,以使以任意基準線T為基準相當於左側的一側導熱板200-1及相當於右側的另一側導熱板200-2彼此接觸。Referring to Figures 12(b) and (c), bending can be performed using bending fixtures (not shown) to bring the heat-conducting plate 200-1 on the left and the heat-conducting plate 200-2 on the right, which are based on an arbitrary reference line T, into contact with each other.
此時,除了第一製冷劑流路210和第二製冷劑流路220之外,還可以形成有根據實施例而追加形成的第三製冷劑流路230,並且後述的接合工序(S40)(參照圖12的(d))所需的多個強度加強部240可以形成為彼此面向並面接觸的方式形成。At this time, in addition to the first refrigerant flow path 210 and the second refrigerant flow path 220, a third refrigerant flow path 230 may be formed according to the embodiment, and the multiple strength reinforcements 240 required for the bonding process (S40) described later (refer to (d) of FIG12) may be formed in a manner in which they face each other and are in contact with each other.
參照圖12的(d),若導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的一側導熱板200-1和另一側導熱板200-2彼此面接觸,則沿其邊緣端部利用預定的接合方式彼此接合的同時,對於彼此面接觸的多個強度加強部240中的每一個強度加強部可以利用預定的接合方式來彼此接合。Referring to Figure 12(d), if the heat-conducting plate 200-1 and the heat-conducting plate 200-2 of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) are in face contact with each other, they are joined together along their edge ends using a predetermined joining method. At the same time, each of the multiple strength reinforcement parts 240 that are in face contact with each other can be joined together using a predetermined joining method.
此時,為了後述的製冷劑填充工序及填縫工序,通過彎曲工序(S20)形成的第一製冷劑流路210的一端和另一端可以使製冷劑流動空間205和外部相連通,並且其餘部位(散熱板部203)可以密封結合,以使製冷劑流動空間205與外部完全阻斷。At this time, in order to facilitate the refrigerant filling process and the grouting process described later, one end and the other end of the first refrigerant flow path 210 formed by the bending process (S20) can connect the refrigerant flow space 205 with the outside, and the remaining part (heat dissipation plate part 203) can be sealed to completely block the refrigerant flow space 205 from the outside.
更詳細地講,如圖12所示,根據本發明的一實施例的主動式散熱機構200以定義為沿上下方向的一直線形態的任意基準線T為基準,導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))可以包括:一側導熱板200-1,形成彎曲工序(S20)之前的左側端部;另一側導熱板200-2,形成彎曲工序(S20)之前的右側端部。在此,一側導熱板200-1及另一側導熱板200-2可以理解為定義彎曲工序(S20)之前的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))。More specifically, as shown in Figure 12, according to an embodiment of the present invention, the active heat dissipation mechanism 200 uses an arbitrary reference line T, defined as a straight line in the vertical direction, as a reference. The heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) may include: one side heat-conducting plate 200-1, forming the left end before the bending process (S20); and the other side heat-conducting plate 200-2, forming the right end before the bending process (S20). Here, one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2 can be understood as defining the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) before the bending process (S20).
然而,導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))可以被重新定義為後述的彎曲工序(S20)之後的構成。However, the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) can be redefined as the configuration after the bending process (S20) described later.
例如,導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))作為藉由後述的彎曲工序(S20)及接合工序(S40)形成的部分,可以包括:壓入端部201,與以形成於作為散熱對象的散熱殼體主體110的背面的凹槽結構170為中心分別向左側及右側向上傾斜的所述壓入部150壓入結合;散熱板部203,作為通過除壓入端部201之外的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的邊緣端部而定義的部位,根據製冷劑的相變及與外部空氣(外氣)的熱交換來執行散熱。For example, the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) as a part formed by the bending process (S20) and the joining process (S40) described later may include: a pressing end 201, which is pressed into and joined with the pressing portion 150, which is inclined to the left and right respectively with the groove structure 170 formed on the back side of the heat dissipation shell body 110 as the heat dissipation target; and a heat dissipation plate portion 203, which is a part defined by the edge end of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) other than the pressing end 201, to perform heat dissipation according to the phase change of the refrigerant and the heat exchange with the outside air (outdoor air).
然而,散熱板部203作為除了上述壓入端部201之外的部位,優選地,被定義為在填充於內部的製冷劑(尤其,氣相製冷劑)和外部空氣(外氣)進行熱交換之後執行散熱的所有區域。散熱板部203內的氣相製冷劑與外部空氣進行熱交換是指氣相製冷劑冷凝並相變化為液相製冷劑。However, the heat dissipation plate portion 203, as a portion other than the aforementioned press-in end 201, is preferably defined as all areas that perform heat dissipation after heat exchange between the refrigerant (especially vapor-phase refrigerant) filled inside and the external air (outdoor air). Heat exchange between the vapor-phase refrigerant inside the heat dissipation plate portion 203 and the external air refers to the vapor-phase refrigerant condensing and changing phase into liquid-phase refrigerant.
另外,在散熱板部203可以形成有從沿厚度方向隔開的一側導熱板200-1的內部面及另一側導熱板200-2的內部面向製冷劑流動空間205突出的多個強度加強部240。In addition, multiple strength-reinforcing portions 240 protruding from the inner surface of one side of the heat-conducting plate 200-1 and the inner surface of the other side of the heat-conducting plate 200-2, which are separated along the thickness direction, can be formed in the heat dissipation plate portion 203.
同時,如下所述,多個強度加強部240通過沖壓工序(S10)與第二製冷劑流路220、第三製冷劑流路230及多個傾斜引導件215一同同時形成,並且在彎曲工序(S20)及接合工序(S40)之後,從外部觀察時,可以理解為從散熱板部203的外部向內部凹陷形成。Meanwhile, as described below, multiple strength reinforcements 240 are formed simultaneously with the second refrigerant flow path 220, the third refrigerant flow path 230, and multiple inclined guides 215 through a stamping process (S10). After the bending process (S20) and the joining process (S40), when viewed from the outside, they can be understood as being formed by recessing from the outside of the heat dissipation plate portion 203.
若第一製冷劑流路210以重力方向為基準位於下側,在製冷劑流動空間205中主要相變化為液體的製冷劑(液相製冷劑)的製冷劑沿重力方向流向下側並流動,則可以定義為在相同的傾斜引導件215上捕集液體製冷劑的同時,在藉由從散熱殼體主體110的多個發熱元件140傳遞的熱量來變為氣相的整個蒸發區域中,執行使液相製冷劑均勻地移動及分散的作用的流路。此時,第一製冷劑流路210的功能中的液相製冷劑的均勻移動及分散可以是指通過後述的吸收體300,至少向與重力方向不同的方向移送液相製冷劑的概念。If the first refrigerant flow path 210 is located on the lower side with the direction of gravity as the reference, and the refrigerant whose main phase change is liquid (liquid phase refrigerant) in the refrigerant flow space 205 flows downward along the direction of gravity, it can be defined as a flow path that, while capturing the liquid refrigerant on the same inclined guide 215, performs the function of uniformly moving and dispersing the liquid phase refrigerant in the entire evaporation region where it is converted into a gas phase by the heat transferred from the multiple heating elements 140 of the heat dissipation shell body 110. In this case, the uniform movement and dispersion of the liquid phase refrigerant in the function of the first refrigerant flow path 210 can refer to the concept of moving the liquid phase refrigerant at least in a direction different from the direction of gravity through the absorber 300 described later.
並且,在第一製冷劑流路210的功能中,液相製冷劑的均勻移動及分散為,只要理解為是指液相製冷劑通過相對於單一的第一製冷劑流路210傾斜地形成的多個第二製冷劑流路220或多個傾斜引導件215均勻地供應及移送的概念即可。對此將在關於吸收體300的說明部分中更詳細地進行說明。 在第一製冷劑流路210的內部插入設置後述的吸收體300,從而能夠促進上述的液相製冷劑的捕集及分散以及向與重力方向不同的方向的移送。Furthermore, in the function of the first refrigerant flow path 210, the uniform movement and dispersion of the liquid refrigerant can be understood as the uniform supply and transfer of the liquid refrigerant through multiple second refrigerant flow paths 220 or multiple inclined guides 215 formed at an angle relative to the single first refrigerant flow path 210. This will be explained in more detail in the section on the absorber 300. The absorber 300, described later, is inserted and disposed inside the first refrigerant flow path 210, thereby promoting the capture and dispersion of the liquid refrigerant and its movement in a direction different from the direction of gravity.
在此,如圖13所示,在上述彎曲工序(S20)之後,第一製冷劑流路210可以以任意基準線T為基準沿製冷劑流動空間205的厚度方向彼此對稱地形成。因此,第一製冷劑流路210可以被新定義為包括作為彎曲工序(S20)的基準的所述任意基準線T的流路。Here, as shown in Figure 13, after the bending process (S20) described above, the first refrigerant flow path 210 can be formed symmetrically to each other along the thickness direction of the refrigerant flow space 205 with any reference line T as the reference. Therefore, the first refrigerant flow path 210 can be redefined as a flow path including the arbitrary reference line T that serves as the reference for the bending process (S20).
44 、第一製冷劑流路和壓入端部以及第二製冷劑流路和散熱板部The first refrigerant flow path and the injection end, and the second refrigerant flow path and the heat dissipation plate section.
如上所述,如圖14至圖16所示,導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))可以在一側導熱板200-1及另一側導熱板200-2以任意基準線T為基準彎曲,並且可以在內部形成第一製冷劑流路210,在外部形成為與形成於作為散熱對象的散熱殼體主體110的背面的壓入部150結合的壓入端部201。As described above, as shown in Figures 14 to 16, the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) can be bent with one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2 as a reference line T, and can form a first refrigerant flow path 210 inside, and form a press-in end 201 outside that is combined with the press-in portion 150 formed on the back side of the heat dissipation shell body 110 which is the object of heat dissipation.
並且,如上所述,導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))還可以包括:散熱板部203,被定義為除了壓入端部201之外的剩餘部位。Furthermore, as described above, the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) may also include a heat dissipation plate portion 203, which is defined as the remaining portion other than the press-in end 201.
散熱板部203在彎曲工序(S20)之後,一側導熱板200-1及另一側導熱板200-2的各自邊緣端部以預定的接合方式彼此接合,從而能夠密封製冷劑流動空間205。After the bending process (S20), the edges of the heat dissipation plate 203 on one side 200-1 and the heat dissipation plate 200-2 on the other side are joined together in a predetermined manner, thereby sealing the refrigerant flow space 205.
在此,預定的接合方式可以為焊接結合方式及接合結合方式中的一種。優選地,焊接結合方式中可以採用激光焊接方式。但是,並非必須採用激光焊接方式,只要具有防止填充於內部的製冷劑洩漏的程度的密封力,則採用任何接合方式也無妨。Here, the predetermined joining method can be either welding or jointing. Preferably, laser welding can be used in the welding method. However, laser welding is not required; any joining method is acceptable as long as it provides a seal sufficient to prevent leakage of the refrigerant inside.
另外,如圖14及圖15所示,壓入端部201中的插入於壓入部150的端部可以以包括圓形截面(參照圖14的(b)及(d)、圖15的(a))或平面截面(參照圖14的(c)及(e),參照圖15的(b))中的一個的方式彎曲形成。Additionally, as shown in Figures 14 and 15, the end of the insert into the insert portion 150 in the insert end 201 can be bent in a manner including a circular cross section (refer to Figures 14(b) and (d), Figure 15(a)) or a planar cross section (refer to Figures 14(c) and (e), Figure 15(b)).
更詳細地講,如圖14的(b)及(d)和圖15的(a)所示,壓入端部201可以形成為具有半徑為R1值的半圓形的圓弧形截面,如圖14的(c)及(e)以及圖15的(b)所示,可以形成為具有半徑為小於R1的R2的圓化表面的邊緣端部,並且其餘部分可以形成為具有平面端部。More specifically, as shown in Figures 14(b) and (d) and Figure 15(a), the press-in end 201 can be formed as a semi-circular arc-shaped cross section with a radius of R1, as shown in Figures 14(c) and (e) and Figure 15(b), and can be formed as an edge end with a rounded surface having a radius of R2 smaller than R1, and the remainder can be formed as a planar end.
在以具有R1值的方式實現的壓入端部201的情況下(參照圖15的(a)),由於可以通過單一的彎曲工序(S20)來形成,因而具有工序上的優點,相反,存在第一製冷劑流路210相對於壓入部150佔有體積相對小的缺點。 與此相反,在以具有R2值的方式實現的壓入端部201的情況下(參照圖15的(b)部分),在通過兩次彎曲工序(S20)形成的方面存在工序上的缺點。另外,具有第一製冷劑流路210相對於壓入部150所占的體積相對大的優點。In the case of the press-in end 201 implemented with an R1 value (refer to FIG. 15(a)), it has advantages in process since it can be formed by a single bending process (S20). Conversely, it has the disadvantage that the first refrigerant flow path 210 occupies a relatively small volume compared to the press-in portion 150. On the other hand, in the case of the press-in end 201 implemented with an R2 value (refer to FIG. 15(b)), it has disadvantages in process since it is formed by two bending processes (S20). However, it has the advantage that the first refrigerant flow path 210 occupies a relatively large volume compared to the press-in portion 150.
在這種情況下,壓入端部201的外側面可以在對形成於散熱殼體主體110的背面部的壓入部150進行熱環氧樹脂(Thermal epoxy)處理之後,以壓入方式插入設置。In this case, the outer side of the press-in end 201 can be inserted in a press-in manner after the press-in portion 150 formed on the back side of the heat dissipation shell body 110 is treated with thermal epoxy resin.
並且,在壓入端部201插入壓入部150的情況下,第一製冷劑流路210的至少一部分可以流入壓入部150的前端內側。以下將更詳細地描述根據本發明的一實施例的主動式散熱機構200和根據本公開的另一實施例的主動式散熱機構1200相對於壓入部150的安裝結構。Furthermore, when the press-in end 201 is inserted into the press-in portion 150, at least a portion of the first refrigerant flow path 210 can flow into the inner front end of the press-in portion 150. The mounting structures of the active heat dissipation mechanism 200 according to one embodiment of the present invention and the active heat dissipation mechanism 1200 according to another embodiment of the present disclosure relative to the press-in portion 150 will be described in more detail below.
另外,如圖12至圖15所示,多個第二製冷劑流路220可以起到如下作用:使相變化為氣相製冷劑(氣相製冷劑)並向散熱板部203側流動而與外部空氣進行熱交換之後再次冷凝為液相製冷劑(液相製冷劑)的製冷劑自然地流向第一製冷劑流路210側的作用。Additionally, as shown in Figures 12 to 15, the multiple second refrigerant flow paths 220 can serve the following functions: the refrigerant that undergoes a phase change to gaseous refrigerant (gas-phase refrigerant) and flows towards the heat dissipation plate portion 203 to exchange heat with the outside air, and then condenses back into liquid-phase refrigerant (liquid-phase refrigerant), naturally flows towards the first refrigerant flow path 210.
更詳細地講,如圖12至圖15所示,第二製冷劑流路220配備於在第一製冷劑流路210以外的部位形成的冷凝區域,可以定義為將從氣相相變化為液相的液相製冷劑的流動引導至蒸發區域的多個傾斜引導件215之間的空間。More specifically, as shown in Figures 12 to 15, the second refrigerant flow path 220 is provided in the condensation region formed outside the first refrigerant flow path 210, and can be defined as the space between multiple inclined guides 215 that guide the flow of liquid refrigerant that changes from the gas phase to the liquid phase to the evaporation region.
在此,如圖13所示,定義第二製冷劑流路220的多個傾斜引導件215可以配備為在後述的彎曲工序(S20)之後從一側導熱板200-1及另一側導熱板200-2的各內側面向製冷劑流動空間205側突出的形態。Here, as shown in Figure 13, the multiple inclined guides 215 of the second refrigerant flow path 220 are defined as being configured to protrude from the inner sides of one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2 toward the refrigerant flow space 205 after the bending process (S20) described later.
多個傾斜引導件215可以配備為朝向第一製冷劑流路210沿重力方向向下傾斜的一直線形態。因此,在散熱板部203側冷凝的液相製冷劑可以自然地冷凝後沿向下傾斜的多個傾斜引導件215之間向第一製冷劑流路210側流動,並且可以執行提高液相製冷劑的循環速度的作用。The multiple inclined guides 215 can be configured in a straight line that is inclined downwards in the direction of gravity toward the first refrigerant flow path 210. Therefore, the liquid refrigerant condensed on the heat dissipation plate portion 203 can naturally condense and flow toward the first refrigerant flow path 210 between the multiple downwardly inclined guides 215, thereby increasing the circulation speed of the liquid refrigerant.
在此,多個第二製冷劑流路220或多個傾斜引導件215可以使相鄰的第二製冷劑流路220或傾斜引導件215彼此平行地佈置。將在面積大於大致限定為第一製冷劑流路210的蒸發區域的較寬的冷凝區域冷凝的液相製冷劑緊密且均勻地平行排列的第二製冷劑流路220,或者可以通過傾斜引導件215分散液相製冷劑的流動,從而提供以均勻的散熱性能通過整個冷凝區域進行散熱的優點。Here, multiple second refrigerant flow paths 220 or multiple inclined guides 215 can arrange adjacent second refrigerant flow paths 220 or inclined guides 215 parallel to each other. The second refrigerant flow paths 220, which tightly and uniformly parallel the liquid refrigerant condensed in a wider condensation region that is larger than the evaporation region generally defined by the first refrigerant flow path 210, or the flow of the liquid refrigerant can be dispersed by the inclined guides 215, thereby providing the advantage of uniform heat dissipation performance throughout the condensation region.
並且,多個傾斜引導件215分別形成於一側導熱板200-1及另一側導熱板200-2,並且向製冷劑流動空間205側突出的各前端部可以形成為在製冷劑流動空間205內不接合而彼此隔開的形態。Furthermore, multiple inclined guides 215 are respectively formed on one side of the heat-conducting plate 200-1 and the other side of the heat-conducting plate 200-2, and each front end protruding toward the refrigerant flow space 205 can be formed to be non-joined and separated from each other within the refrigerant flow space 205.
如上所述,由於第二製冷劑流路220執行引導液相製冷劑在重力方向上的流動的功能,優選地,第二製冷劑流路220具有能夠在重力方向上自然地形成流動的厚度方向上的大小,而不會因作為液體的固有特性的表面張力而停止流動。並且,第二製冷劑流路220可以形成為在液相製冷劑以預定大小以上凝聚之後,抑制因表面張力或重力而朝向相鄰的第二製冷劑流路220側的分散流動。As described above, since the second refrigerant flow path 220 performs the function of guiding the flow of liquid refrigerant in the direction of gravity, preferably, the second refrigerant flow path 220 has a thickness direction that allows the flow to naturally form in the direction of gravity without stopping the flow due to surface tension, which is an inherent characteristic of liquids. Furthermore, the second refrigerant flow path 220 can be configured to suppress dispersed flow towards adjacent sides of the second refrigerant flow path 220 due to surface tension or gravity after the liquid refrigerant has condensed to a predetermined size or larger.
同時,多個第二製冷劑流路220或多個傾斜引導件215的一端和另一端中的至少一個與蒸發區域或形成於蒸發區域內的第一製冷劑流路210連接,並且與形成於蒸發區域或蒸發區域內的第一製冷劑流路210側連接的端部(即,一端和另一端中的一個端部)相對於所述一端和所述另一端中的另一個端部位於重力方向的下側。Meanwhile, at least one of one end and the other end of the plurality of second refrigerant flow paths 220 or the plurality of inclined guides 215 is connected to the evaporation region or the first refrigerant flow path 210 formed in the evaporation region, and the end that is connected to the first refrigerant flow path 210 formed in the evaporation region (i.e., one of the ends) is located on the lower side of the gravity direction relative to the other end of the other end.
因此,當所述多個第二製冷劑流路220的一端和另一端中的至少一個被定義為“一端”時,一端具有與基於重力方向位於下側的“下端”相同的含義,相反地,當所述多個第二製冷劑流路220的一端和另一端中的另一個被定義為“另一端”時,另一端可以具有與基於重力方向位於上側的“上端”相同的含義。Therefore, when at least one of the plurality of second refrigerant flow paths 220 is defined as "one end", one end has the same meaning as "lower end" which is located on the lower side based on the direction of gravity. Conversely, when the other of the plurality of second refrigerant flow paths 220 is defined as "other end", the other end can have the same meaning as "upper end" which is located on the upper side based on the direction of gravity.
進一步地,如上所述,多個第二製冷劑流路220或多個傾斜引導件215可以形成為一端和另一端中的至少一個與第一製冷劑流路210連接,並且一端和另一端連接為一直線。Furthermore, as described above, the plurality of second refrigerant flow paths 220 or the plurality of inclined guides 215 may be configured such that at least one of one end and the other end is connected to the first refrigerant flow path 210, and the one end and the other end are connected in a straight line.
根據如上所述的多個第二製冷劑流路220的直線形狀,使最靠近發熱元件140而接收熱量的第一製冷劑流路210側的一端與作為通過與外部空氣的熱交換而活躍地進行冷凝的冷凝區域的最外廓端部側的另一端之間的距離最小化,第二製冷劑流路220自身的直線形狀是能夠最小化液相製冷劑流路與氣相製冷劑流路的重疊長度(流動阻力長度)的最佳形狀。Based on the straight shape of the multiple second refrigerant flow paths 220 as described above, the distance between one end of the first refrigerant flow path 210 that receives heat closest to the heating element 140 and the other end of the outermost end of the condensation region that actively condenses through heat exchange with the outside air is minimized. The straight shape of the second refrigerant flow path 220 itself is the optimal shape that can minimize the overlap length (flow resistance length) of the liquid phase refrigerant flow path and the gas phase refrigerant flow path.
例如,雖然未圖示,但是與僅考慮確保與散熱板部203相對應的冷凝區域的散熱面積而將第二製冷劑流路220形成為蜂窩結構(蜂巢結構)的情況相比,直線形狀的第二製冷劑流路220的不同之處將簡要說明如下。For example, although not shown, the difference between the straight-shaped second refrigerant flow path 220 and the case where the second refrigerant flow path 220 is formed into a honeycomb structure only to ensure the heat dissipation area of the condensation area corresponding to the heat dissipation plate portion 203 will be briefly explained below.
即,在第二製冷劑流路220形成為蜂窩結構的情況下,當液相製冷劑在與壓入端部201對應的蒸發區域中接收熱量而相變化為氣相製冷劑之後擴散流動到外側端部側時,液相製冷劑起到流動阻力的作用,以防止液相製冷劑沿直線流動到與最小距離對應的散熱板部203的另一端側,因此難以期待活躍的氣液循環。That is, when the second refrigerant flow path 220 is formed into a honeycomb structure, when the liquid refrigerant receives heat in the evaporation region corresponding to the injection end 201 and changes phase to gaseous refrigerant, and then diffuses to the outer end side, the liquid refrigerant acts as a flow resistance to prevent the liquid refrigerant from flowing in a straight line to the other end of the heat dissipation plate portion 203 corresponding to the minimum distance, so it is difficult to expect active gas-liquid circulation.
與此相反,在根據本發明的一實施例的主動式散熱機構200的情況下,其區別在於,從第一製冷劑流路210(即,寬度方向上的一端)到作為冷凝區域的末端的外側端部(即,寬度方向上的另一端)的氣液循環採用了在無特別流動阻力地順利進行的直線結構以及後述的氣液流動分離結構。In contrast, in the case of the active heat dissipation mechanism 200 according to an embodiment of the present invention, the difference lies in that the gas-liquid circulation from the first refrigerant flow path 210 (i.e., one end in the width direction) to the outer end (i.e., the other end in the width direction) which is the end of the condensation zone adopts a straight structure that can proceed smoothly without particular flow resistance and a gas-liquid flow separation structure described later.
即,在根據本發明的一實施例的主動式散熱機構200中,與蜂窩結構的情況不同,為了引導氣相製冷劑中相變後的液相製冷劑在製冷劑流動空間205中的液相流動,多個製冷劑流路形成為不從寬度方向的另一端部朝向位於重力方向的下側的第一製冷劑流路210的寬度方向的一端部分支。That is, in an active heat dissipation mechanism 200 according to an embodiment of the present invention, unlike the honeycomb structure, in order to guide the liquid phase refrigerant after phase change in the gas phase refrigerant in the refrigerant flow space 205, multiple refrigerant flow paths are formed so that they do not branch from the other end in the width direction toward one end in the width direction of the first refrigerant flow path 210 located on the lower side in the gravity direction.
這可以確認為,是與在“背景技術”項目中已介紹的“現有論文”的RBFHP以製冷劑的流動路徑形態配備的蜂窩結構(蜂巢結構)完全不同的散熱機制。This confirms that it is a completely different heat dissipation mechanism from the honeycomb structure (honeycomb structure) of RBFHP equipped with the refrigerant flow path morphology in the "existing papers" already introduced in the "Background Art" section.
即,在現有論文的RBFHP中,通過以輥接合方式接合加工2個材料薄片的邊緣端部,即使至少在內部填充有製冷劑,為了使液相製冷劑最初接收實際上從發熱體傳遞的熱量,與作為接合部分的邊緣端部的長度相應地,存在因材料自身的熱阻而導致的熱流動率下降的擔憂,在液相製冷劑接收熱量而轉換為氣相製冷劑之後,隨著向外側端部側的流動路徑因蜂窩結構而變長,產生與冷凝的液相製冷劑的相反方向流動的阻力,從而難以期待活躍的氣液循環。That is, in the RBFHP of the existing paper, the edges of two material sheets are joined by a roller joint. Even if the refrigerant is filled inside, in order for the liquid refrigerant to initially receive the heat actually transferred from the heat source, there is a concern that the thermal fluidity will decrease due to the thermal resistance of the material itself, corresponding to the length of the edge end as the joint part. After the liquid refrigerant receives heat and is converted into gaseous refrigerant, as the flow path to the outer end becomes longer due to the honeycomb structure, resistance is generated to the flow in the opposite direction to the condensed liquid refrigerant, making it difficult to expect active gas-liquid circulation.
與此相反,在根據本發明的一實施例的主動式散熱機構200的情況下,以與發熱元件140或配備有發熱元件140的壓入部150隔開相當於通過單一的金屬板部件的彎曲工序(S20)的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的厚度的方式靠近設置有供液相製冷劑進入的第一製冷劑流路210,適用從第一製冷劑流路210(即,寬度方向的一端部)到作為冷凝區域的末端部分的外側端部(即,寬度方向的另一端部)為止的氣液循環無特別流動阻力地順利進行的直線結構及氣液流動分離結構,可以實現完全不同的散熱機制。Conversely, in the case of the active heat dissipation mechanism 200 according to an embodiment of the present invention, the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) is spaced apart from the heating element 140 or the press-in portion 150 equipped with the heating element 140 by a thickness equivalent to that obtained by the bending process (S20) of a single metal plate component. A first refrigerant flow path 210 for supplying liquid refrigerant is provided. A straight structure and a gas-liquid flow separation structure are suitable for the smooth flow of gas-liquid circulation without particular flow resistance from the first refrigerant flow path 210 (i.e., one end in the width direction) to the outer end of the end portion that serves as the condensation zone (i.e., the other end in the width direction). This allows for the realization of completely different heat dissipation mechanisms.
即,為了引導從氣相製冷劑相變的液相製冷劑在製冷劑流動空間中的液相流動,多個第二製冷劑流路220形成為不從寬度方向的另一端部朝向位於重力方向的下側的第一製冷劑流路210的寬度方向的一端部分支。That is, in order to guide the liquid phase flow of the refrigerant that has undergone phase change from the gas phase refrigerant in the refrigerant flow space, multiple second refrigerant flow paths 220 are formed so that they do not branch from the other end in the width direction toward one end in the width direction of the first refrigerant flow path 210 located on the lower side in the gravity direction.
另外,如上所述,多個傾斜引導件215不僅將各個傾斜引導件215之間的第二製冷劑流路220定義為引導液相製冷劑在重力方向上的流動的流路,可以執行定義與厚度方向上的隔開部分對應的後述的第三製冷劑流路230的功能。In addition, as described above, the multiple tilting guides 215 not only define the second refrigerant flow path 220 between each tilting guide 215 as a flow path that guides the flow of liquid refrigerant in the direction of gravity, but can also perform the function of defining the third refrigerant flow path 230, which corresponds to the spaced portion in the thickness direction, as described later.
在這種情況下,多個傾斜引導件215以第一製冷劑流路210因整個散熱殼體主體110的傾斜調整而相對位於重力方向的下部為前提時,優選地,以相對於第一製冷劑流路210傾斜的方式形成圖案,以形成使液相的製冷劑(液相製冷劑)流動的流動路徑。In this case, when the multiple tilting guides 215 are positioned relative to the lower part of the direction of gravity due to the tilting adjustment of the entire heat dissipation shell body 110, it is preferable to form a pattern in a tilted manner relative to the first refrigerant flow path 210 to form a flow path for the liquid refrigerant (liquid phase refrigerant) to flow.
在此,被定義為多個傾斜引導件215的相鄰間隙空間的第二製冷劑流路220可以是從相當於所述任意基準線T的第一製冷劑流路210分別朝向導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的寬度方向端部側向上傾斜地延伸的製冷劑流路。這是為了使在散熱板部203側液化的液相製冷劑因自重而容易地向具有吸收體300的第一製冷劑流路210側移動。Here, the second refrigerant flow path 220, defined as the adjacent gap space of multiple inclined guides 215, can be a refrigerant flow path that extends obliquely upward from the first refrigerant flow path 210 corresponding to the arbitrary reference line T towards the ends of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)). This is to allow the liquid phase refrigerant liquefied on the heat dissipation plate portion 203 to easily move towards the first refrigerant flow path 210 having the absorber 300 due to its own weight.
