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TWI912993B - A wafer polishing and grinding system and method - Google Patents

A wafer polishing and grinding system and method

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Publication number
TWI912993B
TWI912993B TW113142293A TW113142293A TWI912993B TW I912993 B TWI912993 B TW I912993B TW 113142293 A TW113142293 A TW 113142293A TW 113142293 A TW113142293 A TW 113142293A TW I912993 B TWI912993 B TW I912993B
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TW
Taiwan
Prior art keywords
unit
wafer
cache
positioning
wafers
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TW113142293A
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Chinese (zh)
Inventor
關仁杰
王宏聲
葛成重
張永濤
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大陸商北京日揚弘創智能裝備有限公司
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Publication of TWI912993B publication Critical patent/TWI912993B/en

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Abstract

本發明公開了一種晶圓拋光研磨系統,包括機架和設置於機架上的上料單元、中轉單元、加工單元、拾取單元,拾取單元的第一拾取部由上料單元拾取晶圓,機械臂帶動機械手運動,以將晶圓放置於中轉單元;中轉單元對晶圓進行定位,第二拾取部的多個拾取頭拾取中轉單元定位後的多片晶圓,機械臂帶動機械手運動,以將晶圓轉移至加工單元的加工位;加工單元對晶圓進行拋光研磨加工。本發明的機械手能夠拾取上料單元和中轉單元的晶圓,且第二拾取部包括多個拾取頭,可同時拾取多個晶圓,提高生產效率,提升了晶圓品質。This invention discloses a wafer polishing and grinding system, including a frame and a loading unit, a transfer unit, a processing unit, and a pickup unit mounted on the frame. The first pickup unit of the pickup unit picks up wafers from the loading unit, and a robotic arm drives a robotic hand to place the wafers in the transfer unit. The transfer unit positions the wafers. Multiple pickup heads of the second pickup unit pick up multiple wafers positioned in the transfer unit, and the robotic arm drives the robotic hand to transfer the wafers to the processing position in the processing unit. The processing unit performs polishing and grinding on the wafers. The robotic hand of this invention can pick up wafers from both the loading unit and the transfer unit, and the second pickup unit includes multiple pickup heads, allowing for the simultaneous pickup of multiple wafers, thus improving production efficiency and wafer quality.

Description

一種晶圓拋光研磨系統及方法A wafer polishing and grinding system and method

本發明涉及晶圓生產設備及其周邊配套設施技術領域,特別是涉及一種晶圓拋光研磨系統及方法。This invention relates to the field of wafer production equipment and related supporting facilities, and in particular to a wafer polishing system and method.

晶圓是指矽半導體積體電路製作所用的矽晶片,由於其形狀為圓形,故稱為晶圓,在晶圓的生產過程中,有一項工藝是對晶圓的雙面進行拋光研磨,晶圓拋光研磨的技術眾多,現代半導體工業中普遍採用的拋光研磨方法為化學-機械拋光研磨法(CMP),利用化學機械研磨方式,將晶圓的蝕刻面平整化為納米級平滑度,並兼顧矽片的翹曲度、平坦度等各項指標,避免矽片在高端用途中微影蝕刻製程中遭遇到問題,因此,晶圓拋光研磨是半導體加工工藝中的重要一環。A wafer is a silicon wafer used in the fabrication of silicon semiconductor integrated circuits. Because of its circular shape, it is called a wafer. In the wafer production process, one process is to polish and grind both sides of the wafer. There are many wafer polishing and grinding technologies. The polishing and grinding method commonly used in the modern semiconductor industry is chemical-mechanical polishing (CMP). Using chemical-mechanical polishing, the etched surface of the wafer is flattened to a nanometer-level smoothness, while also taking into account various indicators such as warpage and flatness of the silicon wafer. This avoids problems encountered by the silicon wafer in the lithography etching process in high-end applications. Therefore, wafer polishing and grinding is an important part of semiconductor processing technology.

對於雙面加工單元來講,晶圓拋光研磨時需要將晶圓放入承載件的凹槽中,在現有技術中,這一工序由人工來完成,生產效率較低,操作人員勞動強度大,且易影響晶圓品質。For double-sided processing units, wafer polishing and grinding requires placing the wafer into the groove of the carrier. In the current technology, this process is done manually, which has low production efficiency, high labor intensity for operators, and can easily affect wafer quality.

本發明的目的是提供一種晶圓拋光研磨系統及方法,以解決上述現有技術存在的問題,提高晶圓拋光研磨加工效率,保證晶圓加工品質,同時降低操作人員勞動強度。The purpose of this invention is to provide a wafer polishing and grinding system and method to solve the problems existing in the prior art, improve the efficiency of wafer polishing and grinding, ensure the quality of wafer processing, and at the same time reduce the labor intensity of operators.

為實現上述目的,本發明提供了如下方案: 本發明提供一種晶圓拋光研磨系統,包括機架和設置於所述機架上的: 上料單元,所述上料單元能夠存儲多片疊放的晶圓; 中轉單元,所述中轉單元能夠承載並對單片的晶圓進行定位; 加工單元,所述加工單元能夠對晶圓進行拋光研磨; 拾取單元,所述拾取單元包括機械臂和機械手,所述機械臂設置於所述機架上,所述機械手與所述機械臂相連,所述機械臂能夠帶動所述機械手在空間內移動;所述機械手包括第一拾取部和第二拾取部,所述第一拾取部為扁平結構,以拾取所述上料單元存儲的晶圓,所述第一拾取部還能夠拾取所述中轉單元中待定位的晶圓;所述第二拾取部包括多個拾取頭,以拾取所述中轉單元定位後的晶圓,並將拾取的多片晶圓放入所述加工單元的加工位,在晶圓加工結束後,所述第二拾取部還能夠將加工後的晶圓取出。 To achieve the above objectives, the present invention provides the following solution: The present invention provides a wafer polishing and grinding system, including a rack and: a loading unit capable of storing multiple stacked wafers; a transfer unit capable of carrying and positioning a single wafer; a processing unit capable of polishing and grinding the wafer; The picking unit includes a robotic arm and a robotic hand. The robotic arm is mounted on the frame, and the robotic hand is connected to the robotic arm. The robotic arm can move the robotic hand in space. The robotic hand includes a first picking part and a second picking part. The first picking part has a flat structure and is used to pick up wafers stored in the loading unit. The first picking part can also pick up wafers to be positioned in the transfer unit. The second picking part includes multiple picking heads to pick up wafers positioned in the transfer unit and place the picked-up wafers into the processing position of the processing unit. After wafer processing is completed, the second picking part can also remove the processed wafers.

優選地,所述第一拾取部包括外夾持板和內夾持板,所述外夾持板以及所述內夾持板均具有與晶圓相適配的夾持槽,且所述外夾持板以及所述內夾持板的所述夾持槽相對設置,所述內夾持板可滑動地與所述外夾持板相連,所述內夾持板連接有夾持驅動器,所述外夾持板為V形板且開口方向朝向遠離所述內夾持板的一側。Preferably, the first pickup unit includes an outer clamping plate and an inner clamping plate, both the outer clamping plate and the inner clamping plate having clamping slots adapted to the wafer, and the clamping slots of the outer clamping plate and the inner clamping plate being disposed opposite to each other. The inner clamping plate is slidably connected to the outer clamping plate, and the inner clamping plate is connected to a clamping driver. The outer clamping plate is a V-shaped plate with its opening facing the side away from the inner clamping plate.

優選地,所述第一拾取部為Y形板狀結構,所述第一拾取部設置有多個吸附元件,以吸附晶圓,所述吸附元件與外部吸附驅動器相連通。Preferably, the first pickup section has a Y-shaped plate structure and is provided with multiple adsorption elements to adsorb wafers. The adsorption elements are connected to an external adsorption driver.

優選地,所述第二拾取部包括安裝基板,所述安裝基板以及所述第一拾取部均與所述機械臂相連,所述拾取頭與所述安裝基板相連,所述拾取頭上設置有多個吸盤,所述吸盤與外部吸附驅動器相連通,所述安裝基板與所述拾取頭連接的一端傾斜設置。Preferably, the second pickup unit includes a mounting base plate, both the mounting base plate and the first pickup unit are connected to the robotic arm, the pickup head is connected to the mounting base plate, the pickup head is provided with a plurality of suction cups, the suction cups are connected to an external adsorption driver, and the end of the mounting base plate connected to the pickup head is inclined.

