TWI905464B - Etching gases and etching methods using them - Google Patents
Etching gases and etching methods using themInfo
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Abstract
一種蝕刻氣體,其含有C 7F 8與C 7F 7H及/或C 6F 5H,及將蝕刻氣體總量設為100體積%,含有60~99.9體積%之C 7F 8,蝕刻氣體係非晶質碳層(ACL)的蝕刻速度與氧化矽膜(SiO 2)之蝕刻速度之比(SiO 2/ACL)較大之新穎蝕刻氣體。 An etching gas containing C7F8 and C7F7H and/or C6F5H , and with the total volume of the etching gas set at 100%, containing 60~99.9% by volume of C7F8 , is a novel etching gas with a larger ratio ( SiO2 / ACL ) of etching rate for amorphous carbon layers (ACL) to etching rate for silicon oxide films ( SiO2 ).
Description
本發明有關蝕刻氣體及使用其之蝕刻方法。 This invention relates to etching gases and etching methods using the same.
作為使用地球暖化係數(GWP)為4665之比較低的八氟甲苯的蝕刻氣體,於非專利文獻1中記載有由八氟甲苯、Ar及O2所成之組成的蝕刻氣體。 As an etching gas using octafluorotoluene, which has a relatively low global warming coefficient (GWP) of 4665, non-patent document 1 describes an etching gas composed of octafluorotoluene, Ar and O2 .
[非專利文獻1]Materials Express, Vol. 10, No. 6, 2020, 903-908 [Non-Patent Document 1] Materials Express, Vol. 10, No. 6, 2020, 903-908
本揭示之目的在於提供一種新穎蝕刻氣體,其非晶質碳層(ACL)之蝕刻速度與氧化矽膜(SiO2)之蝕刻速度之比(SiO2/ACL)較大。 The purpose of this disclosure is to provide a novel etching gas with a larger ratio ( SiO2 /ACL) of etching rate for amorphous carbon layer ( ACL ) to etching rate for silicon oxide film (SiO2).
本揭示包含以下構成。 This disclosure comprises the following components.
項1. 一種蝕刻氣體,其特徵為含有C7F8、C7F7H及/或C6F5H。 Item 1. An etching gas characterized by containing C7F8 , C7F7H and / or C6F5H .
項2. 一種蝕刻氣體,其特徵為將蝕刻氣體的總量設定為100體積%,含有60~99.9體積%C7F8。 Item 2. An etching gas characterized in that the total amount of the etching gas is set to 100% by volume, containing 60 to 99.9% by volume C 7 F 8 .
項3. 如1或2之蝕刻氣體,其中進一步含有含氧化合物。 Item 3. The etching gas, as in 1 or 2, further contains oxygen-containing compounds.
項4. 如項3之蝕刻氣體,其中前述含氧化合物含有水。 Item 4. The etching gas as described in Item 3, wherein the aforementioned oxygen-containing compound contains water.
項5. 如項4之蝕刻氣體,其中將前述蝕刻氣體的總量設定為100體積%,前述水的含量為0.01~200體積ppm。 Item 5. The etching gas as described in Item 4, wherein the total amount of the aforementioned etching gas is set to 100% by volume, and the content of the aforementioned water is 0.01 to 200 ppm by volume.
項6. 如項1~5之任1項之蝕刻氣體,其中進一步含有惰性氣體。 Item 6. The etching gas as described in any one of items 1 to 5, further comprising an inert gas.
項7. 一種蝕刻方法,其特徵為以項1~6之任1項之蝕刻氣體之氣體電漿,蝕刻含有表面的全部或一部分形成非晶質碳層(ACL)的氧化矽膜(SiO2膜)之矽氧系材料。 Item 7. An etching method, characterized in that a silicon-oxygen material containing a silicon oxide film ( SiO2 film) on which all or part of the surface is formed by etching gas plasma of any one of the etching gases in items 1 to 6 is etched.
依據本揭示,可提供一種新穎蝕刻氣體,其非晶質碳層(ACL)之蝕刻速度與氧化矽膜(SiO2)之蝕刻速度之比(SiO2/ACL)較大。 According to this disclosure, a novel etching gas can be provided, in which the ratio of the etching rate of the amorphous carbon layer (ACL) to the etching rate of the silicon oxide film ( SiO2 ) ( SiO2 /ACL) is relatively large.
本說明書中,「含有」係包含「包括(comprise)」、「實質上僅由~構成(consist essentially of)」、及「僅由~構成(consist of)」之任一者的概念。 In this specification, "containing" includes any of the following concepts: "comprise," "consist essentially of," and "consist of."
又,本說明書中,數值範圍以「A~B」表示時,意指A以上B以下。 Furthermore, in this instruction manual, when a numerical range is expressed as "A~B", it means above A and below B.
於3DNAND快閃記憶體之製造步驟中,於形成SiO2等之絕緣膜的接觸孔的步驟中,有必要相對遮罩的非晶質碳層(ACL),選擇性蝕刻氧化矽膜(SiO2)。該蝕刻雖使用全氟碳化合物(PFC),但過去以來謀求SiO2相對於ACL之蝕刻選擇比充分且抑制不良之技術。 In the fabrication process of 3D NAND flash memory, during the step of forming contact holes with an insulating film such as SiO2 , it is necessary to selectively etch a silicon oxide film ( SiO2 ) against a relatively masked amorphous carbon layer (ACL). Although this etching uses perfluorocarbons (PFCs), techniques have been sought in the past that offer sufficient etch selectivity for SiO2 relative to ACL while suppressing poor etching.
非專利文獻1中,八氟甲苯為30sccm、Ar為30sccm、O2為30~60sccm範圍內,與O2的流量較小之情況相比,顯示SiO2/ACL蝕刻選擇比(蝕刻速度比)較高。然而,非專利文獻1中,未揭示將八氟甲苯與其他蝕刻氣體併用,或更提高八氟甲苯之含量。 In Non-Patent Literature 1, with octafluorotoluene at 30 sccm, Ar at 30 sccm, and O2 in the range of 30-60 sccm, the SiO2 /ACL etching selectivity (etching rate ratio) is higher compared to the case with a lower O2 flow rate. However, Non-Patent Literature 1 does not disclose the use of octafluorotoluene in combination with other etching gases, or the further increase of the octafluorotoluene content.
