TWI902558B - Ghz pulse burst laser source system and method for drilling composite material - Google Patents
Ghz pulse burst laser source system and method for drilling composite materialInfo
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Abstract
Description
本發明係為台灣專利申請案第112115234號(申請日:2023年4月25日)之分割案,該申請案之完整內容納入為本發明專利說明書的一部分以供參照。This invention is a divisional application of Taiwan Patent Application No. 112115234 (application date: April 25, 2023), the full contents of which are incorporated herein by reference as part of the patent description.
本發明涉及一種雷射光源系統,特別是涉及一種用於複合材料鑽孔的GHz脈衝串雷射光源系統與方法。This invention relates to a laser light source system, and more particularly to a GHz pulse train laser light source system and method for drilling composite materials.
玻璃一直是工業中不可或缺的材料,其潛在的應用領域包括光學組件、微電子、微流體和顯示技術等。近年來,許多產品都微型化至微米和奈米級別,這意味著對玻璃加工的精度要求將比過去更加嚴格。Glass has always been an indispensable material in industry, with potential applications including optical components, microelectronics, microfluidics, and display technology. In recent years, many products have been miniaturized to the micrometer and nanometer scale, which means that the precision requirements for glass processing will be more stringent than in the past.
飛秒雷射為近年來非常重要的技術突破,飛秒雷射是指雷射脈衝寬度在飛秒(femtosecond(fs),10 -15秒)數量級,雷射光束透過聚焦可產生極高功率密度,且飛秒雷射在進行材料加工時,熱影響區域極小,並能夠加工透明材料內部。焊接為雷射應用中最流行的技術之一,而當以飛秒雷射進行鑽孔或焊接時,具有非常多的優勢,例如無須先行遇熱加工、具有較精密的空間解析度、不易發生顯著的熱變形現象、只在焦點附近處融化並重新結晶等。此外,相較於傳統鑽孔或焊接,飛秒雷射玻璃鑽孔或焊接可有效實現焊接點的完全透明,這對於玻璃鑽孔或焊接來說絕對是一個巨大的飛躍。 Femtosecond lasers represent a significant technological breakthrough in recent years. A femtosecond laser refers to a laser pulse width on the order of femtoseconds (fs, 10⁻¹⁵ seconds). By focusing the laser beam, extremely high power density can be achieved. Furthermore, femtosecond lasers exhibit minimal heat-affected zone during material processing and can process the interiors of transparent materials. Welding is one of the most popular laser applications, and femtosecond lasers offer numerous advantages for drilling and welding, such as eliminating the need for pre-heating, providing high spatial resolution, minimizing significant thermal deformation, and allowing melting and recrystallization only near the focal point. Furthermore, compared to traditional drilling or welding, femtosecond laser glass drilling or welding can effectively achieve complete transparency of the weld point, which is a huge leap forward for glass drilling or welding.
因此,如何利用飛秒雷射提升玻璃鑽孔或焊接的加工效益,以成為業界努力的方向。Therefore, how to utilize femtosecond lasers to improve the processing efficiency of glass drilling or welding has become a direction for the industry to strive for.
本發明實施例在於提供一種用於鑽孔或焊接複合材料的GHz脈衝串雷射光源系統與方法,以避免於加工後的複合材料的鑽孔處發生分層現象(delamination),並維持小熱影響區域(Heat Affect Zone,HAZ),故而在加工後的複合材料的鑽孔處可避免產生任何碎片與裂縫。This invention provides a GHz pulsed laser light source system and method for drilling or welding composite materials to avoid delamination at the drilled area of the processed composite material and maintain a small heat-affected zone (HAZ), thus preventing the generation of any debris and cracks at the drilled area of the processed composite material.
本發明實施例公開一種用於鑽孔或焊接複合材料的GHz脈衝串雷射光源系統,其包括承載模組、雷射光產生模組、雷射光擴束器、X軸雷射光振鏡掃描模組、X軸雷射光振鏡控制器、Y軸雷射光振鏡掃描模組、Y軸雷射光振鏡控制器及聚光鏡。承載模組用以承載複合材料。雷射光產生模組用以提供雷射光束。雷射光擴束器用以擴大雷射光束的雷射光斑以產生擴大雷射光束。X軸雷射光振鏡掃描模組用以依據X軸雷射光振鏡掃描模組的多個X軸方向旋轉角度來反射擴大雷射光束。X軸雷射光振鏡控制器耦接至X軸雷射光振鏡掃描模組,並用以控制X軸雷射光振鏡掃描模組的該些X軸方向旋轉角度。Y軸雷射光振鏡掃描模組用以接收自X軸雷射光振鏡掃描模組反射的擴大雷射光束,並依據Y軸雷射光振鏡掃描模組的多個Y軸方向旋轉角度來反射擴大雷射光束。Y軸雷射光振鏡控制器用以控制Y軸雷射光振鏡掃描模組的該些Y軸方向旋轉角度。聚光鏡用以將自Y軸雷射光振鏡掃描模組反射的擴大雷射光束聚焦為具有一預定高徑深比(high aspect ratio)的聚焦後雷射光束,以將聚焦後雷射光束投射至複合材料的一或多個鑽孔處。其中聚焦後雷射光束的投射路徑透過X軸雷射光振鏡掃描模組和Y軸雷射光振鏡掃描模組的調整以使投射至複合材料的一或多個鑽孔處之聚焦後雷射光束被偏移,或者複合材料透過承載模組的移動以使複合材料的一或複數個鑽孔處被偏移。雷射光束的脈衝寬度位於50~500 fs之間,雷射光束的重複頻率位於0.5~10 GHz之間,雷射光束的脈衝能量位於100~1000 μJ之間,雷射光產生模組、雷射光擴束器、X軸雷射光振鏡掃描模組、Y軸雷射光振鏡掃描模組、聚光鏡以及承載模組設置在同一光學路徑。This invention discloses a GHz pulsed laser source system for drilling or welding composite materials, comprising a carrier module, a laser light generating module, a laser light expander, an X-axis laser light galvanometer scanning module, an X-axis laser light galvanometer controller, a Y-axis laser light galvanometer scanning module, a Y-axis laser light galvanometer controller, and a condenser. The carrier module carries the composite material. The laser light generating module provides the laser beam. The laser light expander amplifies the laser beam's laser spot to generate an amplified laser beam. The X-axis laser galvanometer scanning module reflects the amplified laser beam according to multiple X-axis rotation angles. The X-axis laser galvanometer controller is coupled to the X-axis laser galvanometer scanning module and controls these X-axis rotation angles. The Y-axis laser galvanometer scanning module receives the amplified laser beam reflected from the X-axis laser galvanometer scanning module and reflects the amplified laser beam according to multiple Y-axis rotation angles. The Y-axis laser galvanometer controller controls the rotation angles of the Y-axis laser galvanometer scanning module. The condenser lens focuses the amplified laser beam reflected from the Y-axis laser galvanometer scanning module into a focused laser beam with a predetermined high aspect ratio, projecting the focused laser beam onto one or more drilled holes in the composite material. The projection path of the focused laser beam is adjusted by the X-axis and Y-axis laser galvanometer scanning modules to deflect the focused laser beam projected onto one or more drilled holes in the composite material, or the composite material is moved to deflect one or more drilled holes in the composite material. The pulse width of the laser beam is between 50 and 500 fs, the repetition frequency of the laser beam is between 0.5 and 10 GHz, and the pulse energy of the laser beam is between 100 and 1000 μJ. The laser beam generation module, laser beam expander, X-axis laser beam scanning module, Y-axis laser beam scanning module, condenser, and carrier module are arranged in the same optical path.
