TWI902892B - Heat treatment device, heat treatment method, and storage device - Google Patents
Heat treatment device, heat treatment method, and storage deviceInfo
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Abstract
Description
本發明係關於熱處理裝置、熱處理方法及記錄媒體。This invention relates to a heat treatment apparatus, a heat treatment method, and a recording medium.
專利文獻1揭露藉由放射線而將基板圖案化之用的方法。該方法包含沿著已選擇的圖案而照射被覆基板,進而形成具有照射塗層的區域及被照射塗層的區域之照射構造的步驟。被覆基板包含塗層,該塗層藉由金屬碳鍵結及/或金屬羧酸根鍵結而包含具有有機配位子的金屬氧‐羥(meta oxo-hydroxo)網絡。 [先前技術文獻] [專利文獻] Patent 1 discloses a method for patterning a substrate using radiation. The method includes irradiating a substrate along a selected pattern to form an irradiation structure having regions of an irradiated coating and regions of the irradiated coating. The substrate includes a coating layer comprising a metal oxide-hydroxo network with organic ligands through metal carbon bonds and/or metal carboxylate bonds. [Prior Art Documents] [Patent Documents]
[專利文獻1]日本特表2016-530565號公報[Patent Document 1] Japanese Patent Publication No. 2016-530565
[發明所欲解決的課題][The problem the invention aims to solve]
本發明的技術抑制基板上的光阻覆膜產生的昇華物導致基板受到汚染,並且提升熱處理的基板面內均勻性。 [用於解決課題的手段] The present invention suppresses substrate contamination caused by sublimation generated from photoresist coatings on the substrate, and improves the in-plane uniformity of the substrate after heat treatment. [Means for solving the problem]
本發明的一態樣為一種熱處理裝置,對於形成有光阻覆膜、並且由該覆膜施行曝光處理的基板予以熱處理,該熱處理裝置具備:熱板,支持前述基板並予以加熱;及腔室,收納前述熱板,前述腔室具有在下方形成有進行前述熱處理的處理空間、並且與前述熱板上的前述基板對向的頂部,前述腔室還具備:氣體吐出部,設置在前述頂部,將處理用氣體朝向前述熱板上的前述基板從上方吐出;氣體供給部,從前述熱板上的前述基板之側方也就是前述處理空間的下部,朝向前述熱板上的前述基板供給氣體;中央排氣部,從位在前述頂部中之俯視下靠近前述熱板上的前述基板之中央的位置,使前述腔室內的前述處理空間內排氣;周緣排氣部,從位在前述頂部中之俯視下比前述中央排氣部靠近前述熱板上的前述基板之周緣部側,進一步使前述處理空間內排氣;及控制部,前述控制部在前述熱處理中除了持續由前述氣體吐出部進行的吐出、由前述氣體供給部進行的氣體之供給、及由前述周緣排氣部進行的排氣之外,也控制成從前述熱處理的途中使得由前述中央排氣部的排氣變強。 [發明效果] One aspect of this invention is a heat treatment apparatus for heat-treating a substrate on which a photoresist coating has been formed and which has undergone exposure treatment. The heat treatment apparatus comprises: a hot plate for supporting and heating the substrate; and a chamber for housing the hot plate. The chamber has a top portion with a processing space formed below it, facing the substrate on the hot plate. The chamber further comprises: a gas discharge section disposed at the top portion for discharging processing gas upwards toward the substrate on the hot plate; and a gas supply section for supplying gas from the side of the substrate on the hot plate, i.e., below the processing space, toward the substrate on the hot plate. The invention comprises: a plate supplying gas; a central exhaust section, located at the center of the substrate on the hot plate when viewed from the top, exhausting gas from the processing space within the chamber; a peripheral exhaust section, located at the periphery of the substrate on the hot plate when viewed from the top, further exhausting gas from the processing space; and a control unit, which, in addition to continuously discharging gas from the gas discharge section, supplying gas from the gas supply section, and exhausting gas from the peripheral exhaust section during the heat treatment, also controls the exhaust from the central exhaust section to be stronger during the heat treatment process. [Effects of the Invention]
依照本發明,可抑制由基板上的光阻覆膜產生的昇華物導致基板受到汚染,並且提升熱處理的基板面內均勻性。According to the present invention, it is possible to suppress substrate contamination caused by sublimation generated by photoresist coating on the substrate and improve the in-plane uniformity of the heat-treated substrate.
在半導體裝置等的製造程序,為了在半導體晶圓(以下,稱為「晶圓」。)上形成光阻圖案而進行預定的處理。上述預定的處理係指例如在晶圓上供給光阻液而形成光阻覆膜之光阻塗佈處理,將上述覆膜曝光的曝光處理、在曝光後加熱以促進上述覆膜內的化學反應之PEB(Post Exposure Bake/曝光後烘烤)處理,及將已曝光的上述覆膜予以顯影的顯影處理等。In the manufacturing process of semiconductor devices, predetermined processes are performed to form photoresist patterns on semiconductor wafers (hereinafter referred to as "wafers"). These predetermined processes include, for example, photoresist coating processes, which involve supplying photoresist liquid to the wafer to form a photoresist coating; exposure processes, which expose the coating to light; PEB (Post Exposure Bake) processes, which involve heating after exposure to promote chemical reactions within the coating; and development processes, which involve developing the exposed coating.
PEB處理例如一邊將基板周圍之環境氣體排出一邊進行。此時,取決於排氣的形態等,光阻圖案的尺寸在面內會有不一致的情況。又,若為含有金屬的光阻等之昇華物產生的光阻,依照排氣的形態等,基板的斜面部分及背面會有由於昇華物而被汚染的情況。PEB processing, for example, involves venting ambient gases from the substrate. In this case, depending on the venting method, the dimensions of the photoresist pattern may vary within the plane. Furthermore, if the photoresist is produced using sublimates containing metals, the beveled surfaces and back surface of the substrate may become contaminated with the sublimate, depending on the venting method.
有鑑於此,本發明相關的技術可抑制由基板上的光阻覆膜產生的昇華物導致基板受到汚染,並且提升熱處理的基板面內均勻性。In view of this, the technology of the present invention can suppress substrate contamination caused by sublimation generated by photoresist coating on the substrate, and improve the in-plane uniformity of the heat-treated substrate.
以下,將本實施形態相關的熱處理裝置及熱處理方法參考圖式予以說明。並且,在本說明書及圖式,對於具有實質上相同的功能構成之要素,附加相同的符號而省略重複說明。The heat treatment apparatus and heat treatment method related to this embodiment will be described below with reference to the drawings. Furthermore, in this specification and drawings, elements with substantially the same functional configuration are given the same symbols and repeated descriptions are omitted.
<塗佈顯影系統> 圖1為表示包含本實施形態相關的熱處理裝置並且作為基板處理系統的塗佈顯影系統之內部構成的概略之說明圖。圖2及圖3為分別表示塗佈顯影系統的正面側及背面側之內部構成的概略之圖。 <Coating and Development System> Figure 1 is a schematic explanatory diagram showing the internal structure of a coating and development system that includes a heat treatment apparatus related to this embodiment and serves as a substrate processing system. Figures 2 and 3 are schematic diagrams showing the internal structure of the front and back sides of the coating and development system, respectively.
塗佈顯影系統1使用光阻而在作為基板的晶圓W形成光阻圖案。所用的光阻為產生昇華物的光阻,例如為含有金屬的光阻。並且,含有金屬的光阻所包含的金屬為任意,例如錫。The coating and display system 1 uses photoresist to form a photoresist pattern on a wafer W, which serves as a substrate. The photoresist used is a photoresist that produces sublimates, such as a photoresist containing metal. Furthermore, the metal contained in the photoresist containing metal can be arbitrary, such as tin.
塗佈顯影系統1如圖1~圖3所示具有:卡匣工作站2,搬入搬出可收納多個晶圓的容器也就是卡匣C;及處理工作站3,具備多個施行光阻塗佈處理等預定的處理之各種處理裝置。然後,塗佈顯影系統1具有一體連接以下部分的構成:卡匣工作站2;處理工作站3;及介面工作站5,在介面工作站5與鄰接處理工作站3的曝光裝置4之間傳遞晶圓W。The coating and developing system 1, as shown in Figures 1 to 3, includes: a cassette workstation 2, which holds multiple wafers (cassettes C) for loading and unloading; and a processing workstation 3, equipped with various processing devices for performing predetermined processes such as photoresist coating. The coating and developing system 1 is configured to integrally connect the following parts: the cassette workstation 2; the processing workstation 3; and an interface workstation 5, which transfers wafers W between the interface workstation 5 and the exposure device 4 adjacent to the processing workstation 3.
卡匣工作站2例如分成卡匣搬入出部10及晶圓搬運部11。例如卡匣搬入出部10設置在塗佈顯影系統1的Y方向負方向(圖1的左方向)側之端部。在卡匣搬入出部10設置卡匣載置台12。在卡匣載置台12上,設置多個(例如4個)載置板13。載置板13設置成在水平方向的X方向(圖1的上下方向)以一列排列。在此等載置板13,相對於塗佈顯影系統1的外部搬入搬出卡匣C時,可載置卡匣C。The cartridge workstation 2 is, for example, divided into a cartridge loading/unloading section 10 and a wafer transport section 11. For example, the cartridge loading/unloading section 10 is located at the end of the coating and development system 1 on the negative Y-direction (left direction in FIG. 1). A cartridge loading/unloading stage 12 is provided in the cartridge loading/unloading section 10. Multiple (e.g., four) mounting plates 13 are provided on the cartridge mounting stage 12. The mounting plates 13 are arranged in a row in the horizontal X-direction (vertical direction in FIG. 1). These mounting plates 13 can hold cartridges C when loading/unloading cartridges C from the outside of the coating and development system 1.
在晶圓搬運部11,設置搬運晶圓W的搬運裝置20。搬運裝置20構成為可於X方向延伸的搬運道21自由移動。搬運裝置20可在上下方向及圍繞垂直軸(θ方向)自由移動,可在各載置板13上的卡匣C、與後述的處理工作站3之第3區塊G3的傳遞裝置之間搬運晶圓W。In the wafer transport section 11, a transport device 20 for transporting wafers W is provided. The transport device 20 is configured to move freely along a transport path 21 that extends in the X direction. The transport device 20 can move freely in the vertical direction and around the vertical axis (θ direction), and can transport wafers W between the cassettes C on each mounting plate 13 and the transfer device of the third block G3 of the processing workstation 3 described later.
在處理工作站3,設置具備各種裝置的多個區塊,例如第1~第4的4個區塊G1、G2、G3、G4。例如在處理工作站3的正面側(圖1的X方向負方向側),設置第1區塊G1,在處理工作站3的背面側(圖1的X方向正方向側),設置第2區塊G2。又,在處理工作站3的卡匣工作站2側(圖1的Y方向負方向側),設置第3區塊G3,在處理工作站3的介面工作站5側(圖1的Y方向正方向側),設置第4區塊G4。In processing workstation 3, multiple blocks equipped with various devices are provided, such as the four blocks G1, G2, G3, and G4, numbered 1 to 4. For example, block G1 is provided on the front side of processing workstation 3 (the negative X-direction side in Figure 1), and block G2 is provided on the back side of processing workstation 3 (the positive X-direction side in Figure 1). Furthermore, block G3 is provided on the cassette workstation 2 side of processing workstation 3 (the negative Y-direction side in Figure 1), and block G4 is provided on the interface workstation 5 side of processing workstation 3 (the positive Y-direction side in Figure 1).
