TWI905747B - Interleaved half-bridge phase-shift LLC resonant converter with wide output voltage range - Google Patents
Interleaved half-bridge phase-shift LLC resonant converter with wide output voltage rangeInfo
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Abstract
一種具寬輸出電壓範圍交錯式半橋相移LLC諧振轉換器,包含一逆變電路模組、一連接該逆變電路模組的諧振電路模組、一連接該諧振電路模組的整流電路模組,及一連結於該逆變電路模組的訊號邏輯電路模組。該諧振電路模組包括一上側諧振迴路、一連接於該上側諧振迴路的上側變壓器、一連接該上側諧振迴路的下側諧振迴路,及一連接該下側諧振迴路且用以輸出一輸出電壓的下側變壓器。該訊號邏輯電路模組分別對一超前臂及一滯後臂提供二控制操作頻率、工作週期,及相位移量的控制訊號。該整流電路模組能對該輸出電壓執行整流而輸出一工作電壓。An interleaved half-bridge phase-shift LLC resonant converter with a wide output voltage range includes an inverter circuit module, a resonant circuit module connected to the inverter circuit module, a rectifier circuit module connected to the resonant circuit module, and a signal logic circuit module connected to the inverter circuit module. The resonant circuit module includes an upper resonant circuit, an upper transformer connected to the upper resonant circuit, a lower resonant circuit connected to the upper resonant circuit, and a lower transformer connected to the lower resonant circuit for outputting an output voltage. The signal logic circuit module provides two control signals—one for the leading arm and one for the lagging arm—for the control operation frequency, the duty cycle, and the phase shift. The rectifier circuit module can rectify the output voltage to output an operating voltage.
Description
本發明是有關於一種電能轉換器,特別是指一種具寬輸出電壓範圍交錯式半橋相移LLC諧振轉換器。This invention relates to a power converter, and more particularly to an interleaved half-bridge phase-shift LLC resonant converter with a wide output voltage range.
LLC諧振轉換器是一種常見的隔離式電源轉換器,除了結構簡單,以及在寬負載範圍有高效率、高功率密度的優點以外,還能達成金氧半場效電晶體(MOSFET)之零電壓切換(ZVS),以及二極體的零電流切換(ZCS),於是普遍地被使用在例如近年來發展快速之電動汽車,以求電動汽車在行駛過程中執行必要之電能切換時,能盡可能降低損耗、提高效率。LLC resonant converters are a common type of isolated power converter. In addition to their simple structure and advantages of high efficiency and high power density over a wide load range, they can also achieve zero-voltage switching (ZVS) for MOSFETs and zero-current switching (ZCS) for diodes. As a result, they are widely used in rapidly developing electric vehicles in recent years to minimize losses and improve efficiency when electric vehicles perform necessary power switching during driving.
然而,LLC諧振轉換器在開關頻率高於諧振頻率時,其中的整流二極體將無法達成零電流切換,且在此一頻率區域中,因電壓增益曲線相對平坦,因此造成輸出電壓的調節困難。據此,LLC諧振轉換器通常也因而會被設計在切換頻率小於或等於諧振頻率的範圍工作,才能實現零電壓切換、零電流切換,以及良好之輸出電壓調節。另外,當有工作頻率遠離諧振頻率的情況時,諧振迴路增加的循環電流卻又會大大降低轉換效率,使得LLC諧振轉換器必須在轉換效率與操作範圍之間取得平衡,才能滿足需求。在LLC諧振轉換器直接以調頻方式調整電壓的情況下,則又會造成零電壓切換、零電流切換的其中一個柔性切換特性失效,因而增加損耗、效率降低。However, when the switching frequency of an LLC resonant converter is higher than the resonant frequency, the rectifier diodes cannot achieve zero-current switching. Furthermore, the relatively flat voltage gain curve in this frequency range makes output voltage regulation difficult. Therefore, LLC resonant converters are typically designed to operate at switching frequencies less than or equal to the resonant frequency to achieve zero-voltage switching, zero-current switching, and good output voltage regulation. Furthermore, when the operating frequency deviates significantly from the resonant frequency, the increased circulating current in the resonant circuit greatly reduces the conversion efficiency. This necessitates that the LLC resonant converter strike a balance between conversion efficiency and operating range to meet the requirements. Directly adjusting the voltage of the LLC resonant converter via frequency modulation will cause one of the flexible switching characteristics—zero-voltage switching or zero-current switching—to fail, thus increasing losses and reducing efficiency.
因此,本發明之目的,即在提供一種在提供寬輸出電壓範圍的同時,仍能維持柔性切換特性的諧振轉換器。Therefore, the purpose of this invention is to provide a resonant converter that can maintain flexible switching characteristics while providing a wide output voltage range.
於是,本發明諧振轉換器,包含一適用於連接一用以提供一輸入電壓之電源的逆變電路模組、一連接於該逆變電路模組下游的諧振電路模組、一連接於該諧振電路模組下游並用以對該輸出電壓執行整流而輸出一工作電壓的整流電路模組,及一連結於該逆變電路模組的訊號邏輯電路模組。Therefore, the resonant converter of the present invention includes an inverter circuit module adapted to be connected to a power source for providing an input voltage, a resonant circuit module connected downstream of the inverter circuit module, a rectifier circuit module connected downstream of the resonant circuit module for rectifying the output voltage to output an operating voltage, and a signal logic circuit module connected to the inverter circuit module.
該逆變電路模組包括一超前臂及一滯後臂。The inverter circuit module includes a front arm and a rear arm.
該諧振電路模組包括一上側諧振迴路、一連接於該上側諧振迴路的上側變壓器、一連接該上側諧振迴路的下側諧振迴路,及一連接於該下側諧振迴路且用以與該上側變壓器一同對該輸入電壓執行變壓而輸出一輸出電壓的下側變壓器。The resonant circuit module includes an upper resonant circuit, an upper transformer connected to the upper resonant circuit, a lower resonant circuit connected to the upper resonant circuit, and a lower transformer connected to the lower resonant circuit and used together with the upper transformer to transform the input voltage and output an output voltage.