優選地,所述安裝基板為星型結構,所述安裝基板包括多個支板,所述拾取頭與所述支板相連且二者一一對應。Preferably, the mounting base plate has a star-shaped structure, the mounting base plate includes multiple support plates, and the pickup head is connected to the support plates and the two correspond to each other.

優選地,所述中轉單元包括定位機構,所述定位機構設置於所述機架上,所述定位機構包括翻轉工位、定位工位以及存儲工位,所述翻轉工位能夠固定並帶動晶圓翻轉; 所述定位工位的數量為多個,每一所述定位工位均包括呈圓周狀均布的定位銷,所述定位工位上還設置有檢測感測器,以檢測所述定位工位上是否承載有晶圓以及晶圓是否傾斜、偏移,所述第二拾取部能夠拾取所述定位工位上的晶圓; 所述存儲工位設置於所述定位工位的下方且二者一一對應,所述存儲工位用於存儲待定位的晶圓,所述第一拾取部能夠拾取所述存儲工位上的晶圓。 Preferably, the transfer unit includes a positioning mechanism mounted on the rack. The positioning mechanism includes a flipping station, a positioning station, and a storage station. The flipping station can fix and rotate the wafer. There are multiple positioning stations. Each positioning station includes circumferentially distributed positioning pins. Each positioning station is also equipped with a detection sensor to detect whether a wafer is being held on the positioning station and whether the wafer is tilted or offset. The second pickup unit can pick up the wafer from the positioning station. The storage station is located below the positioning stations and corresponds one-to-one. The storage station is used to store the wafer to be positioned. The first pickup unit can pick up the wafer from the storage station.

優選地,所述中轉單元還包括緩存機構,所述緩存機構包括緩存座、運動機構和緩存台,所述緩存座設置於所述機架上,所述緩存台利用所述運動機構與所述緩存座相連,所述運動機構能夠帶動所述緩存台在三維空間內運動; 所述緩存台具有緩存工位,所述緩存工位包括緩存叉臂和緩存定位塊,所述緩存叉臂為扁平狀結構,所述緩存定位塊可滑動地與所述緩存叉臂相連,所述緩存定位塊連接有緩存驅動器,所述緩存叉臂以及所述緩存定位塊均具有與晶圓相適配的緩存定位槽,所述緩存定位槽為U形,所述緩存叉臂以及所述緩存定位塊的所述緩存定位槽的開口相對設置,多個所述緩存定位槽相配合能夠固定晶圓,所述緩存工位與所述存儲工位一一對應,以使所述緩存台固定所述存儲工位的晶圓並帶動晶圓移動至所述定位工位上。 Preferably, the transfer unit further includes a cache mechanism, which comprises a cache base, a motion mechanism, and a cache platform. The cache base is mounted on the frame, and the cache platform is connected to the cache base via the motion mechanism, which enables the cache platform to move in three-dimensional space. The cache stage has a cache station, which includes a cache fork arm and a cache positioning block. The cache fork arm has a flat structure, and the cache positioning block is slidably connected to the cache fork arm. The cache positioning block is connected to a cache driver. Both the cache fork arm and the cache positioning block have cache positioning slots adapted to the wafer. The cache positioning slots are U-shaped, and the openings of the cache positioning slots of the cache fork arm and the cache positioning block are arranged opposite to each other. Multiple cache positioning slots cooperate to fix the wafer. The cache station corresponds one-to-one with the storage station, so that the cache stage fixes the wafer at the storage station and moves the wafer to the positioning station.

優選地,所述的晶圓拋光研磨系統,還包括下料單元和下料對接單元,所述下料單元能夠將所述加工單元中加工後的晶圓取出,並轉移至所述下料對接單元; 所述下料對接單元包括緩存水槽和下料水槽,所述緩存水槽靠近所述加工單元設置,所述下料單元能夠將所述加工單元內的晶圓取出並輸送至所述緩存水槽內,所述下料單元還能夠將所述緩存水槽內的晶圓轉移至所述下料水槽內,所述下料水槽能夠被輸送至後續加工工序。 Preferably, the wafer polishing system further includes a feeding unit and a feeding docking unit. The feeding unit can remove the processed wafer from the processing unit and transfer it to the feeding docking unit. The feeding docking unit includes a buffer tank and a feeding tank. The buffer tank is located close to the processing unit. The feeding unit can remove the wafer from the processing unit and transport it to the buffer tank. The feeding unit can also transfer the wafer from the buffer tank to the feeding tank. The feeding tank can be transported to subsequent processing steps.

優選地,所述的晶圓拋光研磨系統,還包括控制單元,所述上料單元、所述中轉單元、所述加工單元以及所述拾取單元均與所述控制單元通信連接; 所述加工單元還包括視覺定位機構,所述視覺定位機構能夠採集所述加工位的位置資訊。 Preferably, the wafer polishing system further includes a control unit, wherein the loading unit, the transfer unit, the processing unit, and the pickup unit are all communicatively connected to the control unit; the processing unit further includes a visual positioning mechanism capable of collecting position information of the processing station.

本發明還提供一種晶圓拋光研磨方法,利用上述的晶圓拋光研磨系統,所述拾取單元的所述第一拾取部由所述上料單元拾取晶圓,所述機械臂帶動所述機械手運動,以將晶圓放置於所述中轉單元; 所述中轉單元對晶圓進行定位,所述第二拾取部的多個所述拾取頭拾取所述中轉單元定位後的多片晶圓,所述機械臂帶動所述機械手運動,以將晶圓轉移至所述加工單元的加工位; 所述加工單元對晶圓進行拋光研磨加工。 This invention also provides a wafer polishing and grinding method, utilizing the aforementioned wafer polishing and grinding system. The first pickup unit of the pickup unit picks up the wafer from the loading unit, and the robotic arm drives the robotic hand to place the wafer in the transfer unit. The transfer unit positions the wafer, and multiple pickup heads of the second pickup unit pick up multiple wafers positioned by the transfer unit. The robotic arm drives the robotic hand to transfer the wafer to the processing position of the processing unit. The processing unit performs polishing and grinding on the wafer.

本發明相對於現有技術取得了以下技術效果:本發明的晶圓拋光研磨系統,包括機架和設置於機架上的上料單元、中轉單元、加工單元、拾取單元,上料單元能夠存儲多片疊放的晶圓;中轉單元能夠承載並對單片的晶圓進行定位;加工單元能夠對晶圓進行拋光研磨;拾取單元包括機械臂和機械手,機械臂設置於機架上,機械手與機械臂相連,機械臂能夠帶動機械手在空間內移動;機械手包括第一拾取部和第二拾取部,第一拾取部為扁平結構,以拾取上料單元存儲的晶圓,第一拾取部還能夠拾取中轉單元中待定位的晶圓;第二拾取部包括多個拾取頭,以拾取中轉單元定位後的晶圓,並將拾取的多片晶圓放入加工單元的加工位,在晶圓加工結束後,第二拾取部還能夠將加工後的晶圓取出。This invention achieves the following technical effects compared to existing technologies: The wafer polishing and grinding system of this invention includes a rack and a loading unit, a transfer unit, a processing unit, and a pick-up unit mounted on the rack. The loading unit can store multiple stacked wafers; the transfer unit can carry and position a single wafer; the processing unit can polish and grind the wafer; the pick-up unit includes a robotic arm and a robotic hand, the robotic arm being mounted on the rack and the robotic hand being connected to the robotic arm. The robotic arm can drive the robotic hand to move in space; the robotic hand includes a first picking unit and a second picking unit. The first picking unit has a flat structure to pick up wafers stored in the loading unit. The first picking unit can also pick up wafers to be positioned in the transfer unit. The second picking unit includes multiple picking heads to pick up wafers positioned in the transfer unit and place the picked-up wafers into the processing position of the processing unit. After the wafer processing is completed, the second picking unit can also remove the processed wafers.

