TWI911609B - Conveying device and its usage method - Google Patents
Conveying device and its usage methodInfo
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- TWI911609B TWI911609B TW112148597A TW112148597A TWI911609B TW I911609 B TWI911609 B TW I911609B TW 112148597 A TW112148597 A TW 112148597A TW 112148597 A TW112148597 A TW 112148597A TW I911609 B TWI911609 B TW I911609B
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Abstract
搬送機器人(1)包含:沿上下方向排列之複數個底板(34、44);對各底板(34、44)進行支撐之支柱(31、41);以及複數個夾頭部(21、22),複數個夾頭部分別以能夠裝卸的方式安裝於各底板(34、44)且分別對晶圓(W)進行夾持。各底板(34、44)分別具有用於裝卸夾頭部(21、22)之裝卸部,且能夠將其位置變更成第一位置與第二位置,第一位置係指裝卸部被配置於使用時位置,第二位置係指裝卸部被配置於與使用時位置在上下方向上不重疊而往水平方向偏移之位置。The conveying robot (1) includes: a plurality of base plates (34, 44) arranged in the vertical direction; support columns (31, 41) supporting each base plate (34, 44); and a plurality of clamping heads (21, 22), which are respectively mounted on each base plate (34, 44) in a detachable manner and clamp a wafer (W) respectively. Each base plate (34, 44) has a loading and unloading part for loading and unloading the clamping head part (21, 22), and can change its position to a first position and a second position. The first position refers to the position where the loading and unloading part is configured in the use position, and the second position refers to the position where the loading and unloading part is configured in a position that does not overlap with the use position in the vertical direction but is offset in the horizontal direction.
Description
本發明係關於一種搬送裝置以及搬送裝置之使用方法。This invention relates to a conveying device and a method of using the conveying device.
以往,已知一種對複數個基板成批地進行搬送之批量式搬送裝置。在此種搬送裝置中,有為了同時夾持複數個基板而包含複數個夾頭部者。Previously, a batch conveying device was known for transporting a plurality of substrates in batches. In such a conveying device, there are multiple clamping heads for simultaneously holding a plurality of substrates.
例如,在專利文獻1中,揭示了一種晶圓之搬送裝置,其包含:分別夾持晶圓之複數個夾頭部沿上下方向排列成一列而形成之手部;以及在頂端設置有該手部之機器人臂部。For example, Patent Document 1 discloses a wafer conveying device comprising: a hand forming a plurality of clamps that respectively hold wafers and are arranged in a row in the vertical direction; and a robotic arm having the hand disposed at its top.
[先前技術文獻] [專利文獻] [專利文獻1]日本專利特開第2005-347315號公報 [Previous Art Documents] [Patent Documents] [Patent Document 1] Japanese Patent Application Publication No. 2005-347315
[發明所欲解決之課題][The problem the invention aims to solve]
在專利文獻1所記載之搬送裝置中,複數個夾頭部係沿上下方向排列成一列。因此,當複數個夾頭部中之一部分發生破損或位置偏移時,係難以僅對該一部分之夾頭部進行更換或調整。因此,在專利文獻1所記載之搬送裝置中,係對複數個夾頭部成批地進行更換。詳言之,專利文獻1所記載之搬送裝置係包含被稱為工具部之塊構件,塊構件固定有手部,手部設置有複數個夾頭部。該塊構件對於機器人臂部之頂端而言為能夠裝卸的方式。在專利文獻1所記載之搬送裝置中,藉由自機器人臂部卸下塊構件並進行更換,從而對複數個夾頭部成批地進行更換。In the conveying device described in Patent Document 1, a plurality of grippers are arranged in a vertical row. Therefore, when one portion of the grippers is damaged or misaligned, it is difficult to replace or adjust only that portion of the grippers. Therefore, in the conveying device described in Patent Document 1, a plurality of grippers are replaced in batches. Specifically, the conveying device described in Patent Document 1 includes a block component called a tool section, on which a hand is fixed, and the hand is provided with a plurality of grippers. This block component is detachable from the top of the robot arm. In the conveying device described in Patent Document 1, multiple gripper parts can be replaced in batches by removing and replacing block components from the robot arm.
然而,當對複數個夾頭部成批地進行更換時,並未發生破損、位置偏移等不良情況之夾頭部亦會被更換。此即,並不需要進行更換或調整之夾頭部亦會被更換。其結果為,夾頭部之更換、調整之費用變高。However, when multiple chucks are replaced in batches, chucks that are not damaged or misaligned are also replaced. This means that chucks that do not require replacement or adjustment are also replaced. As a result, the cost of replacing and adjusting chucks increases.
本發明係為用於解決該課題而成者,其目的在於提供一種可僅對需要更換或調整之夾頭部容易地進行更換或調整之搬送裝置以及搬送裝置之使用方法。 [解決課題之手段] This invention was developed to solve the problem, and its purpose is to provide a conveying device that allows for easy replacement or adjustment of only the chuck portion that needs to be replaced or adjusted, as well as a method of using the conveying device. [Means for Solving the Problem]
為了達成該目的,本發明之第一觀點之搬送裝置包含: 複數個基底部,沿上下方向排列; 支撐部,對各該基底部進行支撐;以及 複數個夾頭部,分別以能夠裝卸的方式安裝於所對應之該基底部,且分別對基板進行夾持, 其中各該基底部具有用於裝卸該夾頭部之裝卸部, 該支撐部對各該基底部係以能夠將其位置變更成第一位置與第二位置之方式進行支撐,該第一位置係指該裝卸部被配置於使用時位置,該第二位置係指該裝卸部被配置於與該使用時位置在上下方向上不重疊而往水平方向偏移之位置。 To achieve this objective, the conveying device of the first aspect of the present invention comprises: a plurality of bases arranged vertically; a support portion supporting each of the bases; and a plurality of clamping portions, each detachably mounted to a corresponding base and clamping the substrate therebetween, wherein each base has a mounting/unmounting portion for mounting and unmounting the clamping portion, the support portion supports each base in a manner that allows its position to be changed to a first position and a second position, wherein the first position refers to the position where the mounting/unmounting portion is configured in use, and the second position refers to a position where the mounting/unmounting portion is configured in a horizontally offset position that does not overlap with the position in use vertically.
該支撐部可對各該基底部以能夠轉動之方式進行支撐。The support can support each of the bases in a rotatable manner.
該支撐部可具有沿上下方向延伸之第一軸,且可對各該基底部以能夠繞該第一軸之軸線轉動之方式進行支撐。The support may have a first axis extending in the vertical direction, and may support each of the bases in a manner that allows it to rotate around the first axis.
各該基底部可具有: 貫通孔,供該第一軸插通; 切口部,將各該基底部向該貫通孔延伸之方向切開而成,並自該貫通孔延伸至各該基底部之端面;以及 緊固件,具有插入至橫穿該切口部之孔中的螺桿部、以及自該螺桿部之頂端隔開一定距離而設置且與該端面抵接的頭部,藉由該螺桿部之頂端進入該孔之內部且該頭部將該基底部固緊,而調整該切口部之間隔來變更該貫通孔之直徑之大小。 Each base may have: a through hole for the first shaft to pass through; a cut portion formed by cutting each base in the direction extending from the through hole, and extending from the through hole to the end face of each base; and a fastener having a screw portion inserted into a hole penetrating the cut portion, and a head portion disposed at a certain distance from the top end of the screw portion and abutting against the end face, wherein the top end of the screw portion enters the interior of the hole and the head portion secures the base, and the diameter of the through hole can be changed by adjusting the spacing of the cut portions.
該支撐部可具有沿上下方向延伸之第二軸, 該第二軸係與該第一軸在水平方向上相鄰,且在該基底部位於該第一位置之情況下與該基底部之至少一者抵接而限制自該基底部向該第二軸之方向之轉動。 The support may have a second axis extending vertically, which is horizontally adjacent to the first axis and, in the first position, abuts against at least one of the base bottoms to restrict rotation from the base bottom towards the second axis.
該支撐部可具有沿上下方向延伸並且與該第一軸在水平方向上相鄰之第三軸, 該複數個基底部中之一部分的基底部係分別能夠繞該第一軸之軸線轉動,該複數個基底部中之其餘基底部係分別能夠繞該第三軸之軸線轉動, 在該支撐部,該能夠繞該第一軸之軸線轉動之基底部與該能夠繞該第三軸之軸線轉動之基底部係沿上下方向而交替排列。 The support may have a third axis extending vertically and adjacent horizontally to the first axis. A portion of the plurality of bases is rotatable about the first axis, and the remaining bases are rotatable about the third axis. In the support, the bases rotatable about the first axis and the bases rotatable about the third axis are arranged alternately in the vertical direction.
該支撐部可對各該基底部以能夠向水平方向滑動之方式進行支撐。The support can support each of the bases in a way that allows it to slide horizontally.
各該基底部與該支撐部之任一者可具有沿水平方向延伸之長孔, 各該基底部與該支撐部之另一者可具有銷,該銷穿過該長孔中,且能夠在該長孔之內部在該長孔之長邊方向上變更相對位置。 Each of the base and the support portion may have an elongated hole extending horizontally. The other of the base and the support portion may have a pin passing through the elongated hole and capable of changing its relative position within the elongated hole along its long side.
各該基底部與該支撐部之任一者可具有沿水平方向延伸之軌道, 各該基底部與該支撐部之另一者可具有塊體,該塊體藉由沿著該軌道滑動而能夠變更在該軌道延伸之方向上之位置。 Each of the base and the support may have a track extending in a horizontal direction. The other of the base and the support may have a block that can change its position in the direction of the track by sliding along it.
各該基底部與各該夾頭部可具有板之形狀, 各該基底部可在使其自身之第一板面朝向上下方向之狀態下沿上下方向排列, 各該夾頭部可在使其自身之第二板面與各該基底部之該第一板面重疊之狀態下,以能夠裝卸的方式安裝於各該基底部之該第一板面。 Each base and each clamp may be plate-shaped. Each base may be arranged vertically with its first plate facing vertically. Each clamp may be detachably mounted to the first plate of each base, with its second plate overlapping the first plate of the base.
本發明之第二觀點之搬送裝置之使用方法係為如下搬送裝置之使用方法, 該搬送裝置包含: 複數個基底部,沿上下方向排列; 支撐部,對各該基底部進行支撐;以及 複數個夾頭部,分別以能夠裝卸的方式安裝於各該基底部,且分別對基板進行夾持, 其中各該基底部具有用於裝卸該夾頭部之裝卸部,該支撐部對各該基底部以能夠將其位置變更成第一位置與第二位置之方式進行支撐,該第一位置係指該裝卸部被配置於使用時位置,該第二位置係指該裝卸部被配置於與該使用時位置在上下方向上不重疊而往水平方向偏移之位置, 該搬送裝置之使用方法之特徵在於包含: 在使該複數個基底部全部位於該第一位置之狀態下,使各該夾頭部夾持該基板並使該支撐部移動,藉此對該基板進行搬送之步驟;以及 使安裝有該複數個夾頭部中之作為更換或調整對象之該夾頭部之該基底部位於該第二位置,並且使安裝有非為更換或調整對象之該夾頭部之該基底部保持位於該第一位置,在該狀態下,將作為更換或調整對象之該夾頭部自該裝卸部拆下並進行更換、或者對在該裝卸部上之位置進行調整之步驟。 [發明之效果] The second aspect of the present invention describes a method of using the conveying device as follows: The conveying device comprises: a plurality of bases arranged vertically; a support portion supporting each of the bases; and a plurality of clamping heads, each detachably mounted on each of the bases and clamping a substrate, wherein each base has a mounting/unmounting portion for mounting and unmounting the clamping head, and the support portion supports each base in a manner that allows its position to be changed to a first position and a second position. The first position refers to the position where the mounting/unmounting portion is configured in use, and the second position refers to a position where the mounting/unmounting portion is configured horizontally offset from the position in the vertical direction. The method of using the conveying device is characterized by including: The process involves: 1) With all the plurality of base portions in the first position, clamping the substrate with each of the clamp portions and moving the support portion to transport the substrate; and 2) Positioning the base portion of the clamp portion to which the plurality of clamp portions are mounted (and thus subject to replacement or adjustment) in the second position, while keeping the base portion of the clamp portion not subject to replacement or adjustment in the first position. In this state, the clamp portion to which the replacement or adjustment is mounted is detached from the mounting/unmounting part and replaced, or its position on the mounting/unmounting part is adjusted. [Effects of the Invention]
根據本發明之結構,各基底部係分別具有用於裝卸夾頭部之裝卸部,支撐部對各基底部以能夠將其位置變更成第一位置與第二位置之方式進行支撐,該第一位置係指裝卸部被配置於使用時位置,該第二位置係指裝卸部被配置於與使用時位置在上下方向上不重疊而往水平方向偏移之位置。因此,在搬送裝置中,藉由將安裝有需要更換或調整之夾頭部之基底部的位置從第一位置變更成第二位置,可使該基底部所具有之裝卸部的狀態為以下狀態:與其他基底部所具有之處於使用時位置之裝卸部在上下方向上不重疊、且相對於其他基底部所具有之處於使用時位置之裝卸部係往水平方向偏移。其結果為,在搬送裝置中,可對需要更換或調整之夾頭部容易地進行更換或調整。According to the structure of this invention, each base has a loading/unloading portion for loading and unloading the clamps. The support portion supports each base in a manner that allows its position to be changed to a first position and a second position. The first position refers to the position where the loading/unloading portion is configured in use, and the second position refers to the position where the loading/unloading portion is configured in a position that does not overlap with the position in use in the vertical direction but is offset in the horizontal direction. Therefore, in the conveying device, by changing the position of the base on which the clamps that need to be replaced or adjusted are installed from the first position to the second position, the state of the loading/unloading portion of the base can be such that it does not overlap with the loading/unloading portions of other bases in the position in use in the vertical direction and is offset in the horizontal direction relative to the loading/unloading portions of other bases in the position in use. As a result, in the conveying device, the chucks that need to be replaced or adjusted can be easily replaced or adjusted.