在第1區塊G1,如圖2所示,從下方依序配置多個液體處理裝置,例如顯影處理裝置30、下部反射防止膜形成裝置31、光阻塗佈裝置32、及上部反射防止膜形成裝置33。顯影處理裝置30對於晶圓W施行顯影處理。具體而言,顯影處理裝置30對於施行PEB處理的晶圓W之含有金屬的光阻膜施行顯影處理。下部反射防止膜形成裝置31在晶圓W之含有金屬的光阻膜之下層形成反射防止膜(以下,稱為「下部反射防止膜」。)。光阻塗佈裝置32對於晶圓W塗佈含有金屬的光阻而形成含有金屬的光阻覆膜也就是含有金屬的光阻膜。上部反射防止膜形成裝置33在晶圓W之含有金屬的光阻膜之上層形成反射防止膜(以下,稱為「上部反射防止膜」。)。In section G1, as shown in Figure 2, multiple liquid processing devices are arranged sequentially from bottom to top, such as a developing device 30, a lower anti-reflection film forming device 31, a photoresist coating device 32, and an upper anti-reflection film forming device 33. The developing device 30 performs developing processing on the wafer W. Specifically, the developing device 30 performs developing processing on the metal-containing photoresist film of the wafer W undergoing PEB processing. The lower anti-reflection film forming device 31 forms an anti-reflection film (hereinafter referred to as "lower anti-reflection film") on the lower layer of the metal-containing photoresist film on the wafer W. The photoresist coating device 32 coats the wafer W with metal-containing photoresist to form a metal-containing photoresist coating, i.e., a metal-containing photoresist film. The upper anti-reflection film forming device 33 forms an anti-reflection film (hereinafter referred to as "upper anti-reflection film") on the metal-containing photoresist film of the wafer W.
例如顯影處理裝置30、下部反射防止膜形成裝置31、光阻塗佈裝置32、上部反射防止膜形成裝置33分別在水平方向排列3個而配置。並且,此等顯影處理裝置30、下部反射防止膜形成裝置31、光阻塗佈裝置32、及上部反射防止膜形成裝置33的數量及配置可任意選擇。For example, the developing apparatus 30, the lower anti-reflection film forming apparatus 31, the photoresist coating apparatus 32, and the upper anti-reflection film forming apparatus 33 are each arranged in three units in the horizontal direction. Furthermore, the number and arrangement of these developing apparatus 30, lower anti-reflection film forming apparatus 31, photoresist coating apparatus 32, and upper anti-reflection film forming apparatus 33 can be arbitrarily selected.
在顯影處理裝置30、下部反射防止膜形成裝置31、光阻塗佈裝置32、上部反射防止膜形成裝置33,例如藉由旋轉塗佈法而在晶圓W上塗佈預定的處理液。藉由旋轉塗佈法,例如從吐出噴嘴對於晶圓W上吐出處理液,並且使晶圓W旋轉,使處理液在晶圓W的表面擴散。In the developing apparatus 30, the lower anti-reflection film forming apparatus 31, the photoresist coating apparatus 32, and the upper anti-reflection film forming apparatus 33, a predetermined processing liquid is coated on the wafer W, for example, by a spin coating method. By the spin coating method, for example, the processing liquid is ejected from a nozzle onto the wafer W, and the wafer W is rotated, causing the processing liquid to diffuse on the surface of the wafer W.
例如在第2區塊G2,如圖3所示,對於晶圓W熱處理的熱處理裝置40在上下方向及水平方向排列設置。熱處理裝置40的數量或配置也可任意選擇。並且,在熱處理裝置40,進行將光阻塗佈處理後的晶圓W進行加熱處理的烘烤前處理(以下,稱為「PAB處理」。)、將曝光處理後的晶圓W進行加熱處理的PEB處理、及將顯影處理後的晶圓W進行加熱處理的後烘烤處理(以下,稱為「POST處理」。)等。For example, in section 2 G2, as shown in Figure 3, the heat treatment apparatus 40 for heat treatment of wafer W is arranged in both vertical and horizontal directions. The number or configuration of the heat treatment apparatus 40 can be arbitrarily selected. Furthermore, the heat treatment apparatus 40 performs pre-baking treatment (hereinafter referred to as "PAB processing") on the wafer W after photoresist coating, PEB processing on the wafer W after exposure processing, and post-baking treatment (hereinafter referred to as "POST processing") on the wafer W after development processing.
例如在第3區塊G3,從下方依序設置多個傳遞裝置50、51、52、53、54、55、56。又,在第4區塊G4,從下方依序設置多個傳遞裝置60、61、62、及洗淨晶圓W的背面之背面洗浄裝置63。For example, in section 3 G3, multiple transmission devices 50, 51, 52, 53, 54, 55, and 56 are arranged sequentially from below. Also, in section 4 G4, multiple transmission devices 60, 61, and 62, as well as a back-side cleaning device 63 for cleaning the back side of wafer W, are arranged sequentially from below.
如圖1所示,在由第1區塊G1~第4區塊G4所包圍的區域,形成有晶圓搬運區域D。在晶圓搬運區域D,例如配置有作為搬運晶圓W的基板搬運裝置之搬運裝置70。As shown in Figure 1, a wafer transport area D is formed in the area surrounded by the first block G1 to the fourth block G4. In the wafer transport area D, for example, a transport device 70 is arranged as a substrate transport device for transporting wafers W.
搬運裝置70例如具有沿著Y方向、θ方向及上下方向可自由移動的搬運臂70a。搬運裝置70使固持晶圓W的搬運臂70a在晶圓搬運區域D內移動,可搬運晶圓W到周圍的第1區塊G1、第2區塊G2、第3區塊G3及第4區塊G4內之預定的裝置。搬運裝置70例如圖3所示般,在上下配置多台,例如可搬運晶圓W到各區塊G1~G4的相同高度之預定的裝置。The transport device 70, for example, has a transport arm 70a that can move freely along the Y direction, the θ direction, and the vertical direction. The transport device 70 moves the transport arm 70a holding the wafer W within the wafer transport area D, and can transport the wafer W to predetermined devices in the surrounding first block G1, second block G2, third block G3, and fourth block G4. For example, as shown in FIG. 3, multiple transport devices 70 are arranged vertically, for example, capable of transporting the wafer W to predetermined devices at the same height in each block G1 to G4.
又,在晶圓搬運區域D,設置在第3區塊G3與第4區塊G4之間直線搬運晶圓W的接駁搬運裝置80。Furthermore, in the wafer transport area D, a connecting transport device 80 is installed between the third block G3 and the fourth block G4 to transport wafers W linearly.
接駁搬運裝置80使支持的晶圓W沿著Y方向直線移動,在相同高度之第3區塊G3的傳遞裝置52與第4區塊G4的傳遞裝置62之間可搬運晶圓W。The connecting transport device 80 moves the supported wafer W in a straight line along the Y direction, and the wafer W can be transported between the transfer device 52 of the third block G3 and the transfer device 62 of the fourth block G4 at the same height.
如圖1所示,在第3區塊G3的X方向正方向側,設置搬運裝置90。搬運裝置90例如具有沿著θ方向及上下方向可自由移動的搬運臂90a。搬運裝置90使固持晶圓W的搬運臂90a上下移動,可搬運晶圓W到第3區塊G3內的各傳遞裝置。As shown in Figure 1, a transport device 90 is provided on the positive X-direction side of the third block G3. The transport device 90 has, for example, a transport arm 90a that can move freely along the θ-direction and the vertical direction. The transport device 90 moves the transport arm 90a holding the wafer W vertically, thereby transporting the wafer W to various transfer devices within the third block G3.
在介面工作站5,設置搬運裝置100及傳遞裝置101。搬運裝置100例如具有沿著θ方向及上下方向可自由移動的搬運臂100a。搬運裝置100在搬運臂100a固持晶圓W,在第4區塊G4內的各傳遞裝置、傳遞裝置101及曝光裝置4之間可搬運晶圓W。In the interface workstation 5, a transport device 100 and a transfer device 101 are provided. The transport device 100 has, for example, a transport arm 100a that can move freely along the θ direction and the up-down direction. The transport device 100 holds the wafer W in the transport arm 100a and can transport the wafer W between the various transfer devices, transfer devices 101 and exposure devices 4 in the fourth block G4.
在以上的塗佈顯影系統1,如圖1所示設置控制部200。控制部200例如為具備CPU等處理器或記憶體等的電腦,具有程式儲存部(未圖示)。在程式儲存部,控制上述的各種處理裝置及各種搬運裝置等驅動系統的動作,儲存控制後述的晶圓處理之程式。或者,上述程式被記錄在電腦可讀取的非暫時記錄媒體H,並且可從該記錄媒體H安裝到控制部200。記錄媒體H可為暫時,也可為非暫時。程式的一部分或全部可由專用硬體(電路基板)予以實現。As shown in FIG1, a control unit 200 is provided in the above-described coating and display system 1. The control unit 200 is, for example, a computer equipped with a processor such as a CPU or memory, and has a program storage unit (not shown). In the program storage unit, the operation of the drive systems such as the various processing devices and various transport devices described above is controlled, and the program for controlling the wafer processing described later is stored. Alternatively, the program is recorded on a non-temporary recording medium H that can be read by a computer, and can be installed from the recording medium H onto the control unit 200. The recording medium H can be temporary or non-temporary. Part or all of the program can be implemented by dedicated hardware (circuit board).
<使用塗佈顯影系統1的晶圓處理> 接下來,使用塗佈顯影系統1的晶圓處理之一例予以說明。並且,以下的處理係在控制部200的控制之下進行。 <Wafer Processing Using Coating and Display System 1> Next, an example of wafer processing using coating and display system 1 will be explained. Furthermore, the following processing is performed under the control of control unit 200.
首先,收納多個晶圓W的卡匣C搬入到塗佈顯影系統1的卡匣工作站2,載置到載置板13。之後,由搬運裝置20依序取出卡匣C內的各晶圓W,搬運到處理工作站3的第3區塊G3之傳遞裝置53。First, the cassette C containing multiple wafers W is moved into the cassette workstation 2 of the coating and imaging system 1 and placed onto the mounting plate 13. Then, the transport device 20 sequentially removes each wafer W from the cassette C and transports it to the transfer device 53 of the third block G3 of the processing workstation 3.
接下來,晶圓W藉由搬運裝置70而搬運到第2區塊G2的熱處理裝置40接受溫度調節處理。之後,晶圓W藉由搬運裝置70例如搬運到第1區塊G1的下部反射防止膜形成裝置31,在晶圓W上形成有下部反射防止膜。之後,晶圓W搬運到第2區塊G2的熱處理裝置40,進行加熱處理。之後,晶圓W返回第3區塊G3的傳遞裝置53。Next, wafer W is transported by transport device 70 to the heat treatment device 40 in block 2 G2 for temperature regulation. Afterwards, wafer W is transported by transport device 70, for example, to the lower anti-reflection film forming device 31 in block 1 G1, where a lower anti-reflection film is formed on wafer W. Then, wafer W is transported to the heat treatment device 40 in block 2 G2 for heating. Finally, wafer W returns to the transfer device 53 in block 3 G3.
接下來,晶圓W藉由搬運裝置70而搬運到光阻塗佈裝置32,在晶圓W上形成有含有金屬的光阻膜。之後,晶圓W藉由搬運裝置70而搬運到熱處理裝置40,接受PAB處理。之後,晶圓W藉由搬運裝置70搬運到第3區塊G3的傳遞裝置55。Next, wafer W is transported by transport device 70 to photoresist coating device 32, where a metal-containing photoresist film is formed on wafer W. Afterwards, wafer W is transported by transport device 70 to heat treatment device 40 for PAB processing. Finally, wafer W is transported by transport device 70 to transfer device 55 for block G3.