55 、第三製冷劑流路Third refrigerant flow path
圖16及圖17是根據本發明的一實施例的主動式散熱機構的彎曲前及彎曲後的立體圖及其局部放大圖。圖18是根據本發明的一實施例的主動式散熱機構的彎曲後的平面圖。圖19是沿圖18的C-C線截取的剖面圖。Figures 16 and 17 are perspective views and enlarged views of an active heat dissipation mechanism according to an embodiment of the present invention before and after bending. Figure 18 is a plan view of an active heat dissipation mechanism according to an embodiment of the present invention after bending. Figure 19 is a cross-sectional view taken along line C-C of Figure 18.
參考圖16至圖19,根據本發明的一實施例的主動式散熱機構200還可以包括第三製冷劑流路230。Referring to Figures 16 to 19, the active heat dissipation mechanism 200 according to an embodiment of the present invention may further include a third refrigerant flow path 230.
在此,導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))在完成彎曲工序(S20)及接合工序(S40)之後,以任意基準線T為基準,一側導熱板200-1的一表面和另一側導熱板200-2的一表面的一部分彼此接合而形成製冷劑流動空間205,並且製冷劑流動空間205可以與接合工序(S40)一同形成第一製冷劑流路210和第二製冷劑流路220以及根據實施例追加的所述第三製冷劑流路230。Here, after the bending process (S20) and joining process (S40) are completed, the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) is based on an arbitrary reference line T, a portion of one surface of one side heat-conducting plate 200-1 and a portion of one surface of the other side heat-conducting plate 200-2 are joined together to form a refrigerant flow space 205. The refrigerant flow space 205 can form a first refrigerant flow path 210 and a second refrigerant flow path 220 together with the joining process (S40), as well as a third refrigerant flow path 230 added according to the embodiment.
參照沿圖17的E-E線切開的剖面圖,第二製冷劑流路220分別形成於一側導熱板200-1及另一側導熱板200-2,並且與定義為形成於除了製冷劑流動空間205的厚度方向(Thickness direction)之外的各個相鄰的多個傾斜引導件215之間相反,第三製冷劑流路230在製冷劑流動空間205的厚度方向上,可以定義為形成於一側導熱板200-1的傾斜引導件215和形成於另一側導熱板200-2的傾斜引導件215之間的空間。然而,應當注意的是,當限定第二製冷劑流路220時,排除厚度方向的含義是指定義的基準方向不是厚度方向,並且不應被解釋為排除厚度方向所佔據的體積作為對應的體積和空間。Referring to the cross-sectional view along line E-E in Figure 17, the second refrigerant flow path 220 is formed on one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2, respectively, and is the opposite of the multiple adjacent inclined guides 215 defined as formed between each other in the thickness direction of the refrigerant flow space 205. The third refrigerant flow path 230 in the thickness direction of the refrigerant flow space 205 can be defined as the space between the inclined guides 215 formed on one side heat-conducting plate 200-1 and the inclined guides 215 formed on the other side heat-conducting plate 200-2. However, it should be noted that when defining the second refrigerant flow path 220, excluding the thickness direction means that the defined reference direction is not the thickness direction, and should not be interpreted as excluding the volume occupied by the thickness direction as the corresponding volume and space.
更詳細地講,第三製冷劑流路230是傾斜引導件215形成為比第二製冷劑流路220更向製冷劑流動空間205突出的情況下,製冷劑流動空間205的厚度長度可以設定為小於第二製冷劑流路220的區域。即,第三製冷劑流路230可以被多個傾斜引導件215定義為厚度小於第二製冷劑流路220的厚度的區域。More specifically, when the inclined guide 215 of the third refrigerant flow path 230 protrudes further into the refrigerant flow space 205 than the second refrigerant flow path 220, the thickness and length of the refrigerant flow space 205 can be set to be a region smaller than that of the second refrigerant flow path 220. That is, the third refrigerant flow path 230 can be defined by multiple inclined guides 215 as a region with a thickness smaller than that of the second refrigerant flow path 220.
同時,第三製冷劑流路230是作為導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))中的一側導熱板200-1和另一側導熱板200-2的相向的面中形成有多個傾斜引導件215的部位可以定義為在製冷劑流動空間205內未接合而彼此隔開的部位。Meanwhile, the third refrigerant flow path 230 is a part in which multiple inclined guides 215 are formed on the facing surfaces of one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2 in the main body of the heat-conducting plate (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)). It can be defined as a part that is not joined and is separated from each other in the refrigerant flow space 205.
第三製冷劑流路230可以起到提供氣體流路的作用,以用於使填充於製冷劑流動空間205的製冷劑在作為第一製冷劑流路210的蒸發區域相變為氣相製冷劑後,容易地擴散流動到整個散熱板部203。在作為蒸發區域的第一製冷劑流路210中蒸發的氣相製冷劑向散熱板部203側移動,並且通過第三製冷劑流路230順暢且均勻地分散,從而執行散熱並冷凝。The third refrigerant flow path 230 serves to provide a gas flow path, allowing the refrigerant filling the refrigerant flow space 205 to easily diffuse and flow throughout the heat sink portion 203 after it undergoes a phase change to gaseous refrigerant in the evaporation region of the first refrigerant flow path 210. The gaseous refrigerant evaporated in the first refrigerant flow path 210, which serves as the evaporation region, moves towards the heat sink portion 203 and is smoothly and uniformly dispersed through the third refrigerant flow path 230, thereby performing heat dissipation and condensation.
例如,當液相製冷劑通過與第二製冷劑流路220相鄰的傾斜引導件215之間的空間自然地流動時,氣相製冷劑通過作為液相製冷劑未佔據的空間的第三製冷劑流路230活躍地流動。For example, while the liquid refrigerant flows naturally through the space between the inclined guide 215 adjacent to the second refrigerant flow path 220, the gaseous refrigerant flows actively through the third refrigerant flow path 230, which serves as a space not occupied by the liquid refrigerant.
然而,這並不是指液相製冷劑通過第三製冷劑流路230與氣相製冷劑完全分離而未被佔用,優選地,應理解為氣相製冷劑通過第三製冷劑流路230更活躍地流動。However, this does not mean that the liquid refrigerant is completely separated from the gaseous refrigerant through the third refrigerant flow path 230 and is not occupied. Preferably, it should be understood that the gaseous refrigerant flows more actively through the third refrigerant flow path 230.
即,製冷劑的相變化不是由液相製冷劑和氣相製冷劑完全劃分而形成的,因此難以準確地區分並定義,但是大致而言,第二製冷劑流路220在厚度方向上的大小相對較大,因此成為液相製冷劑主要流動的路徑,並且第三製冷劑流路230可以是氣相製冷劑主要流動的路徑。That is, the phase change of the refrigerant is not formed by the complete separation of the liquid phase refrigerant and the gas phase refrigerant, so it is difficult to distinguish and define it accurately. However, in general, the second refrigerant flow path 220 is relatively large in the thickness direction, thus becoming the main flow path of the liquid phase refrigerant, and the third refrigerant flow path 230 can be the main flow path of the gas phase refrigerant.
更詳細地講,由於氣相製冷劑具有比液相製冷劑更大的活動性,因此在厚度方向上具有相對小的尺寸的第三製冷劑流路230可以是主流動路徑,考慮到液體製冷劑自身的表面張力,在厚度方向上具有比第三製冷劑流路230大的尺寸的第二製冷劑流路220可以是液體製冷劑的主流動路徑。More specifically, since gaseous refrigerants have greater mobility than liquid refrigerants, the third refrigerant flow path 230, which has a relatively small size in the thickness direction, can be the main flow path. Considering the surface tension of the liquid refrigerant itself, the second refrigerant flow path 220, which has a larger size in the thickness direction than the third refrigerant flow path 230, can be the main flow path of the liquid refrigerant.
另外,第三製冷劑流路230也可以定義為連接分別平行地隔開的第二製冷劑流路220之間的空間的製冷劑流路。Alternatively, the third refrigerant flow path 230 can also be defined as a refrigerant flow path that connects the space between the second refrigerant flow paths 220 that are spaced apart in parallel.
例如,第二製冷劑流路220可以將導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的一側和另一側分別藉由彎曲前的沖壓工序(S10),以配備有第一製冷劑流路210的中間部分的任意基準線T為基準,使一側導熱板200-1以及另一側導熱板200-2被加工成突出到形成製冷劑流動空間的部位,但彎曲後形成第三製冷劑流路230,使其能夠形成一定的圖案形狀,從而被第三製冷劑流路230劃分。當然,應當注意的是,這裡的“劃分”並不是指物理和空間上的完全劃分,而是指區分第二製冷劑流路220和第三製冷劑流路230的形狀及位置。For example, the second refrigerant flow path 220 can process one side and the other side of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) through a stamping process (S10) before bending, using any reference line T of the middle part of the first refrigerant flow path 210 as a reference, so that one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2 are processed to protrude to form a refrigerant flow space, but after bending, a third refrigerant flow path 230 is formed, so that it can form a certain pattern shape, and thus be divided by the third refrigerant flow path 230. Of course, it should be noted that the “division” here does not refer to a complete physical and spatial division, but rather to the shape and position that distinguishes the second refrigerant flow path 220 and the third refrigerant flow path 230.
另外,如圖16所示,導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))可以以任意基準線T為基準,在相當於寬度方向兩端部的一側導熱板200-1和另一側導熱板200-2彎曲而彼此面接觸地接合。Additionally, as shown in Figure 16, the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) can be bent at both ends in the width direction, with one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2 as a reference line T, and then joined together in face-to-face contact.
此時,如上所述,第一製冷劑流路210、第二製冷劑流路220及第三製冷劑流路230以任意基準線T為中心左右對稱地形成於一側導熱板200-1和另一側導熱板200-2,並且每一個厚度方向大小具有比通過後述的沖壓工序(S10)形成於一側導熱板200-1和另一側導熱板200-2的凹陷深度深兩倍的內部大小。At this time, as described above, the first refrigerant flow path 210, the second refrigerant flow path 220 and the third refrigerant flow path 230 are symmetrically formed on one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2 with an arbitrary reference line T as the center, and each of them has an internal size in the thickness direction that is twice as deep as the recess depth formed on one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2 by the stamping process (S10) described later.
更詳細地講,如圖19所示,第一製冷劑流路210是通過後述的彎曲工序(S20)而形成的部位,是通過散熱殼體主體110的壓入部150直接與多個發熱元件140的發熱面表面接觸來形成壓入端部201的部位,形成壓入端部201的部位的外側面的尺寸可以大致大於或等於第二製冷劑流路220的厚度220L。More specifically, as shown in Figure 19, the first refrigerant flow path 210 is a portion formed by the bending process (S20) described later. It is a portion where the pressed end 201 is formed by the pressing part 150 of the heat dissipation shell body 110 directly contacting the heating surface of the plurality of heating elements 140. The size of the outer side of the portion forming the pressed end 201 can be approximately larger than or equal to the thickness 220L of the second refrigerant flow path 220.
同時,如圖19所示,第二製冷劑流路220在厚度方向上的最大尺寸220L可以大於第三製冷劑流路230在厚度方向上的最大尺寸230L。Meanwhile, as shown in Figure 19, the maximum dimension 220L of the second refrigerant flow path 220 in the thickness direction can be greater than the maximum dimension 230L of the third refrigerant flow path 230 in the thickness direction.
這是因為,在導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的彎曲工序(S20)之前執行的沖壓工序(S10)時,第二製冷劑流路220不會被壓接,只有形成散熱板部203的邊緣端部、多個傾斜引導件215、第三製冷劑流路230及後述的多個強度加強部240被壓接成型。This is because, during the stamping process (S10) performed before the bending process (S20) of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)), the second refrigerant flow path 220 is not pressed; only the edge end of the heat dissipation plate portion 203, the multiple inclined guides 215, the third refrigerant flow path 230, and the multiple strength reinforcing portions 240 described later are pressed into shape.
66 、多個強度加強部Multiple reinforcement sections
另外,如圖16至圖19所示,本發明的一實施例的主動式散熱機構200還可以包括:多個強度加強部240,形成於一側導熱板200-1及另一側導熱板200-2中的至少一個,並且在一側導熱板200-1及另一側導熱板200-2的內部面朝向製冷劑流動空間205突出預定長度且以彼此對向的方式形成。Additionally, as shown in Figures 16 to 19, an active heat dissipation mechanism 200 of an embodiment of the present invention may further include: a plurality of strength reinforcing parts 240 formed on at least one of one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2, and formed in a manner that protrudes a predetermined length from the inner surface of one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2 toward the refrigerant flow space 205 and is formed in a manner that faces each other.
更詳細地講,在通過彎曲及接合單一的金屬板部件來形成製冷劑流動空間205的情況下,彎曲前的一側導熱板200-1以任意基準線T為基準來形成一側的寬度方向及長度方向的邊緣端,並且彎曲前另一側導熱板200-2以任意基準線T為基準形成另一側的寬度方向及長度方向的邊緣端。More specifically, when the refrigerant flow space 205 is formed by bending and joining a single metal plate component, the heat-conducting plate 200-1 on one side before bending forms the edge end in the width and length directions on one side with an arbitrary reference line T as the reference, and the heat-conducting plate 200-2 on the other side before bending forms the edge end in the width and length directions on the other side with an arbitrary reference line T as the reference.
同樣地,作為通過接合兩個金屬板部件來形成製冷劑流動空間205的情況,在接合之前,一側導熱板200-1以形成上述第一製冷劑流路210的邊緣端部為基準來形成一側的寬度方向及長度方向的邊緣端,並且在接合之前,另一側導熱板200-2可以以形成上述第一製冷劑流路210的邊緣端部為基準形成另一側的寬度方向及長度方向的邊緣端。Similarly, in the case of forming a refrigerant flow space 205 by joining two metal plate components, before joining, one side of the heat-conducting plate 200-1 forms an edge in the width and length directions on one side with reference to the edge end of the first refrigerant flow path 210, and before joining, the other side of the heat-conducting plate 200-2 can form an edge in the width and length directions on the other side with reference to the edge end of the first refrigerant flow path 210.
在此,多個強度加強部240是除了上述任意基準線T或形成第一製冷劑流路210的蒸發區域之外的部分,可以形成在構成冷凝區域的一側導熱板200-1和另一側導熱板200-2中的至少一個上。Here, the multiple reinforcement portions 240 are portions other than the aforementioned arbitrary reference line T or the evaporation region forming the first refrigerant flow path 210, and can be formed on at least one of the heat-conducting plates 200-1 on one side and the heat-conducting plate 200-2 on the other side constituting the condensation region.
多個強度加強部240通常形成於平面形態的一側導熱板200-1及另一側導熱板200-2中的至少一個,可以起到加強強度的作用,以防止因外壓或製冷劑的相變引起的內部壓力(內壓)引起的下垂或按壓現象。Multiple strength reinforcements 240 are typically formed on at least one of the planar heat-conducting plates 200-1 on one side and 200-2 on the other side, which can enhance the strength to prevent sagging or pressing caused by internal pressure (internal pressure) due to external pressure or phase change of refrigerant.
在此,多個強度加強部240的前端面至少在彎曲後朝向相當於導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的厚度方向的製冷劑流動空間205側比多個傾斜引導件215的前端面更突出地形成。Here, the front faces of the multiple strength reinforcements 240 are formed more prominently than the front faces of the multiple inclined guides 215, at least after bending, toward the refrigerant flow space 205 in the thickness direction corresponding to the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)).
此時,多個強度加強部240的前端面向製冷劑流動空間205側突出的量,優選地,至少在後述的彎曲工序(S20)之後的接合工序(S40)時,一側導熱板200-1及另一側導熱板200-2的彼此相向的部位藉由預定的接合方式以能夠彼此接合的方式以面接觸的程度突出。At this time, the amount by which the front ends of the multiple strength reinforcements 240 protrude toward the refrigerant flow space 205 is preferably such that, at least in the joining process (S40) after the bending process (S20) described later, the opposing parts of one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2 protrude to the extent that they can be joined together by a predetermined joining method.
但是,多個強度加強部240並非必須在彎曲後彼此面接觸,也可以如上述傾斜引導件215所示地在製冷劑流動空間205內彼此隔開。However, the multiple strength reinforcements 240 do not necessarily have to be in face-to-face contact with each other after bending; they can also be separated from each other in the refrigerant flow space 205 as shown by the inclined guide 215 described above.
然而,當多個強度加強部240限定為在後述的接合工序(S40)中通過彼此焊接方式等彼此接合的構成時,優選地,多個強度加強部240在製冷劑流動空間205上以彼此面接觸的方式突出形成。這是因為,僅通過形成多個強度加強部240具有加強一側導熱板200-1及另一側導熱板1200-2的強度的功能。However, when the multiple strength reinforcing portions 240 are configured to be joined together by welding or other means in the joining process (S40) described later, preferably, the multiple strength reinforcing portions 240 are formed protrudingly on the refrigerant flow space 205 in a manner of face-to-face contact with each other. This is because forming multiple strength reinforcing portions 240 alone has the function of reinforcing the strength of one side heat-conducting plate 200-1 and the other side heat-conducting plate 1200-2.
在這種情況下,多個強度加強部240可以在沖壓工序(S10)時進行鈑金加工,以使其小於利用至少多個第二製冷劑流路220形成的製冷劑流動空間205內的最小厚度。In this case, the multiple strength reinforcements 240 can be sheet metal processed during the stamping process (S10) to make them smaller than the minimum thickness within the refrigerant flow space 205 formed by at least a multiple second refrigerant flow paths 220.
在此,參照圖17,第二製冷劑流路220所形成的製冷劑流動空間205內的最小厚度被定義為多個傾斜引導件215中除了厚度方向之外的相鄰的兩個傾斜引導件215之間的空間,第三製冷劑流路230的厚度方向大小可以解釋為與第三製冷劑流路230的厚度方向大小相同的含義。Here, referring to FIG17, the minimum thickness within the refrigerant flow space 205 formed by the second refrigerant flow path 220 is defined as the space between two adjacent inclined guides 215, excluding the thickness direction. The thickness direction magnitude of the third refrigerant flow path 230 can be interpreted as having the same meaning as the thickness direction magnitude of the third refrigerant flow path 230.
如上所述,在根據本發明的實施例的主動式散熱機構200中,多個強度加強部240被加工成至少小於第三製冷劑流路230的厚度(或第二製冷劑流路220的最小厚度),從而通過進一步增加與通過第三製冷劑流路230自由地流動的氣相製冷劑的接觸表面積,能夠實現在更短的時間內實現製冷劑冷凝的效果。As described above, in the active heat dissipation mechanism 200 according to the embodiment of the present invention, the multiple strength reinforcements 240 are processed to be at least less than the thickness of the third refrigerant flow path 230 (or the minimum thickness of the second refrigerant flow path 220), thereby achieving the effect of refrigerant condensation in a shorter time by further increasing the contact surface area with the gaseous refrigerant flowing freely through the third refrigerant flow path 230.
並且,如圖13所示,多個強度加強部240以任意基準線T為基準彼此對稱地形成於一側導熱板200-1及另一側導熱板200-2,並且可以僅形成於多個傾斜引導件215。Furthermore, as shown in Figure 13, multiple strength reinforcements 240 are symmetrically formed on one side heat conduction plate 200-1 and the other side heat conduction plate 200-2 with an arbitrary reference line T as the reference, and can be formed only on multiple inclined guide members 215.
在此,多個傾斜引導件215也通過沖壓工序(S10)加工成一側導熱板200-1和另一側導熱板200-2的平面形態,從而執行第一次加強強度的功能,在經過第一次加工的多個傾斜引導件215上再次加工多個強度加強部240,從而能夠執行第二次加強強度的功能。Here, multiple inclined guides 215 are also processed into a planar shape with one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2 through a stamping process (S10), thereby performing the function of first strengthening. Multiple strength-reinforcing parts 240 are then processed on the multiple inclined guides 215 that have undergone the first processing, thereby performing the function of second strengthening.
然而,根據實施例,如後述的另一實施例(參照後述的圖22a的200T-1、圖22b的200T-2)也可以形成於傾斜引導件215以外的部位(即,與傾斜引導件215無關的部位)。以下將在相應實施例的說明中更詳細地進行說明。However, according to embodiments, such as another embodiment described later (refer to 200T-1 in FIG. 22a and 200T-2 in FIG. 22b described later), it can also be formed in a location other than the tilting guide 215 (i.e., a location unrelated to the tilting guide 215). This will be explained in more detail below in the description of the corresponding embodiments.
在此,多個強度加強部240形成於導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的一側導熱板200-1及另一側導熱板200-2彼此對向的面,在製冷劑流動空間205或第一製冷劑流路210至第三製冷劑流路230的內部,其前端面可以彼此對向地佈置。進一步地,佈置成彼此對向的多個強度加強部240其對向及接觸面可以通過激光焊接的方式進行結合。Here, multiple reinforcement sections 240 are formed on the opposing surfaces of one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2 of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)). Their front ends can be arranged facing each other within the refrigerant flow space 205 or the first refrigerant flow path 210 to the third refrigerant flow path 230. Furthermore, the opposing and contact surfaces of the multiple reinforcement sections 240 arranged facing each other can be joined by laser welding.
尤其,優選地,多個強度加強部240形成於主要起到氣相製冷劑的流動路徑的作用的第三製冷劑流路230上,以增加製冷劑中相變為氣態的氣相製冷劑在流動過程中相接觸並冷凝的冷凝表面積。但是,如上所述,第三製冷劑流路230可以被定義為多個傾斜引導件215的厚度方向之間的空間,因此在該限度中,可以是與定義為多個強度加強部240形成於多個傾斜引導件215上的概念相同的概念。In particular, preferably, multiple strength-reinforcing portions 240 are formed on the third refrigerant flow path 230, which mainly serves as the flow path for the gaseous refrigerant, to increase the condensation surface area where the gaseous refrigerant, which has undergone phase change to gaseous state, comes into contact and condenses during the flow process. However, as described above, the third refrigerant flow path 230 can be defined as the space between the thickness directions of the multiple inclined guides 215, and therefore, within this limitation, it can be the same concept as the concept defined as multiple strength-reinforcing portions 240 formed on multiple inclined guides 215.
在此,多個強度加強部240只要是加強一側導熱板200-1及另一側導熱板200-2的強度的形狀,則可以形成為任何形狀,但如圖16及圖17所示,可以包括具有圓形橫截面形狀的圓點加強部242以及僅長度方向端部形成為半圓形橫截面並在長度方向上形成為直線長的線加強部241。Here, the multiple strength reinforcing parts 240 can be formed in any shape as long as they are shapes that strengthen the heat conduction plate 200-1 on one side and the heat conduction plate 200-2 on the other side. However, as shown in Figures 16 and 17, they can include dot reinforcing parts 242 with a circular cross-section and line reinforcing parts 241 with a semi-circular cross-section at the end in the length direction and a straight line length in the length direction.
更詳細地講,多個線加強部241沿導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的寬度方向較長地形成,並且形成於多個傾斜引導件215上,當一側導熱板200-1及另一側導熱板200-2彎曲後接合時,可以分別彼此對向地佈置。More specifically, multiple line reinforcements 241 are formed along the width direction of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) and are formed on multiple inclined guides 215. When one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2 are bent and joined, they can be arranged facing each other respectively.
同樣地,多個點加強部242形成於多個線加強部241的每一個之間,並且形成於多個傾斜引導件215上,當一側導熱板200-1及另一側導熱板200-2彎曲後接合時,可以分別彼此對向地佈置。Similarly, multiple point reinforcements 242 are formed between each of multiple line reinforcements 241 and on multiple inclined guides 215, and can be arranged opposite each other when one side heat conduction plate 200-1 and the other side heat conduction plate 200-2 are bent and joined.
在此,多個線加強部241和多個點加強部242可以在一個傾斜引導件215上分別交替佈置一個。Here, multiple line reinforcements 241 and multiple point reinforcements 242 can be alternately arranged on a tilting guide 215.
但是,多個強度加強部240無需必須區分為多個線加強部241及多個點加強部242而形成,如後述的圖22a所示,當然,可以以與點加強部242相似的橢圓形狀,相對於整個散熱板部203以均勻的間隔進行佈置。However, the multiple strength reinforcements 240 do not necessarily need to be formed as multiple line reinforcements 241 and multiple point reinforcements 242, as shown in FIG22a described later. Of course, they can be arranged in an elliptical shape similar to the point reinforcements 242 at uniform intervals relative to the entire heat dissipation plate portion 203.
77 、吸收體Absorbent
圖20及圖21是示出根據本發明的一實施例的主動式散熱機構的結構中的吸收體的示例的立體圖。Figures 20 and 21 are perspective views illustrating an example of an absorber in the structure of an active heat dissipation mechanism according to an embodiment of the present invention.
如圖11及圖14和圖20及圖21所示,根據本發明的一實施例的主動式散熱機構200還可以包括:吸收體300,吸收通過第二製冷劑流路220引導的製冷劑的狀態中的液相製冷劑後,相對於重力方向或相對於重力方向傾斜地配備的第一製冷劑流路210均勻地分散。As shown in Figures 11, 14, 20, and 21, an active heat dissipation mechanism 200 according to an embodiment of the present invention may further include: an absorber 300 that absorbs the liquid phase refrigerant in the state of the refrigerant guided by the second refrigerant flow path 220, and uniformly disperses it in the first refrigerant flow path 210 which is arranged relative to or inclined relative to the direction of gravity.
更詳細地講,吸收體300靠近配備於作為散熱對象的散熱殼體主體110的背面部的壓入部150,並且佈置於形成使製冷劑從液相變為氣相的蒸發區域的在第一製冷劑流路210內,藉由毛細力或吸收力,可以執行使製冷劑中的液相製冷劑至少比其吸收點更向上側上升的作用。More specifically, the absorber 300 is located near the pressing portion 150 on the back side of the heat dissipation shell body 110, which is the object of heat dissipation, and is disposed in the first refrigerant flow path 210, which forms an evaporation region that causes the refrigerant to change from liquid to gas phase. By means of capillary force or absorption force, it can perform the function of causing the liquid phase refrigerant in the refrigerant to rise at least upwards above its absorption point.
為此,吸收體300可以包括:多個孔(未圖示元件符號),吸收並保持液體製冷劑,並且在重力方向上或至少在與重力方向(即,向下方向)相反的方向上分散液體製冷劑。For this purpose, the absorber 300 may include: a plurality of pores (not shown element symbols) that absorb and retain liquid refrigerant and disperse the liquid refrigerant in the direction of gravity or at least in the direction opposite to the direction of gravity (i.e., the downward direction).
如上所述的吸收體300可以在保持根據多個孔對液相製冷劑的吸收率的同時,通過後述的支撐結構(例如,骨架保持部320)來防止因重力方向的下垂而引起的形狀變形。As described above, the absorber 300 can maintain the absorption rate of liquid refrigerant according to the multiple pores, while preventing shape deformation caused by sag in the direction of gravity through the support structure (e.g., skeleton retainer 320) described later.
在此,吸收體300作為利用金屬材料的粉末燒結而成的金屬燒結體,是包括具有配備於普通蒸氣室(vapor chamber)的內部的吸液芯結構的吸液芯部件的概念,但並不限定於此,在相對於重力方向傾斜地佈置的第一製冷劑流路210上,在上下整體上捕集並移送液相製冷劑,從而能夠提高現有的一般散熱翅片的熱傳導材質上的限制而使散熱性能最大化的材質或構成,則可以是包括所有這些的概念。Here, the absorber 300, as a sintered metal body made by sintering metal powder, is a concept that includes a liquid-absorbing core component having a liquid-absorbing core structure provided inside a conventional vapor chamber. However, it is not limited to this. The concept may include all of these materials or structures that capture and transfer liquid-phase refrigerant on the entire upper and lower sides of the first refrigerant flow path 210, which is arranged at an angle relative to the direction of gravity, thereby overcoming the limitations of the heat conduction material of conventional heat dissipation fins and maximizing heat dissipation performance.
另外,在吸收體300中,越靠近壓入端部201側,越容易通過發熱元件140傳遞的熱量使液相製冷劑向氣相製冷劑的相變更加活躍,優選地,盡可能靠近製冷劑流動空間205中所占的寬度方向的寬度相對較窄的壓入端部201側內設。In addition, in the absorber 300, the closer to the press-in end 201, the easier it is for the heat transferred through the heating element 140 to make the phase change of the liquid refrigerant to the gaseous refrigerant more active. Preferably, it is installed as close as possible to the press-in end 201, which has a relatively narrow width in the width direction in the refrigerant flow space 205.
但是,吸收體300並非必須以僅靠近壓入端部201側的方式內設,當然也可以以均勻地分散於除壓入端部201之外的相當於製冷劑能夠蒸發的蒸發區域的整個散熱板部203的方式設置。However, the absorber 300 does not necessarily have to be installed only close to the side of the press-in end 201. It can also be installed in a way that it is evenly distributed throughout the entire heat dissipation plate portion 203, which is equivalent to the evaporation area where the refrigerant can evaporate, except for the press-in end 201.