本發明實施例也公開一種用於鑽孔或焊接複合材料的方法,其包括S1:透過 GHz脈衝串雷射光源系統的雷射光產生模組,提供雷射光束;S2:透過 GHz脈衝串雷射光源系統的雷射光擴束器、X軸雷射光振鏡掃描模組、Y軸雷射光振鏡掃描模組和聚光鏡,依據雷射光束產生聚焦後雷射光束;S3:將聚焦後雷射光束投射至承載模組上的複合材料的一或多個鑽孔處;S4:當聚焦後雷射光束接觸到一或多個鑽孔處的表面時,透過聚焦後雷射光束熔融(ablation)表面;S5:當聚焦後雷射光束熔融完表面時,聚焦後雷射光束入射至複合材料的一或多個鑽孔處的內壁並使其平滑;S6:依據聚焦後雷射光束的多個雷射參數,以有效移除一部分的複合材料,藉此以於一或多個鑽孔處產生一或多個鑽孔孔洞。其中雷射光束的脈衝寬度位於50~500 fs之間,雷射光束的重複頻率位於0.5~10 GHz之間,雷射光束的脈衝能量位於100~1000 μJ之間,雷射光產生模組、雷射光擴束器、X軸雷射光振鏡掃描模組、Y軸雷射光振鏡掃描模組、聚光鏡以及承載模組設置在同一光學路徑。This invention also discloses a method for drilling or welding composite materials, comprising: S1: providing a laser beam through a laser light generation module of a GHz pulsed laser light source system; S2: through... The GHz pulsed laser light source system includes a laser beam expander, an X-axis laser galvanometer scanning module, a Y-axis laser galvanometer scanning module, and a condenser, which generate a focused laser beam based on the laser beam; S3: The focused laser beam is projected onto one or more drilled holes in the composite material on the carrier module; S4: When the focused laser beam contacts the surface of one or more drilled holes, the surface is melted (ablation) by the focused laser beam; S5: After the focused laser beam has melted the surface, the focused laser beam is incident on the inner wall of one or more drilled holes in the composite material and smooths it; S6: Based on multiple laser parameters of the focused laser beam, a portion of the composite material is effectively removed, thereby creating one or more drilled holes at one or more drilled holes. The laser beam has a pulse width between 50 and 500 fs, a repetition frequency between 0.5 and 10 GHz, and a pulse energy between 100 and 1000 μJ. The laser beam generation module, laser beam expander, X-axis laser beam scanning module, Y-axis laser beam scanning module, condenser, and carrier module are arranged in the same optical path.
綜上所述,本發明實施例所公開的GHz脈衝串雷射光源系統與方法,其透過採用具有脈衝寬度位於50~500 fs之間的GHz脈衝串(burst)雷射光束,對複合材料的鑽孔處進行鑽孔或焊接,以避免於加工後的複合材料的鑽孔處發生分層現象,並維持小HAZ。此外,由於加工後的複合材料之HAZ小,因此在加工後的複合材料的鑽孔處可避免產生任何碎片與裂縫。In summary, the GHz burst laser light source system and method disclosed in this invention utilizes a GHz burst laser beam with a pulse width between 50 and 500 fs to drill or weld holes in composite materials, thereby preventing delamination at the drilled areas of the processed composite materials and maintaining a small HAZ. Furthermore, due to the small HAZ of the processed composite materials, any debris and cracks can be avoided at the drilled areas.
為能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與附圖,但是此等說明與附圖僅用來說明本發明,而非對本發明的保護範圍作任何的限制。To further understand the features and technical content of this invention, please refer to the following detailed description and accompanying drawings. However, these descriptions and accompanying drawings are only for illustrating this invention and do not limit the scope of protection of this invention in any way.
以下是通過特定的具體實施例來說明本發明所公開有關“用於複合材料鑽孔的GHz脈衝串雷射光源系統與方法”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不悖離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。The following specific embodiments illustrate the implementation of the "GHz pulse train laser light source system and method for drilling composite materials" disclosed in this invention. Those skilled in the art can understand the advantages and effects of this invention from the content disclosed in this specification. This invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of this invention. Furthermore, the accompanying drawings of this invention are for simple illustrative purposes only and are not depictions based on actual dimensions, as stated in advance. The following embodiments will further explain the relevant technical content of this invention in detail, but the disclosed content is not intended to limit the scope of protection of this invention.