接下來,晶圓W藉由搬運裝置70而搬運到上部反射防止膜形成裝置33,在晶圓W上形成有上部反射防止膜。之後,晶圓W藉由搬運裝置70而搬運到熱處理裝置40,經過加熱而接受溫度調節。Next, wafer W is transported by transport device 70 to upper anti-reflection film forming device 33, where an upper anti-reflection film is formed on wafer W. Afterward, wafer W is transported by transport device 70 to heat treatment device 40, where it is heated and subjected to temperature regulation.
之後,晶圓W藉由搬運裝置70而搬運到第3區塊G3的傳遞裝置56。Then, wafer W is transported to the transfer device 56 of block G3 via the transfer device 70.
接下來,晶圓W藉由搬運裝置90而搬運到傳遞裝置52,藉由接駁搬運裝置80而搬運到第4區塊G4的傳遞裝置62。之後,晶圓W藉由搬運裝置100而搬運到背面洗浄裝置63,洗淨背面。接著,晶圓W藉由介面工作站5的搬運裝置100而搬運到曝光裝置4,使用EUV光以預定的圖案進行曝光處理。Next, wafer W is transported to transfer device 52 via transfer device 90, and then to transfer device 62 of block G4 via connecting transfer device 80. After that, wafer W is transported to back-side cleaning device 63 via transfer device 100 to clean the back side. Then, wafer W is transported to exposure device 4 via transfer device 100 of interface workstation 5, where it is exposed using EUV light to form a predetermined pattern.
接下來,晶圓W藉由搬運裝置100而搬運到第4區塊G4的傳遞裝置60。之後,晶圓W搬運到熱處理裝置40,接受PEB處理。Next, wafer W is transported by transport device 100 to transfer device 60 in block 4 G4. After that, wafer W is transported to heat treatment device 40 to undergo PEB processing.
接下來,晶圓W藉由搬運裝置70而搬運到顯影處理裝置30予以顯影。顯影結束後,晶圓W藉由搬運裝置90而搬運到熱處理裝置40,接受POST處理。Next, wafer W is transported to display processing unit 30 by transport device 70 for display. After display, wafer W is transported to heat treatment unit 40 by transport device 90 for POST processing.
之後,晶圓W藉由搬運裝置70而搬運到第3區塊G3的傳遞裝置50,之後,藉由卡匣工作站2的搬運裝置20而搬運到預定的載置板13之卡匣C。以這種方式,結束一連串的光蝕刻工序。Subsequently, wafer W is transported by transport device 70 to transfer device 50 of block G3, and then by transport device 20 of cassette workstation 2 to cassette C of the predetermined mounting board 13. In this way, a series of photolithography processes are completed.
<熱處理裝置> 接下來,說明熱處理裝置40之中PEB處理所使用的熱處理裝置40。圖4為示意表示PEB處理所用的熱處理裝置之構成的概略之縱剖面圖。圖5為示意表示後述的上腔室之構成的概略之底面圖。 <Heat Treatment Apparatus> Next, the heat treatment apparatus 40 used for PEB processing will be described. Figure 4 is a schematic longitudinal sectional view showing the configuration of the heat treatment apparatus used for PEB processing. Figure 5 is a schematic bottom view showing the configuration of the upper chamber, which will be described later.
圖4的熱處理裝置40具備腔室300。腔室300具備:上腔室301;下腔室302;及整流構件303。上腔室301位在上側,下腔室302位在下側。整流構件303位在上腔室301與下腔室302之間,具體而言,位在上腔室301的周緣部與下腔室302的周緣部之間。The heat treatment apparatus 40 in Figure 4 includes a chamber 300. The chamber 300 includes an upper chamber 301, a lower chamber 302, and a rectifier 303. The upper chamber 301 is located on the upper side, and the lower chamber 302 is located on the lower side. The rectifier 303 is located between the upper chamber 301 and the lower chamber 302, specifically, between the periphery of the upper chamber 301 and the periphery of the lower chamber 302.
上腔室301構成為可自由升降。使上腔室301升降並且具有馬達等驅動源的升降機構(未圖示)由控制部200所控制。又,上腔室301例如形成為圓板狀。上腔室301具有頂部310。頂部310在下方形成進行熱處理的處理空間K1,設置成與熱板328上的晶圓W呈對向。又,在頂部310,設置作為氣體吐出部的噴頭311。The upper chamber 301 is configured to be freely height-adjustable. A lifting mechanism (not shown) that powers the upper chamber 301 and is equipped with a motor or similar drive source is controlled by the control unit 200. The upper chamber 301 is, for example, formed in a circular plate shape. The upper chamber 301 has a top portion 310. A heat treatment space K1 is formed below the top portion 310 and is positioned opposite the wafer W on the hot plate 328. Furthermore, a nozzle 311 serving as a gas exhaust portion is provided on the top portion 310.
噴頭311朝向熱板328上的晶圓W將處理用氣體從上方吐出。處理用氣體例如為含有水分的氣體也就是含水分氣體。噴頭311具有:多個吐出孔312;及氣體分配空間313。The nozzle 311 ejects processing gas from above toward the wafer W on the hot plate 328. The processing gas is, for example, a gas containing moisture. The nozzle 311 has: multiple ejection holes 312; and a gas distribution space 313.
吐出孔312分別形成在噴頭311的底面。吐出孔312例如圖5所示,在噴頭311的底面,在後述的排氣孔以外之部分大致均勻地配置。多個吐出孔312包含:第1吐出孔,位在熱板328上的晶圓W之周緣部的上方;及第2吐出孔,位在熱板328上的晶圓W之中央部的上方。Exhaust holes 312 are formed on the bottom surface of the nozzle 311. As shown in FIG. 5, the exhaust holes 312 are arranged substantially uniformly on the bottom surface of the nozzle 311, excluding the exhaust holes described later. The plurality of exhaust holes 312 include: a first exhaust hole located above the periphery of the wafer W on the hot plate 328; and a second exhaust hole located above the center of the wafer W on the hot plate 328.
氣體分配空間313分配供給到該氣體分配空間313的處理用氣體而供給到各吐出孔312。如圖4所示,對於噴頭311,經由氣體供給管314,而連接貯存處理用氣體的處理用氣體源315。在氣體供給管314,設置包含控制處理用氣體的流通之閥及流量調節閥等的供給機器群316。The gas distribution space 313 distributes the processing gas supplied to it to each discharge port 312. As shown in FIG4, for the nozzle 311, a processing gas source 315 for storing the processing gas is connected via a gas supply pipe 314. A group of supply mechanisms 316 including valves for controlling the flow of the processing gas and flow regulating valves is provided in the gas supply pipe 314.
進一步,在上腔室301的頂部310設置中央排氣部317。中央排氣部317從頂部310之熱板328上的晶圓W之俯視下靠近中央的位置(在圖式範例為從上述中央的位置),使得腔室300內的熱板328之上方的處理空間K1內排氣。中央排氣部317具有排氣孔318。排氣孔318如圖5所示設置在噴頭311的底面之熱板328上的晶圓W之俯視下靠近中央的位置(在圖式範例為上述中央的位置),並且朝向下方開口。中央排氣部317經由該排氣孔318,使得處理空間K1內排氣。又,雖然未圖示,但能夠以包圍位在晶圓W的中心之正上方的位置之方式設置多個排氣口318。此時,以不損及由後述的中央排氣部317進行的排氣之作用的方式,例如在俯視下從晶圓W的中心到晶圓半徑的3分之1以內的區域之位置,設置上述的多個排氣口318。Furthermore, a central exhaust section 317 is provided at the top 310 of the upper chamber 301. The central exhaust section 317 is located near the center of the wafer W on the hot plate 328 of the top 310 when viewed from above (in the example, from the center mentioned above), allowing air to escape from the processing space K1 above the hot plate 328 within the chamber 300. The central exhaust section 317 has an exhaust port 318. As shown in FIG. 5, the exhaust port 318 is located near the center of the wafer W on the hot plate 328 on the bottom surface of the nozzle 311 when viewed from above (in the example, from the center mentioned above), and opens downwards. The central exhaust section 317 allows air to escape from the processing space K1 through the exhaust port 318. Also, although not shown, multiple exhaust ports 318 can be provided in a manner that surrounds a position directly above the center of the wafer W. At this time, in a manner that does not impair the function of venting by the central venting section 317 described later, for example, multiple vents 318 are provided in a region within one-third of the wafer radius from the center of the wafer W when viewed from above.
如圖4所示,中央排氣部317具有中央排氣路319,形成為從排氣孔318朝向上方向延伸。對於中央排氣路319,經由排氣管320,連接真空泵浦等排氣裝置321。在排氣管320,設置具有調整排氣量的閥等之排氣機器群322。As shown in Figure 4, the central exhaust section 317 has a central exhaust passage 319, which extends upward from the exhaust port 318. An exhaust device 321, such as a vacuum pump, is connected to the central exhaust passage 319 via an exhaust pipe 320. An exhaust mechanism group 322, including valves for adjusting the exhaust volume, is installed in the exhaust pipe 320.
又,在上腔室301的頂部310設置周緣排氣部323。周緣排氣部323從頂部310之俯視下相較於中央排氣部317從熱板328上的晶圓W之周緣部側,進一步使處理空間K1內排氣。周緣排氣部323具有排氣口324。排氣口324如圖5所示以包圍噴頭311的外周之方式,從頂部310的底面朝向下方開口。排氣口324可使多個排氣孔沿著噴頭311的外周排列。周緣排氣部323經由該排氣口324,而使處理空間K1內排氣。Furthermore, a peripheral vent 323 is provided at the top 310 of the upper chamber 301. Viewed from the top 310, the peripheral vent 323, compared to the central vent 317 which vents from the periphery of the wafer W on the hot plate 328, further vents air from the processing space K1. The peripheral vent 323 has an exhaust port 324. As shown in FIG. 5, the exhaust port 324 opens downwards from the bottom surface of the top 310, surrounding the outer periphery of the nozzle 311. Multiple exhaust holes are arranged along the outer periphery of the nozzle 311 via the exhaust port 324. The peripheral vent 323 vents air from the processing space K1 through this exhaust port 324.
排氣口324例如設置在該排氣口324的周端在俯視下與熱板328上的晶圓W之周端重疊的位置、及其內側10mm的位置之間。The exhaust port 324 is, for example, located between the periphery of the exhaust port 324 and the periphery of the wafer W on the hot plate 328 when viewed from above, and 10 mm inside the wafer W.
圖4的周緣排氣部323具有從排氣口324延伸的周緣排氣路。對於周緣排氣路,經由排氣管325,而連接真空泵浦等排氣裝置326。在排氣管325,設置具有調整排氣量的閥等之排氣機器群327。The peripheral exhaust section 323 in Figure 4 has a peripheral exhaust path extending from the exhaust port 324. The peripheral exhaust path is connected to an exhaust device 326, such as a vacuum pump, via an exhaust pipe 325. An exhaust mechanism group 327, such as a valve for adjusting the exhaust volume, is provided in the exhaust pipe 325.
進一步,上腔室301構成為可被加熱。例如在上腔室301,內建加熱上腔室301的加熱器(未圖示)。該加熱器由控制部200所控制,上腔室301(具體而言例如噴頭311)調整到預定的溫度。Furthermore, the upper chamber 301 is configured to be heatable. For example, a heater (not shown) for heating the upper chamber 301 is built into the upper chamber 301. The heater is controlled by the control unit 200, and the upper chamber 301 (specifically, for example, nozzle 311) is adjusted to a predetermined temperature.
