TWI900861B - A lithium ion battery cell - Google Patents
A lithium ion battery cellInfo
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- TWI900861B TWI900861B TW112122239A TW112122239A TWI900861B TW I900861 B TWI900861 B TW I900861B TW 112122239 A TW112122239 A TW 112122239A TW 112122239 A TW112122239 A TW 112122239A TW I900861 B TWI900861 B TW I900861B
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Abstract
Description
本發明涉及鋰離子電池技術領域,尤其涉及一種基於固態電解質複合結構的鋰離子電池電芯。 The present invention relates to the field of lithium-ion battery technology, and in particular to a lithium-ion battery cell based on a solid electrolyte composite structure.
現有的鋰離子電池的製備過程中,固態電解質為流體狀態以注入或塗佈的方式存在在電極片表面上,需以塗佈機台進行流料控制,製備工藝複雜、不易於控制流程。 In the existing lithium-ion battery manufacturing process, the solid electrolyte is injected or coated in a fluid state onto the electrode surface. This requires flow control using a coating machine, making the manufacturing process complex and difficult to control.
同時,現有鋰離子電池的電芯由正極片、負極片及隔膜組成。現有技術中多採用疊片設備將已成型好的正極片、負極片,再與隔膜分別在定位空間中交互堆疊而成,且三者間未有表面粘合的製備過程,在堆疊的過程中很容易造成隔膜的褶皺,導致電芯在充放電過程中會析鋰,產生鋰枝晶導致安全事故的發生。同時在堆疊的過程中,正極片、負極片、隔膜等需要保持精準對位,對尺寸精度要求較高,同時製備的鋰離子電池電芯容易與封裝鋁箔之間產生干涉。 Meanwhile, existing lithium-ion battery cells consist of a positive electrode, a negative electrode, and a separator. Existing technology often uses stacking equipment to alternately stack the pre-formed positive and negative electrodes with the separator in a fixed space. This process, without any surface bonding between the three, can easily cause wrinkles in the separator during stacking, leading to lithium deposition during charging and discharging, resulting in lithium dendrites and potentially causing safety accidents. Furthermore, the stacking process requires precise alignment of the positive and negative electrodes, as well as the separator, requiring high dimensional accuracy. Furthermore, the prepared lithium-ion battery cells are prone to interference with the aluminum foil packaging.
有鑒於此,提供一種結構穩定、強度較高的鋰離子電池電芯實為必要。 In view of this, it is necessary to provide a lithium-ion battery cell with a stable structure and high strength.
一種鋰離子電池電芯,其包括至少一正極片和至少一負極片,該正極片和該負極片間隔且層疊設置,該正極片和負極片之間設置有至少一複合固態電解質膜,其中:該複合固態電解質膜為一連續膜結構且其包含一第一複合固態電解質膜和一第二複合固態電解質膜,該第一複合固態電解質膜位於該正極片和負極片之間,並與該正極片和該負極片平行設置,該第二複合固態電解質膜位於該鋰離子電池電芯的側面區域。 A lithium-ion battery cell includes at least one positive electrode and at least one negative electrode, the positive electrode and the negative electrode being spaced apart and stacked. At least one composite solid electrolyte membrane is disposed between the positive and negative electrodes. The composite solid electrolyte membrane is a continuous membrane structure comprising a first composite solid electrolyte membrane and a second composite solid electrolyte membrane. The first composite solid electrolyte membrane is located between the positive and negative electrodes and arranged parallel to the positive and negative electrodes. The second composite solid electrolyte membrane is located on a side surface of the lithium-ion battery cell.
相較於先前技術,本申請提供的鋰離子電池電芯包括複合固態電解質膜,且該複合固態電解質膜的一部分結構設置在該鋰離子電池電芯的側面區域,該結構有利於電池內部空間的利用,同時加強了電池電芯的側邊強度,使得電芯本體與電池封裝鋁箔之間的結合不會受到干涉,也提升了電池電芯的整體結構強度及穩定性,使得鋰離子電池電芯具有良好的循環性能。 Compared to prior art, the lithium-ion battery cell provided in this application includes a composite solid electrolyte membrane, with a portion of the composite solid electrolyte membrane structure disposed on the side of the lithium-ion battery cell. This structure facilitates the utilization of the internal battery space and enhances the side strength of the battery cell, preventing interference between the battery cell body and the battery packaging aluminum foil. This also improves the overall structural strength and stability of the battery cell, resulting in excellent cycling performance.
1:正極集流體 1: Positive electrode current collector
1”:負極集流體 1”: Negative electrode fluid collector
10:正極片 10: Positive electrode
11:正極複合結構體 11: Cathode composite structure
12:負極複合結構體 12: Negative composite structure
2:正極材料層 2: Positive electrode material layer
2”:負極材料層 2”: Negative material layer
20:負極片 20: Negative electrode
3:複合固態電解質膜 3: Composite solid electrolyte membrane
31:第一複合固態電解質膜 31: The first composite solid electrolyte membrane
32:第二複合固態電解質膜 32: Second composite solid electrolyte membrane
4:電芯預製體 4: Battery cell prefabricated body
5:過渡層 5: Transition layer
6:電芯成型裝置 6: Battery cell molding device
61:上平臺 61: Go to the platform
62:下平臺 62: Get off the platform
63:側邊收邊壓板 63: Side trimming plate
64:下方折邊板 64: Bottom folding plate
65:封貼結構 65: Sealing structure
7:極耳 7: Extreme Ears
100:鋰離子電池電芯 100: Lithium-ion battery cell
圖1為本申請一實施方式提供的正極複合結構體的相對位置示意圖。 Figure 1 is a schematic diagram of the relative positions of the cathode composite structure provided in one embodiment of this application.
圖2為本申請一實施方式提供的正極複合結構體的過渡尺寸示意圖。 Figure 2 is a schematic diagram showing the transition dimensions of the cathode composite structure provided in one embodiment of this application.