應當可以理解的是,雖然本文中可能會使用到“第一”、“第二”、“第三”等術語來描述各種元件或者信號,但這些元件或者信號不應受這些術語的限制。這些術語主要是用以區分一元件與另一元件,或者一信號與另一信號。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。It should be understood that although terms such as "first," "second," and "third" may be used in this document to describe various components or signals, these components or signals should not be limited by these terms. These terms are primarily used to distinguish one component from another, or one signal from another. Furthermore, the term "or" used in this document should, as appropriate, include any combination of one or more of the related listed items.
請參閱圖1,其繪示本發明的一實施例之用於鑽孔或焊接複合材料的GHz脈衝串(burst)雷射光源系統D1結構示意圖, GHz脈衝串雷射光源系統D1包括雷射光產生模組102、雷射光擴束器104、X軸雷射光振鏡掃描模組106、X軸雷射光振鏡控制器108、Y軸雷射光振鏡掃描模組110、Y軸雷射光振鏡控制器112、聚光鏡114及承載模組116,其中雷射光產生模組102、雷射光擴束器104、X軸雷射光振鏡掃描模組106、Y軸雷射光振鏡掃描模組110、聚光鏡114及承載模組116設置在同一光學路徑,但本發明不受限於此。值得一提的是,舉例來說,在另外一可行實施例中,GHz脈衝串雷射光源系統D1包括雷射光產生模組102、準直模組、雷射光調整模組(圖未示)、聚光鏡114以及承載模組116。其中雷射光產生模組102、準直模組、雷射光調整模組、聚光鏡114和承載模組116設置在同一光學路徑,但本發明不受限於此。Please refer to Figure 1, which illustrates a schematic diagram of the structure of a GHz burst laser light source system D1 for drilling or welding composite materials according to an embodiment of the present invention. The GHz pulsed laser light source system D1 includes a laser light generating module 102, a laser light expander 104, an X-axis laser light galvanometer scanning module 106, an X-axis laser light galvanometer controller 108, a Y-axis laser light galvanometer scanning module 110, a Y-axis laser light galvanometer controller 112, a condenser lens 114, and a carrier module 116. The laser light generating module 102, laser light expander 104, X-axis laser light galvanometer scanning module 106, Y-axis laser light galvanometer scanning module 110, condenser lens 114, and carrier module 116 are arranged in the same optical path, but the present invention is not limited thereto. It is worth mentioning that, for example, in another feasible embodiment, the GHz pulsed laser light source system D1 includes a laser light generation module 102, a collimation module, a laser light adjustment module (not shown), a condenser lens 114, and a carrier module 116. The laser light generation module 102, collimation module, laser light adjustment module, condenser lens 114, and carrier module 116 are arranged in the same optical path, but the invention is not limited thereto.
請參閱圖2A,其繪示雷射光產生模組102的結構示意圖。雷射光產生模組102包括脈衝雷射光產生模組1022、聲光調製器(AOM)1024及雷射光放大器1026。脈衝雷射光產生模組1022用以產生具有多個脈衝訊號P1-Pn的雷射光源Ls。聲光調製器(AOM)1024鄰近於脈衝雷射光產生模組1022,並用以提高雷射光源Ls的重複頻率,以依據提高後的雷射光源Ls產生具有多個脈衝串(burst)的一脈衝串雷射光Lb。雷射光放大器1026鄰近於聲光調製器1024,並用以提高脈衝串雷射光Lb的脈衝能量以產生雷射光束L1,其中脈衝串雷射光Lb的重複頻率位於0.5~10 GHz之間(例如,0.5~10 GHz之間的任意正整數),雷射光束L1的脈衝能量位於100~1000 μJ之間(例如,10~30mJ之間的任意正整數),但本發明不受限於此。Please refer to Figure 2A, which shows a schematic diagram of the structure of the laser light generation module 102. The laser light generation module 102 includes a pulsed laser light generation module 1022, an acousto-optic modulator (AOM) 1024, and a laser light amplifier 1026. The pulsed laser light generation module 1022 is used to generate a laser light source Ls with multiple pulse signals P1-Pn. The acousto-optic modulator (AOM) 1024 is adjacent to the pulsed laser light generation module 1022 and is used to increase the repetition frequency of the laser light source Ls, so as to generate a pulsed laser light Lb with multiple bursts based on the enhanced laser light source Ls. Laser amplifier 1026 is located adjacent to acousto-optic modulator 1024 and is used to increase the pulse energy of pulse train laser light Lb to generate laser beam L1, wherein the repetition frequency of pulse train laser light Lb is between 0.5 and 10 GHz (e.g., any positive integer between 0.5 and 10 GHz), and the pulse energy of laser beam L1 is between 100 and 1000 μJ (e.g., any positive integer between 10 and 30 mJ), but the invention is not limited thereto.
請參閱圖2B,其繪示雷射光束L1的多個脈衝串B1-Bn結構示意圖。由圖2B可知,該些脈衝串B1-Bn包括多個脈衝訊號P1-Pn,亦即,多個脈衝訊號P1形成脈衝串B1、多個脈衝訊號P2形成脈衝串B2、...、多個脈衝訊號Pn形成脈衝串Bn,使該些脈衝串B1-Bn分別形成多個脈衝訊號P1-Pn。其中該些脈衝訊號P1-Pn的脈衝寬度位於50~500 fs之間(例如,50~500 fs之間的任意正整數),該些脈衝訊號P1-Pn的數量位於50~1000個之間(例如,50~1000個之間的任意正整數),該些脈衝訊號P1-Pn的頻率位於1~2000 KHz之間(例如,1~2000 KHz之間的任意正整數),但本發明不受限於此。Please refer to Figure 2B, which shows a schematic diagram of the structure of multiple pulse trains B1-Bn of the laser beam L1. As shown in Figure 2B, these pulse trains B1-Bn include multiple pulse signals P1-Pn. That is, multiple pulse signals P1 form pulse train B1, multiple pulse signals P2 form pulse train B2, ..., multiple pulse signals Pn form pulse train Bn, so that these pulse trains B1-Bn respectively form multiple pulse signals P1-Pn. The pulse widths of the pulse signals P1-Pn are between 50 and 500 fs (e.g., any positive integer between 50 and 500 fs), the number of the pulse signals P1-Pn is between 50 and 1000 (e.g., any positive integer between 50 and 1000), and the frequencies of the pulse signals P1-Pn are between 1 and 2000 kHz (e.g., any positive integer between 1 and 2000 kHz), but the invention is not limited thereto.