下腔室302設置成包圍支持晶圓W予以加熱的熱板328之周圍。The lower chamber 302 is configured to surround the hot plate 328 that supports the heating of the wafer W.
熱板328具備具有厚度的圓盤形狀。又,在熱板328,例如內建加熱器329。然後,熱板328的溫度例如由控制部200所控制,將載置在熱板328上的晶圓W加熱到預定的溫度。The hot plate 328 has a disc shape with thickness. Also, a heater 329 is built into the hot plate 328, for example. Then, the temperature of the hot plate 328 is controlled, for example, by the control unit 200, to heat the wafer W placed on the hot plate 328 to a predetermined temperature.
進一步,熱板328例如具有多個吸附晶圓W到該熱板328之用的吸附孔330。各吸附孔330形成為在厚度方向貫通熱板328。 又,各吸附孔330連接到中繼構件331的中繼孔332。各中繼孔332連接到進行吸附之用的排氣之排氣管路333。 Furthermore, the hot plate 328, for example, has a plurality of adsorption holes 330 for adsorbing wafers W onto the hot plate 328. Each adsorption hole 330 is formed to penetrate the hot plate 328 in the thickness direction. Additionally, each adsorption hole 330 is connected to a relay hole 332 of the relay member 331. Each relay hole 332 is connected to a venting conduit 333 for venting gas during adsorption.
吸附孔330與中繼孔332之間的連接經由金屬製的金屬構件334及樹脂製的襯墊335而進行。具體而言,吸附孔330與中繼孔332之間的連接經由金屬構件334內的流道及樹脂製之襯墊335內的流道而進行。The connection between the adsorption hole 330 and the intermediate relay hole 332 is made through a metal component 334 and a resin pad 335. Specifically, the connection between the adsorption hole 330 and the intermediate relay hole 332 is made through the flow channels in the metal component 334 and the flow channels in the resin pad 335.
金屬構件334位在吸附孔330側,樹脂製的襯墊335位在中繼孔332側。金屬構件334的一端直接連接到熱板328(具體而言,吸附孔330),另一端直接連接到對應的樹脂製之襯墊335的一端。換言之,各樹脂製的襯墊335經由金屬構件334,而連通到對應的吸附孔330並且連接到熱板328。又,樹脂製的襯墊335之另一端直接連接到中繼構件331(具體而言,中繼孔332)。Metal component 334 is located on the side of adsorption hole 330, and resin pad 335 is located on the side of relay hole 332. One end of metal component 334 is directly connected to hot plate 328 (specifically, adsorption hole 330), and the other end is directly connected to one end of the corresponding resin pad 335. In other words, each resin pad 335 is connected to the corresponding adsorption hole 330 and to hot plate 328 via metal component 334. Furthermore, the other end of resin pad 335 is directly connected to relay component 331 (specifically, relay hole 332).
金屬構件334在樹脂製的襯墊335側具有大徑部336。大徑部336的內部具有比連接到前述金屬構件334的熱板328之部分在剖面積方面更大的流道空間336a,使得由熱處理所產生的昇華物導致的阻塞之風險降低。又,藉由該剖面積偏大的流道空間336a,在晶圓W的吸附時從處理空間K1吸引的氣體之熱減少而朝向吸附之用的排氣管路333流動。也就是說,可抑制構成到達樹脂製襯墊335及排氣管路333為止的排氣流道之機器的高溫導致的劣化風險。Metal component 334 has a large diameter portion 336 on the side of the resin pad 335. The interior of the large diameter portion 336 has a flow channel space 336a that is larger in cross-sectional area than the portion of the hot plate 328 connected to the aforementioned metal component 334, thereby reducing the risk of blockage caused by sublimation generated during heat treatment. Furthermore, due to the larger cross-sectional area of the flow channel space 336a, the heat of the gas drawn from the processing space K1 during the adsorption of the wafer W is reduced, and the gas flows toward the exhaust pipe 333 used for adsorption. In other words, the risk of degradation caused by high temperature in the machine that forms the exhaust flow channel up to the resin pad 335 and the exhaust pipe 333 can be suppressed.
又,在下腔室302內,於熱板328的下方,例如設置3個將晶圓W從下方支持並予以升降的升降銷(未圖示)。升降銷藉由具有馬達等驅動源的升降機構(未圖示)而升降。該升降機構由控制部200所控制。並且,在熱板328的中央部,形成有上述升降銷通過的貫通孔(未圖示)。升降銷可從貫通孔而從熱板的頂面突出。Furthermore, within the lower chamber 302, below the hot plate 328, for example, three lifting pins (not shown) are provided to support and raise/lower the wafer W from below. The lifting pins are raised and lowered by a lifting mechanism (not shown) driven by a motor or similar source. This lifting mechanism is controlled by the control unit 200. Also, a through-hole (not shown) is formed in the center of the hot plate 328 through which the lifting pins pass. The lifting pins can protrude from the top surface of the hot plate through the through-hole.
進一步,下腔室302具有支持環337及底腔室338。Furthermore, the lower chamber 302 has a support ring 337 and a bottom chamber 338.
支持環337具有圓筒形狀。在支持環337的材料,例如使用不鏽鋼等金屬。支持環337包覆熱板328的外側面。支持環337固定到底腔室338之上。The support ring 337 has a cylindrical shape. The material of the support ring 337 is, for example, a metal such as stainless steel. The support ring 337 covers the outer surface of the heating plate 328. The support ring 337 is fixed to the bottom chamber 338.
底腔室338具有有底的圓筒形狀。 前述的熱板328例如由底腔室338的底壁所支持。具體而言,熱板328經由支持部339而由底腔室338的底壁所支持。支持部339例如具有:上端連接到熱板328的支持柱340;將支持柱340支持的環狀構件341;及在底腔室338的底壁支持環狀構件341的腳構件342。 環狀構件341由金屬所形成,並且設置成相對於熱板328的背面之大部分隔著支持柱340的高度之縫隙。藉由使樹脂製的襯墊335位在以上述方式設置的環狀構件341之下方,而使得環狀構件341有效遮斷來自熱板328的熱,樹脂製襯墊335不易暴露於高溫(不易熱劣化)。 The bottom chamber 338 has a bottomed cylindrical shape. The aforementioned hot plate 328 is supported, for example, by the bottom wall of the bottom chamber 338. Specifically, the hot plate 328 is supported by the bottom wall of the bottom chamber 338 via a support portion 339. The support portion 339 includes, for example: a support post 340 whose upper end is connected to the hot plate 328; an annular member 341 supporting the support post 340; and foot members 342 supporting the annular member 341 on the bottom wall of the bottom chamber 338. The annular member 341 is formed of metal and is provided with a gap, mostly separated from the back side of the hot plate 328 by the height of the support post 340. By positioning the resin pad 335 below the annular member 341 arranged as described above, the annular member 341 effectively blocks heat from the hot plate 328, making the resin pad 335 less susceptible to high temperatures (less prone to thermal degradation).
進一步,下腔室302具有吸入口343。吸入口343從腔室300的外部將氣體吸入到該腔室300內。吸入口343例如形成在底腔室338的圓筒狀之側壁。 並且,底腔室338的側壁之內周面、及支持環337的內周面例如具有相同直徑。 Furthermore, the lower chamber 302 has an intake port 343. The intake port 343 draws gas into the chamber 300 from the outside. The intake port 343 is formed, for example, on the cylindrical sidewall of the bottom chamber 338. And, for example, the inner circumferential surface of the sidewall of the bottom chamber 338 and the inner circumferential surface of the support ring 337 have the same diameter.
又,腔室300具有氣體供給部344。氣體供給部344從比熱板328上的晶圓W之表面(也就是頂面)更下方之處朝向熱板328上的晶圓W供給氣體。Furthermore, the chamber 300 has a gas supply section 344. The gas supply section 344 supplies gas to the wafer W on the hot plate 328 from a position below the surface (i.e., the top surface) of the wafer W on the hot plate 328.
氣體供給部344包含:氣體流道345,設置成包圍熱板328的側面;及整流構件303。The gas supply unit 344 includes: a gas flow channel 345, which is arranged to surround the side of the heat plate 328; and a rectifier component 303.
氣體流道345例如由熱板328的外側面與支持環337的內周面之間的空間所構成。因此,氣體流道345例如形成為俯視下呈圓環狀。並且,可將熱板328的外側面,經由支持構件,由下腔室302的側壁之內周面所支持,在上述支持構件以環狀設置多個在上下方向貫通的貫通孔,將多個上述貫通孔設成氣體流道345。The gas flow channel 345 is formed, for example, by the space between the outer surface of the hot plate 328 and the inner circumferential surface of the support ring 337. Therefore, the gas flow channel 345 is formed, for example, in a ring shape when viewed from above. Furthermore, the outer surface of the hot plate 328 can be supported by the inner circumferential surface of the side wall of the lower chamber 302 via a support member, and the support member is provided with a plurality of through holes in a ring shape that penetrate in the vertical direction, and the plurality of through holes are configured as the gas flow channel 345.
整流構件303為使沿著氣體流道345而上升的氣體朝向熱板328上的晶圓W之構件。The rectifier 303 is a component that directs the gas rising along the gas flow channel 345 toward the wafer W on the hot plate 328.
整流構件303例如形成為俯視下呈圓環狀。 整流構件303的內周側底面成為使沿著氣體流道345上升的氣體朝向熱板328的中心之引導面。整流構件303的底面之內周側端位在從處理空間K1的高度、也就是晶圓W被載置的熱板328之表面,到形成有吐出孔312並且與熱板328上的晶圓W對向之噴頭311的底面為止的高度的2分之1以下的高度。例如整流構件303的底面之內周側端位在比熱板328上的晶圓W之表面靠近下方之處。 整流構件303的內周側部在俯視下與熱板328的周緣部重疊,並且在俯視下與熱板328上的晶圓W不重疊。沿著氣體流道345上升的氣體通過整流構件303的內周側底面與熱板328之周緣部的頂面之間的縫隙G,從處理空間K1內之熱板328上的晶圓W之側方朝向該晶圓W。從熱板328的表面將上方的空間設為處理空間K1的話,使氣體流入處理空間K1內的縫隙G設置在處理空間K1的下部。 The rectifier 303 is, for example, formed in a ring shape when viewed from above. The inner peripheral bottom surface of the rectifier 303 serves as a guide surface for directing the gas rising along the gas flow channel 345 toward the center of the hot plate 328. The inner peripheral end of the bottom surface of the rectifier 303 is located at a height less than half the height from the processing space K1 (i.e., the surface of the hot plate 328 on which the wafer W is placed) to the bottom surface of the nozzle 311, which has the discharge hole 312 and faces the wafer W on the hot plate 328. For example, the inner peripheral end of the bottom surface of the rectifier 303 is located closer to below the surface of the wafer W on the hot plate 328. The inner peripheral side of the rectifier 303 overlaps with the periphery of the hot plate 328 when viewed from above, but does not overlap with the wafer W on the hot plate 328 when viewed from above. Gas rising along the gas flow channel 345 passes through the gap G between the bottom surface of the inner peripheral side of the rectifier 303 and the top surface of the periphery of the hot plate 328, and flows from the side of the wafer W on the hot plate 328 within the processing space K1 toward the wafer W. If the space above the surface of the hot plate 328 is designated as the processing space K1, the gap G for gas flow into the processing space K1 is located at the lower part of the processing space K1.
上述縫隙G連接到氣體流道345的一端。又,氣體流道345的另一端連接到腔室300內的熱板328之下方的緩衝空間K2。熱板328的下方之緩衝空間K2的體積比熱板328的上方之處理空間的體積大。The aforementioned gap G is connected to one end of the gas flow channel 345. The other end of the gas flow channel 345 is connected to a buffer space K2 below the hot plate 328 within the chamber 300. The volume of the buffer space K2 below the hot plate 328 is larger than the volume of the processing space above the hot plate 328.