然而,在根據本發明的一實施例的主動式散熱機構200的情況下,將利用單一的部件配備的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))彎曲後,將相當於散熱板部203的邊緣端部的部位彼此接合後,通過第一製冷劑流路210側的兩端的開口的部位內設吸收體300,由於製造方法上的理由,製冷劑的蒸發區域可以限定為第一製冷劑流路210。However, in the case of the active heat dissipation mechanism 200 according to an embodiment of the present invention, after bending the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) equipped with a single component, the portions corresponding to the edge ends of the heat dissipation plate portion 203 are joined together, and an absorber 300 is provided in the opening portion at both ends of the first refrigerant flow path 210. For manufacturing reasons, the evaporation area of the refrigerant can be limited to the first refrigerant flow path 210.
在此,吸收體300可以包括形成多個氣孔(一種吸液芯結構)的不織布及利用金屬材質的線或金屬材質的編織體支撐的不織布中的一種及燒結金屬材質的粉末(Powder)而形成的金屬燒結體中的一種。在此,與主體部吸收體350相同地,金屬材質包括導熱率優異的銅材質,不織布可被銅材質的薄金屬線或編織該金屬線的銅線編織體支撐。Here, the absorber 300 may include one of the following: a nonwoven fabric forming multiple pores (a liquid-absorbing core structure); a nonwoven fabric supported by metal threads or a metal braid; and a sintered metal body formed by sintering metal powder. Similar to the main absorber 350, the metal material may include copper, which has excellent thermal conductivity, and the nonwoven fabric may be supported by thin copper wires or a copper wire braid weaving the copper wires.
即,吸收體300可以採用利用纖維材料製成的不織布其自身。在這種情況下,不織布材料其自身是非常柔軟的材料,並且當液體製冷劑被吸收時,由於吸收的液體製冷劑的重量,可能難以保持垂直方向的形狀,因此不織布可以被銅線或由銅線編織的銅線材料製成的編織體支撐。That is, the absorber 300 can be made of non-woven fabric made of fibrous material. In this case, the non-woven fabric itself is a very soft material, and when the liquid refrigerant is absorbed, it may be difficult to maintain a vertical shape due to the weight of the absorbed liquid refrigerant. Therefore, the non-woven fabric can be supported by copper wire or a braid made of copper wire woven from copper wire.
在此,不織布以插入於銅絲材質的編織體的內部的方式構成並保持其形狀,從而向重力方向(即,上下方向)或者在相對於重力方向傾斜地佈置的第一製冷劑流路210上,可以起到使作為吸收體300配備的不織布穩定地固定而不流動的作用。Here, the nonwoven fabric is formed and maintained in shape by being inserted into the braided body of copper wire material, so that it can be stably fixed and not flow in the first refrigerant flow path 210 which is inclined relative to the direction of gravity (i.e., the up and down direction) or in the direction of gravity.
但是,不必將不織布支撐成插入銅線材質的編織體內部,也可以採用單股銅線上下方向貫通不織布的形態或螺旋形圍繞不織布的形態。However, it is not necessary to support the nonwoven fabric in a way that inserts it into the braided body of copper wire. Alternatively, a single strand of copper wire can be used to run through the nonwoven fabric vertically or to spiral around the nonwoven fabric.
在此,吸收體300即使在所保持的液相製冷劑的負荷下也能夠保持其形狀的限度內,不織布也可以結合於銅線材質的編織體的內部,也可以在不織布的外周面以螺旋形態圍繞銅線自身或銅線材質的編織體的方式配備。Here, the absorber 300 can maintain its shape even under the load of the retained liquid refrigerant. The nonwoven fabric can be combined with the inside of the copper wire material weave, or it can be provided in a spiral shape around the copper wire itself or the copper wire material weave on the outer periphery of the nonwoven fabric.
更詳細地講,如圖20和圖21所示,吸收體300包括:吸收主體部310,對液相製冷劑具有預定的吸收率,並且藉由包括預定的重力以上的外力而形狀變形;以及骨架保持部320,與吸收主體部310連接,以防止吸收主體部310藉由外力而形狀變形。More specifically, as shown in Figures 20 and 21, the absorber 300 includes: an absorber body 310 having a predetermined absorption rate for the liquid refrigerant and being deformed by an external force including a predetermined gravity; and a skeleton retainer 320 connected to the absorber body 310 to prevent the absorber body 310 from being deformed by the external force.
在此,吸收主體部310可以利用形成上述多個氣孔(一種吸液芯結構)的不織布、棉及海綿中的一種構成。利用不織布、棉及海綿構成的吸收主體部310因其材質的特性,可以沿上下重力方向較長地佈置,但在多個氣孔中含有液體的情況下,其外形(形狀)可能會因液體的重量而在重力方向上下垂等變形。Here, the absorbent core 310 can be made of one of the following: non-woven fabric, cotton, or sponge, which forms the aforementioned multiple pores (a liquid-absorbing core structure). Due to the properties of the material, the absorbent core 310 made of non-woven fabric, cotton, or sponge can be arranged in a relatively long manner along the vertical direction of gravity. However, if liquid is contained in the multiple pores, its shape may be deformed due to the weight of the liquid, such as drooping in the direction of gravity.
如上所述,若吸收主體部310因含有液體而下垂,從而使最上端的位置在第一製冷劑流路210上變更為下部,則有可能導致蒸發區域減少與其變更的程度對應的問題。As described above, if the absorber body 310 droops due to the presence of liquid, thereby changing the uppermost position on the first refrigerant flow path 210 to the lower part, it may lead to a problem where the evaporation area is reduced to the extent of the change.
骨架保持部320起到防止如上所述的吸收主體部310的諸如下垂現象之類的形狀變形的作用。為此,骨架保持部320可以利用形成吸收主體部310位於內部的中空部(未圖示元件符號)的管形態製成。The skeleton retaining part 320 serves to prevent shape deformation such as sagging of the absorber body 310 as described above. For this purpose, the skeleton retaining part 320 can be made in the form of a tube that forms the hollow part (not shown element symbol) located inside the absorber body 310.
優選地,由於骨架保持部320也具有將從外部發熱元件140傳遞的熱量傳遞到吸收主體部310的構成,因此,骨架保持部320優先採用具有預定導熱率以上的金屬材質製成。例如,構成骨架保持部320的金屬材質可以是銅(銅)材質。Preferably, since the frame retainer 320 also has a structure that transfers heat from the external heating element 140 to the absorption body 310, the frame retainer 320 is preferably made of a metal material with a predetermined thermal conductivity or higher. For example, the metal material constituting the frame retainer 320 can be copper.
並且,如圖20所示,骨架保持部320利用金屬材質的金屬線編織成管形態(參照元件符號“321”),或者如圖21所示,可以利用單一金屬材質的金屬線以螺旋形態圍繞在吸收主體部310的外周表面上(參照元件符號“322”)。Furthermore, as shown in FIG20, the skeleton retaining part 320 is woven into a tube shape using metal wires of metal material (refer to component symbol "321"), or as shown in FIG21, it can be wrapped in a spiral shape around the outer peripheral surface of the absorbing body part 310 using a single metal wire (refer to component symbol "322").
更詳細地講,參照圖20,骨架保持部321利用金屬材質的金屬(銅)線編制成管形態,使得通過多個第二製冷劑流路220分別向第一製冷劑流路210側引導其流動的液相製冷劑能夠向內部的吸收主體部310滲透。More specifically, referring to Figure 20, the skeleton retaining part 321 is made of metal (copper) wire braided into a tube shape, so that the liquid refrigerant that is guided to flow to the first refrigerant flow path 210 through multiple second refrigerant flow paths 220 can penetrate into the internal absorption body part 310.
此時,以編織成管形態的編織體的骨架保持部321可以編織成具有使至少製冷劑中的液相製冷劑藉由表面張力從外部傳遞到內部的吸收主體部310的縫隙。在這種情況下,藉由吸收主體部310從液相製冷劑相變的氣相製冷劑可以通過編織的縫隙容易地分散到外部。At this time, the skeleton holding part 321 of the woven body in the form of a tube can be woven into gaps that allow at least the liquid refrigerant in the refrigerant to be transferred from the outside to the inside of the absorber body part 310 by surface tension. In this case, the gaseous refrigerant that undergoes a phase change from the liquid refrigerant through the absorber body part 310 can be easily dispersed to the outside through the woven gaps.
並且,參照圖21,骨架保持部322可以配備為使單一金屬(銅)板(或線)以螺旋形態圍繞在吸收主體部310的外側。Furthermore, referring to FIG21, the skeleton retaining part 322 may be equipped so that a single metal (copper) plate (or wire) is spirally wrapped around the outer side of the absorbing body part 310.
在此,優選地,金屬板(或金屬線)具有至少在吸收主體部310中含有充分的液相製冷劑的情況下,也能夠防止因重力而向下方下垂的程度的形狀保持力。Here, preferably, the metal plate (or metal wire) has a shape-holding force that prevents it from sagging downwards due to gravity, even when the absorber body 310 contains sufficient liquid refrigerant.
另外,如圖20所示,吸收體300的骨架保持部321可以形成為圓柱形,並且吸收主體部310可以形成為圓柱形,以使插入到形成為圓柱形的骨架保持部321。Additionally, as shown in FIG20, the skeleton holding portion 321 of the absorber 300 can be formed into a cylindrical shape, and the absorber body portion 310 can be formed into a cylindrical shape so that it can be inserted into the cylindrical skeleton holding portion 321.
如上所述,在根據本發明的一實施例的主動式散熱機構200中,吸收體300通過單獨製造並結合吸收主體部310和骨架保持部320而形成,但是不需要追加包括骨架保持部320,即使吸收主體部310其自身的形狀保持力,在含有液相製冷劑的情況下也不發生諸如下垂的形狀變形,則僅吸收主體部310自身配備就足夠。As described above, in an active heat dissipation mechanism 200 according to an embodiment of the present invention, the absorber 300 is formed by manufacturing separately and combining the absorber body 310 and the skeleton retainer 320. However, it is not necessary to add the skeleton retainer 320. Even if the shape retaining force of the absorber body 310 itself does not cause any sagging shape deformation in the case of liquid refrigerant, it is sufficient to have the absorber body 310 itself.
根據上述實施例的吸收體300包括由不織布、棉及海綿中的一種材質形成的吸收主體部310和利用金屬(銅)線材質編織成管形態的編織體形成或圍繞成螺旋形態的骨架保持部320,從而與液相製冷劑與吸收主體部310所含有的量無關地防止向下方下垂,從而能夠在第一製冷劑流路210上使均勻量的液相製冷劑相變。According to the above embodiment, the absorber 300 includes an absorbent body 310 formed of a material selected from non-woven fabric, cotton, and sponge, and a skeleton holding part 320 formed or wound in a spiral shape by a woven body made of metal (copper) wire in a tubular shape. This prevents downward sagging regardless of the amount of liquid refrigerant contained in the absorbent body 310, thereby enabling a uniform amount of liquid refrigerant to undergo phase change in the first refrigerant flow path 210.
並且,如圖14所示,本發明一實施例的主動式散熱機構200還可以包括多個吸收體固定引導件250。Furthermore, as shown in Figure 14, the active heat dissipation mechanism 200 of one embodiment of the present invention may also include a plurality of absorber fixing guides 250.
多個吸收體固定引導件250可以起到將沿重力方向(即,上下方向)較長地佈置的吸收體300穩定地固定在製冷劑流動空間205(尤其,第一製冷劑流路210)內的作用。尤其,在吸收體300僅由非織造織物製成而不由諸如骨架保持部320之類的金屬材質的編織體支撐的情況下,多個吸收體固定引導件250起到用於防止當吸收液體製冷劑時在重力方向上下垂的作用。Multiple absorber fixing guides 250 serve to stably fix the absorber 300, which is arranged relatively long along the direction of gravity (i.e., the vertical direction), within the refrigerant flow space 205 (especially the first refrigerant flow path 210). In particular, when the absorber 300 is made only of non-woven fabric and is not supported by a woven body of metal material such as the skeleton retainer 320, the multiple absorber fixing guides 250 serve to prevent it from sagging downwards in the direction of gravity when absorbing liquid refrigerant.
在沖壓工序(S10)時,這種多個吸收體固定引導件250可以與上述的第一製冷劑流路210至第三製冷劑流路230以及多個傾斜引導件215或多個強度加強部240一同成型。During the stamping process (S10), these multiple absorber fixing guides 250 can be formed together with the first refrigerant flow path 210 to the third refrigerant flow path 230 and multiple inclined guides 215 or multiple strength reinforcing parts 240.
更詳細地講,若採用不織布的吸收體300吸收液相製冷劑,則多個吸收體固定引導件250具有向重力方向下垂的憂慮,為了防止這種情況,向製冷劑流動空間205側突出形成,當一側導熱板200-1和另一側導熱板200-2的邊緣端部通過接合工序(S40)彼此接合時,可以按壓吸收體300並穩定地固定吸收體300。More specifically, if a non-woven absorber 300 is used to absorb the liquid refrigerant, there is a concern that the multiple absorber fixing guides 250 may sag in the direction of gravity. To prevent this, a protrusion is formed on the side of the refrigerant flow space 205. When the edge ends of one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2 are joined together by a joining process (S40), the absorber 300 can be pressed and the absorber 300 can be stably fixed.
在此,在不織布位於金屬材質的編織體的內部並被支撐的情況下,吸收體300藉由多個吸收體固定引導件250實際支撐的結構當然可以是編織體的外部面。Here, with the non-woven fabric located inside and supported by the metal woven body, the absorbent 300 can of course be supported by the structure of multiple absorbent fixing guides 250 on the outer surface of the woven body.
並且,多個吸收體固定引導件250按壓採用因外力而外形容易變形的不織布的吸收體300或編織體的外側面部位,還可以同時執行確保用於使在第一製冷劑流路210內蒸發的氣態的製冷劑(氣相製冷劑)流動的預定的空間的作用。Furthermore, the multiple absorber fixing guides 250 press against the outer surface of the absorber 300 or woven fabric, which is easily deformed by external force, and can simultaneously perform the function of ensuring a predetermined space for the flow of gaseous refrigerant (vapor phase refrigerant) evaporating in the first refrigerant flow path 210.
如上所述,在第一製冷劑流路210的內部內置有吸收體300,從散熱板部203側冷凝並液化的液相製冷劑藉由吸收體300的吸收力(或毛細管力)向靠近發熱元件140的部位移動並被保留之後,在藉由從發熱元件140傳遞的熱而相變為氣相製冷劑之後,氣相製冷劑可以藉由氣體的擴散原理再次擴散並流動到整個散熱板部203。As described above, an absorber 300 is installed inside the first refrigerant flow path 210. The liquid refrigerant that condenses and liquefies from the heat dissipation plate 203 side is moved towards the part near the heating element 140 by the absorption force (or capillary force) of the absorber 300 and is retained. After it changes phase into gaseous refrigerant by the heat transferred from the heating element 140, the gaseous refrigerant can diffuse and flow again to the entire heat dissipation plate 203 by the principle of gas diffusion.
移動到散熱板部203側的氣相製冷劑在通過第三製冷劑流路230順利地均勻分散到整個散熱板部203的狀態下,通過與外部空氣的熱交換執行散熱的同時被冷凝,冷凝的液相製冷劑可以再次沿厚度方向上的尺寸大於多個傾斜引導件215的第二製冷劑流路220容易地向重力方向即第一製冷劑流路210側移動。The vapor refrigerant that moves to the heat dissipation plate 203 side is smoothly and evenly distributed throughout the heat dissipation plate 203 through the third refrigerant flow path 230. It is condensed while performing heat dissipation through heat exchange with the outside air. The condensed liquid refrigerant can then easily move along the second refrigerant flow path 220, whose size is larger than that of the multiple inclined guides 215 in the thickness direction, towards the gravity direction, i.e., the first refrigerant flow path 210 side.
從發熱元件140生成的熱量優先向設置有吸收體300的第一製冷劑流路210側傳遞,儲存在具有吸收體300的第一製冷劑流路210側的製冷劑大部分在吸收體300內部處於液態,藉由從所述發熱元件140傳遞的熱量而相變為氣態後,優選地,藉由第三製冷劑流路230向導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的散熱板部203整體流動並執行散熱。The heat generated from the heating element 140 is preferentially transferred to the first refrigerant flow path 210 side where the absorber 300 is provided. Most of the refrigerant stored in the first refrigerant flow path 210 side with the absorber 300 is in a liquid state inside the absorber 300. After changing to a gaseous state by the heat transferred from the heating element 140, it preferably flows through the third refrigerant flow path 230 to the heat dissipation plate portion 203 of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) and performs heat dissipation.
以下,將製冷劑的一次循環現象定義為一個循環,在所述製冷劑的一次循環現象中,液相製冷劑在壓入端部201處相變為氣相製冷劑,然後擴散並流動到散熱板部203,然後氣相製冷劑在散熱板部203處相變為液相製冷劑,然後返回並流動到壓入端部201。將形成一個循環所需的時間定義為“氣液循環的循環時間”來進行說明。Hereinafter, one cycle of the refrigerant is defined as one circulation. In this one-cycle phenomenon, the liquid refrigerant changes phase to gaseous refrigerant at the injection end 201, then diffuses and flows to the heat dissipation plate 203. Then, the gaseous refrigerant changes phase to liquid refrigerant at the heat dissipation plate 203, then returns and flows to the injection end 201. The time required to form one cycle is defined as the "cycle time of the gas-liquid cycle" for explanation.
以下,將壓入端部201側的液相製冷劑相變成氣相製冷劑後擴散到散熱板部203側,再從散熱板部203側的氣相製冷劑相變成液相製冷劑後,回歸壓入端部201側的製冷劑的一循環現象定義為1個循環,實現1個循環所需的時間定義為“氣液循環的循環時間”。Hereinafter, the phenomenon of the liquid refrigerant phase on the side of the injection end 201 changing into the gaseous refrigerant and then diffusing to the heat dissipation plate 203 side, and then changing back into the liquid refrigerant phase on the side of the heat dissipation plate 203 and returning to the refrigerant on the side of the injection end 201 is defined as 1 cycle, and the time required to realize 1 cycle is defined as "the cycle time of the gas-liquid cycle".
根據上述的本發明的一實施例的主動式散熱機構200以及後述的多個變形例(200T-1、200T-2、200T-3、200T-4、200T-5)和根據本發明的另一實施例的主動式散熱機構1200所包括的第一製冷劑流路210、1210、第二製冷劑流路220、1220以及第三製冷劑流路230和多個傾斜引導件215、1215以及多個強度加強部240、1240應理解為,具體形狀和佈置設計均以使上述的氣液循環的循環時間最小化來活躍氣液循環,從而使散熱性能最大化的最終目的來設計。The active heat dissipation mechanism 200 of one embodiment of the present invention described above, as well as the various modifications (200T-1, 200T-2, 200T-3, 200T-4, 200T-5) described below, and the active heat dissipation mechanism 1200 of another embodiment of the present invention, including the first refrigerant flow path 210, 1210, the second refrigerant flow path 220, 1220, and the third refrigerant flow path 230, and the various inclined guides 215, 1215 and the various strength reinforcements 240, 1240, are understood to be designed with the ultimate goal of maximizing heat dissipation performance by minimizing the circulation time of the aforementioned gas-liquid circulation in the active heat dissipation mechanism 200 of one embodiment of the present invention described above.
88 、第一變形例至第四變形例First to fourth variations
圖22a至圖22d是根據本發明的一實施例中部分結構的第一變形例(200T-1)至第四變形例(200T-4)的導熱板主體的彎曲前展開圖。Figures 22a to 22d are unfolded views of the heat-conducting plate body of the first variant (200T-1) to the fourth variant (200T-4) of a partial structure according to an embodiment of the present invention before bending.
以下將參照圖22a至圖22d所示的第一變形例(200T-1)至第四變形例(200T-4)來說明本發明的一實施例200的差異。The differences of an embodiment 200 of the present invention will be explained below with reference to the first variant (200T-1) to the fourth variant (200T-4) shown in Figures 22a to 22d.
即,如圖22a所示,在本發明的第一變形例(200T-1)中,如在上述一實施例200所示,多個強度加強部240可以僅配備於劃分第二製冷劑流路220的多個傾斜引導件215,並且與上述一實施例200不同,多個強度加強部中的一部分240'可以設計成配備於與第二製冷劑流路220或第三製冷劑流路230和多個傾斜引導件215無關的外側部位。That is, as shown in FIG22a, in the first variation (200T-1) of the present invention, as shown in the above embodiment 200, the multiple strength reinforcements 240 may be provided only to the multiple inclined guides 215 that divide the second refrigerant flow path 220, and unlike the above embodiment 200, a portion 240' of the multiple strength reinforcements may be designed to be provided on the outer part that is unrelated to the second refrigerant flow path 220 or the third refrigerant flow path 230 and the multiple inclined guides 215.
並且,參照圖22b,將根據本發明的第二變形例的主動式散熱機構200T-2與參照圖9至圖21的根據本發明的一實施例的主動式散熱機構200進行比較,可知存在如下差異。Furthermore, referring to FIG22b, a comparison is made between the active heat dissipation mechanism 200T-2 of the second variation of the present invention and the active heat dissipation mechanism 200 of an embodiment of the present invention with reference to FIGS. 9 to 21, and the following differences can be observed.
即,如圖22b所示,在本發明的第二變形例的主動式散熱機構200T-2在一側導熱板200-1及另一側導熱板200-2中的一個僅形成有多個傾斜引導件215,並且在一側導熱板200-1及另一側導熱板200-2中的另一個可以僅形成有點加強部242形態的多個強度加強部240。That is, as shown in FIG22b, in the second variant of the present invention, the active heat dissipation mechanism 200T-2 has only a plurality of inclined guides 215 formed on one side of the heat conduction plate 200-1 and the other side of the heat conduction plate 200-2, and the other side of the heat conduction plate 200-1 and the other side of the heat conduction plate 200-2 may only have a plurality of strength reinforcing parts 240 in the form of point reinforcing parts 242.
在這種情況下,根據第二變形例的主動式散熱機構200T-2的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))在彎曲工序(S20)之後,在製冷劑流動空間205中,多個接合部的前端面和多個傾斜引導件215的前端面可以以幾乎接觸的程度彼此對向或面接觸的方式佈置。In this case, according to the second variant, after the bending process (S20), the front end faces of multiple joints and the front end faces of multiple inclined guides 215 of the active heat dissipation mechanism 200T-2 can be arranged in a manner that is almost in contact with each other or in surface contact.
更詳細地講,根據第二變形例的主動式散熱機構200T-2在執行相當於製冷劑總括流路作用的第一製冷劑流路210的左側和右側的一側導熱板200-1及另一側導熱板200-2中的一個(200-2)在上述的所述多個傾斜引導件215之間定義的多個第二製冷劑流路220朝向相應寬度方向的端部傾斜地形成,並且在另一個(200-1)中,可以配備有多個點加強部242,使得在後述的彎曲工序(S20)之後形成多個第二製冷劑流路220的多個傾斜引導件215的端面彼此相對。More specifically, in the active heat dissipation mechanism 200T-2 according to the second variation, one of the heat-conducting plates 200-1 on the left and right sides of the first refrigerant flow path 210, which performs the function of a total refrigerant flow path, is (200-2) inclined at the ends of the plurality of second refrigerant flow paths 220 defined between the plurality of inclined guides 215 described above, in the corresponding width direction. In the other (200-1), a plurality of point reinforcements 242 may be provided, such that the end faces of the plurality of inclined guides 215 forming the plurality of second refrigerant flow paths 220 after the bending process (S20) described later are opposite to each other.
在這種情況下,在另一側導熱板200-2無需配備有單獨的強度加強部240,並且可以理解為配備有第二製冷劑流路220的多個傾斜引導件215自身也一同執行強度加強部240的作用即可。In this case, the heat-conducting plate 200-2 on the other side does not need to be equipped with a separate reinforcement 240, and it can be understood that the multiple inclined guides 215 equipped with the second refrigerant flow path 220 can also perform the function of the reinforcement 240.
即,如上所述的本發明的一實施例200的情況下,多個強度加強部240不區分對應於導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的左側的一側導熱板200-1及對應於右側的另一側導熱板200-2,而是以多個線加強部241以及多個點加強部242形態混合的方式配備,參照圖22b的本發明的第二變形例的主動式散熱機構200T-2在導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))中,在相當於左側的一側導熱板200-1和相當於右側的另一側導熱板200-2分別配備有不同的強度加強要素。That is, in the case of one embodiment 200 of the present invention as described above, the multiple strength reinforcements 240 do not distinguish between the left side heat conduction plate 200-1 corresponding to the heat conduction plate main body (one side heat conduction plate (200-1) and the right side heat conduction plate 200-2), but instead consist of multiple line reinforcements 241 and multiple point reinforcements 24. The second variation of the present invention, the active heat dissipation mechanism 200T-2, as shown in FIG22b, is equipped with different strength-enhancing elements in the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)).
在這種情況下,配備有多個傾斜引導件215的另一側導熱板200-2的面部位位於重力方向中的下部,這有利於液相製冷劑的順暢的流動引導,優選地,當設置於散熱殼體主體110時,相對以重力方向為基準位於下側,具有多個點加強部242的一側導熱板200-1的面部位有利於氣相製冷劑的順暢的流動,當設置於散熱殼體主體110時,優選地,以重力方向為基準,位於相對上側。In this case, the surface of the heat-conducting plate 200-2 on the other side, which is equipped with multiple inclined guides 215, is located in the lower part in the direction of gravity. This is conducive to the smooth flow of liquid refrigerant. Preferably, when it is installed on the heat dissipation shell body 110, the surface of the heat-conducting plate 200-1 on the other side, which is located on the lower side relative to the direction of gravity, is conducive to the smooth flow of gaseous refrigerant. When it is installed on the heat dissipation shell body 110, it is preferably located on the upper side relative to the direction of gravity.
另外,參照圖22c及圖22d,根據第三變形例200T-3和第四變形例200T-4的主動式散熱機構在不區分導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的一側導熱板200-1及另一側導熱板200-2而進行彎曲工序(S20)之後,可以形成作為用於彼此焊接結合的多個強度加強部240的多個點加強部242。Furthermore, referring to Figures 22c and 22d, according to the third variation 200T-3 and the fourth variation 200T-4, after performing a bending process (S20) on one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2 without distinguishing the heat-conducting plate main body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)), multiple point reinforcements 242 can be formed as multiple strength reinforcements 240 for welding together with each other.
在這種情況下,多個點加強部242可以形成為與根據本發明的一實施例的主動式散熱機構200一樣包括第一製冷劑流路210的前提下,也可以形成為如第三變形例200T-3所示的具有圓形的水平截面的形狀,也可以形成為如第四變形例200T-4所示的具有六邊形的水平截面的形狀。In this case, the multiple point reinforcement 242 can be formed with the first refrigerant flow path 210 as in the active heat dissipation mechanism 200 of an embodiment of the present invention, or it can be formed with a circular horizontal cross section as shown in the third variation 200T-3, or it can be formed with a hexagonal horizontal cross section as shown in the fourth variation 200T-4.
尤其,與根據上述本發明的一實施例的主動式散熱機構200相比,第三變形例200T-3及第四變形例200T-4是僅包括第三製冷劑流路230而不包括傾斜的第二製冷劑流路220的設計,從而具有使液相製冷劑及氣相製冷劑在整個範圍內均勻且容易地流動的優點。In particular, compared with the active heat dissipation mechanism 200 of one embodiment of the present invention, the third variation 200T-3 and the fourth variation 200T-4 are designs that include only the third refrigerant flow path 230 and do not include the inclined second refrigerant flow path 220, thereby having the advantage of making the liquid phase refrigerant and the gas phase refrigerant flow uniformly and easily throughout the entire range.
在此,多個點加強部242之間藉由焊接方式的彼此接合(參照後述的接合工序(S40))如上所述,提供可以增加彎曲工序(S20)後的整個導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的剛性的優點。Here, the multiple reinforcing parts 242 are joined together by welding (see the joining process (S40) described later) as above, which provides the advantage of increasing the rigidity of the entire heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) after the bending process (S20).
然而,如上所述,根據本發明的一實施例的主動式散熱機構200及其變形例(200T-1、200T-2、200T-3、200T-4)具有填充有製冷劑,並且通過製冷劑的相變來改善散熱性能的以技術構成為核心構成,導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的內部結構設計也需要對應其設置位置或重力及製冷劑的相變而最佳地適用。However, as described above, the active heat dissipation mechanism 200 and its variations (200T-1, 200T-2, 200T-3, 200T-4) according to an embodiment of the present invention have a core structure in which a refrigerant is filled and the heat dissipation performance is improved by the phase change of the refrigerant. The internal structure design of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) also needs to be optimally adapted to its placement position or gravity and the phase change of the refrigerant.
99 、第五變形例及第六變形例Fifth and Sixth Variations
圖23是示出複合適用圖22a至圖22d的多種變形例的第五變形例(200T-5)的導熱板主體的展開圖。圖24是示出第六變形例的導熱板主體的展開圖。Figure 23 is an unfolded view of the heat-conducting plate body of the fifth variant (200T-5) which is adapted to the various variants of Figures 22a to 22d. Figure 24 is an unfolded view of the heat-conducting plate body of the sixth variant.
參照圖23,形成於散熱殼體主體110的背面的壓入部150以凹槽結構170為基準,越靠近左右寬度方向外側端(一端)越形成向上傾斜的“V”字形狀,在本發明的一實施例(200)及變形例(200T-1~200T-4)在壓入端部201固定於壓入部150的情況下,可以相對區分“上側(Upper Part)”和“下側(Lower Part)”區域。Referring to Figure 23, the pressing portion 150 formed on the back of the heat dissipation shell body 110 is based on the groove structure 170. The closer it is to the outer end (one end) in the left and right width direction, the more it forms an upward inclined "V" shape. In one embodiment (200) and the variants (200T-1~200T-4) of the present invention, when the pressing end 201 is fixed to the pressing portion 150, the "upper part" and "lower part" areas can be relatively distinguished.