本發明的晶圓拋光研磨系統,工作時,拾取單元的第一拾取部由上料單元拾取晶圓,機械臂帶動機械手運動,以將晶圓放置於中轉單元;中轉單元對晶圓進行定位,第二拾取部的多個拾取頭拾取中轉單元定位後的多片晶圓,機械臂帶動機械手運動,以將晶圓轉移至加工單元的加工位;加工單元對晶圓進行拋光研磨加工。本發明的機械手包括第一拾取部和第二拾取部,從而使機械手能夠拾取上料單元和中轉單元的晶圓,提高拾取效率,且第二拾取部包括多個拾取頭,可同時拾取多個晶圓,並與機械臂相配合將晶圓轉移至加工單元的加工位,以實現加工單元多個加工位的同時供料,提高生產效率,且採用機械臂和機械手的組合拾取物料,有效避免了晶圓損傷,提升了晶圓品質。In the wafer polishing and grinding system of this invention, during operation, the first pickup unit of the pickup unit picks up the wafer from the loading unit, and the robotic arm drives the robotic arm to move to place the wafer in the transfer unit; the transfer unit positions the wafer, and multiple pickup heads of the second pickup unit pick up multiple wafers after they have been positioned by the transfer unit, and the robotic arm drives the robotic arm to move to transfer the wafer to the processing position of the processing unit; the processing unit performs polishing and grinding on the wafer. The robotic arm of this invention includes a first picking unit and a second picking unit, thereby enabling the robotic arm to pick up wafers from the loading unit and the transfer unit, improving picking efficiency. The second picking unit includes multiple picking heads, which can pick up multiple wafers at the same time and cooperate with the robotic arm to transfer the wafers to the processing position of the processing unit, so as to realize the simultaneous feeding of multiple processing positions in the processing unit, improving production efficiency. Furthermore, the combination of robotic arm and robotic arm in picking up materials effectively avoids wafer damage and improves wafer quality.

本發明還提供一種晶圓拋光研磨方法,利用上述的晶圓拋光研磨系統,在提高生產效率的同時,保證晶圓加工品質,降低操作人員勞動負擔。The present invention also provides a wafer polishing and grinding method, which, by utilizing the above-mentioned wafer polishing and grinding system, improves production efficiency, ensures wafer processing quality, and reduces the labor burden of operators.

下面將結合本發明實施例中的附圖,對本發明實施例中的技術方案進行清楚、完整地描述,顯然,所描述的實施例僅僅是本發明一部分實施例,而不是全部的實施例。基於本發明中的實施例,本領域普通技術人員在沒有做出創造性勞動前提下所獲得的所有其他實施例,都屬於本發明保護的範圍。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative labor are within the scope of protection of the present invention.

本發明的目的是提供一種晶圓拋光研磨系統及方法,以解決上述現有技術存在的問題,提高晶圓拋光研磨加工效率,保證晶圓加工品質,同時降低操作人員勞動強度。The purpose of this invention is to provide a wafer polishing and grinding system and method to solve the problems existing in the prior art, improve the efficiency of wafer polishing and grinding, ensure the quality of wafer processing, and at the same time reduce the labor intensity of operators.

為使本發明的上述目的、特徵和優點能夠更加明顯易懂,下面結合附圖和具體實施方式對本發明作進一步詳細的說明。To make the above-mentioned objectives, features and advantages of the present invention more apparent and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

實施例一Implementation Example 1

本實施例提供一種晶圓拋光研磨系統,包括機架1和設置於機架1上的上料單元2、中轉單元3、加工單元4、拾取單元5,上料單元2能夠存儲多片疊放的晶圓;中轉單元3能夠承載並對單片的晶圓進行定位;加工單元4能夠對晶圓進行拋光研磨;拾取單元5包括機械臂和機械手,機械臂設置於機架1上,機械手與機械臂相連,機械臂能夠帶動機械手在空間內移動;機械手包括第一拾取部501和第二拾取部502,第一拾取部501為扁平結構,以拾取上料單元2存儲的晶圓,第一拾取部501還能夠拾取中轉單元3中待定位的晶圓;第二拾取部502包括多個拾取頭503,以拾取中轉單元3定位後的晶圓,並將拾取的多片晶圓放入加工單元4的加工位,在晶圓加工結束後,第二拾取部502還能夠將加工後的晶圓取出。This embodiment provides a wafer polishing and grinding system, including a rack 1 and a loading unit 2, a transfer unit 3, a processing unit 4, and a pick-up unit 5 disposed on the rack 1. The loading unit 2 can store multiple stacked wafers; the transfer unit 3 can carry and position a single wafer; the processing unit 4 can polish and grind the wafers; the pick-up unit 5 includes a robotic arm and a robotic hand. The robotic arm is disposed on the rack 1, and the robotic hand is connected to the robotic arm. The robotic arm can drive the robotic hand to move in space. The robotic arm includes a first picking unit 501 and a second picking unit 502. The first picking unit 501 has a flat structure to pick up wafers stored in the loading unit 2. The first picking unit 501 can also pick up wafers to be positioned in the transfer unit 3. The second picking unit 502 includes multiple picking heads 503 to pick up wafers positioned in the transfer unit 3 and place the picked-up wafers into the processing position of the processing unit 4. After the wafer processing is completed, the second picking unit 502 can also remove the processed wafers.

本發明的晶圓拋光研磨系統,工作時,拾取單元5的第一拾取部501由上料單元2拾取晶圓,機械臂帶動機械手運動,以將晶圓放置於中轉單元3;中轉單元3對晶圓進行定位,第二拾取部502的多個拾取頭503拾取中轉單元3定位後的多片晶圓,機械臂帶動機械手運動,以將晶圓轉移至加工單元4的加工位;加工單元4對晶圓進行拋光研磨加工。本發明的機械手包括第一拾取部501和第二拾取部502,從而使機械手能夠拾取上料單元2和中轉單元3的晶圓,提高拾取效率,且第二拾取部502包括多個拾取頭503,可同時拾取多個晶圓,並與機械臂相配合將晶圓轉移至加工單元4的加工位,以實現加工單元4多個加工位的同時供料,提高生產效率,且採用機械臂和機械手的組合拾取物料,有效避免了晶圓損傷,提升了晶圓品質。In the wafer polishing and grinding system of the present invention, during operation, the first pickup unit 501 of the pickup unit 5 picks up the wafer from the loading unit 2, and the robotic arm drives the robotic arm to move to place the wafer in the transfer unit 3; the transfer unit 3 positions the wafer, and the multiple pickup heads 503 of the second pickup unit 502 pick up the multiple wafers after they are positioned in the transfer unit 3, and the robotic arm drives the robotic arm to move to transfer the wafer to the processing position of the processing unit 4; the processing unit 4 performs polishing and grinding on the wafer. The robotic arm of this invention includes a first picking unit 501 and a second picking unit 502, thereby enabling the robotic arm to pick up wafers from the loading unit 2 and the transfer unit 3, improving picking efficiency. The second picking unit 502 includes multiple picking heads 503, which can pick up multiple wafers at the same time and cooperate with the robotic arm to transfer the wafers to the processing position of the processing unit 4, so as to realize the simultaneous feeding of multiple processing positions in the processing unit 4, improving production efficiency. Furthermore, the combination of robotic arm and robotic arm in picking up materials effectively avoids wafer damage and improves wafer quality.