以下,參照圖式對本發明實施態樣之搬送裝置以及搬送裝置之使用方法進行詳細說明。再者,圖中對相同或同等之部分附註相同之符號。另外,在圖中所示之正交座標系統XYZ中,當將機器人主體進退之方向設為Y軸、將機器人主體升降之方向設為Z軸時,與Y軸及Z軸正交之方向係為X軸。以下,適宜地引用該座標系進行說明。The following description, with reference to the accompanying drawings, details the conveying device of the present invention and its usage. Furthermore, identical or equivalent parts are annotated with the same symbols in the drawings. Additionally, in the orthogonal coordinate system XYZ shown in the drawings, when the direction of the robot body's forward and backward movement is set as the Y-axis and the direction of the robot body's upward and downward movement is set as the Z-axis, the direction orthogonal to both the Y-axis and Z-axis is the X-axis. This coordinate system will be appropriately referenced in the following explanation.
實施態樣之搬送裝置係為從收容基板之容器中成批地取出複數個基板、或者將複數個基板成批地放入該容器中之搬送機器人。以下,以如下之批量式搬送機器人為例,對實施態樣之搬送裝置之結構進行說明,該批量式搬送機器人係從作為收容晶圓之容器之一種的FOUP(front opening unified pod,前開式晶圓傳送盒)中成批地取出複數個晶圓、或者將複數個晶圓成批地放入FOUP中。The conveying device of the embodiment is a conveying robot that batch-removes a plurality of substrates from a container for containing substrates, or batch-places a plurality of substrates into the container. Hereinafter, the structure of the conveying device of the embodiment will be described using a batch conveying robot as an example, which batch conveying robot batch-removes a plurality of wafers from a FOUP (front opening unified pod), which is a type of container for containing wafers, or batch-places a plurality of wafers into the FOUP.
第1圖係為實施態樣之搬送機器人1之透視圖。再者,搬送機器人1亦可組入向第1圖所示之左右方向移動(即向X方向移動)之滑動件等其他搬送機構中而作為搬送系統來使用。在第1圖中,為了容易理解,省略了此種其他搬送機構之圖示。另外,為了容易理解,省略了對自側邊夾緊晶圓W之夾緊部50進行驅動之機構的圖示。伴隨於此,省略了框體15之側壁部分之圖示。Figure 1 is a perspective view of the conveying robot 1 in an embodiment. Furthermore, the conveying robot 1 can also be integrated with other conveying mechanisms, such as a sliding member that moves in the left-right direction (i.e., in the X direction) as shown in Figure 1, and used as a conveying system. For ease of understanding, the illustration of such other conveying mechanisms is omitted in Figure 1. Additionally, for ease of understanding, the mechanism driving the clamping portion 50 that clamps the wafer W from the side is omitted. Consequently, the side wall portion of the frame 15 is omitted.
如第1圖所示,搬送機器人1包含機器人主體10、以及安裝於機器人主體10並用於夾持晶圓W之末端執行器20。As shown in Figure 1, the transport robot 1 includes a robot body 10 and an end effector 20 mounted on the robot body 10 for clamping the wafer W.
機器人主體10具有:第一直動機構11,為了使末端執行器20向FOUP進出而使末端執行器20往前後方向進行直線運動;以及第二直動機構12,為了利用末端執行器20抬起或放下FOUP內之晶圓W而使末端執行器20往上下方向進行直線運動。The robot body 10 has: a first linear motion mechanism 11 for moving the end effector 20 in a forward-backward direction to move it into and out of the FOUP; and a second linear motion mechanism 12 for moving the end effector 20 in a vertical direction to lift or lower the wafer W inside the FOUP.
第一直動機構11係具有往前後方向(即Y方向)延伸之圖未示出的滾珠螺桿(以下,稱為第一滾珠螺桿)、藉由第一滾珠螺桿之旋轉而往Y方向移動之圖未示出的滑動件(以下,稱為第一滑動件)、以及使第一滾珠螺桿旋轉而使第一滑動件往Y方向位置移動之馬達111。搬送機器人1包含圖未示出之控制器,該控制器係使馬達111往所期望之方向旋轉所期望之旋轉量。藉此,第一滑動件係往所期望之Y方向的位置移動。另一方面,在第一滑動件之上面(即+Z側),搭載有第二直動機構12。The first direct-acting mechanism 11 comprises a ball screw (hereinafter referred to as the first ball screw) extending in the forward-backward direction (i.e., the Y direction), a slider (hereinafter referred to as the first slider) (not shown) that moves in the Y direction by rotating the first ball screw, and a motor 111 that rotates the first ball screw to move the first slider to a position in the Y direction. The transport robot 1 includes a controller (not shown) that rotates the motor 111 in the desired direction by a desired amount of rotation. Thereby, the first slider moves to a desired position in the Y direction. On the other hand, a second direct-acting mechanism 12 is mounted on top of the first slider (i.e., on the +Z side).
第二直動機構12係具有沿上下方向(即Z方向)延伸且不同於第一滾珠螺桿之圖未示出的滾珠螺桿(以下,稱為第二滾珠螺桿)、藉由第二滾珠螺桿之旋轉而往Z方向移動且不同於第一滑動件之圖未示出的滑動件(以下,稱為第二滑動件)、以及使第二滾珠螺桿旋轉而使第二滑動件往Z方向位置移動之馬達121。然後,在第二滑動件之前表面側(即+Y面側),固定有用於收容對夾緊部50進行驅動之設備、電線、管等之框體15。進而,在框體15之+Y面側安裝有末端執行器20。因此,當藉由上述之控制器對馬達111之旋轉進行控制而使第一直動機構11之第一滑動件往所期望之Y方向的位置移動時,不僅第一滑動件上所搭載之第二直動機構12移動,末端執行器20亦往所期望之Y方向之位置移動。例如,在機器人主體10位於FOUP之-Y側(即後方)之狀態下,控制器係使末端執行器20往前後方向移動,藉此末端執行器20係在FOUP中進出。The second direct-acting mechanism 12 includes a ball screw (hereinafter referred to as the second ball screw), which extends in the vertical direction (i.e., the Z direction) and is different from the first ball screw; a sliding member (hereinafter referred to as the second sliding member), which moves in the Z direction by rotating the second ball screw and is different from the first sliding member; and a motor 121 that rotates the second ball screw to move the second sliding member in the Z direction. Then, a frame 15 for accommodating equipment, wires, pipes, etc., that drive the clamping part 50 is fixed on the front surface side (i.e., the +Y side) of the second sliding member. Furthermore, an end effector 20 is mounted on the +Y side of the frame 15. Therefore, when the rotation of motor 111 is controlled by the controller to move the first slider of the first linear actuator 11 to the desired Y-direction position, not only does the second linear actuator 12 mounted on the first slider move, but the end effector 20 also moves to the desired Y-direction position. For example, when the robot body 10 is located on the -Y side (i.e., rear) of the FOUP, the controller moves the end effector 20 in a forward-backward direction, thereby allowing the end effector 20 to move in and out of the FOUP.
另外,在第二直動機構12中,上述之控制器係使第二直動機構12之馬達121往所期望之方向旋轉所期望之旋轉量,藉此使第二滑動件往所期望之Z方向的位置移動。在第二滑動件上,經由框體15而安裝有末端執行器20。因此,當控制器使第二滑動件往所期望之Z方向的位置移動時,末端執行器20亦往所期望之Z方向的位置移動。例如,在末端執行器20前進至FOUP內時,控制器係使末端執行器20往+Z方向移動,藉此末端執行器20係抬起晶圓W。Furthermore, in the second linear actuator 12, the aforementioned controller causes the motor 121 of the second linear actuator 12 to rotate by a desired amount in a desired direction, thereby moving the second slider to a desired position in the Z direction. An end effector 20 is mounted on the second slider via the housing 15. Therefore, when the controller moves the second slider to a desired position in the Z direction, the end effector 20 also moves to a desired position in the Z direction. For example, when the end effector 20 advances into the FOUP, the controller moves the end effector 20 in the +Z direction, thereby lifting the wafer W.
此時,有時理想之情況係為:末端執行器20藉由往+Z方向之移動,而成批地抬起複數個晶圓W並進行夾持。另外,有時理想之情況係為:末端執行器20藉由往Y方向移動,而在夾持著複數個晶圓W之狀態下成批地進行搬送。在此,末端執行器20為了成批地夾持複數個晶圓W而具有複數個夾頭部21、22。將複數個夾頭部21、22中之夾頭部21示於第2圖中。Ideally, the end effector 20 would move in the +Z direction to lift and clamp multiple wafers W in batches. Alternatively, ideally, the end effector 20 would move in the Y direction to transport multiple wafers W in batches while clamping them. Here, the end effector 20 has multiple clamping heads 21 and 22 for clamping multiple wafers W in batches. Clamping head 21 is shown in Figure 2.
第2圖係為搬送機器人1所包含之末端執行器20中所設置之夾頭部21之透視圖。再者,第2圖中未示出之夾頭部22除了與夾頭部21為左右對稱之外,係與夾頭部21為相同之結構。因此,以下省略夾頭部22之結構之說明。Figure 2 is a perspective view of the gripper 21 provided in the end effector 20 included in the conveying robot 1. Furthermore, the gripper 22, which is not shown in Figure 2, has the same structure as the gripper 21 except that it is symmetrical to the gripper 21. Therefore, the description of the structure of the gripper 22 will be omitted below.
如第2圖所示,夾頭部21具有叉形部211、以及設置於叉形部211之後端之連結部212。As shown in Figure 2, the clamp portion 21 has a fork-shaped portion 211 and a connecting portion 212 disposed at the rear end of the fork-shaped portion 211.
叉形部211具有包含二個刃之板的形狀。而且,叉形部211係使其板面朝向上下方向。另外,將二個刃沿左右方向排列。藉此,能夠在叉形部211上穩定地搭載晶圓W。The fork-shaped portion 211 has the shape of a plate containing two blades. Moreover, the plate surface of the fork-shaped portion 211 faces the vertical direction. In addition, the two blades are arranged in the horizontal direction. In this way, the wafer W can be stably mounted on the fork-shaped portion 211.