這種上側及下側區域的劃分,在導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))沿重力方向(即,上下方向)垂直佈置的情況下也相同。This division of the upper and lower regions is also the same when the main body of the heat-conducting plate (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) is arranged vertically along the direction of gravity (i.e., the up and down direction).
從發熱元件140生成的熱量優先地向設置有吸收體300的第一製冷劑流路210側傳遞,儲存在配備有吸收體300的第一製冷劑流路210側的製冷劑大部分處於液相製冷劑狀態,藉由從發熱元件140傳遞的熱量相變為氣相製冷劑後,優選地,在向包括第三製冷劑流路230的散熱板部203側整體流動的同時,通過與外部空氣(外氣)的熱交換來執行散熱。The heat generated from the heating element 140 is preferentially transferred to the first refrigerant flow path 210 side where the absorber 300 is provided. The refrigerant stored in the first refrigerant flow path 210 side where the absorber 300 is provided is mostly in a liquid phase refrigerant state. After the heat transferred from the heating element 140 is phase-changed into a gaseous phase refrigerant, preferably, heat dissipation is performed by heat exchange with the outside air while flowing as a whole to the heat dissipation plate portion 203 side including the third refrigerant flow path 230.
在此,相變為氣相製冷劑時所占的製冷劑流動空間205上的體積與液相製冷劑的體積相比只能相對較小,因此液相製冷劑的水面位於上述的下側區域內,在相當於液相製冷劑的水面上側的第一製冷劑流路210側,吸收體300可以通過毛細管力等吸收液相製冷劑並使其向上部移動。因此,第一製冷劑流路210的水面形成於其上端和下端之間,應理解為在製冷劑流動空間205內位於相對靠近重力方向下側的位置即可。Here, the volume occupied by the refrigerant in the refrigerant flow space 205 when it changes to a gaseous phase is relatively smaller than the volume of the liquid refrigerant. Therefore, the water surface of the liquid refrigerant is located in the aforementioned lower region. On the first refrigerant flow path 210 side, which is above the water surface of the liquid refrigerant, the absorber 300 can absorb the liquid refrigerant through capillary forces and move it upwards. Therefore, the water surface of the first refrigerant flow path 210 is formed between its upper and lower ends, which should be understood as being located relatively close to the lower side in the direction of gravity within the refrigerant flow space 205.
然而,在這種情況下,在第一製冷劑流路210的佈置沿上下方向(重力方向)較長地形成的情況下,也存在基於吸收體300的上升分散也受限的問題。However, in this case, when the arrangement of the first refrigerant flow path 210 is formed in a relatively long vertical direction (gravity direction), there is also a problem that the upward dispersion based on the absorber 300 is also limited.
根據本發明的第五變形例的主動式散熱機構200T-5為了克服上述吸收體300的局限性,在設置於形成於散熱殼體主體110的背面的壓入部150的狀態下,以重力方向為基準,位於相對上側區域的部位可以以盡可能地最小化根據氣相製冷劑的熱交換而相變的大量的液相製冷劑向正下方流下的同時,引導液相製冷劑向第一製冷劑流路210或吸收體300的上側區域相對地流下的方式配備的多個傾斜引導件215。In order to overcome the limitations of the absorber 300, the active heat dissipation mechanism 200T-5 according to the fifth variation of the present invention is provided with multiple inclined guides 215 in a position relative to the upper region, based on the direction of gravity, so as to minimize the flow of a large amount of liquid refrigerant that changes phase due to heat exchange of the gas phase refrigerant downwards.
在此,多個傾斜引導件215中的每一個可以僅形成有上述多個強度加強部240中的單個多個線加強部241。Here, each of the plurality of tilting guides 215 may be formed with only one of the plurality of linear reinforcing parts 241 of the plurality of strength reinforcing parts 240 described above.
並且,優選地,多個線加強部241相比於多個傾斜引導件215更向製冷劑流動空間205側突出形成,以能夠在製冷劑流動空間205上彼此接合。Furthermore, preferably, the multiple line reinforcements 241 are formed protruding further toward the refrigerant flow space 205 than the multiple inclined guides 215, so that they can be joined to each other on the refrigerant flow space 205.
此時,如圖23所示,多個線加強部241對於多個傾斜引導件215而言,除了朝向製冷劑流動空間205側的突出量不同之外,以幾乎相似的長度或相似的圖案形態形成,可以區分命名為多個線圖案部241P,可以理解為執行與上述的多個傾斜引導件215相同的功能的構成。At this time, as shown in Figure 23, the multiple line reinforcements 241 are formed with almost similar lengths or similar pattern shapes for the multiple inclined guides 215, except for the different protrusions toward the refrigerant flow space 205. They can be distinguished and named as multiple line pattern portions 241P, and can be understood as having the same configuration as the multiple inclined guides 215 described above.
因此,相鄰的多個線圖案部241P之間的空間可以被理解為第二製冷劑流路220,並且在厚度方向上的多個線圖案部241P之間的空間可以被理解為第三製冷劑流路230。Therefore, the space between multiple adjacent line pattern sections 241P can be understood as the second refrigerant flow path 220, and the space between multiple line pattern sections 241P in the thickness direction can be understood as the third refrigerant flow path 230.
然而,多個傾斜引導件215和多個線圖案部241P不能被理解為彼此完全物理分離,而是如在根據本發明的一實施例的主動式散熱機構200的情況所示,在提供液相製冷劑的主要流動路徑的限度上,可以將多個傾斜引導件215和多個線圖案部241P應理解為相同的構成。However, the multiple inclined guides 215 and the multiple line pattern sections 241P should not be understood as being completely physically separate from each other. Rather, as shown in the case of the active heat dissipation mechanism 200 according to an embodiment of the present invention, the multiple inclined guides 215 and the multiple line pattern sections 241P should be understood as having the same configuration to the extent that they provide the main flow path of the liquid phase refrigerant.
另外,參照圖23,優選地,在相對位於下側的部位提供能夠使從液相製冷劑相變的氣相製冷劑順暢地流動的製冷劑流路,可以僅配備有多個強度加強部240中的多個點加強部242,在這種情況下,如上所述,為了與根據本發明的一實施例的主動式散熱機構200區分開,可以被稱為點圖案部242P。Additionally, referring to FIG23, preferably, a refrigerant flow path is provided in the lower part to allow the gaseous refrigerant that has undergone phase change from liquid refrigerant to gaseous refrigerant to flow smoothly. Only a plurality of point reinforcements 242 among the plurality of reinforcements 240 may be provided. In this case, as described above, in order to distinguish it from the active heat dissipation mechanism 200 according to an embodiment of the present invention, it may be referred to as a dot pattern section 242P.
因此,儘管多個點圖案部242P的名稱不同,但應理解為執行與上述多個點加強部242相同的功能的結構。Therefore, although the name of the multi-dot pattern section 242P is different, it should be understood as a structure that performs the same function as the aforementioned multi-dot reinforcement section 242.
然而,在根據本發明的第五變形例的主動式散熱機構200T-5中,在配備有多個點圖案部242P的“下側區域”中,不存在執行與引導液體製冷劑的流動的多個傾斜引導件215相同的功能的構成。為了代替此,可以與多個線加強部241或多個線圖案部241P的長度方向平行地排列。However, in the active heat dissipation mechanism 200T-5 according to the fifth variation of the present invention, the "lower region" equipped with multiple dotted pattern sections 242P does not have a configuration that performs the same function as multiple inclined guides 215 that guide the flow of liquid refrigerant. Instead, they can be arranged parallel to the length direction of the multiple line reinforcement sections 241 or multiple line pattern sections 241P.
即,在多個線加強部241或多個線圖案部241P考慮液相製冷劑的表面張力等而以與多個傾斜引導件215相同的傾斜的形態以預定的密度以上集中排列的情況下,能夠使向正下方降落的液相製冷劑的量最小化。That is, when multiple line reinforcement sections 241 or multiple line pattern sections 241P are arranged in a concentrated manner with the same tilting shape as multiple tilting guides 215 and at a predetermined density or higher, taking into account the surface tension of the liquid phase refrigerant, the amount of liquid phase refrigerant falling directly downward can be minimized.
如上所述,如圖23所示,根據本發明的第五變形例的主動式散熱機構200T-5可以設置為在與相對上側區域對應的部位可以更集中地佈置多個線圖案部241P,以使根據氣相製冷劑的熱交換而冷凝後變為液相的液相製冷劑的最大量被引導至第一製冷劑流路210或吸收體300的上側區域,並且在與相對下側區域對應的部位可以更集中地佈置多個點圖案部242P,用於在第一製冷劑流路210中藉由蒸發而相變的氣相製冷劑的快速擴散及分散流動。As described above, as shown in FIG23, the active heat dissipation mechanism 200T-5 according to the fifth variation of the present invention can be configured to have multiple line pattern portions 241P arranged more centrally in the area corresponding to the upper region, so that the maximum amount of liquid refrigerant that condenses into liquid after heat exchange with the gaseous refrigerant is guided to the upper region of the first refrigerant flow path 210 or absorber 300, and multiple dot pattern portions 242P arranged more centrally in the area corresponding to the lower region for rapid diffusion and dispersion flow of the gaseous refrigerant that undergoes phase change by evaporation in the first refrigerant flow path 210.
另外,在根據本發明的一實施例的主動式散熱機構200和根據本發明的變形例的主動式散熱機構(200T-1、200T-2、200T-3、200T-4、200T-5)的情況下,對第二製冷劑流路220可以以傾斜的直線形態配備,或者藉由多個強度加強部240間接形成而不直接形成第二製冷劑流路220的實施例進行說明,但在以下根據第六變形例的主動式散熱機構200T-6中,提出了一種以多個強度加強部240中點加強部的形態配備的強度加強部240中的每一個為中心,形成第二製冷劑流路220及第三製冷劑流路230的技術特徵。Furthermore, in the case of the active heat dissipation mechanism 200 according to one embodiment of the present invention and the active heat dissipation mechanism (200T-1, 200T-2, 200T-3, 200T-4, 200T-5) according to the present invention, the second refrigerant flow path 220 can be provided in an inclined straight line form, or it can be indirectly formed by multiple strength reinforcements 240 instead of directly forming the second refrigerant flow path 220. However, in the active heat dissipation mechanism 200T-6 according to the sixth variation below, a technical feature is proposed in which the second refrigerant flow path 220 and the third refrigerant flow path 230 are formed with each of the multiple strength reinforcements 240 in the form of a midpoint reinforcement as the center.
更詳細地講,如圖24所示,根據本發明的第六變形例的主動式散熱機構200T-6可以包括除了對應於蒸發區域的壓入端部201之外的冷凝區域的散熱板部203中,以均勻的密度隔開佈置的點加強部形態的多個強度加強部240。More specifically, as shown in FIG24, the active heat dissipation mechanism 200T-6 according to the sixth variation of the present invention may include a plurality of strength reinforcements 240 arranged in the form of point reinforcements spaced at a uniform density in the heat dissipation plate portion 203 of the condensation area other than the press-in end 201 corresponding to the evaporation area.
多個強度加強部240可以形成在一側導熱板200A和另一側導熱板200B的全部上,以分別朝向形成在一側導熱板200A和另一側導熱板200B的厚度方向的空間中的製冷劑流動空間205突出。Multiple reinforcement sections 240 may be formed on the entirety of one side heat-conducting plate 200A and the other side heat-conducting plate 200B, respectively protruding toward the refrigerant flow space 205 formed in the thickness direction of one side heat-conducting plate 200A and the other side heat-conducting plate 200B.
在此,多個強度加強部240以小圓形點形態配備,形成於冷凝區域的強度加強部240可以在整個散熱板部203相對密集地形成,相反,形成於與蒸發區域相鄰的散熱板部203的強度加強部240可以以其密度相對低的方式隔開設定。Here, multiple reinforcement sections 240 are provided in the form of small circular dots. The reinforcement sections 240 formed in the condensation area can be formed relatively densely throughout the heat dissipation plate section 203. Conversely, the reinforcement sections 240 formed in the heat dissipation plate section 203 adjacent to the evaporation area can be spaced apart in a way that their density is relatively low.
如上所述,以蒸發區域為基準,根據是近距離還是遠距離而不同地設定強度加強部240的密度的理由如下。As described above, the reason for setting the density of the strength reinforcement section 240 differently based on whether it is near or far, using the evaporation area as a reference, is as follows.
首先,形成在從蒸發區域稍微隔開的部分的作為冷凝區域的散熱板部203的多個強度加強部240在整個冷凝區域上相對密集地形成,後述的第二製冷劑流路220及第三製冷劑流路230也緊密且密集地形成,並且在製冷劑的氣液循環時(或在相變時)能夠適當地防止因內壓變化而導致的一側導熱板200A與另一側導熱板200B之間的晃動(流動),在通過沖壓加工工序的鈑金工序中形成的多個強度加強部240、第二製冷劑流路220以及第三製冷劑流路230可以增強自身的剛性。First, multiple strength-reinforcing portions 240 formed in the heat dissipation plate portion 203, which serves as the condensation zone and is slightly separated from the evaporation zone, are relatively densely formed throughout the condensation zone. The second refrigerant flow path 220 and the third refrigerant flow path 230, described later, are also formed tightly and densely. During the gas-liquid circulation of the refrigerant (or during phase change), the swaying (flow) between the heat-conducting plate 200A on one side and the heat-conducting plate 200B on the other side caused by changes in internal pressure can be appropriately prevented. The multiple strength-reinforcing portions 240, the second refrigerant flow path 220, and the third refrigerant flow path 230 formed in the sheet metal process of the stamping process can enhance their rigidity.
其次,與靠近蒸發區域的散熱板部203對應的部位主要是儲存液相製冷劑的部分,在如冷凝區域的散熱板部203所示,利用多個強度加強部240緊密接合的情況下,當製冷劑凍結時,隨著製冷劑體積的增加,存在接合部分發生破損的憂慮。因此,在靠近蒸發區域(或壓入端部201)的散熱板部203部位採用並接合彼此之間稍微隔開的線加強部241,並且降低配備於其之間的點加強部形態的強度加強部240的形成密度,從而在製冷劑的凍結時,最大限度地不施加應力,並且設計成在一定程度上允許體積的膨脹及收縮。Secondly, the portion corresponding to the heat dissipation plate portion 203 near the evaporation region is mainly the part that stores the liquid refrigerant. As shown in the heat dissipation plate portion 203 of the condensation region, when multiple strength reinforcements 240 are tightly joined together, there is a concern that the joints may break when the refrigerant freezes and the volume of the refrigerant increases. Therefore, in the portion of the heat dissipation plate portion 203 near the evaporation region (or the press-in end 201), line reinforcements 241 that are slightly spaced apart from each other are used and joined together, and the formation density of the strength reinforcements 240 in the form of point reinforcements provided therebetween is reduced, so that stress is minimized when the refrigerant freezes, and the design allows for a certain degree of volume expansion and contraction.
另外,製冷劑流動空間205可以包括:第二製冷劑流路220,形成於冷凝部的點加強部形態的強度加強部240的周邊以預定的圖案形態進行鈑金加工;以及第三製冷劑流路230,形成於第二製冷劑流路220與強度加強部240之間,以相對於強度加強部240更少凹陷的形態進行鈑金加工。Additionally, the refrigerant flow space 205 may include: a second refrigerant flow path 220, formed around the strength reinforcement portion 240 in the form of a dot reinforcement portion of the condensation portion, and sheet metal processing performed in a predetermined pattern; and a third refrigerant flow path 230, formed between the second refrigerant flow path 220 and the strength reinforcement portion 240, and sheet metal processing performed in a form with fewer depressions than the strength reinforcement portion 240.
通常,由於第二製冷劑流路220的製冷劑流動空間205內的厚度形成為比第三製冷劑流路230中的厚度大,若當氣相製冷劑通過作為冷凝區域的散熱板部203中的熱交換而冷凝為液相製冷劑,則用於分散藉由表面張力或重力而沿重力方向向下流動的液相製冷劑,並引導液相製冷劑的流動,使得液相製冷劑被收集在靠近蒸發區域的散熱板部203側。Typically, since the thickness of the refrigerant flow space 205 in the second refrigerant flow path 220 is greater than that in the third refrigerant flow path 230, when the gaseous refrigerant condenses into liquid refrigerant through heat exchange in the heat dissipation plate portion 203, which serves as the condensation zone, the liquid refrigerant is dispersed by surface tension or gravity and its flow is guided, so that the liquid refrigerant is collected on the side of the heat dissipation plate portion 203 near the evaporation zone.
相反,第三製冷劑流路230的厚度小於第二製冷劑流路220的厚度,若液相製冷劑在蒸發區域中蒸發為氣相製冷劑,則蒸發的氣相製冷劑可以通過具有相對窄的厚度的第三製冷劑流路230擴散和分散並流動到作為冷凝區域的整個散熱板部203,從而促進熱交換。Conversely, the thickness of the third refrigerant flow path 230 is less than that of the second refrigerant flow path 220. If the liquid refrigerant evaporates into gaseous refrigerant in the evaporation region, the evaporated gaseous refrigerant can diffuse and disperse through the relatively narrow thickness of the third refrigerant flow path 230 and flow to the entire heat dissipation plate portion 203, which serves as the condensation region, thereby promoting heat exchange.
上述第二製冷劑流路220及第三製冷劑流路230主要以緊密地形成在作為冷凝區域的散熱板部203側的強度加強部240為中心形成為預定的圖案形狀,需要注意的是,靠近蒸發區域的散熱板部203側主要只涉及液相製冷劑的儲存及蒸發(向氣相製冷劑的相變),因此,並非單獨地區分形成有第二製冷劑流路220及第三製冷劑流路230。The aforementioned second refrigerant flow path 220 and third refrigerant flow path 230 are formed in a predetermined pattern around the reinforcement portion 240 that is tightly formed on the side of the heat dissipation plate portion 203, which serves as the condensation region. It should be noted that the side of the heat dissipation plate portion 203 near the evaporation region mainly involves only the storage and evaporation of liquid refrigerant (phase change to gaseous refrigerant). Therefore, the second refrigerant flow path 220 and third refrigerant flow path 230 are not formed separately.
另外,如圖24所示,在第二製冷劑流路220的圖案形狀被形成為多邊形(例如,蜂窩狀六邊形或其它五邊形)的情況下,相鄰的第二製冷劑流路220的至少一側可以被連接成彼此共用的形態。Additionally, as shown in Figure 24, when the pattern shape of the second refrigerant flow path 220 is formed as a polygon (e.g., a honeycomb hexagon or other pentagon), at least one side of adjacent second refrigerant flow paths 220 can be connected to each other in a shared form.
10 、比較例與本發明的比較 10. Comparison of comparative examples with the present invention
圖25是示出比較例(200D、(a))及根據本發明的一實施例的主動式散熱機構(200、(b))的壓入部的設置狀態的剖面圖。Figure 25 is a cross-sectional view showing the configuration of the press-in portion of the comparative example (200D, (a)) and an embodiment of the present invention (200, (b)).
10-110-1 、, SUSSUS 材質及彎曲成型Material and bending forming
以下,為了將根據本發明的一實施例的主動式散熱機構200與根據比較例的主動式散熱機構200D進行順暢的比較說明,圖25的圖示中的比較例200D表示,假設根據本發明的一實施例的主動式散熱機構200的壓入端部201插入並固定於具有相同規格(即,形狀及大小)的壓入部150。In order to provide a smooth comparison between the active heat dissipation mechanism 200 according to an embodiment of the present invention and the active heat dissipation mechanism 200D according to a comparative example, the comparative example 200D in FIG25 indicates that the press-in end 201 of the active heat dissipation mechanism 200 according to an embodiment of the present invention is inserted into and fixed to the press-in part 150 having the same specifications (i.e., shape and size).
首先,為了將參照圖25的(b)的根據本發明的一實施例的主動式散熱機構200與參照圖25的(a)的比較例的主動式散熱機構200D進行詳細比較,根據比較例詳細說明主動式散熱機構200D的規格。First, in order to make a detailed comparison between the active heat dissipation mechanism 200 of an embodiment of the present invention with reference to FIG. 25(b) and the active heat dissipation mechanism 200D of a comparative example with reference to FIG. 25(a), the specifications of the active heat dissipation mechanism 200D will be explained in detail according to the comparative example.
根據比較例的主動式散熱機構200D通過預定的接合過程接合利用具有非常優異的導熱率的鋁(Al)材質製成的兩個面板部件來製造,並且假設製冷劑填充並通過相變形成流動的製冷劑流動空間205。According to the comparative example, the active heat dissipation mechanism 200D is manufactured by joining two panel components made of aluminum (Al) material with very good thermal conductivity through a predetermined joining process, and it is assumed that the refrigerant is filled and forms a refrigerant flow space 205 through phase change.
眾所周知,鋁(Al)材質的導熱率為230,比重為2.7,在本發明中,一個面板部件的厚度為0.5T(以下,“T”表示長度單位中的“mm”),兩個面板部件的和為1T,這是指插入到靠近作為散熱對象的發熱元件140配備的壓入部150的厚度為1T。As is well known, aluminum (Al) has a thermal conductivity of 230 and a specific gravity of 2.7. In this invention, the thickness of one panel component is 0.5T (hereinafter, "T" represents "mm" in the unit of length), and the sum of the thickness of the two panel components is 1T. This refers to the thickness of the insert 150, which is inserted into the heat-generating element 140 near the heat dissipation object, being 1T thick.
更詳細地講,可以假設比較例的主動式散熱機構200D的一側導熱板200D-1及另一側導熱板200D-2在利用後述的極限厚度定義的條件下製造。More specifically, it can be assumed that the heat-conducting plate 200D-1 on one side and the heat-conducting plate 200D-2 on the other side of the comparative active heat dissipation mechanism 200D are manufactured under conditions using the limit thickness definition described later.
例如,如圖22的(a)所示,比較例的主動式散熱機構200D的一側導熱板200D-1和另一側導熱板200D-2考慮到鋁材質並根據產品的強度設計要求及安全設計要求,還可以附加製造為不能再製造為薄的厚度的極限厚度0.5T的條件。For example, as shown in Figure 22(a), the comparative active heat dissipation mechanism 200D, with its one-side heat conduction plate 200D-1 and the other-side heat conduction plate 200D-2, can be manufactured with an additional limit thickness of 0.5T, which cannot be further manufactured as thin, taking into account the aluminum material and the product's strength and safety design requirements.
即,形成壓入部150的一對槽肋150a、150b的內部的寬度形成為比較例的主動式散熱機構200D的一側導熱板200D-1和另一側導熱板200D-2各自的厚度之和0.5T的兩倍的IT,具有相同形狀及尺寸的壓入部150也應用於根據本發明的一實施例的主動式散熱機構200。That is, the width of the interior of the pair of grooves 150a and 150b forming the press-in portion 150 is twice the sum of the thicknesses of the heat-conducting plates 200D-1 on one side and 200D-2 on the other side of the comparative active heat dissipation mechanism 200D, which is 0.5T. The press-in portion 150 having the same shape and size is also applied to the active heat dissipation mechanism 200 according to an embodiment of the present invention.
在此,作為決定上述“極限厚度”的要素的一部分,要求利用鋁材質構成的產品的強度設計和安全設計是指需要具有穩定地保持填充於內部的製冷劑的強度,並且純鋁材質自身的延伸率及加工性相對優於SUS材質,但不滿足上述的強度,因此,為了具有充分的強度,需要對鋁金屬板部件進行通過熱處理、冷加工或合金等方式的追加工序。Here, as part of the factors determining the aforementioned “limit thickness”, the strength and safety design of products made of aluminum are required to have the strength to stably retain the refrigerant filled inside, and the elongation and processability of pure aluminum are relatively better than those of SUS. However, it does not meet the above strength requirements. Therefore, in order to have sufficient strength, additional processes such as heat treatment, cold working or alloying are required for aluminum sheet components.
尤其,如比較例的主動式散熱機構200D所示,將鋁材質用作導熱板主體的主要構成材質的情況下,雖然具有導熱率優異的優點,但由於上述的高成本,除了費用增加的問題之外,還具有如下的多種缺點。In particular, as shown in the comparative example of the active heat dissipation mechanism 200D, when aluminum is used as the main component of the heat-conducting plate, although it has the advantage of excellent thermal conductivity, it also has several disadvantages in addition to the problem of increased cost due to the high cost mentioned above.
第一、在利用鋁材質的導熱板主體(200D-1、200D-2)構成的比較例的主動式散熱機構200D的情況下,製冷劑的選擇非常有限。即,在鋁與水接觸的情況下,生成氫物質的同時會引起變成氧化鋁的化學反應。尤其,隨著生成一部分氫,導致製冷劑流動空間205的內壓上升的問題。First, in the case of the comparative active heat dissipation mechanism 200D, which utilizes an aluminum heat-conducting plate body (200D-1, 200D-2), the choice of refrigerant is very limited. That is, when aluminum comes into contact with water, a chemical reaction occurs that generates hydrogen and aluminum oxide. In particular, the generation of some hydrogen causes an increase in the internal pressure of the refrigerant flow space 205.
第二、如上所述,利用鋁材質的導熱板主體(200D-1、200D-2)構成的比較例的主動式散熱機構200D的製冷劑流動空間205的內壓的上升,不僅增加完成的主動式散熱機構200D自身的破損憂慮,使一側導熱板200D-1和另一側導熱板200D-2之間翹起,從而在製冷劑的氣液循環時引起抖動現象,還會發生阻礙順暢的氣液循環的問題,為了防止這種情況,在沖壓工序(S10)時必然需要形成上述的根據本發明的多個實施例200的強度加強部240等加強部件。Secondly, as described above, the increase in internal pressure in the refrigerant flow space 205 of the comparative example active heat dissipation mechanism 200D, which is constructed using aluminum heat-conducting plate main bodies (200D-1, 200D-2), not only increases the risk of damage to the completed active heat dissipation mechanism 200D itself, causing one side of the heat-conducting plate 200D-1 and the other side of the heat-conducting plate 200D-2 to lift up, thereby causing vibration during the gas-liquid circulation of the refrigerant, and also causing problems that hinder smooth gas-liquid circulation. In order to prevent this situation, it is necessary to form the strength reinforcement part 240 and other reinforcement components according to the above-mentioned multiple embodiments 200 of the present invention during the stamping process (S10).
第三、由於上述的第一及第二問題,鋁材質的比較例的主動式散熱機構200D中可以採用的製冷劑限定為霍尼韋爾製冷劑或CFC(氟利昂氣體)等特殊製冷劑,近來,許多國家正在積極研究限制製冷劑的使用以防止環境污染,因此存在與防止國際環境污染的趨勢相衝突的問題。即,當生產如鋁材質的比較例的主動式散熱機構200D的產品時,可能會發生無法在如上所述的使用規定的每個國家上市及適用產品的情況。Third, due to the first and second issues mentioned above, the refrigerants that can be used in the comparative example of the aluminum active heat dissipation mechanism 200D are limited to Honeywell refrigerants or special refrigerants such as CFCs (Freon gases). Recently, many countries have been actively researching restrictions on refrigerant use to prevent environmental pollution, thus creating a conflict with the international trend of preventing environmental pollution. That is, when producing products such as the comparative example of the aluminum active heat dissipation mechanism 200D, it may be impossible to market and use the products in every country with the aforementioned usage regulations.
第四,如上所述,在鋁材質的導熱板主體(200D-1、200D-2)設定有極限厚度的情況下,在使製冷劑靠近發熱體的位置方面存在設計上的局限性。即,純鋁在其特性上的延伸率並不差,但是如上所述,為了在內部不發生翹起的現象而穩定地保持製冷劑,根據產品的強度設計要求及安全設計要求,在通過對鋁材質的金屬板部件進行熱處理、冷加工或合金化等方式製造的情況下,其強度增加,但相反,通過沖壓工序的加工性降低,因此,在形成相同厚度的製冷劑流動空間205的前提下,為防止製冷劑在氣液循環時發生抖動現象而根據本發明的實施例200配備的多個強度加強部240的沖壓工序性不可能形成。Fourth, as mentioned above, when the aluminum heat-conducting plate body (200D-1, 200D-2) is set with an extreme thickness, there are design limitations in the position of bringing the refrigerant close to the heat-generating body. That is, pure aluminum has a good elongation rate in terms of its properties. However, as mentioned above, in order to stably maintain the refrigerant without internal warping, the strength of aluminum sheet components increases when manufactured by heat treatment, cold working or alloying, according to the strength and safety design requirements of the product. However, the machinability of the stamping process decreases. Therefore, under the premise of forming a refrigerant flow space 205 of the same thickness, it is impossible to form multiple strength reinforcing parts 240 equipped according to the embodiment 200 of the present invention to prevent the refrigerant from shaking during gas-liquid circulation.
第五、若對如上所述的一側導熱板200D-1及另一側導熱板200D-2設定極限厚度,則如本發明的一實施例的主動式散熱機構200所示,實際上存在以下問題:收集了與最接近發熱元件140的液相製冷劑的第一製冷劑流路210相對應的製冷劑流動空間205的最近接觸位置設置在壓入部150的外側。上述問題導致發熱元件140與液相製冷劑之間的距離變遠,從而稀釋具有優異導熱性的鋁材料的優點。Fifth, if a maximum thickness is set for the heat-conducting plate 200D-1 on one side and the heat-conducting plate 200D-2 on the other side as described above, then, as shown in the active heat dissipation mechanism 200 of an embodiment of the present invention, the following problem actually exists: the closest contact position of the refrigerant flow space 205 corresponding to the first refrigerant flow path 210, which collects the liquid refrigerant closest to the heating element 140, is located outside the press-in portion 150. The above problem causes the distance between the heating element 140 and the liquid refrigerant to become greater, thereby diluting the advantages of the aluminum material with excellent thermal conductivity.
