TWI903029B - Optical adhesive tape - Google Patents
Optical adhesive tapeInfo
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- TWI903029B TWI903029B TW111104061A TW111104061A TWI903029B TW I903029 B TWI903029 B TW I903029B TW 111104061 A TW111104061 A TW 111104061A TW 111104061 A TW111104061 A TW 111104061A TW I903029 B TWI903029 B TW I903029B
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/0427—Coating with only one layer of a composition containing a polymer binder
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/006—Anti-reflective coatings
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/40—Adhesives in the form of films or foils characterised by release liners
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Medicinal Chemistry (AREA)
- Materials Engineering (AREA)
- Polymers & Plastics (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Adhesive Tapes (AREA)
Abstract
本發明目的在於提供一種光學用黏著膠帶,其係針對將複數個影像顯示裝置排列成拼接狀之拼接顯示器,使其即便在使用環境下,複數個影像顯示裝置間之間隙仍不明顯,且可維持透明性而可維持良好之外觀。 本發明光學用黏著膠帶10A具有積層有基材1與黏著劑層2之積層結構,基材1具有第1面1a及第2面1b,且黏著劑層2係位於基材1之第1面1a。將光學用黏著膠帶10A在60℃且相對濕度90%之環境下加熱500小時後,其寬度方向及機械方向之平均尺寸變化率在±0.15%以內。將黏著劑層2之黏著面積1cm 2貼合於樹脂板,且在23℃下以拉伸速度0.06mm/分鐘往剪切方向拉伸時之剪切力為20N/cm 2以下。 The purpose of this invention is to provide an optical adhesive tape for use in spliced displays that arrange multiple image display devices in a tiled manner, ensuring that the gaps between the multiple image display devices remain inconspicuous even under the use environment, and maintaining transparency and a good appearance. The optical adhesive tape 10A of this invention has a laminated structure comprising a substrate 1 and an adhesive layer 2. The substrate 1 has a first surface 1a and a second surface 1b, and the adhesive layer 2 is located on the first surface 1a of the substrate 1. After heating the optical adhesive tape 10A at 60°C and 90% relative humidity for 500 hours, the average dimensional change rate in its width and mechanical directions is within ±0.15%. The adhesive layer 2 with an adhesive area of 1 cm² is bonded to the resin board, and the shear force when stretched in the shear direction at a tensile speed of 0.06 mm/min at 23°C is less than 20 N/ cm² .
Description
本發明涉及一種光學用黏著膠帶。詳細而言係涉及一種適於製造複數個影像顯示裝置排列成拼接狀之拼接顯示器的光學用黏著膠帶。This invention relates to an optical adhesive tape. More specifically, it relates to an optical adhesive tape suitable for manufacturing a splicing display of multiple image display devices arranged in a splicing pattern.
伴隨4K、8K等高畫質化,更大畫面之影像顯示裝置之需求日益高漲。又,將大畫面的影像顯示裝置利用於在戶外、公共設施等之廣告刊登板或告示板等的標牌上也是日益增加。然而,製造大畫面的影像顯示裝置時,良率會降低而發生製造成本上升之問題。為了以更低成本製造大畫面影像顯示裝置,有討論一種將複數個影像顯示裝置排列成拼接狀之拼接顯示器(例如專利文獻1)。 先前技術文獻 專利文獻 With the advancement of high-definition technologies such as 4K and 8K, the demand for larger-screen image display devices is increasing daily. Furthermore, the use of large-screen image display devices for billboards and signs in outdoor and public facilities is also growing. However, manufacturing large-screen image display devices leads to decreased yield rates and increased manufacturing costs. To manufacture large-screen image display devices at a lower cost, a splicing display device arranging multiple image display devices in a tiled configuration has been discussed (e.g., Patent 1). Prior Art Documents Patent Documents
專利文獻1:日本專利特開2017-161634號公報Patent Document 1: Japanese Patent Application Publication No. 2017-161634
發明欲解決之課題 以拼接顯示器來說,為了使複數個影像顯示裝置之間不明顯而必須縮窄間隙(例如100µm以下),但影像顯示裝置在使用環境下會收縮或膨脹,而有空出些許間隙、或發生影像顯示裝置些微重疊使間隙變明顯,進而降低透明性,造成外觀變差之問題。又,還有用以貼合構成影像顯示裝置之光學構件間之黏著劑層無法順應影像顯示裝置之收縮、膨脹,以致於端部發生浮凸或剝落而造成外觀變差之問題。 Problems to be Solved by the Invention In the case of video wall displays, to make multiple display devices indistinct, the gaps between them must be narrowed (e.g., below 100µm). However, display devices shrink or expand under the influence of the environment, creating gaps or causing slight overlap, which makes the gaps more noticeable, reducing transparency and deteriorating the appearance. Furthermore, the adhesive layer used to bond the optical components that make up the display devices may not adapt to the shrinkage and expansion of the display devices, leading to protrusion or peeling at the ends, also causing a deterioration in appearance.
本發明係有鑒於如上之情事而創造者,本發明目的在於提供一種光學用黏著膠帶,其係針對將複數個影像顯示裝置排列成拼接狀之拼接顯示器,使其即便在使用環境下,複數個影像顯示裝置間之間隙仍不明顯,且可維持透明性而可維持良好之外觀。The present invention was created in view of the above circumstances. The purpose of the present invention is to provide an optical adhesive tape for splicing displays that arrange multiple image display devices in a splicing pattern, so that even in the use environment, the gaps between the multiple image display devices are not obvious, and transparency is maintained to maintain a good appearance.
用以解決課題之手段 即,本發明第1面向提供一種光學用黏著膠帶,其具有積層有基材與黏著劑層之積層結構,該基材具有第1面及第2面,且該黏著劑層係位於前述基材之第1面。 The means for solving the problem namely, the first aspect of this invention provides an optical adhesive tape having a laminated structure comprising a substrate and an adhesive layer, the substrate having a first surface and a second surface, and the adhesive layer being located on the first surface of the substrate.
本發明第1面向之光學用黏著膠帶在60℃且相對濕度90%之環境下加熱500小時後,其寬度方向及機械方向之平均尺寸變化率在±0.15%以內。該平均尺寸變化率在±0.15%以內之構成,在以下方面來看係理想的:在排列複數片積層有本發明第1面向之光學用黏著膠帶的影像顯示裝置而成之拼接顯示器中,能抑制影像顯示裝置在使用環境下之收縮或膨脹,而能抑制影像顯示裝置間之間隙顯眼,維持良好之外觀;以及,收縮或膨脹少,且透明性可維持不變。在抑制影像顯示裝置間之間隙顯眼之方面、收縮或膨脹少且透明性可維持不變之方面來看,前述平均尺寸變化率宜在±0.1%以內,亦可在±0.05%以內。The optical adhesive tape of the first aspect of this invention, after being heated for 500 hours at 60°C and 90% relative humidity, exhibits an average dimensional change rate within ±0.15% in both the width and mechanical directions. This average dimensional change rate of within ±0.15% is ideal in the following ways: in a splicing display composed of multiple image display devices with the optical adhesive tape of the first aspect of this invention arranged in layers, it can suppress the shrinkage or expansion of the image display devices under the use environment, thereby reducing the noticeable gaps between the image display devices and maintaining a good appearance; and, with minimal shrinkage or expansion, transparency remains unchanged. In terms of suppressing the noticeable gaps between image display devices, minimizing shrinkage or expansion, and maintaining transparency, the aforementioned average dimensional change rate should preferably be within ±0.1%, or within ±0.05%.
就本發明第1面向之光學用黏著膠帶而言,將前述黏著劑層之黏著面積1cm 2貼合於樹脂板,且在23℃下以拉伸速度0.06mm/分鐘往剪切方向拉伸時之剪切力為20N/cm 2以下。本說明書中,提及「剪切力」時,只要未特別註明,即表示「將黏著劑層之黏著面積1cm 2貼合於樹脂板,且在23℃下以拉伸速度0.06mm/分鐘往剪切方向拉伸時之剪切力」。 Regarding the optical adhesive tape of the first aspect of this invention, when the aforementioned adhesive layer with an adhesive area of 1 cm² is bonded to a resin board and stretched in the shear direction at a tensile speed of 0.06 mm/min at 23°C, the shear force is 20 N/ cm² or less. In this specification, unless otherwise specified, "shear force" refers to "the shear force when the adhesive layer with an adhesive area of 1 cm² is bonded to a resin board and stretched in the shear direction at a tensile speed of 0.06 mm/min at 23°C".
前述黏著劑層之剪切力為20N/cm 2以下之構成,在以下方面來看係理想的:黏著劑層充分追隨積層有本發明第1面向之光學用黏著膠帶的影像顯示裝置在使用環境下之收縮或膨脹,從而可抑制浮凸或剝落。又,在以下方面來看亦理想:於影像顯示面板等之被黏著體存在配線等所造成之凹凸形狀的高低差時,黏著劑層會充分追隨該高低差,從而可充填而不致使氣泡等殘留。在抑制本發明第1面向之光學用黏著膠帶之浮凸或剝落、可追隨高低差之方面來看,前述黏著劑層之剪切力宜為15N/cm 2以下,亦可為13N/cm 2以下。 The aforementioned adhesive layer having a shear force of 20 N/cm² or less is ideal in the following respects: the adhesive layer fully follows the contraction or expansion of the image display device with the optical adhesive tape of the first aspect of this invention in the usage environment, thereby suppressing bulging or peeling. Furthermore, it is also ideal in the following respects: when there are height differences in the shape of the adhered body, such as wiring, on the image display panel, the adhesive layer fully follows these height differences, thereby filling them without leaving air bubbles or other residues. In terms of suppressing the bulging or peeling of the optical adhesive tape of the first aspect of the present invention and being able to follow height differences, the shear force of the aforementioned adhesive layer should preferably be less than 15 N/cm 2 , or less than 13 N/cm 2 .
令將本發明第1面向之光學用黏著膠帶在60℃且相對濕度90%之環境下加熱500小時後,其寬度方向及機械方向之平均尺寸變化率為C[%],且 將前述光學用黏著膠帶之前述黏著劑層貼合於厚度50µm之PET薄膜後切斷成10cm見方而得積層體,令將該積層體在60℃且相對濕度90%之環境下加熱500小時後的下述最大捲曲量為D[mm],此時宜滿足下述式。 |C×D|≦3 ・最大捲曲量:以使前述積層體之捲曲凸起面在下側之方式置於水平面上,將4個角落之翹曲中最高者作為最大捲曲量D[mm]。以使前述積層體之前述PET薄膜側在下側之方式置於水平面上且令如此所測得之最大捲曲量為+,並且,以使前述積層體之前述基材側在下側之方式置於水平面上且令如此所測得之最大捲曲量為-。 Let the optical adhesive tape of the first aspect of this invention be heated at 60°C and 90% relative humidity for 500 hours, and its average dimensional change rate in the width and mechanical directions be C [%]. Let the aforementioned adhesive layer of the optical adhesive tape be bonded to a 50µm thick PET film and then cut into 10cm squares to obtain a laminate. Let the maximum curling amount of the laminate after being heated at 60°C and 90% relative humidity for 500 hours be D [mm]. This should satisfy the following formula. |C×D|≦3 • Maximum Curl: With the curled protrusions of the aforementioned laminate placed on a horizontal plane with the curled surfaces facing down, the highest of the four corner curls is taken as the maximum curl D [mm]. The maximum curl measured with the aforementioned laminate placed on a horizontal plane with the PET film side facing down is +, and the maximum curl measured with the aforementioned laminate placed on a horizontal plane with the substrate side facing down is -.
前述平均尺寸變化率C[%]與前述最大捲曲量D[mm]之積的絕對值|C×D|為3以下之構成,在以下方面來看係理想的:在排列複數片積層有本發明第1面向之光學用黏著膠帶的影像顯示裝置而成之拼接顯示器中,不容易視辨影像顯示裝置間之間隙的變化,而可精準地將影像顯示裝置貼合於薄膜基板。在不容易視辨影像顯示裝置間之間隙的變化,而可精準地將影像顯示裝置貼合於薄膜基板之方面來看,前述|C×D|宜為2.5以下,較宜為2.4以下,亦可為2.3以下或2.2以下。The absolute value of the product of the aforementioned average dimensional change rate C [%] and the aforementioned maximum curling amount D [mm], |C×D|, being 3 or less, is ideal in the following respect: in a splicing display consisting of image display devices with optical adhesive tape of the first aspect of the present invention arranged in multiple laminated layers, it is not easy to visually perceive changes in the gaps between image display devices, and the image display devices can be precisely bonded to the thin film substrate. In terms of not easily visually perceiving changes in the gaps between image display devices and being able to precisely bond the image display devices to the thin film substrate, the aforementioned |C×D| is preferably 2.5 or less, more preferably 2.4 or less, and may also be 2.3 or less or 2.2 or less.
本發明第1面向之光學用黏著膠帶中,前述基材之玻璃轉移點(Tg)宜為60℃以上。前述基材之玻璃轉移點為60℃以上之構成,在以下方面來看係理想的:在排列複數片積層有本發明第1面向之光學用黏著膠帶的影像顯示裝置而成之拼接顯示器中,影像顯示裝置在使用環境下之機械物性穩定。由前述影像顯示裝置之機械物性之穩定性之觀點來看,前述基材之玻璃轉移點亦可為63℃以上或65℃以上。In the optical adhesive tape of the first aspect of this invention, the glass transition point (Tg) of the aforementioned substrate is preferably 60°C or higher. The aforementioned substrate having a glass transition point of 60°C or higher is ideal in that, in a video wall display consisting of multiple laminated layers of the optical adhesive tape of the first aspect of this invention, the mechanical properties of the video wall display are stable under operating conditions. From the viewpoint of the stability of the mechanical properties of the aforementioned video wall display, the glass transition point of the aforementioned substrate may also be 63°C or higher, or 65°C or higher.
本發明第1面向之光學用黏著膠帶中,前述黏著劑層之玻璃轉移點(Tg)宜為-10℃以下。前述黏著劑層之Tg為-10℃以下之構成,在以下方面來看係理想的:即便在低溫環境下仍能維持前述黏著劑層之應力鬆弛性,且前述黏著劑層充分追隨積層有本發明第1面向之光學用黏著膠帶的影像顯示裝置在使用環境下之收縮或膨脹,而可抑制浮凸或剝落,從而可充分確保與被黏著體之密著性。在抑制前述影像顯示裝置之浮凸或剝落,而與被黏著體之良好密著性之方面來看,前述黏著劑層之玻璃轉移點宜為-15℃以下,亦可為-20℃以下。In the optical adhesive tape of the first aspect of the present invention, the glass transition point (Tg) of the aforementioned adhesive layer is preferably below -10°C. The aforementioned adhesive layer having a Tg below -10°C is ideal in the following respects: it can maintain the stress relaxation of the aforementioned adhesive layer even in low-temperature environments, and the aforementioned adhesive layer fully follows the shrinkage or expansion of the image display device on which the optical adhesive tape of the first aspect of the present invention is applied in the usage environment, thereby suppressing bulging or peeling, and thus sufficiently ensuring adhesion to the substrate. In terms of suppressing the protrusion or peeling of the aforementioned image display device and ensuring good adhesion to the adhered object, the glass transition point of the aforementioned adhesive layer should preferably be below -15°C, or below -20°C.
將本發明第1面向之光學用黏著膠帶從60℃且相對濕度30%加濕成60℃且相對濕度60%後,其濕度膨脹率宜為0.1%以下。前述濕度膨脹率為0.1%以下之構成,在以下方面來看係理想的:在排列複數片積層有本發明第1面向之光學用黏著膠帶的影像顯示裝置而成之拼接顯示器中,能抑制前述影像顯示裝置因吸濕所致之膨脹,而能抑制影像顯示裝置間之間隙顯眼;以及,收縮或膨脹少,且透明性可維持不變。由抑制前述影像顯示裝置因吸濕所致之膨脹之觀點、收縮或膨脹少且透明性可維持不變之方面來看,前述濕度膨脹率宜為0.08%以下,亦可為0.06%以下。After the optical adhesive tape of the first aspect of the present invention is humidified from 60°C and 30% relative humidity to 60°C and 60% relative humidity, its humidity expansion rate should preferably be 0.1% or less. The aforementioned humidity expansion rate of 0.1% or less is ideal in the following aspects: in a splicing display formed by an image display device with multiple layers of the optical adhesive tape of the first aspect of the present invention, the expansion of the image display device due to moisture absorption can be suppressed, and the gaps between the image display devices can be suppressed; and, the shrinkage or expansion is small, and the transparency can be maintained unchanged. From the perspective of suppressing the expansion of the aforementioned image display device due to moisture absorption, and considering that the contraction or expansion is minimal and the transparency can be maintained, the aforementioned humidity expansion rate should preferably be below 0.08%, or below 0.06%.
本發明第1面向之光學用黏著膠帶中,前述基材之濕度膨脹係數宜為5×10 -5/%RH以下。前述基材之濕度膨脹係數為5×10 -5/%RH以下之構成,在以下方面來看係理想的:前述基材在濕度變化下之尺寸穩定性提升,且在排列複數片積層有本發明第1面向之光學用黏著膠帶的影像顯示裝置而成之拼接顯示器中,能抑制影像顯示裝置在使用環境下之收縮或膨脹,而能抑制影像顯示裝置間之間隙顯眼,維持良好之外觀;以及,收縮或膨脹少,且透明性可維持不變。由前述基材之尺寸穩定性之方面、收縮或膨脹少且透明性可維持不變之方面來看,前述基材之濕度膨脹係數宜為3×10 -5/%RH以下,亦可為2×10 -5/%RH以下。 In the optical adhesive tape of the first aspect of this invention, the humidity expansion coefficient of the aforementioned substrate is preferably below 5× 10⁻⁵ /%RH. The aforementioned substrate having a humidity expansion coefficient of below 5× 10⁻⁵ /%RH is ideal in the following respects: the dimensional stability of the aforementioned substrate under humidity changes is improved; and in a splicing display formed by an image display device with multiple layers of the optical adhesive tape of the first aspect of this invention, shrinkage or expansion of the image display device under the usage environment can be suppressed, thus reducing noticeable gaps between image display devices and maintaining a good appearance; and, shrinkage or expansion is minimal, and transparency remains unchanged. Considering the dimensional stability of the aforementioned substrate, the minimal shrinkage or expansion, and the ability to maintain transparency, the humidity expansion coefficient of the aforementioned substrate should preferably be below 3× 10⁻⁵ /%RH, or it can be below 2× 10⁻⁵ /%RH.
本發明第1面向之光學用黏著膠帶中,前述基材之第2面宜業經抗反射處理及/或防眩處理。前述基材之第2面業經抗反射處理及/或防眩處理之構成,在可防止配置於前述影像顯示裝置之基板上的金屬配線或ITO配線等造成之反射之方面來看係理想的。又,在排列複數片積層有本發明第1面向之光學用黏著膠帶的影像顯示裝置而成之拼接顯示器中,不容易視辨影像顯示裝置間之間隙之方面來看亦理想。In the optical adhesive tape of the first aspect of this invention, the second surface of the aforementioned substrate is preferably treated with anti-reflective and/or anti-glare treatment. This anti-reflective and/or anti-glare treatment of the second surface of the aforementioned substrate is ideal in preventing reflections caused by metal wirings or ITO wirings disposed on the substrate of the aforementioned image display device. Furthermore, in a video wall display consisting of multiple image display devices with the optical adhesive tape of the first aspect of this invention arranged in layers, it is also ideal in that it makes it difficult to discern the gaps between the image display devices.
本發明第1面向之光學用黏著膠帶中,前述黏著劑層宜為包含丙烯酸系聚合物之丙烯酸系黏著劑層。該構成在調整上述黏著劑層之上述特性(尤其是剪切力)上係理想的。In the optical adhesive tape of the first aspect of the present invention, the aforementioned adhesive layer is preferably an acrylic adhesive layer containing an acrylic polymer. This configuration is ideal for adjusting the aforementioned properties (especially shear force) of the adhesive layer.
又,本發明第2面向提供一種影像顯示裝置,其積層有本發明第1面向之光學用黏著膠帶與影像顯示面板。又,本發明第3面向提供一種拼接顯示器,其係排列有複數片本發明第2面向之影像顯示裝置者。 本發明第2面向之影像顯示裝置於積層結構中具有本發明第1面向之光學用黏著膠帶,因此可抑制在使用環境下之收縮或膨脹。又,即使在本發明第2面向之影像顯示裝置有某程度收縮或膨脹之情況下,前述黏著劑層仍能充分追隨影像顯示裝置之收縮或膨脹,而不易發生浮凸或剝落。因此,以排列複數片本發明第2面向之影像顯示裝置而製作之本發明第3面向之拼接顯示器來說,在使用環境下,影像顯示裝置間之間隙不明顯,而可維持良好之外觀。又,透明性可維持不變。 Furthermore, a second aspect of the present invention provides an image display device, which laminates the optical adhesive tape of the first aspect of the present invention with an image display panel. A third aspect of the present invention provides a video wall display, which is composed of a plurality of image display devices of the second aspect of the present invention arranged together. The image display device of the second aspect of the present invention has the optical adhesive tape of the first aspect of the present invention in its laminated structure, thus suppressing shrinkage or expansion under the use environment. Furthermore, even if the image display device of the second aspect of the present invention shrinks or expands to a certain extent, the aforementioned adhesive layer can still adequately follow the shrinkage or expansion of the image display device, and is less prone to bulging or peeling. Therefore, for the splicing display of the third aspect of the invention, manufactured by arranging multiple image display devices representing the second aspect of the invention, the gaps between the image display devices are not noticeable in the usage environment, thus maintaining a good appearance. Furthermore, transparency remains unchanged.
發明效果 藉由將本發明光學用黏著膠帶用於製造排列有複數片影像顯示裝置之拼接顯示器,可抑制影像顯示裝置在使用環境下之收縮或膨脹,因此影像顯示裝置間之間隙不明顯,而可維持良好之外觀。又,透明性可維持不變。又,即使在影像顯示裝置有某程度膨脹或收縮之情況下,也不易發生黏著劑層浮凸或剝落,因此可有效率地製造高性能之拼接顯示器。 Invention Effects By using the optical adhesive tape of this invention in the manufacture of a video wall display comprising multiple image display devices, the shrinkage or expansion of the image display devices under environmental conditions can be suppressed. Therefore, the gaps between the image display devices are not noticeable, maintaining a good appearance. Furthermore, transparency remains unchanged. Even when the image display devices expand or shrink to a certain extent, the adhesive layer is less prone to blistering or peeling, thus enabling the efficient manufacture of high-performance video wall displays.
本發明第1面向提供一種光學用黏著膠帶,其具有積層有基材與黏著劑層之積層結構,該基材具有第1面及第2面,且該黏著劑層係位於前述基材之第1面。 在本說明書中,有時將本發明第1面向之光學用黏著膠帶稱為「本發明光學用黏著膠帶」。又,在本說明書中,有時分別將構成本發明光學用黏著膠帶之前述基材及黏著劑層稱為「本發明基材」及「本發明黏著劑層」。又,「黏著膠帶」係包含「黏著片」之意思者。即,本發明光學用黏著膠帶亦可為具有片狀形態之黏著片。 The first aspect of this invention provides an optical adhesive tape having a laminated structure comprising a substrate and an adhesive layer. The substrate has a first side and a second side, and the adhesive layer is located on the first side of the substrate. In this specification, the optical adhesive tape of the first aspect of this invention is sometimes referred to as "the optical adhesive tape of the present invention." Furthermore, in this specification, the aforementioned substrate and adhesive layer constituting the optical adhesive tape of the present invention are sometimes referred to as "the substrate of the present invention" and "the adhesive layer of the present invention," respectively. Also, "adhesive tape" includes the meaning of "adhesive sheet." That is, the optical adhesive tape of the present invention can also be an adhesive sheet with a sheet-like form.
本發明第2面向提供一種影像顯示裝置,其積層有本發明第1面向之光學用黏著膠帶與影像顯示面板。在本說明書中,有時將本發明第2面向之影像顯示裝置稱為「本發明影像顯示裝置」。 又,本發明第3面向提供一種拼接顯示器,其係排列有複數片本發明影像顯示裝置者。在本說明書中,有時將本發明第3面向之拼接顯示器稱為「本發明拼接顯示器」。 A second aspect of the present invention provides an image display device, which comprises the optical adhesive tape of the first aspect of the present invention and an image display panel. In this specification, the image display device of the second aspect of the present invention is sometimes referred to as the "image display device of the present invention". Furthermore, a third aspect of the present invention provides a video wall display, which comprises a plurality of image display devices of the present invention arranged together. In this specification, the video wall display of the third aspect of the present invention is sometimes referred to as the "video wall display of the present invention".
以下,將本發明光學用黏著膠帶之實施形態同圖進行說明,但本發明不受此限,僅為例示。The following describes an embodiment of the optical adhesive tape of the present invention with the accompanying drawings, but the present invention is not limited thereto and is merely an example.
圖1係顯示本發明光學用黏著膠帶之一實施態樣的示意圖。(a)為截面圖,(b)為俯視圖。 圖1(a)中,光學用黏著膠帶10A具有積層有基材1與黏著劑層2之積層結構。基材1具有第1面1a及第2面1b,且於基材1之第1面1a積層有黏著劑層2。 圖1(b)中,光學用黏著膠帶10A之寬度方向(TD)及機械方向(MD)係對應基材1之寬度方向(TD)及機械方向(MD)而定。 Figure 1 is a schematic diagram showing one embodiment of the optical adhesive tape of the present invention. (a) is a cross-sectional view, and (b) is a top view. In Figure 1(a), the optical adhesive tape 10A has a laminated structure comprising a substrate 1 and an adhesive layer 2. The substrate 1 has a first surface 1a and a second surface 1b, and the adhesive layer 2 is laminated on the first surface 1a of the substrate 1. In Figure 1(b), the width direction (TD) and mechanical direction (MD) of the optical adhesive tape 10A are determined corresponding to the width direction (TD) and mechanical direction (MD) of the substrate 1.
圖2中,光學用黏著膠帶10B具有積層有基材1與黏著劑層2之積層結構。基材1具有第1面1a及第2面1b,且於基材1之第1面1a積層有黏著劑層2。基材1之第2面1b係施有抗反射處理及/或防眩處理3。In Figure 2, the optical adhesive tape 10B has a laminated structure comprising a substrate 1 and an adhesive layer 2. The substrate 1 has a first surface 1a and a second surface 1b, and the adhesive layer 2 is laminated on the first surface 1a of the substrate 1. The second surface 1b of the substrate 1 is treated with an anti-reflective treatment and/or an anti-glare treatment 3.
圖3係顯示本發明影像顯示裝置之一實施態樣的示意圖(截面圖)。圖3中,影像顯示裝置20係於光學用黏著膠帶10B之黏著劑層2積層有影像顯示面板4。Figure 3 is a schematic diagram (cross-sectional view) showing one embodiment of the image display device of the present invention. In Figure 3, the image display device 20 has an image display panel 4 laminated on the adhesive layer 2 of the optical adhesive tape 10B.
圖4係顯示本發明拼接顯示器之一實施形態的示意圖(立體圖)。圖4中,拼接顯示器30係將9片影像顯示裝置20(省略積層結構之圖式)以3×3之配列方式,於支持基板31上排列成拼接狀而形成,且影像顯示裝置20彼此係以間隙32相接。 以下就各構成予以說明。 Figure 4 is a schematic diagram (stereoscopic view) showing one embodiment of the splicing display of the present invention. In Figure 4, the splicing display 30 is formed by arranging nine image display devices 20 (layer structure omitted) in a 3×3 configuration on a support substrate 31 in a spliced arrangement, with the image display devices 20 connected to each other by gaps 32. The components are described below.
<光學用黏著膠帶> 本發明光學用黏著膠帶之「光學」意指可用於光學用途,更具體而言意指可用於製造使用有光學構件之製品(光學製品)等。光學製品可舉例如影像顯示裝置、觸控面板等之輸入裝置等,可適宜用於製造液晶影像顯示裝置、自發光型影像顯示裝置(例如有機EL(電致發光)影像顯示裝置、LED影像顯示裝置)等。尤其,本發明光學用黏著膠帶適於製造複數個影像顯示裝置排列成拼接狀之拼接顯示器。 <Optical Adhesive Tape> The term "optical" in this invention refers to its applicability for optical purposes, and more specifically, to its applicability in the manufacture of products incorporating optical components (optical products). Examples of optical products include input devices such as image display devices and touch panels, and it is suitable for manufacturing liquid crystal image display devices and self-emissive image display devices (e.g., organic EL (electroluminescent) image display devices, LED image display devices). In particular, this invention's optical adhesive tape is suitable for manufacturing spliced displays consisting of multiple image display devices arranged in a tiled configuration.
本發明光學用黏著膠帶只要於本發明基材之第1面積層有本發明黏著劑層,其形態便無特別限定。例如,可為僅單面為黏著面之單面黏著膠帶,亦可為兩面為黏著面之雙面黏著膠帶。又,本發明光學用黏著膠帶為雙面黏著膠帶時,本發明光學用黏著膠帶可具有兩黏著面係由本發明黏著劑層提供之形態,亦可具有其中一黏著面係由本發明黏著劑層提供,且另一黏著面係由本發明黏著劑層以外之黏著劑層(其他黏著劑層)提供之形態。當本發明光學用黏著膠帶在構成光學製品之最表面時,宜為單面黏著膠帶,而在貼合被黏著體(光學構件)彼此時,宜為雙面黏著膠帶。The optical adhesive tape of the present invention is not particularly limited in form as long as the first area layer of the substrate of the present invention has the adhesive layer of the present invention. For example, it can be a single-sided adhesive tape with only one side as the adhesive surface, or it can be a double-sided adhesive tape with both sides as the adhesive surface. Furthermore, when the optical adhesive tape of the present invention is a double-sided adhesive tape, it can have a form in which both adhesive surfaces are provided by the adhesive layer of the present invention, or it can have a form in which one adhesive surface is provided by the adhesive layer of the present invention, and the other adhesive surface is provided by an adhesive layer other than the adhesive layer of the present invention (other adhesive layers). When the optical adhesive tape of the present invention is used on the outermost surface of an optical product, it is preferably a single-sided adhesive tape, while when it is used to bond the adhered objects (optical components) to each other, it is preferably a double-sided adhesive tape.
本發明光學用黏著膠帶除了本發明基材、本發明黏著劑層外,亦可在不損及本發明效果之範圍下,於表面或任意之層間具有其他層,例如本發明基材以外之基材、本發明黏著劑層以外之黏著劑層、中間層、底塗層、抗靜電層、分離件、表面保護薄膜等。In addition to the substrate and adhesive layer of this invention, the optical adhesive tape of this invention may also have other layers on the surface or between any layers without compromising the effect of this invention, such as a substrate other than the substrate of this invention, an adhesive layer other than the adhesive layer of this invention, an intermediate layer, a primer layer, an antistatic layer, a release element, a surface protective film, etc.
本發明光學用黏著膠帶在60℃且相對濕度90%之環境下加熱500小時後,其寬度方向及機械方向之平均尺寸變化率在±0.15%以內。寬度方向及機械方向之尺寸變化率係令寬度方向及機械方向各自之初始尺寸為100%時,在60℃且相對濕度90%之環境下加熱500小時後之尺寸變化量的百分比(%),係由下式算出。 尺寸變化率(%)=[(在60℃且相對濕度90%之環境下加熱500小時後之尺寸)-(初始尺寸)]/(初始尺寸)×100 The optical adhesive tape of this invention exhibits an average dimensional change rate in both the width and mechanical directions within ±0.15% after being heated for 500 hours at 60°C and 90% relative humidity. The dimensional change rate in both the width and mechanical directions is the percentage (%) of dimensional change after heating for 500 hours at 60°C and 90% relative humidity, with the initial dimensions in each direction set at 100%. It is calculated using the following formula: Dimensional Change Rate (%) = [(Dimension after 500 hours of heating at 60°C and 90% relative humidity) - (Initial Dimension)] / (Initial Dimension) × 100
尺寸變化率(%)中,「+」表示膨脹,「-」表示收縮。寬度方向及機械方向之平均尺寸變化率係指寬度方向之尺寸變化率與機械方向之尺寸變化率的平均值,係由下式算出。 平均尺寸變化率(%)=[(寬度方向之尺寸變化率(%))+(機械方向之尺寸變化率(%))]/2 In the dimensional change rate (%), "+" indicates expansion and "-" indicates contraction. The average dimensional change rate in both the width and mechanical directions is the average of the dimensional change rates in the width and mechanical directions, calculated by the following formula: Average dimensional change rate (%) = [(Dimensional change rate in the width direction (%)) + (Dimensional change rate in the mechanical direction (%))] / 2
此外,本發明光學用黏著膠帶之尺寸無特別限定,一般而言可藉由測定光學用黏著膠帶之寬度方向及機械方向之端部的長度來求算。Furthermore, the dimensions of the optical adhesive tape of this invention are not particularly limited. Generally, they can be calculated by measuring the length of the ends in the width direction and the mechanical direction of the optical adhesive tape.
前述平均尺寸變化率在±0.15%以內之構成,在以下方面來看係理想的:在本發明拼接顯示器中,能抑制本發明影像顯示裝置在使用環境下之收縮或膨脹,而能抑制影像顯示裝置間之間隙顯眼,維持良好之外觀;以及,收縮或膨脹少,且透明性可維持不變。在抑制影像顯示裝置間之間隙顯眼之方面、收縮或膨脹少且透明性可維持不變之方面來看,前述平均尺寸變化率宜在±0.1%以內,亦可在±0.05%以內。The aforementioned average dimensional change rate being within ±0.15% is ideal in the following respects: In the splicing display of the present invention, it can suppress the shrinkage or expansion of the image display devices under the use environment, thereby suppressing the noticeable gaps between image display devices and maintaining a good appearance; and, with minimal shrinkage or expansion, transparency can be maintained unchanged. In terms of suppressing the noticeable gaps between image display devices, minimizing shrinkage or expansion, and maintaining transparency unchanged, the aforementioned average dimensional change rate is preferably within ±0.1%, or may be within ±0.05%.
本發明光學用黏著膠帶之前述平均尺寸變化率具體上可藉由後述實施例之方法來測定。本發明光學用黏著膠帶之前述平均尺寸變化率可藉由調整構成本發明基材之樹脂的種類或厚度、基材之濕度膨脹係數或玻璃轉移點、構成本發明黏著劑層之樹脂的種類、單體組成、交聯度、彈性係數或玻璃轉移點等來調整。The aforementioned average dimensional change rate of the optical adhesive tape of the present invention can be specifically measured by the method described in the following embodiments. The aforementioned average dimensional change rate of the optical adhesive tape of the present invention can be adjusted by adjusting the type or thickness of the resin constituting the substrate of the present invention, the coefficient of hygroscopic expansion or glass transition point of the substrate, the type of resin constituting the adhesive layer of the present invention, monomer composition, crosslinking degree, elastic coefficient or glass transition point, etc.
令將本發明光學用黏著膠帶在60℃且相對濕度90%之環境下加熱500小時後,其寬度方向及機械方向之平均尺寸變化率為C[%],且將前述光學用黏著膠帶之前述黏著劑層貼合於厚度50µm之PET薄膜後切斷成10cm見方而得積層體,令將該積層體在60℃且相對濕度90%之環境下加熱500小時後的下述最大捲曲量為D[mm],此時宜滿足下述式。 |C×D|≦3 ・最大捲曲量:以使前述積層體之捲曲凸起面在下側之方式置於水平面上,將4個角落之翹曲中最高者作為最大捲曲量D[mm]。以使前述積層體之前述PET薄膜側在下側之方式置於水平面上且令如此所測得之最大捲曲量為+,並且,以使前述積層體之前述基材側在下側之方式置於水平面上且令如此所測得定之最大捲曲量為-。 Let the average dimensional change rate in the width and mechanical directions of the optical adhesive tape of this invention be C[%] after being heated at 60°C and 90% relative humidity for 500 hours. Let the adhesive layer of the aforementioned optical adhesive tape be bonded to a 50µm thick PET film and then cut into 10cm squares to obtain a laminate. Let the maximum curling amount of this laminate after being heated at 60°C and 90% relative humidity for 500 hours be D[mm]. This should satisfy the following formula. |C×D|≦3 • Maximum Curl: With the curled protrusions of the aforementioned laminate placed on a horizontal plane with the curled surfaces facing down, the highest of the four corner curls is taken as the maximum curl D [mm]. The maximum curl measured with the aforementioned laminate placed on a horizontal plane with the PET film side facing down is +, and the maximum curl measured with the aforementioned laminate placed on a horizontal plane with the substrate side facing down is -.
前述平均尺寸變化率C[%]與前述最大捲曲量D[mm]之積的絕對值|C×D|為3以下之構成,在以下方面來看係理想的:在排列複數片積層有本發明光學用黏著膠帶的影像顯示裝置而成之拼接顯示器中,不容易視辨影像顯示裝置間之間隙的變化,而可精準地將影像顯示裝置貼合於薄膜基板。在不容易視辨影像顯示裝置間之間隙的變化,而可精準地將影像顯示裝置貼合於薄膜基板之方面來看,前述|C×D|宜為2.5以下,較宜為2.4以下,亦可為2.3以下或2.2以下。 前述|C×D|的下限值無特別限定,愈低愈佳,亦可為0.001以上。 The absolute value of the product of the aforementioned average dimensional change rate C [%] and the aforementioned maximum curling amount D [mm], |C×D|, being 3 or less, is ideal in the following respects: in a splicing display composed of image display devices with multiple laminated layers covered by the optical adhesive tape of this invention, it is difficult to visually detect changes in the gaps between the image display devices, allowing for precise bonding of the image display devices to the thin-film substrate. Regarding the aspect of not easily visualizing changes in the gaps between the image display devices and achieving precise bonding of the image display devices to the thin-film substrate, the aforementioned |C×D| is preferably 2.5 or less, more preferably 2.4 or less, and can also be 2.3 or less, or 2.2 or less. The lower limit of the aforementioned |C×D| is not particularly limited, but lower is better, and can also be 0.001 or more.
前述最大捲曲量之絕對值|D|[mm]無特別限定,但就排列複數片積層有本發明光學用黏著膠帶的影像顯示裝置而成之拼接顯示器而言,在可精準地將影像顯示裝置貼合於薄膜基板之方面來看,宜為60mm以下,較宜為55mm以下,更宜為50mm以下。 前述|D|的下限值無特別限定,愈低愈佳,亦可為0.1mm以上。 The absolute value of the aforementioned maximum curl amount |D| [mm] is not particularly limited. However, for a video wall display consisting of multiple laminated image display devices with the optical adhesive tape of this invention, it is preferable to be 60 mm or less, more preferably 55 mm or less, and even more preferably 50 mm or less, in terms of accurately bonding the image display devices to the thin-film substrate. The lower limit of the aforementioned |D| is not particularly limited; the lower the better, but it can also be 0.1 mm or more.
本發明光學用黏著膠帶之前述|C×D|及|D|具體上可藉由後述實施例之方法來測定。本發明光學用黏著膠帶之前述|C×D|及|D|可藉由調整構成本發明基材之樹脂的種類或厚度、基材之濕度膨脹係數或玻璃轉移點、構成本發明黏著劑層之樹脂的種類、單體組成、交聯度、彈性係數或玻璃轉移點等來調整。The aforementioned |C×D| and |D| of the optical adhesive tape of this invention can be specifically measured by the method described in the following embodiments. The aforementioned |C×D| and |D| of the optical adhesive tape of this invention can be adjusted by adjusting the type or thickness of the resin constituting the substrate of this invention, the humidity expansion coefficient or glass transition point of the substrate, the type of resin constituting the adhesive layer of this invention, monomer composition, crosslinking degree, elastic coefficient or glass transition point, etc.
將本發明光學用黏著膠帶從60℃且相對濕度30%加濕成60℃且相對濕度60%後,其濕度膨脹率宜為0.1%以下。前述濕度膨脹率為0.1%以下之構成,在以下方面來看係理想的:在本發明拼接顯示器中,能抑制本發明影像顯示裝置因吸濕所致之膨脹,而能抑制影像顯示裝置間之間隙顯眼;以及,收縮或膨脹少,且透明性可維持不變。由抑制本發明影像顯示裝置因吸濕所致之膨脹之觀點、收縮或膨脹少且透明性可維持不變之方面來看,前述濕度膨脹率宜為0.08%以下,亦可為0.06%以下。 前述濕度膨脹率的下限值無特別限定,愈低愈佳,亦可為0.0001%以上。 After humidifying the optical adhesive tape of this invention from 60°C and 30% relative humidity to 60°C and 60% relative humidity, its humidity expansion rate should preferably be 0.1% or less. This humidity expansion rate of 0.1% or less is ideal in the following ways: in the splicing display of this invention, it can suppress the expansion of the image display devices due to moisture absorption, thereby suppressing noticeable gaps between image display devices; and it minimizes shrinkage or expansion while maintaining transparency. From the perspective of suppressing the expansion of the image display devices due to moisture absorption, minimizing shrinkage or expansion, and maintaining transparency, the aforementioned humidity expansion rate should preferably be 0.08% or less, and may also be 0.06% or less. There is no particular limitation on the lower limit of the aforementioned humidity expansion rate; the lower the better, but it can also be above 0.0001%.
本發明光學用黏著膠帶之前述濕度膨脹率具體上可藉由後述實施例之方法來測定。本發明光學用黏著膠帶之前述濕度膨脹率可藉由調整構成本發明基材之樹脂的種類或厚度、基材之濕度膨脹係數或玻璃轉移點、構成本發明黏著劑層之樹脂的種類、單體組成、交聯度、彈性係數或玻璃轉移點等來調整。The aforementioned humidity expansion rate of the optical adhesive tape of the present invention can be specifically measured by the method described in the following embodiments. The aforementioned humidity expansion rate of the optical adhesive tape of the present invention can be adjusted by adjusting the type or thickness of the resin constituting the substrate of the present invention, the humidity expansion coefficient or glass transition point of the substrate, the type of resin constituting the adhesive layer of the present invention, monomer composition, crosslinking degree, elastic coefficient or glass transition point, etc.
將本發明光學用黏著膠帶在60℃且相對濕度90%之環境下加熱500小時後,其機械方向之尺寸變化率相對於寬度方向之尺寸變化率的比率(機械方向之尺寸變化率/寬度方向之尺寸變化率)無特別限定,宜為0.5以上且2.0以下。藉由該比率在該範圍內,在以下方面來看係理想的:在本發明拼接顯示器中,本發明影像顯示裝置在使用環境下寬度方向與機械方向之尺寸變化率的差會變小,而能抑制影像顯示裝置間之間隙顯眼,維持良好之外觀;以及,收縮或膨脹少,且透明性可維持不變。在抑制影像顯示裝置間之間隙顯眼之方面、收縮或膨脹少且透明性可維持不變之方面來看,前述比率宜為0.6以上且1.8以下,亦可為0.7以上且1.5以下。After the optical adhesive tape of the present invention is heated at 60°C and 90% relative humidity for 500 hours, the ratio of its dimensional change rate in the mechanical direction to its dimensional change rate in the width direction (dimensional change rate in the mechanical direction / dimensional change rate in the width direction) is not particularly limited, but is preferably 0.5 or more and 2.0 or less. Within this range, such a ratio is ideal in the following ways: in the splicing display of the present invention, the difference between the dimensional change rates in the width direction and the mechanical direction of the image display device in the usage environment will be reduced, thereby suppressing noticeable gaps between image display devices and maintaining a good appearance; and, shrinkage or expansion is minimal, and transparency remains unchanged. In terms of minimizing the noticeable gaps between image display devices, minimizing shrinkage or expansion, and maintaining transparency, the aforementioned ratio should preferably be 0.6 or higher and 1.8 or lower, or 0.7 or higher and 1.5 or lower.
本發明光學用黏著膠帶之前述比率(機械方向之尺寸變化率/寬度方向之尺寸變化率)可藉由調整構成本發明基材之樹脂的種類或厚度、基材之濕度膨脹係數或玻璃轉移點、基材之製造條件(例如擠製成形之溫度或速度等)、構成本發明黏著劑層之樹脂的種類、單體組成、交聯度、彈性係數或玻璃轉移點等來調整。The aforementioned ratio (dimensional change rate in the mechanical direction / dimensional change rate in the width direction) of the optical adhesive tape of this invention can be adjusted by adjusting the type or thickness of the resin constituting the substrate of this invention, the coefficient of hygroscopic expansion or glass transition point of the substrate, the manufacturing conditions of the substrate (e.g., the temperature or speed of extrusion molding), the type of resin constituting the adhesive layer of this invention, monomer composition, crosslinking degree, elastic coefficient or glass transition point, etc.
本發明光學用黏著膠帶之霧度無特別限定,宜為5%以上。本發明光學用黏著膠帶之霧度為5%以上之構成,在以下方面來看係理想的:可防止配置於本發明影像顯示裝置中之影像顯示面板之基板上的金屬配線或ITO配線等造成之反射;以及,在本發明拼接顯示器中,不容易視辨影像顯示裝置間之間隙;該霧度較宜為6%以上,亦可為7%以上。本發明光學用黏著膠帶之霧度的上限無特別限定,由本發明拼接顯示器之視辨性之觀點來看,宜為50%以下,亦可為40%以下或30%以下。The fog level of the optical adhesive tape of the present invention is not particularly limited, but it is preferably 5% or more. A fog level of 5% or more in the optical adhesive tape of the present invention is ideal in the following respects: it can prevent reflections caused by metal wiring or ITO wiring on the substrate of the image display panel disposed in the image display device of the present invention; and, in the splicing display of the present invention, it makes it difficult to see the gaps between image display devices; the fog level is preferably 6% or more, and may also be 7% or more. The upper limit of the fog level of the optical adhesive tape of the present invention is not particularly limited, but from the viewpoint of the visibility of the splicing display of the present invention, it is preferably 50% or less, and may also be 40% or less, or 30% or less.
本發明光學用黏著膠帶之霧度可依循JIS K 7136來測定,具體而言可藉由後述實施例中記載之方法來測定。本發明光學用黏著膠帶之霧度可藉由構成本發明基材之樹脂的種類或厚度、構成本發明黏著劑層之樹脂的種類或厚度、對基材表面施行抗反射處理及/或防眩處理等來調整。The fog level of the optical adhesive tape of this invention can be measured according to JIS K 7136, specifically by the method described in the embodiments below. The fog level of the optical adhesive tape of this invention can be adjusted by the type or thickness of the resin constituting the substrate of this invention, the type or thickness of the resin constituting the adhesive layer of this invention, and by applying anti-reflective treatment and/or anti-glare treatment to the surface of the substrate.
本發明光學用黏著膠帶之反射率無特別限定,宜為5%以下。本發明光學用黏著膠帶之反射率為5%以下之構成,在以下方面來看係理想的:可防止配置於本發明影像顯示裝置中之影像顯示面板之基板上的金屬配線或ITO配線等造成之反射;以及,在本發明拼接顯示器中,不容易視辨影像顯示裝置間之間隙;該反射率較宜為3%以下,亦可為1.5%以下。本發明光學用黏著膠帶之反射率的下限無特別限定,亦可為0.1%以上或0.3%以上。The reflectivity of the optical adhesive tape of the present invention is not particularly limited, but preferably is 5% or less. The reflectivity of the optical adhesive tape of the present invention being 5% or less is ideal in the following respects: it can prevent reflections caused by metal wiring or ITO wiring on the substrate of the image display panel disposed in the image display device of the present invention; and in the splicing display of the present invention, it makes it difficult to see the gaps between image display devices; the reflectivity is preferably 3% or less, and may also be 1.5% or less. The lower limit of the reflectivity of the optical adhesive tape of the present invention is not particularly limited, and may also be 0.1% or more, or 0.3% or more.
本發明光學用黏著膠帶之反射率可依循JIS K7361-1來測定,具體上可藉由後述實施例中記載之方法來測定。本發明光學用黏著膠帶之反射率可藉由構成本發明基材之樹脂的種類或厚度、構成本發明黏著劑層之樹脂的種類或厚度、對基材表面施行抗反射處理及/或防眩處理等來調整。The reflectivity of the optical adhesive tape of this invention can be measured according to JIS K7361-1, specifically by the method described in the embodiments below. The reflectivity of the optical adhesive tape of this invention can be adjusted by the type or thickness of the resin constituting the substrate of this invention, the type or thickness of the resin constituting the adhesive layer of this invention, and by applying anti-reflective treatment and/or anti-glare treatment to the surface of the substrate.
本發明光學用黏著膠帶之全光線透射率無特別限定,宜為85%以上。本發明光學用黏著膠帶之全光線透射率為85%以上之構成,在可獲得本發明影像顯示裝置之優異透明性或優異外觀之方面係理想的,較宜為88%以上,亦可為90%以上。本發明光學用黏著膠帶之全光線透射率的上限無特別限定,亦可為95%以下。The total light transmittance of the optical adhesive tape of the present invention is not particularly limited, but it is preferably 85% or higher. A total light transmittance of 85% or higher in the optical adhesive tape of the present invention is ideal for achieving excellent transparency or excellent appearance in the image display device of the present invention; it is preferably 88% or higher, and can also be 90% or higher. The upper limit of the total light transmittance of the optical adhesive tape of the present invention is not particularly limited, and it can also be 95% or lower.