該訊號邏輯電路模組用於分別對該超前臂及該滯後臂提供二控制訊號,該等控制訊號用以分別控制該超前臂與該滯後臂的操作頻率、工作週期,以及相位移量。The signal logic circuit module is used to provide two control signals to the forearm and the lag arm respectively. These control signals are used to control the operating frequency, working cycle, and phase displacement of the forearm and the lag arm respectively.
本發明之功效在於:該訊號邏輯電路模組所產生的該等控制訊號,能妥善控制該逆變電路模組之該超前臂與該滯後臂之間的相位移量,使得電能之信號波形在電壓切換前後得以完整疊合,藉此在得以提供寬輸出電壓範圍的情況下,仍維持柔性切換特性,達成減少電能損耗、提高運作效率的效果。The advantage of this invention is that the control signals generated by the signal logic circuit module can properly control the phase shift between the leading arm and the trailing arm of the inverter circuit module, so that the power signal waveform can be completely superimposed before and after voltage switching. In this way, while providing a wide output voltage range, it still maintains the flexible switching characteristics, thereby reducing power loss and improving operating efficiency.
參閱圖1與圖2,為本發明諧振轉換器的一實施例,該實施例包含一適用於連接一用以提供一輸入電壓之電源1的逆變電路模組2、一連接於該逆變電路模組2下游的諧振電路模組3、一連接於該諧振電路模組3下游並用以對該輸出電壓執行整流而輸出一工作電壓的整流電路模組4、一連結於該逆變電路模組2的訊號邏輯電路模組5,及一連接於該訊號邏輯電路模組5與該逆變電路模組2之間的隔離電路模組6。Referring to Figures 1 and 2, an embodiment of the resonant converter of the present invention is shown. The embodiment includes an inverter circuit module 2 adapted to be connected to a power supply 1 for providing an input voltage, a resonant circuit module 3 connected downstream of the inverter circuit module 2, a rectifier circuit module 4 connected downstream of the resonant circuit module 3 for rectifying the output voltage to output an operating voltage, a signal logic circuit module 5 connected to the inverter circuit module 2, and an isolation circuit module 6 connected between the signal logic circuit module 5 and the inverter circuit module 2.
參閱圖3,本驅動信號電路使用德州儀器(Texas Instruments)生產的IC UC3879來產生控制驅動信號,為使信號不會互相干擾,因此如圖3(a)所呈現地使用博通(Broadcom)所生產的IC HCPL-3120來進行信號隔離,其內部腳位與使用方式如圖3(a)及圖3(b)所示,避免轉換器上電時,信號互相干擾,導致開關短路,造成電路損壞。該隔離電路模組6是由四個光耦合驅動器61、四個電阻62及兩個二極體63組成。即,一個半橋轉換器的一驅動隔離器,是由兩個所述的光耦合驅動器61、一個所述的二極體63及電容,形成升壓電荷泵,以構成靴帶式(Bootstrap)電路。Referring to Figure 3, this drive signal circuit uses the Texas Instruments IC UC3879 to generate the control drive signal. To prevent signal interference, as shown in Figure 3(a), the Broadcom IC HCPL-3120 is used for signal isolation. Its internal pinout and usage are shown in Figures 3(a) and 3(b). This prevents signal interference when the converter is powered on, which could lead to a short circuit and damage to the circuit. The isolation circuit module 6 consists of four optocoupler drivers 61, four resistors 62, and two diodes 63. That is, a drive isolator of a half-bridge converter is formed by two optically coupled drivers 61, a diode 63 and a capacitor to form a boost charge pump to constitute a bootstrap circuit.
重新參閱圖1與圖2,該逆變電路模組2包括一超前臂21,及一滯後臂22。該超前臂21具有二個第一功率切換開關211,該滯後臂22具有二個第二功率切換開關221。其中,該超前臂21的驅動則由有效脈波寬度調變信號之正緣觸發導通,該滯後臂22的驅動則是由相移落後超前臂21開關之有效脈波寬度調變信號正緣觸發導通。另外,每一該第一功率切換開關211及每一該第二功率切換開關221,本身皆內建本體二極體與寄生電容。Referring again to Figures 1 and 2, the inverter circuit module 2 includes a leading arm 21 and a trailing arm 22. The leading arm 21 has two first power switching switches 211, and the trailing arm 22 has two second power switching switches 221. The leading arm 21 is driven by the positive edge of an effective pulse width modulation (PWM) signal, and the trailing arm 22 is driven by the positive edge of an PWM signal whose phase shift lags behind the leading arm 21 switch. Furthermore, each of the first power switching switches 211 and each of the second power switching switches 221 has a built-in intrinsic diode and parasitic capacitor.
該諧振電路模組3包括一上側諧振迴路31、一連接於該上側諧振迴路31的上側變壓器32、一連接該上側諧振迴路31的下側諧振迴路33,及一連接於該下側諧振迴路33且用以與該上側變壓器32一同對該輸入電壓執行變壓而輸出一輸出電壓的下側變壓器34。具體而言,該諧振電路模組3是由兩個半橋式的LLC電路所組成。The resonant circuit module 3 includes an upper resonant circuit 31, an upper transformer 32 connected to the upper resonant circuit 31, a lower resonant circuit 33 connected to the upper resonant circuit 31, and a lower transformer 34 connected to the lower resonant circuit 33 and used together with the upper transformer 32 to transform the input voltage and output an output voltage. Specifically, the resonant circuit module 3 is composed of two half-bridge LLC circuits.
該上側諧振迴路31具有一上側第一電感311、一與該上側第一電感311串聯的上側電容312,及一個該上側變壓器32本身所含的上側激磁電感313;該下側諧振迴路33具有一下側第一電感331、一與該下側第一電感331串聯的下側電容332,及一該下側變壓器34本身所含的下側激磁電感333。另外,該上側變壓器32具有一個上一次側321及一個上二次側322,而該下側變壓器34具有一個下一次側341及一個下二次側342。該上側變壓器32的該上一次側321是與該下側變壓器34的該下一次側341並聯,而該上側變壓器32的該上二次側322是與該下側變壓器34的該下二次側342串聯。The upper resonant circuit 31 has an upper first inductor 311, an upper capacitor 312 connected in series with the upper first inductor 311, and an upper magnetizing inductor 313 inherent in the upper transformer 32 itself; the lower resonant circuit 33 has a lower first inductor 331, a lower capacitor 332 connected in series with the lower first inductor 331, and a lower magnetizing inductor 333 inherent in the lower transformer 34 itself. Furthermore, the upper transformer 32 has an upper primary side 321 and an upper secondary side 322, while the lower transformer 34 has a lower primary side 341 and a lower secondary side 342. The upper primary side 321 of the upper transformer 32 is connected in parallel with the lower primary side 341 of the lower transformer 34, while the upper secondary side 322 of the upper transformer 32 is connected in series with the lower secondary side 342 of the lower transformer 34.
