TWI900770B - Radiation-sensitive resin composition, resist pattern forming method and compound - Google Patents
Radiation-sensitive resin composition, resist pattern forming method and compoundInfo
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- TWI900770B TWI900770B TW111119259A TW111119259A TWI900770B TW I900770 B TWI900770 B TW I900770B TW 111119259 A TW111119259 A TW 111119259A TW 111119259 A TW111119259 A TW 111119259A TW I900770 B TWI900770 B TW I900770B
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
- G03F7/0392—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D317/00—Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms
- C07D317/08—Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3
- C07D317/44—Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3 ortho- or peri-condensed with carbocyclic rings or ring systems
- C07D317/70—Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3 ortho- or peri-condensed with carbocyclic rings or ring systems condensed with ring systems containing two or more relevant rings
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
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Abstract
一種感放射線性樹脂組成物,含有:具有包含酸解離性基的結構單元的聚合物、以及具有陰離子部及感放射線性鎓陽離子部的化合物,所述陰離子部具有至少一個氫原子經鹵素原子或含鹵素原子的基取代的芳香環結構、以及與該芳香環結構鍵結的含陰離子基的基,於所述芳香環結構中,構成所述鹵素原子或含鹵素原子的基所鍵結的第一原子、與所述含陰離子基的基所鍵結的第二原子之間的最短原子鏈的共價鍵的數量為2以下。A radiation-sensitive resin composition comprises: a polymer having a structural unit containing an acid-dissociable group; and a compound having a cationic portion and a radiation-sensitive onium cation portion, wherein the cationic portion comprises an aromatic ring structure in which at least one hydrogen atom is substituted by a halogen atom or a halogen atom-containing group; and an anionic group-containing group bonded to the aromatic ring structure; and in the aromatic ring structure, the number of covalent bonds constituting the shortest atomic chain between a first atom bonded to the halogen atom or the halogen atom-containing group and a second atom bonded to the anionic group-containing group is 2 or less.
Description
本發明是有關於一種感放射線性樹脂組成物、抗蝕劑圖案形成方法及化合物。The present invention relates to a radiation-sensitive resin composition, a method for forming an anti-etching pattern, and a compound.
利用微影進行的微細加工中所使用的感放射線性樹脂組成物是藉由ArF準分子雷射光(波長193 nm)、KrF準分子雷射光(波長248 nm)等遠紫外線、極紫外線(Extreme Ultraviolet,EUV)(波長13.5 nm)等電磁波、電子束等帶電粒子束等放射線的照射而於曝光部產生酸,藉由以該酸為觸媒的化學反應而使曝光部與非曝光部相對於顯影液的溶解速度產生差異,從而於基板上形成抗蝕劑圖案。The radiation-sensitive resin compositions used in microfabrication using lithography are irradiated with radiation, such as far ultraviolet light (e.g., ArF excimer lasers (wavelength 193 nm), KrF excimer lasers (wavelength 248 nm), electromagnetic waves (e.g., extreme ultraviolet (EUV) (wavelength 13.5 nm), and charged particle beams such as electron beams, to produce acid in the exposed areas. A chemical reaction catalyzed by this acid creates a difference in the dissolution rate of the developer between the exposed and unexposed areas, thereby forming a resist pattern on the substrate.
對於感放射線性樹脂組成物,除了要求對極紫外線、電子束等曝光光的感度良好以外,還要求線寬粗糙度(Line Width Roughness,LWR)性能等優異。Radiation-sensitive resin compositions are required not only to have good sensitivity to exposure light such as extreme ultraviolet (EUV) and electron beams, but also to exhibit excellent line width roughness (LWR) performance.
針對該些要求,對感放射線性樹脂組成物中所使用的聚合物、酸產生劑及其他成分的種類、分子結構等進行研究,進而對其組合亦進行詳細研究(參照日本專利特開2010-134279號公報、日本專利特開2014-224984號公報以及日本專利特開2016-047815號公報)。 [現有技術文獻] [專利文獻] In response to these requirements, research has been conducted on the types and molecular structures of polymers, acid generators, and other components used in radiation-sensitive resin compositions, and their combinations have also been studied in detail (see Japanese Patent Publication Nos. 2010-134279, 2014-224984, and 2016-047815). [Prior Art Literature] [Patent Literature]
[專利文獻1]日本專利特開2010-134279號公報 [專利文獻2]日本專利特開2014-224984號公報 [專利文獻3]日本專利特開2016-047815號公報 [Patent Document 1] Japanese Patent Publication No. 2010-134279 [Patent Document 2] Japanese Patent Publication No. 2014-224984 [Patent Document 3] Japanese Patent Publication No. 2016-047815
[發明所欲解決之課題][The problem that the invention aims to solve]
隨著抗蝕劑圖案的進一步的微細化,曝光、顯影條件的輕微變動對抗蝕劑圖案的形狀或缺陷的產生造成的影響亦進一步變大。亦要求可吸收此種製程條件的輕微變動般的製程窗口(製程裕度)廣的感放射線性樹脂組成物。As resist patterns become increasingly smaller, the impact of slight variations in exposure and development conditions on resist pattern shape and defect formation becomes increasingly significant. Consequently, radiation-sensitive resin compositions with a wide process window (process margin) are required to absorb these slight variations in process conditions.
然而,所述先前的感放射線性樹脂組成物無法滿足該些要求的全部。However, the conventional radiation-sensitive resin compositions cannot satisfy all of these requirements.
本發明是基於所述般的情況而成,其目的在於提供一種可形成對曝光光的感度良好、LWR性能優異且製程窗口廣的抗蝕劑圖案的感放射線性樹脂組成物、抗蝕劑圖案形成方法及化合物。 [解決課題之手段] The present invention is based on the above-described circumstances and aims to provide a radiation-sensitive resin composition, a method for forming a resist pattern, and a compound capable of forming a resist pattern with good sensitivity to exposure light, excellent LWR performance, and a wide process window. [Means for Solving the Problem]
為了解決所述課題而成的發明是一種感放射線性樹脂組成物,含有:具有包含酸解離性基的結構單元的聚合物(以下,亦稱為「[A]聚合物」)、以及具有陰離子部及感放射線性鎓陽離子部的化合物(以下,亦稱為「[Z]化合物」),所述陰離子部具有至少一個氫原子經鹵素原子或含鹵素原子的基取代的芳香環結構、以及與該芳香環結構鍵結的含陰離子基的基,於所述芳香環結構中,構成所述鹵素原子或含鹵素原子的基所鍵結的第一原子、與所述含陰離子基的基所鍵結的第二原子之間的最短原子鏈的共價鍵的數量為2以下。The invention achieved to solve the above-mentioned problems is a radiation-sensitive resin composition comprising: a polymer having a structural unit containing an acid-dissociable group (hereinafter also referred to as "[A] polymer"); and a compound having a cationic portion and a radiation-sensitive onium cation (hereinafter also referred to as "[Z] compound"), wherein the cationic portion has an aromatic ring structure in which at least one hydrogen atom is substituted with a halogen atom or a halogen atom-containing group, and an anionic group-containing group bonded to the aromatic ring structure; and in the aromatic ring structure, the number of covalent bonds constituting the shortest atomic chain between a first atom to which the halogen atom or halogen atom-containing group is bonded and a second atom to which the anionic group-containing group is bonded is 2 or less.
為了解決所述課題而成的另一發明是一種抗蝕劑圖案形成方法,包括:於基板直接或間接地塗敷所述該感放射線性樹脂組成物的步驟;對藉由所述塗敷步驟而形成的抗蝕劑膜進行曝光的步驟;以及對所述經曝光的抗蝕劑膜進行顯影的步驟。Another invention developed to solve the above-mentioned problem is a method for forming a resist pattern, comprising: directly or indirectly applying the radiation-sensitive resin composition to a substrate; exposing the resist film formed by the application; and developing the exposed resist film.
為了解決所述課題而成的又一發明是所述「Z」化合物。 [發明的效果] Another invention developed to solve the aforementioned problem is the "Z" compound. [Effects of the Invention]
根據本發明的感放射線性樹脂組成物、抗蝕劑圖案形成方法及化合物,可形成對曝光光的感度良好、LWR性能優異且製程窗口廣的抗蝕劑圖案。因此,該些可較佳地用於半導體元件、液晶元件等各種電子元件的微影步驟中的微細抗蝕劑圖案形成中。The radiation-sensitive resin composition, resist pattern formation method, and compound of the present invention can form a resist pattern with good sensitivity to exposure light, excellent light-reduction (LWR) performance, and a wide process window. Therefore, these compositions are ideal for forming fine resist patterns during lithography steps for various electronic devices, including semiconductors and liquid crystal devices.
以下,對本發明的感放射線性樹脂組成物、抗蝕劑圖案形成方法及化合物進行詳細說明。The radiation-sensitive resin composition, resist pattern forming method, and compound of the present invention are described in detail below.
<感放射線性樹脂組成物> 該感放射線性樹脂組成物含有[A]聚合物與[Z]化合物。該感放射線性樹脂組成物通常含有有機溶媒(以下,亦稱為「[D]有機溶媒」)。該感放射線性樹脂組成物亦可含有[Z]化合物以外的感放射線性酸產生劑(以下,亦稱為「[B]酸產生劑」)及/或[Z]化合物以外的酸擴散控制劑(以下,亦稱為「[C]酸擴散控制劑」)作為較佳成分。該感放射線性樹脂組成物亦可於不損及本發明的效果的範圍內含有其他任意成分。 <Radiation-Sensitive Resin Composition> The radiation-sensitive resin composition contains a polymer [A] and a compound [Z]. The radiation-sensitive resin composition typically contains an organic solvent (hereinafter also referred to as "[D] organic solvent"). The radiation-sensitive resin composition may also contain, as preferred components, a radiation-sensitive acid generator other than the [Z] compound (hereinafter also referred to as "[B] acid generator") and/or an acid diffusion controller other than the [Z] compound (hereinafter also referred to as "[C] acid diffusion controller"). The radiation-sensitive resin composition may also contain other optional components as long as they do not impair the effects of the present invention.
該感放射線性樹脂組成物藉由含有[A]聚合物與[Z]化合物,可形成對曝光光的感度良好、LWR性能優異且製程窗口廣的抗蝕劑圖案。關於藉由該感放射線性樹脂組成物包括所述結構而發揮所述效果的理由,雖未必明確,但例如可如以下般推測。即,認為藉由該感放射線性樹脂組成物所含的[Z]化合物具有特定結構的陰離子部,容易吸收曝光光,基於曝光的酸的產生效率提高,結果,該感放射線性樹脂組成物可形成對曝光光的感度良好、LWR性能優異且製程窗口廣的抗蝕劑圖案。The radiation-sensitive resin composition, by containing the polymer [A] and the compound [Z], can form a resist pattern with good sensitivity to exposure light, excellent LWR performance, and a wide process window. The reason why the radiation-sensitive resin composition exhibits the above-described effect due to the inclusion of the above-described structure is not necessarily clear, but can be speculated as follows, for example. Specifically, it is believed that the [Z] compound contained in the radiation-sensitive resin composition has a cationic portion with a specific structure, which readily absorbs exposure light, thereby increasing the efficiency of acid generation due to exposure. As a result, the radiation-sensitive resin composition can form a resist pattern with good sensitivity to exposure light, excellent LWR performance, and a wide process window.
該感放射線性樹脂組成物例如可藉由將[A]聚合物及[Z]化合物、以及視需要的[B]酸產生劑、[C]酸擴散控制劑、[D]有機溶媒及其他任意成分等以規定的比例混合,較佳為利用孔徑0.20 μm以下的薄膜過濾器對所獲得的混合物進行過濾來製備。The radiation-sensitive resin composition can be prepared, for example, by mixing [A] the polymer and [Z] the compound, and optionally [B] the acid generator, [C] the acid diffusion control agent, [D] the organic solvent, and other optional components in a predetermined ratio, and filtering the resulting mixture, preferably through a membrane filter having a pore size of 0.20 μm or less.
以下,對該感放射線性樹脂組成物所含的各成分進行說明。Hereinafter, each component contained in the radiation-sensitive resin composition will be described.
<[A]聚合物> [A]聚合物具有包含酸解離性基的結構單元(以下,亦稱為「結構單元(I)」)。該感放射線性樹脂組成物可含有一種或兩種以上的[A]聚合物。 <[A] Polymer> The [A] polymer has a structural unit containing an acid-dissociable group (hereinafter also referred to as "structural unit (I)"). The radiation-sensitive resin composition may contain one or more [A] polymers.
[A]聚合物較佳為進而具有包含酚性羥基的結構單元(以下,亦稱為「結構單元(II)」)。[A]聚合物亦可進而具有結構單元(I)及結構單元(II)以外的其他結構單元(以下,亦簡稱為「其他結構單元」)。The polymer [A] preferably further comprises a structural unit containing a phenolic hydroxyl group (hereinafter also referred to as "structural unit (II)"). The polymer [A] may further comprise other structural units other than structural unit (I) and structural unit (II) (hereinafter also referred to as "other structural units").
作為該感放射線性樹脂組成物中的[A]聚合物的含有比例的下限,相對於該感放射線性樹脂組成物所含的[D]有機溶媒以外的所有成分,較佳為50質量%,更佳為70質量%,進而佳為80質量%。作為所述含有比例的上限,較佳為99質量%,更佳為95質量%。The lower limit of the content of the polymer [A] in the radiation-sensitive resin composition is preferably 50% by mass, more preferably 70% by mass, and even more preferably 80% by mass, relative to all components other than the organic solvent [D] contained in the radiation-sensitive resin composition. The upper limit of the content is preferably 99% by mass, and even more preferably 95% by mass.
作為[A]聚合物的利用凝膠滲透層析法(Gel Permeation Chromatography,GPC)而得的聚苯乙烯換算重量平均分子量(Mw)的下限,較佳為1,000,更佳為3,000,進而佳為5,000。作為所述Mw的上限,較佳為50,000,更佳為30,000,進而佳為20,000,進而更佳為15,000,尤佳為10,000。藉由將[A]聚合物的Mw設為所述範圍,可提高該感放射線性樹脂組成物的塗敷性。[A]聚合物的Mw例如可藉由對合成中使用的聚合起始劑的種類或其使用量等進行調整來調節。The lower limit of the polystyrene-equivalent weight average molecular weight (Mw) of polymer [A], as determined by gel permeation chromatography (GPC), is preferably 1,000, more preferably 3,000, and even more preferably 5,000. The upper limit of the Mw is preferably 50,000, more preferably 30,000, even more preferably 20,000, even more preferably 15,000, and particularly preferably 10,000. By setting the Mw of polymer [A] within this range, the coating properties of the radiation-sensitive resin composition can be improved. The Mw of polymer [A] can be adjusted, for example, by adjusting the type or amount of the polymerization initiator used in the synthesis.
作為[A]聚合物的Mw相對於利用GPC而得的聚苯乙烯換算數量平均分子量(Mn)的比(以下,亦稱為「分散度」或「Mw/Mn」)的上限,較佳為2.50,更佳為2.00,進而佳為1.75。作為所述比的下限,通常為1.00,較佳為1.10,更佳為1.20,進而佳為1.30。The upper limit of the ratio of the Mw of the polymer [A] to the polystyrene-equivalent number average molecular weight (Mn) obtained by GPC (hereinafter also referred to as "dispersity" or "Mw/Mn") is preferably 2.50, more preferably 2.00, and further preferably 1.75. The lower limit of the ratio is generally 1.00, preferably 1.10, more preferably 1.20, and further preferably 1.30.
[Mw及Mn的測定方法] 本說明書中的[A]聚合物的Mw及Mn是使用基於以下條件的凝膠滲透層析法(GPC)而測定的值。 GPC管柱:東曹(Tosoh)(股)的「G2000HXL」2根、「G3000HXL」1根及「G4000HXL」1根 管柱溫度:40℃ 溶出溶媒:四氫呋喃 流速:1.0 mL/分鐘 試樣濃度:1.0質量% 試樣注入量:100 μL 檢測器:示差折射計 標準物質:單分散聚苯乙烯 [Measurement Method for Mw and Mn] The Mw and Mn values of polymer [A] in this specification are values measured using gel permeation chromatography (GPC) under the following conditions. GPC columns: 2 Tosoh G2000HXL columns, 1 G3000HXL column, and 1 G4000HXL column Column temperature: 40°C Eluent: Tetrahydrofuran Flow rate: 1.0 mL/min Sample concentration: 1.0 mass% Sample injection volume: 100 μL Detector: Differential refractometer Standard material: Monodisperse polystyrene
[A]聚合物例如可藉由利用公知的方法使提供各結構單元的單量體進行聚合來合成。[A] The polymer can be synthesized by, for example, polymerizing monomers providing each structural unit using a known method.
以下,對[A]聚合物所含的各結構單元進行說明。Hereinafter, each structural unit contained in the polymer [A] will be described.