在本具體實施方式中,第一拾取部501包括外夾持板504和內夾持板505,外夾持板504以及內夾持板505均具有與晶圓相適配的夾持槽506,且外夾持板504以及內夾持板505的夾持槽506相對設置,內夾持板505可滑動地與外夾持板504相連,內夾持板505連接有夾持驅動器511,外夾持板504為V形板且開口方向朝向遠離內夾持板505的一側。夾持驅動器511帶動內夾持板505滑動,調整外夾持板504和內夾持板505之間的距離,使外夾持板504和內夾持板505上相對的夾持槽506能夠固定晶圓,達到拾取晶圓的目的。外夾持板504為板狀結構,使其能夠伸入上料單元2的相鄰晶圓的縫隙內,實現對晶圓的順利拾取。外夾持板504為V形,可在V形外夾持板504的開口兩端均設置夾持槽506,對晶圓進行多點固定,提高拾取可靠性。在實際應用中,夾持驅動器511可採用液壓缸或氣壓缸。In this specific embodiment, the first pickup unit 501 includes an outer clamping plate 504 and an inner clamping plate 505. Both the outer clamping plate 504 and the inner clamping plate 505 have clamping grooves 506 adapted to the wafer, and the clamping grooves 506 of the outer clamping plate 504 and the inner clamping plate 505 are arranged opposite to each other. The inner clamping plate 505 is slidably connected to the outer clamping plate 504. The inner clamping plate 505 is connected to a clamping drive 511. The outer clamping plate 504 is a V-shaped plate and the opening direction is towards the side away from the inner clamping plate 505. The clamping drive 511 drives the inner clamping plate 505 to slide, adjusting the distance between the outer clamping plate 504 and the inner clamping plate 505. This allows the opposing clamping slots 506 on the outer and inner clamping plates 504 to fix the wafer, achieving the purpose of wafer pickup. The outer clamping plate 504 has a plate-like structure, allowing it to extend into the gaps between adjacent wafers in the loading unit 2, thus facilitating smooth wafer pickup. The outer clamping plate 504 is V-shaped, and clamping slots 506 can be provided at both ends of the opening of the V-shaped outer clamping plate 504 for multi-point wafer fixation, improving pickup reliability. In practical applications, the clamping drive 511 can be a hydraulic cylinder or a pneumatic cylinder.

具體地,第二拾取部502包括安裝基板507,安裝基板507以及第一拾取部501均與機械臂相連,拾取頭503與安裝基板507相連,每一拾取頭503上均設置有多個吸盤508,採用多點吸附方式,增強對晶圓的吸附固定效果。吸盤508與外部吸附驅動器相連通,外部吸附驅動器可對吸盤508進行抽氣、充氣操作,在對吸盤508進行抽氣時,吸盤508吸附晶圓,當需要將晶圓放置於加工單元4的加工位時,吸附驅動器向吸盤508充氣,使其與晶圓分離。在本具體實施方式中,拾取頭503與安裝基板507的底部相連,吸盤508同樣設置於拾取頭503的底部,確保能夠順利拾取以及放鬆晶圓,為了避免干涉,安裝基板507與拾取頭503連接的一端傾斜設置,為拾取頭503預留足夠的操作空間,提高機械手的工作可靠性。Specifically, the second pickup unit 502 includes a mounting substrate 507. Both the mounting substrate 507 and the first pickup unit 501 are connected to a robotic arm. The pickup head 503 is connected to the mounting substrate 507. Each pickup head 503 is equipped with multiple suction cups 508, employing a multi-point adsorption method to enhance the adsorption and fixation effect on the wafer. The suction cups 508 are connected to an external adsorption driver, which can perform air extraction and inflation operations on the suction cups 508. When air is extracted from the suction cups 508, the suction cups 508 adsorb the wafer. When it is necessary to place the wafer at the processing position of the processing unit 4, the adsorption driver inflates the suction cups 508 to separate them from the wafer. In this specific embodiment, the pickup head 503 is connected to the bottom of the mounting substrate 507, and the suction cup 508 is also disposed at the bottom of the pickup head 503 to ensure smooth pickup and release of wafers. In order to avoid interference, the end of the mounting substrate 507 connected to the pickup head 503 is inclined to provide sufficient operating space for the pickup head 503 and improve the working reliability of the robot.

更具體地,安裝基板507為星型結構,安裝基板507包括多個支板509,拾取頭503與支板509相連且二者一一對應,有利於提高安裝基板507的受力均勻性,提高機械手的運動穩定性。在本具體實施方式中,安裝基板507包括三個支板509,拾取頭503的數量為三個,相應地,加工單元4的每一承載件的加工位的數量同樣為三個,以適應加工供料需求,從而有效提高加工效率。在實際應用中,拾取頭503的數量可根據加工單元4的承載件的加工位的數量進行調整,以適應不同的加工工況,提高系統的靈活適應性。More specifically, the mounting base plate 507 has a star-shaped structure and includes multiple support plates 509. The pickup heads 503 are connected to the support plates 509 and correspond one-to-one, which helps improve the uniformity of force distribution on the mounting base plate 507 and enhances the stability of the robot's movement. In this specific embodiment, the mounting base plate 507 includes three support plates 509 and three pickup heads 503. Correspondingly, each carrier component of the processing unit 4 also has three processing positions to meet processing and feeding requirements, thereby effectively improving processing efficiency. In practical applications, the number of pickup heads 503 can be adjusted according to the number of processing positions of the carrier components in the processing unit 4 to adapt to different processing conditions and improve the system's flexibility and adaptability.

其中,中轉單元3包括定位機構301,定位機構301設置於機架1上,定位機構301包括翻轉工位302、定位工位303以及存儲工位304,翻轉工位302能夠固定並帶動晶圓翻轉,將晶圓翻轉180°,以滿足不同的加工需求。The transfer unit 3 includes a positioning mechanism 301, which is mounted on the frame 1. The positioning mechanism 301 includes a flipping station 302, a positioning station 303, and a storage station 304. The flipping station 302 can fix and drive the wafer to flip, flipping the wafer 180° to meet different processing requirements.

相應地,定位工位303的數量為多個,以適應加工單元4每一承載件的加工位的供料需求,每一定位工位303均包括呈圓周狀均布的定位銷,定位工位303上還設置有檢測感測器,以檢測定位工位303上是否承載有晶圓以及晶圓是否傾斜、偏移,實現晶圓的定位,第二拾取部502能夠拾取定位工位303上的晶圓,拾取頭503吸附定位工位303上的晶圓,並在機械臂的帶動下將晶圓轉移至加工單元4的加工位。Correspondingly, there are multiple positioning stations 303 to meet the material supply requirements of each carrier processing position in the processing unit 4. Each positioning station 303 includes positioning pins evenly distributed in a circumferential shape. The positioning station 303 is also equipped with a detection sensor to detect whether the positioning station 303 is carrying a wafer and whether the wafer is tilted or offset, so as to realize the positioning of the wafer. The second pickup unit 502 can pick up the wafer on the positioning station 303. The pickup head 503 adsorbs the wafer on the positioning station 303 and transfers the wafer to the processing position of the processing unit 4 under the drive of the robotic arm.

定位機構301同時設置了存儲工位304,存儲工位304設置於定位工位303的下方且二者一一對應,存儲工位304用於存儲待定位的晶圓,第一拾取部501能夠拾取存儲工位304上的晶圓,將存儲工位304上的晶圓轉移至定位工位303上,進行晶圓定位,為後續的晶圓加工提供便利。The positioning mechanism 301 is also provided with a storage station 304, which is located below the positioning station 303 and the two correspond one to one. The storage station 304 is used to store the wafer to be positioned. The first pickup unit 501 can pick up the wafer on the storage station 304 and transfer the wafer on the storage station 304 to the positioning station 303 for wafer positioning, which provides convenience for subsequent wafer processing.

還需要強調的是,中轉單元3還包括緩存機構305,緩存機構305包括緩存座306、運動機構307和緩存台308,緩存座306設置於機架1上,緩存台308利用運動機構307與緩存座306相連,運動機構307能夠帶動緩存台308在三維空間內運動,從而帶動緩存台308上緩存的晶圓運動。It should also be emphasized that the transfer unit 3 also includes a cache mechanism 305, which includes a cache base 306, a motion mechanism 307, and a cache stage 308. The cache base 306 is mounted on the rack 1. The cache stage 308 is connected to the cache base 306 via the motion mechanism 307. The motion mechanism 307 can drive the cache stage 308 to move in three-dimensional space, thereby driving the movement of the wafers cached on the cache stage 308.