該整流電路模組4包括三個分別僅連接於該上側變壓器32、僅連接於該下側變壓器34,同時連接該上側變壓器32及該下側變壓器34的子電路41,及一與該等子電路41並聯的輸出濾波電容42。其中,每一該子電路41具有二個整流電晶體411而該等子電路41能提供該負載所需的電壓準位VO。The rectifier circuit module 4 includes three sub-circuits 41, each connected only to the upper transformer 32, each connected only to the lower transformer 34, and connected to both the upper transformer 32 and the lower transformer 34, and an output filter capacitor 42 connected in parallel with the sub-circuits 41. Each sub-circuit 41 has two rectifier transistors 411, and the sub-circuits 41 can provide the voltage level VO required by the load.
該訊號邏輯電路模組5是預先寫入設定的邏輯,用於分別對該超前臂21及該滯後臂22提供二控制訊號,而該等控制訊號用以分別控制該超前臂21與該滯後臂22的操作頻率、工作週期,以及相位移量。其中,針對該超前臂21及該滯後臂22的相位移量,該訊號邏輯電路模組5包括一用以接收一根據該電壓準位VO設定的參考電壓,且據以調整該超前臂21與該滯後臂22間之相位移量的調整電路。另外,該訊號邏輯電路模組5還用於調整任一該第一功率切換開關211,與任一該第二功率切換開關221之間信號的怠滯時間。在本實施例中,為了便於直觀地依照負載需求設定該參考電壓,於是該參考電壓是與該電壓準位VO比例推移對等電壓。The signal logic circuit module 5 has pre-programmed logic to provide two control signals to the lead arm 21 and the lag arm 22, respectively. These control signals are used to control the operating frequency, working cycle, and phase shift of the lead arm 21 and the lag arm 22, respectively. Specifically, regarding the phase shift of the lead arm 21 and the lag arm 22, the signal logic circuit module 5 includes an adjustment circuit for receiving a reference voltage set according to the voltage level VO , and adjusting the phase shift between the lead arm 21 and the lag arm 22 accordingly. In addition, the signal logic circuit module 5 is also used to adjust the lag time of the signal between any of the first power switching switches 211 and any of the second power switching switches 221. In this embodiment, in order to facilitate intuitive setting of the reference voltage according to the load requirements, the reference voltage is a voltage that is proportional to the voltage level VO shift.
參閱圖3,為該隔離電路模組6之動作模式,當超前臂開關中的低端驅動開關導通與高端驅動開關截止,同時電源對電容、充電,然而電源經由二極體(63)導通,對電容、充電,以提供超前臂開關中的高端驅動開關所需電壓。當超前臂開關中的高端驅動開關導通,則低端驅動開關截止。該超前臂21中的高端與低端驅動開關信號之間存在一個怠滯時間,以避免開關與開關同時導通,致使超前臂開關短路而燒毀。此外,當滯後臂開關中的低端驅動開關導通與高端驅動開關開關截止,同時電源對電容、充電,然而電源經由二極體(63)導通,對電容、充電,以提供滯後臂開關中的高端驅動開關所需電壓。當滯後臂開關中的高端驅動開關導通,則低端驅動開關截止。該滯後臂22中的高端與低端驅動開關信號之間存在一個怠滯時間,以避免開關與開關同時導通,致使落後臂開關短路而燒毀。Referring to Figure 3, this illustrates the operating mode of the isolation circuit module 6. When the low-end drive switch in the forearm switch is activated... On and high-side drive switch End of power supply capacitor , Charging, however power supply via diode (63) Conduction, for capacitor , Charging to provide high-end drive switches in advanced forearm switches. Required voltage. When the high-side drive switch in the forearm switch... If conduction occurs, the low-side driver switch... Cut-off. There is a lag time between the high-end and low-end drive switch signals in the advanced forearm 21 to prevent the switch from opening. With switch Simultaneous conduction caused a short circuit in the forearm switch, resulting in its burnout. Additionally, the low-end drive switch in the hind arm switch... On and high-side drive switch Deadline, at the same time Power supply to capacitor , Charging, however The power supply passes through the diode. (63) Conduction, for capacitor , Charging to provide high-end drive switches in the lag arm switch. Required voltage. High-side drive switch in the lag arm switch. When conduction occurs, the low-side driver switch... Cut-off. There is a lag time between the high-end and low-end drive switch signals in the lag arm 22 to prevent the switch from opening. With switch Simultaneous conduction caused the trailing arm switch to short-circuit and burn out.
參閱圖4並配合圖2,配合該訊號邏輯電路模組5對該逆變電路模組2所提供的該等控制訊號,本實施例之該諧振電路模組3配合該整流電路模組4時,會分成多個工作狀態。後續先以上半週期的工作模式說明,下半週期則概呈對稱。Referring to Figure 4 and Figure 2, and in conjunction with the control signals provided by the signal logic circuit module 5 to the inverter circuit module 2, the resonant circuit module 3 in this embodiment, when working with the rectifier circuit module 4, will operate in multiple states. The first half-cycle operating mode will be explained below, while the second half-cycle will be generally symmetrical.