圖3為本申請一實施方式提供的第一複合結構與第二複合結構堆疊形成的電芯預製體的右側邊視角示意圖(非極耳側)。 Figure 3 is a schematic diagram of the right side (non-ear side) of a battery cell preform formed by stacking the first composite structure and the second composite structure provided in an embodiment of the present application.
圖4為本申請一實施方式提供的第一複合結構與第二複合結構堆疊形成的電芯預製體的前側邊視角示意圖(極耳側)。 Figure 4 is a schematic diagram showing the front side (ear side) of a battery cell preform formed by stacking the first composite structure and the second composite structure provided in an embodiment of the present application.
圖5為本申請一實施方式提供的對電芯預製體進行壓合、收邊整型及固定的製備流程圖(非極耳側)。 Figure 5 is a flowchart of the preparation process for pressing, trimming, and fixing a battery cell preform (non-ear side) according to an embodiment of this application.
圖6為本申請一實施方式提供的對電芯預製體進行壓合、收邊整型及固定的製備流程圖(極耳側)。 Figure 6 is a flowchart of the preparation process for pressing, trimming, and fixing a battery cell preform (on the lug side) according to an embodiment of this application.
圖7為本申請一實施方式提供的鋰離子電池電芯完成示意圖。 Figure 7 is a schematic diagram of the completed lithium-ion battery cell provided in one embodiment of this application.
圖8為本申請一實施方式提供的鋰離子電池電芯的截面示意圖。 Figure 8 is a schematic cross-sectional view of a lithium-ion battery cell provided in accordance with an embodiment of this application.
圖9為本申請一實施方式提供的包含多個正極複合結構體和多個負極複合結構體的鋰離子電池電芯完成示意圖。 Figure 9 is a schematic diagram of a completed lithium-ion battery cell comprising multiple positive electrode composite structures and multiple negative electrode composite structures provided in accordance with an embodiment of the present application.
圖10為本申請一實施方式提供的包含多個正極複合結構體和多個負極複合結構體的鋰離子電池電芯的截面示意圖。 Figure 10 is a schematic cross-sectional view of a lithium-ion battery cell comprising multiple positive electrode composite structures and multiple negative electrode composite structures, provided in accordance with one embodiment of the present application.
以下將結合附圖詳細說明本發明實施例的鋰離子電池電芯的製備方法。 The following is a detailed description of the method for preparing a lithium-ion battery cell according to an embodiment of the present invention with reference to the accompanying figures.
除非另有定義,本文所使用的所有的技術和科學術語與屬於本申請實施例的技術領域的技術人員通常理解的含義相同。本文中所使用的術語只是為了描述具體的實施方式的目的,不是旨在於限制本申請實施例。 Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the art to which the embodiments of this application pertain. The terms used herein are for the purpose of describing specific embodiments only and are not intended to limit the embodiments of this application.
另外,在本申請中如涉及“第一”“第二”等的描述僅用於描述目的,而不能理解為指示或暗示其相對重要性或者隱含指明所指示的技術特徵的數量。由此,限定有“第一”“第二”的特徵可以明示或者隱含地包括至少一個該特徵。在本申請的描述中,“多個”的含義是至少兩個,例如兩個,三個等,除非另有明確具體的限定。 Furthermore, terms such as "first," "second," and so on, used in this application are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the technical features being referenced. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this application, "plurality" means at least two, such as two, three, etc., unless otherwise explicitly and specifically specified.
下面結合附圖,對本申請的一些實施方式作詳細說明。在不衝突的情況下,下述的實施方式及實施方式中的特徵可以相互組合。 The following, combined with the accompanying figures, provides a detailed description of some embodiments of this application. The following embodiments and features thereof may be combined with each other unless there is any conflict.
本申請第一實施方式提供一種鋰離子電池電芯的製備方法,包括以下步驟: S1,提供一正極片10,在該正極片10相對的兩個表面分別設置一複合固態電解質膜3形成一正極複合結構體11;S2,提供一負極片20,在該負極片20相對的兩個表面分別設置該複合固態電解質膜3形成一負極複合結構體12;S3,將至少一該正極複合結構體11和至少一該負極複合結構體12層疊設置形成一電芯預製體4;S4,壓合該電芯預製體4,對該電芯預製體4中的複合固態電解質膜3進行收邊整型及固定,得到該鋰離子電池電芯。 The first embodiment of the present application provides a method for preparing a lithium-ion battery cell, comprising the following steps: S1, providing a positive electrode sheet 10, and disposing a composite solid electrolyte membrane 3 on two opposing surfaces of the positive electrode sheet 10 to form a positive electrode composite structure 11; S2, providing a negative electrode sheet 20, and disposing the composite solid electrolyte membrane 3 on two opposing surfaces of the negative electrode sheet 20. The solid electrolyte membrane 3 is combined to form a negative electrode composite structure 12; S3, at least one positive electrode composite structure 11 and at least one negative electrode composite structure 12 are stacked to form a battery cell preform 4; S4, the battery cell preform 4 is pressed, and the composite solid electrolyte membrane 3 in the battery cell preform 4 is trimmed, shaped, and fixed to obtain the lithium-ion battery cell.