相對於此,本揭示藉由使用C7F8,同時將C7F8與特定之蝕刻氣體併用,或提高C7F8之含量,可相對於非晶質碳層(ACL)選擇性蝕刻氧化矽膜(SiO2)。 In contrast, this invention discloses that by using C7F8 , and simultaneously using C7F8 in combination with a specific etching gas, or by increasing the content of C7F8 , selective etching of silicon oxide films ( SiO2 ) relative to amorphous carbon layers ( ACL ) can be achieved.
又,藉由代替c-C4F8(GWP100=9540)、CHF3(GWP100=12400)等,而使用C7F8(GWP100=4665),亦有助於防止地球暖化。 Furthermore , using C7F8 (GWP 100 = 4665) instead of cC4F8 ( GWP 100 = 9540) and CHF3 (GWP 100 = 12400) can also help prevent global warming.
本揭示之第1態樣之蝕刻氣體(特別是乾蝕刻氣體)含有C7F8與C7F7H及/或C6F5H。 The etching gas (especially the dry etching gas) of the first state disclosed herein contains C7F8 and C7F7H and/or C6F5H .
作為本揭示之第1態樣的蝕刻氣體中使用的C7F8未特別限制,可以使用任何者。具體舉例為八氟甲苯、八氟-1,3,5-環庚三烯、1,2,3,4,5-五氟-5-(1,2,2-三氟乙烯基)環戊烷-1,3-二烯、1,2,3,5,5-五氟-4-(1,2,2-三氟乙烯基)環戊烷-1,3-二烯、1,2,4,5,5-五氟-3-(1,2,2-三氟乙烯基)環戊烷-1,3-二烯、1,2-二氟-3-(三氟甲基)-4-(1,2,2-三氟乙烯基)環丁烷-1,3-二烯等。該等C7F8可單獨使用,亦可組合使用2種以上。且,該等C7F8可使用習知或市售品。 The C7F8 used in the etching gas of the first state disclosed herein is not particularly limited, and any type may be used. Specific examples include octafluorotoluene, octafluoro-1,3,5-cycloheptatriene, 1,2,3,4,5-pentafluoro-5-(1,2,2-trifluorovinyl)cyclopentane-1,3-diene, 1,2,3,5,5-pentafluoro-4-(1,2,2-trifluorovinyl)cyclopentane-1,3-diene, 1,2,4,5,5-pentafluoro-3-(1,2,2-trifluorovinyl)cyclopentane-1,3-diene, and 1,2-difluoro-3-(trifluoromethyl)-4-(1,2,2-trifluorovinyl)cyclobutane-1,3-diene. These C7F8s may be used alone or in combination of two or more. Furthermore, these C7 F8 products can be familiar or commercially available.
本揭示之第1態樣之蝕刻氣體中,C7F8的含量,基於非晶質碳層(ACL)的蝕刻速度與氧化矽膜(SiO2)的蝕刻速度之比(SiO2/ACL)等之觀點,將本揭示之第1態樣的蝕刻氣體總量設定為100體積%,較佳為0.01~99.9體積%,根據所含成分而異,但亦可為10~99.9體積%、20~99.9體積%、30~99.9體積%、40~99.9體積%、50~99.8體積%、60~99.7體積%、70~99.6體積%等。例如與後述惰性氣體併用時,C7F8之含量較少(例如40~70體積%,較佳42~60體積%等)較佳,在未與後述惰性氣體併用時,C7F8之含量較多(例如60~99.7體積%,較佳為70~99.6體積%,更佳為80~99.4體積%)較佳。又,本揭示之第1態樣之蝕刻氣體中,含有數種C7F8時,較佳其總量在上述範圍內。 The content of C7F8 in the etching gas of the first-state sample disclosed herein is based on the ratio of the etching rate of the amorphous carbon layer (ACL ) to the etching rate of the silicon oxide film ( SiO2 ) ( SiO2 /ACL). The total amount of etching gas in the first-state sample disclosed herein is set to 100% by volume, preferably 0.01 to 99.9% by volume, depending on the composition, but may also be 10 to 99.9% by volume, 20 to 99.9% by volume, 30 to 99.9% by volume, 40 to 99.9% by volume, 50 to 99.8% by volume, 60 to 99.7% by volume, and 70 to 99.6% by volume, etc. For example, when used in combination with the inert gas described later, a lower content of C7F8 (e.g., 40-70% by volume, preferably 42-60% by volume , etc.) is preferred. When not used in combination with the inert gas described later, a higher content of C7F8 (e.g., 60-99.7% by volume, preferably 70-99.6% by volume, more preferably 80-99.4% by volume) is preferred. Furthermore, when the etching gas of the first state sample disclosed herein contains several types of C7F8 , the total amount is preferably within the above range.
本揭示之第1態樣之蝕刻氣體中,含有C7F7H及/或C6F5H作為其他蝕刻氣體。藉此,容易調整非晶質碳 層(ACL)之蝕刻速度,進而容易提高與氧化矽膜(SiO2)之蝕刻速度之比(SiO2/ACL)。 The etching gas of the first state disclosed herein contains C7F7H and/or C6F5H as other etching gases. This allows for easy adjustment of the etching rate of the amorphous carbon layer (ACL), thereby facilitating an increase in the etching rate ratio ( SiO2 /ACL) to that of the silicon oxide film (SiO2).