因此,在比較例的主動式散熱機構200D中,構成導熱板主體(200D-1、200D-2)的金屬板部件的金屬材質利用鋁製成,並且利用具有上述預定拉伸強度或更高拉伸強度的鋁合金製成。 如上所述,包括鋁合金的鋁材質具有非常優異的230W/m-k的導熱率,並且具有小的比重,因此鋁材料是最常用作散熱元件的導熱金屬材料之一。Therefore, in the comparative example of the active heat dissipation mechanism 200D, the metal plate components constituting the main body of the heat-conducting plate (200D-1, 200D-2) are made of aluminum, and are made of an aluminum alloy having the aforementioned predetermined tensile strength or higher. As described above, aluminum materials, including aluminum alloys, have a very excellent thermal conductivity of 230 W/m-k and a low specific gravity, making aluminum one of the most commonly used thermally conductive metal materials for heat dissipation elements.
但是,鋁材質雖然其材質自身的導熱率及比重非常好,但存在相對於成本價格相對昂貴,填充於內部的製冷劑的種類受限的問題。However, although aluminum has excellent thermal conductivity and specific gravity, it is relatively expensive and the types of refrigerant that can be filled inside are limited.
因此,本發明的一實施例的主動式散熱機構200採用成本低於鋁材質的材質,採用不鏽鋼(SUS)材質,將設計變更為具有與鋁材質的情況相似的散熱性能作為其核心結構要素。Therefore, in one embodiment of the present invention, the active heat dissipation mechanism 200 uses a material that is less expensive than aluminum, namely stainless steel (SUS), and modifies the design to have heat dissipation performance similar to that of aluminum as its core structural element.
更詳細地講,如圖25的(a)所示,根據比較例的主動式散熱機構200D包括兩個部件,內部形成填充並流動製冷劑的製冷劑流動空間205,可以包括利用鋁材質製成的平板狀導熱板主體(200D-1、200D-2)。More specifically, as shown in Figure 25(a), the active heat dissipation mechanism 200D according to the comparative example includes two components, with a refrigerant flow space 205 formed inside, which is filled with and flows refrigerant, and may include a flat heat-conducting plate body (200D-1, 200D-2) made of aluminum.
這與根據本發明的一實施例的主動式散熱機構200的不同之處在於,主動式散熱機構200彎曲形成為單個部件,以形成與上述製冷劑流動空間205相對應的多個製冷劑流路(210、220、230)。This differs from the active heat dissipation mechanism 200 of an embodiment of the present invention in that the active heat dissipation mechanism 200 is bent into a single component to form multiple refrigerant flow paths (210, 220, 230) corresponding to the aforementioned refrigerant flow space 205.
然而,即使在如根據比較例的主動式散熱機構200D所示的兩個部件將導熱板主體(200D-1、200D-2)接合而形成的情況下,如根據比較例的主動式散熱機構200D所示,在形成第一製冷劑流路210、第二製冷劑流路220及第三製冷劑流路230的同時,在相當於第一製冷劑流路210的部位設置吸收體300的限度內,兩個導熱板主體(200D-1、200D-2)彼此焊接結合的操作也相同。However, even when the two components of the heat-conducting plate body (200D-1, 200D-2) are joined together as shown in the comparative example active heat dissipation mechanism 200D, the operation of welding the two heat-conducting plate bodies (200D-1, 200D-2) together is the same as shown in the comparative example active heat dissipation mechanism 200D, where the first refrigerant flow path 210, the second refrigerant flow path 220 and the third refrigerant flow path 230 are formed, and the absorber 300 is provided at the position corresponding to the first refrigerant flow path 210.
即,在根據比較例的主動式散熱機構200D中,兩個導熱板主體(200D-1、200D-2)可以彼此對向地接合,並且在其內部可以形成上述製冷劑流動空間205。That is, in the active heat dissipation mechanism 200D according to the comparative example, the two heat conduction plate bodies (200D-1, 200D-2) can be joined to each other in opposite directions, and the refrigerant flow space 205 can be formed inside them.
在此,根據本發明的一實施例的主動式散熱機構200可以與包括兩個部件的比較例的主動式散熱機構200D的不同之處在於,主動式散熱機構200被設置為單個部件並且被彎曲以在左右方向上對稱。Here, the active heat dissipation mechanism 200 of one embodiment of the present invention may differ from the active heat dissipation mechanism 200D of the comparative example which includes two components in that the active heat dissipation mechanism 200 is configured as a single component and is bent to be symmetrical in the left-right direction.
在此,在根據比較例的主動式散熱機構200D的情況下,與根據本發明的一實施例的主動式散熱機構200不同,將分離的狀態的兩個部件(導熱板主體(200D-1、200D-2))以預定的接合方式接合而製造為在內部形成製冷劑流動空間205的理由如下:這是因為在鋁材質的情況下,為了確保預定的強度而加工成合金鋁的金屬加工過程中,其延伸率降低,從而很難進行精密的追加加工。Here, in the case of the active heat dissipation mechanism 200D according to the comparative example, unlike the active heat dissipation mechanism 200 according to an embodiment of the present invention, the two separate components (heat-conducting plate main body (200D-1, 200D-2)) are joined in a predetermined manner to form a refrigerant flow space 205 inside for the following reason: This is because, in the case of aluminum material, in order to ensure a predetermined strength, the elongation of the aluminum alloy is reduced during the metal processing, making it difficult to perform precise additional processing.
例如,如本發明的一實施例200所示,通過彎曲工序(S20)對利用鋁材質構成的導熱板主體(200D-1、200D-2)進行彎曲加工時,由於其加工性非常差,因此形成壓入端部201的部位的曲率半徑只能形成為相對大。For example, as shown in one embodiment 200 of the present invention, when the heat-conducting plate body (200D-1, 200D-2) made of aluminum is bent by bending process (S20), due to its very poor machinability, the curvature radius of the part forming the pressing end 201 can only be formed to be relatively large.
這種壓入端部201的曲率半徑大小的增加不僅需要使為了設置於作為散熱對象的散熱殼體主體110的背面而製造的壓入部150的槽大小(即,一對槽肋150a、150b之間的大小)變大,而且還需使壓入部150的槽大小(即,一對槽肋150a、150b之間的大小)變大,由此,需要增大導熱板主體(200D-1、200D-2)自身的尺寸,導致散熱殼體主體110背面的每單位面積的設置數量也大幅減少的問題。The increase in the radius of curvature of the press-in end 201 not only requires increasing the size of the groove of the press-in portion 150 (i.e., the size between a pair of groove ribs 150a and 150b) manufactured for placement on the back of the heat dissipation shell body 110, which is the object of heat dissipation, but also requires increasing the size of the groove of the press-in portion 150 (i.e., the size between a pair of groove ribs 150a and 150b). As a result, it is necessary to increase the size of the heat conduction plate body (200D-1, 200D-2) itself, which leads to a significant reduction in the number of units per unit area on the back of the heat dissipation shell body 110.
更詳細地講,通常,純度越高,利用鋁材質製成的金屬板部件的延伸率為40%以上,其大於利用SUS材料製成的金屬板部件(參照JIS標準的SUS304、SUS316、SUS321、SUS410)的延伸率35%,因此預期加工性也會良好。More specifically, generally speaking, the higher the purity, the more elongation the sheet metal parts made of aluminum will have, exceeding 40%, which is greater than the 35% elongation of sheet metal parts made of SUS materials (refer to SUS304, SUS316, SUS321, and SUS410 in JIS standards). Therefore, the expected processability will also be better.
但是,如上所述,根據產品的強度設計要求及安全設計要求,通過熱處理、冷加工或合金等方式製造鋁材質的金屬板部件的情況下,延伸率降低,因此其加工性也不好。However, as mentioned above, when aluminum sheet components are manufactured through heat treatment, cold working, or alloying to meet the product's strength and safety design requirements, the elongation is reduced, resulting in poor machinability.
在此,通過上述熱處理、冷加工或合金化等方式製造的鋁材質的金屬板部件的低加工性是指,由於上述的限定厚度,實際上在縮小從發熱元件140接收熱的壓入部150的內側面與實現液相製冷劑蒸發的製冷劑流動空間205之間的隔開距離方面存在困難(需要單獨追加加工工序),並且製冷劑的氣液循環時產生的一側導熱板200D-1以及用於防止另一側導熱板200D-2的抖動現象的本發明的一實施例200中的多個強度加強部240等加強要素通過沖壓工序來加工形成(加工性不好)。Here, the low machinability of aluminum sheet components manufactured by the aforementioned heat treatment, cold working, or alloying methods refers to the fact that, due to the aforementioned limited thickness, it is difficult to reduce the separation distance between the inner surface of the press-in portion 150 that receives heat from the heating element 140 and the refrigerant flow space 205 that realizes the evaporation of liquid refrigerant (requiring additional processing steps), and the reinforcing elements such as the heat-conducting plate 200D-1 generated during the gas-liquid circulation of the refrigerant and the multiple strength-reinforcing portions 240 in an embodiment 200 of the present invention, which are used to prevent the vibration of the heat-conducting plate 200D-2 on the other side, are formed by a stamping process (poor machinability).
即,參照圖25的(a)並觀察比較例的主動式散熱機構200D,假設因設計要求值所導致的厚度極限而難以進一步進行追加加工,在構成壓入部150的一對槽肋150a、150b之間的寬度的長度被設計成與上述極限厚度的兩倍匹配的情況下,發熱元件140和液相製冷劑實質上最靠近該製冷劑流動空間205之間具有比壓入部150的外側端(一對槽肋150a、150b的外側端)更向外側隔開的距離,因此,會產生與其相應的熱傳遞速度及熱傳遞量的差異。That is, referring to Figure 25(a) and observing the comparative example of the active heat dissipation mechanism 200D, assuming that further processing is difficult due to the thickness limit caused by the design requirements, and the width and length between the pair of grooves 150a and 150b constituting the press-in portion 150 are designed to match twice the aforementioned limit thickness, the heating element 140 and the liquid refrigerant are actually closest to the refrigerant flow space 205 at a distance that is further outward than the outer ends of the press-in portion 150 (the outer ends of the pair of grooves 150a and 150b). Therefore, a difference in the corresponding heat transfer rate and heat transfer amount will occur.
例如,如圖25的(a)所示,以相同的形狀及大小形成的壓入部150的一對槽肋150a、150b在內部150c構成導熱板主體(200D-1、200D-2)的金屬板部件的材質為鋁材質的情況下,當相當於第一製冷劑流路的製冷劑流動空間205的至少某一部分不位於壓入部150的槽肋150a、150b內部,而是以極限厚度0.5T的兩倍的1T設置時,如圖25的(b)的根據本發明的一實施例的主動式散熱機構200所示,SUS材質的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))在壓入部150的一對槽肋150a、150b的內部150c可以包含0.15T的2倍厚度,同時可以加工成能夠放置第一製冷劑流路210的一部分的厚度。For example, as shown in FIG25(a), when the metal plate component forming the heat-conducting plate body (200D-1, 200D-2) with a pair of grooves 150a and 150b of the press-in portion 150 formed with the same shape and size is made of aluminum, at least a portion of the refrigerant flow space 205 corresponding to the first refrigerant flow path is not located inside the grooves 150a and 150b of the press-in portion 150, but is at a minimum thickness of 0. When the 1T setting is twice that of 5T, as shown in Figure 25(b) of an embodiment of the present invention, the active heat dissipation mechanism 200, the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) made of SUS material can contain twice the thickness of 0.15T in the interior 150c of a pair of grooves 150a, 150b of the press-in portion 150, and can be processed to a thickness that can accommodate a portion of the first refrigerant flow path 210.
另外,如圖25的(a)的比較例的主動式散熱機構200D所示,若構成導熱板主體(200D-1、200D-2)的金屬板部件以根據設計要求值的極限厚度製造,則隨著其強度及硬度的增加,加工性降低,由此,難以通過沖壓工序來加工與多個強度加強部240相對應的加強要素,因此,存在需要進行其他金屬板部件的其他加工方法(例如,蝕刻工序或車削工序)來加工製冷劑流動空間的內部結構或增強要素的缺點。Furthermore, as shown in the comparative example of the active heat dissipation mechanism 200D in Figure 25(a), if the metal plate components constituting the heat conduction plate body (200D-1, 200D-2) are manufactured with the maximum thickness according to the design requirements, the machinability decreases as its strength and hardness increase. As a result, it is difficult to process the reinforcing elements corresponding to the multiple strength reinforcing parts 240 by stamping. Therefore, there is a disadvantage that other processing methods (e.g., etching or turning processes) of other metal plate components are required to process the internal structure or reinforcing elements of the refrigerant flow space.
與此相反,在圖25的(b)所示的本發明的實施例200的情況下,利用SUS材料製成的金屬板部件的延伸率其自身非常好,並且加工性也優異,僅通過作為單一工序的沖壓工序也能夠同時成型包含第一製冷劑流路210至第三製冷劑流路230及多個強度加強部240的製冷劑流動空間205的內部結構,並且通過接合工序焊接結合多個強度加強部240的彼此接觸的部分,從而能夠防止製冷劑的氣液循環時一側導熱板200-1及另一側導熱板200-2的抖動現象或膨脹和收縮現象,具有能夠防止蒸發液相製冷劑所需的能量不必要地消耗的優點。In contrast, in the case of embodiment 200 of the present invention shown in FIG. 25(b), the metal sheet component made of SUS material has excellent elongation and workability. It is possible to simultaneously form a refrigeration system including the first refrigerant flow path 210 to the third refrigerant flow path 230 and multiple strength reinforcements 240 through a single stamping process. The internal structure of the refrigerant flow space 205, and the welding of multiple strength reinforcement parts 240 in contact with each other through a joining process, can prevent the shaking or expansion and contraction of one side heat conduction plate 200-1 and the other side heat conduction plate 200-2 during the gas-liquid circulation of the refrigerant, and has the advantage of preventing unnecessary consumption of energy required for the evaporation of the liquid phase refrigerant.
同時,在根據比較例的主動式散熱機構200D的情況下,如上所述,壓入端部201形成為具有兩個導熱板主體(200D-1、200D-2)自身的材料厚度(0.5T*2),在其加工性差的方面,在簡單地通過壓入配合方式與壓入部150結合的情況下,對散熱殼體主體110的固定力必然弱,為了確保其固定力,在將壓入端部201插入結合於壓入部150之後,需要通過焊接結合方式來增加結合力,因此,在作業工序上存在繁瑣的問題。Meanwhile, in the case of the active heat dissipation mechanism 200D according to the comparative example, as described above, the press-in end 201 is formed with the material thickness (0.5T*2) of the two heat-conducting plate bodies (200D-1, 200D-2). In terms of its poor machinability, when it is simply joined to the press-in part 150 by press-in fitting, the fixing force on the heat dissipation shell body 110 is necessarily weak. In order to ensure its fixing force, after the press-in end 201 is inserted and joined to the press-in part 150, it is necessary to increase the bonding force by welding. Therefore, there is a complicated problem in the operation process.
另外,在利用鋁材質構成的導熱板主體(200D-1、200D-2)的內部形成製冷劑流動空間205的情況下,如上所述,填充於製冷劑流動空間205的製冷劑的種類可能非常有限。例如,在採用蒸餾水(水)作為製冷劑的情況下,由於與鋁材質發生化學反應而無法執行作為製冷劑的功能,因此存在需要從可選擇的製冷劑中排除蒸餾水的問題。Furthermore, when a refrigerant flow space 205 is formed inside the heat-conducting plate body (200D-1, 200D-2) made of aluminum, as described above, the types of refrigerant filling the refrigerant flow space 205 may be very limited. For example, if distilled water (water) is used as the refrigerant, it cannot perform its function as a refrigerant because it reacts chemically with the aluminum material, thus creating a problem that distilled water needs to be excluded from the available refrigerants.
根據本發明的一實施例的主動式散熱機構200提出了將導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))採用不鏽鋼(SUS)材質,但在採用鋁材質的情況下,能夠確保相應的散熱性能的各種形狀設計及特徵,以解決採用上述鋁材質的比較例的主動式散熱機構200D的導熱板主體(200D-1、200D-2)所存在的各種問題。According to an embodiment of the present invention, the active heat dissipation mechanism 200 proposes to use stainless steel (SUS) for the heat conduction plate body (one side heat conduction plate (200-1) and the other side heat conduction plate (200-2)), but in the case of using aluminum, various shape designs and characteristics can ensure the corresponding heat dissipation performance, so as to solve the various problems existing in the heat conduction plate body (200D-1, 200D-2) of the comparative example of the active heat dissipation mechanism 200D using the above-mentioned aluminum material.
更詳細地講,如圖25的(b)所示,根據本發明的一實施例的主動式散熱機構200利用單一材質構成的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))以任意基準線T為基準通過彎曲工序(S20)彎曲壓入端部201,從而形成具有預定的曲率(例如,參照圖15及圖16的“R1”或“R2”),並且製冷劑流動空間205中的至少第一製冷劑流路210的一部分可以以相比於構成壓入部150的一對槽肋150a、150b的前端更向內側流入的方式形成。More specifically, as shown in Figure 25(b), according to an embodiment of the present invention, the active heat dissipation mechanism 200 utilizes a heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) made of a single material to bend the pressed end 201 with an arbitrary reference line T through a bending process (S20), thereby forming a predetermined curvature (e.g., referring to “R1” or “R2” in Figures 15 and 16), and at least a portion of the first refrigerant flow path 210 in the refrigerant flow space 205 can be formed such that the refrigerant flows inward more towards the front end of the pair of grooves 150a, 150b constituting the pressed portion 150.
此時,本發明的一實施例200中的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的材質可以限定為具有滿足如下條件的延伸率的金屬材質。At this time, the material of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) in an embodiment 200 of the present invention can be limited to a metal material having an elongation that satisfies the following conditions.
更詳細地講,作為其條件之一,假設相當於導熱板主體的構成配備有如現有論文的RBFHP的鋁材質的板形態,在形成於作為散熱對象的散熱殼體主體110的背面的壓入部150的一對槽肋150a、150b的內部以沒有空間的方式以兩倍的厚度插入的情況下,本發明的一實施例200中的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的金屬材質可以限定為具有能夠彎曲成上述現有論文的RBFHP的導熱板主體的所述2倍厚度的1/6以下厚度的延伸率的金屬材質。More specifically, as one of its conditions, assuming that the heat-conducting plate body is configured with an aluminum plate shape as described in the existing paper's RBFHP, and that the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) in an embodiment 200 of the present invention is inserted with twice the thickness in such a way that there is no space inside the pair of grooves 150a, 150b formed in the back of the heat-dissipating shell body 110, which is the object of heat dissipation, can be limited to a metal material having an elongation of less than 1/6 of the thickness of the aforementioned RBFHP heat-conducting plate body.
例如,比較例的主動式散熱機構200D或現有論文的RBFHP的鋁材質的導熱板主體(200D-1、200D-2)的厚度如上所述,以0.5T插入於壓入部150的情況下,插入兩倍的厚度(1T),根據本發明的一實施例的主動式散熱機構200中的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的厚度可以採用為1T的1/6以下的0.15T。For example, the thickness of the aluminum heat-conducting plate body (200D-1, 200D-2) of the comparative active heat dissipation mechanism 200D or the RBFHP of the prior art is as described above. When it is inserted into the pressing part 150 with a thickness of 0.5T, twice the thickness (1T) is inserted. According to an embodiment of the present invention, the thickness of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) in the active heat dissipation mechanism 200 can be 0.15T, which is less than 1/6 of 1T.
在此,在比較例的主動式散熱機構200D的情況下,製冷劑流動空間205利用一側導熱板200D-1和另一側導熱板200D-2構成,並且根據本發明的一實施例的主動式散熱機構200中的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))中的一側導熱板200-1和另一側導熱板200-2的個別厚度可以定義為0.5T的1/3以下。In the case of the comparative example active heat dissipation mechanism 200D, the refrigerant flow space 205 is constructed using a heat-conducting plate 200D-1 on one side and a heat-conducting plate 200D-2 on the other side. In an embodiment of the present invention, the individual thickness of the heat-conducting plate 200-1 and the heat-conducting plate 200-2 in the main body of the heat-conducting plate (heat-conducting plate (200-1) and heat-conducting plate (200-2)) can be defined as less than 1/3 of 0.5T.
並且,如上所述,優選地,本發明的一實施例200中的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))採用的金屬材質具有能夠彎曲的延伸率,以使第一製冷劑流路210的至少一部分插入於壓入部150的前端內側。Furthermore, as described above, preferably, the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) in one embodiment 200 of the present invention is made of a metal material with a bendable elongation so that at least a portion of the first refrigerant flow path 210 is inserted into the inner side of the front end of the press-in portion 150.
進一步地,上述金屬材質可以限定為具有在通過沖壓工序(S10)進行加工時能夠在多個傾斜引導件215上成型多個強度加強部240的延伸率。Furthermore, the aforementioned metal material can be defined as having an elongation that allows multiple strength reinforcements 240 to be formed on multiple inclined guides 215 during processing via a stamping process (S10).
因此,此時的伸長率也如比較例的主動式散熱機構200D所示,導熱板主體(200D-1、200D-2)的金屬材質採用鋁材質後,以具有預定的拉伸強度以上的方式限定為追加製造(熱處理、冷加工或合金化)的情況。Therefore, the elongation at this time is also as shown in the comparative example of the active heat dissipation mechanism 200D. After the metal material of the heat conduction plate body (200D-1, 200D-2) is made of aluminum, it is limited to the case of additional manufacturing (heat treatment, cold working or alloying) with a predetermined tensile strength.
同時,在本發明的一實施例200用作導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的金屬材質的導熱率可以限定為鋁材質的導熱率(230W/m-K水平)的1/10以下。實際上公知的信息如下:後述的SUS材質的導熱率為鋁的導熱率的1/10以下的20W/m-K水平。Meanwhile, in one embodiment 200 of the present invention, the thermal conductivity of the metal material used as the main body of the heat-conducting plate (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) can be limited to less than 1/10 of the thermal conductivity of aluminum (230 W/m-K level). It is actually known that the thermal conductivity of the SUS material described below is less than 1/10 of the thermal conductivity of aluminum, at the 20 W/m-K level.
10-210-2 、製冷劑可選擇水的優點Advantages of using water as a refrigerant
最適合如上所述的延伸率及導熱率對比的限定事項的材質可以例舉上述說明的SUS材質。在本發明的一實施例的主動式散熱機構200中,在導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的金屬材質採用SUS材質的情況下,不僅能夠克服與上述的延伸率及導熱率相關的限制事項,而且作為可採用的製冷劑,具有能夠追加採用蒸餾水的優點。The SUS material described above is an example of a material best suited to meet the limitations of elongation and thermal conductivity as described above. In an active heat dissipation mechanism 200 of an embodiment of the present invention, when the metal material of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) is made of SUS material, not only can the limitations related to elongation and thermal conductivity mentioned above be overcome, but also, as a refrigerant, it has the advantage of being able to use distilled water.
即,填充於採用SUS材質的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的製冷劑流動空間205的製冷劑,除了與鋁材質的板發生化學反應的製冷劑之外,可以定義為作為具有上述延伸率的金屬材質而不發生化學反應的製冷劑。That is, the refrigerant filling the refrigerant flow space 205 of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) made of SUS material can be defined as a refrigerant that does not chemically react with the aluminum plate, except for refrigerants that chemically react with the aluminum plate.
作為滿足這種定義的製冷劑,代表性地可以例舉如上所述的蒸餾水(水),在採用蒸餾水作為製冷劑的情況下,與其他製冷劑相比,在成本、氣化熱及表面張力方面均具有優點。尤其,在製冷劑為蒸餾水的情況下,潛熱和顯熱高的特徵在於,即使壓入端部201的位置相對於重力方向位於相對高的位置,也能夠發揮充分的熱輸送能力。無論第二製冷劑流路220的傾斜度方向如何,都能夠確保壓入端部201的固定設計的多樣性。As a refrigerant that meets this definition, distilled water (water) as described above is a representative example. When distilled water is used as a refrigerant, it has advantages over other refrigerants in terms of cost, heat of vaporization, and surface tension. In particular, when distilled water is used as the refrigerant, its high latent heat and sensible heat mean that even if the position of the injection end 201 is relatively high relative to the direction of gravity, it can still exert sufficient heat transfer capacity. Regardless of the inclination direction of the second refrigerant flow path 220, the versatility of the fixing design of the injection end 201 can be ensured.
更詳細地講,填充於製冷劑流動空間205的製冷劑在與金屬材質的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))接觸時不會引起任何化學反應,導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))可以藉由導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))自身的導熱性而從液態轉變為氣態或從氣態轉變為液態的蒸餾水(水)構成。More specifically, the refrigerant filling the refrigerant flow space 205 does not cause any chemical reaction when it comes into contact with the metal heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)). The heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) can be converted from liquid to gas or from gas to liquid by the thermal conductivity of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)).
此時的“化學反應”是還包括被採用為製冷劑的水“腐蝕”或改變相當於製冷劑流動空間205的內部壓力的物質的附加生成的概念。The “chemical reaction” here also includes the concept of the additional generation of substances that “corrode” the water used as a refrigerant or that change the internal pressure of the refrigerant flow space 205.
然而,物質之間的接觸,尤其在經過很長時間的情況下,完全不發生化學反應的情況是極其例外的情況,因此,在此的“化學反應”的概念如下:優選廣義地解釋為至少通過改變製冷劑流動空間205的內壓來影響水的相變條件的程度的反應。However, it is extremely rare for contact between substances, especially over a long period of time, to not produce any chemical reaction at all. Therefore, the concept of "chemical reaction" here is as follows: preferably, broadly, a reaction that affects the phase change conditions of water to at least the extent that it alters the internal pressure of the refrigerant flow space 205.
在此,構成製冷劑的水可以包括自然狀態的水、蒸餾水以及超純水中的一種。但是,在採用水的情況下,自然狀態的水中有可能包含有機物及無機物,因此,優選地,採用水蒸氣化後純化的蒸餾水或去除內部的有機物及無機物的超純水。Here, the water constituting the refrigerant may include one of the following: water in its natural state, distilled water, and ultrapure water. However, in the case of using water, water in its natural state may contain organic and inorganic matter. Therefore, it is preferable to use distilled water that has been purified by water vaporization or ultrapure water that has had its internal organic and inorganic matter removed.
作為參考,蒸餾水根據蒸餾過程可以分為一次蒸餾水、二次蒸餾水及三次蒸餾水。蒸餾水的各級數是根據純化過程的分類,並且是與水的純度不同的等級。For reference, distilled water can be classified into single-distilled water, double-distilled water, and triple-distilled water according to the distillation process. The different grades of distilled water are based on the purification process and are different from the purity of water.
一次蒸餾水是指僅經過蒸餾的水,並稱為蒸餾水(DW:Distrilled water),二次蒸餾水是指將一次蒸餾水再蒸餾一次而得到的水,三次蒸餾水是指蒸餾三次而得到的水,通常從一次蒸餾水中去除離子而稱為去離子的去離子水(DI Water)。Single-distilled water refers to water that has only undergone distillation and is called distilled water (DW). Double-distilled water refers to water obtained by distilling single-distilled water once more. Triple-distilled water refers to water obtained by distilling three times. Deionized water is usually obtained by removing ions from single-distilled water.
並且,超純水(Ultra Pure Water)是通過反滲透(RO:Reverse osmosis)、離子交換樹脂、活性炭過濾器、殺菌等高度的淨水處理方法來去除水中電解質、微生物、有機物及溶解氣體等的純水,是指離子被去除的程度的比電阻值(Specific resistivity)為以25℃為基準18MΩ·cm以上的水。Furthermore, ultrapure water is pure water that has been purified through highly advanced water treatment methods such as reverse osmosis (RO), ion exchange resins, activated carbon filters, and sterilization to remove electrolytes, microorganisms, organic matter, and dissolved gases. It refers to water with a specific resistivity of 18 MΩ·cm or higher at 25°C, indicating that ions have been removed to a certain extent.
作為參考,可以將在25℃下比電阻值在5MΩ·cm至小於18MΩ·cm的範圍內的水分類為純水。For reference, water with a specific resistance value in the range of 5 MΩ·cm to less than 18 MΩ·cm at 25°C can be classified as pure water.
在此,作為製冷劑的水不僅可以使用超純水,還可以使用純水,但在以25℃為基準小於18MΩ·cm的純水中,與超純水不同,可能存在微量的水中電解質、微生物、有機物及溶解氣體等,在密閉的空間中,隨著時間的流逝,可能會生成有機氣體,由於總溶解固體(TDS:Total Dissolved Solids)為0.028ppm以上,因此優選使用在25℃下電阻率為18MΩ·cm以上的超純水。Here, not only ultrapure water but also pure water can be used as a refrigerant. However, pure water with a resistivity of less than 18 MΩ·cm at 25°C differs from ultrapure water and may contain trace amounts of electrolytes, microorganisms, organic matter, and dissolved gases. In a closed space, organic gases may be generated over time. Since the total dissolved solids (TDS) is greater than 0.028 ppm, ultrapure water with a resistivity of 18 MΩ·cm or greater at 25°C is preferred.