在步驟S1中,該正極片10包括一正極集流體1和設置在該正極集流體的相對的兩個表面上的正極材料層2,如圖1所示。該正極集流體1為金屬箔片,例如,鋁片、銅片等。該正極材料層2包括正極材料,該正極材料可為現有的常用正極材料。該正極材料可以為層狀結構的鋰-過渡金屬氧化物,尖晶石型結構的鋰-過渡金屬氧化物以及橄欖石型結構的鋰-過渡金屬氧化物中的至少一種,例如,橄欖石型磷酸鐵鋰、層狀結構鈷酸鋰、層狀結構錳酸鋰、尖晶石型錳酸鋰、鋰鎳錳氧化物及鋰鎳鈷錳氧化物。該正極材料層2還可進一步包括導電劑及粘結劑,該導電劑和粘結劑均可為現有技術中常規使用的粘結劑和導電劑。該正極材料層通過漿料塗覆在該正極集流體上形成。 In step S1, the positive electrode sheet 10 includes a positive electrode current collector 1 and positive electrode material layers 2 disposed on two opposing surfaces of the positive electrode current collector, as shown in Figure 1. The positive electrode current collector 1 is a metal foil, such as an aluminum sheet or a copper sheet. The positive electrode material layer 2 includes a positive electrode material, which can be a commonly used positive electrode material. The positive electrode material can be at least one of a layered lithium-transition metal oxide, a spinel lithium-transition metal oxide, and an olivine lithium-transition metal oxide, such as olivine lithium iron phosphate, layered lithium cobalt oxide, layered lithium manganate, spinel lithium manganate, lithium nickel manganate oxide, and lithium nickel cobalt manganese oxide. The positive electrode material layer 2 can further include a conductor and a binder, both of which can be conventionally used in the prior art. The positive electrode material layer is formed by coating the positive electrode current collector with a slurry.
該複合固態電解質膜3通過熱壓合層疊設置在該正極材料層2遠離該正極集流體1的表面,從而得到該正極複合結構體11。該複合固態電解質膜3為一成型的層狀結構,是指在該複合固態電解質膜3形成在該正極材料層2之前已是一獨立的層狀結構,該複合固態電解質膜3可直接平鋪在該正極材料層2遠離該正極集流體1的表面,而並非通過塗覆等方法將該複合固態電解質膜3的塗料設置在該正極材料層2的表面再乾燥後獲得。 The composite solid electrolyte membrane 3 is laminated and disposed on the surface of the positive electrode material layer 2, distal from the positive electrode current collector 1, by heat pressing, thereby obtaining the positive electrode composite structure 11. The composite solid electrolyte membrane 3 is a formed layered structure, meaning that it is already an independent layered structure before being formed on the positive electrode material layer 2. The composite solid electrolyte membrane 3 can be directly laid flat on the surface of the positive electrode material layer 2, distal from the positive electrode current collector 1, rather than being formed by applying a coating of the composite solid electrolyte membrane 3 on the surface of the positive electrode material layer 2 and then drying it.
該複合固態電解質膜3包括高分子材料和無機固態電解質。進一步,該複合固態電解質膜3可為由高分子材料和無機固態電解質組成的複合膜。該高分子材料可為聚偏氟乙烯、聚甲基丙烯酸甲酯、聚氧化乙烯等。該高分子材料可因受熱而軟化,表面形成局部微軟化,具有表面微黏性和熱塑性,因而該高分子材料還可提升該複合固態電解質膜3的延展性及韌性。該無機固態電解質可為鋰鑭鋯氧、磷酸鋁鈦鋰、鋰鑭鈦氧化物等。該無機固態電解質可提高離子導電度,避免鋰枝晶穿刺,同時提升該複合固態電解質膜3的機械強度。在對該複合固態電解質膜3進行加熱後,該複合固態電解質膜3表面具有微可塑性及表面微黏性,當繼續壓合時,該複合固態電解質膜3與該正極材料層2具有過渡尺寸的貼合狀態,可實現在不破壞正極材料層2表面形態並能維持材料特性下,達到較佳的貼合效果,同時該複合固態電解質膜3冷卻後可以定型,利於後續的製程作業。優選地,該複合固態電解質膜3的厚度為5微米~100微米之間。 The composite solid electrolyte membrane 3 includes a polymer material and an inorganic solid electrolyte. Furthermore, the composite solid electrolyte membrane 3 can be a composite membrane composed of a polymer material and an inorganic solid electrolyte. The polymer material can be polyvinylidene fluoride, polymethyl methacrylate, polyethylene oxide, etc. The polymer material can soften due to heat, forming a localized softening on the surface, and has surface micro-adhesion and thermoplasticity. Therefore, the polymer material can also improve the ductility and toughness of the composite solid electrolyte membrane 3. The inorganic solid electrolyte can be lithium chromium zirconium oxide, lithium aluminum titanium phosphate, lithium chromium titanium oxide, etc. The inorganic solid electrolyte can improve ionic conductivity, prevent lithium dendrite penetration, and at the same time improve the mechanical strength of the composite solid electrolyte membrane 3. After heating, the composite solid electrolyte membrane 3 develops a slightly plastic and slightly sticky surface. During continued pressing, the composite solid electrolyte membrane 3 and the cathode material layer 2 achieve a transitional bond, achieving optimal adhesion without damaging the surface morphology of the cathode material layer 2 and maintaining its material properties. Furthermore, the composite solid electrolyte membrane 3 solidifies after cooling, facilitating subsequent manufacturing processes. Preferably, the thickness of the composite solid electrolyte membrane 3 is between 5 and 100 microns.
請參見圖2,當熱壓合處理該複合固態電解質膜3和該正極材料層2的過程中,在該複合固態電解質膜3和該正極材料層2之間形成一過渡層5。該過渡層5是該複合固態電解質膜3被加熱後,該複合固態電解質膜3與該正極材料層2的接觸部份相互嵌合在形成的不平整的表面交錯區間結構,此區間即為過渡層5。 As shown in Figure 2, during the hot pressing process, a transition layer 5 is formed between the composite solid electrolyte membrane 3 and the cathode material layer 2. The transition layer 5 is formed by the interlocking uneven surface structure formed by the contact portions of the composite solid electrolyte membrane 3 and the cathode material layer 2 after the composite solid electrolyte membrane 3 is heated. This interlocking region is the transition layer 5.