含有C6F5H作為其他蝕刻氣體時,作為C6F5H未特別限制,可使用任意者。具體舉例為五氟苯、五氟-1,3,5-環己烷三烯、五氟苯、五氟-1,3,5-環己烷三烯、1,2,3,4-四氟-5-(氟亞甲基)環戊烷-1,3-二烯、5-(二氟亞甲基)-1,2,3-三氟環戊烷-1,3-二烯、5-(二氟亞甲基)-1,2,4-三氟環戊烷-1,3-二烯、3-(二氟亞甲基)-1,2-二氟-4-(氟亞甲基)環丁烷-1-烯、3,4-雙(二氟亞甲基)-1-氟環丁烷-1-烯等。該等C6F5H可單獨使用,亦可組合使用2種以上。該等C6F5H可使用習知或市售品。 When C6F5H is used as another etching gas, there are no particular restrictions on the type of C6F5H used ; any type can be used. Specific examples include pentafluorobenzene, pentafluoro-1,3,5-cyclohexanetriene, 1,2,3,4-tetrafluoro-5-(fluoromethylene)cyclopentane-1,3-diene, 5-(difluoromethylene)-1,2,3-trifluorocyclopentane-1,3-diene, 5-(difluoromethylene)-1,2,4-trifluorocyclopentane-1,3-diene, 3-(difluoromethylene)-1,2-difluoro-4-(fluoromethylene)cyclobutane-1-ene, and 3,4-bis(difluoromethylene)-1-fluorocyclobutane-1-ene, etc. These C6F5H products can be used alone or in combination of two or more. These C6F5H products can be either familiar or commercially available.
含有C7F7H作為其他蝕刻氣體時,作為C7F7H未特別限制,可使用任何異構體。具體舉例為2H-七氟甲苯、3H-七氟甲苯、4H-七氟甲苯、二氟甲基五氟苯、(E)-1-(1,2-二氟乙烯基)-2,3,4,5,5-五氟環戊烷-1,3-二烯、(Z)-1-(1,2-二氟乙烯基)-2,3,4,5,5-五氟環戊烷-1,3-二烯、1-(2,2-二氟乙烯基)-2,3,4,5,5-五氟環戊烷-1,3-二烯、1,2,3,5-四氟-4-(1,2,2-三氟乙烯基)環戊烷-1,3-二烯、2,3,5,5-四氟-1-(1,2,2-三氟乙烯基)環戊烷-1,3-二烯、2,4,5,5-四氟-1-(1,2,2-三氟乙烯基)環戊烷-1,3-二烯、1,2,5,5-四氟-4-(1,2,2-三氟乙烯基)環戊烷-1,3-二烯、(E)-2-(1,2-二氟乙烯基)-1,3,4,5,5-五氟環戊烷-1,3-二烯、(Z)-2-(1,2-二氟乙烯基)-1,3,4,5,5-五氟環戊烷-1,3-二烯、2-(2,2-二氟乙烯基)-1,3,4,5,5-五氟環戊烷-1,3-二烯、 1,2,5,5-四氟-3-(1,2,2-三氟乙烯基)環戊烷-1,3-二烯、1,2,4,5-四氟-3-(1,2,2-三氟乙烯基)環戊烷-1,3-二烯、1,3,5,5-四氟-2-(1,2,2-三氟乙烯基)環戊烷-1,3-二烯、1,4,5,5-四氟-2-(1,2,2-三氟乙烯基)環戊烷-1,3-二烯、1-(二氟甲基)-3,4-二氟-2-(1,2,2-三氟乙烯基)環丁烷-1,3-二烯、3-氟-1-(三氟甲基)-2-(1,2,2-三氟乙烯基)環丁烷-1,3-二烯、3-氟-2-(三氟甲基)-1-(1,2,2-三氟乙烯基)環丁烷-1,3-二烯、(Z)-1-(1,2-二氟乙烯基)-3,4-二氟-2-(三氟甲基)環丁烷-1,3-二烯、(E)-1-(1,2-二氟乙烯基)-3,4-二氟-2-(三氟甲基)環丁烷-1,3-二烯、1-(2,2-二氟乙烯基)-3,4-二氟-2-(三氟甲基)環丁烷-1,3-二烯等。該等C7F7H可單獨使用,亦可組合使用2種以上。該等C7F7H可使用習知或市售品。 When C7F7H is used as another etching gas, there are no particular restrictions on the use of C7F7H , and any isomer can be used. Specific examples include 2H-heptafluorotoluene, 3H-heptafluorotoluene, 4H-heptafluorotoluene, difluoromethylpentafluorobenzene, (E)-1-(1,2-difluorovinyl)-2,3,4,5,5-pentafluorocyclopentane-1,3-diene, (Z)-1-(1,2-difluorovinyl)-2,3,4,5,5-pentafluorocyclopentane-1,3-diene, 1-(2,2-difluorovinyl)-2,3,4,5,5-pentafluorocyclopentane-1,3-diene, 1,2,3,5-tetrafluoro-4-(1,2,2-trifluorovinyl)cyclopentane-1,3-diene, and 2,3,5,5-tetrafluoro-1-(1,2, 2-Trifluorovinyl)cyclopentane-1,3-diene, 2,4,5,5-tetrafluoro-1-(1,2,2-trifluorovinyl)cyclopentane-1,3-diene, 1,2,5,5-tetrafluoro-4-(1,2,2-trifluorovinyl)cyclopentane-1,3-diene, (E)-2-(1,2-difluorovinyl)-1,3,4,5,5-pentafluorocyclopentane-1,3-diene, (Z)-2-(1,2-difluorovinyl)-1,3,4,5,5-pentafluorocyclopentane-1,3-diene, 2-(2,2-difluorovinyl)-1,3,4,5,5-pentafluorocyclopentane-1,3-diene, 1,2,5,5-Tetrafluoro-3-(1,2,2-trifluorovinyl)cyclopentane-1,3-diene, 1,2,4,5-Tetrafluoro-3-(1,2,2-trifluorovinyl)cyclopentane-1,3-diene, 1,3,5,5-Tetrafluoro-2-(1,2,2-trifluorovinyl)cyclopentane-1,3-diene, 1,4,5,5-Tetrafluoro-2-(1,2,2-trifluorovinyl)cyclopentane-1,3-diene, 1-(difluoromethyl)-3,4-difluoro-2-(1,2,2-trifluorovinyl)cyclobutane-1,3-diene, 3-fluoro-1-(trifluoro-2-trifluorovinyl)cyclobutane-1,3-diene (F7H)-2-(1,2,2-trifluorovinyl)cyclobutane-1,3-diene, 3-fluoro-2-(trifluoromethyl)-1-(1,2,2-trifluorovinyl)cyclobutane-1,3-diene, (Z)-1-(1,2-difluorovinyl)-3,4-difluoro-2-(trifluoromethyl)cyclobutane-1,3-diene, (E)-1-(1,2-difluorovinyl)-3,4-difluoro-2-( trifluoromethyl )cyclobutane-1,3-diene, 1-(2,2-difluorovinyl)-3,4-difluoro-2-(trifluoromethyl)cyclobutane-1,3-diene, etc. These C7F7H compounds can be used alone or in combination of two or more. These C7F7H compounds can be known or commercially available.
