TWI906409B - Maleimide resins, asymmetric bismaleimide compounds, curing components, cured materials, semiconductor packaging materials, semiconductor packaging devices, prepregs, circuit boards, and additive films. - Google Patents
Maleimide resins, asymmetric bismaleimide compounds, curing components, cured materials, semiconductor packaging materials, semiconductor packaging devices, prepregs, circuit boards, and additive films.Info
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Abstract
本發明係提供一種馬來醯亞胺樹脂或馬來醯亞胺化合物、含有此等的硬化性組成物及其硬化物、半導體封裝材料、半導體封裝裝置、預浸漬物、電路基板、及增層薄膜,其特徵在於,該馬來醯亞胺樹脂或馬來醯亞胺化合物為多胺化合物(C)的馬來醯亞胺化物,該多胺化合物(C)係複數種芳香族單胺化合物(A)與結合劑(B)的反應生成物。此等馬來醯亞胺樹脂或馬來醯亞胺化合物,熔點或軟化點低,操作性優良,同時硬化物具有高耐熱性,而可適合用於半導體封裝材料等。This invention provides a maleimide resin or maleimide compound, a curable composition containing such a compound and its cured form, a semiconductor packaging material, a semiconductor packaging device, a prepreg, a circuit board, and a build-up film. The maleimide resin or maleimide compound is a maleimide derivative of a polyamine compound (C), which is a reaction product of multiple aromatic monoamine compounds (A) and a binder (B). These maleimide resins or maleimide compounds have low melting or softening points, excellent workability, and the cured form exhibits high heat resistance, making them suitable for use in semiconductor packaging materials, etc.
Description
本發明係關於:熔點或軟化點低,操作性優良,同時硬化物具有高耐熱性,可適合使用於半導體封裝材料等之馬來醯亞胺樹脂或馬來醯亞胺化合物;含有此等之硬化性組成物及其硬化物、半導體封裝材料、半導體封裝裝置、預浸漬物、電路基板、及增層(build-up)薄膜。This invention relates to: maleimide resins or maleimide compounds with low melting or softening points, excellent workability, and high heat resistance in the cured form, suitable for use in semiconductor packaging materials, etc.; curable components containing these and their cured forms, semiconductor packaging materials, semiconductor packaging devices, prepregs, circuit boards, and build-up films.
馬來醯亞胺樹脂由於硬化物之耐熱性非常高,故作為功率半導體(power semiconductor)用封裝材料等要求特高耐熱性之領域的樹脂材料,其利用正在被討論,然而,現今市場上所流通的馬來醯亞胺樹脂熔點或軟化點高,作為材料之操作性低成為課題。Maleimide resins are being discussed for use in fields requiring extremely high heat resistance, such as power semiconductor packaging materials, due to their very high heat resistance in cured products. However, the high melting or softening point of currently available maleimide resins makes them difficult to work with as materials, which is a problem.
就先前所知之馬來醯亞胺樹脂而言,例如,4,4’-二苯基甲烷雙馬來醯亞胺型之化合物已廣為人知,然而如前所述,該化合物熔點高,作為材料之操作性差(例如參照專利文獻1)。又,就操作性比較高之馬來醯亞胺樹脂而言,已知有2,2-雙[4-(4-馬來醯亞胺苯氧基)苯基]丙烷型之化合物,然而該化合物在耐熱性等硬化物物性方面,無法滿足當今的市場要求(例如參照專利文獻2)。 [先前技術文獻] [專利文獻] Regarding previously known maleimide resins, compounds of the 4,4'-diphenylmethane bismaleimide type are widely known; however, as mentioned earlier, these compounds have high melting points and poor workability as materials (see, for example, Patent 1). Furthermore, regarding maleimide resins with relatively high workability, compounds of the 2,2-bis[4-(4-maleimidephenoxy)phenyl]propane type are known; however, these compounds do not meet current market requirements in terms of heat resistance and other cured property properties (see, for example, Patent 2). [Prior Art Documents] [Patent Documents]
[專利文獻1]日本特開平2-269716號公報 [專利文獻2]日本特開平6-128225號公報 [Patent Document 1] Japanese Patent Application Publication No. 2-269716 [Patent Document 2] Japanese Patent Application Publication No. 6-128225
[發明欲解決之課題][The problem the invention aims to solve]
因此,本發明所欲解決之課題在於提供:熔點或軟化點低,操作性優良,同時硬化物具有高耐熱性,可適用於半導體封裝材料等的馬來醯亞胺樹脂或馬來醯亞胺化合物;含有此等之硬化性組成物及其硬化物、半導體封裝材料、半導體封裝裝置、預浸漬物、電路基板、及增層薄膜。 [用以解決課題之手段] Therefore, the problem this invention aims to solve is to provide: maleimide resins or maleimide compounds with low melting or softening points, excellent workability, and high heat resistance in the cured form, suitable for use in semiconductor packaging materials, etc.; curable components containing these, the cured forms thereof, semiconductor packaging materials, semiconductor packaging devices, prepregs, circuit boards, and additive films. [Means for solving the problem]
本發明人進行專心研討,結果發現,將為複數種芳香族單胺化合物與結合劑的反應生成物之多胺化合物進行馬來醯亞胺化所得到的馬來醯亞胺樹脂,熔點或軟化點低,操作性優良,同時硬化物具有高耐熱性,可適合使用於半導體封裝材料等,於是完成本發明。The inventors conducted intensive research and discovered that maleimide resin obtained by maleimideation of polyamine compounds, which are the reaction products of multiple aromatic monoamine compounds and binders, has a low melting point or softening point, excellent workability, and the cured product has high heat resistance, making it suitable for use in semiconductor packaging materials, etc., thus completing this invention.
亦即,本發明係關於一種馬來醯亞胺樹脂,其特徵為其係多胺化合物(C)的馬來醯亞胺化物,該多胺化合物(C)係複數種芳香族單胺化合物(A)與結合劑(B)的反應生成物。That is, the present invention relates to a maleimide resin, characterized in that it is a maleimide of a polyamine compound (C), which is a reaction product of a plurality of aromatic monoamine compounds (A) and a binding agent (B).
本發明進一步係關於一種非對稱雙馬來醯亞胺化合物,其係將相異之2種芳香族單胺化合物(A)藉由結合劑(B)鍵結而成之非對稱二胺化合物(C-1)的馬來醯亞胺化物。The present invention further relates to an asymmetric bismaleimine compound, which is a maleimide of an asymmetric diamine compound (C-1) formed by bonding two different aromatic monoamine compounds (A) together with a binder (B).
本發明進一步係關於含有前述馬來醯亞胺樹脂或前述非對稱雙馬來醯亞胺化合物的硬化性組成物。The present invention is further relating to a curable composition containing the aforementioned maleimide resin or the aforementioned asymmetric bismaleimide compound.
本發明進一步係關於前述硬化性組成物的硬化物。The present invention is further relating to a hardened form of the aforementioned hardening composition.
本發明進一步係關於使用前述硬化性組成物的半導體封裝材料。The present invention is further related to semiconductor packaging materials using the aforementioned curable components.
本發明進一步係關於使用前述半導體封裝材料的半導體裝置。This invention is further relating to a semiconductor device using the aforementioned semiconductor packaging material.
本發明進一步係關於使用前述硬化性組成物的預浸漬物。The present invention further relates to prepregs using the aforementioned curing composition.
本發明進一步係關於使用前述預浸漬物電路基板。The present invention further relates to the use of the aforementioned prepreg circuit board.
本發明進一步係關於使用前述硬化性組成物的增層薄膜。 [發明之效果] This invention further relates to an extended film using the aforementioned curable composition. [Effects of the Invention]
若依照本發明,可提供:熔點或軟化點低,操作性優良,同時硬化物具有高耐熱性,可適合使用於半導體封裝材料等之馬來醯亞胺樹脂或馬來醯亞胺化合物;含有此等的硬化性組成物及其硬化物、半導體封裝材料、半導體封裝裝置、預浸漬物、電路基板、及增層薄膜。According to the present invention, the following can be provided: maleimide resins or maleimide compounds with low melting or softening points, excellent workability, and high heat resistance in the cured form, suitable for use in semiconductor packaging materials, etc.; curable components containing such components and their cured forms, semiconductor packaging materials, semiconductor packaging devices, prepregs, circuit boards, and additive films.
[用以實施發明的形態][The form in which the invention is implemented]
以下,詳細地說明本發明。 本發明之馬來醯亞胺樹脂,其特徵為其係多胺化合物(C)的馬來醯亞胺化物,其中該多胺化合物(C)係複數種芳香族單胺化合物(A)與結合劑(B)的反應生成物。 The present invention will now be described in detail. The maleimide resin of the present invention is characterized by being a maleimide derivative of a polyamine compound (C), wherein the polyamine compound (C) is a reaction product of a plurality of aromatic monoamine compounds (A) and a binding agent (B).
前述芳香族單胺化合物(A),只要在芳香環上具有一個NH 2的化合物,其他具體結構無特別限定,可使用各式各樣化合物。具體而言,可列舉在苯、萘、蒽等芳香族化合物之芳香環上具有一個NH 2基的化合物,或除NH 2基,進一步具有一至複數個其他取代基之化合物等。就前述其他取代基而言,例如,可列舉脂肪族烴基、烷氧基、烯氧基、鹵素原子、芳基、芳烷基、羥基等。 The aforementioned aromatic monoamine compound (A) can be any compound having an NH₂ group on its aromatic ring, with no particular limitation on other specific structures. Specifically, examples include compounds having an NH₂ group on the aromatic ring of aromatic compounds such as benzene, naphthalene, and anthracene, or compounds having one or more other substituents in addition to the NH₂ group. Examples of these other substituents include, for example, aliphatic hydrocarbons, alkoxy groups, alkenoxy groups, halogen atoms, aryl groups, aralkyl groups, and hydroxyl groups.
前述脂肪族烴基可為直鏈型、分枝型、環狀結構之任一者,亦可於結構中具有不飽和鍵。具體而言,可列舉甲基、乙基、乙烯基、丙基、烯丙基、丁基、戊基、己基、環己基、庚基、辛基、壬基等。前述烷氧基,可列舉甲氧基、乙氧基、丙基氧基、丁氧基等。前述烯氧基可列舉烯丙基氧基等。前述鹵素原子可列舉氟原子、氯原子、溴原子等。前述芳基可列舉苯基、萘基、蒽基、及在此等芳香核上有前述脂肪族烴基或烷氧基、鹵素原子等取代的結構部位等。前述芳烷基可列舉苄基、苯基乙基、萘基甲基、萘基乙基、及在此等芳香核上有前述烷基或烷氧基、鹵素原子等取代的結構部位等。The aforementioned aliphatic hydrocarbons can be linear, branched, or cyclic structures, and may also contain unsaturated bonds in their structure. Specifically, examples include methyl, ethyl, vinyl, propyl, allyl, butyl, pentyl, hexyl, cyclohexyl, heptyl, octyl, and nonyl. Examples of alkoxy groups include methoxy, ethoxy, propyloxy, and butoxy. Examples of alkenoxy groups include allyloxy. Examples of halogen atoms include fluorine, chlorine, and bromine. Examples of aryl groups include phenyl, naphthyl, anthracene, and structural sites on which the aforementioned aliphatic hydrocarbons or alkoxy or halogen atoms are substituted. The aforementioned aryl groups include benzyl, phenylethyl, naphthylmethyl, naphthylethyl, and structural sites on which the aforementioned alkyl or alkoxy, halogen atoms, etc., are substituted.