在熱壓合處理該複合固態電解質膜3和該正極材料層2的過程中,為了保證該複合固態電解質膜3與其相鄰的正極材料層2具有良好的貼合效果,該過渡層5的厚度為0.1微米~5.0微米。當該過渡層5的厚度小於0.1微米時,由於該過渡層5的區間太薄,在後續熱壓處理該電芯預製體4的過程中,該複合固態電解質膜3與其相鄰的正極片10或負極片20無法實現良好貼合,導致貼合不良的剝離現象。當該過渡層5的厚度大於5.0微米時,由於該過渡層5的厚度 太厚,形同壓縮了絕緣保護的作用,正負極易產生內部短路,而影響電池的安全性。具體地,該熱壓合過程可通過一平壓設備進行。在本實施例中,熱壓合溫度為50℃~250℃,加壓速度為0.1μm/秒,定出力為0.01Kg/cm2~20.0Kg/cm2,單次壓制的移動時間控制在10秒內。可以理解,該正極片10與該複合固態電解質膜3形成的正極複合結構體11的厚度可以通過控制熱壓合溫度、定出力及壓制時間來獲得。 During the hot pressing process of the composite solid electrolyte membrane 3 and the positive electrode material layer 2, the thickness of the transition layer 5 is 0.1 micron to 5.0 microns to ensure good bonding between the composite solid electrolyte membrane 3 and the adjacent positive electrode material layer 2. If the thickness of the transition layer 5 is less than 0.1 micron, the transition layer 5 is too thin. During the subsequent hot pressing process of the battery cell preform 4, the composite solid electrolyte membrane 3 and the adjacent positive electrode sheet 10 or negative electrode sheet 20 cannot achieve good bonding, resulting in peeling due to poor bonding. If the thickness of the transition layer 5 is greater than 5.0 microns, the thickness of the transition layer 5 effectively compresses the insulation protection function, easily causing internal short circuits between the positive and negative electrodes, thus affecting battery safety. Specifically, the heat pressing process can be performed using a flat press. In this embodiment, the heat pressing temperature is 50°C to 250°C, the pressing speed is 0.1 μm/second, the fixed force is 0.01 kg/ cm² to 20.0 kg/ cm² , and the travel time of a single press is controlled within 10 seconds. It can be understood that the thickness of the positive electrode composite structure 11 formed by the positive electrode sheet 10 and the composite solid electrolyte membrane 3 can be obtained by controlling the hot pressing temperature, constant pressure and pressing time.
本實施例中,該過渡層5的厚度為0.1微米~5.0微米,此厚度範圍可使得與該複合固態電解質膜3相鄰的電極片具有良好的表面形態的同時,還保證該複合固態電解質膜與其相鄰的電極片的表面實現良好貼合,從而使得形成的電極片與該複合固態電解質膜具有良好的循環性能。 In this embodiment, the thickness of the transition layer 5 is 0.1 microns to 5.0 microns. This thickness range ensures that the electrode sheet adjacent to the composite solid electrolyte membrane 3 has a good surface morphology while also ensuring good adhesion between the composite solid electrolyte membrane and the adjacent electrode sheet, thereby ensuring that the resulting electrode sheet and the composite solid electrolyte membrane have good cycling performance.
在步驟S2中,該負極片20包括一負極集流體1”和設置在該負極集流體1’的相對的兩個表面上的負極材料層2”。該負極材料層2”包括負極材料,該負極材料為現有的常用負極材料。該負極材料可為碳素材料,如石墨類;或者也可為非碳素材料,如矽碳複合材料。該負極材料層2”還可進一步包括導電劑及粘結劑(圖未示),該導電劑和粘結劑均可為現有技術中常規使用的粘結劑和導電劑。 In step S2, the negative electrode sheet 20 includes a negative electrode current collector 1' and negative electrode material layers 2' disposed on two opposing surfaces of the negative electrode current collector 1'. The negative electrode material layer 2' includes a negative electrode material, which is a commonly used negative electrode material. The negative electrode material can be a carbon material, such as graphite, or a non-carbon material, such as a silicon-carbon composite. The negative electrode material layer 2' may further include a conductive agent and a binder (not shown). Both the conductive agent and the binder can be conventionally used in the prior art.
將該複合固態電解質膜3設置在該負極片20的表面製備該負極複合結構體12,具體地,將該複合固態電解質膜3熱壓合層疊設置在該負極材料層遠離該負極集流體的表面。該負極複合結構體12的製備方法與該正極複合結構體11的製備方法基本一致,不同的是將正極片10替換為負極片20,在此不再贅述。 The composite solid electrolyte membrane 3 is placed on the surface of the negative electrode sheet 20 to prepare the negative electrode composite structure 12. Specifically, the composite solid electrolyte membrane 3 is laminated and placed on the surface of the negative electrode material layer away from the negative electrode current collector by hot pressing. The preparation method of the negative electrode composite structure 12 is basically the same as that of the positive electrode composite structure 11, except that the positive electrode sheet 10 is replaced by the negative electrode sheet 20. The details will not be repeated here.
在步驟S3中,將至少一該正極複合結構體11和至少一該負極複合結構體12層疊設置形成一電芯預製體4,請再配合參閱圖3及圖4,為電芯預製體4的右側邊視角及前側邊視角結構示意圖。該電芯預製體4中包含的該正極複 合結構體11和該負極複合結構體12的數量可以根據實際需要進行選擇。該複合固體電解質膜3的作用是將該正極片10和負極片20絕緣隔開。該複合固體電解質膜3的面積大於該正極片10或者負極片20的面積,即該複合固體電解質膜3可以完全覆蓋該正極片10或者該負極片20。這樣可以保證該正極片10或者負極片20發生位置偏移等情況時,該複合固體電解質膜3仍可以起到隔絕該正極片10和負極片20。同時,由於該複合固體電解質膜3的面積大於該正極片10或者負極片20的面積,該複合固體電解質膜3也無需與該正極片10或者負極片20進行對齊。 In step S3, at least one positive electrode composite structure 11 and at least one negative electrode composite structure 12 are stacked to form a battery cell preform 4. Please refer to Figures 3 and 4 for schematic structural diagrams of the battery cell preform 4 from the right and front sides. The number of positive electrode composite structures 11 and negative electrode composite structures 12 included in the battery cell preform 4 can be selected based on actual needs. The composite solid electrolyte membrane 3 serves to insulate and separate the positive electrode sheet 10 from the negative electrode sheet 20. The area of the composite solid electrolyte membrane 3 is larger than that of the positive electrode 10 or the negative electrode 20. That is, the composite solid electrolyte membrane 3 can completely cover the positive electrode 10 or the negative electrode 20. This ensures that if the positive electrode 10 or the negative electrode 20 shifts, the composite solid electrolyte membrane 3 can still isolate the positive electrode 10 and the negative electrode 20. Furthermore, because the area of the composite solid electrolyte membrane 3 is larger than that of the positive electrode 10 or the negative electrode 20, the composite solid electrolyte membrane 3 does not need to be aligned with the positive electrode 10 or the negative electrode 20.