整流構件303的內周面從上腔室301的頂部310朝向下方直線延伸。The inner circumferential surface of the rectifier 303 extends in a straight line downward from the top 310 of the upper chamber 301.
在一實施形態,整流構件303為實心體。在整流構件303的材料,例如使用不鏽鋼等金屬材料。 又,整流構件303的頂面整體接觸上腔室301的底面。 更具體而言,整流構件303以其頂面整體接觸上腔室301的底面之形態固定到上腔室301,而與上腔室301共同升降。 In one embodiment, the rectifier 303 is a solid body. The material of the rectifier 303 is, for example, a metal such as stainless steel. Furthermore, the top surface of the rectifier 303 is entirely in contact with the bottom surface of the upper chamber 301. More specifically, the rectifier 303 is fixed to the upper chamber 301 with its top surface entirely in contact with the bottom surface of the upper chamber 301, and rises and falls together with the upper chamber 301.
整流構件303與上腔室301共同下降,而抵接下腔室302(具體而言,支持環337),藉此,使腔室300關閉。藉由金屬製的整流構件303與金屬製的支持環337之間的接觸,而抑制揚塵,故可設置成如下。也就是說,可在支持環337的與整流構件303對向的面,設置樹脂製的突起,而在整流構件303下降時,接觸上述樹脂製的突起。又,可在整流構件303的與支持環337對向的面,設置樹脂製的突起,而在整流構件303下降時,上述樹脂製的突起與支持環337接觸。在這些情況,樹脂製的突起之高度愈小愈佳。原因在於可使得整流構件303的底面與支持環337的頂面之間的縫隙變小,而抑制昇華物等滲入該縫隙。樹脂製的突起之高度為至少整流構件303的底面與支持環337的頂面之間的縫隙比從整流構件303到熱板328上的晶圓W為止的最短距離更小的高度。The rectifier 303 descends together with the upper chamber 301 and comes into contact with the lower chamber 302 (specifically, the support ring 337), thereby closing the chamber 300. Dust is suppressed by the contact between the metal rectifier 303 and the metal support ring 337, and can be configured as follows: That is, a resin protrusion can be provided on the surface of the support ring 337 opposite to the rectifier 303, and this resin protrusion contacts the rectifier 303 as it descends. Alternatively, a resin protrusion can be provided on the surface of the rectifier 303 opposite to the support ring 337, and this resin protrusion contacts the support ring 337 as the rectifier 303 descends. In these cases, the smaller the height of the resin protrusion, the better. This is because it reduces the gap between the bottom surface of the rectifier 303 and the top surface of the support ring 337, thus inhibiting the infiltration of sublimates into that gap. The height of the resin protrusion is such that the gap between the bottom surface of the rectifier 303 and the top surface of the support ring 337 is smaller than the shortest distance from the rectifier 303 to the wafer W on the hot plate 328.
並且,熱處理裝置40可另外具備具有冷卻晶圓W的功能之冷卻板(未圖示)。冷卻板例如在腔室300外的冷卻位置、與其中至少一部分配置在腔室300內並且在該冷卻板與熱板328之間傳遞晶圓W的傳遞位置之間來回移動。或者,冷卻板固定到沿著水平方向與熱板328排列的位置,熱處理裝置40可具有在冷卻板與熱板328之間搬運晶圓W的搬運臂。Furthermore, the heat treatment apparatus 40 may additionally include a cooling plate (not shown) that functions to cool the wafer W. The cooling plate may move back and forth, for example, between a cooling position outside the chamber 300 and a transfer position where at least a portion is disposed within the chamber 300 and where the wafer W is transferred between the cooling plate and the hot plate 328. Alternatively, the cooling plate may be fixed in a position aligned horizontally with the hot plate 328, and the heat treatment apparatus 40 may include a transfer arm for transporting the wafer W between the cooling plate and the hot plate 328.
<使用熱處理裝置40的晶圓處理> 接下來,針對使用熱處理裝置40而進行的晶圓處理之一例,使用圖6~圖8予以說明。圖6~圖8為表示使用熱處理裝置40而進行之晶圓處理中的熱處理裝置40之狀態的圖。並且,以下的晶圓處理在控制部200的控制之下進行。 <Wafer Processing Using Heat Processing Apparatus 40> Next, an example of wafer processing using heat processing apparatus 40 will be described using Figures 6 to 8. Figures 6 to 8 are diagrams showing the state of heat processing apparatus 40 during wafer processing using heat processing apparatus 40. Furthermore, the following wafer processing is performed under the control of control unit 200.
(步驟S1:腔室內的狀態調整) 首先,例如在將晶圓W朝向熱板328載置之前,調整腔室300內的狀態。 具體而言,將熱板328調整到預定的溫度。 又,調整處理空間K1內的濕度。處理空間K1內的濕度之調整如圖6(a)所示,藉由利用中央排氣部317進行的排氣、利用周緣排氣部323進行的排氣、及來自噴頭311的處理用氣體之吐出而進行。 (Step S1: Adjustment of Chamber Conditions) First, for example, before placing the wafer W toward the hot plate 328, adjust the conditions within the chamber 300. Specifically, adjust the hot plate 328 to a predetermined temperature. Also, adjust the humidity within the processing space K1. The humidity adjustment within the processing space K1 is shown in Figure 6(a) and is performed by exhausting air using the central exhaust section 317, exhausting air using the peripheral exhaust section 323, and expelling processing gas from the nozzle 311.
(步驟S2:晶圓載置) 接下來,形成有含有金屬的光阻覆膜的晶圓W載置到熱板328。 具體而言,如圖6(b)所示,周緣排氣部323持續排氣、及從噴頭311持續吐出處理用氣體的狀態下,僅停止中央排氣部317進行的排氣,又,使上腔室301上升。之後,上述晶圓W藉由搬運裝置70而搬運到熱板328的上方。然後,使升降銷升降等,從搬運裝置70朝向升降銷傳遞晶圓W,並且從升降銷朝向熱板328傳遞晶圓W,如圖7(a)所示,將晶圓W載置在熱板328。之後,經由吸附孔330將晶圓W朝向熱板328吸附。 (Step S2: Wafer Placement) Next, a wafer W with a photoresist coating containing metal is placed on the hot plate 328. Specifically, as shown in FIG6(b), while the peripheral exhaust section 323 continuously exhausts gas and the nozzle 311 continuously ejects processing gas, only the exhaust from the central exhaust section 317 is stopped, and the upper chamber 301 is raised. Then, the wafer W is transported above the hot plate 328 by the transport device 70. Then, the lifting pin is moved up and down, transferring the wafer W from the transport device 70 toward the lifting pin and from the lifting pin toward the hot plate 328, as shown in FIG7(a), thus placing the wafer W on the hot plate 328. Then, the wafer W is adsorbed toward the hot plate 328 through the adsorption hole 330.
(步驟S3:PEB處理) 然後,使熱板328上的晶圓W接受PEB處理。 (Step S3: PEB Processing) Then, the wafer W on hot plate 328 is subjected to PEB processing.
(步驟S3a:PEB處理的開始) 具體而言,如圖7(b)所示,使上腔室301下降,整流構件303抵接下腔室302的支持環337,將腔室300設成閉狀態。藉此,開始對於熱板328上的晶圓W進行PEB處理。 (Step S3a: Beginning of PEB Processing) Specifically, as shown in Figure 7(b), the upper chamber 301 is lowered, and the rectifier 303 abuts against the support ring 337 of the lower chamber 302, closing the chamber 300. This initiates the PEB processing on the wafer W on the hot plate 328.
從PEB處理的開始經過第1規定時間為止,中央排氣部317不排氣,而是從噴頭311吐出氣體及由周緣排氣部323排氣。又,從噴頭311吐出處理用氣體及由周緣排氣部323排氣的作業以由氣體供給部344供給氣體的方式進行。例如控制成相較於從噴頭311朝向處理空間K1吐出的流量L1,藉由周緣排氣部323從處理空間K1的排氣流量L2更大。藉此,對應到流量(L2-L1)的氣體經由吸入口343,從腔室300外部朝向腔室300內吸入。然後,對應到流量(L2-L1)的氣體從氣體供給部344朝向熱板328上的晶圓W供給。從氣體供給部344朝向熱板328上的晶圓W供給的氣體之流量在整個周方向大致均等。吸入口343位在比熱板328靠近下方的位置並且可稱為使氣體流入處理空間K1內的導入部。From the start of PEB treatment until the first predetermined time has elapsed, the central exhaust section 317 does not exhaust air; instead, air is emitted from the nozzle 311 and exhausted from the peripheral exhaust section 323. Furthermore, the operation of emitting treatment gas from the nozzle 311 and exhausting air from the peripheral exhaust section 323 is performed by supplying gas from the gas supply section 344. For example, the exhaust flow rate L2 from the treatment space K1 via the peripheral exhaust section 323 is controlled to be greater than the flow rate L1 emitted from the nozzle 311 towards the treatment space K1. Consequently, gas corresponding to the flow rate (L2-L1) is drawn into the chamber 300 from outside the chamber 300 through the intake port 343. Then, gas corresponding to the flow rate (L2-L1) is supplied from the gas supply section 344 toward the wafer W on the hot plate 328. The flow rate of the gas supplied from the gas supply section 344 toward the wafer W on the hot plate 328 is approximately equal throughout the circumferential direction. The suction port 343 is located near the bottom of the hot plate 328 and can be referred to as the inlet for the gas to flow into the processing space K1.
僅由周緣排氣部323排氣時,在晶圓W的表面附近,沿著晶圓W的表面,形成有朝向晶圓W的周緣部沿著徑方向移動的處理用氣體之流動。 相較之下,伴隨由中央排氣部317進行的排氣時,處理用氣體不沿著晶圓W的表面流動,而是愈從晶圓W上的周緣朝向中央愈上升的方式流動。因此,朝向處理用氣體的中央排氣部317之氣流的邊界層與晶圓W的表面之間的間隔在晶圓W的面內會變得不同。此一原因導致來自晶圓W上的覆膜之揮發量不均勻。然後,該揮發量的不均勻在PEB處理的初期也就是固化不進行而揮發量較多時,對於晶圓W上的膜厚之面內均勻性帶來不良影響。 When gas is exhausted only from the peripheral exhaust section 323, a flow of processing gas is formed near the surface of wafer W, moving radially towards the periphery of wafer W. In contrast, when gas is exhausted from the central exhaust section 317, the processing gas does not flow along the surface of wafer W, but rather rises towards the center from the periphery. Therefore, the gap between the boundary layer of the gas flow towards the central exhaust section 317 and the surface of wafer W becomes different within the plane of wafer W. This results in uneven evaporation of the coating on wafer W. Then, this uneven evaporation, especially during the initial stages of PEB processing when curing has not yet occurred and evaporation is high, negatively impacts the in-plane uniformity of the film thickness on wafer W.
於是,如上述,從PEB處理的開始經過第1規定時間為止,中央排氣部317不排氣,而是由噴頭311吐出氣體及由周緣排氣部323排氣。上述第1規定時間設定成晶圓W上之含有金屬的光阻覆膜固化到期望的程度。換言之,上述第1規定時間設定成晶圓W上之含有金屬的光阻之脫水聚合進行到期望的程度。Therefore, as described above, from the start of PEB processing until the first predetermined time, the central exhaust section 317 does not exhaust gas; instead, gas is emitted from the nozzle 311 and from the peripheral exhaust section 323. The first predetermined time is set to allow the metal-containing photoresist coating on the wafer W to cure to the desired degree. In other words, the first predetermined time is set to allow the dehydration polymerization of the metal-containing photoresist on the wafer W to proceed to the desired degree.