本發明光學用黏著膠帶之全光線透射率可依循JIS K7361-1來測定。本發明光學用黏著膠帶之全光線透射率可藉由構成本發明基材之樹脂的種類或厚度、構成本發明黏著劑層之樹脂的種類或厚度、對基材表面施行抗反射處理及/或防眩處理等來調整。The total light transmittance of the optical adhesive tape of this invention can be measured according to JIS K7361-1. The total light transmittance of the optical adhesive tape of this invention can be adjusted by the type or thickness of the resin constituting the substrate of this invention, the type or thickness of the resin constituting the adhesive layer of this invention, and by applying anti-reflective treatment and/or anti-glare treatment to the surface of the substrate.
本發明光學用黏著膠帶之厚度無特別限制,例如若考量尺寸穩定性、強度、處置性等作業性、薄層性等方面,宜為10~500µm之範圍,較宜為20~300µm之範圍,最宜為30~200µm之範圍。The thickness of the optical adhesive tape of this invention is not particularly limited. However, considering factors such as dimensional stability, strength, workability, and thinness, the thickness should be in the range of 10 to 500 µm, preferably 20 to 300 µm, and ideally 30 to 200 µm.
<基材> 構成本發明基材之素材可舉玻璃或塑膠薄膜等。前述塑膠薄膜可列舉例如:聚對苯二甲酸乙二酯(PET)、聚萘二甲酸乙二酯(PEN)等聚酯系樹脂、環狀烯烴系聚合物(COP)(例如商品名「ARTON」(JSR(股)製)、商品名「ZEONOR」(日本ZEON(股)製)等)、聚甲基丙烯酸甲酯(PMMA)等丙烯酸系樹脂、聚碳酸酯(PC)、三醋酸纖維素(TAC)、聚碸、聚芳酯、聚醚醚酮(PEEK)、聚醯亞胺(PI)、透明聚醯亞胺(CPI)、聚氯乙烯、聚乙酸乙烯酯、聚乙烯、聚丙烯、乙烯-丙烯共聚物等塑膠材料,宜為尺寸穩定性優異且不易收縮之聚對苯二甲酸乙二酯(PET)、聚萘二甲酸乙二酯(PEN)等聚酯系樹脂、環狀烯烴系聚合物(COP)、聚碳酸酯(PC)、聚醚醚酮(PEEK)、透明聚醯亞胺(CPI)。此外,該等塑膠材料可單獨使用或可組合2種以上來使用。本發明基材在將本發明光學用黏著膠帶貼附於被黏著體(影像顯示面板等)時,為可與黏著劑層一同貼附於被黏著體之部分。本發明光學用黏著膠帶在使用時(貼附時)被剝離之剝離襯墊不包含於「基材」中。 <Substrate> Materials constituting the substrate of this invention may include glass or plastic film. Examples of plastic films include: polyester resins such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN); cyclic olefin polymers (COP) (e.g., trade names "ARTON" (manufactured by JSR Corporation), "ZEONOR" (manufactured by ZEON Corporation)); acrylic resins such as polymethyl methacrylate (PMMA); polycarbonate (PC); cellulose triacetate (TAC); polyurethane; polyarylate; and poly... Plastic materials such as polyetheretherketone (PEEK), polyimide (PI), transparent polyimide (CPI), polyvinyl chloride, polyvinyl acetate, polyethylene, polypropylene, and ethylene-propylene copolymer are preferred. These materials should be polyester resins such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN), cyclic olefin polymers (COP), polycarbonate (PC), polyetheretherketone (PEEK), and transparent polyimide (CPI) that exhibit excellent dimensional stability and are not easily shrunk. Furthermore, these plastic materials can be used alone or in combination of two or more. When the optical adhesive tape of this invention is attached to a substrate (such as an image display panel), the substrate is the portion that can be attached to the substrate together with the adhesive layer. The release liner that is peeled off during use (application) of this optical adhesive tape is not included in the "substrate".
本發明基材係具有第1面與第2面之具有薄膜狀(基板狀)形態者。本發明基材之寬度方向(TD)及機械方向(MD)係於基材之製造製程中規定者,例如,在原料樹脂材料擠製成形後薄膜狀擠製成形體行進之方向係指機械方向(MD),寬度方向(TD)則為與機械方向正交之方向。The substrate of this invention has a thin film (substrate) shape with a first side and a second side. The width direction (TD) and mechanical direction (MD) of the substrate of this invention are specified in the manufacturing process of the substrate. For example, after the raw material resin is extruded, the direction in which the thin film extruded body travels is the mechanical direction (MD), and the width direction (TD) is the direction orthogonal to the mechanical direction.
本發明基材若為構成前述光學製品之光學構件,便無特別限定,可舉覆蓋構件、偏光板、相位差板等各種光學薄膜,宜可作為覆蓋構件來使用。本發明基材為覆蓋構件時,第2面例如會成為上述光學製品之最表面。If the substrate of this invention is an optical component constituting the aforementioned optical product, there are no particular limitations. It can be a covering component, a polarizing plate, a phase retardation plate, or various other optical thin films, and can preferably be used as a covering component. When the substrate of this invention is a covering component, the second surface may, for example, become the outermost surface of the aforementioned optical product.
本發明基材之玻璃轉移點(Tg)無特別限定,宜為60℃以上。本發明基材之玻璃轉移點為60℃以上之構成,在本發明拼接顯示器中本發明影像顯示裝置在使用環境下之機械物性穩定之方面來看係理想的。由本發明影像顯示裝置之機械物性之穩定性之觀點來看,前述基材之玻璃轉移點亦可為63℃以上或65℃以上。又,前述基材之玻璃轉移點的上限值無特別限定,在可簡便基材之成形製程之方面來看,前述基材之玻璃轉移點宜為350℃以下,亦可為250℃以下、200℃以下、140℃以下、130℃以下或125℃以下。The glass transition point (Tg) of the substrate of this invention is not particularly limited, but it is preferably above 60°C. A glass transition point of 60°C or higher in the substrate of this invention is ideal from the perspective of mechanical property stability in the operating environment of the image display device of this invention in the splicing display. From the viewpoint of the mechanical property stability of the image display device of this invention, the glass transition point of the aforementioned substrate may also be above 63°C or above 65°C. Furthermore, there is no particular upper limit to the glass transition point of the aforementioned substrate. From the perspective of simplifying the substrate forming process, the glass transition point of the aforementioned substrate is preferably below 350°C, but may also be below 250°C, below 200°C, below 140°C, below 130°C, or below 125°C.
本發明基材之玻璃轉移點(Tg)可依循JIS K 7121來測定。本發明基材之玻璃轉移點(Tg)可藉由構成本發明基材之樹脂的種類等來調整。The glass transition point (Tg) of the substrate of this invention can be measured according to JIS K 7121. The glass transition point (Tg) of the substrate of this invention can be adjusted by the type of resin constituting the substrate of this invention.
本發明基材之濕度膨脹係數無特別限定,宜為5×10 -5/%RH以下。本發明基材之濕度膨脹係數為5×10-5/%RH以下之構成,在以下方面來看係理想的:本發明基材在濕度變化下之尺寸穩定性會提升,且在本發明拼接顯示器中,能抑制本發明影像顯示裝置在使用環境下之收縮或膨脹,而能抑制影像顯示裝置間之間隙顯眼,維持良好之外觀;以及,收縮或膨脹少,且透明性可維持不變。由本發明基材之尺寸穩定性之方面、收縮或膨脹少且透明性可維持不變之方面來看,本發明基材之濕度膨脹係數宜為3×10 -5/%RH以下,亦可為2×10 -5/%RH以下。 本發明基材之濕度膨脹係數的下限值無特別限定,愈低愈佳,亦可為0.001×10 -5/%RH以上。 The coefficient of humidity expansion of the substrate of this invention is not particularly limited, but it is preferably below 5× 10⁻⁵ /%RH. A substrate with a coefficient of humidity expansion of 5×10⁻⁵/%RH or below is ideal in the following respects: the dimensional stability of the substrate under humidity changes is improved; in the splicing display of this invention, it can suppress the shrinkage or expansion of the image display device under the operating environment, thereby reducing the noticeable gaps between image display devices and maintaining a good appearance; and, with minimal shrinkage or expansion, transparency remains unchanged. From the perspectives of dimensional stability, minimal shrinkage or expansion, and maintained transparency of the substrate of this invention, the humidity expansion coefficient of the substrate of this invention should preferably be below 3× 10⁻⁵ /%RH, or below 2× 10⁻⁵ /%RH. There is no particular limitation on the lower limit of the humidity expansion coefficient of the substrate of this invention; the lower the better, but it can also be above 0.001× 10⁻⁵ /%RH.
本發明基材之濕度膨脹係數具體上可以後述實施例中記載之方法來測定。本發明基材之濕度膨脹係數可藉由構成本發明基材之樹脂的種類或基材製造時之條件(溫度、擠製速度等)等來調整。The humidity expansion coefficient of the substrate of this invention can be specifically measured by the method described in the embodiments below. The humidity expansion coefficient of the substrate of this invention can be adjusted by the type of resin constituting the substrate of this invention or the conditions during substrate manufacturing (temperature, extrusion speed, etc.).
本發明基材之霧度無特別限定,宜為5%以上。本發明基材之霧度為5%以上之構成,在以下方面來看係理想的:可防止配置於本發明影像顯示裝置中之影像顯示面板之基板上的金屬配線或ITO配線等造成之反射;以及,在本發明拼接顯示器中,不容易視辨影像顯示裝置間之間隙;該霧度較宜為6%以上,亦可為7%以上。本發明基材之霧度的上限無特別限定,由本發明拼接顯示器之視辨性之觀點來看,宜為50%以下,亦可為40%以下或30%以下。The haze of the substrate of this invention is not particularly limited, but it is preferably 5% or more. A haze of 5% or more in the substrate of this invention is ideal in the following ways: it prevents reflections caused by metal wiring or ITO wiring on the substrate of the image display panel disposed in the image display device of this invention; and it makes it difficult to see the gaps between image display devices in the splicing display of this invention. The haze is preferably 6% or more, and may also be 7% or more. The upper limit of the haze of the substrate of this invention is not particularly limited, but from the viewpoint of the visibility of the splicing display of this invention, it is preferably 50% or less, and may also be 40% or less, or 30% or less.
本發明基材之霧度可依循JIS K 7136來測定。本發明基材之霧度可藉由構成本發明基材之樹脂的種類或厚度、對基材表面施行抗反射處理及/或防眩處理等來調整。The fog level of the substrate of this invention can be measured in accordance with JIS K 7136. The fog level of the substrate of this invention can be adjusted by the type or thickness of the resin constituting the substrate of this invention, by applying anti-reflective treatment and/or anti-glare treatment to the surface of the substrate.
本發明基材之反射率無特別限定,宜為5%以下。本發明基材之反射率為5%以下之構成,在以下方面來看係理想的:可防止配置於本發明影像顯示裝置中之影像顯示面板之基板上的金屬配線或ITO配線等造成之反射;以及,在本發明拼接顯示器中,不容易視辨影像顯示裝置間之間隙;該反射率較宜為3%以下,亦可為1.5%以下。本發明基材之反射率的下限無特別限定,亦可為0.1%以上或0.3%以上。The reflectivity of the substrate of this invention is not particularly limited, but it is preferably 5% or less. A reflectivity of 5% or less in the substrate of this invention is ideal in the following ways: it prevents reflections caused by metal wiring or ITO wiring on the substrate of the image display panel disposed in the image display device of this invention; and in the splicing display of this invention, it makes it difficult to see the gaps between image display devices; the reflectivity is preferably 3% or less, and may also be 1.5% or less. The lower limit of the reflectivity of the substrate of this invention is not particularly limited, and may also be 0.1% or more, or 0.3% or more.
本發明基材之反射率可依循JIS K7361-1來測定。本發明基材之反射率可藉由構成本發明基材之樹脂的種類或厚度、對基材表面施行抗反射處理及/或防眩處理等來調整。The reflectivity of the substrate of this invention can be measured in accordance with JIS K7361-1. The reflectivity of the substrate of this invention can be adjusted by the type or thickness of the resin constituting the substrate, the application of anti-reflective treatment and/or anti-glare treatment to the surface of the substrate, etc.
本發明基材之厚度無特別限制,例如若考量尺寸穩定性、強度、處置性等作業性、薄層性等方面,宜為10~500µm之範圍,較宜為20~300µm之範圍,最宜為30~200µm之範圍。本發明基材之折射率無特別限制,例如為1.30~1.80之範圍,宜為1.40~1.70之範圍。There are no particular limitations on the thickness of the substrate of this invention. However, considering factors such as dimensional stability, strength, workability, and thinness, a thickness of 10–500 µm is preferable, 20–300 µm is more suitable, and 30–200 µm is most suitable. There are no particular limitations on the refractive index of the substrate of this invention. For example, a range of 1.30–1.80 is preferable, with a range of 1.40–1.70 being more suitable.
本發明基材之第2面宜施有反射表面處理及/或防眩處理。本發明基材之第2面施有反射表面處理及/或防眩處理之構成,在可防止配置於本發明影像顯示裝置之基板上的金屬配線或ITO配線等造成之反射之方面來看係理想的。又,在本發明拼接顯示器中不容易視辨影像顯示裝置間之間隙之方面來看亦理想。The second surface of the substrate of this invention is preferably treated with a reflective surface and/or an anti-glare treatment. This configuration, where the second surface of the substrate of this invention is treated with a reflective surface and/or an anti-glare treatment, is ideal in preventing reflections caused by metal wiring or ITO wiring on the substrate of the image display device of this invention. Furthermore, it is also ideal in making it difficult to discern the gaps between image display devices in the splicing display of this invention.
前述抗反射處理可無特別限定地使用公知之抗反射處理,可舉例如抗反射(AR)處理。The aforementioned anti-reflective treatment can use any known anti-reflective treatment without particular limitation, such as anti-reflective (AR) treatment.
前述抗反射(AR)處理可無特別限制地應用公知之AR處理,具體上可藉由於本發明基材之第2面上形成厚度及折射率經嚴格控制之光學薄膜或積層有二層以上前述光學薄膜之抗反射層(AR層)來實施。前述AR層可利用光的干涉效果使入射光與反射光相反之相位互相抵消,從而展現抗反射功能。可展現抗反射功能之可見光線的波長區域例如為380~780nm,尤其視感度高的波長區域為450~650nm之範圍,宜可以使其中心波長550nm之反射率成最小之方式來設計AR層。The aforementioned anti-reflective (AR) treatment can be applied without particular limitation using known AR treatments. Specifically, it can be implemented by forming an optical thin film with strictly controlled thickness and refractive index, or by stacking two or more of the aforementioned optical thin films, on the second surface of the substrate of this invention. The aforementioned AR layer can utilize the interference effect of light to cancel out the opposite phases of the incident and reflected light, thereby exhibiting anti-reflective function. The wavelength region of visible light that can exhibit anti-reflective function is, for example, 380~780nm, and especially the wavelength region with high visual sensitivity is in the range of 450~650nm. It is advisable to design the AR layer in a way that minimizes the reflectivity of its center wavelength of 550nm.
前述AR層一般可舉積層有二或五層光學薄層(厚度及折射率經嚴密控制之薄膜)的結構之多層抗反射層,藉由形成複數層預定厚度之折射率不同之成分,可提升AR層之光學設計之自由度,可更提升抗反射效果,還可使分光反射特性在可見光區域中均一(平坦)。針對前述光學薄膜係要求高度的厚度精度,故一般而言各層之形成係以乾式方式的真空蒸鍍、濺鍍、CVD等來實施。The aforementioned AR layer is typically a multilayer antireflective layer with a structure consisting of two or five optical thin layers (thickness and refractive index of which are strictly controlled). By forming multiple layers of different refractive indices of predetermined thickness, the optical design freedom of the AR layer can be increased, the antireflective effect can be further improved, and the spectral reflectance characteristics can be made uniform (flat) in the visible light region. Since the aforementioned optical thin films require a high degree of thickness precision, the formation of each layer is generally carried out using dry methods such as vacuum evaporation, sputtering, and CVD.
又,前述AR層亦可藉由抗反射層形成用塗敷液來形成。前述抗反射層形成用塗敷液亦可包含有例如樹脂、含氟元素之添加劑、中空粒子、實心粒子及稀釋溶劑等,例如可將該等混合來製造。Furthermore, the aforementioned AR layer can also be formed using an anti-reflective layer forming coating liquid. The aforementioned anti-reflective layer forming coating liquid may also contain, for example, resins, fluorine-containing additives, hollow particles, solid particles, and diluents, and these can be mixed together to manufacture the coating.
前述樹脂可舉例如熱硬化性樹脂、可藉由紫外線或光而硬化之游離輻射線硬化性樹脂。前述樹脂亦可使用市售之熱硬化型樹脂或紫外線硬化型樹脂等。Examples of the aforementioned resins include thermosetting resins and free radiation-curing resins that can be cured by ultraviolet light or light. Commercially available thermosetting or ultraviolet-curing resins can also be used.
前述熱硬化型樹脂或紫外線硬化型樹脂例如可使用可藉由熱、光(紫外線等)或電子束等而硬化之具有丙烯酸酯基及甲基丙烯酸酯基中之至少一基團的硬化型化合物,可列舉例如:聚矽氧樹脂、聚酯樹脂、聚醚樹脂、環氧樹脂、胺甲酸酯樹脂、醇酸樹脂、螺縮醛樹脂、聚丁二烯樹脂、聚硫醇多烯樹脂、多元醇等多官能化合物的丙烯酸酯或甲基丙烯酸酯等寡聚物或預聚物等。該等可單獨使用1種亦可併用2種以上。The aforementioned thermosetting or UV-curing resins can be, for example, curable compounds having at least one group selected from acrylate and methacrylate groups that can be cured by heat, light (ultraviolet light, etc.) or electron beams. Examples include: polysiloxane resins, polyester resins, polyether resins, epoxy resins, carbamate resins, alkyd resins, spiroaldehyde resins, polybutadiene resins, polythiol polyene resins, polyols, and other multifunctional compounds such as acrylate or methacrylate oligomers or prepolymers. One type can be used alone, or two or more can be used in combination.
前述樹脂中亦可使用例如具有丙烯酸酯基及甲基丙烯酸酯基中之至少一基團的反應性稀釋劑。前述反應性稀釋劑例如可使用日本專利特開2008-88309號公報中記載之反應性稀釋劑,例如包含單官能丙烯酸酯、單官能甲基丙烯酸酯、多官能丙烯酸酯、多官能甲基丙烯酸酯等。前述反應性稀釋劑宜為3官能以上丙烯酸酯、3官能以上甲基丙烯酸酯。其係因可使本發明基材之第2面的硬度優異。前述反應性稀釋劑還可舉例如丁二醇甘油醚二丙烯酸酯、異三聚氰酸的丙烯酸酯、異三聚氰酸的甲基丙烯酸酯等。該等可單獨使用1種亦可併用2種以上。前述樹脂之硬化前的重量平均分子量例如可為100以上、300以上、500以上、1,000以上或2,000以上,亦可為100,000以下、70,000以下、50,000以下、30,000以下或10,000以下。前述硬化前之重量平均分子量若高,雖硬度會降低,但有在使其撓曲後不易發生破裂之傾向。另一方面,前述硬化前之重量平均分子量若低,則分子間交聯密度會提升,而有硬度提高之傾向。The aforementioned resin may also use a reactive thinner having at least one group selected from acrylate and methacrylate groups. For example, the reactive thinner disclosed in Japanese Patent Application Publication No. 2008-88309 may be used, including monofunctional acrylates, monofunctional methacrylates, polyfunctional acrylates, and polyfunctional methacrylates. The aforementioned reactive thinner is preferably a trifunctional or higher acrylate or a trifunctional or higher methacrylate. This is because it can result in excellent hardness of the second surface of the substrate of the present invention. Other examples of the aforementioned reactive thinner include butylene glycol glycerol ether diacrylate, acrylates of isocyanuric acid, and methacrylates of isocyanuric acid. One or more of these may be used alone or in combination. The weight-average molecular weight of the aforementioned resin before curing can be, for example, 100 or more, 300 or more, 500 or more, 1,000 or more, or 2,000 or more, or it can be less than 100,000, 70,000 or less, 50,000 or less, 30,000 or less, or 10,000 or less. If the weight-average molecular weight before curing is high, although the hardness will decrease, it tends to be less prone to cracking after being bent. On the other hand, if the weight-average molecular weight before curing is low, the intermolecular crosslinking density will increase, and there is a tendency for the hardness to increase.
前述樹脂宜包含多官能丙烯酸酯(例如新戊四醇三丙烯酸酯)。The aforementioned resins should preferably contain polyfunctional acrylates (e.g., neopentyl tert-acrylate).
為了前述硬化型樹脂之硬化,例如亦可添加硬化劑。前述硬化劑無特別限定,例如可適當使用公知的聚合引發劑(例如熱聚合引發劑、光聚合引發劑等)。前述硬化劑之添加量無特別限定,相對於前述抗反射層形成用塗敷液中之前述樹脂100重量份,例如可為0.5重量份以上、1.0重量份以上、1.5重量份以上、2.0重量份以上或2.5重量份以上,亦可為15重量份以下、13重量份以下、10重量份以下、7重量份以下或5重量份以下。To harden the aforementioned hardening resin, a hardener may be added, for example. The hardener is not particularly limited; for example, a known polymerization initiator (e.g., a thermal polymerization initiator, a photopolymerization initiator, etc.) may be used. The amount of the hardener added is not particularly limited; relative to 100 parts by weight of the aforementioned resin in the coating solution for forming the antireflective layer, it may be, for example, 0.5 parts by weight or more, 1.0 parts by weight or more, 1.5 parts by weight or more, 2.0 parts by weight or more, or 2.5 parts by weight or more, or it may be less than 15 parts by weight, less than 13 parts by weight, less than 10 parts by weight, less than 7 parts by weight, or less than 5 parts by weight.
前述含氟元素之添加劑無特別限定,例如亦可為分子中含氟之有機化合物或無機化合物。前述有機化合物無特別限定,可舉例如含氟之防污塗覆劑、含氟之丙烯酸化合物、含氟及矽之丙烯酸化合物等。前述有機化合物具體上可舉例如信越化學工業股份公司製之商品名「KY-1203」、DIC股份公司製之商品名「MEGAFACE」等。前述無機化合物亦無特別限定。前述含氟元素之添加劑的添加量無特別限定,例如相對於前述抗反射層形成用塗敷液中之固體成分整體之重量,前述固體成分中之氟元素的重量例如可為0.05重量%以上、0.1重量%以上、0.15重量%以上、0.20重量%以上或0.25重量%以上,亦可為20重量%以下、15重量%以下、10重量%以下、5重量%以下或3重量%以下。又,例如相對於前述抗反射層形成用塗敷液中之前述樹脂100重量份,前述含氟元素之添加劑之重量例如可為0.05重量%以上、0.1重量%以上、0.15重量%以上、0.20重量%以上或0.25重量%以上,亦可為20重量%以下、15重量%以下、10重量%以下、5重量%以下或3重量%以下。The aforementioned fluorine-containing additives are not particularly limited; for example, they can be organic or inorganic compounds containing fluorine in their molecules. The aforementioned organic compounds are not particularly limited and can include, for example, fluorine-containing antifouling coatings, fluorine-containing acrylic compounds, and fluorine- and silicone-containing acrylic compounds. Specific examples of the aforementioned organic compounds include the trade name "KY-1203" manufactured by Shin-Etsu Chemical Industry Co., Ltd., and the trade name "MEGAFACE" manufactured by DIC Corporation. The aforementioned inorganic compounds are also not particularly limited. The amount of the aforementioned fluorine-containing additive is not particularly limited. For example, relative to the total weight of the solid components in the aforementioned antireflective layer forming coating liquid, the weight of the fluorine element in the aforementioned solid components may be 0.05% by weight or more, 0.1% by weight or more, 0.15% by weight or more, 0.20% by weight or more, or 0.25% by weight or more, or it may be less than 20% by weight, less than 15% by weight, less than 10% by weight, less than 5% by weight, or less than 3% by weight. Furthermore, for example, relative to 100 parts by weight of the aforementioned resin in the aforementioned antireflective layer forming coating liquid, the weight of the aforementioned fluorine-containing additive may be 0.05% by weight or more, 0.1% by weight or more, 0.15% by weight or more, 0.20% by weight or more, or 0.25% by weight or more, or it may be less than 20% by weight, less than 15% by weight, less than 10% by weight, less than 5% by weight, or less than 3% by weight.
前述中空粒子無特別限定,例如可為氧化矽粒子、丙烯酸粒子、丙烯酸-苯乙烯共聚粒子等。前述氧化矽粒子可舉例如日揮觸媒化成工業股份公司製之商品名「THRULYA 5320」、「THRULYA 4320」等。前述中空粒子之重量平均粒徑無特別限定,例如可為30nm以上、40nm以上、50nm以上、60nm以上或70nm以上,亦可為150nm以下、140nm以下、130nm以下、120nm以下或110nm以下。前述中空粒子之形狀無特別限制,例如可為珠狀之大致球形,亦可為粉末等不定形者,但宜為大致球形者,較宜為高寬比在1.5以下之大致球形的粒子,最宜為球形粒子。藉由添加前述中空粒子,例如可實現前述抗反射層之低折射率、良好之抗反射特性等。前述中空粒子之添加量無特別限定,相對於前述抗反射層形成用塗敷液中之前述樹脂100重量份,例如可為30重量份以上、50重量份以上、70重量份以上、90重量份以上或100重量份以上,亦可為300重量份以下、270重量份以下、250重量份以下、200重量份以下或180重量份以下。由抗反射層之低折射率化之觀點來看,前述中空粒子之添加量宜不過少,而由確保抗反射層之機械特性之觀點來看,前述中空粒子之添加量宜不過多。The aforementioned hollow particles are not particularly limited, and can be, for example, silicon oxide particles, acrylic acid particles, acrylic-styrene copolymer particles, etc. Examples of silicon oxide particles include "THRULYA 5320" and "THRULYA 4320" manufactured by Nichih Catalyst Chemical Industry Co., Ltd. The weight-average particle size of the aforementioned hollow particles is not particularly limited, and can be, for example, 30nm or more, 40nm or more, 50nm or more, 60nm or more, or 70nm or more, or less than 150nm, 140nm or less, 130nm or less, 120nm or less, or 110nm or less. The shape of the aforementioned hollow particles is not particularly limited, and can be, for example, roughly spherical in shape like beads, or irregular in shape such as powder, but roughly spherical is preferable, especially roughly spherical particles with an aspect ratio of 1.5 or less, and spherical particles are most preferred. By adding the aforementioned hollow particles, the low refractive index and good anti-reflective properties of the anti-reflective layer can be achieved. The amount of the hollow particles added is not particularly limited, but relative to 100 parts by weight of the aforementioned resin in the coating solution for forming the anti-reflective layer, it can be, for example, 30 parts by weight or more, 50 parts by weight or more, 70 parts by weight or more, 90 parts by weight or more, or 100 parts by weight or more, or it can be less than 300 parts by weight, less than 270 parts by weight, less than 250 parts by weight, less than 200 parts by weight, or less than 180 parts by weight. From the perspective of reducing the refractive index of the anti-reflective layer, the amount of the hollow particles added should not be too small, while from the perspective of ensuring the mechanical properties of the anti-reflective layer, the amount of the hollow particles added should not be too large.
前述實心粒子無特別限定,例如可為氧化矽粒子、氧化鋯粒子、含鈦之粒子(例如氧化鈦粒子)等。前述氧化矽粒子可舉例如日產化學工業股份公司製之商品名「MEK-2140Z-AC」、「MIBK-ST」、「IPA-ST」等。前述實心粒子之重量平均粒徑無特別限定,例如可為5nm以上、10nm以上、15nm以上、20nm以上或25nm以上,亦可為300nm以下、250nm以下、200nm以下、150nm以下或100nm以下。前述實心粒子之形狀無特別限制,例如可為珠狀之大致球形,亦可為粉末等不定形者,但宜為大致球形者,較宜為高寬比在1.5以下之大致球形的粒子,最宜為球形粒子。藉由添加前述實心粒子,例如前述含氟元素之添加劑會容易局部存在於已塗敷之前述抗反射層形成用塗敷液之表面,從而抗反射層之耐擦傷性優異,可實現低折射率、良好之抗反射特性等。前述實心粒子之添加量無特別限定,相對於前述抗反射層形成用塗敷液中之前述樹脂100重量份,例如可為5重量份以上、10重量份以上、15重量份以上、20重量份以上或25重量份以上,亦可為150重量份以下、120重量份以下、重量份以下、100重量份以下或80重量份以下。The aforementioned solid particles are not particularly limited, and may be, for example, silicon oxide particles, zirconium oxide particles, titanium-containing particles (e.g., titanium oxide particles). Examples of silicon oxide particles include those manufactured by Nissan Chemical Industries, Ltd. under the trade names "MEK-2140Z-AC," "MIBK-ST," and "IPA-ST." The weight-average particle size of the aforementioned solid particles is not particularly limited, and may be, for example, 5nm or more, 10nm or more, 15nm or more, 20nm or more, or 25nm or more, or less than 300nm, 250nm or less, 200nm or less, 150nm or less, or less than 100nm. The shape of the aforementioned solid particles is not particularly limited, and may be, for example, roughly spherical in shape like beads, or irregular in shape such as powder, but roughly spherical is preferable, especially roughly spherical particles with an aspect ratio of 1.5 or less, and most preferably spherical particles. By adding the aforementioned solid particles, such as the aforementioned fluorine-containing additive, they can easily and locally exist on the surface of the coating liquid for forming the aforementioned antireflective layer, thereby achieving excellent scratch resistance of the antireflective layer and realizing low refractive index and good antireflective properties. The amount of the aforementioned solid particles added is not particularly limited. Relative to 100 parts by weight of the aforementioned resin in the coating liquid for forming the aforementioned antireflective layer, it can be, for example, 5 parts by weight or more, 10 parts by weight or more, 15 parts by weight or more, 20 parts by weight or more, or 25 parts by weight or more, or it can be less than 150 parts by weight, less than 120 parts by weight, less than 100 parts by weight, or less than 80 parts by weight.
前述稀釋溶劑亦可為例如含MIBK(甲基異丁基酮)及PMA(丙二醇單甲基醚乙酸酯)之混合溶劑。此時之混合比率無特別限定,於令MIBK之重量為100重量%時,PMA之重量例如可為20重量%以上、50重量%以上、100重量%以上、150重量%以上或200重量%以上,亦可為400重量%以下、350重量%以下、300重量%以下或250重量%以下。The aforementioned diluting solvent may also be, for example, a mixed solvent containing MIBK (methyl isobutyl ketone) and PMA (propylene glycol monomethyl ether acetate). The mixing ratio is not particularly limited; when the weight of MIBK is 100% by weight, the weight of PMA may be, for example, 20% or more by weight, 50% or more by weight, 100% or more by weight, 150% or more by weight, or 200% or more by weight, or it may be less than 400% by weight, less than 350% by weight, less than 300% by weight, or less than 250% by weight.
前述稀釋溶劑亦可為例如除了MIBK及PMA外,進一步包含TBA(三級丁醇)之混合溶劑。此時之混合比率無特別限定,於令MIBK之重量為100重量%時,PMA之重量例如可為10重量%以上、30重量%以上、50重量%以上、80重量%以上或100重量%以上,亦可為200重量%以下、180重量%以下、150重量%以下、130重量%以下或110重量%以下。又,於令MIBK之重量為100重量%時,TBA之重量例如可為10重量%以上、30重量%以上、50重量%以上、80重量%以上或100重量%以上,亦可為200重量%以下、180重量%以下、150重量%以下、130重量%以下或110重量%以下。The aforementioned diluting solvent can also be, for example, a mixed solvent that further includes TBA (tertiary butanol) in addition to MIBK and PMA. The mixing ratio is not particularly limited in this case. When the weight of MIBK is 100% by weight, the weight of PMA can be, for example, 10% or more by weight, 30% or more by weight, 50% or more by weight, 80% or more by weight, or 100% or more by weight, or it can be less than 200% by weight, less than 180% by weight, less than 150% by weight, less than 130% by weight, or less than 110% by weight. Similarly, when the weight of MIBK is 100% by weight, the weight of TBA can be, for example, 10% or more by weight, 30% or more by weight, 50% or more by weight, 80% or more by weight, or 100% or more by weight, or it can be less than 200% by weight, less than 180% by weight, less than 150% by weight, less than 130% by weight, or less than 110% by weight.
前述稀釋溶劑之添加量亦無特別限定,例如相對於抗反射層形成用塗敷液整體之重量,可設成使其固體成分之重量成為例如0.1重量%以上、0.3重量%以上、0.5重量%以上、1.0重量%以上或1.5重量%以上,亦可設成使其固體成分之重量成為20重量%以下、15重量%以下、10重量%以下、5重量%以下或3重量%以下。由確保塗敷性(潤濕、調平)之觀點來看,前述固體成分之含有率宜不過高,而由防止風乾不均、白化等因乾燥造成之外觀不良之觀點來看,前述固體成分之含有率宜不過低。The amount of the aforementioned diluent added is not particularly limited. For example, relative to the total weight of the coating liquid for forming the antireflective layer, the weight of its solid component can be set to be, for example, 0.1% by weight or more, 0.3% by weight or more, 0.5% by weight or more, 1.0% by weight or more, or 1.5% by weight or more. Alternatively, the weight of its solid component can be set to be 20% by weight or less, 15% by weight or less, 10% by weight or less, 5% by weight or less, or 3% by weight or less. From the perspective of ensuring coatability (wetting, leveling), the content of the aforementioned solid component should not be too high. From the perspective of preventing uneven drying, whitening, and other undesirable appearance caused by drying, the content of the aforementioned solid component should not be too low.
接著,於本發明基材之第2面上塗敷前述抗反射層形成用塗敷液(前述塗敷步驟)。塗敷方法無特別限定,可適當使用例如噴注式塗佈法、模塗法、旋塗法、噴塗法、凹版塗佈法、輥塗法、棒塗法等公知之塗敷方法。前述抗反射層形成用塗敷液之塗敷量亦無特別限定,可設成使所形成之前述抗反射層之厚度成為例如0.1μm以上、0.3μm以上、0.5μm以上、1.0μm以上或2.0μm以上,亦可設成使所形成之前述抗反射層之厚度成為50μm以下、40μm以下、30μm以下、20μm以下或10μm以下。Next, the aforementioned antireflective layer forming coating liquid is applied to the second surface of the substrate of the present invention (the aforementioned coating step). There are no particular limitations on the coating method, and known coating methods such as spray coating, mold coating, spin coating, spray coating, gravure coating, roller coating, and stick coating can be used appropriately. The amount of the coating liquid used to form the antireflective layer is not particularly limited. It can be set such that the thickness of the formed antireflective layer is, for example, 0.1 μm or more, 0.3 μm or more, 0.5 μm or more, 1.0 μm or more, or 2.0 μm or more. Alternatively, it can be set such that the thickness of the formed antireflective layer is 50 μm or less, 40 μm or less, 30 μm or less, 20 μm or less, or 10 μm or less.
接著,使已塗敷之前述抗反射層形成用塗敷液乾燥而形成塗膜(前述塗膜形成步驟)。乾燥溫度無特別限定,例如亦可為30~200℃之範圍。前述乾燥溫度例如可為40℃以上、50℃以上、60℃以上、70℃以上、80℃以上、90℃以上或100℃以上,亦可為190℃以下、180℃以下、170℃以下、160℃以下、150℃以下、140℃以下、135℃以下、130℃以下、120℃以下或110℃以下。乾燥時間無特別限定,例如可為30秒以上、40秒以上、50秒以上或60秒以上,亦可為150秒以下、130秒以下、110秒以下或90秒以下。Next, the previously applied anti-reflective layer is dried to form a coating film (the aforementioned coating film formation step). The drying temperature is not particularly limited, and can be, for example, in the range of 30 to 200°C. The aforementioned drying temperature can be, for example, above 40°C, above 50°C, above 60°C, above 70°C, above 80°C, above 90°C, or above 100°C, or below 190°C, below 180°C, below 170°C, below 160°C, below 150°C, below 140°C, below 135°C, below 130°C, below 120°C, or below 110°C. The drying time is not particularly limited, and can be, for example, above 30 seconds, above 40 seconds, above 50 seconds, or above 60 seconds, or below 150 seconds, below 130 seconds, below 110 seconds, or below 90 seconds.
並且,亦可使前述塗膜硬化(硬化步驟)。前述硬化可藉由例如加熱、光照射等來進行。前述光無特別限定,例如亦可為紫外線等。前述光照射之光源亦無特別限定,例如可為高壓水銀燈等。前述紫外線硬化之能量線源的照射量宜以在紫外線波長365nm下之累積曝光量計為50~500mJ/cm 2。照射量若為50mJ/cm 2以上,硬化便容易充分進行,而所形成之抗反射層的硬度容易變高。又,若為500mJ/cm 2以下,便可防止所形成之抗反射層的著色。 Furthermore, the aforementioned coating can also be hardened (hardening step). This hardening can be carried out by, for example, heating or light irradiation. The light source is not particularly limited; for example, ultraviolet light can be used. The light source for the aforementioned light irradiation is also not particularly limited; for example, a high-pressure mercury lamp can be used. The irradiation dose of the energy source for the aforementioned ultraviolet curing should be 50~500 mJ/ cm² , calculated as the cumulative exposure dose at an ultraviolet wavelength of 365 nm. If the irradiation dose is 50 mJ/ cm² or higher, hardening will be easier and more thorough, and the hardness of the formed antireflective layer will be higher. Conversely, if it is below 500 mJ/ cm² , coloring of the formed antireflective layer can be prevented.
前述防眩(AG)處理可無特別限制地應用公知之AG處理,例如可藉由於本發明基材之第2面上形成防眩層來實施。前述防眩層可無限制地採用公知之物,一般而言係形成為樹脂中分散有作為防眩劑之無機或有機粒子之層。The aforementioned anti-glare (AG) treatment can be applied without particular limitation using known AG treatments, for example, it can be implemented by forming an anti-glare layer on the second surface of the substrate of the present invention. The aforementioned anti-glare layer can be made of known materials without limitation, and generally is formed as a layer in which inorganic or organic particles acting as anti-glare agents are dispersed in the resin.
前述防眩層無特別限定,例如係使用包含樹脂、粒子及觸變性賦予劑之防眩層形成材料來形成,且藉由前述粒子及前述觸變性賦予劑凝集而於前述防眩層之表面形成凸狀部。藉由該構成,防眩層具有兼顧防眩性與防止白暈之優異的顯示特性,並且即便利用粒子之凝集而形成有防眩層,仍可防止發生成為外觀缺陷之防眩層表面之突起狀物,而可提升製品之良率。The aforementioned anti-glare layer is not particularly limited. For example, it can be formed using an anti-glare layer forming material containing resin, particles, and a thixotropic agent, and the aforementioned particles and the aforementioned thixotropic agent are aggregated to form protrusions on the surface of the aforementioned anti-glare layer. With this structure, the anti-glare layer has excellent display properties that take into account both anti-glare and prevention of glare, and even though the anti-glare layer is formed by the aggregation of particles, it can still prevent the formation of protrusions on the surface of the anti-glare layer that would become appearance defects, thereby improving the yield of the product.
前述樹脂可舉例如熱硬化性樹脂、可藉由紫外線或光而硬化之游離輻射線硬化性樹脂。前述樹脂亦可使用市售之熱硬化型樹脂或紫外線硬化型樹脂等。Examples of the aforementioned resins include thermosetting resins and free radiation-curing resins that can be cured by ultraviolet light or light. Commercially available thermosetting or ultraviolet-curing resins can also be used.
前述熱硬化型樹脂或紫外線硬化型樹脂例如可使用可藉由熱、光(紫外線等)或電子束等而硬化之具有丙烯酸酯基及甲基丙烯酸酯基中之至少一基團的硬化型化合物,可列舉例如:聚矽氧樹脂、聚酯樹脂、聚醚樹脂、環氧樹脂、胺甲酸酯樹脂、醇酸樹脂、螺縮醛樹脂、聚丁二烯樹脂、聚硫醇多烯樹脂、多元醇等多官能化合物的丙烯酸酯或甲基丙烯酸酯等寡聚物或預聚物等。該等可單獨使用1種亦可併用2種以上。The aforementioned thermosetting or UV-curing resins can be, for example, curable compounds having at least one group selected from acrylate and methacrylate groups that can be cured by heat, light (ultraviolet light, etc.) or electron beams. Examples include: polysiloxane resins, polyester resins, polyether resins, epoxy resins, carbamate resins, alkyd resins, spiroaldehyde resins, polybutadiene resins, polythiol polyene resins, polyols, and other multifunctional compounds such as acrylate or methacrylate oligomers or prepolymers. One type can be used alone, or two or more can be used in combination.
前述樹脂中亦可使用例如具有丙烯酸酯基及甲基丙烯酸酯基中之至少一基團的反應性稀釋劑。前述反應性稀釋劑例如可使用日本專利特開2008-88309號公報中記載之反應性稀釋劑,例如包含單官能丙烯酸酯、單官能甲基丙烯酸酯、多官能丙烯酸酯、多官能甲基丙烯酸酯等。前述反應性稀釋劑宜為3官能以上丙烯酸酯、3官能以上甲基丙烯酸酯。其係因可使前述防眩層之硬度優異。前述反應性稀釋劑還可舉例如丁二醇甘油醚二丙烯酸酯、異三聚氰酸的丙烯酸酯、異三聚氰酸的甲基丙烯酸酯等。該等可單獨使用1種亦可併用2種以上。The aforementioned resin may also use a reactive thinner having at least one group selected from acrylate and methacrylate groups. For example, the reactive thinner disclosed in Japanese Patent Application Publication No. 2008-88309 may be used, including monofunctional acrylates, monofunctional methacrylates, polyfunctional acrylates, and polyfunctional methacrylates. The aforementioned reactive thinner is preferably a trifunctional or higher acrylate or a trifunctional or higher methacrylate. This is because it can result in excellent hardness of the aforementioned anti-glare layer. Other examples of the aforementioned reactive thinner include butylene glycol glycerol ether diacrylate, acrylates of isocyanuric acid, and methacrylates of isocyanuric acid. One or more of these can be used alone or in combination.
前述樹脂宜包含胺甲酸酯丙烯酸酯樹脂,較宜為硬化型胺甲酸酯丙烯酸酯樹脂及多官能丙烯酸酯(例如新戊四醇三丙烯酸酯)之共聚物。The aforementioned resins preferably include carbamate acrylate resins, and more preferably copolymers of curing carbamate acrylate resins and polyfunctional acrylates (such as neopentyl terephthalol triacrylate).
用以形成前述防眩層之粒子其主要功能為可將所形成之防眩層表面製成凹凸形狀以賦予防眩性、且可控制防眩層之霧度值。防眩層之霧度值可藉由控制前述粒子與前述樹脂之折射率差來設計。前述粒子例如有無機粒子與有機粒子。前述無機粒子無特別限制,可列舉例如:氧化矽粒子、氧化鈦粒子、氧化鋁粒子、氧化鋅粒子、氧化錫粒子、氧化鋯粒子、碳酸鈣粒子、硫酸鋇粒子、滑石粒子、高嶺土粒子、硫酸鈣粒子等。又,前述有機粒子無特別限制,可列舉例如:聚甲基丙烯酸甲酯樹脂粉末(PMMA粒子)、聚矽氧樹脂粉末、聚苯乙烯樹脂粉末、聚碳酸酯樹脂粉末、丙烯酸苯乙烯樹脂粉末、苯胍胺樹脂粉末、三聚氰胺樹脂粉末、聚烯烴樹脂粉末、聚酯樹脂粉末、聚醯胺樹脂粉末、聚醯亞胺樹脂粉末、聚氟乙烯樹脂粉末等。該等無機粒子及有機粒子可單獨使用一種,亦可併用二種以上。The primary function of the particles used to form the aforementioned anti-glare layer is to create an uneven surface on the anti-glare layer to impart anti-glare properties and to control the fog value of the anti-glare layer. The fog value of the anti-glare layer can be designed by controlling the difference in refractive index between the aforementioned particles and the aforementioned resin. The aforementioned particles include, for example, inorganic particles and organic particles. There are no particular limitations on the aforementioned inorganic particles, and examples include: silicon oxide particles, titanium oxide particles, aluminum oxide particles, zinc oxide particles, tin oxide particles, zirconium oxide particles, calcium carbonate particles, barium sulfate particles, talc particles, kaolin particles, calcium sulfate particles, etc. Furthermore, there are no particular limitations on the aforementioned organic particles, and examples include: polymethyl methacrylate resin powder (PMMA particles), polysiloxane resin powder, polystyrene resin powder, polycarbonate resin powder, styrene acrylic resin powder, benzoguanamine resin powder, melamine resin powder, polyolefin resin powder, polyester resin powder, polyamide resin powder, polyimide resin powder, polyvinyl fluoride resin powder, etc. One type of these inorganic and organic particles may be used alone, or two or more may be used in combination.
前述粒子之重量平均粒徑(D)宜在2.5~10µm之範圍內。藉由將前述粒子之重量平均粒徑設為前述範圍,例如防眩性便更優異且可防止白暈。前述粒子之重量平均粒徑較宜在3~7µm之範圍內。此外,前述粒子之重量平均粒徑可藉由例如庫爾特計數法來測定。例如,使用利用了細孔電阻法的粒度分布測定裝置(商品名:Coulter Multisizer,Beckman Coulter, Inc.製),測定相當於粒子通過前述細孔時之粒子體積的電解液之電阻,藉此測定出前述粒子之數量與體積,算出重量平均粒徑。The weight-average particle size (D) of the aforementioned particles is preferably in the range of 2.5 to 10 µm. By setting the weight-average particle size of the aforementioned particles within the aforementioned range, for example, the anti-glare performance is better and white fog can be prevented. The weight-average particle size of the aforementioned particles is preferably in the range of 3 to 7 µm. In addition, the weight-average particle size of the aforementioned particles can be determined by, for example, the Coulter count method. For example, using a particle size distribution measuring device utilizing the pore resistance method (trade name: Coulter Multisizer, manufactured by Beckman Coulter, Inc.), the resistance of the electrolyte equivalent to the particle volume when the particle passes through the aforementioned pore is measured, thereby determining the number and volume of the aforementioned particles and calculating the weight-average particle size.
前述粒子的形狀無特別限制,例如可為珠狀之大致球形,亦可為粉末等不定形者,但宜為大致球形者,較宜為高寬比在1.5以下之大致球形的粒子,最宜為球形粒子。The shape of the aforementioned particles is not particularly limited. For example, they can be roughly spherical like beads or irregular shapes such as powder, but they should be roughly spherical. Particles with an aspect ratio of less than 1.5 are more suitable, and spherical particles are the most suitable.
前述防眩層中之前述粒子的比率相對於前述樹脂100重量份,宜為0.2~12重量份之範圍,較宜為0.5~12重量份之範圍,更宜為1~7重量份之範圍。藉由設為前述範圍,例如防眩性便更優異且可防止白暈。The ratio of the aforementioned particles in the anti-glare layer to 100 parts by weight of the aforementioned resin is preferably in the range of 0.2 to 12 parts by weight, more preferably in the range of 0.5 to 12 parts by weight, and even more preferably in the range of 1 to 7 parts by weight. By setting it to the aforementioned range, for example, the anti-glare performance is better and glare can be prevented.
前述防眩層亦可包含有觸變性賦予劑。藉由包含前述觸變性賦予劑,可容易控制前述粒子之凝集狀態。用以形成前述防眩層之觸變性賦予劑可舉例如有機黏土、氧化聚烯烴、改質脲等。The aforementioned anti-glare layer may also contain a thixotropic preform. By including the aforementioned thixotropic preform, the aggregation state of the aforementioned particles can be easily controlled. Examples of thixotropic preforms used to form the aforementioned anti-glare layer include organic clay, oxidized polyolefins, and modified urea.
為了改善與前述樹脂之親和性,前述有機黏土宜為經有機化處理之黏土。有機黏土可舉例如層狀有機黏土。前述有機黏土可自家調製亦可使用市售品。前述市售品可列舉例如:LOOSENTIGHT SAN、LOOSENTIGHT STN、LOOSENTIGHT SEN、LOOSENTIGHT SPN、SOMASIF ME-100、SOMASIF MAE、SOMASIF MTE、SOMASIF MEE、SOMASIF MPE(商品名,皆為Co-op Chemical Co.,Ltd.製);ESBEN、ESBEN C、ESBEN E、ESBEN W、ESBEN P、ESBEN WX、ESBEN N-400、ESBEN NX、ESBEN NX80、ESBEN NO12S、ESBEN NEZ、ESBEN NO12、ESBEN NE、ESBEN NZ、ESBEN NZ70、ORGANITE、ORGANITE D、ORGANITE T(商品名,皆為HOJUN Co.,Ltd.製);KUNIPIA F、KUNIPIA G、KUNIPIA G4(商品名,皆為KUNIMINE INDUSTRIES CO., LTD.製);TIXOGEL VZ、CLAYTONE HT、CLAYTONE 40(商品名,皆為Rockwood Additives Ltd製)等。To improve compatibility with the aforementioned resins, the organic clay should preferably be organically treated. Examples of organic clay include layered organic clay. The aforementioned organic clay can be homemade or commercially available products can be used. Examples of the aforementioned commercially available products include: LOOSENTIGHT SAN, LOOSENTIGHT STN, LOOSENTIGHT SEN, LOOSENTIGHT SPN, SOMASIF ME-100, SOMASIF MAE, SOMASIF MTE, SOMASIF MEE, SOMASIF MPE (trade names, all manufactured by Co-op Chemical Co., Ltd.); ESBEN, ESBEN C, ESBEN E, ESBEN W, ESBEN P, ESBEN WX, ESBEN N-400, ESBEN NX, ESBEN NX80, ESBEN NO12S, ESBEN NEZ, ESBEN NO12, ESBEN NE, ESBEN NZ, ESBEN NZ70, ORGANITE, ORGANITE D, ORGANITE T (trade names, all manufactured by HOJUN Co., Ltd.); KUNIPIA F, KUNIPIA G.KUNIPIA G4 (product name, all manufactured by KUNIMINE INDUSTRIES CO., LTD.); TIXOGEL VZ, CLAYTONE HT, CLAYTONE 40 (product name, all manufactured by Rockwood Additives Ltd.), etc.