本揭示第1態樣之蝕刻氣體中,C7F7H及/或C6F5H之含量,基於非晶質碳層(ACL)的蝕刻速度與氧化矽膜(SiO2)的蝕刻速度之比(SiO2/ACL)等之觀點,將本揭示第1態樣之蝕刻氣體的總量設定為100體積%,較佳為0.01~30體積%,更佳為0.02~20體積%,又更佳為0.03~10體積%,特佳為0.05~5體積%。又,本揭示第1態樣之蝕刻氣體中,包含複數種C7F7H及/或C6F5H時,其總量較佳設為上述範圍內。 Based on the viewpoint of the etching gas content of the first-state sample disclosed herein, the content of C7F7H and/or C6F5H in the etching gas is set to 100% by volume, preferably 0.01 to 30% by volume, more preferably 0.02 to 20 % by volume, even more preferably 0.03 to 10% by volume, and particularly preferably 0.05 to 5% by volume. Furthermore, when the etching gas of the first-state sample disclosed herein contains multiple types of C7F7H and / or C6F5H , its total content is preferably within the above range.
本揭示第1態樣之蝕刻氣體中,藉由添加其他蝕刻氣體,亦可賦予該效果。 This paper discloses that the same effect can also be achieved by adding other etching gases to the etching gas in the first state sample.
作為其他蝕刻氣體,例如若添加CF2H2、C2F2H2、C2F2H4、C3F4H2等之氫氟碳化合物(HFC)則可調 整非晶質碳層(ACL)的蝕刻速度,若添加CF4、C2F6、C3F8、C4F8、C3F6、C4F6、C5F8等之全氟碳化合物(PFC)則可調整氧化矽膜(SiO2)的蝕刻速度。又,若添加CF3I、C2F5I及C3F7I等之碘化物則可調整氧化矽膜(SiO2)的蝕刻速度,且容易解離,故可降低電漿之電子溫度,藉此,可提高非晶質碳層(ACL)的蝕刻速度,容易提高非晶質碳層(ACL)的蝕刻速度與氧化矽膜(SiO2)的蝕刻速度之比(SiO2/ACL)。該等其他蝕刻氣體可單獨使用,亦可組合使用2種以上。且,該等其他蝕刻氣體可使用習知或市售品。該等其他蝕刻氣體若為蝕刻中使用的氣體則未限制。 As other etching gases, the etching rate of amorphous carbon layers (ACLs) can be adjusted by adding hydrogen fluorocarbons (HFCs) such as CF₂H₂ , C₂F₂H₂ , C₂F₂H₄ , and C₃F₄H₂ . Similarly , the etching rate of silicon oxide films (SiO₂) can be adjusted by adding perfluorocarbons (PFCs) such as CF₄ , C₂F₆ , C₃F₈ , C₄F₈ , C₃F₆ , C₄F₆ , and C₅F₈ . Furthermore, adding iodides such as CF3I , C2F5I , and C3F7I can adjust the etching rate of the silicon oxide film ( SiO2 ) and facilitate its dissociation, thereby lowering the electron temperature of the plasma. This increases the etching rate of the amorphous carbon layer (ACL) and easily improves the ratio of the ACL etching rate to the silicon oxide film ( SiO2 ) etching rate ( SiO2 /ACL). These other etching gases can be used alone or in combination of two or more. Furthermore, these other etching gases can be conventional or commercially available. There are no restrictions on whether these other etching gases are used in the etching process.
本揭示第1態樣之蝕刻氣體包括其他蝕刻氣體時,其他蝕刻氣體之含量,基於非晶質碳層(ACL)的蝕刻速度與氧化矽膜(SiO2)的蝕刻速度之比(SiO2/ACL)等之觀點,將本揭示第1態樣之蝕刻氣體總量設定為100體積%,較佳為0.01~30體積%,更佳為0.02~20體積%,又更佳為0.03~10體積%,特佳為0.05~5體積%。又,本揭示第1態樣之蝕刻氣體中,含有複數種其他蝕刻氣體時,其總量較佳在上述範圍內。 When the etching gas of the first-state sample disclosed herein includes other etching gases, the content of the other etching gases is set to 100% by volume, preferably 0.01 to 30 % by volume, more preferably 0.02 to 20 % by volume, even more preferably 0.03 to 10% by volume, and particularly preferably 0.05 to 5% by volume, when the etching gas of the first-state sample disclosed herein contains a plurality of other etching gases, the total amount of which is preferably within the above range.
其次,本揭示第1態樣之蝕刻氣體可含有氧化合物。 Secondly, the etching gas used in the first-state sample disclosed herein may contain oxygen compounds.
藉由使本揭示第1態樣之蝕刻氣體含有氧化合物,容易增大非晶質碳層(ACL)的蝕刻速度與氧化矽膜(SiO2)的蝕刻速度之比(SiO2/ACL)。且,本揭示第1態樣之蝕刻氣體包含上述其他蝕刻氣體時,特佳包括氧化合物。 By including oxygen compounds in the etching gas of the first-state sample disclosed herein, the ratio of the etching rate of the amorphous carbon layer (ACL) to the etching rate of the silicon oxide film ( SiO2 ) ( SiO2 /ACL) is easily increased. Furthermore, when the etching gas of the first-state sample disclosed herein includes the other etching gases mentioned above, it preferably includes oxygen compounds.