只要確保該電芯預製體4中該正極片10和該負極片20之間絕緣設置,該正極片10和該負極片20之間具有至少一個複合固體電解質膜3即可。即,當至少該正極複合結構體11和至少一個該負極複合結構體12層疊設置時,可以去除該正極複合結構體11或該負極複合結構體12中兩個複合固體電解質膜中的一個,使該正極片10和該負極片20之間具有一個複合固體電解質膜。 As long as the positive electrode sheet 10 and the negative electrode sheet 20 in the battery cell preform 4 are insulated, at least one composite solid electrolyte membrane 3 is present between the positive electrode sheet 10 and the negative electrode sheet 20. That is, when at least the positive electrode composite structure 11 and at least one negative electrode composite structure 12 are stacked, one of the two composite solid electrolyte membranes in the positive electrode composite structure 11 or the negative electrode composite structure 12 can be removed, leaving only one composite solid electrolyte membrane between the positive electrode sheet 10 and the negative electrode sheet 20.
因此,可以理解的,在步驟S3之前,該製備方法可以包括一去除該正極複合結構體11或負極複合結構體12中該複合固體電解質膜3的步驟。去除的該複合固體電解質膜3的位置可以根據實際需要進行選擇,只要確保該電芯預製體4中該正極片10和該負極片20之間絕緣設置即可。 Therefore, it is understood that, before step S3, the preparation method may include a step of removing the composite solid electrolyte membrane 3 from the positive electrode composite structure 11 or the negative electrode composite structure 12. The location of the composite solid electrolyte membrane 3 to be removed can be selected based on actual needs, as long as insulation is ensured between the positive electrode sheet 10 and the negative electrode sheet 20 in the battery cell preform 4.
在一實施例中,該電芯預製體4由一個該正極複合結構體11和一個該負極複合結構體12層疊組成。 In one embodiment, the battery cell preform 4 is composed of a stack of the positive electrode composite structure 11 and the negative electrode composite structure 12.
在另一實施例中,該電芯預製體4包括多個該正極複合結構體11和多個該負極複合結構體12,該多個該正極複合結構體11和多個該負極複合結構體12交替層疊設置。 In another embodiment, the battery cell preform 4 includes a plurality of the positive electrode composite structures 11 and a plurality of the negative electrode composite structures 12, and the plurality of the positive electrode composite structures 11 and the plurality of the negative electrode composite structures 12 are alternately stacked.
在步驟S4中,對該電芯預製體4進行壓合的過程中,該電芯預製體4水平放置,並在豎直方向上對該電芯預製體4施加壓力,施加的壓力垂直於 該電芯預製體4的表面,可使得壓合過程中該電芯預製體4的上下表面始終保持平整。由於該電芯預製體4中的複合固體電解質膜3的面積與正極片10或者負極片20的面積不同,該複合固體電解質膜3突出於該正極片10或者負極片20,壓合後該電芯預製體4的側邊緣仍不齊整。對該電芯預製體4進行收邊整型及固定就是將該電芯預製體4的不齊整的側邊緣向統一的方向折疊,使得側邊緣保持齊整,同時將側邊緣折疊後的結構固定住,從而得到側邊緣齊整且結構穩定的電池電芯。在這裡,該電芯預製體4的不齊整的側邊緣是指突出於該正極片10或者負極片20的複合固體電解質膜3。 During the pressing process of the battery cell preform 4 in step S4, the battery cell preform 4 is placed horizontally and vertical pressure is applied to the battery cell preform 4. The applied pressure is perpendicular to the surface of the battery cell preform 4, ensuring that the upper and lower surfaces of the battery cell preform 4 remain flat during the pressing process. Because the area of the composite solid electrolyte membrane 3 in the battery cell preform 4 is different from that of the positive electrode sheet 10 or the negative electrode sheet 20, the composite solid electrolyte membrane 3 protrudes from the positive electrode sheet 10 or the negative electrode sheet 20, resulting in uneven side edges of the battery cell preform 4 after pressing. Trimming and fixing the battery cell preform 4 involves folding the uneven side edges of the battery cell preform 4 in a uniform direction to maintain the side edges. The folded side edges are then fixed, resulting in a battery cell with neat side edges and a stable structure. Here, the uneven side edges of the battery cell preform 4 refer to the composite solid electrolyte membrane 3 protruding from the positive electrode 10 or negative electrode 20.