請參閱圖1、2A、2B,雷射光產生模組102用以提供雷射光束L1。雷射光擴束器104鄰近於雷射光產生模組102,並用以擴大雷射光束L1的一雷射光斑以產生一擴大雷射光束L2。其中雷射光束L1可透過雷射光產生模組102進行調整,雷射光束L1的脈衝寬度(即該些脈衝訊號P1-Pn的脈衝寬度)位於50~500 fs之間(例如,50~500 fs之間的任意正整數),該雷射光束L1的重複頻率(即脈衝串雷射光Lb的重複頻率)位於0.5~10 GHz之間(例如,0.5~10 GHz之間的任意正整數),雷射光束L1的平均功率係依據該脈衝能量和該重複頻率來決定,但本發明不受限於此。Please refer to Figures 1, 2A, and 2B. The laser beam generating module 102 is used to provide a laser beam L1. The laser beam expander 104 is adjacent to the laser beam generating module 102 and is used to expand a laser spot of the laser beam L1 to generate an expanded laser beam L2. The laser beam L1 can be adjusted by the laser light generation module 102. The pulse width of the laser beam L1 (i.e., the pulse width of the pulse signals P1-Pn) is between 50 and 500 fs (e.g., any positive integer between 50 and 500 fs), and the repetition frequency of the laser beam L1 (i.e., the repetition frequency of the pulse train laser light Lb) is between 0.5 and 10 GHz (e.g., any positive integer between 0.5 and 10 GHz). The average power of the laser beam L1 is determined based on the pulse energy and the repetition frequency, but the invention is not limited thereto.
值得注意的是,雷射光束L1的脈衝寬度、雷射光束L1的脈衝能量、該些脈衝訊號P1-Pn的頻率、雷射光束L1的重複頻率以及該些脈衝訊號P1-Pn的數量可依據個人需求進行適當調整。舉例來說,若鑽孔或焊接複合材料時採用的雷射光束L1的脈衝能量較高,則雷射光束L1的重複頻率可調整為較低頻率。然而,上述所舉的例子只是其中一可行的實施例而並非用以限定本發明。It is worth noting that the pulse width, pulse energy, frequency, repetition frequency, and number of pulse signals P1-Pn of the laser beam L1 can be appropriately adjusted according to individual needs. For example, if a higher pulse energy of the laser beam L1 is used for drilling or welding composite materials, the repetition frequency of the laser beam L1 can be adjusted to a lower frequency. However, the above example is only one possible embodiment and is not intended to limit the invention.
此外,更值得注意的是,若鑽孔或焊接複合材料時採用的雷射光束L1的脈衝寬度、雷射光束L1的脈衝能量、該些脈衝訊號P1-Pn的頻率、雷射光束L1的重複頻率以及該些脈衝訊號P1-Pn的數量低於上述預定範圍,則雷射光束難以鑽孔或焊接複合材料;若鑽孔或焊接複合材料時採用的雷射光束L1的脈衝寬度、雷射光束L1的脈衝能量、該些脈衝訊號P1-Pn的頻率、雷射光束L1的重複頻率以及該些脈衝訊號P1-Pn的數量超過上述預定範圍,則複合材料的鑽孔處容易產生裂縫(crack)。舉例來說,若鑽孔或焊接複合材料時採用的雷射光束L1的脈衝寬度為600 fs,則複合材料的鑽孔處容易產生裂縫。然而,上述所舉的例子只是其中一可行的實施例而並非用以限定本發明。Furthermore, it is worth noting that if the pulse width, pulse energy, frequency of pulse signals P1-Pn, repetition frequency of laser beam L1, and number of pulse signals P1-Pn used in drilling or welding composite materials are below the aforementioned predetermined range, the laser beam will be difficult to use for drilling or welding composite materials. Materials; if the pulse width, pulse energy, frequency, repetition frequency, and number of pulse signals P1-Pn of the laser beam L1 used for drilling or welding composite materials exceed the aforementioned predetermined range, cracks are likely to occur at the drilled point of the composite material. For example, if the pulse width of the laser beam L1 used for drilling or welding composite materials is 600 fs, cracks are likely to occur at the drilled point of the composite material. However, the above example is only one possible embodiment and is not intended to limit the invention.
X軸雷射光振鏡掃描模組106鄰近於雷射光擴束器104,並用以依據X軸雷射光振鏡掃描模組106的多個X軸方向旋轉角度(例如,0°、30°、60°、…) (未示出)來反射擴大雷射光束L2,亦即,X軸雷射光振鏡掃描模組106進行旋轉運動而產生X軸方向的多個旋轉角度,使得X軸雷射光振鏡掃描模組106以不同角度的鏡面反射擴大雷射光束L2。The X-axis laser beam oscillator scanning module 106 is located adjacent to the laser beam expander 104 and is used to reflect the expanded laser beam L2 according to multiple X-axis rotation angles (e.g., 0°, 30°, 60°, ...) (not shown) of the X-axis laser beam oscillator scanning module 106. That is, the X-axis laser beam oscillator scanning module 106 rotates to generate multiple rotation angles in the X-axis direction, so that the X-axis laser beam oscillator scanning module 106 reflects the expanded laser beam L2 with mirrors at different angles.
X軸雷射光振鏡控制器108耦接至X軸雷射光振鏡掃描模組106,並用以控制X軸雷射光振鏡掃描模組106的該些X軸方向旋轉角度。舉例來說,X軸雷射光振鏡控制器108可依據控制指令驅動X軸雷射光振鏡掃描模組106進行旋轉,以使X軸雷射光振鏡掃描模組106產生特定X軸方向的多個旋轉角度。然而,上述所舉的例子只是其中一可行的實施例而並非用以限定本發明。The X-axis laser galvanometer controller 108 is coupled to the X-axis laser galvanometer scanning module 106 and is used to control the rotation angles of the X-axis laser galvanometer scanning module 106 in certain X-axis directions. For example, the X-axis laser galvanometer controller 108 can drive the X-axis laser galvanometer scanning module 106 to rotate according to control commands, so that the X-axis laser galvanometer scanning module 106 generates multiple rotation angles in specific X-axis directions. However, the above example is only one possible embodiment and is not intended to limit the invention.