其中,緩存台308具有緩存工位,緩存工位包括緩存叉臂309和緩存定位塊310,緩存叉臂309為扁平狀結構,緩存定位塊310可滑動地與緩存叉臂309相連,緩存定位塊310連接有緩存驅動器312,緩存叉臂309以及緩存定位塊310均具有與晶圓相適配的緩存定位槽311,緩存定位槽311為U形,緩存叉臂309以及緩存定位塊310的緩存定位槽311的開口相對設置,多個緩存定位槽311相配合能夠固定晶圓。緩存驅動器312能夠帶動緩存定位塊310往復運動,調整緩存定位塊310與緩存叉臂309之間的間距,以使緩存定位塊310以及緩存叉臂309上的緩存定位槽311能夠固定晶圓,結合運動機構307,帶動晶圓運動。在本具體實施方式中,緩存工位與存儲工位304一一對應,以使緩存台308固定存儲工位304的晶圓並帶動晶圓移動至定位工位303上,為晶圓定位提供便利。緩存叉臂309為扁平狀結構,使得緩存叉臂309能夠伸入存儲工位304的晶圓之間的縫隙,保證緩存機構305的工作可靠性。The cache stage 308 has a cache station, which includes a cache fork arm 309 and a cache positioning block 310. The cache fork arm 309 has a flat structure, and the cache positioning block 310 is slidably connected to the cache fork arm 309. The cache positioning block 310 is connected to a cache driver 312. Both the cache fork arm 309 and the cache positioning block 310 have cache positioning slots 311 adapted to the wafer. The cache positioning slots 311 are U-shaped, and the openings of the cache positioning slots 311 of the cache fork arm 309 and the cache positioning block 310 are arranged opposite to each other. Multiple cache positioning slots 311 cooperate to fix the wafer. The cache driver 312 can drive the cache positioning block 310 to reciprocate, adjusting the distance between the cache positioning block 310 and the cache fork arm 309 so that the cache positioning slots 311 on the cache positioning block 310 and the cache fork arm 309 can fix the wafer. Combined with the motion mechanism 307, it drives the wafer to move. In this specific embodiment, the cache station and the storage station 304 correspond one-to-one, so that the cache stage 308 fixes the wafer at the storage station 304 and drives the wafer to move to the positioning station 303, facilitating wafer positioning. The cache fork arm 309 has a flat structure, which allows it to extend into the gap between the wafers in the storage station 304, ensuring the operational reliability of the cache mechanism 305.

另外,本發明的晶圓拋光研磨系統,還包括下料單元6和下料對接單元7,下料單元6能夠將加工單元4中加工後的晶圓取出,並轉移至下料對接單元7。下料單元6可採用下料機器人,提高下料工作效率,同時最大程度地避免對晶圓造成損傷。In addition, the wafer polishing system of this invention also includes a feeding unit 6 and a feeding docking unit 7. The feeding unit 6 can remove the processed wafer from the processing unit 4 and transfer it to the feeding docking unit 7. The feeding unit 6 can use a feeding robot to improve the feeding efficiency and at the same time minimize damage to the wafer.

在本具體實施方式中,下料對接單元7包括緩存水槽701和下料水槽702,緩存水槽701靠近加工單元4設置,下料單元6能夠將加工單元4內的晶圓取出並輸送至緩存水槽701內,下料單元6還能夠將緩存水槽701內的晶圓轉移至下料水槽702內,下料水槽702能夠被輸送至後續加工工序。下料對接單元7設置緩存水槽701和下料水槽702,有利於保持晶圓的清潔和安全,保證晶圓品質。In this specific embodiment, the unloading docking unit 7 includes a buffer tank 701 and an unloading tank 702. The buffer tank 701 is located close to the processing unit 4. The unloading unit 6 can remove the wafers from the processing unit 4 and transport them to the buffer tank 701. The unloading unit 6 can also transfer the wafers from the buffer tank 701 to the unloading tank 702, which can then be transported to subsequent processing steps. The inclusion of the buffer tank 701 and the unloading tank 702 in the unloading docking unit 7 helps maintain the cleanliness and safety of the wafers, ensuring wafer quality.

進一步地,本發明的晶圓拋光研磨系統,還包括控制單元,上料單元2、中轉單元3、加工單元4以及拾取單元5均與控制單元通信連接,方便控制各單元的工作狀態,提高系統的自動化程度。Furthermore, the wafer polishing and grinding system of the present invention also includes a control unit, and the feeding unit 2, transfer unit 3, processing unit 4 and picking unit 5 are all connected to the control unit for communication, which facilitates the control of the working status of each unit and improves the automation level of the system.

除此之外,加工單元4還包括視覺定位機構401,視覺定位機構401能夠採集加工位的位置資訊,以監測加工單元4加工位的資訊以及晶圓的上料資訊。In addition, the processing unit 4 also includes a vision positioning mechanism 401, which can collect the position information of the processing position to monitor the information of the processing position of the processing unit 4 and the wafer loading information.

實施例二Implementation Example 2

本實施例的晶圓拋光研磨系統中,第一拾取部501為Y形板狀結構,第一拾取部501設置有多個吸附元件510,以吸附晶圓,吸附元件510與外部吸附驅動器相連通。吸附驅動器能夠向吸附元件510抽氣、充氣,當對吸附元件510抽氣時,在負壓作用下,吸附元件510能夠吸附晶圓;在需要放鬆晶圓時,吸附驅動器向吸附元件510充氣,使其與晶圓分離。第一拾取部501採用吸附方式拾取晶圓,最大程度地保護晶圓,提高拾取安全係數。此處還需要解釋說明的是,吸附驅動器可採用外部氣泵等設備,或採用外部壓縮氣源作為吸附驅動器用,可根據具體工況調整,滿足吸附拾取需求。In the wafer polishing system of this embodiment, the first pickup unit 501 has a Y-shaped plate structure and is equipped with multiple adsorption elements 510 to adsorb wafers. The adsorption elements 510 are connected to an external adsorption driver. The adsorption driver can evacuate and inflate the adsorption elements 510. When evacuating the adsorption elements 510, the adsorption elements 510 can adsorb the wafers under negative pressure. When it is necessary to release the wafers, the adsorption driver inflates the adsorption elements 510 to separate them from the wafers. The first pickup unit 501 uses an adsorption method to pick up the wafers, maximizing wafer protection and improving the pickup safety factor. It should also be noted that the adsorption drive can use external air pumps or other equipment, or an external compressed air source, which can be adjusted according to the specific working conditions to meet the adsorption and pickup requirements.

本實施例中晶圓拋光研磨系統的其他結構,均與實施例一相同,此處不再贅述。The other structures of the wafer polishing system in this embodiment are the same as those in Embodiment 1, and will not be described again here.

實施例三Implementation Example 3

本實施例提供一種晶圓拋光研磨方法,利用實施例一或實施例二的晶圓拋光研磨系統,拾取單元5的第一拾取部501由上料單元2拾取晶圓,機械臂帶動機械手運動,以將晶圓放置於中轉單元3; 中轉單元3對晶圓進行定位,第二拾取部502的多個拾取頭503拾取中轉單元3定位後的多片晶圓,機械臂帶動機械手運動,以將晶圓轉移至加工單元4的加工位; 加工單元4對晶圓進行拋光研磨加工。 This embodiment provides a wafer polishing method. Using the wafer polishing system of Embodiment 1 or Embodiment 2, the first pickup unit 501 of the pickup unit 5 picks up the wafer from the loading unit 2, and a robotic arm drives a robotic hand to place the wafer in the transfer unit 3. The transfer unit 3 positions the wafer, and multiple pickup heads 503 of the second pickup unit 502 pick up the wafers positioned in the transfer unit 3. The robotic arm drives a robotic hand to transfer the wafers to the processing position in the processing unit 4. The processing unit 4 performs polishing and grinding on the wafer.

本發明的晶圓拋光研磨方法,利用實施例一或實施例二的晶圓拋光研磨系統,在提高生產效率的同時,保證晶圓加工品質,降低操作人員勞動負擔。The wafer polishing and grinding method of the present invention, using the wafer polishing and grinding system of Embodiment 1 or Embodiment 2, improves production efficiency while ensuring wafer processing quality and reducing the labor burden of operators.