工作狀態一[t0,t1]:使該滯後臂22的其中一個該第二功率切換開關221導通,另一第二功率切換開關221及該等第一功率切換開關211則皆為截止。此時,該超前臂21的該等第一功率切換開關211會處於怠滯時間,配合該諧振電路模組3之該上側諧振迴路31的該上側第一電感311,使得該等第一功率切換開關211的寄生電容分別進行能量釋放和能量儲存。利用妥善的該怠滯時間,可讓寄生電容在該等第一功率切換開關211重新導通前完成能量釋放,於是得以達到零電壓切換(ZVS)。Operating state 1 [t0,t1]: One of the second power switching switches 221 of the lag arm 22 is turned on, while the other second power switching switch 221 and the first power switching switches 211 are all turned off. At this time, the first power switching switches 211 of the lead arm 21 will be in a lag period. In conjunction with the upper first inductor 311 of the upper resonant circuit 31 of the resonant circuit module 3, the parasitic capacitances of the first power switching switches 211 will release energy and store energy respectively. By making proper use of this lag period, the parasitic capacitances can complete the energy release before the first power switching switches 211 are turned on again, thus achieving zero voltage switching (ZVS).
工作狀態二[t1,t2]:接續工作狀態一,使對應該上側諧振迴路31的該第一功率切換開關211導通,此時對應的寄生電容已釋放能量,使得導通的該第一功率切換開關211完成零電壓切換。此時該上側諧振迴路31的該上側第一電感311及該上側變壓器32本身的該上側激磁電感313的電流持續上升,而該下側諧振迴路33的電流則減少,於是產生的電流差即可使能量傳遞到該下側諧振迴路33。此時,配合該等子電路41之部分所述整流電晶體411導通而提供負載能量,使得流經另部分之整流電晶體411的電流下降為零,於是可達成零電流切換(ZCS)。Operating State Two [t1,t2]: Continuing from Operating State One, the first power switching switch 211 corresponding to the upper resonant circuit 31 is turned on. At this time, the corresponding parasitic capacitor has released energy, allowing the turned-on first power switching switch 211 to complete zero-voltage switching. At this time, the current of the upper first inductor 311 of the upper resonant circuit 31 and the upper magnetizing inductor 313 of the upper transformer 32 itself continues to rise, while the current of the lower resonant circuit 33 decreases. The resulting current difference allows energy to be transferred to the lower resonant circuit 33. At this time, the rectifier transistors 411 of some of the sub-circuits 41 are turned on to provide load energy, so that the current flowing through the other part of the rectifier transistors 411 drops to zero, thereby achieving zero current switching (ZCS).
工作狀態三[t2,t3]:接續工作狀態二,使對應該下側諧振迴路33的該第二功率切換開關221截止,使得該滯後臂22之該等第二功率切換開關221處於怠滯時間。此時該等第二功率切換開關221配合該下側諧振迴路33的該下側第一電感331,使得該等第二功率切換開關221的寄生電容分別進行能量釋放和能量儲存。此時該下側諧振迴路33仍然會因與該上側諧振迴路31的電流差,使電流傳遞至該下側諧振迴路33,並配合部分之該等整流電晶體411的導通,箝制該上側諧振迴路31的該上側變壓器32本身的該上側激磁電感313。Operating State 3 [t2,t3]: Continuing from Operating State 2, the second power switching switch 221 corresponding to the lower resonant circuit 33 is turned off, causing the second power switching switches 221 of the lag arm 22 to be in idle time. At this time, the second power switching switches 221 cooperate with the lower first inductor 331 of the lower resonant circuit 33, so that the parasitic capacitance of the second power switching switches 221 performs energy release and energy storage respectively. At this time, the lower resonant circuit 33 will still transmit current to the upper resonant circuit 33 due to the current difference with the upper resonant circuit 31. In conjunction with the conduction of some of the rectifier transistors 411, the upper magnetizing inductance 313 of the upper transformer 32 of the upper resonant circuit 31 is clamped.
工作狀態四[t3,t4]:進一步使對應該上側諧振迴路31的該第二功率切換開關221導通,此時對應的寄生電容已完成能量釋放,於是得以在實現零電壓切換的情況下導通。此時仍透過該上側諧振迴路31及該下側諧振迴路33的電流差,使能量傳遞至該下側諧振迴路33,只要配合適當的怠滯時間,對應該下側諧振迴路33的該等整流電晶體411導通後提供負載能量,可配合前述寄生電容的能量釋放,確實達到零電壓切換的效果。接著,由於該上側諧振迴路31之該上側變壓器32本身的該上側激磁電感313,及該下側諧振迴路33之該下側變壓器34本身的該下側激磁電感333都被輸出電壓箝制而不參與諧振,使得該上側諧振迴路31與該下側諧振迴路33之間逐漸沒有電流差,此時也使得部分所述整流電晶體411的電流降至零,因而達成零電流切換的條件。Operating state four [t3,t4]: The second power switching switch 221 corresponding to the upper resonant circuit 31 is further turned on. At this time, the corresponding parasitic capacitor has completed energy release, so it can be turned on under zero-voltage switching. At this time, the energy is still transferred to the lower resonant circuit 33 through the current difference between the upper resonant circuit 31 and the lower resonant circuit 33. As long as an appropriate idle time is provided, the rectifier transistors 411 corresponding to the lower resonant circuit 33 will provide load energy after being turned on. With the energy release of the aforementioned parasitic capacitor, the effect of zero-voltage switching can be achieved. Next, since the upper magnetizing inductance 313 of the upper transformer 32 in the upper resonant circuit 31 and the lower magnetizing inductance 333 of the lower transformer 34 in the lower resonant circuit 33 are clamped by the output voltage and do not participate in the resonance, the current difference between the upper resonant circuit 31 and the lower resonant circuit 33 gradually disappears. At this time, the current of some of the rectifier transistors 411 also drops to zero, thus achieving the condition for zero current switching.