另外,在叉形部211之刃部分之各前端,為了可靠地保持晶圓W而設置有向上突出之爪213或214。爪213、214之後端面在俯視下呈圓弧狀彎曲。藉此,爪213、214在夾持晶圓W時,將晶圓W之外周部嵌至後端面。其結果為,爪213、214在夾持時可靠地保持晶圓W。Furthermore, at each front end of the blade portion of the fork-shaped section 211, upwardly protruding claws 213 or 214 are provided to reliably hold the wafer W. The rear end faces of the claws 213 and 214 are curved in an arc shape when viewed from above. In this way, when clamping the wafer W, the claws 213 and 214 engage the outer periphery of the wafer W with the rear end face. As a result, the claws 213 and 214 reliably hold the wafer W during clamping.
對此,叉形部211之後端部分係沿左右方向延伸並將二個刃部分連結。而且,在其後端部分之板面設置有二個銷215、216。In this regard, the rear end of the fork-shaped part 211 extends in the left-right direction and connects the two blade parts. Furthermore, two pins 215 and 216 are provided on the plate surface of its rear end.
銷215、216係形成為將圓錐台之後半部分切斷後之形狀,該圓錐台之傾斜面朝向前方。而且,銷215、216係設置於如下位置:當晶圓W之前側之外周部係嵌至爪213與214之圓弧狀之後端面時,銷215、216之傾斜面可支持該晶圓W之後側之外周部。進而,銷215、216係以比晶圓W之直徑還要小之距離沿左右方向排列。Pins 215 and 216 are formed into a shape after the rear half of the cone has been cut off, with the inclined surface of the cone facing forward. Furthermore, pins 215 and 216 are positioned such that when the outer periphery of the front side of wafer W is fitted into the arc-shaped rear end face of claws 213 and 214, the inclined surfaces of pins 215 and 216 can support the outer periphery of the rear side of wafer W. Moreover, pins 215 and 216 are arranged in a left-right direction at a distance smaller than the diameter of wafer W.
叉形部211係藉由包含如上所述之爪213、214與銷215、216,在抬起晶圓W時,利用爪213、214與銷215、216來夾持晶圓W。詳言之,叉形部211在抬起晶圓W且由夾緊部50夾緊了該等晶圓W時,係將晶圓W夾入爪213、214與銷215、216之間來進行夾持。另一方面,在叉形部211之後端部分,設置有使叉形部211與機器人主體10之框體15連結之連結部212。The fork-shaped portion 211 clamps the wafer W by means of the claws 213, 214 and pins 215, 216 as described above when lifting the wafer W. Specifically, when the wafer W is lifted by the clamping portion 50 and clamped, the fork-shaped portion 211 clamps the wafer W between the claws 213, 214 and pins 215, 216. On the other hand, a connecting portion 212 is provided at the rear end of the fork-shaped portion 211 to connect the fork-shaped portion 211 to the frame 15 of the robot body 10.
連結部212具有矩形形狀之板之形狀。而且,在連結部212形成有貫通板面之貫通孔h1至h4。圖未示出之螺釘係穿過各貫通孔h1至h4中,且該等螺釘被螺固於機器人主體10之框體15所包含之後述底板。藉此,連結部212被安裝於機器人主體10之框體15。其結果為,叉形部211係與機器人主體10之框體15連結。The connecting portion 212 has the shape of a rectangular plate. Furthermore, through holes h1 to h4 penetrating the plate surface are formed in the connecting portion 212. Screws (not shown) pass through each of the through holes h1 to h4, and these screws are screwed into the base plate (described later) included in the frame 15 of the robot body 10. In this way, the connecting portion 212 is mounted to the frame 15 of the robot body 10. As a result, the fork-shaped portion 211 is connected to the frame 15 of the robot body 10.
回到第1圖,在末端執行器20設置有複數個此種結構之夾頭部21、以及複數個除了與夾頭部21為左右對稱之外具有與夾頭部21相同的結構之夾頭部22。詳言之,在末端執行器20中設置有合計與FOUP中所能夠收容之最大晶圓W片數(例如25片)為相同個數之夾頭部21與22。第1圖表示分別夾持著自FOUP中取出之晶圓W之夾頭部21、22,且夾頭部21、22在上下方向上相互重合。Returning to Figure 1, the end effector 20 is provided with a plurality of chucks 21 of this structure, and a plurality of chucks 22 having the same structure as the chucks 21 except that they are symmetrical to each other. Specifically, the end effector 20 is provided with a total number of chucks 21 and 22 equal to the maximum number of wafers W that can be accommodated in the FOUP (e.g., 25 wafers). Figure 1 shows the chucks 21 and 22 holding the wafers W taken out of the FOUP, and the chucks 21 and 22 overlap each other in the vertical direction.
然而,當夾頭部21、22在上下方向上相互重合時,在需要對一部分的夾頭部21、22進行更換或調整之情況下,難以進行該一部分的夾頭部21、22之更換或調整。However, when the clamps 21 and 22 overlap in the vertical direction, it is difficult to replace or adjust a portion of the clamps 21 and 22 if it is necessary to do so.
詳言之,在搬送機器人1中,由於一部分的夾頭部21、22例如發生磨損或損傷,有時需要對一部分的夾頭部21、22進行更換。或者,由於一部分的夾頭部21、22例如發生傾斜或相對於其他夾頭部21、22而往前後左右偏移,有時需要對一部分的夾頭部21、22進行調整。在此種情況下,若夾頭部21、22在上下方向上相互重合,則不僅會將需要更換、調整之夾頭部21、22卸下並重新組裝,也會將其他夾頭部21、22卸下並重新組裝。其結果為,不容易進行夾頭部21、22之更換、調整。Specifically, in the conveying robot 1, some of the gripper parts 21 and 22 may need to be replaced due to wear or damage. Alternatively, some of the gripper parts 21 and 22 may need to be adjusted due to tilting or shifting relative to other gripper parts 21 and 22. In such cases, if the gripper parts 21 and 22 overlap vertically, not only will the gripper parts 21 and 22 requiring replacement or adjustment need to be removed and reassembled, but the other gripper parts 21 and 22 will also need to be removed and reassembled. As a result, it becomes difficult to replace or adjust the gripper parts 21 and 22.
另外,在將複數個夾頭部21、22組入於以在上下方向上相互重合之狀態組裝而成之單元中、且需要更換、調整夾頭部21、22之情況下,考慮按照各該單元進行更換。然而,在該情況下,不需要更換、調整之夾頭部21、22亦會被更換。其結果為,夾頭部21、22之更換、調整之費用變高。Furthermore, when multiple chucks 21 and 22 are assembled into a unit that overlaps with each other in the vertical direction, and when chucks 21 and 22 need to be replaced or adjusted, it is considered to replace them individually for each unit. However, in this case, chucks 21 and 22 that do not need to be replaced or adjusted will also be replaced. As a result, the cost of replacing and adjusting chucks 21 and 22 becomes higher.
在此,搬送機器人1在機器人主體10之框體15上係包含對各夾頭部21、22以分別能夠往水平方向移動之方式進行支撐之支撐機構。搬送機器人1係藉由包含此種結構,使需要更換、調整之夾頭部21、22移動至與其他夾頭部21、22在上下方向上不重疊之水平方向的位置,從而使得容易進行夾頭部21、22之更換。繼而,參照第3圖至第5圖,對支撐機構之結構進行詳細說明。Here, the conveying robot 1 includes a support mechanism on the frame 15 of the robot body 10 that supports each gripper 21, 22 so that they can move horizontally. By including this structure, the conveying robot 1 allows the grippers 21, 22 that need to be replaced or adjusted to be moved to a horizontal position that does not overlap with the other grippers 21, 22 in the vertical direction, thereby facilitating the replacement of the grippers 21, 22. Next, referring to Figures 3 to 5, the structure of the support mechanism will be explained in detail.
第3圖係為搬送機器人1所包含之夾頭部21、22與支撐機構30、40之放大俯視圖。第4圖係為對搬送機器人1之包含支撐機構30、40之部位自斜前上方看到的放大透視圖。第5圖係為對包含該支撐機構30之部位自左斜上方看到的放大透視圖。Figure 3 is an enlarged top view of the gripper parts 21 and 22 and the support mechanisms 30 and 40 included in the conveyor robot 1. Figure 4 is an enlarged perspective view of the portion of the conveyor robot 1 including the support mechanisms 30 and 40, viewed from the upper front. Figure 5 is an enlarged perspective view of the portion including the support mechanism 30, viewed from the upper left.
如第3圖至第5圖所示,支撐機構30、40包含:設置於機器人主體10之框體15之前方的支柱31、41;以可轉動的方式被支柱31、41支撐且數量與夾頭部21、22相同的轉動塊32、42;分別安裝於轉動塊32、42的位置調整塊33、43;以及固定於各位置調整塊33、43並且可安裝有各夾頭部21、22的底板34、44及裝卸板35、45。As shown in Figures 3 to 5, the support mechanisms 30 and 40 include: pillars 31 and 41 disposed in front of the frame 15 of the robot body 10; rotating blocks 32 and 42 supported by the pillars 31 and 41 in a rotatable manner and having the same number as the gripper parts 21 and 22; position adjustment blocks 33 and 43 respectively installed on the rotating blocks 32 and 42; and base plates 34 and 44 and loading/unloading plates 35 and 45 fixed to the position adjustment blocks 33 and 43 and on which the gripper parts 21 and 22 can be installed.
再者,在第3圖至第5圖中,使轉動塊32、42之長邊方向朝向前後方向,結果,位置調整塊33、43,底板34、44及裝卸板35、45係位於機器人主體10之框體15之前方。在以下之說明中,係以該位置關係作為前提來說明各零件之位置關係。Furthermore, in Figures 3 to 5, the long sides of rotating blocks 32 and 42 are aligned with the front-back direction. As a result, position adjustment blocks 33 and 43, base plates 34 and 44, and loading/unloading plates 35 and 45 are located in front of the frame 15 of the robot body 10. In the following explanation, the positional relationships of each part are described based on this positional relationship.
支柱31與41係為了對複數個夾頭部21與複數個夾頭部22分別進行支撐而設置,而非僅利用支柱31與41之任一者來支撐複數個夾頭部21、22之全部。詳言之,如第3圖至第5圖所示,支柱31、41係形成為細長圓柱之形狀。支柱31、41係為了對沿上下方向排列之複數個夾頭部21或22進行支撐而使柱軸朝向上下方向。而且,如第4圖及第5圖所示,支柱31與41係設置於機器人主體10之框體15之前方部分。藉此,支柱31、41係將夾頭部21、22配置於機器人主體10之前方。進而,支柱31與41係配置於機器人主體10之框體15之左側與右側。Supports 31 and 41 are provided to support each of the plurality of grippers 21 and 22 individually, rather than using only one of them to support all of the grippers 21 and 22. Specifically, as shown in Figures 3 to 5, supports 31 and 41 are formed into slender cylindrical shapes. Supports 31 and 41 are positioned so that their axes face vertically to support the plurality of grippers 21 or 22 arranged vertically. Furthermore, as shown in Figures 4 and 5, supports 31 and 41 are located in the front portion of the frame 15 of the robot body 10. Thus, supports 31 and 41 position the grippers 21 and 22 in front of the robot body 10. Furthermore, pillars 31 and 41 are located on the left and right sides of the frame 15 of the robot body 10.
再者,支柱31與41係為對申請專利範圍中所提及之支撐部進行具體例示者。或者,支柱31或41係為對申請專利範圍中所提及之第一軸或第三軸進行具體例示者。而且,支柱31或41之柱軸係為對申請專利範圍中所提及之軸線進行具體例示者。Furthermore, pillars 31 and 41 are specific examples of the support components mentioned in the scope of the patent application. Alternatively, pillars 31 or 41 are specific examples of the first or third axis mentioned in the scope of the patent application. Moreover, the column axis of pillars 31 or 41 is a specific example of the axis mentioned in the scope of the patent application.