對該電芯預製體4中進行壓合、收邊整型及固定的過程均可通過一電芯成型裝置6完成。該電芯成型裝置6包括一上平臺61、一下平臺62、一側邊收邊壓板63,及一下方折邊板64。該上平臺61和下平臺62間隔設置,用於對該電芯預製體4提供壓力進行壓合。該側邊收邊壓板63和下方折邊板64用於對該電芯預製體4的側邊緣進行收整、定型。該電芯成型裝置6在對該電芯預製體4進行收邊整型後,進一步可對該電芯預製體4進行貼膠固定,從而使得該側邊緣折疊後的結構保持穩定不變形。採用該電芯成型裝置6對該電芯預製體4進行壓合、收邊整型及固定的步驟具體如下: The processes of pressing, trimming, shaping, and fixing the cell preform 4 are all accomplished by a cell forming device 6. The cell forming device 6 comprises an upper platform 61, a lower platform 62, a side trimming press plate 63, and a lower folding plate 64. The upper platform 61 and the lower platform 62 are spaced apart and used to apply pressure to the cell preform 4 for compression. The side trimming press plate 63 and the lower folding plate 64 are used to trim and shape the side edges of the cell preform 4. After trimming and shaping the battery cell preform 4, the battery cell forming device 6 can further glue and secure the battery cell preform 4, thereby ensuring that the structure after the folded side edges remains stable and does not deform. The specific steps of using the battery cell forming device 6 to press, trim, and secure the battery cell preform 4 are as follows:
S41,對該電芯預製體4進行定位擺放並夾壓固定。請參閱圖5,將該電芯預製體4水平放置在該電芯成型裝置6的下平臺62,上平臺61下移對該電芯預製體4進行夾壓固定,為確保電芯預製體4的平整性,壓力控制在5000kg/cm2以內,該壓力範圍可固定電芯預製體4的位置同時又可提供壓平該電芯預製體4的作用。 S41: Position, place, and clamp the preform 4. Referring to Figure 5 , the preform 4 is placed horizontally on the lower platform 62 of the cell forming apparatus 6 . The upper platform 61 is lowered to clamp and secure the preform 4 . To ensure the flatness of the preform 4 , the pressure is controlled within 5000 kg/ cm² . This pressure range secures the preform 4 in place while also flattening it.
S42,該側邊收邊壓板63豎直下移,向下折疊該電芯預製體4的側邊緣結構;該下方折邊板64向上旋轉,將該側邊緣結構向上折疊至再次貼合至該電芯預製體4的側邊緣。如圖5所示,該側邊收邊壓板63自該電芯預製體4 的上方豎直下移,對突出於正極片10或負極片20的複合固體電解質膜3向下收集,因該側邊收邊壓板63具有錐度設計,收集過程不會對複合固體電解質膜3產生損傷。進一步,該側邊收邊壓板63的表面具有抗靜電成份,不會對高分子的複合固體電解質膜表面產生黏粘現象。該下方折邊板64旋轉時是以該電芯預製體4下側邊緣為圓心向上旋轉,直到與該電芯預製體4的水平方向呈垂直角度後停止固定,這時,被該側邊收邊壓板63收集的側邊緣部份正好被折疊並貼合至該電芯預製體4的側邊緣。該下方折邊板64對該複合固體電解質膜3的向上反折處理,可將該複合固體電解質膜3被限縮在電芯預製體4的側面區域內,從而使得該複合固體電解質膜3不會干擾到該電芯預製體4的上表面及下表面的區域。 In step S42, the side-collapsing press plate 63 moves vertically downward, folding the side edge structure of the cell preform 4 downward. The lower folding plate 64 rotates upward, folding the side edge structure upward until it is again attached to the side edge of the cell preform 4. As shown in Figure 5, the side-collapsing press plate 63 moves vertically downward from above the cell preform 4, collecting the composite solid electrolyte membrane 3 protruding from the positive electrode 10 or negative electrode 20. Due to the tapered design of the side-collapsing press plate 63, the collection process does not damage the composite solid electrolyte membrane 3. Furthermore, the surface of the side-edge-collecting plate 63 has an anti-static component that prevents adhesion to the surface of the polymer composite solid electrolyte membrane. The lower folding plate 64 rotates upward around the lower edge of the cell preform 4 until it is perpendicular to the horizontal direction of the cell preform 4, whereupon it stops. At this point, the side edge portion collected by the side-edge-collecting plate 63 is folded over and adhered to the side edge of the cell preform 4. The upward folding of the composite solid electrolyte membrane 3 by the lower folding plate 64 can confine the composite solid electrolyte membrane 3 to the side area of the battery cell preform 4, thereby preventing the composite solid electrolyte membrane 3 from interfering with the upper and lower surfaces of the battery cell preform 4.
進一步,請配合參閱圖6及圖7,當該電芯預製體4設置有極耳7時,由於該極耳7也設置在該電芯預製體4的側面區域內,因此,在折邊時需要考慮極耳厚度差,根據極耳的位置設計折邊板的尺寸,以保證後續電池封裝的安全性及美觀性需求。 Furthermore, please refer to Figures 6 and 7. When the battery cell preform 4 is provided with a tab 7, since the tab 7 is also located in the side area of the battery cell preform 4, the thickness difference of the tab must be considered during the folding process. The size of the folding plate should be designed based on the location of the tab to ensure the safety and aesthetic requirements of the subsequent battery packaging.
本發明所謂之側邊收邊壓板、下方折邊板可依電池的尺寸、形狀而生成所需尺寸、形狀,目的是對尺寸突出的複合固體電解質膜3進行收邊作用,以達到不浪費電池內部空間又能提高體積能量密度。本實施例以方形的電池進行實施說明,但不限制用在方形電池上。 The side edge-trimming pressure plates and lower folding plates of the present invention can be customized to the size and shape of the battery. Their purpose is to trim the edges of the protruding composite solid electrolyte membrane 3, thereby minimizing internal battery space and increasing volumetric energy density. This embodiment is illustrated using a square battery, but its application is not limited to square batteries.