工作狀態五[t4,t5]:對應該上側諧振迴路31的該第一功率切換開關211及該第二功率切換開關221都導通,且在能量不會繼續提供至該下側諧振迴路33的情況下,該下側變壓器34會透過該下側第一電感331及該下側激磁電感333的電流差而有能量傳遞。此時該上側變壓器32未提供能量,因此該上側第一電感311、該上側激磁電感313,及該上側電容312產生諧振,在該下側變壓器34對應之該子電路41的該等整流電晶體411提供負載能量的情況下,則對應該上側變壓器32的部分所述整流電晶體411的電流下降至零,因此達成零電流切換。直到對應該上側諧振迴路31的該第一功率切換開關211截止,則進入下一個工作狀態。Operating state 5 [t4,t5]: Both the first power switching switch 211 and the second power switching switch 221 corresponding to the upper resonant circuit 31 are turned on, and when energy will no longer be supplied to the lower resonant circuit 33, the lower transformer 34 will transfer energy through the current difference between the lower first inductor 331 and the lower magnetizing inductor 333. At this time, the upper transformer 32 does not provide power, so the upper first inductor 311, the upper magnetizing inductor 313, and the upper capacitor 312 resonate. When the rectifier transistors 411 of the corresponding sub-circuit 41 of the lower transformer 34 provide load power, the current of some of the rectifier transistors 411 corresponding to the upper transformer 32 drops to zero, thus achieving zero-current switching. The next operating state is entered when the first power switching switch 211 corresponding to the upper resonant circuit 31 is turned off.
參閱圖5並配合圖2,配合該訊號邏輯電路模組5對該逆變電路模組2所提供的該等控制訊號,本實施例之該諧振電路模組3配合該整流電路模組4時,會分成多個工作狀態。後續先以上半週期的工作模式說明,下半週期則概呈對稱。Referring to Figure 5 and Figure 2, in conjunction with the control signals provided by the signal logic circuit module 5 to the inverter circuit module 2, the resonant circuit module 3 in this embodiment, when working with the rectifier circuit module 4, will operate in multiple states. The first half-cycle operating mode will be explained below, while the second half-cycle will be generally symmetrical.
工作狀態一[t0,t1]:使該滯後臂22的其中一個該第二功率切換開關221導通,另一個該第二功率切換開關221及該等第一功率切換開關211則皆為截止。此時,該超前臂21的該等第一功率切換開關211會處於怠滯時間,配合該諧振電路模組3之該上側諧振迴路31的該上側第一電感311,使得該等第一功率切換開關211的寄生電容分別進行能量釋放和能量儲存。利用妥善的該怠滯時間,可讓寄生電容在該等第一功率切換開關211重新導通前完成能量釋放,於是得以達到零電壓切換(ZVS)。Operating state 1 [t0,t1]: One of the second power switching switches 221 of the lag arm 22 is turned on, while the other second power switching switch 221 and the first power switching switches 211 are all turned off. At this time, the first power switching switches 211 of the lead arm 21 will be in a lag period. In conjunction with the upper first inductor 311 of the upper resonant circuit 31 of the resonant circuit module 3, the parasitic capacitances of the first power switching switches 211 will release energy and store energy respectively. By making proper use of this lag period, the parasitic capacitances can complete the energy release before the first power switching switches 211 are turned on again, thus achieving zero voltage switching (ZVS).
工作狀態二[t1,t2]:接續工作狀態一,使對應該上側諧振迴路31的該第一功率切換開關211導通,此時對應的寄生電容已釋放能量,使得導通的該第一功率切換開關211完成零電壓切換。此時該上側諧振迴路31的該上側第一電感311及該上側變壓器32本身的該上側激磁電感313的電流持續上升,而該下側諧振迴路33的電流則減少,於是產生的電流差即可使能量傳遞到該下側諧振迴路33。此時,配合該等子電路41之部分所述整流電晶體411導通而提供負載能量,使得流經另部分之該整流電晶體411的電流下降為零,於是可達成零電流切換(ZCS)。Operating State Two [t1,t2]: Continuing from Operating State One, the first power switching switch 211 corresponding to the upper resonant circuit 31 is turned on. At this time, the corresponding parasitic capacitor has released energy, allowing the turned-on first power switching switch 211 to complete zero-voltage switching. At this time, the current of the upper first inductor 311 of the upper resonant circuit 31 and the upper magnetizing inductor 313 of the upper transformer 32 itself continues to rise, while the current of the lower resonant circuit 33 decreases. The resulting current difference allows energy to be transferred to the lower resonant circuit 33. At this time, the rectifier transistors 411 of some of the sub-circuits 41 are turned on to provide load energy, so that the current flowing through the other part of the rectifier transistors 411 drops to zero, thereby achieving zero current switching (ZCS).
工作狀態三[t2,t3]:接續工作狀態二,使對應該下側諧振迴路33的該第二功率切換開關221持續導通。此時該等第二功率切換開關221配合該下側諧振迴路33的該下側第一電感331與該下側電容332持續共振。然而,此時該上側諧振迴路31的該上側第一電感311及該上側變壓器32本身的該上側激磁電感313的電流持續上升,而該下側諧振迴路33的電流持續增加,並配合部分之該等整流電晶體411的導通而提供負載能量,使得流經另部分之整流電晶體411的電流仍下降為零。Operating State 3 [t2,t3]: Continuing from Operating State 2, the second power switching switch 221 corresponding to the lower resonant circuit 33 is continuously turned on. At this time, the second power switching switch 221, together with the lower first inductor 331 and the lower capacitor 332 of the lower resonant circuit 33, continuously resonate. However, at this time, the current of the upper first inductor 311 of the upper resonant circuit 31 and the upper magnetizing inductor 313 of the upper transformer 32 itself continues to rise, while the current of the lower resonant circuit 33 continues to increase, and in conjunction with the conduction of some of the rectifier transistors 411, load energy is provided, so that the current flowing through the other part of the rectifier transistors 411 still drops to zero.
工作狀態四[t3,t4]:接續工作狀態三,使對應該下側諧振迴路33的該第二功率切換開關221截止,使得該滯後臂22之該等第二功率切換開關221處於怠滯時間。此時該等第二功率切換開關221配合該下側諧振迴路33的該下側第一電感331,使得該等第二功率切換開關221的寄生電容分別進行能量釋放和能量儲存。此時該下側諧振迴路33仍然會因與該上側諧振迴路31的電流差,使電流傳遞至該下側諧振迴路33,配合適當的怠滯時間,使該等整流電晶體411導通後而能提供負載能量。Operating State 4 [t3,t4]: Continuing from Operating State 3, the second power switching switch 221 corresponding to the lower resonant circuit 33 is turned off, causing the second power switching switches 221 of the lag arm 22 to be in idle time. At this time, the second power switching switches 221 cooperate with the lower first inductor 331 of the lower resonant circuit 33, so that the parasitic capacitance of the second power switching switches 221 performs energy release and energy storage respectively. At this time, the lower resonant circuit 33 will still have current transferred to the upper resonant circuit 31 due to the current difference between the two circuits. With an appropriate idle time, the rectifier transistors 411 can be turned on and provide load energy.