Y軸雷射光振鏡掃描模組110鄰近於X軸雷射光振鏡掃描模組106,並用以接收自X軸雷射光振鏡掃描模組106反射的擴大雷射光束L2,且依據Y軸雷射光振鏡掃描模組110的多個Y軸方向旋轉角度來反射擴大雷射光束L2,亦即,Y軸雷射光振鏡掃描模組110進行旋轉運動而產生Y軸方向的多個旋轉角度,使得Y軸雷射光振鏡掃描模組110以不同角度的鏡面反射擴大雷射光束L2。The Y-axis laser galvanometer scanning module 110 is adjacent to the X-axis laser galvanometer scanning module 106 and is used to receive the amplified laser beam L2 reflected from the X-axis laser galvanometer scanning module 106. The amplified laser beam L2 is reflected according to multiple rotation angles in the Y-axis direction of the Y-axis laser galvanometer scanning module 110. That is, the Y-axis laser galvanometer scanning module 110 rotates to generate multiple rotation angles in the Y-axis direction, so that the Y-axis laser galvanometer scanning module 110 reflects the amplified laser beam L2 with mirror surfaces at different angles.
Y軸雷射光振鏡控制器112耦接至Y軸雷射光振鏡掃描模組110,並用以控制Y軸雷射光振鏡掃描模組110的該些Y軸方向旋轉角度。舉例來說,Y軸雷射光振鏡控制器112可依據控制指令驅動Y軸雷射光振鏡掃描模組110進行旋轉,以使Y軸雷射光振鏡掃描模組110產生特定Y軸方向的多個旋轉角度。然而,上述所舉的例子只是其中一可行的實施例而並非用以限定本發明。The Y-axis laser galvanometer controller 112 is coupled to the Y-axis laser galvanometer scanning module 110 and is used to control the rotation angles of the Y-axis laser galvanometer scanning module 110 in certain Y-axis directions. For example, the Y-axis laser galvanometer controller 112 can drive the Y-axis laser galvanometer scanning module 110 to rotate according to control commands, so that the Y-axis laser galvanometer scanning module 110 generates multiple rotation angles in a specific Y-axis direction. However, the above example is only one possible embodiment and is not intended to limit the invention.
具體而言,使用者可依鑽孔需求分別輸入控制指令至X軸雷射光振鏡控制器108和Y軸雷射光振鏡控制器112,X軸雷射光振鏡控制器108和Y軸雷射光振鏡控制器112依據各自的控制指令分別發送相應的驅動指令至X軸雷射光振鏡掃描模組106和Y軸雷射光振鏡掃描模組110,使X軸雷射光振鏡掃描模組106和Y軸雷射光振鏡掃描模組110依據各自的驅動指令進行相應驅動旋轉而分別產生特定X軸方向和特定Y軸方向的多個旋轉角度,以使X軸雷射光振鏡掃描模組106和Y軸雷射光振鏡掃描模組110可依據鑽孔需求以不同角度的鏡面反射擴大雷射光束L2。然而,上述所舉的例子只是其中一可行的實施例而並非用以限定本發明。Specifically, users can input control commands to the X-axis laser galvanometer controller 108 and the Y-axis laser galvanometer controller 112 according to drilling requirements. The X-axis laser galvanometer controller 108 and the Y-axis laser galvanometer controller 112 then send corresponding drive commands to the X-axis laser galvanometer scanning module 106 and the Y-axis laser galvanometer scanning module 110, respectively, based on their control commands. The X-axis laser galvanometer scanning module 106 and the Y-axis laser galvanometer scanning module 110 are driven to rotate according to their respective driving commands, generating multiple rotation angles in specific X-axis and Y-axis directions. This allows the X-axis and Y-axis laser galvanometer scanning modules 106 and 110 to amplify the laser beam L2 by reflecting the mirror surface at different angles according to drilling requirements. However, the above example is only one possible embodiment and is not intended to limit the invention.
承載模組116用以承載複合材料118。聚光鏡114鄰近於Y軸雷射光振鏡掃描模組110,並用以將自Y軸雷射光振鏡掃描模組110反射的擴大雷射光束L2聚焦為具有一預定高徑深比(high aspect ratio)的聚焦後雷射光束L3,以將聚焦後雷射光束L3投射至複合材料118的一或多個鑽孔處120。其中複合材料118的厚度為50~1000 µm,並包括預備進行鑽孔的至少兩個基板,各該基板是一玻璃、一金屬、一陶瓷或一半導體晶圓,但本發明不受限於此。The carrier module 116 is used to carry the composite material 118. A condenser lens 114 is adjacent to the Y-axis laser galvanometer scanning module 110 and is used to focus the amplified laser beam L2 reflected from the Y-axis laser galvanometer scanning module 110 into a focused laser beam L3 with a predetermined high aspect ratio, so as to project the focused laser beam L3 onto one or more drilled locations 120 of the composite material 118. The composite material 118 has a thickness of 50~1000 µm and includes at least two substrates prepared for drilling, each substrate being a glass, a metal, a ceramic, or a semiconductor wafer, but the invention is not limited thereto.