另一方面,轉動塊32、42係形成為長方體形狀。而且,如第3圖所示,在轉動塊32、42之長邊方向之一端側(即,在Y方向(前後方向))上之後端B側,形成有沿上下方向延伸並且比支柱31、41之外徑稍微大的貫通孔321、421。支柱31、41係穿過該等貫通孔321、421中。其結果為,轉動塊32、42能夠繞支柱31、41之柱軸而轉動。藉此,轉動塊32或42能夠將其位置變更成第3圖所示之長邊方向朝向前方的配置、以及圖未示出之長邊方向朝向左方或右方的配置。On the other hand, the rotating blocks 32 and 42 are formed in a cuboid shape. Furthermore, as shown in Figure 3, at the rear end B side of one end of the long side of the rotating blocks 32 and 42 (i.e., in the Y direction (front-to-back direction)), through holes 321 and 421 extending vertically and slightly larger than the outer diameter of the supports 31 and 41 are formed. The supports 31 and 41 pass through these through holes 321 and 421. As a result, the rotating blocks 32 and 42 can rotate around the axis of the supports 31 and 41. This allows the rotating blocks 32 or 42 to change their position to a configuration with their long side facing forward, as shown in Figure 3, and a configuration with their long side facing left or right, which is not shown in the figure.
再者,上述轉動塊32或42的長邊方向朝向前方之配置係為對配置於申請專利範圍中所提及之「裝卸部被配置於使用時位置之第一位置」的情況進行具體例示者。另外,上述轉動塊32或42的長邊方向朝向左方或右方之配置係為對配置於申請專利範圍中所提及之「裝卸部被配置於與使用時位置在上下方向上不重疊而往水平方向偏移之位置之第二位置」的情況進行具體例示者。Furthermore, the arrangement of the long side of the aforementioned rotating block 32 or 42 facing forward is a specific example of the case where the loading/unloading part is positioned in the first position of use, as mentioned in the scope of the patent application. Additionally, the arrangement of the long side of the aforementioned rotating block 32 or 42 facing left or right is a specific example of the case where the loading/unloading part is positioned in the second position, which is offset horizontally from the position of use, as mentioned in the scope of the patent application.
另外,如第3圖所示,在轉動塊32、42上形成有自貫通孔321、421朝向端面切開而得之切口部322、422。詳言之,切口部322、422係自貫通孔321、421向第3圖所示配置中成為後端B之端面,保持微小之寬度將轉動塊32、42切開而成。然後,沿著貫通孔321、421往上下方向延伸。藉此,切口部322、422係將轉動塊32、42的自貫通孔321、421至上述成為後端B之端面的部分分割成兩部分,且僅隔開切口部322、422之微小寬度。其結果為,在轉動塊32、42中,藉由縮小切口部322、422之寬度的大小或者使其恢復至原寬度的大小,能夠調整貫通孔321、421之直徑。藉此,在轉動塊32、42中,能夠調整經由貫通孔321、421之內壁對支柱31、41固緊的程度。Furthermore, as shown in Figure 3, through-holes 321 and 421 are formed on the rotating blocks 32 and 42, creating cuts 322 and 422 that are cut towards the end face. Specifically, the cuts 322 and 422 are formed by cutting the rotating blocks 32 and 42 through the through-holes 321 and 421 towards the end face that forms the rear end B in the configuration shown in Figure 3, maintaining a very small width. Then, they extend vertically along the through-holes 321 and 421. Thus, the cuts 322 and 422 divide the portion of the rotating blocks 32 and 42 from the through-holes 321 and 421 to the end face that forms the rear end B into two parts, separated only by a very small width of the cuts 322 and 422. As a result, by reducing or restoring the width of the cut portions 322 and 422 in the rotating blocks 32 and 42, the diameter of the through holes 321 and 421 can be adjusted. This allows for adjustment of the degree to which the inner walls of the through holes 321 and 421 secure the supports 31 and 41.
為了縮小此種切口部322、422之寬度的大小、或者使其恢復至原寬度的大小,在轉動塊32、42之在第3圖所示配置中成為後端B的部分中,形成有沿左右方向(即X方向)貫通該部分而橫穿切口部322、422之貫通孔(圖未示出)。而且,在圖未示出之貫通孔中插入有螺栓323、423。In order to reduce the width of these cutouts 322 and 422, or to restore them to their original width, a through hole (not shown in the figure) is formed in the portion of the rotating blocks 32 and 42 that forms the rear end B in the configuration shown in Figure 3, passing through the portion in the left-right direction (i.e., the X direction) and transversely through the cutouts 322 and 422. Furthermore, bolts 323 and 423 are inserted into the through hole (not shown in the figure).
螺栓323、423具有頭部與螺桿部,頭部係與轉動塊32之左端面或轉動塊42之右端面抵接。對此,螺桿部係與形成於上述圖未示出的貫通孔內壁之橫穿切口部322、422之前面部分的內螺紋嚙合。其結果為,螺栓323、423之頭部與螺桿部係將轉動塊32、42之後端B之部分固緊。螺栓323、423係藉由螺桿部與貫通孔之更深處之內螺紋嚙合,而將轉動塊32、42之後端B之部分更強力地固緊,從而縮小切口部322、422之寬度的大小。藉此,螺栓323、423係使貫通孔321、421之直徑縮小,而使經由貫通孔321、421之內壁對支柱31、41固緊的程度更強。螺栓323、423係藉由此種結構來調整經由貫通孔321、421之內壁對支柱31、41固緊的程度,以切換成轉動塊32、42能夠以支柱31、41為中心而轉動之狀態,以及轉動塊32、42無法轉動之狀態。其結果為,螺栓323、423係使轉動塊32、42成為能夠變更位置之狀態或者經固定之狀態。Bolts 323 and 423 have a head and a threaded portion. The head abuts against the left end face of rotating block 32 or the right end face of rotating block 42. The threaded portion engages with the internal thread of the transverse cutout portion 322 and 422 formed on the inner wall of the through hole (not shown in the above figures). As a result, the head and threaded portion of bolts 323 and 423 secure the rear end B of rotating blocks 32 and 42. Bolts 323 and 423, by engaging the threaded portion with the internal thread deeper within the through hole, more forcefully secure the rear end B of rotating blocks 32 and 42, thereby reducing the width of the cutout portion 322 and 422. Therefore, bolts 323 and 423 reduce the diameter of the through holes 321 and 421, thereby increasing the tightness of the fasteners through the inner walls of the through holes 321 and 421 to the supports 31 and 41. Bolts 323 and 423 use this structure to adjust the tightness of the fasteners through the inner walls of the through holes 321 and 421 to the supports 31 and 41, switching between a state where the rotating blocks 32 and 42 can rotate around the supports 31 and 41, and a state where the rotating blocks 32 and 42 cannot rotate. As a result, bolts 323 and 423 allow the rotating blocks 32 and 42 to be in a state where their position can be changed or fixed.
另外,在轉動塊32、42之在第3圖所示配置中成為前端F的部分,連結有位置調整塊33、43。Additionally, in the configuration shown in Figure 3, the rotating blocks 32 and 42, which form the front end F, are connected to the position adjustment blocks 33 and 43.
參照第5圖,對位置調整塊33、43中之處於機器人主體10之框體15左側的位置調整塊33之結構進行詳細說明。如第5圖所示,位置調整塊33係形成為大致長方體之形狀。而且,在使長邊方向朝向左右方向時之左端L的部分,形成有以一定深度呈矩形形狀凹陷之凹部334。在該凹部334,轉動塊32之長邊方向之另一端部分(第5圖所示之前端F之部分)係與位置調整塊33以正交之狀態重合。在該狀態下,轉動塊32係藉由螺栓324而被固定於位置調整塊33。其結果為,在俯視下,位置調整塊33與轉動塊32係呈L字狀組合。Referring to Figure 5, the structure of the position adjustment block 33, located on the left side of the frame 15 of the robot body 10, will be explained in detail. As shown in Figure 5, the position adjustment block 33 is formed into a generally rectangular shape. Moreover, a rectangular recess 334 of a certain depth is formed at the left end L when the long side is oriented to the left and right. In this recess 334, the other end of the rotating block 32 (the front end F shown in Figure 5) is orthogonally aligned with the position adjustment block 33. In this state, the rotating block 32 is fixed to the position adjustment block 33 by bolts 324. As a result, when viewed from above, the position adjustment block 33 and the rotating block 32 are combined in an L-shape.
另外,雖然圖未示出,但在位置調整塊33之凹部334中,形成有在位置調整塊33之長邊方向朝向X方向(左右方向)之狀態下沿短邊方向(即沿Y方向(前後方向))排列之二個螺釘孔。在轉動塊32中亦形成有在長邊方向朝向Y方向之狀態下與該等螺釘孔對應地沿Y方向排列之二個螺釘孔。而且,在該等螺釘孔中放入有第5圖所示之止動螺釘325、326,以將轉動塊32與位置調整塊33加以緊固。Additionally, although not shown in the figure, two screw holes are formed in the recess 334 of the position adjustment block 33, arranged along the short side (i.e., along the Y direction (front-back direction)) when the long side of the position adjustment block 33 faces the X direction (left-right direction). Two screw holes are also formed in the rotating block 32, corresponding to these screw holes and arranged along the Y direction when the long side faces the Y direction. Furthermore, stop screws 325 and 326, as shown in Figure 5, are inserted into these screw holes to secure the rotating block 32 and the position adjustment block 33.
各止動螺釘325、326係分別調整轉動塊32與位置調整塊33之緊固的強度,藉此調整相對於轉動塊32之位置調整塊33的水平度。搬送機器人1係在位置調整塊33之長邊方向朝向X方向、且轉動塊32之長邊方向朝向Y方向之狀態下用於晶圓W之搬送。在該狀態下,止動螺釘325、326係沿Y方向排列。如根據此種位置關係可知,各止動螺釘325、326係調整搬送時之相對於轉動塊32的位置調整塊33在前後方向上之水平度。如後所述,在位置調整塊33上經由底板34而安裝有夾頭部21。各止動螺釘325、326係藉由上述調整相對於轉動塊32的位置調整塊33在前後方向上之水平度,從而調整夾頭部21在前後方向上之水平度。Each stop screw 325 and 326 adjusts the tightening strength of the rotating block 32 and the position adjustment block 33, thereby adjusting the levelness of the position adjustment block 33 relative to the rotating block 32. The conveying robot 1 is used to transport the wafer W with the long side of the position adjustment block 33 facing the X direction and the long side of the rotating block 32 facing the Y direction. In this state, the stop screws 325 and 326 are arranged along the Y direction. As can be seen from this positional relationship, each stop screw 325 and 326 adjusts the levelness of the position adjustment block 33 relative to the rotating block 32 in the front-back direction during transport. As will be described later, a chuck portion 21 is mounted on the position adjustment block 33 via the base plate 34. Each stop screw 325, 326 adjusts the horizontality of the chuck portion 21 in the front-back direction by adjusting the position of the adjustment block 33 relative to the rotating block 32.
再者,處於機器人主體10之框體15右側的位置調整塊43係在第3圖及第4圖所示配置中與位置調整塊33以左右對稱的方式形成。而且,如第3圖及第4圖所示,與位置調整塊33同樣地,在俯視下,位置調整塊43係呈L字狀與轉動塊42組合。Furthermore, the position adjustment block 43, located on the right side of the frame 15 of the robot body 10, is formed symmetrically with the position adjustment block 33 in the configuration shown in Figures 3 and 4. Moreover, as shown in Figures 3 and 4, similar to the position adjustment block 33, when viewed from above, the position adjustment block 43 is L-shaped and combined with the rotating block 42.
另外,與位置調整塊33及轉動塊32同樣地,位置調整塊43及轉動塊42係包含圖未示出之螺釘孔以及第3圖及第4圖所示之止動螺釘425、426。而且,與止動螺釘325、326同樣地,各止動螺釘425、426係藉由調整轉動塊42與位置調整塊43之緊固的強度,從而調整相對於轉動塊42之位置調整塊43的水平度。其結果為,與止動螺釘325、326同樣地,各止動螺釘425、426係調整夾頭部22在前後方向上之水平度。Furthermore, similar to the position adjusting block 33 and the rotating block 32, the position adjusting block 43 and the rotating block 42 include screw holes not shown in the figures and stop screws 425 and 426 shown in Figures 3 and 4. Moreover, like the stop screws 325 and 326, each stop screw 425 and 426 adjusts the levelness of the position adjusting block 43 relative to the rotating block 42 by adjusting the tightness of the rotation block 42 and the position adjusting block 43. As a result, like the stop screws 325 and 326, each stop screw 425 and 426 adjusts the levelness of the chuck portion 22 in the front-to-back direction.