實施例四Implementation Example 4

本實施例提供一種晶圓拋光研磨方法,利用實施例一或實施例二的晶圓拋光研磨系統,具體包括如下步驟:This embodiment provides a wafer polishing method using the wafer polishing system of Embodiment 1 or Embodiment 2, specifically including the following steps:

S01:AGV小車將滿料的Open Cassette(開放式料盒)開口料框放到上料單元2,上料單元2接收PLC發出的讀碼指令,上料單元2讀取Open Cassette開口料框的條碼資訊,並且將條碼資訊回饋給PLC,PLC接收條碼資訊並且將條碼資訊回饋給上級MES系統,MES系統根據PLC請求將條碼所包含的料框內每層晶圓的資訊回饋給PLC,與此同時上料單元2會對料框內每層Slot(放晶圓的狹縫)進行掃描,並將掃描結果回饋給PLC,PLC接收到掃描結果會和MES系統回饋的料框每層晶圓的資訊進行對比,當對比有差異時,報警設備報警;對比無差異,自動執行下一步。S01: The AGV trolley places the full Open Cassette into loading unit 2. Loading unit 2 receives the read code command from the PLC and reads the Open Cassette. The system receives the barcode information of the Cassette open frame and feeds it back to the PLC. The PLC receives the barcode information and feeds it back to the upper-level MES system. The MES system, based on the PLC's request, feeds back the information of each layer of wafers in the frame contained in the barcode to the PLC. At the same time, the loading unit 2 scans each layer of slot (the narrow gap for placing wafers) in the frame and feeds back the scan results to the PLC. The PLC receives the scan results and compares them with the information of each layer of wafers in the frame fed back by the MES system. If there is a difference in the comparison, the alarm device sounds an alarm; if there is no difference in the comparison, it automatically executes the next step.

S02:拾取單元5的第一拾取部501從上料單元2中水準插取一片晶圓,當系統有翻轉要求時,拾取單元5先將晶圓給到晶圓放置在中轉單元3的翻轉工位302上進行一個180度翻轉,拾取單元5將翻轉後的晶圓放到定位機構301的下部的存儲工位304(定位機構301分為兩部分,上部為定位工位303,下部為存儲工位304,可緩存多片晶圓);當系統對晶圓沒有翻轉要求時,拾取單元5的第一拾取部501將從上料單元2中插取的晶圓直接放到定位機構301的下部存儲工位304,直至緩存到設定的數量。S02: The first pickup unit 501 of pickup unit 5 horizontally picks up a wafer from loading unit 2. When the system requires a flip, pickup unit 5 first feeds the wafer to the flip station 302 of the transfer unit 3 for a 180-degree flip. Pickup unit 5 then places the flipped wafer into the storage station 304 at the bottom of positioning mechanism 301 (positioning mechanism 301 is divided into two parts: the upper part is the positioning station 303, and the lower part is the storage station 304, which can cache multiple wafers). When the system does not require a wafer flip, the first pickup unit 501 of pickup unit 5 directly places the wafer picked up from loading unit 2 into the storage station 304 at the bottom of positioning mechanism 301 until the set number is cached.

S03:緩存機構305從定位機構301的下部存儲工位304內同時搬運三片晶圓,分別放在定位機構301的定位工位303,定位機構301的三處定位工位303同時對晶圓進行機械定位,防靜電PIN定位銷推晶圓外圓定位。S03: The cache mechanism 305 simultaneously transports three wafers from the lower storage station 304 of the positioning mechanism 301 and places them in the positioning stations 303 of the positioning mechanism 301 respectively. The three positioning stations 303 of the positioning mechanism 301 simultaneously perform mechanical positioning on the wafers, and the anti-static pin positioning pins push the outer circle of the wafer for positioning.

S04:加工單元4拋光研磨完成後,下料單元6從晶圓Carrier承載件的凹槽內將晶圓取出並放入下料對接單元7,下料對接單元7為多段可升降單元及溢流槽組成,放入一片晶圓之後,就會有一段機構下降,以使晶圓完全浸入溢流槽的水中來保護晶圓表面(工藝要求拋光研磨後的晶圓取出後需儘快浸入去離子水中),如此將晶圓Carrier承載件的全部晶圓都放入下料對接單元7並全部浸入水中。S04: After the polishing and grinding of processing unit 4 is completed, unloading unit 6 takes out the wafer from the groove of the wafer carrier and puts it into unloading docking unit 7. Unloading docking unit 7 is composed of multiple lifting units and overflow tanks. After a wafer is put in, a mechanism will descend to make the wafer completely immersed in the water in the overflow tank to protect the wafer surface (the process requires that the wafer after polishing and grinding should be immersed in deionized water as soon as possible after being taken out). In this way, all the wafers of the wafer carrier are put into unloading docking unit 7 and completely immersed in water.

S05:此後加工單元4會有一個自清洗過程,清洗完成後,此時拾取單元5已經完成上面第二步的流程,接下來重複進行下述第六步、第七步和第八步的動作完成上料工作。S05: After this, processing unit 4 will have a self-cleaning process. After cleaning is completed, picking unit 5 has completed the second step above. Then, repeat the sixth, seventh and eighth steps below to complete the loading work.

S06:拾取單元5從定位機構301的上部定位工位303中吸取三片晶圓,結合視覺定位機構401給出的補償資料,將晶圓放到加工單元4晶圓Carrier承載件的凹槽中,因為晶圓Carrier承載件每次停的位置有誤差,所以此處拾取單元5需要配合視覺定位機構401視覺定位才能將晶圓精准的放在晶圓Carrier承載件的凹槽中。S06: Pick-up unit 5 picks up three wafers from the upper positioning station 303 of positioning mechanism 301. Combining the compensation data given by vision positioning mechanism 401, it places the wafers into the groove of wafer carrier in processing unit 4. Because the wafer carrier stops at different positions each time, pick-up unit 5 needs to cooperate with vision positioning mechanism 401 for vision positioning to accurately place the wafers into the groove of wafer carrier.

S07:加工單元4有多個晶圓Carrier承載件,Carrier承載件下部為研磨墊,研磨墊下部為下研磨盤,將其中一個晶圓Carrier承載件放滿晶圓之後,加工單元4的下研磨盤會旋轉一個角度,使另一個晶圓Carrier承載件旋轉至上料位位置,隨即重複第六步的動作對當前Carrier承載件進行上料,與此同時,下料單元6會對之前已完成的第六步的晶圓Carrier承載件內的晶圓進行按壓排水,並檢查該晶圓Carrier承載件內的晶圓是否完全放入凹槽內,如果檢查晶圓放置不合格,則會重新柔性材料按壓,並用測微感測器檢測入槽尺寸,如果第二次檢測仍不合格,設備會發出報警資訊,並等待人工幹預處理。S07: Processing unit 4 has multiple wafer carriers. The lower part of the carrier is a grinding pad, and the lower part of the grinding pad is a lower grinding disk. After one wafer carrier is filled with wafers, the lower grinding disk of processing unit 4 will rotate at an angle, so that another wafer carrier rotates to the loading position. Then, the action of step six is repeated to load the current carrier. At the same time, unloading unit 6 will press and drain the wafers in the wafer carriers that have completed step six, and check whether the wafers in the wafer carriers are completely placed in the groove. If the wafer placement is not qualified, the flexible material will be pressed again, and the groove size will be detected by a micrometer. If the second detection is still not qualified, the equipment will issue an alarm message and wait for manual intervention.

S08:重複以上第六步和第七步,將全部晶圓放入晶圓Carrier承載件的凹槽內並檢查是否放置合格。上料完成後,PLC會給加工單元4發出上料完成信號,隨即加工單元4開始進行拋光研磨工作。S08: Repeat steps 6 and 7 above to place all wafers into the grooves of the wafer carrier and check that the placement is correct. After loading is complete, the PLC will send a loading completion signal to processing unit 4, and then processing unit 4 will begin polishing and grinding.

S09:上料完成後加工單元4開始工作,下料單元6從下料對接單元7的緩存水槽701中取出晶圓放入下料水槽702中,如此將下料對接單元7中的全部晶圓都放入到下料水槽702中,下料水槽702內放有晶圓料框,料框料滿後,PLC會將料滿資訊發送給MES系統,MES系統在給AGV小車發送指令進行取料。S09: After the loading is completed, the processing unit 4 starts working. The unloading unit 6 takes the wafers out of the buffer tank 701 of the unloading docking unit 7 and puts them into the unloading tank 702. In this way, all the wafers in the unloading docking unit 7 are put into the unloading tank 702. The unloading tank 702 contains wafer frames. When the frames are full, the PLC will send the full information to the MES system. The MES system will then send instructions to the AGV to pick up the wafers.