前述芳香族單胺化合物(A)之中,從所得到之馬來醯亞胺樹脂成為熔點或軟化點低,操作性優良者而言,以苯胺或在苯胺之芳香核上具有一個至複數個前述其他取代基的化合物為較佳。再者,以苯胺、在苯胺2-位具有取代基之化合物、在苯胺之2,6-位具有取代基的化合物為特佳。又,就在苯胺之2-位具有取代基的化合物及苯胺之2,6-位具有取代基的化合物之取代基的種類而言,為了形成硬化物之耐熱性優良的馬來醯亞胺樹脂,以碳原子數1~4之脂肪族烴基為較佳,以碳原子數1~4之烷基為更佳。Among the aforementioned aromatic monoamine compounds (A), those resulting in maleimide resins with low melting or softening points and excellent workability are preferably aniline or compounds having one or more of the aforementioned other substituents on the aromatic nucleus of aniline. Furthermore, aniline, compounds having a substituent at the 2-position of aniline, and compounds having substituents at the 2,6-positions of aniline are particularly preferred. Moreover, regarding the type of substituents in compounds having a substituent at the 2-position of aniline and compounds having substituents at the 2,6-positions of aniline, for the purpose of forming maleimide resins with excellent heat resistance in the cured form, aliphatic hydrocarbons with 1 to 4 carbon atoms are preferred, and alkyl groups with 1 to 4 carbon atoms are even more preferred.
在本發明中,就前述芳香族單胺化合物(A)而言,係將複數種併用。藉此,形成維持為馬來醯亞胺樹脂之特徴的高耐熱性,同時熔點或軟化點低,操作性優良之馬來醯亞胺樹脂。所用的前述芳香族單胺化合物(A)之化合物數為複數種,亦即,只要為2種以上即可,上限無特別限定,然而從可較簡便製造來看,以使用2~5種為較佳,以將2種或3種併用為更佳。又,各芳香族單胺化合物(A)之使用量,從可充分發揮熔點或軟化點低且操作性優良之效果來看,就相對於前述芳香族單胺化合物(A)之合計而言,較佳為至少10質量%以上,更佳為25質量%以上。又,就其上限值而言,較佳為90%以下,更佳為75%以下。就前述芳香族單胺化合物(A)而言,在將2種併用的情況,兩者之質量比較佳為10/90~90/10之範圍。更佳為20/80~80/20之範圍。In this invention, multiple aromatic monoamine compounds (A) are used together. This results in a maleimide resin that maintains the characteristics of a maleimide resin, exhibiting high heat resistance, low melting or softening point, and excellent workability. The number of aromatic monoamine compounds (A) used is multiple; that is, two or more are acceptable, with no particular upper limit. However, for ease of manufacturing, using two to five compounds is preferable, and using two or three together is even better. Furthermore, the amount of each aromatic monoamine compound (A) used, in order to fully utilize the effects of low melting or softening point and excellent workability, is preferably at least 10% by mass, and more preferably 25% by mass, relative to the total amount of the aforementioned aromatic monoamine compounds (A). Furthermore, regarding its upper limit, it is preferably below 90%, more preferably below 75%. Regarding the aforementioned aromatic monoamine compound (A), when two compounds are used together, the mass ratio of the two is preferably in the range of 10/90 to 90/10. More preferably, it is in the range of 20/80 to 80/20.
前述結合劑(B)只要能與前述芳香族單胺化合物(A)反應,將前述芳香族單胺化合物(A)之芳香環彼此鍵結的化合物,其具體結構無特別限定,可使用各種化合物。又,前述結合劑(B)可單獨使用一種,亦可將2種以上併用。就前述結合劑(B)之具體例而言,可列舉醛化合物(B-1)、酮化合物(B-2)、下述通式(B-3)所表示的芳香族化合物(B-3)、下述通式(B-4)所表示的芳香族化合物(B-4)、下述通式(B-5)所表示的芳香族化合物(B-5)、下述通式(B-6)所表示的芳香族化合物(B-6)、下述通式(B-7)所表示的芳香族化合物(B-7)、下述通式(B-8)所表示的芳香族化合物(B-8)等。The aforementioned binding agent (B) is a compound that can react with the aforementioned aromatic monoamine compound (A) to bond the aromatic rings of the aforementioned aromatic monoamine compound (A) together. Its specific structure is not particularly limited, and various compounds can be used. Furthermore, the aforementioned binding agent (B) can be used alone or in combination with two or more. Specific examples of the aforementioned binding agent (B) include aldehyde compounds (B-1), ketone compounds (B-2), aromatic compounds represented by the following general formula (B-3) (B-3), aromatic compounds represented by the following general formula (B-4) (B-4), aromatic compounds represented by the following general formula (B-5) (B-5), aromatic compounds represented by the following general formula (B-6) (B-6), aromatic compounds represented by the following general formula (B-7) (B-7), and aromatic compounds represented by the following general formula (B-8) (B-8).
[通式(B-3)~(B-8)中,Ar 1各自獨立,表示可具有取代基之芳香環;R 1各自獨立,為氫原子或甲基;R 2各自獨立,為氫原子或碳原子數1~4之脂肪族烴基;R 3各自獨立,為脂肪族烴基、烷氧基、烯氧基、炔氧基、鹵素原子、芳基、芳烷基之任一者,l為0~3之整數;X為羥基、鹵素原子、烷氧基之任一者;Y為單鍵、碳原子數1~6之二價脂肪族烴基、氧原子、硫原子、磺醯基之任一者。] [In general formulas (B-3) to (B-8), Ar 1 is independent and represents an aromatic ring that may have substituents; R 1 is independent and is a hydrogen atom or a methyl group; R 2 is independent and is a hydrogen atom or an aliphatic hydrocarbon with 1 to 4 carbon atoms; R 3 is independent and is any one of an aliphatic hydrocarbon, alkoxy group, alkenoxy group, alkynoxy group, halogen atom, aryl group, or aralkyl group; l is an integer from 0 to 3; X is any one of a hydroxyl group, halogen atom, or alkoxy group; Y is a single bond, a divalent aliphatic hydrocarbon with 1 to 6 carbon atoms, an oxygen atom, a sulfur atom, or a sulfonylurate group.]
前述醛化合物(B-1),例如,可列舉甲醛或乙醛等脂肪族醛化合物;苯甲醛或萘甲醛等芳香族醛化合物等。此等可單獨使用一種,亦可將2種以上併用。The aforementioned aldehyde compounds (B-1) include, for example, aliphatic aldehyde compounds such as formaldehyde or acetaldehyde; and aromatic aldehyde compounds such as benzaldehyde or naphthaldehyde. One of these may be used alone, or two or more may be used together.
前述酮化合物(B-2),例如,可列舉丙酮、甲基乙基酮、二乙基酮等脂肪族酮化合物;乙醯苯等芳香族酮化合物等。此等可單獨使用一種,亦可將2種以上併用。The aforementioned ketone compounds (B-2) include, for example, aliphatic ketone compounds such as acetone, methyl ethyl ketone, and diethyl ketone; and aromatic ketone compounds such as acetobenzene. One of these may be used alone, or two or more may be used together.
前述通式(B-3)~(B-6)中,Ar 1各自獨立,表示可具有取代基之芳香環。具體而言,可列舉伸苯基、伸萘基、及在此等芳香環上具有一個至複數個各種取代基之結構部位。就前述取代基而言,例如,可列舉脂肪族烴基、烷氧基、烯氧基、鹵素原子、芳基、芳烷基、羥基等。前述脂肪族烴基可為直鏈型、分枝型、環狀結構之任一者,亦可在結構中具有不飽和鍵。具體而言,可列舉甲基、乙基、乙烯基、丙基、烯丙基、丁基、戊基、己基、環己基、庚基、辛基、壬基等。前述烷氧基可列舉甲氧基、乙氧基、丙基氧基、丁氧基等。前述烯氧基可列舉烯丙基氧基等。前述鹵素原子可列舉氟原子、氯原子、溴原子等。前述芳基可列舉苯基、萘基、蒽基、及在此等芳香核上經前述脂肪族烴基或烷氧基、鹵素原子等取代的結構部位等。前述芳烷基可列舉苄基、苯基乙基、萘基甲基、萘基乙基、及在此等芳香核上經前述烷基或烷氧基、鹵素原子等取代的結構部位等。 In the aforementioned general formulas (B-3) to (B-6), Ar 1 stands independently, representing an aromatic ring that may have substituents. Specifically, examples include phenyl, naphthyl, and structural sites having one or more various substituents on such aromatic rings. Regarding the aforementioned substituents, examples include aliphatic hydrocarbons, alkoxy groups, alkenyloxy groups, halogen atoms, aryl, aralkyl, hydroxyl, etc. The aforementioned aliphatic hydrocarbons can be any of linear, branched, or cyclic structures, and may also have unsaturated bonds in the structure. Specifically, examples include methyl, ethyl, vinyl, propyl, allyl, butyl, pentyl, hexyl, cyclohexyl, heptyl, octyl, nonyl, etc. The aforementioned alkoxy groups include methoxy, ethoxy, propyloxy, butoxy, etc. The aforementioned olefinic groups include, for example, allyloxy. The aforementioned halogen atoms include, for example, fluorine, chlorine, and bromine. The aforementioned aryl groups include, for example, phenyl, naphthyl, anthracene, and structural sites on which the aromatic nucleus is substituted by the aforementioned aliphatic hydrocarbon or alkoxy group, halogen atom, etc. The aforementioned aralkyl groups include, for example, benzyl, phenylethyl, naphthylmethyl, naphthylethyl, and structural sites on which the aromatic nucleus is substituted by the aforementioned alkyl or alkoxy group, halogen atom, etc.
前述通式(B-4)、(B-6)中,R 2各自獨立,為氫原子或碳原子數1~4之脂肪族烴基。前述碳原子數1~4之脂肪族烴基,可為直鏈型、分枝型、環狀結構之任一者,亦可在結構中具有不飽和鍵。具體而言,可列舉甲基、乙基、乙烯基、丙基、烯丙基、丁基等。 In the aforementioned general formulas (B-4) and (B-6), R2 is independent and is either a hydrogen atom or an aliphatic hydrocarbon with 1 to 4 carbon atoms. The aforementioned aliphatic hydrocarbons with 1 to 4 carbon atoms can be linear, branched, or cyclic structures, and may also contain unsaturated bonds in their structure. Specifically, examples include methyl, ethyl, vinyl, propyl, allyl, and butyl.