工作狀態五[t4,t5]:對應該上側諧振迴路31的該第一功率切換開關211及該第二功率切換開關221都導通,且在能量繼續提供至該下側諧振迴路33,使該流經上側第一電感311及該上側變壓器32本身的該上側激磁電感313的電流相等。同時使該流經下側第一電感331及該下側變壓器34本身的該下側激磁電感333的電流相等,此時該上側變壓器32與下側變壓器34所述整流電晶體411的電流下降至零,因此達成零電流切換並且未能提供負載能量。直到對應該上側諧振迴路31的該第一功率切換開關211截止,則進入下一個工作狀態。Operating State 5 [t4,t5]: Both the first power switching switch 211 and the second power switching switch 221 corresponding to the upper resonant circuit 31 are turned on, and energy continues to be supplied to the lower resonant circuit 33, making the current flowing through the upper first inductor 311 and the upper magnetizing inductor 313 of the upper transformer 32 equal. At the same time, the current flowing through the lower first inductor 331 and the lower magnetizing inductor 333 of the lower transformer 34 is made equal. At this time, the current of the rectifier transistor 411 of the upper transformer 32 and the lower transformer 34 drops to zero, thus achieving zero current switching and failing to provide load energy. The system will enter the next operating state once the first power switching switch 211 corresponding to the upper resonant circuit 31 is turned off.
同時參閱圖4至圖6配合圖1,由如圖6所呈現之電壓增益特性曲線來看,縱軸為該諧振電路模組3之電壓增益,先設定切換頻率之一標準化頻率fn,再設定一第一諧振頻率fr1,及一第二諧振頻率fr2。如圖6所示,從該標準化頻率fn與該第一諧振頻率fr1之間的比值可見,當切換頻率等於該第一諧振頻率fr1時,則電壓增益曲線操作會在諧振點上,此時該諧振電路模組3會達到共振狀態。Referring to Figures 4 to 6 in conjunction with Figure 1, the voltage gain characteristic curve presented in Figure 6 shows that the vertical axis represents the voltage gain of the resonant circuit module 3. First, a standardized frequency fn is set for the switching frequency, then a first resonant frequency fr1 and a second resonant frequency fr2 are set. As shown in Figure 6, from the ratio between the standardized frequency fn and the first resonant frequency fr1 , it can be seen that when the switching frequency equals the first resonant frequency fr1 , the voltage gain curve will operate at the resonant point, at which point the resonant circuit module 3 will reach a resonant state.
此時,本實施例能具有柔性切換特性的同時,輸入阻抗呈現電感性,且電感電流成為連續波形,其振幅保持相對對稱。因此,本實施例之電壓增益在寬範圍負載下皆是1,轉換效率佳。而若發生在切換頻率大於該第一諧振頻率fr1,且小於該第二諧振頻率fr2的情況下,輕則僅無法維持所需的柔性切換特性,重則會影響本實施例的正常運作。At this point, while exhibiting flexible switching characteristics, the input impedance becomes inductive, and the inductor current becomes a continuous waveform with relatively symmetrical amplitude. Therefore, the voltage gain of this embodiment is 1 under a wide range of loads, resulting in excellent conversion efficiency. However, if the switching frequency is greater than the first resonant frequency f <sub>r1</sub> and less than the second resonant frequency f<sub> r2 </sub>, at best, the required flexible switching characteristics cannot be maintained; at worst, the normal operation of this embodiment will be affected.
於此要特別說明的是,若是切換頻率介於該第二諧振頻率fr2與該第一諧振頻率fr1之間的情況下,雖能保持柔性切換的特性,但切換頻率也會隨著負載所需電壓增加,使得在電感電流之振幅下降同時,切換頻率也會偏離第一諧振頻率fr1,進而導致電壓增益變小。因此,該訊號邏輯電路模組5會偵測該負載的回授電壓信號,來產生相對應的該控制訊號,該控制訊號除了使切換頻率等於該第一諧振頻率fr1之外,也包括透過該訊號邏輯電路模組5之該調整電路依據該負載的該電壓準位VO,所相對應調整該超前臂21與該滯後臂22所需的相位移量。It should be noted that if the switching frequency is between the second resonant frequency fr2 and the first resonant frequency fr1 , although the flexible switching characteristic can be maintained, the switching frequency will also increase with the increase of the voltage required by the load. As the amplitude of the inductor current decreases, the switching frequency will also deviate from the first resonant frequency fr1 , which will lead to a decrease in voltage gain. Therefore, the signal logic circuit module 5 detects the feedback voltage signal of the load and generates a corresponding control signal. In addition to making the switching frequency equal to the first resonant frequency f r1 , the control signal also includes adjusting the phase shift required between the leading arm 21 and the trailing arm 22 by the adjustment circuit of the signal logic circuit module 5 according to the voltage level VO of the load.
如圖7及圖8所示,分別為相位移量為0度及180度的情況,得以使該上側變壓器32與該下側變壓器34,分別以彼此並聯及彼此串聯的方式來提供能量。此時,如圖7所呈現的狀態下,電壓增益為0.5;如圖8所呈現的狀態下,電壓增益則為1。據此,也得以歸納出相位移量與電壓增益的關係。As shown in Figures 7 and 8, the phase shifts are 0 degrees and 180 degrees, respectively, allowing the upper transformer 32 and the lower transformer 34 to provide energy in parallel and series connections, respectively. In the case shown in Figure 7, the voltage gain is 0.5; in the case shown in Figure 8, the voltage gain is 1. Therefore, the relationship between phase shift and voltage gain can be summarized.