S43,對該電芯預製體4進行貼膠固定。該電芯成型裝置6可進一步包括一供膠輪和一貼膠夾爪(圖未示)。該電芯成型裝置6進行封貼貼附時,該供膠輪用於進行送膠並自動裁切至指定長度,再由貼膠夾爪進行夾取,將封貼結構65先在該電芯預製體4下方槽位定位貼附,完成下方貼膠後,貼膠夾爪繼續上移至定長位置後,貼膠夾爪下壓,完成貼膠。如此方式完成一個點膠點,其餘貼膠點即重覆此循環動作,直到完成所有貼膠點為止。 S43: Glue the battery cell preform 4. The battery cell forming device 6 may further include a glue supply wheel and a glue clamp (not shown). When the battery cell forming device 6 performs the sealing and attaching process, the glue supply wheel is used to feed glue and automatically cut it to a specified length. The glue clamp then grasps the glue and positions the sealing structure 65 in the lower slot of the battery cell preform 4. After gluing the lower portion, the glue clamp continues to move upward to a fixed length position, then presses down to complete the gluing process. This process completes one gluing point, and the remaining gluing points are repeated in this cycle until all gluing points are completed.
本申請提供的鋰離子電池電芯的製備方法,該複合固態電解質膜可以直接與正極片和負極片層疊壓合形成鋰離子電池電芯,壓合前無需精準對位該複合固態電解質膜與正極片、負極片的位置,可以允許有大的尺寸誤差,製備工藝簡單、易於控制流程、適合工業化生產。 This application provides a method for preparing a lithium-ion battery cell. The composite solid electrolyte membrane can be directly laminated and pressed onto the positive and negative electrodes to form a lithium-ion battery cell. Precise alignment of the composite solid electrolyte membrane with the positive and negative electrodes is not required prior to pressing, and large dimensional errors can be tolerated. The preparation process is simple, easy to control, and suitable for industrial production.
請一併參閱圖7及圖8,本申請第二實施方式提供一種鋰離子電池電芯100,該鋰離子電池電芯100包括上述各實施例中的該正極複合結構體11和該負極複合結構體12,該正極複合結構體11和該負極複合結構體12層疊設置,該正極複合結構體11包括正極片10和設置在該正極片10相對的兩個表面的複合固態電解質膜3,該負極複合結構體12包括負極片20和設置在該負極片20相對的兩個表面的複合固態電解質膜3,該複合固態電解質膜3為一連續膜結構且分為兩個部分,第一複合固態電解質膜31位於該正極片10和負極片20之間,並與該正極片10和該負極片20平行設置,第二複合固態電解質膜32折疊於該鋰離子電池電芯100的側面區域。 Please refer to FIG. 7 and FIG. 8 together. The second embodiment of the present application provides a lithium-ion battery cell 100. The lithium-ion battery cell 100 includes the positive electrode composite structure 11 and the negative electrode composite structure 12 in the above-mentioned embodiments. The positive electrode composite structure 11 and the negative electrode composite structure 12 are stacked. The positive electrode composite structure 11 includes a positive electrode sheet 10 and a composite solid electrolyte membrane 3 provided on two opposite surfaces of the positive electrode sheet 10. The negative electrode composite structure 12 includes a negative electrode sheet 20 and composite solid electrolyte membranes 3 disposed on two opposing surfaces of the negative electrode sheet 20. The composite solid electrolyte membrane 3 is a continuous membrane structure and is divided into two parts. The first composite solid electrolyte membrane 31 is located between the positive electrode sheet 10 and the negative electrode sheet 20 and is arranged parallel to the positive electrode sheet 10 and the negative electrode sheet 20. The second composite solid electrolyte membrane 32 is folded on the side area of the lithium-ion battery cell 100.
該正極複合結構體11和該負極複合結構體12的結構和設置方式與第一實施方式中的正極複合結構體11和負極複合結構體12相同。該正極複合結構體11包括正極片10和設置在該正極片相對的兩個表面的複合固態電解質膜3",該負極複合結構體12包括負極片20和設置在該負極片20相對的兩個表面的複合固態電解質膜3。該正極片10和該負極片20的結構與該第一實施方式中的正極片10和負極片20相同,在此不再贅述。 The structure and arrangement of the positive electrode composite structure 11 and the negative electrode composite structure 12 are identical to those of the first embodiment. The positive electrode composite structure 11 includes a positive electrode sheet 10 and a composite solid electrolyte membrane 3" disposed on two opposing surfaces of the positive electrode sheet. The negative electrode composite structure 12 includes a negative electrode sheet 20 and a composite solid electrolyte membrane 3" disposed on two opposing surfaces of the negative electrode sheet 20. The structures of the positive electrode sheet 10 and the negative electrode sheet 20 are identical to those of the first embodiment and will not be further described here.
進一步,請參閱圖9及圖10,該鋰離子電池電芯100包括多個正極複合結構體11和多個負極複合結構體12,該多個正極複合結構體11和多個負極複合結構體12間隔層疊設置。具體地,該鋰離子電池電芯100包括N個正極複合結構體11和N個負極複合結構體12,其中,N2,N可為2、3、4、5、6 等。可以理解,N的取值為正整數且無上限值,N的數值可根據鋰離子電池電芯100的結構尺寸設定。 Further, referring to FIG9 and FIG10, the lithium-ion battery cell 100 includes a plurality of positive electrode composite structures 11 and a plurality of negative electrode composite structures 12, wherein the plurality of positive electrode composite structures 11 and the plurality of negative electrode composite structures 12 are stacked in layers. Specifically, the lithium-ion battery cell 100 includes N positive electrode composite structures 11 and N negative electrode composite structures 12, wherein N 2, N can be 2, 3, 4, 5, 6, etc. It can be understood that the value of N is a positive integer and has no upper limit, and the value of N can be set according to the structural size of the lithium-ion battery cell 100.