回到位置調整塊33與位置調整塊43二者之結構之說明,位置調整塊33與位置調整塊43係於在第3圖至第5圖所示配置中成為前表面之面上安裝有底板34與44。Returning to the explanation of the structure of position adjustment block 33 and position adjustment block 43, position adjustment block 33 and position adjustment block 43 are mounted on the front surface with base plates 34 and 44 in the configuration shown in Figures 3 to 5.
底板34、44係用於安裝夾頭部21、22所具有之連結部212之構件。底板34、44係為了支持板狀之連結部212而形成為矩形平板之形狀。進而,為了嵌入該連結部212,如第5圖所示,在底板34、44上形成有能夠嵌合連結部212的呈矩形平板之形狀凹陷的凹部341、441。該等凹部341、441係在底板34、44之俯視長邊方向上之邊中開口。而且,凹部341、441各自之開口被插入有各連結部212,從而在各凹部341、441中安裝有各連結部212。The base plates 34 and 44 are components for mounting the connecting portions 212 of the clamp portions 21 and 22. The base plates 34 and 44 are formed into rectangular flat plates to support the plate-shaped connecting portions 212. Furthermore, in order to embed the connecting portions 212, as shown in Figure 5, recesses 341 and 441 in the shape of rectangular flat plates are formed on the base plates 34 and 44 to fit the connecting portions 212. These recesses 341 and 441 are open in the middle of the long side of the base plates 34 and 44 in the plan view. Moreover, each connecting portion 212 is inserted into the opening of each recess 341 and 441, thereby installing each connecting portion 212 in each recess 341 and 441.
再者,底板34、44係為對申請專利範圍中所提及之基底部進行具體例示者。另外,底板34、44之與連結部212重合之上表面係為對申請專利範圍中所提及之第一板面進行具體例示者。連結部212之下表面係為對申請專利範圍中所提及之第二板面進行具體例示者。進而,凹部341、441或裝卸板35、45係為對申請專利範圍中所提及之裝卸部進行具體例示者。Furthermore, the base plates 34 and 44 are specifically illustrated as the base mentioned in the scope of the patent application. Additionally, the upper surface of the base plates 34 and 44 that overlaps with the connecting portion 212 is specifically illustrated as the first plate surface mentioned in the scope of the patent application. The lower surface of the connecting portion 212 is specifically illustrated as the second plate surface mentioned in the scope of the patent application. Moreover, the recesses 341 and 441 or the mounting plates 35 and 45 are specifically illustrated as mounting portions mentioned in the scope of the patent application.
另外,在凹部341、441中,雖然圖未示出,但在俯視下,矩形形狀之角部分各自形成有各1個螺釘孔,合計形成有4個螺釘孔。對此,如第3圖至第5圖所示,裝卸板35、45係形成為矩形平板之形狀,在該矩形所具有之4個角部分上,係與底板34、44之螺釘孔對應地形成有4個貫通孔h5至h8。另外,如第2圖所示,在夾頭部21、22之連結部212亦形成有對應於底板34、44之螺釘孔的合計4個貫通孔h1至h4。Additionally, although not shown in the figures, each corner of the rectangular shape in recesses 341 and 441 has one screw hole, totaling four screw holes, when viewed from above. As shown in Figures 3 to 5, loading/unloading plates 35 and 45 are formed in the shape of rectangular flat plates, and four through holes h5 to h8 are formed at the four corners of the rectangle, corresponding to the screw holes in the base plates 34 and 44. Furthermore, as shown in Figure 2, a total of four through holes h1 to h4, corresponding to the screw holes in the base plates 34 and 44, are also formed at the connecting portion 212 of the chuck portions 21 and 22.
回到第5圖,在底板34、44之凹部341、441中嵌入有夾頭部21、22之連結部212,在該連結部212上重合有裝卸板35、45。進而,圖未示出之4個螺釘係穿過裝卸板35、45之貫通孔h5至h8與夾頭部21、22之連結部212之貫通孔h1至h4,且被安裝於底板34、44之圖未示出之螺釘孔中。藉此,夾頭部21、22之連結部212係被固定於底板34、44。其結果為,底板34、44係對夾頭部21、22進行支撐。Returning to Figure 5, the connecting portions 212 of the chuck portions 21 and 22 are embedded in the recesses 341 and 441 of the base plates 34 and 44, and the mounting plates 35 and 45 overlap on the connecting portions 212. Furthermore, four screws (not shown) pass through the through holes h5 to h8 of the mounting plates 35 and 45 and the through holes h1 to h4 of the connecting portions 212 of the chuck portions 21 and 22, and are installed in the screw holes (not shown) of the base plates 34 and 44. In this way, the connecting portions 212 of the chuck portions 21 and 22 are fixed to the base plates 34 and 44. As a result, the base plates 34 and 44 support the chuck portions 21 and 22.
另外,在底板34與44上,為了調整安裝有夾頭部21、22時的夾頭部21、22在左右方向上之水平度,如第4圖所示,在與夾頭部21、夾頭部22之連結部212相鄰的位置,形成有位置調整用之貫通孔342、343與442、443。In addition, on the base plates 34 and 44, in order to adjust the horizontality of the clamps 21 and 22 in the left and right directions when the clamps 21 and 22 are installed, as shown in Figure 4, through holes 342, 343 and 442, 443 for position adjustment are formed at positions adjacent to the connecting part 212 of the clamps 21 and 22.
詳言之,底板34係於在板面朝向上下方向且長邊方向朝向左右方向之第4圖所示配置中成為前端的面上具有貫通孔342、343。該等貫通孔342、343係沿短邊方向(即沿前後方向)貫通底板34,並且沿左右方向排列。對此,位置調整塊33亦於在長邊方向朝向左右方向之第4圖所示配置中成為前端之面上,具有與貫通孔342、343對應地沿左右方向排列之二個螺釘孔(圖未示出)。而且,穿過了各貫通孔342、343之螺釘係被安裝於各孔中。藉此,底板34係被安裝於位置調整塊33。Specifically, the base plate 34, in the configuration shown in Figure 4 where the plate surface faces vertically and the long side faces horizontally, has through holes 342 and 343 on its front surface. These through holes 342 and 343 penetrate the base plate 34 along the short side (i.e., along the front-to-back direction) and are arranged horizontally. Similarly, the position adjustment block 33, also in the configuration shown in Figure 4 where the long side faces horizontally, has two screw holes (not shown) corresponding to the through holes 342 and 343 arranged horizontally on its front surface. Screws passing through each of the through holes 342 and 343 are installed in each hole. Thus, the base plate 34 is mounted on the position adjustment block 33.
上述螺釘具有直徑比貫通孔342、343還要小之軸部。而且,上述螺釘在調整相對於軸部之貫通孔342、343內壁的位置後,係被安裝於位置調整塊33之螺釘孔中。藉此,相對於位置調整塊33之底板34的位置係得到調整。在第4圖所示配置中,上述螺釘係沿左右方向排列,因此,藉由上述螺釘之位置調整,相對於位置調整塊33之底板34在左右方向上之水平度係得到調整。其結果為,安裝於底板34之夾頭部21在左右方向上之水平度係得到調整。The aforementioned screw has a shaft portion with a diameter smaller than that of the through holes 342 and 343. Furthermore, after adjusting the position of the screw relative to the inner walls of the through holes 342 and 343 of the shaft portion, it is installed in the screw hole of the position adjustment block 33. This adjusts the position of the base plate 34 relative to the position adjustment block 33. In the configuration shown in Figure 4, the screws are arranged in the left-right direction; therefore, by adjusting the position of the screws, the horizontal level of the base plate 34 relative to the position adjustment block 33 in the left-right direction is adjusted. As a result, the horizontal level of the clamp portion 21 mounted on the base plate 34 in the left-right direction is adjusted.
另外,底板44亦於在板面朝向上下方向且長邊方向朝向左右方向之第4圖所示配置中成為前端之面上,具有與貫通孔342、343為相同結構之貫通孔442、443。位置調整塊43亦具有與位置調整塊33所具有之二個螺釘孔(圖未示出)為相同結構之二個螺釘孔。底板44係藉由與將底板34固定於位置調整塊33之螺釘為相同結構之螺釘而被安裝於位置調整塊43。其結果為,與底板34同樣地,藉由圖未示出之二個螺釘之位置調整,相對於位置調整塊43之底板44在左右方向上之水平度亦得到調整。其結果為,安裝於底板44之夾頭部22在左右方向上之水平度亦得到調整。Furthermore, the base plate 44, in the configuration shown in Figure 4 where the plate surface faces vertically and the long side faces horizontally, has through holes 442 and 443 with the same structure as the through holes 342 and 343 on its front surface. The position adjustment block 43 also has two screw holes (not shown) with the same structure as those on the position adjustment block 33. The base plate 44 is mounted on the position adjustment block 33 using screws with the same structure as those used to fix the base plate 34 to the position adjustment block 33. As a result, similarly to the base plate 34, the horizontal level of the base plate 44 relative to the position adjustment block 43 is also adjusted by adjusting the position of the two screws (not shown). As a result, the horizontal level of the clamp portion 22 installed on the base plate 44 in the left and right directions is also adjusted.
回到第1圖,在末端執行器20中,夾頭部21與22係沿上下方向而交替排列。這是因為,如第5圖所示,不僅在處於機器人主體10之框體15左側之支柱31上安裝有以一定間距沿上下方向排列之複數個轉動塊32,而且在處於機器人主體10之框體15右側之支柱41上,亦以較轉動塊32向下偏移半個間距的方式安裝有複數個轉動塊42,複數個轉動塊42係以與轉動塊32相同之間距沿上下方向排列。進而,因為如此配置之各轉動塊32係經由位置調整塊33、底板34及裝卸板35而對各夾頭部21進行支撐。另外,因為如此配置之各轉動塊42係經由位置調整塊43、底板44及裝卸板45而對各夾頭部22進行支撐,夾頭部22具有與夾頭部21為左右對稱之形狀。Returning to Figure 1, in the end effector 20, the grippers 21 and 22 are arranged alternately in the vertical direction. This is because, as shown in Figure 5, not only are a plurality of rotating blocks 32 arranged vertically at certain intervals on the support column 31 on the left side of the frame 15 of the robot body 10, but also on the support column 41 on the right side of the frame 15 of the robot body 10, a plurality of rotating blocks 42 are installed at a position offset downward by half an interval from the rotating blocks 32. The plurality of rotating blocks 42 are arranged vertically at the same intervals as the rotating blocks 32. Furthermore, each rotating block 32 configured in this way supports each gripper 21 via the position adjustment block 33, the base plate 34, and the loading/unloading plate 35. In addition, since each rotating block 42 configured in this way supports each clamp portion 22 through the position adjustment block 43, the base plate 44 and the loading and unloading plate 45, the clamp portion 22 has a shape that is symmetrical to the clamp portion 21.
在具有此種結構之末端執行器20中,各夾頭部21能夠繞支柱31轉動,各夾頭部22能夠繞支柱41轉動。而且,在搬送機器人1中,在對複數個晶圓W進行搬送之情況下,藉由使各夾頭部21、22轉動,如第1圖所示,使夾頭部21、22各自之叉形部211之刃尖朝向前方而使夾頭部21、22各自之朝向一致。In the end effector 20 with this structure, each chuck 21 can rotate around the support column 31, and each chuck 22 can rotate around the support column 41. Moreover, in the transport robot 1, when transporting a plurality of wafers W, by rotating each chuck 21, 22, as shown in Figure 1, the fork-shaped portion 211 of each chuck 21, 22 is directed forward, so that the orientation of each chuck 21, 22 is aligned.