前述通式(B-7)、(B-8)中,R 3各自獨立,為脂肪族烴基、烷氧基、烯氧基、炔氧基、鹵素原子、芳基、芳烷基之任一者,l為0~3之整數。前述脂肪族烴基可為直鏈型、分枝型、環狀結構之任一者,亦可在結構中具有不飽和鍵。具體而言,可列舉甲基、乙基、乙烯基、丙基、烯丙基、丁基、戊基、己基、環己基、庚基、辛基、壬基等。前述烷氧基,可列舉甲氧基、乙氧基、丙基氧基、丁氧基等。前述烯氧基,可列舉烯丙基氧基等。前述鹵素原子可列舉氟原子、氯原子、溴原子等。前述芳基可列舉苯基、萘基、蒽基、及在此等芳香核上經前述脂肪族烴基或烷氧基、鹵素原子等取代的結構部位等。前述芳烷基可列舉苄基、苯基乙基、萘基甲基、萘基乙基、及在此等之芳香核上經前述烷基或烷氧基、鹵素原子等取代的結構部位等。 In the aforementioned general formulas (B-7) and (B-8), R3 is independent and can be any one of an aliphatic hydrocarbon, alkoxy group, alkenoxy group, alkynoxy group, halogen atom, aryl group, or aralkyl group, and l is an integer from 0 to 3. The aforementioned aliphatic hydrocarbon can be any of a linear, branched, or cyclic structure, and may also have unsaturated bonds in its structure. Specifically, examples include methyl, ethyl, vinyl, propyl, allyl, butyl, pentyl, hexyl, cyclohexyl, heptyl, octyl, and nonyl. Examples of alkoxy groups include methoxy, ethoxy, propyloxy, and butoxy. Examples of alkenoxy groups include allyloxy. Examples of halogen atoms include fluorine, chlorine, and bromine atoms. The aforementioned aryl groups include phenyl, naphthyl, anthracene, and structural sites on which the aromatic nucleus is substituted by the aforementioned aliphatic hydrocarbon, alkoxy group, halogen atom, etc. The aforementioned aralkyl groups include benzyl, phenylethyl, naphthylmethyl, naphthylethyl, and structural sites on which the aromatic nucleus is substituted by the aforementioned alkyl, alkoxy group, halogen atom, etc.
前述通式(B-4)、(B-6)、(B-8)中,X為羥基、鹵素原子、烷氧基之任一者。前述烷氧基可列舉甲氧基、乙氧基、丙基氧基、丁氧基等。In the aforementioned general formulas (B-4), (B-6), and (B-8), X is any one of a hydroxyl group, a halogen atom, or an alkoxy group. Examples of alkoxy groups include methoxy, ethoxy, propyloxy, and butoxy.
前述通式(B-5)、(B-6)中,Y為單鍵、碳原子數1~6之二價脂肪族烴基、氧原子、硫原子、磺醯基之任一者。前述碳原子數1~6之二價脂肪族烴基,可為直鏈型、分枝型、環狀結構之任一者,亦可在結構中具有不飽和鍵。In the aforementioned general formulas (B-5) and (B-6), Y is any one of a single bond, a divalent aliphatic hydrocarbon with 1 to 6 carbon atoms, an oxygen atom, a sulfur atom, or a sulfonyl group. The aforementioned divalent aliphatic hydrocarbon with 1 to 6 carbon atoms can be any of a linear, branched, or cyclic structure, and may also have unsaturated bonds in the structure.
使前述芳香族單胺化合物(A)與前述結合劑(B)反應,得到多胺化合物(C)之反應步驟,例如,可列舉使複數種前述芳香族單胺化合物(A)與前述結合劑(B)在酸性觸媒條件下反應的方法等。尤其,從反應控制變得容易來看,以將前述結合劑(B)分次添加於前述芳香族單胺化合物(A)中為較佳。該反應亦可於適宜溶媒中進行。又,藉由加熱至約50~200℃,可使反應有效率地進行。反應終了後,用鹼水溶液或蒸餾水等洗淨等,可得到為中間體之多胺化合物(C)。The reaction steps for reacting the aforementioned aromatic monoamine compound (A) with the aforementioned binding agent (B) to obtain a polyamine compound (C) can be exemplified by methods such as reacting multiple of the aforementioned aromatic monoamine compounds (A) with the aforementioned binding agent (B) under acidic catalytic conditions. In particular, from the perspective of ease of reaction control, it is preferable to add the aforementioned binding agent (B) to the aforementioned aromatic monoamine compound (A) in portions. The reaction can also be carried out in a suitable solvent. Furthermore, heating to approximately 50–200°C can efficiently facilitate the reaction. After the reaction is completed, washing with an alkaline aqueous solution or distilled water, etc., yields the intermediate polyamine compound (C).
前述酸性觸媒,例如,可列舉對甲苯磺酸、二甲基硫酸、二乙基硫酸、硫酸、鹽酸、草酸、活性白土等。此等可單獨使用一種,亦可將2種以上併用。前述酸性觸媒之添加量,相對於2莫耳之前述芳香族單胺化合物(A),酸觸媒較佳為成為0.01~0.5莫耳之範圍的比例,更佳為成為0.1~0.3莫耳之範圍的比例。在莫耳數無法定義之情況,相對於苯胺化合物(A)、結合劑(B)、溶媒及酸性觸媒之總量,較佳為成為1wt%~50wt%之範圍的比例。The aforementioned acidic catalysts include, for example, p-toluenesulfonic acid, dimethylsulfuric acid, diethylsulfuric acid, sulfuric acid, hydrochloric acid, oxalic acid, and activated clay. One of these can be used alone, or two or more can be used together. The amount of the aforementioned acidic catalyst added, relative to 2 moles of the aforementioned aromatic monoamine compound (A), is preferably in the range of 0.01 to 0.5 moles, more preferably in the range of 0.1 to 0.3 moles. When the mole number cannot be defined, the proportion relative to the total amount of aniline compound (A), binder (B), solvent, and acidic catalyst is preferably in the range of 1 wt% to 50 wt%.
前述溶媒,例如,可列舉蒸餾水、甲苯、二甲苯等有機溶劑等。關於此等,可將一種單獨使用,亦可為2種以上之混合溶媒。前述溶媒之使用量,以在相對於前述芳香族單胺化合物(A)及前述結合劑(B)之合計質量而言為5~100質量%之範圍使用為較佳。The aforementioned solvents include, for example, distilled water, toluene, xylene, and other organic solvents. These can be used alone or in mixtures of two or more solvents. The amount of the aforementioned solvent used is preferably in the range of 5% to 100% by mass relative to the total mass of the aforementioned aromatic monoamine compound (A) and the aforementioned binding agent (B).
前述多胺化合物(C)之馬來醯亞胺化反應,例如,可列舉使前述多胺化合物(C)與酸酐在酸性觸媒條件下反應的方法。尤其,從反應控制變得容易來看,以於前述多胺化合物(C)中,分次添加前述酸酐,或者使前述酸酐溶解在適當溶劑中並滴入為特佳。該反應亦可於適宜溶媒中進行。就更佳之反應順序而言,首先將前述多胺化合物(C)與前述酸酐於室溫攪拌,得到醯胺酸(amic acid)中間體。然後,添加酸觸媒,於50~200℃、更佳為70~150℃進行加熱,使反應進行。此時,以將系統內之水分除去為較佳。反應終了後,藉由鹼水溶液或蒸餾水等洗淨等,可得到為目的之馬來醯亞胺樹脂。The maleimide reaction of the aforementioned polyamine compound (C) can be described, for example, by reacting the aforementioned polyamine compound (C) with an acid anhydride under acidic catalytic conditions. In particular, for ease of reaction control, it is preferable to add the aforementioned acid anhydride to the aforementioned polyamine compound (C) in portions, or to dissolve the aforementioned acid anhydride in a suitable solvent and add it dropwise. The reaction can also be carried out in a suitable solvent. For a more preferred reaction sequence, the aforementioned polyamine compound (C) and the aforementioned acid anhydride are first stirred at room temperature to obtain an amic acid intermediate. Then, an acidic catalyst is added, and the mixture is heated at 50–200°C, more preferably 70–150°C, to allow the reaction to proceed. At this time, it is preferable to remove moisture from the system. After the reaction is complete, the desired maleimide resin can be obtained by washing with an alkaline solution or distilled water.
前述酸酐,例如,可列舉馬來酸酐、檸康酸酐、2,3-二甲基馬來酸酐等。此等可單獨使用一種,亦可將2種以上併用。The aforementioned anhydrides include, for example, maleic anhydride, leuconic anhydride, and 2,3-dimethylmaleic anhydride. One of these may be used alone, or two or more may be used together.
前述酸性觸媒,例如,可列舉對甲苯磺酸、羥基-對甲苯磺酸、甲烷磺酸、硫酸、磷酸等。關於此等,可單獨使用一種,亦可將2種以上併用。前述酸性觸媒之添加量,相對於前述聚苯胺化合物(C)之胺基當量1g/mol,通常為0.01~10mol,較佳為0.03~3mol。The aforementioned acidic catalysts include, for example, p-toluenesulfonic acid, hydroxy-p-toluenesulfonic acid, methanesulfonic acid, sulfuric acid, and phosphoric acid. One of these can be used alone, or two or more can be used together. The amount of the aforementioned acidic catalyst added, relative to the amino equivalent of 1 g/mol of the aforementioned polyaniline compound (C), is typically 0.01 to 10 mol, preferably 0.03 to 3 mol.
前述溶媒只要可溶解前述多胺化合物(C)或前述酸酐者即可。尤其,從前述多胺化合物(C)或前述酸酐之溶解性高,反應有效率地進行來看,較佳為使用甲苯等非極性溶媒、與二甲基甲醯胺等非質子性極性溶媒的混合溶媒。前述非極性溶媒,除甲苯之外,可列舉二甲苯、氯苯等。又,前述非質子性極性溶媒,除二甲基甲醛之外,可列舉甲基乙基酮等。兩者之摻合比及溶劑之使用量,可依據前述多胺化合物(C)或前述酸酐之溶劑溶解性等而適宜調整。就一例而言,可列舉下述方法:將前述非極性溶媒及非質子性溶媒之質量比設為1/99~99/1之範圍,將全部溶媒量設為相對於前述多胺化合物(C)、前述酸酐與全部溶媒量之合計量而言為0.5~80%之範圍。The aforementioned solvent may be any solvent capable of dissolving the aforementioned polyamine compound (C) or the aforementioned acid anhydride. In particular, considering the high solubility of the aforementioned polyamine compound (C) or the aforementioned acid anhydride and the efficient conduct of the reaction, a mixed solvent of a non-polar solvent such as toluene and an aprotic polar solvent such as dimethylformamide is preferred. Besides toluene, the aforementioned non-polar solvents may include xylene and chlorobenzene. Furthermore, besides dimethylformaldehyde, the aforementioned aprotic polar solvents may include methyl ethyl ketone. The mixing ratio of the two and the amount of solvent used can be appropriately adjusted according to the solvent solubility of the aforementioned polyamine compound (C) or the aforementioned acid anhydride. For example, the following method can be used: the mass ratio of the aforementioned nonpolar solvent and aprotic solvent is set to be in the range of 1/99 to 99/1, and the total amount of solvent is set to be in the range of 0.5% to 80% relative to the total amount of the aforementioned polyamine compound (C), the aforementioned acid anhydride and the total amount of solvent.
本發明之馬來醯亞胺樹脂的分子量無特別限定,可依據用途等而變更適宜反應條件等,調節至較佳值。其中,在使用於半導體封裝材料用途之情況,從成為維持硬化物的高耐熱性,同時亦熔點或軟化點低、操作性優良之樹脂來看,較佳為含有如下述式(1)所表示的2核體成分、如下述結構式(2)所表示的3核體成分、如下述式(3-1)或(3-2)所表示的4核體成分等比較低分子量之成分。The molecular weight of the maleimide resin of this invention is not particularly limited, and can be adjusted to a better value by changing the appropriate reaction conditions according to the application. In the case of use in semiconductor packaging materials, in order to become a resin that maintains the high heat resistance of the cured product, while also having a low melting point or softening point and good workability, it is preferable to contain components with relatively low molecular weight, such as 2-nucleated components represented by formula (1), 3-nucleated components represented by formula (2), or 4-nucleated components represented by formula (3-1) or (3-2).