本發明中應用了具體個例對本發明的原理及實施方式進行了闡述,以上實施例的說明只是用於幫助理解本發明的方法及其核心思想;同時,對於本領域的一般技術人員,依據本發明的思想,在具體實施方式及應用範圍上均會有改變之處。綜上所述,本說明書內容不應理解為對本發明的限制。This invention uses specific examples to illustrate its principles and implementation methods. These examples are merely for the purpose of helping to understand the method and core idea of this invention. Furthermore, those skilled in the art will likely make changes to the specific implementation methods and application scope based on the ideas of this invention. Therefore, the content of this specification should not be construed as a limitation of this invention.

1:機架 2:上料單元 3:中轉單元 301:定位機構 302:翻轉工位 303:定位工位 304:存儲工位 305:緩存機構 306:緩存座 307:運動機構 308:緩存台 309:緩存叉臂 310:緩存定位塊 311:緩存定位槽 312:緩存驅動器 4:加工單元 401:視覺定位機構 5:拾取單元 501:第一拾取部 502:第二拾取部 503:拾取頭 504:外夾持板 505:內夾持板 506:夾持槽 507:安裝基板 508:吸盤 509:支板 510:吸附元件 511:夾持驅動器 6:下料單元 7:下料對接單元 701:緩存水槽 702:下料水槽 1: Frame 2: Loading Unit 3: Transfer Unit 301: Positioning Mechanism 302: Turning Station 303: Positioning Station 304: Storage Station 305: Cache Mechanism 306: Cache Seat 307: Motion Mechanism 308: Cache Table 309: Cache Fork Arm 310: Cache Positioning Block 311: Cache Positioning Slot 312: Cache Driver 4: Processing Unit 401: Visual Positioning Mechanism 5: Pickup Unit 501: First Pickup Section 502: Second Pickup Section 503: Pickup Head 504: Outer Clamping Plate 505: Inner Clamping Plate 506: Clamping slot 507: Mounting substrate 508: Suction cup 509: Support plate 510: Adsorption element 511: Clamping driver 6: Unloading unit 7: Unloading docking unit 701: Buffer water tank 702: Unloading water tank

為了更清楚地說明本發明實施例或現有技術中的技術方案,下面將對實施例中所需要使用的附圖作簡單地介紹,顯而易見地,下面描述中的附圖僅僅是本發明的一些實施例,對於本領域普通技術人員來講,在不付出創造性勞動的前提下,還可以根據這些附圖獲得其他的附圖。 圖1為本發明實施例所公開的晶圓拋光研磨系統的結構示意圖; 圖2為本發明實施例所公開的晶圓拋光研磨系統的內部結構示意圖; 圖3為本發明實施例一所公開的晶圓拋光研磨系統的機械手的結構示意圖; 圖4為本發明實施例二所公開的晶圓拋光研磨系統的機械手的結構示意圖; 圖5為本發明實施例所公開的晶圓拋光研磨系統的翻轉工位的結構示意圖; 圖6為本發明實施例所公開的晶圓拋光研磨系統的定位機構的結構示意圖; 圖7為本發明實施例所公開的晶圓拋光研磨系統的緩存機構的軸測示意圖; 圖8為本發明實施例所公開的晶圓拋光研磨系統的緩存機構的主視示意圖; 圖9為本發明實施例所公開的晶圓拋光研磨系統的緩存機構的側視示意圖; 圖10為本發明實施例所公開的晶圓拋光研磨系統的緩存機構的俯視示意圖。 To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other accompanying drawings can be obtained from these drawings without any creative effort. Figure 1 is a schematic diagram of the structure of the wafer polishing and grinding system disclosed in this embodiment of the invention; Figure 2 is a schematic diagram of the internal structure of the wafer polishing and grinding system disclosed in this embodiment of the invention; Figure 3 is a schematic diagram of the structure of the robotic arm of the wafer polishing and grinding system disclosed in Embodiment 1 of the invention; Figure 4 is a schematic diagram of the structure of the robotic arm of the wafer polishing and grinding system disclosed in Embodiment 2 of the invention; Figure 5 is a schematic diagram of the structure of the flipping station of the wafer polishing and grinding system disclosed in this embodiment of the invention; Figure 6 is a schematic diagram of the structure of the positioning mechanism of the wafer polishing and grinding system disclosed in this embodiment of the invention; Figure 7 is an axonometric schematic diagram of the buffer mechanism of the wafer polishing and grinding system disclosed in this embodiment of the invention; Figure 8 is a front view of the caching mechanism of the wafer polishing system disclosed in this embodiment of the invention; Figure 9 is a side view of the caching mechanism of the wafer polishing system disclosed in this embodiment of the invention; Figure 10 is a top view of the caching mechanism of the wafer polishing system disclosed in this embodiment of the invention.

國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic Storage Information (Please record in order of storage institution, date, and number) None International Storage Information (Please record in order of storage country, institution, date, and number) None

1:機架 1: Rack

2:上料單元 2: Feeding Unit

3:中轉單元 3: Transfer Unit

301:定位機構 301: Positioning Mechanism

302:翻轉工位 302: Rotating workstation

305:緩存機構 305: Cache Provider

4:加工單元 4: Processing Unit

401:視覺定位機構 401: Visual Positioning Mechanism

5:拾取單元 5: Pick-up Unit

6:下料單元 6: Material feeding unit

7:下料對接單元 7: Material feeding docking unit

701:緩存水槽 701: Buffer Tank

702:下料水槽 702: Feeding Tank

Claims (10)