然而,在存在有複數個夾頭部21、22之情況下,不容易進行該等朝向之調整。因此,機器人主體10包含對轉動進行限制之止擋件16,以決定搬送時之夾頭部21、22各自之朝向。However, with a plurality of gripper portions 21 and 22, it is not easy to adjust their orientation. Therefore, the robot body 10 includes a stop 16 to restrict rotation in order to determine the orientation of each of the gripper portions 21 and 22 during transport.
詳言之,如第3圖至第5圖所示,在機器人主體10之框體15之前方部分的支柱31與41之間的左右方向中央處,設置有圓柱狀之止擋件16。在機器人主體10中,在進行搬送動作之前,為了使夾頭部21、22之叉形部211之刃尖朝向前方而進行調整作業,該調整作業係使轉動塊32與42繞支柱31與41轉動,以使位置調整塊33、43之長邊方向朝向左右方向。止擋件16係設置於與朝著此種朝向之位置調整塊33及43二者抵接之位置。Specifically, as shown in Figures 3 to 5, a cylindrical stop 16 is provided at the center of the left-right direction between the pillars 31 and 41 in the front part of the frame 15 of the robot body 10. In the robot body 10, before the conveying operation, an adjustment is performed to ensure that the fork-shaped tips 211 of the gripper portions 21 and 22 face forward. This adjustment involves rotating the rotating blocks 32 and 42 around the pillars 31 and 41 so that the long sides of the position adjustment blocks 33 and 43 face left-right. The stop 16 is positioned to abut against the position adjustment blocks 33 and 43 facing this orientation.
詳言之,如第3圖及第4圖所示,位置調整塊33係在長邊方向朝向左右方向時之右端角部具有呈圓弧狀凹陷之曲面部331。另外,位置調整塊43係在長邊方向朝向左右方向時之左端角部具有呈圓弧狀凹陷之曲面部431。止擋件16係設置於當位置調整塊33與43的長邊方向朝向左右方向時與該等曲面部331、431抵接之位置。止擋件16係藉由與曲面部331、431抵接,來規定搬送機器人1搬送時之位置調整塊33、43之朝向。其結果為,搬送時之夾頭部21、22之朝向係被定向。Specifically, as shown in Figures 3 and 4, the position adjustment block 33 has a curved surface 331 with an arc-shaped indentation at its right corner when its long side faces left and right. Similarly, the position adjustment block 43 has a curved surface 431 with an arc-shaped indentation at its left corner when its long side faces left and right. The stop member 16 is positioned to abut against the curved surfaces 331 and 431 when the long sides of the position adjustment blocks 33 and 43 face left and right. The stop member 16, by abutting against the curved surfaces 331 and 431, determines the orientation of the position adjustment blocks 33 and 43 during transport by the transport robot 1. As a result, the orientation of the grippers 21 and 22 during transport is determined.
止擋件16之圓柱軸係沿上下方向延伸,且與支柱31及41之柱軸平行地配置。因此,在上述調整作業時,止擋件16係與沿上下方向排列之各位置調整塊33、43在前後左右上相同之位置處抵接。藉此,止擋件16係使所有位置調整塊33、43之朝向一致。其結果為,搬送時之夾頭部21、22之朝向一致。藉此,在搬送機器人1中,可容易地且可在高精度下使夾頭部21、22之朝向一致。其結果為,在搬送機器人1中,可在高精度下使夾頭部21、22移動,另外,可在高精度下對晶圓W進行搬送。再者,止擋件16係為對申請專利範圍中所提及之第二軸進行具體例示者。The cylindrical shaft of the stop member 16 extends vertically and is arranged parallel to the cylindrical shafts of the supports 31 and 41. Therefore, during the aforementioned adjustment operation, the stop member 16 abuts against the position adjustment blocks 33 and 43 arranged vertically at the same positions in front, back, left, right, and top. In this way, the stop member 16 ensures that the orientation of all position adjustment blocks 33 and 43 is consistent. As a result, the orientation of the chucks 21 and 22 is consistent during transport. Therefore, in the transport robot 1, the orientation of the chucks 21 and 22 can be easily and with high precision. As a result, in the transport robot 1, the chucks 21 and 22 can be moved with high precision, and the wafer W can be transported with high precision. Furthermore, stop 16 is a specific example of the second axle mentioned in the scope of the patent application.
接下來,在第1圖之基礎上,亦參照第6圖對搬送機器人1中之夾頭部21、22之更換或調整的方法進行說明。Next, based on Figure 1, and referring to Figure 6, we will explain how to replace or adjust the gripper parts 21 and 22 in the conveyor robot 1.
第6圖係為使搬送機器人1所包含之末端執行器20之夾頭部21、22中之一部分的夾頭部21轉動而使其朝向左方時之搬送機器人1的透視圖。Figure 6 is a perspective view of the conveying robot 1 with one of the gripper portions 21 and 22 of the end effector 20 included in the conveying robot 1 rotated so that it faces to the left.
在利用搬送機器人1對晶圓W進行搬送之情況下,搬送機器人1之使用者係首先使各夾頭部21、22所具有之叉形部211之刃尖成為朝向前方之狀態。接著,使用者係在叉形部211之刃尖各自朝向前方之狀態下使搬送機器人1運作。例如,使用者係使搬送機器人1起動,並如第1圖所示那樣使各夾頭部21、22夾持晶圓W,或者使第一直動機構11、第二直動機構12運作以使夾頭部21、22全體往前後方向、上下方向移動而對晶圓W進行搬送。When using the transport robot 1 to transport the wafer W, the user of the transport robot 1 first positions the fork-shaped tips 211 of each chuck 21 and 22 so that they face forward. Then, the user operates the transport robot 1 with the fork-shaped tips 211 facing forward. For example, the user starts the transport robot 1 and clamps the wafer W with each chuck 21 and 22 as shown in Figure 1, or operates the first direct-acting mechanism 11 and the second direct-acting mechanism 12 to move the chucks 21 and 22 in the forward-backward direction and the up-down direction to transport the wafer W.
接著,在進行末端執行器20之夾頭部21、22之更換或調整之情況下,使用者係使作為更換或調整之對象之夾頭部21、22繞支柱31與支柱41轉動至與非為更換或調整之對象之其他夾頭部21、22在上下方向上不重疊之位置。藉此,使用者係將作為更換或調整之對象之夾頭部21、22從非為更換或調整之對象之其他夾頭部21、22往水平方向錯開。Next, when replacing or adjusting the clamps 21 and 22 of the end effector 20, the user rotates the clamps 21 and 22 to be replaced or adjusted around the support pillars 31 and 41 until they do not overlap with other clamps 21 and 22 that are not being replaced or adjusted in the vertical direction. In this way, the user horizontally offsets the clamps 21 and 22 that are being replaced or adjusted from other clamps 21 and 22 that are not being replaced or adjusted.
例如,在更換或調整之對象為夾頭部21之情況下,使用者係使該作為更換或調整之對象之夾頭部21繞支柱31在俯視下往順時針方向轉動。藉此,如第6圖所示,使作為更換或調整之對象之夾頭部21之叉形部211的刃尖朝向機器人主體10之左側。再者,在第6圖中,為了容易理解,係藉由使所有夾頭部21轉動而使所有夾頭部21之叉形部211之刃尖均朝向機器人主體10之左側,但也可僅使作為更換或調整之對象之夾頭部21轉動。另外,作為更換或調整之對象之夾頭部21之叉形部211的刃尖在轉動後亦可並非完全朝向左方,只要該夾頭係從其他夾頭部21、22往水平方向偏移,則亦可朝向斜左方向。For example, when the object to be replaced or adjusted is the chuck 21, the user rotates the chuck 21 to be replaced or adjusted clockwise around the support column 31 from a top view. In this way, as shown in Figure 6, the tip of the fork-shaped portion 211 of the chuck 21 to be replaced or adjusted faces the left side of the robot body 10. Furthermore, in Figure 6, for ease of understanding, rotating all the chucks 21 causes the tips of the fork-shaped portions 211 of all the chucks 21 to face the left side of the robot body 10; however, it is also possible to rotate only the chuck 21 to be replaced or adjusted. In addition, the tip of the fork-shaped part 211 of the chuck part 21, which is to be replaced or adjusted, may not be completely facing to the left after rotation. As long as the chuck is shifted horizontally from the other chuck parts 21 and 22, it may also face diagonally to the left.
另外,例如,在更換或調整之對象為夾頭部22之情況下,使用者係使該作為更換或調整之對象之夾頭部22繞支柱41在俯視下往逆時針方向轉動。藉此,雖然圖未示出,但使作為更換或調整之對象之夾頭部22之叉形部211的刃尖朝向機器人主體10之右側。或者向右傾斜。Additionally, for example, when the object to be replaced or adjusted is the chuck 22, the user rotates the chuck 22, which is the object to be replaced or adjusted, counterclockwise around the support column 41 when viewed from above. In this way, although not shown in the figure, the tip of the fork-shaped portion 211 of the chuck 22, which is the object to be replaced or adjusted, is directed towards the right side of the robot body 10, or tilted to the right.
在對夾頭部21、22進行更換之情況下,此種轉動作業可進行至作為更換對象之夾頭部21、22之裝卸板35、45係與非為更換對象之其他夾頭部21、22在上下方向上不再重疊、且從非為更換對象之其他夾頭部21、22往水平方向偏移為止。因為若轉動至此種位置,則可容易地對裝卸板35、45與螺釘進行裝卸,其結果為,容易進行夾頭部21、22之更換。When replacing the chucks 21 and 22, this rotation operation can be performed until the loading and unloading plates 35 and 45 of the chucks 21 and 22 being replaced no longer overlap with other chucks 21 and 22 that are not being replaced in the vertical direction, and until they are shifted horizontally from the other chucks 21 and 22 that are not being replaced. Because if rotated to this position, the loading and unloading plates 35 and 45 and the screws can be easily loaded and unloaded, resulting in easy replacement of the chucks 21 and 22.
另外,在對夾頭部21、22進行調整之情況下,可使作為調整對象之夾頭部21、22轉動,直到作為調整對象之夾頭部21、22之(1)底板34、44之貫通孔342、343、442、443之開口以及(2)固定位置調整塊33、43之止動螺釘325、326、425、426係與非為調整對象之其他夾頭部21、22在上下方向上不再重疊、且從非為調整對象之其他夾頭部21、22往水平方向偏移為止。因為若轉動至此種位置,則可容易地對(1)穿過底板34、44之貫通孔342、343、442、443之螺釘的固緊與(2)固定位置調整塊33、43之止動螺釘325、326、425、426的固緊進行調整。In addition, when adjusting the chucks 21 and 22, the chucks 21 and 22 that are to be adjusted can be rotated until the openings of the through holes 342, 343, 442, and 443 of the base plates 34 and 44 of the chucks 21 and 22 that are to be adjusted, and the stop screws 325, 326, 425, and 426 of the fixed position adjustment blocks 33 and 43 that are not to be adjusted, no longer overlap with other chucks 21 and 22 that are not to be adjusted in the vertical direction, and shift from other chucks 21 and 22 that are not to be adjusted in the horizontal direction. Because if rotated to this position, it is easy to adjust the fastening of (1) the screws passing through the through holes 342, 343, 442, 443 of the base plate 34, 44 and the fastening of (2) the stop screws 325, 326, 425, 426 of the fixed position adjustment blocks 33, 43.