[結構單元(I)] 結構單元(I)為包含酸解離性基的結構單元。所謂「酸解離性基」,為對羧基、羥基等中的氫原子進行取代的基,且是指藉由酸的作用而解離並提供羧基、羥基等的基。藉由利用曝光而自[Z]化合物或[B]酸產生劑等產生的酸的作用,酸解離性基解離,曝光部與非曝光部之間的[A]聚合物在顯影液中的溶解性產生差異,藉此可形成抗蝕劑圖案。[A]聚合物可具有一種或兩種以上的結構單元(I)。 [Structural Unit (I)] Structural Unit (I) is a structural unit containing an acid-dissociable group. An "acid-dissociable group" is a group that replaces a hydrogen atom in a carboxyl group, a hydroxyl group, or the like, and is dissociated by the action of an acid to provide a carboxyl group, a hydroxyl group, or the like. Upon exposure to light, the acid-dissociable group dissociates from the acid generated by the [Z] compound or the [B] acid generator, thereby creating a difference in the solubility of the [A] polymer in the developer between the exposed and unexposed areas, thereby forming a resist pattern. The [A] polymer may contain one or more structural units (I).
作為結構單元(I),例如可列舉下述式(I-1)~式(I-3)所表示的結構單元(以下,亦稱為「結構單元(I-1)~結構單元(I-3)」)等。再者,例如,下述式(I-1)中,源自羧基的醚性氧原子所鍵結的-C(R X)(R Y)(R Z)相當於酸解離性基。 Examples of structural unit (I) include the structural units represented by the following formulas (I-1) to (I-3) (hereinafter also referred to as "structural units (I-1) to (I-3)"). Furthermore, for example, in the following formula (I-1), -C( RX )( RY )( RZ ) bonded to the etheric oxygen atom derived from the carboxyl group corresponds to an acid-dissociable group.
[化1] [Chemistry 1]
所述式(I-1)、式(I-2)及式(I-3)中,R T分別獨立地為氫原子、氟原子、甲基或三氟甲基。 In the formula (I-1), formula (I-2) and formula (I-3), RT is independently a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group.
所述式(I-1)中,R X為經取代或未經取代的碳數1~20的一價烴基。R Y及R Z分別獨立地為碳數1~20的一價烴基,或者為該些基彼此結合並與該些所鍵結的碳原子一起構成的環員數3~20的飽和脂環結構的一部分。 In the formula (I-1), RX is a substituted or unsubstituted monovalent alkyl group having 1 to 20 carbon atoms. RY and RZ are each independently a monovalent alkyl group having 1 to 20 carbon atoms, or a portion of a saturated alicyclic structure having 3 to 20 ring members formed by these groups bonded together with the carbon atoms to which they are bonded.
所述式(I-2)中,R A為氫原子。R B及R C分別獨立地為氫原子或碳數1~20的一價烴基。R D為與R A、R B及R C分別所鍵結的碳原子一起構成環員數4~20的不飽和脂環結構的碳數1~20的二價烴基。 In formula (I-2), RA is a hydrogen atom. RB and RC are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 20 carbon atoms. RD is a divalent hydrocarbon group having 1 to 20 carbon atoms that, together with the carbon atoms to which RA , RB, and RC are bonded, forms an unsaturated alicyclic structure having 4 to 20 ring members.
所述式(I-3)中,R U及R V分別獨立地為氫原子或碳數1~20的一價烴基,R W為碳數1~20的一價烴基,或者為R U及R V彼此結合並與該些所鍵結的碳原子一起構成的環員數3~20的脂環結構的一部分,或者為R U及R W彼此結合並與R U所鍵結的碳原子及R W所鍵結的氧原子一起構成的環員數4~20的脂肪族雜環結構的一部分。 In the above formula (I-3), R U and R V are each independently a hydrogen atom or a monovalent alkyl group having 1 to 20 carbon atoms, and R W is a monovalent alkyl group having 1 to 20 carbon atoms, or is a part of an aliphatic cyclic structure having 3 to 20 ring members formed by R U and R V being bonded to each other and together with the carbon atoms to which they are bonded, or is a part of an aliphatic heterocyclic structure having 4 to 20 ring members formed by R U and R W being bonded to each other and together with the carbon atom to which R U is bonded and the oxygen atom to which R W is bonded.
所謂「碳數」,是指構成基的碳原子數。所謂「環員數」,是指構成環結構的原子數,於多環的情況下,是指構成該多環的原子數。The term "carbon number" refers to the number of carbon atoms that make up a group. The term "ring member number" refers to the number of atoms that make up the ring structure. In the case of polycyclic rings, it refers to the number of atoms that make up the polycyclic ring.
「烴基」中包含鏈狀烴基、脂環式烴基及芳香族烴基。該「烴基」可為飽和烴基,亦可為不飽和烴基。所謂「鏈狀烴基」,是指不含環狀結構而僅由鏈狀結構構成的烴基,包含直鏈狀烴基及分支鏈狀烴基此兩者。所謂「脂環式烴基」是指僅包含脂環結構作為環結構而不包含芳香環結構的烴基,包含單環的脂環式烴基及多環的脂環式烴基此兩者。其中,無須僅包含脂環結構,亦可於其一部分中包含鏈狀結構。所謂「芳香族烴基」,是指包含芳香環結構作為環結構的烴基。其中,無須僅包含芳香環結構,亦可於其一部分中包含鏈狀結構或脂環結構。"Hydrocarbon groups" include chain alkyl groups, alicyclic alkyl groups, and aromatic alkyl groups. These "alkyl groups" may be saturated or unsaturated. A "chain alkyl group" refers to a alkyl group consisting solely of a chain structure without a ring structure, and includes both straight chain alkyl groups and branched chain alkyl groups. An "alicyclic alkyl group" refers to a alkyl group containing only an alicyclic structure as a ring structure and not an aromatic ring structure, and includes both monocyclic alicyclic alkyl groups and polycyclic alicyclic alkyl groups. However, a alkyl group need not contain only an alicyclic structure; a chain structure may be contained in part. An "aromatic alkyl group" refers to a alkyl group containing an aromatic ring structure. It does not necessarily have to contain only an aromatic ring structure and may also contain a chain structure or an aliphatic ring structure as part of its ring structure.
作為R X、R Y、R Z、R B、R C、R U、R V或R W所表示的碳數1~20的一價烴基,例如可列舉:碳數1~20的一價鏈狀烴基、碳數3~20的一價脂環式烴基、碳數6~20的一價芳香族烴基等。 Examples of the monovalent hydrocarbon group having 1 to 20 carbon atoms represented by RX , RY , RZ , RB , RC , RU , RV or RW include a monovalent chain hydrocarbon group having 1 to 20 carbon atoms, a monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms, and a monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms.
作為碳數1~20的一價鏈狀烴基,例如可列舉:甲基、乙基、正丙基、異丙基、正丁基、第二丁基、異丁基、第三丁基等烷基;乙烯基、丙烯基、丁烯基、2-甲基丙烷-1-烯-1-基等烯基;乙炔基、丙炔基、丁炔基等炔基等。Examples of the monovalent chain hydrocarbon group having 1 to 20 carbon atoms include alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, isobutyl, and tert-butyl; alkenyl groups such as ethenyl, propenyl, butenyl, and 2-methylpropane-1-en-1-yl; and alkynyl groups such as ethynyl, propynyl, and butynyl.
作為碳數3~20的一價脂環式烴基,例如可列舉:環戊基、環己基等單環的脂環式飽和烴基;降冰片基、金剛烷基、三環癸基、四環十二烷基等多環的脂環式飽和烴基;環戊烯基、環己烯基等單環的脂環式不飽和烴基;降冰片烯基、三環癸烯基、四環十二烯基等多環的脂環式不飽和烴基等。Examples of the monovalent alicyclic alkyl group having 3 to 20 carbon atoms include monocyclic alicyclic saturated alkyl groups such as cyclopentyl and cyclohexyl; polycyclic alicyclic saturated alkyl groups such as norbornyl, adamantyl, tricyclodecanyl, and tetracyclododecyl; monocyclic alicyclic unsaturated alkyl groups such as cyclopentenyl and cyclohexenyl; and polycyclic alicyclic unsaturated alkyl groups such as norbornyl, tricyclodecanyl, and tetracyclododecenyl.
作為碳數6~20的一價芳香族烴基,例如可列舉:苯基、甲苯基、二甲苯基、萘基、蒽基等芳基;苄基、苯乙基、萘基甲基、蒽基甲基等芳烷基等。Examples of the monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms include aryl groups such as phenyl, tolyl, xylyl, naphthyl, and anthracenyl; and aralkyl groups such as benzyl, phenethyl, naphthylmethyl, and anthracenylmethyl.
作為所述R X所表示的烴基所具有的取代基,例如可列舉:氟原子等鹵素原子、羥基、羧基、氰基、硝基、烷氧基、烷氧基羰基、烷氧基羰氧基、醯基、醯氧基等。 Examples of the substituents of the alkyl group represented by RX include halogen atoms such as fluorine atoms, hydroxyl groups, carboxyl groups, cyano groups, nitro groups, alkoxy groups, alkoxycarbonyl groups, alkoxycarbonyloxy groups, acyl groups, and acyloxy groups.
作為R Y及R Z彼此結合並與該些所鍵結的碳原子一起構成的環員數3~20的飽和脂環結構以及R U及R V彼此結合並與該些所鍵結的碳原子一起構成的環員數3~20的脂環結構,例如可列舉:環丙烷結構、環丁烷結構、環戊烷結構、環己烷結構等單環的飽和脂環結構;降冰片烷結構、金剛烷結構、三環癸烷結構、四環十二烷結構等多環的飽和脂環結構;環丙烯結構、環丁烯結構、環戊烯結構、環己烯結構等單環的不飽和脂環結構;降冰片烯結構、三環癸烯結構、四環十二烯結構等多環的不飽和脂環結構等。 As a saturated alicyclic structure with 3 to 20 ring members formed by R Y and R Z together with the carbon atoms to which they are bonded, and R U and R V is bonded to each other and to the carbon atoms to which it is bonded to form an alicyclic structure having 3 to 20 ring members, for example: a monocyclic saturated alicyclic structure such as a cyclopropane structure, a cyclobutane structure, a cyclopentane structure, and a cyclohexane structure; a polycyclic saturated alicyclic structure such as a norbornane structure, an adamantane structure, a tricyclodecane structure, and a tetracyclododecane structure; a monocyclic unsaturated alicyclic structure such as a cyclopropene structure, a cyclobutene structure, a cyclopentene structure, and a cyclohexene structure; a polycyclic unsaturated alicyclic structure such as a norbornene structure, a tricyclodecene structure, and a tetracyclododecene structure; and the like.
作為R D所表示的碳數1~20的二價烴基,例如可列舉自所述作為R X、R Y、R Z、R B、R C、R U、R V或R W所表示的碳數1~20的一價烴基而例示的基中去除一個氫原子而成的基等。 Examples of the divalent hydrocarbon group having 1 to 20 carbon atoms represented by RD include groups obtained by removing one hydrogen atom from the groups exemplified as the monovalent hydrocarbon group having 1 to 20 carbon atoms represented by RX , RY , RZ , RB , RC , RU , RV or RW .
作為R D與R A、R B及R C分別所鍵結的碳原子一起構成的環員數4~20的不飽和脂環結構,例如可列舉:環丁烯結構、環戊烯結構、環己烯結構等單環的不飽和脂環結構;降冰片烯結構等多環的不飽和脂環結構等。 Examples of the unsaturated alicyclic structure having 4 to 20 ring members formed by the carbon atoms to which RD , RA , RB , and RC are respectively bonded include monocyclic unsaturated alicyclic structures such as cyclobutene structure, cyclopentene structure, and cyclohexene structure; and polycyclic unsaturated alicyclic structures such as norbornene structure.
作為R U及R W彼此結合並與R U所鍵結的碳原子及R W所鍵結的氧原子一起構成的環員數4~20的脂肪族雜環結構,例如可列舉:氧雜環丁烷結構、氧雜環戊烷結構、氧雜環己烷結構等含飽和氧的雜環結構;氧雜環丁烯結構、氧雜環戊烯結構、氧雜環己烯結構等含不飽和氧的雜環結構等。 Examples of the aliphatic heterocyclic structure having 4 to 20 ring members formed by R U and R W bonding to each other, together with the carbon atom to which R U is bonded and the oxygen atom to which R W is bonded include heterocyclic structures containing saturated oxygen such as oxycyclobutane structures, oxycyclopentane structures, and oxycyclohexane structures; and heterocyclic structures containing unsaturated oxygen such as oxycyclobutene structures, oxycyclopentene structures, and oxycyclohexene structures.
作為R T,就提供結構單元(I)的單量體的共聚性的觀點而言,較佳為氫原子或甲基。 From the viewpoint of improving the copolymerizability of the monomers of the structural unit (I), RT is preferably a hydrogen atom or a methyl group.
作為R X,較佳為經取代或未經取代的鏈狀烴基或者經取代或未經取代的芳香族烴基,更佳為未經取代的鏈狀烴基或者經取代或未經取代的芳香族烴基,更佳為未經取代的烷基或者經取代或未經取代的芳基,進而佳為甲基、乙基、異丙基、第三丁基或苯基。 R X is preferably a substituted or unsubstituted chain alkyl group or a substituted or unsubstituted aromatic alkyl group, more preferably an unsubstituted chain alkyl group or a substituted or unsubstituted aromatic alkyl group, further preferably an unsubstituted alkyl group or a substituted or unsubstituted aryl group, further preferably a methyl group, an ethyl group, an isopropyl group, a t-butyl group or a phenyl group.
作為R Y及R Z,較佳為該些彼此結合並與該些所鍵結的碳原子一起構成的環員數3~20的飽和脂環結構的一部分。作為所述飽和脂環結構,較佳為環戊烷結構、環己烷結構或四環十二烷結構。 RY and RZ are preferably part of a saturated alicyclic structure having 3 to 20 ring members formed by these groups and the carbon atoms to which they are bonded. The saturated alicyclic structure is preferably a cyclopentane structure, a cyclohexane structure, or a tetracyclododecane structure.
作為R B,較佳為氫原子。 R B is preferably a hydrogen atom.
作為R C,較佳為氫原子或鏈狀烴基,更佳為氫原子或烷基,進而佳為氫原子或甲基。 RC is preferably a hydrogen atom or a chain hydrocarbon group, more preferably a hydrogen atom or an alkyl group, further preferably a hydrogen atom or a methyl group.
作為R D與R A、R B及R C分別所鍵結的碳原子一起構成的環員數4~20的不飽和脂環結構,較佳為單環的不飽和脂環結構,更佳為環戊烯結構或環己烯結構。 The unsaturated alicyclic structure having 4 to 20 ring members formed by the carbon atoms to which RD , RA , RB , and RC are respectively bonded is preferably a monocyclic unsaturated alicyclic structure, more preferably a cyclopentene structure or a cyclohexene structure.
作為結構單元(I),較佳為結構單元(I-1)或結構單元(I-2)。The structural unit (I) is preferably the structural unit (I-1) or the structural unit (I-2).
作為結構單元(I-1),例如較佳為下述式(I-1-1)~式(I-1-6)所表示的結構單元(以下,亦稱為「結構單元(I-1-1)~結構單元(I-1-6)」)。As the structural unit (I-1), for example, the structural units represented by the following formulas (I-1-1) to (I-1-6) (hereinafter also referred to as "structural units (I-1-1) to (I-1-6)") are preferred.
[化2] [Chemistry 2]
所述式(I-1-1)~式(I-1-6)中,R T與所述式(I-1)為相同含義。 In the above formulas (I-1-1) to (I-1-6), RT has the same meaning as in the above formula (I-1).
作為結構單元(I-2),較佳為下述式(I-2-1)~式(I-2-2)所表示的結構單元(以下,亦稱為「結構單元(I-2-1)~結構單元(I-2-2)」)。As the structural unit (I-2), the structural units represented by the following formulas (I-2-1) and (I-2-2) (hereinafter also referred to as "structural units (I-2-1) and (I-2-2)") are preferred.
[化3] [Chemistry 3]
所述式(I-2-1)~式(I-2-2)中,R T與所述式(I-2)為相同含義。 In the above formulas (I-2-1) and (I-2-2), RT has the same meaning as in the above formula (I-2).
作為[A]聚合物中的結構單元(I)的含有比例的下限,相對於構成[A]聚合物的所有結構單元,較佳為30莫耳%,更佳為40莫耳%。作為所述含有比例的上限,較佳為80莫耳%,更佳為70莫耳%。The lower limit of the content of the structural unit (I) in the polymer [A] is preferably 30 mol%, more preferably 40 mol%, based on all the structural units constituting the polymer [A]. The upper limit of the content is preferably 80 mol%, more preferably 70 mol%.