該正極片10和該負極片20的兩表面均設置有該複合固態電解質膜3。每個複合固態電解質膜3的面積均大於該正極片10或者該負極片20,即該複合固態電解質膜3可以完全覆蓋該正極片10或者完全覆蓋該負極片20,從而可以起到隔絕該正極片10和負極片20的作用。因此,當該複合固態電解質膜3與正極片10和負極片20壓合層疊設置時,該複合固態電解質膜3與正極片10或負極片20重合的部份為該第一複合固態電解質膜31,該第一複合固態電解質膜31與該正極片10和負極片20層疊設置,且互相平行。該複合固態電解質膜3突出於該正極片10或負極片20的部份為該第二複合固態電解質膜32,該第二複合固態電解質膜32延伸至該鋰離子電池電芯100的側面,將第二複合固態電解質膜32按照統一方向集中收集折疊於該鋰離子電池電芯100的側面區域,可使得該鋰離子電池電芯100的整體結構更加整潔,便於後續處理。 The composite solid electrolyte membrane 3 is provided on both surfaces of the positive electrode sheet 10 and the negative electrode sheet 20. The area of each composite solid electrolyte membrane 3 is larger than that of the positive electrode sheet 10 or the negative electrode sheet 20. In other words, the composite solid electrolyte membrane 3 can completely cover the positive electrode sheet 10 or the negative electrode sheet 20, thereby isolating the positive electrode sheet 10 and the negative electrode sheet 20. Therefore, when the composite solid electrolyte membrane 3 is laminated with the positive electrode sheet 10 and the negative electrode sheet 20, the portion where the composite solid electrolyte membrane 3 overlaps with the positive electrode sheet 10 or the negative electrode sheet 20 is the first composite solid electrolyte membrane 31. The first composite solid electrolyte membrane 31 is laminated with the positive electrode sheet 10 and the negative electrode sheet 20 and is parallel to each other. The portion of the composite solid electrolyte membrane 3 that protrudes from the positive electrode 10 or negative electrode 20 is the second composite solid electrolyte membrane 32. This second composite solid electrolyte membrane 32 extends to the side of the lithium-ion battery cell 100. By folding the second composite solid electrolyte membrane 32 in a uniform direction on the side of the lithium-ion battery cell 100, the overall structure of the lithium-ion battery cell 100 is more neat, facilitating subsequent handling.
呈上,將該第二複合固態電解質膜32設置在該鋰離子電池電芯100的側面區域有利於電池內部空間的利用,同時不會對電池電芯的上下平面形成干涉,完善了電池電芯的整體結構,同時,該複合固態電解質膜3的兩部分設置的方式加強了電池電芯的側邊強度,使得電芯本體與電池封裝鋁箔之間的結合不會受到干涉,也提升了電池電芯的整體結構強度及穩定性。 As shown above, placing the second composite solid electrolyte membrane 32 on the side of the lithium-ion battery cell 100 facilitates the utilization of the battery's internal space while preventing interference with the upper and lower surfaces of the battery cell, thereby improving the overall structure of the battery cell. Furthermore, the two-part arrangement of the composite solid electrolyte membrane 3 enhances the side strength of the battery cell, preventing interference between the battery cell body and the battery packaging aluminum foil, and improving the overall structural strength and stability of the battery cell.
請參閱圖7及圖9,進一步,該鋰離子電池電芯100還包括一封貼結構65,該封貼結構65包括至少一個膠帶。每個膠帶從該鋰離子電池電芯100的下平面延伸到上平面,用於固定折疊在側面區域的第二複合固態電解質膜32。當該封貼結構65包括多個膠帶時,該多個膠帶間隔設置在該鋰離子電池電芯100上,具體地,該多個膠帶分佈在該鋰離子電池電芯100的周圍,並均從該鋰離 子電池電芯100的下平面延伸到上平面,為折疊在側面區域的第二部分固態電解質膜提供固定支撐點。 Referring to Figures 7 and 9 , the lithium-ion battery cell 100 further includes a sealing structure 65 comprising at least one adhesive tape. Each adhesive tape extends from the bottom to the top of the lithium-ion battery cell 100, securing the second composite solid electrolyte membrane 32 folded over the side. When the sealing structure 65 includes multiple adhesive tapes, the tapes are spaced apart on the lithium-ion battery cell 100. Specifically, the tapes are distributed around the lithium-ion battery cell 100 and extend from the bottom to the top, providing support points for the second composite solid electrolyte membrane folded over the side.
基於本申請所提供的鋰離子電池電芯包括複合固態電解質膜,且該複合固態電解質膜的一部分結構設置在該鋰離子電池電芯的側面區域,該結構有利於電池內部空間的利用,同時加強了電池電芯的側邊強度,使得電芯本體與電池封裝鋁箔之間的結合不會受到干涉,也提升了電池電芯的整體結構強度及穩定性,使得鋰離子電池電芯具有良好的循環性能。 The lithium-ion battery cell provided in this application includes a composite solid electrolyte membrane, with a portion of the composite solid electrolyte membrane structure disposed on the side area of the lithium-ion battery cell. This structure facilitates the utilization of the internal space of the battery while enhancing the side strength of the battery cell. This prevents interference between the battery cell body and the battery packaging aluminum foil, improves the overall structural strength and stability of the battery cell, and ensures that the lithium-ion battery cell has good cycling performance.
綜上,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上該者僅為本發明之較佳實施例,自不能以此限制本案之申請專利範圍。舉凡習知本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。 In summary, this invention meets the requirements for a patent, and a patent application has been filed in accordance with the law. However, the above examples are merely preferred embodiments of this invention and should not limit the scope of the patent application. Any equivalent modifications or variations made by persons skilled in the art based on the spirit of this invention should be covered by the scope of the patent application below.
10:正極片 11:正極複合結構體 12:負極複合結構體 20:負極片 3:複合固態電解質膜 31:第一複合固態電解質膜 32:第二複合固態電解質膜 65:封貼結構 100:鋰離子電池電芯 10: Positive electrode 11: Positive electrode composite structure 12: Negative electrode composite structure 20: Negative electrode 3: Composite solid electrolyte membrane 31: First composite solid electrolyte membrane 32: Second composite solid electrolyte membrane 65: Sealing structure 100: Lithium-ion battery cell
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