參閱圖9至圖11,實際對輸出電壓為250伏特的情況,直接測量輸出負載為100瓦、600瓦、1000瓦的電壓波形,先呈現其中該第一功率切換開關211與相對應之該第二功率切換開關221,可以觀察到在三個負載功率條件下,該上側諧振迴路31之該上側第一電感311的電流與該下側諧振迴路33之該下側第一電感331的電流,皆可以分別使該第一功率切換開關211與相對應之該第二功率切換開關221之寄生電容完全放完電,藉此來減少導通損耗,以降低該第一功率切換開關211與相對應之該第二功率切換開關221造成之損耗,也因此可以提高轉換器的效率,並使得該第一功率切換開關211與相對應之該第二功率切換開關221較不容易損壞。Referring to Figures 9 to 11, for an actual output voltage of 250 volts, the voltage waveforms of output loads of 100 watts, 600 watts, and 1000 watts were directly measured. The first power switching switch 211 and its corresponding second power switching switch 221 are shown first. It can be observed that under the three load power conditions, the current in the upper first inductor 311 of the upper resonant circuit 31 and the current in the lower first inductor 331 of the lower resonant circuit 33 are... The current can completely discharge the parasitic capacitance of the first power switching switch 211 and the corresponding second power switching switch 221, thereby reducing conduction losses and the losses caused by the first power switching switch 211 and the corresponding second power switching switch 221. This can improve the efficiency of the converter and make the first power switching switch 211 and the corresponding second power switching switch 221 less prone to damage.
而參閱圖12至圖20,是分別對該等子電路41之其中一側的所述整流電晶體411執行測量,且各自對應輸出負載為100瓦、600瓦、1000瓦的波形,從所述整流電晶體411的跨壓以平均電壓值來看,則具備降低的特性。因此在該等整流電晶體411的電壓應力降低情況下,使該等整流電晶體411在損耗相對減少的同時,更可以達到零電流切換特性,進而提升本實施例的轉換效率。Referring to Figures 12 to 20, measurements were performed on the rectifier transistor 411 on one side of each of the sub-circuits 41, with corresponding output loads of 100 watts, 600 watts, and 1000 watts. The average voltage across the rectifier transistor 411 shows a reduction characteristic. Therefore, with reduced voltage stress on the rectifier transistor 411, its losses are relatively reduced, and zero-current switching characteristics can be achieved, thereby improving the conversion efficiency of this embodiment.
參閱圖21至圖23,在輸出電壓為450伏特的情況下,從實際測量的波形也可見輸出負載為100瓦、600瓦、1000瓦的電壓波形,確實可見達成零電壓切換的呈現。而參閱圖24至圖29,針對其中兩個該等子電路41之其中一側的所述整流電晶體411執行測量,且各自對應輸出負載為100瓦、600瓦、1000瓦的波形,其中也都可見特定之該整流電晶體411中,都確實可達成零電流切換。Referring to Figures 21 to 23, with an output voltage of 450 volts, the measured waveforms show output loads of 100 watts, 600 watts, and 1000 watts, demonstrating zero-voltage switching. Referring to Figures 24 to 29, measurements were performed on one side of the rectifier transistor 411 of two of these sub-circuits 41, with corresponding output loads of 100 watts, 600 watts, and 1000 watts. In all these measurements, zero-current switching is indeed achieved in the specific rectifier transistor 411.
綜上所述,本發明諧振轉換器之該實施例,該諧振電路模組3能配合該訊號邏輯電路模組5導入該逆變電路模組2的該等控制訊號,使得該等第一功率切換開關211及該等第二功率切換開關221的導通與截止狀態,能配合適當彼此相移以及怠滯時間,在固定頻的操作下完成輸出電壓的調整,同時實現零電壓切換以及零電流切換的條件。因此,確實能達成本發明之目的。In summary, in this embodiment of the resonant converter of the present invention, the resonant circuit module 3, in conjunction with the signal logic circuit module 5, inputs the control signals of the inverter circuit module 2, so that the on and off states of the first power switching switch 211 and the second power switching switch 221, in accordance with appropriate phase shifts and lag times, can adjust the output voltage under fixed-frequency operation, while simultaneously achieving zero-voltage switching and zero-current switching conditions. Therefore, the objective of the present invention is indeed achieved.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above description is merely an example of the present invention and should not be used to limit the scope of the present invention. Any simple equivalent changes and modifications made in accordance with the scope of the patent application and the contents of the patent specification shall still fall within the scope of the present invention.
1、Vcc:電源2:逆變電路模組21:超前臂211:第一功率切換開關22:滯後臂221:第二功率切換開關3:諧振電路模組31:上側諧振迴路311:上側第一電感312:上側電容313:上側激磁電感32:上側變壓器321:上一次側322:上二次側33:下側諧振迴路331:下側第一電感332:下側電容333:下側激磁電感34:下側變壓器341:下一次側342:下二次側4:整流電路模組41:子電路411:整流電晶體42:輸出濾波電容5:訊號邏輯電路模組6:隔離電路模組VO:電壓準位fn:標準化頻率fr1:第一諧振頻率fr2:第二諧振頻率Q1、Q3:高端驅動開關Q2、Q4:低端驅動開關C1~C8:電容D5、D6:二極體1. Vcc: Power Supply 2. Inverter Circuit Module 21. Lead Arm 211. First Power Switch 22. Lag Arm 221. Second Power Switch 3. Resonance Circuit Module 31. Upper Resonance Circuit 311. Upper First Inductor 312. Upper Capacitor 313. Upper Magnetizing Inductor 32. Upper Transformer 321. Upper Primary Circuit 322. : Upper secondary side 33: Lower resonant circuit 331: Lower first inductor 332: Lower capacitor 333: Lower magnetizing inductor 34: Lower transformer 341: Lower primary side 342: Lower secondary side 4: Rectifier circuit module 41: Sub-circuit 411: Rectifier transistor 42: Output filter capacitor 5: Signal logic circuit module 6: Isolation circuit module V O : Voltage level; fn : Standardized frequency; fr1 : First resonant frequency; fr2 : Second resonant frequency; Q1 , Q3 : High-side drive switches; Q2 , Q4 : Low-side drive switches; C1 ~ C8 : Capacitors; D5 , D6 : Diodes