[式中A為源自前述芳香族單胺化合物(A)且具有馬來醯亞胺基之結構部位;B為源自前述結合劑(B)之結構部位;式中之A及B可彼此相同,亦可相異。] [In the formula, A is a structural site derived from the aforementioned aromatic monoamine compound (A) and possessing a maleicimine group; B is a structural site derived from the aforementioned binding agent (B); A and B in the formula may be the same as or different from each other.]
尤其,馬來醯亞胺樹脂以包含2核體成分(雙馬來醯亞胺化合物)為較佳。馬來醯亞胺樹脂中之2核體成分(雙馬來醯亞胺化合物)的比例以30%以上為較佳,以50%以上為更佳。In particular, maleimide resins containing dinuclear components (bismaleimide compounds) are preferred. The proportion of dinuclear components (bismaleimide compounds) in maleimide resins is preferably 30% or more, and even more preferably 50% or more.
在本發明中,馬來醯亞胺樹脂中之2核體的含量,為從凝膠滲透層析(GPC)圖表的面積比算出之值。又,在本發明中,凝膠滲透層析(GPC)之測定條件,為實施例所記載者。再者,在本發明中「核體數」,如前述式(1)~(3-2)所示,意指分子中之源自前述芳香族單胺化合物(A)之結構部位的數目。In this invention, the content of 2 nuclei in the maleimine resin is calculated from the area ratio of a gel osmosis chromatography (GPC) chart. Furthermore, in this invention, the determination conditions for gel osmosis chromatography (GPC) are as described in the embodiments. Moreover, in this invention, the "number of nuclei," as shown in the aforementioned formulas (1) to (3-2), refers to the number of structural sites in the molecule originating from the aforementioned aromatic monoamine compound (A).
又,2核體成分(雙馬來醯亞胺化合物)之中,從成為維持硬化物的高耐熱性,同時熔點或軟化點低、操作性優良之樹脂來看,較佳為非對稱雙馬來醯亞胺化合物,該非對稱雙馬來醯亞胺化合物係相異之2種芳香族單胺化合物(A)藉由結合劑(B)鍵結而成之非對稱二胺化合物(C-1)的馬來醯亞胺化物。再者,以使用苯胺化合物作為前述芳香族單胺化合物(A)者為較佳,以下述結構式(4)所表示的非對稱雙馬來醯亞胺化合物為更佳。在本發明中,亦可將該非對稱馬來醯亞胺化合物單離精製而使用。Furthermore, among the two core components (bismaleimide compounds), considering the need to maintain high heat resistance in the hardened material while having a low melting or softening point and excellent workability, an asymmetric bismaleimide compound is preferred. This asymmetric bismaleimide compound is a maleimide derivative of an asymmetric diamine compound (C-1) formed by the bonding of two different aromatic monoamine compounds (A) through a binder (B). Moreover, it is preferable to use an aniline compound as the aforementioned aromatic monoamine compound (A), and even more preferable is an asymmetric bismaleimide compound represented by the following structural formula (4). In this invention, the asymmetric maleimide compound can also be purified and used separately.
[式中Z為碳原子數1~200之二價有機基;R 4各自獨立,為脂肪族烴基、烷氧基、烯氧基、炔氧基、鹵素原子、芳基、芳烷基之任一者,在式中R 4為複數個存在的情況,彼等可相同,亦可相異;m為0或1~4之整數;式中虛線所圍之結構部位α及結構部位β,彼此具有相異之結構。] [In the formula, Z is a divalent organic group with 1 to 200 carbon atoms; R4 is independent and can be any one of aliphatic hydrocarbon, alkoxy, alkenoxy, alkynoxy, halogen, aryl, or aralkyl. When there are multiple R4s in the formula, they can be the same or different; m is an integer from 0 to 4; the structural sites α and β enclosed by the dashed lines have different structures.]
前述結構式(4)中之Z為源自前述結合劑(B)的結構部位。Z為碳原子數1~200之二價有機基,然而只要碳原子數為1~200之範圍,亦可為包含氧原子或鹵素原子等其他原子的結構部位。其中,以碳原子數1~20之二價有機基為更佳。就前述Z之具體例而言,例如,可列舉下述通式(Z-1)~(Z-8)所表示的結構部位等。In the aforementioned structural formula (4), Z is a structural site derived from the aforementioned binder (B). Z is a divalent organic group with 1 to 200 carbon atoms; however, as long as the number of carbon atoms is in the range of 1 to 200, it can also be a structural site containing other atoms such as oxygen atoms or halogen atoms. Among these, a divalent organic group with 1 to 20 carbon atoms is preferred. For specific examples of Z, the structural sites represented by the following general formulas (Z-1) to (Z-8) can be listed, for example.
[通式(Z-1)~(X-8)中,Ar 1各自獨立,表示可具有取代基之芳香環;R 3各自獨立,為脂肪族烴基、烷氧基、烯氧基、炔氧基、鹵素原子、芳基、芳烷基之任一者;l為0~3之整數;R 5各自獨立,表示氫原子、碳原子數1~4之脂肪族烴基、或可具有取代基之芳香環;R 6各自獨立,表示氫原子或碳原子數1~4之脂肪族烴基;R 7為通式(Z-1)所表示者以外之二價脂肪族烴基、可具有取代基之芳香族基、或者其組合之任一者;Y為單鍵、碳原子數1~6之二價脂肪族烴基、氧原子、硫原子、磺醯基之任一者;n為1以上之整數。] [In general formulas (Z-1) to (X-8), Ar1 is independent and represents an aromatic ring that may have substituents; R3 is independent and is any one of an aliphatic hydrocarbon, alkoxy, alkenoxy, alkynoxy, halogen atom, aryl, or aralkyl; l is an integer from 0 to 3; R5 is independent and represents a hydrogen atom, an aliphatic hydrocarbon with 1 to 4 carbon atoms, or an aromatic ring that may have substituents; R6 is independent and represents a hydrogen atom or an aliphatic hydrocarbon with 1 to 4 carbon atoms; R7 is any divalent aliphatic hydrocarbon other than those represented in general formula (Z-1), an aromatic group that may have substituents, or any combination thereof; Y is a single bond, any one of a divalent aliphatic hydrocarbon with 1 to 6 carbon atoms, an oxygen atom, a sulfur atom, or a sulfonylurate group; n is an integer greater than or equal to 1.]
前述通式(Z-1)中之R 5各自獨立,表示氫原子、碳原子數1~4之脂肪族烴基、或可具有取代基之芳香環。前述碳原子數1~4之脂肪族烴基可為直鏈型、分枝型、環狀結構之任一者,亦可在結構中具有不飽和鍵。具體而言,可列舉甲基、乙基、乙烯基、丙基、烯丙基、丁基等。前述可具有取代基之芳香環,例如,可列舉伸苯基、伸萘基、及在此等芳香環上具有一個至複數個各種取代基的結構部位。就前述取代基而言,例如,可列舉脂肪族烴基、烷氧基、烯氧基、鹵素原子、芳基、芳烷基、羥基等。前述脂肪族烴基可為直鏈型、分枝型、環狀結構之任一者,亦可在結構中具有不飽和鍵。具體而言,可列舉甲基、乙基、乙烯基、丙基、烯丙基、丁基、戊基、己基、環己基、庚基、辛基、壬基等。前述烷氧基可列舉甲氧基、乙氧基、丙基氧基、丁氧基等。前述烯氧基可列舉烯丙基氧基等。前述鹵素原子可列舉氟原子、氯原子、溴原子等。前述芳基可列舉苯基、萘基、蒽基、及在此等芳香核上經前述脂肪族烴基或烷氧基、鹵素原子等取代的結構部位等。前述芳烷基可列舉苄基、苯基乙基、萘基甲基、萘基乙基、及在此等芳香核上經前述烷基或烷氧基、鹵素原子等取代的結構部位等。 In the aforementioned general formula (Z-1), each R 5 stands independently, representing a hydrogen atom, an aliphatic hydrocarbon with 1 to 4 carbon atoms, or an aromatic ring that may have substituents. The aforementioned aliphatic hydrocarbon with 1 to 4 carbon atoms can be any of a linear, branched, or cyclic structure, and may also have unsaturated bonds in the structure. Specifically, examples include methyl, ethyl, vinyl, propyl, allyl, and butyl. The aforementioned aromatic rings that may have substituents include, for example, phenyl, naphthyl, and structural sites having one or more various substituents on such aromatic rings. Regarding the aforementioned substituents, examples include aliphatic hydrocarbons, alkoxy groups, alkenoxy groups, halogen atoms, aryl groups, aralkyl groups, and hydroxyl groups. The aforementioned aliphatic hydrocarbons can be linear, branched, or cyclic structures, and may also contain unsaturated bonds. Specifically, examples include methyl, ethyl, vinyl, propyl, allyl, butyl, pentyl, hexyl, cyclohexyl, heptyl, octyl, and nonyl. Examples of alkoxy groups include methoxy, ethoxy, propyloxy, and butoxy. Examples of alkenoxy groups include allyloxy. Examples of halogen atoms include fluorine, chlorine, and bromine. Examples of aryl groups include phenyl, naphthyl, anthracene, and structural sites on these aromatic nuclei that are substituted by the aforementioned aliphatic hydrocarbons, alkoxy groups, or halogen atoms. The aforementioned aryl groups may include benzyl, phenylethyl, naphthylmethyl, naphthylethyl, and structural sites on these aromatic nuclei that are substituted by the aforementioned alkyl or alkoxy, halogen atoms, etc.
前述通式(Z-2)、(Z-3)、(Z-8)中之Ar 1各自獨立,表示可具有取代基之芳香環。其具體例可列舉與前述通式(B-3)~(B-6)中之Ar 1相同者。 In the aforementioned general formulas (Z-2), (Z-3), and (Z-8), Ar 1 stands independently, representing an aromatic ring that may have substituents. Specific examples can be listed that are the same as Ar 1 in the aforementioned general formulas (B-3) to (B-6).
前述通式(Z-2)、(Z-3)中之R 6各自獨立,表示氫原子或碳原子數1~4之脂肪族烴基。前述碳原子數1~4之脂肪族烴基可為直鏈型、分枝型、環狀結構之任一者,亦可在結構中具有不飽和鍵。具體而言,可列舉甲基、乙基、乙烯基、丙基、烯丙基、丁基等。 In the aforementioned general formulas (Z-2) and (Z-3), R6 stands independently, representing a hydrogen atom or an aliphatic hydrocarbon with 1 to 4 carbon atoms. These aliphatic hydrocarbons with 1 to 4 carbon atoms can be linear, branched, or cyclic structures, and may also contain unsaturated bonds. Specifically, examples include methyl, ethyl, vinyl, propyl, allyl, and butyl.
前述通式(Z-3)中之Y為單鍵、碳原子數1~6之二價脂肪族烴基、氧原子、硫原子、磺醯基之任一者。前述碳原子數1~6之二價脂肪族烴基可為直鏈型、分枝型、環狀結構之任一者,亦可在結構中具有不飽和鍵。In the aforementioned general formula (Z-3), Y can be any of a single bond, a divalent aliphatic hydrocarbon with 1 to 6 carbon atoms, an oxygen atom, a sulfur atom, or a sulfonyl group. The aforementioned divalent aliphatic hydrocarbon with 1 to 6 carbon atoms can be any of a linear, branched, or cyclic structure, and can also have unsaturated bonds in the structure.