接著,在使作為更換或調整之對象之夾頭部21、22繞支柱31與41轉動至與非為更換或調整之對象之其他夾頭部21、22在上下方向上不重疊之位置後,使用者係將作為更換或調整之對象之夾頭部21、22更換成新的夾頭部21、22。或者,利用止動螺釘325、326、425、426等,對夾頭部21、22之位置(詳言之為水平度)進行調整。之後,使完成了更換或調整之夾頭部21、22轉動,回到與非為更換或調整之對象之其他夾頭部21、22在上下方向上重疊的位置。此時,可藉由使位置調整塊33、43之曲面部331、431與止擋件16抵接來決定夾頭部21、22之位置。藉此,使用者係使夾頭部21、22之叉形部211之刃尖的朝向一致,使夾頭部21、22成為可對晶圓W進行搬送之狀態。Next, after rotating the chucks 21 and 22 that are to be replaced or adjusted around the supports 31 and 41 to a position where they do not overlap vertically with other chucks 21 and 22 that are not to be replaced or adjusted, the user replaces the chucks 21 and 22 that are to be replaced or adjusted with new chucks 21 and 22. Alternatively, the position (specifically, the levelness) of the chucks 21 and 22 is adjusted using locking screws 325, 326, 425, 426, etc. Afterward, the chucks 21 and 22 that have been replaced or adjusted are rotated back to a position where they overlap vertically with other chucks 21 and 22 that are not to be replaced or adjusted. At this time, the position of the chucks 21 and 22 can be determined by making the curved surfaces 331 and 431 of the position adjustment blocks 33 and 43 abut against the stop 16. In this way, the user makes the tips of the fork-shaped parts 211 of the chucks 21 and 22 face the same direction, so that the chucks 21 and 22 are in a state where they can transport the wafer W.
如此,在搬送機器人1中,係使作為更換或調整之對象之夾頭部21、22成為與非為更換或調整之對象之其他夾頭部21、22在上下方向上不重疊的狀態,來進行夾頭部21、22之更換、調整。其結果為,在搬送機器人1中,即便為包含複數個夾頭部21、22之末端執行器20,亦容易進行夾頭部21、22之更換、調整。Thus, in the conveyor robot 1, the grippers 21 and 22 that are to be replaced or adjusted are positioned so that they do not overlap with other grippers 21 and 22 that are not to be replaced or adjusted in the vertical direction, thereby enabling the replacement and adjustment of the grippers 21 and 22. As a result, even in an end effector 20 containing a plurality of grippers 21 and 22, the replacement and adjustment of the grippers 21 and 22 can be easily performed in the conveyor robot 1.
再者,上述之利用搬送機器人1對晶圓W進行搬送的情況係為對申請專利範圍中所提及之「對基板進行搬送之步驟」進行具體例示者。另外,進行末端執行器20之夾頭部21、22之更換或調整的情況係為對申請專利範圍中所提及之「將作為更換或調整對象之夾頭部自裝卸部拆下並進行更換、或者對在裝卸部上之位置進行調整的步驟」進行具體例示者。Furthermore, the aforementioned case of using a transport robot 1 to transport wafer W is a specific example of the "step of transporting the substrate" mentioned in the scope of the patent application. In addition, the case of replacing or adjusting the chucks 21 and 22 of the end effector 20 is a specific example of the "step of removing and replacing the chucks that are to be replaced or adjusted from the loading and unloading unit, or adjusting their position on the loading and unloading unit" mentioned in the scope of the patent application.
如上所述,在實施態樣之搬送機器人1中,各底板34、44係藉由支柱31、41而以如下方式受到支撐:能夠將其位置變更成對夾頭部21、22進行安裝、卸下之凹部341、441被放在機器人主體10之框體15之前方的狀態,以及能夠將其位置變更成底板34、44各自之凹部341、441被放在機器人主體10之框體15之側方的狀態。因此,在搬送機器人1中,藉由對安裝有需要更換或調整之夾頭部21、22之底板34、44進行位置變更,可使該底板34、44所具有之凹部341、441成為與其他底板34、44在上下方向上不重疊且相較於其他底板34、44往水平方向偏移之狀態。其結果為,在搬送機器人1中,容易在凹部341、441中對作為更換對象之夾頭部21、22進行裝卸並更換。另外,在搬送機器人1中,容易進行作為調整對象之夾頭部21、22之位置的調整。As described above, in the conveying robot 1 of the embodiment, each base plate 34, 44 is supported by the support columns 31, 41 in such a way that the recesses 341, 441 for installing and removing the clamps 21, 22 are placed in front of the frame 15 of the robot body 10, and that the recesses 341, 441 of each base plate 34, 44 are placed to the side of the frame 15 of the robot body 10. Therefore, in the conveyor robot 1, by changing the position of the base plates 34 and 44 on which the clamps 21 and 22 that need to be replaced or adjusted are installed, the recesses 341 and 441 of the base plates 34 and 44 can be made so that they do not overlap with other base plates 34 and 44 in the vertical direction and are offset in the horizontal direction compared to other base plates 34 and 44. As a result, in the conveyor robot 1, it is easy to load, unload, and replace the clamps 21 and 22 that are to be replaced in the recesses 341 and 441. In addition, in the conveyor robot 1, it is easy to adjust the position of the clamps 21 and 22 that are to be adjusted.
另外,在搬送機器人1中,底板34、44係設置成能夠繞支柱31、41轉動。其結果為,底板34、44能夠將其位置變更成用於裝卸夾頭部21、22之凹部341、441被放在機器人主體10之框體15之前方的狀態,以及能夠將其位置變更成凹部341、441被放在機器人主體10之框體15之側方的狀態。在搬送機器人1中,藉由使底板34、44能夠繞支柱31、41轉動這樣簡易之結構,可對凹部341、441進行位置變更。另外,在搬送機器人1中,僅藉由繞支柱31、41轉動,便可進行凹部341、441之位置變更,因此容易進行夾頭部21、22之更換或調整的準備。Furthermore, in the conveyor robot 1, the base plates 34 and 44 are configured to rotate around the support columns 31 and 41. As a result, the base plates 34 and 44 can change their position so that the recesses 341 and 441 for loading and unloading the clamping heads 21 and 22 are positioned in front of the frame 15 of the robot body 10, and can also change their position so that the recesses 341 and 441 are positioned to the side of the frame 15 of the robot body 10. In the conveyor robot 1, the position of the recesses 341 and 441 can be changed by the simple structure that allows the base plates 34 and 44 to rotate around the support columns 31 and 41. In addition, in the conveying robot 1, the position of the recesses 341 and 441 can be changed simply by rotating around the support columns 31 and 41, thus making it easy to prepare for the replacement or adjustment of the clamps 21 and 22.
進而,搬送機器人1包含:能夠繞設置於機器人主體10之框體15之前方左側的支柱31轉動的夾頭部21;以及能夠繞設置於機器人主體10之框體15之前方右側的支柱41轉動的夾頭部22。而且,夾頭部21與夾頭部22係沿上下方向而交替設置。因此,在對上下鄰接之夾頭部21與22二者進行更換或調整之情況下,可使夾頭部21與22轉動而使夾頭部21之叉形部211之刃尖朝向左側,並且使夾頭部22之叉形部211之刃尖朝向右側。在搬送機器人1中,作為更換或調整之對象之夾頭部21與22係被分成左右兩部分,因此容易進行更換或調整之作業。Furthermore, the conveying robot 1 includes: a gripper 21 capable of rotating around a support column 31 located on the left front side of the frame 15 of the robot body 10; and a gripper 22 capable of rotating around a support column 41 located on the right front side of the frame 15 of the robot body 10. Moreover, the gripper 21 and the gripper 22 are alternately arranged in the vertical direction. Therefore, when the vertically adjacent grippers 21 and 22 are replaced or adjusted, the grippers 21 and 22 can be rotated so that the tip of the fork-shaped portion 211 of the gripper 21 faces to the left and the tip of the fork-shaped portion 211 of the gripper 22 faces to the right. In the transport robot 1, the gripper parts 21 and 22, which are the objects to be replaced or adjusted, are divided into left and right parts, making it easy to perform replacement or adjustment operations.
另外,搬送機器人1包含止擋件16,在使底板34、44繞支柱31、41轉動時,該止擋件16係限制底板34、44之轉動而使該底板34、44上所安裝之夾頭部21、22的位置一致,因此容易進行夾頭部21、22之位置調整。在搬送機器人1中,係在夾頭部21、22所具有之叉形部211之刃尖之朝向為一致的狀態下進行晶圓W之搬送,使該刃尖之朝向為一致係為容易的操作。Furthermore, the conveying robot 1 includes a stop member 16. When the base plates 34 and 44 rotate around the support columns 31 and 41, the stop member 16 restricts the rotation of the base plates 34 and 44, ensuring that the positions of the chuck portions 21 and 22 mounted on the base plates 34 and 44 are aligned, thus facilitating the adjustment of the positions of the chuck portions 21 and 22. In the conveying robot 1, the wafer W is conveyed with the blade tips of the fork-shaped portions 211 of the chuck portions 21 and 22 facing in the same direction, making it easy to ensure that the blade tips face in the same direction.
以上,係以搬送機器人1為例對本發明實施態樣之搬送裝置以及搬送裝置之使用方法進行了說明,但搬送裝置及搬送裝置之使用方法並不限定於此。The above describes the conveying device and its usage method in the embodiments of the present invention using the conveying robot 1 as an example, but the conveying device and its usage method are not limited thereto.
例如,在搬送機器人1中,底板34、44係藉由裝配至轉動塊32、42而能夠繞支柱31、41轉動。但本發明並不限定於此。For example, in the conveyor robot 1, the base plates 34 and 44 are able to rotate around the supports 31 and 41 by being mounted to the rotating blocks 32 and 42. However, the invention is not limited to this.
在本發明中,只要為如下所述者即可:各基底部具有用於裝卸夾頭部之裝卸部,支撐部對各基底部係以能夠將其位置變更成第一位置與第二位置之方式進行支撐,該第一位置係指裝卸部被配置於使用時位置,該第二位置係指裝卸部被配置於與使用時位置在上下方向上不重疊而往水平方向偏移之位置。此處,基底部係為以能夠裝卸的方式安裝有夾頭部21、22並沿上下方向排列之構件,例如,係為實施態樣中所說明之底板34、44。裝卸部例如係為底板34、44中之凹部341、441。支撐部係為對各基底部進行支撐之構件,例如,係為實施態樣中所說明之支柱31、41。因此,實施態樣中所說明之底板34、44亦例如可藉由支柱31、41而以能夠往水平方向滑動之方式受到支撐。因為在此種形態中,亦能夠將其位置變更成上述之第一位置與第二位置。具體例係示於第7圖及第8圖中。In this invention, any structure as described below is acceptable: each base has a mounting/unmounting portion for mounting and unmounting the clamps; the support portion supports each base in a manner that allows its position to be changed to a first position and a second position. The first position refers to the position where the mounting/unmounting portion is configured in use, and the second position refers to the position where the mounting/unmounting portion is configured in a position that does not overlap with the position in use in the vertical direction but is offset in the horizontal direction. Here, the base is a component in which the clamps 21 and 22 are mounted in a detachable manner and arranged in the vertical direction, for example, the base plates 34 and 44 described in the embodiments. The mounting/unmounting portion is, for example, the recesses 341 and 441 in the base plates 34 and 44. The support portion is a component that supports each base, for example, the pillars 31 and 41 described in the embodiments. Therefore, the base plates 34 and 44 described in the embodiments can also be supported by the supports 31 and 41 in a manner that allows them to slide horizontally. Because in this configuration, their positions can also be changed to the first and second positions mentioned above. Specific examples are shown in Figures 7 and 8.
第7圖係為實施態樣之搬送機器人1所包含之支撐機構30、40之變形例的俯視圖。第8圖係為支撐機構30、40之另一變形例的俯視圖。Figure 7 is a top view of a variant of the support mechanisms 30 and 40 included in the implemented transport robot 1. Figure 8 is a top view of another variant of the support mechanisms 30 and 40.
如第7圖所示,底板34、44可具有沿左右方向延伸之長孔344、444,並且固定塊36、46可具有外徑比長孔344、444之短邊方向之長度稍微小的銷361、461。此處,固定塊36、46係為固定於機器人主體10之框體15地塊體或固定於支柱31、41的塊體。在該情況下,藉由使銷361、461穿過長孔344、444中,底板34、44可往左右方向滑動。另外,雖然圖未示出,但藉由使底板34、44具有上述之銷361、461,且使固定塊36、46具有上述之長孔344、444,則底板34、44亦可往左右方向滑動。As shown in Figure 7, the base plates 34 and 44 may have elongated holes 344 and 444 extending in the left-right direction, and the fixing blocks 36 and 46 may have pins 361 and 461 with an outer diameter slightly smaller than the length of the shorter side of the elongated holes 344 and 444. Here, the fixing blocks 36 and 46 are blocks fixed to the frame 15 of the robot body 10 or to the support columns 31 and 41. In this case, the base plates 34 and 44 can slide in the left-right direction by passing the pins 361 and 461 through the elongated holes 344 and 444. In addition, although not shown in the figure, by having the aforementioned pins 361 and 461 on the base plates 34 and 44, and the aforementioned elongated holes 344 and 444 on the fixing blocks 36 and 46, the base plates 34 and 44 can also slide in the left-right direction.