一種晶圓拋光研磨系統,包括機架和設置於所述機架上的: 上料單元,所述上料單元能夠存儲多片疊放的晶圓; 中轉單元,所述中轉單元能夠承載並對單片的晶圓進行定位,所述中轉單元包括緩存機構,所述緩存機構包括多組緩存叉臂、緩存座、運動機構及緩存台,所述緩存台利用所述運動機構與所述緩存座相連,所述運動機構穿越所述緩存座且帶動所述緩存台相對於所述緩存座在三維空間內運動; 加工單元,所述加工單元能夠對晶圓進行拋光研磨; 拾取單元,所述拾取單元包括機械臂和機械手,所述機械臂設置於所述機架上,所述機械手與所述機械臂相連,所述機械臂能夠帶動所述機械手在空間內移動;所述機械手包括第一拾取部和第二拾取部,所述第一拾取部為扁平結構,以拾取所述上料單元存儲的晶圓,所述第一拾取部還能夠拾取所述中轉單元中待定位的晶圓;所述第二拾取部包括多個拾取頭,以拾取所述中轉單元定位後的晶圓,並將拾取的多片晶圓放入所述加工單元的加工位,在晶圓加工結束後,所述第二拾取部還能夠將加工後的晶圓取出。A wafer polishing and grinding system includes a rack and the following components mounted on the rack: a loading unit capable of storing multiple stacked wafers; a transfer unit capable of carrying and positioning a single wafer, the transfer unit including a caching mechanism comprising multiple sets of caching forks, a caching base, a motion mechanism, and a caching stage, the caching stage being connected to the caching base via the motion mechanism, the motion mechanism passing through the caching base and driving the caching stage to move relative to the caching base in three-dimensional space; and a processing unit capable of polishing and grinding the wafers. The picking unit includes a robotic arm and a robotic hand. The robotic arm is mounted on the frame, and the robotic hand is connected to the robotic arm. The robotic arm can move the robotic hand in space. The robotic hand includes a first picking part and a second picking part. The first picking part has a flat structure to pick up wafers stored in the loading unit. The first picking part can also pick up wafers to be positioned in the transfer unit. The second picking part includes multiple picking heads to pick up wafers positioned in the transfer unit and place the picked-up wafers into the processing position of the processing unit. After the wafer processing is completed, the second picking part can also remove the processed wafers. 如請求項1所述之晶圓拋光研磨系統,其中:所述第一拾取部包括外夾持板和內夾持板,所述外夾持板以及所述內夾持板均具有與晶圓相適配的夾持槽,且所述外夾持板以及所述內夾持板的所述夾持槽相對設置,所述內夾持板可滑動地與所述外夾持板相連,所述內夾持板連接有夾持驅動器,所述外夾持板為V形板且開口方向朝向遠離所述內夾持板的一側。The wafer polishing system as described in claim 1, wherein: the first pickup unit includes an outer clamping plate and an inner clamping plate, both the outer clamping plate and the inner clamping plate having clamping grooves adapted to the wafer, and the clamping grooves of the outer clamping plate and the inner clamping plate being disposed opposite to each other, the inner clamping plate being slidably connected to the outer clamping plate, the inner clamping plate being connected to a clamping drive, and the outer clamping plate being a V-shaped plate with its opening facing the side away from the inner clamping plate. 如請求項1所述之晶圓拋光研磨系統,其中:所述第一拾取部為Y形板狀結構,所述第一拾取部設置有多個吸附元件,以吸附晶圓,所述吸附元件與外部吸附驅動器相連通。The wafer polishing system as described in claim 1, wherein: the first pickup unit has a Y-shaped plate structure, the first pickup unit is provided with a plurality of adsorption elements to adsorb wafers, and the adsorption elements are connected to an external adsorption driver. 如請求項2或3所述之晶圓拋光研磨系統,其中:所述第二拾取部包括安裝基板,所述安裝基板以及所述第一拾取部均與所述機械臂相連,所述拾取頭與所述安裝基板相連,所述拾取頭上設置有多個吸盤,所述吸盤與外部吸附驅動器相連通,所述安裝基板與所述拾取頭連接的一端傾斜設置。The wafer polishing system as described in claim 2 or 3, wherein: the second pickup unit includes a mounting substrate, both the mounting substrate and the first pickup unit are connected to the robotic arm, the pickup head is connected to the mounting substrate, the pickup head is provided with a plurality of suction cups, the suction cups are connected to an external adsorption driver, and the end of the mounting substrate connected to the pickup head is inclined. 如請求項4所述之晶圓拋光研磨系統,其中:所述安裝基板為星型結構,所述安裝基板包括多個支板,所述拾取頭與所述支板相連且二者一一對應。The wafer polishing system as described in claim 4, wherein: the mounting substrate has a star-shaped structure, the mounting substrate includes multiple support plates, and the pickup head is connected to the support plates and the two correspond to each other. 如請求項1所述之晶圓拋光研磨系統,其中:所述中轉單元包括定位機構,所述定位機構設置於所述機架上,所述定位機構包括翻轉工位、定位工位以及存儲工位,所述翻轉工位能夠固定並帶動晶圓翻轉; 所述定位工位的數量為多個,每一所述定位工位均包括呈圓周狀均布的定位銷,所述定位工位上還設置有檢測感測器,以檢測所述定位工位上是否承載有晶圓以及晶圓是否傾斜、偏移,所述第二拾取部能夠拾取所述定位工位上的晶圓; 所述存儲工位設置於所述定位工位的下方且二者一一對應,所述存儲工位用於存儲待定位的晶圓,所述第一拾取部能夠拾取所述存儲工位上的晶圓。The wafer polishing and grinding system as described in claim 1, wherein: the transfer unit includes a positioning mechanism, the positioning mechanism is disposed on the rack, the positioning mechanism includes a flipping station, a positioning station and a storage station, the flipping station can fix and drive the wafer to flip; the number of positioning stations is multiple, each positioning station includes positioning pins evenly distributed in a circular shape, the positioning station is also provided with a detection sensor to detect whether the positioning station is carrying a wafer and whether the wafer is tilted or offset, the second pickup unit can pick up the wafer on the positioning station; the storage station is disposed below the positioning station and the two correspond one-to-one, the storage station is used to store the wafer to be positioned, the first pickup unit can pick up the wafer on the storage station. 如請求項6所述之晶圓拋光研磨系統,其中:所述緩存座設置於所述機架上,所述緩存台具有緩存工位,所述緩存工位包括緩存定位塊,所述緩存叉臂為扁平狀結構,所述緩存定位塊可滑動地與所述緩存叉臂相連,所述緩存定位塊連接有緩存驅動器,所述緩存叉臂以及所述緩存定位塊均具有與晶圓相適配的緩存定位槽,所述緩存定位槽為U形,所述緩存叉臂以及所述緩存定位塊的所述緩存定位槽的開口相對設置,多個所述緩存定位槽相配合能夠固定晶圓,所述緩存工位與所述存儲工位一一對應,以使所述緩存台固定所述存儲工位的晶圓並帶動晶圓移動至所述定位工位上。The wafer polishing system as described in claim 6, wherein: the cache holder is disposed on the rack, the cache stage has a cache station, the cache station includes a cache positioning block, the cache fork arm has a flat structure, the cache positioning block is slidably connected to the cache fork arm, the cache positioning block is connected to a cache driver, and both the cache fork arm and the cache positioning block have... The device has a U-shaped cache positioning slot adapted to the wafer. The openings of the cache positioning slots of the cache fork arm and the cache positioning block are arranged opposite to each other. Multiple cache positioning slots cooperate to fix the wafer. The cache station corresponds to the storage station one by one, so that the cache stage fixes the wafer at the storage station and moves the wafer to the positioning station. 如請求項1所述之晶圓拋光研磨系統,其中:還包括下料單元和下料對接單元,所述下料單元能夠將所述加工單元中加工後的晶圓取出,並轉移至所述下料對接單元; 所述下料對接單元包括緩存水槽和下料水槽,所述緩存水槽靠近所述加工單元設置,所述下料單元能夠將所述加工單元內的晶圓取出並輸送至所述緩存水槽內,所述下料單元還能夠將所述緩存水槽內的晶圓轉移至所述下料水槽內,所述下料水槽能夠被輸送至後續加工工序。The wafer polishing system as described in claim 1 further includes a feeding unit and a feeding docking unit. The feeding unit can remove the processed wafer from the processing unit and transfer it to the feeding docking unit. The feeding docking unit includes a buffer tank and a feeding tank. The buffer tank is located close to the processing unit. The feeding unit can remove the wafer from the processing unit and transport it to the buffer tank. The feeding unit can also transfer the wafer from the buffer tank to the feeding tank. The feeding tank can be transported to subsequent processing steps. 如請求項1所述之晶圓拋光研磨系統,其中:還包括控制單元,所述上料單元、所述中轉單元、所述加工單元以及所述拾取單元均與所述控制單元通信連接; 所述加工單元還包括視覺定位機構,所述視覺定位機構能夠採集所述加工位的位置資訊。The wafer polishing system as described in claim 1 further includes a control unit, wherein the loading unit, the transfer unit, the processing unit, and the pickup unit are all communicatively connected to the control unit; the processing unit further includes a visual positioning mechanism capable of collecting position information of the processing position. 一種晶圓拋光研磨方法,其中:利用請求項1至9任一項所述之晶圓拋光研磨系統,所述拾取單元的所述第一拾取部由所述上料單元拾取晶圓,所述機械臂帶動所述機械手運動,以將晶圓放置於所述中轉單元; 所述中轉單元對晶圓進行定位,所述第二拾取部的多個所述拾取頭拾取所述中轉單元定位後的多片晶圓,所述機械臂帶動所述機械手運動,以將晶圓轉移至所述加工單元的加工位; 所述加工單元對晶圓進行拋光研磨加工。A wafer polishing and grinding method, wherein: using the wafer polishing and grinding system described in any one of claims 1 to 9, the first picking unit of the picking unit picks up the wafer from the loading unit, the robotic arm drives the robotic hand to move, so as to place the wafer in the transfer unit; the transfer unit positions the wafer, the multiple picking heads of the second picking unit pick up multiple wafers after being positioned by the transfer unit, the robotic arm drives the robotic hand to move, so as to transfer the wafer to the processing position of the processing unit; the processing unit performs polishing and grinding processing on the wafer.
TW113142293A 2024-08-29 2024-11-05 A wafer polishing and grinding system and method TWI912993B (en)

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Publication number Priority date Publication date Assignee Title
CN220856551U (en) 2023-09-14 2024-04-26 苏州启航电子有限公司 Manipulator for carrying wafers

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