同時,在選擇並採用水作為製冷劑的情況下,從比較例的主動式散熱機構200D的問題點可以推斷出,導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的金屬材質應限定為與水接觸時不引起任何化學反應的材質。Meanwhile, when water is selected and used as the refrigerant, it can be inferred from the problems of the comparative active heat dissipation mechanism 200D that the metal material of the heat conduction plate body (one side heat conduction plate (200-1) and the other side heat conduction plate (200-2)) should be limited to a material that does not cause any chemical reaction when in contact with water.
因此,在根據本發明的以實施例的主動式散熱機構200中,導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的金屬材質是不與構成製冷劑的水發生任何化學反應的金屬材質,並且可以包括不鏽鋼(SUS)材質。在此,SUS是包括在JIS標準中的不鏽鋼的標準名稱。Therefore, in the active heat dissipation mechanism 200 according to an embodiment of the present invention, the metal material of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) is a metal material that does not chemically react with the water constituting the refrigerant, and may include stainless steel (SUS). Here, SUS is the standard name for stainless steel included in the JIS standard.
在此,作為不與用作製冷劑的水發生反應的金屬,可以考慮鉑、金、銀、銥、鎢、鈦等金屬,但如上所述,優選地,採用加工性優異且價格低廉的不鏽鋼(SUS)或銅。Here, as a metal that does not react with the water used as a refrigerant, platinum, gold, silver, iridium, tungsten, titanium, etc. can be considered, but as mentioned above, stainless steel (SUS) or copper, which has excellent machinability and is inexpensive, is preferred.
並且,由於根據本發明的一實施例的主動式散熱機構200其延伸率大於利用鋁合金材質製成的比較例的主動式散熱機構200D或現有論文的RBFHP,若以具有大於壓入部150的槽尺寸的外側形狀的方式形成壓入端部201之後,以強制插入於壓入部150的壓入插入方式進行插入結合,則具有無需單獨焊接工序等追加工序也能夠形成充分的固定力的優點。Furthermore, since the active heat dissipation mechanism 200 of an embodiment of the present invention has a greater elongation than the active heat dissipation mechanism 200D of the comparative example made of aluminum alloy or the RBFHP of the prior art, if the press-in end 201 is formed in such a way that it has an outer shape with a groove size greater than that of the press-in portion 150, and then the insertion is performed by a press-in insertion method that forces it into the press-in portion 150, it has the advantage that sufficient fixing force can be formed without additional processes such as separate welding processes.
藉由如上所述的壓入配合方式的壓入端部201的壓入部150的結合方式的採用具有如下優點:能夠預先防止利用諸如不織布等的纖維材料製成的吸收體300藉由追加焊接工序而被焊接熱損壞。The use of the pressing end 201 and the pressing part 150 of the pressing fit method described above has the following advantages: it can prevent the absorbent 300 made of fibrous materials such as non-woven fabric from being damaged by welding heat in advance through additional welding process.
如上所述,在本發明的一實施例200的第一製冷劑流路210至第三製冷劑流路230填充有製冷劑,並且藉由從配備於散熱殼體主體110的內部的發熱元件140傳遞的熱量來積極地發生相變並執行散熱,因此,能夠使散熱性能最大化。As described above, in one embodiment 200 of the present invention, the first refrigerant flow path 210 to the third refrigerant flow path 230 are filled with refrigerant, and heat dissipation is actively performed by the heat transferred from the heat-generating element 140 disposed inside the heat dissipation shell body 110, thereby maximizing the heat dissipation performance.
尤其,參照圖25,與比較例的主動式散熱機構200D相比,在本發明的一實施例200的情況下,至少第一製冷劑流路210的一部分流入到壓入部150所形成的槽內側(即,壓入部150的前端內側),由於被第一製冷劑流路210的吸收體300吸收及捕集的製冷劑可以在更靠近發熱元件140的狀態下接收熱量,因此,在蒸發區域中的相變更加活躍的方面,具有能夠確保僅次於採用鋁材質的情況的散熱性能的優點。In particular, referring to FIG25, compared with the active heat dissipation mechanism 200D of the comparative example, in the case of an embodiment 200 of the present invention, at least a portion of the first refrigerant flow path 210 flows into the inner side of the groove formed by the press-in portion 150 (i.e., the inner side of the front end of the press-in portion 150). Since the refrigerant absorbed and captured by the absorber 300 of the first refrigerant flow path 210 can receive heat in a state closer to the heating element 140, it has the advantage of ensuring heat dissipation performance second only to that of the case where aluminum material is used, in terms of the phase change being more active in the evaporation region.
10-310-3 、疏水性塗覆材料Hydrophobic coating materials
然而,在填充於製冷劑流動空間205的製冷劑採用蒸餾水的情況下,水的表面張力非常高的點可能會導致因厚度稍微薄的製冷劑流動空間205的內部面而導致流動性降低的問題。However, when the refrigerant filling the refrigerant flow space 205 is distilled water, the very high surface tension of the water may cause a problem of reduced flowability due to the slightly thinner inner surface of the refrigerant flow space 205.
為了解決這種液相製冷劑的流動性降低的問題,根據本發明的一實施例的主動式散熱機構200可以通過在與形成製冷劑流動空間的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的內側面相對應的部位塗覆使製冷劑的表面張力降低黏附力的疏水性塗覆材料,從而能夠解決該問題。To address the problem of reduced fluidity of liquid refrigerants, an active heat dissipation mechanism 200 according to an embodiment of the present invention can solve this problem by applying a hydrophobic coating material that reduces the surface tension and adhesion of the refrigerant to the inner surfaces of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) that forms the refrigerant flow space.
在第一製冷劑流路210的情況下,與填充的製冷劑的狀態無關地提供總括流路,在液相製冷劑主要被吸收體300吸收的流路這一點上沒有大的問題,但第二製冷劑流路220及第三製冷劑流路230提供液相製冷劑沿表面流動的流動路徑,在形成製冷劑流動空間205的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的內側面形成利用疏水性塗覆材料的塗覆層,這是為了確保液相製冷劑的更順暢的流動性。In the case of the first refrigerant flow path 210, an overall flow path is provided regardless of the state of the filled refrigerant. There is no major problem in the flow path in which the liquid refrigerant is mainly absorbed by the absorber 300. However, the second refrigerant flow path 220 and the third refrigerant flow path 230 provide flow paths for the liquid refrigerant to flow along the surface. A coating layer using a hydrophobic coating material is formed on the inner surface of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) that forms the refrigerant flow space 205. This is to ensure smoother flow of the liquid refrigerant.
然而,並非必須利用疏水性塗覆材料來形成塗覆層,也可以根據製冷劑的種類或流路的特性而應用親水性塗覆材料。However, it is not necessary to use hydrophobic coating materials to form the coating layer; hydrophilic coating materials can also be used depending on the type of refrigerant or the characteristics of the flow path.
1111 、本發明的另一實施例(接合製造)及散熱殼體主體佈置結構Another embodiment of the present invention (joint manufacturing) and the heat dissipation shell main body layout structure
圖26是沿圖4b的A-A線截取的剖面圖及其局部放大圖。圖27是沿圖4b的A-A線截取的剖切立體圖及其局部放大圖。圖28是沿圖4b的B-B線截取的剖切立體圖及其局部放大圖。圖29是示出根據本發明的另一實施例的主動式散熱機構的立體圖。圖30是圖29的分解立體圖。圖31是圖29的切開立體圖(a)、其局部放大圖(b)以及該部分的剖面圖(c)。圖32是示出根據本發明的另一實施例的主動式散熱機構的針對壓入部的結合狀態的剖面圖。Figure 26 is a cross-sectional view taken along line A-A of Figure 4b and a partially enlarged view thereof. Figure 27 is a cross-sectional perspective view taken along line A-A of Figure 4b and a partially enlarged view thereof. Figure 28 is a cross-sectional perspective view taken along line B-B of Figure 4b and a partially enlarged view thereof. Figure 29 is a perspective view showing an active heat dissipation mechanism according to another embodiment of the present invention. Figure 30 is an exploded perspective view of Figure 29. Figure 31 is a cut perspective view (a), a partially enlarged view (b), and a cross-sectional view (c) of Figure 29. Figure 32 is a cross-sectional view showing the connection state of the active heat dissipation mechanism with respect to the press-in portion according to another embodiment of the present invention.
目前為止,參照圖4a及圖5a、圖7至圖24的本發明的一實施例的主動式散熱機構200及其變形例(200T-1~200T-6)以利用對單一的金屬板部件進行彎曲或彎曲工序(S20)的製造方式來形成第一製冷劑流路210為前提進行了說明。So far, an active heat dissipation mechanism 200 and its variations (200T-1 to 200T-6) of an embodiment of the present invention, with reference to Figures 4a and 5a, and Figures 7 to 24, have been described with the premise that the first refrigerant flow path 210 is formed by a manufacturing method of bending or bending a single metal plate component (S20).
但是,根據本發明的主動式散熱機構的製造方式並不局限於上述彎曲工序(S20)的一實施例200,以下,如圖4b及圖5b和圖26至圖32所示,通過以接合方式接合兩個分離的金屬板部件,從而提出並說明形成包括第一製冷劑流路1210及第二製冷劑流路1220(根據實施例包括第三製冷劑流路)的製冷劑流動空間1205的根據本發明的另一實施例的主動式散熱機構1200。However, the manufacturing method of the active heat dissipation mechanism according to the present invention is not limited to the above-described bending process (S20) in one embodiment 200. Hereinafter, as shown in Figures 4b and 5b and Figures 26 to 32, an active heat dissipation mechanism 1200 according to the present invention is proposed and described by joining two separate metal plate components in a joint manner, thereby forming a refrigerant flow space 1205 including a first refrigerant flow path 1210 and a second refrigerant flow path 1220 (including a third refrigerant flow path in the embodiment).
在根據本發明的另一實施例的主動式散熱機構1200中,如圖26至圖32所示,導熱板主體(1200-1、1200-2)可以以接合方式(與後述的接合工序(S40)相同)成型兩個分離的金屬板部件來形成製冷劑流動空間1205。這與根據本發明的一實施例的主動式散熱機構200的製造方法不同在於,通過彎曲單一的金屬板部件後將單一的金屬板部件接合的操作來形成製冷劑流動空間205。In another embodiment of the active heat dissipation mechanism 1200 according to the present invention, as shown in Figures 26 to 32, the heat-conducting plate body (1200-1, 1200-2) can be formed into two separate metal plate components by joining them together (same as the joining process (S40) described later) to form the refrigerant flow space 1205. This differs from the manufacturing method of the active heat dissipation mechanism 200 according to one embodiment of the present invention in that the refrigerant flow space 205 is formed by joining the single metal plate components after bending them.
如上所述的根據本發明的另一實施例的主動式散熱機構1200可以與利用參照圖4a及圖5a所示的第一設置實現例實現的散熱殼體主體110的背面部結合,但前提是如圖4b及圖5b所示地結合並設置於藉由包括適用於上述製造方式的差異的壓入端部201側的不同的形狀的壓入部150形狀的利用第二實現例實現的散熱殼體主體110的背面。As described above, the active heat dissipation mechanism 1200 according to another embodiment of the present invention can be combined with the back side of the heat dissipation shell body 110 implemented using the first arrangement embodiment shown in Figures 4a and 5a, provided that it is combined with and disposed on the back side of the heat dissipation shell body 110 implemented using the second embodiment, which has a different shape of the press-in portion 150 including a press-in end 201 side adapted to the above-described manufacturing method, as shown in Figures 4b and 5b.
參照圖26至圖29,在利用第二設置實現例實現的散熱殼體主體110的背面部沿上下方向較長地(即,沿著垂直方向)佈置有多個壓入部150,並且根據本發明的另一實施例的主動式散熱機構1200可以形成為在左右寬度方向上彼此隔開。Referring to Figures 26 to 29, a plurality of press-in portions 150 are arranged on the back side of the heat dissipation shell body 110 implemented using the second arrangement example, which is longer in the vertical direction (i.e., along the vertical direction). Furthermore, according to another embodiment of the present invention, the active heat dissipation mechanism 1200 can be formed to be spaced apart from each other in the left-right width direction.
如上所述,在利用第二設置實現例實現的散熱殼體主體110的背面部設置有根據本發明的另一實施例的主動式散熱機構1200的情況下,與根據本發明的一實施例的以“V”形圖案化的主動式散熱機構200相比,外部空氣(外氣)沿上下垂直方向流動阻力最小化,從而使外氣的流入平穩,具有藉由從每個主動式散熱機構1200釋放的熱量而對上升氣流的流動阻力也被最小化的優點。As described above, in the case where the back of the heat dissipation shell body 110 implemented using the second arrangement embodiment is provided with an active heat dissipation mechanism 1200 according to another embodiment of the present invention, compared with the active heat dissipation mechanism 200 with a "V" pattern according to one embodiment of the present invention, the flow resistance of external air (outdoor air) in the vertical direction is minimized, thereby making the inflow of outside air smooth. It has the advantage that the flow resistance of the rising airflow is also minimized by the heat released from each active heat dissipation mechanism 1200.
並且,在利用第二設置實現例實現的散熱殼體主體110的背面部,可以沿上下方向較長地佈置單一的壓入部150,但考慮到第一製冷劑流路1210的液相製冷劑分散力或上升力的限制,在這種情況下,在作為散熱需要少的部位的下端部區域可以配備有多個固定型散熱翅片200F。Furthermore, on the back side of the heat dissipation shell body 110 implemented using the second embodiment, a single press-in portion 150 can be arranged for a relatively long length in the vertical direction. However, considering the limitations of the liquid phase refrigerant dispersion force or upward force of the first refrigerant flow path 1210, in this case, multiple fixed heat dissipation fins 200F can be provided in the lower end region, which is a part where heat dissipation is less required.
設置於利用如上所述的第二設置實現例實現的散熱殼體主體110的背面部的根據本發明另一實施例的主動式散熱機構1200藉由接合工序(S40)製造後,可以包括形成製冷劑流動空間1205的厚度方向的一側面的一側導熱板1200-1以及接合後形成製冷劑流動空間1205的厚度方向的另一側面的另一側導熱板1200-2。According to another embodiment of the present invention, an active heat dissipation mechanism 1200 disposed on the back side of the heat dissipation shell body 110 implemented using the second arrangement embodiment described above, after being manufactured by a bonding process (S40), may include a heat-conducting plate 1200-1 forming one side of the refrigerant flow space 1205 in the thickness direction and another heat-conducting plate 1200-2 forming the other side of the refrigerant flow space 1205 in the thickness direction after bonding.
在此,第一製冷劑流路1210及第二製冷劑流路1220可以以一側導熱板1200-1及另一側導熱板1200-2的接合面為基準彼此對稱地形成。Here, the first refrigerant flow path 1210 and the second refrigerant flow path 1220 can be formed symmetrically to each other with reference to the mating surface of one side heat-conducting plate 1200-1 and the other side heat-conducting plate 1200-2.
但是,並不限定於配備於形成一側導熱板1200-1的一側面和形成另一側導熱板1200-2的另一側面的第一製冷劑流路1210及第二製冷劑流路1220對稱地形成,並且不排除如圖22a至圖24所示的根據本發明的一實施例的主動式散熱機構200的多個變形例(200T-1~200T-6)所示地不對稱地形成。However, it is not limited to the first refrigerant flow path 1210 and the second refrigerant flow path 1220 being symmetrically formed on one side of the heat-conducting plate 1200-1 and the other side of the heat-conducting plate 1200-2, and it is not excluded that they are asymmetrically formed as shown in the multiple variations (200T-1 to 200T-6) of the active heat dissipation mechanism 200 according to an embodiment of the present invention, as shown in Figures 22a to 24.
另外,在根據本發明的另一實施例的主動式散熱機構1200中,第一製冷劑流路1210是儲存和保持填充於製冷劑流動空間1205中的製冷劑中的液相製冷劑的部分,從而沿重力方向上下垂直地佈置,液相製冷劑位於至少靠近上述第一製冷劑流路1210的上端和下端中的下端的部分。In another embodiment of the present invention, in the active heat dissipation mechanism 1200, the first refrigerant flow path 1210 is a portion of the liquid refrigerant in the refrigerant filling the refrigerant flow space 1205, and is thus arranged vertically up and down along the direction of gravity, with the liquid refrigerant located at least near the lower end of the upper and lower ends of the first refrigerant flow path 1210.
一側導熱板1200-1及另一側導熱板1200-2的接合面可以定義為包括相當於蒸發區域的壓入端部1201和相當於冷凝區域的散熱板部1203的作為可接合面積的邊緣端部。The mating surface of one side heat-conducting plate 1200-1 and the other side heat-conducting plate 1200-2 can be defined as the edge end of the mating area, which includes the pressed end 1201 corresponding to the evaporation region and the heat dissipation plate portion 1203 corresponding to the condensation region.
即,在根據本發明一實施例的主動式散熱機構200等的情況下,藉由後述的接合工序(S40)接合的部位為除藉由彎曲工序(S20)形成的部位的壓入端部201側以外地散熱板部203的邊緣端部,需要說明的是,與集合兩個分離的金屬板部件並進行密封的根據本發明的另一實施例的主動式散熱機構1200的接合部位的一部分不同。That is, in the case of the active heat dissipation mechanism 200 and the like according to one embodiment of the present invention, the part joined by the joining process (S40) described later is the edge end of the heat dissipation plate part 203 other than the side of the pressed end 201 of the part formed by the bending process (S20). It should be noted that this is different from the part of the joining portion of the active heat dissipation mechanism 1200 according to another embodiment of the present invention, which combines two separate metal plate parts and seals them.
更詳細地講,在根據本發明的另一實施例的主動式散熱機構1200中,導熱板主體(1200-1、1200-2)使一側導熱板1200-1及另一側導熱板1200-2的邊緣端部接合,在邊緣端部中的寬度方向的一端部及另一端部中的一個(以圖25為基準,相當於作為左側端部的一端部)的內部形成上述第一製冷劑流路1210,在邊緣端部中的寬度方向的一端部及另一端部中的一個(一端部)的外部可以形成與形成於作為散熱對象的散熱殼體主體110的背面的壓入部150結合的壓入端部1201。More specifically, in the active heat dissipation mechanism 1200 according to another embodiment of the present invention, the heat-conducting plate body (1200-1, 1200-2) joins the edge ends of one side heat-conducting plate 1200-1 and the other side heat-conducting plate 1200-2. The first refrigerant flow path 1210 is formed inside one of the edge ends in the width direction (based on FIG25, corresponding to the end that is the left side end). A press-in end 1201 that is coupled to the press-in portion 150 formed on the back side of the heat dissipation shell body 110 as the heat dissipation target can be formed on the outside of one of the edge ends in the width direction (one end).
並且,導熱板主體(1200-1、1200-2)是一側導熱板1200-1及另一側導熱板1200-2的邊緣端部接合,在邊緣端部中的寬度方向的一端部及另一端部中的除了形成有上述第一製冷劑流路1210的壓入端部1201之外的另一端(以圖26為基準,作為右側端部的另一端部相當於上述壓入端部1201)的內部形成上述第二製冷劑流路1220,在邊緣端部中的寬度方向的一端部及另一端部中的另一端部(另一端部)的外部可形成有與外部空氣進行熱交換的散熱板部1203。Furthermore, the heat-conducting plate body (1200-1, 1200-2) is formed by joining the edge ends of one side heat-conducting plate 1200-1 and the other side heat-conducting plate 1200-2. The second refrigerant flow path 1220 is formed inside the other end (based on FIG. 26, the other end as the right end is equivalent to the aforementioned press-in end 1201) of one end and the other end in the width direction of the edge end. A heat dissipation plate portion 1203 for heat exchange with the outside air can be formed on the outside of the other end (the other end) of one end and the other end in the width direction of the edge end.
另外,如圖4b及圖5b所示,根據本發明的另一實施例的主動式散熱機構1200設置於以沿上下方向垂直的方式較長地佈置於散熱殼體主體110的背面54接合兩個分離的金屬板部件並進行密封的根據本發明的另一實施例的主動式散熱機構1200的接合部位的一部分的壓入部150。因此,對應於前端的壓入端部1201和對應於後端的散熱板部1203的外側端部可以彼此平行。Additionally, as shown in Figures 4b and 5b, according to another embodiment of the present invention, an active heat dissipation mechanism 1200 is provided in a press-in portion 150, which is a part of the joint portion of the active heat dissipation mechanism 1200 of another embodiment of the present invention, and is arranged on the back side 54 of the heat dissipation shell body 110 in a vertically vertical manner to engage and seal two separate metal plate components. Therefore, the press-in end 1201 corresponding to the front end and the outer end of the heat dissipation plate portion 1203 corresponding to the rear end can be parallel to each other.
因此,在根據本發明的一實施例的主動式散熱機構200等的說明部分中提到的“在多個傾斜引導件215中,相對第一製冷劑流路210位於比第二製冷劑流路220靠重力方向的下側”的技術特徵可以在根據本發明的另一實施例的主動式散熱機構1200中,限定第二製冷劑流路1220的傾斜方向具有更大的意義。Therefore, the technical feature mentioned in the description of the active heat dissipation mechanism 200, etc., according to one embodiment of the present invention, that "among the plurality of inclined guides 215, the one located below the first refrigerant flow path 210 in the direction of gravity is more significant in defining the inclined direction of the second refrigerant flow path 1220 in the active heat dissipation mechanism 1200 according to another embodiment of the present invention.
即,第一製冷劑流路1210沿重力方向位於第二製冷劑流路1220的下側,是指第二製冷劑流路1220的一端和另一端中與散熱板部1203的外側端部側相應的部位以重力方向為基準位於比與具備第一製冷劑流路1210的壓入端部1201側相應的部位更高的位置的方式傾斜地形成。That is, the first refrigerant flow path 1210 is located below the second refrigerant flow path 1220 along the direction of gravity. This means that the portion of the second refrigerant flow path 1220 corresponding to the outer end of the heat dissipation plate portion 1203 at one end and the other end is inclined and positioned at a higher position than the portion corresponding to the pressed end 1201 of the first refrigerant flow path 1210, with the direction of gravity as the reference.
同時,如圖29及圖30所示,根據本發明的另一實施例的主動式散熱機構1200還可以包括:輔助吸收體301,用於提高吸收體300的液相製冷劑的吸收率。Meanwhile, as shown in Figures 29 and 30, the active heat dissipation mechanism 1200 according to another embodiment of the present invention may also include an auxiliary absorber 301 for improving the absorption rate of the liquid phase refrigerant of the absorber 300.
例如,最近應用大規模多輸入多輸出(Massive MIMO:Massive Multiple Input Multiple Output)技術的天線裝置通常被製造為沿上下長度方向比沿寬度方向長,並且為了利用最小數量的主動式散熱機構1200有效地散熱配備成沿上下長度方向彼此隔開的多個發熱元件140的熱,主動式散熱機構1200應該被製造為沿上下長度方向盡可能長。並且,如圖4b及圖5b中所示的採用根據本發明的另一實施例的主動式散熱機構1200的天線裝置100所示,主動式散熱機構1200的上端的一部分可以向上延伸得更長,以覆蓋散熱殼體主體110的上端。For example, antenna devices that recently adopted Massive Multiple Input Multiple Output (MIMO) technology are typically manufactured to be longer in the vertical direction than in the width direction. Furthermore, in order to effectively dissipate heat from multiple heat-generating elements 140 spaced apart from each other in the vertical direction using a minimum number of active heat sinks 1200, the active heat sinks 1200 should be manufactured to be as long as possible in the vertical direction. Moreover, as shown in Figures 4b and 5b of an antenna device 100 employing an active heat sink 1200 according to another embodiment of the invention, a portion of the upper end of the active heat sink 1200 may extend upwards further to cover the upper end of the heat sink housing body 110.
但是,在導熱板主體(1200-1、1200-2)沿一側(例如,重力方向)較長地形成的情況下,第一製冷劑流路1210的重力方向的長度也只能變長,僅利用吸收體300自身的吸收液相製冷劑的吸收力,很難將充分的液相製冷劑從重力方向的下側向上側末端部分引出並進行分散,並且由於液相製冷劑沿重力方向的吸收率不同,因此散熱性能也可能根據位置而不均勻。However, when the heat-conducting plate body (1200-1, 1200-2) is formed to be longer along one side (e.g., the direction of gravity), the length of the first refrigerant flow path 1210 in the direction of gravity can only be longer. It is difficult to draw out and disperse sufficient liquid refrigerant from the lower side to the upper end part in the direction of gravity by relying solely on the absorption force of the absorber 300 itself to absorb the liquid refrigerant. Furthermore, since the absorption rate of the liquid refrigerant along the direction of gravity is different, the heat dissipation performance may also be uneven depending on the location.
在此,輔助吸收體301如上述說明的根據本發明一實施例的主動式散熱機構200所示,除了執行增加吸收體300自身的吸收率的基本作用之外,還進一步地,如在根據本發明的另一實施例的主動式散熱機構1200所示,在主動式散熱機構1200比散熱殼體主體110的上端延伸得更向上以覆蓋散熱殼體主體110的上端部分的情況下,在相當於散熱殼體主體110的上部側的散熱板部1203側凝聚的液相製冷劑能夠容易地捕集到吸收體300的上端部側並被吸收。Here, as described above in the active heat dissipation mechanism 200 according to one embodiment of the present invention, the auxiliary absorber 301, in addition to performing the basic function of increasing the absorption rate of the absorber 300 itself, further, as shown in the active heat dissipation mechanism 1200 according to another embodiment of the present invention, when the active heat dissipation mechanism 1200 extends further upward than the upper end of the heat dissipation shell main body 110 to cover the upper part of the heat dissipation shell main body 110, the liquid refrigerant condensed on the heat dissipation plate portion 1203 side corresponding to the upper part of the heat dissipation shell main body 110 can be easily captured and absorbed on the upper end side of the absorber 300.
即,輔助吸收體301執行容易地引導液相製冷劑捕集到沿長度方向較長地佈置的吸收體300中相對位於重力方向上側的吸收體300的上端部側的作用。That is, the auxiliary absorber 301 performs the function of easily guiding the liquid phase refrigerant to be captured on the upper end side of the absorber 300, which is arranged relatively long along the length direction, relative to the side of the absorber 300 located in the direction of gravity.
更詳細地講,優選地,在位於重力方向的上側的散熱板部1203部位冷凝並跌落的液相製冷劑沿形成於多個傾斜引導件1215之間的多個第二製冷劑流路1220均勻地向第一製冷劑流路1210側供應。More specifically, preferably, the liquid refrigerant that condenses and falls at the heat dissipation plate portion 1203 located on the upper side in the direction of gravity is uniformly supplied to the first refrigerant flow path 1210 side along multiple second refrigerant flow paths 1220 formed between multiple inclined guides 1215.
但是,在散熱板部1203中,當在重力方向的上側冷凝的液相製冷劑中的一部分具有形成表面張力之前的非常小的體積時,存在通過第三製冷劑流路1230之間而非相鄰的第二製冷劑流路1220而直接向下方跌落的憂慮,在這種情況下,存在液相製冷劑不能順利地供應到位於重力方向上的相對上側的吸收體300的問題。However, in the heat dissipation plate section 1203, when a portion of the liquid refrigerant condensing on the upper side in the direction of gravity has a very small volume before the surface tension is formed, there is a concern that it will fall directly downwards through the second refrigerant flow path 1220 instead of the third refrigerant flow path 1230. In this case, there is a problem that the liquid refrigerant cannot be successfully supplied to the absorber 300 on the upper side in the direction of gravity.
在此,由於輔助吸收體301可以吸收從其上部直接跌落的冷凝製冷劑並將液相製冷劑供應到吸收體300的每一個相應部分,因此輔助吸收體301可以執行減輕液相製冷劑向吸收體300的不均勻供應的作用。Here, since the auxiliary absorber 301 can absorb the condensing refrigerant falling directly from its top and supply the liquid refrigerant to each corresponding part of the absorber 300, the auxiliary absorber 301 can perform the function of reducing the uneven supply of liquid refrigerant to the absorber 300.
即,如圖29及圖30所示,捕集位於重力方向比較上側的散熱板部1203部位冷凝而跌落的液相製冷劑後,供應到吸收體300的上端部側,通過將液相製冷劑從供應液相製冷劑的位置向重力方向的上側分散並向上提升,能夠執行補充現有吸收體300的吸收率低的部位的散熱性能的作用。That is, as shown in Figures 29 and 30, after capturing the liquid refrigerant that condenses and falls from the heat dissipation plate portion 1203 located on the upper side of the gravity direction, it is supplied to the upper end of the absorber 300. By dispersing the liquid refrigerant from the location where the liquid refrigerant is supplied to the upper side of the gravity direction and lifting it upward, it can perform the function of supplementing the heat dissipation performance of the parts of the existing absorber 300 with low absorption rate.
並且,通常,隨著在重力方向下側蒸發的高溫的氣相製冷劑集中移動到製冷劑流動空間中的上側,由於缺乏更充分的冷凝空間(冷凝區域),可能難以消除製冷劑流動空間中的上端部的熱,並且輔助吸收體301執行將從製冷劑流動空間的上側向下側流動的液相製冷劑的一部分相對地向相當於吸收體300的上端部側的第一製冷劑流路1210側持續供應液相製冷劑的作用,從而能夠實現整體上均勻的散熱。Furthermore, typically, as the high-temperature vapor refrigerant evaporates downwards in the direction of gravity and moves to the upper part of the refrigerant flow space, it may be difficult to eliminate the heat at the upper end of the refrigerant flow space due to the lack of sufficient condensation space (condensation area). The auxiliary absorber 301 performs the function of continuously supplying a portion of the liquid refrigerant flowing downwards from the upper side of the refrigerant flow space to the first refrigerant flow path 1210 side, which corresponds to the upper end side of the absorber 300, thereby achieving uniform heat dissipation overall.