前述通式(Z-4)中之R 3各自獨立,為脂肪族烴基、烷氧基、烯氧基、炔氧基、鹵素原子、芳基、芳烷基之任一者;l為0~3之整數。其具體例可列舉與前述通式(B-7)、(B-8)中之R 3相同者。 In the aforementioned general formula (Z-4), each R3 is independent and is any one of aliphatic hydrocarbon, alkoxy, alkenoxy, alkynoxy, halogen atom, aryl, or aralkyl; l is an integer from 0 to 3. Specific examples can be listed that are the same as R3 in the aforementioned general formulas (B-7) and (B-8).
前述通式(Z-7)中之R 7為通式(Z-1)所表示者以外之二價脂肪族烴基、可具有取代基之芳香族基、或其組合之任一者。前述二價脂肪族烴基可為直鏈型、分枝型、環狀結構之任一者,亦可在結構中具有不飽和鍵。 In the aforementioned general formula (Z-7), R 7 can be any divalent aliphatic hydrocarbon other than that represented by general formula (Z-1), an aromatic hydrocarbon that may have substituents, or any combination thereof. The aforementioned divalent aliphatic hydrocarbon may be any of a linear, branched, or cyclic structure, and may also have unsaturated bonds in its structure.
前述結構式(4)中之R 4各自獨立,為脂肪族烴基、烷氧基、烯氧基、炔氧基、鹵素原子、芳基、芳烷基之任一者。前述脂肪族烴基可為直鏈型、分枝型、環狀結構之任一者,亦可在結構中具有不飽和鍵。具體而言,可列舉甲基、乙基、乙烯基、丙基、烯丙基、丁基、戊基、己基、環己基、庚基、辛基、壬基等。前述烷氧基可列舉甲氧基、乙氧基、丙基氧基、丁氧基等。前述烯氧基可列舉烯丙基氧基等。前述鹵素原子可列舉氟原子、氯原子、溴原子等。前述芳基可列舉苯基、萘基、蒽基、及在此等芳香核上經前述脂肪族烴基或烷氧基、鹵素原子等取代的結構部位等。前述芳烷基可列舉苄基、苯基乙基、萘基甲基、萘基乙基、及在此等芳香環上經前述烷基或烷氧基、鹵素原子等取代的結構部位等。式中R 4為複數個存在之情況,彼等可相同,亦可相異。 In the aforementioned structural formula (4), each R4 is independent and can be any one of an aliphatic hydrocarbon, alkoxy group, alkenoxy group, alkynoxy group, halogen atom, aryl group, or aralkyl group. The aforementioned aliphatic hydrocarbon can be any of a linear, branched, or cyclic structure, and may also have unsaturated bonds in the structure. Specifically, examples include methyl, ethyl, vinyl, propyl, allyl, butyl, pentyl, hexyl, cyclohexyl, heptyl, octyl, and nonyl. Examples of alkoxy groups include methoxy, ethoxy, propyloxy, and butoxy. Examples of alkenoxy groups include allyloxy. Examples of halogen atoms include fluorine, chlorine, and bromine atoms. The aforementioned aryl groups include phenyl, naphthyl, anthracene, and structural sites on which the aromatic ring is substituted by the aforementioned aliphatic hydrocarbon, alkoxy group, halogen atom, etc. The aforementioned aralkyl groups include benzyl, phenylethyl, naphthylmethyl, naphthylethyl, and structural sites on which the aromatic ring is substituted by the aforementioned alkyl group, alkoxy group, halogen atom, etc. In the formula, R4 can be a plurality of elements, which may be the same or different.
其中,從成為所得到之馬來醯亞胺樹脂的熔點或軟化點低、操作性優良者來看,較佳為在馬來醯亞胺基取代之碳原子所鄰接的碳原子之一或兩者具有取代基。又,該取代基較佳為碳原子數1~4之脂肪族烴基,更佳為碳原子數1~4之烷基。In order to obtain a maleimide resin with a low melting point or softening point and good workability, it is preferable that one or both of the carbon atoms adjacent to the carbon atom substituted with the maleimide group have substituents. Furthermore, the substituent is preferably an aliphatic hydrocarbon group with 1 to 4 carbon atoms, and more preferably an alkyl group with 1 to 4 carbon atoms.
本案發明之硬化性組成物含有前述馬來醯亞胺樹脂或前述非對稱雙馬來醯亞胺化合物。本發明之硬化性組成物,可單獨使用前述馬來醯亞胺樹脂或者前述非對稱雙馬來醯亞胺化合物作為硬化性成分,亦可併用1種至複數種其他硬化性化合物。The curing composition of this invention contains the aforementioned maleimide resin or the aforementioned asymmetric bismaleimide compound. The curing composition of this invention may use the aforementioned maleimide resin or the aforementioned asymmetric bismaleimide compound alone as the curing component, or may use one or more other curing compounds in combination.
就前述其他之硬化性化合物而言,例如,可列舉環氧樹脂、酚樹脂、胺化合物、活性酯樹脂、氰酸酯樹脂、苯并㗁𠯤樹脂、含有不飽和鍵之化合物等。Other curing compounds mentioned above include, for example, epoxy resins, phenolic resins, amine compounds, active ester resins, cyanate ester resins, benzo[a]pyrene resins, and compounds containing unsaturated bonds.
前述環氧樹脂,例如,可列舉各種雙酚型環氧樹脂、各種聯苯型環氧樹脂、各種酚醛清漆型環氧樹脂、二環戊二烯-酚加成反應型環氧樹脂、酚芳烷基型環氧樹脂等。關於此等,可單獨使用一種,亦可將2種以上併用。The aforementioned epoxy resins include, for example, various bisphenol-type epoxy resins, various biphenyl-type epoxy resins, various phenolic varnish-type epoxy resins, dicyclopentadiene-phenol addition reaction epoxy resins, and phenolic alkyl-type epoxy resins. One of these may be used alone, or two or more may be used together.
前述酚樹脂,例如,可列舉各種雙酚、各種聯苯、各種酚醛清漆樹脂、二環戊二烯-酚加成反應型樹脂、酚芳烷基型樹脂、各種丙炔醚樹脂等。關於此等,可單獨使用一種,亦可將2種以上併用。The aforementioned phenolic resins include, for example, various bisphenols, various biphenyls, various phenolic varnish resins, dicyclopentadiene-phenol addition reaction resins, phenolic aralkyl resins, and various propyne ether resins. One of these may be used alone, or two or more may be used together.
本發明之硬化性組成物,視需要亦可含有硬化促進劑、阻燃劑、無機質充填材料、矽烷偶合劑、脫模劑、顏料、乳化劑等之各種添加劑。The curing composition of this invention may, as needed, contain various additives such as curing accelerators, flame retardants, inorganic fillers, silane coupling agents, mold release agents, pigments, and emulsifiers.
前述硬化促進劑,例如,可列舉磷系化合物、過氧化物、三級胺、咪唑化合物、吡啶化合物、有機酸金屬鹽、路易斯酸、胺錯鹽等。其中,從硬化性、耐熱性、電氣特性、耐濕可靠性等優良的觀點而言,磷系化合物以三苯基膦為較佳,過氧化物以二異丙苯基過氧化物為較佳,三級胺以1,8-二吖雙環-[5.4.0]-十一烯(DBU)為較佳,咪唑化合物以2-乙基-4-甲基咪唑為較佳,吡啶化合物以4-二甲基胺基吡啶為較佳。The aforementioned curing accelerators include, for example, phosphorus compounds, peroxides, tertiary amines, imidazole compounds, pyridine compounds, organic acid metal salts, Lewis acids, and amine salts. Among these, from the perspective of excellent curing properties, heat resistance, electrical properties, and moisture resistance reliability, triphenylphosphine is preferred among phosphorus compounds, diisopropylphenyl peroxide is preferred among peroxides, 1,8-diacylbis(5,4,0)-undecene (DBU) is preferred among tertiary amines, 2-ethyl-4-methylimidazolium is preferred among imidazole compounds, and 4-dimethylaminopyridine is preferred among pyridine compounds.
前述阻燃劑,例如,可列舉紅磷、磷酸一銨、磷酸二銨、磷酸三銨、多磷酸銨等之磷酸銨、磷酸醯胺等無機磷化合物;磷酸酯化合物、膦酸化合物、次膦酸化合物、氧化膦化合物、磷烷(phosphorane)化合物、有機系含氮磷化合物、9,10-二氫-9-氧-10-磷雜菲-10-氧化物、10-(2,5-二羥基苯基)-10H-9-氧-10-磷雜菲-10-氧化物、10-(2,7-二羥基萘基)-10H-9-氧-10-磷雜菲-10-氧化物等環狀有機磷化合物、及使其與環氧樹脂或酚樹脂等化合物反應之衍生物等有機磷化合物;三𠯤化合物、氰尿酸化合物、異氰尿酸化合物、吩噻𠯤等氮系阻燃劑;聚矽氧油、聚矽氧橡膠、聚矽氧樹脂等聚矽氧系阻燃劑;金屬氫氧化物、金屬氧化物、金屬碳酸鹽化合物、金屬粉、硼化合物、低熔點玻璃等無機阻燃劑等。在使用此等阻燃劑的情況,較佳為相對於硬化性組成物之樹脂固體成分為0.1~20質量%之範圍。The aforementioned flame retardants, for example, include inorganic phosphorus compounds such as ammonium phosphate (e.g., red phosphorus, monoammonium phosphate, diammonium phosphate, triammonium phosphate, ammonium polyphosphate), and amide phosphate; phosphate esters, phosphonic acid compounds, phosphine compounds, phosphine oxide compounds, phosphorane compounds, organic nitrogen-containing phosphorus compounds, 9,10-dihydro-9-oxo-10-phosphenanthroline-10-oxide, 10-(2,5-dihydroxyphenyl)-10H-9-oxo-10-phosphenanthroline-10-oxide, and 10... -(2,7-dihydroxynaphthyl)-10H-9-oxo-10-phosphenanthrene-10-oxide and other cyclic organophosphorus compounds, and their derivatives reacting with epoxy resins or phenolic resins; nitrogen-based flame retardants such as trichloroethylene compounds, cyanuric acid compounds, isocyanuric acid compounds, and phenthiamethoxam; polysiloxane-based flame retardants such as polysiloxane oils, polysiloxane rubbers, and polysiloxane resins; and inorganic flame retardants such as metal hydroxides, metal oxides, metal carbonate compounds, metal powders, boron compounds, and low-melting-point glasses. When using these flame retardants, the resin solids content relative to the curing component is preferably in the range of 0.1% to 20% by mass.