[結構單元(II)] 結構單元(II)為包含酚性羥基的結構單元。所謂「酚性羥基」,並不限於直接鍵結於苯環的羥基,是指直接鍵結於芳香環的羥基全部。[A]聚合物可具有一種或兩種以上的結構單元(II)。 [Structural Unit (II)] Structural Unit (II) is a structural unit containing a phenolic hydroxyl group. The term "phenolic hydroxyl group" is not limited to hydroxyl groups directly bonded to a benzene ring, but refers to all hydroxyl groups directly bonded to an aromatic ring. [A] The polymer may have one or more structural units (II).
於[A]聚合物具有結構單元(II)的情況下,可提高抗蝕劑膜的親水性,可適度地調整相對於顯影液的溶解性,此外可提高抗蝕劑圖案對基板的密接性。另外,於使用極紫外線(EUV)或電子束作為後述的抗蝕劑圖案形成方法中的曝光步驟中所照射的放射線的情況下,可進一步提高對曝光光的感度。因此,於[A]聚合物具有結構單元(II)的情況下,該感放射線性樹脂組成物可尤其較佳地用作極紫外線曝光用或電子束曝光用感放射線性樹脂組成物。When polymer [A] contains structural unit (II), the hydrophilicity of the resist film can be enhanced, allowing for appropriate adjustment of solubility in developer solutions. Furthermore, the adhesion of the resist pattern to the substrate can be improved. Furthermore, when extreme ultraviolet (EUV) or electron beam radiation is used as the radiation in the exposure step of the resist pattern formation method described below, the sensitivity to the exposure light can be further enhanced. Therefore, when polymer [A] contains structural unit (II), the radiation-sensitive resin composition can be particularly preferably used as a radiation-sensitive resin composition for EUV exposure or electron beam exposure.
作為結構單元(II),例如可列舉下述式(II-1)~式(II-19)所表示的結構單元(以下,亦稱為「結構單元(II-1)~結構單元(II-19)」)等。Examples of the structural unit (II) include the structural units represented by the following formulas (II-1) to (II-19) (hereinafter also referred to as "structural units (II-1) to (II-19)").
[化4] [Chemistry 4]
所述式中,R P為氫原子、氟原子、甲基或三氟甲基。 In the formula, RP is a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group.
作為結構單元(II),較佳為結構單元(II-1)、結構單元(II-3)或該些的組合。As the structural unit (II), preferably, it is the structural unit (II-1), the structural unit (II-3), or a combination thereof.
於[A]聚合物具有結構單元(II)的情況下,作為結構單元(II)的含有比例的下限,相對於[A]聚合物中的所有結構單元,較佳為20莫耳%,更佳為30莫耳%。作為所述含有比例的上限,較佳為60莫耳%,更佳為50莫耳%。When the polymer [A] contains the structural unit (II), the lower limit of the content of the structural unit (II) relative to all the structural units in the polymer [A] is preferably 20 mol%, more preferably 30 mol%. The upper limit of the content is preferably 60 mol%, more preferably 50 mol%.
[其他結構單元] 作為其他結構單元,例如可列舉:包含醇性羥基的結構單元(以下,亦稱為「結構單元(III)」);包含內酯結構、環狀碳酸酯結構、磺內酯結構或該些的組合的結構單元(以下,亦稱為「結構單元(IV)」)等。[A]聚合物可具有一種或兩種以上的其他結構單元。 [Other Structural Units] Examples of other structural units include: a structural unit containing an alcoholic hydroxyl group (hereinafter also referred to as "structural unit (III)"); a structural unit containing a lactone structure, a cyclic carbonate structure, a sultone structure, or a combination thereof (hereinafter also referred to as "structural unit (IV)"); and the like. [A] The polymer may have one or more other structural units.
(結構單元(III)) 結構單元(III)為包含醇性羥基的結構單元。於[A]聚合物具有結構單元(III)的情況下,可適度地調整於顯影液中的溶解性。 (Structural Unit (III)) Structural Unit (III) is a structural unit containing an alcoholic hydroxyl group. When the polymer [A] contains structural unit (III), its solubility in the developer solution can be appropriately adjusted.
作為結構單元(III),例如可列舉:包含羥基脂環式烴基的結構單元、包含羥基鏈狀烴基的結構單元、包含羥基氟化鏈狀烴基的結構單元等,更具體而言,可列舉下述式所表示的結構單元等。Examples of the structural unit (III) include a structural unit containing a hydroxy alicyclic alkyl group, a structural unit containing a hydroxy chain alkyl group, and a structural unit containing a hydroxy fluorinated chain alkyl group. More specifically, the structural unit represented by the following formula can be cited.
[化5] [Chemistry 5]
所述式中,R L2為氫原子、氟原子、甲基或三氟甲基。 In the formula, RL2 is a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group.
作為結構單元(III),較佳為包含羥基脂環式烴基的結構單元、包含羥基氟化鏈狀烴基的結構單元。於包含羥基氟化鏈狀烴基的結構單元中,更佳為包含羥基氟化烷基的結構單元。As the structural unit (III), a structural unit containing a hydroxyl alicyclic alkyl group or a structural unit containing a hydroxyl fluorinated chain alkyl group is preferred. Among the structural units containing a hydroxyl fluorinated chain alkyl group, a structural unit containing a hydroxyl fluorinated alkyl group is more preferred.
於[A]聚合物具有結構單元(III)的情況下,作為結構單元(III)的含有比例的下限,相對於構成[A]聚合物的所有結構單元,較佳為1莫耳%,更佳為5莫耳%。作為所述含有比例的上限,較佳為40莫耳%,更佳為30莫耳%。When the polymer [A] contains the structural unit (III), the lower limit of the content of the structural unit (III) is preferably 1 mol%, more preferably 5 mol%, relative to all the structural units constituting the polymer [A]. The upper limit of the content is preferably 40 mol%, more preferably 30 mol%.
(結構單元(IV)) 結構單元(IV)為包含內酯結構、環狀碳酸酯結構、磺內酯結構或該些的組合的結構單元。再者,結構單元(IV)為與結構單元(III)不同的結構單元,於除了包含內酯結構、環狀碳酸酯結構、磺內酯結構或該些的組合以外亦進而包含醇性羥基的情況下,分類為結構單元(IV)。 (Structural Unit (IV)) Structural Unit (IV) is a structural unit comprising a lactone structure, a cyclic carbonate structure, a sultone structure, or a combination thereof. Furthermore, Structural Unit (IV) is a structural unit different from Structural Unit (III). If it further comprises an alcoholic hydroxyl group in addition to a lactone structure, a cyclic carbonate structure, a sultone structure, or a combination thereof, it is classified as Structural Unit (IV).
作為結構單元(IV),例如可列舉下述式所表示的結構單元等。Examples of the structural unit (IV) include the structural unit represented by the following formula.
[化6] [Chemistry 6]
[化7] [Chemistry 7]
[化8] [Chemistry 8]
[化9] [Chemistry 9]
所述式中,R L1為氫原子、氟原子、甲基或三氟甲基。 In the formula, RL1 is a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group.
作為結構單元(IV),較佳為包含內酯結構的結構單元。As the structural unit (IV), a structural unit containing a lactone structure is preferred.
於[A]聚合物具有結構單元(IV)的情況下,作為結構單元(IV)的含有比例的下限,相對於構成[A]聚合物的所有結構單元,較佳為1莫耳%,更佳為5莫耳%。作為所述含有比例的上限,較佳為60莫耳%,更佳為50莫耳%。When the polymer [A] contains the structural unit (IV), the lower limit of the content of the structural unit (IV) is preferably 1 mol%, more preferably 5 mol%, relative to all the structural units constituting the polymer [A]. The upper limit of the content is preferably 60 mol%, more preferably 50 mol%.
<[Z]化合物> [Z]化合物為具有陰離子部(以下,亦稱為「陰離子部(X)」)及感放射線性鎓陽離子部(以下,亦稱為「陽離子部(Y)」)的化合物。該感放射線性樹脂組成物可含有一種或兩種以上的[Z]化合物。 <[Z] Compound> The [Z] compound is a compound having an anionic portion (hereinafter also referred to as the "anionic portion (X)") and a radiation-sensitive onium cation portion (hereinafter also referred to as the "cationic portion (Y)"). The radiation-sensitive resin composition may contain one or more [Z] compounds.
[Z]化合物根據陰離子部(X)的種類而於該感放射線性樹脂組成物中具有如下作用:藉由放射線的照射而產生酸的作用、或者控制藉由曝光而自後述的[B]酸產生劑等產生的酸於抗蝕劑膜中的擴散現象且控制非曝光部中的欠佳的化學反應。換言之,[Z]化合物根據陰離子部(X)的種類而於該感放射線性樹脂組成物中作為感放射線性酸產生劑或酸擴散控制劑發揮功能。Depending on the type of anionic moiety (X), the compound [Z] has the following functions in the radiation-sensitive resin composition: generating an acid upon exposure to radiation, or controlling the diffusion of an acid generated by exposure from an acid generator (described later) [B] within the resist film, thereby controlling undesirable chemical reactions in non-exposed areas. In other words, depending on the type of anionic moiety (X), the compound [Z] functions as a radiation-sensitive acid generator or an acid diffusion controller in the radiation-sensitive resin composition.
於[Z]化合物作為感放射線性酸產生劑發揮功能的情況下,作為放射線,例如可列舉與作為後述的該抗蝕劑圖案形成方法的曝光步驟中的曝光光而例示的曝光光相同者等。藉由利用放射線的照射而自[Z]化合物產生的酸,[A]聚合物所具有的結構單元(I)中所含的酸解離性基等解離並產生羧基等,於曝光部與非曝光部之間抗蝕劑膜在顯影液中的溶解性產生差異,藉此可形成抗蝕劑圖案。When the [Z] compound functions as a radiation-sensitive acid generator, the radiation may be, for example, the same exposure light as exemplified in the exposure step of the resist pattern forming method described below. The acid generated from the [Z] compound by irradiation with the radiation dissociates acid-dissociable groups contained in the structural unit (I) of the [A] polymer, generating carboxyl groups, etc., thereby causing a difference in the solubility of the resist film in the developer between the exposed and unexposed areas, thereby forming a resist pattern.
於[Z]化合物作為酸擴散控制劑發揮功能的情況下,在曝光部產生酸,提高[A]聚合物相對於顯影液的溶解性或不溶性,結果抑制顯影後的曝光部表面的粗糙度。另一方面,在非曝光部發揮由陰離子帶來的高的酸捕捉功能,作為猝滅劑發揮功能,捕捉自曝光部擴散的酸。即,由於僅在非曝光部作為猝滅劑發揮功能,因此脫保護反應的對比度提高,結果可提高解析性。When the [Z] compound functions as an acid diffusion control agent, it generates acid in the exposed areas, increasing the solubility or insolubility of the [A] polymer in the developer solution, thereby suppressing surface roughness in the exposed areas after development. Meanwhile, in the unexposed areas, the compound exerts its high acid-trapping function, brought about by anions, acting as a quencher, trapping acid diffused from the exposed areas. This means that since the compound functions as a quencher only in the unexposed areas, the contrast of the deprotection reaction is improved, resulting in enhanced resolution.
以下,對[Z]化合物所具有的各結構進行說明。Hereinafter, each structure of the compound [Z] will be described.
<陰離子部(X)> 陰離子部(X)具有至少一個氫原子經鹵素原子或含鹵素原子的基取代的芳香環結構(以下,亦稱為「芳香環結構(a)」)、以及與該芳香環結構(a)鍵結的含陰離子基的基(以下,亦稱為「含陰離子基的基(b)」)。 <Anionic Moiety (X)> The anionic moiety (X) comprises an aromatic ring structure in which at least one hydrogen atom is substituted with a halogen atom or a halogen atom-containing group (hereinafter also referred to as "aromatic ring structure (a)"), and an anionic group bonded to the aromatic ring structure (a) (hereinafter also referred to as "anionic group (b)").
[芳香環結構(a)] 芳香環結構(a)中,芳香環(以下,亦稱為「芳香環(a1)」)中的至少一個氫原子經鹵素原子或含鹵素原子的基(以下,亦將鹵素原子及含鹵素原子的基統稱為「含鹵素原子的基(a2)」)取代。換言之,芳香環結構(a)具有芳香環(a1)及與該芳香環(a1)鍵結的含鹵素原子的基(a2)。芳香環結構(a)亦可具有含鹵素原子的基(a2)以外的其他取代基(以下,亦稱為「取代基(a3)」)。陰離子部(X)可具有一種或兩種以上的芳香環結構(a),較佳為具有一種或兩種芳香環結構(a)。 [Aromatic Ring Structure (a)] In the aromatic ring structure (a), at least one hydrogen atom in the aromatic ring (hereinafter also referred to as "aromatic ring (a1)") is substituted with a halogen atom or a halogen atom-containing group (hereinafter, the halogen atom and the halogen atom-containing group are collectively referred to as "halogen atom-containing group (a2)"). In other words, the aromatic ring structure (a) comprises the aromatic ring (a1) and the halogen atom-containing group (a2) bonded to the aromatic ring (a1). The aromatic ring structure (a) may also have a substituent other than the halogen atom-containing group (a2) (hereinafter, also referred to as "substituent (a3)"). The anionic portion (X) may have one or more aromatic ring structures (a), and preferably has one or two aromatic ring structures (a).
芳香環結構(a)中,構成一個或多個含鹵素原子的基(a2)的鹵素原子的總數較佳為2以上,更佳為3以上。該情況下,可形成製程窗口更廣的抗蝕劑圖案。作為鹵素原子的總數的上限,例如為10。In the aromatic ring structure (a), the total number of halogen atoms constituting the one or more halogen-containing groups (a2) is preferably 2 or more, more preferably 3 or more. In this case, a resist pattern with a wider process window can be formed. The upper limit of the total number of halogen atoms is, for example, 10.
(芳香環(a1)) 芳香環(a1)為提供芳香環結構(a)的芳香環。作為芳香環(a1),例如可列舉環員數6~30的芳香族烴環、環員數5~30的芳香族雜環等。 (Aromatic Ring (a1)) Aromatic ring (a1) is an aromatic ring that provides aromatic ring structure (a). Examples of aromatic ring (a1) include aromatic hydrocarbon rings having 6 to 30 ring members and aromatic heterocyclic rings having 5 to 30 ring members.
作為環員數6~30的芳香族烴環,例如可列舉:苯環、萘環、菲環、蒽環等。Examples of the aromatic hydrocarbon ring having 6 to 30 ring members include a benzene ring, a naphthalene ring, a phenanthrene ring, and anthracene ring.
作為環員數5~30的芳香族雜環,例如可列舉:呋喃環、吡喃環、苯並呋喃環、苯並吡喃環等含氧原子的雜環;吡咯環、吡啶環、嘧啶環、吲哚環等含氮原子的雜環等。Examples of the aromatic heterocyclic ring having 5 to 30 ring members include heterocyclic rings containing oxygen atoms such as furan ring, pyran ring, benzofuran ring, and benzopyran ring; and heterocyclic rings containing nitrogen atoms such as pyrrole ring, pyridine ring, pyrimidine ring, and indole ring.
作為芳香環(a1),較佳為環員數6~30的芳香族烴環,更佳為苯環或萘環,進而佳為苯環。The aromatic ring (a1) is preferably an aromatic hydrocarbon ring having 6 to 30 ring members, more preferably a benzene ring or a naphthalene ring, and even more preferably a benzene ring.
(含鹵素原子的基(a2)) 含鹵素原子的基(a2)為鹵素原子或含鹵素原子的基。所謂「含鹵素原子的基」,是指包含鹵素原子的基。芳香環結構(a)可具有一個或多個含鹵素原子的基(a2)。 (Halogen Atom-Containing Group (a2)) The halogen atom-containing group (a2) is a halogen atom or a halogen atom-containing group. The term "halogen atom-containing group" refers to a group containing a halogen atom. The aromatic ring structure (a) may have one or more halogen atom-containing groups (a2).
作為含鹵素原子的基(a2)中的鹵素原子,可列舉:氟原子、氯原子、溴原子或碘原子。該些中,較佳為氟原子或碘原子,更佳為氟原子。Examples of the halogen atom in the halogen atom-containing group (a2) include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom. Among these, a fluorine atom or an iodine atom is preferred, and a fluorine atom is more preferred.
作為含鹵素原子的基(a2)中的含鹵素原子的基,例如可列舉碳數1~20的鹵化烴基、五氟氫硫基等。所謂「鹵化烴基」,是指烴基所具有的一部分或全部氫原子經鹵素原子取代而成的基。該些中,較佳為氟化烷基或五氟氫硫基,更佳為全氟烷基或五氟氫硫基,進而佳為三氟甲基或五氟氫硫基。Examples of the halogen-containing group in the halogen-containing group (a2) include alkyl halides having 1 to 20 carbon atoms and pentafluorothiohydrogen groups. "Alkyl halides" refer to groups in which some or all of the hydrogen atoms in an alkyl group are substituted with halogen atoms. Among these, fluorinated alkyl groups or pentafluorothiohydrogen groups are preferred, perfluoroalkyl groups or pentafluorothio hydrogen groups are more preferred, and trifluoromethyl groups or pentafluorothio hydrogen groups are even more preferred.