作為氧化合物,舉例為例如O2;O3;NO;N2O;NO2;SO2;COS;CO;CO2;H2O(水)等。該等氧化合物可單獨使用,亦可組合使用2種以上。其中基於以少量即可增大非晶質碳層(ACL)的蝕刻速度與氧化矽膜(SiO2)的蝕刻速度之比(SiO2/ACL)之觀點,較佳為O2。 Examples of oxygen compounds include O₂ , O₃ , NO, N₂O , NO₂ , SO₂ , COS, CO, CO₂ , and H₂O (water). These oxygen compounds can be used alone or in combination of two or more. Based on the view that a small amount can increase the etching rate of the amorphous carbon layer (ACL) to the etching rate of the silicon oxide film ( SiO₂ ) ( SiO₂ /ACL), O₂ is preferred.
本揭示第1態樣之蝕刻氣體含有氧化合物時,將本揭示第1態樣之蝕刻氣體總量設定為100體積%,較佳為0~20體積%,更佳為0.01~15體積%,又更佳為0.1~10體積%,特佳為1~7體積%。又,本揭示第1態樣之蝕刻氣體中,含有複數種氧化合物時,其總量較佳在上述範圍內。藉此,可增大SiO2/ACL。且,藉由將氧化合物的含量設為0~20體積%而容易調整蝕刻速度。 When the etching gas of the first-state sample disclosed herein contains oxygen compounds, the total amount of the etching gas is set to 100% by volume, preferably 0-20% by volume, more preferably 0.01-15% by volume, even more preferably 0.1-10% by volume, and most preferably 1-7% by volume. Furthermore, when the etching gas of the first-state sample disclosed herein contains multiple types of oxygen compounds, their total amount is preferably within the above range. This increases the SiO₂ /ACL ratio. Moreover, by setting the oxygen compound content to 0-20% by volume, the etching rate can be easily adjusted.
又,含有H2O(水)作為氧化合物時,該H2O(水)的含量,將本揭示第1態樣之蝕刻氣體的總量設定為100體積%,較佳為0.01~200體積ppm,更佳為0.1~150體積ppm,又更佳為1~100體積ppm。藉此,可進而提高非晶質碳層(ACL)的蝕刻速度與氧化矽膜(SiO2)的蝕刻速度之比(SiO2/ACL)。又,本揭示第1態樣之蝕刻氣體中H2O(水)的含量由卡爾.費雪水分計測定。 Furthermore, when H₂O (water) is present as an oxygen compound, the content of H₂O (water) is set to 100% by volume, preferably 0.01 to 200 ppm by volume, more preferably 0.1 to 150 ppm by volume, and even more preferably 1 to 100 ppm by volume. This further increases the ratio ( SiO₂ /ACL) of the etching rate of the amorphous carbon layer (ACL) to the etching rate of the silicon oxide film ( SiO₂ ). The content of H₂O (water) in the etching gas of the first-state sample disclosed herein was determined by a Carl Fisher moisture meter.
又,本揭示第1態樣之蝕刻氣體可根據需要含有惰性氣體。 Furthermore, the etching gas in the first state of this invention may contain an inert gas, if necessary.
惰性氣體舉例為稀有氣體、氮等之1種或2種以上,進而作為稀有氣體,可舉例氦、氖、氬、氙、氪等,基於非晶質碳層(ACL)的蝕刻速度與氧化矽膜(SiO2) 的蝕刻速度之比(SiO2/ACL)等之觀點,較佳為稀有氣體,更佳為氬。該等惰性氣體可單獨使用,亦可組合使用2種以上。且該等惰性氣體可使用習知或市售品。 Inert gases include one or more rare gases, nitrogen, etc., and more specifically, rare gases include helium, neon, argon, xenon, krypton, etc. Based on the ratio of the etching rate of amorphous carbon layers (ACL) to the etching rate of silicon oxide films ( SiO2 ) ( SiO2 /ACL), rare gases are preferred, and argon is even more preferred. These inert gases can be used alone or in combination of two or more. Furthermore, these inert gases can be conventional or commercially available products.
該等惰性氣體可使電漿的電子溫度及電子密度變化,可控制氟碳自由基及氟碳離子之平衡,可調整氧化矽膜(SiO2膜)的蝕刻速度,亦可增大非晶質碳層(ACL)的蝕刻速度與氧化矽膜(SiO2)的蝕刻速度之比(SiO2/ACL)。 These inert gases can change the electron temperature and electron density of the plasma, control the balance of fluorocarbon radicals and fluorocarbon ions, adjust the etching rate of the silicon oxide film ( SiO2 film), and increase the ratio of the etching rate of the amorphous carbon layer (ACL) to the etching rate of the silicon oxide film ( SiO2 ) ( SiO2 /ACL).
本揭示第1態樣之蝕刻氣體含有惰性氣體時,惰性氣體的含量,將本揭示第1態樣之蝕刻氣體總量設定為100體積%,較佳為1~60體積%,更佳為10~58體積%,又更佳為20~57體積%,特佳為30~55體積%。又,本揭示第1態樣之蝕刻氣體中,含有複數種惰性氣體時,其總量較佳在上述範圍內。藉此,可增大非晶質碳層(ACL)的蝕刻速度噢氧化矽膜(SiO2)的蝕刻速度之比(SiO2/ACL)。 When the etching gas of the first-state sample disclosed herein contains inert gas, the content of the inert gas is set to 100% of the total volume of the etching gas of the first-state sample disclosed herein, preferably 1-60% of the volume, more preferably 10-58% of the volume, even more preferably 20-57% of the volume, and particularly preferably 30-55% of the volume. Furthermore, when the etching gas of the first-state sample disclosed herein contains multiple types of inert gases, their total amount is preferably within the above range. This increases the etching rate ratio ( SiO2/ ACL) of the amorphous carbon layer (ACL) to the etching rate ratio ( SiO2 /ACL).
本揭示第1態樣之蝕刻氣體可進而包含以下添加氣體。 The etching gas used in the first state of this disclosure may further include the following additive gases.
藉由含有F2、NF3等之成為氟源的氣體,使CH2片段的一部分氟化,藉由生成CHF、CF2等,可提高蝕刻速度。 By using gases containing F2 , NF3 , etc. as fluorine sources, a portion of the CH2 fragment is fluorinated, and by generating CHF, CF2 , etc., the etching rate can be increased.