前述無機質充填材料,例如,在將本發明之硬化性組成物用於半導體封裝材料用途的情況等被摻合。前述無機質充填材料,例如,可列舉熔融矽石、結晶矽石、氧化鋁、氮化矽、氫氧化鋁等。其中,從可摻合更多無機質充填材料來看,以前述熔融矽石為較佳。前述熔融矽石可使用破碎狀、球狀之任一者,然而為了提高熔融矽石之摻合量,且抑制硬化性組成物之熔融黏度的上升,以主要使用球狀者為較佳。再者,為了提高球狀矽石之摻合量,以適當地調整球狀矽石的粒度分布為較佳。其充填率,較佳為在100質量份之硬化性組成物中,以0.5~95質量份之範圍摻合。The aforementioned inorganic filler materials are incorporated, for example, when the hardening composition of the present invention is used in semiconductor packaging materials. Examples of the aforementioned inorganic filler materials include fused silica, crystalline silica, alumina, silicon nitride, and aluminum hydroxide. Among these, fused silica is preferred in terms of the amount of inorganic filler materials that can be incorporated. The fused silica can be either crushed or spherical; however, to increase the amount of fused silica incorporated and to suppress the increase in the melt viscosity of the hardening composition, it is preferable to primarily use spherical silica. Furthermore, to increase the amount of spherical silica incorporated, it is preferable to appropriately adjust the particle size distribution of the spherical silica. The filling ratio is preferably 0.5 to 95 parts by weight in 100 parts by weight of the hardening component.
在將本發明之硬化性組成物使用於導電糊等用途的情況,可使用銀粉或銅粉等導電性充填劑。When using the hardening composition of this invention for applications such as conductive paste, conductive fillers such as silver powder or copper powder can be used.
本發明之硬化性組成物,由於熔點或軟化點低,操作性優良,同時硬化物具有高耐熱性,特別適合用於半導體封裝材料等,然而此之外,亦可廣泛地利用於印刷配線基板或抗蝕劑材料等電子材料用途、塗料或接著劑、成型品等用途。The curable composition of this invention has excellent workability due to its low melting point or softening point. At the same time, the cured material has high heat resistance, making it particularly suitable for use in semiconductor packaging materials. In addition, it can also be widely used in electronic materials such as printed wiring boards or anti-corrosion materials, coatings or adhesives, and molded products.
在將本發明之硬化性組成物用於半導體封裝材料用途的情況,一般以摻合無機質充填材料為較佳。半導體封裝材料,例如,可使用擠出機、捏合機、滾筒等,將摻合物混合而調製。使用所得到之半導體封裝材料而將半導體封裝成型的方法,例如,可列舉:使用鑄模或者轉移成形機、射出成型機等將該半導體封裝材料成形,進一步於50~250℃之溫度條件下加熱1~10小時加熱的方法;藉由此種方法,可得到為成形物之半導體裝置。When using the curable composition of this invention as a semiconductor packaging material, it is generally preferable to incorporate inorganic filler materials. The semiconductor packaging material can be prepared by mixing the admixtures, for example, using an extruder, kneader, roller, etc. Methods for packaging semiconductors using the obtained semiconductor packaging material include, for example, molding the semiconductor packaging material using a mold, transfer molding machine, injection molding machine, etc., and further heating it at a temperature of 50–250°C for 1–10 hours; by such methods, a molded semiconductor device can be obtained.
在將本發明之硬化性組成物使用於印刷配線基板用途或增層接著薄膜用途的情況,一般以摻合有機溶劑並稀釋而使用為較佳。前述有機溶劑,可列舉甲基乙基酮、丙酮、二甲基甲醯胺、甲基異丁基酮、甲氧基丙醇、環己酮、甲基賽璐蘇、二乙二醇乙基醚乙酸酯、丙二醇單甲基醚乙酸酯等。有機溶劑之種類或摻合量,可依據硬化性組成物之使用環境而適宜調整,然而例如在印刷配線板用途中,較佳為甲基乙基酮、丙酮、二甲基甲醯胺等沸點為160℃以下的極性溶劑,較佳以不揮發成分成為40~80質量%之比例使用。在增層接著薄膜用途中,較佳使用丙酮、甲基乙基酮、環己酮等酮溶劑;乙酸乙酯、乙酸丁酯、賽璐蘇乙酸酯、丙二醇單甲基醚乙酸酯、卡必醇乙酸酯等乙酸酯溶劑;賽璐蘇、丁基卡必醇等卡必醇溶劑;甲苯、二甲苯等芳香族烴溶劑;二甲基甲醯胺、二甲基乙醯胺、N-甲基吡咯啶酮等,較佳以不揮發成分成為30~60質量%之比例使用。When using the curable composition of this invention for printed circuit board applications or for adding bonding films, it is generally preferable to use it mixed with an organic solvent and diluted. Examples of such organic solvents include methyl ethyl ketone, acetone, dimethylformamide, methyl isobutyl ketone, methoxypropanol, cyclohexanone, methyl cellulose, diethylene glycol ethyl ether acetate, and propylene glycol monomethyl ether acetate. The type or amount of organic solvent can be adjusted appropriately according to the application environment of the curable composition. However, for example, in printed circuit board applications, polar solvents with a boiling point below 160°C, such as methyl ethyl ketone, acetone, and dimethylformamide, are preferred, and it is preferable to use them at a non-volatile content of 40-80% by mass. In applications involving thickened adhesive films, ketone solvents such as acetone, methyl ethyl ketone, and cyclohexanone are preferred; acetate solvents such as ethyl acetate, butyl acetate, cellulose acetate, propylene glycol monomethyl ether acetate, and carbitol acetate; carbitol solvents such as cellulose and butyl carbitol; aromatic hydrocarbon solvents such as toluene and xylene; and dimethylformamide, dimethylacetamide, and N-methylpyrrolidone, preferably in a proportion of 30-60% by mass of nonvolatile components.
使用本發明之硬化性組成物而製造印刷配線基板的方法,例如,可列舉:使硬化性組成物含浸於補強基材,使其硬化,得到預浸漬物,再將其與銅箔重疊,進行加熱壓接之方法。前述補強基材,可列舉紙、玻璃布、玻璃不織布、聚芳醯胺紙、聚芳醯胺布、玻璃墊、玻璃紗束布等。硬化性組成物之含浸量無特別限定,通常,較佳為以使預浸漬物中之樹脂成分成為20~60質量%的方式進行調製。 [實施例] A method for manufacturing a printed wiring board using the curable composition of this invention includes, for example, impregnating a reinforcing substrate with the curable composition, curing it to obtain a prepreg, and then overlapping it with copper foil and heat-pressing it. The aforementioned reinforcing substrate may include paper, glass cloth, glass nonwoven fabric, polyaramid paper, polyaramid cloth, glass mat, glass yarn bundle, etc. The impregnation amount of the curable composition is not particularly limited; generally, it is preferred to prepare the prepreg so that the resin content is 20-60% by mass. [Example]
繼而,將本發明藉由實施例、比較例具體地說明,在以下,「份」及「%」只要無特別明確限定,就是質量基準。在本發明之實施例中,凝膠滲透層析(GPC)、高速液體層析(HPLC)、液體層析質量分析(LC-MS)、胺當量之各測定條件,如以下所述。The present invention will then be illustrated in detail by way of embodiments and comparative examples. In the following, unless otherwise expressly defined, "parts" and "%" are quality standards. In the embodiments of the present invention, the determination conditions for gel osmosis chromatography (GPC), high-performance liquid chromatography (HPLC), liquid chromatography-mass analysis (LC-MS), and amine equivalent are as described below.
<凝膠滲透層析(GPC)之測定條件> 測定裝置:東曹股份有限公司製「HLC-8320 GPC」 管柱:東曹股份有限公司製保護管柱「HXL-L」 +東曹股份有限公司製「TSK-GEL G2000HXL」 +東曹股份有限公司製「TSK-GEL G2000HXL」 +東曹股份有限公司製「TSK-GEL G3000HXL」 +東曹股份有限公司製「TSK-GEL G4000HXL」 檢測器:RI(示差折射計) 數據處理:東曹股份有限公司製「GPC工作站EcoSEC-workStation」 測定條件:管柱溫度 40℃ 展開溶媒 四氫呋喃 流速 1.0ml/分鐘 標準:依據前述「GPC工作站EcoSEC-workStation」之測定操作手冊,使用分子量已知之下述單分散聚苯乙烯。 (使用聚苯乙烯) 東曹股份有限公司製「A-500」 東曹股份有限公司製「A-1000」 東曹股份有限公司製「A-2500」 東曹股份有限公司製「A-5000」 東曹股份有限公司製「F-1」 東曹股份有限公司製「F-2」 東曹股份有限公司製「F-4」 東曹股份有限公司製「F-10」 東曹股份有限公司製「F-20」 東曹股份有限公司製「F-40」 東曹股份有限公司製「F-80」 東曹股份有限公司製「F-128」 試料:將以樹脂固體含量換算計為1.0質量%之四氫呋喃溶液藉由微過濾器進行過濾者(50μl)。 <Gel Osmosis Chromatography (GPC) Determination Conditions> Apparatus: Tosoh Corporation "HLC-8320 GPC" Column: Tosoh Corporation "HXL-L" Protective Column +Tosoh Corporation "TSK-GEL G2000HXL" +Tosoh Corporation "TSK-GEL G2000HXL" +Tosoh Corporation "TSK-GEL G3000HXL" +Tosoh Corporation "TSK-GEL G4000HXL" Detector: RI (Differential Refractometer) Data Processing: Tosoh Corporation "GPC Workstation EcoSEC-workStation" Determination Conditions: Column Temperature: 40℃ Development Solvent: Tetrahydrofuran Flow Rate: 1.0 ml/min Standard: Following the aforementioned "GPC Workstation EcoSEC-workStation" measurement operation manual, use monodisperse polystyrene with a known molecular weight. (Using polystyrene) Tosoh Corporation "A-500" Tosoh Corporation "A-1000" Tosoh Corporation "A-2500" Tosoh Corporation "A-5000" Tosoh Corporation "F-1" Tosoh Corporation "F-2" Tosoh Corporation "F-4" Tosoh Corporation "F-10" Tosoh Corporation "F-20" Tosoh Corporation "F-40" Tosoh Corporation "F-80" Tosoh Corporation "F-128" Sample: A tetrahydrofuran solution (50 μl) filtered using a microfilter, with a resin solids content calculated as 1.0% by mass.