又,以由氣體供給部344供給氣體的方式,從噴頭311吐出處理用氣體及由周緣排氣部323排氣,故在晶圓W的周圍,從氣體供給部344朝向晶圓W供給的氣體朝向排氣口324移動,而形成有上升流。此時,從噴頭311朝向晶圓W吐出並且沿著晶圓W的表面移動之可包含昇華物的處理用氣體也與上述的上升流共同朝向上方移動,經由排氣口324而排出到外部。因此,可抑制昇華物附著在晶圓W的背面及斜面。Furthermore, since the gas is supplied by the gas supply section 344, the processing gas is emitted from the nozzle 311 and exhausted from the peripheral exhaust section 323. Therefore, around the wafer W, the gas supplied from the gas supply section 344 toward the wafer W moves toward the exhaust port 324, forming an upward flow. At the same time, the processing gas containing sublimation, which is emitted from the nozzle 311 toward the wafer W and moves along the surface of the wafer W, also moves upward together with the aforementioned upward flow and is discharged to the outside through the exhaust port 324. Therefore, the adhesion of sublimation to the back surface and slope of the wafer W can be suppressed.
並且,PEB處理中,上腔室301被加熱。目的在於抑制昇華物再固化而附著在上腔室301。又,PEB處理中,從噴頭311供給的處理用氣體藉由已加熱的上腔室301而被加熱。又,PEB處理中,從氣體供給部344朝向熱板328上的晶圓W而供給的氣體為從吸入口343吸入到腔室300內的氣體,在緩衝空間K2內由熱板328所加熱的氣體或由該氣體所加熱的氣體。又,PEB處理中,從氣體供給部344朝向熱板328上的晶圓W而供給的氣體也可由藉由上腔室301所加熱的整流構件303所加熱。Furthermore, during the PEB process, the upper chamber 301 is heated. This is to prevent the sublimate from re-curing and adhering to the upper chamber 301. Also, during the PEB process, the processing gas supplied from the nozzle 311 is heated by the already heated upper chamber 301. Furthermore, during the PEB process, the gas supplied from the gas supply section 344 toward the wafer W on the hot plate 328 is either the gas drawn into the chamber 300 from the suction port 343, the gas heated by the hot plate 328 within the buffer space K2, or the gas heated by that gas. Also, during the PEB process, the gas supplied from the gas supply section 344 toward the wafer W on the hot plate 328 can also be heated by the rectifier 303 heated by the upper chamber 301.
(步驟S3b:中央排氣的開始) 從PEB處理開始經過第1規定時間的話,持續從噴頭311吐出氣體及持續由周緣排氣部323排氣的狀態下,由中央排氣部317開始排氣。上述第1規定時間如同前述設定成晶圓W上之含有金屬的光阻覆膜固定到期望的程度。又,上述第1規定時間的資訊記錄在記錄部(未圖示)。 (Step S3b: Start of Central Exhaust) After a first predetermined time has elapsed since the start of PEB processing, while gas continues to be emitted from nozzle 311 and continuously exhausted from peripheral exhaust section 323, exhaust begins from central exhaust section 317. The aforementioned first predetermined time is set as described above to ensure the metal-containing photoresist coating on wafer W is fixed to the desired degree. Furthermore, the information regarding the aforementioned first predetermined time is recorded in a recording unit (not shown).
在這個階段,由中央排氣部317排氣、及從噴頭311吐出處理用氣體及由周緣排氣部323排氣的作業以氣體供給部344供給氣體的方式進行。例如控制成相較於從噴頭311朝向處理空間K1吐出的流量L1,由周緣排氣部323從處理空間K1排氣的流量L2、與由中央排氣部317進行的排氣L3之和變大。也就是說,控制成L2+L3>L1。藉此,對應流量(L2+L3-L1)的氣體經由吸入口343,而從腔室300外部朝向腔室300內吸入。然後,對應流量(L2+L3-L1)的氣體從氣體供給部344朝向熱板328上的晶圓W供給。從氣體供給部344朝向熱板328上的晶圓W而供給的氣體之流量在整個周方向大致均等。During this stage, the operation of exhausting gas from the central exhaust section 317, discharging processing gas from the nozzle 311, and exhausting gas from the peripheral exhaust section 323 is performed by supplying gas to the gas supply section 344. For example, the sum of the flow rate L2 of the gas discharged from the processing space K1 by the peripheral exhaust section 323 and the exhaust L3 performed by the central exhaust section 317 is controlled to be greater than the flow rate L1 discharged from the nozzle 311 toward the processing space K1. That is, L2 + L3 > L1 is controlled. As a result, the gas corresponding to the flow rate (L2 + L3 - L1) is drawn into the chamber 300 from outside the chamber 300 through the intake port 343. Then, the gas corresponding to the flow rate (L2 + L3 - L1) is supplied from the gas supply section 344 to the wafer W on the hot plate 328. The flow rate of gas supplied from the gas supply section 344 toward the wafer W on the hot plate 328 is approximately equal throughout the circumferential direction.
藉由使中央排氣部317運作,而在晶圓W的表面附近,形成有從晶圓W的外周側朝向晶圓W的中央部之處理用氣體的流動。因此,可包含晶圓W的表面附近之昇華物的處理用氣體可經由中央排氣部317而排出。又,可使由中央排氣部317得到的排氣量大於由周緣排氣部323得到的排氣量,此時,可包含晶圓W的表面附近之昇華物的處理用氣體主要經由中央排氣部317而排出。因此,可進一步抑制昇華物附著在晶圓W的背面及斜面。並且,在由該中央排氣部317排氣的階段,含有金屬的光阻覆膜會固化,伴隨排氣的氣流帶給膜厚變動的影響較小。因此,即使由中央排氣部317排氣,對於膜厚的面內均勻性之影響也小。By operating the central exhaust section 317, a flow of processing gas is formed near the surface of the wafer W, moving from the outer periphery of the wafer W towards its center. Therefore, the processing gas containing sublimation material near the surface of the wafer W can be discharged through the central exhaust section 317. Furthermore, the exhaust volume obtained from the central exhaust section 317 can be greater than the exhaust volume obtained from the peripheral exhaust section 323. In this case, the processing gas containing sublimation material near the surface of the wafer W is mainly discharged through the central exhaust section 317. Therefore, the adhesion of sublimation material to the back surface and bevel of the wafer W can be further suppressed. Moreover, during the exhaust phase of the central exhaust section 317, the metal-containing photoresist coating solidifies, and the influence of the exhaust gas flow on film thickness variation is relatively small. Therefore, even if air is exhausted from the central exhaust section 317, the impact on the in-plane uniformity of the film thickness is small.
(步驟S3c:PEB處理的停止) 由中央排氣部317開始排氣之後經過第2規定時間的話,PEB處理結束。具體而言,例如使上腔室301上升,而使腔室300設成開狀態。此時,由中央排氣部317持續排氣、並且由噴頭311持續吐出處理用氣體及由周緣排氣部323持續排氣。 上述第2規定時間設定成晶圓W上之含有金屬的光阻覆膜固化成期望的程度。上述第2規定時間的資訊記錄在記錄部(未圖示)。 (Step S3c: Cessation of PEB Processing) After a second predetermined time elapses following the start of venting from the central exhaust section 317, the PEB processing ends. Specifically, for example, the upper chamber 301 is raised, and chamber 300 is opened. At this time, venting continues from the central exhaust section 317, and processing gas continues to be ejected from the nozzle 311 and from the peripheral exhaust section 323. The aforementioned second predetermined time is set to allow the metal-containing photoresist coating on the wafer W to cure to the desired degree. Information regarding the aforementioned second predetermined time is recorded in the recording section (not shown).
又,上述第1規定時間及上述第2規定時間設定成如下。也就是說,PEB處理的總時間中,由中央排氣部317排氣的期間所佔的比例設定成1/20~1/2。更具體而言,設定成PEB處理的總時間為60秒時,由中央排氣部317排氣的期間為3秒~30秒。PEB處理的總時間係指例如從晶圓W朝向熱板328載置後使上腔室301下降而使腔室300設為閉狀態,到使上腔室301上升而使腔室300設為開狀態為止的時間。Furthermore, the first and second specified times mentioned above are set as follows. That is, the proportion of the total PEB processing time during which air is discharged by the central exhaust section 317 is set to 1/20 to 1/2. More specifically, when the total PEB processing time is set to 60 seconds, the period during which air is discharged by the central exhaust section 317 is 3 to 30 seconds. The total PEB processing time refers, for example, the time from when the wafer W is placed toward the hot plate 328, the upper chamber 301 descends and the chamber 300 is set to a closed state, to when the upper chamber 301 rises and the chamber 300 is set to an open state.
(步驟S4:晶圓搬出) 之後,以與載置晶圓W時相反的順序,將晶圓W從熱板328上取下,朝向熱處理裝置40的外部搬出。 (Step S4: Wafer Removal) Then, in the reverse order of placing the wafer W, the wafer W is removed from the hot plate 328 and moved out of the heat treatment apparatus 40.
<變形例> 在以上的範例,在PEB處理開始時,使得中央排氣部317不排氣,並且在PEB處理途中,使得中央排氣部317排氣。取而代之,在PEB處理開始時,中央排氣部317少量排氣,並且在PEB處理途中,強化由中央排氣部317的排氣。 <Variation Example> In the above example, at the start of PEB processing, the central exhaust unit 317 does not exhaust air, but during PEB processing, the central exhaust unit 317 exhausts air. Instead, at the start of PEB processing, the central exhaust unit 317 exhausts a small amount of air, and during PEB processing, the exhaust from the central exhaust unit 317 is strengthened.
又,控制部200可控制成在PEB處理途中由中央排氣部317排氣的期間或強化由中央排氣部317的排氣的期間(以下,稱為中央排氣強化期間),噴頭311朝向氣體分配空間313供給的處理用氣體之流量變高。理由如下。 在周緣部側的吐出孔312與中央部側的吐出孔312共用氣體分配空間313。又,在中央排氣強化期間,從接近中央排氣部317(具體而言,排氣孔318)的中央部側之吐出孔312吐出的處理用氣體之流量變高。因此,在中央排氣強化期間,藉由中央排氣部317進行的排氣之強度,如圖9所示,有從周緣部側的吐出孔312朝向處理空間K1不吐出處理用氣體,而是由周緣部側的吐出孔312吸入來自處理空間K1的氣體之情況。在中央排氣強化期間,藉由增加從噴頭311朝向氣體分配空間313供給的處理用氣體之流量,而可抑制上述的周緣部之吐出孔312吸入來自處理空間K1的氣體,也就是抑制氣體朝向噴頭311內逆流。 Furthermore, the control unit 200 can control the flow rate of the processing gas supplied by the nozzle 311 to the gas distribution space 313 to increase during the PEB processing period when the gas is discharged from the central exhaust unit 317 or during the period of enhanced discharge from the central exhaust unit 317 (hereinafter referred to as the central exhaust enhancement period). The reason is as follows: The discharge port 312 on the peripheral side and the discharge port 312 on the central side share the gas distribution space 313. Also, during the central exhaust enhancement period, the flow rate of the processing gas discharged from the central side discharge port 312, which is close to the central exhaust unit 317 (specifically, the exhaust port 318), increases. Therefore, during the central exhaust enhancement period, as shown in Figure 9, the exhaust intensity of the central exhaust section 317 results in a situation where, instead of exhausting treatment gas from the peripheral exhaust port 312 towards the treatment space K1, gas from the treatment space K1 is drawn in through the peripheral exhaust port 312. During the central exhaust enhancement period, by increasing the flow rate of treatment gas supplied from the nozzle 311 towards the gas distribution space 313, the aforementioned drawing in of gas from the treatment space K1 through the peripheral exhaust port 312 can be suppressed, that is, the backflow of gas into the nozzle 311 can be suppressed.