又,藉由包含H2或NH3,可獲得良好的蝕刻形狀。 Furthermore, good etching shapes can be obtained by including H2 or NH3 .
該等添加氣體成分的含量較佳為不損及本揭 示效果之範圍,例如將本揭示第1態樣之蝕刻氣體總量設定為100體積%,為0~10體積%,特佳為0~5體積%。 The content of these added gas components is preferably within the range that does not impair the effects disclosed herein; for example, the total amount of etching gas in the first state sample of this disclosure is set to 100% by volume, or 0-10% by volume, preferably 0-5% by volume.
本揭示第1態樣之較佳蝕刻氣體及其體積比如下所示。 The preferred etching gases and their volume ratios for the first-state sample are shown below.
60~99.7體積%(較佳70~99.6體積%,更佳80~99.4體積%)/0.3~40體積%(較佳0.4~30體積%,更佳0.6~20體積%)。 60~99.7% by volume (preferably 70~99.6% by volume, even better 80~99.4% by volume) / 0.3~40% by volume (preferably 0.4~30% by volume, even better 0.6~20% by volume).
60-99.7體積%(較佳70~99.6體積%,更佳80~99.4體積%)/0.02~20體積%(較佳0.03~10體積%,更佳0.05~5體積%)/0.01~15體積%(較佳0.1~10體積%,更佳1~7體積%)。 60-99.7% volume (preferably 70-99.6% volume, even better 80-99.4% volume) / 0.02-20% volume (preferably 0.03-10% volume, even better 0.05-5% volume) / 0.01-15% volume (preferably 0.1-10% volume, even better 1-7% volume).
40~70體積%(較佳41~65體積%,更佳42~60體積%)/0.02~20體積%(較佳0.03~10體積%,更佳0.05~5體積%)/0.01~15體積%(較佳0.1~10體積%,更佳1~7體積%)/10~58體積%(較佳20~57體積%,更佳為30~55體積%)。 40~70% volume (preferably 41~65% volume, even better 42~60% volume) / 0.02~20% volume (preferably 0.03~10% volume, even better 0.05~5% volume) / 0.01~15% volume (preferably 0.1~10% volume, even better 1~7% volume) / 10~58% volume (preferably 20~57% volume, even better 30~55% volume).
60~99.7體積%(較佳70~99.6體積%,更佳80~99.4體積%)/0.3~40體積%(較佳0.4~30體積%,更佳0.6~20體積%)。 60~99.7% by volume (preferably 70~99.6% by volume, even better 80~99.4% by volume) / 0.3~40% by volume (preferably 0.4~30% by volume, even better 0.6~20% by volume).
60~99.7體積%(較佳70~99.6體積%,更佳80~99.4體積%)/0.02~20體積%(較佳0.03~10體積%,更佳0.05~5體積%)/0.01~15體積%(較佳0.1~10體積%,更佳1~7體積%)。 60~99.7% by volume (preferably 70~99.6% by volume, even better 80~99.4% by volume) / 0.02~20% by volume (preferably 0.03~10% by volume, even better 0.05~5% by volume) / 0.01~15% by volume (preferably 0.1~10% by volume, even better 1~7% by volume).
40~70體積%(較佳41~65體積%,更佳42~60體積%)/0.02~20體積%(較佳0.03~10體積%,更佳0.05~5體積%)/0.01~15體積%(較佳0.1~10體積%,更佳1~7體積%)/10~58體積%(較佳20~57體積%),更佳30~55體積%)。 40~70% volume (preferably 41~65% volume, even better 42~60% volume) / 0.02~20% volume (preferably 0.03~10% volume, even better 0.05~5% volume) / 0.01~15% volume (preferably 0.1~10% volume, even better 1~7% volume) / 10~58% volume (preferably 20~57% volume, even better 30~55% volume).
滿足此等條件之本揭示第1態樣之蝕刻氣體,如上述,由於係可相對於非晶質碳層(ACL)選擇性地蝕刻氧化矽膜(SiO2)的蝕刻氣體,故可使用於蝕刻含有表面的全部或一部分形成有非晶質碳層(ACL)之氧化矽膜(SiO2膜)的矽氧系材料。具體而言,非晶質碳層(ACL)的蝕刻速度與氧化矽膜(SiO2)的蝕刻速度之比(SiO2/ACL)較佳為3.0以上,更佳為3.0~5.0,又更佳為3.1~4.0。 The etching gas disclosed herein, satisfying these conditions, is, as described above, an etching gas capable of selectively etching silicon oxide films ( SiO₂ ) relative to the amorphous carbon layer (ACL). Therefore, it can be used to etch silicon-oxide materials containing silicon oxide films ( SiO₂ films) on which all or part of the surface is formed of an amorphous carbon layer (ACL). Specifically, the ratio of the etching rate of the amorphous carbon layer (ACL) to the etching rate of the silicon oxide film ( SiO₂ ) ( SiO₂ /ACL) is preferably 3.0 or higher, more preferably 3.0 to 5.0, and even more preferably 3.1 to 4.0.
此等非晶質碳層(ACL)的蝕刻速度與氧化矽膜(SiO2)的蝕刻速度之比(SiO2/ACL)可藉由C7F8之含量、其他蝕刻氣體之種類及含量、氧化合物之含量、惰性氣體之含量等予以調整。特別是,藉由減少氧化合物的含量,例如設為0~20體積%而容易調整。 The ratio of the etching rate of these amorphous carbon layers (ACL) to the etching rate of silicon oxide films ( SiO2 ) ( SiO2 /ACL) can be adjusted by the content of C7F8 , the types and contents of other etching gases, the content of oxygen compounds, and the content of inert gases. In particular, it is easy to adjust by reducing the content of oxygen compounds, for example, by setting it to 0~20% by volume.
本揭示第2態樣之蝕刻氣體(特別是乾蝕刻氣體),將蝕刻氣體總量設定為100體積%,C7F8含有60~99.9體積%。 This paper discloses the second state of the etching gas (especially the dry etching gas), with the total amount of etching gas set to 100% by volume, and C7F8 containing 60 to 99.9% of the volume.