<高速液體層析(HPLC)、液體層析質量分析(LC-MS)之測定條件> 控制器:Agilent Technologies 1260 Infinity II 管柱:Agilent EC-C18(4.6×50mm,2.7μm) 管柱溫度:40℃ 泵浦流速:1.0ml/分鐘 溶離條件:K1-水、K2-乙腈 K1/K2=0/100→30/70(線性濃度變化0-1.67分鐘) K1/K2=30/70(1.67-5分鐘) K1/K2=30/70→90/10(5-8分鐘) (比率為體積比) 檢測波長:UV254、275、300nm MS:Agilent Technologies InfinityLab LC/MSD <Determination Conditions for High-Speed Liquid Chromatography (HPLC) and Liquid Chromatography-Mass Analysis (LC-MS)> Controller: Agilent Technologies 1260 Infinity II Column: Agilent EC-C18 (4.6 × 50 mm, 2.7 μm) Column Temperature: 40℃ Pump Flow Rate: 1.0 ml/min Dissolution Conditions: K1-Water, K2-Acetonitrile K1/K2 = 0/100 → 30/70 (linear concentration change 0-1.67 min) K1/K2 = 30/70 (1.67-5 min) K1/K2 = 30/70 → 90/10 (5-8 min) (Ratio is volume ratio) Detection Wavelengths: UV 254, 275, 300 nm MS: Agilent Technologies InfinityLab LC/MSD
<胺當量之測定> 在500mL之附塞的三角燒瓶中,加入約2.5g之為試料的聚苯胺化合物,將7.5g之吡啶、2.5g之乙酸酐、7.5g之三苯基膦精秤後,安裝冷凝管,在設定120℃之油浴中加熱回流150分鐘。 將混合物冷卻後,添加蒸餾水5.0mL、丙二醇單甲基醚100mL、之四氫呋喃75mL、0.5mol/L氫氧化鉀-乙醇溶液(~50mL),藉由電位差滴定法滴定。以同樣之方法進行空白試驗,作為校正。 胺當量(g/eq.)=(S×2,000)/(Blank-A) S:試料之量(g) A:0.5mol/L氫氧化鉀-乙醇溶液之消耗量(mL) Blank:空白試驗的0.5mol/L氫氧化鉀-乙醇溶液之消耗量(mL) <Determination of Amine Equivalent> In a 500 mL Erlenmeyer flask with a stopper, add approximately 2.5 g of the polyaniline compound (as the sample). Accurately weigh 7.5 g of pyridine, 2.5 g of acetic anhydride, and 7.5 g of triphenylphosphine. Attach a condenser and heat under reflux in an oil bath at 120 °C for 150 minutes. After cooling the mixture, add 5.0 mL of distilled water, 100 mL of propylene glycol monomethyl ether, 75 mL of tetrahydrofuran, and approximately 50 mL of 0.5 mol/L potassium hydroxide-ethanol solution. Titrate by potentiometric titration. Perform a blank test using the same method for calibration. Amine equivalent (g/eq.) = (S × 2,000) / (Blank - A) S: Sample volume (g) A: Volume of 0.5 mol/L potassium hydroxide-ethanol solution consumed (mL) Blank: Volume of 0.5 mol/L potassium hydroxide-ethanol solution consumed in the blank test (mL)
(實施例1:馬來醯亞胺樹脂(1)之合成) 在安裝於旋轉蒸發器之500mL梨型燒瓶中,裝入52.40g(0.43mol)之2,6-二甲苯胺、64.52g(0.43mol)之2,6-二乙基苯胺、22.14g之蒸餾水及22.73g之對甲苯磺酸,攪拌同時加熱至70℃。於70℃保持30分鐘後,將34.98g (0.43mol)之37%福馬林溶液花費1小時分4次投入,反應4小時。反應後,空氣冷卻至室溫,將反應溶液移至2L之可分離式燒瓶,用140g之甲苯稀釋。稀釋溶液以100g之10%氫氧化鈉水溶液洗淨1次,以100g之蒸餾水洗淨4次,進行減壓濃縮,得到109.48g之聚苯胺化合物(1)。聚苯胺化合物(1)之胺當量為146eq/g。 (Example 1: Synthesis of maleimide resin (1)) In a 500 mL pear-shaped flask fitted with a rotary evaporator, 52.40 g (0.43 mol) of 2,6-dimethylamine, 64.52 g (0.43 mol) of 2,6-diethylaniline, 22.14 g of distilled water, and 22.73 g of p-toluenesulfonic acid were added, and the mixture was stirred and heated to 70°C. After maintaining the temperature at 70°C for 30 minutes, 34.98 g (0.43 mol) of 37% formalin solution was added in four portions over one hour, and the reaction was allowed to proceed for four hours. After the reaction, the mixture was cooled to room temperature, and the reaction solution was transferred to a 2 L separable flask and diluted with 140 g of toluene. The diluted solution was washed once with 100g of a 10% sodium hydroxide aqueous solution, and then washed four times with 100g of distilled water. The solution was then concentrated under reduced pressure to obtain 109.48g of polyaniline compound (1). The amine equivalent of polyaniline compound (1) was 146 eq/g.
在安裝溫度計、冷凝管、迪恩史塔克分水器(Dean-Stark trap)、攪拌機之2L燒瓶中,裝入78.35g(以胺當量換算為0.54mol)之聚苯胺化合物(1)、231.5g之甲苯、23.3g之二甲基甲醯胺,並於室溫攪拌。將59.53g(0.61mol)之馬來酸酐花費1小時分4次投入,在室溫進一步反應1小時。添加2.3g之對甲苯磺酸一水合物,將反應液加熱,將在回流下共沸之水及甲苯進行冷卻・分離後,僅使甲苯返回到系統內,進行6小時脫水反應。將放冷至60℃之溶液用100g之5%碳酸氫鈉水溶液洗淨2次,用150g之蒸餾水洗淨7次。途中,為使分液能力提高,追加200g之甲苯。進行減壓濃縮,得到105.7g之馬來醯亞胺樹脂(1)。藉由LC-MS光譜,確認M+=432、460、488之峰。各個峰相當於下述化合物之氨加成物。又,從GPC圖表之面積比算出的2核體成分(雙馬來醯亞胺化合物)之含量為96%。將馬來醯亞胺樹脂(1)之GPC圖表示於圖1。In a 2L flask equipped with a thermometer, condenser, Dean-Stark trap, and stirrer, 78.35g (equivalent to 0.54mol in amine equivalent) of polyaniline compound (1), 231.5g of toluene, and 23.3g of dimethylformamide were added and stirred at room temperature. 59.53g (0.61mol) of maleic anhydride was added in four portions over one hour, and the reaction was further carried out at room temperature for one hour. 2.3g of p-toluenesulfonic acid monohydrate was added, the reaction mixture was heated, and the azeotropic water and toluene under reflux were cooled and separated, with only the toluene returned to the system for a 6-hour dehydration reaction. The solution cooled to 60°C was washed twice with 100g of 5% sodium bicarbonate aqueous solution and seven times with 150g of distilled water. During the process, 200g of toluene was added to improve the separation ability. The solution was concentrated under reduced pressure to obtain 105.7g of maleimide resin (1). The peaks at M+=432, 460, and 488 were confirmed by LC-MS spectroscopy. Each peak corresponds to the ammonium adduct of the following compound. Furthermore, the content of the dinuclear component (bismaleimide compound) calculated from the area ratio of the GPC chart was 96%. The GPC chart of maleimide resin (1) is shown in Figure 1.
(實施例2:馬來醯亞胺樹脂(2)之合成) 在安裝於旋轉蒸發器之500mL梨型燒瓶中,裝入52.11g(0.43mol)之2-乙基苯胺、64.17g(0.43mol)之2,6-二乙基苯胺、22.14g之蒸餾水及22.73g之對甲苯磺酸,攪拌同時加熱至70℃。於70℃保持30分鐘後,將34.98g(0.43mol)之37%福馬林溶液花費1小時分4次投入,使反應4小時。反應後,空氣冷卻至室溫,將反應溶液移至2L之可分離式燒瓶,並以140g之甲苯稀釋。稀釋溶液以100g之10%氫氧化鈉水溶液洗淨1次,以100g之蒸餾水洗淨4次,進行減壓濃縮,得到119.02g之聚苯胺化合物(2)。聚苯胺化合物(2)之胺當量為165eq/g。 (Example 2: Synthesis of maleimide resin (2)) In a 500mL pear-shaped flask fitted with a rotary evaporator, 52.11g (0.43mol) of 2-ethylaniline, 64.17g (0.43mol) of 2,6-diethylaniline, 22.14g of distilled water, and 22.73g of p-toluenesulfonic acid were added, and the mixture was stirred and heated to 70°C. After maintaining the temperature at 70°C for 30 minutes, 34.98g (0.43mol) of 37% formalin solution was added in four portions over one hour, allowing the reaction to proceed for four hours. After the reaction, the mixture was cooled to room temperature, and the reaction solution was transferred to a 2L separable flask and diluted with 140g of toluene. The diluted solution was washed once with 100g of a 10% sodium hydroxide aqueous solution, and then washed four times with 100g of distilled water. The solution was then concentrated under reduced pressure to obtain 119.02g of polyaniline compound (2). The amine equivalent of polyaniline compound (2) was 165 eq/g.
在安裝溫度計、冷凝管、迪恩史塔克分水器、攪拌機之2L燒瓶中,裝入87.45g(以胺當量換算為0.53mol)之聚苯胺化合物(2)、231.5g之甲苯、23.3g之二甲基甲醯胺,並於室溫攪拌。將59.53g(0.61mol)之馬來酸酐花費1小時分4次投入,在室溫進一步反應1小時。添加2.3g之對甲苯磺酸一水合物,將反應液加熱,將在回流下共沸之水及甲苯進行冷卻・分離後,僅使甲苯返回至系統內,進行6小時脫水反應。將放冷至60℃之溶液用100g的5%碳酸氫鈉水溶液洗淨2次,用150g之蒸餾水洗淨7次。途中為使分液能力提高,追加200g之甲苯。進行減壓濃縮,得到123.36g之馬來醯亞胺樹脂(2)。藉由LC-MS光譜,確認M+=432、460、488之峰。各個峰相當於下述化合物之氨加成物。又,從GPC圖表之面積比算出的2核體成分(雙馬來醯亞胺化合物)之含量為56%。將馬來醯亞胺樹脂(2)之GPC圖表示於圖2。In a 2L flask equipped with a thermometer, condenser, Dean Stark separator, and stirrer, 87.45g (equivalent to 0.53mol in amine equivalent) of polyaniline compound (2), 231.5g of toluene, and 23.3g of dimethylformamide were added and stirred at room temperature. 59.53g (0.61mol) of maleic anhydride was added in four portions over one hour, and the reaction was further carried out at room temperature for one hour. 2.3g of p-toluenesulfonic acid monohydrate was added, the reaction mixture was heated, and the azeotropic water and toluene under reflux were cooled and separated, with only the toluene returned to the system for a 6-hour dehydration reaction. The solution cooled to 60°C was washed twice with 100g of 5% sodium bicarbonate aqueous solution and seven times with 150g of distilled water. To improve separation efficiency, 200g of toluene was added during the process. The solution was concentrated under reduced pressure to obtain 123.36g of maleimide resin (2). LC-MS spectra confirmed the peaks at M+=432, 460, and 488. Each peak corresponds to an amino adduct of the following compound. Furthermore, the content of the dinuclear component (bismaleimide compound) calculated from the area ratio in the GPC chart was 56%. The GPC chart of maleimide resin (2) is shown in Figure 2.
(實施例3:馬來醯亞胺樹脂(3)之合成) 在安裝於旋轉蒸發器之500mL梨型燒瓶中,裝入52.11g(0.43mol)之2-乙基苯胺、52.11g(0.43mol)之2,6-二甲苯胺、22.14g之蒸餾水及22.73g之對甲苯磺酸,攪拌同時加熱至70℃。於70℃保持30分鐘後,將34.98g(0.43mol)之37%福馬林溶液花費1小時分4次投入,並反應4小時。反應後,空氣冷卻至室溫,將反應溶液移至2L之可分離式燒瓶,並用140g之甲苯稀釋。稀釋溶液以100g之10%氫氧化鈉水溶液洗淨1次,用100g之蒸餾水洗淨4次,進行減壓濃縮,得到106.11g之聚苯胺化合物(4)。胺當量為147eq/g。 (Example 3: Synthesis of maleimide resin (3)) In a 500 mL pear-shaped flask fitted with a rotary evaporator, 52.11 g (0.43 mol) of 2-ethylaniline, 52.11 g (0.43 mol) of 2,6-dimethylaniline, 22.14 g of distilled water, and 22.73 g of p-toluenesulfonic acid were added, and the mixture was stirred and heated to 70°C. After maintaining the temperature at 70°C for 30 minutes, 34.98 g (0.43 mol) of 37% formalin solution was added in four portions over one hour, and the reaction was allowed to proceed for four hours. After the reaction, the mixture was cooled to room temperature, and the reaction solution was transferred to a 2 L separable flask and diluted with 140 g of toluene. The diluted solution was washed once with 100 g of a 10% sodium hydroxide aqueous solution, and then washed four times with 100 g of distilled water. The solution was then concentrated under reduced pressure to obtain 106.11 g of polyaniline compound (4). The amine equivalent was 147 eq/g.