前述氧化聚烯烴可自家調製亦可使用市售品。前述市售品可舉例如DISPARLON 4200-20(商品名,楠本化成(股)製)、FLOWNON SA300(商品名,共榮社化學(股)製)等。The aforementioned oxidized polyolefins can be prepared at home or commercially available products can be used. Examples of such commercially available products include DISPARLON 4200-20 (trade name, manufactured by Kusumoto Chemical Co., Ltd.) and FLOWNON SA300 (trade name, manufactured by Kyoei Chemical Co., Ltd.).
前述改質脲係異氰酸酯單體或其加成物與有機胺的反應物。前述改質脲可自家調製亦可使用市售品。前述市售品可舉例如BYK410(BYK-CHEMIE公司製)等。The aforementioned modified urea is a reaction product of isocyanate monomers or their adducts with organic amines. The modified urea can be homemade or commercially available products can be used. Examples of commercially available products include BYK410 (manufactured by BYK-CHEMIE).
前述觸變性賦予劑可單獨使用一種亦可併用二種以上。The aforementioned thixotropic accelerants may be used alone or in combination of two or more.
前述凸狀部距離前述防眩層之粗度平均線的高度宜小於防眩層之厚度的0.4倍。較宜為0.01倍以上且小於0.4倍之範圍,更宜為0.01倍以上且小於0.3倍之範圍。若為該範圍,便可適宜防止於前述凸狀部形成會成為外觀缺陷之突起物。藉由前述防眩層具有所述高度之凸狀部,可不易發生外觀缺陷。在此,前述距離平均線之高度可藉由例如日本專利特開2017-138620號公報中記載之方法來測定。The height of the aforementioned convex portion from the average line of the thickness of the aforementioned anti-glare layer should preferably be less than 0.4 times the thickness of the anti-glare layer. It is more preferably in the range of 0.01 times or more and less than 0.4 times, and even more preferably in the range of 0.01 times or more and less than 0.3 times. Within this range, it is appropriate to prevent the formation of protrusions that would constitute appearance defects on the aforementioned convex portion. With the aforementioned anti-glare layer having a convex portion of the stated height, appearance defects are less likely to occur. Here, the aforementioned height from the average line can be measured by, for example, the method described in Japanese Patent Application Publication No. 2017-138620.
前述防眩層中之前述觸變性賦予劑之比率相對於前述樹脂100重量份,宜為0.1~5重量份之範圍,較宜為0.2~4重量份之範圍。The ratio of the aforementioned thixotropic agent in the anti-glare layer to 100 parts by weight of the aforementioned resin should preferably be in the range of 0.1 to 5 parts by weight, and more preferably in the range of 0.2 to 4 parts by weight.
前述防眩層之厚度(d)無特別限制,宜在3~12µm之範圍內。藉由將防眩層之厚度(d)設為前述範圍,例如可防止本發明光學用黏著膠帶發生捲曲,而可避免輸送性不良等生產性降低之問題。又,當前述厚度(d)在前述範圍內時,前述粒子之重量平均粒徑(D)如前述宜在2.5~10µm之範圍內。藉由前述防眩層之厚度(d)與前述粒子之重量平均粒徑(D)為前述組合,可使防眩性更優異。前述防眩層之厚度(d)較宜為3~8µm之範圍內。The thickness (d) of the aforementioned anti-glare layer is not particularly limited, but is preferably in the range of 3 to 12 µm. By setting the thickness (d) of the anti-glare layer within the aforementioned range, for example, curling of the optical adhesive tape of this invention can be prevented, thus avoiding problems such as poor conveyability and reduced productivity. Furthermore, when the aforementioned thickness (d) is within the aforementioned range, the weight average particle size (D) of the aforementioned particles is preferably in the range of 2.5 to 10 µm, as mentioned above. By combining the aforementioned thickness (d) of the anti-glare layer with the aforementioned weight average particle size (D), the anti-glare performance can be further improved. The thickness (d) of the aforementioned anti-glare layer is preferably in the range of 3 to 8 µm.
前述防眩層之厚度(d)與前述粒子之重量平均粒徑(D)的關係宜在0.3≦D/d≦0.9之範圍內。藉由使其成為所述關係,防眩性便更優異且可防止白暈,並可製成無外觀缺陷之防眩層。The relationship between the thickness (d) of the aforementioned anti-glare layer and the weight-average particle size (D) of the aforementioned particles should preferably be within the range of 0.3 ≤ D/d ≤ 0.9. By making it such a relationship, the anti-glare performance is better and can prevent glare, and an anti-glare layer without appearance defects can be made.
本發明光學用黏著膠帶如前述,前述防眩層係藉由前述粒子及前述觸變性賦予劑凝集而於前述防眩層之表面形成凸狀部。形成前述凸狀部的凝集部中,前述粒子係以複數個聚集之狀態存在在前述防眩層之面方向上。藉此前述凸狀部呈平緩形狀。藉由前述防眩層具有所述形狀之凸狀部,可維持防眩性,同時可防止白暈,並且可不容易發生外觀缺陷。As described above, the optical adhesive tape of this invention forms a raised portion on the surface of the anti-glare layer by agglomerating the aforementioned particles and the aforementioned thixotropic excipient. In the agglomerated portion forming the raised portion, the aforementioned particles exist in a plurality of aggregated forms along the surface direction of the anti-glare layer. Thus, the raised portion has a gentle shape. By having the raised portion of the aforementioned shape, the anti-glare property can be maintained, while preventing glare and reducing the likelihood of appearance defects.
前述防眩層之表面形狀可藉由控制防眩層形成材料所含粒子之凝集狀態來任意設計。前述粒子之凝集狀態例如可藉由前述粒子之材質(例如粒子表面之化學改質狀態、對溶劑或樹脂之親和性等)、樹脂(黏結劑)或溶劑之種類、組合等來控制。在此,可藉由前述防眩層形成材料所含之觸變性賦予劑來控制前述粒子之凝集狀態。結果,可使前述粒子之凝集狀態如同前述,而可將前述凸狀部製成平緩形狀。The surface shape of the aforementioned anti-glare layer can be arbitrarily designed by controlling the aggregation state of the particles contained in the anti-glare layer forming material. The aggregation state of the particles can be controlled, for example, by the material of the particles (e.g., the chemical modification state of the particle surface, affinity for solvents or resins, etc.), the type of resin (binder), or the combination of solvents. Here, the aggregation state of the particles can be controlled by the thixotropic agent contained in the aforementioned anti-glare layer forming material. As a result, the aggregation state of the particles can be as described above, and the aforementioned convex portion can be made into a smooth shape.
本發明光學用黏著膠帶中,當本發明基材係由樹脂等形成時,宜在本發明基材與前述防眩層之界面具有滲透層。前述滲透層係前述防眩層之形成材料所含之樹脂成分滲透至本發明基材而形成。若形成滲透層,便可提升本發明基材與前述防眩層之密著性,而理想。前述滲透層之厚度宜為0.2~3µm之範圍,較宜為0.5~2µm之範圍。例如,當本發明基材為聚酯系樹脂,且前述防眩層所含之樹脂為丙烯酸樹脂時,可形成前述滲透層。前述滲透層例如可藉由以穿透型電子顯微鏡(TEM)觀察本發明光學用黏著膠帶之截面來確認,且可測定厚度。In the optical adhesive tape of the present invention, when the substrate of the present invention is formed of resin or the like, it is preferable to have a penetrating layer at the interface between the substrate of the present invention and the aforementioned anti-glare layer. The aforementioned penetrating layer is formed by the resin component contained in the forming material of the aforementioned anti-glare layer penetrating into the substrate of the present invention. The formation of a penetrating layer improves the adhesion between the substrate of the present invention and the aforementioned anti-glare layer, which is ideal. The thickness of the aforementioned penetrating layer is preferably in the range of 0.2 to 3 µm, and more preferably in the range of 0.5 to 2 µm. For example, when the substrate of the present invention is a polyester resin, and the resin contained in the aforementioned anti-glare layer is an acrylic resin, the aforementioned penetrating layer can be formed. The aforementioned penetrating layer can be confirmed, for example, by observing the cross-section of the optical adhesive tape of the present invention with a transmission electron microscope (TEM), and the thickness can be measured.
即使是在應用於具有所述滲透層之本發明光學用黏著膠帶之情況下,仍可容易形成兼顧防眩性與防止白暈之所期望之平緩的表面凹凸形狀。前述滲透層愈為與前述防眩層之密著性差之基材,愈能提升密著性,故宜形成地較厚。Even when applied to the optical adhesive tape of the present invention having the aforementioned penetrating layer, a smooth surface texture that balances anti-glare and prevention of glare can be easily formed. The more the penetrating layer adheres poorly to the substrate compared to the aforementioned anti-glare layer, the better the adhesion; therefore, it is advisable to form a thicker layer.
前述防眩層中,宜防眩層每1m 2中最大徑為200µm以上之外觀缺陷為1個以下。較宜為無前述外觀缺陷。 In the aforementioned anti-glare layer, it is preferable that there be no more than one appearance defect with a maximum diameter of 200µm or more per 1m² . Ideally, there should be no such appearance defects.
前述防眩層表面之凹凸形狀之平均傾角θa(°)宜為0.1~5.0之範圍,較宜為0.3~4.5之範圍,更宜為1.0~4.0之範圍,尤宜為1.6~4.0。在此,前述平均傾角θa係以下述數學式(1)定義之值。前述平均傾角θa為例如藉由日本專利特開2017-138620中記載之方法測定之值。 平均傾角θa=tan-1Δa (1) The average tilt angle θa (°) of the uneven surface of the aforementioned anti-glare layer is preferably in the range of 0.1 to 5.0, more preferably in the range of 0.3 to 4.5, even more preferably in the range of 1.0 to 4.0, and especially preferably in the range of 1.6 to 4.0. Here, the aforementioned average tilt angle θa is defined by the following mathematical formula (1). The aforementioned average tilt angle θa is a value measured, for example, by the method described in Japanese Patent Application Publication No. 2017-138620. Average tilt angle θa = tan⁻¹Δa (1)
前述數學式(1)中,Δa如下述數學式(2)所示,為JIS B 0601(1994年度版)所規定之粗度曲線的基準長度L中,相鄰的峰之頂點與谷之最低點的差(高度h)之合計(h1+h2+h3・・・+hn)除以前述基準長度L所得之值。前述粗度曲線係以相位差補償形高通濾波器從截面曲線去除較預定波長更長的表面起伏成分而得之曲線。又,前述截面曲線係指在與對象面呈直角之平面切斷對象面後,該切口所顯現之輪廓。 Δa=(h1+h2+h3・・・+hn)/L (2) In the aforementioned mathematical formula (1), Δa, as shown in the following mathematical formula (2), is the sum of the differences (height h) between the apex of adjacent peaks and the lowest point of valleys in the reference length L of the roughness curve specified in JIS B 0601 (1994 edition), divided by the aforementioned reference length L. The aforementioned roughness curve is obtained by removing surface undulation components longer than a predetermined wavelength from the cross-sectional curve using a phase difference-compensated high-pass filter. Furthermore, the aforementioned cross-sectional curve refers to the outline revealed by the cut after the object surface is cut by a plane perpendicular to the object surface. Δa=(h1+h2+h3...+hn)/L (2)
θa若在上述範圍內,防眩性便更優異且可防止白暈。If θa is within the above range, the anti-glare performance is even better and it can prevent glare.
形成前述防眩層時,調製出之防眩層形成材料(塗敷液)宜展現觸變性,且下述規定之Ti值宜在1.3~3.5之範圍,較宜為1.3~2.8之範圍。 Ti值=β1/β2 在此,β1為使用HAAKE公司製RheoStress 6000在剪切速度20(1/s)之條件下測定之黏度,β2為使用HAAKE公司製RheoStress 6000在剪切速度200(1/s)之條件下測定之黏度。 When forming the aforementioned anti-glare layer, the prepared anti-glare layer forming material (coating liquid) should exhibit thixotropic properties, and the Ti value specified below should preferably be in the range of 1.3 to 3.5, more preferably in the range of 1.3 to 2.8. Ti value = β1/β2 Here, β1 is the viscosity measured using RheoStress 6000 manufactured by HAAKE Corporation at a shear rate of 20 (1/s), and β2 is the viscosity measured using RheoStress 6000 manufactured by HAAKE Corporation at a shear rate of 200 (1/s).
Ti值若小於1.3,則容易發生外觀缺陷,而有關防眩性、白暈之特性會惡化。又,Ti值若大於3.5,前述粒子便不易凝集而容易呈分散狀態。If the Ti value is less than 1.3, appearance defects are more likely to occur, and the anti-glare and white fog properties will deteriorate. Furthermore, if the Ti value is greater than 3.5, the aforementioned particles are less likely to aggregate and are more likely to be dispersed.
前述防眩層之製造方法無特別限制,亦可以任何方法製造,例如可藉由以下方式來製造:準備包含前述樹脂、前述粒子、前述觸變性賦予劑及溶劑之防眩層形成材料(塗敷液),將前述防眩層形成材料(塗敷液)塗敷於本發明基材之第2面而形成塗膜,並使前述塗膜硬化而形成防眩層。亦可一併使用以利用模具進行之轉印方式、以噴砂、壓花加工等適當之方式賦予凹凸形狀之方法等。The manufacturing method of the aforementioned anti-glare layer is not particularly limited and can be manufactured by any method. For example, it can be manufactured by preparing an anti-glare layer forming material (coating liquid) comprising the aforementioned resin, the aforementioned particles, the aforementioned thixotropic agent, and solvent; applying the aforementioned anti-glare layer forming material (coating liquid) to the second surface of the substrate of the present invention to form a coating film; and allowing the aforementioned coating film to harden to form an anti-glare layer. Alternatively, a transfer method using a mold, or a method for imparting an uneven shape using appropriate methods such as sandblasting or embossing can also be used simultaneously.
前述溶劑無特別限制,可使用各種溶劑,可單獨使用一種亦可併用二種以上。因應前述樹脂的組成、前述粒子及前述觸變性賦予劑的種類、含量等,存在最佳之溶劑種類或溶劑比率。溶劑無特別限定,可列舉例如:甲醇、乙醇、異丙醇、丁醇、2-甲氧基乙醇等醇類;丙酮、甲基乙基酮、甲基異丁基酮、環戊酮等酮類;乙酸甲酯、乙酸乙酯、乙酸丁酯等酯類;二異丙基醚、丙二醇單甲基醚等醚類;乙二醇、丙二醇等甘醇類;乙賽璐蘇、丁賽璐蘇等賽璐蘇類;己烷、庚烷、辛烷等脂肪族烴類;苯、甲苯、二甲苯等芳香族烴類等。There are no particular restrictions on the solvents used; various solvents can be used, either alone or in combination. An optimal solvent type or ratio exists depending on the composition of the resin, the type and content of the particles and the thixotropic agent. Examples of solvents include: alcohols such as methanol, ethanol, isopropanol, butanol, and 2-methoxyethanol; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclopentanone; esters such as methyl acetate, ethyl acetate, and butyl acetate; ethers such as diisopropyl ether and propylene glycol monomethyl ether; glycols such as ethylene glycol and propylene glycol; cellulose compounds such as ethyl cellulose and butyl cellulose; aliphatic hydrocarbons such as hexane, heptane, and octane; and aromatic hydrocarbons such as benzene, toluene, and xylene.
本發明基材例如在採用聚酯系樹脂來形成滲透層時,可適宜使用對聚酯系樹脂為良溶劑者。該溶劑可舉例如乙酸乙酯、甲基乙基酮、環戊酮等。When the substrate of this invention uses a polyester resin to form the penetrating layer, a solvent that is good for the polyester resin can be used. Examples of such solvents include ethyl acetate, methyl ethyl ketone, and cyclopentanone.
藉由適當選擇前述溶劑,可良好展現利用觸變性賦予劑對防眩層形成材料(塗敷液)之觸變性。例如使用有機黏土時,可適宜單獨使用或併用甲苯及二甲苯;例如使用氧化聚烯烴時,可適宜單獨使用或併用甲基乙基酮、乙酸乙酯、丙二醇單甲基醚;例如使用改質脲時,可適宜單獨使用或併用乙酸丁酯及甲基異丁基酮。By appropriately selecting the aforementioned solvents, the thixotropic properties of the anti-glare layer forming material (coating liquid) can be well demonstrated using thixotropic excipients. For example, when using organic clay, toluene and xylene can be used alone or in combination; when using oxidized polyolefins, methyl ethyl ketone, ethyl acetate, and propylene glycol monomethyl ether can be used alone or in combination; when using modified urea, butyl acetate and methyl isobutyl ketone can be used alone or in combination.
前述防眩層形成材料中可添加各種調平劑。前述調平劑可為了防止塗敷不均(塗敷面均一化)而使用例如氟系或聚矽氧系調平劑。可因應對前述防眩層之表面要求防污性之情況、或於防眩層上形成抗反射層(低折射率層)或含層間充填劑之層之情況等,適當選定調平劑。例如,可藉由使其包含前述觸變性賦予劑來使塗敷液展現觸變性,因此不容易發生塗敷不均。因此,例如具有可擴大前述調平劑之選項的優點。Various leveling agents can be added to the aforementioned anti-glare layer forming material. These leveling agents, such as fluorinated or polysiloxane-based agents, can be used to prevent uneven application (uniform coating surface). The leveling agent can be appropriately selected depending on whether the surface of the anti-glare layer requires antifouling properties, or whether an anti-reflective layer (low refractive index layer) or a layer containing interlayer fillers is formed on the anti-glare layer. For example, by including the aforementioned thixotropic imparting agent, the coating liquid can exhibit thixotropy, thus reducing the likelihood of uneven application. Therefore, it has the advantage of expanding the selection of the aforementioned leveling agents.
相對於前述樹脂100重量份,前述調平劑之摻混量例如為5重量份以下,宜為0.01~5重量份之範圍。For 100 parts by weight of the aforementioned resin, the amount of the aforementioned leveling agent mixed in is, for example, less than 5 parts by weight, preferably in the range of 0.01 to 5 parts by weight.
前述防眩層形成材料中亦可視需求在不損及性能之範圍內添加顏料、充填劑、分散劑、塑化劑、紫外線吸收劑、界面活性劑、防污劑、抗氧化劑等。該等添加劑可單獨使用一種,又亦可併用二種以上。The aforementioned anti-glare layer forming material may also contain pigments, fillers, dispersants, plasticizers, UV absorbers, surfactants, antifouling agents, antioxidants, etc., as needed, without compromising performance. These additives may be used individually or in combination of two or more.
前述防眩層形成材料中亦可使用例如日本專利特開2008-88309號公報中記載之以往公知之光聚合引發劑。The aforementioned anti-glare layer forming material may also use, for example, a previously known photopolymerization initiator as disclosed in Japanese Patent Application Publication No. 2008-88309.
將前述防眩層形成材料塗敷於本發明基材之第2面上之方法可使用例如噴注式塗佈法、模塗法、旋塗法、噴塗法、凹版塗佈法、輥塗法、棒塗法等塗敷法。The method of applying the aforementioned anti-glare layer forming material to the second surface of the substrate of the present invention can be, for example, spray coating, molding, spin coating, spraying, gravure coating, roller coating, stick coating, etc.
塗敷前述防眩層形成材料而於本發明基材上形成塗膜,並使前述塗膜硬化。宜在前述硬化前使前述塗膜乾燥。前述乾燥例如可為自然乾燥,可為噴吹風之風乾,可為加熱乾燥,亦可為組合該等之方法。The aforementioned anti-glare layer forming material is applied to form a coating film on the substrate of the present invention, and the aforementioned coating film is then hardened. It is preferable to dry the aforementioned coating film before the aforementioned hardening. The aforementioned drying may be, for example, natural drying, air drying by blowing air, heat drying, or a combination of these methods.
前述防眩層形成材料之塗膜的硬化手段無特別限制,宜為紫外線硬化。能量線源的照射量宜以在紫外線波長365nm下之累積曝光量計為50~500mJ/cm 2。照射量若為50mJ/cm 2以上,硬化便更充分,而所形成之防眩層的硬度亦更充分。又,若為500mJ/cm 2以下,便可防止所形成之防眩層的著色。 There are no particular restrictions on the curing method of the aforementioned anti-glare layer forming material coating, but ultraviolet curing is preferable. The irradiation dose from the energy source should preferably be 50~500 mJ/ cm² , calculated as the cumulative exposure dose at an ultraviolet wavelength of 365 nm. If the irradiation dose is 50 mJ/cm² or higher , the curing will be more thorough, and the hardness of the formed anti-glare layer will also be more sufficient. Furthermore, if it is below 500 mJ/ cm² , the coloring of the formed anti-glare layer can be prevented.
依以上方式,可於本發明基材之第2面形成前述防眩層。此外,亦可以前述方法以外之製造方法來形成防眩層。前述防眩層之硬度以鉛筆硬度來說亦會影響層之厚度,而宜具有2H以上之硬度。The aforementioned anti-glare layer can be formed on the second surface of the substrate of this invention using the above method. Alternatively, the anti-glare layer can also be formed using manufacturing methods other than those described above. The hardness of the aforementioned anti-glare layer, in terms of pencil hardness, will also affect the thickness of the layer, and it is preferable to have a hardness of 2H or higher.
前述防眩層亦可為積層有二層以上之複數層結構。The aforementioned anti-glare layer can also be a multilayer structure with two or more layers.
亦可於前述防眩層上配置上述AR層(低折射率層)。例如,於影像顯示裝置裝設有光學用黏著膠帶時,會降低影像視辨性的主因之一可舉在空氣與防眩層界面之光反射。AR層係會降低其表面反射者。此外,前述防眩層及抗反射層分別亦可為積層有二層以上之複數層結構。The aforementioned AR layer (low refractive index layer) can also be disposed on the anti-glare layer. For example, when optical adhesive tape is installed on an image display device, one of the main reasons for reduced image visibility is light reflection at the interface between the air and the anti-glare layer. The AR layer reduces surface reflection. In addition, the aforementioned anti-glare layer and anti-reflection layer can each be a multilayer structure with two or more layers.
又,為了防止污染物附著及提升已附著之污染物的易去除性,宜於前述抗反射層及/或防眩層上積層由含氟基之矽烷系化合物或含氟基之有機化合物等形成之抗污染層。Furthermore, in order to prevent contaminant adhesion and improve the removability of already adhered contaminants, it is advisable to deposit an anti-fouling layer formed of fluorine-containing silane compounds or fluorine-containing organic compounds on the aforementioned anti-reflective layer and/or anti-glare layer.
宜對本發明基材及前述防眩層中之至少一者進行表面處理。若對本發明基材表面進行表面處理,便能更提升與前述防眩層之密著性。又,若對前述防眩層表面進行表面處理,便能更提升與前述AR層之密著性。It is advisable to perform surface treatment on at least one of the present invention substrate and the aforementioned anti-glare layer. Surface treatment of the surface of the present invention substrate can further improve its adhesion to the aforementioned anti-glare layer. Furthermore, surface treatment of the surface of the aforementioned anti-glare layer can further improve its adhesion to the aforementioned AR layer.
為了防止本發明基材發生捲曲,亦可對前述防眩層之另一面進行溶劑處理。又,為了防止捲曲發生,亦可於前述防眩層之另一面形成透明樹脂層。To prevent the substrate of this invention from curling, the other side of the aforementioned anti-glare layer can also be treated with a solvent. Furthermore, to prevent curling, a transparent resin layer can also be formed on the other side of the aforementioned anti-glare layer.
<黏著劑層> 本發明黏著劑層可為不具基材(基材層)之黏著劑層,亦可為具有基材之類型的黏著劑層。此外,在本說明書中,有時將不具基材(基材層)之黏著劑層稱為「無基材之黏著劑層」,且有時將具有基材之類型的黏著劑層稱為「附基材之黏著劑層」。作為上述無基材之黏著劑層,可舉例如僅由本發明黏著劑層構成之單層黏著劑層、或由本發明黏著劑層與其他黏著劑層(本發明黏著劑層以外之黏著劑層)構成之黏著劑層等。又,上述附基材之黏著劑層可舉於基材之兩面側具有本發明黏著劑層之黏著劑層、或於基材之一面側具有本發明黏著劑層且於另一面側具有其他黏著劑層之黏著劑層等。構成「附基材之黏著劑層」之「基材(基材層)」可使用與本發明基材相同之塑膠薄膜。 <Adhesive Layer> The adhesive layer of this invention can be an adhesive layer without a substrate (substrate layer) or an adhesive layer with a substrate. Furthermore, in this specification, an adhesive layer without a substrate (substrate layer) is sometimes referred to as a "substrate-free adhesive layer," and an adhesive layer with a substrate is sometimes referred to as a "substrate-attached adhesive layer." As the aforementioned substrate-free adhesive layer, examples include a single-layer adhesive layer consisting solely of the adhesive layer of the present invention, or an adhesive layer consisting of the adhesive layer of the present invention and other adhesive layers (adhesive layers other than the adhesive layer of the present invention). Furthermore, the aforementioned substrate-attached adhesive layer may be an adhesive layer having the adhesive layer of the present invention on both sides of the substrate, or an adhesive layer having the adhesive layer of the present invention on one side of the substrate and other adhesive layers on the other side. The "substrate (substrate layer)" constituting the "adhesive layer with substrate" can be a plastic film identical to the substrate of this invention.
將本發明黏著劑層之剪切力(將黏著面積1cm 2貼合於樹脂板,且在23℃下以拉伸速度0.06mm/分鐘往剪切方向拉伸時之剪切力)為20N/cm 2以下。本發明黏著劑層之剪切力為20N/cm 2以下之構成,在以下方面來看係理想的:本發明黏著劑層充分追隨本發明影像顯示裝置在使用環境下之收縮或膨脹,從而可抑制浮凸或剝落。又,在以下方面來看亦理想:於影像顯示面板等之被黏著體存在配線等所造成之凹凸形狀的高低差時,黏著劑層會充分追隨該高低差,從而可充填而不致使氣泡等殘留。在抑制本發明光學用黏著膠帶之浮凸或剝落、可追隨高低差之方面來看,本發明黏著劑層之剪切力宜為15N/cm 2以下,亦可為13N/cm 2以下。本發明黏著劑層之剪切力的下限值無特別限定,由在保管本發明光學用黏著膠帶時不易發生黏著劑層從端部突出之不良情況等加工性之觀點來看,宜為5N/cm 2以上,亦可為7N/cm 2以上。 The shear force of the adhesive layer of this invention (the shear force when a 1 cm² adhesive area is bonded to a resin board and stretched in the shear direction at a tensile speed of 0.06 mm/min at 23°C) is 20 N/ cm² or less. The shear force of the adhesive layer of this invention being 20 N/ cm² or less is ideal in the following aspects: the adhesive layer of this invention fully follows the contraction or expansion of the image display device under the operating environment, thereby suppressing bulging or peeling. Furthermore, it is also ideal in the following aspects: when there are height differences in the shape of the adhered body, such as wiring, on the image display panel, the adhesive layer fully follows these height differences, thereby filling them without leaving air bubbles or other residues. In terms of suppressing bulging or peeling of the optical adhesive tape of the present invention and making it suitable for tracking height differences, the shear force of the adhesive layer of the present invention should preferably be 15 N/ cm² or less, or 13 N/ cm² or less. There is no particular limitation on the lower limit of the shear force of the adhesive layer of the present invention, but from the viewpoint of processability, such as preventing the adhesive layer from protruding from the ends when storing the optical adhesive tape of the present invention, it should preferably be 5 N/ cm² or more, or 7 N/ cm² or more.
本發明黏著劑層之剪切力係藉由後述實施例之剪切力測定所測定者。本發明黏著劑層之剪切力可藉由用以形成本發明黏著劑層之黏著劑組成物的組成(例如基底聚合物的種類或分子量、使用量、單體組成、官能基的種類及量、交聯劑的種類及量)或硬化條件(加熱條件、輻射線照射條件)等來調整。The shear force of the adhesive layer of the present invention was measured by the shear force measurement of the embodiments described later. The shear force of the adhesive layer of the present invention can be adjusted by the composition of the adhesive composition used to form the adhesive layer of the present invention (e.g., the type or molecular weight of the base polymer, the amount used, the monomer composition, the type and amount of functional groups, the type and amount of crosslinking agents) or the curing conditions (heating conditions, radiation irradiation conditions), etc.
本發明黏著劑層之玻璃轉移點(Tg)宜為-10℃以下。本發明黏著劑層之Tg為-10℃以下之構成,在以下方面來看係理想的:即便在低溫環境下仍能維持前述黏著劑層之應力鬆弛性,且前述黏著劑層充分追隨本發明影像顯示裝置在使用環境下之收縮或膨脹,而可抑制浮凸或剝落,從而可充分確保與被黏著體之密著性。在抑制本發明影像顯示裝置之浮凸或剝落,而與被黏著體之良好密著性之方面來看,本發明黏著劑層之玻璃轉移點為-15℃以下,亦可為-20℃以下。本發明黏著劑層之Tg的下限值無特別限定,由在保管本發明光學用黏著膠帶時不易發生黏著劑層從端部突出之不良情況等加工性之觀點來看,宜為-50℃以上,亦可為-40℃以上。The glass transition point (Tg) of the adhesive layer of the present invention is preferably below -10°C. The Tg of the adhesive layer of the present invention being below -10°C is ideal in the following respects: it maintains the stress relaxation properties of the adhesive layer even in low-temperature environments, and the adhesive layer fully follows the contraction or expansion of the image display device under the usage environment of the present invention, thereby suppressing bulging or peeling, and thus ensuring sufficient adhesion to the substrate. Regarding the suppression of bulging or peeling of the image display device and the good adhesion to the substrate, the glass transition point of the adhesive layer of the present invention is below -15°C, or even below -20°C. The lower limit of the Tg of the adhesive layer of the present invention is not particularly limited. From the viewpoint of processability, such as to prevent the adhesive layer from protruding from the end when storing the optical adhesive tape of the present invention, it is preferable to be above -50°C, or above -40°C.
本發明黏著劑層之玻璃轉移點(Tg)係藉由後述實施例之動態黏彈性測定所測定者。本發明黏著劑層之玻璃轉移點(Tg)可藉由用以形成本發明黏著劑層之黏著劑組成物的組成(例如基底聚合物的種類或分子量、使用量、單體組成、官能基的種類及量、交聯劑的種類及量)或硬化條件(加熱條件、輻射線照射條件)等來調整。The glass transition point (Tg) of the adhesive layer of the present invention was determined by the dynamic viscoelasticity test of the embodiments described later. The glass transition point (Tg) of the adhesive layer of the present invention can be adjusted by the composition of the adhesive composition used to form the adhesive layer of the present invention (e.g., the type or molecular weight of the base polymer, the amount used, the monomer composition, the type and amount of functional groups, the type and amount of crosslinking agents) or the curing conditions (heating conditions, radiation irradiation conditions), etc.
本發明黏著劑層在70℃、1Hz下之儲存彈性模數無特別限定,宜為80kPa以下。本發明黏著劑層在70℃、1Hz下之儲存彈性模數為80kPa以下之構成,在以下方面來看係理想的:本發明黏著劑層充分追隨本發明影像顯示裝置在使用環境下之收縮或膨脹,從而可抑制浮凸或剝落。又,在以下方面來看亦理想:於影像顯示面板等之被黏著體存在配線等所造成之凹凸形狀的高低差時,黏著劑層會充分追隨該高低差,從而可充填而不致使氣泡等殘留。在抑制本發明光學用黏著膠帶之浮凸或剝落、可追隨高低差之方面來看,本發明黏著劑層在70℃、1Hz下之儲存彈性模數較宜為70kPa以下,亦可為60kPa以下或50kPa以下。本發明黏著劑層在70℃、1Hz下之儲存彈性模數的下限值無特別限定,由在保管本發明光學用黏著膠帶時不易發生黏著劑層從端部突出之不良情況等加工性之觀點來看,宜為1kPa以上,亦可為5kPa以上。The adhesive layer of this invention has no particular limitation on its storage modulus of elasticity at 70°C and 1Hz, but it is preferably below 80 kPa. The structure of the adhesive layer of this invention having a storage modulus of elasticity of 80 kPa or below at 70°C and 1Hz is ideal in the following aspects: the adhesive layer of this invention fully follows the contraction or expansion of the image display device under the operating environment, thereby suppressing bulging or peeling. Furthermore, it is also ideal in the following aspects: when there are height differences in the shape of the adhered body such as the image display panel due to wiring, the adhesive layer fully follows these height differences, thereby filling them without leaving air bubbles or other residues. In terms of suppressing bulging or peeling of the optical adhesive tape of the present invention and making it suitable for tracking height differences, the storage elastic modulus of the adhesive layer of the present invention at 70°C and 1Hz is preferably below 70 kPa, but can also be below 60 kPa or 50 kPa. There is no particular limitation on the lower limit of the storage elastic modulus of the adhesive layer of the present invention at 70°C and 1Hz. However, from the viewpoint of processability, such as preventing the adhesive layer from protruding from the ends when storing the optical adhesive tape of the present invention, it is preferable to have a value of 1 kPa or higher, and can also be 5 kPa or higher.
本發明黏著劑層在70℃、1Hz下之損耗正切無特別限定,宜為0.15以上。本發明黏著劑層在70℃、1Hz下之損耗正切為0.15以上之構成,在以下方面來看係理想的:本發明黏著劑層充分追隨本發明影像顯示裝置在使用環境下之收縮或膨脹,從而可抑制浮凸或剝落。又,在以下方面來看亦理想:於影像顯示面板等之被黏著體存在配線等所造成之凹凸形狀的高低差時,黏著劑層會充分追隨該高低差,從而可充填而不致使氣泡等殘留。在抑制本發明光學用黏著膠帶之浮凸或剝落、可追隨高低差之方面來看,本發明黏著劑層在70℃、1Hz下之損耗正切宜為0.2以上,亦可為0.25以上或0.3以上。本發明黏著劑層在70℃、1Hz下之損耗正切的上限值無特別限定,由在保管本發明光學用黏著膠帶時不易發生黏著劑層從端部突出之不良情況等加工性之觀點來看,宜為1以下,亦可為0.8以下。The adhesive layer of the present invention has no particular limitation on the loss tangent at 70°C and 1Hz, but preferably is 0.15 or higher. The adhesive layer of the present invention having a loss tangent of 0.15 or higher at 70°C and 1Hz is ideal in the following respects: the adhesive layer of the present invention fully follows the contraction or expansion of the image display device under the operating environment, thereby suppressing bulging or peeling. Furthermore, it is also ideal in the following respects: when there are height differences in the shape of the adhered body such as the image display panel due to wiring, the adhesive layer fully follows these height differences, thereby filling them without leaving air bubbles or other residues. In terms of suppressing bulging or peeling of the optical adhesive tape of the present invention and making it suitable for tracking height differences, the wear tangent of the adhesive layer of the present invention at 70°C and 1Hz should preferably be 0.2 or higher, or 0.25 or higher, or 0.3 or higher. There is no particular upper limit to the wear tangent of the adhesive layer of the present invention at 70°C and 1Hz. From the viewpoint of processability, such as preventing the adhesive layer from protruding from the ends when storing the optical adhesive tape of the present invention, it should preferably be 1 or less, or 0.8 or less.
本發明黏著劑層在70℃、1Hz下之儲存彈性模數、損耗正切係藉由後述實施例之動態黏彈性測定所測定者。本發明黏著劑層在70℃、1Hz下之儲存彈性模數、損耗正切可藉由用以形成本發明黏著劑層之黏著劑組成物的組成(例如基底聚合物的種類或分子量、使用量、單體組成、官能基的種類及量、交聯劑的種類及量)或硬化條件(加熱條件、輻射線照射條件)等來調整。The storage elastic modulus and loss tangent of the adhesive layer of the present invention at 70°C and 1Hz were determined by dynamic viscoelasticity measurement in the embodiments described later. The storage elastic modulus and loss tangent of the adhesive layer of the present invention at 70°C and 1Hz can be adjusted by the composition of the adhesive composition used to form the adhesive layer of the present invention (e.g., the type or molecular weight of the base polymer, the amount used, the monomer composition, the type and amount of functional groups, the type and amount of crosslinking agents) or the curing conditions (heating conditions, radiation irradiation conditions), etc.
本發明黏著劑層之300%拉伸殘存應力值無特別限定,宜為10N/cm 2以下。本發明黏著劑層之300%拉伸殘存應力值為10N/cm 2以下之構成,在以下方面來看係理想的:本發明黏著劑層充分追隨本發明影像顯示裝置在使用環境下之收縮或膨脹,從而可抑制浮凸或剝落。又,在以下方面來看亦理想:於影像顯示面板等之被黏著體存在配線等所造成之凹凸形狀的高低差時,黏著劑層會充分追隨該高低差,從而可充填而不致使氣泡等殘留。在抑制本發明光學用黏著膠帶之浮凸或剝落、可追隨高低差之方面來看,本發明黏著劑層之300%拉伸殘存應力值較宜為7N/cm 2以下,亦可為5N/cm 2以下。本發明黏著劑層之300%拉伸殘存應力值的下限值無特別限定,由在保管本發明光學用黏著膠帶時不易發生黏著劑層從端部突出之不良情況等加工性之觀點來看,宜為1N/cm 2以上,亦可為1.5N/cm 2以上。 The 300% tensile residual stress value of the adhesive layer of the present invention is not particularly limited, but it is preferably 10 N/ cm² or less . The composition of the adhesive layer of the present invention having a 300% tensile residual stress value of 10 N/cm² or less is ideal in the following respects: the adhesive layer of the present invention fully follows the contraction or expansion of the image display device under the usage environment, thereby suppressing bulging or peeling. Furthermore, it is also ideal in the following respects: when there are height differences in the shape of the adhered body such as the image display panel due to wiring, the adhesive layer fully follows these height differences, thereby filling them without leaving air bubbles or other residues. In terms of suppressing bulging or peeling of the optical adhesive tape of the present invention and making it suitable for tracking height differences, the 300% tensile residual stress value of the adhesive layer of the present invention is preferably 7 N/ cm² or less, and may also be 5 N/ cm² or less. There is no particular limitation on the lower limit of the 300% tensile residual stress value of the adhesive layer of the present invention. However, from the viewpoint of processability, such as preventing the adhesive layer from protruding from the ends when storing the optical adhesive tape of the present invention, it is preferably 1 N/ cm² or more, and may also be 1.5 N/ cm² or more.
本發明黏著劑層之300%拉伸殘存應力值係藉由後述實施例之300%拉伸殘存應力值測定所測定者。本發明黏著劑層之300%拉伸殘存應力值可藉由用以形成本發明黏著劑層之黏著劑組成物的組成(例如基底聚合物的種類或分子量、使用量、單體組成、官能基的種類及量、交聯劑的種類及量)或硬化條件(加熱條件、輻射線照射條件)等來調整。The 300% tensile residual stress value of the adhesive layer of the present invention was determined by the 300% tensile residual stress value test of the embodiments described later. The 300% tensile residual stress value of the adhesive layer of the present invention can be adjusted by the composition of the adhesive composition used to form the adhesive layer of the present invention (e.g., the type or molecular weight of the base polymer, the amount used, the monomer composition, the type and amount of functional groups, the type and amount of crosslinking agents) or the curing conditions (heating conditions, radiation irradiation conditions), etc.
本發明黏著劑層在下述剪切試驗中求算之復原率無特別限定,宜為95%以下。 <剪切試驗> 測定應變量A(%)與應變量B(%),並由下述式算出復原率(%),該應變量A(%)係在60℃下從厚度2mm、直徑7.9mm之圓盤狀黏著劑層上下施加扭轉方向之剪切力500Pa 600秒鐘後的應變量,而應變量B(%)係後續在剪切力0Pa下維持1800秒鐘後的應變量。 復原率(%)=(應變量A-應變量B)/應變量A×100 The recovery rate of the adhesive layer of this invention, calculated in the following shear test, is not particularly limited, but should preferably be 95% or less. <Shear Test> Measure the strain A (%) and strain B (%), and calculate the recovery rate (%) using the following formula. Strain A (%) is the strain after applying a torsional shear force of 500 Pa for 600 seconds at 60°C from the top and bottom of a 2 mm thick, 7.9 mm diameter disc-shaped adhesive layer. Strain B (%) is the strain after maintaining a shear force of 0 Pa for 1800 seconds. Recovery Rate (%) = (Strain A - Strain B) / Strain A × 100
在本說明書中,提及「應變量A」、「應變量B」及「復原率」時,只要未特別說明,便表示為在上述剪切試驗中求算之「應變量A」、「應變量B」、「復原率」。In this manual, when "strain A", "strain B" and "recovery rate" are mentioned, unless otherwise specified, they refer to "strain A", "strain B" and "recovery rate" calculated in the above shear test.
參照圖式說明上述「剪切試驗」。圖5係用以說明剪切試驗之示意圖,40表示黏著劑層,41及42表示平行板。 黏著劑層40係厚度2mm、直徑7.9mm之圓盤狀黏著劑層,其係由本發明黏著劑層構成者,平行板41及42分別具有直徑7.9mm之上表面及底面,其係由例如不鏽鋼等構成者(圖5(a))。將平行板41之上表面及平行板42之底面分別對齊黏著劑層40之底面及上表面並抵接(圖5(b))。接著,將周邊溫度設為60℃,對黏著劑層40施加500Pa之扭轉方向的剪切力F 600秒鐘(圖5(c))。接著,釋放平行板41及42之剪切力,並在剪切力0Pa下放置1800秒鐘(圖5(d))。「應變量A」係對初始(圖5(b))之黏著劑層40之外周(100%)施加剪切力F 600秒鐘後之時間點(圖5(c))之扭轉方向的變化量之百分率(%)。「應變量B」係對初始(圖5(b))之黏著劑層40之外周(100%)施加剪切力F 600秒鐘後在剪切力0Pa下放置1800秒鐘後之時間點(圖5(d))之扭轉方向的變化量之百分率(%)。復原率(%)可由下述式算出。 復原率(%)=(應變量A-應變量B)/應變量A×100 The above-described "shear test" is explained with reference to the diagram. Figure 5 is a schematic diagram illustrating the shear test, where 40 represents the adhesive layer, and 41 and 42 represent the parallel plates. The adhesive layer 40 is a disc-shaped adhesive layer with a thickness of 2 mm and a diameter of 7.9 mm, and it is composed of the adhesive layer of this invention. The parallel plates 41 and 42 each have an upper surface and a bottom surface with a diameter of 7.9 mm, respectively, and are made of, for example, stainless steel (Figure 5(a)). The upper surface of the parallel plate 41 and the bottom surface of the parallel plate 42 are aligned with the bottom surface and upper surface of the adhesive layer 40 and brought into contact (Figure 5(b)). Next, the ambient temperature was set to 60°C, and a shear force F of 500 Pa in the torsional direction was applied to the adhesive layer 40 for 600 seconds (Fig. 5(c)). Then, the shear force of the parallel plates 41 and 42 was released, and the layer was placed under a shear force of 0 Pa for 1800 seconds (Fig. 5(d)). "Strain A" is the percentage change in the torsional direction at the time point (Fig. 5(c)) after applying a shear force F of 600 Pa to the outer periphery (100%) of the adhesive layer 40 initially (Fig. 5(b)). "Strain B" is the percentage change in the torsional direction at the time point (Fig. 5(d)) after applying a shear force F of 600 Pa to the outer periphery (100%) of the adhesive layer 40 initially (Fig. 5(b)) and then placing the layer under a shear force of 0 Pa for 1800 seconds. The recovery rate (%) can be calculated using the following formula: Recovery rate (%) = (Strain A - Strain B) / Strain A × 100
本發明黏著劑層之復原率為95%以下之構成,在以下方面來看係理想的:黏著劑層充分追隨本發明影像顯示裝置在使用環境下之收縮或膨脹,從而可抑制浮凸或剝落;以及,透明性可維持不變。又,在以下方面來看亦理想:於影像顯示面板等之被黏著體存在配線等所造成之凹凸形狀的高低差時,黏著劑層會充分追隨該高低差,從而可充填而不致使氣泡等殘留。在抑制本發明光學用黏著膠帶之浮凸或剝落、透明性可維持不變、可追隨高低差之方面來看,本發明黏著劑層之復原率較宜為94%以下,亦可為93.5%以下。本發明黏著劑層之復原率的下限值無特別限定,由在保管本發明光學用黏著膠帶時不易發生黏著劑層從端部突出之不良情況等加工性之觀點來看,宜為70%以上,亦可為80%以上或85%以上。The adhesive layer of this invention has a recovery rate of 95% or less, which is ideal in the following aspects: the adhesive layer fully follows the shrinkage or expansion of the image display device under the usage environment, thereby suppressing bulging or peeling; and the transparency remains unchanged. Furthermore, it is also ideal in the following aspects: when there are height differences in the shape of the adhered body, such as wiring, on the image display panel, the adhesive layer fully follows these height differences, thereby filling them without leaving air bubbles or other residues. In terms of suppressing bulging or peeling of the optical adhesive tape of this invention, maintaining transparency, and following height differences, the recovery rate of the adhesive layer of this invention is preferably 94% or less, and can also be 93.5% or less. There is no particular limitation on the lower limit of the recovery rate of the adhesive layer of the present invention. From the viewpoint of processability, such as making it less likely for the adhesive layer to protrude from the end when storing the optical adhesive tape of the present invention, it is preferable to be 70% or more, or 80% or more, or 85% or more.
本發明黏著劑層之應變量A無特別限定,宜為3%以上。本發明黏著劑層之應變量A為3%以上之構成,在以下方面來看係理想的:黏著劑層充分追隨本發明影像顯示裝置在使用環境下之收縮或膨脹,從而可抑制浮凸或剝落。又,在以下方面來看亦理想:於影像顯示面板等之被黏著體存在配線等所造成之凹凸形狀的高低差時,黏著劑層會充分追隨該高低差,從而可充填而不致使氣泡等殘留。在抑制本發明光學用黏著膠帶之浮凸或剝落、可追隨高低差之方面來看,本發明黏著劑層之應變量A較宜為4%以上,亦可為5%以上。本發明應變量A的上限值無特別限定,由在保管本發明光學用黏著膠帶時不易發生黏著劑層從端部突出之不良情況等加工性之觀點、透明性可維持不變之觀點來看,宜為25%以下,亦可為20%以下或15%以下。The strain A of the adhesive layer of the present invention is not particularly limited, but it is preferably 3% or more. A strain A of 3% or more in the adhesive layer of the present invention is ideal in the following respects: the adhesive layer fully follows the shrinkage or expansion of the image display device under the operating environment, thereby suppressing bulging or peeling. Furthermore, it is also ideal in the following respects: when there are height differences in the shape of the adhered body, such as wiring, on the image display panel, the adhesive layer fully follows these height differences, thereby filling them without leaving air bubbles or other residues. In terms of suppressing the protrusion or peeling of the optical adhesive tape of the present invention and making it able to follow height differences, the strain A of the adhesive layer of the present invention is preferably 4% or more, and may also be 5% or more. There is no particular upper limit to the strain A of the present invention. From the viewpoint of processability, such as making it less likely for the adhesive layer to protrude from the end when storing the optical adhesive tape of the present invention, and from the viewpoint that transparency can be maintained, it is preferably 25% or less, and may also be 20% or less or 15% or less.
本發明黏著劑層之應變量B無特別限定,宜為0.1%以上。本發明黏著劑層之應變量B為0.1%以上之構成,在以下方面來看係理想的:黏著劑層充分追隨本發明影像顯示裝置在使用環境下之收縮或膨脹,從而可抑制浮凸或剝落。又,在以下方面來看亦理想:於影像顯示面板等之被黏著體存在配線等所造成之凹凸形狀的高低差時,黏著劑層會充分追隨該高低差,從而可充填而不致使氣泡等殘留。在抑制本發明光學用黏著膠帶之浮凸或剝落、可追隨高低差之方面來看,本發明黏著劑層之應變量B宜為0.2%以上,亦可為0.3%以上。本發明應變量B的上限值無特別限定,由在保管本發明光學用黏著膠帶時不易發生黏著劑層從端部突出之不良情況等加工性之觀點、透明性可維持不變之觀點來看,宜為10%以下,亦可為8%以下或5%以下。The strain B of the adhesive layer of the present invention is not particularly limited, but it is preferably 0.1% or more. A strain B of 0.1% or more in the adhesive layer of the present invention is ideal in the following respects: the adhesive layer fully follows the shrinkage or expansion of the image display device under the operating environment of the present invention, thereby suppressing bulging or peeling. Furthermore, it is also ideal in the following respects: when there are height differences in the shape of the adhered body such as the image display panel due to wiring, the adhesive layer fully follows these height differences, thereby filling them without leaving air bubbles or other residues. In terms of suppressing the protrusion or peeling of the optical adhesive tape of the present invention and making it able to follow height differences, the strain B of the adhesive layer of the present invention should preferably be 0.2% or more, or 0.3% or more. There is no particular upper limit to the strain B of the present invention. From the viewpoint of processability, such as preventing the adhesive layer from protruding from the end when storing the optical adhesive tape of the present invention, and from the viewpoint of maintaining transparency, it should preferably be 10% or less, or 8% or less, or 5% or less.