為此,在根據本發明的另一實施例的主動式散熱機構1200中,如圖29及圖30所示,輔助吸收體301還可以在相對上側部位和相對下側部位兩處設置兩個上部輔助吸收體301-1、下部輔助吸收體301-2。Therefore, in another embodiment of the active heat dissipation mechanism 1200 according to the present invention, as shown in Figures 29 and 30, the auxiliary absorber 301 may also be provided with two upper auxiliary absorbers 301-1 and two lower auxiliary absorbers 301-2 at opposite upper and lower positions.
更詳細地講,輔助吸收體301可以安置於將第二製冷劑流路1220中的一部分變形加工成具有更寬的寬度的輔助吸收體設置部1261、1262。More specifically, the auxiliary absorber 301 can be disposed in the auxiliary absorber placement portions 1261 and 1262, which are modified to have a wider width in a portion of the second refrigerant flow path 1220.
在設置有兩個輔助吸收體301(參照元件符號301-1及301-2)的情況下,如圖30所示,輔助吸收體設置部1261、1262也可以與輔助吸收體301的各位置相對應地形成於兩個位置。In the case where two auxiliary absorbers 301 (refer to element symbols 301-1 and 301-2) are provided, as shown in FIG30, the auxiliary absorber placement parts 1261 and 1262 may also be formed at two positions corresponding to the positions of the auxiliary absorbers 301.
輔助吸收體301可以包括:上部輔助吸收體301-1,以靠近上述吸收體300的上端部側的方式連接;以及下部輔助吸收體301-2,以靠近吸收體300的中間部位的方式連接。The auxiliary absorber 301 may include: an upper auxiliary absorber 301-1 connected close to the upper end of the absorber 300; and a lower auxiliary absorber 301-2 connected close to the middle portion of the absorber 300.
並且,上部輔助吸收體301-1及下部輔助吸收體301-2在分別形成於一側導熱板1200-1及另一側導熱板1200-2的輔助吸收體設置部1261、1262可分別設置利用不織布形成的一對輔助吸收體(301-1A、301-1B、301-2A、301-2B)。Furthermore, the upper auxiliary absorber 301-1 and the lower auxiliary absorber 301-2 may each be provided with a pair of auxiliary absorbers (301-1A, 301-1B, 301-2A, 301-2B) made of non-woven fabric in the auxiliary absorber placement parts 1261 and 1262 respectively formed on one side of the heat-conducting plate 1200-1 and the other side of the heat-conducting plate 1200-2.
另外,如圖30所示,在製冷劑流動空間1205可以設置有用於穩定地固定輔助吸收體301的多個固定肋1263。Additionally, as shown in Figure 30, multiple fixing ribs 1263 may be provided in the refrigerant flow space 1205 to stably fix the auxiliary absorber 301.
多個固定肋1263形成為沿寬度方向橫穿輔助吸收體設置部1261、1262,並且兩端部分別通過焊接方式結合於輔助吸收體設置部1261、1262的寬度方向外側端。Multiple fixing ribs 1263 are formed to traverse the auxiliary absorber mounting portions 1261 and 1262 in the width direction, and the two ends are respectively welded to the outer ends of the auxiliary absorber mounting portions 1261 and 1262 in the width direction.
在此,輔助吸收體設置部1261、1262被加工形成為從一側導熱板1200-1和另一側導熱板1200-2的內側面分別向外側進一步增加製冷劑流動空間1205的厚度的槽形態,並且在輔助吸收體設置部1261、1262與多個固定肋1263之間可以配備有用於插入安置輔助吸收體301的縫隙,並且可以通過該縫隙設置輔助吸收體301。Here, the auxiliary absorber placement portions 1261 and 1262 are processed into a groove shape that further increases the thickness of the refrigerant flow space 1205 from the inner surface of one side heat-conducting plate 1200-1 and the other side heat-conducting plate 1200-2 outward. A gap for inserting and placing the auxiliary absorber 301 can be provided between the auxiliary absorber placement portions 1261 and 1262 and the plurality of fixing ribs 1263, and the auxiliary absorber 301 can be placed through the gap.
如上所述的多個固定肋1263可以防止輔助吸收體301向製冷劑流動空間1205的厚度方向脫離。The multiple fixing ribs 1263 described above can prevent the auxiliary absorber 301 from detaching from the thickness direction of the refrigerant flow space 1205.
另外,根據本發明的另一實施例的主動式散熱機構1200將利用兩個金屬板部件構成的一側導熱板1200-1及另一側導熱板1200-2以包括相當於壓入端部1201的部位的邊緣端部彼此面接觸的狀態接合而製成,並且利用延伸率好的SUS材質構成,如圖32所示,對於形成在散熱殼體主體110的背面的多個壓入部150,可以以壓入配合方式結合。In addition, according to another embodiment of the present invention, the active heat dissipation mechanism 1200 is made by joining a heat-conducting plate 1200-1 and a heat-conducting plate 1200-2, which are composed of two metal plate components, with their edge ends, including the portion corresponding to the press-in end 1201, in face contact with each other, and is made of SUS material with good elongation. As shown in FIG32, the multiple press-in portions 150 formed on the back side of the heat dissipation shell body 110 can be joined by a press-fit method.
此時,優選地,包括對接接合的邊緣端部部位並與第一製冷劑流路1210(或吸收體300)對應的部分的至少一半以上以位於比形成壓入部150的一對槽肋150a、150b的外側端更內部的位置的方式壓入配合。At this point, preferably, at least half of the portion of the mating edge end portion corresponding to the first refrigerant flow path 1210 (or absorber 300) is press-fitted in such a manner that it is located further inward than the outer ends of the pair of grooves 150a, 150b forming the press-in portion 150.
如上所述,根據本發明的另一實施例的主動式散熱機構1200利用具有良好伸長率的SUS材質製成,即使稍微耐熱的諸如不織布等的纖維材質構成的吸收體300配備於第一製冷劑流路1210側也具有即使不使用焊接工序,也能夠藉由壓入配合方式的簡單的結合方式堅固地固定於散熱殼體主體110的背面的優點。As described above, the active heat dissipation mechanism 1200 according to another embodiment of the present invention is made of SUS material with good elongation. Even if the absorber 300 is made of a slightly heat-resistant fiber material such as non-woven fabric and is provided on the side of the first refrigerant flow path 1210, it has the advantage that it can be firmly fixed to the back of the heat dissipation shell body 110 by a simple pressing-fit method without the use of a welding process.
並且,當根據本發明的另一實施例的主動式散熱機構1200與以相同的接合方法製造的圖25的(b)所示的比較例的主動式散熱機構200D進行比較時,即使考慮到相同的壓入部150的插入厚度,在確保從至少1T(0.5T*2)的插入厚度減去0.3T(0.15T*2)的厚度的0.7T的第一製冷劑流路1210的狀態下,能夠將第一製冷劑流路1210靠近壓入部150進行設置,實際上,可以預期通過根據本發明的一實施例的製冷劑的相變來改善散熱性能。Furthermore, when comparing the active heat dissipation mechanism 1200 according to another embodiment of the present invention with the active heat dissipation mechanism 200D of the comparative example shown in FIG25(b) manufactured with the same joining method, even taking into account the same insertion thickness of the press-in portion 150, the first refrigerant flow path 1210 with a thickness of 0.7T (0.15T*2) minus the insertion thickness of at least 1T (0.5T*2) can be positioned close to the press-in portion 150. In fact, it is expected that the heat dissipation performance can be improved by the phase change of the refrigerant according to an embodiment of the present invention.
1212 、比較例和本發明的實驗數據的比較Comparison of comparative examples and experimental data of the present invention
圖33是示出比較藉由根據圖25的比較示例的主動式散熱機構200D與根據本發明的一實施例的主動式散熱機構200的發熱元件140的溫度的曲線圖(a)及比較圖(b)。Figure 33 is a curve (a) and a comparison graph (b) showing the temperature of the active heat dissipation mechanism 200D according to the comparison example of Figure 25 and the heating element 140 of the active heat dissipation mechanism 200 according to an embodiment of the present invention.
本發明的申請人為了確認根據本發明的一實施例的主動式散熱機構200的散熱性能,在相同的散熱殼體主體110的背面,在相同數量或相同形態的壓入部150分別設置比較例的主動式散熱機構200D和根據本發明一實施例的主動式散熱機構200,在將具有25W的輸入功率的五個發熱元件140安裝在主板上之後,可以如圖33所示地獲取各發熱元件140的溫度結果值。In order to confirm the heat dissipation performance of the active heat dissipation mechanism 200 according to an embodiment of the present invention, the applicant of the present invention respectively provided a comparative active heat dissipation mechanism 200D and an active heat dissipation mechanism 200 according to an embodiment of the present invention on the back of the same heat dissipation shell body 110 with the same number or the same shape of pressing parts 150. After installing five heating elements 140 with an input power of 25W on the motherboard, the temperature result value of each heating element 140 can be obtained as shown in FIG33.
參照圖33,五個發熱元件140中的每一個的比較例(200D)與一實施例(200)之間的溫度差最小為0.2℃(參照發熱元件1),最大為最大2.1℃的差異,已知根據本發明的一實施例的主動式散熱機構200的發熱元件的溫度測量較低。Referring to Figure 33, the temperature difference between the comparative example (200D) and an embodiment (200) of each of the five heating elements 140 is a minimum of 0.2°C (refer to heating element 1) and a maximum of 2.1°C. It is known that the temperature measurement of the heating element of the active heat dissipation mechanism 200 according to an embodiment of the invention is lower.
測量的發熱元件的溫度相對較低的結果表明,根據本發明的一實施例的主動式散熱機構200的散熱性能比比較例的主動式散熱機構200D的散熱性能更優異。The relatively low temperature of the measured heating element indicates that the heat dissipation performance of the active heat dissipation mechanism 200 according to an embodiment of the present invention is superior to that of the active heat dissipation mechanism 200D of the comparative example.
圖34是測量現有論文的RBFHP中的兩種形狀規格的產品(輥黏翅片(Roll Bonding Fin)(292*115及310*90))及根據本發明的一實施例的主動式散熱機構(PTX(310*90))分別達到50℃、60℃及70℃的時間的結果表,圖35是比較不使用製冷劑的普通鋁材質的散熱翅片AL6063_REF,估計為現有論文的RBFHP的兩種規格的產品(輥接合鰭片(292*115及310*90))以及根據本發明的一實施例的主動式散熱機構(PTX(310*90))的根據每個熱源(發熱元件)的位置的溫度的曲線圖。Figure 34 is a table showing the results of measuring the time it takes for two types of products (roll bonded fins (292*115 and 310*90)) in the existing RBFHP and an active heat dissipation mechanism (PTX (310*90)) according to an embodiment of the present invention to reach 50°C, 60°C and 70°C, respectively. Figure 35 is a graph comparing the temperature of a common aluminum heat dissipation fin AL6063_REF without refrigerant, estimated to be the temperature of two types of products (roll bonded fins (292*115 and 310*90)) in the existing RBFHP and an active heat dissipation mechanism (PTX (310*90)) according to an embodiment of the present invention, based on the location of each heat source (heating element).
用於獲取圖34的結果表的試驗如下:將現有論文的兩種形狀規格的產品及根據本發明一實施例的主動式散熱機構200的試製品的一部分同時浸漬於與相同熱源相對應的水槽之後,獲取未裝入水槽的部位的溫度上升時間。The experiment used to obtain the results table in Figure 34 was as follows: After immersing a portion of the product of two shapes and specifications in the existing paper and a portion of the prototype of the active heat dissipation mechanism 200 according to an embodiment of the present invention in a water tank corresponding to the same heat source, the temperature rise time of the part not immersed in the water tank was obtained.
然而,為了確認上述結果值不根據產品自身的形狀差異而不同,採用現有論文的RBFHP作為兩種形狀,並且通過以相同的形狀(尺寸)製造根據本發明的一實施例的主動式散熱機構200的試製品來進行測量。However, in order to confirm that the above results do not vary depending on the shape of the product itself, the RBFHP of the existing paper was used as two shapes, and the measurements were performed by manufacturing a prototype of the active heat dissipation mechanism 200 according to an embodiment of the present invention with the same shape (size).
參照圖34,利用製冷劑的相變的利用相同的鋁材質構成的現有論文的兩個RBFHP產品的達到特定溫度所需的時間大致為產品形狀中長度方向的大小大於寬度的產品(輥黏翅片(Roll Bonding Fin),310*90)比其他產品(輥黏翅片(Roll Bonding Fin),292*115)快(即到達50℃的時間快1秒,到達60℃的時間快25秒,到達70℃的時間快36秒)。Referring to Figure 34, the time required for two RBFHP products from an existing paper, constructed using the same aluminum material and utilizing the phase change of the refrigerant, to reach a specific temperature is approximately as follows: the product with a length greater than its width (roll bonding fin, 310*90) is faster than the other product (roll bonding fin, 292*115) (i.e., it reaches 50°C 1 second faster, 60°C 25 seconds faster, and 70°C 36 seconds faster).
這可能是由於當製冷劑的蒸發區域和冷凝區域彼此分開並且冷凝區域與蒸發區域進一步隔開或者在某種程度上彼此分開的情況下,氣相製冷劑的活躍擴散流動引起的。因此,寬度方向的尺寸可以稍微減小,這可以是用於減小天線裝置(或電子設備)的前後厚度的重要指標。This is likely due to the active diffusion flow of the vapor-phase refrigerant when the evaporation and condensation regions of the refrigerant are separated from each other, and the condensation region is further separated from the evaporation region or to some extent separated from each other. Therefore, the dimension in the width direction can be slightly reduced, which can be an important indicator for reducing the front and rear thickness of the antenna device (or electronic equipment).
同時,如圖32所示,若比較上述現有論文的兩個RBFHP產品中的根據本發明的一實施例的主動式散熱機構200(PTX,310*90)和相同形狀規格的產品(輥黏翅片(Roll Bonding Fin),310*90)的各溫度到達時間,從而能夠確認在非常短的時間內達到目標溫度。Meanwhile, as shown in Figure 32, by comparing the temperature arrival times of the active heat dissipation mechanism 200 (PTX, 310*90) according to an embodiment of the present invention and a product of the same shape and specifications (roll bonding fin, 310*90) in the two RBFHP products mentioned above, it can be confirmed that the target temperature is reached in a very short time.
即,在根據本發明的一實施例的主動式散熱機構200(PTX,310*90)的情況下,達到作為最高目標達到溫度的70℃的時間僅為8秒,這是通過現有論文的RBFHP的輥黏翅片((Roll Bonding Fin),310*90)規格的產品達到最低目標達到溫度50℃的時間的近5倍快速達到的結果值,在與相同的最高目標達到溫度相比的情況下,是近10倍快速達到的結果值。That is, in the case of the active heat dissipation mechanism 200 (PTX, 310*90) according to an embodiment of the present invention, the time to reach the maximum target temperature of 70°C is only 8 seconds. This is nearly 5 times faster than the time to reach the minimum target temperature of 50°C by the RBFHP roller bonding fin (310*90) product in the prior art, and nearly 10 times faster than the same maximum target temperature.
這表明與現有論文的RBFHP的輥黏翅片((Roll Bonding Fin),310*90)規格的產品相比,根據本發明的一實施例的主動式散熱機構200(PTX,310*90)在製冷劑流動空間中非常活躍地進行氣液循環。This demonstrates that, compared to the RBFHP roll-bonding fin (310*90) product in the prior art, the active heat dissipation mechanism 200 (PTX, 310*90) according to an embodiment of the invention performs gas-liquid circulation very actively in the refrigerant flow space.
即,與現有論文的RBFHP的產品相比,根據本發明的一實施例的主動式散熱機構200被估計為實質上執行散熱的製冷劑流動空間205(更詳細地講,第一製冷劑流路210)的隔開距離被最小化,與金屬板部件的材料自身的導熱性優異相比,填充在製冷劑流動空間205中的製冷劑中的液相製冷劑與發熱元件140之間的間隔距離的減小被認為是更現實地提高散熱性能的原因的良好結果。That is, compared with the RBFHP product in the prior art, the active heat dissipation mechanism 200 according to an embodiment of the present invention is estimated to have minimized the spacing between the refrigerant flow space 205 (more specifically, the first refrigerant flow path 210) that substantially performs heat dissipation. Compared with the excellent thermal conductivity of the metal plate component material itself, the reduction in the spacing between the liquid phase refrigerant in the refrigerant filling the refrigerant flow space 205 and the heating element 140 is considered to be a good result of more realistically improving heat dissipation performance.
如上所述,在使除蒸發區域之外的所有冷凝區域達到目標溫度的時間最小化的情況下,當然能夠以更快、更高的性能實現散熱。As mentioned above, by minimizing the time it takes for all condensation zones, except for the evaporation zone, to reach the target temperature, it is certainly possible to achieve heat dissipation faster and with higher performance.
另外,導出圖34的結果值的測試的目的是,通常如天線裝置所示,沿上下方向較長地形成的散熱部位的熱源(發熱體)的每個位置處的溫度測量結果值,在根據本發明的一實施例的主動式散熱機構200(PTX,310*90)不利用製冷劑的相變的情況下,普通鋁材質的散熱翅片(AL6063_REF)及被推定為現有論文的RBFHP的兩種規格的產品輥黏翅片((Roll Bonding Fin)292*115及310*90)相比,用於確認天線裝置的安裝適合性。Furthermore, the purpose of the test that yields the results in Figure 34 is to verify the installation suitability of the antenna device by comparing the temperature measurement results at each location of the heat source (heat generator) of the heat dissipation part formed along the vertical direction, which is typically as shown in the antenna device, without utilizing the phase change of the refrigerant in the active heat dissipation mechanism 200 (PTX, 310*90) according to an embodiment of the present invention, with ordinary aluminum heat dissipation fins (AL6063_REF) and two specifications of product roller bonded fins ((Roll Bonding Fin) 292*115 and 310*90) of RBFHP, which is presumed to be in the prior art.
為了導出其準確的結果值,如圖35所示,將均勻功率輸入25W的熱源(發熱體)上下以相同間隔隔開佈置在5處後,作為執行散熱的散熱翅片,更換上述4種產品並進行測量。In order to obtain accurate results, as shown in Figure 35, a heat source (heating body) with a uniform power input of 25W was placed at 5 locations with the same spacing above and below, and used as heat dissipation fins. The above 4 products were replaced and measurements were taken.
其結果,如圖35所示,在普通鋁材質的散熱翅片(AL6063_REF)產品的情況下,與推定為現有論文的RBFHP的兩種規格的產品輥黏翅片((Roll Bonding Fin),292*115及310*90)相比,從最下面的熱源到中間的第三個熱源其自身的溫度相對高,以下,第四熱源和最上面的熱源具有相對較低的溫度。The results, as shown in Figure 35, show that in the case of ordinary aluminum heat dissipation fins (AL6063_REF), compared with the two specifications of RBFHP products (Roll Bonding Fin, 292*115 and 310*90) presumably in the existing paper, the temperature from the bottom heat source to the middle third heat source is relatively high, while the temperature of the fourth heat source and the top heat source is relatively low.
雖然很難準確地查明這種結果的原因,但是可以推測現有論文的兩個RBFHP產品均在較高的位置受到看似相對高溫的外部空氣的上升氣流的影響較多。由此,現有論文的RBFHP在散熱性能方面不優選地適用於如天線裝置所示沿上下方向較長地形成的全部散熱部位,優選地,設計成與上述普通鋁材質的散熱翅片(AL6063_REF)產品交叉配置,以根據各位置發揮最佳性能。While it is difficult to pinpoint the exact cause of this result, it can be inferred that both RBFHP products in the existing paper are more significantly affected by the rising airflow of the seemingly relatively hot external air at higher positions. Therefore, the RBFHP in the existing paper is not optimally suited for all heat dissipation sections that are formed along a relatively long vertical direction, as shown in the antenna device. Preferably, it is designed to be cross-configured with the aforementioned common aluminum heat dissipation fins (AL6063_REF) to achieve optimal performance at each location.
與此相反,在根據本發明的一實施例的主動式散熱機構200(PTX,310*90)的情況下,與熱源的高低無關地呈現良好的熱源溫度值,因此,當然,本發明具有能夠均勻地適用於如天線裝置所示的沿上下方向較長地形成的全部散熱部位的優點。In contrast, in the case of the active heat dissipation mechanism 200 (PTX, 310*90) according to an embodiment of the present invention, a good heat source temperature value is presented regardless of the height of the heat source. Therefore, the present invention has the advantage of being able to uniformly apply to all heat dissipation parts that are formed in a relatively long vertical direction, as shown in an antenna device.
如上所述,根據本發明的一實施例的主動式散熱機構200提供如下優點:能夠克服最近作為國際社會的限制而出現的製冷劑的使用和選擇的限制,並且可以使產品自身的散熱性能最大化。As described above, the active heat dissipation mechanism 200 according to an embodiment of the present invention provides the following advantages: it can overcome the limitations on the use and selection of refrigerants that have recently emerged as international restrictions, and can maximize the heat dissipation performance of the product itself.
1313 、根據本發明的一實施例及另一實施例的製造方法Manufacturing methods according to one embodiment and another embodiment of the present invention
圖36是示出根據本發明的一實施例的主動式散熱機構的製造方法的流程圖。圖37是示出根據本發明的另一實施例的主動式散熱機構的製造方法的流程圖。Figure 36 is a flowchart illustrating a method of manufacturing an active heat dissipation mechanism according to one embodiment of the present invention. Figure 37 is a flowchart illustrating a method of manufacturing an active heat dissipation mechanism according to another embodiment of the present invention.
如圖36所示,根據本發明的實施例的主動式散熱機構的製造方法包括:沖壓工序(S10),將作為單一部件的導熱性材質的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))壓接,從而分別以預定深度加工,使第一製冷劑流路210、第二製冷劑流路220及第三製冷劑流路230凹陷。As shown in Figure 36, the manufacturing method of the active heat dissipation mechanism according to an embodiment of the present invention includes: a stamping process (S10) in which a heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) of thermally conductive material, which is a single component, is pressed together, thereby processing to a predetermined depth to recess the first refrigerant flow path 210, the second refrigerant flow path 220 and the third refrigerant flow path 230.
如圖12所示,沖壓工序(S10)可以定義為在以任意基準線T為基準彼此彎曲的情況下,製造具有相同規格及規格的單一的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的工序,以使上述第一製冷劑流路210至第三製冷劑流路230以及多個強度加強部240對稱地形成。As shown in Figure 12, the stamping process (S10) can be defined as a process of manufacturing a single heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) with the same specifications and dimensions, under the condition that they are bent relative to each other with an arbitrary reference line T as the reference, so that the first refrigerant flow path 210 to the third refrigerant flow path 230 and the multiple strength reinforcing parts 240 are symmetrically formed.
另外,根據本發明一實施例的主動式散熱機構的製造方法可以包括:彎曲工序(S20),在沖壓工序(S10)之後,以第一製冷劑流路210為基準的任意基準線T為基準,折疊寬度方向一側的一側導熱板200-1及寬度方向另一側的另一側導熱板200-2;接合工序(S40),彎曲工序(S20)之後,使與一側導熱板200-1及另一側導熱板200-2的散熱板部203相對應的邊緣端部和第二製冷劑流路220以及形成於第三製冷劑流路230的多個強度加強部240彼此接合。Additionally, a method for manufacturing an active heat dissipation mechanism according to an embodiment of the present invention may include: a bending process (S20), after a stamping process (S10), folding one side of the heat-conducting plate 200-1 in the width direction and the other side of the heat-conducting plate 200-2 in the width direction, using an arbitrary reference line T as a reference for the first refrigerant flow path 210; and a joining process (S40), after the bending process (S20), joining the edge ends corresponding to the heat dissipation plate portions 203 of the one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2, the second refrigerant flow path 220, and a plurality of strength reinforcing portions 240 formed in the third refrigerant flow path 230 together.
在此,接合工序(S40)是以密封填充有製冷劑的製冷劑流動空間205為目的而執行的,相當於第一製冷劑流路210側的壓入端部201是已經藉由彎曲工序(S20)而被密封的部分,因此,如上所述,可以解釋為沿與散熱板部203相對應的邊緣端部進行接合的工序。Here, the joining process (S40) is performed for the purpose of sealing the refrigerant flow space 205 filled with refrigerant. The pressing end 201 on the side of the first refrigerant flow path 210 is the part that has been sealed by the bending process (S20). Therefore, as described above, it can be interpreted as a joining process along the edge end corresponding to the heat dissipation plate portion 203.
另外,根據本發明的實施例的主動式散熱機構的製造方法還可以包括:吸收體設置工序(S30),在接合工序(S40)之前,在與靠近壓入端部201的第一製冷劑流路210對應的部位設置通過毛細管力吸收及移動液相製冷劑的吸收體300。In addition, the manufacturing method of the active heat dissipation mechanism according to the embodiment of the present invention may also include: an absorber placement step (S30), in which an absorber 300 is placed at a position corresponding to the first refrigerant flow path 210 near the press-in end 201 to absorb and move the liquid phase refrigerant by capillary force before the joining step (S40).
此時,吸收體300可以通過彎曲工序(S20)形成的第一製冷劑流路210的長度方向兩端的開口的兩端部的開口部中的一個插入設置後,藉由後述的製冷劑填充工序(S50)填充製冷劑之後,通過填塞開口的兩端部中的一個進行屏蔽來防止內部製冷劑洩漏的工序。At this time, the absorber 300 can be inserted into one of the openings at both ends of the opening at both ends of the first refrigerant flow path 210 formed in the bending process (S20), and then filled with refrigerant by the refrigerant filling process (S50) described later. After that, the internal refrigerant leakage is prevented by blocking one of the two ends of the opening.
更詳細地講,吸收體設置工序(S30)作為在彎曲工序(S20)的執行過程中執行的工序,可以定義為在完成彎曲工序(S20)的之前,在一部分形成的第一製冷劑流路210插入設置吸收體300的工序。More specifically, the absorber setting process (S30), which is performed during the bending process (S20), can be defined as the process of inserting the absorber 300 into a portion of the first refrigerant flow path 210 before the bending process (S20) is completed.
即,若參照圖12的圖式進行說明,則在彎曲工序(S20)中,如圖12的(b)所示,將一側導熱板200-1和另一側導熱板200-2以任意基準線T為基準彎曲一部分角度而形成一部分第一製冷劑流路210之後,在將吸收體300以配設於形成有第一製冷劑流路210的部位的方式設置之後,可以經過如圖12的(c)所示的追加的彎曲工序(S20)來執行如圖10的(d)所示的接合工序(S40)。That is, if we refer to the diagram in FIG12, in the bending process (S20), as shown in FIG12(b), after bending one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2 at a certain angle with an arbitrary reference line T to form a part of the first refrigerant flow path 210, after the absorber 300 is disposed at the part where the first refrigerant flow path 210 is formed, the joining process (S40) shown in FIG10(d) can be performed by the additional bending process (S20) shown in FIG12(c).
此時,若完成彎曲工序(S20),則吸收體300可以藉由形成於第一製冷劑流路210部位的多個吸收體固定引導件250穩定地固定設置於與第一製冷劑流路210相對應的部位。At this time, if the bending process (S20) is completed, the absorber 300 can be stably fixed in the position corresponding to the first refrigerant flow path 210 by means of a plurality of absorber fixing guides 250 formed in the first refrigerant flow path 210.
此後,通過如上所述的接合工序(S40)沿一側導熱板200-1和另一側導熱板200-2的邊緣端部進行接合時,相當於構成第一製冷劑流路210的壓入端部201的一端及另一端的長度方向兩端處於開口的狀態,開口的兩端中的一端為了後續執行的後述的真空化工序(未圖示)而被堵縫後,在藉由後述的製冷劑填充工序(S50)填充製冷劑之後,可以執行後述的填縫收尾工序(未圖示),以藉由填縫操作來遮蔽開口的兩端中的未填縫的另一個,從而防止內部的製冷劑洩漏。Subsequently, when the joining process (S40) described above is performed along the edge ends of one side heat-conducting plate 200-1 and the other side heat-conducting plate 200-2, it is equivalent to the two ends of the length direction of one end and the other end of the pressing end 201 constituting the first refrigerant flow path 210 being in an open state. After one end of the two ends of the opening is blocked for the subsequent vacuuming process (not shown), after the refrigerant is filled by the subsequent refrigerant filling process (S50), the subsequent caulking finishing process (not shown) can be performed to cover the other uncaulked end of the two ends of the opening by the caulking operation, thereby preventing the internal refrigerant from leaking.
同時,根據本發明的實施例的主動式散熱機構的製造方法包括:製冷劑填充工序(S50),在所述接合工序(S40)之後,通過第一製冷劑流路210的長度方向的一側端或另一側端(即,開口的兩端中的一個)填充製冷劑;以及散熱機構緊固工序(S60),在製冷劑填充工序(S50)之後,以壓入方式設置於散熱殼體主體110的壓入部150。Meanwhile, the manufacturing method of the active heat dissipation mechanism according to the embodiment of the present invention includes: a refrigerant filling step (S50), after the joining step (S40), filling refrigerant through one end or the other end (i.e., one of the two ends of the opening) in the length direction of the first refrigerant flow path 210; and a heat dissipation mechanism fastening step (S60), after the refrigerant filling step (S50), pressing the mechanism into the pressing portion 150 of the heat dissipation shell body 110.