本揭示第2態樣之蝕刻氣體中使用的C7F8,可採用上述第1態樣說明者。較佳具體例亦同。 The C7F8 used in the etching gas of the second state sample disclosed herein can be the same as that described in the first state sample above. A preferred specific example is also the same.
本揭示第2態樣之蝕刻氣體中,C7F8之含 量,將本揭示第2態樣之蝕刻氣體總量設定為100體積%,為60~99.9體積%,較佳為70~99.6體積%,更佳為80~99.4體積%。本揭示第2態樣之蝕刻氣體中,C7F8的含量未達60體積%時,無法相對於非晶質碳層(ACL)選擇性蝕刻氧化矽膜(SiO2)。又,本揭示第2態樣之蝕刻氣體中,含有複數種C7F8時,其總量較佳在上述範圍內。 The content of C7F8 in the etching gas of the second-state sample disclosed herein is set to 60-99.9% of the total volume of the etching gas, preferably 70-99.6% of the volume, and more preferably 80-99.4% of the volume, when the content of C7F8 in the etching gas of the second-state sample disclosed herein is less than 60% of the volume, selective etching of silicon oxide film ( SiO2 ) relative to amorphous carbon layer (ACL) is not possible. Furthermore, when the etching gas of the second-state sample disclosed herein contains multiple types of C7F8 , their total amount is preferably within the above range.
本揭示第2態樣之蝕刻氣體中藉由添加C7F7H、C6F5H、其他蝕刻氣體等,亦可賦予其效果。且,本揭示第2態樣之蝕刻氣體中,亦可包含氧化合物、惰性氣體、添加氣體等。 The etching gas of the second-state sample disclosed herein can also be given its effect by adding C7F7H , C6F5H , or other etching gases. Furthermore, the etching gas of the second-state sample disclosed herein may also contain oxygen compounds, inert gases, additive gases, etc.
本揭示第2態樣之蝕刻氣體中使用之C7F7H、C6F5H、其他蝕刻氣體、氧化合物、惰性氣體及添加氣體,可採用上述第1態樣中說明之氣體。較佳之具體例及含量亦同。 The C7F7H , C6F5H , other etching gases, oxygen compounds, inert gases, and additive gases used in the etching gas of the second state sample disclosed herein may be the gases described in the first state sample above. Preferred examples and contents are also the same.
本揭示第2態樣之較佳蝕刻氣體及其體積比如下所示。 The preferred etching gases and their volume ratios for the second state sample are shown below.
60~99.9體積%(較佳70~99.6體積%,更佳80~99.4體積%)/0.1~40體積%(較佳0.4~30體積%,更佳0.6~20體積%)。 60~99.9% by volume (preferably 70~99.6% by volume, even better 80~99.4% by volume) / 0.1~40% by volume (preferably 0.4~30% by volume, even better 0.6~20% by volume).
60~99.9體積%(較佳70~99.6體積%,更佳80~99.4體積%)/0.02~20體積%(較佳0.03~10體積%,更佳0.05~5體積%)/0.01~15體積%(較佳0.1~10體積%,更佳1~7體積%)。 60~99.9% by volume (preferably 70~99.6% by volume, even better 80~99.4% by volume) / 0.02~20% by volume (preferably 0.03~10% by volume, even better 0.05~5% by volume) / 0.01~15% by volume (preferably 0.1~10% by volume, even better 1~7% by volume).
60~99.9體積%(較佳70~99.6體積%,更佳80~99.4體積%)/0.3~40體積%(較佳0.4~30體積%,更佳0.6~20體積%)。 60~99.9% by volume (preferably 70~99.6% by volume, even better 80~99.4% by volume) / 0.3~40% by volume (preferably 0.4~30% by volume, even better 0.6~20% by volume).
60~99.9體積%(較佳70~99.6體積%,更佳80~99.4體積%)/0.02~20體積%(較佳0.03~10體積%,更佳0.05~5體積%)/0.01~15體積%(較佳0.1~10體積%,更佳1~7體積%)。 60~99.9% by volume (preferably 70~99.6% by volume, even better 80~99.4% by volume) / 0.02~20% by volume (preferably 0.03~10% by volume, even better 0.05~5% by volume) / 0.01~15% by volume (preferably 0.1~10% by volume, even better 1~7% by volume).
滿足此等條件之本揭示第2態樣之蝕刻氣體,如上述,由於係可相對於非晶質碳層(ACL)選擇性蝕刻氧化矽膜(SiO2)的蝕刻氣體,故可使用於用以蝕刻含有表面之全部或一部分形成有非晶質碳層(ACL)之氧化矽膜(SiO2膜)的矽氧系材料。具體而言,非晶質碳層(ACL)的蝕刻速度與氧化矽膜(SiO2)的蝕刻速度之比(SiO2/ACL)較佳為3.0以上,更佳為3.0~5.0,又更佳為3.1~4.0。 The etching gas of the second state disclosed herein, satisfying these conditions, is, as described above, an etching gas capable of selectively etching silicon oxide films ( SiO2 ) relative to amorphous carbon layers (ACL). Therefore, it can be used for etching silicon-oxide materials containing silicon oxide films ( SiO2 films) on which all or part of an amorphous carbon layer (ACL) is formed on the surface. Specifically, the ratio of the etching rate of the amorphous carbon layer (ACL) to the etching rate of the silicon oxide film ( SiO2 ) ( SiO2 /ACL) is preferably 3.0 or higher, more preferably 3.0 to 5.0, and even more preferably 3.1 to 4.0.
此等非晶質碳層(ACL)的蝕刻速度與氧化矽膜(SiO2)的蝕刻速度之比(SiO2/ACL)可藉由C7F8含量、其他蝕刻氣體之種類及含量、氧化合物之含量、惰性氣體之含量等而調整。特別是藉由減少氧化合物的含量,例如設為0~20體積%而可容易調整。 The ratio of the etching rate of these amorphous carbon layers (ACL) to that of silicon oxide films ( SiO2 ) ( SiO2 /ACL) can be adjusted by factors such as the C7F8 content, the type and content of other etching gases, the content of oxides, and the content of inert gases. In particular, it can be easily adjusted by reducing the content of oxides, for example, by setting it to 0-20% by volume.