本發明黏著劑層之應變量A、應變量B、復原率具體上係藉由後述實施例之應變量A、應變量B、復原率之測定所測定者。本發明黏著劑層之應變量A、應變量B、復原率可藉由用以形成本發明黏著劑層之黏著劑組成物的組成(例如基底聚合物的種類或分子量、使用量、單體組成、官能基的種類及量、交聯劑的種類及量)或硬化條件(加熱條件、輻射線照射條件)等來調整。The strain A, strain B, and recovery rate of the adhesive layer of the present invention are specifically determined by measuring the strain A, strain B, and recovery rate in the embodiments described later. The strain A, strain B, and recovery rate of the adhesive layer of the present invention can be adjusted by the composition of the adhesive composition used to form the adhesive layer of the present invention (e.g., the type or molecular weight of the base polymer, the amount used, the monomer composition, the type and amount of functional groups, the type and amount of crosslinking agents) or the curing conditions (heating conditions, radiation irradiation conditions), etc.
構成本發明黏著劑層之黏著劑無特別限定,可列舉例如:丙烯酸系黏著劑、橡膠系黏著劑、乙烯基烷基醚系黏著劑、聚矽氧系黏著劑、聚酯系黏著劑、聚醯胺系黏著劑、胺甲酸酯系黏著劑、氟系黏著劑、環氧系黏著劑等。其中,由透明性、黏著性、耐候性、成本、黏著劑之易設計性之方面來看,構成黏著劑層之黏著劑宜為丙烯酸系黏著劑。亦即,本發明黏著劑層宜為由丙烯酸系黏著劑構成之丙烯酸系黏著劑層。上述黏著劑可單獨使用或可組合2種以上來使用。The adhesive used to form the adhesive layer of this invention is not particularly limited, and examples include: acrylic adhesives, rubber adhesives, vinyl alkyl ether adhesives, polysiloxane adhesives, polyester adhesives, polyamide adhesives, carbamate adhesives, fluorinated adhesives, and epoxy adhesives. However, considering transparency, adhesion, weather resistance, cost, and ease of design, the adhesive forming the adhesive layer is preferably an acrylic adhesive. That is, the adhesive layer of this invention is preferably an acrylic adhesive layer composed of an acrylic adhesive. The above-mentioned adhesives can be used alone or in combination of two or more.
上述丙烯酸系黏著劑層含有丙烯酸系聚合物作為基底聚合物。上述丙烯酸系聚合物係一包含丙烯酸系單體(分子中具有(甲基)丙烯醯基之單體)作為構成聚合物之單體成分的聚合物。上述丙烯酸系聚合物宜為包含(甲基)丙烯酸烷基酯作為構成聚合物之單體成分的聚合物。此外,丙烯酸系聚合物可單獨使用或可組合2種以上來使用。The aforementioned acrylic adhesive layer contains an acrylic polymer as a base polymer. This acrylic polymer is a polymer that includes acrylic monomers (monomers having a (meth)acrylic group in the molecule) as monomeric components of the polymer. Preferably, the acrylic polymer is a polymer that includes alkyl (meth)acrylates as monomeric components of the polymer. Furthermore, the acrylic polymer can be used alone or in combination of two or more types.
形成本發明黏著劑層之黏著劑組成物可為任一形態。例如,黏著劑組成物亦可為乳液型、溶劑型(溶液型)、活性能量線硬化型、熱熔融型(熱熔型)等。其中,由生產性方面、容易獲得光學特性或外觀性優異之黏著劑層之方面來看,宜為溶劑型、活性能量線硬化型黏著劑組成物。尤其由容易將黏著劑層之上述各種特性(尤其是剪切力、玻璃轉移點等)控制在預定範圍內之觀點來看,宜為活性能量線硬化型黏著劑組成物。The adhesive composition forming the adhesive layer of this invention can be in any form. For example, the adhesive composition can also be emulsion type, solvent type (solution type), active energy line curing type, thermal fusion type (thermal fusion type), etc. Among these, solvent type and active energy line curing type adhesive compositions are preferable from the perspective of manufacturability and ease of obtaining adhesive layers with excellent optical properties or appearance. In particular, active energy line curing type adhesive compositions are preferable from the viewpoint that the above-mentioned properties of the adhesive layer (especially shear force, glass transfer point, etc.) can be easily controlled within a predetermined range.
亦即,本發明黏著劑層係含有丙烯酸系聚合物作為基底聚合物之丙烯酸系黏著劑層,宜藉由活性能量線硬化型丙烯酸系黏著劑組成物形成。That is, the adhesive layer of the present invention is an acrylic adhesive layer containing an acrylic polymer as the base polymer, which is preferably formed by an active energy line curing type acrylic adhesive composition.
上述活性能量線可列舉例如α射線、β射線、γ射線、中子射線、電子束等游離輻射線、或紫外線等,尤宜為紫外線。亦即,上述活性能量線硬化型黏著劑組成物宜為紫外線硬化型黏著劑組成物。The aforementioned active energy lines can be categorized as, for example, alpha rays, beta rays, gamma rays, neutron rays, electron beams and other ionizing radiation, or ultraviolet rays, with ultraviolet rays being particularly preferred. That is, the aforementioned active energy line-cured adhesive composition is preferably an ultraviolet-cured adhesive composition.
形成上述丙烯酸系黏著劑層之黏著劑組成物(丙烯酸系黏著劑組成物)可舉例如以丙烯酸系聚合物為必要成分之丙烯酸系黏著劑組成物、或是構成丙烯酸系聚合物之單體(monomer)的混合物(有時稱為「單體混合物」)或以其部分聚合物為必要成分之丙烯酸系黏著劑組成物等。前者可舉例如所謂之溶劑型丙烯酸系黏著劑組成物等。又,後者可舉例如所謂之活性能量線硬化型丙烯酸系黏著劑組成物等。上述「單體混合物」意指包含構成聚合物之單體成分的混合物。又,上述「部分聚合物」亦有時稱為「預聚物」,意指在上述單體混合物中之單體成分中1或2種以上單體成分已部分聚合之組成物。The adhesive composition (acrylic adhesive composition) forming the aforementioned acrylic adhesive layer can be, for example, an acrylic adhesive composition in which an acrylic polymer is an essential component, or a mixture of monomers constituting the acrylic polymer (sometimes called a "monomer mixture"), or an acrylic adhesive composition in which a portion of the polymer is an essential component. Examples of the former include solvent-based acrylic adhesive compositions. Examples of the latter include active energy line curing type acrylic adhesive compositions. The term "monomer mixture" refers to a mixture containing monomer components constituting the polymer. Furthermore, the term "partial polymer" is sometimes also called a "prepolymer," meaning a composition in which one or more monomer components in the aforementioned monomer mixture have been partially polymerized.
上述丙烯酸系聚合物係以丙烯酸系單體為必要單體成分(單體成分)而構成(形成)之聚合物。上述丙烯酸系聚合物宜為以(甲基)丙烯酸烷基酯為必要單體成分而構成(形成)之聚合物。即,上述丙烯酸系聚合物宜包含(甲基)丙烯酸烷基酯作為構成單元。在本說明書中,「(甲基)丙烯酸」表示「丙烯酸」及/或「甲基丙烯酸」(丙烯酸」及「甲基丙烯酸」中之任一者或兩者),其他亦同。此外,上述丙烯酸系聚合物係藉由1種或2種以上單體成分構成。The aforementioned acrylic polymers are polymers formed by using acrylic monomers as essential monomer components. Preferably, the aforementioned acrylic polymers are polymers formed by using alkyl (meth)acrylates as essential monomer components. That is, the aforementioned acrylic polymers preferably contain alkyl (meth)acrylates as constituent units. In this specification, "(meth)acrylate" means "acrylic acid" and/or "methacrylic acid" (either or both of "acrylic acid" and "methacrylic acid"), and so on. Furthermore, the aforementioned acrylic polymers are formed by using one or more monomer components.
作為必要單體成分之上述(甲基)丙烯酸烷基酯可適宜舉具有直鏈或支鏈狀烷基之(甲基)丙烯酸烷基酯。此外,(甲基)丙烯酸烷基酯可單獨使用或可組合2種以上來使用。The aforementioned alkyl methacrylates, which are essential monomeric components, are preferably alkyl methacrylates having linear or branched alkyl groups. Furthermore, alkyl methacrylates can be used alone or in combination of two or more.
具有直鏈或支鏈狀烷基之(甲基)丙烯酸烷基酯可列舉例如:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸二級丁酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸異戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸庚酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸十一酯、(甲基)丙烯酸十二酯、(甲基)丙烯酸十三酯、(甲基)丙烯酸十四酯、(甲基)丙烯酸十五酯、(甲基)丙烯酸十六酯、(甲基)丙烯酸十七酯、(甲基)丙烯酸十八酯((甲基)丙烯酸硬脂酯)、(甲基)丙烯酸異硬脂酯、(甲基)丙烯酸十九酯、(甲基)丙烯酸二十酯等具有碳數1~20之直鏈或支鏈狀烷基之(甲基)丙烯酸烷基酯。其中,上述具有直鏈或支鏈狀烷基之(甲基)丙烯酸烷基酯宜為具有碳數4~18之直鏈或支鏈狀烷基之(甲基)丙烯酸烷基酯,較宜為丙烯酸2-乙基己酯(2EHA)、丙烯酸異硬脂酯(ISTA)、丙烯酸月桂酯(LA)、丙烯酸丁酯(BA)。又,上述具有直鏈或支鏈狀烷基之(甲基)丙烯酸烷基酯可單獨使用或可組合2種以上來使用。Alkyl methacrylates having straight-chain or branched alkyl groups include, for example: methyl methacrylate, ethyl methacrylate, propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, dibutyl methacrylate, tributyl methacrylate, pentyl methacrylate, isoamyl methacrylate, hexyl methacrylate, heptyl methacrylate, octyl methacrylate, 2-ethylhexyl methacrylate, isooctyl methacrylate, and methacrylate. Nonyl acrylate, isononyl acrylate, decyl acrylate, isodecyl acrylate, undecyl acrylate, dodecyl acrylate, tridecyl acrylate, tetradecyl acrylate, decadecyl acrylate, hexadecyl acrylate, heptadecanyl acrylate, octadecyl acrylate (stearyl acrylate), isostearyl acrylate, nonadecanyl acrylate, eicosate acrylate, etc., which are alkyl methacrylates having a straight-chain or branched alkyl group with 1 to 20 carbon atoms. Among these, the aforementioned alkyl methacrylates having a straight-chain or branched alkyl group are preferably alkyl methacrylates having a straight-chain or branched alkyl group with 4 to 18 carbon atoms, and more preferably 2-ethylhexyl acrylate (2EHA), isostearyl acrylate (ISTA), lauryl acrylate (LA), and butyl acrylate (BA). Furthermore, the aforementioned alkyl (meth)acrylates having linear or branched alkyl groups can be used alone or in combination of two or more.
構成上述丙烯酸系聚合物之總單體成分(100重量%)中,上述(甲基)丙烯酸烷基酯之比率無特別限定,宜為50重量%以上(例如50~100重量%),較宜為53~90重量%,更宜為55~85重量%。In the total monomer composition (100% by weight) of the above-mentioned acrylic polymer, the ratio of the above-mentioned alkyl methacrylate is not particularly limited, but it is preferably 50% by weight or more (e.g., 50 to 100% by weight), more preferably 53 to 90% by weight, and even more preferably 55 to 85% by weight.
又,丙烯酸系黏著劑組成物除上述丙烯酸系聚合物外,還可包含有上述(甲基)丙烯酸烷基酯。丙烯酸系黏著劑組成物除了丙烯酸系聚合物外還含有(甲基)丙烯酸烷基酯時,該(甲基)丙烯酸烷基酯之含量(摻混量)相對於丙烯酸系聚合物100重量份宜為10重量份以上(例如10~100重量份),較宜為20~90重量份,更宜為30~80重量份。Furthermore, in addition to the aforementioned acrylic polymer, the acrylic adhesive composition may also contain the aforementioned alkyl (meth)acrylate. When the acrylic adhesive composition contains alkyl (meth)acrylate in addition to the acrylic polymer, the content (admixture amount) of the alkyl (meth)acrylate relative to 100 parts by weight of the acrylic polymer is preferably 10 parts by weight or more (e.g., 10 to 100 parts by weight), more preferably 20 to 90 parts by weight, and even more preferably 30 to 80 parts by weight.
上述丙烯酸系聚合物亦可包含有上述(甲基)丙烯酸烷基酯與共聚性單體作為構成聚合物之單體成分。亦即,上述丙烯酸系聚合物亦可包含有共聚性單體作為構成單元。此外,共聚性單體可單獨使用或可組合2種以上來使用。The aforementioned acrylic polymers may also contain the aforementioned (meth)acrylate alkyl esters and copolymeric monomers as monomeric components of the polymer. That is, the aforementioned acrylic polymers may also contain copolymeric monomers as constituent units. Furthermore, copolymeric monomers may be used alone or in combination of two or more types.
上述共聚性單體無特別限定,惟由容易將黏著劑層之上述各種特性(尤其是剪切力、玻璃轉移點等)控制在預定範圍內之觀點、抑制在高濕環境下之白濁化與提升耐久性、接著可靠性、與紫外線吸收劑等各種添加劑之相溶性、透明性之方面來看,可適宜舉分子內具有氮原子之單體、分子內具有羥基之單體。即,上述丙烯酸系聚合物宜包含分子內具有氮原子之單體作為構成單元。又,上述丙烯酸系聚合物宜包含分子內具有羥基之單體作為構成單元。The aforementioned copolymer monomers are not particularly limited. However, from the perspective of easily controlling the various properties of the adhesive layer (especially shear force, glass transition point, etc.) within a predetermined range, suppressing bleaching in high-humidity environments, improving durability and bonding reliability, and considering compatibility with various additives such as UV absorbers and transparency, monomers with intramolecular nitrogen atoms and monomers with intramolecular hydroxyl groups are suitable. That is, the aforementioned acrylic polymers preferably include monomers with intramolecular nitrogen atoms as constituent units. Furthermore, the aforementioned acrylic polymers preferably include monomers with intramolecular hydroxyl groups as constituent units.
上述分子內具有氮原子之單體係分子內(1分子內)具有至少1個氮原子之單體(單體)。在本說明書中,有時將上述「分子內具有氮原子之單體」稱為「含氮原子之單體」。上述含氮原子之單體無特別限定,可適宜舉含環狀氮單體、(甲基)丙烯醯胺類等。此外,含氮原子單體可單獨使用或可組合2種以上來使用。The monomers containing nitrogen atoms within the molecule described above are monomers (monomers) that have at least one nitrogen atom within one molecule. In this specification, the term "monomers containing nitrogen atoms within the molecule" is sometimes used as "monomers containing nitrogen atoms." There are no particular limitations on the aforementioned monomers containing nitrogen atoms; suitable examples include cyclic nitrogen monomers, (meth)acrylamides, etc. Furthermore, monomers containing nitrogen atoms can be used alone or in combination of two or more.
上述含環狀氮單體若為具有具(甲基)丙烯醯基或乙烯基等不飽和雙鍵之聚合性官能基且具有環狀氮結構者,便無特別限定。上述環狀氮結構宜為環狀結構內具有氮原子者。There are no particular limitations on the aforementioned cyclic nitrogen monomers that have polymerizable functional groups with unsaturated double bonds such as (meth)acrylic or vinyl groups and have a cyclic nitrogen structure. The aforementioned cyclic nitrogen structure preferably contains nitrogen atoms within the cyclic structure.
上述含環狀氮單體可舉例如N-乙烯基環狀醯胺(內醯胺系乙烯基單體)、具有含氮雜環之乙烯基系單體等。Examples of the aforementioned cyclic nitrogen monomers include N-vinylcyclic amides (endoamide-based vinyl monomers) and vinyl monomers with nitrogen-containing heterocycles.
上述N-乙烯基環狀醯胺可舉例如下述式(1)所示之N-乙烯基環狀醯胺。 [化學式1] (式(1)中,R 1表示2價有機基) Examples of the aforementioned N-vinylcyclic amides include those represented by formula (1) below. [Formula 1] (In equation (1), R1 represents a divalent organic group)
上述式(1)中之R 1為2價有機基,宜為2價飽和烴基或不飽和烴基,較宜為2價飽和烴基(例如碳數3~5之伸烷基等)。 In the above formula (1), R1 is a divalent organic group, preferably a divalent saturated hydrocarbon or an unsaturated hydrocarbon, and more preferably a divalent saturated hydrocarbon (e.g., an alkyl group with 3 to 5 carbon atoms).
上述式(1)所示之N-乙烯基環狀醯胺可列舉例如:N-乙烯基-2-吡咯啶酮、N-乙烯基-2-哌啶酮、N-乙烯基-3-嗎福林、N-乙烯基-2-己內醯胺、N-乙烯基-1,3-㗁𠯤-2-酮、N-乙烯基-3,5-嗎福林二酮等。Examples of N-vinylcyclic amides represented by formula (1) above include: N-vinyl-2-pyrrolidone, N-vinyl-2-piperidone, N-vinyl-3-methylfolin, N-vinyl-2-caprolactone, N-vinyl-1,3-vinyl-2-one, N-vinyl-3,5-methylfolindione, etc.
上述具有含氮雜環之乙烯基系單體可舉例如嗎福林環、哌啶環、吡咯啶環、哌𠯤環等具有含氮雜環之丙烯酸系單體等。Examples of vinyl monomers containing nitrogen-containing heterocycles include morphine rings, piperidine rings, pyrrolidine rings, and piperidine rings, as well as acrylic monomers containing nitrogen-containing heterocycles.
上述具有含氮雜環之乙烯基系單體無特別限定,可列舉例如:(甲基)丙烯醯基嗎福林、N-乙烯基哌𠯤、N-乙烯基吡咯、N-乙烯基咪唑、N-乙烯基吡𠯤、N-乙烯基嗎福林、N-乙烯基吡唑、乙烯基吡啶、乙烯基嘧啶、乙烯基㗁唑、乙烯基異㗁唑、乙烯基噻唑、乙烯基異噻唑、乙烯基嗒𠯤、(甲基)丙烯醯基吡咯啶酮、(甲基)丙烯醯基吡咯啶、(甲基)丙烯醯基哌啶等。The aforementioned vinyl monomers containing nitrogen-containing heterocycles are not particularly limited, and examples include: (meth)acrylamide methyl methacrylate, N-vinylpiperidine, N-vinylpyrrole, N-vinylimidazolium, N-vinylpyridine, N-vinylamide methyl methacrylate, N-vinylpyrazole, vinylpyridine, vinylpyrimidine, vinylpyrazole, vinylisopyrazole, vinylthiazole, vinylisothiazole, vinylpyridine, (meth)acrylamide pyrrolidone, (meth)acrylamide pyrrolidone, (meth)acrylamide piperidine, etc.
作為上述具有含氮雜環之乙烯基系單體,其中宜為具有含氮雜環之丙烯酸系單體,較宜為(甲基)丙烯醯基嗎福林、(甲基)丙烯醯基吡咯啶、(甲基)丙烯醯基哌啶。Among the aforementioned vinyl monomers having nitrogen-containing heterocycles, acrylic monomers having nitrogen-containing heterocycles are preferred, particularly (meth)acrylamide molfolin, (meth)acrylamide pyrrolidine, and (meth)acrylamide piperidine.
上述(甲基)丙烯醯胺類可舉例如(甲基)丙烯醯胺、N-烷基(甲基)丙烯醯胺、N,N-二烷基(甲基)丙烯醯胺等。上述N-烷基(甲基)丙烯醯胺可舉例如N-乙基(甲基)丙烯醯胺、N-異丙基(甲基)丙烯醯胺、N-正丁基(甲基)丙烯醯胺、N-辛基(甲基)丙烯醯胺等。並且,上述N-烷基(甲基)丙烯醯胺中亦包含二甲基胺乙基(甲基)丙烯醯胺、二乙基胺乙基(甲基)丙烯醯胺、二甲基胺丙基(甲基)丙烯醯胺這類具有胺基之(甲基)丙烯醯胺。上述N,N-二烷基(甲基)丙烯醯胺可列舉例如:N,N-二甲基(甲基)丙烯醯胺、N,N-二乙基(甲基)丙烯醯胺、N,N-二丙基(甲基)丙烯醯胺、N,N-二異丙基(甲基)丙烯醯胺、N,N-二(正丁基)(甲基)丙烯醯胺、N,N-二(三級丁基)(甲基)丙烯醯胺等。Examples of the aforementioned (meth)acrylamides include (meth)acrylamide, N-alkyl (meth)acrylamide, and N,N-dialkyl (meth)acrylamide. Examples of the aforementioned N-alkyl (meth)acrylamides include N-ethyl (meth)acrylamide, N-isopropyl (meth)acrylamide, N-n-butyl (meth)acrylamide, and N-octyl (meth)acrylamide. Furthermore, the aforementioned N-alkyl (meth)acrylamides also include (meth)acrylamides containing an amino group, such as dimethylaminoethyl (meth)acrylamide, diethylaminoethyl (meth)acrylamide, and dimethylaminopropyl (meth)acrylamide. Examples of the aforementioned N,N-dialkyl(meth)acrylamides include: N,N-dimethyl(meth)acrylamide, N,N-diethyl(meth)acrylamide, N,N-dipropyl(meth)acrylamide, N,N-diisopropyl(meth)acrylamide, N,N-di(n-butyl)(meth)acrylamide, and N,N-di(tributyl)(meth)acrylamide.
又,上述(甲基)丙烯醯胺類亦包含例如各種N-羥烷基(甲基)丙烯醯胺。上述N-羥烷基(甲基)丙烯醯胺可列舉例如:N-羥甲基(甲基)丙烯醯胺、N-(2-羥乙基)(甲基)丙烯醯胺、N-(2-羥丙基)(甲基)丙烯醯胺、N-(1-羥丙基)(甲基)丙烯醯胺、N-(3-羥丙基)(甲基)丙烯醯胺、N-(2-羥丁基)(甲基)丙烯醯胺、N-(3-羥丁基)(甲基)丙烯醯胺、N-(4-羥丁基)(甲基)丙烯醯胺、N-甲基-N-2-羥乙基(甲基)丙烯醯胺等。Furthermore, the aforementioned (meth)acrylamides also include, for example, various N-hydroxyalkyl (meth)acrylamides. Examples of the aforementioned N-hydroxyalkyl (meth)acrylamides include: N-hydroxymethyl (meth)acrylamide, N-(2-hydroxyethyl) (meth)acrylamide, N-(2-hydroxypropyl) (meth)acrylamide, N-(1-hydroxypropyl) (meth)acrylamide, N-(3-hydroxypropyl) (meth)acrylamide, N-(2-hydroxybutyl) (meth)acrylamide, N-(3-hydroxybutyl) (meth)acrylamide, N-(4-hydroxybutyl) (meth)acrylamide, N-methyl-N-2-hydroxyethyl (meth)acrylamide, etc.
又,上述(甲基)丙烯醯胺類亦包含例如各種N-烷氧基烷基(甲基)丙烯醯胺。上述N-烷氧基烷基(甲基)丙烯醯胺可舉例如N-甲氧基甲基(甲基)丙烯醯胺、N-丁氧基甲基(甲基)丙烯醯胺等。Furthermore, the aforementioned (meth)acrylamides also include, for example, various N-alkoxyalkyl (meth)acrylamides. Examples of the aforementioned N-alkoxyalkyl (meth)acrylamides include, for example, N-methoxymethyl (meth)acrylamide and N-butoxymethyl (meth)acrylamide.
又,上述含環狀氮單體、上述(甲基)丙烯醯胺類以外之含氮原子單體,可舉例如含胺基單體、含氰基單體、含醯亞胺基單體、含異氰酸酯基單體等。上述含胺基單體可舉例如(甲基)丙烯酸胺乙酯、(甲基)丙烯酸二甲基胺乙酯、(甲基)丙烯酸二甲基胺丙酯、(甲基)丙烯酸三級丁基胺乙酯等。含氰基單體可舉例如丙烯腈、甲基丙烯腈等。上述含醯亞胺基單體可列舉:馬來醯亞胺系單體(例如N-環己基馬來醯亞胺、N-異丙基馬來醯亞胺、N-月桂基馬來醯亞胺、N-苯基馬來醯亞胺等)、伊康醯亞胺系單體(例如N-甲基伊康醯亞胺、N-乙基伊康醯亞胺、N-丁基伊康醯亞胺、N-辛基伊康醯亞胺、N-2-乙基己基伊康醯亞胺、N-月桂基伊康醯亞胺、N-環己基伊康醯亞胺等)、琥珀醯亞胺系單體(例如N-(甲基)丙烯醯氧基亞甲基琥珀醯亞胺、N-(甲基)丙烯醯基-6-氧基六亞甲基琥珀醯亞胺、N-(甲基)丙烯醯基-8-氧基八亞甲基琥珀醯亞胺等)等。上述含異氰酸酯基單體可舉例如2-(甲基)丙烯醯氧基乙基異氰酸酯等。Furthermore, nitrogen-containing monomers other than those containing cyclic nitrogen groups and (meth)acrylamides mentioned above can include, for example, amino-containing monomers, cyano-containing monomers, amide-containing monomers, and isocyanate-containing monomers. Examples of amino-containing monomers include ethyl (meth)acrylate, dimethylaminoethyl (meth)acrylate, dimethylaminopropyl (meth)acrylate, and tributylaminoethyl (meth)acrylate. Examples of cyano-containing monomers include acrylonitrile and methacrylonitrile. The aforementioned imine-containing monomers include: maleimide monomers (e.g., N-cyclohexylmaleimide, N-isopropylmaleimide, N-laurylmaleimide, N-phenylmaleimide, etc.), and ikonimide monomers (e.g., N-methylikonimide, N-ethylikonimide, N-butylikonimide, N-octylikonimide, N...). -2-Ethylhexyl isocyanate, N-lauryl isocyanate, N-cyclohexyl isocyanate, etc.), succinimide monomers (e.g., N-(meth)acryloxymethylenesuccinimide, N-(meth)acryl-6-oxyhexamethylenesuccinimide, N-(meth)acryl-8-oxyoctamethylenesuccinimide, etc.). Examples of the above isocyanate-containing monomers include 2-(meth)acryloxyethyl isocyanate.
其中,上述含氮原子單體宜為含環狀氮單體,較宜為N-乙烯基環狀醯胺。更具體而言尤宜為N-乙烯基-2-吡咯啶酮(NVP)。Among these, the nitrogen-containing monomers mentioned above are preferably cyclic nitrogen monomers, and more preferably N-vinylcyclic amides. More specifically, N-vinyl-2-pyrrolidone (NVP) is particularly preferred.
上述丙烯酸系聚合物含有上述含氮原子單體作為構成聚合物之單體成分時,構成上述丙烯酸系聚合物之總單體成分(100重量%)中,上述含氮原子單體之比率無特別限定,宜為1重量%以上,較宜為3重量%以上,更宜為5重量%以上。上述比率若為1重量%以上,便可抑制在高濕環境下之白濁化與更提升耐久性,從而可獲得高接著可靠性,而理想。又,由獲得具有適度柔軟性之黏著劑層之方面、獲得透明性優異之黏著劑層之方面、容易將黏著劑層之上述各種特性(尤其是剪切力、玻璃轉移點等)控制在預定範圍內之觀點來看,上述含氮原子單體之比率的上限宜為30重量%以下,較宜為25重量%以下,更宜為20重量%以下。When the aforementioned acrylic polymer contains the aforementioned nitrogen-containing monomers as monomer components of the polymer, the proportion of the aforementioned nitrogen-containing monomers in the total monomer composition (100% by weight) of the aforementioned acrylic polymer is not particularly limited, but is preferably 1% by weight or more, more preferably 3% by weight or more, and even more preferably 5% by weight or more. If the above proportion is 1% by weight or more, it can suppress bleaching in high humidity environments and further improve durability, thereby obtaining high bonding reliability, which is ideal. Furthermore, from the perspectives of obtaining an adhesive layer with moderate softness, obtaining an adhesive layer with excellent transparency, and easily controlling the aforementioned properties of the adhesive layer (especially shear force, glass transition point, etc.) within a predetermined range, the upper limit of the ratio of the aforementioned nitrogen-containing monomers should preferably be 30% by weight or less, more preferably 25% by weight or less, and even more preferably 20% by weight or less.
上述分子內具有羥基之單體為分子內(1分子內)具有至少1個羥基(hydroxyl group)之單體,可適宜舉具有具(甲基)丙烯醯基或乙烯基等不飽和雙鍵之聚合性官能基且具有羥基者。惟,上述分子內具有羥基之單體係設為不包含上述含氮原子單體者。即,在本說明書中,分子內同時具有氮原子與羥基之單體係設為包含在上述「含氮原子單體」中。在本說明書中,有時將上述「分子內具有羥基之單體」稱為「含羥基單體」。此外,含羥基單體可單獨使用或可組合2種以上來使用。The aforementioned monomers containing hydroxyl groups are monomers that have at least one hydroxyl group within one molecule. Suitable examples include monomers with polymerizable functional groups such as (meth)acrylic or vinyl unsaturated double bonds and also containing hydroxyl groups. However, the aforementioned monomers containing hydroxyl groups are assumed to exclude the aforementioned nitrogen-containing monomers. That is, in this specification, monomers that simultaneously possess both nitrogen atoms and hydroxyl groups within a molecule are included in the aforementioned "nitrogen-containing monomers." In this specification, the aforementioned "monomers containing hydroxyl groups within a molecule" are sometimes referred to as "hydroxyl-containing monomers." Furthermore, hydroxyl-containing monomers can be used alone or in combination of two or more.
上述含羥基單體可列舉例如:(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸2-羥丙酯、(甲基)丙烯酸3-羥丙酯、(甲基)丙烯酸4-羥丁酯、(甲基)丙烯酸6-羥己酯、(甲基)丙烯酸羥辛酯、(甲基)丙烯酸羥癸酯、(甲基)丙烯酸羥月桂酯、(甲基)丙烯酸(4-羥甲基環己基)酯等含羥基之(甲基)丙烯酸酯;乙烯醇;烯丙醇等。Examples of hydroxyl-containing monomers include: 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, 3-hydroxypropyl methacrylate, 4-hydroxybutyl methacrylate, 6-hydroxyhexyl methacrylate, hydroxyoctyl methacrylate, hydroxydecyl methacrylate, hydroxylauryl methacrylate, and (4-hydroxymethylcyclohexyl) methacrylate, as well as other hydroxyl-containing methacrylates; vinyl alcohol; allyl alcohol, etc.
其中,上述含羥基單體宜為含羥基之(甲基)丙烯酸酯,較宜為丙烯酸2-羥乙酯(HEA)、丙烯酸4-羥丁酯(4HBA)。Among them, the hydroxyl-containing monomers mentioned above are preferably hydroxyl-containing (meth)acrylates, and more preferably 2-hydroxyethyl acrylate (HEA) or 4-hydroxybutyl acrylate (4HBA).
上述丙烯酸系聚合物含有上述含羥基單體作為構成聚合物之單體成分時,構成上述丙烯酸系聚合物之總單體成分(100重量%)中,上述含羥基單體之比率無特別限定,惟由抑制在高濕環境下之白濁化與提升耐久性、獲得高接著可靠性之方面來看,宜為0.5重量%以上,較宜為0.8重量%以上,更宜為1重量%以上。又,由容易將黏著劑層之上述各種特性(尤其是剪切力、玻璃轉移點等)控制在預定範圍內之觀點來看,上述含羥基單體之比率的上限宜為30重量%以下,較宜為25重量%以下,更宜為20重量%以下。When the aforementioned acrylic polymer contains the aforementioned hydroxyl-containing monomers as monomeric components of the polymer, the proportion of the aforementioned hydroxyl-containing monomers in the total monomeric component (100% by weight) of the aforementioned acrylic polymer is not particularly limited. However, from the perspective of suppressing bleaching in high-humidity environments and improving durability and obtaining high adhesion reliability, it is preferable to be 0.5% by weight or more, more preferably 0.8% by weight or more, and even more preferably 1% by weight or more. Furthermore, from the viewpoint of easily controlling the aforementioned properties of the adhesive layer (especially shear force, glass transfer point, etc.) within a predetermined range, the upper limit of the proportion of the aforementioned hydroxyl-containing monomers is preferably 30% by weight or less, more preferably 25% by weight or less, and even more preferably 20% by weight or less.
又,為了進一步強化含羥基單體所帶來之上述效果,丙烯酸系黏著劑組成物除了上述丙烯酸系聚合物外,還可包含有含羥基單體。丙烯酸系黏著劑組成物除了丙烯酸系聚合物外還含有含羥基單體時,該含羥基單體之含量(摻混量)相對於丙烯酸系聚合物100重量份,宜為1重量份以上,較宜為3重量份以上,更宜為5重量份以上。上述含量若為5重量份以上,便可抑制在高濕環境下之白濁化與更提升耐久性,從而可獲得更高接著可靠性,而理想。又,由凝集力方面、接著性、接著可靠性之容易獲得性方面、容易將黏著劑層之上述各種特性(尤其是剪切力、玻璃轉移點等)控制在預定範圍內之觀點來看,上述含羥基單體之含量(摻混量)的上限較宜為30重量份以下,較宜為25重量份以下,更宜為20重量份以下,尤宜為17重量份以下。Furthermore, to further enhance the aforementioned effects of hydroxyl-containing monomers, acrylic adhesive compositions may contain hydroxyl-containing monomers in addition to the aforementioned acrylic polymers. When acrylic adhesive compositions contain hydroxyl-containing monomers in addition to acrylic polymers, the content (admixture amount) of the hydroxyl-containing monomer relative to 100 parts by weight of the acrylic polymer is preferably 1 part by weight or more, more preferably 3 parts by weight or more, and even more preferably 5 parts by weight or more. If the above content is 5 parts by weight or more, whitening under high humidity environments can be suppressed and durability can be further improved, thereby obtaining higher bonding reliability, which is ideal. Furthermore, considering the ease of obtaining cohesive, adhesive, and adhesive reliability properties, and the ease of controlling the aforementioned characteristics of the adhesive layer (especially shear force, glass transition point, etc.) within a predetermined range, the upper limit of the content (admixture amount) of the aforementioned hydroxyl monomer is preferably 30 parts by weight or less, preferably 25 parts by weight or less, more preferably 20 parts by weight or less, and especially preferably 17 parts by weight or less.
構成上述丙烯酸系聚合物之總單體成分(100重量%)中,上述含氮原子單體及上述含羥基單體之比率的合計無特別限定,惟由抑制在高濕環境下之白濁化與提升耐久性、獲得高接著可靠性之方面來看,宜為5重量%以上,較宜為10重量%以上,更宜為15重量%以上。又,由獲得具有適度柔軟性之黏著劑層之方面、獲得透明性優異之黏著劑層之方面、容易將黏著劑層之上述各種特性(尤其是剪切力、玻璃轉移點等)控制在預定範圍內之觀點來看,上述比率的合計上限宜為50重量%以下,較宜為40重量%以下,更宜為35重量%以下。In the total monomer composition (100 wt%) of the above-mentioned acrylic polymer, there is no particular limitation on the total ratio of the nitrogen-containing monomers and the hydroxyl-containing monomers. However, from the perspective of suppressing bleaching in high-humidity environments, improving durability, and obtaining high adhesion reliability, it is preferable to be 5 wt% or more, more preferably 10 wt% or more, and even more preferably 15 wt% or more. Furthermore, from the perspective of obtaining an adhesive layer with moderate flexibility, obtaining an adhesive layer with excellent transparency, and easily controlling the above-mentioned properties of the adhesive layer (especially shear strength, glass transfer point, etc.) within a predetermined range, the upper limit of the total ratio is preferably 50 wt% or less, more preferably 40 wt% or less, and even more preferably 35 wt% or less.
含氮原子單體及含羥基單體外之共聚性單體更可舉含脂環結構單體。上述含脂環結構單體若為具有具(甲基)丙烯醯基或乙烯基等不飽和雙鍵之聚合性官能基且具有脂環結構結構者,便無特別限定。例如,具有環烷基之(甲基)丙烯酸烷基酯包含在上述含脂環結構單體中。此外,含脂環結構單體可單獨使用或可組合2種以上來使用。Copolymers other than nitrogen-containing and hydroxyl-containing monomers may include alicyclic monomers. There is no particular limitation on the alicyclic monomers described above, provided they have polymerizable functional groups with unsaturated double bonds such as (meth)acrylic or vinyl groups and possess an alicyclic structure. For example, alkyl (meth)acrylates containing cycloalkyl groups are included among the alicyclic monomers described above. Furthermore, alicyclic monomers may be used alone or in combination of two or more.
上述含脂環結構單體中之脂環結構係環狀烴結構,宜為碳數5以上,較宜為碳數6~24,更宜為碳數6~15,尤宜為碳數6~10。The alicyclic structure in the above-mentioned alicyclic monomers is a cyclic hydrocarbon structure, preferably with 5 or more carbon atoms, more preferably with 6 to 24 carbon atoms, more preferably with 6 to 15 carbon atoms, and especially preferably with 6 to 10 carbon atoms.
上述含脂環結構單體可列舉例如:(甲基)丙烯酸環丙酯、(甲基)丙烯酸環丁酯、(甲基)丙烯酸環戊酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸環庚酯、(甲基)丙烯酸環辛酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸二環戊酯、下述式(2)所示之HPMPA、下述式(3)所示之TMA-2、下述式(4)所示之HCPA等之(甲基)丙烯酸系單體。此外,下述式(4)中,線所連接之環己環與括弧內之結構式的鍵結位置無特別限定。該等之中,又宜為(甲基)丙烯酸環己酯、(甲基)丙烯酸異莰酯。Examples of the aforementioned alicyclic monomers include: cyclopropyl methacrylate, cyclobutyl methacrylate, cyclopentyl methacrylate, cyclohexyl methacrylate, cycloheptyl methacrylate, cyclooctyl methacrylate, isocamphenyl methacrylate, dicyclopentyl methacrylate, HPMPA as shown in formula (2), TMA-2 as shown in formula (3), and HCPA as shown in formula (4), etc., which are all methacrylic monomers. Furthermore, in formula (4), the bond position between the cyclohexyl ring connected by the line and the structure within the parentheses is not particularly limited. Among these, cyclohexyl methacrylate and isocamphenyl methacrylate are particularly suitable.
[化學式2] [化學式3] [化學式4] [Chemical Formula 2] [Chemical Formula 3] [Chemical Formula 4]
上述丙烯酸系聚合物含有上述含脂環結構單體作為構成聚合物之單體成分時,構成上述丙烯酸系聚合物之總單體成分(100重量%)中,上述含脂環結構單體之比率無特別限定,惟由提升耐久性、獲得高接著可靠性之方面來看,宜為10重量%以上。又,由獲得具有適度柔軟性之黏著劑層之方面、容易將黏著劑層之上述各種特性(尤其是剪切力、玻璃轉移點等)控制在預定範圍內之觀點來看,上述含脂環結構單體之比率的上限宜為50重量%以下,較宜為40重量%以下,更宜為30重量%以下。When the aforementioned acrylic polymer contains the aforementioned alicyclic monomers as monomeric components of the polymer, the proportion of the alicyclic monomers in the total monomeric components (100% by weight) of the aforementioned acrylic polymer is not particularly limited. However, from the perspective of improving durability and obtaining high bonding reliability, it is preferable to be 10% by weight or more. Furthermore, from the perspective of obtaining an adhesive layer with moderate flexibility and easily controlling the aforementioned properties of the adhesive layer (especially shear force, glass transition point, etc.) within a predetermined range, the upper limit of the proportion of the alicyclic monomers is preferably 50% by weight or less, more preferably 40% by weight or less, and even more preferably 30% by weight or less.
並且,共聚性單體可舉例如多官能性單體。上述多官能性單體可列舉例如:己二醇二(甲基)丙烯酸酯、丁二醇二(甲基)丙烯酸酯、(聚)乙二醇二(甲基)丙烯酸酯、(聚)丙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、新戊四醇二(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、三羥甲丙烷三(甲基)丙烯酸酯、四羥甲基甲烷三(甲基)丙烯酸酯、(甲基)丙烯酸烯丙酯、(甲基)丙烯酸乙烯酯、二乙烯苯、環氧丙烯酸酯、聚酯丙烯酸酯、胺甲酸酯丙烯酸酯等。此外,多官能性單體可單獨使用或可組合2種以上來使用。Furthermore, copolymerizable monomers can be, for example, multifunctional monomers. Examples of such multifunctional monomers include: hexanediol di(meth)acrylate, butanediol di(meth)acrylate, polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, neopentyl tetraethylene di(meth)acrylate, neopentyl tetraethylene tri(meth)acrylate, dinepentyl tetraethylene hexa(meth)acrylate, trihydroxymethylpropane tri(meth)acrylate, tetrahydroxymethylmethane tri(meth)acrylate, allyl methacrylate, ethylene methacrylate, divinylbenzene, epoxy acrylates, polyester acrylates, carbamate acrylates, etc. In addition, multifunctional monomers can be used alone or in combination of two or more.
上述丙烯酸系聚合物含有上述多官能性單體作為構成聚合物之單體成分時,構成上述丙烯酸系聚合物之總單體成分(100重量%)中,上述多官能性單體之比率無特別限定,由容易將黏著劑層之上述各種特性(尤其是剪切力、玻璃轉移點等)控制在預定範圍內之觀點來看,宜為0.5重量%以下(例如大於0重量%且在0.5重量%以下),較宜為0.2重量%以下(例如大於0重量%且在0.2重量%以下)。When the aforementioned acrylic polymer contains the aforementioned multifunctional monomers as monomer components constituting the polymer, the proportion of the aforementioned multifunctional monomers in the total monomer component (100 wt%) constituting the aforementioned acrylic polymer is not particularly limited. From the viewpoint that it is easy to control the aforementioned properties of the adhesive layer (especially shear force, glass transition point, etc.) within a predetermined range, it is preferable to be 0.5 wt% or less (e.g., greater than 0 wt% and less than 0.5 wt%), and more preferably 0.2 wt% or less (e.g., greater than 0 wt% and less than 0.2 wt%).
又,除上述丙烯酸系聚合物外,上述多官能性單體亦可摻混於丙烯酸系黏著劑組成物中。丙烯酸系黏著劑組成物除了丙烯酸系聚合物外還含有多官能性單體時,由容易將黏著劑層之上述各種特性(尤其是剪切力、玻璃轉移點等)控制在預定範圍內之觀點來看,該多官能性單體之含量(摻混量)相對於丙烯酸系聚合物100重量份,宜為0.5重量份以下(例如大於0重量份且在0.5重量份以下),較宜為0.2重量份以下(例如大於0重量份且在0.2重量份以下)。Furthermore, in addition to the aforementioned acrylic polymers, the aforementioned multifunctional monomers can also be blended into acrylic adhesive compositions. When an acrylic adhesive composition contains multifunctional monomers in addition to acrylic polymers, from the viewpoint that it is easy to control the aforementioned properties of the adhesive layer (especially shear force, glass transition point, etc.) within a predetermined range, the content (blending amount) of the multifunctional monomer relative to 100 parts by weight of the acrylic polymer should preferably be 0.5 parts by weight or less (e.g., greater than 0 parts by weight but less than 0.5 parts by weight), and more preferably 0.2 parts by weight or less (e.g., greater than 0 parts by weight but less than 0.2 parts by weight).
又,上述共聚性單體可舉(甲基)丙烯酸烷氧基烷基酯。上述(甲基)丙烯酸烷氧基烷基酯無特別限定,可列舉例如:(甲基)丙烯酸2-甲氧乙酯、(甲基)丙烯酸2-乙氧乙酯、(甲基)丙烯酸甲氧基三乙二醇酯、(甲基)丙烯酸3-甲氧丙酯、(甲基)丙烯酸3-乙氧丙酯、(甲基)丙烯酸4-甲氧丁酯、(甲基)丙烯酸4-乙氧丁酯等。其中,上述(甲基)丙烯酸烷氧基烷基酯宜為丙烯酸烷氧基烷基酯,較宜為丙烯酸2-甲氧乙酯(MEA)。此外,上述(甲基)丙烯酸烷氧基烷基酯可單獨使用或可組合2種以上來使用。Furthermore, the aforementioned copolymer monomers may include (meth)acrylate alkoxyalkyl esters. There are no particular limitations on the aforementioned (meth)acrylate alkoxyalkyl esters, and examples include: 2-methoxyethyl (meth)acrylate, 2-ethoxyethyl (meth)acrylate, methoxytriethylene glycol (meth)acrylate, 3-methoxypropyl (meth)acrylate, 3-ethoxypropyl (meth)acrylate, 4-methoxybutyl (meth)acrylate, 4-ethoxybutyl (meth)acrylate, etc. Among these, the aforementioned (meth)acrylate alkoxyalkyl esters are preferably alkoxyalkyl acrylates, and more preferably 2-methoxyethyl acrylate (MEA). In addition, the aforementioned (meth)acrylate alkoxyalkyl esters may be used alone or in combination of two or more.
上述丙烯酸系聚合物包含上述(甲基)丙烯酸烷氧基烷基酯作為構成聚合物之單體成分時,上述(甲基)丙烯酸烷基酯與上述(甲基)丙烯酸烷氧基烷基酯之比率無特別限定,惟以[前者:後者](重量比)計,宜大於100:0且在25:75以下,較宜大於100:0且在50:50以下。When the above-mentioned acrylic polymer contains the above-mentioned (meth)acrylate alkoxyalkyl ester as a monomer component of the polymer, there is no particular limitation on the ratio of the above-mentioned (meth)acrylate alkoxyalkyl ester to the above-mentioned (meth)acrylate alkoxyalkyl ester, but the ratio of [the former:the latter] (by weight) should preferably be greater than 100:0 and less than 25:75, and more preferably greater than 100:0 and less than 50:50.
其他,上述共聚性單體還可列舉例如:含羧基單體、含環氧基單體、含磺酸基單體、含磷酸基單體、具有芳香族烴基之(甲基)丙烯酸酯、乙烯酯類、芳香族乙烯基化合物、烯烴類或二烯類、乙烯基醚類、氯乙烯等。上述含羧基單體可舉例如(甲基)丙烯酸、伊康酸、馬來酸、延胡索酸、巴豆酸及異巴豆酸等,又,上述含羧基單體中亦包含例如馬來酸酐、伊康酸酐等含酸酐基單體。上述含環氧基單體可舉例如(甲基)丙烯酸環氧丙酯、(甲基)丙烯酸甲基環氧丙酯等。上述含磺酸基單體可舉例如乙烯基磺酸鈉等。含磷酸基單體可舉例如2-羥乙基丙烯醯基磷酸酯等。上述具有芳香族烴基之(甲基)丙烯酸酯可舉例如(甲基)丙烯酸苯酯、(甲基)丙烯酸苯氧乙酯、(甲基)丙烯酸苄酯等。上述乙烯酯類可舉例如乙酸乙烯酯、丙酸乙烯酯等。上述芳香族乙烯基化合物可舉例如苯乙烯、乙烯基甲苯等。上述烯烴類或二烯類可舉例如乙烯、丙烯、丁二烯、異戊二烯、異丁烯等。上述乙烯基醚類可舉例如乙烯基烷基醚等。Other copolymerizable monomers mentioned above may include, for example, carboxyl-containing monomers, epoxy-containing monomers, sulfonic acid-containing monomers, phosphate-containing monomers, (meth)acrylates with aromatic hydrocarbon groups, vinyl esters, aromatic vinyl compounds, alkenes or dienes, vinyl ethers, vinyl chloride, etc. Examples of carboxyl-containing monomers include (meth)acrylate, itconic acid, maleic acid, fumaric acid, crotonic acid, and isocrotonic acid, etc. Furthermore, the aforementioned carboxyl-containing monomers also include anhydride-containing monomers such as maleic anhydride and itconic anhydride. Examples of epoxy-containing monomers include glycidyl (meth)acrylate and methacrylic acid glycidyl (meth)acrylate. Examples of sulfonic acid-containing monomers include sodium vinylsulfonate, etc. Examples of phosphate-containing monomers include 2-hydroxyethyl acryl phosphate, etc. Examples of (meth)acrylates containing aromatic hydrocarbon groups include phenyl (meth)acrylate, phenoxyethyl (meth)acrylate, and benzyl (meth)acrylate. Examples of vinyl esters include vinyl acetate and vinyl propionate. Examples of aromatic vinyl compounds include styrene and vinyltoluene. Examples of alkenes or dienes include ethylene, propylene, butadiene, isoprene, and isobutylene. Examples of vinyl ethers include vinyl alkyl ethers.
由獲得具有優異耐腐蝕性之丙烯酸系黏著劑層之方面來看,上述丙烯酸系聚合物宜不含含酸性基單體或實質上不含含酸性基單體作為構成聚合物之單體成分,尤宜不含含羧基單體或實質上不含含羧基單體作為構成聚合物之單體成分。含酸性基單體可舉例如含羧基單體、含磺酸基單體、含磷酸基單體等。具體而言,構成上述丙烯酸系聚合物之總單體成分(100重量%)中含酸性基單體之比率為0.05重量%以下(宜為0.01重量%以下)者可實質上不含有。From the perspective of obtaining an acrylic adhesive layer with excellent corrosion resistance, the aforementioned acrylic polymers should preferably be free of acidic monomers or substantially free of acidic monomers as monomeric components of the polymer, and especially free of carboxyl monomers or substantially free of carboxyl monomers as monomeric components of the polymer. Examples of acidic monomers include carboxyl monomers, sulfonic acid monomers, and phosphate monomers. Specifically, those containing acidic monomers in the total monomer composition (100% by weight) of the aforementioned acrylic polymers may be substantially free of acidic monomers if the proportion is 0.05% by weight or less (preferably 0.01% by weight or less).