具體而言,聚焦後雷射光束L3的投射路徑可透過X軸雷射光振鏡掃描模組106和Y軸雷射光振鏡掃描模組110的調整,使投射至複合材料118的一或多個鑽孔處120之聚焦後雷射光束L3以一偏移速度V被偏移,亦即,聚焦後雷射光束L3以偏移速度V投射至複合材料118的一或多個鑽孔處120。在一實施例中,複合材料118可透過承載模組116的移動(例如承載模組116可以在一水平面上沿著X軸或者Y軸方向移動),使複合材料118的一或多個鑽孔處120以一偏移速度V被偏移,亦即,承載模組116以偏移速度V平行偏移,而帶動複合材料118的一或多個鑽孔處120以偏移速度V進行偏移。其中聚焦後雷射光束L3的偏移速度V係依據雷射光束L1的該重複頻率來決定,但本發明不受限於此。Specifically, the projection path of the focused laser beam L3 can be adjusted by the X-axis laser oscillator scanning module 106 and the Y-axis laser oscillator scanning module 110 so that the focused laser beam L3 projected onto one or more drill holes 120 of the composite material 118 is deflected at a deflection velocity V. That is, the focused laser beam L3 is projected onto one or more drill holes 120 of the composite material 118 at a deflection velocity V. In one embodiment, the composite material 118 can be offset at a deflection velocity V by moving the carrier module 116 (e.g., the carrier module 116 can move along the X-axis or Y-axis on a horizontal plane). That is, the carrier module 116 is offset in parallel at a deflection velocity V, thereby causing the one or more drilled points 120 of the composite material 118 to be offset at a deflection velocity V. The deflection velocity V of the focused laser beam L3 is determined according to the repetition frequency of the laser beam L1, but the invention is not limited thereto.
因此,透過X軸雷射光振鏡掃描模組106和Y軸雷射光振鏡掃描模組110的調整或者承載模組116的移動,聚焦後雷射光束L3投射至複合材料118的鑽孔處120進行鑽孔。關於聚焦後雷射光束L3針對複合材料118的鑽孔方式,請參閱下文圖3之詳述。Therefore, by adjusting the X-axis laser galvanometer scanning module 106 and the Y-axis laser galvanometer scanning module 110, or by moving the support module 116, the focused laser beam L3 is projected onto the drilling location 120 of the composite material 118 for drilling. For details regarding the drilling method of the focused laser beam L3 on the composite material 118, please refer to Figure 3 below.
請參閱圖3,其繪示聚焦後雷射光束L3的鑽孔方式示意圖。首先,聚焦後雷射光束L3投射至承載模組116上的複合材料118的一或多個鑽孔處120,當聚焦後雷射光束L3接觸到一或多個鑽孔處120的表面122時,透過聚焦後雷射光束L3熔融(ablation)表面122;之後,當聚焦後雷射光束L3熔融完表面122時,聚焦後雷射光束L3入射至複合材料118的一或多個鑽孔處120的內壁124並使其平滑;之後,依據聚焦後雷射光束L3的多個雷射參數,以有效移除一部分的複合材料,藉此以於一或多個鑽孔處120產生一或多個鑽孔孔洞126,其中聚焦後雷射光束L3從表面122熔融至內壁124的方式稱為預熱現象,多個雷射參數包括雷射光束L1的脈衝寬度、雷射光束L1的脈衝能量、雷射光束L1的多個脈衝串B1-Bn的多個脈衝訊號P1-Pn的數量、雷射光束L1的重複頻率和多個脈衝訊號P1-Pn的頻率。此外,在聚焦後雷射光束L3熔融內壁124的過程中,聚焦後雷射光束L3在內壁124進行掠入射(grazing incidence)下的反射以及多次散射(scatter),而聚焦後雷射光束L3在每次反射時都會損失部分能量,致使鑽孔的能量隨著鑽孔深度的增加而減少,最終鑽孔深度達到飽和。Please refer to Figure 3, which illustrates the drilling method of the focused laser beam L3. First, the focused laser beam L3 is projected onto one or more drilled locations 120 of the composite material 118 on the carrier module 116. When the focused laser beam L3 contacts the surface 122 of the drilled location 120, it melts (ablation) the surface 122. Then, after the focused laser beam L3 has completely melted the surface 122, it enters the inner wall 124 of the drilled location 120 of the composite material 118 and smooths it. Finally, according to the focused laser beam... Multiple laser parameters of beam L3 are used to effectively remove a portion of the composite material, thereby creating one or more drill holes 126 at one or more drill points 120. The way in which the focused laser beam L3 melts from the surface 122 to the inner wall 124 is called the preheating phenomenon. The multiple laser parameters include the pulse width of laser beam L1, the pulse energy of laser beam L1, the number of multiple pulse signals P1-Pn of multiple pulse trains B1-Bn of laser beam L1, the repetition frequency of laser beam L1, and the frequency of multiple pulse signals P1-Pn. Furthermore, during the process of the focused laser beam L3 melting the inner wall 124, the focused laser beam L3 undergoes reflection under grazing incidence and multiple scattering on the inner wall 124. The focused laser beam L3 loses some energy with each reflection, causing the drill energy to decrease as the drill depth increases, until the drill depth reaches saturation.
具體而言,當聚焦後雷射光束L3的底部能量密度(bottom influence)低於一熔融閾值(ablation threshold),停止熔融內壁124。其中底部能量密度可以是雷射光束熔融複合材料所具有的能量密度,能量密度係指雷射光束在每平方單位的焦耳量( ),熔融閾值可依據雷射光束L1的脈衝寬度、雷射光束L1的脈衝能量、雷射光束L1的多個脈衝串B1-Bn的多個脈衝訊號P1-Pn的數量、雷射光束L1的重複頻率和多個脈衝訊號P1-Pn的頻率進行調整,但本發明不受限於此。 Specifically, when the bottom influence of the focused laser beam L3 is lower than a fusion threshold, melting of the inner wall 124 stops. The bottom influence can be considered as the energy density of the composite material melted by the laser beam; energy density refers to the joules per square unit of the laser beam. The melting threshold can be adjusted according to the pulse width of the laser beam L1, the pulse energy of the laser beam L1, the number of multiple pulse signals P1-Pn of the multiple pulse trains B1-Bn of the laser beam L1, the repetition frequency of the laser beam L1, and the frequency of the multiple pulse signals P1-Pn, but the present invention is not limited thereto.