芳香環結構(a)中,構成含鹵素原子的基(a2)所鍵結的第一原子、與後述的含陰離子基的基(b)所鍵結的第二原子之間的最短原子鏈的共價鍵的數量(以下,亦稱為「最短鏈共價鍵數」)為2以下。並不期望限定性的解釋,但推測藉由[Z]化合物於陰離子部(X)中包括此種特定結構,容易吸收曝光光,基於曝光的酸的產生效率提高,結果,該感放射線性樹脂組成物可形成對曝光光的感度良好、LWR性能優異且製程窗口廣的抗蝕劑圖案。In the aromatic ring structure (a), the number of covalent bonds constituting the shortest atomic chain between the first atom to which the halogen-containing group (a2) is bonded and the second atom to which the anionic group (b) described later is bonded (hereinafter also referred to as the "shortest chain covalent bond number") is 2 or less. While not intended to be limiting, it is speculated that the inclusion of this specific structure in the anionic portion (X) of the [Z] compound facilitates absorption of exposure light, improving the efficiency of acid generation due to exposure. As a result, the radiation-sensitive resin composition can form a resist pattern having good sensitivity to exposure light, excellent LWR performance, and a wide process window.
無論鄰接的兩原子間的共價鍵的種類如何,共價鍵的數量均算作「1」。例如,於最短鏈共價鍵數為2的情況下,是指在所述第一原子與所述第二原子之間介隔存在有第三原子的狀態,於最短鏈共價鍵數為1的情況下,是指所述第一原子與所述第二原子鄰接的狀態。Regardless of the type of covalent bond between two adjacent atoms, the number of covalent bonds is counted as "1." For example, when the shortest-chain covalent bond number is 2, it means that a third atom is present between the first and second atoms, while when the shortest-chain covalent bond number is 1, it means that the first and second atoms are adjacent.
作為最短鏈共價鍵數,為2或1,較佳為2。於芳香環結構(a)具有多個含鹵素原子的基(a2)的情況下,存在多個相當於第一原子的原子,但只要於至少一個第一原子與第二原子的關係中最短鏈共價鍵數為2以下即可。The number of the shortest chain covalent bonds is 2 or 1, preferably 2. When the aromatic ring structure (a) has a plurality of halogen atom-containing groups (a2), there are a plurality of atoms corresponding to the first atom, but the number of the shortest chain covalent bonds between at least one of the first atoms and the second atom is 2 or less.
另外,於芳香環結構(a)中,含鹵素原子的基(a2)較佳為不與最短鏈共價鍵數成為3以上的原子鍵結,更佳為不與成為3的原子鍵結。In the aromatic ring structure (a), the halogen atom-containing group (a2) is preferably not bonded to an atom having 3 or more shortest chain covalent bonds, and more preferably not bonded to an atom having 3 or more shortest chain covalent bonds.
(取代基(a3)) 作為取代基(a3),例如可列舉:羥基、羧基、氰基、硝基、烷氧基、烷氧基羰基、烷氧基羰氧基、醯基、醯氧基等。該些中,較佳為羥基或烷氧基,更佳為羥基或甲氧基。 (Substituent (a3)) Examples of substituent (a3) include hydroxyl, carboxyl, cyano, nitro, alkoxy, alkoxycarbonyl, alkoxycarbonyloxy, acyl, and acyloxy groups. Among these, hydroxyl and alkoxy groups are preferred, and hydroxyl and methoxy groups are more preferred.
作為芳香環結構(a),可列舉:3-氟苯結構、3,5-二氟苯結構、3-三氟甲基苯結構、3,5-雙(三氟)苯結構、3-氟-4-羥基苯結構、3-氟-5-三氟甲基苯結構、3-五氟氫硫基苯結構等。再者,該些例示中,將苯環的1位的碳原子設為所述第一原子。Examples of the aromatic ring structure (a) include a 3-fluorobenzene structure, a 3,5-difluorobenzene structure, a 3-trifluoromethylbenzene structure, a 3,5-bis(trifluoro)benzene structure, a 3-fluoro-4-hydroxybenzene structure, a 3-fluoro-5-trifluoromethylbenzene structure, and a 3-pentafluorothiothiobenzene structure. In these examples, the carbon atom at position 1 of the benzene ring is the first atom.
[含陰離子基的基(b)] 含陰離子基的基(b)為與芳香環結構(a)鍵結、且具有陰離子基(以下,亦稱為「陰離子基(b1)」)的基。「含陰離子基的基(b)」不包含僅由陰離子基構成的基。 [Anionic Group (b)] Anionic Group (b) is a group that is bonded to the aromatic ring structure (a) and has an anionic group (hereinafter also referred to as "anionic group (b1)"). "Anionic Group (b)" does not include a group consisting solely of anionic groups.
含陰離子基的基(b)較佳為進而具有(硫代)縮醛結構(以下,亦稱為「(硫代)縮醛結構(b2)」)。含陰離子基的基(b)較佳為進而具有脂環結構(以下,亦稱為「脂環結構(b3)」)。含陰離子基的基(b)亦可具有陰離子基(b1)、(硫代)縮醛結構(b2)及脂環結構(b3)以外的其他結構。The anionic group-containing group (b) preferably further has a (thio)acetal structure (hereinafter also referred to as "(thio)acetal structure (b2)"). The anionic group-containing group (b) preferably further has an alicyclic structure (hereinafter also referred to as "alicyclic structure (b3)"). The anionic group-containing group (b) may also have a structure other than the anionic group (b1), (thio)acetal structure (b2), and alicyclic structure (b3).
(陰離子基(b1)) 陰離子基(b1)例如為一價陰離子基,具體而言,可列舉磺酸根陰離子基(-SO 3 -)、羧酸根陰離子基(-COO -)等。 (Anionic Group (b1)) The anionic group (b1) is, for example, a monovalent anionic group, and specific examples thereof include a sulfonic acid anionic group (-SO 3 - ) and a carboxylic acid anionic group (-COO - ).
如上所述,[Z]化合物根據陰離子部(X)的種類而於該感放射線性樹脂組成物中作為感放射線性酸產生劑或酸擴散控制劑發揮功能。更詳細而言,根據陰離子基(b1)的種類而於該感放射線性樹脂組成物中作為感放射線性酸產生劑或酸擴散控制劑發揮功能。例如,於陰離子基(b1)為磺酸根陰離子基的情況下,[Z]化合物作為感放射線性酸產生劑發揮功能,於陰離子基(b1)為羧酸根陰離子基的情況下,[Z]化合物作為酸擴散控制劑發揮功能。以下,有時將陰離子基(b1)為磺酸根陰離子基的陰離子部(X)稱為「陰離子部(X-1)」,將陰離子基(b1)為羧酸根陰離子基的陰離子部(X)稱為「陰離子部(X-2)」。As described above, the [Z] compound functions as a radiation-sensitive acid generator or an acid diffusion control agent in the radiation-sensitive resin composition, depending on the type of the anion portion (X). More specifically, the [Z] compound functions as a radiation-sensitive acid generator or an acid diffusion control agent in the radiation-sensitive resin composition, depending on the type of the anion group (b1). For example, when the anion group (b1) is a sulfonate anion, the [Z] compound functions as a radiation-sensitive acid generator, whereas when the anion group (b1) is a carboxylate anion, the [Z] compound functions as an acid diffusion control agent. Hereinafter, the anion portion (X) in which the anion group (b1) is a sulfonate anion group may be referred to as "anion portion (X-1)", and the anion portion (X) in which the anion group (b1) is a carboxylate anion group may be referred to as "anion portion (X-2)".
於陰離子部(X)為陰離子部(X-1)的情況下,[Z]化合物於該感放射線性樹脂組成物中作為感放射線性酸產生劑發揮功能。該情況下,該感放射線性樹脂組成物較佳為含有[C]酸擴散控制劑。另外,該情況下,該感放射線性樹脂組成物亦可含有[Z]化合物以外的酸產生劑([B]酸產生劑)。When the anionic portion (X) is the anionic portion (X-1), the compound [Z] functions as a radiation-sensitive acid generator in the radiation-sensitive resin composition. In this case, the radiation-sensitive resin composition preferably contains an acid diffusion controller [C]. Furthermore, in this case, the radiation-sensitive resin composition may contain an acid generator other than the compound [Z] ([B] acid generator).
於陰離子部(X)為陰離子部(X-2)的情況下,[Z]化合物於該感放射線性樹脂組成物中作為酸擴散控制劑發揮功能。該情況下,該感放射線性樹脂組成物較佳為含有[B]酸產生劑。另外,該情況下,該感放射線性樹脂組成物亦可含有[Z]化合物以外的酸擴散控制劑([C]酸擴散控制劑)。When the anionic portion (X) is the anionic portion (X-2), the compound [Z] functions as an acid diffusion controller in the radiation-sensitive resin composition. In this case, the radiation-sensitive resin composition preferably contains an acid generator [B]. Furthermore, in this case, the radiation-sensitive resin composition may contain an acid diffusion controller other than the compound [Z] ([C] acid diffusion controller).
作為陰離子基(b1),較佳為磺酸根陰離子基。換言之,作為陰離子部(X),較佳為陰離子部(X-1)。The anion group (b1) is preferably a sulfonate anion group. In other words, the anion portion (X) is preferably an anion portion (X-1).
於陰離子部(X)為陰離子部(X-1)的情況下,含陰離子基的基(b)較佳為具有下述式(1)所表示的部分結構。When the anionic portion (X) is the anionic portion (X-1), the anionic group-containing group (b) preferably has a partial structure represented by the following formula (1).
[化10] [Chemistry 10]
所述式(1)中,R 1及R 2分別獨立地為氫原子、鹵素原子、碳數1~20的一價烴基或碳數1~20的一價鹵化烴基。n為1~10的整數。於n為2以上的情況下,多個R 1彼此相同或不同,多個R 2彼此相同或不同。*表示與所述含陰離子基的基(b)中的所述式(1)所表示的結構以外的部分的鍵結部位。 In the formula (1), R1 and R2 are each independently a hydrogen atom, a halogen atom, a monovalent alkyl group having 1 to 20 carbon atoms, or a monovalent alkyl halide group having 1 to 20 carbon atoms. n is an integer from 1 to 10. When n is 2 or greater, multiple R1s are the same or different, and multiple R2s are the same or different. * represents a bonding site with a portion of the anionic group-containing group (b) other than the structure represented by the formula (1).
作為R 1及R 2中的鹵素原子,可列舉:氟原子、氯原子、溴原子及碘原子。 Examples of the halogen atom in R 1 and R 2 include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
作為R 1及R 2中的碳數1~20的一價烴基,例如可列舉與作為所述式(I-1)~式(I-3)中的R X、R Y、R Z、R B、R C、R U、R V或R W所表示的碳數1~20的一價烴基而例示的基相同的基等。 Examples of the monovalent hydrocarbon group having 1 to 20 carbon atoms in R1 and R2 include the same groups as exemplified as the monovalent hydrocarbon group having 1 to 20 carbon atoms represented by RX , RY, RZ , RB , RC , RU , RV , or RV in the above-mentioned formulae (I-1) to (I-3).
作為R 1及R 2中的碳數1~20的一價鹵化烴基,例如可列舉所述烴基所具有的氫原子的一部分或全部經鹵素原子取代而成的基等。 Examples of the monovalent halogenated alkyl group having 1 to 20 carbon atoms in R 1 and R 2 include groups in which a part or all of the hydrogen atoms in the above-mentioned alkyl group are substituted with halogen atoms.
較佳為R 1及R 2中的至少一者為鹵素原子或碳數1~20的一價鹵化烴基。作為鹵素原子,較佳為氟原子。作為鹵化烴基,較佳為氟化烷基,更佳為全氟烷基,進而佳為三氟甲基。 Preferably, at least one of R1 and R2 is a halogen atom or a monovalent alkyl halide having 1 to 20 carbon atoms. The halogen atom is preferably a fluorine atom. The alkyl halide is preferably a fluorinated alkyl group, more preferably a perfluoroalkyl group, and still more preferably a trifluoromethyl group.
作為n,較佳為1~5,更佳為1~3,進而佳為2。As n, 1 to 5 is preferred, 1 to 3 is more preferred, and 2 is further preferred.
另外,於含陰離子基的基(b)具有後述的脂環結構(b3)的情況下,較佳為所述部分結構與脂環結構(b3)鍵結。Furthermore, when the anionic group-containing group (b) has an alicyclic structure (b3) described below, it is preferred that the partial structure is bonded to the alicyclic structure (b3).
((硫代)縮醛結構(b2)) 所謂「(硫代)縮醛結構」,為包含「縮醛結構」及「硫代縮醛結構」兩者的概念。另外,「(硫代)縮醛結構」包含「鏈狀(硫代)縮醛結構」及「環狀(硫代)縮醛結構」兩者。進而,「硫代縮醛結構」包含「單硫代縮醛結構」及「二硫代縮醛結構」兩者。 ((Thio)acetal structure (b2)) The term "(thio)acetal structure" encompasses both "acetal structure" and "thioacetal structure." Furthermore, "(thio)acetal structure" encompasses both "chain (thio)acetal structure" and "cyclic (thio)acetal structure." Furthermore, "thioacetal structure" encompasses both "monothioacetal structure" and "dithioacetal structure."
作為(硫代)縮醛結構,若著眼於結構,則較佳為環狀(硫代)縮醛結構,若著眼於構成原子,則較佳為縮醛結構。即,作為(硫代)縮醛結構,較佳為環狀(硫代)縮醛結構,更佳為環狀縮醛結構。As the (thio)acetal structure, a cyclic (thio)acetal structure is preferred from the perspective of structure, and an acetal structure is preferred from the perspective of constituent atoms. That is, as the (thio)acetal structure, a cyclic (thio)acetal structure is preferred, and a cyclic acetal structure is more preferred.
作為環狀(硫代)縮醛結構,例如可列舉下述式(2)所表示的結構。Examples of cyclic (thio)acetal structures include the structure represented by the following formula (2).
[化11] [Chemistry 11]
所述式(2)中,X 1及X 2分別獨立地為氧原子或硫原子。R 3為碳數1~20的(m+2)價的烴基。m為1或2。**分別表示與所述含陰離子基的基(b)中的所述式(2)所表示的結構以外的部分的鍵結部位。 In the formula (2), X1 and X2 are each independently an oxygen atom or a sulfur atom. R3 is a (m+2)-valent alkyl group having 1 to 20 carbon atoms. m is 1 or 2. ** represents a bonding site with a portion of the anionic group-containing group (b) other than the structure represented by the formula (2).
再者,關於所述環狀(硫代)縮醛結構的分類,於所述式(2)中,X 1及X 2均為氧原子的情況為「環狀縮醛結構」,X 1及X 2的至少一者為硫原子的情況為「環狀硫代縮醛結構」。進而,X 1及X 2的一者為氧原子、另一者為硫原子的情況為「環狀單硫代縮醛結構」,X 1及X 2均為硫原子的情況為「環狀二硫代縮醛結構」。 Furthermore, regarding the classification of the cyclic (thio)acetal structure, in the formula (2), when both X1 and X2 are oxygen atoms, it is a "cyclic acetal structure", and when at least one of X1 and X2 is a sulfur atom, it is a "cyclic thioacetal structure". Furthermore, when one of X1 and X2 is an oxygen atom and the other is a sulfur atom, it is a "cyclic monothioacetal structure", and when both X1 and X2 are sulfur atoms, it is a "cyclic dithioacetal structure".
作為X 1及X 2,較佳為X 1及X 2的至少一者為氧原子,更佳為X 1及X 2均為氧原子。 As X1 and X2 , it is preferred that at least one of X1 and X2 is an oxygen atom, and it is more preferred that both X1 and X2 are oxygen atoms.
作為R 3所表示的碳數1~20的(m+2)價的烴基,可列舉自甲烷、乙烷、正丙烷、正丁烷等烷烴中去除(m+2)個氫原子而成的基等。作為R 3,較佳為所述式(2)所表示的環狀(硫代)縮醛結構的環員數成為5或7的碳數的烴基。即,作為R 3,較佳為自乙烷或正丁烷中去除(m+2)個氫原子而成的基。再者,所謂「環狀(硫代)縮醛結構的環員數」,是指構成環狀(硫代)縮醛結構的環結構的原子數。 Examples of the (m+2)-valent alkyl group having 1 to 20 carbon atoms represented by R 3 include groups formed by removing (m+2) hydrogen atoms from alkanes such as methane, ethane, n-propane, and n-butane. R 3 is preferably a alkyl group having a carbon number of 5 or 7 ring members in the cyclic (thio)acetal structure represented by the above formula (2). That is, R 3 is preferably a group formed by removing (m+2) hydrogen atoms from ethane or n-butane. The term "ring member number of the cyclic (thio)acetal structure" refers to the number of atoms in the ring structure constituting the cyclic (thio)acetal structure.