本發明黏著劑層中基底聚合物(尤其是丙烯酸系聚合物)之含量無特別限定,相對於本發明黏著劑層之總重量100重量%,宜為50重量%以上(例如50~100重量%),較宜為80重量%以上(例如80~100重量%),更宜為90重量%以上(例如90~100重量%)。The content of the base polymer (especially acrylic polymer) in the adhesive layer of the present invention is not particularly limited, but it is preferably 50% or more (e.g., 50 to 100% by weight) relative to the total weight of the adhesive layer of the present invention, more preferably 80% or more (e.g., 80 to 100% by weight), and even more preferably 90% or more (e.g., 90 to 100% by weight).
上述丙烯酸系聚合物之重量平均分子量(Mw)為100000~5000000,宜為500000~4000000,較宜為750000~3000000。丙烯酸系聚合物之重量平均分子量為100000以上之構成在提升黏著力、提升耐發泡剝落性之方面來看為佳。另一方面,丙烯酸系聚合物之重量平均分子量為5000000以下之構成在容易提高黏著力、提升耐發泡剝落性之方面來看為佳。The weight-average molecular weight (Mw) of the aforementioned acrylic polymers is 100,000 to 5,000,000, preferably 500,000 to 4,000,000, and more preferably 750,000 to 3,000,000. Acrylic polymers with a weight-average molecular weight of 100,000 or higher are preferred in terms of improving adhesion and resistance to foaming and peeling. Conversely, acrylic polymers with a weight-average molecular weight of 5,000,000 or lower are preferred in terms of easily improving adhesion and resistance to foaming and peeling.
上述丙烯酸系聚合物之重量平均分子量(Mw)可藉由GPC法換算成聚苯乙烯而求算。例如,可使用Tosoh股份公司製之高速GPC裝置「HPLC-8120GPC」,藉由下述條件來測定。 管柱:TSKgel SuperHZM-H/HZ4000/HZ3000/HZ2000 溶劑:四氫呋喃 流速:0.6ml/分鐘 The weight-average molecular weight (Mw) of the aforementioned acrylic polymers can be calculated by converting it to polystyrene using GPC. For example, a high-speed GPC apparatus, HPLC-8120GPC, manufactured by Tosoh Corporation, can be used for determination under the following conditions: Column: TSKgel SuperHZM-H/HZ4000/HZ3000/HZ2000 Soluble: Tetrahydrofuran Flow rate: 0.6 ml/min
上述丙烯酸系聚合物之玻璃轉移溫度(Tg)無特別限定,宜為-70~-10℃,較宜為-65~-15℃,更宜為-60~-20℃。丙烯酸系聚合物之玻璃轉移溫度若為-70℃以上,能提升凝集力、且容易提升耐發泡剝落性,故理想。又,丙烯酸系聚合物之玻璃轉移溫度為-10℃以下之構成,在以下方面來看係理想的:即便在低溫環境下仍能維持前述黏著劑層之應力鬆弛性,且前述黏著劑層充分追隨本發明影像顯示裝置在使用環境下之收縮或膨脹,而可抑制浮凸或剝落,從而可充分確保與被黏著體之密著性。The glass transition temperature (Tg) of the aforementioned acrylic polymers is not particularly limited, but is preferably -70 to -10°C, more preferably -65 to -15°C, and even more preferably -60 to -20°C. A glass transition temperature above -70°C for the acrylic polymers enhances cohesiveness and easily improves resistance to foaming and peeling, thus being ideal. Furthermore, an acrylic polymer composition with a glass transition temperature below -10°C is ideal in the following aspects: it maintains the stress relaxation properties of the aforementioned adhesive layer even in low-temperature environments, and the adhesive layer fully follows the shrinkage or expansion of the image display device under the operating environment of this invention, thereby suppressing bulging or peeling, and thus ensuring sufficient adhesion to the substrate.
上述丙烯酸系聚合物之玻璃轉移溫度(Tg)係以下述FOX式表示之玻璃轉移溫度(理論值)。 1/Tg=W 1/Tg 1+W 2/Tg 2+・・・+W n/Tg n上述式中,Tg表示丙烯酸系聚合物之玻璃轉移溫度(單元:K),Tg i表示在單體i形成均聚物後之玻璃轉移溫度(單位:K),Wi表示單體i之單體成分總量中之重量分率(i=1、2、・・・・n)。 構成上述丙烯酸系聚合物之單體之均聚物的Tg可採用下述值。 丙烯酸2-乙基己酯 -70℃ 丙烯酸正己酯 -65℃ 丙烯酸正辛酯 -65℃ 丙烯酸異壬酯 -60℃ 丙烯酸正壬酯 -58℃ 丙烯酸正丁酯 -55℃ 丙烯酸乙酯 -20℃ 丙烯酸月桂酯 0℃ 甲基丙烯酸2-乙基己酯 -10℃ 丙烯酸甲酯 8℃ 甲基丙烯酸正丁酯 20℃ 甲基丙烯酸甲酯 105℃ 丙烯酸 106℃ 甲基丙烯酸 228℃ 乙酸乙烯酯 32℃ 苯乙烯 100℃ The glass transition temperature (Tg) of the aforementioned acrylic polymer is expressed as the theoretical glass transition temperature using the following FOX formula: 1/Tg = W<sub> 1 </sub>/Tg<sub> 1 </sub> + W<sub> 2 </sub>/Tg<sub> 2 </sub> + ... + W <sub>n </sub>/Tg<sub>n</sub> In the above formula, Tg represents the glass transition temperature of the acrylic polymer (unit: K), Tg<sub> i </sub> represents the glass transition temperature after monomer i forms a homopolymer (unit: K), and Wi represents the weight fraction of monomer i in the total monomer content (i = 1, 2, ..., n). The Tg of the homopolymer constituting the aforementioned acrylic polymer monomers can be expressed using the following values. 2-Ethylhexyl acrylate -70℃; n-Hexyl acrylate -65℃; n-Octyl acrylate -65℃; Isononyl acrylate -60℃; n-Nonyl acrylate -58℃; n-Butyl acrylate -55℃; Ethyl acrylate -20℃; Lauryl acrylate 0℃; 2-Ethylhexyl methacrylate -10℃; Methyl acrylate 8℃; n-Butyl methacrylate 20℃; Methyl methacrylate 105℃; Acrylic acid 106℃; Methacryl methacrylate 228℃; Vinyl acetate 32℃; Styrene 100℃
又,關於上述未記載之單體之均聚物的Tg,可採用「Polymer Handbook(聚合物指南)」(第3版,John Wiley & Sons, Inc, 1989年)中記載之數值。並且,關於上述文獻中亦未記載之單體之均聚物的Tg,可採用藉由上述測定方法獲得之值(利用黏彈性試驗所得之tanδ之峰頂溫度)。Furthermore, for the Tg of homopolymers of monomers not described above, the values recorded in the "Polymer Handbook" (3rd edition, John Wiley & Sons, Inc., 1989) can be used. Moreover, for the Tg of homopolymers of monomers not described in the aforementioned literature, the values obtained by the above-described determination method (the peak temperature of tanδ obtained from the viscoelasticity test) can be used.
本發明黏著劑層含有之上述丙烯酸系聚合物等基底聚合物可藉由將單體成分聚合而得。該聚合方法無特別限定,可舉例如溶液聚合方法、乳化聚合方法、塊狀聚合方法、利用活性能量線照射進行之聚合方法(活性能量線聚合方法)等。其中,由黏著劑層之透明性、成本等方面來看,宜為溶液聚合方法、活性能量線聚合方法,較宜為活性能量線聚合方法。The adhesive layer of this invention contains the aforementioned acrylic polymer or other base polymer, which can be obtained by polymerizing the monomer components. The polymerization method is not particularly limited and can include, for example, solution polymerization, emulsion polymerization, block polymerization, and polymerization using active energy line irradiation (active energy line polymerization). Among these, considering the transparency and cost of the adhesive layer, solution polymerization and active energy line polymerization are preferable, with active energy line polymerization being more suitable.
又,在上述單體成分聚合時,亦可使用各種一般溶劑。上述溶劑可列舉例如:乙酸乙酯、乙酸正丁酯等酯類;甲苯、苯等芳香族烴類;正己烷、正庚烷等脂肪族烴類;環己烷、甲基環己烷等脂環式烴類;甲基乙基酮、甲基異丁基酮等酮類等之有機溶劑。此外,溶劑可單獨使用或可組合2種以上來使用。Furthermore, various common solvents can be used during the polymerization of the aforementioned monomer components. Examples of such solvents include: esters such as ethyl acetate and n-butyl acetate; aromatic hydrocarbons such as toluene and benzene; aliphatic hydrocarbons such as n-hexane and n-heptane; alicyclic hydrocarbons such as cyclohexane and methylcyclohexane; and ketones such as methyl ethyl ketone and methyl isobutyl ketone. In addition, solvents can be used alone or in combination of two or more.
在上述單體成分聚合時,亦可因應聚合反應之種類,使用熱聚合引發劑或光聚合引發劑(光引發劑)等聚合引發劑。此外,聚合引發劑可單獨使用或可組合2種以上來使用。When polymerizing the aforementioned monomer components, polymerization initiators such as thermal polymerization initiators or photopolymerization initiators (photoinitiators) can be used depending on the type of polymerization reaction. Furthermore, polymerization initiators can be used alone or in combination of two or more.
上述熱聚合引發劑無特別限定,可舉例如偶氮系聚合引發劑、過氧化物系聚合引發劑(例如二苯甲醯基過氧化物、過氧化馬來酸三級丁酯等)、氧化還原系聚合引發劑等。其中以日本專利特開2002-69411號公報所揭示之偶氮系聚合引發劑為佳。上述偶氮系聚合引發劑可舉2,2'-偶氮雙異丁腈(以下有時稱為AIBN)、2,2'-偶氮雙-2-甲基丁腈(以下有時稱為AMBN)、2,2'-偶氮雙(2-甲基丙酸)二甲酯、4,4'-偶氮雙-4-氰戊酸等。此外,熱聚合引發劑可單獨使用或可組合2種以上來使用。The aforementioned thermal polymerization initiators are not particularly limited and may include, for example, azo polymerization initiators, peroxide polymerization initiators (such as dibenzoyl peroxide, tributyl maleate peroxide, etc.), and redox polymerization initiators. Among these, the azo polymerization initiator disclosed in Japanese Patent Application Publication No. 2002-69411 is preferred. Examples of the aforementioned azo polymerization initiators include 2,2'-azobisisobutyronitrile (hereinafter sometimes referred to as AIBN), 2,2'-azobis-2-methylbutyronitrile (hereinafter sometimes referred to as AMBN), 2,2'-azobis(2-methylpropionic acid) dimethyl ester, and 4,4'-azobis-4-cyanovaleric acid. Furthermore, thermal polymerization initiators may be used alone or in combination of two or more.
在上述丙烯酸系聚合物聚合時使用上述偶氮系聚合引發劑時,上述偶氮系聚合引發劑之使用量無特別限定,例如相對於構成上述丙烯酸系聚合物之總單體成分100重量份,宜為0.05重量份以上,較宜為0.1重量份以上,又宜為0.5重量份以下,較宜為0.3重量份以下。When using the azo polymerization initiator in the polymerization of the acrylic polymer, there is no particular limitation on the amount of the azo polymerization initiator used. For example, relative to 100 parts by weight of the total monomer components constituting the acrylic polymer, it is preferably 0.05 parts by weight or more, more preferably 0.1 parts by weight or more, more preferably 0.5 parts by weight or less, and more preferably 0.3 parts by weight or less.
上述光聚合引發劑無特別限定,可舉例如苯偶姻醚系光聚合引發劑、苯乙酮系光聚合引發劑、α-酮醇系光聚合引發劑、芳香族磺醯氯系光聚合引發劑、光活性肟系光聚合引發劑、苯偶姻系光聚合引發劑、苯甲基系光聚合引發劑、二苯基酮系光聚合引發劑、縮酮系光聚合引發劑、9-氧硫𠮿系光聚合引發劑等。其他,還可舉醯基膦氧化物系光聚合引發劑、二茂鈦系光聚合引發劑。上述苯偶姻醚系光聚合引發劑可舉例如苯偶姻甲醚、苯偶姻乙醚、苯偶姻丙醚、苯偶姻異丙醚、苯偶姻異丁醚、2,2-二甲氧基-1,2-二苯基乙-1-酮、苯甲醚甲醚等。上述苯乙酮系光聚合引發劑可舉例如2,2-二乙氧基苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、1-羥環己基苯基酮、4-苯氧基二氯苯乙酮、4-(三級丁基)二氯苯乙酮等。上述α-酮醇系光聚合引發劑可舉例如2-甲基-2-羥苯丙酮、1-[4-(2-羥乙基)苯]-2-甲基丙-1-酮等。上述芳香族磺醯氯系光聚合引發劑可舉例如2-萘磺醯氯等。上述光活性肟系光聚合引發劑可舉例如1-苯基-1,1-丙二酮-2-(O-乙氧基羰基)-肟等。上述苯偶姻系光聚合引發劑可舉例如苯偶姻等。上述苯甲基系光聚合引發劑可舉例如苯甲基等。上述二苯基酮系光聚合引發劑可舉例如二苯基酮、苯甲醯苯甲酸、3,3'-二甲基-4-甲氧基二苯基酮、聚乙烯基二苯基酮、α-羥環己基苯基酮等。上述縮酮系光聚合引發劑可舉例如苯甲基二甲基縮酮等。上述9-氧硫𠮿系光聚合引發劑可舉例如9-氧硫𠮿、2-氯9-氧硫𠮿、2-甲基9-氧硫𠮿、2,4-二甲基9-氧硫𠮿、異丙基9-氧硫𠮿、2,4-二異丙基9-氧硫𠮿、十二基9-氧硫𠮿等。上述醯基膦氧化物系光聚合引發劑可舉例如2,4,6-三甲基苯甲醯基-二苯基-膦氧化物、雙(2,4,6-三甲基苯甲醯基)-苯基膦氧化物等。上述二茂鈦系光聚合引發劑可舉例如雙(η 5-2,4-環戊二烯-1-基)-雙(2,6-二氟-3-(1H-吡咯-1-基)-苯基)鈦等。此外,光聚合引發劑可單獨使用或可組合2種以上來使用。 The aforementioned photopolymerization initiators are not particularly limited, and examples include benzoin ether-based photopolymerization initiators, acetophenone-based photopolymerization initiators, α-keto alcohol-based photopolymerization initiators, aromatic sulfonyl chloride-based photopolymerization initiators, photoactive oxime-based photopolymerization initiators, benzoin-based photopolymerization initiators, benzyl-based photopolymerization initiators, diphenyl ketone-based photopolymerization initiators, acetal-based photopolymerization initiators, and 9-oxosulfuron-methyl-2-ethylhexylene ... These are examples of photopolymerization initiators. Other examples include acetophosphine oxide-based photopolymerization initiators and titanium thiocenene-based photopolymerization initiators. Examples of benzoin ether-based photopolymerization initiators include benzoin methyl ether, benzoin ethyl ether, benzoin propyl ether, benzoin isopropyl ether, benzoin isobutyl ether, 2,2-dimethoxy-1,2-diphenylethyl-1-one, and anisole methyl ether. Examples of acetophenone-based photopolymerization initiators include 2,2-diethoxyacetophenone, 2,2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexylphenyl ketone, 4-phenoxydichloroacetophenone, and 4-(tributyl)dichloroacetophenone. Examples of α-ketool-based photopolymerization initiators include 2-methyl-2-hydroxyphenylacetone and 1-[4-(2-hydroxyethyl)phenyl]-2-methylprop-1-one. Examples of aromatic sulfonyl chloride-based photopolymerization initiators include 2-naphthalenesulfonyl chloride. Examples of photoactive oxime-based photopolymerization initiators include 1-phenyl-1,1-propanedione-2-(O-ethoxycarbonyl)-oxime. Examples of benzoin-based photopolymerization initiators include benzoin. Examples of benzyl-based photopolymerization initiators include benzyl. Examples of the aforementioned diphenyl ketone-based photopolymerization initiators include diphenyl ketone, benzoic acid, 3,3'-dimethyl-4-methoxydiphenyl ketone, polyvinyl diphenyl ketone, and α-hydroxycyclohexylphenyl ketone. Examples of the aforementioned ketyl ketone-based photopolymerization initiators include benzyl dimethyl ketone. The aforementioned 9-oxosulfur... Examples of photopolymerization initiators include 9-oxosulfuron. 2-Chloro-9-oxysulfur 2-Methyl-9-oxosulfur 2,4-Dimethyl-9-oxosulfur Isopropyl 9-oxosulfur 2,4-Diisopropyl-9-oxosulfuron Dodecyl 9-oxosulfur Examples of acetylated phosphine oxide-based photopolymerization initiators include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide and bis(2,4,6-trimethylbenzoyl)-phenylphosphine oxide. Examples of titanium cyclopentadiene-based photopolymerization initiators include bis(n- 5-2,4 -cyclopentadien-1-yl)-bis(2,6-difluoro-3-(1H-pyrrolo-1-yl)-phenyl)titanium. Furthermore, photopolymerization initiators can be used alone or in combination of two or more.
在上述丙烯酸系聚合物聚合時使用上述光聚合引發劑時,上述光聚合引發劑之使用量無特別限定,例如相對於構成上述丙烯酸系聚合物之總單體成分100重量份,宜為0.01重量份以上,較宜為0.1重量份以上,又宜為3重量份以下,較宜為1.5重量份以下。When using the above-mentioned photopolymerization initiator during the polymerization of the above-mentioned acrylic polymer, there is no particular limitation on the amount of the photopolymerization initiator used. For example, relative to 100 parts by weight of the total monomer components constituting the above-mentioned acrylic polymer, it is preferably 0.01 parts by weight or more, more preferably 0.1 parts by weight or more, more preferably 3 parts by weight or less, and more preferably 1.5 parts by weight or less.
上述丙烯酸系黏著劑組成物宜同時含有上述丙烯酸系聚合物與重量平均分子量為1000~30000之丙烯酸系寡聚物。若含有丙烯酸系寡聚物,在本發明光學用黏著膠帶之界面對被黏著體的接著性會提升,因此容易獲得強接著性,又容易獲得優異之耐發泡剝落性。此外,在本說明書中,有時將「重量平均分子量為1000~30000之丙烯酸系寡聚物」僅稱為「丙烯酸系寡聚物」。The aforementioned acrylic adhesive composition preferably contains both the aforementioned acrylic polymer and an acrylic oligomer with a weight average molecular weight of 1000-30000. The presence of an acrylic oligomer enhances the adhesion between the interface of the optical adhesive tape of this invention and the substrate, thus easily achieving strong adhesion and excellent resistance to foaming and peeling. Furthermore, in this specification, "acrylic oligomer with a weight average molecular weight of 1000-30000" is sometimes referred to simply as "acrylic oligomer."
上述丙烯酸系寡聚物可適宜舉將分子內具有環狀結構之(甲基)丙烯酸酯作為必要單體成分而構成之丙烯酸系聚合物,較宜可舉將分子內具有環狀結構之(甲基)丙烯酸酯及具有直鏈或支鏈狀烷基之(甲基)丙烯酸烷基酯作為必要單體成分而構成之丙烯酸系聚合物。亦即,上述丙烯酸系寡聚物可適宜舉包含分子內具有環狀結構之(甲基)丙烯酸酯作為單體單元之丙烯酸系聚合物,較宜可舉包含分子內具有環狀結構之(甲基)丙烯酸酯及具有直鏈或支鏈狀烷基之(甲基)丙烯酸烷基酯作為單體單元之丙烯酸系聚合物。The aforementioned acrylic oligomers may be suitable examples of acrylic polymers composed of (meth)acrylates with an intramolecular cyclic structure as essential monomer components, and more preferably, acrylic polymers composed of (meth)acrylates with an intramolecular cyclic structure and (meth)alkyl acrylates with straight-chain or branched alkyl groups as essential monomer components. That is, the aforementioned acrylic oligomers may be suitable examples of acrylic polymers containing (meth)acrylates with an intramolecular cyclic structure as monomer units, and more preferably, acrylic polymers containing (meth)acrylates with an intramolecular cyclic structure and (meth)alkyl acrylates with straight-chain or branched alkyl groups as monomer units.
上述分子內(1分子內)具有環狀結構之(甲基)丙烯酸酯(以下有時稱為「含環之(甲基)丙烯酸酯」)之環狀結構(環)亦可為芳香族性環、非芳香族性環中之任一者,無特別限定。上述芳香族性環可舉例如芳香族性碳環[例如苯環等之單環碳環或萘環等之縮合碳環等]、各種芳香族性雜環等。上述非芳香族性環可列舉例如:非芳香族性脂肪族環(非芳香族性脂環式環)[例如環戊烷環、環己烷環、環庚烷環、環辛烷環等環烷環;環己烯環等之環烯環等]、非芳香族性橋聯環[例如蒎烷、蒎烯、莰烷、降𦯉烷、降𦯉烯等二環式烴環;金剛烷等三環以上脂肪族烴環(橋聯式烴環)等]、非芳香族性雜環[例如環氧環、㗁茂烷環、氧雜環丁烷環等]等。The cyclic structure (ring) of the (meth)acrylate (hereinafter sometimes referred to as "cyclic (meth)acrylate") having a cyclic structure within the molecule (one molecule) can be either an aromatic ring or a non-aromatic ring, without particular limitation. Examples of the aromatic rings mentioned above include aromatic carbon rings [such as monocyclic carbon rings of benzene rings or condensed carbon rings of naphthalene rings] and various aromatic heterocycles. Examples of non-aromatic rings include: non-aromatic aliphatic rings (non-aromatic alicyclic rings) [e.g., cyclopentane rings, cyclohexane rings, cycloheptane rings, cyclooctane rings, etc.; cyclohexene rings, etc.], non-aromatic bridged rings [e.g., pinane, pinene, camphene, northoalkyl, northoalkylene, etc., dicyclic hydrocarbons; aliphatic hydrocarbons with three or more rings (bridged hydrocarbons), etc.], and non-aromatic heterocyclic rings [e.g., epoxane rings, cyclopentane rings, oxo-butane rings, etc.], etc.
上述三環以上脂肪族烴環(三環以上橋聯式烴環)可列舉例如下述式(5a)所示之二環戊烷基、下述式(5b)所示之二環戊烯基、下述式(5c)所示之金剛烷基、下述式(5d)所示之三環戊烷基、下述式(5e)所示之三環戊烯基等。 [化學式5] Examples of the aforementioned tricyclic or multicyclic aliphatic hydrocarbons (bridged tricyclic or multicyclic hydrocarbons) include, for example, dicyclopentyl as shown in formula (5a), dicyclopentenyl as shown in formula (5b), adamantyl as shown in formula (5c), tricyclopentyl as shown in formula (5d), and tricyclopentenyl as shown in formula (5e). [Chemical Formula 5]
亦即,上述含環之(甲基)丙烯酸酯可列舉例如:(甲基)丙烯酸環戊酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸庚酯、(甲基)丙烯酸環辛酯等(甲基)丙烯酸環烷基酯;(甲基)丙烯酸異莰酯等具有二環式脂肪族烴環之(甲基)丙烯酸酯;(甲基)丙烯酸二環戊酯、(甲基)丙烯酸二環戊烷基氧基乙酯、(甲基)丙烯酸三環戊酯、(甲基)丙烯酸1-金剛烷基酯、(甲基)丙烯酸2-甲基-2-金剛烷基酯、(甲基)丙烯酸2-乙基-2-金剛烷基(甲基)丙烯酸酯等具有三環以上脂肪族烴環之(甲基)丙烯酸酯;(甲基)丙烯酸苯酯等(甲基)丙烯酸芳基酯、(甲基)丙烯酸苯氧乙酯等(甲基)丙烯酸芳氧基烷基酯、(甲基)丙烯酸苄酯等(甲基)丙烯酸芳基烷基酯等具有芳香族性環之(甲基)丙烯酸酯等。其中,上述含環之(甲基)丙烯酸酯尤宜為含非芳香族性環之(甲基)丙烯酸酯,較宜為丙烯酸環己酯(CHA)、甲基丙烯酸環己酯(CHMA)、丙烯酸二環戊酯(DCPA)、甲基丙烯酸二環戊酯(DCPMA),更宜為丙烯酸二環戊酯(DCPA)、甲基丙烯酸二環戊酯(DCPMA)。此外,含環之(甲基)丙烯酸酯可單獨使用或亦可組合2種以上來使用。That is, the aforementioned cyclic (meth)acrylates can include, for example: cyclopentyl (meth)acrylate, cyclohexyl (meth)acrylate, heptyl (meth)acrylate, cyclooctyl (meth)acrylate, and other cycloalkyl (meth)acrylates; isopentenyl (meth)acrylate and other (meth)acrylates having a dicyclic aliphatic hydrocarbon ring; dicyclopentyl (meth)acrylate, dicyclopentyloxyethyl (meth)acrylate, tricyclopentyl (meth)acrylate, 1-dacrylic (meth)acrylate Alkyl esters, 2-methyl-2-dalcenic esters of (meth)acrylate, 2-ethyl-2-dalcenic (meth)acrylate, and other (meth)acrylates containing tricyclic or more aliphatic hydrocarbon rings; aryl esters of (meth)acrylate such as phenyl methacrylate, aryloxyalkyl esters of (meth)acrylate such as phenoxyethyl methacrylate, and arylalkyl esters of (meth)acrylate such as benzyl methacrylate, and other (meth)acrylates containing aromatic rings, etc. Among these, the aforementioned cyclic (meth)acrylates are particularly preferably (meth)acrylates containing non-aromatic rings, more preferably cyclohexyl acrylate (CHA), cyclohexyl methacrylate (CHMA), dicyclopentyl acrylate (DCPA), and dicyclopentyl methacrylate (DCPMA), and even more preferably dicyclopentyl acrylate (DCPA) and dicyclopentyl methacrylate (DCPMA). In addition, cyclic (meth)acrylates can be used alone or in combination of two or more.
上述含非芳香族性環之(甲基)丙烯酸酯中,在使用具有三環以上脂肪族烴環(尤其是三環以上橋聯式烴環)之(甲基)丙烯酸酯時,尤其在不易引發聚合阻礙方面來看為佳。又,使用具有不具不飽和鍵之上述式(5a)所示之二環戊烷基、上述式(5c)所示之金剛烷基、上述式(5d)所示之三環戊烷基之(甲基)丙烯酸酯時,可更提高耐發泡剝落性,並且可顯著提升對聚乙烯或聚丙烯等低極性被黏著體之接著性。Among the aforementioned (meth)acrylates containing non-aromatic rings, those with three or more aliphatic hydrocarbon rings (especially bridged hydrocarbon rings) are particularly advantageous in terms of reducing the likelihood of inducing polymerization inhibition. Furthermore, using (meth)acrylates with unsaturated bonds, such as dicyclopentyl acrylates as shown in formula (5a), adamantyl acrylates as shown in formula (5c), or tricyclopentyl acrylates as shown in formula (5d), can further improve foaming resistance and significantly enhance adhesion to low-polarity substrates such as polyethylene or polypropylene.
丙烯酸系寡聚物之總單體單元(構成丙烯酸系寡聚物之單體成分總量)中,上述含環之(甲基)丙烯酸酯之含量(比率)無特別限定,相對於構成丙烯酸系寡聚物之單體成分總量(100重量份),宜為10~90重量份,較宜為20~80重量份。上述含環之(甲基)丙烯酸酯之含量若為10重量份以上,便容易提升耐發泡剝落性,故理想。又,含量若為90重量份以下,黏著劑層便具有適度之柔軟性,黏著力或高低差吸收性等容易提升,而理想。In the total monomer units (the total amount of monomer components constituting the acrylic oligomer), the content (ratio) of the aforementioned cyclic (meth)acrylate is not particularly limited. However, relative to the total amount of monomer components constituting the acrylic oligomer (100 parts by weight), it is preferably 10-90 parts by weight, and more preferably 20-80 parts by weight. If the content of the aforementioned cyclic (meth)acrylate is 10 parts by weight or more, it easily improves the foaming and peeling resistance, which is ideal. Furthermore, if the content is 90 parts by weight or less, the adhesive layer will have appropriate softness, and adhesion or absorption capacity at different heights will be easily improved, which is also ideal.
又,作為丙烯酸系寡聚物之單體單元的上述具有直鏈或支鏈狀烷基之(甲基)丙烯酸烷基酯可列舉例如:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸二級丁酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸異戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸庚酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸十一酯、(甲基)丙烯酸十二酯、(甲基)丙烯酸十三酯、(甲基)丙烯酸十四酯、(甲基)丙烯酸十五酯、(甲基)丙烯酸十六酯、(甲基)丙烯酸十七酯、(甲基)丙烯酸十八酯、(甲基)丙烯酸十九酯、(甲基)丙烯酸二十酯等烷基之碳數為1~20之(甲基)丙烯酸烷基酯。其中,在與丙烯酸系聚合物之相溶性良好之方面來看,宜為甲基丙烯酸甲酯(MMA)。此外,上述(甲基)丙烯酸烷基酯可單獨使用或亦可組合2種以上來使用。Furthermore, examples of alkyl methacrylates having linear or branched alkyl groups as monomer units of acrylic oligomers include: methyl methacrylate, ethyl methacrylate, propyl methacrylate, isopropyl methacrylate, butyl methacrylate, isobutyl methacrylate, dibutyl methacrylate, terbutyl methacrylate, amyl methacrylate, isoamyl methacrylate, hexyl methacrylate, heptyl methacrylate, octyl methacrylate, and 2-methyl methacrylate. Alkyl methacrylates, including ethylhexyl acrylate, isooctyl methacrylate, nonyl methacrylate, isononyl methacrylate, decyl methacrylate, isodecyl methacrylate, undecyl methacrylate, dodecyl methacrylate, tridecyl methacrylate, tetradecyl methacrylate, decadecyl methacrylate, hexadecyl methacrylate, heptadecanyl methacrylate, octadecyl methacrylate, nonadecanyl methacrylate, and eicosyl methacrylate, have alkyl alkyl groups having 1 to 20 carbon atoms. Among these, methyl methacrylate (MMA) is preferred in terms of good compatibility with acrylic polymers. Furthermore, the above-mentioned alkyl methacrylates can be used alone or in combination of two or more.
丙烯酸系寡聚物之總單體單元(構成丙烯酸系寡聚物之單體成分總量)中,上述具有直鏈或支鏈狀烷基之(甲基)丙烯酸烷基酯之含量無特別限定,在耐發泡剝落性方面來看,相對於構成丙烯酸系寡聚物之單體成分總量(100重量份),宜為10~90重量份,較宜為20~80重量份,更宜為20~60重量份。含量若為10重量份以上,尤其可容易提升對丙烯酸樹脂或聚碳酸酯製被黏著體之黏著力,而理想。In the total monomer units (the total amount of monomer components constituting the acrylic oligomer), the content of the aforementioned (meth)acrylate alkyl esters with linear or branched alkyl groups is not particularly limited. Regarding foaming and peeling resistance, the content relative to the total amount of monomer components constituting the acrylic oligomer (100 parts by weight) is preferably 10-90 parts by weight, more preferably 20-80 parts by weight, and even more preferably 20-60 parts by weight. A content of 10 parts by weight or more is particularly beneficial for easily improving adhesion to acrylic resins or polycarbonate substrates, which is ideal.
丙烯酸系寡聚物之單體單元除上述含環之(甲基)丙烯酸酯及具有直鏈或支鏈狀烷基之(甲基)丙烯酸烷基酯外,還可包含有可與該等單體共聚之單體(共聚性單體)。此外,丙烯酸系寡聚物之總單體單元(構成丙烯酸系寡聚物之單體成分總量)中,上述共聚性單體之含量(比率)無特別限定,惟相對於構成丙烯酸系寡聚物之單體成分總量(100重量份)宜為49.9重量份以下(例如0~49.9重量份),較宜為30重量份以下。又,共聚性單體可單獨使用或亦可組合2種以上來使用。In addition to the aforementioned cyclic (meth)acrylates and alkyl (meth)acrylates having linear or branched alkyl groups, the monomer units of acrylic oligomers may also include monomers that can copolymerize with these monomers (copolymeric monomers). Furthermore, the content (ratio) of the aforementioned copolymeric monomers in the total monomer units (the total amount of monomer components constituting the acrylic oligomer) is not particularly limited, but it is preferable to be 49.9 parts by weight or less (e.g., 0 to 49.9 parts by weight) relative to the total amount of monomer components constituting the acrylic oligomer (100 parts by weight), and more preferably 30 parts by weight or less. Moreover, the copolymeric monomers may be used alone or in combination of two or more types.
作為丙烯酸系寡聚物之單體單元的上述共聚性單體(構成丙烯酸系寡聚物之上述共聚性單體),可列舉例如:(甲基)丙烯酸烷氧基烷基酯[例如,(甲基)丙烯酸2-甲氧乙酯、(甲基)丙烯酸2-乙氧乙酯、(甲基)丙烯酸甲氧基三乙二醇酯、(甲基)丙烯酸3-甲氧丙酯、(甲基)丙烯酸3-乙氧丙酯、(甲基)丙烯酸4-甲氧丁酯、(甲基)丙烯酸4-乙氧丁酯等];含羥基(hydroxyl group)單體[例如,(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸2-羥丙酯、(甲基)丙烯酸2-羥丁酯、(甲基)丙烯酸3-羥丙酯、(甲基)丙烯酸4-羥丁酯、(甲基)丙烯酸6-羥己酯等之(甲基)丙烯酸羥烷基酯、乙烯醇、烯丙醇等];含醯胺基單體[例如,(甲基)丙烯醯胺、N,N-二甲基(甲基)丙烯醯胺、N-羥甲基(甲基)丙烯醯胺、N-甲氧基甲基(甲基)丙烯醯胺、N-丁氧基甲基(甲基)丙烯醯胺、N-羥乙基(甲基)丙烯醯胺等];含胺基單體[例如,(甲基)丙烯酸胺乙酯、(甲基)丙烯酸二甲基胺乙酯、(甲基)丙烯酸三級丁基胺乙酯等];含氰基單體[例如,丙烯腈、甲基丙烯腈等];含磺酸基單體[例如,乙烯基磺酸鈉等];含磷酸基單體[例如,2-羥乙基丙烯醯基磷酸酯等];含異氰酸酯基單體[例如,2-甲基丙烯醯氧基乙基異氰酸酯等]、含醯亞胺基單體[環己基馬來醯亞胺、異丙基馬來醯亞胺等]等。Examples of copolymerizable monomers constituting acrylic oligomers include: alkoxyalkyl esters of (meth)acrylate [e.g., 2-methoxyethyl methacrylate, 2-ethoxyethyl methacrylate, methoxytriethylene glycol methacrylate, 3-methoxypropyl methacrylate, 3-ethoxypropyl methacrylate, 4-methoxybutyl methacrylate, 4-ethoxybutyl methacrylate, etc.]; hydroxyl-containing monomers... (group) monomers [e.g., hydroxyalkyl methacrylates such as 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, 2-hydroxybutyl methacrylate, 3-hydroxypropyl methacrylate, 4-hydroxybutyl methacrylate, 6-hydroxyhexyl methacrylate, vinyl alcohol, allyl alcohol, etc.]; amide-containing monomers [e.g., (meth)acrylamide, N,N-dimethyl(meth)acrylamide, N-hydroxymethyl(meth)acrylamide, N-methoxymethyl(meth)acrylamide, N-butoxymethyl(meth)acrylamide] Amines, N-hydroxyethyl (meth)acrylamide, etc.; amine-containing monomers [e.g., ethyl (meth)acrylate, dimethyl methacrylate, tributyl methacrylate, etc.]; cyano-containing monomers [e.g., acrylonitrile, methacrylonitrile, etc.]; sulfonic acid-containing monomers [e.g., sodium vinylsulfonate, etc.]; phosphate-containing monomers [e.g., 2-hydroxyethyl acrylamide phosphate, etc.]; isocyanate-containing monomers [e.g., 2-methacryloyloxyethyl isocyanate, etc.]; amide-containing monomers [cyclohexylmaleimide, isopropylmaleimide, etc.], etc.
如上述,丙烯酸系寡聚物宜為包含分子內具有環狀結構之(甲基)丙烯酸酯及具有直鏈或支鏈狀烷基之(甲基)丙烯酸烷基酯作為單體單元之丙烯酸系聚合物。其中,宜為包含含環之(甲基)丙烯酸酯及上述具有直鏈或支鏈狀烷基之(甲基)丙烯酸烷基酯作為單體單元之丙烯酸系聚合物。上述包含含環之(甲基)丙烯酸酯及具有直鏈或支鏈狀烷基之(甲基)丙烯酸烷基酯作為單體單元的丙烯酸系聚合物中,相對於構成丙烯酸系寡聚物之單體成分總量(100重量份),含環之(甲基)丙烯酸酯之量無特別限定,宜為10~90重量份,較宜為20~80重量份。又,具有直鏈或支鏈狀烷基之(甲基)丙烯酸烷基酯之含量無特別限定,宜為10~90重量份,較宜為20~80重量份,更宜為20~60重量份。As described above, acrylic oligomers are preferably acrylic polymers comprising (meth)acrylates having an intramolecular cyclic structure and (meth)alkyl acrylates having linear or branched alkyl groups as monomer units. Preferably, they are acrylic polymers comprising cyclic (meth)acrylates and the aforementioned (meth)alkyl acrylates having linear or branched alkyl groups as monomer units. In the aforementioned acrylic polymers comprising cyclic (meth)acrylates and (meth)alkyl acrylates having linear or branched alkyl groups as monomer units, the amount of cyclic (meth)acrylates is not particularly limited relative to the total amount (100 parts by weight) of monomer components constituting the acrylic oligomer, but is preferably 10 to 90 parts by weight, more preferably 20 to 80 parts by weight. Furthermore, there is no particular limitation on the content of (meth)acrylate alkyl esters having straight-chain or branched alkyl groups, but it is preferably 10 to 90 parts by weight, more preferably 20 to 80 parts by weight, and even more preferably 20 to 60 parts by weight.
並且,丙烯酸系寡聚物之特別理想之具體構成可舉下述丙烯酸系聚合物,其包含選自於由(1)丙烯酸二環戊酯、甲基丙烯酸二環戊酯、丙烯酸環己酯及甲基丙烯酸環己酯所構成群組中之至少1種單體、以及(2)甲基丙烯酸甲酯作為單體單元。上述特別理想之具體構成的丙烯酸系寡聚物中,丙烯酸系寡聚物之總單體單元中,(1)丙烯酸二環戊酯、甲基丙烯酸二環戊酯、丙烯酸環己酯及甲基丙烯酸環己基之含量(包含2種以上時,為該等之合計量),相對於構成丙烯酸系寡聚物之單體成分總量(100重量份),宜為30~70重量份,且(2)甲基丙烯酸甲酯之含量宜為30~70重量份。惟,上述丙烯酸系寡聚物不受上述具體構成所限。Furthermore, a particularly desirable specific composition of an acrylic oligomer may be exemplified by the following acrylic polymer, comprising at least one monomer selected from the group consisting of (1) dicyclopentyl acrylate, dicyclopentyl methacrylate, cyclohexyl acrylate and cyclohexyl methacrylate, and (2) methyl methacrylate as a monomer unit. In the aforementioned particularly desirable acrylic oligomer, the content of (1) dicyclopentyl acrylate, dicyclopentyl methacrylate, cyclohexyl acrylate and cyclohexyl methacrylate (when containing two or more, the total amount of these) in the total monomer units constituting the acrylic oligomer is preferably 30 to 70 parts by weight relative to the total amount of monomer components constituting the acrylic oligomer (100 parts by weight), and the content of (2) methyl methacrylate is preferably 30 to 70 parts by weight. However, the above-mentioned acrylic oligomers are not limited to the specific composition described above.
丙烯酸系寡聚物可藉由公知乃至慣用之聚合方法聚合上述單體成分而得。上述丙烯酸系寡聚物之聚合方法可舉例如溶液聚合方法、乳化聚合方法、塊狀聚合方法、利用活性能量線照射進行之聚合方法(活性能量線聚合方法)等。其中,宜為塊狀聚合方法、溶液聚合方法,較宜為溶液聚合方法。Acrylic oligomers can be obtained by polymerizing the aforementioned monomer components using well-known and conventional polymerization methods. Examples of polymerization methods for acrylic oligomers include solution polymerization, emulsion polymerization, bulk polymerization, and polymerization using active energy beam irradiation (active energy beam polymerization). Among these, bulk polymerization and solution polymerization are preferred, with solution polymerization being more suitable.
於丙烯酸系寡聚物聚合時,亦可使用各種一般溶劑。上述溶劑可列舉例如:乙酸乙酯、乙酸正丁酯等酯類;甲苯、苯等芳香族烴類;正己烷、正庚烷等脂肪族烴類;環己烷、甲基環己烷等脂環式烴類;甲基乙基酮、甲基異丁基酮等酮類等之有機溶劑。此外,所述溶劑可單獨使用或亦可組合2種以上來使用。Various common solvents can also be used in the polymerization of acrylic oligomers. Examples of such solvents include: esters such as ethyl acetate and n-butyl acetate; aromatic hydrocarbons such as toluene and benzene; aliphatic hydrocarbons such as n-hexane and n-heptane; alicyclic hydrocarbons such as cyclohexane and methylcyclohexane; and ketones such as methyl ethyl ketone and methyl isobutyl ketone. Furthermore, these solvents can be used alone or in combination of two or more.
並且,在丙烯酸系寡聚物聚合時,亦可使用公知乃至慣用之聚合引發劑(例如熱聚合引發劑或光聚合引發劑等)。此外,聚合引發劑可單獨或亦可組合2種以上來使用。Furthermore, known and commonly used polymerization initiators (such as thermal polymerization initiators or photopolymerization initiators) can be used during the polymerization of acrylic oligomers. In addition, polymerization initiators can be used alone or in combination of two or more.
熱聚合引發劑可列舉例如:2,2'-偶氮雙異丁腈(AIBN)、2,2'-偶氮雙-2-甲基丁腈(AMBN)、2,2'-偶氮雙(2-甲基丙酸)二甲酯、4,4'-偶氮雙-4-氰基戊酸、2,2'-偶氮雙(4-甲氧基-2,4-二甲基戊腈)、2,2'-偶氮雙(2,4-二甲基戊腈)、1,1'-偶氮雙(環己烷-1-甲腈)、2,2'-偶氮雙(2,4,4-三甲基戊烷)等偶氮系引發劑;苯甲醯過氧化物、過氧化三級丁基、過氧化二-三級丁基、過氧苯甲酸三級丁酯、二異丙苯基過氧化物、1,1-雙(三級丁基過氧基)-3,3,5-三甲基環己烷、1,1-雙(三級丁基過氧基)環十二烷等過氧化物系引發劑等。此外,進行溶液聚合時,宜使用油溶性聚合引發劑。又,熱聚合引發劑可單獨使用或亦可組合2種以上來使用。Examples of thermal polymerization initiators include: 2,2'-azobisisobutyronitrile (AIBN), 2,2'-azobis-2-methylbutyronitrile (AMBN), dimethyl 2,2'-azobis(2-methylpropionic acid), 4,4'-azobis-4-cyanopentanoic acid, 2,2'-azobis(4-methoxy-2,4-dimethylpentanonitrile), 2,2'-azobis(2,4-dimethylpentanonitrile), and 1,1'-azobis(2,4-dimethylpentanonitrile). Azo initiators such as cyclohexane-1-formonitrile and 2,2'-azobis(2,4,4-trimethylpentane); peroxide initiators such as benzoyl peroxide, tributyl peroxide, di-tributyl peroxide, tributyl peroxybenzoate, diisopropylphenyl peroxide, 1,1-bis(tributylperoxy)-3,3,5-trimethylcyclohexane, and 1,1-bis(tributylperoxy)cyclododecane. Furthermore, oil-soluble polymerization initiators are preferred for solution polymerization. Thermal polymerization initiators can be used alone or in combination of two or more.
上述熱聚合引發劑之使用量無特別限定,例如相對於丙烯酸系寡聚物之總單體單元(構成丙烯酸系寡聚物之單體成分總量)100重量份為0.1~15重量份。There is no particular limitation on the amount of the above-mentioned thermal polymerization initiator used. For example, it is 0.1 to 15 parts by weight relative to 100 parts by weight of total monomer units of acrylic oligomer (the total amount of monomer components constituting acrylic oligomer).
又,上述光聚合引發劑無特別限定,可舉例如與上述所列舉之丙烯酸系聚合物聚合時所用之光聚合引發劑相同之光聚合引發劑。上述光聚合引發劑之使用量無特別限定,可適當選擇。Furthermore, there are no particular limitations on the aforementioned photopolymerization initiator; for example, it may be the same photopolymerization initiator used in the polymerization of the acrylic polymers listed above. There are no particular limitations on the amount of the aforementioned photopolymerization initiator used; it can be selected appropriately.
於上述丙烯酸系寡聚物聚合時,為了調整分子量(具體而言,為了將重量平均分子量調整成1000~30000)亦可使用鏈轉移劑。上述鏈轉移劑可列舉例如:2-巰基乙醇、α-硫甘油、2,3-二巰基-1-丙醇、辛基硫醇、三級壬基硫醇、十二基硫醇(月桂基硫醇)、三級十二基硫醇、環氧丙基硫醇、氫硫乙酸、氫硫乙酸甲酯、氫硫乙酸乙酯、氫硫乙酸丙酯、氫硫乙酸丁酯、氫硫乙酸三級丁酯、氫硫乙酸2-乙基己酯、氫硫乙酸辛酯、氫硫乙酸異辛酯、氫硫乙酸癸酯、氫硫乙酸十二酯、乙二醇之氫硫乙酸酯、新戊二醇之氫硫乙酸酯、新戊四醇之氫硫乙酸酯、α-甲基苯乙烯二聚物等。其中,由抑制本發明光學用黏著膠帶因加濕而白化之觀點來看,宜為α-硫甘油、氫硫乙酸甲酯,尤宜為α-硫甘油。此外,鏈轉移劑可單獨使用或亦可組合2種以上來使用。In the polymerization of the above-mentioned acrylic oligomers, chain transfer agents can also be used to adjust the molecular weight (specifically, to adjust the weight average molecular weight to 1,000 to 30,000). Examples of the aforementioned chain transfer agents include: 2-thioethanol, α-thioglycerol, 2,3-dithio-1-propanol, octylthiol, tri-nonylthiol, dodecylthiol (laurylthiol), tri-dodecylthiol, epioxypropylthiol, hydrothioacetic acid, methyl hydrothioacetate, ethyl hydrothioacetate, propyl hydrothioacetate, butyl hydrothioacetate, tri-butyl hydrothioacetate, 2-ethylhexyl hydrothioacetate, octyl hydrothioacetate, isooctyl hydrothioacetate, decyl hydrothioacetate, dodecyl hydrothioacetate, hydrothioacetate of ethylene glycol, hydrothioacetate of neopentyl glycol, hydrothioacetate of neopentyl tetraethanolol, α-methylstyrene dimer, etc. From the perspective of suppressing the whitening of the optical adhesive tape of this invention due to humidification, α-thioglycerol and methyl hydrothioacetate are preferred, with α-thioglycerol being particularly preferred. In addition, the chain transfer agent can be used alone or in combination of two or more.
上述鏈轉移劑之含量(使用量)無特別限定,相對於丙烯酸系寡聚物之總單體單元(構成丙烯酸系寡聚物之單體成分總量)100重量份,宜為0.1~20重量份,較宜為0.2~15重量份,更宜為0.3~10重量份。藉由將鏈轉移劑之含量(使用量)設為上述範圍,可容易獲得重量平均分子量經控制成1000~30000之丙烯酸系聚合物。The content (amount) of the chain transfer agent is not particularly limited. However, relative to 100 parts by weight of the total monomer units (the total amount of monomer components constituting the acrylic oligomer), it is preferably 0.1 to 20 parts by weight, more preferably 0.2 to 15 parts by weight, and even more preferably 0.3 to 10 parts by weight. By setting the content (amount) of the chain transfer agent within the above range, acrylic polymers with a weight average molecular weight controlled to 1000 to 30000 can be easily obtained.
上述丙烯酸系寡聚物之重量平均分子量(Mw)為1000~30000,宜為1000~20000,較宜為1500~10000,更宜為2000~8000。丙烯酸系寡聚物之重量平均分子量為1000以上,因此可提升黏著力或保持特性,而提升耐發泡剝落性。另一方面,丙烯酸系寡聚物之重量平均分子量為30000以下,因此容易提高黏著力,而提升耐發泡剝落性。The weight-average molecular weight (Mw) of the aforementioned acrylic oligomers is 1000~30000, preferably 1000~20000, more preferably 1500~10000, and even more preferably 2000~8000. Acrylic oligomers with a weight-average molecular weight of 1000 or higher can improve adhesion or maintain properties, thus improving foaming and peeling resistance. On the other hand, acrylic oligomers with a weight-average molecular weight of 30000 or lower tend to have better adhesion, thus improving foaming and peeling resistance.