<本實施型態的主要效果> 如以上所述,在本實施形態,熱處理裝置40具備:熱板328,支持晶圓W並予以加熱;及腔室300,收納熱板328,並且具有與熱板328上的晶圓W對向的頂部310。又,熱處理裝置40具備:噴頭311,設置在頂部310,並且將處理用氣體朝向上述晶圓W從上方吐出;及氣體供給部344,從比上述晶圓W的表面靠近下方之處,朝向上述晶圓W供給氣體。進一步,熱處理裝置40具備:中央排氣部317,從位在頂部310、並且在俯視下位在上述晶圓W的靠近中央的位置,使得腔室300內的熱板328之上方的處理空間K1內;及周緣排氣部323,從位在頂部310、並且在俯視下相較於中央排氣部317從上述晶圓W的周緣部側,進一步使處理空間K1內排氣;及控制部200。然後,控制部200控制成在熱處理中,氣體吐出部持續吐出、氣體供給部持續供給氣體及周緣排氣部持續排氣,並且從熱處理途中由中央排氣部進行的排氣變強。 <Main Effects of this Embodiment> As described above, in this embodiment, the heat treatment apparatus 40 includes: a hot plate 328 that supports and heats the wafer W; and a chamber 300 that houses the hot plate 328 and has a top portion 310 facing the wafer W on the hot plate 328. Furthermore, the heat treatment apparatus 40 includes: a nozzle 311 disposed on the top portion 310 that ejects processing gas from above toward the wafer W; and a gas supply unit 344 that supplies gas toward the wafer W from a position closer to below the surface of the wafer W. Furthermore, the heat treatment apparatus 40 includes: a central exhaust section 317, located at the top 310 and, in top view, near the center of the wafer W, within a processing space K1 above the hot plate 328 in the chamber 300; and a peripheral exhaust section 323, located at the top 310 and, in top view, extending from the periphery of the wafer W compared to the central exhaust section 317, further venting the processing space K1; and a control section 200. The control section 200 then controls that during heat treatment, the gas ejection section continuously ejects gas, the gas supply section continuously supplies gas, and the peripheral exhaust section continuously vents gas, and that the venting from the central exhaust section during heat treatment is intensified.
又,本實施形態相關的晶圓處理包含:在熱板328載置晶圓W的工序;及將熱板328上的晶圓W予以熱處理的工序。熱處理的工序包含: (A)從收納熱板328的腔室300中、與上述晶圓W對向的頂部310,將處理用氣體朝向上述晶圓W吐出的工序; (B)從比上述晶圓W的表面靠近下方之處,朝向上述晶圓W供給氣體的工序; (C)從位在頂部310、並且在俯視下位在上述晶圓W的靠近中央的位置,使得腔室300內的熱板328之上方的處理空間K1內排氣的工序; (D)從位在頂部310、並且在俯視下相較於前述(C)工序從上述晶圓W的周緣部側,進一步使處理空間K1內排氣的工序。 在本晶圓處理,於熱處理中,繼續進行上述(A)工序,並且繼續進行上述(B)工序及上述(D)工序,在上述晶圓W之周圍形成上升流,從熱處理途中,強化上述(C)工序的排氣。 Furthermore, the wafer processing related to this embodiment includes: a process of placing a wafer W on a hot plate 328; and a process of heat-treating the wafer W on the hot plate 328. The heat treatment process includes: (A) Expelling processing gas from the top portion 310 of the chamber 300 housing the hot plate 328, facing the wafer W; (B) Supplying gas to the wafer W from a position closer to below the surface of the wafer W; (C) Expelling gas from the top portion 310, located near the center of the wafer W in a top view, into the processing space K1 above the hot plate 328 within the chamber 300; (D) Further expelling gas from the top portion 310, located in a top view, from the periphery of the wafer W, compared to step (C) above the process. In this wafer processing, during heat treatment, the above-mentioned process (A) is continued, as are processes (B) and (D). An upward flow is formed around the wafer W, enhancing the venting of process (C) during heat treatment.
也就是說,在本實施形態,朝向熱板328上的晶圓W供給處理用氣體、及從位在頂部310、並且位在熱板328上的晶圓W之周緣部起始的位置進行的排氣作業,在熱處理之間持續。因此,可提升熱處理的面內均勻性。因此,可抑制從晶圓W上的光阻覆膜產生的昇華物導致晶圓W的斜面及背面受到汚染。 又,從位在頂部310、並且位在熱板328上的晶圓W之周緣部起始的位置進行的排氣、及從比熱板328上的晶圓W之表面靠近下方之處朝向該晶圓W供給氣體的作業,在熱處理之間持續。因此,在晶圓W的周緣部,形成有上升流。 進一步,在本實施形態,熱處理進行,並且從熱板328上的晶圓W之中央部起始的位置之排氣(也就是中央排氣)對於膜厚變動的影響變小之後,進行昇華物回收性優異的中央排氣。因此,可進一步抑制從晶圓W上的光阻覆膜產生的昇華物導致晶圓W受到汚染。 In other words, in this embodiment, the supply of processing gas to the wafer W on the hot plate 328 and the venting operation starting from the periphery of the wafer W located at the top 310 and on the hot plate 328 are continuous during heat treatment. Therefore, the in-plane uniformity of heat treatment can be improved. Thus, contamination of the bevel and back surface of the wafer W caused by sublimation generated from the photoresist coating on the wafer W can be suppressed. Furthermore, the venting operation starting from the periphery of the wafer W located at the top 310 and on the hot plate 328, and the supply of gas to the wafer W from near the lower part of the surface of the wafer W on the hot plate 328, are continuous during heat treatment. Therefore, an upward flow is formed at the periphery of the wafer W. Furthermore, in this embodiment, after heat treatment is performed and the influence of venting from the center of the wafer W on the hot plate 328 (i.e., central venting) on film thickness variation is reduced, central venting with excellent sublimation recovery is performed. Therefore, contamination of the wafer W caused by sublimation generated from the photoresist coating on the wafer W can be further suppressed.
因此,依照本實施形態,可抑制從晶圓上的光阻覆膜產生的昇華物導致晶圓W受到汚染,並且可提升熱處理的晶圓面內均勻性。 進一步,如上述形成有上升流,故依照本實施形態,可抑制昇華物附著在位在熱板328的周邊之構件(例如腔室300)。 Therefore, according to this embodiment, sublimation from the photoresist coating on the wafer can be suppressed, preventing contamination of the wafer W and improving the in-plane uniformity of the wafer during heat treatment. Furthermore, as described above, with an upward flow, according to this embodiment, the adhesion of sublimation to components (e.g., chamber 300) located around the hot plate 328 can be suppressed.
又,在本實施形態,由氣體供給部344從比熱板328上的晶圓之表面更靠下方之處朝向熱板328上的晶圓W供給的氣體為在緩衝空間K2內由熱板328所加熱的氣體或由該氣體所加熱的氣體。然後,緩衝空間K2的體積比處理空間K1的體積大。因此,可盡量長時間朝向處理空間K1供給已加熱的氣體。未加熱的氣體供給到處理空間K1的話,有藉由上述氣體而冷卻處理空間K1的周圍之構件(例如上腔室301),使得昇華物固化的情況。在本實施形態,可盡量長時間朝向處理空間K1供給已加熱的氣體,故可抑制上述的昇華物之固化。又,未加熱的氣體從氣體供給部344朝向晶圓W供給的話,有影響晶圓W之周緣部的熱處理之虞。相較之下,在本實施形態,從氣體供給部344朝向晶圓W供給的氣體被加熱,故可藉由上述氣體抑制熱處理的面內均勻性惡化。另外,處理空間K1的體積較小,處理空間K1的內部之氣體的熱容量也會變小,故朝向處理空間K1長時間供給已加熱的氣體時,處理空間K1的溫度也較容易穩定。Furthermore, in this embodiment, the gas supplied by the gas supply unit 344 from a position below the surface of the wafer on the hot plate 328 toward the wafer W on the hot plate 328 is either the gas heated by the hot plate 328 within the buffer space K2 or the gas heated by the hot plate 328. The volume of the buffer space K2 is larger than the volume of the processing space K1. Therefore, heated gas can be supplied to the processing space K1 for as long as possible. If unheated gas is supplied to the processing space K1, the surrounding components of the processing space K1 (e.g., the upper chamber 301) may be cooled by the gas, causing the sublimate to solidify. In this embodiment, heated gas can be supplied to the processing space K1 for a longer period of time, thus suppressing the solidification of the sublimate. Furthermore, if unheated gas is supplied from the gas supply section 344 to the wafer W, it may affect the heat treatment of the periphery of the wafer W. In contrast, in this embodiment, the gas supplied from the gas supply section 344 to the wafer W is heated, thus suppressing the deterioration of in-plane uniformity during heat treatment. Additionally, the processing space K1 has a smaller volume, and the heat capacity of the gas inside the processing space K1 is also smaller, so when heated gas is supplied to the processing space K1 for a long period of time, the temperature of the processing space K1 is more easily stabilized.
進一步,在本實施形態,上腔室301構成為可被加熱。又,整流構件303的頂面整體接觸上腔室301的底面。因此,可藉由加熱上腔室301而有效加熱整流構件303。進一步,整流構件303為實心體並且具有較大的熱容量。因此,可藉由加熱整流構件303,而將從氣體供給部344供給的氣體藉由整流構件303有效加熱。因此,依照本實施形態,可將從氣體供給部344供給的氣體,藉由已加熱的上腔室301予以加熱。因此,可抑制從氣體供給部344供給的氣體導致上述的昇華物固化及熱處理的面內均勻性惡化。Furthermore, in this embodiment, the upper chamber 301 is configured to be heatable. Also, the top surface of the rectifier 303 is entirely in contact with the bottom surface of the upper chamber 301. Therefore, the rectifier 303 can be effectively heated by heating the upper chamber 301. Furthermore, the rectifier 303 is a solid body and has a large heat capacity. Therefore, the gas supplied from the gas supply unit 344 can be effectively heated by heating the rectifier 303. Therefore, according to this embodiment, the gas supplied from the gas supply unit 344 can be heated by the already heated upper chamber 301. Therefore, the deterioration of the in-plane uniformity of the sublimate curing and heat treatment caused by the gas supplied from the gas supply unit 344 can be suppressed.
進一步,又,在本實施形態,整流構件303與上腔室301共同升降。因此,整流構件303不論位在上腔室301何處,皆會由該上腔室301所加熱。也就是說,即使為了將晶圓W載置在熱板328,而將上腔室301上升,使得腔室300成為開狀態,整流構件303也會由上腔室301所加熱。結果,可將整流構件303維持在高溫。因此,依照本實施形態,即使將腔室300設成閉狀態之後,也可立即將從氣體供給部344供給的氣體由整流構件303予以加熱。因此,可抑制從氣體供給部344供給的氣體導致上述的昇華物固化及熱處理的面內均勻性惡化。Furthermore, in this embodiment, the rectifier 303 and the upper chamber 301 rise and fall together. Therefore, the rectifier 303 is heated by the upper chamber 301 regardless of its location within the upper chamber 301. That is, even if the upper chamber 301 is raised to open the chamber 300 in order to place the wafer W on the hot plate 328, the rectifier 303 will still be heated by the upper chamber 301. As a result, the rectifier 303 can be maintained at a high temperature. Therefore, according to this embodiment, even when the chamber 300 is closed, the gas supplied from the gas supply unit 344 can be immediately heated by the rectifier 303. Therefore, the in-plane uniformity degradation of the sublimate curing and heat treatment caused by the gas supplied from the gas supply section 344 can be suppressed.