在安裝溫度計、冷凝管、迪恩史塔克分水器、攪拌機之2L燒瓶中,裝入77.91g(以胺當量換算為0.53mol)之聚苯胺化合物(3)、231.5g之甲苯、23.3g之DMF,並在室溫攪拌。將59.53g(0.61mol)之馬來酸酐花費1小時分4次投入,於室溫進一步反應1小時。添加2.3g之對甲苯磺酸一水合物,將反應液加熱,將於回流下共沸的水及甲苯冷卻・分離後,僅使甲苯返回至系統內,進行6小時脫水反應。將放冷至60℃之溶液,以100g之5%碳酸氫鈉水溶液洗淨2次,以150g之蒸餾水洗淨7次。途中為使分液能力提高,追加200g之甲苯。進行減壓濃縮,得到113.09g之馬來醯亞胺樹脂(3)。藉由LC-MS光譜,確認M+=432之峰。該峰相當於下述化合物之氨加成物。又,從GPC圖表之面積比算出的2核體成分(雙馬來醯亞胺化合物)之含量為58%。將馬來醯亞胺樹脂(3)之GPC圖表示於圖3。In a 2L flask equipped with a thermometer, condenser, Dean Stark separator, and stirrer, 77.91g (equivalent to 0.53mol in amine equivalent) of polyaniline compound (3), 231.5g of toluene, and 23.3g of DMF were added and stirred at room temperature. 59.53g (0.61mol) of maleic anhydride was added in four portions over one hour, and the reaction was further carried out at room temperature for one hour. 2.3g of p-toluenesulfonic acid monohydrate was added, the reaction solution was heated, and the azeotropic water and toluene under reflux were cooled and separated, with only the toluene returned to the system for a 6-hour dehydration reaction. The solution, cooled to 60°C, was washed twice with 100g of 5% sodium bicarbonate aqueous solution and seven times with 150g of distilled water. To improve separation efficiency, 200g of toluene was added during the process. The solution was concentrated under reduced pressure to obtain 113.09g of maleimide resin (3). The peak at M+=432 was confirmed by LC-MS spectroscopy. This peak corresponds to the amino adduct of the following compound. Furthermore, the content of the dinuclear component (bismaleimide compound) calculated from the area ratio in the GPC chart was 58%. The GPC chart of maleimide resin (3) is shown in Figure 3.
(實施例4~6:馬來醯亞胺樹脂(4)~(6)之合成) 除將苯胺化合物之種類及莫耳數如下述表1所示變更以外,依照與實施例1同樣之順序,合成馬來醯亞胺樹脂(4)~(6)。將馬來醯亞胺樹脂(4)~(6)之GPC圖表,示於圖4~6。 將從GPC圖表之面積比算出的各馬來醯亞胺樹脂之2核體成分(雙馬來醯亞胺化合物)的含量示於表1。 又,從各馬來醯亞胺樹脂之MS光譜,分別確認含有非對稱雙馬來醯亞胺化合物。 (Examples 4-6: Synthesis of Maleimide Resins (4)-(6)) Maleimide resins (4)-(6) were synthesized in the same order as in Example 1, except that the types and molar numbers of the aniline compounds were changed as shown in Table 1 below. GPC charts of maleimide resins (4)-(6) are shown in Figures 4-6. The content of the diatomic components (bismaleimide compounds) of each maleimide resin, calculated from the area ratio of the GPC charts, is shown in Table 1. Furthermore, the presence of asymmetric bismaleimide compounds was confirmed from the MS spectra of each maleimide resin.
[表1]
(實施例7~12:馬來醯亞胺樹脂(1)~(6)之評價) 以下述之要領,測定各馬來醯亞胺樹脂之熔點、軟化點、硬化物之Td5、及硬化物的熱膨脹率,進行評價。將評價結果示於表2。 (Examples 7-12: Evaluation of Maleimide Resins (1)-(6)) The melting point, softening point, Td5 of the cured resin, and thermal expansion rate of the cured resin were measured and evaluated using the following methods. The evaluation results are shown in Table 2.
<熔點之測定> 關於實施例1~6所得到之馬來醯亞胺樹脂,使用示差掃描熱量測定(DSC),將依照下列之條件所測定的DSC曲線之熔解峰的頂點當作熔點。將馬來醯亞胺樹脂(1)~(6)之示差掃描熱量測定(DSC)圖表示於圖7~12。 測定裝置:Mettler Toledo股份有限公司製「DSC1」、 樣本量:約5mg 溫度條件:10℃/分鐘 <Determination of Melting Point> Regarding the maleimide resins obtained in Examples 1-6, differential scanning calorimetry (DSC) was used. The melting point was determined by taking the peak of the melting peak of the DSC curve measured under the following conditions. The differential scanning calorimetry (DSC) graphs of maleimide resins (1)-(6) are shown in Figures 7-12. Measuring apparatus: "DSC1" manufactured by Mettler Toledo Co., Ltd. Sample amount: Approximately 5 mg Temperature conditions: 10℃/min
<軟化點之測定> 關於實施例1~6所得到之馬來醯亞胺樹脂,依據JIS K7234(環球法)測定軟化點。 <Determination of Softening Point> The softening points of the maleimide resins obtained in Examples 1-6 were determined according to JIS K7234 (circular method).
<硬化物之Td5的測定> 分別將實施例1~6所得到之馬來醯亞胺樹脂流入11cm×5cm(×厚度約1mm)之模具中,於200℃經2小時,進一步於250℃經2小時使其硬化,得到硬化物。 關於所得之硬化物,使用Mettler Toledo股份有限公司製TGA/DSC,測定Td5。 測定機器:Mettler Toledo股份有限公司TGA/DSC 1 測定範圍:40℃~150℃~600℃ 升溫速度:20℃/分鐘(40℃→150℃) 保持15分(150℃) 5℃/分鐘(150℃→600℃) 環境氣體:氮 <Determination of Td5 of the Cured Products> The maleimide resins obtained in Examples 1-6 were poured into 11cm × 5cm (approximately 1mm thick) molds and cured at 200°C for 2 hours, followed by a further curing at 250°C for 2 hours to obtain the cured products. The Td5 of the cured products was determined using a TGA/DSC manufactured by Mettler Toledo Inc. Measuring Instrument: Mettler Toledo Inc. TGA/DSC 1 Measurement Range: 40°C~150°C~600°C Heating Rate: 20°C/min (40°C→150°C) Holding Time: 15 minutes (150°C) 5°C/min (150°C→600°C) Ambient Gas: Nitrogen
硬化物之熱膨脹率的測定 以與先前同樣之條件,得到硬化物,使用日立高技術科學股份有限公司製TMA/SS6100,測定熱膨脹率。 測定機器:TMA/SS6100(日立高技術科學股份有限公司) 探針:石英製膨脹・壓縮探針 測定荷重:88.8mN 測定溫度:1st run r.t.~270℃ 2nd run 0~270℃ 升溫速度:3℃/分鐘 環境氣體:氮 Determination of Thermal Expansion Rate of the Hardened Material The hardened material was obtained under the same conditions as before, and the thermal expansion rate was measured using a TMA/SS6100 instrument manufactured by Hitachi High Technology Science Co., Ltd. Measuring Instrument: TMA/SS6100 (Hitachi High Technology Science Co., Ltd.) Probe: Quartz expansion/compression probe Measurement Load: 88.8 mN Measurement Temperature: 1st run r.t. ~ 270℃ 2nd run 0 ~ 270℃ Heating Rate: 3℃/min Ambient Gas: Nitrogen
(比較例1) 就比較對象而言,使用4,4’-二苯基甲烷雙馬來醯亞胺(大和化成股份有限公司製「BMI-1000」),依照與實施例同樣之方法,測定馬來醯亞胺樹脂的熔點。熔點為160℃。又,由於該雙馬來醯亞胺化合物於150℃未熔融,依據JIS K7234(環球法)之軟化點未測定。 (Comparative Example 1) For comparison, 4,4'-diphenylmethane bismaleimide (manufactured by Daiwa Chemical Co., Ltd., "BMI-1000") was used, and the melting point of the maleimide resin was determined using the same method as in the embodiment. The melting point was 160°C. Furthermore, since the bismaleimide compound did not melt at 150°C, the softening point according to JIS K7234 (global method) was not determined.
[表2]
無。without.
圖1為實施例1所得到之馬來醯亞胺樹脂(1)之GPC圖表。 圖2為實施例2所得到之馬來醯亞胺樹脂(2)之GPC圖表。 圖3為實施例3所得到之馬來醯亞胺樹脂(3)之GPC圖表。 圖4為實施例4所得到之馬來醯亞胺樹脂(4)之GPC圖表。 圖5為實施例5所得到之馬來醯亞胺樹脂(5)之GPC圖表。 圖6為實施例6所得到之馬來醯亞胺樹脂(6)之GPC圖表。 圖7為實施例1所得到之馬來醯亞胺樹脂(1)之示差掃描熱量測定(DSC)圖表。 圖8為實施例2所得到之馬來醯亞胺樹脂(2)之示差掃描熱量測定(DSC)圖表。 圖9為實施例3所得到之馬來醯亞胺樹脂(3)之示差掃描熱量測定(DSC)圖表。 圖10為實施例4所得到之馬來醯亞胺樹脂(4)之示差掃描熱量測定(DSC)圖表。 圖11為實施例5所得到之馬來醯亞胺樹脂(5)之示差掃描熱量測定(DSC)圖表。 圖12為實施例6所得到之馬來醯亞胺樹脂(6)之示差掃描熱量測定(DSC)圖表。 Figure 1 is a GPC chart of maleimide resin (1) obtained in Example 1. Figure 2 is a GPC chart of maleimide resin (2) obtained in Example 2. Figure 3 is a GPC chart of maleimide resin (3) obtained in Example 3. Figure 4 is a GPC chart of maleimide resin (4) obtained in Example 4. Figure 5 is a GPC chart of maleimide resin (5) obtained in Example 5. Figure 6 is a GPC chart of maleimide resin (6) obtained in Example 6. Figure 7 is a differential scanning calorimetry (DSC) chart of maleimide resin (1) obtained in Example 1. Figure 8 is a differential scanning calorimetry (DSC) chart of the maleimide resin (2) obtained in Example 2. Figure 9 is a differential scanning calorimetry (DSC) chart of the maleimide resin (3) obtained in Example 3. Figure 10 is a differential scanning calorimetry (DSC) chart of the maleimide resin (4) obtained in Example 4. Figure 11 is a differential scanning calorimetry (DSC) chart of the maleimide resin (5) obtained in Example 5. Figure 12 is a differential scanning calorimetry (DSC) chart of the maleimide resin (6) obtained in Example 6.
無。without.
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