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一方塊圖,說明本發明諧振轉換器之一實施例;圖2是一電路圖,配合圖1說明該實施例;圖3(含圖3a、圖3b)是示意圖,說明本實施例提供脈波寬度調變信號之一隔離電路模組;圖4是一示意圖,說明本實施例提供250伏特之輸出電壓的工作模式;圖5是一示意圖,說明本實施例提供450伏特之輸出電壓的工作模式;圖6是一曲線圖,配合圖4與圖5由電壓增益的特性來說明諧振轉換器操作在輸出電壓250V與450V時所實施例的運作;圖7與圖8皆是電路的示意圖,說明本實施例之一整流電路模組的運作;圖9至圖11皆是波形量測圖,說明輸出電壓為250伏特,並且分別在輸出負載為100瓦、600瓦、1000瓦達成零電壓之柔性切換的量測波形;圖12至圖14皆是波形量測圖,說明說明輸出電壓為250伏特,並且分別在輸出負載為100瓦、600瓦、1000瓦下,整流二極體DA 達成零電流之柔性切換的量測波形;圖15至圖17皆是波形量測圖,說明說明輸出電壓為250伏特,並且分別在輸出負載為100瓦、600瓦、1000瓦下,整流二極體DC 達成零電流之柔性切換的量測波形;圖18至圖20皆是波形量測圖,說明說明輸出電壓為250伏特,並且分別在輸出負載為100瓦、600瓦、1000瓦下,整流二極體DE 達成零電流之柔性切換的量測波形;圖21至圖23皆是波形量測圖,說明輸出電壓為450伏特,並且分別在輸出負載為100瓦、600瓦、1000瓦達成零電壓之柔性切換的量測波形;圖24至圖26皆是波形量測圖,說明說明輸出電壓為450伏特,並且分別在輸出負載為100瓦、600瓦、1000瓦下,整流二極體DA 達成零電流之柔性切換的量測波形;圖27至圖29皆是波形量測圖,說明說明輸出電壓為450伏特,並且分別在輸出負載為100瓦、600瓦、1000瓦下,整流二極體DE 達成零電流之柔性切換的量測波形。Other features and effects of this invention will be clearly shown in the embodiments with reference to the figures, wherein: Figure 1 is a block diagram illustrating one embodiment of the resonant converter of this invention; Figure 2 is a circuit diagram illustrating the embodiment in conjunction with Figure 1; Figure 3 (including Figures 3a and 3b) is a schematic diagram illustrating an isolation circuit module for pulse width modulation signals provided by this embodiment; Figure 4 is a schematic diagram illustrating the operating mode of providing a 250-volt output voltage in this embodiment; Figure 5 is a schematic diagram illustrating the operating mode of providing a 450-volt output voltage in this embodiment; Figure 6 is a curve diagram illustrating the voltage... The gain characteristics are used to illustrate the operation of the resonant converter in embodiments with output voltages of 250V and 450V; Figures 7 and 8 are schematic diagrams of the circuit, illustrating the operation of one of the rectifier circuit modules in this embodiment; Figures 9 to 11 are waveform measurement diagrams, illustrating the measured waveforms of zero-voltage flexible switching at an output voltage of 250V and output loads of 100W, 600W, and 1000W respectively; Figures 12 to 14 are waveform measurement diagrams, illustrating the rectifier diode D at an output voltage of 250V and output loads of 100W, 600W, and 1000W respectively. A. Measurement waveforms demonstrating zero-current flexible switching; Figures 15 to 17 are waveform measurement diagrams, illustrating the measurement waveforms of the rectifier diode DC achieving zero-current flexible switching at an output voltage of 250 volts and output loads of 100 watts, 600 watts, and 1000 watts respectively; Figures 18 to 20 are waveform measurement diagrams, illustrating the measurement waveforms of the rectifier diode DC achieving zero-current flexible switching at an output voltage of 250 volts and output loads of 100 watts, 600 watts, and 1000 watts respectively. The measurement waveforms for achieving zero-current flexible switching are shown in Figures 21 to 23, illustrating the measurement waveforms for achieving zero-current flexible switching at an output voltage of 450 volts and output loads of 100 watts, 600 watts, and 1000 watts, respectively. Figures 24 to 26 also show the measurement waveforms for achieving zero- current flexible switching at an output voltage of 450 volts and output loads of 100 watts, 600 watts, and 1000 watts, respectively. Figures 27 to 29 further show the measurement waveforms for achieving zero-current flexible switching at an output voltage of 450 volts and output loads of 100 watts, 600 watts, and 1000 watts, respectively . E achieves a measurement waveform with flexible switching at zero current.
2··············· 逆變電路模組 3··············· 諧振電路模組 4··············· 整流電路模組 5··············· 訊號邏輯電路模組 6··············· 隔離電路模組 2. Inverter Circuit Module 3. Resonance Circuit Module 4. Rectifier Circuit Module 5. Signal Logic Circuit Module 6. Isolation Circuit Module
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| US6567278B2 (en) * | 2001-07-16 | 2003-05-20 | Cp Automation S.A. | Electrical power supply suitable in particular for DC plasma processing |
| TW202011680A (en) * | 2018-09-12 | 2020-03-16 | 國立臺灣科技大學 | Interleaved LLC half-bridge series resonant converter having integrated transformer |
| TW202220354A (en) * | 2020-11-09 | 2022-05-16 | 台達電子工業股份有限公司 | Sigma, delta and sigma-delta dc/dc converters for wide input and output voltage ranges |
| CN117937946A (en) * | 2024-01-31 | 2024-04-26 | 湖南工程学院 | Polarity-switching wide-range voltage-regulating staggered modulation LCC circuit structure |
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|---|---|---|---|---|
| US6567278B2 (en) * | 2001-07-16 | 2003-05-20 | Cp Automation S.A. | Electrical power supply suitable in particular for DC plasma processing |
| TW202011680A (en) * | 2018-09-12 | 2020-03-16 | 國立臺灣科技大學 | Interleaved LLC half-bridge series resonant converter having integrated transformer |
| TW202220354A (en) * | 2020-11-09 | 2022-05-16 | 台達電子工業股份有限公司 | Sigma, delta and sigma-delta dc/dc converters for wide input and output voltage ranges |
| CN117937946A (en) * | 2024-01-31 | 2024-04-26 | 湖南工程学院 | Polarity-switching wide-range voltage-regulating staggered modulation LCC circuit structure |
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