又,在本實施形態,整流構件303的內周面從上腔室301的頂部310朝向下方直線延伸。也就是說,在整流構件303的內周側部,於該內周側部的底面也就是比導引面更上方之處,不存在朝向外側凹陷的凹處。此種凹處存在的話,在該凹處內,可包含昇華物的氣體會滯留而導致粒子生成。相較之下,由於上述般的凹處不存在,故可抑制粒子產生。Furthermore, in this embodiment, the inner circumferential surface of the rectifying component 303 extends downward in a straight line from the top 310 of the upper chamber 301. That is, on the inner circumferential side of the rectifying component 303, at the bottom surface of this inner circumferential side, which is above the guide surface, there is no outwardly recessed area. If such a recess existed, gas containing sublimates would be trapped within it, leading to particle generation. In contrast, since the aforementioned recess is absent, particle generation can be suppressed.
並且,就整流構件303的內周面而言,從上腔室301的頂部310朝向下方延伸的形態可不為完全的直線,換言之,整流構件303的內周面在氣體不滯留的範圍可朝向外側有一定程度的凹陷。例如為了抑制整流構件303的內周面之上端角部破損,而對於上述上端角部進行倒角加工,結果,整流構件303的內周面可朝向外側凹陷。為了抑制角部破損而進行倒角加工所形成的凹處十分小,氣體不會滯留,並且即使滯留帶來的影響也小。Furthermore, regarding the inner circumferential surface of the rectifier 303, the shape extending downward from the top 310 of the upper chamber 301 may not be a perfectly straight line. In other words, the inner circumferential surface of the rectifier 303 may have a certain degree of concavity towards the outside in the area where gas does not stagnate. For example, in order to suppress damage to the upper corner of the inner circumferential surface of the rectifier 303, the upper corner is chamfered, resulting in the inner circumferential surface of the rectifier 303 being concave towards the outside. The concavity formed by the chamfering process to suppress corner damage is very small, so gas will not stagnate, and even if it does stagnate, the impact is small.
進一步,在本實施形態,樹脂製的襯墊335經由金屬構件334連通到吸附孔330並且連接到熱板328。因此,依照本實施形態,相較於樹脂製的襯墊335直接連接到熱板328的情況,可抑制來自熱板328的熱導致樹脂製的襯墊335劣化。Furthermore, in this embodiment, the resin pad 335 is connected to the adsorption hole 330 via the metal component 334 and is connected to the hot plate 328. Therefore, according to this embodiment, compared to the case where the resin pad 335 is directly connected to the hot plate 328, the deterioration of the resin pad 335 caused by heat from the hot plate 328 can be suppressed.
<確認實驗> 在以下的案例1-3,進行實驗量測含有金屬的光阻之光阻圖案的線寬、及晶圓W的背面與斜面的金屬原子之數量。圖10~圖14為分別表示各個實驗結果的圖。圖10~圖12分別將光阻圖案的線寬之粗度以黑色的濃淡表示。圖13的縱軸將表示光阻圖案的線寬之面內均勻性(CDU:Critical Dimension Uniformity/臨界維度均勻性)的光阻圖案之線寬的3σ以線形關係表示。圖14的縱軸將每單位面積的金屬原子之數量以對數關係表示。 <Confirmation Experiment> In the following Cases 1-3, experiments were conducted to measure the linewidth of photoresist patterns containing metal, and the number of metal atoms on the back and bevels of wafer W. Figures 10-14 show the experimental results for each. Figures 10-12 represent the linewidth thickness of the photoresist pattern using shades of black. The vertical axis of Figure 13 represents the 3σ of the photoresist pattern's linewidth, indicating its in-plane uniformity (CDU). The vertical axis of Figure 14 represents the number of metal atoms per unit area using a logarithmic relationship.
(案例1) 使用不具有氣體供給部344的以往的熱處理裝置。在PEB處理中,由中央排氣部317排氣及由噴頭311吐出處理氣體,不由周緣排氣部323排氣。 (案例2) 使用圖4等所示的熱處理裝置40。以從PEB處理開始持續到結束為止,由氣體供給部344供給氣體的方式,由周緣排氣部323排氣及由噴頭311吐出處理氣體。又,在PEB處理中,中央排氣部317完全不排氣。 (案例3) 使用圖4等所示的熱處理裝置40。以從PEB處理開始持續到結束為止,由氣體供給部344供給氣體的方式,由周緣排氣部323排氣及由噴頭311吐出處理氣體。又,從PEB處理途中到PEB處理結束為止,由中央排氣部317排氣。 (Case 1) A conventional heat treatment apparatus without a gas supply unit 344 is used. During PEB treatment, gas is exhausted through the central exhaust unit 317 and discharged from the nozzle 311, but not through the peripheral exhaust unit 323. (Case 2) A heat treatment apparatus 40 as shown in Figure 4 is used. Gas is supplied by the gas supply unit 344 from the start to the end of PEB treatment, and gas is exhausted through the peripheral exhaust unit 323 and discharged from the nozzle 311. Furthermore, during PEB treatment, the central exhaust unit 317 does not exhaust gas at all. (Case 3) A heat treatment apparatus 40 as shown in Figure 4 is used. Gas is supplied by the gas supply unit 344 from the start to the end of PEB treatment, and exhaust is achieved through the peripheral exhaust unit 323 and the nozzle 311. Furthermore, gas is exhausted through the central exhaust unit 317 from the beginning to the end of PEB treatment.
並且,在案例1~3任一案例中,於PEB處理後,進行顯影處理及POST處理,形成含有金屬的光阻之光阻圖案,之後,量測光阻圖案的線寬,並且量測晶圓W的背面與斜面的金屬原子之數量。Furthermore, in any of Cases 1 to 3, after PEB processing, development and POST processing are performed to form a photoresist pattern containing metal. Then, the linewidth of the photoresist pattern is measured, and the number of metal atoms on the back and bevel of wafer W is measured.
在案例1,如圖10所示,於晶圓W的中央部與周緣部之間,光阻圖案的線寬有較大的差距。相較之下,在案例2及案例3,如圖11及圖12所示,於晶圓W的中央部與周緣部之間,光阻圖案的線寬大致無差距。 又,如圖13所示,在案例2及案例3,相較於案例1,表示光阻圖案的線寬之面內均勻性(CDU)的3σ(σ為光阻圖案的線寬)成為約一半。 In Case 1, as shown in Figure 10, there is a significant difference in linewidth between the center and periphery of wafer W. In contrast, in Cases 2 and 3, as shown in Figures 11 and 12, there is approximately no difference in linewidth between the center and periphery of wafer W. Furthermore, as shown in Figure 13, in Cases 2 and 3, compared to Case 1, the 3σ (where σ is the linewidth of the photoresist pattern) representing the in-plane uniformity (CDU) of the photoresist pattern linewidth is approximately half.
進一步,如圖14所示,在案例2,相較於案例1,晶圓W的背面與斜面的金屬原子之數量為約1/10左右。 相較之下,在案例3,相較於案例1,晶圓W的背面與斜面的金屬原子之數量成為約1/100。 從以上結果也可知,依照本實施形態,可抑制從晶圓W上的光阻覆膜產生的昇華物導致晶圓W受到汚染,並且可提升在熱處理的晶圓之面內的均勻性。 Furthermore, as shown in Figure 14, in Example 2, compared to Example 1, the number of metal atoms on the back side and beveled surface of wafer W is approximately 1/10. In contrast, in Example 3, compared to Example 1, the number of metal atoms on the back side and beveled surface of wafer W is approximately 1/100. From the above results, it can be seen that, according to this embodiment, the sublimation generated from the photoresist coating on wafer W can be suppressed, thus preventing wafer W from becoming contaminated, and the uniformity within the surface of the heat-treated wafer can be improved.
本次揭露的實施形態在所有方面皆應視為例示,並非受限於此。上述的實施形態在不脫離附加的發明申請專利範圍及其主旨的情況下,能夠以各種形態省略、置換、變更。The embodiments disclosed herein should be considered illustrative in all respects and are not limited thereto. The aforementioned embodiments can be omitted, substituted, or modified in various forms without departing from the scope and intent of the appended invention claims.
40:熱處理裝置 200:控制部 300:腔室 310:頂部 311:噴頭 317:中央排氣部 323:周緣排氣部 328:熱板 344:氣體供給部 K1:處理空間 W:晶圓 40: Heat treatment unit 200: Control unit 300: Chamber 310: Top section 311: Nozzle 317: Central exhaust section 323: Peripheral exhaust section 328: Hot plate 344: Gas supply section K1: Processing space W: Wafer
【圖1】圖1為表示包含本實施形態相關的熱處理裝置並且作為基板處理系統的塗佈顯影系統之內部構成的概略之說明圖。 【圖2】圖2為表示塗佈顯影系統的正面側之內部構成的概略之圖。 【圖3】圖3為表示塗佈顯影系統的背面側之內部構成的概略之圖。 【圖4】圖4為示意表示PEB處理所用的熱處理裝置之構成的概略之縱剖面圖。 【圖5】圖5為示意表示上腔室之構成的概略之底面圖。 【圖6】圖6(a)、(b)為表示使用熱處理裝置所進行之晶圓處理中之熱處理裝置的狀態之圖。 【圖7】圖7(a)、(b)為表示使用熱處理裝置所進行之晶圓處理中之熱處理裝置的狀態之圖。 【圖8】圖8為表示使用熱處理裝置所進行之晶圓處理中之熱處理裝置的狀態之圖。 【圖9】圖9為表示本實施形態相關之熱處理裝置的效果之圖。 【圖10】圖10為表示確認實驗的結果之圖。 【圖11】圖11為表示確認實驗的結果之圖。 【圖12】圖12為表示確認實驗的結果之圖。 【圖13】圖13為表示確認實驗的結果之圖。 【圖14】圖14為表示確認實驗的結果之圖。 [Figure 1] Figure 1 is a schematic explanatory diagram showing the internal structure of a coating and developing system that includes the heat treatment apparatus related to this embodiment and serves as a substrate processing system. [Figure 2] Figure 2 is a schematic diagram showing the internal structure of the front side of the coating and developing system. [Figure 3] Figure 3 is a schematic diagram showing the internal structure of the back side of the coating and developing system. [Figure 4] Figure 4 is a schematic longitudinal sectional view showing the structure of the heat treatment apparatus used for PEB processing. [Figure 5] Figure 5 is a schematic bottom view showing the structure of the upper chamber. [Figure 6] Figures 6(a) and (b) are diagrams showing the state of the heat treatment apparatus during wafer processing using the heat treatment apparatus. [Figure 7] Figures 7(a) and (b) show the state of the heat treatment apparatus during wafer processing. [Figure 8] Figure 8 shows the state of the heat treatment apparatus during wafer processing. [Figure 9] Figure 9 shows the effect of the heat treatment apparatus related to this embodiment. [Figure 10] Figure 10 shows the results of the verification experiment. [Figure 11] Figure 11 shows the results of the verification experiment. [Figure 12] Figure 12 shows the results of the verification experiment. [Figure 13] Figure 13 shows the results of the verification experiment. [Figure 14] Figure 14 shows the results of the verification experiment.
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