製冷劑填充工序(S50)可以通過形成於第一製冷劑流路210的長度方向的一側端及另一側端(即,兩端部)的開口部中的一個來實現,在填充製冷劑之後完全密封,從而能夠防止製冷劑的洩漏。The refrigerant filling process (S50) can be achieved by one of the openings formed on one side and the other side (i.e., both ends) of the first refrigerant flow path 210 in the length direction, which completely seals the refrigerant after filling, thereby preventing refrigerant leakage.
然而,根據本發明的實施例的主動式散熱機構的製造方法還可以包括:清洗工序(未圖示),在吸收體設置工序(S30)之前,對形成於第一製冷劑流路210的兩端部的開口部中的一個進行堵縫並遮蔽,並且清洗製冷劑流動空間;以及真空化工序(未圖示),在清洗工序之後且在製冷劑填充工序(S50)之前或在製冷劑填充工序(S50)之後,通過形成於第一製冷劑流路的兩端部的開口部中的未填縫的開口部中的一個來對製冷劑流動空間進行真空化。However, the manufacturing method of the active heat dissipation mechanism according to the embodiments of the present invention may also include: a cleaning step (not shown), which, before the absorber placement step (S30), plugs and covers one of the openings formed at both ends of the first refrigerant flow path 210 and cleans the refrigerant flow space; and a vacuuming step (not shown), which, after the cleaning step and before or after the refrigerant filling step (S50), vacuums the refrigerant flow space through one of the unfilled openings formed at both ends of the first refrigerant flow path.
在此,清洗工序可以通過將根據本發明的一實施例的主動式散熱機構200依次浸漬在沉積槽、超聲波槽、沖洗槽、蒸汽脫脂槽中來實現,最終可以通過乾燥以去除濕氣來執行。真空化工序通常通過抽吸對藉由真空操作的裝置的內部進行真空化後填充製冷劑,之後對製冷劑進行加熱及蒸發後,再次進行真空化的工序(加熱式真空化工序)或者填充製冷劑後,暫時凍結(固化)製冷劑,然後進行真空化的工序(凍結式真空化法)中的一種工序。Here, the cleaning process can be achieved by sequentially immersing the active heat dissipation mechanism 200 according to an embodiment of the invention in a sedimentation tank, an ultrasonic tank, a rinsing tank, and a steam degreasing tank, and finally by drying to remove moisture. The vacuuming process is usually one of the following: vacuuming the inside of a device operated by vacuum by suction, filling it with refrigerant, heating and evaporating the refrigerant, and then vacuuming it again (heating vacuuming process); or filling it with refrigerant, temporarily freezing (solidifying) the refrigerant, and then vacuuming it (freezing vacuuming method).
作為參考,在作為前一種方法的真空後填充(注入)製冷劑的方式的真空化工序中,在填充(注入)製冷劑時發生真空度變化,若首先形成高真空後填充製冷劑,則變為低真空狀態,從價格低廉的工序方式而言,主要適用於價格優先於品質的大量生產及低價產品的製造。For reference, in the vacuuming process of filling (injecting) refrigerant after vacuuming, which is the former method, the vacuum level changes during the filling (injection) of refrigerant. If a high vacuum is formed first and then the refrigerant is filled, it becomes a low vacuum state. In terms of low-cost process methods, it is mainly suitable for mass production and manufacturing of low-priced products where price is prioritized over quality.
同時,作為後一種方法的液相製冷劑的填充(注入)和該液相製冷劑的凍結後的真空化工序,具體地講,在第一次真空後填充液相製冷劑並進行凍結後,再次進行第二次真空,雖然與前一種方法相比經過複雜的工序,但具有反應速度快,能夠使NCG最小化,能夠提高Qmax的高真空產品的有利的優點,並且通過液相製冷劑的凍結過程能夠縮小真空設備容量,提高真空排氣速度,能夠主要適用於少量生產及高價產品的製造。Meanwhile, the filling (injection) of liquid-phase refrigerant and the vacuuming process after freezing the liquid-phase refrigerant, specifically, involves filling the liquid-phase refrigerant and freezing it after the first vacuuming, followed by a second vacuuming. Although this process is more complex than the first method, it has the advantages of faster reaction speed, minimizing NCG, and improving the Qmax of high-vacuum products. Furthermore, the freezing process of the liquid-phase refrigerant can reduce the capacity of the vacuum equipment and increase the vacuum exhaust speed, making it mainly suitable for small-batch production and the manufacture of high-priced products.
若真空化工序結束,則還可以包括:填縫收尾工序(未圖示),為了真空化工序而未填縫,從而對剩餘的第一製冷劑流路210的剩餘開口部進行填縫。If the vacuuming process is completed, it may also include a caulking finishing process (not shown), in which the remaining opening of the remaining first refrigerant flow path 210 is caulked because the vacuuming process was not performed.
尤其,如圖13所示,根據本發明的一實施例的主動式散熱機構200形成有與第一製冷劑流路210的一端和另一端相對應的壓入端部201的一部分進一步向外側突出的一側填縫端部207a和另一側填縫端部207b,在進行上述接合工序(S40)之後執行的填縫作業及所述填縫收尾工序時,利用由彈性材質製成的預定的填縫部件來遮蔽開口的部位,並且利用壓接填縫工具(未圖示)來對突出的部位進行壓接來完全密封之後,作為再次被壓縮的部位,切割並去除所述突出的部位,從而可以執行填縫作業。In particular, as shown in FIG13, an active heat dissipation mechanism 200 according to an embodiment of the present invention has a caulking end 207a and a caulking end 207b that protrude further outward from a portion of the press-in end 201 corresponding to one end and the other end of the first refrigerant flow path 210. During the caulking operation and the caulking finishing operation performed after the above-mentioned joining process (S40), the opening is covered by a predetermined caulking component made of elastic material, and the protruding part is completely sealed by pressing the caulking tool (not shown). As a part that is compressed again, the protruding part is cut and removed, thereby enabling the caulking operation to be performed.
同時,根據本發明的一實施例的主動式散熱機構的製造方法還可以在填縫收尾工序之後測試製冷劑是否洩漏的洩漏測試工序(未圖示)和最後檢查本發明的主動式散熱機構200的性能的性能檢查工序(未圖示)以及測試本發明的主動式散熱機構200的可靠性的可靠性測試工序中的至少一個。Meanwhile, the manufacturing method of the active heat dissipation mechanism according to an embodiment of the present invention may also include at least one of the following: a leakage test step (not shown) to test whether the refrigerant leaks after the grouting finishing step; a performance check step (not shown) to check the performance of the active heat dissipation mechanism 200 of the present invention; and a reliability test step to test the reliability of the active heat dissipation mechanism 200 of the present invention.
另外,雖然未圖示,但是根據本發明的一實施例的主動式散熱機構的製造方法還可以包括:塗覆工序(未圖示),在彎曲工序(S20)(或吸收體設置工序(S30))前形成藉由製冷劑填充工序(S50)填充的製冷劑流動的製冷劑流動空間205的導熱板主體(一側導熱板(200-1)和另一側導熱板(200-2))的一表面形成疏水性塗覆材料。Additionally, although not shown, a method for manufacturing an active heat dissipation mechanism according to an embodiment of the present invention may also include: a coating process (not shown), in which a hydrophobic coating material is formed on one surface of the heat-conducting plate body (one side heat-conducting plate (200-1) and the other side heat-conducting plate (200-2)) of the refrigerant flow space 205 filled by the refrigerant flow process (S50) before the bending process (S20) (or absorber setting process (S30)).
在此,假設製冷劑採用水(蒸餾水)並將疏水性塗覆材料限定為塗覆層的原料進行說明,但根據採用的製冷劑的種類或製冷劑流路,當然可以使用親水性塗覆材料。Here, we will assume that the refrigerant is water (distilled water) and limit the hydrophobic coating material to the raw material of the coating layer. However, depending on the type of refrigerant or the refrigerant flow path, hydrophilic coating materials can of course be used.
另外,參照圖37,根據本發明的另一實施例的主動式散熱機構1200的製造方法可以如下不同於根據本發明的一實施例的包括彎曲工序(S20)的主動式散熱機構200等的製造方法。Furthermore, referring to Figure 37, the manufacturing method of the active heat dissipation mechanism 1200 according to another embodiment of the present invention can be different from the manufacturing method of the active heat dissipation mechanism 200, etc., according to one embodiment of the present invention, which includes a bending process (S20).
即,根據本發明的另一實施例的主動式散熱機構1200的製造方法可以包括:沖壓工序(S10),將兩個分離的金屬板部件分別壓接,從而加工為分別以預定深度形成包括第一製冷劑流路1210及第二製冷劑流路1220的製冷劑流動空間;接合工序(S40),沖壓工序(S10)後,沿利用兩個分離的金屬板部件配備的導熱板主體(1200-1、1200-2)的邊緣端部進行接合,從而同時形成相當於第一製冷劑流路1210及第二製冷劑流路1220的製冷劑流動空間;以及製冷劑填充工序(S50),將製冷劑填充於製冷劑流動空間。That is, the manufacturing method of the active heat dissipation mechanism 1200 according to another embodiment of the present invention may include: a stamping process (S10), in which two separate metal plate components are pressed together to form refrigerant flow spaces including a first refrigerant flow path 1210 and a second refrigerant flow path 1220 at predetermined depths; and a joining process (S40), in which the stamping process... (S10) Then, the edges of the heat-conducting plate bodies (1200-1, 1200-2) equipped with two separate metal plate components are joined together, thereby simultaneously forming a refrigerant flow space equivalent to the first refrigerant flow path 1210 and the second refrigerant flow path 1220; and a refrigerant filling process (S50) is performed to fill the refrigerant flow space with refrigerant.
根據本發明的一實施例的主動式散熱機構200等的製造方法利用單一的金屬板部件來執行沖壓工序(S10),從而形成包括第一製冷劑流路210及第二製冷劑流路220的製冷劑流動空間,並且通過彎曲工序(S20)而形成除了壓入端部201側部之外的邊緣端部藉由之後執行的接合工序(S40)以能夠接合的狀態製造。According to an embodiment of the present invention, the manufacturing method of the active heat dissipation mechanism 200 etc. uses a single metal plate component to perform a stamping process (S10) to form a refrigerant flow space including a first refrigerant flow path 210 and a second refrigerant flow path 220, and through a bending process (S20), the edge end except for the side of the pressed end 201 is formed, and then manufactured in a jointing process (S40) to a jointable state.
與此相反,根據本發明的另一實施例的主動式散熱機構1200的製造方法將兩個分離的金屬板部件分別通過沖壓工序(S10)來與作為其外形的邊緣端部一同形成相當於第一製冷劑流路1210及第二製冷劑流路1220的部位之後,在沒有上述彎曲工序(S20)的情況下,可以利用接合工序(S40)直接接合兩個分離的金屬板部件的各邊緣端部而進行接合。In contrast, according to another embodiment of the present invention, the active heat dissipation mechanism 1200 is manufactured by forming portions corresponding to the first refrigerant flow path 1210 and the second refrigerant flow path 1220 by stamping two separate metal plate components together with their edge ends as their shapes through a stamping process (S10). Without the aforementioned bending process (S20), the edge ends of the two separate metal plate components can be directly joined by a joining process (S40) to achieve the joining.
當然,在根據本發明的另一實施例的主動式散熱機構1200的製造方法中,當然也可以在接合工序(S40)之前執行設置吸收體300或輔助吸收體301的吸收體設置工序(S30)。Of course, in the manufacturing method of the active heat dissipation mechanism 1200 according to another embodiment of the present invention, the absorber setting process (S30) of setting absorber 300 or auxiliary absorber 301 can also be performed before the joining process (S40).
並且,在根據本發明的另一實施例的主動式散熱機構1200包括多個強度加強部1240的情況下,接合工序(S40)應被解釋為如下概念:包括以預定的方式接合兩個分離的金屬板部件的邊緣端部,同時使多個強度加強部1240彼此接合的工序。Furthermore, in the case where the active heat dissipation mechanism 1200 according to another embodiment of the present invention includes multiple strength reinforcements 1240, the joining process (S40) should be interpreted as a process that includes joining the edge ends of two separate metal plate components in a predetermined manner, while simultaneously joining the multiple strength reinforcements 1240 together.
然而,在根據本發明的另一實施例的主動式散熱機構1200的製造方法中,為了執行接合工序(S40)之後執行的清洗工序及真空化工序,在以使與壓入端部1201側相對應的部位的一端和另一端側開口的方式形成之後,可以執行之後的填縫收尾工序。However, in the manufacturing method of the active heat dissipation mechanism 1200 according to another embodiment of the present invention, in order to perform the cleaning process and vacuuming process after the joining process (S40), after forming the part corresponding to the pressing end 1201 side with one end and the other end open, a subsequent caulking and finishing process can be performed.
根據具有上述構成的根據本發明的實施例的主動式散熱機構200、1200,通過主動地填充在內部的製冷劑的相變來實現熱傳遞及散熱,由於可以克服現有的散熱的散熱翅片自身的材質上的限制,並且實現更高的散熱性能,因此具有顯著改善天線裝置或相似的電子設備的性能的優點。According to the embodiments of the present invention, the active heat dissipation mechanisms 200 and 1200 having the above-described configuration achieve heat transfer and dissipation through the phase change of the refrigerant actively filled inside. Since they can overcome the material limitations of the existing heat dissipation fins and achieve higher heat dissipation performance, they have the advantage of significantly improving the performance of antenna devices or similar electronic equipment.
以上,參照圖式詳細說明了根據本發明的一實施例的散熱機構。但是,本發明的實施例並不限定於上述的一實施例,在本發明所屬的技術領域中具有普通知識的技術人員可以進行多種變形且在等同的範圍內實施是理所當然的。因此,本發明真正的權利範圍應當由申請專利範圍來確定。The heat dissipation mechanism according to one embodiment of the present invention has been described in detail above with reference to the accompanying drawings. However, the embodiments of the present invention are not limited to the one described above, and it is natural that those skilled in the art to which the present invention pertains can make various modifications and implement them within equivalent scopes. Therefore, the true scope of the present invention should be determined by the scope of the patent application.
產業上利用可能性Industrial utilization potential
本發明提供一種能夠通過比其自身的導熱材質特性更有效的製冷劑的相變,能夠主動地傳遞從發熱裝置(例如,電子設備)產生的熱量,從而提高散熱性能的主動式散熱機構。This invention provides an active heat dissipation mechanism that can actively transfer heat generated from a heat-generating device (e.g., electronic equipment) through a phase change of a refrigerant that is more efficient than the thermal conductivity of the material itself, thereby improving heat dissipation performance.
10:天線殼體主體 11:散熱翅片 15:天線板 17:輻射元件 40:PSU板 50:天線罩面板 100:天線裝置 110:散熱殼體主體 120:主板 125:翻蓋 130:倒三角區域 135:熱傳遞介質 140:發熱元件 145:發熱耦合面 150:壓入部 150a、150b:槽肋 170:凹槽結構 200、200D、200T-1、200T-2、200T-3、200T-4、200T-5、200T-6:主動式散熱機構 200A:一側導熱板 200B:另一側導熱板 200D-1:一側導熱板 200D-2:另一側導熱板 200F、200F-1、200F-2:固定型散熱翅片 200-1:一側導熱板 200-2:另一側導熱板 201、1201:壓入端部 203、1203:散熱板部 205、1205:製冷劑流動空間 207a:一側填縫端部 207b:另一側填縫端部 210、1210:第一製冷劑流路 215、1215:傾斜引導件 220、1220:第二製冷劑流路 230、1230:第三製冷劑流路 240、1240:多個強度加強部 240':多個強度加強部中的一部分 241:線加強部 241P:線圖案部 242:點加強部 242P:點圖案部 250:吸收體固定引導件 300:吸收體 301、301-1A、301-1B、301-2A、301-2B:輔助吸收體 301-1:上部輔助吸收體 301-2:下部輔助吸收體 310:吸收主體部 320、321、322:骨架保持部 350:主體部吸收體 1200:主動式散熱機構 1200-1:一側導熱板 1200-2:另一側導熱板 1261、1262:輔助吸收體設置部 1263:多個固定肋 R1、R2:半徑 S10:沖壓工序 S20:彎曲工序 S30:吸收體設置工序 S40:接合工序 S50:製冷劑填充工序 S60:散熱機構緊固工序 T:任意基準線10: Antenna housing body 11: Heat dissipation fins 15: Antenna plate 17: Radiating element 40: PSU plate 50: Antenna cover panel 100: Antenna device 110: Heat dissipation housing body 120: Main board 125: Flip cover 130: Inverted triangle area 135: Heat transfer medium 140: Heating element 145: Heating coupling surface 150: Press-in part 150a, 150b: Ribs 170: Groove structure 200, 200D, 200T-1, 200T-2, 200T-3, 200T-4, 200T-5, 200T-6: Active heat dissipation mechanism 200A: One side heat conduction plate 200B: The other side heat conduction plate 200D-1: One side heat-conducting plate 200D-2: The other side heat-conducting plate 200F, 200F-1, 200F-2: Fixed heat dissipation fins 200-1: One side heat-conducting plate 200-2: The other side heat-conducting plate 201, 1201: Press-in end 203, 1203: Heat dissipation plate portion 205, 1205: Refrigerant flow space 207a: One side caulking end 207b: The other side caulking end 210, 1210: First refrigerant flow path 215, 1215: Inclined guide 220, 1220: Second refrigerant flow path 230, 1230: Third refrigerant flow path 240, 1240: Multiple reinforcement sections; 240': A portion of the multiple reinforcement sections; 241: Linear reinforcement section; 241P: Linear pattern section; 242: Dotted reinforcement section; 242P: Dotted pattern section; 250: Absorber fixing guide; 300: Absorber; 301, 301-1A, 301-1B, 301-2A, 301-2B: Auxiliary absorber; 301-1: Upper auxiliary absorber; 301-2: Lower auxiliary absorber; 310: Absorber main body; 320, 321, 322: Frame retaining section; 350: Main body absorber; 1200: Active heat dissipation mechanism; 1200-1: One side heat conduction plate; 1200-2: The other side heat conduction plate. 1261, 1262: Auxiliary absorber mounting section; 1263: Multiple fixing ribs; R1, R2: Radius; S10: Stamping process; S20: Bending process; S30: Absorber mounting process; S40: Joining process; S50: Refrigerant filling process; S60: Heat dissipation mechanism fastening process; T: Arbitrary reference line.
圖1是示出根據先前技術的天線裝置的一示例的分解立體圖。Figure 1 is an exploded perspective view showing an example of an antenna device according to the prior art.
圖2是示出在現有論文中記載的輥黏接扁平熱管(Roll Bond Flat Heat Pipe)(以下,簡稱為“RBFHP”)的製造過程的示意圖(參照現有論文的圖4)。Figure 2 is a schematic diagram showing the manufacturing process of the Roll Bond Flat Heat Pipe (hereinafter referred to as "RBFHP") described in the existing paper (see Figure 4 of the existing paper).
圖3是圖1的RBFHP的試驗裝置的示意圖(現有論文的圖6)。Figure 3 is a schematic diagram of the RBFHP test device in Figure 1 (Figure 6 in the existing paper).
圖4a及圖4b是示出根據本發明的一實施例的主動式散熱機構的天線裝置的背面部的兩種設置實現例的立體圖。Figures 4a and 4b are perspective views showing two different configurations of the rear portion of the antenna device of an active heat dissipation mechanism according to an embodiment of the present invention.
圖5a及圖5b是分別示出圖4a及圖4b的天線裝置的背面部的分解立體圖。Figures 5a and 5b are exploded perspective views showing the back of the antenna device of Figures 4a and 4b, respectively.
圖6是示出針對形成於圖5a的天線裝置的背面部的壓入部的根據本發明的一實施例的主動式散熱機構的設置狀態的分解立體圖。Figure 6 is an exploded perspective view showing the configuration of an active heat dissipation mechanism according to an embodiment of the present invention for the press-in portion formed on the back side of the antenna device of Figure 5a.
圖7是示出針對圖6的壓入部的根據本發明一實施例的主動式散熱機構的設置狀態的剖面圖及其局部放大圖。Figure 7 is a cross-sectional view and a partially enlarged view showing the configuration of an active heat dissipation mechanism according to an embodiment of the present invention with respect to the press-in portion of Figure 6.
圖8是示出針對圖6的壓入部的根據本發明的一實施例的主動式散熱機構的設置狀態的剖切立體圖及其局部放大圖。Figure 8 is a cross-sectional perspective view and a partially enlarged view of an active heat dissipation mechanism according to an embodiment of the present invention, showing the configuration of the press-in portion of Figure 6.
圖9是示出圖8的結構中的單個主動式散熱機構的內部結構的剖切立體圖。Figure 9 is a cross-sectional perspective view showing the internal structure of a single active heat dissipation mechanism in the structure of Figure 8.
圖10是示出用於說明圖4a及圖5a的凹槽結構的內部結構的背面側剖面圖。Figure 10 is a rear side sectional view showing the internal structure of the groove structure used to illustrate Figures 4a and 5a.
圖11是示出針對圖4a及圖5a的結構中的壓入部的根據本發明的一實施例的主動式散熱機構的設置狀態的部分立體圖。Figure 11 is a partial perspective view showing the configuration of an active heat dissipation mechanism according to an embodiment of the present invention with respect to the press-in portion in the structure of Figures 4a and 5a.
圖12是示出根據本發明的一實施例的主動式散熱機構的製造過程的立體圖。Figure 12 is a perspective view showing the manufacturing process of an active heat dissipation mechanism according to an embodiment of the present invention.
圖13是示出圖12所示的根據本發明的一實施例的主動式散熱機構的結構中的彎曲前的導熱板主體的平面圖。Figure 13 is a plan view of the heat-conducting plate body before bending in the structure of an active heat dissipation mechanism according to an embodiment of the present invention shown in Figure 12.
圖14是示出根據本發明的一實施例的主動式散熱機構及其結構中的壓入端部及其變形例的放大立體圖及放大平面圖。Figure 14 is an enlarged perspective view and an enlarged plan view showing an active heat dissipation mechanism and its structure according to an embodiment of the present invention, including the press-in end and its variations.
圖15是示出在圖14的(d)及(e)的結構中去除吸收體的狀態的剖面圖。Figure 15 is a cross-sectional view showing the state of the absorber removal in the structures (d) and (e) of Figure 14.
圖16及圖17是根據本發明的一實施例的主動式散熱機構的彎曲前及彎曲後的立體圖及其局部放大圖。Figures 16 and 17 are perspective views and enlarged views of an active heat dissipation mechanism according to an embodiment of the present invention before and after bending.
圖18是根據本發明的一實施例的主動式散熱機構的彎曲後的平面圖。Figure 18 is a plan view of an active heat dissipation mechanism according to an embodiment of the present invention after bending.
圖19是沿圖18的C-C線截取的剖面圖。Figure 19 is a cross-sectional view taken along line C-C in Figure 18.
圖20及圖21是示出根據本發明的一實施例的主動式散熱機構的結構中的吸收體的示例的立體圖。Figures 20 and 21 are perspective views illustrating an example of an absorber in the structure of an active heat dissipation mechanism according to an embodiment of the present invention.
圖22a至圖22d是根據本發明的一實施例中針對部分結構的第一變形例(200T-1)至第四變形例(200T-4)的導熱板主體的彎曲前展開圖。Figures 22a to 22d are unfolded views of the heat-conducting plate body before bending in the first (200T-1) to the fourth (200T-4) variants of the partial structure according to an embodiment of the present invention.
圖23是示出複合適用圖22a至圖22d的多種變形例的第五變形例(200T-5)的導熱板主體的展開圖。Figure 23 is an unfolded view of the heat-conducting plate body of the fifth variant (200T-5) which is adapted to the various variants of Figures 22a to 22d.
圖24是示出第六變形例的導熱板主體的展開圖。Figure 24 is an unfolded view showing the heat-conducting plate body of the sixth variant example.
圖25是示出比較例(200D、(a))及根據本發明的一實施例的主動式散熱機構(200、(b))的壓入部的設置狀態的剖面圖。Figure 25 is a cross-sectional view showing the configuration of the press-in portion of the comparative example (200D, (a)) and an embodiment of the present invention (200, (b)).
圖26是沿圖4b的A-A線截取的剖面圖及其局部放大圖。Figure 26 is a cross-sectional view taken along line A-A in Figure 4b and a partial enlarged view.
圖27是沿圖4b的A-A線截取的剖切立體圖及其局部放大圖。Figure 27 is a cross-sectional three-dimensional view taken along line A-A in Figure 4b and a partial enlarged view.
圖28是沿圖4b的B-B線截取的剖切立體圖及其局部放大圖。Figure 28 is a cross-sectional three-dimensional view taken along line B-B in Figure 4b and a partial enlarged view.
圖29是示出根據本發明的另一實施例的主動式散熱機構的立體圖。Figure 29 is a perspective view showing an active heat dissipation mechanism according to another embodiment of the present invention.
圖30是圖29的分解立體圖。Figure 30 is an exploded perspective view of Figure 29.
圖31是圖29的切開立體圖(a)、其局部放大圖(b)以及該部分的剖面圖(c)。Figure 31 is a cut-through perspective view (a), a partial enlarged view (b), and a cross-sectional view (c) of Figure 29.
圖32是示出根據本發明的另一實施例的主動式散熱機構的針對壓入部的結合狀態的剖面圖。Figure 32 is a cross-sectional view showing the connection state of the active heat dissipation mechanism with respect to the press-in portion according to another embodiment of the present invention.
圖33是示出比較藉由根據圖25的比較例的主動式散熱機構200D與根據本發明的一實施例的主動式散熱機構200的發熱元件140的溫度的曲線圖(a)及比較圖(b)。Figure 33 is a curve (a) and a comparison graph (b) showing the temperature of the active heat dissipation mechanism 200D according to the comparative example of Figure 25 and the heating element 140 of the active heat dissipation mechanism 200 according to an embodiment of the present invention.
圖34是測量由鋁材質的導熱板主體(200D-1、200D-2)構成的比較例的主動式散熱機構200D及由SUS材質構成的根據本發明的一實施例的主動式散熱機構200分別達到50達、60達及70達的時間的結果表。Figure 34 is a table showing the results of measuring the time taken for the active heat dissipation mechanism 200D, a comparative example of an active heat dissipation mechanism 200 made of aluminum heat-conducting plate body (200D-1, 200D-2), and the active heat dissipation mechanism 200 made of SUS material according to an embodiment of the present invention to reach 50, 60 and 70 respectively.
圖35是比較不使用製冷劑的普通鋁材質的散熱翅片AL6063_REF,估計為現有論文的RBFHP的兩種規格的產品(輥接合鰭片(292*115及310*90))以及根據本發明的一實施例的主動式散熱機構(PTX(310*90))的根據每個熱源(發熱元件)的位置的溫度的曲線圖。Figure 35 is a graph comparing the temperature of a common aluminum heat dissipation fin AL6063_REF without refrigerant, estimated to be two specifications of the RBFHP product (roller-jointed fins (292*115 and 310*90)) from an existing paper, and an active heat dissipation mechanism (PTX (310*90)) according to an embodiment of the present invention, based on the location of each heat source (heating element).
圖36是示出根據本發明的一實施例的主動式散熱機構的製造方法的流程圖。Figure 36 is a flowchart illustrating a method for manufacturing an active heat dissipation mechanism according to an embodiment of the present invention.
圖37是示出根據本發明的另一實施例的主動式散熱機構的製造方法的流程圖。Figure 37 is a flowchart illustrating a method for manufacturing an active heat dissipation mechanism according to another embodiment of the present invention.
50:天線罩面板 50: Antenna cover panel
100:天線裝置 100: Antenna Device
110:散熱殼體主體 110: Main body of the heatsink casing
130:倒三角區域 130: Inverted triangle area
150:壓入部 150: Pressing section
170:凹槽結構 170: Groove structure
200:主動式散熱機構 200: Active heat dissipation mechanism
200F-1、200F-2:固定型散熱翅片 200F-1, 200F-2: Fixed heat dissipation fins
Claims (17)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR20230120504 | 2023-09-11 | ||
| KR10-2023-0120504 | 2023-09-11 | ||
| KR1020240001429A KR102904469B1 (en) | 2023-01-06 | 2024-01-04 | Active cooling device |
| KR10-2024-0001429 | 2024-01-04 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW202511689A TW202511689A (en) | 2025-03-16 |
| TWI913818B true TWI913818B (en) | 2026-02-01 |
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| US20110103018A1 (en) | 2009-10-30 | 2011-05-05 | Raytheon Company | Integrated antenna structure with an embedded cooling channel |
| CN215579018U (en) | 2021-08-31 | 2022-01-18 | 中国电子科技集团公司第二十研究所 | Porous phased array antenna liquid cooling plate structure that can splice |
| CN115119462A (en) | 2021-03-19 | 2022-09-27 | Oppo广东移动通信有限公司 | Heat dissipation assembly, shell assembly and electronic equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US20110103018A1 (en) | 2009-10-30 | 2011-05-05 | Raytheon Company | Integrated antenna structure with an embedded cooling channel |
| CN115119462A (en) | 2021-03-19 | 2022-09-27 | Oppo广东移动通信有限公司 | Heat dissipation assembly, shell assembly and electronic equipment |
| CN215579018U (en) | 2021-08-31 | 2022-01-18 | 中国电子科技集团公司第二十研究所 | Porous phased array antenna liquid cooling plate structure that can splice |
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