請參閱圖4,其繪示用於圖1、3的鑽孔方式之方法流程圖,該方法包括:步驟S1:透過 GHz脈衝串雷射光源系統D1的雷射光產生模組102,提供雷射光束L1;步驟S2:透過 GHz脈衝串雷射光源系統D1的雷射光擴束器104、X軸雷射光振鏡掃描模組106、Y軸雷射光振鏡掃描模組110和聚光鏡114,依據雷射光束L1產生聚焦後雷射光束L3;步驟S3:將聚焦後雷射光束L3投射至承載模組116上的複合材料118的一或多個鑽孔處120;步驟S4:當聚焦後雷射光束L3接觸到一或多個鑽孔處120的表面122時,透過聚焦後雷射光束L3熔融(ablation)該表面122;步驟S5:當聚焦後雷射光束L3熔融完該表面122時,聚焦後雷射光束L3入射至複合材料118的一或多個鑽孔處120的內壁124並使其平滑;步驟S6:依據聚焦後雷射光束L3的多個雷射參數,以有效移除一部分的複合材料,藉此以於一或多個鑽孔處120產生一或多個鑽孔孔洞126。Please refer to Figure 4, which illustrates a flowchart of the drilling method used in Figures 1 and 3. The method includes: Step S1: Providing a laser beam L1 through the laser light generation module 102 of the GHz pulsed laser light source system D1; Step S2: Through... The GHz pulsed laser light source system D1 includes a laser beam expander 104, an X-axis laser beam scanning module 106, a Y-axis laser beam scanning module 110, and a condenser 114. Based on the laser beam L1, a focused laser beam L3 is generated. Step S3: The focused laser beam L3 is projected onto one or more drilled holes 120 on the composite material 118 of the carrier module 116. Step S4: When the focused laser beam L3 contacts the surface 122 of one or more drilled holes 120, Step S5: When the focused laser beam L3 has completely melted the surface 122, the focused laser beam L3 is incident on the inner wall 124 of one or more drill holes 120 of the composite material 118 and smooths it; Step S6: According to multiple laser parameters of the focused laser beam L3, a portion of the composite material is effectively removed, thereby creating one or more drill holes 126 at one or more drill holes 120.
請參閱圖5,其繪示利用圖3的鑽孔方式之加工結果示意圖。由圖5可知,一或多個鑽孔處120的該些鑽孔孔洞126係為一圓柱形孔洞,該些鑽孔孔洞126具有固定的一孔洞直徑,該些鑽孔孔洞126的內壁係為一光滑牆面,該些鑽孔孔洞126的深度依據脈衝串數量和能量密度來決定,且該些鑽孔孔洞126的深度大小呈線性變化。其中該些鑽孔孔洞126的孔洞直徑位於20~40 µm之間,該些鑽孔孔洞126的深度位於70~295 µm之間,該些鑽孔孔洞126的內壁平滑度(Rz)位於100~5000nm之間(十點平均粗糙度Rz),但本發明不受限於此。Please refer to Figure 5, which shows a schematic diagram of the processing result using the drilling method in Figure 3. As shown in Figure 5, the drill holes 126 of one or more drill points 120 are cylindrical holes with a fixed diameter. The inner wall of the drill holes 126 is a smooth surface. The depth of the drill holes 126 is determined according to the number of pulse trains and the energy density, and the depth of the drill holes 126 varies linearly. The diameter of the drilled holes 126 is between 20 and 40 µm, the depth of the drilled holes 126 is between 70 and 295 µm, and the smoothness (Rz) of the inner wall of the drilled holes 126 is between 100 and 5000 nm (ten-point average roughness Rz), but the present invention is not limited thereto.
請參閱圖6,其繪示利用圖3的鑽孔方式之複合材料118的加工結果示意圖。由圖6可知,透過圖3的鑽孔方式,加工後的複合材料118的一或多個鑽孔處120並沒有發生分層現象(delamination),並維持小熱影響區域(Heat Affect Zone,HAZ),故加工後的複合材料118與其表面122並無損傷,且電性表現實測正常。此外,由於加工後的複合材料118之HAZ小,因此在加工後的複合材料118的一或多個鑽孔處120可避免產生任何碎片(debris)與裂縫。Please refer to Figure 6, which illustrates the processing result of the composite material 118 using the drilling method of Figure 3. As shown in Figure 6, through the drilling method of Figure 3, no delamination occurred at one or more drilled locations 120 of the processed composite material 118, and a small heat-affected zone (HAZ) was maintained. Therefore, the processed composite material 118 and its surface 122 were undamaged, and the measured electrical performance was normal. Furthermore, due to the small HAZ of the processed composite material 118, any debris and cracks can be avoided at one or more drilled locations 120 of the processed composite material 118.
藉此,本發明的GHz脈衝串雷射光源系統D1透過採用具有脈衝寬度位於50~500 fs之間的GHz脈衝串(burst)之雷射光束L1,對複合材料118的一或多個鑽孔處120進行鑽孔或焊接,以避免於加工後的複合材料118的一或多個鑽孔處120發生分層現象,並維持小HAZ。此外,由於加工後的複合材料118之HAZ小,因此在加工後的複合材料118的一或多個鑽孔處120可避免產生任何碎片與裂縫。Therefore, the GHz pulsed laser light source system D1 of this invention uses a GHz pulsed laser beam L1 with a pulse width between 50 and 500 fs to drill or weld one or more drilled locations 120 of the composite material 118, thereby avoiding delamination at the drilled locations 120 of the composite material 118 after processing and maintaining a small HAZ. Furthermore, because the HAZ of the processed composite material 118 is small, any fragments and cracks can be avoided at the drilled locations 120 of the processed composite material 118.
值得一提的是,經由上述具體實施例的說明可明白瞭解本發明之用於焊接複合材料的GHz脈衝串雷射光源系統D1的實施方式,以及本發明的優點與效果,然而,本發明不以上述所舉的例子為限。It is worth mentioning that the implementation of the GHz pulsed laser light source system D1 for welding composite materials of the present invention, as well as the advantages and effects of the present invention, can be clearly understood through the above specific examples. However, the present invention is not limited to the examples mentioned above.