上述丙烯酸系寡聚物之重量平均分子量(Mw)可藉由GPC法換算成聚苯乙烯而求算。例如,可使用Tosoh股份公司製之高速GPC裝置「HPLC-8120GPC」,藉由下述條件來測定。 管柱:TSKgel SuperHZM-H/HZ4000/HZ3000/HZ2000 溶劑:四氫呋喃 流速:0.6ml/分鐘 The weight-average molecular weight (Mw) of the above-mentioned acrylic oligomers can be calculated by converting them to polystyrene using GPC. For example, a high-speed GPC apparatus, HPLC-8120GPC, manufactured by Tosoh Corporation, can be used for determination under the following conditions: Column: TSKgel SuperHZM-H/HZ4000/HZ3000/HZ2000 Soluble: Tetrahydrofuran Flow rate: 0.6 ml/min
上述丙烯酸系寡聚物之玻璃轉移溫度(Tg)無特別限定,宜為20~300℃,較宜為30~300℃,更宜為40~300℃。丙烯酸系寡聚物之玻璃轉移溫度若為20℃以上,便容易提升耐發泡剝落性,而理想。又,丙烯酸系寡聚物之玻璃轉移溫度若為300℃以下,黏著劑層便具有適度之柔軟性,容易獲得良好之黏著力或良好之高低差吸收性,而容易獲得優異之接著可靠性,故理想。The glass transition temperature (Tg) of the aforementioned acrylic oligomers is not particularly limited, but is preferably 20~300℃, more preferably 30~300℃, and even more preferably 40~300℃. Ideally, the glass transition temperature of the acrylic oligomers should be above 20℃ to easily improve foaming and peeling resistance. Conversely, ideally, if the glass transition temperature of the acrylic oligomers is below 300℃, the adhesive layer will possess suitable flexibility, easily achieving good adhesion or good gradient absorption, thus easily obtaining excellent bonding reliability.
上述丙烯酸系寡聚物之玻璃轉移溫度(Tg)係以上述FOX式表示之玻璃轉移溫度(理論值)。 構成上述丙烯酸系寡聚物之單體之均聚物的Tg可採用下述表1記載之值。又,關於表1未記載之單體之均聚物的Tg,可採用「Polymer Handbook(聚合物指南)」(第3版,John Wiley & Sons, Inc, 1989年)中記載之數值。並且,關於上述文獻中亦未記載之單體之均聚物的Tg,可採用藉由上述測定方法獲得之值(利用黏彈性試驗所得之tanδ之峰頂溫度)。 The glass transition temperatures (Tg) of the aforementioned acrylic oligomers are theoretical values expressed in the FOX formula described above. The Tg of the homopolymers of the monomers constituting the aforementioned acrylic oligomers can be taken from the values recorded in Table 1 below. Furthermore, for the Tg of homopolymers of monomers not recorded in Table 1, the values recorded in the "Polymer Handbook" (3rd edition, John Wiley & Sons, Inc., 1989) can be used. Moreover, for the Tg of homopolymers of monomers not recorded in the aforementioned literature, the values obtained by the above-described determination method can be used (the peak temperature of tanδ obtained from the viscoelasticity test).
[表1] 此外,表1中之「DCPMA/MMA=60/40」之共聚物係指DCPMA 60重量份與MMA 40重量份之共聚物。 [Table 1] Furthermore, the copolymer of "DCPMA/MMA=60/40" in Table 1 refers to a copolymer of 60 parts by weight of DCPMA and 40 parts by weight of MMA.
上述丙烯酸系黏著劑組成物含有丙烯酸系聚合物及丙烯酸系寡聚物時,丙烯酸系寡聚物之含量無特別限定,相對於上述丙烯酸系聚合物100重量份,宜為1~30重量份,較宜為2~20重量份,更宜為2~10重量份。即,上述黏著劑組成物中之丙烯酸系寡聚物之含量無特別限定,相對於上述丙烯酸系聚合物之總單體單元100重量份,宜為1~30重量份,較宜為2~20重量份,更宜為2~10重量份。上述丙烯酸系黏著劑組成物中之丙烯酸系寡聚物之含量無特別限定,例如相對於上述單體混合物100重量份,宜為1~30重量份,較宜為2~20重量份,更宜為2~10重量份。丙烯酸系寡聚物之含量若為1重量份以上,便容易獲得優異之接著性及優異之耐發泡剝落性,而理想。又,丙烯酸系寡聚物之含量若為30重量份以下,便容易獲得優異之透明性與接著可靠性,而理想。又,由容易將黏著劑層之上述各種特性(尤其是剪切力、玻璃轉移點等)控制在預定範圍內之觀點來看,丙烯酸系寡聚物之含量宜為10重量份以下,較宜為8重量份以下。When the aforementioned acrylic adhesive composition contains both acrylic polymers and acrylic oligomers, the content of the acrylic oligomers is not particularly limited, but is preferably 1 to 30 parts by weight, more preferably 2 to 20 parts by weight, and even more preferably 2 to 10 parts by weight, relative to 100 parts by weight of the aforementioned acrylic polymer. That is, the content of the acrylic oligomers in the aforementioned adhesive composition is not particularly limited, but is preferably 1 to 30 parts by weight, more preferably 2 to 20 parts by weight, and even more preferably 2 to 10 parts by weight, relative to 100 parts by weight of the total monomer units of the aforementioned acrylic polymer. The content of the acrylic oligomers in the aforementioned acrylic adhesive composition is not particularly limited; for example, it is preferably 1 to 30 parts by weight, more preferably 2 to 20 parts by weight, and even more preferably 2 to 10 parts by weight, relative to 100 parts by weight of the aforementioned monomer mixture. Ideally, an acrylic oligomer content of 1 part by weight or more readily yields excellent adhesion and resistance to foaming and peeling. Conversely, an acrylic oligomer content of 30 parts by weight or less readily yields excellent transparency and reliable adhesion. Furthermore, from the perspective of easily controlling the aforementioned properties of the adhesive layer (especially shear strength, glass transfer point, etc.) within a predetermined range, an acrylic oligomer content of 10 parts by weight or less, preferably 8 parts by weight or less, is preferable.
含有丙烯酸系聚合物及丙烯酸系寡聚物之上述黏著劑組成物之製作方法無特別限定。例如,可視需求於構成丙烯酸系聚合物之單體成分的混合物或構成丙烯酸系聚合物之單體成分的混合物之部分聚合物(形成丙烯酸系聚合物之單體混合物或其部分聚合物)中添加丙烯酸系寡聚物、添加劑等,並經由混合來製作。There are no particular limitations on the method for producing the above-mentioned adhesive composition containing acrylic polymers and acrylic oligomers. For example, acrylic oligomers, additives, etc., may be added to a mixture of monomer components constituting acrylic polymers or a portion of a mixture of monomer components constituting acrylic polymers (forming a mixture of monomers of acrylic polymers or a portion of the polymer), as needed, and then produced by mixing.
本發明黏著劑層無特別限定,宜含有紫外線吸收劑(UVA)。本發明黏著劑層若包含紫外線吸收劑,在可抑制影像顯示面板因紫外線而受損之方面來看係理想的。此外,紫外線吸收劑可單獨使用或可組合2種以上來使用。The adhesive layer of this invention is not particularly limited, but it is preferable to contain an ultraviolet (UVA) absorber. The presence of a UV absorber in the adhesive layer of this invention is ideal in terms of suppressing damage to the image display panel caused by ultraviolet radiation. Furthermore, the UV absorber can be used alone or in combination of two or more types.
上述紫外線吸收劑無特別限定,可列舉苯并三唑系紫外線吸收劑、羥苯基三𠯤系紫外線吸收劑、二苯基酮系紫外線吸收劑、柳酸酯系紫外線吸收劑、氰基丙烯酸酯系紫外線吸收劑、氧二苯基酮系紫外線吸收劑等。The above-mentioned ultraviolet absorbers are not particularly limited, and examples include benzotriazole ultraviolet absorbers, hydroxyphenyltriazine ultraviolet absorbers, diphenyl ketone ultraviolet absorbers, salicylate ultraviolet absorbers, cyanoacrylate ultraviolet absorbers, and oxydiphenyl ketone ultraviolet absorbers.
苯并三唑系紫外線吸收劑(苯并三唑系化合物)可列舉例如:2-(2-羥基-5-三級丁基苯基)-2H-苯并三唑(商品名「TINUVIN PS」,BASF公司製)、苯丙酸及3-(2H-苯并三唑-2-基)-5-(1,1-二甲基乙基)-4-羥基(C7-9側鏈及直鏈烷基)之酯化合物(商品名「TINUVIN 384-2」,BASF公司製)、辛基3-[3-三級丁基-4-羥基-5-(5-氯-2H-苯并三唑-2-基)苯基]丙酸酯及2-乙基己基-3-[3-三級丁基-4-羥基-5-(5-氯-2H-苯并三唑-2基)苯基]丙酸酯之混合物(商品名「TINUVIN 109」,BASF公司製)、2-(2H-苯并三唑-2-基)-4,6-雙(1-甲基-1-苯基乙基)苯酚(商品名「TINUVIN 900」,BASF公司製)、2-(2H-苯并三唑-2-基)-6-(1-甲基-1-苯基乙基)-4-(1,1,3,3-四甲基丁基)苯酚(商品名「TINUVIN 928」,BASF製)、甲基3-(3-(2H-苯并三唑-2-基)-5-三級丁基-4-羥苯基)丙酸酯/聚乙二醇300之反應產物(商品名「TINUVIN 1130」,BASF公司製)、2-(2H-苯并三唑-2-基)-對甲酚(商品名「TINUVIN P」,BASF公司製)、2-(2H-苯并三唑-2-基)-4,6-雙(1-甲基-1-苯基乙基)苯酚(商品名「TINUVIN 234」,BASF公司製)、2-[5-氯-2H-苯并三唑-2-基]-4-甲基-6-(三級丁基)苯酚(商品名「TINUVIN 326」,BASF公司製)、2-(2H-苯并三唑-2-基)-4,6-二-三級戊基苯酚(商品名「TINUVIN 328」,BASF公司製)、2-(2H-苯并三唑-2-基)-4-(1,1,3,3-四甲基丁基)苯酚(商品名「TINUVIN 329」,BASF公司製)、2,2'-亞甲基雙[6-(2H-苯并三唑-2-基)-4-(1,1,3,3-四甲基丁基)苯酚](商品名「TINUVIN 360」,BASF公司製)、甲基3-(3-(2H-苯并三唑-2-基)-5-三級丁基-4-羥苯基)丙酸酯與聚乙二醇300之反應產物(商品名「TINUVIN 213」,BASF公司製)、2-(2H-苯并三唑-2-基)-6-十二基-4-甲基苯酚(商品名「TINUVIN 571」,BASF公司製)、2-[2-羥基-3-(3,4,5,6-四氫酞醯亞胺-甲基)-5-甲基苯基]苯并三唑(商品名「Sumisorb 250」,住友化學(股)製)、2,2'-亞甲基雙[6-(2H-苯并三唑-2-基)-4-三級辛基苯酚](商品名「ADK STAB LA-31」,(股)ADEKA製)等。Benzotriazole UV absorbers (benzotriazole compounds) include, for example: 2-(2-hydroxy-5-trimethylbutylphenyl)-2H-benzotriazole (trade name "TINUVIN PS", manufactured by BASF), phenylpropionic acid, and ester compounds of 3-(2H-benzotriazole-2-yl)-5-(1,1-dimethylethyl)-4-hydroxyl (C7-9 side-chain and straight-chain alkyl) (trade name "TINUVIN PS"). 384-2 (manufactured by BASF), a mixture of octyl 3-[3-triterpenoid-4-hydroxy-5-(5-chloro-2H-benzotriazol-2-yl)phenyl]propionate and 2-ethylhexyl-3-[3-triterpenoid-4-hydroxy-5-(5-chloro-2H-benzotriazol-2-yl)phenyl]propionate (trade name "TINUVIN 109", manufactured by BASF), 2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenylethyl)phenol (trade name "TINUVIN 900", manufactured by BASF), 2-(2H-benzotriazol-2-yl)-6-(1-methyl-1-phenylethyl)-4-(1,1,3,3-tetramethylbutyl)phenol (trade name "TINUVIN"). 928 (manufactured by BASF), reaction product of methyl 3-(3-(2H-benzotriazol-2-yl)-5-tertiary butyl-4-hydroxyphenyl)propionate/polyethylene glycol 300 (trade name "TINUVIN 1130", manufactured by BASF), 2-(2H-benzotriazol-2-yl)-p-cresol (trade name "TINUVIN P", manufactured by BASF), 2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenylethyl)phenol (trade name "TINUVIN 234", manufactured by BASF), 2-[5-chloro-2H-benzotriazol-2-yl]-4-methyl-6-(tertiary butyl)phenol (trade name "TINUVIN 1130"). 326 (manufactured by BASF), 2-(2H-benzotriazol-2-yl)-4,6-di-tert-pentylphenol (trade name "TINUVIN 328", manufactured by BASF), 2-(2H-benzotriazol-2-yl)-4-(1,1,3,3-tetramethylbutyl)phenol (trade name "TINUVIN 329", manufactured by BASF), 2,2'-methylenebis[6-(2H-benzotriazol-2-yl)-4-(1,1,3,3-tetramethylbutyl)phenol] (trade name "TINUVIN 360", manufactured by BASF), the reaction product of methyl 3-(3-(2H-benzotriazol-2-yl)-5-tert-butyl-4-hydroxyphenyl)propionate and polyethylene glycol 300 (trade name "TINUVIN") 2-(2H-benzotriazol-2-yl)-6-dodecyl-4-methylphenol (trade name "TINUVIN 571", manufactured by BASF), 2-[2-hydroxy-3-(3,4,5,6-tetrahydrophthalimide-methyl)-5-methylphenyl]benzotriazole (trade name "Sumisorb 250", manufactured by Sumitomo Chemical Co., Ltd.), 2,2'-methylenebis[6-(2H-benzotriazol-2-yl)-4-tertiary octylphenol] (trade name "ADK STAB LA-31", manufactured by ADEKA Co., Ltd.), etc.
羥苯基三𠯤系紫外線吸收劑(羥苯基三𠯤系化合物)可列舉例如:2-(4,6-雙(2,4-二甲基苯基)-1,3,5-三𠯤-2-基)-5-羥苯基與[(C10-C16(主要為C12-C13)烷基氧基)甲基]環氧乙烷之反應產物(商品名「TINUVIN 400」,BASF公司製)、2-[4,6-雙(2,4-二甲基苯基)-1,3,5-三𠯤-2-基]-5-[3-(十二基氧基)-2-羥基丙氧基]苯酚)、2-(2,4-二羥苯基)-4,6-雙-(2,4-二甲基苯基)-1,3,5-三𠯤與(2-乙基己基)-去水甘油酸酯之反應產物(商品名「TINUVIN 405」,BASF公司製)、2,4-雙(2-羥基-4-丁氧基苯基)-6-(2,4-二丁氧基苯基)-1,3,5-三𠯤(商品名「TINUVIN 460」,BASF公司製)、2-(4,6-二苯基-1,3,5-三𠯤-2-基)-5-[(己基)氧基]-苯酚(商品名「TINUVIN 1577」,BASF公司製)、2-(4,6-二苯基-1,3,5-三𠯤-2-基)-5-[2-(2-乙基己醯氧基)乙氧基]-苯酚(商品名「ADK STAB LA-46」,(股)ADEKA製)、2-(2-羥基-4-[1-辛基氧基羰基乙氧基]苯基)-4,6-雙(4-苯基苯基)-1,3,5-三𠯤(商品名「TINUVIN 479」,BASF公司製)等。其他還可舉下述式(6)所示之化合物(商品名「TINUVIN 477」,BASF公司製)。 [化學式6] Hydroxyphenyl triterpenoid UV absorbers (hydroxyphenyl triterpenoid compounds) include, for example, the reaction product of 2-(4,6-bis(2,4-dimethylphenyl)-1,3,5-triterpenoid-2-yl)-5-hydroxyphenyl with [(C10-C16 (mainly C12-C13)alkyloxy)methyl]ethylene oxide (trade name "TINUVIN"). 400 (manufactured by BASF), 2-[4,6-bis(2,4-dimethylphenyl)-1,3,5-tris(2-ethylhexyl)-5-[3-(dodecyloxy)-2-hydroxypropoxy]phenol), the reaction product of 2-(2,4-dihydroxyphenyl)-4,6-bis-(2,4-dimethylphenyl)-1,3,5-tris(2-ethylhexyl)-dehydroglyceric acid ester (trade name "TINUVIN 405", manufactured by BASF), 2,4-bis(2-hydroxy-4-butoxyphenyl)-6-(2,4-dibutoxyphenyl)-1,3,5-tris(2-ethylhexyl)-dehydroglyceric acid ester (trade name "TINUVIN 405"). 460”, manufactured by BASF, 2-(4,6-diphenyl-1,3,5-tris(2,6-diphenyl-1,3,5-tris(2,6-diphenyl-1,3,5-tris(2,6-diphenyl-1,3,5-tris(2,6-diphenyl-1,3,5-tris(2,6-diphenyl-1,3,5-tris(2,6-diphenyl-1,6-diphenyl-1,6-[(2,6-diphenyl-1 ... [Chemical Formula 6]
二苯基酮系紫外線吸收劑(二苯基酮系化合物)、氧二苯基酮系紫外線吸收劑(氧二苯基酮系化合物)可列舉例如:2,4-二羥基二苯基酮、2-羥基-4-甲氧基二苯基酮、2-羥基-4-甲氧基二苯基酮-5-磺酸(無水物及三水合物)、2-羥基-4-辛基氧二苯基酮、4-十二基氧基-2-羥基二苯基酮、4-苯甲基氧基-2-羥基二苯基酮、2,2'-二羥基-4-甲氧基二苯基酮(商品名「KEMISORB 111」,CHEMIPRO KASEI(股)製)、2,2',4,4'-四羥基二苯基酮(商品名「SEESORB 106」SHIPRO KASEI KAISHA, LTD.製),2,2'-二羥基-4,4'-二甲氧基二苯基酮等。Examples of diphenyl ketone-based UV absorbers (diphenyl ketone compounds) and oxydiphenyl ketone-based UV absorbers (oxydiphenyl ketone compounds) include: 2,4-dihydroxydiphenyl ketone, 2-hydroxy-4-methoxydiphenyl ketone, 2-hydroxy-4-methoxydiphenyl ketone-5-sulfonic acid (anhydrous and trihydrate), 2-hydroxy-4-octyloxydiphenyl ketone, 4-dodecyloxy-2-hydroxydiphenyl ketone, 4-benzylmethyloxy-2-hydroxydiphenyl ketone, 2,2'-dihydroxy-4-methoxydiphenyl ketone (trade name "KEMISORB 111", manufactured by CHEMIPRO KASEI), and 2,2',4,4'-tetrahydroxydiphenyl ketone (trade name "SEESORB 106", manufactured by SHIPRO KASEI KAISHA). LTD. (manufactured), 2,2'-dihydroxy-4,4'-dimethoxydiphenyl ketone, etc.
柳酸酯系紫外線吸收劑(柳酸酯系化合物)可列舉例如:苯基2-丙烯醯氧基苯甲酸酯、苯基2-丙烯醯氧基-3-甲基苯甲酸酯、苯基2-丙烯醯氧基-4-甲基苯甲酸酯、苯基2-丙烯醯氧基-5-甲基苯甲酸酯、苯基2-丙烯醯氧基-3-甲氧基苯甲酸酯、苯基2-羥基苯甲酸酯、苯基2-羥基-3-甲基苯甲酸酯、苯基2-羥基-4-甲基苯甲酸酯、苯基2-羥基-5-甲基苯甲酸酯、苯基2-羥基-3-甲氧基苯甲酸酯、2,4-二-三級丁基苯基3,5-二-三級丁基-4-羥基苯甲酸酯(商品名「TINUVIN 120」,BASF公司製)等。Examples of salicylate-based ultraviolet absorbers (salicylate compounds) include: phenyl 2-acryloxybenzoate, phenyl 2-acryloxy-3-methylbenzoate, phenyl 2-acryloxy-4-methylbenzoate, phenyl 2-acryloxy-5-methylbenzoate, phenyl 2-acryloxy-3-methoxybenzoate, phenyl 2-hydroxybenzoate, phenyl 2-hydroxy-3-methylbenzoate, phenyl 2-hydroxy-4-methylbenzoate, phenyl 2-hydroxy-5-methylbenzoate, phenyl 2-hydroxy-3-methoxybenzoate, and 2,4-di-tertiary butylphenyl 3,5-di-tertiary butyl-4-hydroxybenzoate (trade name "TINUVIN 120", manufactured by BASF), etc.
氰基丙烯酸酯系紫外線吸收劑(氰基丙烯酸酯系化合物)可舉例如烷基2-氰基丙烯酸酯、環烷基2-氰基丙烯酸酯、烷氧基烷基2-氰基丙烯酸酯、烯基2-氰基丙烯酸酯、炔基2-氰基丙烯酸酯等。Cyanoacrylate-based ultraviolet absorbers (cyanoacrylate compounds) include, for example, alkyl 2-cyanoacrylate, cycloalkyl 2-cyanoacrylate, alkoxyalkyl 2-cyanoacrylate, alkenyl 2-cyanoacrylate, alkynyl 2-cyanoacrylate, etc.
由具有高紫外線吸收性且更提升耐腐蝕性(尤其是耐UV性)之方面、具有優異光學特性、高透明性之黏著劑層之獲得容易性之方面、具有優異光穩定性之方面來看,上述紫外線吸收劑宜為選自於由苯并三唑系紫外線吸收劑、二苯基酮系紫外線吸收劑及羥苯基三𠯤系紫外線吸收劑所構成群組中之至少1種紫外線吸收劑,較宜為苯并三唑系紫外線吸收劑、二苯基酮系紫外線吸收劑。尤其,宜為下述結構之苯并三唑系紫外線吸收劑:具有碳數為6以上之基及羥基作為取代基之苯基鍵結於構成苯并三唑環之氮原子上。Considering its high UV absorption and enhanced corrosion resistance (especially UV resistance), excellent optical properties, ease of obtaining a highly transparent adhesive layer, and excellent light stability, the aforementioned UV absorber is preferably selected from at least one UV absorber formed from the group consisting of benzotriazole UV absorbers, diphenyl ketone UV absorbers, and hydroxyphenyltriazole UV absorbers, with benzotriazole UV absorbers and diphenyl ketone UV absorbers being more preferred. In particular, it is preferable to use a benzotriazole UV absorber with the following structure: a phenyl group having six or more carbon atoms and a hydroxyl group as a substituent is bonded to the nitrogen atom constituting the benzotriazole ring.
又,由獲得更高紫外線吸收性、更提升耐腐蝕性(尤其是耐UV性)之方面來看,上述紫外線吸收劑以下述求算之吸光度A宜為0.5以下。 吸光度A:對前述紫外線吸收劑之0.08%甲苯溶液照射波長400nm之光所測定之吸光度 Furthermore, considering the need for higher UV absorption and improved corrosion resistance (especially UV resistance), the absorbance A of the aforementioned UV absorber should ideally be 0.5 or less, calculated as follows: Absorbance A: The absorbance measured by irradiating a 0.08% toluene solution of the aforementioned UV absorber with light at a wavelength of 400 nm.
本發明黏著劑層含有紫外線吸收劑時,本發明黏著劑層(尤其是丙烯酸系黏著劑層)中之上述紫外線吸收劑之含量無特別限定,由更提升耐腐蝕性(尤其是耐UV性)之方面來看,相對於基底聚合物100重量份宜為0.01重量份以上,較宜為0.05重量份以上,更宜為0.1重量份以上。又,由抑制黏著劑伴隨添加紫外線吸收劑而發生黃變現象、獲得優異之光學特性、高透明性及優異之外觀特性之方面來看,上述紫外線吸收劑之含量的上限相對於基底聚合物100重量份宜為10重量份以下,較宜為9重量份以下,更宜為8重量份以下。When the adhesive layer of the present invention contains a UV absorber, the content of the aforementioned UV absorber in the adhesive layer (especially acrylic adhesive layers) is not particularly limited. However, from the perspective of further improving corrosion resistance (especially UV resistance), the content is preferably 0.01 parts by weight or more, more preferably 0.05 parts by weight or more, and more preferably 0.1 parts by weight or more, relative to 100 parts by weight of the base polymer. Furthermore, from the perspective of inhibiting yellowing caused by the addition of UV absorbers to the adhesive, obtaining excellent optical properties, high transparency, and excellent appearance properties, the upper limit of the content of the aforementioned UV absorber is preferably 10 parts by weight or less, more preferably 9 parts by weight or less, and more preferably 8 parts by weight or less, relative to 100 parts by weight of the base polymer.
本發明黏著劑層亦可含有光穩定劑。本發明黏著劑層含有光穩定劑時,尤其宜一同含有上述紫外線吸收劑與光穩定劑。光穩定劑可捕捉光氧化所生成之自由基,因此可提升黏著劑層對光(尤其是紫外線)之耐性。此外,光穩定劑可單獨使用或可組合2種以上來使用。The adhesive layer of this invention may also contain a light stabilizer. When the adhesive layer of this invention contains a light stabilizer, it is particularly advisable to contain the aforementioned ultraviolet absorber and light stabilizer together. The light stabilizer can capture free radicals generated by photo-oxidation, thus improving the adhesive layer's resistance to light (especially ultraviolet light). Furthermore, the light stabilizer can be used alone or in combination of two or more.
上述光穩定劑無特別限定,可舉例如酚系光穩定劑(酚系化合物)、磷系光穩定劑(磷系化合物)、硫醚系光穩定劑(硫醚系化合物)、胺系光穩定劑(胺系化合物)(尤其受阻胺系穩定劑(受阻胺系化合物))等。The aforementioned light stabilizers are not particularly limited and may include, for example, phenolic light stabilizers (phenolic compounds), phosphorus-based light stabilizers (phosphorus compounds), thioether-based light stabilizers (thioether compounds), and amine-based light stabilizers (amine compounds) (especially hindered amine stabilizers (hindered amine compounds)).
上述酚系光穩定劑(酚系化合物)可列舉例如:2,6-二-三級丁基-4-甲基苯酚、4-羥基甲基-2,6-二-三級丁基苯酚、2,6-二-三級丁基-4-乙基苯酚、丁基化羥基苯甲醚、正十八基3-(4-羥基-3,5-二-三級丁基苯基)丙酸酯、二硬脂基(4-羥基-3-甲基-5-三級丁基)苄基丙二酸酯、生育酚、2,2'-亞甲基雙(4-甲基-6-三級丁基苯酚)、2,2'-亞甲基雙(4-乙基-6-三級丁基苯酚)、4,4'-亞甲基雙(2,6-二-三級丁基苯酚)、4,4'-亞丁基雙(6-三級丁基-間甲酚)、4,4'-硫基雙(6-三級丁基-間甲酚)、苯乙烯化苯酚、N,N'-六亞甲基雙(3,5-二-三級丁基-4-羥基氫桂皮醯胺、雙(3,5-二-三級丁基-4-羥苄基膦酸乙酯)鈣、1,1,3-參(2-甲基-4-羥基-5-三級丁基苯基)丁烷、1,3,5-三甲基-2,4,6-參(3,5-二-三級丁基-4-羥基苄基)苯、肆[3-(3,5-二-三級丁基-4-羥苯基)丙醯氧基甲基]甲烷、1,6-己二醇-雙[3-(3,5-二-三級丁基-4-羥苯基)丙酸酯]、2,2'-亞甲基雙(4-甲基-6-環己基苯酚)、2,2'-亞甲基雙[6-(1-甲基環己基)-對甲酚]、1,3,5-參(4-三級丁基-3-羥基-2,6-二甲基苄基)異三聚氰酸酯、1,3,5-參(3,5-二-三級丁基-4-羥基苄基)異三聚氰酸酯、三乙二醇-雙[3-(3-三級丁基-4-羥基-5-甲基苯基)丙酸酯]、2,2'-乙二醯二胺雙[乙基3-(3,5-二-三級丁基-4-羥苯基)丙酸酯]、6-(4-羥基-3,5-二-三級丁基苯胺基)-2,4-二辛基硫基-1,3,5-三𠯤、雙[2-三級丁基-4-甲基-6-(2-羥基-3-三級丁基-5-甲基苄基)苯基]對苯二甲酸酯、3,9-雙{2-[3-(3-三級丁基-4-羥基-5-甲基苯基)丙醯氧基]-1,1-二甲基乙基}-2,4,8,10-四㗁螺[5.5]十一烷、3,9-雙{2-[3-(3,5-二-三級丁基-4-羥苯基)丙醯氧基]-1,1-二甲基乙基}-2,4,8,10-四㗁螺[5.5]十一烷等。Examples of the aforementioned phenolic light stabilizers (phenolic compounds) include: 2,6-di-tertiary butyl-4-methylphenol, 4-hydroxymethyl-2,6-di-tertiary butylphenol, 2,6-di-tertiary butyl-4-ethylphenol, butylated hydroxyanisole, n-octadecyl 3-(4-hydroxy-3,5-di-tertiary butylphenyl)propionate, distearate (4-hydroxy-3-methyl-5-tertiary butyl)benzylmalonate, tocopherol, 2,2'-methylenebis(4-methyl-6-tertiary butylphenol), 2,2'-methylenebis(4-ethyl-6-tertiary butylphenol), and 4,4'-methylenebis(2,6-di-tertiary butylphenol). ), 4,4'-Butylidene bis(6-tertiary butyl-m-cresol), 4,4'-Thiobis(6-tertiary butyl-m-cresol), Styrified phenol, N,N'-Hexamethylene bis(3,5-di-tertiary butyl-4-hydroxyhydrocinnamoylamine), bis(3,5-di-tertiary butyl-4-hydroxybenzylphosphonate ethyl ester)calcium, 1,1,3-tris(2-methyl-4-hydroxy-5-tertiary butylphenyl)butane, 1,3,5-trimethyl-2,4,6-tris(3,5-di-tertiary butyl-4-hydroxybenzyl)benzene, tetrakis[3-(3,5-di-tertiary butyl-4-hydroxyphenyl)propoxymethyl]methane, 1,6-hexanediol-bis[3- (3,5-Di-tertiary butyl-4-hydroxyphenyl)propionate], 2,2'-methylenebis(4-methyl-6-cyclohexylphenol), 2,2'-methylenebis[6-(1-methylcyclohexyl)-p-cresol], 1,3,5-tris(4-tertiary butyl-3-hydroxy-2,6-dimethylbenzyl)isocyanate, 1,3,5-tris(3,5-di-tertiary butyl-4-hydroxybenzyl)isocyanate, triethylene glycol-bis[3-(3-tertiary butyl-4-hydroxy-5-methylphenyl)propionate], 2,2'-ethylenediaminebis[ethyl 3-(3,5-di-tertiary butyl-4-hydroxyphenyl)propionate], 6-(4 -Hydroxyl-3,5-di-tert-butylaniline)-2,4-dioctylthio-1,3,5-tris(hydroxyl), bis[2-tert-butyl-4-methyl-6-(2-hydroxyl-3-tert-butyl-5-methylbenzyl)phenyl]terephthalate, 3,9-bis{2-[3-(3-tert-butyl-4-hydroxyl-5-methylphenyl)propoxy]-1,1-dimethylethyl}-2,4,8,10-tetraspiro[5.5]undecane, 3,9-bis{2-[3-(3,5-di-tert-butyl-4-hydroxyl)propoxy]-1,1-dimethylethyl}-2,4,8,10-tetraspiro[5.5]undecane, etc.
磷系光穩定劑(磷系化合物)可列舉例如:參壬基苯基亞磷酸酯、參(2,4-二-三級丁基苯基)亞磷酸酯、參[2-三級丁基-4-(3-三級丁基-4-羥基-5-甲基苯基硫基)-5-甲基苯基]亞磷酸酯、亞磷酸十三酯、亞磷酸辛基二苯酯、二(癸基)單苯基亞磷酸酯、二(十三基)新戊四醇二亞磷酸酯、二硬酯基新戊四醇二亞磷酸酯、二(壬基苯基)新戊四醇二亞磷酸酯、雙(2,4-二-三級丁基苯基)新戊四醇二亞磷酸酯、雙(2,6-二-三級丁基-4-甲基苯基)新戊四醇二亞磷酸酯、雙(2,4,6-三-三級丁基苯基)新戊四醇二亞磷酸酯、四(十三基)亞異丙基二苯酚二亞磷酸酯、四(十三基)-4,4'-正亞丁基雙(2-三級丁基-5-甲基苯酚)二亞磷酸酯、六(十三基)-1,1,3-參(2-甲基-4-羥基-5-三級丁基苯基)丁烷三亞磷酸酯、肆(2,4-二-三級丁基苯基)伸聯苯基二亞磷酸酯、9,10-二氫-9-氧雜-10-磷雜菲-10-氧化物、參(2-[(2,4,8,10-肆-三級丁基二苯并[d,f][1,3,2]二氧磷雜環庚二烯(dioxaphosphepin)-6-基)氧基]乙基)胺等。Phosphorus-based light stabilizers (phosphorus compounds) include, for example: trisodium nonylphenyl phosphite, trisodium (2,4-di-tertiary butylphenyl) phosphite, trisodium [2-tertiary butyl-4-(3-tertiary butyl-4-hydroxy-5-methylphenylthio)-5-methylphenyl] phosphite, tridecyl phosphite, octyl diphenyl phosphite, di(decyl)monophenyl phosphite, di(decayl)neopentyl tetraethylene diphosphite, distearate-based neopentyl tetraethylene diphosphite, di(nonylphenyl)neopentyl tetraethylene diphosphite, bis(2,4-di-tertiary butylphenyl)neopentyl tetraethylene diphosphite, bis(2,6-di-tertiary butyl-4-methylphenyl)neopentyl tetraethylene diphosphite, bis(2,4,6-tri-tertiary butylphenyl)monophenyl phosphite, etc. Neopentyl phosphite (tridecyl)-1,1,3-tris(2-methyl-4-hydroxy-5-tridecyl)butane-1,4'-butyrylbis(2-trimethyl-5-methylphenol)-1,1,3-tridecyl-1,1,3-tris(2-methyl-4-hydroxy-5-tridecyl-1,3-phenyl)butane-1,3-tris(2-methyl-4-hydroxy-5-tridecyl-1,3-phenyl)butane-1,3-tris(2,4-di-tridecyl-1,3-phenyl)-1,3-phenylene(2,4-di-tridecyl-1,3-phenylene(2,4,8,10-tridecyl-1,3-phenylene(2,4,8,10-tridecyl-1,3,2-dioxaphosphepin-6-yl)oxy-1,3-phenylene(2,4,8,10-tridecyl-1,3,2 ...
硫醚系光穩定劑(硫醚系化合物)可舉例如硫二丙酸二月桂酯、二肉豆蔻基、二硬脂基等硫二丙酸二烷基酯化合物;肆[亞甲基(3-十二基硫基)丙酸酯]甲烷等多元醇之β-烷基巰丙酸酯化合物等。Thioether-based light stabilizers (thioether compounds) include, for example, dialkyl thiodipropionate compounds such as dilauryl thiodipropionate, dimyristyl, and distearate; and β-alkyl propionate compounds of polyols such as tetra[methylene(3-dodecylthio)propionate]methane.
胺系光穩定劑(胺系化合物)可列舉例如:琥珀酸二甲基及4-羥基-2,2,6,6-四甲基-1-哌啶乙醇之聚合物(商品名「TINUVIN 622」,BASF公司製)、琥珀酸二甲基及4-羥基-2,2,6,6-四甲基-1-哌啶乙醇之聚合物與N,N',N'',N'''-肆-(4,6-雙-(丁基-(N-甲基-2,2,6,6-四甲基哌啶-4-基)胺基)-三𠯤-2-基)-4,7-二氮雜癸烷-1,10-二胺之1比1之反應產物(商品名「TINUVIN 119」,BASF公司製)、二丁基胺・1,3-三𠯤・N,N'-雙(2,2,6,6-四甲基-4-哌啶基-1,6-六亞甲基二胺與N-(2,2,6,6-四甲基-4-哌啶基)丁基胺之縮聚物(商品名「TINUVIN 2020」,BASF公司製)、聚[{6-(1,1,3,3-四甲基丁基)胺基-1,3,5-三𠯤-2-4-二基}{2,2,6,6-四甲基-4-哌啶基}亞胺基]六亞甲基{(2,2,6,6-四甲基-4-哌啶基)亞胺基}(商品名「TINUVIN 944」,BASF公司製)、雙(1,2,2,6,6-五甲基-4-哌啶基)癸二酸酯及甲基1,2,2,6,6-五甲基-4-哌啶基癸二酸酯之混合物(商品名「TINUVIN 765」,BASF公司製)、雙(2,2,6,6-四甲基-4-哌啶基)癸二酸酯(商品名「TINUVIN 770」,BASF公司製)、十一烷二酸雙(2,2,6,6-四甲基-1-(辛氧基)-4-哌啶基)酯、1,1-二甲基乙基過氧化氫與辛烷之反應產物(商品名「TINUVIN 123」,BASF公司製)、雙(1,2,2,6,6-五甲基-4-哌啶基)[[3,5-雙(1,1-二甲基乙基)-4-羥苯基]甲基]丁基丙二酸酯(商品名「TINUVIN 144」,BASF公司製)、環己烷及過氧化N-丁基2,2,6,6-四甲基-4-哌啶胺-2,4,6-三氯-1,3,5-三𠯤之反應產物與2-胺乙醇之反應產物(商品名「TINUVIN 152」,BASF公司製)、雙(1,2,2,6,6-五甲基-4-哌啶基)癸二酸酯及甲基1,2,2,6,6-五甲基-4-哌啶基癸二酸酯之混合物(商品名「TINUVIN 292」,BASF公司製)、1,2,3,4-丁烷四羧酸與1,2,2,6,6-五甲基-4-哌啶醇及3,9-雙(2-羥基-1,1-二甲基乙基)-2,4,8,10-四㗁螺[5.5]十一烷之混合酯化物(商品名「ADK STAB LA-63P」,(股)ADEKA製)等。胺系穩定劑尤宜為受阻胺系穩定劑。Examples of amine-based light stabilizers (amine compounds) include: a polymer of dimethyl succinate and 4-hydroxy-2,2,6,6-tetramethyl-1-piperidineethanol (trade name "TINUVIN 622", manufactured by BASF); and the product of a 1:1 reaction of a polymer of dimethyl succinate and 4-hydroxy-2,2,6,6-tetramethyl-1-piperidineethanol with N,N',N'',N'''-tetra-(4,6-bis-(butyl-(N-methyl-2,2,6,6-tetramethylpiperidine-4-yl)amino)-tris(2-yl)-4,7-diazadecane-1,10-diamine (trade name "TINUVIN"). 119” (manufactured by BASF), dibutylamine, 1,3-tris(N,N'-bis(2,2,6,6-tetramethyl-4-piperidinyl-1,6-hexamethylenediamine) and N-(2,2,6,6-tetramethyl-4-piperidinyl)butylamine condensate (trade name "TINUVIN 2020", manufactured by BASF), poly[{6-(1,1,3,3-tetramethylbutyl)amino-1,3,5-tris(N,N'-bis(2,2,6,6-tetramethyl-4-piperidinyl)imino]hexamethylene{(2,2,6,6-tetramethyl-4-piperidinyl)imino} (trade name "TINUVIN") 944 (manufactured by BASF), a mixture of bis(1,2,2,6,6-pentamethyl-4-piperidinyl) sebacate and methyl 1,2,2,6,6-pentamethyl-4-piperidinyl sebacate (trade name "TINUVIN 765", manufactured by BASF), bis(2,2,6,6-tetramethyl-4-piperidinyl) sebacate (trade name "TINUVIN 770", manufactured by BASF), undecanoic acid bis(2,2,6,6-tetramethyl-1-(octoxy)-4-piperidinyl) ester, and the reaction product of 1,1-dimethylethyl hydrogen peroxide with octane (trade name "TINUVIN"). 123 (manufactured by BASF), bis(1,2,2,6,6-pentamethyl-4-piperidinyl)[[3,5-bis(1,1-dimethylethyl)-4-hydroxyphenyl]methyl]butyl malonate (trade name "TINUVIN 144", manufactured by BASF), the reaction product of cyclohexane and N-butyl peroxide-2,2,6,6-tetramethyl-4-piperidinamine-2,4,6-trichloro-1,3,5-tris(2,2,6,6-tert-methyl-4-piperidinyl) sebacate and methyl 1,2,2,6,6-pentamethyl-4-piperidinyl sebacate (trade name "TINUVIN 152", manufactured by BASF), a mixture of bis(1,2,2,6,6-pentamethyl-4-piperidinyl) sebacate and methyl 1,2,2,6,6-pentamethyl-4-piperidinyl sebacate (trade name "TINUVIN 152"). 292” (manufactured by BASF), a mixed ester of 1,2,3,4-butanetetracarboxylic acid, 1,2,2,6,6-pentamethyl-4-piperidinol, and 3,9-bis(2-hydroxy-1,1-dimethylethyl)-2,4,8,10-tetraspiro[5.5]undecane (trade name "ADK STAB LA-63P", manufactured by ADEKA). Amine stabilizers are particularly suitable as hindered amine stabilizers.
本發明黏著劑層含有光穩定劑時,本發明黏著劑層(尤其是丙烯酸系黏著劑層)中之光穩定劑之含量無特別限定,由容易展現對光之耐性之方面來看,相對於基底聚合物100重量份宜為0.1重量份以上,較宜為0.2重量份以上。又,由不容易發生光穩定劑本身造成之著色、而容易獲得高透明性之方面、光學特性之方面來看,上述含量的上限相對於基底聚合物100重量份宜為5重量份以下,較宜為3重量份以下。When the adhesive layer of the present invention contains a light stabilizer, the content of the light stabilizer in the adhesive layer (especially acrylic adhesive layers) is not particularly limited. However, from the perspective of easily exhibiting light resistance, it is preferable to be 0.1 parts by weight or more, and more preferably 0.2 parts by weight or more, relative to 100 parts by weight of the base polymer. Furthermore, from the perspective of minimizing coloration caused by the light stabilizer itself and easily obtaining high transparency, as well as optical properties, the upper limit of the above content is preferably 5 parts by weight or less, and more preferably 3 parts by weight or less, relative to 100 parts by weight of the base polymer.
本發明黏著劑層之形成無特別限定,亦可使用交聯劑。例如可使丙烯酸系黏著劑層中之丙烯酸系聚合物交聯,來控制凝膠分率。此外,交聯劑可單獨使用或可組合2種以上來使用。The formation of the adhesive layer in this invention is not particularly limited, and crosslinking agents can also be used. For example, acrylic polymers in an acrylic adhesive layer can be crosslinked to control the gel content. In addition, crosslinking agents can be used alone or in combination of two or more.
上述交聯劑無特別限定,可列舉例如:異氰酸酯系交聯劑、環氧系交聯劑、三聚氰胺系交聯劑、過氧化物系交聯劑,脲系交聯劑、金屬烷氧化物系交聯劑、金屬螯合物系交聯劑、金屬鹽系交聯劑、碳二亞胺系交聯劑、㗁唑啉系交聯劑、吖𠰂系交聯劑、胺系交聯劑等。其中,宜為異氰酸酯系交聯劑、環氧系交聯劑,較宜為異氰酸酯系交聯劑。The aforementioned crosslinking agents are not particularly limited, and examples include: isocyanate-based crosslinking agents, epoxy-based crosslinking agents, melamine-based crosslinking agents, peroxide-based crosslinking agents, urea-based crosslinking agents, metal alkoxide-based crosslinking agents, metal chelate-based crosslinking agents, metal salt-based crosslinking agents, carbodiimide-based crosslinking agents, aziroxazoline-based crosslinking agents, azuril-based crosslinking agents, and amine-based crosslinking agents. Among these, isocyanate-based crosslinking agents and epoxy-based crosslinking agents are preferred, with isocyanate-based crosslinking agents being more suitable.
上述異氰酸酯系交聯劑(多官能異氰酸酯化合物)可列舉例如:1,2-伸乙基二異氰酸酯、1,4-伸丁基二異氰酸酯、1,6-六亞甲基二異氰酸酯等低級脂肪族聚異氰酸酯類;伸環戊基二異氰酸酯、伸環己基二異氰酸酯、異佛酮二異氰酸酯、加氫甲苯二異氰酸酯、加氫二甲苯二異氰酸酯等脂環族聚異氰酸酯類;2,4-二異氰酸甲苯酯、2,6-二異氰酸甲苯酯、4,4'-二苯甲烷二異氰酸酯、伸茬基二異氰酸酯等芳香族聚異氰酸酯類等。又,上述異氰酸酯系交聯劑亦可列舉例如:三羥甲丙烷/二異氰酸甲苯酯加成物(商品名「Coronate L」,Nippon Polyurethane Industry(股)製)、三羥甲丙烷/六亞甲基二異氰酸酯加成物(商品名「Coronate HL」,Nippon Polyurethane Industry Co., Ltd.製)、三羥甲丙烷/伸茬基二異氰酸酯加成物(商品名「TAKENATE D-110N」,三井化學(股)製)等市售物。The aforementioned isocyanate crosslinkers (polyfunctional isocyanate compounds) include, for example: lower aliphatic polyisocyanates such as 1,2-epoxyethyl diisocyanate, 1,4-epoxybutyl diisocyanate, and 1,6-hexamethylene diisocyanate; alicyclic polyisocyanates such as cyclopentyl diisocyanate, cyclohexyl diisocyanate, isoflavone diisocyanate, hydrogenated toluene diisocyanate, and hydrogenated xylene diisocyanate; and aromatic polyisocyanates such as 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, 4,4'-diphenylmethane diisocyanate, and epoxybutyl diisocyanate. Furthermore, examples of the aforementioned isocyanate crosslinking agents include: trihydroxypropane/toluene diisocyanate adduct (trade name "Coronate L", manufactured by Nippon Polyurethane Industry Co., Ltd.), trihydroxypropane/hexamethylene diisocyanate adduct (trade name "Coronate HL", manufactured by Nippon Polyurethane Industry Co., Ltd.), and trihydroxypropane/indomethacin diisocyanate adduct (trade name "TAKENATE D-110N", manufactured by Mitsui Chemicals Co., Ltd.), etc.
上述環氧系交聯劑(多官能環氧化合物)可列舉例如:N,N,N',N'-四環氧丙基-間茬二胺、二環氧丙基苯胺、1,3-雙(N,N-二環氧丙基胺基甲基)環己烷、1,6-己二醇二環氧丙基醚、新戊二醇二環氧丙基醚、乙二醇二環氧丙基醚、丙二醇二環氧丙基醚、聚乙二醇二環氧丙基醚、聚丙二醇二環氧丙基醚、山梨糖醇聚環氧丙基醚、甘油聚環氧丙基醚、新戊四醇聚環氧丙基醚、聚甘油聚環氧丙基醚、山梨醇酐聚環氧丙基醚、三羥甲丙烷聚環氧丙基醚、己二酸二環氧丙基酯、鄰苯二甲酸二環氧丙基酯、三環氧丙基-參(2-羥乙基)三聚異氰酸酯、間苯二酚二環氧丙基醚、雙酚-S-二環氧丙基醚,還可舉分子內具有2個以上環氧基之環氧系樹脂等。又,上述環氧系交聯劑亦可舉例如商品名「TETRAD C」(MITSUBISHI GAS CHEMICAL(股)製)等市售物。Examples of the aforementioned epoxy crosslinking agents (polyfunctional epoxy compounds) include: N,N,N',N'-tetracyclooxypropyl-monodiamine, dicyclooxypropylaniline, 1,3-bis(N,N-dicyclooxypropylaminomethyl)cyclohexane, 1,6-hexanediol dicyclooxypropyl ether, neopentyl glycol dicyclooxypropyl ether, ethylene glycol dicyclooxypropyl ether, propylene glycol dicyclooxypropyl ether, polyethylene glycol dicyclooxypropyl ether, polypropylene glycol dicyclooxypropyl ether, sorbitol. Polyepoxypropyl ether, glycerol polyepoxypropyl ether, neopentyl terephthalate polyepoxypropyl ether, polyglycerol polyepoxypropyl ether, sorbitan polyepoxypropyl ether, trihydroxymethylpropane polyepoxypropyl ether, diepoxypropyl adipate, diepoxypropyl phthalate, triepoxypropyl-tris(2-hydroxyethyl)triisocyanate, resorcinol diepoxypropyl ether, bisphenol-S-diepoxypropyl ether, and epoxy resins having two or more epoxy groups within their molecules are also examples. Furthermore, examples of the aforementioned epoxy crosslinking agents include commercially available products such as "TETRAD C" (manufactured by MITSUBISHI GAS CHEMICAL).
於本發明黏著劑層之形成使用交聯劑時,上述交聯劑之使用量無特別限定,由獲得充分之接著可靠性之方面來看,相對於基底聚合物100重量份,宜為0.001重量份以上,較宜為0.01重量份以上。又,由在黏著劑層中獲得適度之柔軟性而提升黏著力之方面、容易將黏著劑層之上述各種特性(尤其是剪切力、玻璃轉移點等)控制在預定範圍內之觀點來看,上述使用量的上限相對於基底聚合物100重量份宜為10重量份以下,較宜為5重量份以下。When a crosslinking agent is used to form the adhesive layer of the present invention, there is no particular limitation on the amount of the crosslinking agent used. From the perspective of obtaining sufficient adhesion reliability, it is preferable to be 0.001 parts by weight or more, and more preferably 0.01 parts by weight or more, relative to 100 parts by weight of the base polymer. Furthermore, from the perspective of obtaining appropriate softness in the adhesive layer to improve adhesion, and from the viewpoint that it is easy to control the above-mentioned properties of the adhesive layer (especially shear force, glass transition point, etc.) within a predetermined range, the upper limit of the above-mentioned amount used is preferably 10 parts by weight or less, and more preferably 5 parts by weight or less, relative to 100 parts by weight of the base polymer.