(硫代)縮醛結構(b2)較佳為與芳香環結構(a)鍵結。換言之,於含陰離子基的基(b)具有(硫代)縮醛結構(b2)的情況下,在陰離子部(X)中,芳香環結構(a)較佳為與含陰離子基的基(b)中的(硫代)縮醛結構(b2)鍵結。該情況下,芳香環結構(a)中的(硫代)縮醛結構(b2)所鍵結的原子成為對最短鏈共價鍵數進行計數時的第一原子。The (thio)acetal structure (b2) is preferably bonded to the aromatic ring structure (a). In other words, when the anionic group (b) has the (thio)acetal structure (b2), the aromatic ring structure (a) in the anionic portion (X) is preferably bonded to the (thio)acetal structure (b2) in the anionic group (b). In this case, the atom to which the (thio)acetal structure (b2) in the aromatic ring structure (a) is bonded becomes the first atom when counting the number of the shortest chain covalent bonds.
(脂環結構(b3)) 作為脂環結構(b3),例如可列舉:環丙烷結構、環丁烷結構、環戊烷結構、環己烷結構等單環的飽和脂環結構;降冰片烷結構、金剛烷結構、三環癸烷結構、四環十二烷結構等多環的飽和脂環結構;環丙烯結構、環丁烯結構、環戊烯結構、環己烯結構等單環的不飽和脂環結構;降冰片烯結構、三環癸烯結構、四環十二烯結構等多環的不飽和脂環結構等環員數3~20的脂環結構。 (Alicyclic structure (b3)) Examples of the alicyclic structure (b3) include: monocyclic saturated alicyclic structures such as cyclopropane structure, cyclobutane structure, cyclopentane structure, and cyclohexane structure; polycyclic saturated alicyclic structures such as norbornane structure, adamantane structure, tricyclodecane structure, and tetracyclododecane structure; monocyclic unsaturated alicyclic structures such as cyclopropene structure, cyclobutene structure, cyclopentene structure, and cyclohexene structure; and polycyclic unsaturated alicyclic structures having 3 to 20 ring members such as norbornene structure, tricyclodecene structure, and tetracyclododecene structure.
作為脂環結構(b3),較佳為飽和脂環結構,更佳為多環的飽和脂環結構,進而佳為降冰片烷結構。The alicyclic structure (b3) is preferably a saturated alicyclic structure, more preferably a polycyclic saturated alicyclic structure, and still more preferably a norbornane structure.
另外,脂環結構(b3)較佳為與(硫代)縮醛結構(b2)共有碳原子或碳鏈的一部分。例如,於脂環結構(b3)為降冰片烷結構的情況下,可列舉構成降冰片烷結構的一部分碳鏈與構成(硫代)縮醛結構(b2)的一部分碳鏈共通的態樣等。該情況下,所述式(2)中的R 3為自環員數3~20的脂環結構中去除三個氫原子而成的基。 Furthermore, the alicyclic structure (b3) preferably shares a carbon atom or a portion of a carbon chain with the (thio)acetal structure (b2). For example, when the alicyclic structure (b3) is a norbornane structure, embodiments can be exemplified in which a portion of the carbon chain constituting the norbornane structure is shared with a portion of the carbon chain constituting the (thio)acetal structure (b2). In this case, R3 in the formula (2) is a group formed by removing three hydrogen atoms from an alicyclic structure having 3 to 20 ring members.
作為陰離子部(X-1),例如較佳為下述式(3)所表示的結構。As the anion part (X-1), for example, a structure represented by the following formula (3) is preferable.
[化12] [Chemistry 12]
所述式(3)中,R 1、R 2及n與所述式(1)為相同含義。X 1及X 2與所述式(2)為相同含義。R 3'為自脂環結構(b3)中去除三個氫原子而成的基。Ar為自芳香環(a1)中去除(q+r+1)個氫原子而成的基。R 4為含鹵素原子的基(a2)。q為1~5的整數。R 5為取代基(a3)。r為0~3的整數。p為1或2。於p為2時,多個Ar、R 4及R 5彼此相同或不同。R 6為氫原子或碳數1~20的一價烴基。 In the formula (3), R 1 , R 2 , and n have the same meanings as in the formula (1). X 1 and X 2 have the same meanings as in the formula (2). R 3′ is a group formed by removing three hydrogen atoms from the alicyclic structure (b3). Ar is a group formed by removing (q+r+1) hydrogen atoms from the aromatic ring (a1). R 4 is a halogen atom-containing group (a2). q is an integer from 1 to 5. R 5 is a substituent (a3). r is an integer from 0 to 3. p is 1 or 2. When p is 2, multiple Ar, R 4 , and R 5 are the same or different. R 6 is a hydrogen atom or a monovalent hydrocarbon group having 1 to 20 carbon atoms.
作為R 6,較佳為氫原子、碳數1~20的鏈狀烴基或碳數6~20的芳香族烴基,更佳為氫原子、烷基或苯基。 R 6 is preferably a hydrogen atom, a chain hydrocarbon group having 1 to 20 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms, and more preferably a hydrogen atom, an alkyl group, or a phenyl group.
作為陰離子部(X-1),較佳為下述式(3-1)~式(3-19)所表示的結構(以下,亦稱為「陰離子部(X-1-1)~陰離子部(X-1-19)」),更佳為陰離子部(X-1-1)~陰離子部(X-1-12)。As the anion portion (X-1), structures represented by the following formulas (3-1) to (3-19) (hereinafter also referred to as "anion portion (X-1-1) to anion portion (X-1-19)") are preferred, and anion portion (X-1-1) to anion portion (X-1-12) are more preferred.
[化13] [Chemistry 13]
<陽離子部(Y)> 作為陽離子部(Y),例如可列舉:下述式(r-a)所表示的一價陽離子(以下,亦稱為「陽離子部(Y-1)」)、下述式(r-b)所表示的一價陽離子(以下,亦稱為「陽離子部(Y-2)」)、下述式(r-c)所表示的一價陽離子(以下,亦稱為「陽離子部(Y-3)」)等。 <Cationic Moiety (Y)> Examples of the cationic moiety (Y) include a monovalent cation represented by the following formula (r-a) (hereinafter also referred to as "cationic moiety (Y-1)"), a monovalent cation represented by the following formula (r-b) (hereinafter also referred to as "cationic moiety (Y-2)"), and a monovalent cation represented by the following formula (r-c) (hereinafter also referred to as "cationic moiety (Y-3)").
[化14] [Chemistry 14]
所述式(r-a)中,b1為0~4的整數。於b1為1的情況下,R B1為碳數1~20的一價有機基、羥基、硝基或鹵素原子。於b1為2以上的情況下,多個R B1彼此相同或不同,為碳數1~20的一價有機基、羥基、硝基或鹵素原子,或者為該些基彼此結合並與該些所鍵結的碳鏈一起構成的環員數4~20的環結構的一部分。b2為0~4的整數。於b2為1的情況下,R B2為碳數1~20的一價有機基、羥基、硝基或鹵素原子。於b2為2以上的情況下,多個R B2彼此相同或不同,為碳數1~20的一價有機基、羥基、硝基或鹵素原子,或者為該些基彼此結合並與該些所鍵結的碳鏈一起構成的環員數4~20的環結構的一部分。R B3及R B4分別獨立地為氫原子、碳數1~20的一價有機基、羥基、硝基或鹵素原子,或者表示該些彼此結合而成的單鍵。b3為0~11的整數。於b3為1的情況下,R B5為碳數1~20的一價有機基、羥基、硝基或鹵素原子。於b3為2以上的情況下,多個R B5彼此相同或不同,為碳數1~20的一價有機基、羥基、硝基或鹵素原子,或者為該些基彼此結合並與該些所鍵結的碳鏈一起構成的環員數4~20的環結構的一部分。n b1為0~3的整數。 In the above formula (ra), b1 is an integer from 0 to 4. When b1 is 1, RB1 is a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, a nitro group, or a halogen atom. When b1 is 2 or greater, multiple RB1s are the same or different and are monovalent organic groups, hydroxyl groups, nitro groups, or halogen atoms having 1 to 20 carbon atoms, or are part of a ring structure having 4 to 20 ring members formed by combining these groups with the carbon chain to which they are bonded. b2 is an integer from 0 to 4. When b2 is 1, RB2 is a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, a nitro group, or a halogen atom. When b2 is 2 or more, multiple R B2 groups are the same or different and are a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, a nitro group, or a halogen atom, or are part of a ring structure having 4 to 20 ring members formed by combining these groups with the carbon chain to which they are bonded. R B3 and R B4 are each independently a hydrogen atom, a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, a nitro group, or a halogen atom, or represent a single bond formed by combining these groups. b3 is an integer from 0 to 11. When b3 is 1, R B5 is a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, a nitro group, or a halogen atom. When b3 is 2 or greater, multiple RB5 groups are the same or different and are a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, a nitro group, or a halogen atom, or are part of a ring structure having 4 to 20 ring members formed by combining these groups with the carbon chain to which they are bonded. nb1 is an integer from 0 to 3.
所述式(r-b)中,b4為0~9的整數。於b4為1的情況下,R B6為碳數1~20的一價有機基、羥基、硝基或鹵素原子。於b4為2以上的情況下,多個R B6彼此相同或不同,為碳數1~20的一價有機基、羥基、硝基或鹵素原子,或者為該些基彼此結合並與該些所鍵結的碳鏈一起構成的環員數4~20的環結構的一部分。b5為0~10的整數。於b5為1的情況下,R B7為碳數1~20的一價有機基、羥基、硝基或鹵素原子。於b5為2以上的情況下,多個R B7彼此相同或不同,為碳數1~20的一價有機基、羥基、硝基或鹵素原子,或者為該些基彼此結合並與該些所鍵結的碳原子或碳鏈一起構成的環員數3~20的環結構的一部分。n b3為0~3的整數。R B8為單鍵或碳數1~20的二價有機基。n b2為0~2的整數。 In the formula (rb), b4 is an integer from 0 to 9. When b4 is 1, RB6 is a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, a nitro group, or a halogen atom. When b4 is 2 or more, multiple RB6 groups are the same or different and are monovalent organic groups having 1 to 20 carbon atoms, a hydroxyl group, a nitro group, or a halogen atom, or are part of a ring structure having 4 to 20 ring members formed by combining these groups with the carbon chain to which they are bonded. b5 is an integer from 0 to 10. When b5 is 1, RB7 is a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, a nitro group, or a halogen atom. When b5 is 2 or greater, multiple RB7 groups are the same or different and are a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, a nitro group, or a halogen atom, or are part of a ring structure having 3 to 20 ring members formed by combining these groups with the carbon atom or carbon chain to which they are bound. nb3 is an integer from 0 to 3. RB8 is a single bond or a divalent organic group having 1 to 20 carbon atoms. nb2 is an integer from 0 to 2.
所述式(r-c)中,b6為0~5的整數。於b6為1的情況下,R B9為碳數1~20的一價有機基、羥基、硝基或鹵素原子。於b6為2以上的情況下,多個R B9彼此相同或不同,為碳數1~20的一價有機基、羥基、硝基或鹵素原子,或者為該些基彼此結合並與該些所鍵結的碳鏈一起構成的環員數4~20的環結構的一部分。b7為0~5的整數。於b7為1的情況下,R B10為碳數1~20的一價有機基、羥基、硝基或鹵素原子。於b7為2以上的情況下,多個R B10彼此相同或不同,為碳數1~20的一價有機基、羥基、硝基或鹵素原子,或者為該些基彼此結合並與該些所鍵結的碳鏈一起構成的環員數4~20的環結構的一部分。 In the above formula (rc), b6 is an integer from 0 to 5. When b6 is 1, RB9 is a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, a nitro group, or a halogen atom. When b6 is 2 or greater, multiple RB9s are the same or different and are monovalent organic groups, hydroxyl groups, nitro groups, or halogen atoms having 1 to 20 carbon atoms, or are part of a ring structure having 4 to 20 ring members formed by combining these groups with the carbon chain to which they are bonded. b7 is an integer from 0 to 5. When b7 is 1, RB10 is a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, a nitro group, or a halogen atom. When b7 is 2 or greater, multiple RB10 groups are the same or different and are a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, a nitro group, or a halogen atom, or are part of a ring structure having 4 to 20 ring members formed by combining these groups with the carbon chain to which they are bonded.
所謂「有機基」,是指包含至少一個碳原子的基。The term "organic group" refers to a group containing at least one carbon atom.
作為R B1、R B2、R B3、R B4、R B5、R B6、R B7、R B9或R B10所表示的碳數1~20的一價有機基,例如可列舉:碳數1~20的一價烴基;於該烴基的碳-碳間包含二價的含雜原子的基的基(α);利用一價的含雜原子的基將所述烴基或所述基(α)所具有的氫原子的一部分或全部取代而成的基(β);將所述烴基、所述基(α)或所述基(β)與二價的含雜原子的基組合而成的基(γ)等。 Examples of the monovalent organic group having 1 to 20 carbon atoms represented by RB1 , RB2 , RB3 , RB4 , RB5 , RB6 , RB7 , RB9 , or RB10 include: a monovalent alkyl group having 1 to 20 carbon atoms; a group (α) containing a divalent heteroatom-containing group between the carbon atoms of the alkyl group; a group (β) in which a part or all of the hydrogen atoms contained in the alkyl group or the group (α) are substituted with a monovalent heteroatom-containing group; and a group (γ) in which the alkyl group, the group (α), or the group (β) are combined with a divalent heteroatom-containing group.
作為構成一價或二價的含雜原子的基的雜原子,例如可列舉:氧原子、氮原子、硫原子、磷原子、矽原子、鹵素原子等。作為鹵素原子,可列舉:氟原子、氯原子、溴原子、碘原子。Examples of the heteroatom constituting the monovalent or divalent heteroatom-containing group include oxygen, nitrogen, sulfur, phosphorus, silicon, and halogen atoms. Examples of the halogen atom include fluorine, chlorine, bromine, and iodine.
作為二價的含雜原子的基,例如可列舉:-O-、-CO-、-S-、-CS-、-NR'-、將該些中的兩個以上組合而成的基(例如,-COO-、-CONR'-等)等。R'為氫原子或碳數1~10的一價烴基。作為R'所表示的碳數1~10的一價烴基,例如可列舉與所述R A中所例示的基相同的基等。 Examples of divalent groups containing a heteroatom include -O-, -CO-, -S-, -CS-, -NR'-, and groups formed by combining two or more of these groups (e.g., -COO-, -CONR'-, etc.). R' represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms. Examples of the monovalent hydrocarbon group having 1 to 10 carbon atoms represented by R' include the same groups as exemplified above for RA .
作為R B8所表示的二價有機基,例如可列舉自作為所述碳數1~20的一價有機基而例示的基中去除一個氫原子而成的基等。 Examples of the divalent organic group represented by RB8 include groups obtained by removing one hydrogen atom from the groups exemplified as the monovalent organic group having 1 to 20 carbon atoms.
作為R B3及R B4,較佳為氫原子或該些彼此結合而成的單鍵。 RB3 and RB4 are preferably hydrogen atoms or single bonds formed by these atoms.
作為b1及b2,較佳為0~2,更佳為0或1,進而佳為0。作為b3,較佳為0~2,更佳為0或1,進而佳為0。作為n b1,較佳為0或1,更佳為0。 b1 and b2 are preferably 0 to 2, more preferably 0 or 1, and further preferably 0. b3 is preferably 0 to 2, more preferably 0 or 1, and further preferably 0. n b1 is preferably 0 or 1, and further preferably 0.
作為陽離子部(Y),較佳為陽離子部(Y-1),更佳為三苯基鋶陽離子。The cation portion (Y) is preferably the cation portion (Y-1), more preferably a triphenylcathium cation.
作為[Z]化合物,可使用將所述陰離子部(X)與所述陽離子部(Y)適宜組合而成的化合物。As the [Z] compound, a compound in which the anionic portion (X) and the cationic portion (Y) are appropriately combined can be used.
於[Z]化合物作為感放射線性酸產生劑發揮功能的情況下,作為該感放射線性樹脂組成物中的[Z]化合物的含量的下限,相對於[A]聚合物100質量份,較佳為1質量份,更佳為5質量份,進而佳為10質量份。作為所述含量的上限,較佳為60質量份,更佳為50質量份,進而佳為40質量份。When the [Z] compound functions as a radiation-sensitive acid generator, the lower limit of the content of the [Z] compound in the radiation-sensitive resin composition is preferably 1 part by mass, more preferably 5 parts by mass, and even more preferably 10 parts by mass, relative to 100 parts by mass of the [A] polymer. The upper limit of the content is preferably 60 parts by mass, more preferably 50 parts by mass, and even more preferably 40 parts by mass.