[本發明實施例的有益效果][Beneficial effects of this invention's embodiments]
綜上所述,本發明實施例所公開的GHz脈衝串雷射光源系統與方法,其透過採用具有脈衝寬度位於50~500 fs之間的GHz脈衝串(burst)雷射光束,對複合材料的鑽孔處進行鑽孔或焊接,以避免於加工後的複合材料的鑽孔處發生分層現象,並維持小HAZ。此外,由於加工後的複合材料之HAZ小,因此在加工後的複合材料的鑽孔處可避免產生任何碎片與裂縫。In summary, the GHz burst laser light source system and method disclosed in this invention utilizes a GHz burst laser beam with a pulse width between 50 and 500 fs to drill or weld holes in composite materials, thereby preventing delamination at the drilled areas of the processed composite materials and maintaining a small HAZ. Furthermore, due to the small HAZ of the processed composite materials, any debris and cracks can be avoided at the drilled areas.
此外,本發明提供的GHz脈衝串雷射光源系統與方法可針對玻璃對玻璃、玻璃對金屬、玻璃對陶瓷以及玻璃對矽晶圓(硅片)等複合材料進行鑽孔或焊接,並可應用於使用氮化鎵(GaN)、碳化矽(SiC)等第三代半導體材料的5G功率元件。Furthermore, the GHz pulsed laser light source system and method provided by this invention can be used for drilling or welding composite materials such as glass-to-glass, glass-to-metal, glass-to-ceramic, and glass-to-silicon wafers (silicon slabs), and can be applied to 5G power devices using third-generation semiconductor materials such as gallium nitride (GaN) and silicon carbide (SiC).
再者,本發明採用的複合材料(例如,玻璃)具有電磁信號屏蔽低、硬度高、成本低、質量輕等優勢,致使近幾年來逐漸成為3C面板和攝像頭模組的材料,故本發明使用飛秒雷射來進行玻璃鑽孔或焊接的價值相應提高、加工效率提高、經濟成本降低,因而有著廣闊的前景。Furthermore, the composite materials used in this invention (e.g., glass) have advantages such as low electromagnetic signal shielding, high hardness, low cost, and light weight, which have led to their gradual adoption as materials for 3C panels and camera modules in recent years. Therefore, the value of using femtosecond lasers for glass drilling or welding in this invention is correspondingly increased, processing efficiency is improved, and economic costs are reduced, thus showing broad prospects.
以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的專利範圍內。The above-disclosed content is merely a preferred feasible embodiment of the present invention and is not intended to limit the scope of the present invention. Therefore, all equivalent technical changes made using the contents of the present invention's description and drawings are included within the scope of the present invention's patent.
102:雷射光產生模組 104:雷射光擴束器 106:X軸雷射光振鏡掃描模組 108:X軸雷射光振鏡控制器 110:Y軸雷射光振鏡掃描模組 112:Y軸雷射光振鏡控制器 114:聚光鏡 116:承載模組 118:複合材料 120:鑽孔處 122:表面 124:內壁 126:鑽孔孔洞 1022:脈衝雷射光產生模組 1024:聲光調製器 1026:雷射光放大器 D1:GHz脈衝串雷射光源系統 L1:雷射光束 L2:擴大雷射光束 L3:聚焦後雷射光束 V:偏移速度 P1-Pn:脈衝訊號 Ls:雷射光源 Lb:脈衝串雷射光 B1-Bn:脈衝訊號 HAZ:熱影響區域 S1-S6:步驟 102: Laser Beam Generation Module 104: Laser Beam Expander 106: X-Axis Laser Gorilla Mirror Scanning Module 108: X-Axis Laser Gorilla Mirror Controller 110: Y-Axis Laser Gorilla Mirror Scanning Module 112: Y-Axis Laser Gorilla Mirror Controller 114: Condenser 116: Support Module 118: Composite Material 120: Drill Hole 122: Surface 124: Inner Wall 126: Drill Hole 1022: Pulsed Laser Beam Generation Module 1024: Acousto-optic Modulator 1026: Laser Amplifier D1: GHz Pulsed Series Laser Source System L1: Laser Beam L2: Expanded laser beam L3: Focused laser beam V: Deflection velocity P1-Pn: Pulse signal Ls: Laser source Lb: Pulse train laser beam B1-Bn: Pulse signal HAZ: Thermally affected area S1-S6: Steps
圖1繪示本發明的一實施例之用於鑽孔或焊接複合材料的GHz脈衝串雷射光源系統結構示意圖。Figure 1 illustrates a schematic diagram of a GHz pulsed laser light source system for drilling or welding composite materials according to an embodiment of the present invention.
圖2A繪示雷射光產生模組的結構示意圖。Figure 2A shows a schematic diagram of the structure of the laser light generating module.
圖2B繪示雷射光束的多個脈衝串結構示意圖。Figure 2B shows a schematic diagram of multiple pulse trains of a laser beam.
圖3繪示聚焦後雷射光束的鑽孔方式示意圖。Figure 3 shows a schematic diagram of the drilling method of the focused laser beam.
圖4繪示用於圖1、3的鑽孔方式之方法流程圖。Figure 4 shows a flowchart of the drilling method used in Figures 1 and 3.
圖5繪示利用圖3的鑽孔方式之加工結果示意圖。Figure 5 shows a schematic diagram of the processing result using the drilling method shown in Figure 3.
圖6繪示利用圖3的鑽孔方式之複合材料的加工結果示意圖。Figure 6 is a schematic diagram showing the processing result of composite materials using the drilling method shown in Figure 3.
102:雷射光產生模組 102: Laser light generation module
104:雷射光擴束器 104: Laser Beamer
106:X軸雷射光振鏡掃描模組 106: X-axis laser oscilloscope scanning module
108:X軸雷射光振鏡控制器 108: X-axis laser oscillator controller
110:Y軸雷射光振鏡掃描模組 110: Y-axis laser oscilloscope scanning module
112:Y軸雷射光振鏡控制器 112: Y-axis laser oscillator controller
114:聚光鏡 114: Focusing Lens
116:承載模組 116: Load-bearing module
118:複合材料 118: Composite Materials
120:鑽孔處 120: Drilling location
D1:GHz脈衝串雷射光源系統 D1: GHz Pulsed Laser Light Source System
L1:雷射光束 L1: Laser Beam
L2:擴大雷射光束 L2: Expand laser beam
L3:聚焦後雷射光束 L3: Focused laser beam
V:偏移速度 V: Offset velocity
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