以如此之本揭示的蝕刻氣體之氣體電漿,可蝕刻含有於表面之全部或一部分形成有非晶質碳層(ACL)之氧化矽膜(SiO2膜)的矽氧系材料。蝕刻方法(特別是乾蝕刻方法)之條件,除了使用本揭示之蝕刻氣體以外,可與以往方法 相同。 The gas plasma containing the etching gas disclosed herein can be used to etch silicon-oxide materials containing a silicon oxide film ( SiO2 film) with an amorphous carbon layer (ACL) formed on all or part of its surface. The etching conditions (especially the dry etching method) are the same as those of conventional methods, except that the etching gas disclosed herein is used.
又,作為蝕刻條件,例如可為如下:*流量5~2000sccm,較佳10~1000sccm;*放電功率200~20000W,較佳400~10000W;*偏壓功率25~15000W,較佳100~10000W;*壓力30mTorr以下(3.99Pa以下),較佳2~10mTorr(0.266~1.33Pa);*電子密度109~1013cm-3,較佳1010~1012cm-3;*電子溫度2~9eV,較佳3~8eV;*晶圓溫度-40~100℃,較佳-30~50℃;*腔室壁溫度-30~300℃,較佳為20~200℃。 Furthermore, the etching conditions can be, for example, as follows: * Flow rate 5~2000 sccm, preferably 10~1000 sccm; * Discharge power 200~20000W, preferably 400~10000W; * Bias power 25~15000W, preferably 100~10000W; * Pressure below 30 mTorr (below 3.99 Pa), preferably 2~10 mTorr (0.266~1.33 Pa); * Electron density 10⁹ ~ 10¹³ cm⁻³ , preferably 10¹⁰ ~ 10¹² cm⁻³ * Electron temperature 2~9eV, preferably 3~8eV; * Wafer temperature -40~100℃, preferably -30~50℃; * Chamber wall temperature -30~300℃, preferably 20~200℃.
又,只要未特別指明,則壓力表示錶壓。 Furthermore, unless otherwise specified, pressure is indicated by a gauge.
且,放電功率及偏壓功率係隨腔室大小及電極大小等而異。以小口徑晶圓用之電感耦合電漿(ICP)蝕刻裝置(腔室容積3500cm3)於氧化矽膜等上蝕刻接觸孔等圖型時之較佳蝕刻條件可如以下:*放電功率200~1000W,較佳300~600W;*偏壓功率50~500W,較佳100~300W。 Furthermore, the discharge power and bias power vary depending on the size of the chamber and the size of the electrodes. The optimal etching conditions for etching contact holes and other patterns on silicon oxide films using an inductively coupled plasma (ICP) etching apparatus (chamber volume 3500 cm³ ) for small-diameter wafers are as follows: *Discharge power 200~1000W, preferably 300~600W; *Bias power 50~500W, preferably 100~300W.
以上已說明本揭示之實施形態,但在不偏離申請專利範圍之精神及範圍下,可對形態及細節進行各種變更。 The embodiments disclosed herein have been described above; however, various changes to the form and details may be made without departing from the spirit and scope of the patent application.
以下,使用實施例及比較例具體說明本發 明,但本發明不用說亦不限於該等。 The present invention will now be described in detail using embodiments and comparative examples, but it is neither intended to be limited to these examples.
測定在ICP(感應偶合電漿)、放電功率1000W、偏壓功率300W、壓力10mTorr、電子密度8×1010~2×1011cm-3、電子溫度5~7eV]之蝕刻條件,於矽基板上形成之1000μm厚之氧化矽(SiO2)膜(SiO2)與於矽基板上形成之5000μm厚之非晶質碳膜(ACL)的蝕刻速度,將此時之SiO2膜與ACL膜之蝕刻速度之比設為對ACL選擇比(SiO2膜的蝕刻速度/ACL膜的蝕刻速度)。又,SiO2膜係依常用方法形成,ACL膜係依據已報導者(Producer(註冊商標)APFTM PECVD-Applied Materials)形成。結果示於表1。又,表1中亦顯示以卡爾費雪水分計測定之水含量。 The etching rates of a 1000 μm thick silicon oxide (SiO2) film and a 5000 μm thick amorphous carbon (ACL) film formed on a silicon substrate were measured under etching conditions of ICP (inductively coupled plasma), discharge power 1000 W , bias power 300 W, pressure 10 mTorr, electron density 8 × 10¹⁰ ~ 2 × 10¹¹ cm⁻³, and electron temperature 5 ~ 7 eV. The ratio of the etching rates of the SiO2 film to the ACL film was set as the ACL selectivity ratio (etching rate of SiO2 film / etching rate of ACL film). Furthermore, the SiO2 film was formed using a commonly used method, while the ACL film was formed according to the previously reported method (Producer (registered trademark) APF ™ PECVD-Applied Materials). The results are shown in Table 1. Table 1 also shows the water content as determined by a Carl Fisher moisture meter.
又表1中,C7F8表示八氟甲苯,C7F7H表示七氟甲苯,C6F5H表示五氟苯。 In Table 1, C7F8 represents octafluorotoluene, C7F7H represents heptafluorotoluene , and C6F5H represents pentafluorobenzene .
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| TW200914996A (en) * | 2007-08-24 | 2009-04-01 | Az Electronic Materials Usa | Photoresist compositions |
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| JP2006049771A (en) * | 2004-08-09 | 2006-02-16 | Tokyo Electron Ltd | Etching gas, etching method, and method for estimating etching gas |
| TW200914996A (en) * | 2007-08-24 | 2009-04-01 | Az Electronic Materials Usa | Photoresist compositions |
| TW201907476A (en) * | 2017-05-16 | 2019-02-16 | 日商東京威力科創股份有限公司 | Method for etching porous film |
| TW201907442A (en) * | 2017-05-16 | 2019-02-16 | 日商東京威力科創股份有限公司 | Plasma processing device, processing system, and method for etching porous film |
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