於[Z]化合物作為酸擴散控制劑發揮功能的情況下,作為該感放射線性樹脂組成物中的[Z]化合物的含有比例的下限,相對於[B]酸產生劑100莫耳%,較佳為1莫耳%,更佳為5莫耳%,進而佳為10莫耳%。作為所述含量的上限,較佳為100莫耳%,更佳為50莫耳%,進而佳為30莫耳%。When the [Z] compound functions as an acid diffusion controller, the lower limit of the content of the [Z] compound in the radiation-sensitive resin composition is preferably 1 mol%, more preferably 5 mol%, and even more preferably 10 mol%, relative to 100 mol% of the [B] acid generator. The upper limit of the content is preferably 100 mol%, more preferably 50 mol%, and even more preferably 30 mol%.
[Z]化合物例如可利用後述的實施例中所示的方法來合成。The compound [Z] can be synthesized, for example, by the method described in the Examples below.
<[B]酸產生劑> [B]酸產生劑為[Z]化合物以外的感放射線性酸產生劑。[B]酸產生劑為藉由放射線的照射而產生酸的化合物。尤其是,於該感放射線性樹脂組成物中所含的[Z]化合物作為酸擴散控制劑發揮功能的情況下,該感放射線性樹脂組成物較佳為含有[B]酸產生劑。該情況下,藉由利用放射線的照射而自[B]酸產生劑產生的酸,[A]聚合物所具有的結構單元(I)中所含的酸解離性基等解離並產生羧基等,於曝光部與非曝光部之間抗蝕劑膜在顯影液中的溶解性產生差異,藉此可形成抗蝕劑圖案。該感放射線性樹脂組成物可含有一種或兩種以上的[B]酸產生劑。 <[B] Acid Generator> The [B] acid generator is a radiation-sensitive acid generator other than the [Z] compound. The [B] acid generator is a compound that generates an acid upon exposure to radiation. In particular, when the [Z] compound contained in the radiation-sensitive resin composition functions as an acid diffusion control agent, the radiation-sensitive resin composition preferably contains the [B] acid generator. In this case, the acid generated from the [B] acid generator upon irradiation with radiation dissociates the acid-dissociable groups contained in the structural unit (I) of the [A] polymer, generating carboxyl groups, etc., thereby creating a difference in the solubility of the resist film in the developer between the exposed and unexposed areas, thereby forming a resist pattern. The radiation-sensitive resin composition may contain one or more [B] acid generators.
作為[B]酸產生劑,例如可列舉:鎓鹽化合物、N-磺醯基氧基醯亞胺化合物、磺醯亞胺化合物、含鹵素的化合物、重氮酮化合物等。Examples of the [B] acid generator include onium salt compounds, N-sulfonyloxyimide compounds, sulfonimide compounds, halogen-containing compounds, and diazoketone compounds.
作為鎓鹽化合物,例如可列舉:鋶鹽、四氫噻吩鎓鹽、錪鹽、鏻鹽、重氮鎓鹽、吡啶鎓鹽等。Examples of the onium salt compound include coronium salts, tetrahydrothiophenium salts, iodonium salts, phosphonium salts, diazonium salts, and pyridinium salts.
作為[B]酸產生劑的具體例,例如可列舉日本專利特開2009-134088號公報的段落0080~段落0113中所記載的化合物等。Specific examples of the acid generator [B] include the compounds described in paragraphs 0080 to 0113 of Japanese Patent Application Laid-Open No. 2009-134088.
於該感放射線性樹脂組成物含有[B]酸產生劑的情況下,作為該感放射線性樹脂組成物中的[B]酸產生劑的含量的下限,相對於[A]聚合物100質量份,較佳為5質量份,更佳為10質量份。作為所述含量的上限,較佳為60質量份,更佳為50質量份。When the radiation-sensitive resin composition contains an acid generator [B], the lower limit of the amount of the acid generator [B] in the radiation-sensitive resin composition is preferably 5 parts by mass, more preferably 10 parts by mass, per 100 parts by mass of the polymer [A]. The upper limit of the amount is preferably 60 parts by mass, more preferably 50 parts by mass.
<[C]酸擴散控制劑> [C]酸擴散控制劑為[Z]化合物以外的酸擴散控制劑。尤其是,於該感放射線性樹脂組成物中所含的[Z]化合物作為感放射線性酸產生劑發揮功能的情況下,該感放射線性樹脂組成物較佳為含有[C]酸擴散控制劑。該情況下,[C]酸擴散控制劑發揮如下效果:控制藉由曝光而自[Z]化合物產生的酸於抗蝕劑膜中的擴散現象,且控制非曝光部中的欠佳的化學反應。該感放射線性樹脂組成物可含有一種或兩種以上的[C]酸擴散控制劑。 <[C] Acid Diffusion Control Agent> A [C] acid diffusion control agent is an acid diffusion control agent other than the [Z] compound. In particular, when the [Z] compound contained in the radiation-sensitive resin composition functions as a radiation-sensitive acid generator, the radiation-sensitive resin composition preferably contains a [C] acid diffusion control agent. In this case, the [C] acid diffusion control agent exerts the effect of controlling the diffusion of acid generated from the [Z] compound during exposure into the resist film and suppressing undesirable chemical reactions in non-exposed areas. The radiation-sensitive resin composition may contain one or more [C] acid diffusion control agents.
作為[C]酸擴散控制劑,例如可列舉:含氮原子的化合物、藉由曝光而感光並產生弱酸的化合物(以下,亦稱為「光降解性鹼」)等。作為[C]酸擴散控制劑,較佳為光降解性鹼。Examples of [C] acid diffusion control agents include nitrogen-containing compounds and compounds that become sensitive to light and generate weak acids (hereinafter referred to as "photodegradable bases") upon exposure. [C] acid diffusion control agents are preferably photodegradable bases.
作為含氮原子的化合物,例如可列舉:三戊基胺、三辛基胺等胺化合物;甲醯胺、N,N-二甲基乙醯胺等含醯胺基的化合物;脲、1,1-二甲基脲等脲化合物;吡啶、N-(十一烷基羰氧基乙基)嗎啉、N-第三戊基氧基羰基-4-羥基哌啶等含氮雜環化合物等。Examples of nitrogen-containing compounds include amine compounds such as tripentylamine and trioctylamine; amide-containing compounds such as formamide and N,N-dimethylacetamide; urea compounds such as urea and 1,1-dimethylurea; and nitrogen-containing heterocyclic compounds such as pyridine, N-(undecylcarbonyloxyethyl)morpholine, and N-tert-pentyloxycarbonyl-4-hydroxypiperidine.
作為光降解性鹼,可列舉包含感放射線性鎓陽離子與弱酸的陰離子的化合物等。光降解性鹼在曝光部產生酸,提高[A]聚合物相對於顯影液的溶解性或不溶性,結果抑制顯影後的曝光部表面的粗糙度。另一方面,在非曝光部發揮由陰離子帶來的高的酸捕捉功能,作為猝滅劑發揮功能,捕捉自曝光部擴散的酸。即,由於僅在非曝光部作為猝滅劑發揮功能,因此脫保護反應的對比度提高,結果可提高解析性。Examples of photodegradable bases include compounds composed of radiation-sensitive onium cations and weak acid anions. The photodegradable base generates acid in the exposed areas, increasing the solubility or insolubility of polymer [A] in the developer solution, thereby suppressing surface roughness in the exposed areas after development. Meanwhile, in the unexposed areas, the anions exert their high acid-scavenging function, acting as a quencher and trapping acid diffused from the exposed areas. This means that since the quencher functions only in the unexposed areas, the contrast of the deprotection reaction is improved, resulting in enhanced resolution.
作為感放射線性鎓陽離子,例如可列舉與<[Z]化合物>一項中作為一價感放射線性鎓陽離子而例示的陽離子相同的陽離子。其中,較佳為三苯基鋶陽離子。Examples of the radiation-sensitive onium cation include the same cations as those exemplified as the monovalent radiation-sensitive onium cation in the section <[Z] compound>. Among them, the triphenylphosphine cation is preferred.
作為所述弱酸的陰離子,例如可列舉水楊酸根陰離子、10-樟腦磺酸根陰離子等。Examples of the weak acid anion include salicylate anion and 10-camphorsulfonate anion.
作為光降解性鹼,可使用將所述感放射線性鎓陽離子與所述弱酸的陰離子適宜組合而成的化合物。As the photodegradable base, a compound obtained by appropriately combining the radiation-sensitive onium cation and the weak acid anion can be used.
於該感放射線性樹脂組成物含有[C]酸擴散控制劑的情況下,作為該感放射線性樹脂組成物中的[C]酸擴散控制劑的含有比例的下限,相對於[Z]化合物或[B]酸產生劑100莫耳%,較佳為1莫耳%,更佳為5莫耳%,進而佳為10莫耳%。作為所述含量的上限,較佳為100莫耳%,更佳為50莫耳%,進而佳為30莫耳%。When the radiation-sensitive resin composition contains a [C] acid diffusion controller, the lower limit of the content of the [C] acid diffusion controller in the radiation-sensitive resin composition is preferably 1 mol%, more preferably 5 mol%, and even more preferably 10 mol%, relative to 100 mol% of the [Z] compound or the [B] acid generator. The upper limit of the content is preferably 100 mol%, more preferably 50 mol%, and even more preferably 30 mol%.
<[D]有機溶媒> 該感放射線性樹脂組成物通常含有[D]有機溶媒。[D]有機溶媒只要是至少可使[A]聚合物及[Z]化合物、以及視需要而含有的其他任意成分溶解或分散的溶媒,則並無特別限定。 <[D] Organic Solvent> The radiation-sensitive resin composition typically contains [D] an organic solvent. The [D] organic solvent is not particularly limited as long as it can dissolve or disperse at least the [A] polymer and the [Z] compound, as well as any other optional components as needed.
作為[D]有機溶媒,例如可列舉:醇系溶媒、醚系溶媒、酮系溶媒、醯胺系溶媒、酯系溶媒、烴系溶媒等。[D]有機溶媒可含有一種或兩種以上。Examples of the [D] organic solvent include alcohol solvents, ether solvents, ketone solvents, amide solvents, ester solvents, and hydrocarbon solvents. The [D] organic solvent may contain one or more.
作為醇系溶媒,例如可列舉:4-甲基-2-戊醇、正己醇等碳數1~18的脂肪族單醇系溶媒;環己醇等碳數3~18的脂環式單醇系溶媒;1,2-丙二醇等碳數2~18的多元醇系溶媒;丙二醇1-單甲醚等碳數3~19的多元醇部分醚系溶媒等。Examples of alcohol-based solvents include aliphatic monoalcohol-based solvents having 1 to 18 carbon atoms, such as 4-methyl-2-pentanol and n-hexanol; alicyclic monoalcohol-based solvents having 3 to 18 carbon atoms, such as cyclohexanol; polyol-based solvents having 2 to 18 carbon atoms, such as 1,2-propylene glycol; and polyol-based partial ether-based solvents having 3 to 19 carbon atoms, such as propylene glycol 1-monomethyl ether.
作為醚系溶媒,例如可列舉:二乙醚、二丙醚、二丁醚、二戊醚、二異戊醚、二己醚、二庚醚等二烷基醚系溶媒;四氫呋喃、四氫吡喃等環狀醚系溶媒;二苯基醚、苯甲醚等含芳香環的醚系溶媒等。Examples of the ether solvent include dialkyl ether solvents such as diethyl ether, dipropyl ether, dibutyl ether, diamyl ether, diisoamyl ether, dihexyl ether, and diheptyl ether; cyclic ether solvents such as tetrahydrofuran and tetrahydropyran; and aromatic ring-containing ether solvents such as diphenyl ether and anisole.
作為酮系溶媒,例如可列舉:丙酮、甲基乙基酮、甲基-正丙基酮、甲基-正丁基酮、二乙基酮、甲基-異丁基酮、2-庚酮、乙基-正丁基酮、甲基-正己基酮、二-異丁基酮、三甲基壬酮等鏈狀酮系溶媒;環戊酮、環己酮、環庚酮、環辛酮、甲基環己酮等環狀酮系溶媒;2,4-戊二酮、丙酮基丙酮、苯乙酮等。Examples of ketone-based solvents include chain ketone-based solvents such as acetone, methyl ethyl ketone, methyl-n-propyl ketone, methyl-n-butyl ketone, diethyl ketone, methyl-isobutyl ketone, 2-heptanone, ethyl-n-butyl ketone, methyl-n-hexyl ketone, diisobutyl ketone, and trimethylnonanone; cyclic ketone-based solvents such as cyclopentanone, cyclohexanone, cycloheptanone, cyclooctanone, and methylcyclohexanone; 2,4-pentanedione, acetonylacetone, and acetophenone.
作為醯胺系溶媒,例如可列舉:N,N'-二甲基咪唑啉酮、N-甲基吡咯啶酮等環狀醯胺系溶媒;N-甲基甲醯胺、N,N-二甲基甲醯胺、N,N-二乙基甲醯胺、乙醯胺、N-甲基乙醯胺、N,N-二甲基乙醯胺、N-甲基丙醯胺等鏈狀醯胺系溶媒等。Examples of amide solvents include cyclic amide solvents such as N,N'-dimethylimidazolidinone and N-methylpyrrolidone; and chain amide solvents such as N-methylformamide, N,N-dimethylformamide, N,N-diethylformamide, acetamide, N-methylacetamide, N,N-dimethylacetamide, and N-methylpropionamide.
作為酯系溶媒,例如可列舉:乙酸正丁酯、乳酸乙酯等單羧酸酯系溶媒;γ-丁內酯、戊內酯等內酯系溶媒;丙二醇乙酸酯等多元醇羧酸酯系溶媒;丙二醇單甲醚乙酸酯等多元醇部分醚羧酸酯系溶媒;乙二酸二乙酯等多元羧酸二酯系溶媒;碳酸二甲酯、碳酸二乙酯等碳酸酯系溶媒等。Examples of ester solvents include monocarboxylic acid ester solvents such as n-butyl acetate and ethyl lactate; lactone solvents such as γ-butyrolactone and valerolactone; polyol carboxylic acid ester solvents such as propylene glycol acetate; polyol partial ether carboxylic acid ester solvents such as propylene glycol monomethyl ether acetate; polycarboxylic acid diester solvents such as diethyl oxalate; and carbonate solvents such as dimethyl carbonate and diethyl carbonate.
作為烴系溶媒,例如可列舉:正戊烷、正己烷等碳數5~12的脂肪族烴系溶媒;甲苯、二甲苯等碳數6~16的芳香族烴系溶媒等。Examples of hydrocarbon solvents include aliphatic hydrocarbon solvents having 5 to 12 carbon atoms, such as n-pentane and n-hexane; and aromatic hydrocarbon solvents having 6 to 16 carbon atoms, such as toluene and xylene.
作為[D]有機溶媒,較佳為醇系溶媒、酯系溶媒或該些的組合,更佳為碳數3~19的多元醇部分醚系溶媒、內酯系溶媒、多元醇部分醚羧酸酯系溶媒或該些的組合,進而佳為丙二醇1-單甲醚、γ-丁內酯、丙二醇單甲醚乙酸酯或該些的組合。As the organic solvent [D], an alcohol solvent, an ester solvent, or a combination thereof is preferred, and a C3-19 polyol partial ether solvent, a lactone solvent, a polyol partial ether carboxylate solvent, or a combination thereof is more preferred, and propylene glycol 1-monomethyl ether, γ-butyrolactone, propylene glycol monomethyl ether acetate, or a combination thereof is further preferred.
於該感放射線性樹脂組成物含有[D]有機溶媒的情況下,作為[D]有機溶媒的含有比例的下限,相對於該感放射線性樹脂組成物中所含的所有成分,較佳為50質量%,更佳為60質量%,進而佳為70質量%,尤佳為80質量%。作為所述含有比例的上限,較佳為99.9質量%,更佳為99.5質量%,進而佳為99.0質量%。When the radiation-sensitive resin composition contains [D] an organic solvent, the lower limit of the content ratio of [D] the organic solvent relative to all components contained in the radiation-sensitive resin composition is preferably 50% by mass, more preferably 60% by mass, further preferably 70% by mass, and particularly preferably 80% by mass. The upper limit of the content ratio is preferably 99.9% by mass, more preferably 99.5% by mass, and further preferably 99.0% by mass.
<其他任意成分> 作為其他任意成分,例如可列舉界面活性劑等。該感放射線性樹脂組成物亦可含有分別為一種或兩種以上的其他任意成分。 <Other Optional Ingredients> Examples of other optional ingredients include surfactants. The radiation-sensitive resin composition may also contain one or more other optional ingredients.
<抗蝕劑圖案形成方法> 該抗蝕劑圖案形成方法包括:於基板直接或間接地塗敷感放射線性樹脂組成物的步驟(以下,亦稱為「塗敷步驟」);對藉由所述塗敷步驟而形成的抗蝕劑膜進行曝光的步驟(以下,亦稱為「曝光步驟」);以及對所述經曝光的抗蝕劑膜進行顯影的步驟(以下,亦稱為「顯影步驟」)。於該抗蝕劑圖案形成方法中,使用所述該感放射線性樹脂組成物作為感放射線性樹脂組成物。 <Resist Pattern Formation Method> This resist pattern formation method includes: directly or indirectly applying a radiation-sensitive resin composition to a substrate (hereinafter referred to as the "coating step"); exposing the resist film formed by the coating step (hereinafter referred to as the "exposure step"); and developing the exposed resist film (hereinafter referred to as the "development step"). In this resist pattern formation method, the radiation-sensitive resin composition is used as the radiation-sensitive resin composition.