另外,如第8圖所示,固定塊36、46可具有沿左右方向延伸且相互平行之軌道362、363或軌道462、463,且底板34、44可具有塊體345或445,塊體345或445被配置於軌道362、363或軌道462、463之間且沿著軌道362、363或軌道462、463滑動。另外,雖然圖未示出,但底板34、44亦可具有上述之軌道362、363或軌道462、463,且固定塊36、46亦可具有相對於上述軌道362、363或軌道462、463而滑動之塊體345或445。進而,軌道362、363與軌道462、463亦可分別各為一個。Additionally, as shown in Figure 8, the fixing blocks 36 and 46 may have parallel tracks 362 and 363 extending in the left-right direction, and the base plates 34 and 44 may have blocks 345 or 445, which are disposed between the tracks 362 and 363 and slide along the tracks 362 and 363. Furthermore, although not shown in the figure, the base plates 34 and 44 may also have the aforementioned tracks 362 and 363, and the fixing blocks 36 and 46 may also have blocks 345 or 445 that slide relative to the aforementioned tracks 362 and 363 or 462 and 463. Furthermore, tracks 362 and 363 and tracks 462 and 463 can each be separate entities.
另外,在實施態樣中,搬送機器人1係包含支撐機構30與40,末端執行器20係具有夾頭部21與22。但本發明並不限定於此。只要搬送機器人1包含支撐機構30與40之至少一者、且末端執行器20具有夾頭部21與22之至少一者即可。因為在此種形態中,夾頭部21與22之至少一者亦可成為彼此之間在上下方向上不重疊的狀態,從而可進行夾頭部21與22之至少一者的更換、調整。In another embodiment, the conveying robot 1 includes support mechanisms 30 and 40, and the end effector 20 has gripper portions 21 and 22. However, the invention is not limited to this. As long as the conveying robot 1 includes at least one of the support mechanisms 30 and 40, and the end effector 20 has at least one of the gripper portions 21 and 22, it is acceptable. Because in this form, at least one of the gripper portions 21 and 22 can be in a state where they do not overlap in the vertical direction, thereby allowing for the replacement and adjustment of at least one of the gripper portions 21 and 22.
在實施態樣中,搬送機器人1之機器人主體10係包含第一直動機構11與第二直動機構12。但本發明並不限定於此。在本發明中,搬送機器人1只要為對基板進行搬送之搬送裝置即可。因此,第一直動機構11與第二直動機構12係為任意之結構。例如,機器人主體10可為多關節機器人,亦可為3軸以上之直角坐標機器人。另外,亦可為並聯連桿機器人。因為在此種形態中,亦可應用本發明之結構來解決難以僅對需要更換或調整之夾頭部21、22容易地進行更換或調整之課題。In this embodiment, the robot body 10 of the conveying robot 1 includes a first direct-acting mechanism 11 and a second direct-acting mechanism 12. However, the present invention is not limited to this. In the present invention, the conveying robot 1 can simply be a conveying device for conveying substrates. Therefore, the first direct-acting mechanism 11 and the second direct-acting mechanism 12 can be of any structure. For example, the robot body 10 can be a multi-joint robot or a Cartesian coordinate robot with more than three axes. Alternatively, it can be a parallel linkage robot. Because in this form, the structure of the present invention can also be used to solve the problem that it is difficult to easily replace or adjust only the chucks 21 and 22 that need to be replaced or adjusted.
在實施態樣中,夾頭部21、22包含爪213、214與銷215、216。而且,夾頭部21、22係對晶圓W進行夾持。但本發明並不限定於此。在本發明中,夾頭部21、22只要分別以能夠裝卸的方式安裝於各基底部(例如,底板34、44)、且分別能夠對基板進行夾持即可。因此,在本發明中,夾頭部21、22之對基板進行夾持的具體部件係為任意部件。例如,夾頭部21、22亦可利用真空吸盤來夾持晶圓W。另外,夾頭部21、22之具體形狀亦為任意形狀。例如,夾頭部21、22亦可具有能夠搭載基板之矩形形狀之板來代替叉形部211。進而,作為夾持對象之晶圓W亦可為玻璃基板等其他基板。In the embodiment, the clamping portions 21 and 22 include claws 213 and 214 and pins 215 and 216. Furthermore, the clamping portions 21 and 22 are used to clamp the wafer W. However, the invention is not limited to this. In the invention, the clamping portions 21 and 22 only need to be detachably mounted on each base (e.g., base plates 34 and 44) and capable of clamping the substrate. Therefore, in the invention, the specific components of the clamping portions 21 and 22 that clamp the substrate are arbitrary components. For example, the clamping portions 21 and 22 can also utilize vacuum chucks to clamp the wafer W. Additionally, the specific shapes of the clamping portions 21 and 22 are also arbitrary. For example, the clamping portions 21 and 22 may also have rectangular plates capable of supporting a substrate instead of the fork-shaped portion 211. Furthermore, the wafer W that is clamped may also be other substrates such as a glass substrate.
本發明能夠在不脫離本發明之廣義精神與範圍之情況下採用各種實施態樣及變形。另外,上述之實施態樣僅用於對本發明進行說明,而非限定本發明之範圍者。亦即,本發明之範圍係由申請專利範圍而非實施態樣示出。而且,在申請專利範圍以及與其同等之發明意義之範圍內實施之各種變形係被視為在本發明之範圍內。This invention can be implemented in various forms and variations without departing from the broad spirit and scope of this invention. Furthermore, the aforementioned embodiments are for illustrative purposes only and are not intended to limit the scope of this invention. That is, the scope of this invention is defined by the scope of the patent application, not by the embodiments. Moreover, various variations implemented within the scope of the patent application and its equivalents are considered to be within the scope of this invention.
1:搬送機器人 10:機器人主體 11:第一直動機構 12:第二直動機構 15:框體 16:止擋件(第二軸) 20:末端執行器 21,22:夾頭部 30,40:支撐機構 31,41:支柱(支撐部或第一軸、第三軸) 32,42:轉動塊 33,43:位置調整塊 34,44:底板(基底部) 35,45:裝卸板(裝卸部) 36,46:固定塊 50:夾緊部 111:馬達 121:馬達 211:叉形部 212:連結部 213,214:爪 215,216:銷 321,421:貫通孔 322,422:切口部 323,423:螺栓(緊固件) 324:螺栓 325,326:止動螺釘 331,431:曲面部 334:凹部(裝卸部) 341,441:凹部 342,343,442,443:貫通孔 344,444:長孔 345,445:塊體 361,461:銷 362,363,462,463:軌道 425,426:止動螺釘 B:後端 F:前端 L:左端 h1,h2,h3,h4,h5,h6,h7,h8:貫通孔 W:晶圓(基板) X,Y,Z:方向 1: Transport Robot 10: Robot Body 11: First Direct-Action Mechanism 12: Second Direct-Action Mechanism 15: Frame 16: Stop (Second Axis) 20: End Effector 21, 22: Gripper Section 30, 40: Support Mechanism 31, 41: Support Column (Support Section or First Axis, Third Axis) 32, 42: Rotating Block 33, 43: Position Adjustment Block 34, 44: Base Plate (Base Base) 35, 45: Loading/Unloading Plate (Loading/Unloading Section) 36, 46: Fixed Block 50: Clamping Section 111: Motor 121: Motor 211: Fork-Shaped Section 212: Connecting Section 213, 214: Claw 215, 216: Pin 321, 421: Through Hole 322, 422: Cutout 323, 423: Bolt (Fastener) 324: Bolt 325, 326: Locking Screw 331, 431: Curved Section 334: Recess (Loading/Unloading Section) 341, 441: Recess 342, 343, 442, 443: Through Hole 344, 444: Elongated Hole 345, 445: Block 361, 461: Pin 362, 363, 462, 463: Rail 425, 426: Locking Screw B: Rear End F: Front End L: Left End h1, h2, h3, h4, h5, h6, h7, h8: Through-holes W: Wafer (substrate) X, Y, Z: Directions
第1圖係為本發明實施態樣之搬送機器人之透視圖。 第2圖係為實施態樣之搬送機器人所包含之末端執行器中所設置之夾頭部的透視圖。 第3圖係為實施態樣之搬送機器人所包含之夾頭部與支撐機構的放大俯視圖。 第4圖係為對實施態樣之搬送機器人之包含支撐機構的部位自斜前上方看到的放大透視圖。 第5圖係為對實施態樣之搬送機器人之包含支撐機構的部位自左斜上方看到的放大透視圖。 第6圖係為使實施態樣之搬送機器人所包含之末端執行器之夾頭部中之一部分的夾頭部轉動而使其朝向左方時之搬送機器人的透視圖。 第7圖係為實施態樣之搬送機器人所包含之支撐機構之變形例的俯視圖。 第8圖係為實施態樣之搬送機器人所包含之支撐機構之其他變形例的俯視圖。 Figure 1 is a perspective view of the conveying robot of the present invention. Figure 2 is a perspective view of the gripper portion of the end effector included in the conveying robot of the embodiment. Figure 3 is an enlarged top view of the gripper portion and support mechanism included in the conveying robot of the embodiment. Figure 4 is an enlarged perspective view of the portion of the conveying robot of the embodiment, including the support mechanism, viewed from a slightly upward angle. Figure 5 is an enlarged perspective view of the portion of the conveying robot of the embodiment, including the support mechanism, viewed from a slightly upward angle to the left. Figure 6 is a perspective view of the conveying robot of the embodiment with one portion of the gripper portion of the end effector rotated to face left. Figure 7 is a top view of a variation of the support mechanism included in the implemented transfer robot. Figure 8 is a top view of other variations of the support mechanism included in the implemented transfer robot.
1:搬送機器人 1:Transport robot
10:機器人主體 10: Robot Body
15:框體 15: Frame
16:止擋件(第二軸) 16: Stopper (Second Axis)
21,22:夾頭部 21,22: Clamping head section
30,40:支撐機構 30, 40: Supporting Institutions
31,41:支柱(支撐部或第一軸、第三軸) 31, 41: Support column (supporting part or first and third axles)
32,42:轉動塊 32,42: Rotating blocks
33,43:位置調整塊 33,43: Position Adjustment Blocks
34,44:底板(基底部) 34, 44: Base plate (base bottom)
35,45:裝卸板(裝卸部) 35, 45: Loading/unloading platform (loading/unloading section)
211:叉形部 211:Fork
212:連結部 212: Linking Section
215,216:銷 215,216: Sales
321,421:貫通孔 321,421:Through hole
322,422:切口部 322, 422: Incision site
323,423:螺栓(緊固件) 323, 423: Bolts (fasteners)
325,326:止動螺釘 325, 326: Stop screws
331,431:曲面部 331,431: Curved face
425,426:止動螺釘 425, 426: Stop screws
B:後端 B: Rear end
F:前端 F: Frontend
h5,h6,h7,h8:貫通孔 h5, h6, h7, h8: Through holes
W:晶圓(基板) W: Wafer (substrate)
X,Y,Z:方向 X, Y, Z: Direction (X, Y, Z: Direction)
Claims (11)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW112148597A TWI911609B (en) | 2023-12-13 | Conveying device and its usage method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW112148597A TWI911609B (en) | 2023-12-13 | Conveying device and its usage method |
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| Publication Number | Publication Date |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2007142239A (en) | 2005-11-21 | 2007-06-07 | Jel:Kk | Substrate-holding apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007142239A (en) | 2005-11-21 | 2007-06-07 | Jel:Kk | Substrate-holding apparatus |
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