本發明黏著劑層(尤其是丙烯酸系黏著劑層)在提升在加濕條件下之接著可靠性之方面、尤其是提升對玻璃之接著可靠性之方面來看,亦可含有矽烷耦合劑。此外,矽烷耦合劑可單獨使用或可組合2種以上來使用。上述黏著劑層含有矽烷耦合劑時,可提升在加濕條件下之接著性、尤其可提升對玻璃之接著性。The adhesive layer of this invention (especially an acrylic adhesive layer) may contain a silane coupling agent to improve adhesion reliability under humid conditions, particularly to glass. Furthermore, the silane coupling agent can be used alone or in combination of two or more types. When the adhesive layer contains a silane coupling agent, adhesion under humid conditions is improved, especially to glass.
上述矽烷耦合劑無特別限定,可舉例如γ-環氧丙氧基丙基三甲氧基矽烷、γ-環氧丙氧基丙基三乙氧基矽烷、γ-胺丙基三甲氧基矽烷、N-苯基-胺丙基三甲氧基矽烷等。並且,矽烷耦合劑亦可舉例如商品名「KBM-403」(信越化學工業(股)製)等市售物。其中,上述矽烷耦合劑宜為γ-環氧丙氧基丙基三甲氧基矽烷。The aforementioned silane coupling agent is not particularly limited and may include, for example, γ-epoxypropoxypropyltrimethoxysilane, γ-epoxypropoxypropyltriethoxysilane, γ-aminopropyltrimethoxysilane, N-phenyl-aminopropyltrimethoxysilane, etc. Furthermore, commercially available products such as "KBM-403" (manufactured by Shin-Etsu Chemical Industry Co., Ltd.) may also be included. Among these, γ-epoxypropoxypropyltrimethoxysilane is preferred.
本發明黏著劑層含有矽烷耦合劑時,本發明黏著劑層(尤其是丙烯酸系黏著劑層)中之上述矽烷耦合劑之含量無特別限定,相對於上述基底聚合物100重量份宜為0.01重量份以上,較宜為0.02重量份以上。又,相對於上述基底聚合物100重量份,上述矽烷耦合劑之含量的上限宜為1重量份以下,較宜為0.5重量份以下。When the adhesive layer of the present invention contains a silane coupling agent, the content of the silane coupling agent in the adhesive layer (especially the acrylic adhesive layer) is not particularly limited, but it is preferably 0.01 parts by weight or more, and more preferably 0.02 parts by weight or more, relative to 100 parts by weight of the base polymer. Furthermore, the upper limit of the content of the silane coupling agent relative to 100 parts by weight of the base polymer is preferably 1 part by weight or less, and more preferably 0.5 parts by weight or less.
本發明黏著劑層亦可含有抗靜電劑。此外,抗靜電劑可單獨使用或可組合2種以上來使用。上述黏著劑層若含有抗靜電劑,便可防止影像顯示面板等之被黏著體破損。The adhesive layer of this invention may also contain an antistatic agent. Furthermore, the antistatic agent may be used alone or in combination of two or more types. If the adhesive layer contains an antistatic agent, it can prevent damage to the adhered substrate, such as the image display panel.
前述抗靜電層可列舉:四級銨鹽、吡啶鎓鹽、具有一級、二級、三級胺基等陽離子性官能基之陽離子型抗靜電劑、磺酸鹽或硫酸酯鹽、膦酸鹽、磷酸酯鹽等具有陰離子性官能基之陰離子型抗靜電劑、烷基甜菜鹼及其衍生物、咪唑啉及其衍生物、丙胺酸及其衍生物等兩性型抗靜電劑、胺基醇及其衍生物、丙三醇及其衍生物、聚乙二醇及其衍生物等非離子型抗靜電劑、以及具有上述陽離子型、陰離子型、兩性離子型離子導電性基之單體聚合或共聚而得之離子導電性聚合物。The aforementioned antistatic layers can be categorized as follows: quaternary ammonium salts, pyridinium salts, cationic antistatic agents with cationic functional groups such as primary, secondary, and tertiary amine groups, anionic antistatic agents with anionic functional groups such as sulfonates or sulfates, phosphonates, and phosphates, amphoteric antistatic agents such as alkyl betaine and its derivatives, imidazoline and its derivatives, and alanine and its derivatives, nonionic antistatic agents such as amino alcohols and their derivatives, glycerol and its derivatives, and polyethylene glycol and its derivatives, as well as ionic conductive polymers obtained by monomer polymerization or copolymerization of the aforementioned cationic, anionic, and amphoteric ionic conductive groups.
本發明黏著劑層含有抗靜電劑時,本發明黏著劑層中之上述抗靜電劑之含量無特別限定,相對於上述基底聚合物100重量份宜為0.01重量份以上,較宜為0.02重量份以上。又,相對於上述基底聚合物100重量份,上述抗靜電劑之含量的上限宜為1重量份以下,較宜為0.5重量份以下。When the adhesive layer of the present invention contains an antistatic agent, the content of the antistatic agent in the adhesive layer of the present invention is not particularly limited, but it is preferably 0.01 parts by weight or more, and more preferably 0.02 parts by weight or more, relative to 100 parts by weight of the base polymer. Furthermore, the upper limit of the content of the antistatic agent relative to 100 parts by weight of the base polymer is preferably 1 part by weight or less, and more preferably 0.5 parts by weight or less.
本發明黏著劑層亦可含有著色劑。此外,著色劑可單獨使用或可組合2種以上來使用。上述黏著劑層若含有著色劑,在可防止配置於本發明影像顯示裝置之基板上的金屬配線或ITO配線等造成之反射之方面來看係理想的。The adhesive layer of this invention may also contain a colorant. Furthermore, the colorant may be used alone or in combination of two or more types. If the adhesive layer contains a colorant, it is ideal in preventing reflections caused by metal wirings or ITO wirings disposed on the substrate of the image display device of this invention.
前述著色劑若為可溶解或分散於本發明黏著劑層中者,則可為染料亦可為顏料。染料因即便少量添加仍可達成低霧度,且如顏料般容易無沉降而均勻地分布,故理想。又,顏料因即便少量添加,顏色展現性仍高,故亦理想。使用顏料作為著色劑時,宜為導電性低或是無導電性之物。又,使用染料時,宜與上述光穩定劑等併用。If the aforementioned colorant is soluble or dispersible in the adhesive layer of this invention, it can be either a dye or a pigment. Dyes are ideal because they can achieve low fog even with small amounts added, and like pigments, they distribute evenly without settling. Pigments are also ideal because they maintain high color rendering even with small amounts added. When using pigments as colorants, they should preferably be low or non-conductive. Furthermore, when using dyes, they should preferably be used in conjunction with the aforementioned light stabilizers.
前述著色劑只要能吸收可見光(波長400~700nm),便可無限定地使用對紫外線(波長330~400nm)展現透射性者、或對紫外線展現吸收性者,惟宜為能吸收可見光且具有高紫外線透射性者。即,前述著色劑宜為波長330~400nm之透射率的最大值大於波長400~700nm之透射率的最大值之著色劑。又,前述著色劑亦宜為波長330~400nm之平均透射率大於波長400~700nm之平均透射率者。著色劑之透射率係使用經四氫呋喃(THF)等適當之溶劑或分散介質(波長330~700nm之範圍之吸收小的有機溶劑)稀釋成在波長400nm下之透射率成為50~60%左右之溶液或分散液來測定。The aforementioned colorants can be used without limitation as long as they can absorb visible light (wavelength 400-700nm). They can also be used if they exhibit transmittance of ultraviolet light (wavelength 330-400nm) or absorb ultraviolet light, but they should ideally absorb visible light and have high ultraviolet transmittance. That is, the aforementioned colorants should ideally have a maximum transmittance at wavelengths of 330-400nm greater than the maximum transmittance at wavelengths of 400-700nm. Furthermore, the aforementioned colorants should also ideally have an average transmittance at wavelengths of 330-400nm greater than the average transmittance at wavelengths of 400-700nm. The transmittance of the colorant is determined by diluting it with a suitable solvent or dispersion medium such as tetrahydrofuran (THF) (an organic solvent with low absorption in the wavelength range of 330~700nm) to a solution or dispersion with a transmittance of about 50~60% at a wavelength of 400nm.
一般作為黑色著色劑使用之碳黑或鈦黑的紫外線之吸收大於可見光之吸收(紫外線透射率小於可見光透射率)。因此,於活性能量線硬化型丙烯酸系黏著劑組成物中添加碳黑等著色劑時,為了光硬化而照射之紫外線大多會被著色劑吸收,從而光聚合引發劑吸收之光量變小,使得光硬化耗時(累積照射光量變多)。又,黏著劑層之厚度大時,到達光照射面之相反側的面的紫外線少,因此即使進行長時間之光照射,仍有光硬化不足之傾向。相對此,藉由使用紫外線之透射率大於可見光之著色劑,可抑制著色劑造成之硬化阻礙。Carbon black or titanium black, commonly used as black colorants, absorb more ultraviolet light than visible light (ultraviolet transmittance is less than visible light transmittance). Therefore, when carbon black or other colorants are added to active energy line-curing acrylic adhesives, most of the ultraviolet light irradiated for photocuring is absorbed by the colorant, resulting in less light absorption by the photopolymerization initiator and thus longer photocuring time (due to increased cumulative irradiation). Furthermore, when the adhesive layer is thick, less ultraviolet light reaches the opposite side of the irradiated surface, so even with prolonged irradiation, there is a tendency for insufficient photocuring. In contrast, using colorants with ultraviolet transmittance greater than visible light can suppress the curing resistance caused by the colorant.
紫外線透射性之黑色顏料可舉TOKUSHIKI CO.,Ltd製之「9050BLACK」、「UVBK-0001」等。紫外線吸收性黑色染料可舉ORIENT CHEMICAL INDUSTRIES CO.,LTD製之「VALIFAST BLACK 3810」、「NUBIAN Black PA-2802」等。紫外線吸收性黑色顏料可舉碳黑、鈦黑等。Examples of ultraviolet-transmitting black pigments include "9050BLACK" and "UVBK-0001" manufactured by TOKUSHIKI CO.,Ltd. Examples of ultraviolet-absorbing black dyes include "VALIFAST BLACK 3810" and "NUBIAN Black PA-2802" manufactured by ORIENT CHEMICAL INDUSTRIES CO.,LTD. Examples of ultraviolet-absorbing black pigments include carbon black and titanium black.
本發明黏著劑層中之著色劑的含量,例如相對於上述基底聚合物100重量份為0.01~20重量份左右,因應著色劑的種類或黏著劑層的色調及光透射率等適當設定即可。著色劑亦可以溶解或分散於適當溶劑中之溶液或分散液之形式添加至組成物中。The content of the colorant in the adhesive layer of this invention is, for example, about 0.01 to 20 parts by weight relative to 100 parts by weight of the base polymer, which can be appropriately set according to the type of colorant or the color tone and light transmittance of the adhesive layer. The colorant can also be added to the composition in the form of a solution or dispersion dissolved or dispersed in a suitable solvent.
本發明黏著劑層亦可視需求在不損及本發明效果之範圍內進一步含有交聯促進劑、增黏樹脂(松香衍生物、聚萜樹脂、石油樹脂、油溶性酚等)、抗老化劑、充填劑、抗氧化劑、鏈轉移劑、塑化劑、軟化劑、界面活性劑等添加劑。此外,所述添加劑可單獨使用或可組合2種以上來使用。The adhesive layer of this invention may also, as needed and without compromising the effectiveness of the invention, further contain additives such as crosslinking promoters, tackifying resins (rosin derivatives, polyterpene resins, petroleum resins, oil-soluble phenols, etc.), anti-aging agents, fillers, antioxidants, chain transfer agents, plasticizers, softeners, and surfactants. Furthermore, the additives may be used alone or in combination of two or more.
本發明黏著劑層之霧度無特別限定,由外觀特性、透明性、光學特性之方面來看,宜為5%以下,較宜為3%以下,更宜為1%以下。此外,本說明書中,黏著劑層之霧度例如可使用霧度計,依循JIS K 7136來測定。The fog level of the adhesive layer of this invention is not particularly limited, but from the perspective of appearance, transparency, and optical properties, it is preferable to be below 5%, more preferably below 3%, and even more preferably below 1%. Furthermore, in this specification, the fog level of the adhesive layer can be measured using a fog meter, following JIS K 7136.
本發明黏著劑層之全光線透射率無特別限定,由外觀特性、透明性、光學特性之方面來看,宜為85%以上,較宜為90%以上,更宜為92%以上。此外,本說明書中,黏著劑層之全光線透射率例如可使用霧度計,依循JIS K 7361-1來測定。此外,上述全光線透射率為波長400~780nm之光(可見光)的透射率。The total light transmittance of the adhesive layer in this invention is not particularly limited, but considering its appearance, transparency, and optical properties, it is preferable to be 85% or higher, more preferably 90% or higher, and even more preferably 92% or higher. Furthermore, in this specification, the total light transmittance of the adhesive layer can be measured, for example, using a haze meter according to JIS K 7361-1. Moreover, the aforementioned total light transmittance refers to the transmittance of light with a wavelength of 400~780nm (visible light).
本發明黏著劑層之厚度無特別限定,由獲得充分之接著可靠性之方面來看,宜為12µm以上,較宜為15µm以上,更宜為20µm以上,尤宜為70µm以上。上述厚度若為12µm以上,在以下方面來看係理想的:黏著劑層充分追隨本發明影像顯示裝置在使用環境下之收縮或膨脹,從而可抑制浮凸或剝落。又,上述厚度由光學特性之方面來看,宜為500µm以下,宜為300µm以下,更宜為200µm以下。The thickness of the adhesive layer in this invention is not particularly limited, but from the perspective of obtaining sufficient adhesion reliability, it is preferable to be 12µm or more, more preferably 15µm or more, even more preferably 20µm or more, and especially preferably 70µm or more. A thickness of 12µm or more is ideal in that the adhesive layer fully follows the shrinkage or expansion of the image display device under the operating environment, thereby suppressing bulging or peeling. Furthermore, from the perspective of optical properties, the thickness is preferable to be 500µm or less, preferably 300µm or less, and even more preferably 200µm or less.
<光學用黏著膠帶之製造> 本發明光學用黏著膠帶可藉由於本發明基材之第1面上積層本發明黏著劑層來調製。 <Manufacturing of Optical Adhesive Tape> The optical adhesive tape of this invention can be manufactured by depositing an adhesive layer of this invention onto the first surface of a substrate of this invention.
使本發明黏著劑層積層於本發明基材之第1面上之方法無特別限定,例如可藉由以下方式進行:將上述黏著劑組成物塗佈(塗敷)於分離件上,並使所得黏著劑組成物層乾燥硬化;或者,將上述黏著劑組成物塗佈(塗敷)於分離件上,並對所得黏著劑組成物層照射活性能量線使其硬化,藉此於分離件上成形成片狀之黏著劑層,並將前述黏著劑層貼合於本發明基材之第1面上。又,亦可視需求進一步進行加熱乾燥。 藉由照射活性能量線進行硬化時,宜於塗膜表面進一步附設分離件,將黏著劑組成物夾於2片分離件間並在該狀態下照射活性能量線,來防止氧造成聚合阻礙。 The method for depositing the adhesive layer of the present invention onto the first surface of the substrate of the present invention is not particularly limited. For example, it can be carried out by: applying the adhesive composition to a release element and allowing the resulting adhesive composition layer to dry and harden; or, applying the adhesive composition to a release element and irradiating the resulting adhesive composition layer with active energy lines to harden it, thereby forming a sheet-like adhesive layer on the release element, and then adhering the aforementioned adhesive layer to the first surface of the substrate of the present invention. Alternatively, further heating and drying may be performed as needed. When curing by irradiation with active energy lines, it is advisable to further attach separation elements to the coating surface, sandwich the adhesive composition between two separation elements, and then irradiate with active energy lines in this state to prevent oxygen from causing polymerization inhibition.
使本發明黏著劑層積層於本發明基材之第1面上之其他方法例如亦可藉由以下方式進行:將上述黏著劑組成物塗佈(塗敷)於本發明基材之第1面上,並使所得黏著劑組成物層乾燥硬化;或者,將上述黏著劑組成物塗佈(塗敷)於本發明基材之第1面上,並對所得黏著劑組成物層照射活性能量線使其硬化。又,亦可視需求進一步進行加熱乾燥。 藉由照射活性能量線進行硬化時,宜於塗膜表面附設分離件,將黏著劑組成物夾於本發明基材與分離件之間並在該狀態下照射活性能量線,來防止氧造成聚合阻礙。 Other methods for depositing the adhesive layer of the present invention onto the first surface of the substrate of the present invention may also be carried out, for example, by applying the adhesive composition to the first surface of the substrate of the present invention and allowing the resulting adhesive composition layer to dry and harden; or, by applying the adhesive composition to the first surface of the substrate of the present invention and irradiating the resulting adhesive composition layer with active energy lines to harden it. Alternatively, further heating and drying may be performed as needed. When hardening by irradiation with active energy lines, it is advisable to attach a separating element to the surface of the coating, sandwich the adhesive composition between the substrate of the present invention and the separating element, and irradiate with active energy lines in this state to prevent oxygen from causing polymerization inhibition.
在活性能量線照射前,亦可為了去除溶劑等,加熱片狀塗膜。利用加熱去除溶劑等時,宜在附設分離件前實施。Before irradiation with active energy lines, the sheet-like coating can be heated to remove solvents, etc. When using heating to remove solvents, etc., it is advisable to do so before installing a separation device.
上述活性能量線可列舉例如α射線、β射線、γ射線、中子射線、電子束等游離輻射線、或紫外線等,尤宜為紫外線。又,活性能量線之照射能量、照射時間、照射方法等無特別限制。The aforementioned active energy lines can include, for example, ionizing radiation such as alpha rays, beta rays, gamma rays, neutron rays, electron beams, or ultraviolet rays, with ultraviolet rays being particularly preferred. Furthermore, there are no particular restrictions on the irradiation energy, irradiation time, or irradiation method of the active energy lines.
上述黏著劑組成物可以公知乃至慣用之方法來製作。例如,溶劑型丙烯酸系黏著劑組成物可藉由於含有上述丙烯酸系聚合物之溶液中視需求混合添加劑(例如紫外線吸收劑等)來製作。例如,活性能量線硬化型丙烯酸系黏著劑組成物可藉由於上述丙烯酸系單體之混合物或其部分聚合物中視需求混合添加劑(例如紫外線吸收劑等)來製作。The aforementioned adhesive compositions can be manufactured using known and conventional methods. For example, solvent-based acrylic adhesive compositions can be manufactured by adding additives (such as UV absorbers) as needed to a solution containing the aforementioned acrylic polymer. For example, active energy line curing acrylic adhesive compositions can be manufactured by adding additives (such as UV absorbers) as needed to a mixture of the aforementioned acrylic monomers or a portion thereof.
此外,上述黏著劑組成物之塗佈(塗敷)亦可利用公知之塗覆法。例如可使用凹版輥塗佈機、反向輥塗佈機、接觸輥塗佈機、浸漬輥塗佈機、棒塗機、刮刀塗佈機、噴塗機、缺角輪塗佈機、直接塗佈機等之塗佈機。Furthermore, the coating of the aforementioned adhesive composition can also be performed using known coating methods. For example, coating machines such as gravure roller coating machines, reverse roller coating machines, contact roller coating machines, dip roller coating machines, rod coating machines, scraper coating machines, spray coating machines, corner wheel coating machines, and direct coating machines can be used.
尤其藉由活性能量線硬化型黏著劑組成物來形成黏著劑層時,活性能量線硬化型黏著劑組成物宜包含光聚合引發劑。此外,活性能量線硬化型黏著劑組成物含有紫外線吸收劑時,光聚合引發劑宜至少包含在廣泛波長範圍下具有吸光特性之光聚合引發劑。例如,宜至少包含除紫外光外還在可見光下具有吸光特性之光聚合引發劑。其係因紫外線吸收劑之作用有阻礙活性能量線進行之硬化之虞,但若包含有在廣泛波長範圍下具有吸光特性之光聚合引發劑,則在黏著劑組成物中容易獲得高光硬化性。Especially when forming an adhesive layer using an active energy line curing adhesive composition, the active energy line curing adhesive composition should preferably include a photopolymerization initiator. Furthermore, when the active energy line curing adhesive composition contains an ultraviolet absorber, the photopolymerization initiator should preferably include at least a photopolymerization initiator with light absorption properties over a broad wavelength range. For example, it should preferably include at least a photopolymerization initiator with light absorption properties under visible light in addition to ultraviolet light. This is because the action of ultraviolet absorbers may hinder the curing process of the active energy lines, but if a photopolymerization initiator with light absorption properties over a broad wavelength range is included, high photocurability can be easily obtained in the adhesive composition.
<抗靜電層> 本發明光學用黏著膠帶中,亦可於表面或任意之層間具有抗靜電層。藉由本發明光學用黏著膠帶具有抗靜電層,可防止影像顯示面板等被黏著體破損。前述抗靜電層宜形成於本發明基材與本發明黏著劑層之間。 <Antistatic Layer> Antistatic layers can also be present on the surface or between any layers in the optical adhesive tape of this invention. By having an antistatic layer, damage to the adhered object, such as an image display panel, can be prevented. The aforementioned antistatic layer is preferably formed between the substrate and the adhesive layer of this invention.
前述抗靜電層無特別限定,例如為將含導電性聚合物之導電塗覆液塗覆於分離件上而形成之抗靜電層。具體上例如為將含導電性聚合物之導電塗覆液塗覆於本發明基材之第1面上而形成之抗靜電層。具體之塗覆方法可舉輥塗法、棒塗法、凹版塗佈法等。The aforementioned antistatic layer is not particularly limited, and may be, for example, an antistatic layer formed by coating a conductive coating liquid containing a conductive polymer onto a separating element. Specifically, for example, an antistatic layer formed by coating a conductive coating liquid containing a conductive polymer onto the first surface of the substrate of this invention. Specific coating methods may include roller coating, rod coating, gravure coating, etc.
前述導電性聚合物可舉例如在π共軛系導電性聚合物中摻雜有多價陰離子的導電性聚合物等。π共軛系導電性聚合物可舉聚噻吩、聚吡咯、聚苯胺、聚乙炔等鏈狀導電性聚合物。多價陰離子可舉聚苯乙烯磺酸、聚異戊二烯磺酸、聚乙烯磺酸、聚烯丙基磺酸、聚丙烯酸乙基磺酸、聚甲基丙烯酸羧酸等。Examples of the aforementioned conductive polymers include conductive polymers doped with polyvalent anions in π-concentric conductive polymers. Examples of π-concentric conductive polymers include chain-like conductive polymers such as polythiophene, polypyrrole, polyaniline, and polyacetylene. Examples of polyvalent anions include polystyrene sulfonic acid, polyisoprene sulfonic acid, polyethylene sulfonic acid, polyallyl sulfonic acid, polyethyl sulfonic acid, and polymethacrylic acid.
前述抗靜電層之厚度宜為1nm~1000nm,較宜為5nm~900nm。前述抗靜電層可僅為1層,亦可為2層以上。The thickness of the aforementioned antistatic layer should preferably be 1nm~1000nm, and more preferably 5nm~900nm. The aforementioned antistatic layer may be a single layer or two or more layers.
<分離件> 本發明光學用黏著膠帶中,本發明黏著劑層之表面(本發明黏著劑層之黏著面)亦可業經分離件保護至使用時為止。分離件係可作為黏著劑層之保護材使用者,其會在將本發明光學用黏著膠帶貼附於被黏著體時被剝除。 <Separator> In this invention's optical adhesive tape, the surface of the adhesive layer (the adhesive surface of the adhesive layer) can also be protected by a separator until use. The separator acts as a protective material for the adhesive layer and is removed when the optical adhesive tape is applied to the substrate.
上述分離件可利用慣用剝離紙等,具體而言,例如除了於至少一表面具有由剝離處理劑形成之剝離處理層的基材外,還可使用由氟系聚合物(例如聚四氟乙烯、聚氯三氟乙烯、聚氟乙烯、聚偏二氟乙烯、四氟乙烯-六氟丙烯共聚物、氯氟乙烯-偏二氟乙烯共聚物等)構成之低接著性基材、或由無極性聚合物(例如聚乙烯、聚丙烯等烯烴系樹脂等)構成之低接著性基材等。The aforementioned separation element can utilize conventional release paper, etc. Specifically, in addition to a substrate having a release treatment layer formed by a release treatment agent on at least one surface, a low-adhesion substrate composed of fluoropolymers (such as polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinylidene fluoride, polyvinylidene fluoride, tetrafluoroethylene-hexafluoropropylene copolymer, chlorofluoroethylene-vinylidene fluoride copolymer, etc.) or a low-adhesion substrate composed of nonpolar polymers (such as polyethylene, polypropylene and other olefinic resins, etc.) can also be used.
上述分離件例如可適宜使用分離件用基材之至少一面形成有剝離處理層之分離件。所述分離件用基材可列舉:聚酯薄膜(聚對苯二甲酸乙二酯薄膜等)、烯烴系樹脂薄膜(聚乙烯薄膜、聚丙烯薄膜等)、聚氯乙烯薄膜、聚醯亞胺薄膜、聚醯胺薄膜(尼龍薄膜)、嫘縈薄膜等塑膠系基材薄膜(合成樹脂薄膜)或紙類(道林紙、日本紙、牛皮紙、玻璃紙(glassine paper)、合成紙、表塗紙等),除此之外還有藉由層合或共擠製等將該等複層化所得之物(2~3層之複合體)等。The aforementioned separation element may, for example, be a separation element for which at least one side of a substrate for the separation element has a peeling treatment layer. Examples of substrates for the separation element include: polyester film (polyethylene terephthalate film, etc.), olefinic resin film (polyethylene film, polypropylene film, etc.), polyvinyl chloride film, polyimide film, polyamide film (nylon film), rayon film, and other plastic-based substrate films (synthetic resin films) or paper (wood paper, Japanese paper, kraft paper, glassine paper, synthetic paper, coated paper, etc.). In addition, there are composites obtained by lamination or co-extrusion (2-3 layer composites), etc.
構成上述剝離處理層之剝離處理劑無特別限定,例如可使用聚矽氧系剝離處理劑、氟系剝離處理劑、長鏈烷基系剝離處理劑等。剝離處理劑可單獨使用或可組合2種以上來使用。The release agent constituting the above-mentioned release treatment layer is not particularly limited. For example, polysiloxane-based release agents, fluorine-based release agents, long-chain alkyl-based release agents, etc., can be used. The release agent can be used alone or in combination of two or more.
前述分離件之厚度未特別限定,從5~100µm之範圍適當選擇即可。The thickness of the aforementioned separator is not particularly limited; it can be appropriately selected from the range of 5 to 100 µm.
上述分離件為了防止影像顯示面板等被黏著體破損,亦可於分離件用基材之至少一面形成有抗靜電層。抗靜電層可形成於分離件之一面(剝離處理面或未處理面),亦可形成於分離件之兩面(剝離處理面及未處理面)。In order to prevent damage to the image display panel and other objects adhered to by the aforementioned separator, an antistatic layer may be formed on at least one side of the substrate of the separator. The antistatic layer may be formed on one side of the separator (the peeled side or the untreated side), or it may be formed on both sides of the separator (the peeled side and the untreated side).
前述抗靜電層無特別限定,例如為將含導電性聚合物之導電塗覆液塗覆於分離件上而形成之抗靜電層。具體上例如為將含導電性聚合物之導電塗覆液塗覆於分離件上(剝離處理面及/或未處理面)上而形成之抗靜電層。具體之塗覆方法可舉輥塗法、棒塗法、凹版塗佈法等。The aforementioned antistatic layer is not particularly limited, and can be, for example, an antistatic layer formed by applying a conductive coating liquid containing a conductive polymer onto the separation element. Specifically, for example, it can be an antistatic layer formed by applying a conductive coating liquid containing a conductive polymer onto the separation element (peel-treated surface and/or untreated surface). Specific coating methods may include roller coating, rod coating, gravure coating, etc.
前述導電性聚合物可使用與構成上述本發明光學用黏著膠帶之抗靜電層的導電性聚合物相同之物。The aforementioned conductive polymer may be the same as the conductive polymer constituting the antistatic layer of the optical adhesive tape of the present invention.
前述抗靜電層之厚度宜為1nm~1000nm,較宜為5nm~900nm。前述抗靜電層可僅為1層,亦可為2層以上。The thickness of the aforementioned antistatic layer should preferably be 1nm~1000nm, and more preferably 5nm~900nm. The aforementioned antistatic layer may be a single layer or two or more layers.
<表面保護薄膜> 本發明光學用黏著膠帶中,本發明基材之第2面亦可業經表面保護薄膜保護。前述表面保護薄膜係可在本發明光學用黏著膠帶、本發明影像顯示裝置或本發明拼接顯示器之製造時或輸送時作為本發明基材之第2面的保護材來使用者。 <Surface Protective Film> In the optical adhesive tape of this invention, the second side of the substrate can also be protected by a surface protective film. This surface protective film can be used as a protective material for the second side of the substrate during the manufacture or transportation of the optical adhesive tape, the image display device, or the video wall display of this invention.
前述表面保護薄膜之形成材料可舉聚對苯二甲酸乙二酯系樹脂等酯系樹脂、降𦯉烯系樹脂等環烯烴系樹脂、聚丙烯等烯烴系樹脂、聚醯胺系樹脂、聚碳酸酯系樹脂及該等之共聚物樹脂等。宜為酯系樹脂(尤其為聚對苯二甲酸乙二酯系樹脂)。The aforementioned surface protective film forming materials may include ester resins such as polyethylene terephthalate resins, cycloalkenyl resins such as norethene resins, olefinic resins such as polypropylene, polyamide resins, polycarbonate resins, and copolymers thereof. Ester resins (especially polyethylene terephthalate resins) are preferred.
前述表面保護薄膜之厚度代表上為20µm~250µm,宜為30µm~150µm。The thickness of the aforementioned surface protective film is typically 20µm to 250µm, but preferably 30µm to 150µm.
前述表面保護薄膜可透過任意適當之黏著劑以可剝離之方式貼合於本發明基材之第2面。宜形成形成有黏著劑層之表面保護薄膜,並將其貼合於本發明光學用黏著膠帶之本發明基材之第2面。可用於積層前述表面保護薄膜之黏著劑可舉下述黏著劑組成物:以丙烯酸系樹脂、苯乙烯系樹脂、聚矽氧系樹脂等作為基底樹脂,並於該基底樹脂中摻混選自於異氰酸酯化合物、環氧化合物、吖𠰂化合物等之交聯劑、以及矽烷耦合劑等者。黏著劑層之厚度通常為1µm~60µm,宜為3µm~30µm。若黏著劑層過薄,有發生黏著性降低、容易混入氣泡等不良情況之虞,而若過厚有發生黏著劑滲出等不良情況之虞。由耐藥品性、密著性等觀點來看,可適宜使用丙烯酸系黏著劑。The aforementioned surface protective film can be peeled off onto the second surface of the substrate of the present invention using any suitable adhesive. It is preferable to form a surface protective film with an adhesive layer and then adhere it to the second surface of the substrate of the present invention for the optical adhesive tape of the present invention. Adhesives suitable for laminating the aforementioned surface protective film may include compositions of adhesives such as acrylic resins, styrene resins, polysiloxane resins, etc., as base resins, and crosslinking agents selected from isocyanate compounds, epoxide compounds, acrylamide compounds, etc., and silane coupling agents, etc., are mixed into the base resin. The thickness of the adhesive layer is typically 1µm to 60µm, preferably 3µm to 30µm. If the adhesive layer is too thin, there is a risk of reduced adhesion and easy inclusion of air bubbles, while if it is too thick, there is a risk of adhesive seepage. From the perspective of chemical resistance and adhesion, acrylic adhesives are suitable.
<影像顯示裝置> 本發明影像顯示裝置具有積層有本發明光學用黏著膠帶與影像顯示面板之積層結構。圖3中,影像顯示裝置20係於光學用黏著膠帶10B之黏著劑層1積層有影像顯示面板4。 <Image Display Device> This invention provides an image display device having a laminated structure in which the optical adhesive tape of this invention and an image display panel are laminated. In Figure 3, the image display device 20 has the image display panel 4 laminated on the adhesive layer 1 of the optical adhesive tape 10B.
本發明影像顯示裝置於積層結構中具有本發明光學用黏著膠帶,因此可抑制在使用環境下之收縮或膨脹,而透明性可維持不變。又,本發明黏著劑層充分追隨影像顯示裝置之收縮或膨脹,而不易發生浮凸或剝落。並且,於影像顯示面板存在配線等所造成之凹凸形狀的高低差時,本發明黏著劑層會充分追隨該高低差,從而可充填而不致使氣泡等殘留。The image display device of this invention incorporates the optical adhesive tape of this invention within its laminated structure, thereby suppressing shrinkage or expansion under operating conditions while maintaining transparency. Furthermore, the adhesive layer of this invention fully follows the shrinkage or expansion of the image display device, preventing unevenness or peeling. Moreover, when there are height differences in the image display panel caused by wiring or other irregularities, the adhesive layer of this invention fully follows these differences, thus filling them without leaving air bubbles or other residues.
前述影像顯示面板無特別限定,可舉例如液晶影像顯示面板、自發光型影像顯示面板(例如有機EL(電致發光)影像顯示面板、LED影像顯示面板)等。The aforementioned image display panel is not particularly limited and can include, for example, liquid crystal image display panels, self-emissive image display panels (such as organic EL (electroluminescent) image display panels, LED image display panels, etc.).
前述影像顯示面板係RGB元件交替排列而形成,且為了提升對比,RGB元件間宜被黑矩陣(BM)充填。The aforementioned image display panel is formed by alternating RGB elements, and in order to improve contrast, the spaces between the RGB elements should be filled with a black matrix (BM).
本發明影像顯示裝置亦可於表面或任意之層間具備有本發明光學用黏著膠帶及上述影像顯示面板以外之光學構件。上述光學構件無特別限定,可舉偏光板、相位差板、抗反射薄膜、視角調整薄膜、光學補償薄膜等。此外,上述光學構件亦設為包含維持影像顯示裝置或輸入裝置之視辨性的同時發揮裝飾或保護功能之構件(設計薄膜、裝飾薄膜或表面保護薄膜等)。The image display device of this invention may also have optical components other than the optical adhesive tape of this invention and the aforementioned image display panel on its surface or between any layers. The aforementioned optical components are not particularly limited and may include polarizing plates, retardation plates, anti-reflective films, viewing angle adjustment films, optical compensation films, etc. Furthermore, the aforementioned optical components may also include components that maintain the visibility of the image display device or input device while simultaneously providing decorative or protective functions (design films, decorative films, or surface protective films, etc.).
本發明影像顯示裝置可藉由貼合前述影像顯示面板與本發明光學用黏著膠帶之黏著劑層來製造。The image display device of the present invention can be manufactured by bonding the aforementioned image display panel with the adhesive layer of the optical adhesive tape of the present invention.
具體上,影像顯示面板與本發明光學用黏著膠帶之貼附可藉由在加熱及/或加壓下積層來實施。亦可在加熱及/或加壓下積層後,照射活性能量線進行硬化。活性能量線之照射可以與本發明黏著劑層之形成相同方式來進行。Specifically, the image display panel can be attached to the optical adhesive tape of this invention by lamination under heat and/or pressure. Alternatively, after lamination under heat and/or pressure, it can be cured by irradiation with active energy lines. The irradiation of the active energy lines can be carried out in the same manner as the formation of the adhesive layer of this invention.
<拼接顯示器> 本發明拼接顯示器係排列複數片本發明影像顯示裝置而形成者。圖4中,拼接顯示器30係將9片影像顯示裝置20(省略積層結構之圖式)以3×3之配列方式,於支持基板31上排列成拼接狀而形成,且影像顯示裝置20彼此係以間隙32相接。前述支持基板可使用與本發明基材相同之玻璃板或塑膠薄膜。 <Video Wall Display> This invention relates to a video wall display formed by arranging a plurality of image display devices of this invention. In Figure 4, the video wall display 30 is formed by arranging nine image display devices 20 (layer structure omitted) in a 3×3 configuration on a support substrate 31 in a video wall shape, with the image display devices 20 connected to each other by gaps 32. The aforementioned support substrate can be a glass plate or a plastic film of the same type as the substrate of this invention.
本發明影像顯示裝置已抑制住在使用環境下之收縮或膨脹,因此本發明拼接顯示器中之複數個影像顯示裝置間不容易發生空隙或重疊,且間隙不明顯,而可維持良好之外觀。並且,收縮或膨脹少,透明性可維持不變。又,本發明黏著劑層充分追隨影像顯示裝置之收縮或膨脹,而可防止發生浮凸或剝落造成之不良情況。The image display device of this invention suppresses shrinkage or expansion under the operating environment. Therefore, gaps or overlaps are less likely to occur between multiple image display devices in the splicing display of this invention, and the gaps are not obvious, thus maintaining a good appearance. Furthermore, with minimal shrinkage or expansion, transparency remains unchanged. In addition, the adhesive layer of this invention fully follows the shrinkage or expansion of the image display device, thus preventing defects caused by bulging or peeling.
又,本發明拼接顯示器中,於本發明基材之第2面施有抗反射處理及/或防眩處理時,在可防止配置於本發明影像顯示裝置之基板上的金屬配線或ITO配線等造成之反射之方面來看係理想的。又,在拼接顯示器中不容易視辨本發明影像顯示裝置之間之間隙之方面來看亦理想。Furthermore, in the splicing display of the present invention, when an anti-reflective treatment and/or anti-glare treatment is applied to the second surface of the substrate of the present invention, it is ideal in terms of preventing reflections caused by metal wiring or ITO wiring on the substrate of the image display device of the present invention. It is also ideal in terms of making it difficult to discern the gaps between the image display devices of the present invention in the splicing display.
本發明拼接顯示器亦可具備有本發明影像顯示裝置及前述支持基板以外之構件。所述構件無特別限定,可舉背光件、觸控感測器等。The splicing display of this invention may also include components other than the image display device of this invention and the aforementioned support substrate. The components are not particularly limited and may include backlight components, touch sensors, etc.
本發明拼接顯示器可藉由於前述支持基板上無間隙地排列複數片本發明影像顯示裝置並以玻璃密封最表面等固定來製造。The splicing display of the present invention can be manufactured by arranging a plurality of the present invention image display devices without gaps on the aforementioned support substrate and fixing them with glass sealing on the outermost surface.
實施例 以下,根據實施例來更詳細說明本發明,惟本發明不受該等實施例所限。 Examples of Embodiments The invention will now be described in more detail with reference to examples, but the invention is not limited to these examples.
製造例1 (防眩性薄膜1之調製) [防眩層1形成用塗敷液之調製] 作為防眩層形成材料所含之樹脂,混合紫外線硬化型胺甲酸酯丙烯酸酯樹脂(新中村化學公司製,商品名「NK Oligo UA-53H-80BK」)40重量份、以新戊四醇三丙烯酸酯為主成分之多官能丙烯酸酯(大阪有機化學工業股份公司製,商品名「Viscoat #300」)57.5重量份、含有氧化鋯粒子與紫外線硬化性樹脂之光學調整層用組成物的稀釋液(「OPSTAR Z7540」,JSR公司製)2.5重量份、聚矽氧粒子(Momentive Performance Materials Japan LLC.製,商品名「Tospearl 130ND」)2.8重量份、作為觸變性賦予劑之有機黏土的合成膨潤石(KUNIMINE INDUSTRIES CO., LTD.製,商品名「SUMECTON SAN」)2.5重量份、光聚合引發劑(BASF公司製,商品名「OMNIRAD907」)3重量份、交聯丙烯酸苯乙烯共聚樹脂之微粒子(積水化成品工業公司製,商品名「SSX-103DXE」)6.5重量份及調平劑(共榮社化學股份公司製,商品名「LE-303」)0.1重量份。此外,前述有機黏土係用甲苯稀釋成固體成分成為6重量%後來使用。將該混合物以甲苯/環戊酮(CPN)混合溶劑(重量比64/36)稀釋成固體成分濃度成為38重量%後,用超音波分散機調製出防眩層形成材料(塗敷液)。 Manufacturing Example 1 (Preparation of Anti-glare Film 1) [Preparation of Coating Solution for Forming Anti-glare Layer 1] The resin contained in the anti-glare layer forming material is mixed with 40 parts by weight of UV-curable carbamate acrylate resin (manufactured by Shin-Nakamura Chemical Co., Ltd., trade name "NK Oligo UA-53H-80BK"), 57.5 parts by weight of a multifunctional acrylate with neopentyl terephthalate triacrylate as the main component (manufactured by Osaka Organic Chemical Industry Co., Ltd., trade name "Viscoat #300"), 2.5 parts by weight of a diluent for an optical conditioning layer composition containing zirconium oxide particles and UV-curable resin ("OPSTAR Z7540", manufactured by JSR Co., Ltd.), and polysiloxane particles (manufactured by Momentive Performance Materials Japan LLC., trade name "Tospearl"). The composition includes 2.8 parts by weight of 130ND, 2.5 parts by weight of synthetic bentonite (manufactured by KUNIMINE INDUSTRIES CO., LTD., trade name "SUMECTON SAN") as a thixotropic agent, 3 parts by weight of photopolymerization initiator (manufactured by BASF, trade name "OMNIRAD907"), 6.5 parts by weight of crosslinked acrylic styrene copolymer microparticles (manufactured by Sekisui Chemicals Co., Ltd., trade name "SSX-103DXE"), and 0.1 parts by weight of leveling agent (manufactured by Kyoei Chemical Co., Ltd., trade name "LE-303"). Furthermore, the aforementioned organic clay was diluted with toluene to a solid content of 6% by weight before use. The mixture was diluted with a toluene/cyclopentanone (CPN) solvent (64/36 by weight) to a solid concentration of 38% by weight, and then prepared into an anti-glare coating material (coating solution) using an ultrasonic disperser.
[防眩層1之形成] 作為基材係準備透明塑膠薄膜基材(PET薄膜,TORAY股份公司製,商品名「38U413」,厚度:38µm)。將前述防眩層形成材料(塗敷液)用線棒塗佈於前述透明塑膠薄膜基材之單面而形成塗膜(塗敷步驟)。接著,藉由以95℃加熱1分鐘使前述塗膜乾燥(乾燥步驟)。之後,以高壓水銀燈照射累積光量300mJ/cm 2之紫外線,將前述塗膜進行硬化處理而形成厚度6.5µm之防眩層。依上述方式而獲得前述光透射性基材與前述防眩層1之積層體。 [Formation of Anti-glare Layer 1] A transparent plastic film substrate (PET film, manufactured by TORAY Corporation, trade name "38U413", thickness: 38µm) was prepared as the substrate. The aforementioned anti-glare layer forming material (coating liquid) was applied to one side of the aforementioned transparent plastic film substrate using a wire rod to form a coating film (coating step). Next, the aforementioned coating film was dried by heating at 95°C for 1 minute (drying step). Afterward, the aforementioned coating film was cured by irradiating it with ultraviolet light with a cumulative light intensity of 300mJ/ cm2 using a high-pressure mercury lamp to form an anti-glare layer with a thickness of 6.5µm. The aforementioned light-transmitting substrate and the aforementioned anti-glare layer 1 were obtained in the above manner.
[抗反射層1形成用塗敷液之調製] 混合以新戊四醇三丙烯酸酯為主成分之多官能丙烯酸酯(大阪有機化學工業股份公司製,商品名「Viscoat #300」)100重量份、中空奈米二氧化矽粒子(日揮觸媒化成工業股份公司製,商品名「THRULYA 5320」)100重量份、實心奈米二氧化矽粒子(日產化學工業股份公司製,商品名「MIBK-ST」,固體成分30重量%,重量平均粒徑10nm)40重量份、含氟元素之添加劑(信越化學工業股份公司製,商品名「KY-1203」)12重量份、光聚合引發劑(BASF公司製,商品名「OMNIRAD907」)5重量份及光聚合引發劑(BASF公司製,商品名「OMNIRAD2959」)5重量份。於該混合物中,添加MIBK(甲基異丁基酮)及PMA(丙二醇單甲基醚乙酸酯)以70:30重量比混合而成之混合溶劑作為稀釋溶劑,以使整體固體成分成為1.5重量%,並攪拌而調製出抗反射層形成用塗敷液。 [抗反射層1之形成] 將前述抗反射層形成用塗敷液以線棒塗敷於前述光透射性基材與前述防眩層1之積層體的防眩層面(塗敷步驟)。將前述塗敷後之塗敷液以80℃加熱1分鐘,使其乾燥而形成塗膜(乾燥步驟)。以高壓水銀燈對乾燥後之前述塗膜照射累積光量300mJ/cm 2之紫外線,進行硬化處理(硬化步驟)。藉此使前述塗膜硬化,而形成厚度0.1µm之抗反射層1(抗反射層形成步驟)。依以上方式而製出本製造例1之防眩性薄膜1。 [Preparation of the coating solution for forming antireflective layer 1] Mix 100 parts by weight of a multifunctional acrylate (manufactured by Osaka Organic Chemical Industry Co., Ltd., trade name "Viscoat #300") with neopentyl tert-acrylate as the main component, and hollow silica nanoparticles (manufactured by Nichih Catalyst Chemical Industry Co., Ltd., trade name "THRULYA") 100 parts by weight of 5320", 40 parts by weight of solid nano silica particles (manufactured by Nissan Chemical Industries, Ltd., trade name "MIBK-ST", solid content 30% by weight, weight average particle size 10nm), 12 parts by weight of fluorine-containing additive (manufactured by Shin-Etsu Chemical Industries, Ltd., trade name "KY-1203"), 5 parts by weight of photopolymerization initiator (manufactured by BASF, trade name "OMNIRAD907") and 5 parts by weight of photopolymerization initiator (manufactured by BASF, trade name "OMNIRAD2959"). In this mixture, a mixed solvent consisting of MIBK (methyl isobutyl ketone) and PMA (propylene glycol monomethyl ether acetate) in a weight ratio of 70:30 is added as a diluent to bring the total solid content to 1.5% by weight. The mixture is then stirred to prepare an anti-reflective layer forming coating solution. [Formation of Anti-reflective Layer 1] The aforementioned anti-reflective layer forming coating solution is applied using a wire rod to the anti-glare layer surface of the laminate between the aforementioned light-transmitting substrate and the aforementioned anti-glare layer 1 (coating step). The coated solution is then heated at 80°C for 1 minute to dry and form a coating film (drying step). The dried coating was irradiated with ultraviolet light at a cumulative intensity of 300 mJ/ cm² using a high-pressure mercury lamp to perform a curing treatment (curing step). This cured the coating, forming an anti-reflective layer 1 with a thickness of 0.1 µm (anti-reflective layer formation step). The anti-glare film 1 of this manufacturing example 1 was produced in the above manner.
製造例2 (防眩性薄膜2之調製) [防眩層2之形成] 在調製防眩層形成用塗敷液時,將前述以新戊四醇三丙烯酸酯為主成分之多官能丙烯酸酯之摻混量變更成60重量份、將聚矽氧粒子之摻混量變更成0.9重量份、將作為觸變性賦予劑之有機黏土的合成膨潤石變更成1.5重量份、且不使用含有氧化鋯粒子與紫外線硬化性樹脂之光學調整層用組成物的稀釋液與交聯丙烯酸苯乙烯共聚樹脂之微粒子,除此之外依與製造例1相同方法而製出前述光透射性基材與防眩層2之積層體。 [抗反射層2之形成] 在調製抗反射層形成用塗敷液時,將前述中空奈米二氧化矽粒子之摻混量變更成240重量份,除此之外依與製造例1相同方法而形成抗反射層2。依以上方式而製出本製造例2之防眩性薄膜2。 Manufacturing Example 2 (Preparation of Anti-glare Film 2) [Formation of Anti-glare Layer 2] When preparing the coating liquid for forming the anti-glare layer, the amount of the aforementioned polyfunctional acrylate with neopentyl terephthalate triacrylate as the main component was changed to 60 parts by weight, the amount of polysiloxane particles was changed to 0.9 parts by weight, the amount of synthetic bentonite organic clay as a thixotropic excipient was changed to 1.5 parts by weight, and the diluent of the optical conditioning layer composition containing zirconium oxide particles and UV-curing resin, and the microparticles of crosslinked acrylic styrene copolymer resin were not used. Otherwise, the aforementioned laminate of light-transmitting substrate and anti-glare layer 2 was produced using the same method as in Manufacturing Example 1. [Formation of Anti-reflective Layer 2] When preparing the coating solution for forming the anti-reflective layer, the amount of hollow nano-silica particles was changed to 240 parts by weight. Otherwise, the anti-reflective layer 2 was formed using the same method as in Manufacturing Example 1. The anti-glare film 2 of Manufacturing Example 2 was thus produced in the above manner.
製造例3 (防眩性薄膜3之調製) 在形成防眩層時,使用透明塑膠薄膜基材(COP薄膜,日本ZEON(股)製,商品名「ZF14」,厚度:50µm)作為基材,除此之外依與製造例1相同方法而製出本製造例3之防眩性薄膜3。 Manufacturing Example 3 (Preparation of Anti-glare Film 3) In forming the anti-glare layer, a transparent plastic film substrate (COP film, manufactured by ZEON Corporation, Japan, trade name "ZF14", thickness: 50µm) was used as the substrate. Otherwise, the anti-glare film 3 of this Manufacturing Example 3 was manufactured using the same method as in Manufacturing Example 1.