根據該抗蝕劑圖案形成方法,藉由於所述塗敷步驟中使用所述該感放射線性樹脂組成物作為感放射線性樹脂組成物,可形成對曝光光的感度良好、LWR性能優異且製程窗口廣的抗蝕劑圖案。According to the resist pattern forming method, by using the radiation-sensitive resin composition as the radiation-sensitive resin composition in the coating step, a resist pattern having good sensitivity to exposure light, excellent LWR performance, and a wide process window can be formed.
以下,對該抗蝕劑圖案形成方法所包括的各步驟進行說明。The following describes the steps involved in forming the resist pattern.
[塗敷步驟] 於本步驟中,於基板直接或間接地塗敷感放射線性樹脂組成物。藉此,於基板直接或間接地形成抗蝕劑膜。 [Coating Step] In this step, a radiation-sensitive resin composition is applied directly or indirectly to the substrate. This forms an anti-etching film directly or indirectly on the substrate.
於本步驟中,使用所述該感放射線性樹脂組成物作為感放射線性樹脂組成物。In this step, the radiation-sensitive resin composition is used as the radiation-sensitive resin composition.
作為基板,例如可列舉矽晶圓、經二氧化矽、鋁被覆的晶圓等現有公知者等。另外,作為基板,亦可為實施了六甲基二矽氮烷(Hexamethyl Disilazane,HMDS)(以下,亦稱為「HMDS」)處理等疏水化處理等預處理的基板。另外,作為於基板間接地塗敷該感放射線性樹脂組成物的情況,例如可列舉於形成於基板上的抗反射膜上塗敷該感放射線性樹脂組成物的情況等。作為此種抗反射膜,例如可列舉日本專利特公平6-12452號公報或日本專利特開昭59-93448號公報等中所揭示的有機系或無機系的抗反射膜等。Examples of substrates include silicon wafers, silicon dioxide-coated wafers, and aluminum-coated wafers, among others. Alternatively, the substrate may be one that has undergone a pre-treatment such as hydrophobization with hexamethyldisilazane (HMDS) (hereinafter referred to as "HMDS"). Furthermore, an example of indirectly applying the radiation-sensitive resin composition to a substrate is applying the radiation-sensitive resin composition onto an antireflection film formed on the substrate. Examples of such antireflection films include organic or inorganic antireflection films disclosed in Japanese Patent Publication No. 6-12452 or Japanese Patent Application Laid-Open No. 59-93448.
作為塗敷方法,例如可列舉:旋轉塗敷(旋轉塗佈)、流延塗敷、輥塗敷等。於進行塗敷後,為了使塗膜中的溶媒揮發,亦可視需要進行預烘烤(Pre Bake,PB)(以下,亦稱為「PB」)。作為PB的溫度的下限,較佳為60℃,更佳為80℃。作為所述溫度的上限,較佳為150℃,更佳為140℃。作為PB的時間的下限,較佳為5秒,更佳為10秒。作為所述PB時間的上限,較佳為600秒,更佳為300秒。作為所形成的抗蝕劑膜的平均厚度的下限,較佳為10 nm,更佳為20 nm。作為所述平均厚度的上限,較佳為1,000 nm,更佳為500 nm。Examples of coating methods include spin coating (spin coating), cast coating, and roll coating. After coating, a pre-bake (PB) (hereinafter referred to as "PB") may be performed as needed to volatilize the solvent in the coating film. The lower limit of the PB temperature is preferably 60°C, more preferably 80°C. The upper limit of the PB temperature is preferably 150°C, more preferably 140°C. The lower limit of the PB time is preferably 5 seconds, more preferably 10 seconds. The upper limit of the PB time is preferably 600 seconds, more preferably 300 seconds. The lower limit of the average thickness of the formed anti-etching film is preferably 10 nm, more preferably 20 nm. The upper limit of the average thickness is preferably 1,000 nm, more preferably 500 nm.
[曝光步驟] 於本步驟中,對藉由所述塗敷步驟而形成的抗蝕劑膜進行曝光。該曝光是藉由介隔光罩(視情況而介隔水等液浸介質)照射曝光光來進行。作為曝光光,根據目標圖案的線寬等,例如可列舉:可見光線、紫外線、遠紫外線、極紫外線(EUV)、X射線、γ射線等電磁波;電子束、α射線等帶電粒子束等。該些中,較佳為遠紫外線、EUV或電子束,更佳為ArF準分子雷射光(波長193 nm)、KrF準分子雷射光(波長248 nm)、EUV(波長13.5 nm)或電子束,進而佳為ArF準分子雷射光、EUV或電子束,尤佳為EUV或電子束。 [Exposure Step] In this step, the resist film formed in the coating step is exposed to light. Exposure is performed by irradiating the film with exposure light through a photomask (or, optionally, an immersion medium such as water). Examples of exposure light include visible light, ultraviolet light, far ultraviolet light, extreme ultraviolet light (EUV), electromagnetic waves such as X-rays and gamma rays, and charged particle beams such as electron beams and alpha rays, depending on the line width of the target pattern. Among these, far ultraviolet light, EUV, or electron beam are preferred, ArF excimer laser light (wavelength 193 nm), KrF excimer laser light (wavelength 248 nm), EUV (wavelength 13.5 nm), or electron beam are more preferred, ArF excimer laser light, EUV, or electron beam are further preferred, and EUV or electron beam is particularly preferred.
較佳為於所述曝光後進行曝光後烘烤(Post Exposure Bake,PEB)(以下,亦稱為「PEB」),於抗蝕劑膜的經曝光的部分,藉由利用曝光而自[Z]化合物或[B]酸產生劑等產生的酸來促進[A]聚合物等所具有的酸解離性基的解離。藉由該PEB,可於曝光部與非曝光部增大於顯影液中的溶解性的差異。作為PEB的溫度的下限,較佳為50℃,更佳為80℃,進而佳為100℃。作為所述溫度的上限,較佳為180℃,更佳為130℃。作為PEB的時間的下限,較佳為5秒,更佳為10秒,進而佳為30秒。作為所述時間的上限,較佳為600秒,更佳為300秒,進而佳為100秒。After the exposure, a post-exposure bake (PEB) (hereinafter referred to as "PEB") is preferably performed. In the exposed portions of the resist film, the acid generated by the [Z] compound or the [B] acid generator promotes the dissociation of the acid-dissociable groups of the [A] polymer, etc. This PEB can increase the difference in solubility in the developer between the exposed and unexposed areas. The lower limit of the PEB temperature is preferably 50°C, more preferably 80°C, and even more preferably 100°C. The upper limit of the PEB temperature is preferably 180°C, more preferably 130°C. The lower limit of the PEB time is preferably 5 seconds, more preferably 10 seconds, and even more preferably 30 seconds. The upper limit of the time is preferably 600 seconds, more preferably 300 seconds, and even more preferably 100 seconds.
[顯影步驟] 於本步驟中,對所述經曝光的抗蝕劑膜進行顯影。藉此,可形成規定的抗蝕劑圖案。一般於顯影後利用水或醇等淋洗液進行清洗並加以乾燥。顯影步驟中的顯影方法可為鹼顯影,亦可為有機溶媒顯影。 [Developing Step] In this step, the exposed resist film is developed to form a desired resist pattern. After development, the film is typically rinsed with a rinse solution such as water or alcohol and then dried. The developing method in this step can be either alkaline or organic solvent.
於鹼顯影的情況下,作為用於顯影的顯影液,例如可列舉溶解氫氧化鈉、氫氧化鉀、碳酸鈉、矽酸鈉、偏矽酸鈉、氨水、乙基胺、正丙基胺、二乙基胺、二-正丙基胺、三乙基胺、甲基二乙基胺、乙基二甲基胺、三乙醇胺、四甲基氫氧化銨(Tetramethyl Ammonium Hydroxide,TMAH)(以下,亦稱為「TMAH」)、吡咯、哌啶、膽鹼、1,8-二氮雜雙環-[5.4.0]-7-十一烯、1,5-二氮雜雙環-[4.3.0]-5-壬烯等鹼性化合物的至少一種而成的鹼性水溶液等。該些中,較佳為TMAH水溶液,更佳為2.38質量%TMAH水溶液。In the case of alkaline development, examples of the developer used for development include alkaline aqueous solutions prepared by dissolving at least one alkaline compound such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, ammonia water, ethylamine, n-propylamine, diethylamine, di-n-propylamine, triethylamine, methyldiethylamine, ethyldimethylamine, triethanolamine, tetramethylammonium hydroxide (TMAH) (hereinafter also referred to as "TMAH"), pyrrole, piperidine, choline, 1,8-diazabicyclo-[5.4.0]-7-undecene, and 1,5-diazabicyclo-[4.3.0]-5-nonene. Among these, a TMAH aqueous solution is preferred, and a 2.38 mass% TMAH aqueous solution is more preferred.
於有機溶媒顯影的情況下,作為顯影液,可列舉:烴系溶媒、醚系溶媒、酯系溶媒、酮系溶媒、醇系溶媒等有機溶媒;含有所述有機溶媒的溶液等。作為所述有機溶媒,例如可列舉所述<感放射線性樹脂組成物>一項中作為[D]有機溶媒而例示的溶媒中的一種或兩種以上等。該些中,較佳為酯系溶媒或酮系溶媒。作為酯系溶媒,較佳為乙酸酯系溶媒,更佳為乙酸正丁酯。作為酮系溶媒,較佳為鏈狀酮,更佳為2-庚酮。作為顯影液中的有機溶媒的含量的下限,較佳為80質量%,更佳為90質量%,進而佳為95質量%,尤佳為99質量%。作為顯影液中的有機溶媒以外的成分,例如可列舉水、矽油等。In the case of organic solvent development, examples of developer solutions include organic solvents such as hydrocarbon solvents, ether solvents, ester solvents, ketone solvents, and alcohol solvents; and solutions containing these organic solvents. Examples of the organic solvent include one or more of the solvents listed as [D] organic solvents in the section "Radiation-sensitive resin composition." Of these, ester solvents and ketone solvents are preferred. Ester solvents are preferably acetate solvents, and n-butyl acetate is more preferred. Ketone solvents are preferably chain ketones, and 2-heptanone is more preferred. The lower limit of the content of the organic solvent in the developer is preferably 80 mass%, more preferably 90 mass%, further preferably 95 mass%, and particularly preferably 99 mass%. Examples of components other than the organic solvent in the developer include water and silicone oil.
作為顯影方法,例如可列舉:使基板於充滿顯影液的槽中浸漬一定時間的方法(浸漬法);藉由利用表面張力使顯影液堆積至基板表面並靜止一定時間來進行顯影的方法(覆液(puddle)法);對基板表面噴射顯影液的方法(噴霧法);一邊以一定速度掃描顯影液塗出噴嘴,一邊朝以一定速度旋轉的基板上連續塗出顯影液的方法(動態分配法)等。Examples of developing methods include: immersing the substrate in a tank filled with developer for a predetermined period of time (immersion method); utilizing surface tension to deposit developer on the substrate surface and allowing it to remain there for a predetermined period of time to develop (puddle method); spraying developer onto the substrate surface (spray method); and continuously applying developer onto a rotating substrate while scanning a developer dispensing nozzle at a predetermined speed (dynamic dispensing method).
作為藉由該抗蝕劑圖案形成方法形成的圖案,例如可列舉線與空間圖案、孔圖案等。Examples of patterns formed by the resist pattern forming method include line and space patterns and hole patterns.
<化合物> 該化合物於所述<感放射線性樹脂組成物>一項中是作為[Z]化合物來說明。該化合物可較佳地用作該感放射線性樹脂組成物的成分。 [實施例] <Compound> This compound is described as compound [Z] in the <Radiation-sensitive resin composition> section. This compound can be preferably used as a component of the radiation-sensitive resin composition. [Examples]
以下,基於實施例對本發明進行具體說明,但本發明並不限定於該些實施例。以下示出各物性值的測定方法。The present invention will be described in detail below based on the following examples, but the present invention is not limited to these examples. The following describes the measurement methods of various physical properties.
[重量平均分子量(Mw)、數量平均分子量(Mn)及分散度(Mw/Mn)] [A]聚合物的Mw及Mn是依照所述[Mw及Mn的測定方法]一項中記載的條件來測定。聚合物的分散度(Mw/Mn)是根據Mw及Mn的測定結果來算出。 [Weight Average Molecular Weight (Mw), Number Average Molecular Weight (Mn), and Dispersity (Mw/Mn)] [A] The Mw and Mn of a polymer are measured according to the conditions described in [Mw and Mn Determination Methods]. The dispersity (Mw/Mn) of a polymer is calculated based on the Mw and Mn measurement results.
<[A]聚合物的合成> 將下述式(M-1)~式(M-13)所表示的單量體(以下,亦稱為「單量體(M-1)~單量體(M-13)」)用於[A]聚合物的合成中。於以下的合成例中,只要無特別說明,則質量份是指將所使用的單量體的合計質量設為100質量份時的值,莫耳%是指將所使用的單量體的合計莫耳數設為100莫耳%時的值。 <Synthesis of Polymer [A]> Monomers represented by the following formulas (M-1) to (M-13) (hereinafter also referred to as "monomers (M-1) to (M-13)") were used to synthesize polymer [A]. In the following synthesis examples, unless otherwise specified, parts by mass refers to the value when the total mass of the monomers used is assumed to be 100 parts by mass, and mole % refers to the value when the total molar number of the monomers used is assumed to be 100 mole %.
[化15] [Chemistry 15]
[合成例1-1]聚合物(A-1)的合成 將單量體(M-1)及單量體(M-3)以莫耳比率成為40/60的方式溶解於丙二醇1-單甲醚(200質量份)中。接下來,添加6莫耳%的作為起始劑的偶氮雙異丁腈(azobisisobutyronitrile,AIBN)來製備單量體溶液。另一方面,向空的反應容器中加入丙二醇1-單甲醚(100質量份),一邊攪拌一邊加熱至85℃。接下來,歷時3小時滴加所述製備的單量體溶液,其後進而於85℃下加熱3小時,並實施合計6小時的聚合反應。於聚合反應結束後,將聚合溶液冷卻至室溫。 [Synthesis Example 1-1] Synthesis of Polymer (A-1) Monomers (M-1) and (M-3) were dissolved in propylene glycol 1-monomethyl ether (200 parts by mass) at a molar ratio of 40/60. Next, 6 mol% of azobisisobutyronitrile (AIBN) was added as an initiator to prepare a monomer solution. Separately, propylene glycol 1-monomethyl ether (100 parts by mass) was added to an empty reaction vessel and heated to 85°C while stirring. The prepared monomer solution was then added dropwise over 3 hours, followed by further heating at 85°C for 3 hours and a polymerization reaction for a total of 6 hours. After the polymerization reaction was completed, the polymerization solution was cooled to room temperature.
將冷卻後的聚合溶液投入至己烷(相對於聚合溶液而為500質量份)中,並對所析出的白色粉末進行過濾分離。對過濾分離後的白色粉末利用相對於聚合溶液而為100質量份的己烷清洗2次後,進行過濾分離,並溶解於丙二醇1-單甲醚(300質量份)中。接下來,加入甲醇(500質量份)、三乙基胺(50質量份)及超純水(10質量份),一邊攪拌一邊於70℃下實施6小時水解反應。於水解反應結束後,將殘留溶媒餾去,並使所獲得的固體溶解於丙酮(100質量份)中。滴加至500質量份的水中並使樹脂凝固,對所獲得的固體進行過濾分離。於50℃下乾燥12小時而合成白色粉末狀的聚合物(A-1)。聚合物(A-1)的Mw為5,700,Mw/Mn為1.61。The cooled polymerization solution was added to hexane (500 parts by mass relative to the polymerization solution), and the precipitated white powder was filtered and isolated. The filtered white powder was washed twice with 100 parts by mass of hexane relative to the polymerization solution, filtered and isolated, and dissolved in propylene glycol 1-monomethyl ether (300 parts by mass). Methanol (500 parts by mass), triethylamine (50 parts by mass), and ultrapure water (10 parts by mass) were then added, and a hydrolysis reaction was carried out at 70°C for 6 hours while stirring. After the hydrolysis reaction was completed, the residual solvent was distilled off, and the resulting solid was dissolved in acetone (100 parts by mass). The resin was then added dropwise to 500 parts by mass of water to solidify. The resulting solid was filtered and separated. The solid was then dried at 50°C for 12 hours to synthesize a white powdered polymer (A-1). The polymer (A-1) had an Mw of 5,700 and an Mw/Mn ratio of 1.61.
[合成例1-2~合成例1-10]聚合物(A-2)~聚合物(A-10)的合成 除了使用下述表1所示的種類及使用比例的單量體以外,與合成例1-1同樣地合成聚合物(A-2)~聚合物(A-10)。 [Synthesis Examples 1-2 to 1-10] Synthesis of Polymers (A-2) to (A-10) Polymers (A-2) to (A-10) were synthesized in the same manner as in Synthesis Example 1-1, except that the monomers were used in the types and proportions shown in Table 1 below.
將合成例1-1~合成例1-10中所獲得的[A]聚合物的提供各結構單元的單量體的種類及使用比例、以及Mw及Mw/Mn示於下述表1中。再者,下述表1中,「-」表示未使用與之相當的單量體。另外,單量體(M-1)及單量體(M-2)藉由基於水解反應的脫乙醯化,分別提供源自對羥基苯乙烯的結構單元及源自間羥基苯乙烯的結構單元。Table 1 below shows the types and ratios of monomers contributing to the various structural units of the polymers [A] obtained in Synthesis Examples 1-1 to 1-10, as well as their Mw and Mw/Mn values. In Table 1, "-" indicates that the corresponding monomer was not used. Furthermore, monomers (M-1) and (M-2) were deacetylated by hydrolysis to provide structural units derived from p-hydroxystyrene and m-hydroxystyrene, respectively.
[表1]
<[Z]化合物的合成> [合成例2-1]化合物(Z-1)的合成 於反應容器中,使下述式(S-1)所表示的化合物45.0 mmol、3,3'-二氟二苯甲酮45.0 mmol、及對甲苯磺酸(p-TsOH)4.5 mmol溶解於150 ml的甲苯中。於反應容器設置迪安-斯塔克(Dean-Stark)管,在回流條件下將溶液攪拌10小時。冷卻至室溫後,添加飽和碳酸氫鈉水溶液,使反應停止。加入乙酸乙酯來進行提取,並將有機層分離。對所獲得的有機層利用無水硫酸鈉進行乾燥後,將溶媒去除。利用矽膠管柱進行精製,藉此以產率87%獲得下述式(S-2)所表示的化合物(以下,亦稱為「化合物(S-2)」)。 <Synthesis of Compound [Z]> [Synthesis Example 2-1] Synthesis of Compound (Z-1) In a reaction vessel, 45.0 mmol of the compound represented by the following formula (S-1), 45.0 mmol of 3,3'-difluorobenzophenone, and 4.5 mmol of p-toluenesulfonic acid (p-TsOH) were dissolved in 150 ml of toluene. A Dean-Stark tube was placed in the reaction vessel, and the solution was stirred under reflux for 10 hours. After cooling to room temperature, saturated aqueous sodium bicarbonate solution was added to terminate the reaction. Ethyl acetate was added for extraction, and the organic layer was separated. The resulting organic layer was dried over anhydrous sodium sulfate, and the solvent was removed. Purification using a silica gel column yielded a compound represented by the following formula (S-2) (hereinafter also referred to as "Compound (S-2)") with a yield of 87%.
使化合物(S-2)26.0 mmol溶解於乙腈:水(1:1(質量比))的混合液中並製成1 M溶液後,加入連二亞硫酸鈉52.0 mmol及碳酸氫鈉78.0 mmol,於70℃下反應4小時。對反應生成物利用乙腈進行提取,將溶媒餾去。加入乙腈:水(3:1(質量比))的混合液並製成0.5 M溶液。向該溶液中加入過氧化氫水50.0 mmol及鎢酸鈉2.9 mmol,於50℃下加熱攪拌7小時。對反應生成物利用乙腈進行提取,將溶媒餾去,藉此獲得下述式(S-3)所表示的化合物(以下,亦稱為「化合物(S-3)」)。向化合物(S-3)中加入溴化三苯基鋶(TPS +Br -)26.0 mmol,加入水:二氯甲烷(1:3(質量比))的混合液並製成0.5 M溶液。於室溫下攪拌1小時後,加入二氯甲烷來進行提取,並分離有機層。對所獲得的有機層利用無水硫酸鈉進行乾燥,將溶媒餾去。利用矽膠管柱進行精製,藉此獲得下述式(Z-1)所表示的化合物(以下,亦稱為「化合物(Z-1)」)。以下示出化合物(Z-1)的合成流程。 26.0 mmol of compound (S-2) was dissolved in a mixture of acetonitrile and water (1:1 (mass ratio)) to prepare a 1 M solution. 52.0 mmol of sodium dithionite and 78.0 mmol of sodium bicarbonate were added, and the mixture was reacted at 70°C for 4 hours. The reaction product was extracted with acetonitrile, and the solvent was distilled off. A mixture of acetonitrile and water (3:1 (mass ratio)) was added to prepare a 0.5 M solution. 50.0 mmol of hydrogen peroxide and 2.9 mmol of sodium tungstate were added to this solution, and the mixture was heated and stirred at 50°C for 7 hours. The reaction product was extracted with acetonitrile, and the solvent was distilled off to obtain the compound represented by the following formula (S-3) (hereinafter also referred to as "compound (S-3)"). To compound (S-3), 26.0 mmol of triphenylphosphine bromide (TPS + Br- ) was added, followed by a mixture of water and dichloromethane (1:3 (mass ratio)) to prepare a 0.5 M solution. After stirring at room temperature for 1 hour, dichloromethane was added for extraction, and the organic layer was separated. The obtained organic layer was dried over anhydrous sodium sulfate, and the solvent was distilled off. Purification using a silica gel column yielded the compound represented by the following formula (Z-1) (hereinafter also referred to as "Compound (Z-1)"). The synthesis scheme of Compound (Z-1) is shown below.
[化16] [Chemistry 16]
[合成例2-2~合成例2-12]化合物(Z-2)~化合物(Z-12)的合成 除了適宜選擇前驅物以外,與合成例2-1同樣地合成下述式(Z-2)~式(Z-12)所表示的化合物(以下,亦稱為「化合物(Z-2)~化合物(Z-12)」)。 [Synthesis Examples 2-2 to 2-12] Synthesis of Compounds (Z-2) to (Z-12) Compounds represented by the following formulas (Z-2) to (Z-12) (hereinafter also referred to as "Compounds (Z-2) to (Z-12)") were synthesized in the same manner as in Synthesis Example 2-1, except that the precursors were appropriately selected.
[化17] [Chemistry 17]
<感放射線性樹脂組成物的製備> 以下示出感放射線性樹脂組成物的製備中使用的[B]酸產生劑、[C]酸擴散控制劑及[D]有機溶媒。於以下的實施例及比較例中,只要無特別說明,則質量份是指將所使用的[A]聚合物的質量設為100質量份時的值,莫耳%是指將所使用的[B]酸產生劑的莫耳數設為100莫耳%時的值。 <Preparation of Radiation-Sensitive Resin Composition> The following lists [B] acid generator, [C] acid diffusion control agent, and [D] organic solvent used in the preparation of the radiation-sensitive resin composition. In the following Examples and Comparative Examples, unless otherwise specified, parts by mass refers to the mass of the polymer [A] used as 100 parts by mass, and mole % refers to the molar amount of the acid generator [B] used as 100 mole %.
([B]酸產生劑) 作為[B]酸產生劑,使用化合物(Z-1)~化合物(Z-12)及下述式(b-1)~式(b-2)所表示的化合物(以下,亦稱為「化合物(b-1)~化合物(b-2)」)。 ([B] Acid Generator) [B] Acid generators used were compounds (Z-1) to (Z-12) and compounds represented by the following formulas (b-1) to (b-2) (hereinafter also referred to as "compounds (b-1) to (b-2)").
[化18] [Chemistry 18]
([C]酸擴散控制劑) 作為[C]酸擴散控制劑,使用下述式(C-1)~式(C-3)所表示的化合物(以下,亦稱為「酸擴散控制劑(C-1)~酸擴散控制劑(C-3)」)。 ([C] Acid Diffusion Control Agent) As the [C] acid diffusion control agent, compounds represented by the following formulas (C-1) to (C-3) (hereinafter also referred to as "acid diffusion control agents (C-1) to (C-3)") were used.
[化19] [Chemistry 19]
([D]有機溶媒) 作為[D]有機溶媒,使用下述的有機溶媒(D-1)~有機溶媒(D-3)。 (D-1):丙二醇單甲醚乙酸酯 (D-2):丙二醇1-單甲醚 (D-3):γ-丁內酯 ([D] Organic Solvent) As [D] Organic Solvent, the following organic solvents (D-1) to (D-3) were used. (D-1): Propylene glycol monomethyl ether acetate (D-2): Propylene glycol 1-monomethyl ether (D-3): γ-Butyrolactone
[實施例1]感放射線性樹脂組成物(R-1)的製備 將作為[A]聚合物的聚合物(A-1)100質量份、作為[B]酸產生劑的化合物(Z-1)20質量份、相對於化合物(Z-1)而為20莫耳%的作為[C]酸擴散控制劑的酸擴散控制劑(C-1)、及作為[D]有機溶媒的有機溶媒(D-1)4,800質量份及有機溶媒(D-2)2,000質量份混合。利用孔徑0.20 μm的薄膜過濾器對所獲得的混合液進行過濾,藉此製備感放射線性樹脂組成物(R-1)。 [Example 1] Preparation of Radiation-Sensitive Resin Composition (R-1) [A] 100 parts by mass of polymer (A-1), [B] 20 parts by mass of compound (Z-1), [C] 20 mol% of acid diffusion controller (C-1), and [D] organic solvents: 4,800 parts by mass of organic solvent (D-1) and 2,000 parts by mass of organic solvent (D-2) were mixed. The resulting mixture was filtered through a membrane filter with a pore size of 0.20 μm to prepare radiation-sensitive resin composition (R-1).
[實施例2~實施例21及比較例1~比較例2]感放射線性樹脂組成物(R-2)~感放射線性樹脂組成物(R-21)及感放射線性樹脂組成物(CR-1)~感放射線性樹脂組成物(CR-2)的製備 除了使用下述表2所示的種類及含量的各成分以外,與實施例1同樣地製備感放射線性樹脂組成物(R-2)~感放射線性樹脂組成物(R-21)以及感放射線性樹脂組成物(CR-1)~感放射線性樹脂組成物(CR-2)。 [Examples 2 to 21 and Comparative Examples 1 to 2] Preparation of Radiation-Sensitive Resin Compositions (R-2) to (R-21) and Radiation-Sensitive Resin Compositions (CR-1) to (CR-2) Radiation-sensitive resin compositions (R-2) to (R-21) and radiation-sensitive resin compositions (CR-1) to (CR-2) were prepared in the same manner as in Example 1, except that the types and amounts of the components shown in Table 2 were used.
[表2]
<抗蝕劑圖案的形成> 使用旋塗機(東京電子(Tokyo Electron)(股)的「庫林特拉庫(CLEAN TRACK)ACT12」),將實施例1~實施例20及比較例1~比較例2中所製備的各感放射線性樹脂組成物塗敷於形成有平均厚度20 nm的下層膜(布魯爾科技(Brewer Science)公司的「AL412」)的12英吋的矽晶圓表面。於130℃下進行60秒預烘烤(PB)後,於23℃下冷卻30秒,形成平均厚度50 nm的抗蝕劑膜。接下來,使用EUV曝光機(艾斯摩爾(ASML)公司的「NXE3300」、NA=0.33、照明條件:常規型(Conventional) s=0.89、遮罩imecDEFECT32FFR02)對該抗蝕劑膜照射EUV光。照射後,於110℃下對所述抗蝕劑膜進行60秒曝光後烘烤(PEB)。繼而,使用2.38質量%的TMAH水溶液作為鹼性顯影液,於23℃下進行30秒顯影,從而形成正型的32 nm線與空間圖案。 <Resist Pattern Formation> Using a spin coater (Tokyo Electron's "CLEAN TRACK ACT12"), the radiation-sensitive resin compositions prepared in Examples 1-20 and Comparative Examples 1-2 were applied to a 12-inch silicon wafer with an average thickness of 20 nm (Brewer Science's "AL412") formed on the surface. After a 60-second pre-bake (PB) at 130°C and a 30-second cooling period at 23°C, a resist film with an average thickness of 50 nm was formed. Next, the resist film was exposed to EUV light using an ASML NXE3300, NA = 0.33, illumination conditions: Conventional s = 0.89, and a mask imecDEFECT32FFR02. Following exposure, the resist film underwent a post-exposure bake (PEB) at 110°C for 60 seconds. Subsequently, development was performed at 23°C for 30 seconds using a 2.38% by mass aqueous TMAH solution as an alkaline developer, forming a positive 32 nm line and space pattern.
<評價> 對所述形成的各抗蝕劑圖案,依照下述方法,評價感度、LWR性能及製程窗口。於抗蝕劑圖案的測長時,使用掃描式電子顯微鏡(日立高科技(Hitachi High-Tech)(股)的「CG-4100」)。將評價結果示於下述表3中。 <Evaluation> The sensitivity, LWR performance, and process window of each of the resist patterns formed above were evaluated using the following methods. A scanning electron microscope (Hitachi High-Tech's CG-4100) was used to measure the resist pattern length. The evaluation results are shown in Table 3 below.
[感度] 於所述抗蝕劑圖案的形成中,將形成32 nm線與空間圖案的曝光量設為最佳曝光量,將該最佳曝光量設為Eop(單位:mJ/cm 2)。關於感度,Eop的值越小,表示越良好。 [Sensitivity] In the resist pattern formation, the exposure required to form a 32 nm line and space pattern was defined as the optimal exposure, and this optimal exposure was defined as Eop (unit: mJ/cm 2 ). Regarding sensitivity, a smaller Eop value indicates better sensitivity.
[LWR性能] 使用所述掃描式電子顯微鏡,自上部觀察所述形成的抗蝕劑圖案。於任意部位測定合計50點的線寬,並根據該測定值的分佈求出3西格瑪值(sigma value),將其設為LWR(單位:nm)。關於LWR性能,LWR的值越小,表示線的晃動越小而良好。 [LWR Performance] Using the scanning electron microscope, observe the formed resist pattern from above. Measure the line width at a total of 50 points at random locations. Calculate the 3-sigma value based on the distribution of these measured values and define this as the LWR (unit: nm). Regarding LWR performance, smaller LWR values indicate less line jitter and better quality.
[製程窗口] 所謂「製程窗口」,是指可形成沒有橋接缺陷或倒塌的圖案的抗蝕劑尺寸的範圍。使用形成32 nm線與空間(1L/1S)的遮罩,形成自低曝光量至高曝光量的圖案。通常,於低曝光量的情況下,看到圖案間的橋接形成等缺陷,於高曝光量的情況下,看到圖案坍塌等缺陷。將看不到該些缺陷的抗蝕劑尺寸的最大值與最小值的差設為關鍵尺寸(Critical Dimension,CD)餘裕(單位:nm)。CD餘裕的值越大,表示製程窗口越廣而良好。 [Process Window] The term "process window" refers to the range of resist dimensions within which patterns can be formed without bridging defects or pattern collapse. Using a mask that forms 32 nm lines and spaces (1L/1S), patterns are formed at exposures ranging from low to high. Typically, defects such as bridging between patterns are visible at low exposures, while defects such as pattern collapse are visible at high exposures. The difference between the maximum and minimum resist dimensions at which these defects are not visible is defined as the critical dimension (CD) margin (unit: nm). A larger CD margin indicates a wider and better process window.
[表3]
根據本發明的感放射線性樹脂組成物、抗蝕劑圖案形成方法及化合物,可形成對曝光光的感度良好、LWR性能優異且製程窗口廣的抗蝕劑圖案。因此,該些可較佳地用於半導體元件、液晶元件等各種電子元件的微影步驟中的微細抗蝕劑圖案形成中。The radiation-sensitive resin composition, resist pattern formation method, and compound of the present invention can form a resist pattern with good sensitivity to exposure light, excellent light-reduction (LWR) performance, and a wide process window. Therefore, these compositions are ideal for forming fine resist patterns during lithography steps for various electronic devices, including semiconductors and liquid crystal devices.
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| JP7654364B2 (en) * | 2019-07-29 | 2025-04-01 | 住友化学株式会社 | Salt, acid generator, resist composition and method for producing resist pattern |
-
2022
- 2022-04-13 WO PCT/JP2022/017707 patent/WO2022270134A1/en not_active Ceased
- 2022-04-13 KR KR1020237040027A patent/KR20240024053A/en active Pending
- 2022-04-13 JP JP2023529641A patent/JPWO2022270134A1/ja active Pending
- 2022-05-24 TW TW111119259A patent/TWI900770B/en active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW202041551A (en) * | 2019-04-24 | 2020-11-16 | 日商Jsr股份有限公司 | Radiation-sensitive resin composition, resist pattern forming method, radiation-sensitive acid generator and compound |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2022270134A1 (en) | 2022-12-29 |
| TW202306951A (en) | 2023-02-16 |
| KR20240024053A (en) | 2024-02-23 |
| JPWO2022270134A1 (en) | 2022-12-29 |
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