製造例4 (防眩性薄膜4之調製) 在形成防眩層時,使用透明塑膠薄膜基材(PEN薄膜,東洋紡(股)製,商品名「Q51」,厚度:25µm)作為基材,除此之外依與製造例1相同方法而製出本製造例4之防眩性薄膜4。 Manufacturing Example 4 (Preparation of Anti-glare Film 4) In forming the anti-glare layer, a transparent plastic film substrate (PEN film, manufactured by Toyoshoku, trade name "Q51", thickness: 25µm) was used as the substrate. Otherwise, the anti-glare film 4 of this Manufacturing Example 4 was manufactured using the same method as in Manufacturing Example 1.
製造例5 (防眩性薄膜5之調製) 在形成防眩層時,使用透明塑膠薄膜基材(PEEK薄膜,KURABO(股)製,商品名「EXPEEK」,厚度:50µm)作為基材,除此之外依與製造例1相同方法而製出本製造例5之防眩性薄膜5。 Manufacturing Example 5 (Preparation of Anti-glare Film 5) In forming the anti-glare layer, a transparent plastic film substrate (PEEK film, manufactured by KURABO, trade name "EXPEEK", thickness: 50µm) was used as the substrate. Otherwise, the anti-glare film 5 of this Manufacturing Example 5 was manufactured using the same method as in Manufacturing Example 1.
製造例6 (透明塑膠薄膜基材之製造) 相對於異山梨醇(以下有時簡稱為「ISB」)81.98質量份,將三環癸烷二甲醇(以下有時簡稱為「TCDDM」)47.19質量份、碳酸二苯酯(以下有時簡稱為「DPC」)175.1質量份及作為觸媒之碳酸銫0.2質量%水溶液0.979質量份投入反應容器中,在氮氣環境下,作為反應第1階段之步驟將加熱槽溫度加熱至150℃,並視需求攪拌使原料溶解(約15分鐘)。接著將壓力從常壓變更至13.3kPa,一邊以1小時使加熱槽溫度升溫至190℃,一邊將產生之酚排出反應容器外。將反應容器整體在190℃下保持15分鐘後,作為第2階段之步驟將反應容器內之壓力設成6.67kPa,以15分鐘使加熱槽溫度升溫至230℃,並將產生之酚排出反應容器外。由於攪拌機之攪拌轉矩會越來越上升,故為了以8分鐘升溫至250℃並進一步去除產生之酚,係使反應容器內之壓力達至0.200kPa以下。到達預定之攪拌轉矩後,結束反應,將所生成反應物擠出至水中,而獲得聚碳酸酯樹脂的丸粒。將所得聚碳酸酯樹脂在80℃下真空乾燥5小時後,使用具備單軸擠製機(芝浦機械(股)製,缸筒設定溫度:250℃)、T型模(寬300mm,設定溫度:250℃)、冷卻輥(設定溫度:120~130℃)及捲取機之薄膜製膜裝置,製出厚度40µm之由聚碳酸酯樹脂構成之透明塑膠薄膜基材。 (防眩性薄膜6之調製) 在形成防眩層時,使用上述所得之由聚碳酸酯樹脂構成之透明塑膠薄膜基材作為基材,除此之外依與製造例1相同方法而製出本製造例6之防眩性薄膜6。 Manufacturing Example 6 (Manufacturing of Transparent Plastic Film Substrate) Replacing 81.98 parts by weight of isosorbide (hereinafter referred to as "ISB"), 47.19 parts by weight of tricyclodecanediethanol (hereinafter referred to as "TCDDM"), 175.1 parts by weight of diphenyl carbonate (hereinafter referred to as "DPC"), and 0.979 parts by weight of a 0.2% aqueous solution of cesium carbonate as a catalyst are added to a reaction vessel. Under a nitrogen atmosphere, as the first step of the reaction, the temperature of the heating tank is raised to 150°C, and the raw materials are stirred as needed to dissolve (approximately 15 minutes). Next, the pressure was changed from atmospheric pressure to 13.3 kPa, and the heating tank temperature was raised to 190°C over 1 hour while the generated phenol was discharged from the reaction vessel. After maintaining the entire reaction vessel at 190°C for 15 minutes, as the second step, the pressure inside the reaction vessel was set to 6.67 kPa, and the heating tank temperature was raised to 230°C over 15 minutes, while the generated phenol was discharged from the reaction vessel. Since the stirring torque of the agitator increases over time, in order to raise the temperature to 250°C in 8 minutes and further remove the generated phenol, the pressure inside the reaction vessel was brought down to below 0.200 kPa. After reaching the predetermined stirring torque, the reaction is terminated, and the resulting reactants are extruded into water to obtain polycarbonate resin pellets. The obtained polycarbonate resin is then vacuum-dried at 80°C for 5 hours. A film-forming apparatus equipped with a single-shaft extruder (manufactured by Shibaura Machinery Co., Ltd., cylinder temperature setting: 250°C), a T-die (300mm wide, temperature setting: 250°C), a cooling roller (temperature setting: 120~130°C), and a winding machine is used to produce a 40µm thick transparent plastic film substrate made of polycarbonate resin. (Preparation of Anti-glare Film 6) In forming the anti-glare layer, the transparent plastic film substrate made of polycarbonate resin obtained above was used as the substrate. Otherwise, the anti-glare film 6 of this Manufacturing Example 6 was manufactured using the same method as in Manufacturing Example 1.
製造例7 (防眩性薄膜7之調製) 在形成防眩層時,使用透明塑膠薄膜基材(CPI薄膜,KOLON公司製,商品名「C_50_D」,厚度:50µm)作為基材,除此之外依與製造例1相同方法而製出本製造例7之防眩性薄膜7。 Manufacturing Example 7 (Preparation of Anti-glare Film 7) In forming the anti-glare layer, a transparent plastic film substrate (CPI film, manufactured by KOLON Corporation, trade name "C_50_D", thickness: 50µm) was used as the substrate. Otherwise, the anti-glare film 7 of this Manufacturing Example 7 was manufactured using the same method as in Manufacturing Example 1.
製造例8 (防眩性薄膜8之調製) 在形成防眩層時,使用透明塑膠薄膜基材(TAC薄膜,FUJIFILM(股)製,商品名「TD80UL」,厚度:80µm)作為基材,除此之外依與製造例1相同方法而製出本製造例8之防眩性薄膜8。 Manufacturing Example 8 (Preparation of Anti-glare Film 8) In forming the anti-glare layer, a transparent plastic film substrate (TAC film, manufactured by FUJIFILM, trade name "TD80UL", thickness: 80µm) was used as the substrate. Otherwise, the anti-glare film 8 of this Manufacturing Example 8 was manufactured using the same method as in Manufacturing Example 1.
製造例9 (丙烯酸系黏著劑組成物1之調製) [丙烯酸系寡聚物之調製] 混合作為單體成分之甲基丙烯酸二環戊酯(DCPMA)60重量份及甲基丙烯酸甲酯(MMA)40重量份、作為鏈轉移劑之α-硫甘油3.5重量份及作為聚合溶劑之甲苯100重量份,並在氮氣環境下在70℃下攪拌1小時。接著,投入作為熱聚合引發劑之2,2'-偶氮雙異丁腈(AIBN)0.2重量份,在70℃下使其反應2小時後,升溫至80℃,使其反應2小時。之後,將反應液加熱至130℃,並將甲苯、鏈轉移劑及未反應單體乾燥去除而獲得固態丙烯酸系寡聚物(丙烯酸系寡聚物A)。丙烯酸系寡聚物A之重量平均分子量為5100,玻璃轉移溫度(Tg)為130℃。 Manufacturing Example 9 (Preparation of Acrylic Adhesive Composition 1) [Preparation of Acrylic Oligomer] 60 parts by weight of dicyclopentyl methacrylate (DCPMA) and 40 parts by weight of methyl methacrylate (MMA) as monomer components, 3.5 parts by weight of α-thioglycerol as a chain transfer agent, and 100 parts by weight of toluene as a polymerization solvent were mixed and stirred at 70°C for 1 hour under a nitrogen atmosphere. Next, 0.2 parts by weight of 2,2'-azobisisobutyronitrile (AIBN) as a thermal polymerization initiator were added, and the mixture was reacted at 70°C for 2 hours. Then, the temperature was raised to 80°C, and the mixture was reacted for another 2 hours. The reaction solution was then heated to 130°C, and toluene, chain transfer agent, and unreacted monomers were dried to obtain a solid acrylic oligomer (acrylic oligomer A). Acrylic oligomer A has a weight-average molecular weight of 5100 and a glass transition temperature (Tg) of 130°C.
[預聚物及丙烯酸系黏著劑組成物1之調製] 作為預聚物形成用單體成分係摻混丙烯酸月桂酯(LA)60重量份、丙烯酸2-乙基己酯(2EHA)22重量份、丙烯酸4-羥丁酯(4HBA)8重量份及N-乙烯基-2-吡咯啶酮(NVP)10重量份、以及作為光聚合引發劑之BASF製「Omnirad184」0.1重量份、BASF製「Omnirad651」0.1重量份,並照射紫外線進行聚合,而獲得預聚物組成物。於上述預聚物組成物100重量份中,添加丙烯酸2-乙基己酯(2EHA)37重量份、1,6-己二醇二丙烯酸酯(商品名「A-HD-N」,新中村化學股份公司製)0.08重量份、上述丙烯酸系寡聚物A 6重量份及矽烷耦合劑(信越化學製「KBM403」)0.3重量份作為後添加成分後,將該等均勻混合,而調製出丙烯酸系黏著劑組成物1。 [Preparation of Prepolymer and Acrylic Adhesive Composition 1] The monomer component for prepolymer formation is a mixture of 60 parts by weight of lauryl acrylate (LA), 22 parts by weight of 2-ethylhexyl acrylate (2EHA), 8 parts by weight of 4-hydroxybutyl acrylate (4HBA), and 10 parts by weight of N-vinyl-2-pyrrolidone (NVP), and 0.1 parts by weight of BASF's "Omnirad 184" and 0.1 parts by weight of BASF's "Omnirad 651" as photopolymerization initiators. The mixture is then polymerized under ultraviolet light to obtain the prepolymer composition. To 100 parts by weight of the above prepolymer composition, 37 parts by weight of 2-ethylhexyl acrylate (2EHA), 0.08 parts by weight of 1,6-hexanediol diacrylate (trade name "A-HD-N", manufactured by Shin-Nakamura Chemical Co., Ltd.), 6 parts by weight of the above-mentioned acrylic oligomer A, and 0.3 parts by weight of silane coupling agent (Shin-Etsu Chemical Co., Ltd. "KBM403") were added as post-additional components. These components were then uniformly mixed to prepare acrylic adhesive composition 1.
製造例10 (預聚物及丙烯酸系黏著劑組成物2之調製) 作為預聚物形成用單體成分係摻混丙烯酸丁酯(BA)67重量份、丙烯酸環己酯(大阪有機化學工業公司製「Viscoat #155」)14重量份、及丙烯酸4-羥丁酯(4HBA)19重量份、以及作為光聚合引發劑之BASF製「Omnirad184」0.09重量份、BASF製「Omnirad651」0.09重量份,並照射紫外線進行聚合,而獲得預聚物組成物。於上述預聚物組成物100重量份中,添加丙烯酸羥乙酯(HEA)9重量份、丙烯酸4-羥丁酯(4HBA)8重量份、二新戊四醇六丙烯酸酯(DPHA)0.02重量份、光聚合引發劑(BASF製「Omnirad651」)0.3重量份及矽烷耦合劑(信越化學製「KBM403」)0.35重量份作為後添加成分後,將該等均勻混合,而調製出丙烯酸系黏著劑組成物2。 Manufacturing Example 10 (Preparation of Prepolymer and Acrylic Adhesive Composition 2) The monomer component for prepolymer formation was a mixture of 67 parts by weight of butyl acrylate (BA), 14 parts by weight of cyclohexyl acrylate ("Viscoat #155" manufactured by Osaka Organic Chemicals Co., Ltd.), 19 parts by weight of 4-hydroxybutyl acrylate (4HBA), and 0.09 parts by weight of BASF's "Omnirad 184" and BASF's "Omnirad 651" as photopolymerization initiators. The mixture was then polymerized under ultraviolet light to obtain the prepolymer composition. To 100 parts by weight of the above prepolymer composition, 9 parts by weight of hydroxyethyl acrylate (HEA), 8 parts by weight of 4-hydroxybutyl acrylate (4HBA), 0.02 parts by weight of dipentylenetetramethylol hexaacrylate (DPHA), 0.3 parts by weight of photopolymerization initiator (BASF's "Omnirad 651"), and 0.35 parts by weight of silane coupling agent (Shin-Etsu Chemical's "KBM403") were added as post-additional components. These components were then uniformly mixed to prepare acrylic adhesive composition 2.
製造例11 (預聚物及丙烯酸系黏著劑組成物3之調製) 作為預聚物形成用單體成分係摻混丙烯酸2-乙基己酯(2EHA)78重量份、丙烯酸羥乙酯(HEA)4重量份及N-乙烯基-2-吡咯啶酮(NVP)18重量份、以及作為光聚合引發劑之BASF製「Omnirad184」0.035重量份、BASF製「Omnirad651」0.035重量份,並照射紫外線進行聚合,而獲得預聚物組成物。於上述預聚物組成物100重量份中,添加丙烯酸羥乙酯(HEA)17.6重量份、1,6-己二醇二丙烯酸酯(商品名「A-HD-N」,新中村化學股份公司製)0.294重量份、上述丙烯酸系寡聚物A 11.8重量份及矽烷耦合劑(信越化學製「KBM403」)0.35重量份作為後添加成分後,將該等均勻混合,而調製出丙烯酸系黏著劑組成物3。 Manufacturing Example 11 (Preparation of Prepolymer and Acrylic Adhesive Composition 3) The monomer component for prepolymer formation is a mixture of 78 parts by weight of 2-ethylhexyl acrylate (2EHA), 4 parts by weight of hydroxyethyl acrylate (HEA), and 18 parts by weight of N-vinyl-2-pyrrolidone (NVP), and 0.035 parts by weight of BASF's "Omnirad184" and 0.035 parts by weight of BASF's "Omnirad651" as photopolymerization initiators. The mixture is then polymerized under ultraviolet light to obtain the prepolymer composition. To 100 parts by weight of the above prepolymer composition, 17.6 parts by weight of hydroxyethyl acrylate (HEA), 0.294 parts by weight of 1,6-hexanediol diacrylate (trade name "A-HD-N", manufactured by Shin-Nakamura Chemical Co., Ltd.), 11.8 parts by weight of the above-mentioned acrylic oligomer A, and 0.35 parts by weight of silane coupling agent (Shin-Etsu Chemical Co., Ltd. "KBM403") were added as post-additional components. These components were then uniformly mixed to prepare acrylic adhesive composition 3.
實施例1 (無基材之黏著劑層1之調製) 將表面設有聚矽氧系脫模層之厚度75µm的聚對苯二甲酸乙二酯(PET)薄膜(Mitsubishi Chemical Co.製「DIAFOIL MRF75」)作為基材(兼重剝離薄膜),將上述丙烯酸系黏著劑組成物1以使厚度成為25µm之方式塗佈於基材之脫模層上而形成塗佈層。於該塗佈層上貼合單面經聚矽氧剝離處理過之厚度75µm的PET薄膜(Mitsubishi Chemical Co.製「DIAFOIL MRE75」)之脫模層作為覆蓋片(兼輕剝離薄膜)。對該積層體,從覆蓋片側藉由位置調節成在燈正下方照射面之照射強度為5mW/cm 2的黑光燈照射紫外線進行光硬化,而形成厚度25µm之無基材之黏著劑層1。 (黏著膠帶1之調製) 將從上述所得之無基材之黏著劑層1剝離其中一剝離薄膜而露出之黏著面貼附於製造例1所示之防眩性薄膜1之非防眩層面,藉此獲得由防眩性薄膜1/黏著劑層1/剝離薄膜構成之黏著膠帶1。 Example 1 (Preparation of Adhesive Layer 1 without Substrate) A polyethylene terephthalate (PET) film (manufactured by Mitsubishi Chemical Co., "DIAFOIL MRF75") with a thickness of 75µm and a polysiloxane-based release layer on its surface is used as a substrate (also a heavy-duty peel film). The aforementioned acrylic adhesive composition 1 is applied to the release layer of the substrate to a thickness of 25µm to form a coating layer. A release layer of a 75µm thick PET film (manufactured by Mitsubishi Chemical Co., "DIAFOIL MRE75") with a polysiloxane release treatment on one side is bonded onto this coating layer as a cover sheet (also a light-duty peel film). The laminate is photocured by irradiating it with ultraviolet light from the cover sheet side with an intensity of 5 mW/ cm² under direct illumination, forming a substrate-free adhesive layer 1 with a thickness of 25 µm. (Preparation of adhesive tape 1) The adhesive surface exposed by peeling off one of the release films from the substrate-free adhesive layer 1 obtained above is attached to the non-anti-glare layer of the anti-glare film 1 shown in Manufacturing Example 1, thereby obtaining an adhesive tape 1 composed of anti-glare film 1, adhesive layer 1, and release film.
實施例2 (黏著膠帶2之調製) 除了使用上述記載之防眩性薄膜2外,依與實施例1相同方式而獲得由防眩性薄膜2/黏著劑層1/剝離薄膜構成之黏著膠帶2。 Example 2 (Preparation of Adhesive Tape 2) In addition to using the anti-glare film 2 described above, an adhesive tape 2 consisting of an anti-glare film 2, an adhesive layer 1, and a peel-off film is obtained in the same manner as in Example 1.
實施例3 (無基材之黏著劑層2之調製) 除了使用上述記載之丙烯酸系黏著劑組成物2外,依與實施例1相同方式而獲得厚度25µm之無基材之黏著劑層2。 (黏著膠帶3之調製) 除了使用上述所得無基材之黏著劑層2外,依與實施例1相同方式而獲得由防眩性薄膜1/黏著劑層2/剝離薄膜構成之黏著膠帶3。 Example 3 (Preparation of Substrate-Free Adhesive Layer 2) In addition to using the acrylic adhesive composition 2 described above, a substrate-free adhesive layer 2 with a thickness of 25µm was obtained in the same manner as in Example 1. (Preparation of Adhesive Tape 3) In addition to using the substrate-free adhesive layer 2 obtained above, an adhesive tape 3 consisting of an anti-glare film 1, an adhesive layer 2, and a release film was obtained in the same manner as in Example 1.
實施例4 (黏著膠帶4之調製) 除了使用上述記載之防眩性薄膜3外,依與實施例1相同方式而獲得由防眩性薄膜3/黏著劑層1/剝離薄膜構成之黏著膠帶4。 Example 4 (Preparation of Adhesive Tape 4) In addition to using the anti-glare film 3 described above, an adhesive tape 4 consisting of the anti-glare film 3, adhesive layer 1, and peel-off film is obtained in the same manner as in Example 1.
實施例5 (黏著膠帶5之調製) 除了使用上述記載之防眩性薄膜4外,依與實施例1相同方式而獲得由防眩性薄膜4/黏著劑層1/剝離薄膜構成之黏著膠帶5。 Example 5 (Preparation of Adhesive Tape 5) In addition to using the anti-glare film 4 described above, an adhesive tape 5 consisting of the anti-glare film 4, adhesive layer 1, and peel-off film is obtained in the same manner as in Example 1.
實施例6 (黏著膠帶6之調製) 除了使用上述記載之防眩性薄膜5外,依與實施例1相同方式而獲得由防眩性薄膜5/黏著劑層1/剝離薄膜構成之黏著膠帶6。 Example 6 (Preparation of Adhesive Tape 6) In addition to using the anti-glare film 5 described above, an adhesive tape 6 consisting of an anti-glare film 5, an adhesive layer 1, and a peel-off film is obtained in the same manner as in Example 1.
實施例7 (黏著膠帶7之調製) 除了使用上述記載之防眩性薄膜6外,依與實施例1相同方式而獲得由防眩性薄膜6/黏著劑層1/剝離薄膜構成之黏著膠帶7。 Example 7 (Preparation of Adhesive Tape 7) In addition to using the anti-glare film 6 described above, an adhesive tape 7 consisting of the anti-glare film 6, adhesive layer 1, and peel-off film is obtained in the same manner as in Example 1.
實施例8 (黏著膠帶8之調製) 除了使用上述記載之防眩性薄膜7外,依與實施例1相同方式而獲得由防眩性薄膜7/黏著劑層1/剝離薄膜構成之黏著膠帶8。 Example 8 (Preparation of Adhesive Tape 8) In addition to using the anti-glare film 7 described above, an adhesive tape 8 consisting of the anti-glare film 7, adhesive layer 1, and peel-off film is obtained in the same manner as in Example 1.
比較例1 (黏著膠帶9之調製) 除了使用上述記載之防眩性薄膜8外,依與實施例1相同方式而獲得由防眩性薄膜8/黏著劑層1/剝離薄膜構成之黏著膠帶9。 Comparative Example 1 (Preparation of Adhesive Tape 9) In addition to using the anti-glare film 8 described above, an adhesive tape 9 consisting of an anti-glare film 8, an adhesive layer 1, and a peel-off film was obtained in the same manner as in Example 1.
比較例2 (無基材之黏著劑層3之調製) 除了使用上述記載之丙烯酸系黏著劑組成物3外,依與實施例1相同方式而獲得厚度25µm之無基材之黏著劑層3。 (黏著膠帶10之調製) 除了使用上述記載之防眩性薄膜8及無基材之黏著劑層3外,依與實施例1相同方式而獲得由防眩薄膜8/黏著劑層3/剝離薄膜構成之黏著膠帶10。 Comparative Example 2 (Preparation of Substrate-Free Adhesive Layer 3) In addition to using the acrylic adhesive composition 3 described above, a substrate-free adhesive layer 3 with a thickness of 25µm was obtained in the same manner as in Example 1. (Preparation of Adhesive Tape 10) In addition to using the anti-glare film 8 and the substrate-free adhesive layer 3 described above, an adhesive tape 10 composed of the anti-glare film 8/adhesive layer 3/release film was obtained in the same manner as in Example 1.
(評估) 使用上述實施例及比較例中所得之黏著膠帶進行以下評估。將評估方法顯示如下。將結果列於表2。 (Evaluation) The adhesive tapes obtained in the above embodiments and comparative examples were evaluated as follows. The evaluation method is shown below. The results are listed in Table 2.
(1)平均尺寸變化率 將各實施例及各比較例中準備之黏著膠帶切斷成MD方向100mm×TD方向100mm之俯視呈大致正方形,分別於該4角落賦予交叉圖案之傷痕,而製作出試驗片。 對於加熱前之試驗片(25℃),利用CNC三維測定機(Mitutoyo Co.製,「LEGEX774」)在室溫(25℃)下測定傷痕(交叉圖案中心)之MD方向間的距離(長度)及其TD方向間的距離(長度)。藉此,分別於MD方向及TD方向上獲得加熱前之長度。 接著,將試驗片在60℃且相對濕度90%之環境下加熱500小時後,在室溫(25℃)下放冷1小時。然後,利用CNC三維測定機測定傷痕之MD方向間的距離及TD方向間的距離。藉此,分別於MD方向及TD方向上獲得加熱後之長度。接著,利用下述式,分別於MD方向及TD方向上算出尺寸變化率A1、A2,並將其平均值作為平均尺寸變化率(%)。且求出MD方向之尺寸變化率相對於TD方向之尺寸變化率的比率(A1/A2)。 尺寸變化率(%)=[加熱後之長度(mm)-加熱前之長度(mm)/加熱前之長度(mm)×100 平均尺寸變化率(%)=[MD方向之尺寸變化率+TD方向之尺寸變化率]/2 (1) Average Dimensional Change Rate The adhesive tape prepared in each embodiment and comparative example was cut into approximately square shapes (100mm in the MD direction × 100mm in the TD direction) as viewed from above. Cross-shaped scratches were then applied to the four corners of each square to create test pieces. For the test pieces before heating (25°C), the distances (lengths) between the scratches (centers of the cross-shaped scratches) in the MD direction and the distances (lengths) between the scratches in the TD direction were measured at room temperature (25°C) using a CNC 3D measuring machine (Mitutoyo Co., "LEGEX774"). This obtained the lengths before heating in both the MD and TD directions. Next, the test piece was heated for 500 hours at 60°C and 90% relative humidity, and then cooled at room temperature (25°C) for 1 hour. Then, the distances between the MD and TD directions of the scratches were measured using a CNC 3D measuring machine. This allowed for the acquisition of the length after heating in both the MD and TD directions. Next, the dimensional change rates A1 and A2 were calculated in both the MD and TD directions using the following formulas, and their average value was taken as the average dimensional change rate (%). The ratio of the dimensional change rate in the MD direction to the dimensional change rate in the TD direction (A1/A2) was also calculated. Dimensional change rate (%) = [Length after heating (mm) - Length before heating (mm) / Length before heating (mm) × 100 Average dimensional change rate (%) = [Dimensional change rate in MD direction + Dimensional change rate in TD direction] / 2
(2)最大捲曲量 剝離各實施例及各比較例中準備之黏著膠帶的剝離薄膜,貼附PET薄膜(Mitsubishi Chemical Co.製,商品名「DIAFOIL T100E50」,厚度:50µm),並將所得積層體切斷成100mm×100mm之俯視呈大致正方形,而製作出試驗片。 接著,將試驗片在60℃且相對濕度90%之環境下加熱500小時後,在室溫(25℃)下放冷1小時。之後,以使捲曲凸起面在下側之方式置於水平面上,測定角之4點與水平面間之距離,將距離水平面最長之點的距離作為最大捲曲量(mm)。 此外,以使前述積層體之前述PET薄膜側在下側之方式置於水平面上且令如此所測得之最大捲曲量為+,並且,以使前述積層體之前述基材側(前述PET薄膜之相反側)在下側之方式置於水平面上且令如此所測得之最大捲曲量為-。 (2) Maximum Curvature The release film of the adhesive tape prepared in each embodiment and comparative example was peeled off, and a PET film (manufactured by Mitsubishi Chemical Co., trade name "DIAFOIL T100E50", thickness: 50µm) was attached. The resulting laminate was cut into approximately square pieces of 100mm × 100mm from top view to prepare test pieces. The test pieces were then heated at 60°C and 90% relative humidity for 500 hours, and then cooled at room temperature (25°C) for 1 hour. Afterwards, the test pieces were placed on a horizontal plane with the curled protrusions facing down, and the distances between four points at the corners and the horizontal plane were measured. The distance from the point with the longest distance from the horizontal plane was taken as the maximum curvature (mm). Furthermore, the aforementioned laminate is placed on a horizontal surface with the PET film side below, and the maximum curl measured in this manner is positive (+). Conversely, the aforementioned laminate is placed on a horizontal surface with the substrate side (opposite to the PET film) below, and the maximum curl measured in this manner is negative (-).
(3)反射率 將各實施例及各比較例中所得之黏著膠帶之黏著面貼附於黑色壓克力板,製成試驗片。將所得試驗片之黏著膠帶側設置於分光光度計U4100(Hitachi High-Tech Co.製)之光源側,測定5°正反射的可見光區域之反射率(%)。 (3) Reflectivity The adhesive surfaces of the adhesive tapes obtained in each embodiment and comparative example were attached to a black acrylic sheet to prepare test pieces. The adhesive tape side of the test piece was placed on the light source side of a U4100 spectrophotometer (manufactured by Hitachi High-Tech Co.), and the reflectivity (%) of the visible light region at 5° orthogonal reflection was measured.
(4)霧度 使用霧度測定裝置(村上色彩研究所製HR-100)在室溫(23℃)下測定各實施例及各比較例中所得之黏著膠帶。以重複次數3次進行測定,並將其平均值作為測定值。 (4) Fog Level The adhesive tapes obtained in each embodiment and comparative example were measured using a fog level measuring device (HR-100 manufactured by Murakami Color Research Institute) at room temperature (23°C). Measurements were performed three times, and the average value was taken as the measured value.
(5)黏著劑層之剪切力 將各實施例及比較例中所得之黏著膠帶裁切成寬10mm、長100mm之尺寸並剝離分離件後,以前述黏著膠帶之黏著劑層的黏著(接著)面積為1cm 2之方式,貼合於丙烯酸樹脂板(Acrylite,Mitsubishi Chemical Co.製),在23℃下以剝離速度0.06mm/分鐘往剪切方向拉伸,並將此時之最大荷重(N/cm 2)作為剪切力。 (5) Shear force of adhesive layer: The adhesive tape obtained in each embodiment and comparative example is cut into a size of 10 mm wide and 100 mm long and the separate parts are peeled off. The adhesive tape is then attached to an acrylic resin board (Acrylite, made by Mitsubishi Chemical Co.) with an adhesive (adhesive) area of 1 cm 2. The tape is stretched in the shear direction at a peeling speed of 0.06 mm/min at 23°C, and the maximum load (N/cm 2 ) at this time is taken as the shear force.
(6)黏著劑層之儲存彈性模數、耗損正切及黏著劑層之玻璃轉移溫度 從各實施例及比較例中所得之黏著劑層剝離分離件,積層複數層黏著劑層,而製作出厚度約2mm之試驗試樣。將該試驗試樣沖裁成直徑7.9mm之圓盤狀並夾入平行板,使用Rheometric Scientific公司製「Advanced Rheometric Expansion System(ARES)」,在以下條件下進行動態黏彈性測定,從測定結果讀取出各溫度下之儲存彈性模數G'及損耗正切tanδ。又,將tanδ成為極大之溫度作為黏著劑層之玻璃轉移溫度。 (測定條件) 變形模式:扭轉 測定頻率:1Hz 測定溫度:-70℃~150℃ (6) Storage elastic modulus, loss tangent, and glass transition temperature of the adhesive layer Multiple adhesive layers were stacked using adhesive layer peeling separators obtained from the embodiments and comparative examples to produce test samples with a thickness of approximately 2 mm. The test samples were punched into discs with a diameter of 7.9 mm and clamped between parallel plates. Dynamic viscoelasticity was measured using the "Advanced Rheometric Expansion System (ARES)" manufactured by Rheometric Scientific under the following conditions. The storage elastic modulus G' and loss tangent tanδ at each temperature were read from the measurement results. Furthermore, the temperature at which tanδ reaches its maximum is used as the glass transition temperature of the adhesive layer. (Measurement Conditions) Deformation Mode: Torsion Measurement Frequency: 1Hz Measurement Temperature: -70℃~150℃
(7)黏著劑層之300%拉伸殘存應力值 將各實施例及比較例中所得之黏著劑層裁切成40mm×40mm之尺寸,並剝除其中一面分離件後,折疊1次使黏著劑面彼此貼合,並再次剝除單面分離件後再次貼合黏著劑面彼此,而製作出約10mm×40mm之尺寸且厚度約400µm之黏著劑層試樣。將上述黏著劑層試樣安裝於夾具間距離設定為20mm之拉伸試驗機,以拉伸速度200mm/分鐘拉伸60mm(300%)(拉伸後之夾具間距離為80mm)。在拉伸了60mm之位置維持固定300秒鐘,測定其後之應力值,並由下述式算出「300%拉伸殘存應力值」。 300%拉伸殘存應力值(N/cm 2)=維持固定300秒後之應力值(N)/(4×黏著片厚度(mm)/10) (7) 300% Tensile Residual Stress Value of Adhesive Layer The adhesive layers obtained in each embodiment and comparative example were cut into 40mm×40mm sizes. After removing one side of the separator, the layers were folded once to make the adhesive surfaces adhere to each other. After removing the single side separator again, the adhesive surfaces were adhered to each other again to produce an adhesive layer sample with a size of approximately 10mm×40mm and a thickness of approximately 400µm. The adhesive layer sample was installed in a tensile testing machine with a fixture spacing set to 20mm and stretched at a tensile speed of 200mm/min for 60mm (300%) (the fixture spacing after stretching is 80mm). The tension was held at a 60mm position for 300 seconds, and the stress value was measured afterward. The "300% tensile residual stress value" was calculated using the following formula: 300% tensile residual stress value (N/ cm2 ) = Stress value after holding for 300 seconds (N) / (4 × adhesive sheet thickness (mm) / 10)
(8)應變量A、應變量B及復原率 從各實施例及比較例中所得之黏著劑層剝離分離件,並積層複數層黏著劑層,製作出厚度約2mm之試驗試樣,將該試驗試樣沖裁成直徑7.9mm之圓盤狀,做成試料。用以求算「應變量A」、「應變量B」、「復原率」之剪切試驗係在圖5所示之形態下實施。具體上,係使用具有直徑7.9mm之平行板41及42之Rheometric Scientific公司製「Advanced Rheometric Expansion System(ARES)」,將平行板41之上表面及平行板42之底面各自對齊試料之黏著劑層之底面及上表面並抵接(圖5(b))。接著,藉由以下測定條件進行動態黏彈性測定,讀取在500Pa下600秒時間點(圖5(c))之應變量A、與之後在0Pa下維持1800秒後之時間點(圖5(d))之應變量B,藉由下述式算出復原率。 (測定條件) 變形模式:扭轉 測定過程:在500Pa下維持600秒後,在0Pa下維持1800秒。 測定溫度:60℃ Axial Force:0.2N 復原率:(應變量A-應變量B)/應變量A×100 (8) Strain A, Strain B, and Recovery Rate The adhesive layer peeling and separation parts obtained from the various embodiments and comparative examples were used to build up multiple layers of adhesive to produce test specimens with a thickness of approximately 2 mm. The test specimens were then punched into discs with a diameter of 7.9 mm to form sample materials. The shear test used to calculate "Strain A", "Strain B", and "Recovery Rate" was performed under the conditions shown in Figure 5. Specifically, an "Advanced Rheometric Expansion System (ARES)" manufactured by Rheometric Scientific, consisting of parallel plates 41 and 42 with a diameter of 7.9 mm, was used. The upper surface of parallel plate 41 and the bottom surface of parallel plate 42 were aligned with the bottom and upper surfaces of the adhesive layer of the sample and brought into contact (Fig. 5(b)). Next, dynamic viscoelasticity was measured under the following conditions. The strain A at 600 seconds (Fig. 5(c)) at 500 Pa and the strain B at 1800 seconds (Fig. 5(d)) after being maintained at 0 Pa were recorded. The recovery rate was calculated using the following formula. (Test Conditions) Deformation Mode: Torsion Test Process: Maintained at 500 Pa for 600 seconds, then maintained at 0 Pa for 1800 seconds. Measurement temperature: 60℃ Axial force: 0.2N Recovery rate: (Strain A - Strain B) / Strain A × 100
(9)濕度膨脹率 將各實施例及比較例中所得之黏著膠帶切斷成TD方向為寬度2mm×MD方向為長度20mm,並使用Bruker AXS股份公司製 HC-TMA4000SA型,藉由下述條件進行測定。 (測定條件) 變形模式:拉伸 荷重:2g 維持時間:5小時 升溫速度:5%RH/分鐘 測定氣體環境:在60℃且相對濕度30%下維持至飽和,並控制成60℃且相對濕度60% (9) Humidity Expansion Rate The adhesive tapes obtained in each embodiment and comparative example were cut into pieces with a width of 2mm in the TD direction and a length of 20mm in the MD direction. The expansion rate was measured using a Bruker AXS HC-TMA4000SA model under the following conditions: (Test Conditions) Deformation Mode: Tension Load: 2g Holding Time: 5 hours Heating Rate: 5%RH/min Test Gas Environment: Maintained at 60°C and 30% relative humidity until saturation, and then controlled at 60°C and 60% relative humidity.
(10)基材之濕度膨脹係數 濕度膨脹係數係使用Bruker AXS公司製 HC-TMA4000SA型,測定在60℃下使濕度從30%RH變化至60%RH時之各薄膜之伸長率藉此而求得(單位:/RH%)。 濕度膨脹係數(α)係藉由以下式算出。 α=ΔL/{(T2-T1)×L} T1:求算濕度膨脹係數之低濕度側濕度(%RH) T2:求算濕度膨脹係數之高濕度側濕度(%)RH) ΔL:關於試驗片之T1時之長度與T2時之長度的差(µm) L:試驗片在室溫(60℃)下之長度(µm) (10) Humidity Swelling Coefficient of Substrate The humidity swelling coefficient was determined using a Bruker AXS HC-TMA4000SA film, measuring the elongation of each film at 60°C as the humidity changed from 30%RH to 60%RH. (Unit: /RH%) The humidity swelling coefficient (α) was calculated using the following formula. α = ΔL / {(T2 - T1) × L} T1: Humidity on the low-humidity side (%RH) for calculating the coefficient of humidity expansion T2: Humidity on the high-humidity side (%)RH for calculating the coefficient of humidity expansion ΔL: Difference between the length of the test piece at T1 and the length at T2 (µm) L: Length of the test piece at room temperature (60℃) (µm)
(11)基材之玻璃轉移點(Tg) 採取約8mg之試料,放入鋁製容器進行DSC測定。 裝置:TA Instruments製 Q-2000 容器:鋁製容器 溫度過程:-30℃→300℃ 升溫速度:10℃/分鐘 環境氣體:N 2(50ml/分鐘) (11) Glass transition point (Tg) of the substrate: Approximately 8 mg of sample was placed in an aluminum container for DSC measurement. Apparatus: TA Instruments Q-2000; Container: Aluminum container; Temperature process: -30℃→300℃; Heating rate: 10℃/min; Ambient gas: N2 (50 ml/min)
(12)黏著膠帶間之間隙之確認 將實施例及比較例中所得之黏著膠帶切斷成5cm×5cm並將4片無間隙地貼合於玻璃上,在60℃且相對濕度90%環境下加熱500小時後,在室溫(25℃)下放冷1小時。之後,將玻璃配置於背光件上並照射背光件之光後,以肉眼評估黏著膠帶間之間隙,按下述基準進行評估。 ○:未確認有黏著膠帶間之間隙。 ×:確認有黏著膠帶間之間隙 (12) Confirmation of Gaps Between Adhesive Tapes The adhesive tapes obtained in the embodiments and comparative examples were cut into 5cm × 5cm pieces, and four pieces were seamlessly adhered to the glass. After heating at 60°C and 90% relative humidity for 500 hours, the pieces were cooled at room temperature (25°C) for 1 hour. Then, the glass was placed on a backlight and illuminated by the backlight. The gaps between the adhesive tapes were visually evaluated according to the following criteria: ○: No gaps between adhesive tapes confirmed. ×: Gap between adhesive tapes confirmed.
(13)黏著劑之剝落之確認 以光學顯微鏡確認在上述黏著膠帶間之間隙之確認所使用之在60℃且相對濕度90%下加熱500小時之試樣的黏著膠帶端部,按下述基準進行評估。 ○:未於黏著膠帶確認有剝落。 ×:有於黏著膠帶確認到剝落 (13) Confirmation of Adhesive Peeling The adhesive tape ends of the samples used for confirming the gaps between the adhesive tapes were heated at 60°C and 90% relative humidity for 500 hours using an optical microscope and evaluated according to the following criteria: ○: No adhesive peeling was confirmed. ×: Adhesive peeling was confirmed.
[表2] [Table 2]
以下附記本發明之變形例。 [附記1]一種光學用黏著膠帶,具有積層有基材與黏著劑層之積層結構,該基材具有第1面及第2面,且該黏著劑層係位於前述基材之第1面; 該光學用黏著膠帶之特徵在於: 將前述光學用黏著膠帶在60℃且相對濕度90%之環境下加熱500小時後,其寬度方向及機械方向之平均尺寸變化率在±0.15%以內; 將前述黏著劑層之黏著面積1cm 2貼合於樹脂板,且在23℃下以拉伸速度0.06mm/分鐘往剪切方向拉伸時之剪切力為20N/cm 2以下。 [附記2]如附記1之光學用黏著膠帶,令將前述光學用黏著膠帶在60℃且相對濕度90%之環境下加熱500小時後,其寬度方向及機械方向之平均尺寸變化率為C[%],且 將前述光學用黏著膠帶之前述黏著劑層貼合於厚度50µm之PET薄膜後切斷成10cm見方而得積層體,令將該積層體在60℃且相對濕度90%之環境下加熱500小時後的下述最大捲曲量為D[mm],此時滿足下述式。 |C×D|≦3 ・最大捲曲量:以使前述積層體之捲曲凸起面在下側之方式置於水平面上,將4個角落之翹曲中最高者作為最大捲曲量D[mm]。以使前述積層體之前述PET薄膜側在下側之方式置於水平面上且令如此所測得之最大捲曲量為+,並且,以使前述積層體之前述基材側在下側之方式置於水平面上且令如此所測得之最大捲曲量為-。 [附記3]如附記1或2之光學用黏著膠帶,其中前述基材之玻璃轉移點(Tg)為60℃以上。 [附記4]如附記1至3中任一項之光學用黏著膠帶,其中前述黏著劑層之玻璃轉移點(Tg)為-10℃以下。 [附記5]如附記1至4中任一項之光學用黏著膠帶,將前述光學用黏著膠帶從60℃且相對濕度30%加濕成60℃且相對濕度60%後,其濕度膨脹率為0.1%以下。 [附記6]如附記1至5中任一項之光學用黏著膠帶,其中前述基材之濕度膨脹係數為5×10 -5/%RH以下。 [附記7]如附記1至6中任一項之光學用黏著膠帶,其中前述基材之第2面係業經抗反射處理及/或防眩處理。 [附記8]如附記1至7中任一項之光學用黏著膠帶,其中前述黏著劑層係包含丙烯酸系聚合物之丙烯酸系黏著劑層。 [附記9]一種影像顯示裝置,積層有如附記1至8中任一項之光學用黏著膠帶與影像顯示面板。 [附記10]一種拼接顯示器,係排列有複數片如附記9之影像顯示裝置者。 The following are examples of variations of the present invention. [Note 1] An optical adhesive tape has a laminated structure having a substrate and an adhesive layer, the substrate having a first side and a second side, and the adhesive layer being located on the first side of the substrate; The optical adhesive tape is characterized in that: after the optical adhesive tape is heated in an environment of 60°C and 90% relative humidity for 500 hours, the average dimensional change rate in the width direction and the mechanical direction is within ±0.15%; when the adhesive area of the adhesive layer is 1 cm² and it is adhered to a resin board, the shear force when stretched in the shear direction at a tensile speed of 0.06 mm/min at 23°C is less than 20 N/ cm² . [Appendix 2] As in Appendix 1, the optical adhesive tape is heated at 60°C and 90% relative humidity for 500 hours, and the average dimensional change rate in the width and mechanical directions is C[%]. The adhesive layer of the optical adhesive tape is bonded to a 50µm thick PET film and then cut into 10cm squares to obtain a laminate. The maximum curling amount of the laminate after being heated at 60°C and 90% relative humidity for 500 hours is D[mm]. This satisfies the following formula. |C×D|≦3 • Maximum Curl: With the curled protrusion of the aforementioned laminate placed on a horizontal plane with the curled protrusion facing down, the highest of the four corner curls is taken as the maximum curl D [mm]. With the aforementioned laminate placed on a horizontal plane with the aforementioned PET film side facing down, the maximum curl measured in this way is +, and with the aforementioned laminate placed on a horizontal plane with the aforementioned substrate side facing down, the maximum curl measured in this way is -. [Note 3] As in Note 1 or 2, the optical adhesive tape wherein the glass transition point (Tg) of the aforementioned substrate is 60°C or higher. [Note 4] For any of the optical adhesive tapes described in Notes 1 to 3, the glass transition point (Tg) of the aforementioned adhesive layer is below -10°C. [Note 5] For any of the optical adhesive tapes described in Notes 1 to 4, after humidifying the aforementioned optical adhesive tape from 60°C and 30% relative humidity to 60°C and 60% relative humidity, its humidity expansion rate is below 0.1%. [Note 6] For any of the optical adhesive tapes described in Notes 1 to 5, the humidity expansion coefficient of the aforementioned substrate is below 5 × 10⁻⁵ /%RH. [Note 7] For any of the optical adhesive tapes described in Notes 1 to 6, the second side of the aforementioned substrate has been treated with anti-reflective coating and/or anti-glare coating. [Note 8] An optical adhesive tape as described in any of Notes 1 to 7, wherein the aforementioned adhesive layer is an acrylic adhesive layer comprising an acrylic polymer. [Note 9] An image display device comprising an optical adhesive tape as described in any of Notes 1 to 8 and an image display panel. [Note 10] A video wall display comprising a plurality of image display devices as described in Note 9 arranged together.
10A,10B:光學用黏著膠帶 1:基材 1a:基材之第1面 1b:基材之第2面 2:黏著劑層 3:抗反射處理及/或防眩處理 20:影像顯示裝置 4:影像顯示面板 30:拼接顯示器 31:支持基板 32:間隙 40:黏著劑層 41,42:平行板 F:剪切力 MD:機械方向 TD:寬度方向 10A, 10B: Optical adhesive tape 1: Substrate 1a: First side of the substrate 1b: Second side of the substrate 2: Adhesive layer 3: Anti-reflective treatment and/or anti-glare treatment 20: Image display device 4: Image display panel 30: Video wall display 31: Support substrate 32: Gap 40: Adhesive layer 41, 42: Parallel plates F: Shear force MD: Mechanical direction TD: Width direction
圖1係顯示本發明光學用黏著膠帶之一實施形態的示意圖;(a)為截面圖,(b)為俯視圖。 圖2係顯示本發明光學用黏著膠帶之另一實施形態的示意圖(截面圖)。 圖3係顯示本發明影像顯示裝置之一實施形態的示意圖(截面圖),該影像顯示裝置積層有圖2之光學用黏著膠帶。 圖4係顯示本發明拼接顯示器之一實施形態的示意圖(立體圖)。 圖5係用以說明剪切試驗的示意圖(立體圖)。 Figure 1 is a schematic diagram showing one embodiment of the optical adhesive tape of the present invention; (a) is a cross-sectional view, and (b) is a top view. Figure 2 is a schematic diagram (cross-sectional view) showing another embodiment of the optical adhesive tape of the present invention. Figure 3 is a schematic diagram (cross-sectional view) showing one embodiment of the image display device of the present invention, wherein the optical adhesive tape of Figure 2 is laminated. Figure 4 is a schematic diagram (stereoscopic view) showing one embodiment of the splicing display of the present invention. Figure 5 is a schematic diagram (stereoscopic view) used to illustrate a shear test.
10A:光學用黏著膠帶 1:基材 1a:基材之第1面 1b:基材之第2面 2:黏著劑層 MD:機械方向 TD:寬度方向 10A: Optical Adhesive Tape 1: Substrate 1a: First side of the substrate 1b: Second side of the substrate 2: Adhesive Layer MD: Mechanical Direction TD: Width Direction
Claims (10)
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| JP2021-013730 | 2021-01-29 | ||
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| JP2021-181518 | 2021-11-05 | ||
| JP2021181518A JP7804434B2 (en) | 2021-01-29 | 2021-11-05 | Optical adhesive tape |
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| TW202239917A TW202239917A (en) | 2022-10-16 |
| TWI903029B true TWI903029B (en) | 2025-11-01 |
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| KR (1) | KR20230136743A (en) |
| TW (1) | TWI903029B (en) |
| WO (1) | WO2022163700A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007039636A (en) * | 2005-07-07 | 2007-02-15 | Fujifilm Corp | Cellulose acylate film and production method thereof, and antireflection film, polarizing plate, optical compensation film and liquid crystal display device using the same. |
| TW201335311A (en) * | 2012-02-06 | 2013-09-01 | Nitto Denko Corp | Acrylic pressure-sensitive adhesive tape |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP5936538B2 (en) * | 2010-03-10 | 2016-06-22 | 日東電工株式会社 | Optical adhesive sheet |
| JP2012040709A (en) * | 2010-08-17 | 2012-03-01 | Mitsubishi Paper Mills Ltd | Easy adhesion film and laminate using the same |
| JP2017161634A (en) | 2016-03-08 | 2017-09-14 | ソニー株式会社 | Display device and display device |
| JP2017197622A (en) * | 2016-04-26 | 2017-11-02 | 王子ホールディングス株式会社 | Double-sided adhesive sheet with decorative layer and laminate |
| JP2018077355A (en) * | 2016-11-09 | 2018-05-17 | 日東電工株式会社 | Laminated optical film and image display device |
| KR102799218B1 (en) * | 2019-01-08 | 2025-04-23 | 닛토덴코 가부시키가이샤 | Adhesive sheet |
| JP7224972B2 (en) * | 2019-03-08 | 2023-02-20 | 日東電工株式会社 | Adhesive layer and adhesive sheet |
-
2022
- 2022-01-26 WO PCT/JP2022/002890 patent/WO2022163700A1/en not_active Ceased
- 2022-01-26 KR KR1020237028862A patent/KR20230136743A/en not_active Ceased
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007039636A (en) * | 2005-07-07 | 2007-02-15 | Fujifilm Corp | Cellulose acylate film and production method thereof, and antireflection film, polarizing plate, optical compensation film and liquid crystal display device using the same. |
| TW201335311A (en) * | 2012-02-06 | 2013-09-01 | Nitto Denko Corp | Acrylic pressure-sensitive adhesive tape |
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| TW202239917A (en) | 2022-10-16 |
| WO2022163700A1 (en) | 2022-08-04 |
| KR20230136743A (en) | 2023-09-26 |
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